Download York SUNLINE MAGNUM DY 048 User's Manual
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343615-YTG-B-0308 ® DESCRIPTION YORK Sunline Magnum™ units are convertible single package air conditioners with a common cabinet and a common roof curb for the 3, 4 and 5 ton sizes. The units were designed for light commercial and commercial applications. They can easily be installed on a roof curb, slab, roof jack or frame. TECHNICAL GUIDE SINGLE PACKAGE GAS/ELECTRIC UNITS All units include: AND SINGLE PACKAGE • Powder Paint finish that meets ASTM-B-117 750 hour salt spray standards • Permanently lubricated motors • Bottom or side air discharge configuration capability (field convertible) • Manufactured under the quality standards of ISO9001 • Simplicity® Control Board • Copper tube/aluminum fin coils • Easy access to all components • Rigging holes in base rails for lifting • Fork lift slots on three sides • Single point power connection • Complete factory package - tested, charged and wired • CSA agency listing on all units AIR CONDITIONERS DY 036, 048 & 060 3, 4 & 5 NOMINAL TONS 14.00 SEER WARRANTY • Factory Limited Parts Warranty • One-year parts warranty • A Five-year parts warranty on the compressor and electric heat elements. • Ten-year parts warranty on the gas-fired heat exchangers. FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE 343615-YTG-B-0308 TABLE OF CONTENTS DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Tbl. # PRODUCT NOMENCLATURE . . . . . . . . . . . . . . . . . 3 8 FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 FACTORY-INSTALLED OPTIONS . . . . . . . . . . . . . . 6 FIELD-INSTALLED ACCESSORIES. . . . . . . . . . . . . 7 9 10 GUIDE SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . 32 11 LIST OF FIGURES Fig. # Pg. # 12 1 UNIT CUTAWAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 2 TYPICAL FIELD POWER & CONTROL WIRING . . . . . 25 3 UNIT DIMENSIONS (3 - 5 TON COOLING ONLY/ ELECTRIC HEAT) FRONT VIEW . . . . . . . . . . . . . . . . . 26 14 4 UNIT DIMENSIONS (3 - 5 TON COOLING/GAS HEAT) FRONT VIEW . . . . . . . . . . . . . . . . . . . . . . . . . . 26 15 5 UNIT WITH ECONOMIZER RAINHOOD . . . . . . . . . . . 27 6 UNIT WITH FIXED OUTDOOR AIR/MOTORIZED DAMPER RAINHOOD. . . . . . . . . . . . . . . . . . . . . . . . . . 27 7 UNIT DIMENSIONS (REAR VIEW). . . . . . . . . . . . . . . . 28 16 17 18 19 8 DISCONNECT/BLOWER ACCESS LOCATION. . . . . . 28 9 TYPICAL APPLICATIONS . . . . . . . . . . . . . . . . . . . . . . 29 10 FOUR AND SIX POINT LOADING . . . . . . . . . . . . . . . . 30 13 20 11 ROOF CURB DIMENSIONS . . . . . . . . . . . . . . . . . . . . . 31 LIST OF TABLES Tbl. # 1 2 3 4 5 6 7 2 Pg. # CAPACITY RATINGS - (ARI 210/240) . . . . . . . . . . . . . . 8 GAS HEAT RATINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 2 STAGE GAS HEAT RATINGS . . . . . . . . . . . . . . . . . . . 8 DY036 INDOOR SOUND POWER LEVELS (HORIZONTAL DUCTED INLET) . . . . . . . . . . . . . . . . . . 9 DY036 INDOOR SOUND POWER LEVELS (HORIZONTAL DUCTED DISCHARGE) . . . . . . . . . . . . 9 DY036 INDOOR SOUND POWER LEVELS (VERTICAL DUCTED INLET) . . . . . . . . . . . . . . . . . . . . 10 DY036 INDOOR SOUND POWER LEVELS (VERTICAL DUCTED DISCHARGE) . . . . . . . . . . . . . . 10 21 22 23 24 25 26 27 28 29 30 31 32 Pg. # DY048 INDOOR SOUND POWER LEVELS (HORIZONTAL DUCTED INLET) . . . . . . . . . . . . . . . . . 11 DY048 INDOOR SOUND POWER LEVELS (HORIZONTAL DUCTED DISCHARGE) . . . . . . . . . . . 11 DY048 INDOOR SOUND POWER LEVELS (VERTICAL DUCTED INLET). . . . . . . . . . . . . . . . . . . . 12 DY048 INDOOR SOUND POWER LEVELS (VERTICAL DUCTED DISCHARGE) . . . . . . . . . . . . . . 12 DY060 INDOOR SOUND POWER LEVELS (HORIZONTAL DUCTED INLET) . . . . . . . . . . . . . . . . . 13 DY060 INDOOR SOUND POWER LEVELS (HORIZONTAL DUCTED DISCHARGE) . . . . . . . . . . . 13 DY060 INDOOR SOUND POWER LEVELS (VERTICAL DUCTED INLET). . . . . . . . . . . . . . . . . . . . 14 DY060 INDOOR SOUND POWER LEVELS (VERTICAL DUCTED DISCHARGE) . . . . . . . . . . . . . . 14 DY036 COOLING CAPACITIES (3 TON) . . . . . . . . . . . 15 DY048 COOLING CAPACITIES (4 TON) . . . . . . . . . . . 16 DY060 COOLING CAPACITIES (5 TON) . . . . . . . . . . . 17 SUPPLY AIR BLOWER PERFORMANCE (DY036, 048, & 060 DIRECT DRIVE) SIDE DUCT APPLICATION . . . . . . . . . . . . . . . . . . . . . 18 SUPPLY AIR BLOWER PERFORMANCE (DY036, 048, & 060 DIRECT DRIVE) BOTTOM DUCT APPLICATION. . . . . . . . . . . . . . . . . . 18 STATIC RESISTANCES. . . . . . . . . . . . . . . . . . . . . . . . 19 ELECTRIC HEAT CFM LIMITATIONS . . . . . . . . . . . . . 19 ELECTRICAL DATA - DY036, 048 & 060 DIRECT DRIVE W/O POWERED CONVENIENCE OUTLET. . . 20 ELECTRICAL DATA - DY036, 048 & 060 DIRECT DRIVE W/ POWERED CONVENIENCE OUTLET . . . . 22 DY PHYSICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . 24 ELECTRIC HEAT CORRECTION FACTORS . . . . . . . 24 VOLTAGE LIMITATIONS . . . . . . . . . . . . . . . . . . . . . . . 24 UTILITIES ENTRY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 MINIMUM CLEARANCES . . . . . . . . . . . . . . . . . . . . . . 28 DY 4 AND 6 POINT LOADS WEIGHT DISTRIBUTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 CENTER OF GRAVITY . . . . . . . . . . . . . . . . . . . . . . . . 30 OPERATING WEIGHTS (LBS.) . . . . . . . . . . . . . . . . . . 31 Johnson Controls Unitary Products 343615-YTG-B-0308 PRODUCT NOMENCLATURE 3-5 Ton Sunline Magnum™ Model Number Nomenclature D Y 048 N04 A 2 A AA 2 0 1 2 4 A Product Category Product Style D = A/C, Single Pkg., R-22 A = Style A Product Identifier Configuration Options (not required for all units) These four digits will not be assigned until a quote is requested, or an order placed. Y = 14.0 SEER SS Drain Pan CPC Controller, DFS, APS Johnson Controller, DFS, APS Nominal Cooling Capacity Honeywell Controller, DFS, APS 036 = 3.0 Ton 048 = 4.0 Ton 060 = 5.0 Ton Novar Controller, DFS, APS Simplicity IntelliComfort Controller Simplicity IntelliComfort Controller w/ModLinc 2" Pleated filters Heat Type and Nominal Heat Capacity BAS Ready Economizer (2-10 V.D.C. Actuator without a Controller) Any Combination of Additional Options that Don’t Have an Option Code Pre-assigned C00 = Cooling Only. Suitable for Field Installed Electric Heat Product Generation Gas Heat Options 2 = Second Generation N04 = 40 MBH Output Aluminized Steel, 1 Stage (036) N06 = 60 MBH Output Aluminized Steel, 1 Stage (048) N08 = 80 MBH Output Aluminized Steel, 1 Stage (036, 060) N10 = 100 MBH Output Aluminized Steel, 1 Stage (048, 060) D06 = 60 MBH Output Aluminized Steel, 2 Stage (036, 048, 060) D10 = 100 MBH Output Aluminized Steel, 2 Stage (036*, 048, 060) S04 = 40 MBH Output Stainless Steel, 1 Stage (036) S06 = 60 MBH Output Stainless Steel, 1 Stage (048) S08 = 80 MBH Output Stainless Steel, 1 Stage (036, 060) S10 = 100 MBH Output Stainless Steel, 1 Stage (048, 060) T06 = 60 MBH Output Stainless Steel, 2 Stage (036, 048, 060) T10 = 100 MBH Output Stainless Steel, 2 Stage (036*, 048, 060) Additional Options Standard Cabinet Hinged Filter Door & Toolless Access Cabinet AA = None AB = Phase Monitor AC = Coil Guard AD = Dirty Filter Switch AE = Phase Monitor & Coil Guard AF = Phase Monitor & Dirty Filter Switch AG = Coil Guard & Dirty Filter Switch AH = Phase Monitor, Coil Guard & Dirty Filter Switch AS = Bottom Drain Connection RC = Coil Guard & American Flag TA = Technicoat Condenser Coil TJ = Technicoat Evaporator Coil TS = Technicoat Evaporator and Condenser Coil BA = Hinged Filter Door & Toolless Access Panels BB = Phase Monitor, Hinged Filter Door & Toolless Access Panels BC = Coil Guard, Hinged Filter Door & Toolless Access Panels BD = Dirty Filter Switch, Hinged Filter Door & Toolless Access Panels BE = Phase Monitor & Coil Guard, Hinged Filter Door & Toolless Access Panels BF = Phase Monitor & Dirty Filter Switch, Hinged Filter Door & Toolless Access Panels BG = Coil Guard & Dirty Filter Switch, Hinged Filter Door & Toolless Access Panels BH = Phase Monitor, Coil Guard & Dirty Filter Switch, Hinged Filter Door & Toolless Access Panels Electric Heat Options ZZ = If desired option combination is not listed above, ZZ will be assigned and configuration options will be located in digits 15-18. E05 = 5 KW E07 = 7 KW E10 = 10 KW E15 = 15 KW E20 = 20 KW E30 = 30 KW Installation Options *(D, T)10 = 92 MBH Output on 036 Models Airflow A = Direct Drive B = Direct Drive/Single Input Economizer D = Direct Drive/Motorized Damper Voltage 1 = 208/230-1-60 2 = 208/230-3-60 4 = 460-3-60 5 = 575-3-60 A = No Options Installed B = Option 1 C = Option 2 D = Options 1 & 2 E = Option 3 F = Option 4 G = Options 1 & 3 H = Options 1 & 4 J = Options 1, 2 & 3 K = Options 1, 2, & 4 L = Options 1,3 & 4 M = Options 1, 2, 3, & 4 N = Options 2 & 3 P = Options 2 & 4 Q = Options 2, 3, & 4 R = Options 3 & 4 S = Option 5 T = Options 1 & 5 U = Options 1, 3, & 5 V = Options 1, 4, & 5 W = Options 1, 3, 4, & 5 X = Options 3 & 5 Y = Options 4 & 5 Z = Options 3, 4 & 5 Options 1 = Disconnect 2 = Non-Pwr'd Conv. Outlet 3 = Smoke Detector S.A. 4 = Smoke Detector R.A. 5 = Pwr'd Conv. Outlet Johnson Controls Unitary Products 3 343615-YTG-B-0308 FEATURES gas valve, if applicable, and the temperature limit switch on gas heat units. The unit control board will alarm on ignition failures, compressor lockouts and repeated limit switch trips. All models are available with a wide variety of factorymounted options such as stainless steel heat exchangers, electric heaters, phase monitor, convenience outlet, dirty filter switch, disconnect switch, smoke detectors, and coil guard to make them suitable for almost every application. All units are self-contained and assembled on full perimeter base rails with forklift holes on three sides and holes for overhead rigging. Every unit is completely piped, wired, charged and tested at the factory to simplify the field installation and to provide years of dependable operation. All models (including those with an economizer) are suitable for either bottom or horizontal duct connections. For bottom duct, remove the sheet metal panels from the supply and return air openings through the base of the unit. For horizontal duct, remove the supply and return air panels on the rear of the unit. • Nuisance Trip Protection- To prevent nuisance trouble calls, the control board uses a “three strikes, you’re out” philosophy. The high and low-pressure switches and the freezestats must trip three times within two hours before the unit control board will lock out the compressor. • On Board Diagnostics - Each alarm will energize a trouble light on the thermostat, if so equipped, and flash an alarm code on the control board LED. Each high and low-pressure switch alarm as well as each freezestat alarm has its own flash code. The control board saves the five most recent alarms in memory, and these alarms can be reviewed at any time. Alarms and programmed values are retained through the loss of power. All models are available with these “factory mounted” outdoor air damper options: All units have long lasting powder paint cabinets with 750 hour salt spray test approval under ASTM-B117 procedures. • Single enthalpy economizer All models are CSA listed. • Motorized outdoor air damper • Warranty - All models include a one-year limited parts warranty on the complete unit. Compressors and electric heater elements carry a five-year warranty. Gas heat exchangers carry a 10-year parts warranty. • Gas Heat Operation - All single phase models with gas heat have minimum annual fuel utilization efficiency (AFUE) of 80%. All three phase models with gas heat have minimum steady state efficiency of 80%. Each section includes a durable heat exchanger with aluminized steel or optional stainless steel tubes, a redundant gas valve, spark ignition, power venting, an ignition module for 100% shut-off and all of the safety controls required to meet the latest ANSI standards. Supply air blowers are equipped with a 5 speed direct drive motor that can be adjusted to meet the exact requirements of the job. All compressors are equipped with internal pressure relief. Every refrigerant circuit includes a liquid line filter-drier, a high pressure switch and a suction line with a freezestat and low pressure/loss of charge switch to protect all system components. • Simplicity® Controls - Simplicity® control boards have standardized a number of features previously available only as options or by utilizing additional controls. • • • • 4 Low Ambient - An integrated low-ambient control allows all units to operate in the cooling mode down to 0ºF outdoor ambient without additional assistance. Optionally, the control board can be programmed to lockout the compressors when the outdoor air temperature is low or when free cooling is available. The gas supply piping can be routed into the heating compartment through a hole in the base pan of the unit or through a knockout in the piping panel on the front of the unit. • Anti-Short Cycle Protection - To aid compressor life, an anti-short cycle delay is incorporated into the standard controls. Compressor reliability is further ensured by programmable minimum run times. For testing, the anti short cycle delay can be temporarily overridden with the push of a button. Fan Delays - Fan on and fan off delays are fully programmable and are independent of one another. All units are programmed with default values based upon their configuration of cooling and heat. Safety Monitoring - The control board monitors the high and low-pressure switches, the freezestats, the Electric Heat Operation - All electric heat models are wired for a single power source and include a bank of nickel chromium elements mounted at the discharge of the supply air blower to provide a high velocity and uniform distribution of air across the heating elements. Every element is fully protected against excessive temperature by thermal limit switches. The power supply wiring can be routed into the control box through a threaded pipe connection (field supplied) in the base pan of the unit or through a knockout in the wiring panel on the side of the unit. • BAS Controls - York’s Sunline™ series units offer factory mounted BAS controls such as Simplicity® INTELLI-Comfort™, Novar, Honeywell, Johnson, and CPC. Johnson Controls Unitary Products 343615-YTG-B-0308 Gas/Electric 20 Gauge aluminized steel tubular heat exchanger HACR breaker Electric heat accessory location Power ventor motor with post purge cycle Direct drive blower High efficiency compressor Economizer hood Copper tube/ aluminum fin condensing coil Knockout for side power entry Slide-in economizer Smoke detector Full perimeter baserails with forklift slots and lifting holes Knockout for side gas supply entry 3/4" PVC female condensate drain GFCI convenience outlet Simplicity® Lite™ control board Knockout for side control entry Electric/Electric and Heat Pump Knockout for side power entry HACR breaker Direct drive blower High efficiency compressor Economizer hood Copper tube/ aluminum fin condensing coil Slide-in economizer Smoke detector Full perimeter baserails with forklift slots and lifting holes 3/4" PVC female condensate drain Electric Heat accessory location GFCI convenience outlet Simplicity® Lite™ control board Knockout for side control entry FIGURE 1 - UNIT CUTAWAY Johnson Controls Unitary Products 5 343615-YTG-B-0308 FACTORY-INSTALLED OPTIONS • scheduling is built-in. Two different modes of demand ventilation are achieved through the INTELLI-Comfort™ using CO2 sensors. It uses an inside CO2 sensor to perform Demand Ventilation. It can also use an Outside CO2 sensor to perform Differential Demand Ventilation. It uses a Patented Comfort Ventilation algorithm to provide comfortable ventilation air temperature. The patented economizer-loading algorithm will protect the equipment when harsh operating conditions exist. Humidity in the occupied space or return duct can be monitored and controlled via humidity sensors and the on-board connection for hot gas re-heat system. It uses the INTELLI-Start™ algorithm to maximize energy savings by recovering the building from the Unoccupied Setpoints to the Occupied Setpoints just in time for the Occupied Time Period to begin. The Simplicity® INTELLI-Comfort™ balances space temperature, ventilation air temperature, CO2 and humidity for ultimate comfort. SINGLE INPUT ELECTRONIC ENTHALPY ECONOMIZERS - Includes a slide-in / plug-in damper assembly with fully modulating spring-return motor actuator capable of introducing up to 100% outdoor air with nominal 1% leakage type dampers. The enthalpy system contains one sensor that monitors the outdoor air and determines when the air is cool enough and dry enough to provide free cooling. The rainhood is painted to match the basic unit and must be field-assembled before installing. • MOTORIZED OUTDOOR AIR INTAKE DAMPER Includes a slide-in / plug-in damper assembly with a 2position, spring return motor actuator which opens to a pre-set position whenever the supply air blower is operating and will drive fully closed when the blower unit shuts down. The rain hood is painted to match the basic unit and must be field assembled before installing. • PHENOLIC COATED EVAPORATOR AND CONDENSER COILS - Special coating process that utilizes Technicoat 10-1TM processes. Coating is applied by total immersion of the complete coil for maximum protection. • ELECTRIC HEATERS - Wired for single point power supply. These nickel chromium heater elements are provided with limit and automatic reset capability to prevent operation at excessive temperatures. • FILTER OPTIONS - Standard units are shipped with 1” throw-away filters installed. 2” pleated filters are offered as a factory installed option. • CONVENIENCE OUTLET - This 110 volt outlet can be “powered” by the unit with a stepdown transformer or the unit may be ordered with a “non-powered” convenience outlet that can be wired in the field. • • 6 DISCONNECT SWITCH - For gas heat units and cooling units with electric heat, a HACR breaker sized to the unit is provided. For cooling only units, a switch sized to the largest electric heat available for the particular unit is provided. Factory installed option only. BAS - Building Automation System Controls Simplicity® INTELLI-Comfort™ CONTROL - The York® Simplicity® INTELLI-Comfort™ control is factory installed. It includes a supply air sensor, a return air sensor, and an outside air sensor. There are provisions for a field installed dirty filter indicator switch, an air-proving switch, an Outside Air Humidity sensor, a Return Air Humidity sensor, an Inside IAQ sensor, and an Outside Air IAQ sensor. Construction mode operation, 365-day real time clock with 7 day programming plus holiday • Simplicity® INTELLI-Comfort™ with MOD LINK CONTROL - The York® Simplicity® INTELLI-Comfort™ with Mod Link control is factory installed. It includes all the features of the INTELLI-Comfort™ control with an additional control to translate communications from MODBUS to the BACnet MSTP protocol. • Novar® BAS CONTROL - The Novar® ETC-3 building automation system controller is factory installed. Includes supply air sensor, return air sensor, dirty filter indicator switch, and air proving switch. • JOHNSON CONTROLS BAS CONTROL - The Johnson Control YK-UNT-1126 building automation system controller is factory installed. Includes supply air sensor, return air sensor, dirty filter indicator switch, and air proving switch. • CPC BAS CONTROL - The Computer Process Controls Model 810-3060 ARTC Advanced Rooftop building automation system controller is factory installed. Includes supply air sensor, return air sensor, dirty filter indicator switch and air proving switch. • HONEYWELL BAS CONTROL - The Honeywell W7750C building automation system controller is factory installed. Includes air supply sensor, return air sensor, dirty filter indicator switch, and air proving switch. • SMOKE DETECTORS - (supply air & return air) The smoke detectors stop operation of the unit by interrupting power to the control board if smoke is detected within the air compartment. • COIL GUARD - Customers can purchase a coil guard kit to protect the condenser coil from damage. This is not a hail guard kit. Johnson Controls Unitary Products 343615-YTG-B-0308 • Factory installed Smoke Detectors in the Return Air, may be subjected to freezing temperatures during "off" times due to Out Side Air infiltration. These Smoke Detectors have an operational limit of 32°F to 131°F. Smoke Detectors installed in areas that could be out side those limitations will have to be moved to prevent having false alarms. • STAINLESS STEEL HEAT EXCHANGER - For applications in corrosive environments, this option provides a full stainless steel heat exchanger assembly. MOTORIZED OUTDOOR AIR INTAKE DAMPER Includes a slide-in / plug-in damper assembly with a 2position, spring return motor actuator which opens to some pre-set position whenever the supply air blower is operating and will drive fully closed when the blower unit shuts down. The rain hood is painted to match the basic unit and must be field assembled before installing. • ELECTRIC HEATERS wired for single point power supply. These nickel chromium heater elements are provided with limit and automatic reset capability to prevent operation at excessive temperatures. • ROOF CURBS - Eight and fourteen-inch high roof curbs provide a water-tight seal between the unit and the finished roof. These full perimeter curbs meet the requirements of the National Roofing Contractors Association (NRCA) and are shipped knocked-down for field assembly. • STAINLESS STEEL DRAIN PAN - An optional rustproof stainless steel drain pan is available to provide years of trouble-free operation in corrosive environments. • BOTTOM DRAIN CONNECTION - An optional bottom drain connection is available for inside the curb connections for applications in cold environments to reduce freezing drain lines. • PHASE MONITORS - Designed to prevent unit damage. The phase monitor will shut the unit down in an out-ofphase condition. HIGH ALTITUDE NATURAL GAS - Burner orifices and pilot orifices are provided for proper furnace operation at altitudes up to 6,000 feet. • DIRTY FILTER SWITCH - This kit includes a differential pressure switch that energizes the fault light on the unit thermostat, indicating that there is an abnormally high pressure drop across the filters. Factory installed option or field installed accessory. PROPANE - Burner orifices, pilot orifices and gas valve parts are provided to convert a natural gas furnace to propane. • HINGED FILTER DOOR/“TOOLLESS” BLOWER AND ACCESS PANELS (not hinged) - This option allows for easy access and maintenance. HIGH ALTITUDE PROPANE - Burner orifices and pilot orifices are provided for proper furnace operation at altitudes up to 6,000 feet. This accessory supplements the basic propane conversion kit. • LOW NOX KIT - Required to reduce the emission of nitrogen oxides below 40 nano grams per joule. • POWER EXHAUST - Our single input economizer options are available with power exhaust. Whenever the outdoor air intake dampers are opened for free cooling, the exhaust fan will be energized to prevent the conditioned space from being over-pressurized during economizer operation. • • • NOTE:Knobs are shipped inside the unit to prevent shipping damage. These must be field installed for tool-less operation. Roof curbs are designed to fit inside the base rails of the unit and include both a wood nailing strip and duct hanger supports. FIELD-INSTALLED ACCESSORIES • SINGLE INPUT ELECTRONIC ENTHALPY ECONOMIZERS - Includes a slide-in / plug-in damper assembly with fully modulating spring-return motor actuator capable of introducing up to 100% outdoor air with nominal 1% leakage type dampers. The enthalpy system contains one sensor that monitors the outdoor air and determines when the air is cool enough and dry enough to provide free cooling. The rainhood is painted to match the basic unit and must be field-assembled before installing. Johnson Controls Unitary Products The power exhaust option can only be used on bottom duct configurations. • BAROMETRIC RELIEF DAMPER - This damper accessory can be used to relieve internal building air pressure on units with an economizer without power exhaust. This accessory includes a rain hood, a bird screen and a fully assembled damper. With bottom duct connections, the damper should be mounted over the opening in the return air panel. With horizontal ductwork, the accessory should be mounted on the return air duct. 7 343615-YTG-B-0308 • ENTHALPY ACCESSORY CONTROL KIT - This kit contains the required components to convert a single enthalpy economizer to dual enthalpy. • CO2 SENSOR - Senses CO2 levels and automatically overrides the economizer when levels rise above the present limits. • BURGLAR BARS - Mount in the supply and return openings to prevent entry into the duct work. • COIL GUARD - Customers can purchase a coil guard kit to protect the condenser coil from damage. This is not a hail guard kit. • FLUE EXHAUST EXTENSION KIT - In locations with wind or weather conditions which may interfere with proper exhausting of furnace combustion products, this kit can be installed to prevent the flue exhaust from entering nearby fresh air intakes. • HAIL GUARD - Hail Guard kit is available to prevent unit from hail damage. This is a sloped hood that fits above the coil. • GAS PIPING KIT - This kit supplies all necessary fittings and shut off valve. TABLE 1: CAPACITY RATINGS - (ARI 210/240)1 TABLE 2: MODEL MBH EER2 SEER3 CFM SOUND RATING (Db)4 DY036 DY048 DY060 35.6 46.0 59.0 12 12 11.6 14 14 14 1200 1600 1750 84 83 81 1. 80/67°F Indoor and 95°F outdoor. 2. EER = Energy Efficiency Ratio at full load - the cooling capacity in Btu’s per hour (Btuh) divided by the power input in watts, expressed in Btuh per watt (Btuh/watt). 3. SEER = Seasonal Energy Efficiency Ratio. 4. Rated in accordance with ARI 270 Standard. TABLE 3: GAS HEAT RATINGS1 MODEL MBH INPUT MBH OUTPUT AFUE (%) TEMP RISE ºF 50 100 40 80 80.9 80.5 15 - 45 45 - 75 75 125 60 100 80.9 80.3 25 - 70 45 - 75 100 125 80 100 80.5 80.3 25 - 55 30 - 75 DY036N04 DY036N08 DY048N06 DY048N10 DY060N08 DY060N10 1. All units are single-stage heating. 2 STAGE GAS HEAT RATINGS MODEL1 DY036D06 DY036D10 DY048D06 DY048D10 DY060D06 DY060D10 MBH INPUT MBH OUTPUT STEADY STATE EFFICIENCY 2ND STAGE 1ST STAGE 2ND STAGE 1ST STAGE 2ND STAGE 1ST STAGE 45 69 45 75 45 75 75 115 75 125 75 125 35.8 55.2 35.7 60.4 35.8 60.4 60.8 92 60.8 100.6 60.8 100.6 79.4 80.0 79.4 80.5 79.4 80.5 81.1 80.2 81.1 80.5 81.1 80.5 RISE MIN. MAX. 35 55 25 45 20 35 70 90 70 75 55 75 MINIMUM HEATING AIRFLOW (CFM) 790 950 790 1230 1010 1230 1. Models are 3Ø only. 8 Johnson Controls Unitary Products 343615-YTG-B-0308 TABLE 4: DY036 INDOOR SOUND POWER LEVELS (HORIZONTAL DUCTED INLET) UNIT DESCRIPTION / MODEL CONFIGURATION Indoor Blower Speed (RPM) Blower Static Pressure (IWG) Airflow (CFM) Blower Motor BHP Octave Center Freq. 63 125 250 500 1000 2000 4000 8000 630 0.2 1116 0.41 Cooling ID Blower Operation2 Only (dB) (dB) 80 82 76 77 56 59 50 50 40 43 41 42 41 41 45 45 DY036 / 3 Ton Horizontal Ducted Inlet 631 879 885 0.3 0.2 0.7 928 1979 1020 0.37 0.76 0.53 Cooling Cooling Cooling ID Blower ID Blower ID Blower Operation2 Operation2 Operation2 Only (dB) Only (dB) Only (dB) (dB) (dB) (dB) 80 82 78 83 81 85 76 77 82 83 81 82 56 60 60 61 58 60 49 50 54 54 51 52 39 42 49 50 44 45 40 42 49 49 43 44 41 41 49 49 41 41 45 45 47 47 45 45 1. Tested in accordance with ARI Standard 260. Refer to 2001 Standard for Sound Rating of Ducted Air Moving and Conditioning Equipment . 2. Cooling Operation – ID blower, compressor and outdoor fan operating. 3. Test Duct Dimension: 12 in. wide x 18 in. high x 8 ft. long (0.30m x 0.46m x 2.44m). 4. Test duct termination is flush with reverberation room wall. 5. Duct end (sound reflection) correction: (11, 6, 3, 1, 0, 0, 0, 0) dB at (63, 125, 250, 500, 1k, 4k, 8k) Hz. TABLE 5: DY036 INDOOR SOUND POWER LEVELS (HORIZONTAL DUCTED DISCHARGE) UNIT DESCRIPTION / MODEL CONFIGURATION Indoor Blower Speed (RPM) Blower Static Pressure (IWG) Airflow (CFM) Blower Motor BHP Octave Center Freq. 63 125 250 500 1000 2000 4000 8000 630 0.2 1116 0.41 Cooling ID Blower Operation2 Only (dB) (dB) 80 84 74 77 58 61 48 51 41 45 39 41 41 41 45 45 DY036 / 3 Ton Horizontal Ducted Discharge 631 879 885 0.3 0.2 0.7 928 1979 1020 0.37 0.76 0.53 Cooling Cooling Cooling ID Blower 2 ID Blower 2 ID Blower Operation Operation2 Operation Only (dB) Only (dB) Only (dB) (dB) (dB) (dB) 80 83 85 87 84 87 74 76 80 82 80 83 58 61 68 68 63 65 47 50 58 58 53 54 39 43 55 55 49 50 37 39 53 53 46 47 38 38 55 55 49 49 44 44 52 53 47 47 1. Tested in accordance with ARI Standard 260. Refer to 2001 Standard for Sound Rating of Ducted Air Moving and Conditioning Equipment . 2. Cooling Operation – ID blower, compressor and outdoor fan operating. 3. Test Duct Dimension: 12 in. wide x 18 in. high x 8 ft. long (0.30m x 0.46m x 2.44m). 4. Test duct termination is flush with reverberation room wall. 5. Duct end (sound reflection) correction: (11, 6, 3, 1, 0, 0, 0, 0) dB at (63, 125, 250, 500, 1k, 4k, 8k) Hz. Johnson Controls Unitary Products 9 343615-YTG-B-0308 TABLE 6: DY036 INDOOR SOUND POWER LEVELS (VERTICAL DUCTED INLET) UNIT DESCRIPTION / MODEL CONFIGURATION Indoor Blower Speed (RPM) Blower Static Pressure (IWG) Airflow (CFM) Blower Motor BHP Octave Center Freq. 63 125 250 500 1000 2000 4000 8000 632 0.2 1069 0.36 Cooling ID Blower Operation2 Only (dB) (dB) 78 82 70 75 55 60 47 50 40 43 37 40 36 37 44 44 DY036 / 3 Ton Vertical Ducted Inlet 632 881 883 0.3 0.2 0.7 870 1903 917 0.33 0.71 0.49 Cooling Cooling Cooling ID Blower ID Blower ID Blower Operation2 Operation2 Operation2 Only (dB) Only (dB) Only (dB) (dB) (dB) (dB) 78 82 80 85 80 84 70 74 71 80 71 79 55 60 59 61 58 62 47 50 52 53 49 52 39 43 50 51 45 46 37 39 45 46 41 43 36 37 45 46 40 40 44 44 45 47 44 44 1. Tested in accordance with ARI Standard 260. Refer to 2001 Standard for Sound Rating of Ducted Air Moving and Conditioning Equipment . 2. Cooling Operation – ID blower, compressor and outdoor fan operating. 3. Test Duct Dimension: 12 in. wide x 18 in. high x 8 ft. long (0.30m x 0.46m x 2.44m). 4. Test duct termination is flush with reverberation room wall. 5. Duct end (sound reflection) correction: (11, 6, 3, 1, 0, 0, 0, 0) dB at (63, 125, 250, 500, 1k, 4k, 8k) Hz. TABLE 7: DY036 INDOOR SOUND POWER LEVELS (VERTICAL DUCTED DISCHARGE) UNIT DESCRIPTION / MODEL CONFIGURATION Indoor Blower Speed (RPM) Blower Static Pressure (IWG) Airflow (CFM) Blower Motor BHP Octave Center Freq. 63 125 250 500 1000 2000 4000 8000 632 0.2 1069 0.36 Cooling ID Blower Operation2 Only (dB) (dB) 80 83 78 79 55 60 48 51 41 44 37 40 38 39 44 45 DY036 / 3 Ton Vertical Ducted Discharge 632 881 883 0.3 0.2 0.7 870 1903 917 0.33 0.71 0.49 Cooling Cooling Cooling ID Blower 2 ID Blower 2 ID Blower Operation Operation2 Operation Only (dB) Only (dB) Only (dB) (dB) (dB) (dB) 80 83 83 86 82 85 77 78 80 83 79 82 54 59 63 63 58 62 46 50 58 59 52 53 39 43 54 55 48 49 35 38 50 50 42 44 36 37 52 53 44 44 44 44 49 50 45 45 1. Tested in accordance with ARI Standard 260. Refer to 2001 Standard for Sound Rating of Ducted Air Moving and Conditioning Equipment . 2. Cooling Operation – ID blower, compressor and outdoor fan operating. 3. Test Duct Dimension: 12 in. wide x 18 in. high x 8 ft. long (0.30m x 0.46m x 2.44m). 4. Test duct termination is flush with reverberation room wall. 5. Duct end (sound reflection) correction: (11, 6, 3, 1, 0, 0, 0, 0) dB at (63, 125, 250, 500, 1k, 4k, 8k) Hz. 10 Johnson Controls Unitary Products 343615-YTG-B-0308 TABLE 8: DY048 INDOOR SOUND POWER LEVELS (HORIZONTAL DUCTED INLET) UNIT DESCRIPTION / MODEL CONFIGURATION Indoor Blower Speed (RPM) Blower Static Pressure (IWG) Airflow (CFM) Blower Motor BHP Octave Center Freq. 63 125 250 500 1000 2000 4000 8000 766 0.2 1484 0.67 Cooling ID Blower Operation2 Only (dB) (dB) 74 97 70 86 53 58 49 55 42 42 40 44 38 44 42 43 DY048 / 4 Ton Horizontal Ducted Inlet 769 1077 1087 0.5 0.4 1.0 993 2270 1406 0.54 1.24 0.90 Cooling Cooling Cooling ID Blower ID Blower ID Blower Operation2 Operation2 Operation2 Only (dB) Only (dB) Only (dB) (dB) (dB) (dB) 74 95 77 90 77 90 69 86 73 78 72 77 52 57 60 61 58 61 47 54 54 56 51 53 38 39 50 55 45 45 38 43 48 51 45 46 36 41 48 52 43 45 42 44 45 48 44 45 1. Tested in accordance with ARI Standard 260. Refer to 2001 Standard for Sound Rating of Ducted Air Moving and Conditioning Equipment . 2. Cooling Operation – ID blower, compressor and outdoor fan operating. 3. Test Duct Dimension: 12 in. wide x 18 in. high x 8 ft. long (0.30m x 0.46m x 2.44m). 4. Test duct termination is flush with reverberation room wall. 5. Duct end (sound reflection) correction: (11, 6, 3, 1, 0, 0, 0, 0) dB at (63, 125, 250, 500, 1k, 4k, 8k) Hz. TABLE 9: DY048 INDOOR SOUND POWER LEVELS (HORIZONTAL DUCTED DISCHARGE) UNIT DESCRIPTION / MODEL CONFIGURATION Indoor Blower Speed (RPM) Blower Static Pressure (IWG) Airflow (CFM) Blower Motor BHP Octave Center Freq. 63 125 250 500 1000 2000 4000 8000 766 0.2 1484 0.67 Cooling ID Blower Operation2 Only (dB) (dB) 77 97 72 86 60 62 53 56 47 47 45 46 46 47 47 47 DY048 / 4 Ton Horizontal Ducted Discharge 769 1077 1087 0.5 0.4 1.0 993 2270 1406 0.54 1.24 0.90 Cooling Cooling Cooling ID Blower 2 ID Blower 2 ID Blower Operation Operation Operation2 Only (dB) Only (dB) Only (dB) (dB) (dB) (dB) 75 95 84 91 82 91 69 85 81 83 78 80 57 59 71 71 66 67 49 54 60 61 55 56 42 43 58 59 52 52 40 43 54 55 50 50 40 42 57 58 52 52 45 45 54 54 48 49 1. Tested in accordance with ARI Standard 260. Refer to 2001 Standard for Sound Rating of Ducted Air Moving and Conditioning Equipment . 2. Cooling Operation – ID blower, compressor and outdoor fan operating. 3. Test Duct Dimension: 12 in. wide x 18 in. high x 8 ft. long (0.30m x 0.46m x 2.44m). 4. Test duct termination is flush with reverberation room wall. 5. Duct end (sound reflection) correction: (11, 6, 3, 1, 0, 0, 0, 0) dB at (63, 125, 250, 500, 1k, 4k, 8k) Hz. Johnson Controls Unitary Products 11 343615-YTG-B-0308 TABLE 10: DY048 INDOOR SOUND POWER LEVELS (VERTICAL DUCTED INLET) UNIT DESCRIPTION / MODEL CONFIGURATION Indoor Blower Speed (RPM) Blower Static Pressure (IWG) Airflow (CFM) Blower Motor BHP Octave Center Freq. 63 125 250 500 1000 2000 4000 8000 791 0.2 1408 0.54 Cooling ID Blower Operation2 Only (dB) (dB) 76 95 68 84 54 57 48 53 43 44 40 43 38 43 43 43 DY048 / 4 Ton Vertical Ducted Inlet 794 1084 1095 0.5 0.2 1.0 1000 2336 1275 0.42 1.12 0.73 Cooling Cooling Cooling ID Blower ID Blower ID Blower Operation2 Operation2 Operation2 Only (dB) Only (dB) Only (dB) (dB) (dB) (dB) 77 93 80 91 79 91 67 82 76 84 73 80 52 56 63 61 57 59 46 53 54 57 50 53 40 41 52 52 47 47 38 42 49 51 44 46 36 40 49 54 43 45 43 43 45 47 44 44 1. Tested in accordance with ARI Standard 260. Refer to 2001 Standard for Sound Rating of Ducted Air Moving and Conditioning Equipment . 2. Cooling Operation – ID blower, compressor and outdoor fan operating. 3. Test Duct Dimension: 12 in. wide x 18 in. high x 8 ft. long (0.30m x 0.46m x 2.44m). 4. Test duct termination is flush with reverberation room wall. 5. Duct end (sound reflection) correction: (11, 6, 3, 1, 0, 0, 0, 0) dB at (63, 125, 250, 500, 1k, 4k, 8k) Hz. TABLE 11: DY048 INDOOR SOUND POWER LEVELS (VERTICAL DUCTED DISCHARGE) UNIT DESCRIPTION / MODEL CONFIGURATION Indoor Blower Speed (RPM) Blower Static Pressure (IWG) Airflow (CFM) Blower Motor BHP Octave Center Freq. 63 125 250 500 1000 2000 4000 8000 791 0.2 1408 0.54 Cooling ID Blower Operation2 Only (dB) (dB) 78 95 73 84 56 58 51 54 46 46 42 44 43 45 44 44 DY048 / 4 Ton Vertical Ducted Discharge 794 1084 1095 0.5 0.2 1.0 1000 2336 1275 0.42 1.12 0.73 Cooling Cooling Cooling ID Blower 2 ID Blower 2 ID Blower Operation Operation Operation2 Only (dB) Only (dB) Only (dB) (dB) (dB) (dB) 77 93 85 92 82 91 72 82 84 87 78 82 53 56 68 68 60 61 48 53 61 62 54 55 43 44 57 57 50 50 38 42 53 54 46 48 39 41 55 57 49 50 43 43 52 52 46 47 1. Tested in accordance with ARI Standard 260. Refer to 2001 Standard for Sound Rating of Ducted Air Moving and Conditioning Equipment . 2. Cooling Operation – ID blower, compressor and outdoor fan operating. 3. Test Duct Dimension: 12 in. wide x 18 in. high x 8 ft. long (0.30m x 0.46m x 2.44m). 4. Test duct termination is flush with reverberation room wall. 5. Duct end (sound reflection) correction: (11, 6, 3, 1, 0, 0, 0, 0) dB at (63, 125, 250, 500, 1k, 4k, 8k) Hz. 12 Johnson Controls Unitary Products 343615-YTG-B-0308 TABLE 12: DY060 INDOOR SOUND POWER LEVELS (HORIZONTAL DUCTED INLET) UNIT DESCRIPTION / MODEL CONFIGURATION Indoor Blower Speed (RPM) Blower Static Pressure (IWG) Airflow (CFM) Blower Motor BHP Octave Center Freq. 63 125 250 500 1000 2000 4000 8000 840 0.2 1695 0.67 Cooling ID Blower Operation2 Only (dB) (dB) 77 84 71 71 57 58 53 53 50 50 49 49 49 49 49 49 DY060 / 5 Ton Horizontal Ducted Inlet 845 1166 1188 0.6 0.3 1.3 1100 2618 1323 0.50 1.51 0.80 Cooling Cooling Cooling ID Blower ID Blower ID Blower Operation2 Operation2 Operation2 Only (dB) Only (dB) Only (dB) (dB) (dB) (dB) 77 84 81 85 79 84 72 73 74 75 71 72 55 56 66 66 60 61 51 51 60 60 55 55 45 46 60 60 53 53 43 44 58 58 50 50 42 43 59 59 47 47 48 48 54 54 47 47 1. Tested in accordance with ARI Standard 260. Refer to 2001 Standard for Sound Rating of Ducted Air Moving and Conditioning Equipment . 2. Cooling Operation – ID blower, compressor and outdoor fan operating. 3. Test Duct Dimension: 12 in. wide x 18 in. high x 8 ft. long (0.30m x 0.46m x 2.44m). 4. Test duct termination is flush with reverberation room wall. 5. Duct end (sound reflection) correction: (11, 6, 3, 1, 0, 0, 0, 0) dB at (63, 125, 250, 500, 1k, 4k, 8k) Hz. TABLE 13: DY060 INDOOR SOUND POWER LEVELS (HORIZONTAL DUCTED DISCHARGE) UNIT DESCRIPTION / MODEL CONFIGURATION Indoor Blower Speed (RPM) Blower Static Pressure (IWG) Airflow (CFM) Blower Motor BHP Octave Center Freq. 63 125 250 500 1000 2000 4000 8000 840 0.2 1695 0.67 Cooling ID Blower Operation2 Only (dB) (dB) 82 87 75 76 69 69 64 64 59 60 55 55 58 58 55 55 DY060 / 5 Ton Horizontal Ducted Discharge 845 1166 1188 0.3 1.3 0.6 2618 1323 1100 0.80 0.50 1.51 Cooling Cooling Cooling ID Blower 2 ID Blower 2 ID Blower Operation2 Operation Operation Only (dB) Only (dB) Only (dB) (dB) (dB) (dB) 79 88 88 89 82 87 72 74 82 83 78 78 66 66 79 79 73 73 60 60 72 72 66 66 55 56 68 68 61 61 50 50 65 65 57 57 52 52 68 68 60 60 49 49 66 67 56 56 1. Tested in accordance with ARI Standard 260. Refer to 2001 Standard for Sound Rating of Ducted Air Moving and Conditioning Equipment . 2. Cooling Operation – ID blower, compressor and outdoor fan operating. 3. Test Duct Dimension: 12 in. wide x 18 in. high x 8 ft. long (0.30m x 0.46m x 2.44m). 4. Test duct termination is flush with reverberation room wall. 5. Duct end (sound reflection) correction: (11, 6, 3, 1, 0, 0, 0, 0) dB at (63, 125, 250, 500, 1k, 4k, 8k) Hz. Johnson Controls Unitary Products 13 343615-YTG-B-0308 TABLE 14: DY060 INDOOR SOUND POWER LEVELS (VERTICAL DUCTED INLET) UNIT DESCRIPTION / MODEL CONFIGURATION Indoor Blower Speed (RPM) Blower Static Pressure (IWG) Airflow (CFM) Blower Motor BHP Octave Center Freq. 63 125 250 500 1000 2000 4000 8000 834 0.2 1525 0.61 Cooling ID Blower Operation2 Only (dB) (dB) 77 86 69 70 56 63 50 52 48 51 43 47 47 49 46 47 DY060 / 5 Ton Vertical Ducted Inlet 840 1171 1194 0.6 0.2 1.3 1019 2624 1256 0.44 1.43 0.83 Cooling Cooling Cooling ID Blower ID Blower ID Blower Operation2 Operation2 Operation2 Only (dB) Only (dB) Only (dB) (dB) (dB) (dB) 79 88 81 86 83 87 70 72 71 73 72 72 56 58 64 72 63 69 48 49 57 59 53 56 44 45 57 58 49 52 39 41 54 57 47 50 40 41 55 61 47 52 44 45 51 57 47 49 1. Tested in accordance with ARI Standard 260. Refer to 2001 Standard for Sound Rating of Ducted Air Moving and Conditioning Equipment . 2. Cooling Operation – ID blower, compressor and outdoor fan operating. 3. Test Duct Dimension: 12 in. wide x 18 in. high x 8 ft. long (0.30m x 0.46m x 2.44m). 4. Test duct termination is flush with reverberation room wall. 5. Duct end (sound reflection) correction: (11, 6, 3, 1, 0, 0, 0, 0) dB at (63, 125, 250, 500, 1k, 4k, 8k) Hz. TABLE 15: DY060 INDOOR SOUND POWER LEVELS (VERTICAL DUCTED DISCHARGE) UNIT DESCRIPTION / MODEL CONFIGURATION Indoor Blower Speed (RPM) Blower Static Pressure (IWG) Airflow (CFM) Blower Motor BHP Octave Center Freq. 63 125 250 500 1000 2000 4000 8000 834 0.2 1525 0.61 Cooling ID Blower Operation2 Only (dB) (dB) 83 88 78 78 66 67 59 60 57 58 51 52 54 54 52 52 DY060 / 5 Ton Vertical Ducted Discharge 840 1171 1194 0.6 0.2 1.3 1019 2624 1256 0.44 1.43 0.83 Cooling Cooling Cooling ID Blower 2 ID Blower 2 ID Blower Operation Operation2 Operation Only (dB) Only (dB) Only (dB) (dB) (dB) (dB) 82 88 91 91 85 88 75 76 85 85 79 79 62 62 77 78 70 72 54 54 70 70 61 61 51 51 68 68 57 58 45 45 62 63 52 53 47 47 65 66 55 56 46 47 65 66 52 53 1. Tested in accordance with ARI Standard 260. Refer to 2001 Standard for Sound Rating of Ducted Air Moving and Conditioning Equipment . 2. Cooling Operation – ID blower, compressor and outdoor fan operating. 3. Test Duct Dimension: 12 in. wide x 18 in. high x 8 ft. long (0.30m x 0.46m x 2.44m). 4. Test duct termination is flush with reverberation room wall. 5. Duct end (sound reflection) correction: (11, 6, 3, 1, 0, 0, 0, 0) dB at (63, 125, 250, 500, 1k, 4k, 8k) Hz. 14 Johnson Controls Unitary Products 343615-YTG-B-0308 TABLE 16: DY036 COOLING CAPACITIES (3 TON) Temperature of Air on Condenser Coil Air on Evaporator Coil CFM 900 1050 1200 1350 1500 900 1050 1200 1350 1500 900 1050 1200 1350 1500 75°F 85°F Sensible Capacity (MBH)1 Return Dry Bulb (°F) Sensible Capacity (MBH)1 Return Dry Bulb (°F) WB (°F) Total Cap.1 (MBH) Total2 Total2 Input (kW) 86 83 80 77 74 71 68 86 83 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 44 42 40 39 44 42 40 39 44 43 40 39 45 43 41 40 46 44 42 41 2.3 2.3 2.3 2.3 2.2 2.3 2.3 2.3 2.2 2.3 2.3 2.3 2.2 2.3 2.3 2.3 2.3 2.3 2.3 2.3 24 30 40 39 26 33 40 39 28 35 40 39 30 37 41 40 32 40 42 41 21 28 35 37 23 30 38 38 25 32 40 39 26 33 41 40 27 35 42 41 16 23 30 32 17 24 32 34 18 25 33 36 18 25 35 36 18 26 37 36 14 20 28 30 14 21 29 31 14 21 30 32 14 21 31 32 14 22 33 32 18 25 27 18 26 28 18 26 29 18 27 28 17 28 27 15 23 25 15 23 25 14 23 25 14 23 24 13 24 23 41 38 35 35 42 39 35 35 43 40 36 36 43 40 37 36 44 41 37 37 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 23 29 35 35 25 31 35 35 27 34 36 36 29 36 37 36 31 39 37 37 20 26 32 34 22 28 34 35 24 31 36 36 25 32 37 36 27 34 37 37 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 38 35 30 30 39 36 31 31 41 37 32 32 41 37 32 33 42 38 33 33 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 21 27 30 30 24 30 31 31 26 33 32 32 28 35 32 33 30 38 33 33 19 24 29 30 21 27 31 31 23 30 32 32 24 31 32 33 26 33 33 33 14 19 24 25 15 21 26 27 16 23 29 29 16 23 28 29 17 24 28 29 11 17 22 22 12 18 23 24 12 19 25 25 12 19 24 25 12 20 24 24 14 19 19 15 20 21 16 22 22 15 20 21 15 19 20 12 17 17 12 17 18 12 18 18 11 16 17 11 15 15 35 31 27 27 36 32 28 28 37 33 29 29 37 33 29 29 37 33 29 29 3.0 2.9 3.0 3.0 3.0 2.9 2.9 2.9 2.9 2.8 2.9 2.9 3.0 2.9 2.9 2.9 3.1 2.9 3.0 3.0 20 25 27 27 22 28 28 28 25 31 29 29 27 32 29 29 28 33 29 29 17 23 26 27 19 25 28 28 21 28 29 29 23 29 29 29 24 31 29 29 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 32 27 24 25 32 28 25 25 33 29 25 26 33 29 25 26 33 28 25 25 3.3 3.1 3.2 3.2 3.3 3.0 3.1 3.1 3.2 3.0 3.1 3.1 3.3 3.1 3.2 3.2 3.4 3.2 3.3 3.3 18 23 24 25 21 26 25 25 23 29 25 26 25 29 25 26 27 28 25 25 16 21 23 25 18 23 24 25 20 26 25 26 21 27 25 26 22 28 25 25 19 25 33 35 20 27 35 37 21 28 37 39 22 29 39 40 23 31 42 41 95°F 16 22 27 27 18 24 30 30 19 26 32 32 20 27 32 33 21 29 33 33 115°F 13 18 21 23 15 20 23 25 16 22 25 27 17 23 25 26 18 25 25 25 11 16 18 20 12 17 20 22 13 19 22 24 13 19 21 22 13 20 20 21 8 13 16 17 9 14 17 19 9 15 18 20 9 15 17 18 9 16 16 16 11 13 15 11 14 16 12 15 17 11 13 14 11 11 12 8 11 12 8 11 13 8 11 13 8 9 10 7 7 8 28 24 21 22 29 24 21 22 29 25 22 22 29 24 21 22 28 24 21 22 3.7 3.3 3.5 3.5 3.5 3.2 3.4 3.4 3.4 3.1 3.3 3.3 3.6 3.2 3.4 3.4 3.8 3.4 3.6 3.6 17 22 21 22 19 24 21 22 21 25 22 22 23 24 21 22 25 24 21 22 14 19 20 22 16 22 21 22 18 24 22 22 19 24 21 22 20 24 21 22 Total Cap.1 Input (MBH) (kW) 80 18 24 30 31 19 25 32 33 20 27 34 36 21 28 36 36 22 30 37 37 105°F 15 20 24 25 16 22 26 27 18 24 29 30 19 25 29 30 20 27 29 29 125°F 12 17 18 20 13 18 20 22 14 20 22 22 15 21 21 22 16 23 21 22 77 74 71 68 15 21 27 28 16 22 29 30 17 24 31 32 17 24 32 32 18 25 33 32 12 18 25 26 13 19 26 27 13 20 27 29 13 20 28 28 13 21 28 28 16 22 23 16 23 24 17 24 25 16 24 24 16 24 23 13 20 21 13 20 21 13 20 22 12 20 20 12 19 19 12 18 21 22 13 19 23 24 14 21 25 26 15 21 25 26 15 22 24 25 10 15 19 20 10 16 20 21 11 17 22 23 11 17 21 22 11 18 20 20 12 16 17 13 17 18 14 18 19 13 17 18 13 15 16 10 14 15 10 14 15 10 15 16 9 13 14 9 11 11 9 14 15 18 10 15 17 19 11 17 18 21 11 17 17 19 11 18 16 17 7 11 13 15 7 12 14 16 7 13 15 18 7 13 13 15 7 14 12 13 9 10 13 9 11 13 10 11 14 10 9 11 9 7 8 6 8 10 6 8 10 6 8 11 6 5 7 5 3 4 1. The capacities are gross ratings. For net capacity, deduct indoor blower motor, MBH=3.415 x kW. Refer to the appropriate Blower Performance table for the kW of the supply air blower motor. 2. These ratings include the condenser fan motors (total 1 kW) and the compressor motors but not the supply air blower motor. Johnson Controls Unitary Products 15 343615-YTG-B-0308 TABLE 17: DY048 COOLING CAPACITIES (4 TON) Temperature of Air on Condenser Coil Air on Evaporator Coil CFM 1200 1400 1600 1800 2000 1200 1400 1600 1800 2000 1200 1400 1600 1800 2000 75°F 85°F Sensible Capacity (MBH)1 Return Dry Bulb (°F) Sensible Capacity (MBH)1 Return Dry Bulb (°F) WB (°F) Total Cap.1 (MBH) Total2 Total2 Input (kW) 86 83 80 77 74 71 68 86 83 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 58 57 53 51 58 56 53 51 57 56 53 51 57 56 53 51 57 55 52 50 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 32 43 53 51 34 45 53 51 36 48 53 51 39 52 53 51 41 55 52 50 28 39 47 51 30 41 50 51 32 43 53 51 33 46 53 51 35 48 52 50 22 32 40 45 22 33 41 47 22 34 43 48 23 35 45 46 23 36 46 44 18 29 37 42 18 29 37 43 18 29 38 43 17 30 39 41 17 30 40 38 26 33 38 25 33 39 25 33 39 24 34 36 24 34 32 22 30 35 21 29 34 20 29 34 19 29 30 18 28 26 54 51 47 46 55 52 48 46 55 52 48 47 55 52 48 47 55 52 48 46 3.1 3.1 3.0 3.0 3.1 3.1 3.0 3.0 3.1 3.1 3.1 3.0 3.1 3.1 3.1 3.1 3.1 3.1 3.1 3.1 30 40 47 46 33 43 48 46 36 46 48 47 38 49 48 47 41 52 48 46 27 36 44 46 29 39 46 46 31 42 48 47 33 44 48 47 35 47 48 46 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 50 45 41 40 52 47 42 42 54 49 44 43 53 48 44 43 53 48 43 42 3.3 3.4 3.3 3.3 3.4 3.4 3.3 3.3 3.4 3.4 3.3 3.3 3.4 3.4 3.3 3.3 3.4 3.4 3.3 3.3 29 37 41 40 32 41 42 42 35 45 44 43 38 46 44 43 41 48 43 42 25 33 41 40 28 37 42 42 30 40 44 43 33 43 44 43 35 46 43 42 18 27 34 33 20 29 37 36 21 31 39 39 22 32 38 38 23 34 37 37 15 23 31 30 16 25 33 32 16 26 35 34 17 27 33 32 17 28 31 31 20 27 26 20 29 28 21 30 29 22 28 27 22 25 25 16 24 23 16 24 24 17 25 25 16 22 22 16 19 19 45 39 36 35 47 41 37 37 49 43 39 39 49 43 39 38 48 42 38 38 3.7 3.7 3.6 3.6 3.7 3.7 3.6 3.6 3.7 3.7 3.6 3.6 3.7 3.7 3.6 3.7 3.7 3.7 3.7 3.7 27 34 36 35 30 38 37 37 33 41 39 39 36 42 39 38 39 42 38 38 23 31 36 35 26 34 37 37 28 37 39 39 31 39 39 38 33 41 38 38 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 40 34 31 30 42 36 32 32 45 38 34 34 44 37 34 33 43 36 33 33 4.0 3.9 3.9 3.9 4.0 4.0 3.9 3.9 4.0 4.0 3.9 4.0 4.0 4.0 4.0 4.0 4.1 4.0 4.0 4.0 25 32 31 30 28 35 32 32 31 38 34 34 34 37 34 33 37 36 33 33 21 28 31 30 24 32 32 32 27 35 34 34 29 36 34 33 31 36 33 33 25 36 44 49 26 37 46 51 27 39 47 53 28 40 50 52 29 42 52 50 95°F 22 30 37 37 24 33 41 40 26 35 44 43 27 38 44 43 29 40 43 42 115°F 18 25 28 28 20 28 31 31 22 30 34 34 24 33 34 33 25 35 33 33 14 21 25 24 16 24 27 27 17 26 30 29 18 27 28 28 19 29 27 27 11 18 21 21 12 20 23 23 13 21 25 25 13 22 23 23 13 23 21 21 15 18 17 16 19 19 16 20 20 17 18 17 17 15 15 11 14 14 11 15 15 12 16 15 11 12 12 11 9 9 35 28 26 25 38 30 28 27 40 32 29 29 39 31 29 29 39 31 28 28 4.3 4.2 4.2 4.2 4.3 4.3 4.2 4.3 4.3 4.3 4.2 4.3 4.4 4.3 4.3 4.3 4.4 4.3 4.3 4.3 23 28 26 25 26 30 28 27 29 32 29 29 32 31 29 29 35 31 28 28 19 26 26 25 22 29 28 27 25 32 29 29 27 31 29 29 29 31 28 28 Total Cap.1 Input (MBH) (kW) 80 23 33 41 43 25 35 43 45 26 37 46 48 28 39 47 47 29 41 48 46 105°F 20 27 33 32 22 30 36 35 24 33 39 39 25 35 39 38 27 37 38 38 125°F 16 22 23 23 18 25 26 26 20 28 29 29 22 30 29 29 23 31 28 28 77 74 71 68 20 29 37 39 21 31 39 41 22 32 41 43 22 34 41 42 23 35 42 40 17 26 34 36 17 27 35 37 17 28 36 39 17 28 36 37 17 29 36 34 23 30 32 23 31 33 23 32 34 23 31 31 23 30 28 19 27 29 19 27 29 18 27 29 18 25 26 17 24 23 16 24 29 29 18 26 32 31 19 28 34 34 20 30 33 33 21 31 32 32 13 21 26 25 14 22 28 27 14 24 30 29 15 24 28 27 15 25 26 26 17 22 22 18 24 23 19 25 25 19 23 22 19 20 20 14 19 19 14 20 19 14 20 20 14 17 17 14 14 14 13 19 20 20 14 21 22 22 15 23 25 24 16 25 23 23 17 27 22 22 9 15 16 16 10 17 18 18 11 19 20 20 11 20 18 18 11 21 16 16 12 13 13 13 14 14 14 15 15 14 13 13 15 10 10 9 10 9 9 10 10 9 11 10 9 8 7 9 4 4 1. The capacities are gross ratings. For net capacity, deduct indoor blower motor, MBH=3.415 x kW. Refer to the appropriate Blower Performance table for the kW of the supply air blower motor. 2. These ratings include the condenser fan motors (total 1 kW) and the compressor motors but not the supply air blower motor. 16 Johnson Controls Unitary Products 343615-YTG-B-0308 TABLE 18: DY060 COOLING CAPACITIES (5 TON) Temperature of Air on Condenser Coil Air on Evaporator Coil CFM 1500 1750 2000 2250 2500 1500 1750 2000 2250 2500 1500 1750 2000 2250 2500 75°F 85°F Sensible Capacity (MBH)1 Return Dry Bulb (°F) WB (°F) Total Cap.1 (MBH) Total2 Input (kW) 86 83 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 73.9 67.1 60.7 57.7 76.2 69.2 62.7 59.6 78.6 71.4 64.6 61.4 79.1 71.9 65.0 61.8 79.6 72.3 65.5 62.2 3.7 3.7 3.6 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.8 3.7 3.7 3.7 39.9 50.5 60.7 57.7 44.3 55.9 62.7 59.6 48.7 61.3 64.6 61.4 52.5 66.8 65.0 61.8 56.3 72.3 65.5 62.2 35.6 46.3 55.2 57.7 39.2 50.9 59.9 59.6 42.8 55.5 64.6 61.4 45.8 59.2 65.0 61.8 48.8 62.9 65.5 62.2 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 64.6 59.2 54.6 53.0 66.4 60.8 56.1 54.5 68.2 62.5 57.6 55.9 68.5 62.8 57.8 56.2 68.8 63.0 58.1 56.4 4.8 4.7 4.6 4.7 4.8 4.7 4.6 4.7 4.8 4.7 4.7 4.7 4.8 4.8 4.7 4.7 4.9 4.8 4.7 4.8 37.4 47.3 54.6 53.0 41.5 52.2 56.1 54.5 45.6 57.2 57.6 55.9 49.3 60.1 57.8 56.2 53.0 63.0 58.1 56.4 33.1 43.0 52.1 53.0 36.4 47.2 54.8 54.5 39.7 51.4 57.6 55.9 42.6 55.0 57.8 56.2 45.5 58.6 58.1 56.4 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 57.9 52.2 48.5 47.8 59.0 53.1 49.3 48.7 60.0 54.1 50.2 49.6 59.9 54.0 50.2 49.5 59.9 53.9 50.1 49.4 6.0 6.0 5.9 5.9 6.0 6.0 5.9 5.9 6.0 5.9 5.9 5.9 6.1 6.0 5.9 6.0 6.1 6.0 6.0 6.0 33.8 43.8 48.5 47.8 37.5 48.4 49.3 48.7 41.3 53.0 50.2 49.6 45.0 53.5 50.2 49.5 48.8 53.9 50.1 49.4 29.5 39.6 48.0 47.8 32.5 43.4 49.1 48.7 35.4 47.2 50.2 49.6 38.4 50.6 50.2 49.5 41.3 53.9 50.1 49.4 80 31.3 42.0 50.9 54.1 34.1 45.8 55.6 59.0 37.0 49.6 60.2 63.9 39.2 52.6 62.8 63.1 41.4 55.5 65.5 62.2 95°F 28.8 38.7 47.8 49.2 31.3 42.1 52.0 53.6 33.9 45.5 56.3 57.9 36.0 48.4 57.2 57.2 38.1 51.2 58.1 56.4 115°F 25.3 35.3 43.7 43.8 27.4 38.3 47.4 47.6 29.6 41.3 51.2 51.4 31.7 44.3 50.6 50.4 33.9 47.3 50.1 49.4 Sensible Capacity (MBH)1 Return Dry Bulb (°F) Total2 Total Cap.1 Input (MBH) (kW) 77 74 71 68 86 83 27.0 37.7 46.7 49.8 29.1 40.8 50.5 53.9 31.2 43.8 54.3 58.1 32.5 45.9 56.2 56.4 33.9 48.0 58.0 54.8 22.8 33.4 42.4 45.5 24.0 35.7 45.4 48.9 25.3 38.0 48.5 52.2 25.9 39.3 49.5 49.8 26.5 40.6 50.6 47.3 29.2 38.1 41.3 30.6 40.4 43.8 32.1 42.7 46.4 32.6 42.9 43.1 33.1 43.1 39.9 24.9 33.8 37.0 25.6 35.3 38.8 26.3 36.9 40.6 26.0 36.3 36.5 25.7 35.7 32.4 69.2 63.1 57.6 55.4 71.3 65.0 59.4 57.0 73.4 66.9 61.1 58.7 73.8 67.3 61.4 59.0 74.2 67.7 61.8 59.3 4.3 4.2 4.1 4.2 4.3 4.2 4.1 4.2 4.3 4.2 4.2 4.2 4.3 4.2 4.2 4.2 4.3 4.3 4.2 4.2 38.6 48.9 57.6 55.4 42.9 54.1 59.4 57.0 47.1 59.2 61.1 58.7 50.9 63.5 61.4 59.0 54.6 67.7 61.8 59.3 34.3 44.6 53.6 55.4 37.8 49.0 57.4 57.0 41.3 53.4 61.1 58.7 44.2 57.1 61.4 59.0 47.2 60.8 61.8 59.3 24.5 34.4 43.5 44.9 26.3 37.1 47.0 48.5 28.1 39.7 50.4 52.1 29.3 41.7 50.5 50.5 30.6 43.7 50.6 49.0 20.2 30.2 39.3 40.7 21.2 32.0 41.9 43.4 22.2 33.9 44.6 46.2 22.7 35.1 43.9 43.9 23.2 36.3 43.2 41.5 25.9 35.0 36.4 27.0 36.9 38.4 28.1 38.8 40.4 28.4 37.2 37.2 28.8 35.7 34.1 21.6 30.7 32.1 21.9 31.8 33.3 22.2 32.9 34.6 21.8 30.6 30.6 21.4 28.3 26.6 61.3 55.7 51.5 50.4 62.7 57.0 52.7 51.6 64.1 58.3 53.9 52.8 64.2 58.4 54.0 52.8 64.3 58.5 54.1 52.9 5.4 5.3 5.3 5.3 5.4 5.3 5.3 5.3 5.4 5.3 5.3 5.3 5.4 5.4 5.3 5.3 5.5 5.4 5.3 5.4 35.6 45.6 51.5 50.4 39.5 50.3 52.7 51.6 43.4 55.1 53.9 52.8 47.1 56.8 54.0 52.8 50.9 58.5 54.1 52.9 31.3 41.3 50.0 50.4 34.4 45.3 52.0 51.6 37.6 49.3 53.9 52.8 40.5 52.8 54.0 52.8 43.4 56.3 54.1 52.9 21.0 31.0 39.4 39.6 22.4 33.3 42.4 42.5 23.8 35.5 45.3 45.5 25.1 37.7 44.0 43.7 26.4 39.9 42.6 42.0 16.7 26.7 35.1 35.3 17.3 28.2 37.3 37.5 17.9 29.7 39.5 39.7 18.5 31.0 37.3 37.1 19.0 32.4 35.2 34.5 22.5 30.9 31.0 23.1 32.3 32.4 23.8 33.7 33.9 24.4 30.7 30.5 25.0 27.7 27.1 18.2 26.6 26.7 18.1 27.2 27.4 18.0 27.9 28.0 17.8 24.1 23.8 17.5 20.3 19.6 54.6 48.7 45.4 45.2 55.3 49.3 46.0 45.8 55.9 49.9 46.5 46.4 55.7 49.7 46.3 46.1 55.4 49.4 46.1 45.9 6.7 6.6 6.6 6.6 6.7 6.6 6.5 6.6 6.6 6.5 6.5 6.5 6.7 6.6 6.6 6.6 6.7 6.6 6.6 6.6 32.0 42.1 45.4 45.2 35.6 46.5 46.0 45.8 39.1 49.9 46.5 46.4 42.9 49.7 46.3 46.1 46.7 49.4 46.1 45.9 27.8 37.8 45.4 45.2 30.5 41.5 46.0 45.8 33.3 45.1 46.5 46.4 36.3 48.3 46.3 46.1 39.2 49.4 46.1 45.9 80 30.1 40.4 49.4 51.6 32.7 44.0 53.8 56.3 35.4 47.6 58.2 60.9 37.6 50.5 60.0 60.1 39.7 53.3 61.8 59.3 105°F 27.0 37.0 45.8 46.5 29.4 40.2 49.7 50.6 31.7 43.4 53.7 54.6 33.9 46.3 53.9 53.8 36.0 49.2 54.1 52.9 125°F 23.5 33.6 41.6 41.1 25.5 36.4 45.1 44.6 27.4 39.2 46.5 46.4 29.6 42.3 46.3 46.1 31.8 45.4 46.1 45.9 77 74 71 68 25.8 36.1 45.1 47.4 27.7 38.9 48.7 51.2 29.6 41.8 52.4 55.1 30.9 43.8 53.4 53.5 32.3 45.9 54.3 51.9 21.5 31.8 40.8 43.1 22.6 33.9 43.7 46.2 23.8 35.9 46.6 49.2 24.3 37.2 46.7 46.8 24.8 38.4 46.9 44.4 27.5 36.5 38.8 28.8 38.6 41.1 30.1 40.7 43.4 30.5 40.1 40.2 31.0 39.4 37.0 23.2 32.3 34.5 23.8 33.6 36.1 24.3 34.9 37.6 23.9 33.4 33.6 23.5 32.0 29.5 22.8 32.7 41.5 42.2 24.3 35.2 44.7 45.5 25.9 37.6 47.9 48.8 27.2 39.7 47.3 47.1 28.5 41.8 46.6 45.5 18.5 28.4 37.2 38.0 19.3 30.1 39.6 40.5 20.1 31.8 42.1 43.0 20.6 33.1 40.6 40.5 21.1 34.3 39.2 38.0 24.2 32.9 33.7 25.1 34.6 35.4 25.9 36.2 37.1 26.4 34.0 33.9 26.9 31.7 30.6 19.9 28.6 29.4 20.0 29.5 30.4 20.1 30.4 31.3 19.8 27.3 27.2 19.4 24.3 23.1 19.2 29.3 37.3 36.9 20.4 31.3 40.1 39.6 21.6 33.4 42.8 42.2 23.0 35.7 40.7 40.4 24.3 37.9 38.6 38.5 14.9 25.0 33.1 32.6 15.4 26.3 35.0 34.5 15.8 27.6 37.0 36.4 16.3 29.0 34.1 33.7 16.9 30.5 31.2 31.0 20.7 28.8 28.3 21.2 30.0 29.4 21.7 31.1 30.6 22.4 27.4 27.1 23.0 23.7 23.6 16.5 24.5 24.0 16.2 24.9 24.4 15.9 25.3 24.7 15.7 20.8 20.4 15.6 16.3 16.1 1. The capacities are gross ratings. For net capacity, deduct indoor blower motor, MBH=3.415 x kW. Refer to the appropriate Blower Performance table for the kW of the supply air blower motor. 2. These ratings include the condenser fan motors (total 1 kW) and the compressor motors but not the supply air blower motor. Johnson Controls Unitary Products 17 343615-YTG-B-0308 TABLE 19: SUPPLY AIR BLOWER PERFORMANCE (DY036, 048, & 060 DIRECT DRIVE) SIDE DUCT APPLICATION WATTS CFM WATTS CFM WATTS CFM WATTS CFM WATTS CFM WATTS CFM WATTS 1.0 CFM 0.9 WATTS 53 AVAILABLE EXTERNAL STATIC PRESSURE - IWG2 0.5 0.6 0.7 0.8 CFM 43 0.4 WATTS 33 HI MED/HI MED MED/LOW LOW HI MED/HI MED MED/LOW LOW HI MED/HI MED MED/LOW LOW 0.3 CFM UNIT MOTOR1 TONNAGE SPEED 0.2 1582 1488 1339 1233 1081 2056 1866 1680 1582 1300 2256 2145 2020 1757 1570 320 263 208 171 130 636 539 408 362 223 883 771 637 413 327 1538 1440 1292 1184 997 2017 1832 1641 1541 1258 2258 2127 1999 1713 1536 335 276 221 183 134 696 557 426 380 237 931 784 656 432 339 1496 1396 1247 1135 935 1978 1795 1594 1495 1202 2247 2119 1985 1677 1499 349 290 234 195 145 714 571 438 391 247 950 808 675 451 356 1458 1354 1201 1082 863 1942 1754 1558 1465 2223 2089 1947 1639 - 363 303 246 207 158 734 585 455 406 964 826 696 468 - 1418 1309 1152 1026 1906 1722 1517 1426 2182 2051 1910 1597 - 376 316 258 220 749 602 472 423 979 844 715 479 - 1381 1263 1102 957 1864 1679 1469 1377 2125 2014 1876 1559 - 390 329 272 235 764 619 490 440 971 859 730 497 - 1338 1214 1036 895 1815 1636 1415 1326 2044 1965 1832 1521 - 403 343 288 248 769 638 505 455 940 861 740 513 - 1298 1158 967 1728 1582 1370 1292 1958 1896 1793 1472 - 417 358 303 743 653 521 469 898 843 756 523 - 1255 1085 924 1582 1508 1337 1247 1864 1801 1725 - 430 374 313 685 639 536 485 854 806 748 - 1. Factory set on medium speed tap. 2. Includes allowances for a wet evaporator coil, 1” filters, and the heat exchangers. Refer to STATIC RESISTANCES Table for resistance values. 3. Side Duct application (230 Volts) TABLE 20: SUPPLY AIR BLOWER PERFORMANCE (DY036, 048, & 060 DIRECT DRIVE) BOTTOM DUCT APPLICATION WATTS CFM WATTS CFM WATTS CFM WATTS CFM WATTS CFM WATTS CFM WATTS 1.0 CFM 0.9 SPEED WATTS 53 AVAILABLE EXTERNAL STATIC PRESSURE - IWG2 0.5 0.6 0.7 0.8 CFM 43 0.4 WATTS 33 0.3 CFM UNIT TONNAGE 0.2 MOTOR1 HI MED/HI MED MED/LOW LOW HI MED/HI MED MED/LOW LOW HI MED/HI MED MED/LOW LOW 1527 1437 1293 1191 1045 1985 1802 1622 1528 1256 2177 2071 1950 1697 1516 320 263 208 171 130 636 539 408 362 223 883 771 637 413 327 1485 1391 1248 1144 964 1947 1768 1585 1489 1216 2179 2053 1929 1654 1484 335 276 221 183 134 696 557 426 380 237 931 784 656 432 339 1445 1349 1205 1097 904 1909 1733 1539 1444 1161 2169 2045 1916 1619 1448 349 290 234 195 145 714 571 438 391 247 950 808 675 451 356 1408 1308 1161 1046 1875 1694 1505 1415 2145 2016 1880 1583 - 363 303 246 207 734 585 455 406 964 826 696 468 - 1370 1265 1114 992 1840 1662 1465 1377 2106 1980 1844 1542 - 376 316 258 220 749 602 472 423 979 844 715 479 - 1334 1221 1065 926 1800 1621 1419 1330 2051 1944 1811 1506 - 390 329 272 235 764 619 490 440 971 859 730 497 - 1292 1174 1002 866 1752 1580 1367 1281 1973 1897 1768 1469 - 403 343 288 248 769 638 505 455 940 861 740 513 - 1254 1120 935 1668 1528 1324 1248 1890 1830 1731 - 417 358 303 743 653 521 469 898 843 756 - 1213 1049 894 1528 1456 1291 1205 1800 1739 1665 - 430 374 313 685 639 536 485 854 806 748 - 1. Factory set on medium speed tap. 2. Includes allowances for a wet evaporator coil, 1” filters, and the heat exchangers. Refer to STATIC RESISTANCES Table for resistance values. 3. Bottom Duct application (230 Volts) 18 Johnson Controls Unitary Products 343615-YTG-B-0308 TABLE 21: STATIC RESISTANCES RESISTANCE, IWG DESCRIPTION CFM 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 0.07 0.08 0.09 0.11 0.13 0.15 0.17 0.20 0.23 0.26 0.30 7-15KW 0.04 0.05 0.06 0.07 0.08 0.10 0.12 0.14 0.16 0.19 0.22 20-30KW 0.06 0.07 0.08 0.09 0.11 0.13 0.15 0.17 0.20 0.23 0.26 0.08 0.10 0.12 0.14 0.16 0.18 0.20 0.23 0.26 0.29 0.32 ECONOMIZER1,3 ELECTRIC HEATERS1 COOLING ONLY2 1. Deduct these resistance values from the available external static pressure shown in SUPPLY AIR BLOWER PERFORMANCE Tables. 2. Add these resistance values to the available static resistance values on SUPPLY AIR BLOWER PERFORMANCE Tables. 3. The pressure through the economizer is greater for 100% outdoor air than for 100% return air. If the resistance of the return air duct system is less than 0.25 IWG, the unit will deliver less CFM during full economizer operation. TABLE 22: ELECTRIC HEAT CFM LIMITATIONS Size (Tons) 3 4 5 Minimum Supply Air (CFM) Voltage Heater kW 5 7 10 15 20 30 208/230-1-60 900 900 900 900 900 - 208/230-3-60 900 900 900 900 900 - 460-3-60 - 900 900 900 900 - 600-3-60 - - 900 900 900 - 208/230-1-60 1200 1200 1200 1200 1200 - 208/230-3-60 1200 1200 1200 1200 1200 - 460-3-60 - 1200 1200 1200 1200 - 600-3-60 - - 1200 1200 1200 - 208/230-1-60 1500 1500 1500 1500 1500 1500 208/230-3-60 1500 1500 1500 1500 1500 1500 460-3-60 - 1500 1500 1500 1500 1500 600-3-60 - - 1500 1500 1500 1500 Johnson Controls Unitary Products 19 343615-YTG-B-0308 TABLE 23: ELECTRICAL DATA - DY036, 048 & 060 DIRECT DRIVE W/O POWERED CONVENIENCE OUTLET Size (Tons) Volt Compressors (each) RLA LRA MCC OD Fan Motors (each) Supply Blower Motor Pwr Conv Outlet FLA FLA FLA 208-1-60 11.3 68.0 17.5 2.3 6.0 0.0 230-1-60 11.3 68.0 17.5 2.3 6.0 0.0 208-3-60 8.3 68.0 13.0 2.3 6.0 0.0 230-3-60 8.3 68.0 13.0 2.3 6.0 0.0 460-3-60 5.1 34.0 8.0 1.3 6.0 0.0 575-3-60 3.2 26.0 5.0 1.3 6.0 0.0 208-1-60 15.4 86.0 24.0 2.3 7.6 0.0 230-1-60 15.4 86.0 24.0 2.3 7.6 0.0 208-3-60 11.5 84.0 18.0 2.3 7.6 0.0 230-3-60 11.5 84.0 18.0 2.3 7.6 0.0 460-3-60 5.8 42.0 9.0 1.3 7.6 0.0 575-3-60 5.1 34.0 8.0 1.3 7.6 0.0 036 (3.0) 048 (4.0) 20 Electric Heat Option MCA1 (Amps) Model kW Stages Amps None E05 E07 E10 E15 E20 None E05 E07 E10 E15 E20 None E05 E07 E10 E15 E20 None E05 E07 E10 E15 E20 None E07 E10 E15 E20 None E10 E15 E20 None E05 E07 E10 E15 E20 None E05 E07 E10 E15 E20 None E05 E07 E10 E15 E20 None E05 E07 E10 E15 E20 None E07 E10 E15 E20 None E10 E15 E20 4.0 5.6 8.0 11.9 15.9 5.3 7.5 10.6 15.9 21.2 4.0 5.6 8.0 11.9 15.9 5.3 7.5 10.6 15.9 21.2 6.8 10.1 13.6 19.5 10.6 15.9 21.2 4.0 5.6 8.0 11.9 15.9 5.3 7.5 10.6 15.9 21.2 4.0 5.6 8.0 11.9 15.9 5.3 7.5 10.6 15.9 21.2 6.8 10.1 13.6 19.5 10.6 15.9 21.2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 2 1 1 2 2 1 1 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 2 1 1 2 2 1 1 2 19.2 26.9 38.5 57.2 76.4 23.0 32.6 46.1 69.1 92.2 11.1 15.5 22.2 33.0 44.1 13.3 18.8 26.6 39.9 53.2 8.5 12.7 17.1 24.5 10.6 16.0 21.3 19.2 26.9 38.5 57.2 76.4 23.0 32.6 46.1 69.1 92.2 11.1 15.5 22.2 33.0 44.1 13.3 18.8 26.6 39.9 53.2 8.5 12.7 17.1 24.5 10.6 16.0 21.3 22.4 31.5 41.2 55.6 79.0 103.1 22.4 35.1 46.6 62.7 90.3 117.9 18.7 21.4 26.9 35.3 48.8 62.7 18.7 23.4 30.1 39.4 55.3 71.2 10.7 14.0 18.9 24.2 33.1 7.4 15.7 22.1 28.5 29.1 33.5 43.2 57.6 81.0 105.1 29.1 37.1 48.6 64.7 92.3 119.9 24.3 24.3 28.9 37.3 50.8 64.7 24.3 25.4 32.1 41.4 57.3 73.2 12.4 15.0 19.9 25.2 34.1 10.5 16.5 22.9 29.3 Max Fuse2/ Breaker3 Size (Amps) 30 35 45 60 80 110 30 40 50 70 100 125 25 25 30 40 50 70 25 25 35 40 60 80 15 15 20 25 35 15 15 25 30 35 40 45 60 90 110 35 40 50 70 100 125 30 30 35 40 60 70 30 35 35 45 60 80 15 15 20 25 35 15 20 25 30 Johnson Controls Unitary Products 343615-YTG-B-0308 TABLE 23: ELECTRICAL DATA - DY036, 048 & 060 DIRECT DRIVE W/O POWERED CONVENIENCE OUTLET (CONT) Size (Tons) Volt Compressors (each) RLA LRA MCC OD Fan Motors (each) Supply Blower Motor Pwr Conv Outlet FLA FLA FLA 208-1-60 28.8 145.0 45.0 2.3 7.6 0.0 230-1-60 28.8 145.0 45.0 2.3 7.6 0.0 208-3-60 17.3 123.0 27.0 2.3 7.6 0.0 230-3-60 17.3 123.0 27.0 2.3 7.6 0.0 460-3-60 9.6 70.0 15.0 1.3 7.6 0.0 575-3-60 7.4 53.0 11.5 1.3 7.6 0.0 060 (5.0) Electric Heat Option MCA1 (Amps) Model kW Stages Amps None E05 E07 E10 E15 E20 E30 None E05 E07 E10 E15 E20 E30 None E05 E07 E10 E15 E20 E30 None E05 E07 E10 E15 E20 E30 None E07 E10 E15 E20 E30 None E10 E15 E20 E30 4.0 5.6 8.0 11.9 15.9 22.2 5.3 7.5 10.6 15.9 21.2 29.6 4.0 5.6 8.0 11.9 15.9 22.2 5.3 7.5 10.6 15.9 21.2 29.6 6.8 10.1 13.6 19.5 28.8 10.6 15.9 21.2 30.4 1 1 1 2 2 2 1 1 1 2 2 2 1 1 1 2 2 2 1 1 1 2 2 2 1 1 2 2 2 1 1 2 2 19.2 26.9 38.5 57.2 76.4 106.7 23.0 32.6 46.1 69.1 92.2 128.7 11.1 15.5 22.2 33.0 44.1 61.6 13.3 18.8 26.6 39.9 53.2 74.3 8.5 12.7 17.1 24.5 36.1 10.6 16.0 21.3 30.5 45.9 45.9 45.9 57.6 81.0 105.1 142.9 45.9 45.9 48.6 64.7 92.3 119.9 163.7 31.5 31.5 31.5 37.3 50.8 64.7 86.5 31.5 31.5 32.1 41.4 57.3 73.2 98.5 17.1 17.1 19.9 25.2 34.1 48.1 13.3 16.5 22.9 29.3 40.4 Max Fuse2/ Breaker3 Size (Amps) 50 50 50 60 90 110 150 50 50 50 70 100 125 175 35 35 35 40 60 70 90 35 35 35 45 60 80 100 20 20 20 25 35 50 15 20 25 30 40 1. Minimum Circuit Ampacity. 2. Dual Element, Time Delay Type. 3. HACR type per NEC. Johnson Controls Unitary Products 21 343615-YTG-B-0308 TABLE 24: ELECTRICAL DATA - DY036, 048 & 060 DIRECT DRIVE W/ POWERED CONVENIENCE OUTLET Size (Tons) Volt Compressors (each) RLA LRA MCC OD Fan Motors (each) Supply Blower Motor Pwr Conv Outlet FLA FLA FLA 208-1-60 11.3 68.0 17.5 2.3 6.0 10.0 230-1-60 11.3 68.0 17.5 2.3 6.0 10.0 208-3-60 8.3 68.0 13.0 2.3 6.0 10.0 230-3-60 8.3 68.0 13.0 2.3 6.0 10.0 460-3-60 5.1 34.0 8.0 1.3 6.0 5.0 575-3-60 3.2 26.0 5.0 1.3 6.0 4.0 208-1-60 15.4 86.0 24.0 2.3 7.6 10.0 230-1-60 15.4 86.0 24.0 2.3 7.6 10.0 208-3-60 11.5 84.0 18.0 2.3 7.6 10.0 230-3-60 11.5 84.0 18.0 2.3 7.6 10.0 460-3-60 5.8 42.0 9.0 1.3 7.6 5.0 575-3-60 5.1 34.0 8.0 1.3 7.6 4.0 036 (3.0) 048 (4.0) 22 Electric Heat Option MCA1 (Amps) Model kW Stages Amps None E05 E07 E10 E15 E20 None E05 E07 E10 E15 E20 None E05 E07 E10 E15 E20 None E05 E07 E10 E15 E20 None E07 E10 E15 E20 None E10 E15 E20 None E05 E07 E10 E15 E20 None E05 E07 E10 E15 E20 None E05 E07 E10 E15 E20 None E05 E07 E10 E15 E20 None E07 E10 E15 E20 None E10 E15 E20 4.0 5.6 8.0 11.9 15.9 5.3 7.5 10.6 15.9 21.2 4.0 5.6 8.0 11.9 15.9 5.3 7.5 10.6 15.9 21.2 6.8 10.1 13.6 19.5 10.6 15.9 21.2 4.0 5.6 8.0 11.9 15.9 5.3 7.5 10.6 15.9 21.2 4.0 5.6 8.0 11.9 15.9 5.3 7.5 10.6 15.9 21.2 6.8 10.1 13.6 19.5 10.6 15.9 21.2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 2 1 1 2 2 1 1 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 2 1 1 2 2 1 1 2 19.2 26.9 38.5 57.2 76.4 23.0 32.6 46.1 69.1 92.2 11.1 15.5 22.2 33.0 44.1 13.3 18.8 26.6 39.9 53.2 8.5 12.7 17.1 24.5 10.6 16.0 21.3 19.2 26.9 38.5 57.2 76.4 23.0 32.6 46.1 69.1 92.2 11.1 15.5 22.2 33.0 44.1 13.3 18.8 26.6 39.9 53.2 8.5 12.7 17.1 24.5 10.6 16.0 21.3 32.4 44.0 53.7 68.1 91.5 115.6 32.4 47.6 59.1 75.2 102.8 130.4 29.1 33.9 39.4 47.8 61.3 75.2 29.1 35.9 42.6 51.9 67.8 83.7 15.7 20.2 25.2 30.4 39.3 11.6 20.7 27.1 33.5 39.1 46.0 55.7 70.1 93.5 117.6 39.1 49.6 61.1 77.2 104.8 132.4 34.3 35.9 41.4 49.8 63.3 77.2 34.3 37.9 44.6 53.9 69.8 85.7 17.4 21.2 26.2 31.4 40.3 14.5 21.5 27.9 34.3 Max Fuse2/ Breaker3 Size (Amps) 40 45 60 70 100 125 40 50 60 80 110 150 35 35 40 50 70 80 35 40 45 60 70 90 20 20 25 30 40 15 20 30 35 50 50 60 80 100 125 50 50 70 80 110 150 45 45 45 50 70 80 45 45 45 60 70 90 20 20 25 30 40 15 20 30 35 Johnson Controls Unitary Products 343615-YTG-B-0308 TABLE 24: ELECTRICAL DATA - DY036, 048 & 060 DIRECT DRIVE W/ POWERED CONVENIENCE OUTLET (CONT) Size (Tons) Volt Compressors (each) RLA LRA MCC OD Fan Motors (each) Supply Blower Motor Pwr Conv Outlet FLA FLA FLA 208-1-60 28.8 145.0 45.0 2.3 7.6 10.0 230-1-60 28.8 145.0 45.0 2.3 7.6 10.0 208-3-60 17.3 123.0 27.0 2.3 7.6 10.0 230-3-60 17.3 123.0 27.0 2.3 7.6 10.0 460-3-60 9.6 70.0 15.0 1.3 7.6 5.0 575-3-60 7.4 53.0 11.5 1.3 7.6 4.0 060 (5.0) Electric Heat Option MCA1 (Amps) Model kW Stages Amps None E05 E07 E10 E15 E20 E30 None E05 E07 E10 E15 E20 E30 None E05 E07 E10 E15 E20 E30 None E05 E07 E10 E15 E20 E30 None E07 E10 E15 E20 E30 None E10 E15 E20 E30 4.0 5.6 8.0 11.9 15.9 22.2 5.3 7.5 10.6 15.9 21.2 29.6 4.0 5.6 8.0 11.9 15.9 22.2 5.3 7.5 10.6 15.9 21.2 29.6 6.8 10.1 13.6 19.5 28.8 10.6 15.9 21.2 30.4 1 1 1 2 2 2 1 1 1 2 2 2 1 1 1 2 2 2 1 1 1 2 2 2 1 1 2 2 2 1 1 2 2 19.2 26.9 38.5 57.2 76.4 106.7 23.0 32.6 46.1 69.1 92.2 128.7 11.1 15.5 22.2 33.0 44.1 61.6 13.3 18.8 26.6 39.9 53.2 74.3 8.5 12.7 17.1 24.5 36.1 10.6 16.0 21.3 30.5 55.9 55.9 55.9 70.1 93.5 117.6 155.4 55.9 55.9 61.1 77.2 104.8 132.4 176.2 41.5 41.5 41.5 49.8 63.3 77.2 99.0 41.5 41.5 44.6 53.9 69.8 85.7 111.0 22.1 22.1 26.2 31.4 40.3 54.3 17.3 21.5 27.9 34.3 45.4 Max Fuse2/ Breaker3 Size (Amps) 60 60 60 80 100 125 175 60 60 70 80 110 150 200 45 45 45 50 70 80 100 45 45 45 60 70 90 125 25 25 25 30 40 60 20 20 30 35 45 1. Minimum Circuit Ampacity. 2. Dual Element, Time Delay Type. 3. HACR type per NEC. Johnson Controls Unitary Products 23 343615-YTG-B-0308 TABLE 25: DY PHYSICAL DATA DY MODELS EVAPORATOR BLOWER EVAPORATOR COIL CONDENSER FANS CONDENSER COILS COMPRESSOR AIR FILTERS CHARGE 036 048 060 Centrifugal Blower (Dia. x Wd. in.) 12 X 10 12 X 10 12 X 10 Fan Motor HP (Direct Drive) 3/4 1 1 Rows Deep 3 4 4 Fins Per Inch 13 13 13 5.1 Face Area (Ft.2) 5.1 5.1 Propeller Dia. (in.) 24 24 24 Fan Motor HP 1/2 1/2 1/2 4200 Nom. CFM 4200 4200 Rows Deep 2 2 2 Fins Per Inch 18 18 18 Face Area (Ft.2) 17.1 17.1 17.1 Quantity 1 1 1 Type Recip. Recip. Scroll Quantity Per Unit (15” X 20” X 1” or 2“) 2 2 2 Quantity Per Unit (14” X 25” X 1” or 2“) 1 1 1 Total Face Area (Ft.2) 6.3 6.3 6.3 Refrigerant 22 (lbs./oz.) 9/4 9/8 11/8 TABLE 26: ELECTRIC HEAT CORRECTION FACTORS NOMINAL VOLTAGE VOLTAGE kW CAP. MULTIPLIER TABLE 27: VOLTAGE LIMITATIONS1 VOLTAGE POWER SUPPLY MIN. MAX. 208/230-1-60 187 252 208 208 1.00 240 230 0.92 480 460 0.92 208/230-3-60 187 252 600 575 0.92 460-3-60 432 504 575-3-60 540 630 1. Utilization Range “A” in accordance with ARI Standard 110. 24 Johnson Controls Unitary Products 343615-YTG-B-0308 TYPICAL POWER WIRING REFER TO THE ELECTRICAL DATA TABLES TO SIZE THE DISCONNECT SWITCH, OVERCURRENT PROTECTION AND WIRING. TYPICAL CONTROL WIRING COOLING ONLY (24 VOLT THERMOSTAT) THERMOSTAT TERMINALS 1 COOLING / HEATING (24 VOLT THERMOSTAT) THERMOSTAT 1 TERMINALS UNIT TERMINAL STRIP TB1 R RV 24 VOLT TRANSFORMER Y1 YC ADD JUMPER Y2 UNIT TERMINAL STRIP TB1 RC R Y Y1 24 VOLT TRANSFORMER Y2 G GF W C 1 RH W1 W2 24 VOLT THERMOSTAT 2TH07701024. TO CONTROL THE ECONOMIZER ON SECOND STAGE COOLING, USE THE THERMOSTAT 2TH0401224. G G C COOLING / HEATING (ELECTRONIC THERMOSTAT) MULTI STAGE THERMOSTAT1 TERMINALS ADD JUMPER RC UNIT TERMINAL STRIP TB1 RH R Y1 Y1 2 Y2 W1 4 3 G B ADD JUMPER THERMOSTAT1 TERMINALS W2 RH C X NOT USED OCC ADD JUMPER 4 A1 T UNIT TERMINAL STRIP TB1 RC R Y Y1 W W1 G G C A2 T 24 VOLT TRANSFORMER TO REMOTE SENSOR 2TH040702224 IF USED 1 ELECTRONIC PROGRAMMABLE THERMOSTAT 2ET04700224 (INCLUDES SUBBASE). 2 SECOND STAGE COOLING IS NOT REQUIRED ON UNITS LESS ECONOMIZER. 3 SECOND STAGE HEATING IS ONLY REQUIRED ON UNITS WITH A TWO STAGE ELECTRIC HEATER OR 2 STAGE GAS HEAT. 4 COOLING / HEATING (ELECTRONIC THERMOSTAT) SINGLE STAGE G LED 1 COM Y2 24 VOLT THERMOSTAT 2ET07701024. TO CONTROL THE ECONOMIZER ON THE SECOND STAGE COOLING OR TO HAVE AN ELECTRIC HEAT ACCESSORY WITH TWO STAGES OF HEAT, USE THERMOSTAT 2TH0471024. W1 W2 LED 2 24 VOLT TRANSFORMER 1 1 ELECTRONIC PROGRAMMABLE THERMOSTAT 2ET07701024 (INCLUDES SUBBASE). TO CONTROL THE ECONOMIZER ON SECOND STAGE COOLING, USE THERMOSTAT 2TH04700224. REMOVE JUMPER J2 FROM TERMINALS 4 AND 9 ON JUMPER PLUG CONNECTOR P6 ON UNITS WITH ECONOMIZER. TERMINALS A1 AND A2 PROVIDE A RELAY OUT-PUT TO CLOSE THE OUTDOOR ECONOMIZER DAMPERS WHEN THE THERMOSTAT SWITCHES TO THE SET-BACK POSITION. FIGURE 2 - TYPICAL FIELD POWER & CONTROL WIRING Johnson Controls Unitary Products 25 343615-YTG-B-0308 FIGURE 3 - UNIT DIMENSIONS (3 - 5 TON COOLING ONLY/ELECTRIC HEAT) FRONT VIEW FIGURE 4 - UNIT DIMENSIONS (3 - 5 TON COOLING/GAS HEAT) FRONT VIEW 26 Johnson Controls Unitary Products 343615-YTG-B-0308 DETAIL “A” FIGURE 5 - UNIT WITH ECONOMIZER RAINHOOD DETAIL “B” FIGURE 6 - UNIT WITH FIXED OUTDOOR AIR/MOTORIZED DAMPER RAINHOOD Johnson Controls Unitary Products 27 343615-YTG-B-0308 FIGURE 7 - UNIT DIMENSIONS (REAR VIEW) TABLE 29: MINIMUM CLEARANCES Filter Access LOCATION CLEARANCE Front 24” (Cooling/Electric Heat) 32” (Gas Heat) Rear 12” (Less Economizer) 36” (With Economizer or Fixed Air/Motorized Damper) Left Side (Filter Access) 24” (Less Economizer) 36” (With Economizer) Right Side (Cond. Coil) 24” Blower Motor Access Dot Plugs Field-Supplied Disconnect Switch Location Mounting Bracket for Disconnect Switch A,B (Field Supplied) Wiring Entry (See Detail “B”) Control Box Access Disconnect Switch Location and Motor Access Panel for Unit with “Belt-Drive” Option FIGURE 8 - DISCONNECT/BLOWER ACCESS LOCATION TABLE 28: UTILITIES ENTRY HOLE OPENING SIZE (DIA.) USED FOR A 7/8” KO1 Control Wiring2 B 2” KO1 Power Wiring C 1-5/8” KO Gas Piping (Front) D 1-1/2” KO Gas Piping (Bottom) Side Below Unit1 0” Above Unit2 72” (For Condenser Air Discharge) 1. Units may be installed on combustible floors made from wood or class A, B, or C roof covering material. 2. Units must be installed outdoors. Overhanging structures or shrubs should not obstruct condenser air discharge outlet. Bottom Side Bottom 1. Opening in the bottom to the unit can be located by the side in the insulation. 2. Do not remove the 2” knockout ring. 28 Johnson Controls Unitary Products 343615-YTG-B-0308 FIGURE 9 - TYPICAL APPLICATIONS Johnson Controls Unitary Products 29 343615-YTG-B-0308 BACK OF UNIT A 447/8 821/4 BACK OF UNIT A 447/8 821/4 B F D X X B APPROXIMATE CENTER OF GRAVITY C FRONT OF UNIT APPROXIMATE CENTER OF GRAVITY CONDENSER COIL END OF UNIT Y C E D FRONT OF UNIT CONDENSER COIL END OF UNIT Y FIGURE 10 -FOUR AND SIX POINT LOADING TABLE 30: DY 4 AND 6 POINT LOADS WEIGHT DISTRIBUTION UNIT TOTAL 4-Point Loading (lb) 6-Point Loading (lb) A B C D A B C D E F DY036 Cooling/ Electric 575 132 125 155 164 89 85 82 102 106 110 DY036N04 615 141 133 166 175 95 91 88 110 114 118 DY036D06 625 143 135 168 178 96 93 89 111 115 120 DY036N08 635 145 138 171 181 98 94 91 113 117 122 DY036D10 645 148 140 174 184 99 96 92 115 119 124 DY048 Cooling/ Electric 585 134 127 158 167 90 87 84 104 108 112 DY048(D,N)06 635 145 138 171 181 98 94 91 113 117 122 DY048(D,N)10 655 150 142 177 187 101 97 94 117 121 125 DY060 Cooling/ Electric 590 135 128 159 168 91 88 84 105 109 113 DY060D06 640 147 139 173 182 99 95 92 114 118 123 DY060N08 650 149 141 175 185 100 97 93 116 120 125 DY060(D,N)10 660 151 143 178 188 102 98 95 118 122 126 TABLE 31: CENTER OF GRAVITY DIMENSION 3 - 5 TON X 40” Y 20” 30 Johnson Controls Unitary Products 343615-YTG-B-0308 TABLE 32: OPERATING WEIGHTS (LBS.) MODEL SIZE 3 TON 4 TON 5 TON 575 585 590 N04 615 - - N06 - 635 - N08 635 - 650 DY (Cooling Only) BASIC UNIT DY (Gas/Electric) N10 - 655 660 D06 625 635 640 D10 645 655 660 Economizer 50 Motorized Damper OPTIONS Electric Heater 26 5 - 7 kW 18 10 - 15 kW 23 20 - 30 kW ACCY. 28 Roof Curb 92 Barometric Relief / Fixed Air Damper 10 FIGURE 11 -ROOF CURB DIMENSIONS Johnson Controls Unitary Products 31 343615-YTG-B-0308 GUIDE SPECIFICATIONS GENERAL Units shall be manufactured by York International Unitary Products Group in an ISO 9001 certified facility. York's Sunline Magnum™ units are convertible single package units. Although the units are primarily designed for curb mounting on a roof, they can also be slab-mounted at ground level or set on steel beams above a finished roof. Cooling only, cooling with gas heat and cooling with electric heat models are available with a wide variety of factory-mounted options and field-installed accessories to make them suitable for almost every application. All units are self-contained and assembled on full perimeter base rails with holes in the four corners for overhead rigging. Every unit is completely piped, wired, charged and tested at the factory to simplify the field installation and to provide years of dependable operation. All models (including those with an economizer) are suitable for either bottom or horizontal duct connections. Models with power exhaust are suitable for bottom duct connections only. For bottom duct, remove the sheet metal panels from the supply and return air openings through the base of the unit. For horizontal duct, remove the supply and return air panels on the rear of the unit. All non-Scroll compressors include crankcase heaters and all compressors have internal pressure relief. Every refrigerant circuit includes a liquid line filter-drier, a discharge line high pressure switch and a suction line with a freezestat and low pressure/loss of charge switch.The unit control circuit includes a 75 VA transformer, a 24-volt circuit breaker and a relay board with a compressor lockout circuit, a terminal strip for thermostat wiring, plus an additional set of pin connectors to simplify the interface of additional field controls. All models are CSA listed. All models include a 1-year limited warranty on the complete unit. Compressors and electric heater elements carry a 5-year warranty. Aluminized steel and Stainless steel tubular heat exchangers carry a 10-year warranty. DESCRIPTION Units shall be factory-assembled, single packaged, Electric Cooling/Gas Heat, Electric Cooling/Optional Electric Heat and designed for outdoor mounted installation. The 3 ton, 4 ton and 5 ton units shall have minimum SEER rating of 14. They shall have built-in field convertible duct connections for down discharge supply/return or horizontal discharge supply/return, and be available with factory installed options or field installed accessories. The units shall be factory wired, piped, charged with R-22 refrigerant and factory tested prior to shipment. All unit wiring shall be both numbered and color coded. All units the cooling performance shall be rated in accordance with DOE and ARI test procedures. Units shall be CSA listed, classified to ANSI Z21.47, UL 1995/CSA No. 236 standards. 32 UNIT CABINET Unit cabinet shall be constructed of a combination of G60 and G90 galvanized steel, with exterior surfaces coated with a non-chalking, powdered paint finish, certified at 750 hours salt spray test per ASTMB117 standards. Indoor blower section shall be insulated with a minimum 1/2” thick insulation, coated on the airside. Aluminum foil faced insulation shall be used in the furnace compartment and be fastened with ridged fasteners to prevent insulation from entering the air stream. Cabinet panels shall be “large” size, easily removable for servicing and maintenance. Full perimeter base rails shall be provided to assure reliable transit of equipment, overhead rigging and proper sealing on roof curb applications. Disposable 1" filters shall be furnished and be accessible through a removable access door, sealed airtight. Units filter track shall be designed to accommodate either 1" or 2" filters. Fan performance measuring ports shall be provided on the outside of the cabinet to allow accurate air measurements of evaporator fan performance without removing panels or creating air bypass of the coils. Condensate pan shall be internally sloped and conform to ASHRAE 62-89 self-draining standards. Condensate connection shall be a minimum of 3/4” I.D. female and be a ridged mount connection. INDOOR (EVAPORATOR) FAN ASSEMBLY The indoor fan shall be a factory installed direct drive. Job site selected (B.H.P.) brake horsepower shall not exceed the motors nameplate horsepower rating, plus the service factor. Units shall be designed not to operate above service factor. Fan wheel shall be double-inlet type with forward-curved blades, dynamically balanced to operate smoothly throughout the entire range of operation. Airflow design shall be constant air volume. Bearings shall be sealed and permanently lubricated for longer life and no maintenance. OUTDOOR (CONDENSER) FAN ASSEMBLY The outdoor fan shall be of the direct-driven propeller type, discharge air vertically, have aluminum blades riveted to a corrosion resistant steel spider bracket and shall be dynamically balanced for smooth operation. The outdoor fan motor shall be totally enclosed with permanently lubricated bearings, internally protected against overload conditions and staged independently. REFRIGERANT COMPONENTS Compressor: a. Shall be internally protected with internal high-pressure relief and over temperature protection. b. Shall have internal spring isolation and sound muffling to minimize vibration and noise, and be externally isolated on a dedicated, independent mounting. Johnson Controls Unitary Products 343615-YTG-B-0308 Coils: a. Evaporator and condenser coils shall have aluminum plate fins mechanically bonded to seamless internally enhanced copper tubes with all joints brazed. Special Phenolic coating shall be available as a factory option. b. Evaporator and Condenser coils shall be of the direct expansion, draw-thru, design. Refrigerant Circuit and Refrigerant Safety Components shall include: a. Independent fixed-orifice or thermally operated expansion devices. b. Filter drier/strainer to eliminate any moisture or foreign matter. c. Accessible service gage connections on both suction and liquid lines to charge, evacuate, and measure refrigerant pressure during any necessary servicing or troubleshooting, without losing charge. d. The refrigeration system shall provide at least 15°F of sub-cooling at design conditions. UNIT CONTROLS dant main gas valve. Venter wheel shall be constructed of stainless steel for corrosion resistance. The heat exchanger shall be of the tubular type, constructed of T1-40 aluminized steel for corrosion resistance and allowing minimum mixed air entering temperature of 25°F. Burners shall be of the inshot type, constructed of aluminum coated steel and contain air mixture adjustments. All gas piping shall enter the unit cabinet at a single location through either the side or curb without any field modifications. Integrated control boards shall provide timed control of evaporator fan functioning and burner ignition. Heating section shall be provided with the following minimum protection: a. Primary and auxiliary high-temperature limit switches. b. Induced draft motor speed sensor. c. Flame roll out switch. d. Flame proving controls. e. If any of the above safety devices trip, a LED (lightemitting diode) indicator shall flash a diagnostic code that indicates which safety switch has tripped. ELECTRIC HEATING SECTION a. Unit shall be complete with self-contained low-voltage control circuit protected by a resetable circuit breaker on the 24-volt transformer side. b. Unit shall incorporate a lockout circuit which provides reset capability at the space thermostat or base unit, should any of the following standard safety devices trip and shut off compressor. c. Loss-of-charge/Low-pressure switch. An electric heating section, with nickel chromium elements, shall be provided in a range of 5 thru 30 KW, offering two stages of capacity - 16 KW and above on 208/230 volt heaters and 20 KW and above on 460 and 575 volt heaters. The heating section shall have a primary limit control(s) and automatic reset to prevent the heating element system from operating at an excessive temperature. The heating section assembly shall slide out of the unit for easy maintenance and service. Units with Electric Heating shall be wired for a single point power supply with branch circuit fusing (where required). d. High-pressure switch. UNIT OPERATING CHARACTERISTICS e. Freeze-protection thermostat, evaporator coil. f. Unit shall incorporate “AUTO RESET” compressor over temperature, over current protection. g. Unit shall operate with conventional thermostat designs and have a low voltage terminal strip for easy hook-up. h. Unit control board shall have on-board diagnostics and fault code display. i. Standard controls shall include anti-short cycle and low voltage protection, and permit cooling operation down to 0°F. j. Control board shall monitor each refrigerant safety switch independently. k. Control board shall retain last 5 fault codes in non volatile memory which will not be lost in the event of a power loss. a. Unit shall be capable of starting and running at 125°F outdoor temperature, exceeding maximum load criteria of ARI Standard 210/240. The compressor, with standard controls, shall be capable of operation down to 0°F outdoor temperature. Unit shall be provided with fan time delay to prevent cold air delivery before heat exchanger warms up (Gas heat only). ELECTRICAL REQUIREMENTS All unit power wiring shall enter unit cabinet at a single factory provided location and be capable of side or bottom entry, to minimize roof penetrations and avoid unit field modifications. Separate side and bottom openings shall be provided for the control wiring. STANDARD LIMITED WARRANTIES • Compressor 5 Years • Heat Exchanger 10 Years GAS HEATING SECTION (SINGLE OR 2 STAGE) • Electric Heat Element 5 Years Shall be designed with induced draft combustion with post purge logic, energy saving direct spark ignition, and redun- • Other Parts 1 Year Johnson Controls Unitary Products 33 343615-YTG-B-0308 OPTIONAL OUTDOOR AIR (Shall be made available by either/or): • • ELECTRONIC ENTHALPY AUTOMATIC ECONOMIZER- Outdoor and return air dampers that are interlocked and positioned by a fully-modulating, spring return damper actuator. The maximum leakage rate for the outdoor air intake dampers shall not exceed 2% when dampers are fully closed and operating against a pressure differential of 0.5 IWG. A unit-mounted potentiometer shall be provided to adjust the outdoor and return air damper assembly to take in CFM of outdoor air to meet the minimum ventilation requirement of the conditioned space during normal operation. During economizer operation, a mixed-air temperature control shall modulate the outdoor and return air damper assembly to prevent the supply air temperature from dropping below 55°F. Changeover from compressor to economizer operation shall be provided by an integral electronic enthalpy control that feeds input into the basic module. The outdoor intake opening shall be covered with a rain hood that matches the exterior of the unit. Water eliminator/filters shall be provided. Simultaneous economizer/compressor operation is also possible. Dampers shall fully close on power loss. MOTORIZED OUTDOOR AIR DAMPERS - Outdoor air dampers are positioned by a 2-position, spring-return damper actuator. The maximum leakage rate for the outdoor air intake dampers shall not exceed 2% when dampers are fully closed and operating against a pressure differential of 0.5 IWG. A unit-mounted potentiometer shall be provided to adjust the outdoor damper assembly to take in the design CFM of outdoor air to meet the ventilation requirements of the conditioned space during normal operation. Whenever the indoor fan motor is energized, the dampers open up to one of two pre-selected positions - regardless of the outdoor air enthalpy. Dampers return to the fully closed position when the indoor fan motor is de-energized. Dampers shall fully close on power loss. OTHER PRE-ENGINEERED ACCESSORIES AVAILABLE • • • • 34 ROOF CURB - 14"and 8” high, full perimeter curb with wood nailer (shipped knocked-down). BAROMETRIC RELIEF DAMPER - Contains a rain hood, air inlet screen, exhaust damper and mounting hardware. Used to relieve internal air pressure through the unit. PROPANE CONVERSION KIT - Contains new orifices and gas valve parts to convert from natural to L.P. gas. One per unit required. HIGH ALTITUDE - NATURAL GAS - Contains orifices required for applications between 2000 and 6000 feet altitude. • HIGH ALTITUDE - PROPANE GAS - Contains orifices required for applications between 2000 and 6000 feet altitude. Must be used with propane conversion kit. • LOW NOX - Required to reduce the emission of nitrogen oxides below 40 nanograms per joule. • GAS PIPING - Contains 1/2” pipe nipples, fittings and gas cock (including panel assess gaskets) required for bottom gas supply connection with external shut off. • POWER EXHAUST OPTION - To work in conjunction with economizers. • ELECTRIC HEATERS • ECONOMIZER/MOTORIZED DAMPER RAIN HOOD Contains all hood panels and the hardware for assembling. • MANUAL OUTDOOR AIR DAMPER • COIL GUARD KIT - Guard for cooling coil. • HAIL GUARD • FLUE EXHAUST EXTENSION OTHER FACTORY INSTALLED OPTIONS • POWER EXHAUST OPTION - To work in conjunction with economizers. • STAINLESS STEEL HEAT EXCHANGER • STAINLESS STEEL DRAIN PAN • BOTTOM DRAIN CONNECTION • TECHNICOAT PHENOLIC COATED CONDENSER AND EVAPORATOR COIL • ELECTRONIC SINGLE ENTHALPY ECONOMIZER • DIRTY FILTER SWITCH • PHASE MONITOR • COIL GUARD • POWERED GFI CONVENIENCE OUTLET • NON-POWERED GFI CONVENIENCE OUTLET • BAS CONTROLS (Simplicity® INTELLI-Comfort™, CPC, JOHNSON, HONEYWELL, NOVAR) • BAS READY ECONOMIZER (2-10 V.D.C. ACTUATOR WITHOUT A CONTROLLER) • HINGED FILTER DOOR ACCESS AND TOOLESS ACCESS PANELS • 2" PLEATED FILTERS • DISCONNECT SWITCH • SUPPLY AIR SMOKE DETECTOR • RETURN AIR SMOKE DETECTOR Johnson Controls Unitary Products 343615-YTG-B-0308 Johnson Controls Unitary Products 35 Subject to change without notice. Printed in U.S.A. Copyright © 2008 by Johnson Controls, Inc. All rights reserved. Johnson Controls Unitary Products 5005 York Drive Norman, OK 73069 343615-YTG-B-0308 Supersedes: 343615-YTG-A-0807