Download Woodstock W1811 User's Manual
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BD9:AL&-&& &%HA>9>C<I67A:H6L DLC:GHB6CJ6A E]dcZ/(+%,()"()-'Dca^cZIZX]c^XVaHjeedgi/iZX]"hjeedgi5h]de[dm#W^o 8DENG><=ICDK:B7:G!'%%-7NLDD9HID8@>CI:GC6I>DC6A!>C8# &&&*(IG L6GC>C</CDEDGI>DCD;I=>HB6CJ6AB6N7:G:EGD9J8:9>C6CNH=6E:DG;DGBL>I=DJI I=:LG>II:C6EEGDK6AD;LDD9HID8@>CI:GC6I>DC6A!>C8# Eg^ciZY^cIV^lVc K_`jdXelXcgifm`[\jZi`k`ZXcjX]\kp`ejkilZk`fejfek_\gifg\ij\klg# fg\iXk`fe#dX`ek\eXeZ\Xe[j\im`Z\f]k_`jdXZ_`e\&\hl`gd\ek% =X`cli\kfi\X[#le[\ijkXe[Xe[]fccfnk_\`ejkilZk`fej^`m\e`ek_`j dXelXcdXpi\jlck`ej\i`fljg\ijfeXc`ealip#`eZcl[`e^XdglkXk`fe# \c\ZkifZlk`fefi[\Xk_% K_\fne\if]k_`jdXZ_`e\&\hl`gd\ek`jjfc\cpi\jgfej`Yc\]fi`kjjX]\ lj\%K_`ji\jgfej`Y`c`kp`eZcl[\jYlk`jefkc`d`k\[kfgifg\i`ejkXccX$ k`fe`eXjX]\\em`ifed\ek#g\ijfee\ckiX`e`e^Xe[ljX^\Xlk_fi`qX$ k`fe#gifg\i`ejg\Zk`feXe[dX`ek\eXeZ\#dXelXcXmX`cXY`c`kpXe[ Zfdgi\_\ej`fe#Xggc`ZXk`fef]jX]\kp[\m`Z\j#YcX[\&Zlkk\i`ek\^i`kp# Xe[k_\ljX^\f]g\ijfeXcgifk\Zk`m\\hl`gd\ek% K_\dXel]XZkli\in`ccefkY\_\c[c`XYc\]fi`ealipfigifg\ikp [XdX^\]ifde\^c`^\eZ\#`dgifg\ikiX`e`e^#dXZ_`e\df[`]`ZXk`fejfi d`jlj\% Jfd\[ljkZi\Xk\[Ypgfn\ijXe[`e^#jXn`e^#^i`e[`e^#[i`cc`e^#Xe[ fk_\iZfejkilZk`feXZk`m`k`\jZfekX`ejZ_\d`ZXcjbefnekfk_\JkXk\f] :Xc`]fie`XkfZXlj\ZXeZ\i#Y`ik_[\]\Zkjfifk_\ii\gif[lZk`m\_Xid% Jfd\\oXdgc\jf]k_\j\Z_\d`ZXcjXi\1 C\X[]ifdc\X[$YXj\[gX`ekj% :ipjkXcc`e\j`c`ZX]ifdYi`Zbj#Z\d\ekXe[fk_\idXjfeipgif[lZkj% 8ij\e`ZXe[Z_ifd`ld]ifdZ_\d`ZXccp$ki\Xk\[cldY\i% Pflii`jb]ifdk_\j\\ogfjli\jmXi`\j#[\g\e[`e^fe_fnf]k\epfl [fk_`jkpg\f]nfib%Kfi\[lZ\pfli\ogfjli\kfk_\j\Z_\d`ZXcj1 Nfib`eXn\ccm\ek`cXk\[Xi\X#Xe[nfibn`k_Xggifm\[jX]\kp\hl`g$ d\ek#jlZ_Xjk_fj\[ljkdXjbjk_XkXi\jg\Z`Xccp[\j`^e\[kf]`ck\i flkd`ZifjZfg`ZgXik`Zc\j% <C<:KI@:8C%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% () 220V Single-Phase Operation ................. 12 Extension Cords ................................ 12 Electrical Specifications ...................... 12 J<IM@:< G8IKJ LJ<K?<HL@:B>L@;<G8><C89<CJKFJ<8I:?FLK@E=FID8K@FE=8JK D8@EK<E8E:< N8II8EKP%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% /( FG<I8K@FEJ FG<I8K@FEJ%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% *' General .......................................... 30 Safety Habits.................................... 30 Workpiece Inspection .......................... 31 Non-Through & Through Cuts ................ 32 Main Blade Installation ........................ 33 Blade Guard ..................................... 34 Riving Knife ..................................... 35 Riving Knife Adjustment....................... 36 Scoring Blade Installation & Adjustment ... 37 Dado Blade Installation ....................... 38 Rip Cutting ...................................... 40 Crosscutting ..................................... 42 Miter Cutting .................................... 44 Dado Cutting .................................... 45 Rabbet Cutting ................................. 47 Resaw Cutting................................... 49 Shop-Made Safety Accessories................ 51 G8IKJ%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% -+ Labels & Cosmetics ............................ 64 Cabinet .......................................... 65 Trunnion ......................................... 66 Main Motor ...................................... 67 Tables ............................................ 71 Rip Fence ........................................ 72 Handwheels ..................................... 73 Scoring Trunnion ................................ 74 Crosscut Table .................................. 75 Swing Arm ....................................... 76 Miter Gauge ..................................... 77 Crosscut Fence ................................. 78 J<KLG J<KLG%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% (* Items Needed for Setup ....................... 13 Unpacking ....................................... 13 Inventory ........................................ 14 Machine Placement ............................ 16 Cleaning Machine............................... 16 Lifting & Moving ................................ 17 Assembly & Setup .............................. 18 Dust Collection ................................. 27 Power Connection .............................. 28 Test Run.......................................... 28 J<IM@:<%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% ,+ General .......................................... 54 Belt Service ..................................... 54 Blade Tilt Calibration .......................... 55 Sliding Table Parallelism ...................... 56 Sliding Table Adjustment ...................... 57 Calibrating Crosscut Fence 90° Stops ....... 58 Electrical Safety Instructions................. 59 Wiring Diagram ................................. 60 Electrical Pictures .............................. 61 Troubleshooting................................. 62 <C<:KI@:8C J8=<KP%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%. Standard Machinery Safety ..................... 7 Additional Safety for Sliding Table Saws ..... 9 Preventing Kickback ........................... 10 Protecting Yourself From Kickback .......... 10 Glossary Of Terms .............................. 11 D8@EK<E8E:<%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% ,) Schedule ......................................... 52 Cleaning ......................................... 52 Table & Base .................................... 52 Lubrication ...................................... 53 J8=<KP @EKIF;L:K@FE%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%) Woodstock Technical Support .................. 2 Overview of Machine ............................ 2 Controls and Features ........................... 3 Machine Specifications .......................... 4 Sliding Table Saw Capacities ................... 6 @EKIF;L:K@FE :fek\ekj @EKIF;L:K@FE N(/((('Jc`[`e^KXYc\JXn @EKIF;L:K@FE Nff[jkfZbK\Z_e`ZXcJlggfik This machine has been specially designed to provide many years of trouble-free service. Close attention to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation. Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to include the basic information for safety, setup, operation, maintenance, and service of this product. We stand behind our machines! In the event that questions arise about your machine, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to: k\Z_$jlggfik7j_fg]fo% Y`q. Our knowledgeable staff will help you troubleshoot problems and process warranty claims. If you need the latest edition of this manual, you can download it from _kkg1&&nnn%j_fg]fo%Y`q. If you have comments about this manual, please contact us at: Nff[jkfZb@ek\ieXk`feXc#@eZ% 8kke1K\Z_e`ZXc;fZld\ekXk`feDXeX^\i G%F%9fo)*'0 9\cc`e^_Xd#N80/)). <dX`c1dXelXcj7nff[jkfZb`ek%Zfd Fm\im`\nf]DXZ_`e\ A sliding table saw is primarily used to rip and crosscut sheet stock or panels in a production setting. The sliding table makes it much easier and safer to feed these large workpieces through a cut. This saw can also be used as a traditional table saw for most types of through-cuts. The primary components of a sliding table saw are the sliding table, the fixed table, the crosscut table and fence, the rip fence, the main blade and the scoring blade. A typical cut using the sliding table is made by placing the workpiece on the sliding table and crosscut table, positioning it against the crosscut fence where needed so the waste portion of the workpiece is on the opposite side of the blade, and pushing the workpiece through the blade by sliding the table. The scoring blade may or may not be used, depending on if the workpiece is faced with laminate, melamine, or other solid surface material, or if tear-out free cuts are required. If the scoring blade is not needed for cutting operations, it can be lowered under the table so it will stay sharp for later operations. When using the sliding table saw as a traditional table saw, the sliding table is locked in place and the rip fence is then used to guide the workpiece through the cut. In order to produce accurate results, the sliding table must move parallel to the blade and the scoring blade must be aligned with the main blade. Similarly, the rip fence must be parallel with the main blade and the crosscut fence must calibrated to the main blade. -2- @EKIF;L:K@FE N(/((('Jc`[`e^KXYc\JXn :fekifcjXe[=\Xkli\j A Fence Positions B E D F C I G H =`^li\(% Main view of machine features and controls. 8% :ifjjZlkKXYc\: Provides a wide, stable platform for supporting full-size panels during crosscutting operations. Also features an angle scale for cutting miters with the crosscut fence. =% I`g=\eZ\: Fence face can be positioned for standard cutting operations, or in the lower position for blade guard clearance during narrow ripping operations. >% FE&F==Jn`kZ_: Starts and stops main blade and scoring blade motors. Features an OFF switch that must be reset between starting and stopping machine. 9% =c`gJkfgj: Used for quick measurements when crosscutting. :% :ifjjZlk=\eZ\: Used during crosscutting operations. Features a scale and multiple flip-style stop blocks (a.k.a. "flip stops") for precise, repeatable crosscutting operations. Can also be set up for miter cuts. ?% 9cX[\8e^c\?Xe[n_\\c: Adjusts the angle of the saw blades. @% ;% Jc`[`e^KXYc\: Conveniently glides the workpiece through the blade with effortless precision and ease. <% 9cX[\>lXi[: Fully-adjustable blade guard maintains maximum protection around the saw blade and a 2½" dust port effectively extracts dust from the cutting operation. -3- 9cX[\<c\mXk`fe?Xe[n_\\c: Located on the right-hand side of the cabinet, this handwheel adjusts the height of the main saw blade. @EKIF;L:K@FE DXZ_`e\Jg\Z`]`ZXk`fej N(/((('Jc`[`e^KXYc\JXn B68=>C: HE:8>;>86I>DCH Phone #: (360) 734-3482 • Online Tech Support: [email protected] • Web: www.shopfox.biz BD9:AL&-&&&%HA>9>C<I67A:H6L Dfkfi Type .......................................................................................... TEFC Capacitor Start Induction Horsepower ................................................................................................................. 5 HP Voltage ...................................................................................................................... 220V Phase....................................................................................................................... Single Amps .......................................................................................................................... 22A Speed .................................................................................................................. 3450 RPM Cycle ........................................................................................................................ 60 Hz Number Of Speeds ............................................................................................................. 1 Power Transfer .................................................................................................... V-Belt Drive Bearings ............................................................................................... Sealed and Lubricated DX`eJg\Z`]`ZXk`fej :XgXZ`k`\j Main Blade Arbor Diameter .......................................................................................... 5⁄8" Main Blade Arbor Speed ...................................................................................... 4000 RPM Main Blade Diameter ................................................................................................. 10" Maximum Depth Of Cut At 90° .................................................................................... 3 1⁄8" Maximum Depth Of Cut At 45° .................................................................................... 2 1⁄4" Blade Tilt ...........................................................................................................0°–45° Maximum Ripping Width With Standard Rip Fence .............................................................. 33" Maximum Cross Cutting Width With Crosscut Fence .........................................................78 1⁄2" Maximum Cross Cutting Length With Crosscut Fence ........................................................... 63" Scoring Blade Arbor Diameter ................................................................................... 22mm Scoring Blade Arbor Speed ................................................................................... 8000 RPM Scoring Blade Diameter ............................................................................................ 3 1⁄8" Maximum Dado Width .............................................................................................. 13⁄16" Fm\iXcc;`d\ej`fej Weight .................................................................................................................. 533 lbs. Length ......................................................................................................................... 76" Width ..................................................................................................................... 1243/4" Height ......................................................................................................................... 46" Foot Print with Legs (Width/Depth) ............................................................................... 60" x 28" Cabinet Footprint (Width/Depth) ............................................................................... 25 1⁄2" x 28" Table Size without Extension Wings (Length/Width)......................................................... 27" x 14 3⁄8" Table Size with Extension Wings (Length/Width) ................................................................ 47" x 40" Sliding Table Size (Length/Width)............................................................................... 63" x 12 1⁄4" Crosscut Fence Size (Length/Width)............................................................................781/2" x 1/2" :fejkilZk`feDXk\i`Xcj Sliding Table ..........................................................................................................Aluminum Machine Frame .............................................................................................................Steel Fences .......................................................................... Extruded Aluminum Side, Aluminum Body Rails ............................................................................................................. Hardened Steel Trunnions ............................................................................................................... Cast Iron Arbor Bearings........................................................................Sealed And Lubricated Ball Bearings -4- J_`gg`e^;`d\ej`fej Number of Crates .............................................................................................................. 2 Type ........................................................................................................... Cardboard/Wood Content .................................................................................................................. Machine Crate 1 Length/Width/Height ............................................................................... 46" x 42" x 44" Crate 1 Weight ......................................................................................................... 528 lbs. Crate 2 Length/Width/Height ............................................................................ 67" x 18 1⁄2" x 10" Crate 2 Weight ......................................................................................................... 117 lbs. <c\Zki`ZXc Switch Type ................................................................. Magnetic With Thermal Overload Protection Switch Voltage ............................................................................................................. 220V Cord Provided .................................................................................................................No Recommended Cord ............................................................................. 10 gauge, 3 Wire, 300VAC Recommended Circuit Size ................................................................................................ 30A Plug Provided ..................................................................................................................No Recommended Plug Type ................................................................................................ L6-30 Fk_\i Number of Dust Ports ......................................................................................................... 2 Dust Port Size ............................................................................ 2 1⁄2" with Blade Guard, 4" Main" Customer Assembly Time ........................................................................Approximately 1 1/2 Hours Warranty .................................................................................................................. 2 Year Country of Origin ....................................................................................................... Taiwan =\Xkli\j Blade Guard With 2 1⁄2" Dust Port 4" Main Dust Port Adjustable Scoring Knife Kerf Adjustable Riving Knife Single Lever Locking Fence -5- @EKIF;L:K@FE N(/((('Jc`[`e^KXYc\JXn @EKIF;L:K@FE Jc`[`e^KXYc\JXn:XgXZ`k`\j N(/((('Jc`[`e^KXYc\JXn HA>9>C<I67A: H6L86E68>I>:H Phone #: (360) 734-3482 • Online Tech Support: [email protected] • Web: www.shopfox.biz BD9:AL&-&&&%HA>9>C<I67A:H6L ./$(&) -* ** Ripping Width Cross Cut *($(&) ./$*&+ *. ++$ ./$*&+ Miter Cut 45º (push cut) Miter Cut 90º (push cut) ./$*&+ -* -* Miter Cut 45º Cross Cut (fence not extended) +/ +/$*&+ ,' *($(&) ++$(&) +/$*&+ Miter Cut 45º (push cut, fence not extended) -/ Miter Cut 45º (fence not extended) -6- +/ N(/((('Jc`[`e^KXYc\JXn J8=<KP J8=<KP @e[`ZXk\jXe`dd`e\ekcp_XqXi[fljj`klXk`fen_`Z_#`]efkXmf`[\[#N@CC i\jlck`e[\Xk_fij\i`flj`ealip% @e[`ZXk\jXgfk\ek`Xccp_XqXi[fljj`klXk`fen_`Z_#`]efkXmf`[\[#:FLC; i\jlck`e[\Xk_fij\i`flj`ealip% @e[`ZXk\jXgfk\ek`Xccp_XqXi[fljj`klXk`fen_`Z_#`]efkXmf`[\[#D8P i\jlck`ed`efifidf[\iXk\`ealip% EFK@:< K_`jjpdYfc`jlj\[kfXc\ikk_\lj\ikflj\]lc`e]fidXk`feXYflkgifg\i fg\iXk`fef]k_\\hl`gd\ek#Xe[&fiXj`klXk`fek_XkdXpZXlj\[XdX^\ kfk_\dXZ_`e\ip% JkXe[Xi[JX]\kp@ejkilZk`fej JkXe[Xi[DXZ_`e\ipJX]\kp (% I<8;K?IFL>?K?<<EK@I<D8EL8C9<=FI<JK8IK@E>D8:?@E<IP%DXZ_`e\ipgi\j\ekjj\i`flj `ealip_XqXi[jkflekiX`e\[lj\ij% )% 8CN8PJ LJ< 8EJ@ 8GGIFM<; J8=<KP >C8JJ<J N?<E FG<I8K@E> D8:?@E<IP% <m\ip[Xp \p\$ ^cXjj\jfecp_Xm\`dgXZki\j`jkXekc\ej\jÇk_\pXi\EFKjX]\kp^cXjj\j% *% 8CN8PJN<8I8E@FJ?8GGIFM<;I<JG@I8KFIN?<EFG<I8K@E>D8:?@E<IPK?8KGIF;L:<J ;LJK%Nff[[ljk`jXZXiZ`ef^\eXe[ZXeZXlj\ZXeZ\iXe[j\m\i\i\jg`iXkfip`cce\jj\j% +% 8CN8PJ LJ< ?<8I@E> GIFK<:K@FE N?<E FG<I8K@E> D8:?@E<IP% DXZ_`e\ip ef`j\ ZXe ZXlj\ g\idXe\ek_\Xi`e^[XdX^\% ,% N<8IGIFG<I8GG8I<C%;FEFKn\Xicffj\Zcfk_`e^#^cfm\j#e\Zbk`\j#i`e^j#fia\n\cipn_`Z_dXp ^\k ZXl^_k `e dfm`e^ gXikj% N\Xi gifk\Zk`m\ _X`i Zfm\i`e^ kf ZfekX`e cfe^ _X`i Xe[ n\Xi efe$jc`g ]ffkn\Xi% -% E<M<IFG<I8K<D8:?@E<IPN?<EK@I<;#FILE;<IK?<@E=CL<E:<F=;IL>JFI8C:F?FC% 9\d\ekXccpXc\ikXkXcck`d\jn_\eilee`e^dXZ_`e\ip% .% FECP8CCFNKI8@E<;8E;GIFG<ICPJLG<IM@J<;G<IJFEE<CKFFG<I8K<D8:?@E<IP%DXb\ jli\fg\iXk`fe`ejkilZk`fejXi\jX]\Xe[Zc\Xicple[\ijkff[% /% B<<G:?@C;I<E8E;M@J@KFIJ8N8P%B\\gXccZ_`c[i\eXe[m`j`kfijXjX]\[`jkXeZ\]ifdk_\nfib Xi\X% 0% D8B<NFIBJ?FG:?@C;GIFF=%Lj\gX[cfZbj#dXjk\ijn`kZ_\j#Xe[i\dfm\jkXikjn`kZ_b\pj% -7- J8=<KP I<8;D8EL8C9<=FI<FG<I8K@E>D8:?@E<% =8@CLI<KF=FCCFN@EJKIL:K@FEJ9<CFNN@CC I<JLCK@EG<IJFE8C@EALIP% N(/((('Jc`[`e^KXYc\JXn ('% E<M<IC<8M<N?<ED8:?@E<@JILEE@E>%Kliegfn\iF==Xe[XccfnXccdfm`e^gXikjkfZfd\kf XZfdgc\k\jkfgY\]fi\c\Xm`e^dXZ_`e\leXkk\e[\[% J8=<KP ((% ;FEFKLJ<@E;8E><IFLJ<EM@IFED<EKJ%;FEFKlj\dXZ_`e\ip`e[Xdg#n\kcfZXk`fej#fi n_\i\Xep]cXddXYc\fiefo`flj]ld\jdXp\o`jk% ()% B<<GNFIB8I<8:C<8E8E;N<CCC@K%:clkk\iXe[[Xibj_X[fnjdXpZXlj\XZZ`[\ekj% (*% LJ<8>IFLE;<;<OK<EJ@FE:FI;I8K<;=FIK?<D8:?@E<8DG<I8><%Le[\ij`q\[Zfi[jfm\i$ _\XkXe[cfj\gfn\i%I\gcXZ\\ok\ej`feZfi[j`]k_\pY\Zfd\[XdX^\[%;FEFKlj\\ok\ej`feZfi[j ]fi))'MdXZ_`e\ip% (+% 8CN8PJ;@J:FEE<:K=IFDGFN<IJFLI:<9<=FI<J<IM@:@E>D8:?@E<IP%DXb\jli\jn`kZ_`j `eF==gfj`k`feY\]fi\i\Zfee\Zk`e^% (,% D8@EK8@ED8:?@E<IPN@K?:8I<%B\\gYcX[\jj_XigXe[Zc\Xe]fiY\jkXe[jX]\jkg\i]fidXeZ\% =fccfn`ejkilZk`fej]ficlYi`ZXk`e^Xe[Z_Xe^`e^XZZ\jjfi`\j% (-% D8B<JLI<>L8I;J8I<@EGC8:<8E;NFIB:FII<:KCP9<=FI<LJ@E>D8:?@E<IP% (.% I<DFM< 8;ALJK@E> B<PJ 8E; NI<E:?<J% DXb\ X _XY`k f] Z_\Zb`e^ ]fi b\pj Xe[ X[aljk`e^ ni\eZ_\jY\]fi\klie`e^dXZ_`e\ipFE% (/% :?<:B =FI ;8D8><; G8IKJ 9<=FI< LJ@E> D8:?@E<IP% :_\Zb ]fi Y`e[`e^ Xe[ Xc`^ed\ek f] gXikj#Yifb\egXikj#gXikdflek`e^#cffj\Yfckj#Xe[Xepfk_\iZfe[`k`fejk_XkdXpX]]\ZkdXZ_`e\ fg\iXk`fe%I\gX`ifii\gcXZ\[XdX^\[gXikj% (0% LJ<I<:FDD<E;<;8::<JJFI@<J%I\]\ikfk_\`ejkilZk`fedXelXc]fii\Zfdd\e[\[XZZ\jjfi`\j% K_\lj\f]`dgifg\iXZZ\jjfi`\jdXpZXlj\i`jbf]`ealip% )'%;FEFK=FI:<D8:?@E<IP%NfibXkk_\jg\\[]fin_`Z_k_\dXZ_`e\fiXZZ\jjfipnXj[\j`^e\[% )(% J<:LI< NFIBG@<:<% Lj\ ZcXdgj fi X m`j\ kf _fc[ k_\ nfibg`\Z\ n_\e giXZk`ZXc% 8 j\Zli\[ nfibg`\Z\gifk\Zkjpfli_Xe[jXe[]i\\jYfk__Xe[jkffg\iXk\k_\dXZ_`e\% ))% ;FEFKFM<II<8:?%B\\ggifg\i]ffk`e^Xe[YXcXeZ\XkXcck`d\j% )*% D8EPD8:?@E<JN@CC<A<:KK?<NFIBG@<:<KFN8I;K?<FG<I8KFI%BefnXe[Xmf`[Zfe[`$ k`fejk_XkZXlj\k_\nfibg`\Z\kfb`ZbYXZb% )+% 8CN8PJCF:BDF9@C<98J<J@=LJ<; 9<=FI<FG<I8K@E>D8:?@E<IP% ),% 9< 8N8I< K?8K :<IK8@E ;LJK D8P 9< ?8Q8I;FLJ kf k_\ i\jg`iXkfip jpjk\dj f] g\fgc\ Xe[ Xe`dXcj#\jg\Z`Xccp]`e\[ljk%DXb\jli\pflbefnk_\_XqXi[jXjjfZ`Xk\[n`k_k_\kpg\f][ljkpfl n`ccY\\ogfj\[kfXe[XcnXpjn\XiXi\jg`iXkfiXggifm\[]fik_Xkkpg\f][ljk% -8- N(/((('Jc`[`e^KXYc\JXn 8[[`k`feXcJX]\kp]fiJc`[`e^KXYc\JXnj LJ<k_`jXe[fk_\idXZ_`e\ipn`k_ZXlk`fe Xe[ i\jg\Zk% 8cnXpj Zfej`[\i jX]\kp ]`ijk# Xj `k Xggc`\j kf pfli `e[`m`[lXc nfib`e^ Zfe[`k`fej%Efc`jkf]jX]\kp^l`[\c`e\jZXe Y\ Zfdgc\k\Ç\m\ip j_fg \em`ifed\ek `j [`]]\i\ek%=X`cli\kf]fccfn^l`[\c`e\jZflc[ i\jlck `e j\i`flj g\ijfeXc `ealip# [XdX^\ kf\hl`gd\ekfigffinfibi\jlckj% (% J8=<KP 8::<JJFI@<J% Always use the blade guard and riving knife on all ''through-sawing'' operations. K_ifl^_$jXn`e^fg\iXk`fejXi\k_fj\n_\ek_\YcX[\ZlkjZfdgc\k\cpk_ifl^_k_\nfibg`\Z\% )% B@:B98:B%Be familiar with kickback. Kickback happens when the workpiece is thrown towards the operator at a high rate of speed. Lek`cpfl_Xm\XZc\Xile[\ijkXe[`e^f]b`ZbYXZbXe[_fn`kfZZlij# ;FEFKfg\iXk\k_`jkXYc\jXn *% NFIBG@<:< :FEKIFC% Make sure the workpiece is placed in a stable position on the table and is either supported by the rip fence or the crosscut table during cutting operations. +% GLJ?JK@:B% Always use a push stick when ripping narrow stock. ,% FG<I8KFIGFJ@K@FE% Never stand or have any part of your body directly in-line with the cutting path of the saw blade. -% I<8:?@E>FM<IJ8N9C8;<% Never reach behind or over the blade with either hand while the saw is running. @]b`ZbYXZbfZZlijn_`c\i\XZ_`e^fm\ik_\YcX[\#_Xe[jfiXidjZflc[Y\glcc\[`ekfk_\ jg`ee`e^jXnYcX[\% .% LJ@E> K?< I@G =<E:< 8E; K?< :IFJJ:LK =<E:< KF><K?<I ;LI@E> 8 :LKK@E> FG<I8K@FE% When using the crosscut fence, the workpiece should never be contacting the rip fence while the saw blade is cutting. /% JK8CC<;9C8;<% Turn the saw F== before attempting to "free" a stalled saw blade. 0% :FD=FIK89C<:LKK@E>FG<I8K@FEJ% Avoid awkward operations and hand positions where a sudden slip could cause your hand to move into the spinning saw blade. ('%<OG<I@<E:@E>;@==@:LCK@<J%If at any time you are experiencing difficulties performing the intended operation, stop using the machine! Contact Tech Support at (360) 734-3482. ((% 9C8;< ?<@>?K% DO NOT make cuts with the blade height more than 1⁄4" above the top of the workpiece, or the operator will be unnecessarily exposed to the blade during the cut. ()%;8D8><;J8N9C8;<J% Never use blades that have been dropped or otherwise damaged. (*% I@M@E>BE@=<8C@>ED<EK%Only operate the saw if the riving knife is aligned with the main blade. -9- J8=<KP I<8;Xe[le[\ijkXe[k_`j \ek`i\ `ejkilZk`fe dXelXc Y\]fi\lj`e^k_`jdXZ_`e\% J\i`flj g\ijfeXc `ealip dXp fZZli `] jX]\kp Xe[ fg\iXk`feXc`e]fidXk`fe`j efk le[\ijkff[ Xe[ ]fc$ cfn\[% ;F EFK i`jb pfli jX]\kpYpefki\X[`e^ N(/((('Jc`[`e^KXYc\JXn Gi\m\ek`e^B`ZbYXZb J8=<KP 9\cfnXi\gi\m\ekXk`m\d\Xli\jkfXmf`[k_\ dfjkZfddfeZXlj\jf]b`ZbYXZb1 • Only cut workpieces with at least one smooth and straight edge. DO NOT cut warped, cupped or twisted wood. • Never attempt freehand cuts. If the workpiece is not fed parallel with the blade, kickback will likely occur. Always use the rip fence or miter gauge to support the workpiece. • Make sure the splitter/riving knife is aligned with the blade. A misaligned splitter/riving knife can cause the workpiece to catch or bind, increasing the chance of kickback. If you think that your splitter or riving knife is not aligned with the blade, check it immediately! • • • • • JkXk`jk`Zj j_fn k_Xk dfjk Zfddfe XZZ`$ [\ekjXdfe^kXYc\jXnlj\ijZXeY\c`eb\[ kf b`ZbYXZb% B`ZbYXZb `j kpg`ZXccp [\]`e\[ Xj k_\ _`^_$jg\\[ \oglcj`fe f] jkfZb ]ifd k_\kXYc\jXnkfnXi[`kjfg\iXkfi%@eX[[`$ k`fekfk_\[Xe^\if]k_\fg\iXkfififk_\ij `ek_\Xi\XY\`e^jkilZbYpk_\]cp`e^jkfZb# `k `j f]k\e k_\ ZXj\ k_Xk k_\ fg\iXkfiËj _Xe[jXi\glcc\[`ekfk_\YcX[\[li`e^k_\ b`ZbYXZb% Gifk\Zk`e^Pflij\c] =ifdB`ZbYXZb Even if you know how to prevent kickback, it may still happen. ?\i\Xi\jfd\gi\m\ekXk`m\d\Xli\jkf gifk\Zkpflij\c]`]b`ZbYXZb;F<JfZZli1 Take the time to check and adjust the rip fence parallel with the blade. Also, ensure that your table slides parallel with the blade. If either of these two elements are not adjusted correctly, the risk of kickback will be greatly increased. Do not remove the splitter/riving knife. The splitter/riving knife maintains the kerf in the workpiece, reducing the chance of kickback from the workpiece halves pinching the blade. Feed cuts through to completion. Anytime you stop feeding a workpiece in the middle of a cut, the chance of kickback is greatly increased. Keep the blade guard installed and in good working order. Only remove it when performing non-through cuts and immediately re-install the blade guard when finished. Remember, always use the riving knife for all non-through operations, unless a dado blade is installed. Make multiple, shallow passes when performing a non-through cut. Making a deep non-through cut will greatly increase the chance of kickback. -10- • Stand to the side of the blade during every cut. If a kickback does occur, the thrown workpiece usually travels directly in front of the blade. • Wear safety glasses or a face shield. In the event of a kickback, your eyes and face are the most vulnerable part of your body. • Never, for any reason, place your hand behind the blade. Should kickback occur, your hand will be pulled into the blade. • Use a push stick to keep your hands farther away from the moving blade. If a kickback occurs, the push stick will most likely take the damage that your hand would have received. • Keep the blade guard installed and in good working order. • Use featherboards or anti-kickback devices, such as Shop Fox Board Buddies, to prevent or slow down kickback. N(/((('Jc`[`e^KXYc\JXn >cfjjXipF]K\idj The following is a list of common definitions, terms and phrases used throughout this manual as they relate to this table saw and woodworking in general. Become familiar with these terms for assembling, adjusting or operating this machine. 9\m\c<[^\:lk1 Tilting the arbor and saw blade to an angle between 0˚ and 45˚ to cut a beveled edge onto a workpiece. G\ig\e[`ZlcXi1 Lines or planes that intersect and form right angles (i.e. the blade is perpendicular to the table surface). 9cX[\>lXi[8jj\dYcp1 Metal or plastic safety device that mounts over the saw blade. Its function is to prevent the operator from coming into contact with the saw blade. Refer to GX^\ ** for more details. Glj_Jk`Zb1 Safety device used to push the workpiece through a cutting operation. Used most often when rip cutting thin workpieces. Refer to GX^\,( for more details. IXYY\k1 Cutting operation that creates an L-shaped channel along the edge of the workpiece. Refer to GX^\+. for more details. :ifjjZlk1 Cutting operation in which the crosscut fence is used to cut across the shortest width of the workpiece. Refer to GX^\+) for more details. I`g:lk1 Cutting operation in which the rip fence is used to cut across the width of the workpiece. Refer to GX^\+' for more details. ;X[f9cX[\1 Blade or set of blades that are used to cut grooves and rabbets. DO NOT use a dado blade larger than 8" in diameter on this saw! The saw and arbor are not intended to safely use a larger dado blade. I`m`e^Be`]\1 Metal plate located behind the blade. It maintains the kerf opening in the wood when performing a cutting operation. Refer to GX^\*+ for more details. ;X[f:lk1 Cutting operation that uses a dado blade to cut a flat bottomed groove into the face of the workpiece. Refer to GX^\+, for more details. JkiX`^_k\[^\1 A tool used to check the flatness, parallelism, or consistency of a surface(s). K_`eB\i]9cX[\1 A blade with a kerf or thickness that is thinner than a standard blade. Since thin kerf blades are typically the same thickness of the splitter or riving knife—and in some cases thinner—we DO NOT recommend that they be used on this saw due to the increased risk of kickback. =\Xk_\iYfXi[1 Safety device used to keep the workpiece against the rip fence and against the table surface. Refer to GX^\,( for more details. B\i]1 The resulting cut or gap in the workpiece after the saw blade passes through during a cutting operation. K_ifl^_:lk1A cut in which the blade cuts completely through the workpiece. Refer to GX^\*) for more details. B`ZbYXZb1 An event in which the workpiece is propelled back towards the operator at a high rate of speed. Q\if:c\XiXeZ\KXYc\@ej\ik1 An aftermarket or shop-made table insert specifically modified for the installed blade to eliminate clearance around the blade. Efe$K_ifl^_:lk1 A cut in which the blade does not cut through the top of the workpiece. Refer to GX^\*) for more details. -11- J8=<KP GXiXcc\c1 Being an equal distance apart at every point along two given lines or planes (i.e. the rip fence face is parallel to the face of the saw blade). 8iYfi1 A metal shaft extending from the drive mechanism that is the mounting location for the saw blade. N(/((('Jc`[`e^KXYc\JXn <C<:KI@:8C <C<:KI@:8C K_\dXZ_`e\dljkY\gifg\icpj\klgY\]fi\`k`jjX]\ kf fg\iXk\% ;F EFK _Xm\ pfli \c\Zki`Z`Xe Zfee\Zk k_`jdXZ_`e\kfk_\gfn\ijfliZ\lek`c`ejkilZk\[kf [fjfcXk\i`ek_`jdXelXc% ))'MJ`e^c\$G_Xj\ Fg\iXk`fe The Model W1811 is wired for 220V single-phase operation. We recommend connecting this machine to a dedicated circuit with a verified ground, using the circuit size given below. Never replace a circuit breaker with one of higher amperage without consulting a qualified electrician to ensure compliance with wiring codes. This machine must be connected to a grounded circuit! ;FEFKnfibfepfli\c\Zki`ZXcjpjk\d `] pfl Xi\ lejli\ XYflk \c\Zki`ZXc Zf[\jXe[n`i`e^J\\bXjj`jkXeZ\]ifd X hlXc`]`\[ \c\Zki`Z`Xe% @^efi`e^ k_`j nXie`e^ZXeZXlj\\c\ZkifZlk`fe#]`i\# fidXZ_`e\[XdX^\% A plug is not supplied with this machine. See below for the recommended plug type for this machine. @]pflXi\lejli\XYflkk_\n`i`e^Zf[\j`epfliXi\X fipflgcXekfZfee\ZkpflidXZ_`e\kfXj_Xi\[Z`i$ Zl`k#pfldXpZi\Xk\X]`i\fiZ`iZl`kfm\icfX[_XqXi[Ç ZfejlckXhlXc`]`\[\c\Zki`Z`Xekfi\[lZ\k_`ji`jb% L6-30 P L6-30 R =`^li\)% L6-30 Plug and outlet. <ok\ej`fe:fi[j We do not recommend using an extension cord; however, if you have no alternative, use the following guidelines: • • • • Use a cord rated for Standard Service (S). Do not use an extension cord longer than 50 feet. Ensure that the cord has a ground wire and pin. Use the gauge size listed below as a minimum. <c\Zki`ZXcJg\Z`]`ZXk`fej MfckX^\ 8dg;iXn D`e%:`iZl`kJ`q\ :fee\Zk`fe :fi[ <ok\ej`fe:fi[ 220V 22A 30A L6-30 Plug 10/3 AWG, 300 VAC 10/3 AWG (not to exceed 50') -12- N(/((('Jc`[`e^KXYc\JXn J<KLG @k\djE\\[\[]fiJ\klg The following items are needed to complete the setup process, but are not included with your machine: LegXZb`e^ This machine has been carefully packaged for safe transportation. If you notice the machine has been damaged during shipping, please contact your authorized Shop Fox dealer immediately. -13- B\\g dXZ_`e\ [`jZfee\Zk\[ ]ifd gfn\ilek`c`ejkilZk\[fk_\in`j\% J<KLG ;\jZi`gk`fe Hkp • Safety Glasses (for each person) ........................1 • Forklift ......................................................1 • Lifting Straps (2000 lb capacity) ........................2 • An Assistant.................................................1 • Straightedge 4' (or longer) ...............................1 • Table Saw Blade 10" .......................................1 • Phillips Head Screwdriver #2 ............................1 • Hex Wrenches 3, 4, 5, 6, & 8mm ................ 1 Each • Dust Collection System ...................................1 • 4" Dust Hose (length as needed) ........................1 • 4" Hose Clamp..............................................2 • 2½" Dust Hose (length as needed) ......................1 N(/((('Jc`[`e^KXYc\JXn @em\ekfip The following is a description of the main components shipped with the Model W1811. If you can't find an item on this list, check the mounting location on the machine or examine the packaging materials carefully. Occasionally we pre-install certain components for safer shipping. If you still can't find a part, talk to your authorized Shop Fox dealer. B C D =`^li\*%Extension table items. J<KLG @em\ekfip:fek\ekj @em\ekfip@k\d1=`^li\j*Æ- Hkp 8% Table Saw (not shown) ....................................1 9% Large Extension Table.....................................1 :% Small Extension Table .....................................1 ;% Hose Support ...............................................1 <% Crosscut Fence .............................................1 =% Support Bar .................................................1 >% Crosscut Table..............................................1 ?% Crosscut Table Support Leg ..............................1 @% Flip Stops ...................................................2 A% Lock Lever M12-1.75 x 55 ................................1 B% Flat Washer 12mm.........................................1 C% T-Nut M12-1.75.............................................1 D% Rip Fence Rail (w/Attached Mounting Hardware) .....1 E% Rip Fence ...................................................1 F% Rip Fence Scale ............................................1 G% Rip Fence Lever w/Hex Nut M8-1.25 ....................1 H% Rip Fence Base .............................................1 I% Blade Guard w/Cap Screw & Nut ........................1 J% Arbor Lock Tool ............................................1 K% Sliding Table Handle w/Lock .............................1 L% Push Stick ...................................................1 M% Riving Knife .................................................1 N% End Cover ...................................................1 O% Wrench 17mm (not shown) ...............................1 P% Wrench 19/22mm (not shown) ...........................1 F E G H I K L J =`^li\+%Crosscut table items. M N Q O P =`^li\,%Rip fence items. R S T U V W =`^li\-% Miscellaneous components. -14- N(/((('Jc`[`e^KXYc\JXn Fk_\i?Xi[nXi\efkj_fne Hkp • Cap Screws M10-1.5 x 25 (Extension Tables) ..........5 • Flat Washers 10mm (Extension Tables) ................5 • Lock Washers 10mm (Extension Tables)................5 • Set Screws M8-1.25 x 25 (Extension Tables) ..........6 • Hex Nuts M8-1.25 (Extension Tables) ...................6 • Hex Bolts M6-1 x 16 (Fence Scale)......................2 • Hex Bolt M6-1 x 25 (Fence Scale) .......................1 • Flat Washers 6mm (Fence Scale) .......................3 • Lock Washers 6mm (Fence Scale) .......................3 • Hex Nuts M6-1 (Fence Scale) ............................3 • Cap Screws M6-1 x 16 (CT Support Leg) ...............4 • Lock Washers 6mm (CT Support Leg) ..................4 • Flat Washers 6mm (CT Support Leg) ...................4 • Cap Screws M5-.8 x 12 (Switch) .........................2 • Lock Washers 5mm (Switch) .............................2 • Cap Screws M10-1.5 x 30 (ST Leg Plates)..............4 • Lock Washers 10mm (ST Leg Plates) ...................4 • Cap Screw M10-1.5 x 25 (Hose Support) ...............1 • Flat Washers 10mm (Hose Support) ....................2 • Hex Nut M10-1.5 (Hose Support) ........................1 -15- AB AA AD AF AC AE =`^li\.%Miter gauge items. AG AH J<KLG @em\ekfip@k\d1=`^li\.Æ0 Hkp 88% Miter Clamp ................................................1 89% Miter Flip Stop .............................................1 8:% Miter Handle w/Flat Washer 8mm ......................1 8;% Miter Gauge Fence ........................................1 8<% Miter Gauge Body..........................................1 8=% Miter Guide Bar ............................................1 8>%Sliding Table ................................................1 8?%Sliding Table Support Legs ...............................2 8@% Feet M12-1.75 x 75 w/Nuts ..............................2 8A% Crosscut Brace Knobs M8-1.25 x 50 .....................2 —Flat Washers 8mm .......................................2 —Square Nuts M8-1.25 ....................................2 8B% Crosscut Fence Knob M8-1.25 ...........................1 —Flat Washer 8mm ........................................1 —Crosscut Fence T-Stud M8-1.25 x 60 ..................1 8C% Crosscut Fence Lock Knob M8-1.25 x 25 ...............1 8D% Pivot Stud ...................................................1 —Special Washer 8 x 20mm ..............................1 —Square Nut M8-1.25 .....................................1 8E% Push Handle M12-1.75 x 14 ..............................1 —Flat Washer 12mm.......................................1 —Plastic Washer 12mm ...................................1 —Push Handle T-Nut M12-1.75 ...........................1 8F% Support Leg T-Slot Plates ................................2 8G%Sliding Table T-Studs M12-1.75 x 35 ....................2 —Flat Washers 12mm .....................................2 —Lock Washers 12mm.....................................2 —Hex Nuts M12-1.75 ......................................2 AI =`^li\/% Sliding table items. AM AJ AL AK AP AN AO =`^li\0% Miscellaneous knobs and hardware. N(/((('Jc`[`e^KXYc\JXn DXZ_`e\GcXZ\d\ek =cffiCfX[1 This machine distributes a heavy load in a small footprint. Make sure the floor will support the machine, workpieces, and the operator. Nfib`e^:c\XiXeZ\j1 Consider existing and anticipated needs, size of material to be processed through the machine, and space for auxiliary stands, work tables or other machinery when establishing a location for your machine (see =`^li\('). C`^_k`e^1 Lighting should be bright enough to eliminate shadows and prevent eye strain. J<KLG :c\Xe`e^DXZ_`e\ The table and other unpainted parts of your machine are coated with a waxy grease that protects them from corrosion during shipment. Clean this grease off with a solvent cleaner or citrus-based degreaser. DO NOT use chlorinebased solvents such as brake parts cleaner or acetone—if you happen to splash some onto a painted surface, you will ruin the finish. E<M<IZc\Xen`k_^Xjfc`e\ fi fk_\i g\kifc\ld$ YXj\[jfcm\ekj%Dfjk_Xm\ cfn ]cXj_ gf`ekj# n_`Z_ dXb\ k_\d \oki\d\cp ]cXddXYc\% 8 i`jb f] \ogcfj`fe Xe[ Ylie`e^ \o`jkj `] k_\j\ gif[lZkj Xi\lj\[%J\i`fljg\ijfeXc `ealip dXp fZZli `] k_`j nXie`e^`j`^efi\[ LJ< _\cg\ij Xe[ gfn\i c`]k`e^ \hl`gd\ek kf c`]k k_`j dXZ_`e\% Fk_\in`j\# j\i`flj g\ijfeXc `ealip dXpfZZli% ()* .( (,' =`^li\('% Working clearances. -16- N(/((('Jc`[`e^KXYc\JXn C`]k`e^Dfm`e^ K_`j dXZ_`e\ n\`^_j fm\i ,'' cYj% J\i`flj g\ijfeXc `ealip dXp fZZli `] jX]\ dfm`e^ d\k_f[j Xi\efk]fccfn\[% Kf Y\ jX]\# pfl n`cc e\\[ Xk c\Xjk fe\ fk_\ig\ijfeXe[X]fibc`]kkfdfm\Xe[ gcXZ\k_`jdXZ_`e\% Lj\c`]k`e^jkiXgjn`k_Xd`e`dldc`]k`e^ ZXgXZ`kp _`^_\i k_Xe k_\ jXn n\`^_k% ;F EFK c`]k jXn _`^_\i k_Xe e\Z\jjXip kf Zc\Xi ]cffi% @] c`]k`e^ jkiXg Yi\Xbj# j\i`fljg\ijfeXc`ealipdXpfZZli% Kfi\dfm\k_\kXYc\jXn]ifdk_\ZiXk\gXcc\k#[f k_\j\jk\gj1 Feed the lifting straps around the lifting bolts on the back of the table and the sliding table saw mounts on the front of the cabinet (see =`^li\((). Attach the ends of the lifting straps to the forklift forks. )% Lift the table saw cabinet and move it to your predetermined location. *% Remove the red lifting bolts from the back of the table. J<KLG (% =`^li\((% Lifting the table saw. +% Place a level on the cast iron table to level the table saw cabinet side-to-side and front-to-back. This will allow the table to slide smoothly. Efk\1 K_\i\Xi\knffgk`fej]fic\m\c`e^k_\jXn1 ( J_`dle[\ik_\ZXY`e\k#fi) k_i\X[Yfckj[fne `ekfk_\elkjn\c[\[fek_\jkXe[Zfie\ij=`^li\ () % =`^li\()% Hex bolt in stand corners for leveling; the hex nut is used to secure the bolt position. -17- N(/((('Jc`[`e^KXYc\JXn 8jj\dYcpJ\klg Before shipping, the sliding table was installed on the machine and calibrated to the main table and blade. As such, be careful not to move any pre-installed nuts when installing the sliding table. The sliding table and extension tables are heavy, so use a forklift or four strong helpers to lift the sliding table during installation. KfXjj\dYc\k_\jc`[`e^kXYc\jXn#[fk_\j\jk\gj1 (. Place the sliding table on the cabinet. ). On each side of the sliding table, slide a T-stud down the center bottom T-slot until it is next to the mounting bracket. Lift one side of the sliding table, position the T-stud over the hole in the mounting bracket, then lower the sliding table so the T-stud fits through the hole, as shown in =`^li\(*. Repeat on the other side. +. Put a 12mm flat washer, 12mm lock washer and M121.75 hex nut on the bottom of each T-stud and tighten the hex nut to secure the sliding table in place. ,. Install the small extension table with the two M101.5 x 25 cap screws, 10mm flat washers and 10mm lock washers (see =`^li\(+). -% Thread one M8-1.25 hex nut halfway onto each of the M8-1.25 x 25 set screws, then install two of the set screws where shown in =`^li\(+, to act as leveling screws in a later step. .% Install the large extension table with the three M101.5 x 25 cap screws, 10mm flat washers, and 10mm lock washers (see =`^li\(,). J<KLG *. T-Stud Inserted Through Mounting Bracket =`^li\(*% T-stud inserted in mounting bracket. Mounting Cap Screws Leveling Set Screws =`^li\(+% Small extension table installed. Mounting Cap Screws /% Thread four M8-1.25 x 25 set screws with hex nuts where shown in =`^li\(,, to act as leveling set screws in a later step. Leveling Set Screws =`^li\(,% Large extension table installed. 0% Level the top of the extension tables even with the top of the cast iron table. Using a straightedge as a guide (=`^li\(-), adjust the leveling set screws to align the top of the extension tables with the top of the cast iron table. Tighten the hex nuts on the leveling screws against the extension table to lock the screws when the tables are aligned. -18- =`^li\(-% Extension wings mounted and even with cast iron table. N(/((('Jc`[`e^KXYc\JXn ('% Mount the rip fence scale to the large extension table and cast iron table (=`^li\(.) using three M6-1 hex nuts, 6mm lock washers, 6mm flat washers, two M6-1 x 16 hex bolts, and one M6-1 x 25 hex bolt. (The longer hex bolt is used in the cast iron table.) Adjust the scale even with the table tops, then tighten the fasteners. KXYc\ =cXk NXj_\i JZXc\ ?\o9fck ?\o Elk CfZbNXj_\i ((% Mount the rip fence rail as shown in =`^li\(/. Make sure the black tab is toward the back end of the saw. Adjust the hex nuts so the gap between the rail and tables is even, but leave the rail slightly loose for now. Black Tab ()ddCfZbNXj_\i Jkl[D()$(%.,o0' ()dd=cXkNXj_\i ()dd =cXkNXj_\i D()$(%., ?\oElk IX`c K$Elk =`^li\(/% Rip fence rail mounting. -19- J<KLG =`^li\(.% Mounting rip fence scale. N(/((('Jc`[`e^KXYc\JXn ()% Slide the rip fence base on the rail, and check the spacing between the rip fence base and scale bar (see =`^li\(0). There should be a minimum of 1⁄8" of space between the scale bar and the fence base. Adjust the mounting position of the rip fence rail to create this space evenly along the length of the scale bar, then tighten the rail mounting nuts. Spacing J<KLG =`^li\(0% Fence base installed; spacing between fence base and scale bar. Efk\1K_\]\eZ\j_flc[jc`[\jdffk_cpfek_\iX`c2 `]`k[f\jek#i\dfm\k_\]\eZ\YXj\Xe[X[aljkk_\ jgi`e^gi\jjli\gcXk\dflek`e^gfj`k`fefek_\]\eZ\ YXj\j\\=`^li\)' #Ypcffj\e`e^k_\knfjZi\nj Xe[i\gfj`k`fe`e^k_\gi\jjli\gcXk\jc`^_kcp% Spring Pressure Plate Rip Fence Lever =`^li\)'% Location of spring pressure plate for fence slide adjustments. (*% Thread the rip fence lever into the fence base (=`^li\)'), tighten the hex nut against the rip fence base to keep the lever in place. (+% Slide the rip fence on the fence base T-bar as shown in =`^li\)(. Use the two lock levers on the opposite side of the fence base to secure the fence in position. Rip Fence T-Bar Lock Levers =`^li\)(% Rip fence installed on fence base. -20- N(/((('Jc`[`e^KXYc\JXn (,% Place a 12mm flat washer on the crosscut table lock lever, then insert it through the crosscut fence and thread the M12-1.75 T-nut onto the end approximately two turns. (-% Align the T-nuts on the crosscut table with the T-slot in the face of the sliding table, then slide the crosscut table into position on the sliding table (=`^li\))) and tighten the crosscut table lock lever. Lock Lever T-Slot T-Nut =`^li\))% Crosscut table installation. (.% Place the crosscut table support leg on the extension arm, and attach it to the crosscut table with four M6-1 x 16 cap screws, 6mm lock washers, and 6mm flat washers. Attachment Location Support Leg J<KLG Extension Arm =`^li\)*% Support leg installed. (/% Insert the two crosscut brace knobs with 8mm flat washers through the crosscut table, then thread the square nuts onto the ends of the knob threads (=`^li\)+#8). Slide the T-slot in the support bar over both T-nuts, and tighten the knobs (=`^li\)+# 9). Jlggfik 9Xi JhlXi\Elk D/$(%), :ifjjZlk KXYc\ 9 =cXkNXj_\i /dd BefY D/$(%),o,' 8 =`^li\)+% Installing support bar on crosscut table. -21- N(/((('Jc`[`e^KXYc\JXn (0% Slide the pivot stud assembly and the M8-1.25 x 60 T-bolt into the crosscut fence T-slot, as shown in =`^li\),. Pivot Stud Assembly )'% Align the T-bolt and pivot stud with the crosscut table insertion points (=`^li\),), and install the fence on the table. %%%kfK$Yfck )(% Thread the M8-1.25 knob with an 8mm flat washer onto the bottom of the T-bolt from the underside of the table. =cXkNXj_\i T-Bolt M8-1.25 x 60 BefY /dd D/$(%),o,, =`^li\),% Pivot stud and T-bolt installed in crosscut fence. J<KLG ))% Hold the crosscut fence against the positive stop bolt, shown in =`^li\)-, then tighten the knob underneath the crosscut table to lock the crosscut fence in position. Positive Stop Bolt Efk\1K_`jgfj`k`m\jkfgYfckZXeY\]`e\$kle\[cXk\i kf\ejli\k_Xkk_\ZifjjZlk]\eZ\`jjhlXi\kfk_\ YcX[\% =`^li\)-% Positive stop bolt against the crosscut fence. )*% Install the flip stops in the T-slot on the crosscut fence, as shown in =`^li\)., and use the crosscut fence lock knob to secure the extendable end of the fence in position. Flip Stops Crosscut Fence Lock Knob M8-1.25 x 25 =`^li\).% Flip stops installed on crosscut fence. -22- N(/((('Jc`[`e^KXYc\JXn )+% Remove the shipping brace from the sliding table (=`^li\)/), then install the sliding table end cover over the fixed part of the sliding table end, as shown in =`^li\)0, using the pre-mounted hardware. Shipping Brace =`^li\)/% Sliding table shipping brace. ),% Attach the sliding table handle, as shown in =`^li\ *', with two premounted button head screws and flat washers. Button Head Cap Screws =`^li\*'% Sliding table handle attached to end of sliding table. )-% Thread two M5-.8 x 12 cap screws with 5mm lock washers through the switch bracket and into the sliding table base, and tighten the cap screws (see =`^li\*(). Magnetic Switch =`^li\*(% Magnetic switch installed. -23- J<KLG =`^li\)0% Sliding table end cover installed. N(/((('Jc`[`e^KXYc\JXn ).% Thread the feet all the way into the bottom of the support legs. DO NOT remove the hex nuts preinstalled on the bottom of the feet, since they will be used after the legs are installed. )/% Thread two M10-1.5 x 30 cap screws and 10mm lock washers through each support leg and part way into the T-slot plates for the legs, slide the T-slot plates into the both ends of the sliding table base, and tighten the mounting cap screws (see =`^li\*)). )0% Adjust the feet downward so they press against the floor, then tighten the hex nuts up against the support leg so the feet are locked in place. Support Leg =`^li\*)% Support leg installed (1 of 2 shown). J<KLG *'% Open the cabinet door and remove the motor shipping brace shown in =`^li\**. *(% Tilt the blade assembly to 0˚, then slide the sliding table forward all the way until you can open the lower blade guard cover and access the blade arbors. =`^li\**% Motor shipping brace. 9\]fi\gifZ\\[`e^n`k_k_\e\okjk\gj#n\ i\Zfdd\e[k_Xkpfln\Xi^cfm\jkfgifk\Zkpfli _Xe[jn_\e_Xe[c`e^Xe[`ejkXcc`e^k_\YcX[\% Arbor Lock Tool *)% Insert the arbor lock tool into the hole shown in =`^li\*+, rotate the arbor until the arbor lock tool seats, then install the main blade, using the included arbor wrench to loosen and tighten the arbor nut (the arbor nut has left-hand threads and loosens clockwise). There MUST be an arbor flange between the blade and the arbor nut. =`^li\*+% Installing main blade. **% Insert the arbor lock tool into the hole shown in =`^li\*,, rotate the arbor until the arbor lock tool seats, then install the scoring blade, using the arbor wrench. There MUST be an arbor flange on both sides of the blade. Arbor Lock Tool =`^li\*,% Installing scoring blade. -24- N(/((('Jc`[`e^KXYc\JXn *+% Install the riving knife as shown in =`^li\*-, but do not tighten the mounting bolt yet. Efk\1N_`c\k_\dflek`e^Yfck`jcffj\#k_\i`m`e^ be`]\ZXeY\X[aljk\[lgfi[fne% =`^li\*-% Installing riving knife. J<KLG *,% Adjust the riving knife approximately 1⁄8" away from the main blade, using a 1⁄8" or 3mm hex wrench as a guide (=`^li\*.), and make sure the top of the riving knife is positioned below the blade's highest point of rotation, as shown in =`^li\,) on GX^\*+. =`^li\*.% Adjusting the riving knife spacing. *-% Use a straightedge to make sure the riving knife and scoring blade are aligned with the main blade. — The riving knife position can be modified slightly by shimming. Refer to GX^\*, for more details. Scoring Blade Elevation Scoring Controls Lock — The scoring blade alignment can be changed by adjusting the set screws accessible through the table top (see =`^li\*/or refer to GX^\*.). Scoring Blade Alignment =`^li\*/% Access holes for scoring blade adjustment controls. -25- N(/((('Jc`[`e^KXYc\JXn *.% Install the blade guard on the riving knife, as shown in =`^li\*0, with the M8-1.25 x 40 button head cap screw shipped in the blade guard. K_\YcX[\^lXi[&[ljk_ff[DLJKY\`ejkXcc\[kf i\[lZ\k_\i`jbf]`ealip]ifdXZZ`[\ekXcYcX[\ ZfekXZk#b`ZbYXZb#fi]cp`e^[\Yi`j%K_`j`jefkXe fgk`feXcjk\g% =`^li\*0% Blade guard installed. J<KLG */% Assemble the miter gauge and push handle, as shown in =`^li\+'. Miter Gauge Push Handle =`^li\+'% Push handle and miter gauge installed. *0% Install the hose support, as shown in =`^li\+(, with hardware shown below. Hose Support CfZbNXj_\i ('dd ?\oElk D('$(%, ?fj\ Jlggfik =cXkNXj_\i CXi^\ ('dd <ok\ej`fe KXYc\ :XgJZi\n D('$(%,o), =`^li\+(% Hose support installed. -26- N(/((('Jc`[`e^KXYc\JXn ;ljk:fcc\Zk`fe I\Zfdd\e[\[:=DXk+;ljkGfik1%%%%%%%%%%%%% +'':=D I\Zfdd\e[\[:=DXk)(&);ljkGfik1%%%%%%%%%% (,':=D EFK@:< ;fefkZfe]lj\k_`j:=Di\Zfdd\e[Xk`fen`k_k_\ iXk`e^f]k_\[ljkZfcc\Zkfi%Kf[\k\id`e\k_\:=DXk k_\[ljkgfik#pfldljkZfej`[\ik_\j\mXi`XYc\j1( :=DiXk`e^f]k_\[ljkZfcc\Zkfi#) _fj\kpg\Xe[ c\e^k_Y\kn\\ek_\[ljkZfcc\ZkfiXe[k_\dXZ_`e\#* eldY\if]YiXeZ_\jfinp\j#Xe[+ Xdflekf]fk_\i fg\ec`e\jk_ifl^_flkk_\jpjk\d%<ogcX`e`e^_fnkf ZXcZlcXk\k_\j\mXi`XYc\j`jY\pfe[k_\jZfg\f]k_`j dXelXc%:fejlckXe\og\ikfigliZ_Xj\X^ff[[ljk Zfcc\Zk`fe_fn$kfYffb% Secure a 4" dust hose to the dust port located under the saw table (=`^li\+)). Efk\1=fi]XjkXe[\XjpZfee\Zk`fekfX[ljkZfcc\Z$ k`fejpjk\d#n\i\Zfdd\e[lj`e^k_\Df[\cN('*/ +Hl`Zb;`jZfee\Zk]`kk`e^n`k_k_\Df[\c;*00-+ o)(Ð)P$]`kk`e^#Xjj_fne`e=`^li\+)% )% W1038 4" Quick Disconnect D3996 Y-Fitting J<KLG (% ;F EFK fg\iXk\ k_`j dXZ_`e\ n`k_$ flk Xe X[\hlXk\ [ljk Zfcc\Zk`fe jpj$ k\d% K_`j dXZ_`e\ Zi\Xk\j jlYjkXek`Xc Xdflekjf]nff[[ljkn_`c\fg\iXk`e^% =X`cli\kflj\X[ljkZfcc\Zk`fejpjk\d ZXei\jlck`ej_fikXe[cfe^$k\idi\jg`$ iXkfip`cce\jj% Figure +). 4" dust port connected. Attach a 2½" dust hose to the blade guard dust port, as shown in =`^li\+*. Figure +*. 2½" Dust port connected. *% Run the 2½" hose over the hose support, as shown in =`^li\++. =`^li\++% Dust hose support in use. -27- N(/((('Jc`[`e^KXYc\JXn Gfn\i:fee\Zk`fe Before connecting the saw to power, read through <c\Zki`ZXc section on GX^\() to verify that your setup follows the safety and circuit requirements for this machine. Open the power connection box shown in =`^li\+,. Power Connection Box J<KLG =`^li\+,% Power connection box. Connect the power wires to the terminals shown in =`^li\ +-, tighten the strain relief so the wires can't be pulled from the terminals, then close the power connection box. Ground S R Figure +-. Power connection terminals. K\jkIle Once the assembly is complete and the power source is connected, test run your machine to make sure it runs properly and is ready for regular operation. The test run consists of verifying the following: 1) The motor powers up and runs correctly, 2) the stop button safety feature works correctly, and 3) the safety limit switches work correctly. If, during the test run, you cannot easily locate the source of an unusual noise or vibration, immediately stop using the machine, then review KiflYc\j_ffk`e^ on GX^\-). ON Button STOP Button If you still cannot remedy a problem, contact our Tech Support at (360) 734-3482 for assistance. Before beginning the test run, review the power controls shown in =`^li\+. and :fekifcj=\Xkli\j on GX^\*. -28- =`^li\+.% Main power controls. N(/((('Jc`[`e^KXYc\JXn Kfk\jkilek_\jXn#[fk_\j\jk\gj1 (% Put on safety glasses, make sure any bystanders are out of the way, and that all tools have been removed from the saw. )% Push in, then rotate both STOP buttons clockwise until they pop out. This resets the switch so the machine can be started. *% Press the ON button. The blades should startup and run smoothly without any problems. @]XepgifYc\dj fZZli#`dd\[`Xk\cpgi\jjk_\JKFGYlkkfe% +% Press the STOP button, then press the ON button. — The saw should NOT start if the disabling feature on the STOP button is working correctly. If this is true, continue to Jk\g-. ,% DISCONNECT SAW FROM POWER! -% Move the sliding table all the way forward, then open the lower blade guard (refer to GX^\*- for details on accessing and opening the blade guard). Opening the lower blade guard triggers the limit switch. .% Connect the saw to the power source and rotate the STOP button clockwise so it pops out. /% (During this step, be prepared to immediately press the STOP button if the blades start operating.) Press the ON button. — If the blade guard limit switch functions correctly, the machine will not start. If this is true, continue to Jk\g0. — If the machine starts during this test, the limit switch is NOT functioning correctly. Disconnect the saw from power, and call Tech Support for advice before proceeding any further with the test run or machine operations. 0% Close the lower blade guard and move the sliding table back to the center of the machine. -29- J<KLG — If the saw DOES start when the STOP button is pushed in, then the safety feature on the STOP button is not working correctly. Call Tech Support for advice before proceeding any further with the test run or machine operations. @]k_\jXn[f\jefkfg\iXk\XjjkXk\[`e k_`jj\Zk`fe#i\m`\nKiflYc\j_ffk`e^fe GX^\-)%@]pfle\\[X[[`k`feXc_\cg#ZXcc K\Z_JlggfikXk*-' .*+$*+/)%;FEFK gcXZ\ X dXZ_`e\ `ekf i\^lcXi fg\iXk`fe `]pfljljg\Zkk_Xk`k`jdXc]leZk`fe`e^# fij\i`flj`ealipZflc[fZZli% N(/((('Jc`[`e^KXYc\JXn FG<I8K@FEJ >\e\iXc This machine will perform many types of operations that are beyond the scope of this manual. Many of these operations can be dangerous or deadly if performed incorrectly. The instructions in this section are written with the understanding that the operator has the necessary knowledge and skills to operate this machine. If at any time you are experiencing difficulties performing any operation, stop using the machine! If you are an inexperienced operator, we strongly recommend that you read books, industry magazines, or seek training from an experienced Jc`[`e^KXYc\JXn operator before performing any unfamiliar operations. Above all, your safety should come first! I<8;Xe[le[\ijkXe[k_`j\ek`i\`ejkilZ$ k`fe dXelXc Y\]fi\ lj`e^ k_`j dXZ_`e\% J\i`flj g\ijfeXc `ealip dXp fZZli `] jX]\kpXe[fg\iXk`feXc`e]fidXk`fe`jefk le[\ijkff[ Xe[ ]fccfn\[% ;F EFK i`jb pflijX]\kpYpefki\X[`e^ FG<I8K@FEJ JX]\kp?XY`kj Your safety is important. Always think about safety when operating this machine. The operator is ultimately responsible for their own safety, as well as the safety of bystanders. Every cutting operation is different and may require safety equipment or safety procedures not mentioned in this manual. Use common sense! 8cnXpjn\XijX]\kp^cXjj\jn_\efg\i$ Xk`e^ k_`j dXZ_`e\% =X`cli\ kf Zfdgcp dXpi\jlck`ej\i`fljg\ijfeXc`ealip% =fccfnk_\j\jX]\kpk`gj<M<IPk`d\pfllj\pflijXn1 • Stand to the left of the blade line-of-cut when performing a cutting operation. • Turn the saw F== and allow the blade to come to a complete stop before removing the cut-off piece. • Make sure that the riving knife is always aligned with the main blade before cutting! • Always make sure the blade guard is installed and works correctly. • Carefully plan each cutting operation to avoid injuries. • When you release the sliding table lock, make sure that the knob is positioned so that it will not lock the table during a cut. -30- ;FEFK`em\jk`^Xk\gifYc\djfiX[aljk k_\ dXZ_`e\ n_`c\ `k `j ilee`e^% NX`k lek`c k_\ dXZ_`e\ `j klie\[ F==# legcl^^\[ Xe[ Xcc nfib`e^ gXikj _Xm\Zfd\kfXZfdgc\k\jkfgY\]fi\ gifZ\\[`e^ N(/((('Jc`[`e^KXYc\JXn Nfibg`\Z\@ejg\Zk`fe Some workpieces are not safe to cut or may require modification before they can be cut. 9\]fi\Zlkk`e^#^\k`ek_\_XY`kf]`ejg\Zk`e^Xcc nfibg`\Z\j]fik_\]fccfn`e^_XqXi[j1 =fi\`^eFYa\Zkj1 Nails, staples, dirt, rocks and other foreign objects are often embedded in wood. While cutting, these objects can become dislodged and hit the operator, they can cause kickback, and they can break or chip the blade, which might then fly apart. Always visually inspect your workpiece for these items. If they can't be removed, DO NOT cut the workpiece. CXi^\&Cffj\Befkj1Loose knots can become dislodged during the cutting operation. Large knots can cause kickback and machine damage. Choose workpieces that do not have large/loose knots or plan ahead to avoid cutting through them. N\kfi>i\\eJkfZb1 Cutting wood with a moisture content over 20% causes unnecessary wear on the blades, increases the risk of kickback, and yields poor results. • <oZ\jj`m\NXig`e^1 Workpieces with excessive cupping, bowing, or twisting are dangerous to cut because they are unstable and often unpredictable when being cut. DO NOT use workpieces with these characteristics! • D`efiNXig`e^1 Workpieces with slight cupping can be safely supported if the cupped side is facing the table or the fence. On the contrary, a workpiece supported on the bowed side will rock during a cut and could cause kickback or severe injury. • @dgifg\iDXk\i`Xc1 This machine is intended for cutting natural and man-made wood products, laminate covered wood products, and some plastics. This machine is NOT designed to cut metal, glass, stone, tile, etc.; cutting these materials with a table saw may lead to injury. Cutting drywall or cementitious backer board creates extremely fine dust and may reduce the life of the bearings—we do NOT recommend cutting these products with this saw. -31- FG<I8K@FEJ • N(/((('Jc`[`e^KXYc\JXn Efe$K_ifl^_K_ifl^_ :lkj Efe$K_ifl^_:lkj A non-through cut is a sawing operation where the blade does not protrude above the top face of the wood stock, as shown in Figure +/. Examples of non-through cuts include dadoes and rabbets. Non-through cuts have a higher risk of injury from kickback because the splitter and blade guard must be removed. When making non-through cuts with a standard blade, the riving knife MUST be installed. When making non-through cuts with a dado blade, extreme care, including using multiple light passes must be used, because neither the blade guard or riving knife can be used. =\eZ\ JXn9cX[\ Nfibg`\Z\ =`^li\+/% Example of a non-through cut. FG<I8K@FEJ JX]\kpgi\ZXlk`fejXe[`ejkilZk`fej]fi\XZ_kpg\f]Zlk Xi\cfZXk\[fek_\]fccfn`e^gX^\j1 ;X[f:lkj1GX^\+, IXYY\k:lkj1GX^\+. I\jXn`e^:lkj1GX^\+0 K_ifl^_:lkj A through cut is a sawing operation in which the workpiece is completely sawn through, as shown in Figure +0. Examples of through cuts are rip cuts, cross cuts, miter cuts, and beveled cuts. The blade guard assembly MUST be used when performing through cuts. =\eZ\ JXn9cX[\ Nfibg`\Z\ Read, understand, and follow instructions and safety precautions for each type of cut to reduce the risk of injury. JX]\kpgi\ZXlk`fejXe[`ejkilZk`fej]fi\XZ_kpg\f]Zlk Xi\cfZXk\[fek_\]fccfn`e^gX^\j1 I`g:lkj1GX^\+' :ifjjZlkj1GX^\+) D`k\i:lkj1GX^\++ -32- =`^li\+0% Example of a through cut (blade guard not shown for illustrative clarity). N(/((('Jc`[`e^KXYc\JXn DX`e9cX[\@ejkXccXk`fe This saw performs best with high-quality sharp blades. Whenever the blades become dull, replace or sharpen them. To change the main blade, do these steps: (% DISCONNECT SAW FROM POWER! )% Move the blade tilt to 0° (blade 90° to table) and raise the main blade as far as it will go. *% Move the sliding table all the way forward to expose the internal blade guard that covers the blades and riving knife, as shown in =`^li\,-. +% Pull the blade guard away from the blades to expose the mounting assembly. (The internal blade guard is held in place with a magnet.) ,% -% Insert the arbor lock tool into the hole shown in =`^li\,-, then rotate the blade by hand until the arbor lock tool seats. Hole for Arbor Lock Tool Blade Guard =`^li\,-% Internal blade guard exposed. Efk\1K_\XiYfielk_Xjc\]k_Xe[k_i\X[jXe[cffj$ \ejYpklie`e^ZcfZbn`j\% .% Slide the new blade over the arbor with the teeth facing the right of the saw, as shown in =`^li\,.. /% Re-install the arbor flange and the arbor nut, then tighten them against the blade as shown in =`^li\ ,.. There MUST be an arbor flange between the blade and the arbor nut. N\Xi ^cfm\j kf gifk\Zk pfli _Xe[j n_\e_Xe[c`e^Xe[`ejkXcc`e^YcX[\j% Arbor Lock Tool — If you changed the diameter of the blade during this procedure, adjust the riving knife according to the instructions titled I`m`e^Be`]\8[aljkd\ek on GX^\*,. 0% Move the lower blade guard back into its original position, next to the blades, and center the sliding table. -33- =`^li\,.% Replacing the main blade. FG<I8K@FEJ Use the arbor wrenches to remove the arbor nut and arbor flange, then pull the old blade off the arbor. N(/((('Jc`[`e^KXYc\JXn 9cX[\>lXi[ The "blade guard" =`^li\,' is mounted to the riving knife and is designed to lift as the workpiece is pushed into the blade and remain in contact with the workpiece throughout the entire cut. 9cX[\>lXi[Jn`m\cj LgXe[;fne The guard reduces injury risk by providing a barrier around the blade that prevents accidental contact and contains flying wood chips. To ensure that the guard does its job effectively, the guard must always be in the downward position while cutting, and the hinge mechanism must be maintained in good working condition so the guard can freely pivot up and down. N_\ekfLj\k_\9cX[\>lXi[ The blade guard assembly MUST always be installed on the saw for all normal through cuts (those where the blade cuts all the way through the thickness of the workpiece). FG<I8K@FEJ When Not to Use the Blade Guard The blade guard cannot be used on any non-through cuts (those in which the blade does not cut all the way through the thickness of the workpiece). Sometimes the blade guard or its components can get in the way when cutting very narrow workpieces or other specialized cuts. Because the blade guard is provided to decrease your risk of injury, it should not be used if it gets in the way of making a safe cut. Use good judgement! @DGFIK8EK1 Whenever the blade guard cannot be used, the riving knife must remain installed. -34- =`^li\,'% Blade guard assembly. N(/((('Jc`[`e^KXYc\JXn I`m`e^Be`]\ The riving knife (=`^li\,() is a metal plate that prevents the newly cut workpiece from pinching the backside of the blade and causing kickback. When properly mounted, the riving knife is positioned below the blade's highest point of rotation, as shown in =`^li\,). The height difference between the riving knife and the blade allows the workpiece to pass over the blade during non-through cuts (those in which the blade does not cut all the way through the thickness of the workpiece). The riving knife also acts as a barrier behind the blade to reduce the risk of hands being pulled into the blade if a kickback occurs. The riving knife on this machine also acts as the mounting mechanism for the blade guard. I`m`e^Be`]\ =`^li\,(% Illustration of a typical riving knife. B^c^bjb&bb BVm^bjb*bb =Z^\]i9^[[ZgZcXZ G^k^c\@c^[Z N_\ekfLj\k_\I`m`e^Be`]\Yp@kj\c] n`k_flk9cX[\>lXi[8kkXZ_\[ Also, use the riving knife by itself for those special operations where the blade guard or its components get in the way of safe operation, such as with very narrow cuts. N_\eEfkkfLj\k_\I`m`e^Be`]\ The riving knife CANNOT be used with a dado blade. Otherwise, the riving knife height will exceed the blade height and the workpiece will hit the riving knife during the cut, forcing the operator into a dangerous situation of trying to turn the saw off with the workpiece stuck halfway through the cut. In addition, although it is possible to use the riving knife by itself for through cutting operations, the blade guard assembly offers far more injury protection and risk reduction than the riving knife alone. Therefore, n\ jkife^cpi\Zfdd\e[ that you ALWAYS use the blade guard assembly with the riving knife for all through cuts. -35- =`^li\,)% Height difference between riving knife and blade. @efi[\ikfnfibgifg\icp#k_\i`m`e^ be`]\ZXeefkY\Y\ekfid`jXc`^e\[ n`k_k_\YcX[\%@]k_\i`m`e^be`]\^\kj XZZ`[\ekXccpY\ek#kXb\k_\k`d\kf jkiX`^_k\e`kfialjki\gcXZ\`k%Lj`e^ XY\ekfid`jXc`^e\[i`m`e^be`]\n`cc `eZi\Xj\k_\i`jbf]b`ZbYXZb EFK@:< Jfd\k_`e$b\i]YcX[\jdXpY\k_`ee\i k_Xek_\k_`Zbe\jjf]k_\i`m`e^be`]\% ;FEFK`ejkXcck_\j\YcX[\jfek_\ jXn#Y\ZXlj\k_\nfibg`\Z\n`cc_`k k_\i`m`e^be`]\[li`e^fg\iXk`fe# gfjj`YcpZXlj`e^b`ZbYXZb%8cnXpj dXb\jli\k_\b\i]f]XYcX[\pfl `ejkXcc`jefkk_`ee\ik_Xek_\i`m`e^ be`]\% FG<I8K@FEJ Use the riving knife by itself for all non-through cuts made with a standard table saw blade (i.e., dadoes or rabbet cuts in which a dado blade is NOT used, and when using a tenoning jig). N(/((('Jc`[`e^KXYc\JXn I`m`e^Be`]\8[aljkd\ek The riving knife must be adjusted to 3mm away from the main saw blade. KfX[aljkk_\i`m`e^be`]\#[fk_\j\jk\gj1 DISCONNECT SAW FROM POWER! )% Move the blade tilt to 0˚ (blade 90˚ to table), and raise the main blade as far as it will go. *% Move the sliding table all the way forward to expose the internal blade guard that covers the blades and riving knife. +% Pull the internal blade guard away from the riving knife to expose the mounting assembly. (The internal blade guard is held in place with a magnet.) ,% Remove the upper blade guard. -% Loosen the riving knife center bolt as shown in =`^li\,*. .% Position the riving knife about 3mm or 1⁄8" away from the nearest saw tooth on the main blade, and make sure the top of the riving knife is positioned below the blade's highest point of rotation, as shown in =`^li\,). FG<I8K@FEJ (% =`^li\,*% Adjusting the riving knife. Efk\1=fiXhl`Zb^Xl^\#lj\k_\*ddfi (Ð/_\o ni\eZ_kf]`e[k_\Zfii\ZkjgXZ`e^Y\kn\\ek_\ YcX[\Xe[k_\i`m`e^be`]\#Xjj_fne`e=`^li\,+% /% 0% Tighten the center bolt to secure the riving knife in position. =`^li\,+% Positioning the riving knife. Use a straightedge to check the riving knife alignment with the blade. The riving knife should be directly behind the blade in the "Alignment Zone" area shown in =`^li\,,. — If the riving knife is not aligned, it must be bent into alignment by hand or adjusted at the mounting block, by shimming it out with shim stock or electrical washers. ('% Re-install the upper blade guard, close the lower blade guard, and move the sliding table back to center. -36- 8c`^ed\ek Qfe\ Jgc`kk\ifi I`m`e^Be`]\ 9cX[\ =`^li\,,% Riving knife alignment with blade. N(/((('Jc`[`e^KXYc\JXn JZfi`e^9cX[\@ejkXccXk`fe 8[aljkd\ek Arbor Lock Tool The scoring blade included with the sliding table saw has wedge shaped teeth. The kerf thickness is adjusted by changing the height of the scoring blade. To change the scoring blade, do these steps: (% DISCONNECT SAW FROM POWER! )% Move the blade tilt to 0˚ (blade 90˚ to table), and raise the scoring blade all the way up. *% Move the sliding table all the way forward and pull the internal blade guard open. (The internal blade guard is held in place with a magnet.) =`^li\,/%Removing the scoring blade. +% Remove the upper blade guard. ,% To remove the scoring blade, insert the arbor lock tool in the table (=`^li\,/), rotate the scoring blade to seat the arbor lock tool, and use the arbor wrenches to remove the arbor nut and arbor flange. Height Control Controls Lock Alignment Control -% Install the new scoring blade, re-install the arbor flange and the arbor nut, and tighten them against the blade set. There MUST be an arbor flange between the blade and the arbor nut. =`^li\,0% Checking and adjusting scoring blade positioning. .% Unlock the scoring blade controls by inserting a 6mm hex wrench into the controls lock hole shown in =`^li\,0 and turning the mechanism inside counterclockwise until loose. /% Adjust the height of the scoring blade until the exposed portion equals the kerf thickness of the main blade. The scoring blade height control is accessed through the hole in the table (=`^li\ ,0)and adjusts with a 6mm hex wrench. Use a straightedge to verify that the scoring blade kerf matches the main blade. 0% If the scoring blade is not aligned with the main blade, adjust the blade alignment control (=`^li\ ,0), using a straightedge as a guide. ('% Tighten the controls lock. ((% Move the lower blade guard back into its original position, and center the sliding table. ()% Perform a test cut and check for chip out on the underside of the test piece. If there is chip out, make the adjustments necessary to match the kerfs. -37- FG<I8K@FEJ Efk\1K_\XiYfielk_Xji`^_k$_Xe[k_i\X[jXe[ cffj\ejYpklie`e^Zflek\iZcfZbn`j\% N(/((('Jc`[`e^KXYc\JXn ;X[f9cX[\@ejkXccXk`fe This saw can only accept a dado blade with 5⁄8" arbor hole and a maximum diameter of 8". The maximum width of dado blade that can be installed is 13⁄16". Attempting to install a dado blade that is sized larger than these maximum sizes is dangerous and should be avoided. If you have any doubts or questions about the size of dado blade you want to install, call our Technical Support before proceeding. In order to install a dado blade, the scoring blade must be removed and a zero-clearance table insert must be made specifically for the dado blade you will install. If you plan on making dadoes at varying widths, we strongly recommend making a zero-clearance table insert for each thickness of dado blade that will be used. FG<I8K@FEJ A zero clearance insert can be made for the saw in less than 30 minutes, and can be made of 3⁄4" furniture quality plywood or a hardwood. @k\djE\\[\[ Hkp Table Saw ........................................................1 Drill Press ........................................................1 Sander ............................................................1 Drill Bits 7⁄32" and 13⁄32" ................................. 1 Each Plywood/Hardwood Piece 14" x 11⁄16" x 3⁄4" ................1 KfdXb\Xq\ifZc\XiXeZ\kXYc\`ej\ik#[fk_\j\jk\gj1 (% DISCONNECT SAW FROM POWER )% Lower the main blade all the way down, remove the blade guard, riving knife, and scoring blade. After removing the scoring blade, reinstall the scoring blade flanges and scoring arbor nut and tighten it. *% Remove the main blade and the mounting spacer behind it (see =`^li\-'). +% Remove the table insert that came with the saw. ,% Cut the new table insert to the exact length of the included table insert and 1 1⁄16" wide. -% Use the included table insert as a template, as shown in =`^li\-(, to mark the mounting holes on the new table insert. (Clamping the pieces together while you do this will allow you to ensure the hole spacing is exact.) -38- =`^li\-'% Existing insert removed. =`^li\-(% Marking location for mounting holes in new insert. N(/((('Jc`[`e^KXYc\JXn .% Use the 7⁄32" drill bit to drill holes completely through the new table insert. /% Install the 13⁄32" drill bit and use the included table insert as a guide to set the depth stop on your drill press to countersink the holes. 0% Countersink the holes you drilled in Jk\g. (see =`^li\-)), so the heads of the mounting screws can be recessed into the table insert when installed. ('% Install the dado blade at the thickness desired, making sure the blade flange is used on the front of the of the blade behind the arbor nut, then lower the blade completely. Cutaway View of Drilled Hole Ð*)?fc\ :flek\ij`eb ]fiJZi\n?\X[ (* New Table Insert Ð ?fc\ ]fiJZi\nK_i\X[j . *) =`^li\-)% Countersinking mounting holes. ((% Test fit the new table insert in the table, then sand the corners or trim the ends as necessary to get a precise fit. ()% Mount the new table insert into the table and check to make sure that it is flush with the top of the table. If necessary, remove the insert and sand the top of it down until it will mount up flush with the table top (see =`^li\-*). (+% Connect the saw to power, start the motor, and slowly raise the blade into the zero clearance table insert (see =`^li\-+). =`^li\-*% New zero clearance table insert installed. Once the blade cuts through the top of the table insert, do not raise it higher than you anticipate your cuts to be. Doing so will compromise some of the zero-clearance qualities of your new table insert once the blade is subsequently lowered. =`^li\-+% Dado blade raised into zeroclearance table insert. -39- FG<I8K@FEJ (*% Close the cover over the blade and move the sliding table to the center of the saw. N(/((('Jc`[`e^KXYc\JXn I`g:lkk`e^ This saw has the capability of rip cutting large panels (=`^li\-,). The sliding table removes the burden of sliding a large and heavy panel over a stationary table surface. This saw also has the capability of rip cutting smaller boards, using the machine as a traditional table saw (=`^li\--). Smaller, lighter boards are easier to slide across the stationary cast iron table surface to the right of the saw blade. Determine which cutting operation will be best suited for the workpiece to be ripped. — To use the sliding table, read the instructions titled “Rip Cutting w/Sliding Table.” Plastic Block =`^li\-,% Rip cutting with the sliding table. — To use the machine as a traditional table saw, skip ahead to “Rip Cutting w/Rip Fence.” I`g:lkk`e^n`k_Jc`[`e^KXYc\ FG<I8K@FEJ (% Install the crosscut fence on the crosscut table, and rotate it until the fence touches the 90° stop bolt (=`^li\-.). )% Check to make sure the fence is at 90˚ and, if necessary, adjust it as described in :Xc`YiXk`e^:ifjjZlk =\eZ\0'Jkfgj on GX^\,/. *% Slide the fence so the plastic block on the end is next to the blade teeth—this calibrates the scale to zero—then tighten the lock knob. Efk\18mf`[Zlkk`e^k_\gcXjk`ZYcfZbfek_\\e[f] k_\]\eZ\% +% Set a flip stop to the desired width-of-cut. ,% Position the blade guard to the correct height for your workpiece. -% Load the workpiece onto the table saw. The set up should look similar to =`^li\-,. .% Take all the necessary safety precautions, then perform the cutting operation. -40- =`^li\--% Traditional rip cutting. 90° Stop Bolt =`^li\-.% Crosscut fence mounting locations. N(/((('Jc`[`e^KXYc\JXn I`g:lkk`e^n`k_I`g=\eZ\ Table Lock (% Slide the crosscut table out of the way. )% Lock the sliding table into a stationary position (see =`^li\-/). Efk\1K_\kXYc\n`ccfecpcfZb`egcXZ\n_\e`k`j Z\ek\i\[n`k_k_\jXnZXY`e\k% =`^li\-/% Sliding table lock. *% Place the rip fence in the vertical position for larger workpieces, or in the horizontal position for angled cuts and for small workpieces (see =`^li\-0). Vertical Horizontal +% Slide the leading end of the rip fence so it is even with the center of the main saw blade as shown in =`^li\.'. Rip Fence Efk\1K_`jk\Z_e`hl\Xccfnjk_\]`e`j_\[Zlk$f]] g`\Z\kfÈ]XccÉXnXp]ifdk_\YcX[\n_\ek_\Zlk$ k`e^fg\iXk`fe`jZfdgc\k\2i\[lZ`e^k_\gfjj`Y`c`kp f]b`ZbYXZb% Figure .'. Rip fence even with center of blade (blade guard removed for clarity). ,% Tighten the lock handles (=`^li\.() to secure the rip fence against the base. -% Pull up the lock lever to loosen the fence base on the rail, position the fence at the correct distance away from the blade (as needed for the cut), then push down the lock lever to lock the fence base in position. .% Lock Handles Lock Lever Take all the necessary safety precautions, then make the cut as you would with a traditional table saw. =`^li\.(% Rip fence micro-adjusting controls. -41- FG<I8K@FEJ =`^li\-0% Rip fence positions. N(/((('Jc`[`e^KXYc\JXn :ifjjZlkk`e^ This saw can crosscut full size panels with the crosscut fence in the forward or rear position, although it is easier to load full size panels with the crosscut fence mounted in the forward position (see =`^li\.)). Forward Mounted Crosscut Fence Figure .). Crosscut fence mounted in forward position. FG<I8K@FEJ Mounting the crosscut fence in the rear position (=`^li\ .*) gives greater stability for crosscutting smaller panels. Rear Mounted Crosscut Fence Figure .*. Crosscut fence mounting in rear position. In addition, this machine has the capability of crosscutting workpieces while using the rip fence as a cut-off gauge (=`^li\ .+)—as long as the rip fence is positioned in front of the blade (see =`^li\.'). Determine which cutting operation will be best suited for the workpiece to be crosscut. — If you will be crosscutting full size panels, then skip ahead to :ifjjZlkk`e^=lccJ`q\GXe\cj. — If you will be crosscutting smaller panels, then skip ahead to :ifjjZlkk`e^JdXcc\iGXe\cj. — If you will be crosscutting workpieces using the rip fence as a cut-off gauge, then skip ahead to :ifjjZlkk`e^Lj`e^I`g=\eZ\XjX:lk$F]]>Xl^\. -42- Figure .+. Crosscutting workpieces using the rip fence as a cut-off gauge. N(/((('Jc`[`e^KXYc\JXn :ifjjZlkk`e^=lccJ`q\GXe\cj (% Install the crosscut fence in the forward mounting location shown in =`^li\., and lock it in place. )% Check to make sure the fence is at 90˚. If necessary, adjust it as described in :Xc`YiXk`e^:ifjjZlk=\eZ\ 0'Jkfgj on GX^\,/. *% Set either flip stop to the desired width-of-cut. Extend the crosscut fence slide if the workpiece is more than 74". +% Load the workpiece onto the table saw (=`^li\.)). ,% Once all the necessary safety precautions have been taken, perform the cutting operation. Rear Mounting Location Forward Mounting Location =`^li\.,% Crosscut fence mounting points. :ifjjZlkk`e^JdXcc\iGXe\cj Install the crosscut fence in the rear mounting points shown in =`^li\., and lock it in place. )% Check to make sure the fence is at 90˚ and adjust it as described in :Xc`YiXk`e^:ifjjZlk=\eZ\0' Jkfgj on GX^\,/if necessary. *% Set either flip stop to the desired width-of-cut. Extend the crosscut fence slide if the workpiece is more than 74". +% Load the workpiece onto the table saw (=`^li\.* % ,% Once all the necessary safety precautions have been taken, perform the cutting operation. FG<I8K@FEJ (% :ifjjZlkk`e^ Lj`e^ I`g =\eZ\ Xj X :lk$F]] >Xl^\ (% Install the crosscut fence in the rear mounting points shown in =`^li\., and lock it in place. )% Check to make sure the fence is at 90˚ and adjust it as described in :Xc`YiXk`e^:ifjjZlk=\eZ\0' Jkfgj on GX^\,/if necessary. *% Position the rip fence for the desired width. +% Load the workpiece onto the table saw (=`^li\.+). ,% Slide the leading end of the rip fence behind the front edge of the blade as shown in =`^li\.-. K_`j jk\g`jZi`k`ZXckfi\[lZ\k_\i`jbf]YcX[\Y`e[`e^ Xe[b`ZbYXZb% -43- Rip Fence Front Edge of Blade Leading Edge of Rip Fence Figure .-. Correct rip fence position when using it as a cut-off gauge. N(/((('Jc`[`e^KXYc\JXn D`k\i:lkk`e^ The crosscut fence allows miter cuts from 0˚ through 135˚. The table mounted miter scale has a resolution of 1˚. Kfg\i]fidXd`k\iZlk#[fk_\j\jk\gj1 (% Slide the crosscut table to the front edge of the sliding table and lock it in place. )% Place the crosscut fence center stud in the left or right stud hole of the crosscut table. The fence can be installed as shown in =`^li\..for 90˚ to 135˚ cuts, or as shown in =`^li\./for 0˚ to 90˚ cuts. FG<I8K@FEJ *% Rotate the fence to the desired angle and lock it in place. 4. Position the flip stop according to the length of the workpiece you want to cut off to the left of the blade. 5. Load the workpiece onto the table saw. The setup should look similar to Figure ./. 6. Once all the necessary safety precautions have been taken, perform the cutting operation. =`^li\..% Fence set-up for 90˚ to 135˚ cuts. =`^li\./% Example of miter cutting operation (0˚ to 90˚). -44- N(/((('Jc`[`e^KXYc\JXn ;X[f:lkk`e^ Commonly used in furniture joinery, a dado is a straight channel cut in the face of the workpiece. Dadoes can be cut using either a dedicated dado blade or a standard saw blade. Refer to GX^\ */ to install a dado blade on this saw. Lj`e^X;X[f9cX[\ The table saw motor is pushed to its limits when cutting with a dado blade. To reduce the risk of kickback and personal injury, do not make the full cut in one pass. Instead make multiple light cuts until the cut reaches the desired depth. Dado operations require proper procedures to avoid serious injury. Extra care must be taken to prevent kickback when using dado blades. Any movement of the workpiece away from the fence will cause kickback. Be certain that stock is flat and straight. Failure to follow these warnings could result in serious personal injury. KfdXb\X[X[fZlkn`k_X[X[fYcX[\#[fk_\j\jk\gj1 DISCONNECT THE SAW FROM POWER! 2. Remove the table insert, the blade guard, riving knife, and the saw blade. 3. Assemble or adjust the dado blade system according to the dado blade manufacturer’s instructions, then install the dado blade as instructed on GX^\*/. 4. Raise the dado blade up to the desired depth of cut (depth of dado channel desired). When cutting deep dadoes, take more than one pass to reduce the risk of kickback. 5. Adjust the distance between the rip fence and the inside edge of the blade, as shown in Figure .0, to dado the length of a workpiece. 6. If dadoing across the workpiece, use the miter gauge and carefully line up the desired cut with the dado blade. DO NOT use the fence in combination with the miter gauge. 7. Reconnect the saw to the power source. DO NOT make a through-cut with a dado blade. Dado blades are not designed for through cuts. Failure to follow this warning could result in serious personal injury. The danger of kickback increases relative to the depth and width of a cut. Reduce the risk of kickback by making multiple passes to achieve the desired depth of cut. Failure to follow these warnings could result in serious personal injury. =\eZ\ Nfibg`\Z\ ;X[f9cX[\ o =`^li\.0% Cutting with dado blade. -45- FG<I8K@FEJ 1. N(/((('Jc`[`e^KXYc\JXn 8. 9. Turn the saw ON and keep one finger ready to push the STOP button. The blade should run smooth with no vibrations. When the blade has reached full speed, perform a test cut with a scrap piece of wood. 10. If the cut is satisfactory, repeat the cut with the actual workpiece. The danger of kickback increases relative to the depth and width of a cut. Reduce the risk of kickback by making multiple passes to achieve the desired depth of cut. Failure to follow these warnings could result in serious personal injury. Lj`e^XJkXe[Xi[9cX[\ When making dado cuts with a standard blade, use a ripping-type blade to reduce motor overloading and blade wear. Also, you will need to remove the blade guard/dust hood, but leave the riving knife installed, making sure that its height is slightly lower than the blade. =\eZ\ Nfibg`\Z\ JXn9cX[\ FG<I8K@FEJ KfdXb\X[X[fZlkn`k_XjkXe[Xi[YcX[\#[fk_\j\ jk\gj1 1. DISCONNECT THE SAW FROM POWER! 2. Mark the width of the dado cut on the workpiece. Include marks on the edge of the workpiece so the cut path can be aligned when the workpiece is lying on the table. 3. 4. Figure /'. Single-blade dado first cut. Raise the blade up to the desired depth of cut (depth of dado channel). When cutting deep dadoes, take more than one pass to reduce the risk of kickback. If dadoing across the workpiece, use the miter gauge to support the workpiece, and align the blade to cut one of the dado sides. DO NOT use the fence in combination with the miter gauge. 5. If dadoing the length of a workpiece, align the blade to cut one of the dado sides as shown in Figure /'. 6. Reconnect the saw to the power source and turn the saw FE. Allow the blade to reach full speed. 7. Perform the cutting operation. 8. Re-adjust the fence so the blade is aligned with the other edge of the dado channel (Figure /(). Efk\1 Be sure to keep the cuts within your marks; otherwise, the dado will be too big. 9. Continue making cuts toward the center of the dado until the dado is complete. =\eZ\ Nfibg`\Z\ JXn9cX[\ Figure /(. Single-blade dado second cut. -46- N(/((('Jc`[`e^KXYc\JXn IXYY\k:lkk`e^ Commonly used in furniture joinery, a rabbet is an L-shaped groove cut in the edge of the workpiece. Rabbets can be cut with either a dado blade or a standard saw blade. 8kkXZ_`e^XJXZi`]`Z`Xc=\eZ\ Rabbet cutting on the edge of the workpiece requires a sacrificial fence attachment (Figure /)). Make the sacrificial fence the same length as the fence and 3⁄4" thick. Attach it to the fence with screws or clamps, making sure they are all secure and tight. Pfl dXp \og\i`\eZ\ b`ZbYXZb [li`e^ k_`j gifZ\[li\% JkXe[ kf k_\ j`[\ f] k_\ YcX[\ Xe[ n\Xi jX]\kp ^cXjj\j fi X ]XZ\ j_`\c[ kf gi\m\ek `ealip n_\e Zlkk`e^iXYY\kj% I`g=\eZ\ Lj`e^X;X[f9cX[\ JXZi`]`Z`Xc=\eZ\ ;X[f@ej\ik When installing the dado blade, remove the special arbor washer (part #349 in parts breakdown) to allow room for the blade. A blade flange MUST always be between the blade and the arbor nut. Refer to the machine data sheet for the maximum width of dado that this saw can cut. The table saw motor is pushed to its limits when cutting with a dado blade. To reduce the risk of kickback and personal injury, do not make the full cut in one pass. Instead make multiple light cuts until the cut reaches the desired depth. 1. Lower the blade, position the sacrificial fence over the blade as far as necessary for your rabbet size (see =`^li\ /*), then start the saw and raise the blade into the sacrificial fence to the height needed for the rabbet cut. Note: N_\e Zlkk`e^ [\\g iXYY\kj# kXb\ dfi\ k_Xe fe\gXjjkfi\[lZ\k_\i`jbf]b`ZbYXZb% 2. Adjust the fence and align the workpiece to perform the cutting operation as shown in Figure /*. 3. Reconnect the saw to the power source and turn the saw ON. 4. When the blade has reached full speed, perform a test cut with a scrap piece of wood. 5. If the cut is satisfactory, repeat the cut with the final workpiece. -47- Figure /). Sacrificial fence. 8cnXpjlj\glj_jk`Zbj#]\Xk_\iYfXi[j# glj_ gX[[c\j Xe[ fk_\i jX]\kp XZZ\j$ jfi`\j n_\e\m\i gfjj`Yc\ kf `eZi\Xj\ jX]\kp Xe[ Zfekifc [li`e^ fg\iXk`fej k_Xk i\hl`i\ k_\ YcX[\ ^lXi[ Xe[ jgc`kk\ikfY\i\dfm\[]ifdk_\jXn% 8CN8PJi\gcXZ\k_\YcX[\^lXi[X]k\i [X[f`e^`jZfdgc\k\% JXZi`]`Z`Xc=\eZ\ Nfibg`\Z\ ;X[f9cX[\ Figure /*. Rabbet cutting. =\eZ\ FG<I8K@FEJ KfdXb\XiXYY\kZlkn`k_X[X[fYcX[\#[fk_\j\ jk\gj1 9cX[\:lk$Flk N(/((('Jc`[`e^KXYc\JXn Lj`e^XJkXe[Xi[9cX[\ When making rabbet cuts with a standard blade, use a ripping-type blade to reduce motor overloading and blade wear. Also, you will need to remove the blade guard/dust hood, but leave the riving knife installed, making sure that its height is slightly lower than the blade. Efk\1Cutting rabbets with a standard saw blade DOES NOT require the use of a sacrificial fence. The danger of kickback increases relative to the depth and width of a cut. Reduce the risk of kickback by making multiple passes to achieve the desired depth of cut. Failure to follow these warnings could result in serious personal injury. FG<I8K@FEJ KfdXb\XiXYY\kZlkn`k_XjkXe[Xi[YcX[\#[fk_\j\ jk\gj1 JXn9cX[\ 1. DISCONNECT THE SAW FROM POWER! 2. Clearly mark the width of the rabbet cut on the workpiece. Efk\1 Include marks on the edge of the workpiece to clearly identify the intended cut while it is laying flat on the saw table. 3. Raise the blade up to the desired depth of cut (depth of rabbet channel desired). When cutting deep rabbets, take more than one pass to reduce the risk of kickback. 4. =\eZ\ Adjust the fence so the blade is aligned with the inside of your rabbet channel as shown in Figure /+. 5. Reconnect the saw to the power source and turn the saw FE. 6. When the blade has reached full speed, perform a test cut with a scrap piece of wood. 7. If the cut is satisfactory, repeat the cut with the final workpiece. 8. Stand the workpiece on edge as shown in Figure /,. 9. Adjust the saw blade height to intersect with the first cut. 10. Perform the second cut to complete the rabbet. -48- Nfibg`\Z\ Figure /+. Rabbet cutting with a standard blade. Nfibg`\Z\ =\eZ\ JXn9cX[\ Figure /,. Second cut to create a rabbet. N(/((('Jc`[`e^KXYc\JXn I\jXn:lkk`e^ Resawing is the process of cutting a thick piece of stock into one or more thinner pieces. 9Xe[jXnjXi\`[\Xc]fi i\jXn`e^Y\ZXlj\k_\pdXb\k_\gifZ\jj]X`icp\Xjp Xe[jX]\%8kXYc\jXn`jefk`ek\e[\[]fii\jXn`e^Xe[ k_\gifZ\jj`j[`]]`ZlckXe[\oki\d\cp[Xe^\iflj% Resawing on the table saw increases the risk of binding the blade and causing kickback. The risk of kickback increases relative to the depth of a cut. Kickback is more dangerous when resawing on a table saw because the blade guard must be removed, leaving no protection between your hands and the saw blade. Kickback can pull the operator's hands into the blade, or the operator or bystanders may be hit by flying stock. DO NOT resaw on a table saw without using a resaw barrier. DO NOT resaw on a table saw without wearing a full face shield and making sure the riving knife is installed. The following instructions describe how to build a resaw barrier in order to decrease the risk of resawing cuts. Efk\1K_`jkXYc\jXnZXefecpi\jXnnff[k_Xk`j-fi c\jj% I\jXn`e^feXkXYc\jXn`eZi\Xj\jk_\ Z_XeZ\j f] b`ZbYXZb% Serious injury can be caused by kickback. Kickback is a high-speed expulsion of stock from the table saw toward an operator. The operator or bystanders may be struck by flying stock, or the operator’s hands can be pulled into the blade during the kickback. Resawing operations require proper procedures to avoid serious injury. Extra care must be taken to prevent kickback when resawing. Any tilting or movement of the workpiece away from the fence will cause kickback. Be certain that stock is flat and straight. Failure to follow these warnings could result in serious personal injury. FG<I8K@FEJ I\jXn9Xii`\i The resaw barrier shown in =`^li\/- holds the workpiece vertical, keeps it aligned with the fence, and keeps your hands away from the blade. Components Needed for the Resaw Barrier: Hardwood or Plywood 3⁄4" x 41⁄4" x 27" .....................1 Hardwood or Plywood 3⁄4" x 3" x 27".........................1 Wood Screws 2" .................................................8 Wood Glue ........................................... As Needed Tools Needed for the Resaw Barrier: Table Saw ........................................................1 Jointer and Planer ............................. Recommended Clamps ................................................2 Minimum Drill and Drill Bits ...............................................1 KfYl`c[k_\i\jXnYXii`\i#[fk_\j\jk\gj1 (% Cut two boards to 3⁄4" x 41⁄4" x 27" and 3⁄4" x 3" x 27". If you are using hardwood, cut the boards oversize, then joint and plane the boards to the correct size to make sure the boards are square and flat. Efk\1Fecplj\]lie`kli\^iX[\gcpnff[fib`ce$[i`\[ _Xi[nff[kfgi\m\eknXig`e^% -49- =`^li\/-% Resawing barrier. N(/((('Jc`[`e^KXYc\JXn )% Pre-drill and countersink 8 pilot holes approximately 3 ⁄8" from the bottom of the 41⁄4" tall board. *% Glue the end of the 3" board, then clamp the boards at a 90° angle with the larger board in the vertical position as shown in =`^li\/.. +% Secure the joint with wood screws through the pilot holes made in Jk\g). I\jXn`e^Fg\iXk`fej The table saw motor is pushed to its limits when resawing. If the motor starts to bog down, slow down your feed rate. Motor overloading and blade wear can be reduced by using a ripping blade. Ripping blades are designed to clear the sawdust quickly. =`^li\/.% Clamping the resawing barrier. Components Needed for Resawing: Zero Clearance Insert ..........................................1 Ripping Blade 10" ...............................................1 Clamps ............................................................2 Shop Made Auxiliary Fence ....................................1 Shop Made Resaw Barrier ......................................1 FG<I8K@FEJ Kfg\i]fidi\jXn`e^fg\iXk`fej#[fk_\j\jk\gj1 (% DISCONNECT THE SAW FROM POWER! )% Remove the standard table insert and the blade guard/splitter. Install a ripping blade and lower the blade below the table surface. *% Attach the auxiliary fence to the standard fence and set it to the desired width. Efk\1N_\e]`^li`e^flkk_\Zfii\Zkn`[k_#[fek ]fi^\kkfXZZflek]fiYcX[\b\i]Xe[k_\`eXZZliXZp f]k_\]\eZ\jZXc\n_`c\k_\Xlo`c`Xip]\eZ\`j `ejkXcc\[% +% ,% Place the workpiece against the fence and slide the resaw barrier against the workpiece. Now clamp the resaw barrier to the top of the table saw (see =`^li\ //). Nfibg`\Z\ I\jXn 9Xii`\i I`g=\eZ\ ( &/ :fee\Zk`fe Slide the workpiece over the blade to make sure it moves smoothly. =`^li\//% Ideal completed resaw cut. -50- N(/((('Jc`[`e^KXYc\JXn -% Raise the blade approximately an inch, or close to half the height of the workpiece (=`^li\//), whichever is less. .% Plug in the table saw, turn it FE, and use a push stick to feed the workpiece through the blade, using a slow and steady feed rate. /% Flip the workpiece end for end, keeping the same side against the fence, and run the workpiece through the blade. 0% Repeat Jk\gj-Æ/ until the blade is close to half of the height of the board to be resawn. The ideal completed resaw cut will leave an 1⁄8" connection when the resawing is complete as shown in =`^li\ //. Leaving an 1⁄8" connection will reduce the risk of kickback. ('% Turn F== the table saw, then separate the parts of the workpiece and hand plane the remaining ridge. ((% When finished resawing, remove the resaw barrier and re-install the blade guard/splitter. The danger of kickback increases relative to the depth and width of a cut. Reduce the risk of kickback by making multiple passes to achieve the desired depth of cut. Failure to follow these warnings could result in serious personal injury. 8cnXpjlj\glj_jk`Zbj#]\Xk_\iYfXi[j# glj_ gX[[c\j Xe[ fk_\i jX]\kp XZZ\j$ jfi`\j n_\e\m\i gfjj`Yc\ kf `eZi\Xj\ jX]\kp Xe[ Zfekifc [li`e^ fg\iXk`fej k_Xk i\hl`i\ k_\ YcX[\ ^lXi[ Xe[ jgc`kk\ikfY\i\dfm\[]ifdk_\jXn% ALWAYS replace the blade guard after resawing is complete. FG<I8K@FEJ J_fg$DX[\JX]\kp 8ZZ\jjfi`\j Shop-made safety accessories can reduce the risk of injury while operating the table saw. There are dozens of useful shop-made accessories for the table saw, but two of the most common items that can be easily made are push sticks and featherboards. • • Glj_Jk`Zbj made from the shop are very popular among table saw owners because they are inexpensive and easy to make. Particularly good are those that keep your hand a safe distance away from the blade, offer stable support and grip, and are comfortable in the hand. =`^li\/0 shows an illustration of a simple push stick. =`^li\/0% Illustration of a simple push stick. =\Xk_\iYfXi[j similar to the one in =`^li\0' make good anti-kickback devices. To use these, they must be clamped to the table or fence. The angled ends and flexibility of the fingers allow the workpiece to move in one direction and lock up if the workpiece moves backwards. =`^li\0'% Anti-kickback featherboard. -51- N(/((('Jc`[`e^KXYc\JXn D8@EK<E8E:< JZ_\[lc\ For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section. ;X`cp:_\Zb1 • Loose mounting bolts. • Worn or damaged saw blades. • Worn or damaged switches or wires. • Any other unsafe condition. N\\bcpDX`ek\eXeZ\1 • Clean sliding table surface and grooves. • Clean the cast iron saw table. • Clean the sliding table roller guideways. • Clean the rip fence and sliding grooves. • Clean the rip fence bracket. D8B< JLI< k_Xk pfli dXZ_`e\ `j legcl^^\[ [li`e^ Xcc dX`ek\eXeZ\ gif$ Z\[li\j@]k_`jnXie`e^`j`^efi\[#j\i`$ fljg\ijfeXc`ealipdXpfZZli% Dfek_cp:_\Zb1 • Clean/vacuum dust buildup from inside cabinet and off motor. • V-belt tension, damage, or wear. D8@EK<E8E:< Efk\1Kf\ejli\fgk`dldgfn\ikiXejd`jj`fe]ifdk_\ dfkfikfk_\YcX[\j#k_\Y\ckjdljkY\`e^ff[Zfe[`k`fe ]i\\]ifdZiXZbj#]iXp`e^Xe[n\Xi Xe[fg\iXk\le[\i gifg\ik\ej`fe% :c\Xe`e^ Frequently blow off sawdust with compressed air. This is especially important for the internal working parts and motor. Dust build-up around the motor is a sure way to decrease its lifespan. Occasionally it will become necessary to clean the internal parts with more than compressed air. To do this, remove the table top and clean the internal parts with a citrus cleaner or mineral spirits and a stiff brush (a toothbrush works well in tight spaces). Make sure the internal workings are dry before using the saw again so that wood dust will not accumulate. If any essential lubrication is removed during cleaning, relubricate those areas. KXYc\9Xj\ Tables can be kept rust-free with regular applications of products like SLIPIT®. For long term storage you may want to consider products like Boeshield T-9™. -52- N(/((('Jc`[`e^KXYc\JXn C\X[jZi\nj1 Use multi-purpose grease on the leadscrews (=`^li\ 0)) every 6-12 months, at the same time you lubricate the trunnions. Wipe the leadscrews clean with a dry rag and brush a light coat of new grease on them with a clean, dry brush. Only grease the area of the leadscrew between the stop nuts. Move the blade height and tilt the blade back-and-forth to distribute the grease evenly. ClYi`ZXk`fe 9\Xi`e^j1 The bearings are sealed and pre-lubricated and require no lubrication. Kilee`fej1 Use multi-purpose grease in the trunnion grooves (=`^li\0)) every 6–12 months, depending on the frequency of use. To grease the blade height trunnion, move the blade height all the way down and smear a dab of grease into the trunnion groove, behind the plate shown in =`^li\0), then move the blade up all the way to spread the grease. Jc`[`e^KXYc\NXpj1 Spray/wipe on a light machine oil (such as Boeshield) down the entire length of the steel rods (=`^li\0(). To grease the blade tilt trunnions, move the sliding table out of the way and open the blade guard. Tilt the blade to 90°. From the front of the saw, smear a dab of grease in the front of the trunnion grooves on both sides. Now, tilt the blade to 45° and reach inside the cabinet and smear a dab of grease into the back of the trunnion grooves on both sides. Tilt the blade backand-forth to distribute the grease evenly. Sliding Table Way Steel Rod =`^li\0(% Sliding table ways. Blade Tilt Trunnions Leadscrews =`^li\0)% Lubrication locations (table removed for clarity). -53- D8@EK<E8E:< Blade Height Trunnion (Grease Behind This Plate) N(/((('Jc`[`e^KXYc\JXn J<IM@:< >\e\iXc This section covers the most common service adjustments or procedures that may need to be made during the life of your machine. If you require additional machine service not included in this section, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to: k\Z_$jlggfik7j_fg]fo%Y`q. 9\ckJ\im`Z\ D8B< JLI< k_Xk pfli dXZ_`e\ `j legcl^^\[ [li`e^ Xcc j\im`Z\ gifZ\$ [li\j @] k_`j nXie`e^ `j `^efi\[# j\i`$ fljg\ijfeXc`ealipdXpfZZli% DX`e9\ckI\gcXZ\d\ek (% DISCONNECT SAW FROM POWER! )% Tilt the blade to 45˚ and lower it as far as it will go. *% Remove the motor cabinet door. +% Loosen the pivot bolt and two adjustment bolts (=`^li\0*). Adjustment Bolt Efk\1;FEFKcffj\ek_\j\Yfckjdfi\k_Xe(Ð)fi pflilek_\i`jbf]k_\dfkfidflekYfckjZfd`e^ flkf]k_\`i_fc\j#n_`Z_n`ccY\[`]]`Zlckkfk_i\X[ YXZb`e% ,% Push and hold the motor all the way up to relieve tension on the belt, remove the belts from the top pulley, and squeeze them between the lower pulley and casting. Pivot Bolt Adjustment Bolt =`^li\0*% Main blade belt tension controls (table removed for clarity). -% Fit the new belts onto the pulleys in the same manner that you removed the old belts. J<IM@:< .% /% Push down on the motor with one hand, and tighten the adjustment and pivot bolts with the other hand or have someone help you. The belts should be tight enough that they only deflect approximately 1⁄4" when pushed in the center with your thumb or index finger with moderate force. ;\]c\Zk`fe Glcc\p Replace the motor cabinet door. Glcc\p =`^li\0+% Checking belt deflection. -54- N(/((('Jc`[`e^KXYc\JXn JZfi`e^9\ckI\gcXZ\d\ek (% DISCONNECT SAW FROM POWER! )% Tilt the blade to 45˚ and lower it as far as it will go. *% Remove the motor cabinet door. +% Pull the tensioner away from the scoring belt (=`^li\ 0,) to relieve belt tension and remove the scoring belt from the pulleys. Efk\1Kliek_\Y\ckj`[\nXpjkfjhl\\q\k_\]cXk gXikk_ifl^_k_\jdXcc^XgY\kn\\ek_\Yfkkfdglc$ c\pXe[k_\ZXjk`e^% ,% -% Scoring Belt Scoring Belt Tensionser =`^li\0,% Replacing the scoring motor belt (table removed for clarity). Put the new scoring belt on the pulleys as shown in =`^li\0-, and push the tensioner against the scoring belt to take up any slack. Replace the motor cabinet door. 9cX[\K`ck:Xc`YiXk`fe The blade tilt is calibrated at the factory, but can be recalibrated if it changes during the life of the machine. The 0° stop positions the blade square with the table. 2EjaaZn$GdaaZg 2HXdg^c\7Zai IZch^dcZg BdidgEjaaZn =`^li\0-% Scoring belt installation configuration. 'Jkfg (% DISCONNECT SAW FROM POWER! )% Move the blade tilt to 0° according to the gauge, and raise the main blade as far as it will go. *% Use a machinist's square to check if the blade is square to the table. — If the blade is not square to the table, loosen the two set screws that secure the 0˚ tilt stop nut shown in =`^li\0.% Adjust the stop nut and recheck the blade tilt as many times as necessary until the blade is square to the table. ,% Tighten the two set screws in the stop nut. -% Check the blade tilt pointer mechanism to ensure that it points to 0°. — If the blade tilt pointer shows an incorrect tilt, adjust it by loosening the cap screws, rotating the pointer until it points to 0°, then tightening the cap screws. -55- 0° Tilt Stop Nut =`^li\0.% Blade tilt stop nut (0°). J<IM@:< +% N(/((('Jc`[`e^KXYc\JXn +,Jkfg (% DISCONNECT SAW FROM POWER! )% Adjust the blade angle until it hits the 45° positive stop and check the blade angle with a 45° square. — If the blade is not 45° to the table, loosen the two set screws that secure the 45˚ tilt stop nut shown in =`^li\0/%(This nut can also be accessed from the front of the saw by moving the sliding table all the way forward.) *% +% Adjust the stop nut and recheck the blade tilt as many times as necessary until the blade is 45° to the table. 45° Tilt Stop Nut =`^li\0/% 45° Blade tilt stop nut. Tighten the two set screws in the stop nut. Jc`[`e^KXYc\GXiXcc\c`jd The table is calibrated at the factory, but can be adjusted slightly if it is not parallel to the blade. Besides the tools included with the saw, this procedure requires a felt tip pen, an adjustable square, and a set of feeler gauges or a dial indicator. Efk\1Lj`e^X[`Xc`e[`ZXkfin`ccgifm`[\dlZ_dfi\ XZZliXk\i\jlckj% J<IM@:< KfX[aljkk_\jc`[`e^kXYc\gXiXcc\cn`k_k_\dX`eYcX[\# [fk_\j\jk\gj1 (% DISCONNECT SAW FROM POWER! )% Move the blade tilt to 0˚ (blade 90˚ to table), and raise the main blade up to maximum height. *% Mark the edge of the blade with a felt tip pen. This will allow you to take your measurements from the exact same place on the blade. +% Using an adjustable square or a dial indicator, measure the distance (A) between the miter slot and the front of the blade, as shown in =`^li\00. ,% Rotate the blade 180° and slide the table with the measuring device to position B. -56- 9cX[\ KXYc\ 9 8 D`k\iJcfk =`^li\00% Measuring gap between the table and the blade. N(/((('Jc`[`e^KXYc\JXn -% Measure the difference between the two positions (use the feeler gauge if using the adjustable square). Make note of the difference between the two measurements. Parallel Adjustment Screw — If the gap is the same on both sides or the difference is 0.004" or less, no adjustments to the table parallelism need to be made. — If the difference is greater than 0.004", then the sliding table parallelism must be adjusted. Proceed to Jk\g.. .% Loosen the sliding table mounting nuts (see =`^li\ ('') at both mounting locations. /% At the side of the table that needs to move, loosen the hex nut on the parallel adjustment screw. 0% Slowly rotate the parallel adjustment screw (=`^li\ ('') as necessary to move the table. If you move the adjustment screw away from the table, then push the table against the screw before proceeding. Table Mounting Nuts Figure (''. Table parallelism adjustment controls. EFK@:< @] k_\ jc`[`e^ kXYc\ n`cc efk dfm\ ]Xi \efl^_ kf Y\Zfd\ gXiXcc\c# k_\ YcX[\ kilee`feje\\[kfY\j_`]k\[%:XccK\Z_ Jlggfik% ('% Tighten the hex nut on the parallel adjustment screw to secure it in place, and tighten the table mounting nuts. ((% Repeat Jk\gj+Æ- to ensure the table didn't move. Jc`[`e^KXYc\8[aljkd\ek The sliding table features an adjustment bar with bolts that control how easily the sliding table moves across the base (see =`^li\('(). These adjustment bolts are factory set. They can only be accessed by removing the end covers from both ends of the sliding table base and sliding the plastic plate out of the way. Turning the adjustment bolts clockwise decreases the pressure against the steel rails. This increases table movement slop, which reduces accuracy, but makes it easier to slide the table. Adjusting this part of the sliding table correctly is a matter of trial-and-error by making adjustments, moving the sliding table, then making additional adjustments. Ultimately, the table must move easily without any slop. -57- Adjustment Bolt J<IM@:< If the adjustment bolts do require adjustments, turning them counterclockwise increases pressure against the steel rails. This reduces table movement slop, which increases accuracy, but makes it harder to slide the table. =`^li\('(% Adjustment bolt access location. N(/((('Jc`[`e^KXYc\JXn :Xc`YiXk`e^:ifjjZlk =\eZ\0'Jkfgj Squaring the crosscut fence to the blade ensures that cuts made with the crosscut fence will be square. This procedure can be done by using a piece of scrap plywood as a test piece and making five test cuts, then adjusting the fence as necessary. To square the crosscut fence with the blade, do these steps: (% Make sure the blade is parallel with the sliding table and that the crosscut fence is resting against the 90° stop bolt (see =`^li\('* for locations). )% Prepare the scrap test piece by cutting it to 32" x 32", then number all four sides of the test piece. *% Use the crosscut fence to cut 1⁄2" off of each side of the test piece, then cut side 1 again (make five cuts total). +% Measure the test piece diagonally from corner-tocorner as shown in =`^li\('). K\jkG`\Z\ ) ( * + Figure ('). Fence adjustment test piece. — If both measurements are not within 1⁄16", then the crosscut fence needs to be adjusted. Proceed to Jk\gj,Æ/. J<IM@:< — If both measurements are within 1⁄16" then no adjustments need to be made. You are finished with this procedure. ,% Loosen the knob on the crosscut fence to allow it to pivot (make sure 90° stop bolt remains against the fence during adjustments). -% Loosen the hex nut on the 90° stop bolt shown in =`^li\('*, and rotate the 90° stop bolt to square the crosscut fence. .% Tighten the hex nut on the 90° stop bolt, then tighten the crosscut fence knob, making sure the block is touching the 90° stop bolt. /% Repeat Jk\gj*$+. -58- 90° Stop Bolt Figure ('*. Crosscut fence adjustment cam. N(/((('Jc`[`e^KXYc\JXn <c\Zki`ZXcJX]\kp@ejkilZk`fej These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Study this diagram carefully. If you notice differences between your machine and these wiring diagrams, call Woodstock International Technical Support at (360) 734-3482. (% J?F:B?8Q8I;% Working on wiring that is connected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. Disconnect the power from the machine before servicing electrical components! ,% :@I:L@KI<HL@I<D<EKJ% You MUST follow the requirements on GX^\() when connecting your machine to a power source. -% DFKFIN@I@E>% The motor wiring shown in these diagrams is current at the time of printing, but it may not match your machine. Always use the wiring diagram inside the motor junction box. )% HL8C@=@<;<C<:KI@:@8E% Due to the inherent hazards of electricity, only a qualified electrician should perform wiring tasks on this machine. If you are not a qualified electrician, get help from one before attempting any kind of wiring job. *% N@I<:FEE<:K@FEJ% All connections must be tight to prevent wires from loosening during machine operation. Double-check all wires disconnected or connected during any wiring task to ensure tight connections. +% N@I<&:FDGFE<EK;8D8><% Damaged wires or components increase the risk of serious personal injury, fire, or machine damage. If you notice that any wires or components are damaged while performing a wiring task, replace those wires or components before completing the task. .% :8G8:@KFIJ% Some capacitors store an electrical charge for up to five minutes after being disconnected from the power source. To avoid being shocked, wait at least this long before working on capacitors. /% DF;@=@:8K@FEJ% Using aftermarket parts or modifying the wiring beyond what is shown in the diagram may lead to unpredictable results, including serious injury or fire. 0% <OG<I@<E:@E>;@==@:LCK@<J% If you are experiencing difficulties understanding the information included in this section, contact our Technical Support at (360) 7343482. WIRING DIAGRAM COLOR KEY BLACK BLUE WHITE BROWN GREEN GRAY YELLOW YELLOW GREEN PURPLE RED ORANGE PINK -59- LIGHT BLUE BLUE WHITE TURQUOISE J<IM@:< The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.shopfox.biz. N(/((('Jc`[`e^KXYc\JXn N`i`e^;`X^iXd Read Page 59 JKFG Before Wiring D8>E<K@:JN@K:? 8JJ<D9CP G A&$& A'$( 9C8;<>L8I; C@D@KJN@K:? See =`^li\('+ on GX^\-( H A($* CD&( J;<D8$(/ ))'M I'$) CD&) I($+ ' H:I5'* 6BE G:H:I I&$' & >ifle[ C8&* H9: C8&+ FE 6 FCI<C8PI8$*' &$' ($) *$+ '' () <D<I><E:P JKFGJN@K:? '- .+ .- K .* See =`^li\(', on GX^\-( JkXik :XgXZ`kfi +''D=; ),'M8: J K Ile :XgXZ`kfi *'D=; ,''M8: J<IM@:< <gdjcY <gdjcY & ' ( ) See =`^li\('on GX^\-( DFKFI,?G))'MJ@E>C<$G?8J< ?fk X 220 VAC G Y GFN<I :FEE<:K@FE 9FO >ifle[ ?fk C-$*'GCL>8JI<:FDD<E;<; -60- N(/((('Jc`[`e^KXYc\JXn <c\Zki`ZXcG`Zkli\j =`^li\('+% Magnetic switch. J<IM@:< Read Page 59 JKFG Before Wiring =`^li\(',% Motor junction box. -61- =`^li\('-% Power connection junction box. N(/((('Jc`[`e^KXYc\JXn KiflYc\j_ffk`e^ This section covers the most common problems and corrections with this type of machine. N8IE@E>;FEFKdXb\XepX[aljkd\ekjlek`cgfn\i`j[`jZfee\Zk\[Xe[ dfm`e^gXikj_Xm\Zfd\kfXZfdgc\k\jkfg Dfkfi<c\Zki`ZXc GIF9C<D GFJJ@9C<:8LJ< :FII<:K@M<8:K@FE Machine does not start or a 1. Emergency stop push-button is breaker trips. engaged/faulty. 2. Power supply switched OFF or is at fault. 3. Blade guard limit switch engaged/ at fault. 4. Motor connection wired incorrectly. 5. Thermal overload relay has tripped. 6. Wall fuse/circuit breaker is blown/ tripped. 7. Contactor not getting energized/ has burnt contacts. 8. Wiring is open/has high resistance. 1. Rotate clockwise slightly until it pops out/replace it. 2. Ensure power supply is switch on; ensure power supply has the correct voltage. 3. Move blade guard to the working position; replace faulty limit switch. 4. Correct motor wiring connections. 5. Turn cut-out dial to increase working amps and push the reset pin. Replace if tripped multiple times (weak relay). 6. Ensure circuit size is suitable for this machine; replace weak breaker. 7. Test for power on all legs and contactor operation. Replace unit if faulty. 8. Check for broken wires or disconnected/corroded connections, and repair/replace as necessary. 9. Replace faulty ON button or ON/OFF switch. 9. Motor ON button or ON/OFF switch is at fault. 10. Test/repair/replace. 10. Motor is at fault. J<IM@:< Machine stalls or is under- 1. Feed rate/cutting speed too fast 1. Decrease feed rate/cutting speed. powered. for task. 2. Workpiece material is not suitable 2. Only cut wood products; make sure moisture content is below 20% and there are no foreign materials for this machine. in the workpiece. 3. Replace bad belt(s), align pulleys, and re-tension. 3. Belt(s) slipping. 4. Motor connection is wired incor- 4. Correct motor wiring connections. rectly. 5. Test by rotating shaft; rotational grinding/loose 5. Motor bearings are at fault. shaft requires bearing replacement. 6. Adjust to correct delay; replace module. 6. Start delay module is at fault. 7. Test/repair/replace. 7. Motor is at fault. -62- N(/((('Jc`[`e^KXYc\JXn GIF9C<D Machine has vibration or noisy operation. GFJJ@9C<:8LJ< :FII<:K@M<8:K@FE 1. Inspect/replace stripped or damaged bolts/nuts, and re-tighten with thread locking fluid. 2. Replace warped, bent, or twisted blade; resharpen 2. Blade is at fault. dull blade. 3. Inspect/replace belts (refer to Page 54). 3. Belt(s) worn or loose. 4. Realign/replace shaft, pulley, setscrew, and key as 4. Pulley is loose. required. 5. Tighten/replace. 5. Motor mount loose/broken. 6. Machine is incorrectly mounted or 6. Tighten/replace anchor studs in floor; relocate/shim machine. sits unevenly. 7. Retighten/replace arbor pulley with shaft and thread 7. Arbor pulley is loose. locking liquid. 8. Motor fan is rubbing on fan cover. 8. Replace dented fan cover; replace loose/damaged fan. 9. Replace arbor housing bearings; replace arbor. 9. Arbor bearings are at fault. 10. Test by rotating shaft; rotational grinding/loose 10. Motor bearings are at fault. shaft requires bearing replacement. 1. Motor or component is loose. Fg\iXk`fe GIF9C<D GFJJ@9C<:8LJ< :FII<:K@M<8:K@FE Workpiece has burned 1. Sliding table is not parallel to 1. Make sliding table parallel to the edges, binds, or kicks blade (Page 56). blade. back. 2. Riving knife is not aligned with the 2. Shim the riving knife to align it with the main blade. blade. 3. Replace the blade. 3. Blade is warped. 1. Adjust the height of the scoring blade. Workpiece has chip out on 1. Scoring blade height is incorrect. the bottom edge. 2. Scoring blade is not aligned with 2. Align the scoring blade (Page 37). the main blade. 3. Scoring blade kerf does not match 3. Adjust the scoring blade kerf (Page 37). the main blade. Sliding table saw does not 1. Sliding table is not parallel to 1. Adjust the sliding table (Page 56). cut square. blade. 2. Rip fence is not parallel to blade. 2. Adjust the rip fence parallel to blade. 3. Crosscut fence is not perpendicular 3. Adjust the crosscut fence perpendicular to the blade (Page 58). to the blade. 1. Raise the front rail. 2. Adjust the rip fence roller. Blade does not reach 90˚, 2. Blade stop bolts are out of adjust- 2. Adjust the stop bolts (Page 55). or blade does not reach ment. 45˚. The rip fence scale is not 1. The rip fence scale is out of calibra- 1. Adjust the rip fence scale. accurate. tion or was not set up correctly. Handwheels for blade 1. Shipping braces still attached. adjustments will not turn 2. Lock knob is tight. or are difficult to turn. 3. Gears caked with dust. -63- 1. Remove shipping braces. 2. Release the lock knob. 3. Clean out dust and grease the gears. J<IM@:< Fence hits table top when 1. Front rail is too low. sliding across table. 2. Rip fence roller is too low. N(/((('Jc`[`e^KXYc\JXn G8IKJ CXY\cj:fjd\k`Zj JX]\kpcXY\cjnXieXYflkdXZ_`e\_XqXi[jXe[ _fn kf gi\m\ek dXZ_`e\ [XdX^\ fi `ealip% K_\fne\if]k_`jdXZ_`e\DLJKdX`ekX`ek_\ fi`^`eXc cfZXk`fe Xe[ i\X[XY`c`kp f] Xcc cXY\cj fe k_`j dXZ_`e\% @] Xep cXY\c `j i\dfm\[ fi Y\Zfd\j lei\X[XYc\# I<GC8:< k_Xk cXY\c Y\]fi\Xccfn`e^k_\dXZ_`e\kf\ek\ij\im`Z\ X^X`e% :fekXZk Nff[jkfZb @ek\ieXk`feXc# @eZ% Xk (*-') .*+$*+/) fi nnn%j_fg]fokffcj%Zfd kffi[\ie\ncXY\cj% ) ( - + . (* / , 0 () (, (. (+ (' (* (( PART # DESCRIPTION REF PART # DESCRIPTION X18110001 X18110002 X18110003 X18110004 X18110005 XLABEL-12 X18110007 XLABEL-04S XLABEL-06 TABLE SAW BLADE GUARD LABEL KICKBACK HAZARD LABEL QUALIFIED PERSONNEL LABEL BLADE GUARD DANGER LABEL DISCONNECT POWER LABEL READ MANUAL LABEL BLADE TILT LABEL ELECTRICITY LABEL GLASSES/RESPIRATOR LABEL 10 11 12 13 14 15 16 17 D3376 X18110011 X18110012 XLABEL-04 X18110014 X18110015 XPPAINT-1 XPPAINT-7 SHOP FOX NAMEPLATE MODEL # LABEL (W1811) MACHINE ID LABEL (W1811) ELECTRICITY LABEL BLADE ELEVATION LABEL BLADE TILT SCALE WHITE TOUCH-UP PAINT BLACK TOUCH-UP PAINT G8IKJ REF 1 2 3 4 5 6 7 8 9 -64- N(/((('Jc`[`e^KXYc\JXn :XY`e\k (') ((/ ((* ((0 ((+ (+. (*' ('/ (*+ ()0 (** ('0 ()* (), (), ()) (+()- ((. ((((, (+, ('+ ((' ()+ (() ()( ((( ('* (+* (+' (*. (*/ ('. (*0 (*( (++ ()/ (*) (), ('- ()' (+( (+) ('. ('( (() (*, (() (*- ('0 PART # DESCRIPTION REF PART # DESCRIPTION X18110101 X18110102 X18110103 XPHTEK19M XPLW06M XPN02M X18110108 X18110109 XPSBS09M XPN01M X18110112 XPN02M XPSS84M X18110115 XPLW03M XPS11M XPSS74M XPN03M X18110120 X18110121 X18110122 X18110123 XPB01M CABINET COVER PLATE EMERGENCY STOP BUTTON TAP SCREW M5 X 16 LOCK WASHER 10MM HEX NUT M10-1.5 SWITCH BOX STRAIN RELIEF PG-9 BUTTON HD CAP SCR M6-1 X 12 HEX NUT M6-1 STRAIN RELIEF PG13.5 HEX NUT M10-1.5 SET SCREW M10-1.5 X 35 DUST PORT 4" LOCK WASHER 6MM PHLP HD SCR M6-1 X 16 SET SCREW M8-1.25 X 35 HEX NUT M8-1.25 POWER CONNECTION BOX TERMINAL BLOCK 4-POST PHLP HD SCR M3.5-.6 X 20 BUTTON HD CAP SCR M5-.8 X 35 HEX BOLT M10-1.5 X 30 125 126 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 XPWF10M XPLW06M X18110128 XPSS74M XPN03M XPN01M XPSB11M XPW01M X18110134 X18110135 X18110136 XPSS105M XPN03M X18110139 X18110140 XPB35M XPN09M X18110143 XPSS94M XPSS01M XPLN05M X18110147 FENDER WASHER 10MM LOCK WASHER 10MM FRONT PANEL SET SCREW M8-1.25 X 35 HEX NUT M8-1.25 HEX NUT M6-1 CAP SCREW M8-1.25 X 16 FLAT WASHER 8MM WIRE CONNECTOR ARBOR LOCK TOOL PUSH STICK SET SCREW M12-1.75 X 35 HEX NUT M8-1.25 PLUG 10MM GROUND RETURN WIRE HEX BOLT M12-1.75 X 40 HEX NUT M12-1.75 HINGE BRACKET SET SCREW M10-1.5 X 25 SET SCREW M6-1 X 10 LOCK NUT M10-1.5 S. TABLE MOUNTING PLATE -65- G8IKJ REF 101 102 103 104 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 N(/((('Jc`[`e^KXYc\JXn Kilee`fe )')'. )'0 )(' )'/ )') )', ))' )(( )() )(. ))( )(* )(+ )(, )') )'( ))) )'+ )(0 )(/ )'* PART # DESCRIPTION REF PART # DESCRIPTION X18110201 X18110202 XPSB04M XPLW03M XPSB11M XPSBS04M XPLW04M X18110208 X18110209 XPS18M XPSB50M CHANNEL BASE TRUNNION BRACKET CAP SCREW M6-1 X 10 LOCK WASHER 6MM CAP SCREW M8-1.25 X 16 BUTTON HD CAP SCR M8-1.25 X 35 LOCK WASHER 8MM STOP BRACKET LIMIT SWITCH AZZ7100 PHLP HD SCR M4-.7 X 25 CAP SCREW M5-.8 X 10 212 213 214 215 217 218 219 220 221 222 XPLW01M X18110213 X18110214 XPS09M X18110217 X18110218 XPS22M XPLN02M XPLW01M X18110222 LOCK WASHER 5MM BLADE GUARD PLATE HINGE PHLP HD SCR M5-.8 X 10 MAGNET ASSEMBLY BLADE SHROUD DUST PORT PHLP HD SCR M5-.8 X 25 LOCK NUT M5-.8 LOCK WASHER 5MM KEEPER PLATE G8IKJ REF 201 202 203 204 205 206 207 208 209 210 211 -66- N(/((('Jc`[`e^KXYc\JXn DX`eDfkfi *)/$( *)/$* *)/$+ *)/$, *)/$) *'* *') *(( *'( *() *)/$- *)/$. *(* *)+ *), *). *)*)* *-' *(/ *(. *(, *(+ *(- *'. *', *'+ *'0 *'- *(' *)0 *-) *)) *)' **) **+ *+, *-* *++ *,. **( *+. *+0 *+* *-. **' *'/ *** *+- *-+ *(0 *-( *+/ *)/ *)( **. **0 **/ **, **- *,' *-- *,/ *,0 *,) *,*-, *,, *,* *,( *+( *+' *+) G8IKJ -67- N(/((('Jc`[`e^KXYc\JXn DX`eDfkfi REF PART # DESCRIPTION REF PART # DESCRIPTION 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 318 319 320 321 322 323 324 325 326 327 328 328-1 328-2 328-3 328-4 328-5 328-6 328-7 329 330 BLADE GUARD FENDER WASHER 8MM BUTTON HD CAP SCR M8-1.25 X 40 RIVING KNIFE MOUNTING BLOCK KEY 5 X 5 X 20 LOCATING BLOCK HEX NUT M12-1.75 LINK PLATE BALL BEARING 6004-2RS WAVE WASHER 26 X 34MM COLLAR GIB PLATE BUTTON HD CAP SCR M10-1.5 X 35 SET SCREW M6-1 X 8 ARBOR PULLEY TYPE M FLAT WASHER 8MM LOCK WASHER 8MM V-BELT M-20 3L200 CAP SCREW M8-1.25 X 20 SET SCREW M6-1 X 6 MOTOR PULLEY TYPE M SHAFT MAIN MOTOR MOUNTING PLATE FLAT WASHER 12MM LOCK WASHER 12MM HEX BOLT M12-1.75 X 25 KEY 7 X 7 X 30 MOTOR 5HP 220V 1-PH MOTOR FAN COVER MOTOR FAN JUNCTION BOX CAPACITOR COVER S CAPACITOR 400M 250V 1-3/4 X 3-1/2 CAPACITOR COVER R CAPACITOR 30M 500V 1-1/2 X 3-3/8 CAP SCREW M8-1.25 X 20 LOCK WASHER 8MM 331 332 333 334 335 336 337 338 339 340 341 342 343 344 345 346 347 348 349 350 351 352 353 355 356 357 358 359 360 361 362 363 364 365 366 367 CAP SCREW M8-1.25 X 20 LOCK WASHER 8MM FENDER WASHER 8MM ROTATE PLATE CAP SCREW M12-1.75 X 30 SHAFT BUSHING BUTTON HD CAP SCR M8-1.25 X 20 BUSHING FENDER WASHER 8MM LOCK WASHER 8MM BUTTON HD CAP SCR M8-1.25 X 16 MAIN ARBOR CSA ARBOR FLANGE CSA LOCATING PIN HEX BOLT M10-1.5 X 50 RIVING KNIFE WASHER 10MM RIVING KNIFE SPECIAL ARBOR WASHER HOSE 3" X 60CM HOSE CLAMP 3-1/4" CAP SCREW M12-1.75 X 55 IDLER PULLEY HEX NUT M12-1.75 HEX NUT M12-1.75 ROTATE PLATE INT RETAINING RING 28MM BUSHING BELT 15 X 1140 PLATE BUSHING ARBOR NUT 5/8" BUSHING LOCK WASHER 12MM BALL BEARING 6001ZZ EXTENSION SPRING G8IKJ X18110301 XPWF08M XPSBS07M X18110304 XPK34M X18110306 XPN09M X18110308 XP60042RS X18110310 X18110311 X18110312 XPSBS08M XPSS03M X18110315 XPW01M XPLW04M XPVM20 XPSB14M XPSS02M X18110321 X18110322 X18110323 XPW06M XPLW05M XPB25M XPK61M X18110328 X18110328-1 X18110328-2 X18110328-3 X18110328-4 X18110328-5 X18110328-6 X18110328-7 XPSB14M XPLW04M -68- XPSB14M XPLW04M XPWF08M X18110334 XPSB77M X18110336 X18110337 XPSBS22M X18110339 XPWF08M XPLW04M XPSBS03M X18110343 X18110344 X18110345 XPB73M X18110347 X18110348 X18110349 X18110350 X18110351 XPSB119M X18110353 XPN09M XPN09M X18110357 XPR20M X18110359 X18110360 X18110361 X18110362 X18110363 X18110364 XPLW05M XP6001 X18110367 N(/((('Jc`[`e^KXYc\JXn Sliding Table +(/ +(0 ++, ++* +'( ++) +)) ++. +)* ++/ +') +,* +,) +'* +,( +'+ +'* +)+ ++0 +,' +() +)' +', +(( +(, +), +(* +(+*) +(+ +*. +'0 +)- +*' +'- ++( +)/ +). +(. +** +)0 +(' +'/ +'. +++ +*/ +*0 +)0$( +)0$+ +)0$) +*( +*+ ++' +)0$* G8IKJ -69- N(/((('Jc`[`e^KXYc\JXn Sliding Table Parts List PART # DESCRIPTION REF PART # DESCRIPTION X18110401 X18110402 XPW06M XPLW05M XPN09M XPLW03M XPN01M XPN13M XPSBS11M XPSBS11M X18110411 X18110412 X18110413 X18110414 XPSB01M X18110416 XPSB115M XPSBS11M X18110419 X18110420 X18110422 XPLW04M XPSB14M X18110425 XPN09M X18110427 X18110428 SLIDING TABLE SET 688x316 S. TABLE T-STUD M12-1.75 X 35 FLAT WASHER 12MM LOCK WASHER 12MM HEX NUT M12-1.75 LOCK WASHER 6MM HEX NUT M6-1 HEX NUT M16-2 BUTTON HD CAP SCR M6-1 X 10 BUTTON HD CAP SCR M6-1 X 10 LOCK RECEIVER PLATE S. TABLE END PLATE UPPER HANDLE S. TABLE HANDLE PLATE CAP SCREW M6-1 X 16 PIN LOCK BUTTON HD CAP SCR M6-1 X 16 BUTTON HD CAP SCR M6-1 X 10 S. TABLE END PLATE LL S. TABLE END PLATE LR SUPPORT LEG T-SLOT PLATE LOCK WASHER 8MM CAP SCREW M8-1.25 X 20 S. TABLE SUPPORT LEG HEX NUT M12-1.75 FOOT SWITCH MOUNTING BRACKET 429 429-1 429-2 429-3 429-4 430 431 432 433 434 437 438 439 440 441 442 443 444 445 447 448 449 450 451 452 453 X18110429 X18110429-1 X18110429-2 X18110429-3 XPSW01-1 XPS56M XPSB33M X18110432 XPN06M XPW02M XPFN02M XPSB33M XPW02M XPN06M XPW03M XPLW03M XPN01M X18110444 X18110412 X18110447 X18110448 X18110449 X18110450 X18110451 X18110452 X18110453 SWITCH MP-18 5HP 220V 1PH SWITCH BOX CONTACTOR SDE MA-18 220V RELAY SDE RA-30 22-34 25A SWITCH COVER SCREW WHITE PHLP HD SCR M4-.7 X 16 CAP SCREW M5-.8 X 12 SWITCH T-SLOT PLATE HEX NUT M5-.8 FLAT WASHER 5MM FLANGE NUT M6-1 CAP SCREW M5-.8 X 12 FLAT WASHER 5MM HEX NUT M5-.8 FLAT WASHER 6MM LOCK WASHER 6MM HEX NUT M6-1 FLEXIBLE CONDUIT S. TABLE END PLATE UPPER MOTOR CORD 3C 12AWG PWR BOX CORD 3C 12AWG LIMIT SWITCH CORD 2C 18AWG E-STOP CORD 2C 18AWG PUSH HANDLE M12-1.75 X 14 PLASTIC WASHER 12MM PUSH HANDLE T-NUT M12-1.75 G8IKJ REF 401 402 403 404 405 406 407 408 409 410 411 412 413 414 415 416 417 418 419 420 422 423 424 425 426 427 428 -70- N(/((('Jc`[`e^KXYc\JXn KXYc\j ,*) ,), ,*( ,** ,)+ ,'( ,)* ,(/ ,)) ,(. ,(,*' ,(( ,(, ,(+ ,)0 ,(* ,*, ,*,*+ ,(' ,() ,)/ ,') ,). ,(0 ,*. ,', ,),)' ,)( ,'* ,'+ ,'0 ,','. ,'/ REF PART # DESCRIPTION REF PART # DESCRIPTION 501 502 503 504 505 506 507 508 509 510 511 512 513 514 515 516 517 518 519 X18110501 X18110502 X18110503 XPSB15M X18110505 X18110506 X18110507 X18110508 XPB10M XPLW03M XPN01M XPW06M XPW06M XPLW05M XPN09M XPLW06M XPW04M XPSB64M XPLN02M LARGE EXTENSION TABLE CAST IRON TABLE TABLE INSERT CAP SCREW M5-.8 X 20 RIP FENCE SCALE STUD M12-1.75 X 90 T-NUT M12-1.75 RIP FENCE RAIL HEX BOLT M6-1 X 25 LOCK WASHER 6MM HEX NUT M6-1 FLAT WASHER 12MM FLAT WASHER 12MM LOCK WASHER 12MM HEX NUT M12-1.75 LOCK WASHER 10MM FLAT WASHER 10MM CAP SCREW M10-1.5 X 25 LOCK NUT M5-.8 520 521 522 523 524 525 526 527 528 529 530 531 532 533 534 535 536 537 XPHTEK15M X18110521 X18110522 XPW04M XPLW06M XPSB64M XPLW01M XPSBS06M X18110528 XPSB64M X18110530 XPLW06M XPLN05M XPW04M XPN03M XPSB31M XPB83M XPW03M TAP SCREW M4 X 10 RAIL END PLATE SMALL EXTENSION TABLE FLAT WASHER 10MM LOCK WASHER 10MM CAP SCREW M10-1.5 X 25 LOCK WASHER 5MM BUTTON HD CAP SCR M5-.8 X 12 STOP TAB CAP SCREW M10-1.5 X 25 HOSE SUPPORT LOCK WASHER 10MM LOCK NUT M10-1.5 FLAT WASHER 10MM HEX NUT M8-1.25 CAP SCREW M8-1.25 X 25 HEX BOLT M6-1 X 16 FLAT WASHER 6MM G8IKJ -71- N(/((('Jc`[`e^KXYc\JXn I`g=\eZ\ -(+ -(, -(- -(* -(( -') -)) -(. -(' -'* -'0 -'. -)' -', -'( -'- -)( -'+ -'/ -(/ -(0 PART # DESCRIPTION REF PART # DESCRIPTION X18110601 X18110602 X18110603 X18110604 X18110605 XPFS07M XPN03M X18110608 X18110609 X18110610 X18110611 RIP FENCE CLAMP PLATE STEEL PIN 6MM ROD HDPE STRIP FLANGE SCREW M5-.8 X 10 HEX NUT M8-1.25 FENCE LOCK HANDLE SLEEVE SPRING PRESSURE PLATE COVER PLATE 612 613 614 615 616 617 618 619 620 621 622 XPHTEK4M X18110613 XPW01M X18110615 X18110616 X18110617 XPLW04M XPSB14M XPFH02M X18110621 X18110622 TAP SCREW M4 X 8 LOCK PLATE HANDLE M8-1.25 FLAT WASHER 8MM RIP FENCE FRONT BASE RIP FENCE REAR BASE PLASTIC SCREW M5-.8 X 16 LOCK WASHER 8MM CAP SCREW M8-1.25 X 20 FLAT HD SCR M6-1 X 12 WAVY WASHER 12MM HDPE STRIP 50 X 5MM G8IKJ REF 601 602 603 604 605 606 607 608 609 610 611 -72- -() N(/((('Jc`[`e^KXYc\JXn ?Xe[n_\\cj .)* .*) .)) .)( .)' .*0 .+' .), .).). .(/ .(.(. .(0 .(, .(+ .(* .)/ .+) .(( .)0 .() .*' .'* .*( .*- .'+ .'. .'/ .'- .(' .+( .'0 .', .*+ .'* .** .+( .*. .+* .*/ .') .'( .)+ .'( .') .+* REF PART # DESCRIPTION REF PART # DESCRIPTION 701 702 703 704 705 706 707 708 709 710 711 712 713 714 715 716 717 718 719 720 721 X18110701 X18110702 X18110703 XPK34M X18110705 XPR20M XPSS02M XPSB61M X18110709 X18110710 X18110711 X18110712 X18110713 XPSB04M XPLW03M XPSB14M XPLW04M XPW01M X18110719 XPSB05M XPLW04M LOCK KNOB M10-1.5 HANDWHEEL HANDLE HANDWHEEL KEY 5 X 5 X 20 ANGLE SEAT INT RETAINING RING 28MM SET SCREW M6-1 X 6 CAP SCREW M10-1.5 X 20 LEADSCREW M16 X 2P X 2T NUT LOCATE RING LEADSCREW M16 X 2P X 2T FINGER GUIDE CAP SCREW M6-1 X 10 LOCK WASHER 6MM CAP SCREW M8-1.25 X 20 LOCK WASHER 8MM FLAT WASHER 8MM STRUT BOARD CAP SCREW M8-1.25 X 50 LOCK WASHER 8MM 722 723 724 725 726 727 728 729 730 731 732 733 734 736 737 738 739 740 741 742 743 X18110722 XPW03M XPR03M X18110725 X18110726 XPSB04M XPW03M X18110729 XPLN07M X18110731 XPSB26M X18110733 XPN09M XPK34M X18110737 XPSS105M XPSS02M XPN13M X18110741 X18110742 X18110743 BEARING SELF LUBRICATING FLAT WASHER 6MM EXT RETAINING RING 12MM LOCATE BLOCK LOCATE SHAFT CAP SCREW M6-1 X 10 FLAT WASHER 6MM SLEEVE LOCK NUT M16-2 COPPER WASHER 16MM CAP SCREW M6-1 X 12 LOCKING SHAFT NUT M16-2 HEX NUT M12-1.75 KEY 5 X 5 X 20 BEARING SET SCREW M12-1.75 X 35 SET SCREW M6-1 X 6 HEX NUT M16-2 DISC WASHER 10 X 20 BUSHING HANDLE EXTENSION G8IKJ -73- N(/((('Jc`[`e^KXYc\JXn JZfi`e^Kilee`fe /(- /)' /() /(* /'/ /(/ /(. /(+ /'. /'0 /(, /'/(' /'+ /') /'( /(( /', /(0 /'* /)( /)) PART # DESCRIPTION REF PART # DESCRIPTION X18110801 X18110802 XPSB14M X18110804 X18110805 X18110806 X18110807 X18110808 XPSS02M XPSS02M X18110811 ARBOR FLANGE SCORING SAW BLADE CSA 22MM CAP SCREW M8-1.25 X 20 SHAFT CSA 22MM SHAFT SCORING ARBOR BEARING REGULATOR SCORING PULLEY 60HZ SET SCREW M6-1 X 6 SET SCREW M6-1 X 6 ADJUST SHAFT 812 813 814 815 816 817 818 819 820 821 822 X18110812 X18110813 XPLW04M XPSB31M X18110816 XPLN04M XPW01M X18110819 XPW01M XPSB02M XPN01M ADJUST SCREW M8-1.25 X 100 PLATE LOCK WASHER 8MM CAP SCREW M8-1.25 X 25 COMPRESSION SPRING LOCK NUT M8-1.25 FLAT WASHER 8MM SCORING ARBOR NUT FLAT WASHER 8MM CAP SCREW M6-1 X 20 HEX NUT M6-1 G8IKJ REF 801 802 803 804 805 806 807 808 809 810 811 -74- N(/((('Jc`[`e^KXYc\JXn :ifjjZlkKXYc\ 0)) 0)( 0(+ 0)' 0'/ 0'. 0(- 0'+ 0') 0', 0'* 0(. 0'- 0)* 0(, 0'0 0(' 0)0(* 0'( 0(( 0() 0), 0)+ 0(0 0(/ REF PART # DESCRIPTION REF PART # DESCRIPTION 901 902 903 904 905 906 907 908 909 910 911 912 913 X18110901 X18110902 X18110903 X18110904 X18110905 X18110906 XPSB115M XPLW03M XPWF12M X18110910 X18110911 XPN03M XPB15M CROSSCUT TABLE PLUG 38 X 38 PLUG 40 X 20 T-NUT M12-1.75 T-SLOT BAR PAD BUTTON HD CAP SCR M6-1 X 16 LOCK WASHER 6MM FENDER WASHER 12MM LOCK LEVER M12-1.75 X 55 FENCE STOP BLOCK HEX NUT M8-1.25 HEX BOLT M8-1.25 X 40 914 915 916 917 918 919 920 921 922 923 924 925 926 XPW03M X18110915 X18110916 X18110917 X18110918 XPWF08M X18110920 X18110921 X18110922 X18110923 XPSB13M XPWF08M XPLN04M FLAT WASHER 6MM PLUG 80 X 40 PLUG PIN 3 X 14 CC BRACE KNOB M8-1.25 X 50 FENDER WASHER 8MM SUPPORT BAR COVER TAP SCREW #8 X 3/8" T-NUT M8-1.25 CAP SCREW M8-1.25 X 30 FENDER WASHER 8MM LOCK NUT M8-1.25 G8IKJ -75- N(/((('Jc`[`e^KXYc\JXn Jn`e^8id ('*) (''( (')+ ('), ('') (')' (''* (')* (')) (''0 ('*' ('*. (''/ ('*- (''+ (')( ('', ('(- ('(. ('(/ ('*, ('(0 ('(' (''. ('(( (''- ('() ('(* ('(+ ('(, ('** G8IKJ ('*+ REF PART # DESCRIPTION REF PART # DESCRIPTION 1001 1002 1003 1004 1005 1006 1007 1008 1009 1010 1011 1012 1013 1014 1015 1016 1017 X18111001 XPLW03M XPSB01M X18111004 XPN28M X18111006 X18111007 XPB26M XPN03M XPHTEK15M X18111011 XPR05M XP6202 X18111014 X18111015 XPR05M XP6202 CROSSCUT TABLE SUPPORT LEG LOCK WASHER 6MM CAP SCREW M6-1 X 16 ROTARY SHAFT HEX NUT M20-2.5 PLUG 40 X 80 SLIDING TUBE HEX BOLT M8-1.25 X 30 HEX NUT M8-1.25 TAP SCREW M4 X 10 COVER EXT RETAINING RING 15MM BALL BEARING 6202ZZ ROLLER ADJUST SHAFT EXT RETAINING RING 15MM BALL BEARING 6202ZZ 1018 1019 1020 1021 1022 1023 1024 1025 1029 1030 1032 1033 1034 1035 1036 1037 X18111018 X18111019 X18111020 XP6202 X18111022 X18111023 XPW03M XPSB02M XPB14M X18111030 X18111032 XPB09M XPW01M X18111035 XPN03M XPSS21M RING ADJUST SHAFT HINGE SHAFT BALL BEARING 6202ZZ SWING ARM BRUSH FLAT WASHER 6MM CAP SCREW M6-1 X 20 HEX BOLT M10-1.5 X 35 PLUG COVER HEX BOLT M8-1.25 X 20 FLAT WASHER 8MM MAGNET BASE ASSEMBLY HEX NUT M8-1.25 SET SCREW M8-1.25 X 25 -76- (')0 N(/((('Jc`[`e^KXYc\JXn D`k\i>Xl^\ (('(()0 (('. ((', (('/ (('+ (()/ (('* (('0 (((+8 ((() (((' (((* (((( (((/ (((+ ((') ((). (((, (()- (()' (()( (()+ (()) ((((((. (('( (((0 ((), (()* REF PART # DESCRIPTION REF PART # DESCRIPTION 1101 1102 1103 1104 1105 1106 1107 1108 1109 1110 1111 1112 1113 1114 1114A X18111101 X18111102 X18111103 X18111104 X18111105 X18111106 X18111107 X18111108 XPWF08M XPB29M XPN06M X18111112 X18111113 X18111114 X18111114A MITER GAUGE FENCE MITER GAUGE BODY LARGE WASHER SLIDING MITER CLAMP SHAFT CLAMP SHAFT KNOB PINNED KNURLED KNOB MITER HANDLE SHAFT FENDER WASHER 8MM HEX BOLT M6-1 X 30 HEX NUT M5-.8 ADJUST HANDLE M6 X 30 LOCK SHAFT MITER FLIP STOP MITER FLIP STOP ASSEMBLY 1115 1116 1117 1118 1119 1120 1121 1122 1123 1124 1125 1126 1127 1128 1129 XPSN02M XPW04M XPLN05M XPSB38M XPS02M X18111120 X18111121 X18111122 XPS56M X18111124 XPSS23M X18111126 X18111127 XPSS101M XPRP42M SQUARE NUT M6-1 FLAT WASHER 10MM LOCK NUT M10-1.5 CAP SCREW M5-.8 X 25 PHLP HD SCR M4-.7 X 12 POINTER FIXED BLOCK STOP BAR PHLP HD SCR M4-.7 X 16 MITER GUIDE BAR SET SCREW M4-.7 X 10 ADJUST HANDLE SHAFT SET SCREW M8-1.25 X 45 ROLL PIN 3 X 20 G8IKJ -77- N(/((('Jc`[`e^KXYc\JXn :ifjjZlk=\eZ\ ()', ())( ()'* ()',8 ()'+ ())' ()'- ()') ())) ()(0 ())) ()'( ()'. 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()'0 ()(/ ())- ()(' ()(- ()(( ()), ()(, ())+ ()() ()(* ()(+ PART # DESCRIPTION REF PART # DESCRIPTION 1201 1202 1203 1204 1205 1205A 1206 1207 1208 1209 1210 1211 1212 1213 X18111201 X18111202 X18111203 X18111204 X18111205 X18111205A XPSS01M XPLN05M X18111208 X18111209 X18111210 XPHTEK15M XPSBS03M XPLW04M T-NUT M8-1.25 STOP BRACKET KNOB M8-1.25 X 40 SPECIAL SCREW FLIP STOP FLIP STOP ASSEMBLY SET SCREW M6-1 X 10 LOCK NUT M10-1.5 SQUARE TUBE EXT FENCE COVER TAP SCREW M4 X 10 BUTTON HD CAP SCR M8-1.25 X 16 LOCK WASHER 8MM 1214 1215 1216 1217 1218 1219 1220 1221 1222 1223 1224 1225 1226 X18111214 X18111215 X18111216 X18111217 X18111218 X18111219 XPS38M XPS25M X18111222 XPSS02M X18111224 XPWF08M X18111226 LOCATE PLATE CC FENCE LOCK KNOB M8-1.25 X 25 SQUARE FENCE PIVOT STUD FIBER WASHER 10MM ROTATE BLOCK PHLP HD SCR M4-.7 X 10 PHLP HD SCR M4-.7 X 35 FIBER WASHER 10MM SET SCREW M6-1 X 6 CROSSCUT FENCE KNOB M8-1.25 X 55 FENDER WASHER 8MM T-BOLT M8-1.25 X 60 G8IKJ REF -78- N(/((('Jc`[`e^KXYc\JXn NXiiXekpI\^`jkiXk`fe Name ___________________________________________________________________________________ Street __________________________________________________________________________________ City _________________________ State ___________________________Zip ________________________ Phone # ______________________ Email___________________________Invoice # ___________________ Model #_________Serial #______________Dealer Name__________________Purchase Date___________ K_\]fccfn`e^`e]fidXk`fe`j^`m\efeXmfclekXipYXj`j%@kn`ccY\lj\[]fidXib\k`e^gligfj\jkf_\cglj [\m\cfgY\kk\igif[lZkjXe[j\im`Z\j%F]Zflij\#Xcc`e]fidXk`fe`jjki`ZkcpZfe]`[\ek`Xc% (% )% CUT ALONG DOTTED LINE *% How did you learn about us? _____ Advertisement _____ Mail Order Catalog _____ Friend _____ Website ____ Local Store ____ Other: How long have you been a woodworker/metalworker? _____ 0-2 Years _____ 2-8 Years ____ 8-20 Years _____ 20+ Years How many of your machines or tools are Shop Fox? _____ 0-2 _____ 3-5 ____ 6-9 _____ 10+ +% Do you think your machine represents a good value? _____ Yes ____ No ,% Would you recommend Shop Fox products to a friend? _____ Yes ____ No -% What is your age group? _____ 20-29 _____ 50-59 .% /% What is your annual household income? _____ $20,000-$29,000 _____ $30,000-$39,000 _____ $50,000-$59,000 _____ $60,000-$69,000 ____ 40-49 ____ 70+ ____ $40,000-$49,000 ____ $70,000+ Which of the following magazines do you subscribe to? ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ 0% _____ 30-39 _____ 60-69 Cabinet Maker Family Handyman Hand Loader Handy Home Shop Machinist Journal of Light Cont. Live Steam Model Airplane News Modeltec Old House Journal ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ Popular Mechanics Popular Science Popular Woodworking Practical Homeowner Precision Shooter Projects in Metal RC Modeler Rifle Shop Notes Shotgun News ____ ____ ____ ____ ____ ____ ____ ____ ____ Today’s Homeowner Wood Wooden Boat Woodshop News Woodsmith Woodwork Woodworker West Woodworker’s Journal Other: Comments:VVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVV VVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVV VVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVV VVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVV VVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVV FOLD ALONG DOTTED LINE Place Stamp Here NFF;JKF:B@EK<IE8K@FE8C@E:% G%F%9FO)*'0 9<CC@E>?8D#N80/)).$)*'0 FOLD ALONG DOTTED LINE TAPE ALONG EDGES--PLEASE DO NOT STAPLE N8II8EKP N8II8EKP Nff[jkfZb@ek\ieXk`feXc#@eZ%nXiiXekjXccJ_fg=fodXZ_`e\ipkfY\]i\\f][\]\Zkj]ifdnfibdXej_`g Xe[dXk\i`Xcj]fiXg\i`f[f]knfp\Xij]ifdk_\[Xk\f]fi`^`eXcgliZ_Xj\Ypk_\fi`^`eXcfne\i% K_`jnXiiXekp[f\jefkXggcpkf[\]\Zkj[l\[`i\Zkcpfi`e[`i\Zkcpkfd`jlj\#XYlj\#e\^c`^\eZ\fi XZZ`[\ekj#cXZbf]dX`ek\eXeZ\#fii\`dYlij\d\ekf]k_`i[gXikp\og\ej\j`eZlii\[% Nff[jkfZb@ek\ieXk`feXc#@eZ%n`cci\gX`ifii\gcXZ\#Xk`kj\og\ej\Xe[Xk`kjfgk`fe#k_\J_fg=fo dXZ_`e\fidXZ_`e\gXik#n_`Z_`eefidXclj\_Xjgifm\ekfY\[\]\Zk`m\#gifm`[\[k_Xkk_\fi`^`eXc fne\ii\kliejk_\gif[lZkgi\gX`[kfXJ_fg=fo]XZkfipj\im`Z\Z\ek\in`k_giff]f]k_\`igliZ_Xj\ f]k_\gif[lZkn`k_`eknfp\Xij#Xe[gifm`[\jNff[jkfZb@ek\ieXk`feXc#@eZ%i\XjfeXYc\fggfikle`kpkf m\i`]pk_\Xcc\^\[[\]\Zkk_ifl^_`ejg\Zk`fe%@]`k`j[\k\id`e\[k_\i\`jef[\]\Zk#fik_Xkk_\[\]\Zk i\jlck\[]ifdZXlj\jefkn`k_`ek_\jZfg\f]Nff[jkfZb@ek\ieXk`feXc@eZ%jnXiiXekp#k_\ek_\fi`^`eXc fne\idljkY\Xik_\Zfjkf]jkfi`e^Xe[i\klie`e^k_\gif[lZk% K_`j`jNff[jkfZb@ek\ieXk`feXc#@eZ%jjfc\ni`kk\enXiiXekpXe[XepXe[XccnXiiXek`\jk_XkdXp Y\`dgc`\[YpcXn#`eZcl[`e^Xepd\iZ_XekXY`c`kpfi]`ke\jj#]fiXepgXik`ZlcXigligfj\#Xi\_\i\Yp c`d`k\[kfk_\[liXk`fef]k_`jni`kk\enXiiXekp%N\[fefknXiiXekk_XkJ_fg=fodXZ_`e\ipZfdgc`\j n`k_k_\gifm`j`fejf]XepcXnfiXZkj%@eef\m\ekj_XccNff[jkfZb@ek\ieXk`feXc#@eZ%jc`XY`c`kple[\i k_`jnXiiXekp\oZ\\[k_\gliZ_Xj\gi`Z\gX`[]fik_\gif[lZk#Xe[Xepc\^XcXZk`fejYifl^_kX^X`ejk Nff[jkfZb@ek\ieXk`feXc#@eZ%j_XccY\ki`\[`ek_\JkXk\f]NXj_`e^kfe#:flekpf]N_XkZfd%N\j_Xcc `eef\m\ekY\c`XYc\]fi[\Xk_#`eali`\jkfg\ijfejfigifg\ikpfi]fi`eZ`[\ekXc#Zfek`e^\ek#jg\Z`Xcfi Zfej\hl\ek`Xc[XdX^\jXi`j`e^]ifdk_\lj\f]fligif[lZkj% <m\ip\]]fik_XjY\\edX[\kf\ejli\k_XkXccJ_fg=fodXZ_`e\ipd\\kj_`^_hlXc`kpXe[[liXY`c`kp jkXe[Xi[j%N\i\j\im\k_\i`^_kkfZ_Xe^\jg\Z`]`ZXk`fejXkXepk`d\Y\ZXlj\f]fliZfdd`kd\ekkf Zfek`elfljcp`dgifm\k_\hlXc`kpf]fligif[lZkj% =^\]FjVa^inBVX]^cZhVcYIddah LddYhidX`XVgg^Zhi]djhVcYhd[egdYjXihidbZZii]ZcZZYhd[idYVnh lddYldg`ZghVcYbZiValdg`Zgh#6h`ndjYZVaZgVWdjidi]Zg[^cZ egdYjXih[gdbLddYhidX`>ciZgcVi^dcVa!>cX#