Download Subaru Robin Power Products EH035V User's Manual

PARTS
MANUAL
Models
EH035V
ENGINE
PUB-EP
Rev. 09/04
940 Lively Blvd. • Wood Dale, IL 60191 • Phone: 630-350-8200 • Fax: 630-350-8212
e-mail: [email protected] • www.robinamerica.com
© Copyright 2004 Robin America, Inc.
HOW TO USE THIS MANUAL
Robin engines are identified by MODEL, SPECIFICATION, and CODE NUMBER. For each
model there may be many different versions called specifications. Each specification will be
unique in some way. The difference may only be the paint color or it may have a different type
of PTO or some other significant difference.
In order the identify the correct service part number, it is important to confirm the specification and code numbers for your engine. The specification and code number together are
know as the PRODUCT NUMBER.
All Robin 4 cycle engines have a Product Number label similar to the label illustrated below.
The Product Number Label has a 15 digit alphanumeric string that consists of the
SPECIFICATION (SPEC) number (11 digits) and the CODE number (4 digits). Please
note the illustration below:
EH035
XXXX
SPEC NO. (11 digits)
CODE NO. (4 digits)
PRODUCT NO. (15 digits)
EH035V
-3-
04-04
MANUAL LAYOUT
1
4
3
2
1
6
7
9
2
3
5
8
4
1. SECTION NAME
Parts are broadly classified according to their functions.
Refer to the Group Index (table of contents) for respective section name.
2. FIG. No.
The FIG. number indexes the reference and part numbers to the illustration. Figure numbers
that vary only in the tens place (i.e..: 700 and 710) are in a group of the same section
(i.e..:Electrical Device Group).
3. REF. No .
The Reference number identifies the part illustration with the corresponding part number in the
part list.
4. SUBASSEMBLY
SUBASSEMBLY parts of part assembly are listed below the assembly part. The subassembly
part reference number is indicated by the number led by "-" such as "-1", "-2".
5. PART NUMBER
It is the number assigned for sales unit. Use the PART No. when making an order.
6. DESCRIPTION
It is designation of the part.
7. QTY.
Quantity of each part used for each product.
8. REMARKS
This gives a distinctive feature and/or a supplementary comment for the type, the specification,
and the part concerned. It also shows part number(s) interchangeable for the part.
9. FROM-TO
This section shows the CODE No. to indicate the history of progress in which improved parts
have been introduced in the product. The FROM-TO CODE No. helps to identify PART No.
being employed in the product concerned. See the examples below:
2101- 2100
EH035V
The part is used in the product irrespective of CODE No.
The part is used in the products with CODE No. of 2101 and after this number.
The part is used in the products with CODE No. of 2100 and before this number.
-4-
04-04
GROUP INDEX
Group Name
Page
CRANKCASE GROUP ............................................................................... 6
CRANKSHAFT, PISTON GROUP .............................................................. 8
INTAKE and EXHAUST GROUP.............................................................. 10
COOLING and STARTING GROUP......................................................... 12
FUEL, LUBRICANT GROUP.................................................................... 14
ELECTRIC DEVICE GROUP ................................................................... 16
CLUTCH GROUP .................................................................................... 18
ACCESSORY GROUP............................................................................. 20
INDEX OF DESCRIPTION SYMBOLS
SYMBOL
DESCRIPTION
AY ........................... ASSEMBLY
CP........................... COMPLETE
EX........................... EXPORT (from Japan)
FIG.......................... FIGURE
FR........................... FRONT
" .............................. INCH
INCL. ...................... INCLUDE
~L............................ LITER
L= ........................... LENGTH (in. mm)
L.H. (LH) ................. LEFT-HAND SIDE
MECH ..................... MECHANICAL
NO (NON)............... NONE
OPT......................... OPTIONAL
O.S. ........................ OVER SIZE
EH035V
SYMBOL
DESCRIPTION
P= ........................... PITCH (in mm)
P.T.O. (PTO) ........... POWER TAKE OFF
REF......................... REFERENCE
R.H. (RH)................ RIGHT HAND SIDE
RR. ......................... REAR
STD. ....................... STANDARD
SW.......................... SWITCH
T= ........................... THICKNESS (in mm)
UN .......................... UNIT
U.S.......................... UNDER SIZE
~V ........................... VOLTAGE
~W .......................... WATT
W/ ........................... WITH
W/O ........................ WITHOUT
-5-
04-04
SECTION 1
CRANKCASE GROUP
FIG. 100
EH035V
-6-
04-04
SECTION 1
CRANKCASE GROUP
REF.
1
4
5
6
7
8
10
11
12
13
14
15
17
18
19
20
21
22
23
24
26
27
28
DESCRIPTION
CYLINDER BLOCK SET
ROCKER COVER
GASKET, rocker cover
CAMGEAR COVER
GASKET, camgear cover
CHECK VALVE
LEAD VALVE
RETAINER PLATE
OIL CASE
GASKET, case
OIL TUBE
OIL WEIGHT
BLOWER HOUSING
SOCKET HEAD BOLT
SCREW, panhead
GASKET, fiber
SOCKET HEAD BOLT
SCREW AY
SOCKET HEAD BOLT
SOCKET HEAD BOLT
OIL GAUGE
GASKET
SPARK PLUG
PART NO.
593-10110-00
593-15014-00
593-15016-00
593-15015-00
593-15017-00
592-15018-00
592-15010-00
593-15013-00
593-65005-00
593-65004-00
593-65006-00
592-65003-00
593-55002-00-1
011-90595-31
004-31060-80
003-71060-00
011-90499-60
004-36051-60
011-90594-70
011-90598-60
592-65006-00
021-31699-90
065-01099-50
EH035V
QTY. REMARKS
1
1
1
1
1
2
1
1
1
1
1
1
1
4
1
1
1
13
4
4
1
1
1
-7-
FROM-TO
FIG.
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
04-04
SECTION 2
CRANKSHAFT, PISTON GROUP
FIG. 200
EH035V
-8-
04-04
SECTION 2
CRANKSHAFT, PISTON GROUP
REF.
1
3
4
5
7
8
9
11
12
DESCRIPTION
QTY. REMARKS
CRANKSHAFT
1
OIL SEAL, L
1
OIL SEAL, S
1
CLIP
1
NEEDLE ROLLER BEARING 1
PISTON
1
PISTON RING SET
1
CLIP
2
PISTON PIN
1
PART NO.
593-20060-00
044-01299-50
044-01299-40
593-25010-00
541-25013-00
593-25004-00
593-20040-00
056-50999-90
593-25009-00
EH035V
-9-
FROM-TO
FIG.
200
200
200
200
200
200
200
200
200
04-04
SECTION 3
CAMSHAFT GROUP
FIG. 300
EH035V
- 10 -
04-04
SECTION 3
CAMSHAFT GROUP
REF.
1
2
3
4
5
6
9
11
12
13
14
15
DESCRIPTION
SPACER
CAMLIFTER
CAMGEAR AY
CAMGEAR SHAFT
CAMLIFTER SHAFT
PUSH ROD
ROCKER ARM
ROCKER SHAFT
VALVE SPRING
RETAINER SPRING
EXHAUST VALVE
INTAKE VALVE
PART NO.
592-15014-00
592-35001-01-1
593-30070-00
592-35005-01
592-35006-00
593-35000-00
593-30020-00-1
593-35001-00
593-35002-00
593-35003-00
593-35004-00
593-35005-00
EH035V
QTY. REMARKS
2
2
1
1
1
2
2
1
2
2
1
1
- 11 -
FROM-TO
FIG.
300
300
300
300
300
300
300
300
300
300
300
300
04-04
SECTION 4
RECOIL STARTER GROUP
FIG. 400
EH035V
- 12 -
04-04
SECTION 4
RECOIL STARTER GROUP
REF.
1
7
8
9
10
11
12
13
15
17
19
DESCRIPTION
RECOIL STARTER AY
REEL
SET SCREW
SPIRAL SPRING
COLLAR
SWING ARM
STARTER ROPE
STARTER KNOB
PULLEY
SCREW AY
LABEL, model
PART NO.
593-50040-00
592-50010-30
519-50020-60
521-50020-30
519-50021-10
519-50021-00
531-50220-40
521-50021-10
519-55000-00
014-00594-80
593-95012-00
EH035V
QTY. REMARKS
1
1
1
1
1
1
1
1
1
4
1
- 13 -
FROM-TO
FIG.
400
400
400
400
400
400
400
400
400
400
400
04-04
SECTION 5
MUFFLER & INSULATOR GROUP
FIG. 500
EH035V
- 14 -
04-04
SECTION 5
MUFFLER & INSULATOR GROUP
REF.
1
3
4
6
8
9
10
11
12
14
15
DESCRIPTION
MUFFLER
GASKET, muffler
SOCKET HEAD BOLT
SPARK ARRESTER
INSULATOR
NUT
GASKET, insulator
GASKET, air cleaner
ADJUST SCREW
NUT
SCREW AY
PART NO.
593-30060-00
592-35016-01
011-90595-20
592-30080-10
592-30050-01
017-00599-80
593-35020-00-1
510-35028-00
014-90699-60
002-27060-00
014-00592-50
EH035V
QTY. REMARKS
1
1
2
1
1
2
1
1
1
2
2
- 15 -
FROM-TO
FIG.
500
500
500
500
500
500
500
500
500
500
500
04-04
SECTION 6
CARBURETOR GROUP
FIG. 600
EH035V
- 16 -
04-04
SECTION 6
CARBURETOR GROUP
REF.
1
3
4
5
6
7
8
9
10
11
12
13
14
16
18
19
20
22
DESCRIPTION
QTY. REMARKS
CARBURETOR
1
PUMP BODY AY
1
AIR PURGE BODY
1
PRIMER PUMP AY
1
PRIMER PUMP AY
1
METERING DIAPHRAGM AY 1
GASKET, metering diaphragm 1
DIAPHRAGM PUMP
1
GASKET, pump
1
JET
1
O RING
1
SPRING RETAINING RING
1
SWIVEL
1
THROTTLE COLLAR SCREW 2
SCREW, pump cover
4
SPRING, pump
1
WASHER
1
INLET SCREEN
1
PART NO.
593-60140-00
593-60150-20
523-60461-40
523-60460-50
524-60011-50
592-60080-10
523-60460-40
524-60010-40
592-60020-40
592-60070-30
524-60010-10
531-60051-20
523-60180-40
520-60080-30
523-60460-10
592-60020-20
542-60050-30
501-60040-10
EH035V
- 17 -
FROM-TO
FIG.
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
04-04
SECTION 7
AIR CLEANER GROUP
FIG. 700
EH035V
- 18 -
04-04
SECTION 7
AIR CLEANER GROUP
REF.
1
2
3
4
5
6
7
8
10
11
12
13
14
15
16
17
18
19
20
21
22
DESCRIPTION
CLEANER PLATE AY
AIR CLEANER PLATE
CHECK VALVE
CHECK VALVE 1
PLATE, check valve
PLATE, separator
GASKET, separator
CHOKE LEVER
O RING
O RING
BREATHER PIPE
AIR CLEANER ELEMENT
AIR CLEANER ELEMENT
PLATE, choke
PLATE
GASKET, separator
AIR CLEANER COVER
PIPE
HOSE CLAMP
SCREW AY
SCREW
PART NO.
593-30010-00-1
593-35007-00-1
531-65007-01
592-35024-00
592-35025-00
593-35016-00
592-35035-00
592-35022-00-1
024-01399-70
024-01599-90
593-15009-00
593-35012-00-1
593-35009-00
592-35023-01
592-35026-00
021-30699-90
593-35008-00
593-35021-00
056-10800-10
014-00594-80
592-35031-00
EH035V
QTY. REMARKS
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
- 19 -
FROM-TO
FIG.
700
700
700
700
700
700
700
700
700
700
700
700
700
700
700
700
700
700
700
700
700
04-04
SECTION 8
CYLINDER COVER GROUP
FIG. 800
2
EH035V
- 20 -
04-04
SECTION 8
CYLINDER COVER GROUP
REF.
1
2
DESCRIPTION
CYLINDER COVER
SCREW AY
PART NO.
593-55017-00
014-00593-70
EH035V
QTY. REMARKS
1
3
- 21 -
FROM-TO
FIG.
800
800
04-04
SECTION 9
FUEL TANK GROUP
FIG. 900
EH035V
- 22 -
04-04
SECTION 9
FUEL TANK GROUP
REF.
1
2
3
5
7
9
10
11
DESCRIPTION
FUEL TANK
FILTER
HOSE CLAMP
TUBE
FUEL TANK CAP
PLATE
PLATE
DAMPER
PART NO.
593-65003-00
523-65039-00
056-10599-90
593-60130-00
592-60160-00
503-65002-00-1
503-65003-00-1
519-65003-02
EH035V
QTY. REMARKS
1
1
1
1
1
1
1
1
- 23 -
FROM-TO
FIG.
900
900
900
900
900
900
900
900
04-04
SECTION 10
FLYWHEEL & CLUTCH GROUP
FIG. 1000
21
20
EH035V
- 24 -
22
23
04-04
SECTION 10
FLYWHEEL & CLUTCH GROUP
REF.
2
3
4
6
7
12
13
16
17
18
19
20
21
22
23
DESCRIPTION
IGNITION COIL
FLYWHEEL
WIRE CP
PLUG CAP
SPRING, PLUG CAP
BOLT AY
SCREW
CLUTCH SHOE
CLUTCH SPRING
CLUTCH BOLT
WASHER
SOCKET HEAD BOLT
PLATE
SWITCH AY
TAPPING SCREW
PART NO.
593-70020-10
593-70010-20-1
525-70180-01-2
592-75001-00
065-40099-31
013-00699-40
014-00499-20
531-80030-10
531-80030-20
593-85000-00
020-00898-00
011-90595-35
593-75002-00
066-00003-61
015-00499-80
EH035V
QTY. REMARKS
1
1
1
1
1
1
2
2
1
2
2
1
1
1
2
- 25 -
FROM-TO
FIG.
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
04-04
SECTION 11
CLUTCH CASE GROUP
FIG. 1100
EH035V
- 26 -
04-04
SECTION 11
CLUTCH CASE GROUP
REF.
1
2
3
4
5
6
7
8
9
10
11
12
13
DESCRIPTION
CASE, CLUTCH 1
CASE, CLUTCH 2
PIPE BRACKET
PIPE DAMPER
CLUTCH DRUM
BALL BEARING
SPACER
SNAP RING, INNER
SNAP RING, OUTER
SNAP RING, OUTER
SOCKET HEAD BOLT
SOCKET HEAD BOLT
SOCKET HEAD BOLT
PART NO.
634-15002-00
634-15003-00
634-15013-00
634-15005-00
634-20040-00
060-01798-10
634-15006-00
003-14350-00
003-15170-00
003-15320-00
011-90599-50
011-90597-80
011-90697-50
EH035V
QTY. REMARKS
1
1
1
1
1
1
1
1
1
1
3
1
5
- 27 -
FROM-TO
FIG.
1100
1100
1100
1100
1100
1100
1100
1100
1100
1100
1100
1100
1100
04-04
SECTION 12
ACCESSORIES GROUP
FIG. 1200
EH035V
- 28 -
04-04
SECTION 12
ACCESSORIES GROUP
REF.
1
2
DESCRIPTION
TOOL
OWNERS MANUAL
PART NO.
592-90020-00
592-95032-02
EH035V
QTY. REMARKS
1
1
- 29 -
FROM-TO
FIG.
1200
1200
04-04
PRINTED IN THE USA