Download Emerson 24000C Data Sheet

Transcript
Product Bulletin
24000C Valve
52.1:24C
March 2013
D103328X012
Baumann™ 24000C Carbon Steel
Little Scotty™ Control Valve
Baumann Little Scotty industrial control valves are
intended for general utility service in pressure, flow,
and temperature control applications. This compact
carbon steel control valve is positioned to take
advantage of the trend toward industrial grade
requirements spanning general utility and special
applications. These control valves exhibit low
hysteresis and deadband, good control characteristics,
tight shutoff, rugged construction, high performance
packing, and easy maintainability. These attributes
translate into reduced maintenance costs, reduced
process variability, and increased process availability,
resulting in lower long-term operating costs.
W9743
24000C Control Valve with Baumann 32 Actuator
Features

Compact and light weight design reduces installed
piping costs

ASME and EN end connections are available to meet
your piping standards

High quality type 316 austenitic stainless steel trim
materials

416 stainless steel trim available

Dual plug and stem guiding provides increased
stability during plug travel
W9744
24000C Control Valve with Baumann 32 Actuator and
Fisher 3661 I/P Positioner

Multiple trim capacity reductions available to meet
changing process requirements

Epoxy powder-coated valve body and actuator with
stainless steel fasteners for corrosion resistance

Actuator and yoke can be removed from the valve
assembly while maintaining packing integrity

Multi-spring, field-reversible actuator with reduced
deadband permits direct operation from remote
signal devices

Fisherr FIELDVUEt digital valve controller available
for remote calibration and diagnostics in facilities
using the PlantWebt architecture
www.Fisher.com
Product Bulletin
24000C Valve
52.1:24C
March 2013
D103328X012
Figure 1. Baumann 24000C Valve Body Assembly with Standard PTFE Spring-Loaded Packing
58
9
27
10
5
14
8
12
8A
49
4
2
1
E1239-1
Table 1. Materials of Construction
Key
No.
1
2
4
Description
Material
Valve Body
Cast Carbon Steel (ASME SA216 Grade WCC and EN 10213 1.0619 Dual Certified
Standard
ASTM A276 S31600 / S31603 Dual Certified
Optional
ASTM A582 S41600 Condition T
Plug (Metal Seat) Cv <
2.5
Standard
ASME SA479 S21800 Annealed
Optional
ASTM A582 S41600 Condition T
Plug (Metal Seat) Cv >
4.0
Standard
ASTM A276 S31600 / S31603 Dual Certified
Optional
ASTM A582 S41600 Condition T
Seat Ring
Plug (Soft Seat)
ASTM A276 S31600 / S31603 with PTFE (Polytetrafluoroethylene) Insert
5
Stem
ASTM A276 S31600 Condition A
8
Bonnet
Cast Carbon Steel (ASME SA216 and EN 10213 1.0619 Dual Certified
8A
Bonnet Bushing
ASTM A276 S44004, HT 56-60 HRC or ASTM A311 Class B Stressproof 62-65 HRC
9
Drive Nut (Yoke)
S30400
10
Packing Follower
ASTM A276 S31600 / S31603 Dual Certified
12
O-Ring
14
Packing
27
Locknuts
49
Body Gasket
58
Travel Indicator
2
FKM (Fluorocarbon)
Standard
Refer to figure 2, table 2, shown below
Optional
Refer to figure 3, table 3, shown below
Stainless Steel (18-8 SST)
Standard
Annealed Soft Copper
Optional
Graphite Grade GHR with 316 SST Insert
ASME SA240 S30400
Product Bulletin
24000C Valve
52.1:24C
March 2013
D103328X012
Figure 2. Standard Spring Loaded PTFE
V-Ring Packing Kit
Figure 3. Molded Graphite (Flexible Graphite)
Packing Kit (Optional)
E1241
E1240
Table 2. Standard Spring Loaded PTFE V-Ring
Packing Kit
Table 3. Molded Graphite (Flexible Graphite) Packing
Kit (Optional)
Key No.
Description
Material
6
Spring
ASTM A313 S30200
14
Packing Set
PTFE (Polytetrafluoroethylene)/ 25%
carbon filled PTFE
Key No.
Description
Material
13
Bushings
Carbon-Graphite
16
Washer
ASME SA240 S31600
14A
Packing Rings
Graphite
20
Spacer
J-2000 (filled Polytetrafluoroethylene)
14B
Packing Ring
Graphite
3
Product Bulletin
24000C Valve
52.1:24C
March 2013
D103328X012
Table 4. Cv Values at 100% Plug Opening (Kv = 0.86 x Cv)
VALVE SIZE
ORIFICE
DIAMETER
PLUG TRAVEL
NPS
inch
0.25
PLUG SERIES
102
577
548 / 588
677
648 / 688
inch
Cv
Cv
Cv
Cv
Cv
0.5
0.02
0.05
0.1
0.2
---
0.2
0.5
1.0
---
0.5
1.0
1.5
2.5
0.1
0.2
0.5
1.0
2.5
1.5
2.5
1/2
3/4
1
0.375
0.5
---
1.0
1.5
2.5
1/2
0.8125
0.5
---
4
6
4
7.7
5
4
6
3/4
0.8125
0.5
---
4
7.5
4
10.1
5
4
8
0.8125
0.5
---
4
8.5
4
10.1
5
4
9
1.0625
0.5
---
13
13.6
---
13
20
10
20
1
1.25
0.75
---
20
10
20
1.5
0.75
---
10
17
28
10
17
32.9
10
17
10
17
28
1.5
0.75
---
10
17
28
10
17
32.9
10
17
10
17
28
2.0
0.75
---
30
30
52.9
30
50
30
50
1-1/2
2
4
Product Bulletin
24000C Valve
52.1:24C
March 2013
D103328X012
Table 5. ISA Sizing Coefficients
Series
Cv Rating
102
0.2
0.04
0.09
0.17
577
1
1.5
2.5
4
6
7.5
8.5
10
13
17
28
30
548/588
677
648/688
0.2
0.5
1
1.5
2.5
4
7.7
10
13.6
17
20
30
32.9
52.9
0.1
0.2
0.5
1
2.5
5
10
17
30
50
0.5
1
1.5
2.5
4
6
8
9
10
13
20
28
30
50
FL
Fd
XT
KC
0.95
0.06
0.09
0.013
0.18
0.76
0.86
0.40
0.33
0.42
0.9
1.46
0.73
0.68
0.98
0.28
0.81
0.94
0.68
0.73
0.68
0.73
0.68
0.73
0.4
0.33
0.42
0.9
0.46
0.08
0.12
0.19
0.27
0.9
0.46
0.4
0.33
0.42
0.9
0.46
5
Product Bulletin
24000C Valve
52.1:24C
March 2013
D103328X012
Table 6. Technical Specifications
VALVE TYPE
NOMINAL SIZE
END CONNECTIONS
PRESSURE RATING
SEAT PLUG SEALING
FLANGE FINISH
FACE-TO-FACE DIMENSIONS
CHARACTERISTIC
TEMPERATURE LIMITS
EN
ASME
DN 15, 20, 25, 40, & 50
NPS 1/2, 3/4, 1, 1-1/2, & 2
Mates with PN 10-40 Flanges per EN 1092-1
Mates with ASME CL150 RF Flanges per ASME
B16.5
PN 40 per EN 1092-2
ASME CL150 per ASME B16.34
Metal-to-Metal or PTFE Soft Seat
Metal-to-Metal or PTFE Soft Seat
EN 500 to 300 Ra circular lay
ASME 250 to 125 Ra circular lay
Consistent with EN 558-1
Consistent with EN 588-2 (same as ISA S75.03)
Equal Percentage or Linear
Equal Percentage or Linear
-29_C to 232_C (-20_F to 450_F)
-29_C to 232_C (-20_F to 450_F)
Table 7. Actuator Specifications
TYPE
DIAPHRAGM AREA
AIR FAILURE
TRAVEL(1)
AMBIENT TEMPERATURE RANGE
32, 54, 70 Multi-Spring Diaphragm (Single Acting)
210, 350, 450 cm2 / 32, 54, 70 in2
32 and 54 Fails Open or Closed (Field Reversible) / 70 Fails Closed ONLY
12.7 or 19.1 mm / 0.50 or 0.75 inches
-29_C to 71_C / -20_F to 160_F
MAXIMUM AIR PRESSURE
2.4 barg / 35 psig
DIAPHRAGM MATERIAL(2)
NBR (Nitrile) / TPES (Polyester Thermoplastic)
SPRING CASES
YOKE
Steel, Powder Epoxy-Coated with Stainless Steel Fasteners
Ductile Iron, Powder Epoxy-Coated
1. Dual Travel Stops are available on Baumann 32 and 54 actuators. These are not field reversible.
2. Optional reinforced VMQ (Silicone) diaphragm with FKM (Fluorocarbon) O-ring actuator stem seal for higher ambient temperature conditions (-29_C to 121_C / -20_F to 250_F) is available
with Baumann 32 and 54 actuators ONLY.
6
Product Bulletin
24000C Valve
52.1:24C
March 2013
D103328X012
Figure 4. Baumann Pressure-Temperature Ratings
PRESSURE-TEMPERATURE RATINGS
ASME CL150 FLANGED VALVES
(SOURCE: ASME B16.34)
E1242
OPERATING TEMPERATURE (_F)
PRESSURE-TEMPERATURE RATINGS
EN PN10-40 FLANGED VALVES
(SOURCE: EN 1092, MATERIAL GROUP 3E0, GP240GH -EN 10213-2 1.0619)
E1243
OPERATING TEMPERATURE (_C)
7
Product Bulletin
24000C Valve
52.1:24C
March 2013
D103328X012
Table 8. Allowable Pressure Drops (bar)
AIR-TO-OPEN ACTION
ORIFICE
DIA.
(mm)
PLUG
TRAVEL
(mm)
ACT
TYPE
BENCH
RANGE
(barg)
6.4
12.7
32
9.5
20.6
27.0
31.8
38.1
50.8
12.7
12.7
12.7
19.1
19.1
19.1
0.2-1.0 barg SIGNAL
TO ACTUATOR
AIR-TO-CLOSE ACTION
WITH POSITIONER
1.38 barg AIR
SUPPLY
Max CL
Max CL
IV
VI
Shutoff
Shutoff
Press.
Press.
BENCH
RANGE
(barg)
Max CL
IV
Shutoff
Press.
Max CL
VI
Shutoff
Press.
0.3-1.0
40.0(1,2)
---
40.0(1,2)
---
32
0.3-1.0
31.6(2)
19.5(2)
40.0(1)
40.0(1)
32
0.3-1.0
7.9(2)
1.4(2)
15.8
14.5
7.9(2)
21.6(1)
0.2-1.0 barg SIGNAL
TO ACTUATOR
WITH POSITIONER
1.38 barg AIR
SUPPLY
Max CL
Max CL
IV
VI
Shutoff
Shutoff
Press.
Press.
Max CL
IV
Shutoff
Press.
Max CL
VI
Shutoff
Press.
0.2-0.9
40.0(1,2)
---
40.0(1,2)
---
0.2-0.9
40.0(2)
17.3(2)
40.0(1,2)
40.0(1,2)
9.3(2)
0.2-0.9
7.3(2)
0.8(2)
25.7(1)
19.1
15.2
0.2-0.7
18.3
11.8
36.6(1,2)
30.2(1)
32
0.5-1.0
54
0.3-1.0
5.9(2)
---
17.6
11.2(2)
0.2-0.9
11.7(2)
5.2(2)
40.0
34.4
54
0.5-1.0
23.5(1,2)
17.0
35.3(1,2)
28.8(1)
0.2-0.7
29.2
22.6(1)
40.0(1,2)
40.0(1,2)
54
0.6-1.0
35.3(1,2)
28.8(1)
40.0
40.0(1)
---
---
---
---
---
32
0.3-1.0
4.8(2)
---
9.6
4.4
0.2-0.9
4.4(2)
---
15.5
10.4
32
0.5-1.0
8.8
3.6(2)
13.1
7.9
0.2-0.7
11.1
5.9(2)
20.8(1)
17.0
54
0.3-1.0
3.6(2)
---
10.7
5.5(2)
0.2-0.9
7.1(2)
1.9(2)
24.1(1)
19.1
54
0.5-1.0
14.3
9.1
28.6
16.2
0.2-0.7
17.2
12.6
34.4(1,2)
29.4(1,2)
54
0.6-1.0
21.4
16.2
21.4
16.3(1)
---
---
---
---
---
32
0.3-1.0
3.45
---
6.96
2.48
0.2-0.9
3.45
---
12.1
7.65
12.9
32
---
---
---
---
---
0.2-0.7
8.69
4.20
17.3
54
0.3-1.0
5.24
---
10.5
6.07
0.2-0.9
5.24
---
18.3
13.9
54
0.5-0.9
10.9
6.07
15.7
11.3
0.2-0.7
13.1
8.69
26.3(1,2)
21.8(1)
54
0.7-1.0
18.3
13.9
23.6(1)
19.2
---
---
---
---
---
70
0.7-1.0
24.9(1)
20.5
32.1(1,2)
27.6(1,2)
---
---
---
---
---
32
0.3-1.0
2.4(2)
---
4.9
1.1
0.2-0.9
2.3(2)
---
8.1
4.3
7.7
32
---
---
---
---
---
0.2-0.7
5.7
2.0(2)
11.5
54
0.3-1.0
3.7
---
7.4
3.6(2)
0.2-0.9
3.7(2)
---
12.8
9.0
54
0.5-0.9
7.4
3.6(2)
11.1
7.3
0.2-0.7
9.2
5.4
18.3
14.6
54
0.7-1.0
10.9
7.2
14.6
10.8
---
---
---
---
---
70
0.7-1.0
17.7
13.9
22.7(1)
18.9
---
---
---
---
---
70
0.8-1.2
---
---
27.7(1,2)
24.0(1,2)
---
---
---
---
---
32
0.3-1.0
1.4(2)
---
2.8
---
0.2-0.9
1.3(2)
---
4.6
1.7(2)
32
---
---
---
---
---
0.2-0.7
3.3
0.4(2)
6.6
3.7
0.2-0.9
2.1
---
7.4
4.5
54
0.3-1.0
2.1
---
4.2
1.3(2)
54
0.5-0.9
4.2
1.4(2)
6.3
3.4
0.2-0.7
5.2
2.3
10.6
7.7
54
0.7-1.0
6.3
3.4
8.3
5.4
---
---
---
---
---
70
0.7-1.0
10.1
7.2
13.0
10.1
---
---
---
---
---
70
0.8-1.2
---
---
15.9
13.1
---
---
---
---
---
1. The maximum shutoff pressure when using ENVIRO-SEALt packing is defined by: nP = Table Value - [1112/(Port Diameter)2]. These table values should not be modified by this formula and
the pressure shown in the table should be used for ENVIRO-SEAL packing.
2. The maximum shutoff pressure when using Flexible Graphite packing is defined by: nP = Table Value - [5337/(Port Diameter)2]. These table values should not be modified by this formula
and the pressure shown in the table should be used for Flexible Graphite packing.
8
Product Bulletin
24000C Valve
52.1:24C
March 2013
D103328X012
Table 9. Allowable Pressure Drops (psi)
AIR-TO-OPEN ACTION
AIR-TO-CLOSE ACTION
3-15 psig SIGNAL TO
ACTUATOR
WITH POSITIONER
20 psig AIR SUPPLY
Max CL
IV
Shutoff
Press.
Max CL
VI
Shutoff
Press.
Max CL
IV
Shutoff
Press.
Max CL
VI
Shutoff
Press.
---
290(1,2)
---
278
290(1)
290(1)
3-15 psig SIGNAL TO
ACTUATOR
WITH POSITIONER
20 psig AIR SUPPLY
Max CL
IV
Shutoff
Press.
Max CL
VI
Shutoff
Press.
Max CL
IV
Shutoff
Press.
3-13
290(1,2)
---
290(1,2)
---
3-13
290(2)
278(2)
290(1,2)
290(1,2)
ORIFICE
DIA. (in)
PLUG
TRAVEL
(in)
ACT
TYPE
BENCH
RANGE
(psig)
0.25
0.50
32
5-15
290(1,2)
32
5-15
290(2)
32
5-15
113(2)
19(2)
226
132(2)
3-13
113(2)
19(1,2)
290(1)
290
32
7-15
226
132(2)
290(1)
245
3-10
283
188
290(1,2)
290(1)
54
4-15
86(2)
---
257
162(2)
3-13
171(2)
77(2)
290(1,2)
290(1,2)
54
7-15
290(1,2)
248
290(1,2)
290(1)
3-10
290(1)
290(1)
290(1,2)
290(1,2)
54
9-15
290(1,2)
290(1)
290(1,2)
290(1)
---
---
---
---
---
32
5-15
68(2)
---
137
62(2)
3-13
68(2)
---
239
165
32
7-15
137
62(2)
205
130
3-10
171
96(2)
290(1)
267
3-13
104(2)
29(2)
290(1)
288
3-10
259
184
290(1,2)
290(1,2)
0.375
0.8125
1.0625
1.25
1.5
2.0
0.50
0.50
0.50
0.75
0.75
0.75
BENCH
RANGE
(psig)
Max CL
VI
Shutoff
Press.
54
4-15
52
---
155
81(2)
54
7-15
207
132
290
236
54
9-15
290
236
290(1,2)
290(1)
---
---
---
---
---
32
5-15
50
---
101
36
3-13
50
---
176
111
187
32
---
---
---
---
---
3-10
126
61
251
54
5-15
76
---
152
88
3-13
76
---
266
202
54
7-13
152
88
228
164
3-10
190
126
290(1,2)
290(1)
54
10-14
266
202
290(1)
278
---
---
---
---
---
70
10-15
290(1)
290
290(1,2)
290(1,2)
---
---
---
---
---
32
5-15
35(2)
---
71
16
3-13
35(2)
---
124
69
32
---
---
---
---
---
3-10
89
34(2)
177
123
54
5-15
54
---
107
53(2)
3-13
54(2)
---
188
133
54
7-13
107
53(2)
161
106
3-10
134
80
269
214
54
10-14
188
133
242
187
---
---
---
---
---
70
10-15
256
201
290(1)
274
---
---
---
---
---
70
12-18
---
---
290(1,2)
290(1,2)
---
---
---
---
---
32
5-15
20(2)
---
41
---
3-13
20(2)
---
71
29(2)
60
32
---
---
---
---
---
3-10
51
9(2)
102
54
5-15
31
---
62
20(2)
3-13
31
---
108
66
54
7-13
62
20(2)
92
51
3-10
77
35
154
112
54
10-14
108
66
139
97
---
---
---
---
---
70
10-15
147
105
189
147
---
---
---
---
---
70
12-18
---
---
230
189
---
---
---
---
---
1. The maximum shutoff pressure when using ENVIRO-SEAL packing is defined by: nP = Table Value - [25/(Port Diameter)2]. These table values should not be modified by this formula and the
pressure shown in the table should be used for ENVIRO-SEAL packing.
2. The maximum shutoff pressure when using Flexible Graphite packing is defined by: nP = Table Value - [120/(Port Diameter)2]. These table values should not be modified by this formula and
the pressure shown in the table should be used for Flexible Graphite packing.
9
Product Bulletin
24000C Valve
52.1:24C
March 2013
D103328X012
Table 10. Valve Dimensions
VALVE SIZE
A FACE-TO-FACE
EN 10-40
ASME
DN
NPS
mm
in
mm
in
in
mm
15
1/2
130
5.1
184
7.25
3.2
80
20
3/4
150
5.9
184
7.25
3.2
80
25
1
160
6.3
184
7.25
3.3
83
40
1-1/2
200
7.9
222
8.75
3.9
99
50
2
230
9.1
254
10.00
4.2
107
Table 11. Valve Assembly Weights
VALVE SIZE
10
B BONNET
EN
Table 12. Actuator Weights
WEIGHTS
EN
ASME
DN
NPS
kg
15
1/2
20
3/4
25
CL150
ACTUATOR TYPE
WEIGHTS
kg
lb
lb
32
4.5
10
3.9
9
54
11.3
25
4.8
11
70
15.4
34
1
6.4
14
MV1020
10
22
40
1-1/2
10
22
VA1020
13.6
30
50
2
15
33
NV24-MFT (non
spring return)
1.5
3.3
NVF24-MFT or
NVF24-MFT-E (spring
return)
1.8
4
Product Bulletin
24000C Valve
52.1:24C
March 2013
D103328X012
Figure 5. Dimensional Drawings
333
(413.1)
216
(48.5)
279
(411.0)
61
(2.4)
127
(5.0)
140
(5.5)
BAUMANN 54 ACTUATOR
WITH FIELDVUE DVC2000
DIGITAL VALVE CONTROLLER
B
3/4 INCH
SQUARE
272
(10.7)
277
(10.9)
229
(9.0)
229
(9.0)
BAUMANN 70 ACTUATOR
WITH FIELDVUE DVC6010
DIGITAL VALVE CONTROLLER
A
24000C WITH BAUMANN 32
ACTUATOR AND FISHER
3660/3661 POSITIONER
152
(46.0)
94
(3.7)
MAX
160
(46.3)
160
(46.3)
130
(5.1) MAX
163 (6.4)
71
MAX (2.8) MAX
277
(10.9)
BAUMANN 54 ATO/FAIL
CLOSED ACTUATOR
WITH HANDWHEEL
BAUMANN 32 ATO/FAIL BAUMANN 32 ATC/FAIL
CLOSED ACTUATOR
OPEN ACTUATOR WITH
WITH HANDWHEEL
HANDWHEEL
125
(4.9)
BAUMANN 54 ATC/FAIL
OPEN ACTUATOR WITH
HANDWHEEL
31 (1.24)
285
(11.2)
E1244
BAUMANN 32 ACTUATOR WITH ADJUSTABLE
OPEN/CLOSE DUAL TRAVEL STOPS
BAUMANN NV
ELECTRIC ACTUATOR
mm
(inch)
Note: Actuator removal requires 115 mm (4-1/2 inches) vertical clearance.
11
Product Bulletin
24000C Valve
52.1:24C
March 2013
D103328X012
Table 14. Electric Actuators(1)
Table 13. Pneumatic Actuators
Actuator Type
Actuator Type
Travel
32
MV1020
n/a
54
VA1020
n/a
70
NV(2)
50
NVF(3)
75
NVFE(4)
1. Refer to 52.1:NVACT, Baumann NV Electric Actuator with 24000 Control Valves,
D103326X012 for details.
2. NV24-MFT = Non Spring Return
3. NVF24=-MFT = Spring Return - Fail Open
4. NV24-MFT-E = Spring Return - Fail Closed
Table 15. Model Numbering System
24
Actuator
Type(1)
Valve Body
Series
C
Plug Series
Characteristic
Seat Leakage
102
Linear / Metal Seat
IV
577
Equal % / PTFE Seat
VI
548
Equal % / Metal Seat (S41600)
IV
588
Equal % / Metal Seat (S31600)
IV
677
Linear / PTFE Seat
VI
648
Linear / Metal Seat (S41600)
IV
688
Linear / Metal Seat (S41600)
IV
Valve Body Material
C
Carbon Steel
1. Choose from tables 13 and 14 above.
Neither Emerson, Emerson Process Management, nor any of their affiliated entities assumes responsibility for the selection, use or maintenance
of any product. Responsibility for proper selection, use, and maintenance of any product remains solely with the purchaser and end user.
Baumann, Little Scotty, Fisher, FIELDVUE, PlantWeb, and ENVIRO-SEAL are marks owned by one of the companies in the Emerson Process Management
business unit of Emerson Electric Co. Emerson Process Management, Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric
Co. All other marks are the property of their respective owners.
The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not
to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are
governed by our terms and conditions, which are available upon request. We reserve the right to modify or improve the designs or specifications of such
products at any time without notice.
Emerson Process Management
Marshalltown, Iowa 50158 USA
Sorocaba, 18087 Brazil
Chatham, Kent ME4 4QZ UK
Dubai, United Arab Emirates
Singapore 128461 Singapore
www.Fisher.com
E
122009, 2013 Fisher Controls International LLC. All rights reserved.