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Product Bulletin 24000C Valve 52.1:24C March 2013 D103328X012 Baumann™ 24000C Carbon Steel Little Scotty™ Control Valve Baumann Little Scotty industrial control valves are intended for general utility service in pressure, flow, and temperature control applications. This compact carbon steel control valve is positioned to take advantage of the trend toward industrial grade requirements spanning general utility and special applications. These control valves exhibit low hysteresis and deadband, good control characteristics, tight shutoff, rugged construction, high performance packing, and easy maintainability. These attributes translate into reduced maintenance costs, reduced process variability, and increased process availability, resulting in lower long-term operating costs. W9743 24000C Control Valve with Baumann 32 Actuator Features Compact and light weight design reduces installed piping costs ASME and EN end connections are available to meet your piping standards High quality type 316 austenitic stainless steel trim materials 416 stainless steel trim available Dual plug and stem guiding provides increased stability during plug travel W9744 24000C Control Valve with Baumann 32 Actuator and Fisher 3661 I/P Positioner Multiple trim capacity reductions available to meet changing process requirements Epoxy powder-coated valve body and actuator with stainless steel fasteners for corrosion resistance Actuator and yoke can be removed from the valve assembly while maintaining packing integrity Multi-spring, field-reversible actuator with reduced deadband permits direct operation from remote signal devices Fisherr FIELDVUEt digital valve controller available for remote calibration and diagnostics in facilities using the PlantWebt architecture www.Fisher.com Product Bulletin 24000C Valve 52.1:24C March 2013 D103328X012 Figure 1. Baumann 24000C Valve Body Assembly with Standard PTFE Spring-Loaded Packing 58 9 27 10 5 14 8 12 8A 49 4 2 1 E1239-1 Table 1. Materials of Construction Key No. 1 2 4 Description Material Valve Body Cast Carbon Steel (ASME SA216 Grade WCC and EN 10213 1.0619 Dual Certified Standard ASTM A276 S31600 / S31603 Dual Certified Optional ASTM A582 S41600 Condition T Plug (Metal Seat) Cv < 2.5 Standard ASME SA479 S21800 Annealed Optional ASTM A582 S41600 Condition T Plug (Metal Seat) Cv > 4.0 Standard ASTM A276 S31600 / S31603 Dual Certified Optional ASTM A582 S41600 Condition T Seat Ring Plug (Soft Seat) ASTM A276 S31600 / S31603 with PTFE (Polytetrafluoroethylene) Insert 5 Stem ASTM A276 S31600 Condition A 8 Bonnet Cast Carbon Steel (ASME SA216 and EN 10213 1.0619 Dual Certified 8A Bonnet Bushing ASTM A276 S44004, HT 56-60 HRC or ASTM A311 Class B Stressproof 62-65 HRC 9 Drive Nut (Yoke) S30400 10 Packing Follower ASTM A276 S31600 / S31603 Dual Certified 12 O-Ring 14 Packing 27 Locknuts 49 Body Gasket 58 Travel Indicator 2 FKM (Fluorocarbon) Standard Refer to figure 2, table 2, shown below Optional Refer to figure 3, table 3, shown below Stainless Steel (18-8 SST) Standard Annealed Soft Copper Optional Graphite Grade GHR with 316 SST Insert ASME SA240 S30400 Product Bulletin 24000C Valve 52.1:24C March 2013 D103328X012 Figure 2. Standard Spring Loaded PTFE V-Ring Packing Kit Figure 3. Molded Graphite (Flexible Graphite) Packing Kit (Optional) E1241 E1240 Table 2. Standard Spring Loaded PTFE V-Ring Packing Kit Table 3. Molded Graphite (Flexible Graphite) Packing Kit (Optional) Key No. Description Material 6 Spring ASTM A313 S30200 14 Packing Set PTFE (Polytetrafluoroethylene)/ 25% carbon filled PTFE Key No. Description Material 13 Bushings Carbon-Graphite 16 Washer ASME SA240 S31600 14A Packing Rings Graphite 20 Spacer J-2000 (filled Polytetrafluoroethylene) 14B Packing Ring Graphite 3 Product Bulletin 24000C Valve 52.1:24C March 2013 D103328X012 Table 4. Cv Values at 100% Plug Opening (Kv = 0.86 x Cv) VALVE SIZE ORIFICE DIAMETER PLUG TRAVEL NPS inch 0.25 PLUG SERIES 102 577 548 / 588 677 648 / 688 inch Cv Cv Cv Cv Cv 0.5 0.02 0.05 0.1 0.2 --- 0.2 0.5 1.0 --- 0.5 1.0 1.5 2.5 0.1 0.2 0.5 1.0 2.5 1.5 2.5 1/2 3/4 1 0.375 0.5 --- 1.0 1.5 2.5 1/2 0.8125 0.5 --- 4 6 4 7.7 5 4 6 3/4 0.8125 0.5 --- 4 7.5 4 10.1 5 4 8 0.8125 0.5 --- 4 8.5 4 10.1 5 4 9 1.0625 0.5 --- 13 13.6 --- 13 20 10 20 1 1.25 0.75 --- 20 10 20 1.5 0.75 --- 10 17 28 10 17 32.9 10 17 10 17 28 1.5 0.75 --- 10 17 28 10 17 32.9 10 17 10 17 28 2.0 0.75 --- 30 30 52.9 30 50 30 50 1-1/2 2 4 Product Bulletin 24000C Valve 52.1:24C March 2013 D103328X012 Table 5. ISA Sizing Coefficients Series Cv Rating 102 0.2 0.04 0.09 0.17 577 1 1.5 2.5 4 6 7.5 8.5 10 13 17 28 30 548/588 677 648/688 0.2 0.5 1 1.5 2.5 4 7.7 10 13.6 17 20 30 32.9 52.9 0.1 0.2 0.5 1 2.5 5 10 17 30 50 0.5 1 1.5 2.5 4 6 8 9 10 13 20 28 30 50 FL Fd XT KC 0.95 0.06 0.09 0.013 0.18 0.76 0.86 0.40 0.33 0.42 0.9 1.46 0.73 0.68 0.98 0.28 0.81 0.94 0.68 0.73 0.68 0.73 0.68 0.73 0.4 0.33 0.42 0.9 0.46 0.08 0.12 0.19 0.27 0.9 0.46 0.4 0.33 0.42 0.9 0.46 5 Product Bulletin 24000C Valve 52.1:24C March 2013 D103328X012 Table 6. Technical Specifications VALVE TYPE NOMINAL SIZE END CONNECTIONS PRESSURE RATING SEAT PLUG SEALING FLANGE FINISH FACE-TO-FACE DIMENSIONS CHARACTERISTIC TEMPERATURE LIMITS EN ASME DN 15, 20, 25, 40, & 50 NPS 1/2, 3/4, 1, 1-1/2, & 2 Mates with PN 10-40 Flanges per EN 1092-1 Mates with ASME CL150 RF Flanges per ASME B16.5 PN 40 per EN 1092-2 ASME CL150 per ASME B16.34 Metal-to-Metal or PTFE Soft Seat Metal-to-Metal or PTFE Soft Seat EN 500 to 300 Ra circular lay ASME 250 to 125 Ra circular lay Consistent with EN 558-1 Consistent with EN 588-2 (same as ISA S75.03) Equal Percentage or Linear Equal Percentage or Linear -29_C to 232_C (-20_F to 450_F) -29_C to 232_C (-20_F to 450_F) Table 7. Actuator Specifications TYPE DIAPHRAGM AREA AIR FAILURE TRAVEL(1) AMBIENT TEMPERATURE RANGE 32, 54, 70 Multi-Spring Diaphragm (Single Acting) 210, 350, 450 cm2 / 32, 54, 70 in2 32 and 54 Fails Open or Closed (Field Reversible) / 70 Fails Closed ONLY 12.7 or 19.1 mm / 0.50 or 0.75 inches -29_C to 71_C / -20_F to 160_F MAXIMUM AIR PRESSURE 2.4 barg / 35 psig DIAPHRAGM MATERIAL(2) NBR (Nitrile) / TPES (Polyester Thermoplastic) SPRING CASES YOKE Steel, Powder Epoxy-Coated with Stainless Steel Fasteners Ductile Iron, Powder Epoxy-Coated 1. Dual Travel Stops are available on Baumann 32 and 54 actuators. These are not field reversible. 2. Optional reinforced VMQ (Silicone) diaphragm with FKM (Fluorocarbon) O-ring actuator stem seal for higher ambient temperature conditions (-29_C to 121_C / -20_F to 250_F) is available with Baumann 32 and 54 actuators ONLY. 6 Product Bulletin 24000C Valve 52.1:24C March 2013 D103328X012 Figure 4. Baumann Pressure-Temperature Ratings PRESSURE-TEMPERATURE RATINGS ASME CL150 FLANGED VALVES (SOURCE: ASME B16.34) E1242 OPERATING TEMPERATURE (_F) PRESSURE-TEMPERATURE RATINGS EN PN10-40 FLANGED VALVES (SOURCE: EN 1092, MATERIAL GROUP 3E0, GP240GH -EN 10213-2 1.0619) E1243 OPERATING TEMPERATURE (_C) 7 Product Bulletin 24000C Valve 52.1:24C March 2013 D103328X012 Table 8. Allowable Pressure Drops (bar) AIR-TO-OPEN ACTION ORIFICE DIA. (mm) PLUG TRAVEL (mm) ACT TYPE BENCH RANGE (barg) 6.4 12.7 32 9.5 20.6 27.0 31.8 38.1 50.8 12.7 12.7 12.7 19.1 19.1 19.1 0.2-1.0 barg SIGNAL TO ACTUATOR AIR-TO-CLOSE ACTION WITH POSITIONER 1.38 barg AIR SUPPLY Max CL Max CL IV VI Shutoff Shutoff Press. Press. BENCH RANGE (barg) Max CL IV Shutoff Press. Max CL VI Shutoff Press. 0.3-1.0 40.0(1,2) --- 40.0(1,2) --- 32 0.3-1.0 31.6(2) 19.5(2) 40.0(1) 40.0(1) 32 0.3-1.0 7.9(2) 1.4(2) 15.8 14.5 7.9(2) 21.6(1) 0.2-1.0 barg SIGNAL TO ACTUATOR WITH POSITIONER 1.38 barg AIR SUPPLY Max CL Max CL IV VI Shutoff Shutoff Press. Press. Max CL IV Shutoff Press. Max CL VI Shutoff Press. 0.2-0.9 40.0(1,2) --- 40.0(1,2) --- 0.2-0.9 40.0(2) 17.3(2) 40.0(1,2) 40.0(1,2) 9.3(2) 0.2-0.9 7.3(2) 0.8(2) 25.7(1) 19.1 15.2 0.2-0.7 18.3 11.8 36.6(1,2) 30.2(1) 32 0.5-1.0 54 0.3-1.0 5.9(2) --- 17.6 11.2(2) 0.2-0.9 11.7(2) 5.2(2) 40.0 34.4 54 0.5-1.0 23.5(1,2) 17.0 35.3(1,2) 28.8(1) 0.2-0.7 29.2 22.6(1) 40.0(1,2) 40.0(1,2) 54 0.6-1.0 35.3(1,2) 28.8(1) 40.0 40.0(1) --- --- --- --- --- 32 0.3-1.0 4.8(2) --- 9.6 4.4 0.2-0.9 4.4(2) --- 15.5 10.4 32 0.5-1.0 8.8 3.6(2) 13.1 7.9 0.2-0.7 11.1 5.9(2) 20.8(1) 17.0 54 0.3-1.0 3.6(2) --- 10.7 5.5(2) 0.2-0.9 7.1(2) 1.9(2) 24.1(1) 19.1 54 0.5-1.0 14.3 9.1 28.6 16.2 0.2-0.7 17.2 12.6 34.4(1,2) 29.4(1,2) 54 0.6-1.0 21.4 16.2 21.4 16.3(1) --- --- --- --- --- 32 0.3-1.0 3.45 --- 6.96 2.48 0.2-0.9 3.45 --- 12.1 7.65 12.9 32 --- --- --- --- --- 0.2-0.7 8.69 4.20 17.3 54 0.3-1.0 5.24 --- 10.5 6.07 0.2-0.9 5.24 --- 18.3 13.9 54 0.5-0.9 10.9 6.07 15.7 11.3 0.2-0.7 13.1 8.69 26.3(1,2) 21.8(1) 54 0.7-1.0 18.3 13.9 23.6(1) 19.2 --- --- --- --- --- 70 0.7-1.0 24.9(1) 20.5 32.1(1,2) 27.6(1,2) --- --- --- --- --- 32 0.3-1.0 2.4(2) --- 4.9 1.1 0.2-0.9 2.3(2) --- 8.1 4.3 7.7 32 --- --- --- --- --- 0.2-0.7 5.7 2.0(2) 11.5 54 0.3-1.0 3.7 --- 7.4 3.6(2) 0.2-0.9 3.7(2) --- 12.8 9.0 54 0.5-0.9 7.4 3.6(2) 11.1 7.3 0.2-0.7 9.2 5.4 18.3 14.6 54 0.7-1.0 10.9 7.2 14.6 10.8 --- --- --- --- --- 70 0.7-1.0 17.7 13.9 22.7(1) 18.9 --- --- --- --- --- 70 0.8-1.2 --- --- 27.7(1,2) 24.0(1,2) --- --- --- --- --- 32 0.3-1.0 1.4(2) --- 2.8 --- 0.2-0.9 1.3(2) --- 4.6 1.7(2) 32 --- --- --- --- --- 0.2-0.7 3.3 0.4(2) 6.6 3.7 0.2-0.9 2.1 --- 7.4 4.5 54 0.3-1.0 2.1 --- 4.2 1.3(2) 54 0.5-0.9 4.2 1.4(2) 6.3 3.4 0.2-0.7 5.2 2.3 10.6 7.7 54 0.7-1.0 6.3 3.4 8.3 5.4 --- --- --- --- --- 70 0.7-1.0 10.1 7.2 13.0 10.1 --- --- --- --- --- 70 0.8-1.2 --- --- 15.9 13.1 --- --- --- --- --- 1. The maximum shutoff pressure when using ENVIRO-SEALt packing is defined by: nP = Table Value - [1112/(Port Diameter)2]. These table values should not be modified by this formula and the pressure shown in the table should be used for ENVIRO-SEAL packing. 2. The maximum shutoff pressure when using Flexible Graphite packing is defined by: nP = Table Value - [5337/(Port Diameter)2]. These table values should not be modified by this formula and the pressure shown in the table should be used for Flexible Graphite packing. 8 Product Bulletin 24000C Valve 52.1:24C March 2013 D103328X012 Table 9. Allowable Pressure Drops (psi) AIR-TO-OPEN ACTION AIR-TO-CLOSE ACTION 3-15 psig SIGNAL TO ACTUATOR WITH POSITIONER 20 psig AIR SUPPLY Max CL IV Shutoff Press. Max CL VI Shutoff Press. Max CL IV Shutoff Press. Max CL VI Shutoff Press. --- 290(1,2) --- 278 290(1) 290(1) 3-15 psig SIGNAL TO ACTUATOR WITH POSITIONER 20 psig AIR SUPPLY Max CL IV Shutoff Press. Max CL VI Shutoff Press. Max CL IV Shutoff Press. 3-13 290(1,2) --- 290(1,2) --- 3-13 290(2) 278(2) 290(1,2) 290(1,2) ORIFICE DIA. (in) PLUG TRAVEL (in) ACT TYPE BENCH RANGE (psig) 0.25 0.50 32 5-15 290(1,2) 32 5-15 290(2) 32 5-15 113(2) 19(2) 226 132(2) 3-13 113(2) 19(1,2) 290(1) 290 32 7-15 226 132(2) 290(1) 245 3-10 283 188 290(1,2) 290(1) 54 4-15 86(2) --- 257 162(2) 3-13 171(2) 77(2) 290(1,2) 290(1,2) 54 7-15 290(1,2) 248 290(1,2) 290(1) 3-10 290(1) 290(1) 290(1,2) 290(1,2) 54 9-15 290(1,2) 290(1) 290(1,2) 290(1) --- --- --- --- --- 32 5-15 68(2) --- 137 62(2) 3-13 68(2) --- 239 165 32 7-15 137 62(2) 205 130 3-10 171 96(2) 290(1) 267 3-13 104(2) 29(2) 290(1) 288 3-10 259 184 290(1,2) 290(1,2) 0.375 0.8125 1.0625 1.25 1.5 2.0 0.50 0.50 0.50 0.75 0.75 0.75 BENCH RANGE (psig) Max CL VI Shutoff Press. 54 4-15 52 --- 155 81(2) 54 7-15 207 132 290 236 54 9-15 290 236 290(1,2) 290(1) --- --- --- --- --- 32 5-15 50 --- 101 36 3-13 50 --- 176 111 187 32 --- --- --- --- --- 3-10 126 61 251 54 5-15 76 --- 152 88 3-13 76 --- 266 202 54 7-13 152 88 228 164 3-10 190 126 290(1,2) 290(1) 54 10-14 266 202 290(1) 278 --- --- --- --- --- 70 10-15 290(1) 290 290(1,2) 290(1,2) --- --- --- --- --- 32 5-15 35(2) --- 71 16 3-13 35(2) --- 124 69 32 --- --- --- --- --- 3-10 89 34(2) 177 123 54 5-15 54 --- 107 53(2) 3-13 54(2) --- 188 133 54 7-13 107 53(2) 161 106 3-10 134 80 269 214 54 10-14 188 133 242 187 --- --- --- --- --- 70 10-15 256 201 290(1) 274 --- --- --- --- --- 70 12-18 --- --- 290(1,2) 290(1,2) --- --- --- --- --- 32 5-15 20(2) --- 41 --- 3-13 20(2) --- 71 29(2) 60 32 --- --- --- --- --- 3-10 51 9(2) 102 54 5-15 31 --- 62 20(2) 3-13 31 --- 108 66 54 7-13 62 20(2) 92 51 3-10 77 35 154 112 54 10-14 108 66 139 97 --- --- --- --- --- 70 10-15 147 105 189 147 --- --- --- --- --- 70 12-18 --- --- 230 189 --- --- --- --- --- 1. The maximum shutoff pressure when using ENVIRO-SEAL packing is defined by: nP = Table Value - [25/(Port Diameter)2]. These table values should not be modified by this formula and the pressure shown in the table should be used for ENVIRO-SEAL packing. 2. The maximum shutoff pressure when using Flexible Graphite packing is defined by: nP = Table Value - [120/(Port Diameter)2]. These table values should not be modified by this formula and the pressure shown in the table should be used for Flexible Graphite packing. 9 Product Bulletin 24000C Valve 52.1:24C March 2013 D103328X012 Table 10. Valve Dimensions VALVE SIZE A FACE-TO-FACE EN 10-40 ASME DN NPS mm in mm in in mm 15 1/2 130 5.1 184 7.25 3.2 80 20 3/4 150 5.9 184 7.25 3.2 80 25 1 160 6.3 184 7.25 3.3 83 40 1-1/2 200 7.9 222 8.75 3.9 99 50 2 230 9.1 254 10.00 4.2 107 Table 11. Valve Assembly Weights VALVE SIZE 10 B BONNET EN Table 12. Actuator Weights WEIGHTS EN ASME DN NPS kg 15 1/2 20 3/4 25 CL150 ACTUATOR TYPE WEIGHTS kg lb lb 32 4.5 10 3.9 9 54 11.3 25 4.8 11 70 15.4 34 1 6.4 14 MV1020 10 22 40 1-1/2 10 22 VA1020 13.6 30 50 2 15 33 NV24-MFT (non spring return) 1.5 3.3 NVF24-MFT or NVF24-MFT-E (spring return) 1.8 4 Product Bulletin 24000C Valve 52.1:24C March 2013 D103328X012 Figure 5. Dimensional Drawings 333 (413.1) 216 (48.5) 279 (411.0) 61 (2.4) 127 (5.0) 140 (5.5) BAUMANN 54 ACTUATOR WITH FIELDVUE DVC2000 DIGITAL VALVE CONTROLLER B 3/4 INCH SQUARE 272 (10.7) 277 (10.9) 229 (9.0) 229 (9.0) BAUMANN 70 ACTUATOR WITH FIELDVUE DVC6010 DIGITAL VALVE CONTROLLER A 24000C WITH BAUMANN 32 ACTUATOR AND FISHER 3660/3661 POSITIONER 152 (46.0) 94 (3.7) MAX 160 (46.3) 160 (46.3) 130 (5.1) MAX 163 (6.4) 71 MAX (2.8) MAX 277 (10.9) BAUMANN 54 ATO/FAIL CLOSED ACTUATOR WITH HANDWHEEL BAUMANN 32 ATO/FAIL BAUMANN 32 ATC/FAIL CLOSED ACTUATOR OPEN ACTUATOR WITH WITH HANDWHEEL HANDWHEEL 125 (4.9) BAUMANN 54 ATC/FAIL OPEN ACTUATOR WITH HANDWHEEL 31 (1.24) 285 (11.2) E1244 BAUMANN 32 ACTUATOR WITH ADJUSTABLE OPEN/CLOSE DUAL TRAVEL STOPS BAUMANN NV ELECTRIC ACTUATOR mm (inch) Note: Actuator removal requires 115 mm (4-1/2 inches) vertical clearance. 11 Product Bulletin 24000C Valve 52.1:24C March 2013 D103328X012 Table 14. Electric Actuators(1) Table 13. Pneumatic Actuators Actuator Type Actuator Type Travel 32 MV1020 n/a 54 VA1020 n/a 70 NV(2) 50 NVF(3) 75 NVFE(4) 1. Refer to 52.1:NVACT, Baumann NV Electric Actuator with 24000 Control Valves, D103326X012 for details. 2. NV24-MFT = Non Spring Return 3. NVF24=-MFT = Spring Return - Fail Open 4. NV24-MFT-E = Spring Return - Fail Closed Table 15. Model Numbering System 24 Actuator Type(1) Valve Body Series C Plug Series Characteristic Seat Leakage 102 Linear / Metal Seat IV 577 Equal % / PTFE Seat VI 548 Equal % / Metal Seat (S41600) IV 588 Equal % / Metal Seat (S31600) IV 677 Linear / PTFE Seat VI 648 Linear / Metal Seat (S41600) IV 688 Linear / Metal Seat (S41600) IV Valve Body Material C Carbon Steel 1. Choose from tables 13 and 14 above. Neither Emerson, Emerson Process Management, nor any of their affiliated entities assumes responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use, and maintenance of any product remains solely with the purchaser and end user. Baumann, Little Scotty, Fisher, FIELDVUE, PlantWeb, and ENVIRO-SEAL are marks owned by one of the companies in the Emerson Process Management business unit of Emerson Electric Co. Emerson Process Management, Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric Co. All other marks are the property of their respective owners. The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are governed by our terms and conditions, which are available upon request. We reserve the right to modify or improve the designs or specifications of such products at any time without notice. Emerson Process Management Marshalltown, Iowa 50158 USA Sorocaba, 18087 Brazil Chatham, Kent ME4 4QZ UK Dubai, United Arab Emirates Singapore 128461 Singapore www.Fisher.com E 122009, 2013 Fisher Controls International LLC. All rights reserved.