Download Bryant CK5B User's Manual
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FURNACE N-COILS CK5A, CK5B Sizes A018 thru A060 This vertical design N-coil is a furnace coil designed to provide the highest standards of reliability and durability. The product is offered in a painted cased (CK5A) or an embossed cased (CK5B) version. The cased coils are offered in standard, overhang, and wide configurations for use in multiple installation applications. Additionally, the cased coils are offered in a Transition configuration, which is designed to fit two furnace widths without field modification. Easy maintenance is provided as the coil slides out of the cabinet after removing the access door and service panel. The coils are available in sizes 018 through 060 (1-1/2-5 tons). COMMON FEATURES Water Management—The CK coil design does an excellent job of water management. The coils are designed to avoid water blow-off into the ducts by directing condensate away from the fins and into the drain pan. The coils drain pan design provides improved condensate removal into the drain. This improves indoor air quality. Durable Condensate Pan—Each coil is equipped with a corrosion resistant condensate drain pan. The condensate drain pan is designed with a slope to help ensure proper drainage, improved moisture removal, and home comfort. Compact Design—Unique design offers as much as 2 in. less in height to aid in tight installations. Brass Inserts— Every condensate pan features two 3/4 in. female threaded brass insert connections. The Bryant unique brass inserts provide for a leak-free condensate line connection to prevent water damage. Refrigerant Connections—The coils are provided with proven sweat-connections for leak-free operation maintaining system reliability. Burst Pressures—These coils meet or exceed burst pressure of 2100 psi which is at least three to five times the pressure they will see in actual application. External Piston Location—Provides easy access to the piston metering device, for quick installations and standard service procedures. Liquid Line Bracket—Holds the piston body in place for quick, safe piston access without needing a back-up wrench. Neoprene Ring—The ring, installed inside the liquid line connection, is the best option for preventing refrigerant leaks and future service calls. Neoprene works with both Puron® and R-22 Refrigerant. Protective Tube Sheets—Protect the durable copper tubing from being damaged during the manufacturing and installation process. Warranty—All Bryant coils feature a 1-year limited warranty on parts, with additional extended warranties available for the system. Form No. PDS CK5A.18.1 MODEL NUMBER NOMENCLATURE C K 5 A X A 018 018—1-1/2 Ton 024—2 Ton 030—2-1/2 Ton Etc. C—Coil A N T W X K—Cased, N-Coil — Standard — Narrow — Transition — Wide — Max Cap Position A—Painted B—Embossed UNIT AR HE Y MP PU AT MANUFACTUR ER T IFIED O ARI A RT S C CE YING WITH PL OM AIR CO Y NING ITIO ND UNIT AR T IFIED O ARI A RT S C CE YING WITH PL OM MANUFACTUR ER 5—Upflow/Downflow ® A EQ RI UIP M E N T STA NDARD 21 A 0 EQ RI UIP M E NT STA NDARD 24 0 CERTIFICATION APPLIES ONLY WHEN USED WITH PROPER COMPONENTS AS LISTED WITH ARI —2— 014 014—14-3/16 in. 017—17-1/2 in. 021—21 in. 024—24 1/2 in. NOTE: 1. Series designation is the 14th position of unit model number. 5⁄8″ 21″ 13⁄16″ 1 1⁄8″ C 19″ 2 1⁄8″ E SUCTION LINE 2 5⁄8″ B 2″ D 3⁄4 –IN. PLUGGED DRAIN F G 3⁄4–IN. NPT DRAIN 1 7⁄8″ 1 9⁄16″ 3 1⁄16″ A FRONT RIGHT SIDE A97606 DIMENSIONS (In.) D E F G SHIPPING WEIGHT (LB) 12-9/16 5 5/8 2-1/8 1-3/8 28-1/2 12-9/16 7-1/16 5/8 2-1/8 1-3/8 32 13-1/4 15-7/8 6-11/16 5/8 2-1/8 1-3/8 33 14-3/16 15-1/4 12-9/16 9-1/16 3/4 2-1/8 1-3/8 35-1/2 A 17-1/2 15-1/4 15-7/8 8-13/16 3/4 2-1/8 1-3/8 37-1/2 B 17-1/2 17-5/8 15-7/8 10-13/16 3/4 2-1/8 1-3/8 43 CK5(A,B)XN036014 B 14-3/16 17-5/8 12-9/16 11-3/16 3/4 2-1/8 1-3/8 40 CK5(A,B)XT036017* A 17-1/2 19-7/16 15-7/8 13-1/16 3/4 4-3/8 3-5/8 49 CK5(A,B)XW036021 B 21 17-5/8 19-3/8 10-1/2 3/4 2-1/8 1-3/8 44 CK5(A,B)XA042021* B 21 17-5/8 19-3/8 10-1/2 7/8 2-1/8 1-3/8 44 CK5(A,B)XN042017 B 17-1/2 17-5/8 15-7/8 10-7/8 7/8 2-1/8 1-3/8 43 CK5(A,B)XT042021* A 21 19-7/16 19-3/8 12-3/4 7/8 4-3/8 3-5/8 52 CK5(A,B)XA048021* B 21 19-5/8 19-3/8 12-11/16 7/8 2-1/8 1-3/8 47-1/2 CK5(A,B)XN048017 B 17-1/2 19-5/8 15-7/8 12-15/16 7/8 2-1/8 1-3/8 45-1/2 CK5(A,B)XT048021* A 21 21-3/8 19-3/8 14-15/16 7/8 4-3/8 3-5/8 56 CK5(A,B)XW048024 B 24-1/2 19-5/8 22-7/8 12-3/16 7/8 2-1/8 1-3/8 49-1/2 CK5(A,B)XA060024* A 24-1/2 22-5/8 22-7/8 16-1/2 7/8 2-1/8 1-3/8 62 CK5(A,B)XN060021 A 21 26-15/16 19-3/8 14-3/8 7/8 2-1/8 1-3/8 67 CK5(A,B)XT060024* A 24-1/2 24-7/8 22-7/8 18-3/4 7/8 4-3/8 3-5/8 69 CK5(A,B)XX060024 A 24-1/2 26-15/16 22-7/8 14-1/4 7/8 2-1/8 1-3/8 70 UNIT SERIES A B C CK5(A,B)XA018014* A 14-3/16 13-1/4 CK5(A,B)XA024014* A 14-3/16 13-1/4 CK5(A,B)XW024017 A 17-1/2 CK5(A,B)XA030014* A CK5(A,B)XW030017 CK5(A,B)XA036017* * In these models the coil can be removed from the casing and installed as an uncased coil without needing to field fabricate the coil enclosure to prevent air bypass. —3— GROSS COOLING CAPACITIES (MBH) UNIT SIZE CFM 450 A018 600 750 600 A024 W024 800 1000 750 A030 W030 1000 1250 900 A036 N036 T036 W036 1200 1500 1050 A042 N042 T042 1400 1750 1200 A048 N048 T048 W048 1600 2000 CFM EWB TC SHC BF MBH SATURATED TEMPERATURE LEAVING EVAPORATOR (°F) INDOOR COIL AIR EWB 72 67 62 72 67 62 72 67 62 72 67 62 72 67 62 72 67 62 72 67 62 72 67 62 72 67 62 72 67 62 72 67 62 72 67 62 72 67 62 72 67 62 72 67 62 72 67 62 72 67 62 72 67 62 30 TC 31.9 26.8 21.8 37.5 31.3 25.8 41.7 35.1 28.4 38.7 32.6 27.0 44.0 37.4 30.6 47.9 40.7 33.7 54.4 45.1 36.0 64.1 53.6 43.4 72.1 59.6 49.0 63.4 52.1 42.8 75.1 61.6 51.1 83.3 69.4 56.6 75.4 62.1 51.5 87.8 72.9 60.0 96.3 80.8 65.7 79.8 66.6 55.2 91.0 76.7 62.7 99.2 84.0 69.0 SHC 14.8 15.8 16.6 17.3 18.7 20.1 19.2 21.2 22.9 17.9 19.5 20.9 20.4 22.8 25.0 22.3 25.5 28.6 25.3 26.5 27.3 29.5 31.8 33.4 33.0 35.8 38.4 29.6 31.0 32.7 34.7 37.2 40.2 38.5 42.5 46.2 35.0 37.3 39.8 40.6 44.4 48.3 44.6 50.1 55.1 36.9 39.8 42.8 42.1 46.9 51.0 46.1 52.6 58.5 35 BF 0.00 0.07 0.04 0.00 0.10 0.08 0.00 0.13 0.10 0.00 0.07 0.05 0.21 0.10 0.07 0.18 0.13 0.10 0.00 0.07 0.05 0.00 0.11 0.10 0.00 0.14 0.14 0.00 0.00 0.00 0.00 0.02 0.02 0.17 0.06 0.04 0.00 0.00 0.01 0.18 0.05 0.03 0.16 0.08 0.07 0.00 0.07 0.06 0.22 0.10 0.08 0.19 0.13 0.11 TC 28.9 23.7 18.6 34.0 27.8 22.2 37.9 31.0 24.9 35.4 29.1 23.4 40.4 33.5 27.0 44.0 36.6 30.0 48.7 39.1 30.5 57.7 46.8 36.9 64.7 52.4 42.0 57.2 46.0 36.7 67.8 54.5 44.0 75.5 61.3 49.3 68.0 55.0 44.2 79.4 64.4 52.0 87.4 71.5 57.6 72.6 59.1 47.6 83.0 68.1 54.9 90.7 74.8 60.8 40 SHC 13.4 14.3 14.9 15.8 17.1 18.4 17.6 19.5 21.3 16.4 17.9 19.2 18.9 21.1 23.2 20.7 23.8 26.7 22.7 23.7 24.5 26.7 28.7 30.3 29.9 32.7 35.2 26.8 28.1 29.6 31.6 34.0 36.7 35.3 38.9 42.5 31.8 34.0 36.2 37.1 40.7 44.3 41.1 46.1 50.9 33.7 36.4 39.1 38.7 43.1 47.2 42.7 48.8 54.3 BF 0.00 0.06 0.04 0.00 0.09 0.08 0.00 0.12 0.10 0.00 0.06 0.05 0.17 0.10 0.08 0.17 0.13 0.11 0.00 0.07 0.06 0.00 0.10 0.10 0.00 0.14 0.13 0.00 0.00 0.00 0.00 0.02 0.03 0.13 0.06 0.06 0.00 0.00 0.01 0.13 0.04 0.05 0.13 0.08 0.08 0.00 0.06 0.06 0.18 0.10 0.09 0.17 0.13 0.12 — Cubic Ft per Minute — Entering Wet Bulb (°F) — Gross Cooling Capacity 1000 Btuh — Gross Sensible Capacity 1000 Btuh — Bypass Factor — 1000 Btuh —4— TC 26.0 20.5 15.4 30.5 24.3 18.6 34.0 26.9 21.4 32.0 25.6 19.8 36.8 29.5 23.4 40.1 32.4 26.2 43.1 33.2 25.0 51.2 40.1 30.4 57.3 45.3 35.0 50.9 39.8 30.5 60.5 47.5 36.9 67.6 53.1 42.0 60.7 47.8 36.9 71.0 55.9 44.0 78.5 62.2 49.5 65.4 51.7 40.0 75.0 59.5 47.1 82.2 65.7 52.6 SHC 12.1 12.8 13.3 14.2 15.5 16.6 16.0 17.7 19.6 15.0 16.3 17.4 17.3 19.4 21.4 19.2 22.0 24.9 20.1 20.9 21.8 23.9 25.6 27.2 26.8 29.5 32.1 23.9 25.1 26.6 28.5 30.8 33.2 32.1 35.4 38.8 28.6 30.7 32.7 33.6 36.9 40.3 37.5 42.2 46.6 30.6 33.0 35.4 35.4 39.4 43.4 39.4 44.9 50.2 45 BF 0.00 0.05 0.05 0.16 0.08 0.08 0.17 0.11 0.11 0.13 0.06 0.05 0.13 0.09 0.09 0.16 0.12 0.12 0.00 0.06 0.07 0.19 0.10 0.10 0.20 0.13 0.13 0.00 0.00 0.01 0.05 0.02 0.03 0.09 0.05 0.07 0.02 0.00 0.02 0.07 0.04 0.06 0.11 0.08 0.10 0.12 0.06 0.06 0.13 0.09 0.10 0.15 0.12 0.14 TC 22.6 16.7 12.3 26.5 20.1 15.2 29.6 22.6 17.7 28.1 21.5 16.2 32.4 25.0 19.7 35.5 27.3 22.7 36.6 26.7 19.7 43.9 32.3 24.3 49.4 36.8 28.6 44.3 32.8 23.9 52.1 39.3 29.3 58.5 44.4 34.3 52.7 39.3 29.1 61.3 46.7 35.5 67.9 51.9 41.7 57.0 43.2 32.2 65.4 50.1 39.3 72.0 55.1 45.4 SHC 10.7 11.2 11.7 12.6 13.7 14.7 14.2 15.9 17.5 13.3 14.5 15.5 15.6 17.5 19.3 17.4 20.0 22.5 17.3 18.1 19.0 20.9 22.3 24.0 23.7 25.9 28.4 21.0 22.1 23.0 25.1 27.3 28.9 28.5 31.7 34.3 25.3 26.9 28.3 29.8 33.0 35.5 33.5 37.9 41.7 27.1 29.3 31.3 31.7 35.4 39.0 35.5 40.5 45.4 50 BF 0.07 0.04 0.08 0.11 0.07 0.11 0.14 0.11 0.14 0.08 0.05 0.08 0.11 0.08 0.12 0.14 0.11 0.17 0.07 0.05 0.09 0.12 0.09 0.12 0.15 0.13 0.16 0.00 0.00 0.04 0.03 0.02 0.08 0.06 0.05 0.11 0.00 0.01 0.06 0.05 0.04 0.10 0.09 0.08 0.15 0.08 0.05 0.08 0.11 0.09 0.13 0.14 0.12 0.18 TC 18.5 12.5 9.95 22.1 15.2 12.5 24.7 17.4 14.8 23.7 16.6 13.3 27.2 19.7 16.6 30.0 21.9 19.4 29.3 20.0 16.1 35.2 24.1 20.1 40.1 27.5 23.7 36.3 24.9 19.2 43.4 30.2 24.2 48.4 34.5 28.8 43.6 30.2 23.7 51.0 36.1 29.7 55.9 40.9 35.0 47.5 33.3 26.7 54.5 39.4 33.1 60.0 44.0 38.5 SHC 9.04 9.40 9.95 10.9 11.7 12.5 12.4 13.7 14.8 11.6 12.5 13.3 13.7 15.4 16.6 15.4 17.9 19.4 14.5 15.2 16.1 17.6 18.8 20.1 20.3 22.0 23.7 17.9 18.8 19.2 21.8 23.4 24.2 24.8 27.5 28.8 21.7 23.1 23.7 25.9 28.5 29.7 29.1 33.4 35.0 23.4 25.2 26.7 27.6 31.0 33.1 31.2 36.0 38.5 BF 0.06 0.05 0.18 0.09 0.09 0.22 0.12 0.12 0.26 0.07 0.06 0.18 0.10 0.09 0.23 0.13 0.12 0.28 0.06 0.08 0.21 0.10 0.11 0.26 0.14 0.15 0.30 0.00 0.01 0.18 0.02 0.04 0.22 0.06 0.07 0.25 0.00 0.03 0.20 0.05 0.06 0.24 0.09 0.10 0.28 0.07 0.07 0.20 0.10 0.11 0.25 0.13 0.13 0.30 GROSS COOLING CAPACITIES (MBH) Continued UNIT SIZE CFM 1600 A060 N060 T060 2000 2400 1600 X060 2000 2400 CFM EWB LWB TC SHC BF MBH SATURATED TEMPERATURE LEAVING EVAPORATOR (°F) INDOOR COIL AIR EWB 72 67 62 72 67 62 72 67 62 72 67 62 72 67 62 72 67 62 30 TC 101.0 83.8 68.7 113.0 94.0 77.0 123.0 103.0 83.0 106.0 85.7 70.8 116.0 97.6 80.0 128.0 108.0 86.4 SHC 46.7 49.9 53.0 52.2 56.8 61.2 56.6 62.8 68.4 49.0 51.3 54.8 53.7 59.1 64.0 59.4 66.0 71.3 35 BF 0.00 0.07 0.07 0.00 0.10 0.09 0.26 0.13 0.11 0.00 0.05 0.04 0.18 0.07 0.05 0.17 0.09 0.08 TC 90.8 73.5 58.2 102.0 82.6 66.0 111.0 89.9 72.2 94.4 75.4 59.6 105.0 86.1 68.4 116.0 94.7 75.0 40 SHC 42.2 45.2 48.0 47.4 51.8 56.0 51.6 57.4 63.0 44.0 46.5 49.2 49.2 54.0 58.1 54.4 60.4 65.4 BF 0.00 0.07 0.07 0.00 0.10 0.10 0.21 0.13 0.12 0.00 0.05 0.05 0.14 0.07 0.07 0.15 0.09 0.10 NOTES: 1. Contact manufacturer for cooling capacities at conditions other than shown in table. 2. Formulas: BF 0.12 0.06 0.07 0.14 0.09 0.10 0.16 0.12 0.13 0.07 0.05 0.06 0.10 0.07 0.09 0.12 0.10 0.12 TC 69.1 51.1 38.2 77.5 58.5 45.0 84.2 64.3 51.1 71.6 52.9 38.0 81.6 61.4 45.0 89.9 67.9 52.1 SHC 33.0 35.3 37.6 37.5 41.3 44.7 41.2 46.5 51.1 34.3 36.4 37.2 39.5 43.1 44.7 43.9 48.8 52.1 50 BF 0.08 0.06 0.11 0.11 0.10 0.15 0.13 0.12 0.18 0.05 0.05 0.13 0.08 0.07 0.16 0.10 0.10 0.17 TC 56.0 38.0 31.6 63.5 43.7 37.3 69.4 48.3 42.5 58.4 39.8 31.1 67.3 46.4 37.4 74.1 51.9 43.3 SHC 28.0 29.8 31.6 32.3 35.2 37.3 35.8 40.0 42.5 29.1 30.9 31.1 34.0 36.9 37.4 38.0 42.3 43.3 BF 0.07 0.08 0.24 0.10 0.11 0.28 0.13 0.14 0.32 0.06 0.07 0.26 0.08 0.09 0.29 0.10 0.11 0.31 ENTERING AIR DRY BULB TEMPERATURE (°F) BYPASS FACTOR 0.10 0.20 0.30 sensible heat cap. 1.09 x CFM Leaving wb = wb corresponding to enthalpy of air leaving coil (hLWB) total capacity (Btuh) hLWB = hEWB — 4.5 x CFM 45 SHC 37.6 40.5 43.0 42.6 46.8 50.7 46.7 52.0 57.5 39.0 41.7 43.7 44.7 48.8 52.1 49.4 54.7 59.5 3. Direct interpolation is permissible. Do not extrapolate. 4. SHC is based on 80°F db temperature of air entering coil. Below 80°F db, subtract (Correction Factor x CFM) from SHC. Above 80°F db, add (Correction Factor x CFM) to SHC. 5. All data points are based on 10°F superheat leaving coil. 6. Bypass Factor = 0 indicates no psychometric solution. Use bypass factor of next lower EWB for approximation. — Cubic Ft per Minute — Entering Wet Bulb (°F) — Leaving Wet Bulb (°F) — Total Cooling Capacity 1000 Btuh — Total Sensible Capacity 1000 Btuh — Bypass Factor —1000 Btuh Leaving db = entering db — TC 80.4 63.1 47.7 90.4 71.2 55.1 98.4 77.3 61.4 83.1 65.1 48.4 94.7 74.5 56.8 104.0 81.8 63.6 79 78 81 82 0.98 0.87 0.76 1.96 1.74 1.53 77 76 75 83 84 84 Correction Factor 2.94 3.92 4.91 2.62 3.49 4.36 2.29 3.05 3.82 Interpolation is permissible. Correction Factor = 1.09 x (1 – BF) x (db – 80) where hEWB = enthalpy of air entering coil. —5— Under 75 Over 85 Use formula shown below COIL STATIC PRESSURE DROP (In. WC) UNIT SIZE BULB AIR QUANTITY (CFM) 400 500 600 700 800 — 0.12 0.11 0.16 0.15 0.22 0.20 0.29 0.27 — — A018 WET DRY 0.08 0.07 600 700 800 900 — — A024 WET DRY 0.16 0.14 0.21 0.19 0.26 0.24 0.31 0.29 — — — — 600 700 800 900 — — W024 WET DRY 0.15 0.13 0.20 0.18 0.24 0.23 0.30 0.29 — — — — 700 800 900 1000 1100 — A030 WET DRY 0.17 0.16 0.22 0.21 0.28 0.27 0.33 0.32 0.41 0.40 — — 700 800 900 1000 1100 — W030 WET DRY 0.13 0.10 0.16 0.14 0.20 0.17 0.24 0.20 0.27 0.24 — — 900 1000 1100 1200 1300 — WET DRY 0.18 0.15 0.22 0.18 0.26 0.22 0.30 0.26 0.35 0.30 — — 900 1000 1100 1200 1300 — W036 WET DRY 0.15 0.12 0.18 0.14 0.21 0.16 0.25 0.19 0.28 0.23 — — 800 900 1000 1100 — — N036 WET DRY 0.24 0.23 0.29 0.28 0.36 0.34 0.44 0.43 — — — — 1000 1100 1200 1300 1400 — 0.18 0.14 0.21 0.16 0.25 0.19 0.28 0.23 0.32 0.24 — — 1000 1100 1200 1300 1400 — 0.22 0.18 0.26 0.22 0.30 0.26 0.35 0.30 0.41 0.34 — — 1300 1400 1500 1600 — — 0.21 0.19 0.24 0.22 0.28 0.25 0.31 0.28 — — — — 1300 1400 1500 1600 1700 — 0.16 0.14 0.17 0.16 0.19 0.18 0.21 0.20 0.23 0.22 — — 1200 1300 1400 1500 — — 0.25 0.23 0.30 0.27 0.34 0.31 0.40 0.35 — — — — 1600 1700 1800 — — — 0.27 0.25 0.30 0.28 0.33 0.31 — — — — — — 1600 1700 1800 1900 2000 2100 0.19 0.17 0.21 0.19 0.23 0.21 0.26 0.23 0.29 0.25 0.33 0.28 1600 1700 1800 1900 2000 2100 0.21 0.16 0.23 0.18 0.25 0.20 0.27 0.22 0.29 0.25 0.31 0.27 A036 T036 A042 T042 N042 A048 T048 WET DRY WET DRY WET DRY W048 WET DRY N048 WET DRY N060 WET DRY A060 T060 X060 WET DRY WET DRY INDOOR COIL PISTONS FACTORY-INSTALLED INDOOR PISTON SIZE UNIT CK5A/CK5BA018 52 CK5A/CK5BA024, W024 59 CK5A/CK5BA030, W030 67 CK5A/CK5BA036, N036, T036, W036 70 CK5A/CK5BA042, N042, T042 78 CK5A/CK5BA048, N048, T048, W048 84 CK5A/CK5BA060, N060, T060, X060 90 —6— —7— SERVICE TRAINING Packaged Service Training programs are an excellent way to increase your knowledge of the equipment discussed in this manual, including: • Unit Familiarization • Maintenance • Installation Overview • Operating Sequence A large selection of product, theory, and skills programs is available, using popular video-based formats and materials. All include video and/or slides, plus companion book. Classroom Service Training plus "hands-on" the products in our labs can mean increased confidence that really pays dividends in faster troubleshooting, fewer callbacks. Course descriptions and schedules are in our catalog. CALL FOR FREE CATALOG 1-800-962-9212 [ ] Packaged Service Training [ ] Classroom Service Training A94328 SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE UNIT MUST BE INSTALLED IN ACCORDANCE WITH INSTALLATION INSTRUCTIONS Cancels: PDS CJ5A.18.3 © 1999 Bryant Heating & Cooling Systems, 7310 W. Morris St. Indpls, IN 46231 —8— PRINTED IN U.S.A. Catalog No. 12CK-5A1 4-99