Download American Dryer Corp. AD-410 User's Manual
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AD-410 Phase 7 Parts Manual American Dryer Corporation 88 Currant Road Fall River MA 02720-4781 Telephone: (508) 678-9000 / Fax: (508) 678-9447 E-mail: [email protected] www.amdry.com ADC Part No. 450033 Retain This Manual In A Safe Place For Future Reference American Dryer Corporation products embody advanced concepts in engineering, design, and safety. If this product is properly maintained, it will provide many years of safe, efficient, and trouble-free operation. ONLY qualified technicians should service this equipment. OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation manual included with the dryer. The following “FOR YOUR SAFETY” caution must be posted near the dryer in a prominent location. FOR YOUR SAFETY POUR VOTRE SÉCURITÉ Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance. Ne pas entreposer ni utiliser d’essence ni d’autres vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de autre appareil. We have tried to make this manual as complete as possible and hope you will find it useful. ADC reserves the right to make changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or discontinue models. Important For your convenience, log the following information: DATE OF PURCHASE ____________________________ MODEL NO. AD-410 __________________________________________ RESELLER’S NAME _______________________________________________________________________________________ Serial Number(s) ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ Replacement parts can be obtained from your reseller or the ADC factory. When ordering replacement parts from the factory, you can FAX your order to ADC at (508) 678-9447 or telephone your order directly to the ADC Parts Department at (508) 678-9000. Please specify the dryer model number and serial number in addition to the description and part number, so that your order is processed accurately and promptly. The illustrations on the following pages may not depict your particular dryer exactly. The illustrations are a composite of the various dryer models. Be sure to check the descriptions of the parts thoroughly before ordering. “IMPORTANT NOTE TO PURCHASER” Information must be obtained from your local gas supplier on the instructions to be followed if the user smells gas. These instructions must be posted in a prominent location near the dryer. Table of Contents Solid Back Panel Assembly 1 Door Models ................................................................................................................................. 3 Front/Rear Panel Assembly Automatic/Manual Door ........................................................................... 4, 5 Left Manual Load Door Assembly ...................................................................................................... 6, 7 Right Manual Load Door Assembly ..................................................................................................... 8, 9 Left Automatic Load Door Assembly .............................................................................................. 10, 11 Right Automatic Load Door Assembly ............................................................................................. 12, 13 End of Cycle Light Assembly ................................................................................................................ 14 Automatic Door Pneumatics Assembly .................................................................................................. 15 Magnetic Door Switch Assembly .......................................................................................................... 16 Left Control Door Assembly For 1 Door or 2 Door Models ........................................................................................................ 17 Front Control Door Assembly ......................................................................................................... 18, 19 Right Rear Control Door Assembly 2 Door Models Only ................................................................................................................ 20, 21 Left Hand Electrical Control Panel Assembly For Models Mfd. with Thermal-Magnetic Protection Only ......................................................... 22, 23 Right Hand Electrical Control Panel ................................................................................................. 24, 25 Base Main Electrical Junction Box Assembly For Models Mfd. with Thermal-Magnetic Protection Only ......................................................... 26, 27 Basket (Tumbler) and Idler Shaft Assembly ........................................................................................... 28 Basket (Tumbler) Retaining Wheel Mount Assembly .............................................................................. 29 Lint Basket Assembly ........................................................................................................................... 30 Temperature Sensor Bracket Assembly ................................................................................................. 31 Basket (Tumbler) Drive Shaft Assembly .......................................................................................... 32, 33 Tilt Switch Assembly ............................................................................................................................. 34 Tilt Piston Mount Assembly ................................................................................................................... 35 Post Assembly ...................................................................................................................................... 36 Drive Motor Assembly .......................................................................................................................... 37 Front Burner Box Assembly .................................................................................................................. 38 Rear Burner Box Assembly ................................................................................................................... 39 Sail Switch Assembly ...................................................................................................................... 40, 41 Fan Motor Assembly ...................................................................................................................... 42, 43 Air Jet Assembly ................................................................................................................................... 44 Direct Spark Ignition (DSI) Module Assembly ....................................................................................... 45 Gas Piping Assembly ...................................................................................................................... 46, 47 Steam Coil Assembly ...................................................................................................................... 48, 49 Tilting Steam Piping Assembly ......................................................................................................... 50, 51 Pneumatic Valve Assembly 1 Auto Door/2-Way Tilt w/Optional Sprinkler ........................................................................... 52, 53 Pneumatic Valve Assembly 2 Auto Doors/1-Way Tilt w/Optional Sprinkler .......................................................................... 54, 55 Sprinkler Option Control Panel Assembly ........................................................................................ 56, 57 Optional Sprinkler Assembly ........................................................................................................... 58, 59 Side Panel Assemblies .................................................................................................................... 60, 61 Guard Assemblies 2-Way Tilt ................................................................................................................................ 62, 63 Optional Sprinkler Temperature Probe Junction Box Assembly .............................................................. 64 Front Base and Front Top Panel Assemblies .......................................................................................... 65 Selector Switch, Nameplate, and Mounting Base Chart ......................................................................... 66 Right Rear/Front Control Panel Charts .................................................................................................. 67 Right Hand Electrical Control Panel Chart ............................................................................................. 68 Right Hand and Left Hand Base Electrical Panel Charts ......................................................................... 69 Solid Back Panel Assembly 3 1 Door Models Illus. No. 1* 2 3* 4 5 6 7* 8 9* 10 11* 12 13 14 15 16 17* 18* 19 * Part No. 334615 150522 334616 150522 170344 150311 334542 150309 334541 150522 814069 150522 150617 153005 153004 150522 334521 334520 150522 Qty. 1 26 1 26 4 12 2 12 1 6 1 6 12 12 12 12 2 1 14 Description Solid Back Panel Top Cover 1/4-20 x 1/2” Hex Head TEK Screw Solid Back Panel Bottom Cover 1/4-20 x 1/2” Hex Head TEK Screw Nylon Back Guide #10 x 3/4” Hex Head Crimptite Screw Piston Cover #10-16 x 1/2” Hex Head TEK Crimptite Screw Rear Left Base Panel 1/4-20 x 1/2” Hex Head TEK Screw Transition Piece (1 door dryer Only) 1/4-20 x 1/2” Hex Head TEK Screw 3/8-16 x 1” Hex Head Machine Bolt 3/8” Split Lock Washer 3/8” Flat Washer 1/4-20 x 1/2” Hex Head TEK Screw Solid Back Panel Wheel Cover Solid Back Panel Center Cover 1/4-20 x 1/2” Hex Head TEK Screw Specify color when ordering. Telephone: (508) 678-9000 Fax: (508) 678-9447 4 Front/Rear Panel Assembly Automatic/Manual Door NOTE: Same assembly used as rear panel assembly for 2 door models. American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781 Front/Rear Panel Assembly Automatic/Manual Door Illus. No. * Part No. Qty. 1* 2* 3* 4* 5 6 7 8 9 10 11* 12 13 14 15 814059 814058 881388 881387 150510 153007 153018 153001 153002 150501 814057 332938 150309 881386 --------- 1 1 1 1 6 6 6 10 10 10 1 1 4 1 4 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 814070 153018 150309 150523 170362 154312 170363 154312 880783 153004 153005 150617 150605 153026 153050 152011 116009 334546 332680 150522 2 4 4 10 2 14 1 16 4 12 12 12 4 4 8 4 1 1 3 6 5 Description Upper Guard Middle Guard Left Control Cabinet Right Control Cabinet 1/4-20 x 3/4” Hex Head Machine Bolt 1/4” Lock Washer 1/4” Flat Washer 5/16” Flat Washer 5/16” Lock Washer 5/16-18 x 3/4” Hex Head Machine Bolt Bottom Guard Feed Thru Plate #10-16 x 1/2” Hex Head TEK Crimptite Screw Front Panel Assembly Retaining Wheel Assembly (refer to Basket [Tumbler] Retaining Wheel Mount Assembly on page 29) Retaining Wheel Cover 1/4” Flat Washer #10-16 x 1/2” Hex Head TEK Crimptite Screw 1/4-20 x 3/4” Hex Washer Machine Bolt Bottom Door Track #10-32 x 3/4” Socket Head Cap Screw Upper Door Track #10-32 x 3/4” Socket Head Cap Screw Door Switch Assembly 3/8” Flat Washer 3/8” Split Lock Washer 3/8-16 x 1” Hex Head Machine Bolt 1/2-13 x 1-1/2” Hex Head Bolt 1/2” Lock Washer 1/2 x 1/16 Flat Washer 1/2-13 Hex Nut 200” x 1-3/8” Felt Basket (tumbler) Top Front Panel Left Gusset for Top Front Panel 1/4-20 x 1/2” TEK Screw Specify color when ordering. NOTE: Same assembly used as rear panel assembly for 2 door models. Telephone: (508) 678-9000 Fax: (508) 678-9447 6 American Dryer Corporation Left Manual Load Door Assembly 88 Currant Road / Fall River, MA 02720-4781 Left Manual Load Door Assembly Illus. No. * Part No. Qty. 1* 881392 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15* 16 17 18 881391 150112 153018 153007 152002 102102 154200 170367 170366 115995 152002 153007 170366 170367 334558 150301 150112 153018 1 3 3 3 3 1 1 2 2 80” 2 2 2 2 1 3 2 2 7 Description Left Automatic Load Door Assembly Complete (includes illus. nos. 1 through 11) Left Automatic Load Door ONLY 1/4-20 x 1-1/4” Hex Head Machine Screw 1/4” Flat Washer 1/4” Lock Washer 1/4-20 Hex Nut Magnet 5/32” Pop Rivet Stainless Steel Stationary Bushing Stainless Steel Sealed Wheel Steam Damper Gasket (sold by the inch) 1/4-20 Hex Nut 1/4” Lock Washer Stainless Steel Sealed Wheel Stainless Steel Stationary Bushing Lower Trolley ONLY #8-18 x 7/16” Phillips Pan Head TEK Screw 1/4-20 x 1-1/4” Hex Head Machine Screw 1/4” Flat Washer Specify color when ordering. Telephone: (508) 678-9000 Fax: (508) 678-9447 8 American Dryer Corporation Right Manual Load Door Assembly 88 Currant Road / Fall River, MA 02720-4781 Right Manual Load Door Assembly Illus. No. 1* 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16* 17 18 19 * Part No. Qty. 881390 1 881389 150112 153018 153007 152002 102102 154200 170367 170366 115995 102215 170730 152002 153007 170366 170367 334558 150301 150112 153018 1 3 3 3 3 1 1 2 2 80” 1 1 2 2 2 2 1 3 2 2 9 Description Right Automatic Load Door Assembly Complete (includes illus. nos. 1 through 12) Right Automatic Load Door ONLY 1/4-20 x 1-1/4” Hex Head Machine Screw 1/4” Flat Washer 1/4” Lock Washer 1/4-20 Hex Nut Magnet 5/32” Pop Rivet Stainless Steel Stationary Bushing Stainless Steel Sealed Wheel Steam Damper Gasket (sold by the inch) Glass Window Glass Adhesive (10.3 oz. cartridge) 1/4-20 Hex Nut 1/4” Lock Washer Stainless Steel Sealed Wheel Stainless Steel Stationary Bushing Lower Trolley ONLY #8-18 x 7/16” Phillips Pan Head TEK Screw 1/4-20 x 1-1/4” Hex Head Machine Screw 1/4” Flat Washer Specify color when ordering. Telephone: (508) 678-9000 Fax: (508) 678-9447 10 American Dryer Corporation Left Automatic Load Door Assembly 88 Currant Road / Fall River, MA 02720-4781 Left Automatic Load Door Assembly Illus. No. * Part No. Qty. 1* 881392 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16* 17 18 19 881391 150112 153018 153007 152002 102102 154200 170367 170366 115995 334134 152002 153007 170366 170367 334558 150301 150112 153018 1 3 3 3 3 1 1 2 2 80” 1 2 2 2 2 1 3 2 2 11 Description Left Automatic Load Door Assembly Complete (includes illus. nos. 1 through 11) Left Automatic Load Door ONLY 1/4-20 x 1-1/4” Hex Head Machine Screw 1/4” Flat Washer 1/4” Lock Washer 1/4-20 Hex Nut Magnet 5/32” Pop Rivet Stainless Steel Stationary Bushing Stainless Steel Sealed Wheel Steam Damper Gasket (sold by the inch) Automatic Door Bracket 1/4-20 Hex Nut 1/4” Lock Washer Stainless Steel Sealed Wheel Stainless Steel Stationary Bushing Lower Trolley ONLY #8-18 x 7/16” Phillips Pan Head TEK Screw 1/4-20 x 1-1/4” Hex Head Machine Screw 1/4” Flat Washer Specify color when ordering. Telephone: (508) 678-9000 Fax: (508) 678-9447 12 American Dryer Corporation Right Automatic Load Door Assembly 88 Currant Road / Fall River, MA 02720-4781 Right Automatic Load Door Assembly Illus. No. 1* 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17* 18 19 20 * Part No. Qty. 881390 1 881389 150112 153018 153007 334134 152002 102102 154200 170367 170366 115995 102215 170730 152002 153007 170366 170367 334558 150301 150112 153018 1 3 3 3 1 3 1 1 2 2 80” 1 1 2 2 2 2 1 3 2 2 13 Description Right Automatic Load Door Assembly Complete (includes illus. nos. 1 through 12) Right Automatic Load Door ONLY 1/4-20 x 1-1/4” Hex Head Machine Screw 1/4” Flat Washer 1/4” Lock Washer Automatic Door Bracket 1/4-20 Hex Nut Magnet 5/32” Pop Rivet Stainless Steel Stationary Bushing Stainless Steel Sealed Wheel Steam Damper Gasket (sold by the inch) Glass Window Glass Adhesive (10.3 oz. cartridge) 1/4-20 Hex Nut 1/4” Lock Washer Stainless Steel Sealed Wheel Stainless Steel Stationary Bushing Lower Trolley ONLY #8-18 x 7/16” Phillips Pan Head TEK Screw 1/4-20 x 1-1/4” Hex Head Machine Screw 1/4” Flat Washer Specify color when ordering. Telephone: (508) 678-9000 Fax: (508) 678-9447 14 Illus. No. 1 2 3 4* 5 6 7* 8 9 10 11 12 * End of Cycle Light Assembly Part No. 151001 150415 150108 821480 152001 153012 332850 150108 123222 123221 151001 150108 Qty. 2 4 2 1 4 4 1 2 1 1 2 4 Description #8-32 Pal Nut #10-16 x 1/2” Phillips Round Head Crimptite Screw #8-32 x 1/2” Slotted Head Machine Screw Cycle Light Bracket (for steam models Only) #8-32 Hex Nut #8 Star Washer Cycle Light Bracket (for gas models Only) #8-32 x 1/2” Slotted Head Machine Screw “Orange” Cycle Light Bulb - 24 VAC #8-32 Pal Nut #8-32 x 1/2” Slotted Head Machine Screw Specify color when ordering. American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781 Automatic Door Pneumatics Assembly Illus. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 * Part No. 150308 153000 100432 128978 143156 143154 143110 153012 152001 150103 153000 153012 152001 Qty. 8 8 2 4 2 2 * 4 4 4 8 8 8 15 Description #8-32 x 2-1/2” Long Machine Screw #8 Flat Washer Cable Cylinder 1/8” N.P.T. x 1/4” Tube Flow Control 1/4” Poly Tee 1/4” Brass Poly Connector 1/4” Poly-Flo Tubing (sold by the foot) #8 Star Washer #8-32 Hex Nut #8-32 x 3/4” Phillips Head Machine Screw #8 Flat Washer #8 Star Washer #8-32 Hex Nut As required. Telephone: (508) 678-9000 Fax: (508) 678-9447 16 Illus. No. Magnetic Door Switch Assembly Part No. Qty. 1 826514 4 2 3 4 5 6 122598 137028 137021 122599 881240 1 2 4 2 1 7 8 9 122598 137028 881241 1 2 1 10 11 12 13 122598 137028 122599 137021 1 2 2 4 American Dryer Corporation Description Magnetic Door Switch Assembly with Nuts (includes illus. nos. 1 through 3) 2-Pin Connector (male) Pin Microprocessor Socket 2-Pin Socket Connector (female) Door Switch “Closed Position” Harness (includes illus. nos. 4 through 8) 2-Pin Connector (male) Pin Door Switch “Open Position” Harness (includes illus. nos. 9 through 13) 2-Pin Connector (male) Pin 2-Pin Socket Connector (female) Microprocessor Socket 88 Currant Road / Fall River, MA 02720-4781 17 Left Control Door Assembly For 1 Door or 2 Door Models Illus. No. 1 2 3 4 5* * Part No. 160140 160050 160014 112360 870011 821334 Qty. 1 1 1 1 1 1 Description ACE® XX4451 Key ONLY ACE® Control Door Lock ONLY Less Key (keyed to #XX4451) Cam ONLY ADC Logo ONLY (tape kit not included) Logo Double Tape Kit Left Hand Control Door Specify color when ordering. Telephone: (508) 678-9000 Fax: (508) 678-9447 18 Front Control Door Assembly Illus. No. Part No. Qty. 1 2 821597 --------- 1 1 3 4 5 6 7 8 9 10 11 122438 122361 123203 122415 122416 123202 122413 122360 132396 1 1 1 1 1 1 1 1 2 12 132394 2 American Dryer Corporation Description Front Right Control Door ONLY Front Right Control Door Panel ONLY (refer to Right Rear/Front Control Panel Charts on page 67) Load/Dry/Unload Nameplate 3-Position Maintained Operator Black Push Button Operator Nameplate “Forward” Nameplate “Reverse” White Push Button Operator Tilt Off Tilt On Nameplate 2-Position Maintained Operator Mounting Base with Normally Opened (N.O.) and Normally Closed (N.C.) Contact Block Mounting Base with Normally Opened (N.O.) Contact Block 88 Currant Road / Fall River, MA 02720-4781 19 Front Control Door Assembly (continued) Illus. No. 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 Part No. Qty. 132386 132387 123201 122410 123212 132388 132395 122421 123204 122420 123200 123212 122351 122419 121509 112571 134018 128967 152014 132395 132387 153010 150005 122426 882896 1 4 1 1 1 2 1 1 1 1 1 1 1 1 6 1 1 1 4 1 1 4 4 1 1 882894 1 160140 160050 1 1 Telephone: (508) 678-9000 Description Normally Opened (N.O.) Contact Block Normally Closed (N.C.) Contact Block Green Lighted Push Button Operator Engraved Nameplate: ON 24 Volt Lamp Normally Opened (N.O.) Contact Block with Direct Supply Mounting Base with Normally Closed (N.C.) Contact Block Engraved Nameplate: OFF Red Push Button Operator Sprinkler Stop Nameplate Amber Lighted Push Button Operator 24 Volt Lamp “EMERGENCY STOP” (E-Stop) Operator Engraved “EMERGENCY STOP” (E-Stop) Label Tie Wrap Clips Phase 7 Keyboard (touch pad) Alarm Horn Volume Control 80-90 Decibel Panel Mount Alarm Horn 1/4-20 with 3/4” Free Spin Wash Nut Mounting Base with Normally Closed (N.C.) Contact Block Normally Closed (N.C.) Contact Block #6 Star Washer #6-32 x 1/4” Phillips Round Head Machine Screw Caution Label Phase 7 Display Board (for models mfd. as of October 2000) Phase 7 Microprocessor Control Computer (for models mfd. prior to October 2000) ACE® XX4451 Key ONLY ACE® Control Door Lock Less Key (keyed to #XX4451) Fax: (508) 678-9447 20 Right Rear Control Door Assembly 2 Door Models ONLY American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781 21 Right Rear Control Door Assembly 2 Door Models ONLY Illus. No. Part No. Qty. 1 2 814364 --------- 1 1 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 122438 122361 123202 122360 122413 123203 122416 122415 122419 122351 132394 132386 132387 132394 132396 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 18 132396 1 19 20 21 22 23 24 25 132395 132387 152014 121509 160140 160050 160014 1 1 4 6 1 1 1 Telephone: (508) 678-9000 Description Right Rear Control Door ONLY Right Rear Door Control Panel (refer to Right Rear/Front Control Panel Charts on page 67) Load/Dry/Unload Nameplate 3-Position Maintained Operator White Push Button Operator 2-Position Maintained Operator Tilt Off Tilt On Nameplate Black Push Button Operator Nameplate “Reverse” Nameplate “Forward” “EMERGENCY STOP” (E-Stop) Label “EMERGENCY STOP” (E-Stop) Operator Mounting Base with Normally Opened (N.O.) Contact Block Normally Opened (N.O.) Contact Block Normally Closed (N.C.) Contact Block Mounting Base with Normally Opened (N.O.) Contact Block Mounting Base with Normally Opened (N.O.) and Normally Closed (N.C.) Contact Block Mounting Base with Normally Opened (N.O.) and Normally Closed (N.C.) Contact Block Mounting Base with Normally Closed (N.C.) Contact Block Normally Closed (N.C.) Contact Block 1/4-20 with 3/4” Free Spin Wash Nut Tie Wrap Clips ACE® XX4451 Key ONLY ACE® Control Door Lock Less Key (keyed to #XX4451) Cam ONLY Fax: (508) 678-9447 22 Left Hand Electrical Control Panel Assembly For Models Mfd. with Thermal-Magnetic Protection ONLY American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781 23 Left Hand Electrical Control Panel Assembly For Models Mfd. with Thermal-Magnetic Protection ONLY Illus. No. Part No. Qty. 1 334269 832677 1 1 2 3 4 112075 114007 -------- 1 1 1 5 -------- 1 6 -------- 1 7 8 9 10 11 12 13 14 15 16 132437 120768 150300 120768 150300 132494 120768 150300 120765 -------- 2 8 2 3 2 1 2 2 2 1 17 18 19 20 120727 150300 120770 120768 1 1 2 4 Telephone: (508) 678-9000 Description Left Hand Electrical Panel Left Hand Electrical Panel Assembly Complete (includes illus. nos. 1 through 20) Ground Label Danger High Voltage Label Auxiliary Contact Block For Gas and Steam Models (refer to Chart For Left Hand Base Electrical Panel on page 69) Manual Starter/Thermal-Magnetic Breaker For Gas and Steam Models (refer to Chart For Left Hand Base Electrical Panel on page 69) Reversing Contactor For Gas and Steam Models (refer to Chart For Left Hand Base Electrical Panel on page 69) Varistor 35 x 15mm Din Mounting Rail #10-16 x 1/2” Hex Washer TEK Screw 35 x 15mm Din Mounting Rail #10-16 x 1/2” Hex Washer TEK Screw Sprinkler Contactor (for dryer with sprinkler option Only) 35 x 15mm Din Mounting Rail #10-16 x 1/2” Hex Washer TEK Screw Standard End Stop 2-Pole Circuit Breaker For Gas and Steam Models (refer to Chart For Left Hand Base Electrical Panel on page 69) Ground Terminal Block #10-16 x 1/2” Hex Washer TEK Screw End Bracket 12mm 35 x 15mm Din Mounting Rail Fax: (508) 678-9447 24 Illus. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Right Hand Electrical Control Panel Part No. Qty. Description 821833 150334 153005 152005 121422 121430 121422 121430 121422 121430 120777 120771 120776 120778 120801 1 4 4 4 28” 28” 31” 31” 12” 12” 10 4 6 2 2 Front Right Electrical Panel ONLY 3/8” Flat Washer 3/8” Split Lock Washer 3/8-16 Hex Nut 1” Wireway Cover (sold by the inch) 1” x 3” Slotted Wall Wire Duct 1” Wireway Cover (sold by the inch) 1” x 3” Slotted Wall Wire Duct 1” Wireway Cover (sold by the inch) 1” x 3” Slotted Wall Wire Duct 2-Position Terminal Block Jumper 2-Position Gray Line Block Small Insulator For 2-Position Block 4-Position Gray Line Block Large Insulator For 4-Position Block American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781 25 Right Hand Electrical Control Panel (continued) Illus. No. Part No. Qty. 16 ------- 1 17 18 19 20 21 22 23 24 25 ------120773 120772 120765 120768 150300 122424 150300 --------- 1 3 2 2 6 3 1 4 1 26 882895 1 882894 1 120768 120765 882892 882893 150005 153010 150300 120768 120765 120776 120771 120801 120778 120773 120772 401024 120768 120776 120773 120765 120801 120778 120779 120771 120805 401024 136109 136016 28 2 1 1 4 4 4 12” 2 1 21 4 13 3 1 4 12” 1 1 2 7 32 3 9 10 4 1 1 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 Telephone: (508) 678-9000 Description Circuit Breaker #7 (refer to Right Hand Electrical Control Panel Chart on page 68) Circuit Breaker #6 2-Position Green/Yellow Ground Block 2-Position Blue Neutral Block Standard End Stop 35 x 15mm Din Mounting Rail #10-16 x 1/2” Hex Washer TEK Screw Power Warning Label #10-16 x 1/2” Hex Washer TEK Screw Transformer Assembly (refer to Right Hand Electrical Control Panel Chart on page 68) Phase 7 Input/Output (I/O) Board (for models mfd. as of October 2000) Phase 7 Microprocessor Control Computer (for models mfd. prior to October 2000) 35 x 15mm Din Mounting Rail Standard End Stop Auto Door TSX 07 PLC Main Manual Door TSX 07 PLC #6-32 x 1/4” Phillips Round Head Machine Screw #6 Star Washer #10-16 x 1/2” Hex Washer TEK Screw 35 x 15mm Din Mounting Rail Standard End Stop Small Insulator For 2-Position Block 2-Position Gray Line Block Large Insulator For 4-Position Block 4-Position Gray Line Block 2-Position Green/Yellow Ground Block 2-Position Blue Neutral Block Marking Tags 35 x 15mm Din Mounting Rail Small Insulator For 2-Position Block 2-Position Green/Yellow Ground Block Standard End Stop Large Insulator For 4-Position Terminal Block 4-Position Gray Line Block 4-Position Blue Neutral Block 2-Position Gray Line Block 4-Position Terminal Block Jumper Marking Tags 2-Amp 250v (fast acting) Fuse 5-Amp 250v (fast acting) Fuse Fax: (508) 678-9447 26 Base Main Electrical Junction Box Assembly For Models Mfd. with Thermal-Magnetic Protection ONLY American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781 27 Base Main Electrical Junction Box Assembly For Models Mfd. with Thermal-Magnetic Protection ONLY Illus. No. 1 2 3 4 Part No. 120770 120760 131957 -------- Qty. 2 3 1 1 5 -------- 1 6 -------- 1 7 8 9 10 11 12 13 14 114007 120727 120768 150300 120750 120758 120765 -------- 1 2 8 4 1 2 2 1 15 -------- 1 16 17 18 19 120768 150300 331499 112075 8 4 1 1 Telephone: (508) 678-9000 Description End Bracket 12mm Terminal Block Circuit Breaker #4 (25-40 amp manual starter) Auxiliary Contact Block (refer to Chart For Right Hand Base Electrical Manual Starter (refer to Chart For Right Hand Base Electrical Auxiliary Contact Block (refer to Chart For Right Hand Base Electrical Danger High Voltage Label Ground Terminal Block 35 x 15mm Din Mounting Rail #10-16 x 1/2” Hex Washer TEK Screw Ground Terminal Block (for sprinkler option) Feed Thru Terminal Block Standard End Stop Varistor (refer to Chart For Right Hand Base Electrical Contactor (refer to Chart For Right Hand Base Electrical 35 x 15mm Din Mounting Rail #10-16 x 1/2” Hex Washer TEK Screw Panel ONLY Ground Here Label Panel on page 69) Panel on page 69) Panel on page 69) Panel on page 69) Panel on page 69) Fax: (508) 678-9447 28 Illus. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Basket (Tumbler) and Idler Shaft Assembly Part No. 814068 814746 814747 820600 101191 170511 150627 153016 880882 152011 153026 150629 153016 153015 152010 334578 100712 102102 154200 333163 333152 150309 882633 Qty. 1 1 1 2 2 2 4 4 2 2 2 2 4 4 4 1 2 2 2 1 1 1 1 American Dryer Corporation Description Basket (tumbler) Assembly Removable Perforated Basket (tumbler) Assembly Removable Perforated Panel Drive Wheel Assembly 2” Bore Split Taper Bushing 1/8-27 N.P.T. Grease Fitting 5/8-11 x 5” Hex Head Bolt 5/8” Flat Washer 2” Pillow Block Bearing 1/2-13 Hex Nut 1/2” Lock Washer 1/2-13 x 3-1/2” Long Full Thread Bolt 5/8” Flat Washer 5/8” Lock Washer 5/8-11 Hex Nut Idler Shaft 1/2” x 1/2” x 3” Long Key Magnet 5/32” Pop Rivet Magnet Plate for Rotational Sensor Phase 7 Rotational Sensor Bracket #10-16 x 1/2” Hex Head Crimptite TEK Rotational Sensor Proximity Switch 88 Currant Road / Fall River, MA 02720-4781 Basket (Tumbler) Retaining Wheel Mount Assembly Illus. No. 1 2 3 4 5 6 Part No. 152005 153005 820566 153062 153004 150438 Qty. 2 2 2 4 2 2 Telephone: (508) 678-9000 29 Description 3/8-16 Hex Nut 3/8” Split Lock Washer Retaining Wheel Assembly Spherical Washer 3/8” Flat Washer 3/8-16 x 3-1/4” Long Bolt Fax: (508) 678-9447 30 Illus. No. * Lint Basket Assembly Part No. Qty. 1* 802107 1 2 3 4 5 6 117602 122116 122605 122701 122801 800264 7 1 2 4 1 1 7 8 9 10 320003 150301 122700 122604 150301 1 4 4 2 2 Description Stainless Steel Lint Draw Assembly (includes illus nos. 1 and 2) Noise Suppressor Tape (sold by the foot) Lint Drawer Switch ONLY 4-Pin Socket Connector (female) Socket Terminal ONLY Pin/Socket Extraction Tool (not illustrated) Lint Drawer Switch Box Assembly Complete (includes illus. nos. 4 through 7) Lint Drawer Switch Box ONLY #8-18 x 7/16” Phillips Pan Head TEK Screw Pin Terminal ONLY 4-Pin Connector ONLY #8-18 x 7/16” Phillips Pan Head TEK Screw Specify color when ordering. American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781 Temperature Sensor Bracket Assembly Illus. No. Part No. Qty. 1 814008 814009 1 1 2 3 4 5 6 7 8 9 10 150000 153010 130112 152000 121028 122701 122605 154007 880251 2 2 1 2 2 4 1 2 1 11 150301 4 Telephone: (508) 678-9000 31 Description Sensor Bracket Assembly Sensor Bracket Assembly Complete (includes illus. nos. 1 through 10) #6-32 x 1/4” Slotted Round Head Machine Screw #6 Star Washer 225° Thermostat ONLY #6-32 Hex Nut 1/4” x 0.032 Insulated Terminal Socket Terminal ONLY 4-Pin Socket Connector (female) 1/4” Push On Fastener 1/4” Temperature Sensor Probe Assembly (includes illus. nos. 6 through 10) #8-18 x 7/16” Phillips Pan Head TEK Screw Fax: (508) 678-9447 32 American Dryer Corporation Basket (Tumbler) Drive Shaft Assembly 88 Currant Road / Fall River, MA 02720-4781 33 Basket (Tumbler) Drive Shaft Assembly Illus. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17* 18 19 20 21 22 23 24 25 26 27 * Part No. Qty. 820600 100712 331760 880882 153016 150627 153016 153015 152010 101022 101019 154395 150508 153005 153004 101176 100118 2 2 2 2 4 4 2 4 4 1 1 1 2 2 2 1 2 100143 2 100119 2 100138 2 100709 101196 346510 332838 150629 153026 152011 101191 101171 101025 1 1 1 2 2 2 2 2 2 1 Description Drive Wheel Assembly with Hub 1/2” x 1/2” x 3” Key Bearing Mount 2” Pillow Block Bearing with Setscrews and Grease Fitting 5/8” Flat Washer 5/8-11 x 5” Hex Head Bolt 5/8” Flat Washer 5/8” Lock Washer 5/8-11 Hex Nut 2” Bore Tapered Bushing Taper Bushed Speed Reducer Gear Reducer Turnbuckle 3/8-16 x 3/4” Hex Head Machine Bolt 3/8” Lock Washer 3/8” Flat Washer 2B x 5.6 Pulley 5L-310 V-Belt (for models mfd. as of August 14, 2000) For 60 Hz Models ONLY A29 V-Belt (basket [tumbler] to drive motor) For 60 Hz Models ONLY (for models mfd. prior to August 14, 2000) 5L-320 V-Belt For 50 Hz Models ONLY (for models mfd. as of August 14, 2000) A30 V-Belt (basket [tumbler] to drive motor) For 50 Hz Models ONLY (for models mfd. prior to August 14, 2000) 3/8” x 3/8” x 2” Key SDS x 1-5/8” Bushing with Setscrew 2” x 79-1/16” Drive Shaft Basket (tumbler) Bearing Spacer 1/2-13 x 3-1/2” Hex Head Bolt 1/2” Lock Washer 1/2-13 Hex Nut 2” Bore Tapered Bushing Lock Collar - 2” Bore Fulcrum Replace in matched sets (both belts). Telephone: (508) 678-9000 Fax: (508) 678-9447 34 Illus. No. Tilt Switch Assembly Part No. Qty. 1 881252 1 2 3 4 5 6 7 8 122365 122369 150211 122367 153009 152008 150309 332794 1 1 4 1 4 4 4 1 Description Tilt Switch Assembly Complete (includes illus. nos. 1, 2, and 4) Limit Switch Rotary Head ONLY Tilt Switch Arm #10-32 x 2” Phillips Pan Head Machine Screw Tilt Switch Body #10 Star Washer #10-32 Hex Nut #10-16 x 1/2” Hex Head TEK Crimptite Screw Tilt Switch Bracket NOTE: One assembly for 1-way tilt models. Two assemblies for 2-way tilt models. American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781 Tilt Piston Mount Assembly Illus. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Part No. 100562 143283 143221 143120 143213 334309 150435 100553 154315 331543 150599 153026 153011 881170 Qty. 1 1 1 20 1 2 4 1 2 1 4 4 4 1 Telephone: (508) 678-9000 35 Description Piston (5” Bore, 15” Stroke) 3/8” Poly x 3/8” M.P.T. Straight Connector 3/8” Poly Tee (brass) 3/8” Poly Tubing (sold by the foot) 3/8” Poly x 3/8” Elbow Brass Cylinder Pin Nylon Bumper 3/8-16 x 3” Socket Head Cap Screw Rod Eye 1/4-20 x 1” Socket Head Setscrew 1” Diameter Pin 1/4-20 x 1-1/4” Hex Head Machine Bolt 1/2” Lock Washer 9/16” I.D. Flat Washer Clevis Assembly Fax: (508) 678-9447 36 Illus. No. 1 2 3 4 5 6 7 8 9 10 Post Assembly Part No. 100487 881529 100553 154315 334309 150435 331543 150599 153026 881170 Qty. 1 1 1 2 2 4 1 4 4 1 American Dryer Corporation Description 3/4” Diameter Pin with Cotter Pin Post Assembly Rod Eye 1/4-20 x 1” Socket Head Setscrew Cylinder Pin Nylon Bumper 3/8-16 x 3” Socket Head Cap Screw 1” Diameter Pin 1/2-20 x 1-1/8” Hex Head Bolt 1/2” Lock Washer Clevis Assembly 88 Currant Road / Fall River, MA 02720-4781 37 Drive Motor Assembly Illus. No. 1 2 3 4 5 6 7 8 Part No. 101152 101187 101195 100143 100704 181023 153004 153005 150508 Qty. 1 1 1 2 1 1 4 4 4 Telephone: (508) 678-9000 Description SH x 1-3/8” Bushing 2B x 3.6 Sheave (60 Hz models) 2B x 4.4 Sheave (50 Hz models) A 29 Belt 1/4” x 1/4” x 1-3/4” Key 7-1/2 HP 50/60 Hz Drive Motor 3/8” Flat Washer 3/8” Split Lock Washer 3/8-16 x 3/4” Hex Head Bolt Fax: (508) 678-9447 38 Front Burner Box Assembly Illus. No. Part No. Qty. 1 2 3 4 5 6 7 8 9 10 11 150301 334086 141110 150301 150301 334083 150301 150301 331290 332597 --------- 4 1 5 10 4 1 5 5 1 1 1 12 13 150309 880943 881943 150001 130401 151000 881395 881144 150301 332826 150301 2 1 1 2 1 2 1 1 4 1 4 14 15 16 17 18 19 20 21 American Dryer Corporation Description #8-18 x 7/16” Phillips Pan Head TEK Screw Manifold Rest Burner Tube #8-18 x 7/16” Phillips Pan Head TEK Screw #8-18 x 7/16” Phillips Pan Head TEK Screw Front Burner Tube Rest #8-18 x 7/16” Phillips Pan Head TEK Screw #8-18 x 7/16” Phillips Pan Head TEK Screw Sight Hole Disk Burner Box Cover Plate Sail Switch Assembly (refer to Sail Switch Assembly on page 40) #10-16 x 1/2” Hex Head TEK Crimptite Screw Ignitor/Flame Probe Assembly Kit High Voltage (HV) Wire Kit #6-32 x 1/2” Round Head Machine Screw L-330 Hi-Limit #6-32 Pal Nut Front Burner Box ONLY Hi-Limit Mounting Bracket #8-18 x 7/16 Phillips Pan Head TEK Screw Burner Baffle #8-18 x 7/16” Phillips Pan Head TEK Screw 88 Currant Road / Fall River, MA 02720-4781 Rear Burner Box Assembly Illus. No. Part No. Qty. 1 2 3 4 5 6 7 8 9 10 11 150301 334086 141110 150301 150301 334084 150301 150301 331290 332597 --------- 4 1 5 10 4 1 5 1 1 1 1 12 13 14 15 16 17 18 19 20 21 150309 880943 150001 130401 151000 881394 881144 150301 332826 150301 2 1 2 1 2 1 1 4 1 4 Telephone: (508) 678-9000 39 Description #8-18 x 7/16” Phillips Pan Head TEK Screw Manifold Rest Burner Tube #8-18 x 7/16” Phillips Pan Head TEK Screw #8-18 x 7/16” Phillips Pan Head TEK Screw Rear Burner Tube Rest #8-18 x 7/16” Phillips Pan Head TEK Screw #8-18 x 7/16” Phillips Pan Head TEK Screw Sight Hole Disk Burner Box Cover Plate Sail Switch Assembly (refer to Sail Switch Assembly on page 40) #10-16 x 1/2” Hex Head TEK Crimptite Screw Ignitor/Flame Probe Assembly Kit #6-32 x 1/2” Round Head Machine Screw L-330 Hi-Limit #6-32 Pal Nut Rear Burner Box ONLY Hi-Limit Mounting Bracket #8-18 x 7/16 Phillips Pan Head TEK Screw Burner Baffle #8-18 x 7/16” Phillips Pan Head TEK Screw Fax: (508) 678-9447 40 American Dryer Corporation Sail Switch Assembly 88 Currant Road / Fall River, MA 02720-4781 41 Sail Switch Assembly Illus. No. 1 2 3 4 5 6 7 8 9 10 Part No. Qty. 105500 332689 154002 802800 1 1 1 1 881376 1 150300 150303 122404 802799 150415 154004 2 2 1 1 2 1 Telephone: (508) 678-9000 Description Sail Switch Actuator Rod Sail Switch Damper (flat) 1/8” Push On Fastener Sail Switch Box with Cover and Bracket ONLY (includes illus. nos. 4 and 8) Sail Switch Box Assembly Complete (includes illus. nos. 1 through 4 and 6 through 10) #10-16 x 1/2” Hex Washer TEK Screw #4 x 3/4” Pan Head “A” Machine Screw Sail Switch ONLY Sail Switch Box Cover and Bracket ONLY #10-16 x 1/2” Phillips Round Head Crimptite Screw Twin Speed Nut Fax: (508) 678-9447 42 American Dryer Corporation Fan Motor Assembly 88 Currant Road / Fall River, MA 02720-4781 43 Fan Motor Assembly Illus. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 Part No. 152053 153071 100661 100710 334445 814005 153004 153005 150617 100239 150606 153026 153011 116014 100710 100172 100179 101165 101154 101196 101202 101185 101175 152011 153011 100087 181006 150606 153026 154322 814074 152011 334635 153026 150630 150618 100816 Qty. 2 1 1 1 1 1 6 6 6 2 4 4 4 1 1 2 2 1 1 1 1 1 1 4 4 1 1 4 4 4 1 4 1 2 2 2 2 Telephone: (508) 678-9000 Description 3/4-16 Left Hand Jam Nut 2-3/4” O.D. Fan Washer 22-1/4” Diameter Blower Wheel 3/8” x 3/8” x 3” Long Key Shaft Motor Mount ONLY 3/8” Flat Washer 3/8” Split Lock Washer 3/8-16 x 1” Hex Head Machine Bolt 1-3/4” Diameter Bearing 1/2-13 x 2” Hex Head Bolt 1/2” Lock Washer 9/16” I.D. Flat Washer Felt Seal 3/8” x 3/8” x 3” Long Key BX-66 V-Belt (gas models Only) BX-75 V-Belt (steam models Only) 2B 18.4 Pulley SK x 1-3/4 Bushing Models SDS x 1-5/8 Bushing 2B 5.2 Pulley (60 Hz gas models Only) 2B 6.2 Pulley (50 Hz gas models Only) 2B 6.8 Pulley (steam models Only) 1/2-13 Hex Nut 9/16” I.D. Flat Washer 15 HP 3600 RPM Motor (gas models Only) 25 HP 3600 RPM Motor (steam models Only) 1/2-13 x 2” Hex Head Bolt 1/2” Lock Washer 3/8-24 x 7/16” Long Setscrew Fan Motor Adjustment Angle 1/2-13 Hex Nut Fan Motor Adjustment Block 1/2” Lock Washer 1/2-13 x 6” Hex Head Bolt 1/2-13 x 1” Hex Head Bolt 1-3/4” Diameter Retaining Clip (for models mfd. prior to November 18, 1996) Fax: (508) 678-9447 44 Illus. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Air Jet Assembly Part No. 332531 153007 152002 143277 143100 143271 143259 143277 150309 100520 150002 100498 100472 153010 152000 Qty. 2 4 4 2 3 1 2 1 2 1 2 1 1 2 2 American Dryer Corporation Description Air Jet Mounting Plate 1/4” Lock Washer 1/4-20 Hex Nut 1/4” x 1/8” M.P.T. 90° Brass Elbow 1/4” Aluminum Tubing (sold by the foot) 1/4” Comp. Union Tee Bulkhead Fitting, 1/4” Comp. x 1/8” F.P.T. 1/4” x 1/8” M.P.T. 90° Brass Elbow #10-16 x 1/2” Hex Head TEK Crimptite Screw 1/8” Muffler #6-32 x 1” Phillips Round Head Machine Screw 3-Way Valve 24 VAC 1/4” Poly x 1/8” M.P.T. Connector #6 Star Washer #6-32 Hex Nut 88 Currant Road / Fall River, MA 02720-4781 45 Direct Spark Ignition (DSI) Module Assembly Illus. No. 1 2 3 4 5 6 7 8 Part No. Qty. 128935 1 880815 1 820100 121400 150522 150301 153010 152000 120102 1 2 3 1 4 4 2 Telephone: (508) 678-9000 Description Direct Spark Ignition (DSI) Module ONLY - 50/60 Hz (for models mfd. as of April 1, 2000) Direct Spark Ignition (DSI) Module ONLY - 50/60 Hz (for models mfd. prior to April 1, 2000) Direct Spark Ignition (DSI) Module Mount Assembly ONLY Universal Bushing 1/4-20 x 1/2” Hex Head TEK Screw #8-18 x 7/16” Phillips Pan Head TEK Screw #6 Star Washer #6-32 Hex Nut 3/8” Straight x 1/2” Knock-Out Connector Fax: (508) 678-9447 46 Illus. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Gas Piping Assembly Part No. 142931 150504 142514 153002 152004 142569 142611 142725 142725 142554 142725 141416 142558 142558 Qty. 1 4 1 4 4 1 1 1 1 1 1 2 1 1 American Dryer Corporation Description 2” x 1-1/2” Double Tapped Bushing 5/16-18 x 1” Long Hex Nut 2” Floor Flange 5/16” Lock Washer 5/16-18 Hex Nut 1-1/2” x 18” Long Nipple 1-1/2” x 1-1/4” x 1-1/4” Tee 1-1/4” x 2” Long Nipple 1-1/4” x 2” Long Nipple 1-1/4” x 90º Elbow 1-1/4” x 2” Long Nipple 1-1/4” x 48” Flex Hose 1-1/4” Union 1-1/4” Union 88 Currant Road / Fall River, MA 02720-4781 47 Gas Piping Assembly Illus. No. 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 Part No. 142554 142725 142611 142573 142512 142736 142512 142596 142603 150522 814063 142596 142915 142738 142915 150510 153007 142736 142512 334602 142736 142512 332828 150522 154351 142808 142603 142573 142841 142599 142558 142725 142554 142575 142728 142844 141302 142808 142602 142711 140017 140018 142724 142548 141242 141241 140840 140821 881425 Qty. 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 8 8 1 1 4 1 1 1 2 6 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 1 10 10 1 Telephone: (508) 678-9000 Description 1-1/4” x 90º Elbow 1-1/4” x 2” Black Iron Nipple 1-1/2” x 1-1/4” x 1-1/4” Tee 1-1/2” x 10” Long Nipple 1-1/2” x 90º Elbow 1-1/2” x 20” Long Nipple 1-1/2” x 90º Elbow 1-1/2” x 5” Long Nipple 1-1/2” Union 1/4-20 x 1/2” Hex Head TEK Screw Lower Sprinkler Bracket 1-1/2” x 5” Long Nipple 1-1/2” x 45º Elbow 1-1/2” x 2” Long Nipple 1-1/2” x 45º Elbow 1/4-20 x 3/4” Hex Head Machine Bolt 1/4” Lock Washer 1-1/2” x 20” Long Nipple 1-1/2” x 90º Elbow Bottom Gas Pipe Bracket 1-1/2” x 20” Long Nipple 1-1/2” x 90º Elbow Pipe Bracket 1/4-20 x 1/2” Hex Head TEK Screw 1-1/2” Pipe U-Bolt 1” x 3” Black Iron Nipple 1-1/2” Union 1-1/2” x 10” Long Nipple 1-1/4” x 1-1/4” x 1-1/2” Tee 1-1/4” x 22” Long Nipple 1-1/4” Union 1-1/4” x 2” Black Iron Nipple 1-1/4” x 90º Elbow 1-1/4” x 18” Long Nipple 1” to 1-1/4” Reducing Elbow 1” x 45º Male Elbow 1” Shutoff Valve 1” x 3” Black Iron Nipple 1” Black Union 1” Close Nipple 1” 24V Gas Valve (natural gas) Liquid Propane (L.P.) Gas Valve Conversion Kit 1” x 2” Long Nipple 1” x 90º Elbow Rear Manifold, 5-Port Front Manifold, 5-Port #1 Burner Orifice (natural gas) ONLY #28 Burner Orifice (liquid propane [L.P.] gas) ONLY ADG-410 Liquid Propane (L.P.) Conversion Kit Fax: (508) 678-9447 48 Illus. No. Steam Coil Assembly Part No. Qty. Description 1 2 3 4 5 6 7 165034 150523 153007 152002 820321 115995 -------- 1 8 4 4 2 144 1 8 9 10 11 12 13 14 102350 153007 152002 151008 152030 100542 150523 2 4 4 1 1 1 4 152002 4 Steam Coil Assembly 1/4-20 x 3/4” Hex Washer Machine Bolt 1/4” Lock Washer 1/4-20 Hex Nut Steam Damper Hinge Assembly Steam Damper Gasket (sold by the inch) Steam Damper Assembly (includes illus. nos. 6 through 8) Steam Damper Foam 1/4” Lock Washer 1/4-20 Hex Nut 5/8-18 Stainless Steel Acorn Nut 5/8-18 Jam Nut 2” Bore x 4” Stroke Piston 1/4-20 x 3/4” Hex Washer Machine Bolt (for models mfd. as of January 21, 1999) 1/4-20 Hex Nut...Not Illustrated (for models mfd. prior to January 21, 1999) American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781 Steam Coil Assembly (continued) Illus. No. 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 Part No. 153007 100544 143238 143264 100496 100472 143115 143156 143115 100472 100496 143264 143238 100542 151008 153030 150523 153007 100544 150522 153007 153010 152000 330987 100472 100472 143115 100498 150002 100520 Qty. 4 1 1 1 1 1 1 1 1 1 1 1 1 1 4 2 1 2 2 2 2 1 1 1 1 2 1 Telephone: (508) 678-9000 49 Description 1/4” Lock Washer Piston Support Bracket with Pivot Pin 1/8” Brass Close Nipple 1/4” Poly to 1/8” Brass Reducing Bushing 1/8” Needle Valve 1/4” Poly x 1/8” M.P.T. Connector 1/4” O.D. Nylon-Seal Tubing (sold by the foot) 1/4” Poly Tee 1/4” O.D. Nylon-Seal Tubing (sold by the foot) 1/4” Poly x 1/8” M.P.T. Connector 1/8” Needle Valve 1/4” Poly to 1/8” Brass Reducing Bushing 1/8” Brass Close Nipple 2” Bore x 4” Stroke Piston 5/8-18 Stainless Steel Acorn Nut 5/8-18 Jam Nut 1/4-20 x 3/4” Hex Washer Machine Bolt 1/4” Lock Washer Piston Support Bracket with Pivot Pin 1/4-20 x 1/2” Hex Head TEK Screw 1/4” Lock Washer #6 Star Washer #6-32 Hex Nut Micro Valve Support 1/4” Poly x 1/8” M.P.T. Connector 1/4” Poly x 1/8” M.P.T. Connector 1/4” O.D. Nylon-Seal Tubing (sold by the foot) 3-Way Valve 24 VAC #6-32 x 1” Phillips Round Head Machine Screw 1/8” N.P.T. Silencer (muffler) Fax: (508) 678-9447 50 American Dryer Corporation Tilting Steam Piping Assembly 88 Currant Road / Fall River, MA 02720-4781 Tilting Steam Piping Assembly Illus. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 Part No. 142541 142542 142558 143126 142595 142562 142729 142836 142713 142839 142522 142550 142554 142556 142900 142557 142610 142560 142609 142517 142534 142553 142592 142551 142552 142706 142991 142705 142576 142992 Qty. 7 4 4 3 1 2 1 1 4 2 2 2 8 2 1 1 2 2 1 2 2 1 2 1 2 1 2’ 1 1 2’ Telephone: (508) 678-9000 51 Description 2” Diameter x 90° Elbow Black Iron 2” Union Black Iron 1-1/4” Union Flex Hose 1-1/4” Diameter 2” Diameter x 7” Black Iron Nipple 1-1/4” x 10” Black Iron Nipple 1-1/4” Diameter x 8” Black Iron Nipple 2” Diameter x 2-1/2” Black Iron Nipple 1-1/4” Close Nipple 2” x 1-1/4” x 1-1/4” Tee 1-1/4” Street Elbow 2” 45° Elbow 1-1/4” 90° Elbow 1-1/4” Diameter x 12” Black Iron Nipple 2” x 1-1/4” Reducing Elbow 1-1/4” Diameter x 11” Black Iron Nipple 1-1/4” Diameter x 32” Black Iron Nipple 1-1/4” 45° Elbow 1-1/4” Diameter x 4-1/2” Black Iron Nipple 2” Close Nipple 2” x 12” Black Iron Nipple 2” x 14” Black Iron Nipple 2” x 4” Black Iron Nipple 2” x 32” Black Iron Nipple 2” x 3” Black Iron Nipple 2” x 30” Black Iron Nipple 2” Pipe Insulation (sold by the foot) 2” x 6” Black Iron Nipple 1-1/4” x 30” Black Iron Nipple 1-1/4” Pipe Insulation (sold by the foot) Fax: (508) 678-9447 52 Pneumatic Valve Assembly 1 Auto Door/2-Way Tilt w/Optional Sprinkler American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781 Pneumatic Valve Assembly 53 1 Auto Door/2-Way Tilt w/Optional Sprinkler Illus. No. Part No. Qty. 1 2 3 4 826810 100498 100545 100521 1 1 1 1 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 100472 143149 150002 153010 143115 153008 152000 100520 150522 100440 143213 333392 143153 151001 153007 121429 100522 150008 153010 152000 143166 150109 153012 100528 143165 150309 143115 2 1 2 2 4’ 2 2 7 6 1 1 1 1 2 2 14” 1 2 2 2 4 4 4 2 2 5 4’ Telephone: (508) 678-9000 Description Pneumatic Plate ONLY 3-Way Valve 24 VAC MAC Valve 24 VAC 1 Auto Door Pneumatic Valve Assembly (includes illus. nos. 2 through 5) 1/4” Poly x 1/8” M.P.T. Connector 1/4” Poly x 1/8” M.P.T. 90° Elbow #6-32 x 1” Phillips Round Head Machine Screw #6 Star Washer 1/4” O.D. Nylon-Seal Tubing (sold by the foot) #6 Lock Washer #6-32 Hex Nut 1/8” Muffler (silencer) 1/4-20 x 1/2” Hex Head TEK Screw Filter Regulator with Gauge 3/8” Poly x 3/8” Elbow Brass Filter/Regulator Mounting Bracket 1/4” Poly x 1/4” Male N.P.T. 90° Elbow #8-32 Pal Nut 1/4” Lock Washer 1” x 2” Wiring Duct (sold by the inch) Double Acting Sprinkler Solenoid Valve 120 VAC #6-32 x 1-1/4” Phillips Pan Head Machine Screw #6 Star Washer #6-32 Hex Nut 1/4” M.P.T. x 3/8” Poly Connector #8-32 x 2” Screw #8 Star Washer Tilting Solenoid 24 VAC 5-Port, 3-Position 1/4” M.P.T. x 1/4” Tube Connector #10-16 x 1/2” Hex Head TEK Crimptite Screw 1/4” O.D. Nylon-Seal Tubing (sold by the foot) Fax: (508) 678-9447 54 Pneumatic Valve Assembly 2 Auto Doors/1-Way Tilt w/Optional Sprinkler American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781 Pneumatic Valve Assembly 55 2 Auto Doors/1-Way Tilt w/Optional Sprinkler Illus. No. * Part No. Qty. 1 2 3 4 826810 100498 100545 803402 1 1 2 1 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 100472 143149 150002 153010 143115 153008 152000 100520 150522 100440 143213 333392 143153 151001 153007 121429 100522 150008 153010 152000 143166 150109 153012 100528 143165 150309 143115 2 1 2 2 * 2 2 7 6 1 1 1 1 2 2 14” 1 2 2 2 2 4 4 1 2 5 4 Description Pneumatic Plate ONLY 3-Way Valve 24 VAC MAC Valve 24 VAC 2 Auto Doors Pneumatic Valve Assembly (includes illus. nos. 2 through 5) 1/4” Poly x 1/8” M.P.T. Connector 1/4” Poly x 1/8” M.P.T. 90° Elbow #6-32 x 1” Phillips Round Head Machine Screw #6 Star Washer 1/4” O.D. Nylon-Seal Tubing (sold by the foot) #6 Lock Washer #6-32 Hex Nut 1/8” Muffler (silencer) 1/4-20 x 1/2” Hex Head TEK Screw Filter Regulator with Gauge 3/8” Poly x 3/8” Elbow Brass Filter/Regulator Mounting Bracket 1/4” Poly x 1/4” Male N.P.T. 90° Elbow #8-32 Pal Nut 1/4” Lock Washer 1” x 2” Wiring Duct (sold by the inch) Double Acting Sprinkler Solenoid Valve 120 VAC #6-32 x 1-1/4” Phillips Pan Head Machine Screw #6 Star Washer #6-32 Hex Nut 1/4” M.P.T. x 3/8” Poly Connector #8-32 x 2” Screw #8 Star Washer Tilting Solenoid 24 VAC, 5-Port, 3-Position 1/4” M.P.T. x 1/4” Tube Connector #10-16 x 1/2” Hex Head TEK Crimptite Screw 1/4” O.D. Nylon-Seal Tubing (sold by the foot) As required. Telephone: (508) 678-9000 Fax: (508) 678-9447 56 Illus. No. 1 2 3 4 5 6 7 8 9 10 Sprinkler Option Control Panel Assembly Part No. 120750 136050 136057 120999 120756 136050 136057 120756 120761 136033 120756 120761 Qty. 1 1 1 5 1 1 1 1 2 1 1 2 American Dryer Corporation Description Ground Terminal Block 1-Amp (slo-blo) Fuse 208/240v ONLY 1/2-Amp (slo-blo) Fuse 380-460v ONLY Blank Marking Tag 1/4” Fuse Terminal Block with Light Emitting Diode (L.E.D.) 1-Amp (slo-blo) Fuse 208/240v ONLY 1/2-Amp (slo-blo) Fuse 380-460v ONLY 1/4” Fuse Terminal Block with Light Emitting Diode (L.E.D.) 4-Position Feed Thru Terminal Block 3-Amp Fuse 1/4” Fuse Terminal Block with Light Emitting Diode (L.E.D.) 4-Position Feed Thru Terminal Block 88 Currant Road / Fall River, MA 02720-4781 57 Sprinkler Option Control Panel Assembly (continued) Illus. No. 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 Part No. 136039 120754 120766 120765 120768 150300 132091 132092 132006 132078 153000 150108 131408 131405 131409 150103 122424 153004 153005 152005 121429 121422 120768 120765 120766 120750 120761 120758 120761 120758 120761 120765 333002 153000 150108 881249 881251 881250 Qty. 1 1 1 1 6 6 1 1 1 1 4 4 2 2 2 3 1 4 4 4 36 36 6 1 1 1 1 2 1 5 2 1 1 2 2 1 Telephone: (508) 678-9000 Description 1/4-Amp 5 x 20mm Fuse 5 x 20mm Fuse Terminal Block with Light Emitting Diode (L.E.D.) End Section Standard End Stop 35 x 15mm Din Mounting Rail #10-16 x 1/2” Hex Washer TEK Screw 208/240v to 120v Transformer 380/400v to 120v Transformer 416v to 120v Transformer 480v to 120v Transformer #8 Flat Washer #8-32 x 1/2” Slotted Head Machine Screw Double-Pole-Double-Throw (DPDT) Socket Double-Pole-Double-Throw (DPDT) Relay Hold Down Wires For P/N: 131405 #8-32 x 3/4” Slotted Head Machine Screw Power Warning Label 3/8” Flat Washer 3/8” Split Lock Washer 3/8-16 Hex Nut 1” x 2” Wiring Duct (sold by the inch) 1” Wireway Cover (sold by the inch) 35 x 15mm Din Mounting Rail Standard End Stop End Section Ground Terminal Block 4-Position Feed Thru Terminal Block Feed Thru Terminal Block 4-Position Feed Thru Terminal Block Feed Thru Terminal Block 4-Position Feed Thru Terminal Block Standard End Stop Temperature Controller Mounting Bracket #8 Flat Washer #8-32 x 1/2” Slotted Head Machine Screw 200-410 C°/F° Sprinkler Controller Sprinkler Temperature Controller Harness Sprinkler Temperature Power Controller Harness Fax: (508) 678-9447 58 American Dryer Corporation Optional Sprinkler Assembly 88 Currant Road / Fall River, MA 02720-4781 Optional Sprinkler Assembly Illus. No. 1 2 3 4 5 6 7 8 9* 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 Part No. Qty. 59 Description 142621 142579 142548 142591 142508 142602 100565 143556 1 2 8 1 2 5 1 2 1” Pipe with Holes 1” x 6” Black Iron Nipple 1” x 90° Elbow 1” Pipe Cap 1” Tee 1” Black Union Air Oper Sprinkler Valve 1” Ball Valve 142808 142590 142746 154350 142585 150309 334610 334255 150522 142587 814063 143136 143137 143135 331794 142711 142499 150523 142589 142584 4 2 1 6 1 1 2 1 18 1 1 2 2 1 2 10 1 2 2 3 1” x 3” Black Iron Nipple 1” x 45° Elbow 1” x 24” Black Iron Nipple 1” Pipe U-Bolt 1” x 18” Black Iron Nipple #10-16 x 1/2” Hex Head TEK Crimptite Screw Inner Sprinkler Pipe Bracket 1” Pipe Bracket 1/4-20 x 1/2” Hex Head TEK Screw 1” x 27-1/2 Black Iron Nipple Lower Sprinkler Bracket 1” Hose Nipple Hose Clamp 4’ Long Flex Hose Inlet Pipe Bracket 1” Close Nipple 1/4” Mounting Flange 1/4-20 x 3/4” Hex Washer Machine Bolt 1” x 10” Black Iron Nipple 1” x 4-1/2” Black Nipple * Not Illustrated Telephone: (508) 678-9000 Fax: (508) 678-9447 60 American Dryer Corporation Side Panel Assemblies 88 Currant Road / Fall River, MA 02720-4781 61 Side Panel Assemblies Illus. No. 1 2* 3* 4 5* 6 7 8* 9 10 11* 12 13* 14 15* 16 17* 18* 19 20 21 22* 23 24* 25 26* 27 28 * Part No. 150522 814032 814033 150522 334538 150512 153007 334600 150522 150522 814088 150522 334601 150522 814031 150522 814033 334538 153007 150512 150522 334544 150522 334545 150522 334544 150522 814031 Qty. 16 1 1 18 1 6 6 1 4 10 1 2 1 16 1 18 1 1 6 6 6 1 6 1 6 1 16 1 Description 1/4-20 x 1/2” Hex Head TEK Screw Top Left Panel Bottom Hinged Door Assembly 1/4-20 x 1/2” Hex Head TEK Screw Side Shield Assembly 1/4-20 x 1/2” Long Hex Head Bolt 1/4” Lock Washer Left Side Rear Base Panel 1/4-20 x 1/2” Hex Head TEK Screw 1/4-20 x 1/2” Hex Head TEK Screw Left Base Panel Assembly 1/4-20 x 1/2” Hex Head TEK Screw Left Side Front Base Panel 1/4-20 x 1/2” Hex Head TEK Screw Top Right Panel Assembly 1/4-20 x 1/2” Hex Head TEK Screw Bottom Hinged Door Assembly Side Shield Assembly 1/4” Lock Washer 1/4-20 x 1/2” Long Hex Head Bolt 1/4-20 x 1/2” Hex Head TEK Screw Right Side Base Panel 1/4-20 x 1/2” Hex Head TEK Screw Gas Inlet Base Panel 1/4-20 x 1/2” Hex Head TEK Screw Right Side Base Panel 1/4-20 x 1/2” Hex Head TEK Screw Top Right Panel Assembly Specify color when ordering. Telephone: (508) 678-9000 Fax: (508) 678-9447 62 Guard Assemblies 2-Way Tilt American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781 63 Guard Assemblies 2-Way Tilt Illus. No. * Part No. Qty. 1* 2 3 4* 881396 150300 170607 881397 1 4 1 1 5 6 7* 8 9 10* 11 12 13 14 15 16 17 18 19* 170348 150412 334538 150512 153007 334538 150512 153007 151004 153007 821628 157014 108121 154354 881398 2 4 1 6 6 1 6 6 4 6 2 2 2 2 1 20 21 150412 170345 8 4 Description Front Guard Door ONLY #10-16 x 1/2” Hex Washer TEK Screw Door Magnet Front Guard Assembly Complete (includes illus. nos. 1 through 6) Front Tilt Guard Glide #10-16 x 3/4” Phillips Crimptite Screw Side Shield Assembly 1/4-20 x 1/2” Long Hex Head Bolt 1/4” Lock Washer Side Shield Assembly 1/4-20 x 1/2” Long Hex Head Bolt 1/4” Lock Washer 1/4-20 Hex Nut 1/4” Lock Washer Spring Catch Spring #125 15” Long Chain 3/4” Pipe U-Bolt Rear Guard Assembly Complete (includes illus. nos. 13 through 21) #10-16 x 3/4” Phillips Crimptite Screw Rear Tilt Nylon Glide Specify color when ordering. Telephone: (508) 678-9000 Fax: (508) 678-9447 64 Optional Sprinkler Temperature Probe Junction Box Assembly Illus. No. Part No. Qty. 1 2 3 331877 150523 881227 1 2 1 4 5 6 7 8 9 143296 120652 120915 120914 122736 881228 1 1 1 1 3 1 10 11 12 13 14 15 16 17 18 152000 120703 122427 150008 122736 120914 120915 120650 881229 2 1 1 2 3 1 1 1 1 American Dryer Corporation Description Temperature Sensor Mounting Plate 1/4-20 x 3/4” Hex Washer Machine Bolt Resistive Temperature Device (RTD) Sprinkler Temperature Probe Assembly (includes illus. nos. 3, 4, and 8) 1/4” Compression Fitting 1/2” N.P.T. Cord Grip (red) 1/2” N.P.T. Locknut 1/2” Metal “O” Ring Yellow Ferrule Sprinkler Temperature Probe Box Assembly (includes illus. nos. 9 and 12) #6-32 Hex Nut 6-Position Terminal Block “!” Caution Label #6-32 x 1-1/4” Phillips Pan Head Machine Screw Yellow Ferrule 1/2” Metal “O” Ring 1/2” N.P.T. Locknut 1/2” N.P.T. Cord Grip (white) Sprinkler Temperature Probe Harness 88 Currant Road / Fall River, MA 02720-4781 Front Base and Front Top Panel Assemblies Illus. No. 1* 2 3* 4 5 6 7* 8* 9 10 * Part No. 334542 150415 334671 150522 332681 150522 334546 332680 150522 150522 Qty. 2 12 2 12 2 9 1 1 7 9 65 Description Piston Cover #10-16 x 1/2” Phillips Round Head Crimptite Screw Right Front Base Panel 1/4-20 x 1/2” Hex Head TEK Screw Right Gusset For Top Front Panel 1/4-20 x 1/2” Hex Head TEK Screw Top Front Panel Left Gusset For Top Front Panel 1/4-20 x 1/2” Hex Head TEK Screw 1/4-20 x 1/2” Hex Head TEK Screw Specify color when ordering. Telephone: (508) 678-9000 Fax: (508) 678-9447 American Dryer Corporation M odels with M odels with M odels with M odels with 2-W ay Tilt Forward Tilt Forward Tilt Rear Tilt M anual/Automatic and and M anual/Automatic Doors M anual Doors Automatic Doors Doors Illus. No. 13 ADC Part No. 122348 ADC Part No. 122348 ADC Part No. 122348 ADC Part No. 122360 Selector 3-Position Cam 3-Position Cam 3-Position Cam 2-Position Switch Switch Selector Switch Selector Switch Selector Switch ADC Part No. 122422 ADC Part No. 122435 Illus. No. 14 ADC Part No. 122412 ADC Part No. 122412 Unload Load Nameplate "Load-Dry-Unload" "Load-Dry-Unload" "0-1" "Level-Off-Tilted" Illus. No. 37 and ADC Part No. 132397 Included with Included with Included with Illus. No. 38 NO-NC Contact Block Selector Switch Selector Switch Selector Switch M ounting with Base Base Selector Switch, Nameplate, and M ounting Base Chart 66 Selector Switch, Nameplate, and Mounting Base Chart 88 Currant Road / Fall River, MA 02720-4781 Right Rear/Front Control Panel Charts Telephone: (508) 678-9000 67 Fax: (508) 678-9447 68 American Dryer Corporation Right Hand Electrical Control Panel Chart 88 Currant Road / Fall River, MA 02720-4781 Right Hand and Left Hand Base Electrical Panel Charts Telephone: (508) 678-9000 69 Fax: (508) 678-9447 ADC 450033 2 - 10/11/05-0