Download American Dryer Corp. AD-15 User's Manual
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AD-15 Parts Manual 24 VAC Phase 5 For models as of July 1, 2002 American Dryer Corporation 88 Currant Road Fall River, MA 02720-4781 Telephone: (508) 678-9000 / Fax: (508) 678-9447 E-mail: [email protected] www.amdry.com ADC Part No. 451101 Retain This Manual In A Safe Place For Future Reference American Dryer Corporation products embody advanced concepts in engineering, design, and safety. If this product is properly maintained, it will provide many years of safe, efficient, and trouble-free operation. ONLY qualified technicians should service this equipment. OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation manual included with the dryer. The following “FOR YOUR SAFETY” caution must be posted near the dryer in a prominent location. FOR YOUR SAFETY POUR VOTRE SÉCURITÉ Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. Ne pas entreposer ni utiliser d’essence ni d’autres vapeurs ou liquides inflammables à proximité de cet appareil ou de tout autre appareil. We have tried to make this manual as complete as possible and hope you will find it useful. ADC reserves the right to make changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or discontinue models. Important For your convenience, log the following information: DATE OF PURCHASE ____________________________ MODEL NO. AD-15 __________________________________________ RESELLER’S NAME _______________________________________________________________________________________ Serial Number(s) ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ Replacement parts can be obtained from your reseller or the ADC factory. When ordering replacement parts from the factory, you can FAX your order to ADC at (508) 678-9447 or telephone your order directly to the ADC Parts Department at (508) 678-9000. Please specify the dryer model number and serial number in addition to the description and part number, so that your order is processed accurately and promptly. The illustrations on the following pages may not depict your particular dryer exactly. The illustrations are a composite of the various dryer models. Be sure to check the descriptions of the parts thoroughly before ordering. “IMPORTANT NOTE TO PURCHASER” Information must be obtained from your local gas supplier on the instructions to be followed if the user smells gas. These instructions must be posted in a prominent location near the dryer. Table of Contents OPL Control Door Assembly ................................................................................................................. 3 Coin Control Door Assembly ................................................................................................................. 4 Phase 5 Coin Microprocessor Control Panel Assembly .......................................................................... 5 Phase 5 OPL Microprocessor Control Panel Assembly .......................................................................... 6 Phase 5 Coin and OPL Microprocessor Control Box Assembly .............................................................. 7 Control Vault Assembly .......................................................................................................................... 8 Dual Timer “Tap Touch” Controls ........................................................................................................... 9 Non-Microprocessor Coin Meter Control Panel Assembly ................................................................... 10 Non-Microprocessor Control Box Assembly ....................................................................................... 11 Slide Meter Case Assembly ................................................................................................................. 12 Main Door Assembly ........................................................................................................................... 13 Main Door Switch Assembly ................................................................................................................ 14 Front Panel Assembly .......................................................................................................................... 15 Basket (Tumbler)/Support Assembly .................................................................................................... 16 OPL Drop Lint Door Assembly ............................................................................................................ 17 Coin Drop Lint Door Assembly ............................................................................................................ 18 Lint Trap Assembly .............................................................................................................................. 19 Basket (Tumbler) Bearing Assembly ..................................................................................................... 20 Idler Bearing Assembly ........................................................................................................................ 21 Non-Reversing Motor Mount Assembly .......................................................................................... 22, 23 Sensor Bracket Assemblies ............................................................................................................. 24, 25 Direct Spark Ignition (DSI) Burner Assembly .................................................................................. 26, 27 Electric Oven Assembly .................................................................................................................. 28, 29 DSI Control Module Assembly ............................................................................................................ 30 Single-Phase (1ø) Motor, Electric Relay Panel Assembly ...................................................................... 31 3-Phase (3ø) Motor, Electric Relay Panel Assembly ............................................................................. 32 Slide Meter Control Box Assembly ...................................................................................................... 33 Steam Coil/Air-Operated Steam Damper Assembly ........................................................................ 34, 35 Steam Coil/Mechanical Steam Damper Assembly ............................................................................ 36, 37 Outer Top/Back Guard Assembly ........................................................................................................ 38 Coin Meter Replacement Parts ............................................................................................................ 39 Transformer Usage Listing for Gas/Steam Dryers .................................................................................. 40 Transformer Usage Listing for Electric Dryers ....................................................................................... 41 Electric Oven Component Application Chart ........................................................................................ 42 Additional Parts Available .................................................................................................................... 43 OPL Control Door Assembly Illus. No. 1 2 3 4 5 6 7 8 9 451101-2 Part No. Qty. 881053 870011 883388 1 1 1 883389 1 883390 1 817180 1 117604 150317 102603 102601 102502 150321 154011 4 2 1 1 1 2 2 Description ADC Logo ONLY (with double adhesive tape) Logo Double Tape Kit...Not Illustrated White Control Door (includes illus. nos. 2 and 3) Coral Blue Control Door (includes illus. nos. 2 and 3) Ivory Control Door (includes illus. nos. 2 and 3) Stainless Steel Control Door (includes illus. nos. 2 and 3) Neoprene Sponge Tape (sold by the foot) #10-16 x 3/4” TORX Plus BTN Type 1 Control Door Rod Catch Control Door Rod Retainer Clip Control Door Support Rod #10-32 x 1/2” Phillips Machine Screw #10-32 Multi-Thread U-Nut Telephone: (508) 678-9000 / www.amdry.com 3 Coin Control Door Assembly Illus. No. 1 2 3 4 5 6 7 8 9 10 11 4 Part No. Qty. 160015 160104 160016 881053 870011 883416 1 1 1 1 1 1 883417 1 883418 1 883419 1 883525 117604 152014 150317 102603 102601 102502 1 6 4 2 1 1 1 Description High Security MK-100 Lock Assembly with Key (for coin models Only) MK-100 Key ONLY Lock Cam ONLY ADC Logo with Tape Double Sided Tape Kit...Not Illustrated White High Security Control Door Assembly with Black Trim (includes illus. nos. 4 through 7) Stainless Steel High Security Control Door with Black Trim (includes illus. nos. 4 through 7) Coral Blue High Security Door Assembly with Black Trim (includes illus. nos. 4 through 7) Ivory High Security Door Assembly with Black Trim (includes illus. nos. 4 through 7) Top Black Trim Strip with Lock Hole Sponge Tape (sold by the foot) 1/4-20 with 3/4” Free Spin Wash Nut #10-16 x 3/4” TORX Plus BTN Type 1 Control Door Rod Catch Control Door Rod Retainer Clip Control Door Support Rod American Dryer Corporation 451101-2 Phase 5 Coin Microprocessor Control Panel Assembly Illus. No. 1 2 3 4 5 6 7 8 9 10 11 * Part No. Qty. 112526 883537 1 1 883538 1 883539 883540 150309 137213 824998 153010 150005 883363 881143 137023 137021 122800 136048 1 1 1 1 1 2 2 1 1 1* 3* 1 1 Description Coin Keyboard Label Assembly Phase 5 Coin Control Panel Assembly (includes illus. nos. 1, 2, 4 through 6 and 11) Phase 5 Coin Control Panel Assembly ONLY with Battery Option (includes illus. nos. 1, 2, 4 through 6 and 11) Coin Control Panel ONLY Coin Control Panel with Battery Bracket #10-16 x 1/2” Hex Head Crimptite Screw Phase 5 Coin Controller ONLY Phase 5 Battery Clip #6 Star Washer #6-32 x 1/4” Phillips Round Head Machine Screw Microprocessor Coin Acceptor with Optical Switch Optic Switch ONLY Optic Switch Connector ONLY Microprocessor Socket ONLY Pin/Socket Extraction Tool...Not Illustrated 1/8-Amp (Slo-Blo) Fuse ONLY For dual coin models, double the quantity. IMPORTANT: Check label on computer chip to verify correct part number for controller. 451101-2 Telephone: (508) 678-9000 / www.amdry.com 5 Phase 5 OPL Microprocessor Control Panel Assembly Illus. No. 1 2 3 4 5 6 7 Part No. Qty. 112535 112276 112275 1 1 1 112277 1 112278 1 801255 801256 801206 1 1 1 801207 1 137222 137231 824998 153010 150005 150300 136048 1 1 1 2 2 1 1 Description OPL English Keyboard Label Assembly OPL Stick-On Labels (English Only)...Not Illustrated 3-Language OPL Stick-On Labels...Not Illustrated (Spanish, Italian, and Hebrew) 3-Language OPL Stick-On Labels...Not Illustrated (English, Spanish, and Hebrew) 5-Language OPL Stick-On Labels...Not Illustrated (Italian, Dutch, French, German, and Chinese) Phase 5 Microprocessor Control Panel ONLY Phase 5 Microprocessor Control Panel ONLY with Battery Bracket Phase 5 OPL Non-Reversing Microprocessor Control Panel Assembly Complete (includes illus. nos. 1 through 6) Phase 5 OPL Reversing Microprocessor Control Panel Assembly Complete (includes illus. nos. 1 through 6) Phase 5 OPL Non-Reversing Controller ONLY Phase 5 OPL Reversing Controller ONLY Phase 5 Battery Clip #6 Star Washer #6-32 x 1/4” Phillips Round Head Machine Screw #10-16 x 1/2” Hex Washer TEK Screw 1/8-Amp (Slo-Blo) Fuse IMPORTANT: Check label on computer chip to verify correct part number for controller. 6 American Dryer Corporation 451101-2 Phase 5 Coin and OPL Microprocessor Control Box Assembly Illus. No. * Part No. Qty. 1 -------- 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 150300 120715 150002 151000 136057 150301 136008 122641 122706 131931 150309 137035 323583 150300 132002 150300 2 1 2 2 * * * 1 * 1 2 1 1 2 1 2 Description 24 VAC Control Voltage Transformer (refer to Transformer Usage Listing for Gas/Steam Dryers on page 40) (refer to Transformer Usage Listing for Electric Dryers on page 41) #10-16 x 1/2” Hex Washer TEK Screw 30-Position Terminal Block #6-32 x 1” Phillips Round Head Screw #6-32 Pal Nut 1/2-Amp (Slo-Blo) Fuse #8-18 x 7/16” Self Drilling Screw Fuse Block/Strip ONLY 15-Pin Microprocessor Connector Sockets ONLY Steam Valve Relay - 24 VAC (for mechanical steam damper models Only) #10-16 x 1/2” Hex Head Crimptite Screw Motor Capacitor (for mechanical steam damper models Only) Capacitor Bracket (for mechanical steam damper models Only) #10-16 x 1/2” Hex Washer TEK Screw Transformer (for mechanical steam damper models 208 volts and higher) #10-16 x 1/2” Hex Washer TEK Screw As required. 451101-2 Telephone: (508) 678-9000 / www.amdry.com 7 Control Vault Assembly Illus. No. 1 8 Qty. 802112 1 802117 802110 1 1 4 802115 160028 875061 160105* 802020 1 1 1 1 1 5 6 7 8 9 802019 125915 802018 152014 102502 102601 102603 1 1 1 4 1 1 1 2 3 * Part No. Description Microprocessor Coin Vault Assembly Complete (includes illus. nos. 1 through 6) Microprocessor Coin Vault ONLY Non-Microprocessor Coin Vault Assembly Complete (includes illus. nos. 1 through 6) Non-Microprocessor Coin Vault ONLY Cam ONLY for 1/4 Turn Lock 1/4 Turn Lock with Key and Cam 1/4 Turn Mer-Pel Key ONLY 1/4 Turn Coin Box Assembly (includes illus. nos. 2 through 5) 1/4 Turn Coin Box ONLY without Faceplate High Security (Greenwald) Coin Box ONLY with Key 1/4 Turn Coin Box Faceplate ONLY 1/4-20 Free Spin Wash Nut Control Door Support Rod Control Door Rod Retainer Clip Control Door Rod Catch Specify key number when ordering. American Dryer Corporation 451101-2 Dual Timer “Tap Touch” Controls Illus. No. Part No. Qty. 1 2 3 4 5 6 7 8 124030 124025 824175 122301 131932 120730 151000 882903 1 1 1 1 3 1 6 1 9 10 11 12 13 14 15 850392 153010 152000 150207 150110 112563 124104 124105 1 2 3 2 4 1 1 1 451101-2 Description 15 Minute Timer - 24 VAC 60 Minute Timer - 24 VAC Red Pilot Light - 24 VAC “Tap Touch” Switch Relay SPST 24v 30-Position Terminal Block #6-32 Pal Nut Dual Timer Panel Complete (includes illus. nos. 1 through 15) Dual Timer Panel ONLY #6 Star Washer #6-32 Hex Nut #10-24 x 1/2” Phillips Pan Head Machine Screw #8-32 x 1/4” Phillips Round Head Machine Screw Dual Timer Panel Overlay Pure Touch Knob with Red Pointer Pure Touch Knob with Blue Pointer Telephone: (508) 678-9000 / www.amdry.com 9 Non-Microprocessor Coin Meter Control Panel Assembly Illus. No. 1 2 3 4 5 6 7 8 9 10 11 12 Part No. Qty. 123005 122400 824172 1 1 1 824109 131932 154001 123225 125601 153010 152016 120712 150300 122602 122700 122801 1 1 2 1 1 2 2 1 1 1 7 1 Description Red Indicator Light - 24 VAC Rocker Heat Selector Switch Coin Meter Control Panel Assembly Less Coin Meter (includes illus. nos. 1 through 5 and 7 through 9) Coin Meter Control Panel ONLY 24 VAC Relay #10-24 Speed Nut (used on P/N 131932, 24 VAC Relay) Green Push-To-Start Button 25¢ Coin Meter - 24 VAC (specify timing) #6 Star Washer Hex Nut 12-Position Terminal Block #10-16 x 1/2” Hex Washer TEK Screw 9-Pin Connector Pin Terminal ONLY Pin/Socket Extraction Tool...Not Illustrated NOTE: For Coin Meter Replacement Parts refer to page 39. 10 American Dryer Corporation 451101-2 Non-Microprocessor Control Box Assembly Illus. No. Part No. Qty. 1 2 3 4 5 6 122603 122701 122801 315010 150300 150300 --------- 1 9 1 1 2 2 1 7 8 9 10** 11 12 13 14 15 16 17 18 19 150309 131931 136008 136057 150301 150002 120715 151000 132002 150300 137035 323583 150300 2 1 * * * 2 1 2 1 2 1 1 2 Description 9-Pin Socket Connector Socket Terminal ONLY Pin/Socket Extraction Tool...Not Illustrated 9-Pin Connector Bracket #10-16 x 1/2” Hex Washer TEK Screw #10-16 x 1/2” Hex Washer TEK Screw 24 VAC Control Voltage Transformer (refer to Transformer Usage Listing for Gas/Steam Dryers on page 40) (refer to Transformer Usage Listing for Electric Dryers on page 41) #10-16 x 1/2” Hex Head Crimptite Screw Steam Valve Relay (for mechanical steam damper models Only) - 24 VAC Fuse Block/Strip ONLY 1/2-Amp (Slo-Blo) Fuse ONLY #8-18 x 7/16” Phillips Pan Head TEK Screw #6-32 x 1” Phillips Round Head Machine Screw 30-Position Terminal Block #6-32 Pal Nut Transformer (for mechanical steam damper 208 VAC and higher) #10-16 x 1/2” Hex Washer TEK Screw Motor Capacitor (for mechanical steam damper models Only) Capacitor Bracket (for mechanical steam damper models Only) #10-16 x 1/2” Hex Washer TEK Screw * As required. ** Check fuse on dryer for verification. 451101-2 Telephone: (508) 678-9000 / www.amdry.com 11 Slide Meter Case Assembly Illus. No. 1* 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 * 12 Part No. Qty. 160199 160099 125908 122643 122642 152014 122631 131917 883034 883035 883036 122603 122701 883165 154203 801700 1 1 1 9 1 4 2 1 1 1 1 1 21 1 6 1 315404 -------123005 122400 -------801701 102502 102601 102603 883044 883038 883039 883040 1 1 1 1 1 1 1 1 1 1 1 1 1 Description Key ONLY for Slide Meter Lock Lock/Key/Cam and Hardware Slide Meter Accumulator - 24 VAC Mate-N-Lok Pin ONLY 9-Pin Mini-Universal Connector 1/4-20 Free Spin Wash Nut 6-Pin Connector (Mate-N-Lok) Push-To- Start Relay - 24 VAC White Slide Meter Case Coral Blue Slide Meter Case Ivory Slide Meter Case 9-Pin Connector (Mate-N-Lok) Socket Terminal ONLY Slide Meter Case ONLY with Door Less Lock 1/4” Drive Rivet Slide Meter Extension ONLY with Mirror (includes illus. nos. 14 and 15) Stainless Steel Mirror ONLY Typical Slide Meter Coin Chute (not available from ADC) Red Indicator Light - 24 VAC Rocker Heat Selector Switch Typical Slide Meter Coin Box (not available from ADC) Slide Meter Case Mounting Plate Control Door Support Rod Control Door Rod Retainer Clip Control Door Rod Catch Slide Meter Extension White Slide Meter Timer Door Coral Blue Slide Meter Timer Door Ivory Slide Meter Timer Door Specify key number when ordering. American Dryer Corporation 451101-2 Main Door Assembly Illus. No. Part No. Qty. 1 881150 1 2 3 102354 170731 881152 1 1 1 4 5 6 150445 153031 881151 2 1 1 7 8 9 10 11 12 13 14 15 150445 150683 152014 151010 150120 150683 152014 881210 102211 170731 2 3 3 1 1 3 3 1 1 1 451101-2 Description Black Main Door Assembly Complete (includes illus. nos. 1, 2, and 8 through 15) Door Gasket Black Glass Adhesive (10.3 oz. cartridge)...Not Illustrated Black Top Hinge Block Assembly (includes illus. nos. 3 and 4) 1/4-20 x 3/4” Black Cap Head Setscrew 1/4” Nylon Washer Black Bottom Hinge Block Assembly (includes illus. nos. 5 through 7) 1/4-20 x 3/4” Black Cap Head Setscrew 1/4-20 x 5/8” Black Carriage Bolt 1/4-20 Free Spin Wash Nut #10-32 Black Hex Acorn Nut Door Latch Screw 1/4-20 x 5/8” Black Carriage Bolt 1/4-20 Free Spin Wash Nut Black Main Door Handle ONLY 20-7/16” Door Glass Black Glass Adhesive (10.3 oz. cartridge)...Not Illustrated Telephone: (508) 678-9000 / www.amdry.com 13 Main Door Switch Assembly Illus. No. 1 2 3 4 5 6 7 14 Part No. 150006 152013 153010 137005 122636 881211 150301 Qty. 2 2 2 1 2 1 2 Description #6-32 x 7/8” Phillips Pan Head #6-32 Hex Nut #6 Star Washer Single-Pole Door Switch (SDS) Flag Terminal Main Door Switch Housing #8-18 x 7/16” Phillips Pan Head TEK Screw American Dryer Corporation 451101-2 Front Panel Assembly Illus. No. 1 Part No. Qty. 883553 1 881287 1 883554 1 883555 1 2 3 154215 881987 2 1 4 5 6 150300 150309 881152 881208 150445 150443 881151 881209 1 8 1 1 4 4 1 1 7 8 451101-2 Description White Front Panel Assembly (includes illus. nos. 1 through 3) Stainless Steel Front Panel Assembly (includes illus. nos. 1 through 3) Ivory Front Panel Assembly (includes illus. nos. 1 through 3) Coral Blue Front Panel Assembly (includes illus. nos. 1 through 3) 5/32” x 1/4” Rivet Friction Door Latch Kit (includes illus. nos. 2 and 3) #10-16 x 1/2” Hex Washer TEK Screw #10-16 x 1/2” Phillips Hex Head TEK Crimptite Screw Black Top Hinge Block Assembly Stainless Steel Top Hinge Block Assembly 1/4-20 x 7/8” Black Cap Head Setscrew 1/4-20 x 7/8” Stainless Steel Cap Head Setscrew Black Bottom Hinge Block Assembly Stainless Steel Bottom Hinge Assembly Telephone: (508) 678-9000 / www.amdry.com 15 Basket (Tumbler)/Support Assembly Illus. No. 1* 2 3 4 5 6 7 8 9 10 * 16 Part No. Qty. 800700 800850 800812 1 1 1 800860 1 150313 301307 301407 100900 153001 800610 152004 153002 153001 116002 401010 24 4 4 4 4 1 4 4 4 1 1 Description Galvanized Basket (tumbler) ONLY (without felt collar) Stainless Steel Basket (tumbler) ONLY (without felt collar) Galvanized Basket (tumbler) and Support Assembly (includes illus. nos. 1 through 10) Stainless Steel Basket (tumbler) and Support Assembly (includes illus. nos. 1 through 10) #10-16 x 1/2” TORX Plus BTN Type 1 Galvanized Basket (tumbler) Rib ONLY Stainless Steel Basket (tumbler) Rib ONLY 5/16-18 x 17-1/2” Tie Rod 5/16” Flat Washer Basket (tumbler) Support ONLY 5/16-18 Hex Nut 5/16” Lock Washer 5/16” Flat Washer Felt Collar ONLY #847 Adhesive for Felt Collar (5.0 oz. tube)...Not Illustrated Felt collar is not included and must be ordered separately. American Dryer Corporation 451101-2 OPL Drop Lint Door Assembly Illus. No. Part No. Qty. 1 800150 1 2 160003 160104 160008 160009 150425 1 1 1 1 1 3 4 157000 883564 1 1 883565 1 883566 1 883141 1 117604 150419 150418 108120 7 2 1 1 5 6 7 451101-2 Description Knob Latch Kit Assembly (includes illus. nos. 1 and 2) Dummy Lock ONLY (for non-coin models Only) MK-100 Key ONLY (for dummy lock) Lock Cam for Dummy Lock Knob Latch Adjustable Cam ONLY #12-24 x 3/8” Round Head Machine Screw ONLY (screw for knob latch adjustable cam) Drop Lint Door Spring White Drop Lint Door Assembly without Trim (includes illus. nos. 4 and 5) Ivory Drop Lint Door Assembly without Trim (includes illus. nos. 4 and 5) Coral Blue Drop Lint Door Assembly without Trim (includes illus. nos. 4 and 5) Stainless Steel Lint Door Assembly without Trim (includes illus. nos. 4 and 5) Neoprene Sponge Tape (sold by the foot) #6 x 1/2” Tamperproof TEK Screw Tamperproof Screw Hand Driver...Not Illustrated Chain for Drop Lint Door (10-1/2” length) Telephone: (508) 678-9000 / www.amdry.com 17 Coin Drop Lint Door Assembly Illus. No. 1 2 3 4 5 6 7 8 9 18 Part No. Qty. 160001 160103 160008 108120 883421 1 1 1 1 1 883423 1 883424 1 883422 1 152014 117604 117603 883531 150419 150418 10 7 3 2 2 1 Description Lock Assembly with Key Key ONLY Cam ONLY Chain for Drop Lint Door White Drop Lint Door Assembly with Black Trim (includes illus. nos. 4 through 8) Ivory Drop Lint Door Assembly with Black Trim (includes illus. nos. 4 through 8) Coral Blue Drop Lint Door Assembly with Black Trim (includes illus. nos. 4 through 8) Stainless Steel Drop Lint Door Assembly with Black Trim (includes illus. nos. 4 through 8) 1/4-20 with 3/4” Free Spin Wash Nut Noise Suppression Tape (sold by the foot) 1/8” x 9/16” Sponge Tape (sold by the foot) Black Drop Lint Door Trim #6 x 1/2” Tamperproof TEK Screw Tamperproof Screw Hand Driver...Not Illustrated American Dryer Corporation 451101-2 Lint Trap Assembly Illus. No. Part No. Qty. 1 800425* 1 800426* 800400** 1 1 800403** 154200 150300 304100 800500 150419 150418 108120 1 6 3 1 2 2 1 1 2 3 4 5 6 7 Description Choked Lint Trap Assembly Complete (includes illus. nos. 1 and 3 through 5) Choked Lint Trap ONLY Lint Trap Assembly Complete (includes illus. nos. 1 and 3 through 5) Lint Trap ONLY 5/32” Pop Rivet #10-16 x 1/2” Hex Washer TEK Screw Lint Screen Holder ONLY Lint Screen ONLY #6 x 1/2” Tamperproof TEK Screw Tamperproof Screw Hand Driver...Not Illustrated Chain for Drop Lint Door * For gas models ONLY. ** For electric models and steam models ONLY. 451101-2 Telephone: (508) 678-9000 / www.amdry.com 19 Basket (Tumbler) Bearing Assembly Illus. No. 20 Part No. Qty. 1 2 3 4 5 6 7 8 153002 880213 153002 152004 150501 153002 153004 801100 3 1 3 3 4 4 4 1 9 10 11 12 13 14 15 16 17 18 801105 150610 152004 150501 880201 153002 152004 101100 154301 100713 100108 1 2 2 3 1 3 3 1 2 1 1 Description 5/16” Lock Washer 1-1/4” Flange Bearing ONLY 5/16” Lock Washer 5/16-18 Hex Nut 5/16-18 x 3/4” Hex Head Machine Bolt 5/16” Lock Washer 3/8” Flat Washer 1” Bearing Box Assembly Complete (includes illus. nos. 8 through 14) Bearing Box ONLY 5/16-18 x 1-1/2” Allen Setscrew 5/16-18 Hex Nut 5/16-18 x 3/4” Hex Head Machine Bolt 1” Flange Bearing ONLY 5/16” Lock Washer 5/16-18 Hex Nut 18” Pulley ONLY 5/16-18 x 1” Setscrew 1/4” x 1/4” x 7/8” Key 5L-680 V-Belt (basket [tumbler] to idler) American Dryer Corporation 451101-2 Idler Bearing Assembly Illus. No. Part No. Qty. 1 2 3 4 5 6 100108 101129 100110 154301 100705 882576 1 1 1 2 1 1 7 8 9 10 11 12 150617 153005 153004 801009 152004 150509 2 2 2 1 1 2 451101-2 Description 5L-680 V-Belt (idler to basket [tumbler]) 9” x 2-1/2” Compound Pulley 4L-500 V-Belt (idler to motor) 5/16-18 x 1” Allen Setscrew 3/16” x 3/16” x 1-3/8” Key Idler Bearing Assembly Complete (includes illus. nos. 5 through 12) 3/8-16 x 1” Hex Head Machine Bolt 3/8” Lock Washer 3/8” Flat Washer Idler Square Washer 5/16-18 Hex Nut 5/16-18 x 3” Hex Head Machine Bolt Telephone: (508) 678-9000 / www.amdry.com 21 Non-Reversing Motor Mount Assembly Illus. No. Qty. 1 2 100110 100701 1 1 3 101104 1 101132 1 101133 1 101131 1 150501 153002 153001 181049 100066 4 4 4 1 1 4 5 6 7 22 Part No. Description 4L-500 V-Belt (motor to idler) 3/16” x 3/16” x 1” Key (for use on 3ø models Only) 1/2” x 2” Motor Pulley (for use on 1ø - 60 Hz motors Only) 5/8” x 2” Motor Pulley (for use on 3ø - 60 Hz motors Only) 5/8” x 2-1/4” Motor Pulley (for use on 100066 and 100007 - 50 Hz motors Only) 1/2” x 2-1/4” Motor Pulley (for use on 181049 - 50 Hz motors Only) 5/16-18 x 3/4” Hex Head Machine Bolt 5/16” Lock Washer 5/16” Flat Washer 1/2 HP 100-230v 1ø 50/60 Hz Plug-Type Motor 1/2 HP 240v 1ø 50 Hz Totally Enclosed, Fan-Cooled (T.E.F.C.) Plug-Type Motor (for 50 Hz models mfd. prior to August 22, 2002) American Dryer Corporation 451101-2 Non-Reversing Motor Mount Assembly (continued) Illus. No. Part No. Qty. 8 122701 122801 137030 152004 153002 153001 117604 154000 800908 803930* 8 1 1 4 4 4 4 4 1 1 880819 1 803801* 1 803800* 1 153050 100604 100702 153050 152006 120200 100007* 2 1 1 2 2 1 1 9 10 11 12 13 14 15 16 17 18 19 20 21 22 * Description Socket Terminal ONLY Pin/Socket Extraction Tool...Not Illustrated 8-Pin Housing Connection 5/16-18 Hex Nut 5/16” Lock Washer 5/16” Flat Washer 1/8” x 3/8” Sponge Tape (sold by the foot) 5/16-18 Tinnerman Nut 1/2 HP Motor Mount ONLY (56Z frame) 1/2 HP 115-230v 1ø 50/60 Hz Motor Mount Assembly Complete with Plug Motor (includes illus. nos. 2 through 7 and 13 through 20) 1/2 HP 240v 1ø 50 Hz Motor Mount Assembly Complete with Plug Motor (includes illus. nos. 2 through 7 and 13 through 20) 1/2 HP 208/230/380/460v 3ø 60 Hz Motor Mount Assembly Complete (includes illus. nos. 2 through 6 and 13 through 22) 1/2 HP 208/230/380/460v 3ø 50 Hz Motor Mount Assembly Complete (includes illus. nos. 2 through 6 and 13 through 22) 1/2” Flat Washer 12-1/2” Impellor with 1/2” Bore 1/8” x 1/8” x 1-1/2” Key 1/2” Flat Washer 1/2-20 Left Hand Jam Nut 3/8” 90° Connector 1/2 HP 208/230/380/460v 3ø 50/60 Hz Motor (56Z frame) Specify voltage when ordering. 451101-2 Telephone: (508) 678-9000 / www.amdry.com 23 Sensor Bracket Assemblies 24 American Dryer Corporation 451101-2 Sensor Bracket Assemblies Illus. No. Part No. Qty. 1 880251 1 2 3 4 5 6 7 8 9 10 130103 153010 152000 121028 122701 122605 154007 150005 801425 1 2 2 2 4 1 2 2 1 11 12 13 14 15 16 17 18 19 20 21 22 23 24 305007 122604 122700 150301 150005 130111 130100 130103 130101 153010 152000 840065 121028 122701 122605 840062 1 1 4 2 5 1 1 1 1 5 5 1 4 4 1 1 25 801418 1 305007 122604 122700 122801 150301 1 1 4 1 2 26 27 28 451101-2 Description 1/4” Temperature Sensor Probe Assembly (includes illus. nos. 1 and 5 through 8) 225° Automatic Reset Thermostat #6 Star Washer #6-32 Hex Nut Insulated Terminal ONLY Socket Terminal ONLY 4-Pin Socket Connector ONLY 1/4” Push On Fastener #6-32 x 1/4” Round Head Machine Screw Microprocessor Sensor Bracket Assembly Complete (includes illus. nos. 1 through 10) Universal Sensor Bracket ONLY 4-Pin Connector ONLY Pin Terminal ONLY #8-18 x 7/16” Phillips Pan Head TEK Screw #6-32 x 1/4” Round Head Machine Screw 130° Thermostat 150° Thermostat 225° Automatic Reset Thermostat 180° Thermostat #6 Star Washer #6-32 Hex Nut Sensor Jumper ONLY Insulated Terminal ONLY Socket Terminal ONLY 4-Pin Socket Connector ONLY Sensor Bracket Harness Assembly (includes illus. nos. 22 through 24) Noncomputer Sensor Bracket Assembly Complete (includes thermostats) (includes illus. nos. 14 through 25) Universal Sensor Bracket ONLY 4-Pin Connector ONLY Pin Terminal ONLY Pin/Socket Extraction Tool...Not Illustrated #8-18 x 7/16” Phillips Pan Head TEK Screw Telephone: (508) 678-9000 / www.amdry.com 25 Direct Spark Ignition (DSI) Burner Assembly 26 American Dryer Corporation 451101-2 Direct Spark Ignition (DSI) Burner Assembly Illus. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 451101-2 Part No. Qty. 141104 150108 151001 140811 140848 141230 150309 318716 128927 880960 142707 142500 142754 142600 883145 2 2 2 2 2 1 5 1 1 1 1 1 2 1 1 883146 1 850850 874051 809308 880330 150300 318700 154004 802799 122200 150303 105500 319202 154002 802800 802801 1 1 1 1 6 1 1 1 1 2 1 1 1 1 1 319704 150001 130201 151000 1 2 1 2 Description Small Burner Tube #8-32 x 1/2” Pan Head Machine Screw #8-32 Pal Nut #41 Natural Gas Burner Orifice #54 Liquid Propane (L.P.) Burner Orifice 1/2” 2-Port Manifold #10-16 x 1/2” Hex Head TEK Crimptite Screw Gas Valve Bracket 1/2” 24 VAC Redundant Gas Valve (natural gas) 1/2” 24 VAC Liquid Propane (L.P.) Gas Valve 1/2” x 1-1/2” B.I. Nipple 1/2 x 90° Elbow 1/2” x 8” B.I. Nipple 1/2” Black Union Natural Gas Burner Box Assembly Complete Less Orifice (includes illus. nos.1 through 3 and 5 through 27) Liquid Propane (L.P.) Burner Box Assembly Complete Less Orifice (includes illus. nos.1 through 3 and 5 through 27) Burner Box ONLY Liquid Propane (L.P.) Conversion Kit Ignitor Flame-Probe Assembly with Leads High Voltage (HV) Wire and Connector Assembly #10-16 x 1/2” Hex Washer TEK Screw Pipe Bracket Twin Speed Nut Sail Switch Box Cover and Bracket ONLY Sail Switch #4 x 3/4” Pan Head Machine Screw Sail Switch Actuator Rod Sail Switch Damper (flat) 1/8” Push On Fastener Sail Switch Box with Cover Sail Switch Assembly Complete (includes illus. nos. 15 and 17 through 23) Hi-Limit Mounting Bracket #6-32 x 1/2” Phillips Round Head Machine Screw 330º Manual Reset Hi-Limit #6-32 Pal Nut Telephone: (508) 678-9000 / www.amdry.com 27 Electric Oven Assembly 28 American Dryer Corporation 451101-2 Electric Oven Assembly Illus. No. Part No. Qty. 1 803003 --------* --------* 150300 802800 802801 1 1 2 1 1 154004 150309 802799 122200 150303 105500 319202 154002 150300 803100 320611 150207 130400 150300 154001 121010 152014 --------* 150207 120081 120080 152008 121011* --------* 153009 320607 1 2 1 1 2 1 1 1 2 1 1 2 1 2 2 1 3 1 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 * Description Small Electric Oven Box ONLY Electric Oven Assembly Complete Electric Element #10-16 x 1/2” Hex Washer TEK Screw Sail Switch Box with Bracket and Cover ONLY Sail Switch Box Assembly Complete (includes illus. nos. 4 through 12) Twin Speed Nut #10-16 x 1/2” Hex Head Crimptite Screw Sail Switch Box Cover ONLY Sail Switch ONLY #4 x 3/4” Pan Head “A” Machine Screw Sail Switch Actuator Rod Sail Switch Damper (flat) 1/8” Push On Fastener #10-16 x 1/2” Hex Washer TEK Screw Electric Oven Front Cover ONLY Large Relay Box Cover ONLY #10-24 x 1/2” Phillips Round Head Machine Screw 290º Hi-Limit #10-16 x 1/2” Hex Washer TEK Screw #10-24 Speed Nut L-70 Ground Lug 1/4-20 Free Spin Wash Nut Oven Relay #10-24 x 1/2” Phillips Pan Machine Screw Internal Ceramic Insulator (2 per element) External Ceramic Insulator (2 per element) #10-32 Hex Nut (4 per element) Bus Bar Oven Wiring #10 Star Washer (2 per element) Small Electric Oven Right Side Cover ONLY Refer to Electric Oven Component Application Chart on page 42. 451101-2 Telephone: (508) 678-9000 / www.amdry.com 29 DSI Control Module Assembly Illus. No. 1 2 3 4 30 Part No. 152013 801048 150301 801711 Qty. 2 1 2 1 Description #6-32 Hex Nut ADC Direct Spark Ignition (DSI) Control Module #8-18 x 7/16” Phillips Head TEK Screw Direct Spark Ignition (DSI) Module Mounting Plate American Dryer Corporation 451101-2 Single-Phase (1ø) Motor, Electric Relay Panel Assembly Illus. No. Part No. Qty. 1 2 3 132475 150299 824828 1 2 1 - 322809 150301 1 4 451101-2 Description 2-Pole Contactor - 24 VAC #10 x 1” Hex Head TEK Screw RC Network with Connectors (for microprocessor models Only) Back Electrical Box Cover...Not Illustrated #8-18 x 7/16” Phillips Head TEK Screw...Not Illustrated Telephone: (508) 678-9000 / www.amdry.com 31 3-Phase (3ø) Motor, Electric Relay Panel Assembly Illus. No. 32 Part No. Qty. 1 2 3 322812 132447 137015 1 1 1 4 5 6 7 8 9 10 11 12 150103 151001 153002 152004 120701 150008 151000 121300 --------- 2 2 1 1 1 2 2 3 1 13 --- 150300 322809 150301 2 1 4 Description Back Electrical Box Component Mounting Plate Impellor Contactor (208/230/240v, 50/60 Hz) 24 VAC RC Filter (for microprocessor models Only) #8-32 x 3/4” Phillips Round Head Machine Screw #8-32 Pal Nut 5/16” Lock Washer 5/16-18 Hex Nut 4-Position Terminal Block #6-32 x 1-1/4” Slotted Round Head Machine Screw #6-32 Pal Nut Open/Closed Bushing Step-Down Transformer (refer to Transformer Usage Listing for Gas/Steam Dryers on page 40) (refer to Transformer Usage Listing for Electric Dryers on page 41) #10-16 x 1/2” Hex Washer TEK Screw Back Electrical Box Cover...Not Illustrated #8-18 x 7/16” Phillips Round Head TEK Screw...Not Illustrated American Dryer Corporation 451101-2 Slide Meter Control Box Assembly Illus. No. * Part No. Qty. 1 2 3 4 132475 150299 150300 -------- 1 2 2 - 5 6 7 8 9 10 11 12 13 --- 136057 150301 136008 150002 120715 151000 153002 152004 305520 322809 150301 * * * 2 1 2 1 1 1 1 4 Description 2-Pole Contactor - 24 VAC #10 x 1” Hex Head Screw #10-16 x 1/2” Hex Head Washer TEK Screw 24 VAC Transformer (refer to Transformer Usage Listing for Gas/Steam Dryers on page 40) (refer to Transformer Usage Listing for Electric Dryers on page 41) 1/2-Amp (Slo-Blo) Fuse ONLY #8-18 x 7/16” Phillips Pan Head TEK Screw Fuse Block/Strip ONLY #6-32 x 1” Round Head Machine Screw 30-Position Terminal Block ONLY #6-32 Pal Nut 5/16-18 Lock Washer 5/16-18 Hex Nut Rear Contactor Plate ONLY Back Electrical Box Cover...Not Illustrated #8-18 x 7/16” Phillips Pan Head TEK Screw...Not Illustrated As required. 451101-2 Telephone: (508) 678-9000 / www.amdry.com 33 Steam Coil/Air-Operated Steam Damper Assembly 34 American Dryer Corporation 451101-2 Steam Coil/Air-Operated Steam Damper Assembly Illus. No. Part No. Qty. 1 2 3 4 5 6 7 165013 153002 152004 152002 153007 820321 880834 1 6 6 4 4 2 1 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 153007 152002 115995 102350 151006 152051 100495 323365 152002 153007 100472 143110 100472 100496 143238 100498 150002 153010 152000 330987 152002 153007 100520 4 4 48 1 1 1 1 2 2 2 1 1 1 1 1 1 2 2 2 1 2 2 1 451101-2 Description Steam Coil Assembly 5/16” Lock Washer 5/16-18 Hex Nut 1/4-20 Hex Nut 1/4” Lock Washer Steam Damper Hinge Assembly Steam Damper Assembly (includes illus. nos. 7, 10, and 11) 1/4” Lock Washer 1/4-20 Hex Nut Steam Damper Gasket (sold by the inch) Steam Damper Foam (68-1/2” length) 5/16-24 Stainless Steel Acorn Nut 5/16-24 Right Hand Jam Nut 1-1/16” Diameter x 3” Stroke Piston Left and Right Piston Support 1/4-20 Hex Nut 1/4” Lock Washer 1/4” Poly x 1/8” M.P.T. Connector 1/4” Poly-Flo Tubing 1/4” Poly x 1/8” M.P.T. Connector 1/8” Needle Valve 1/8” Brass Close Nipple 3-Way Micro Valve - 24 VAC #6-32 x 1” Machine Bolt #6 Star Washer #6-32 Hex Nut Micro Valve Support 1/4-20 Hex Nut 1/4” Lock Washer 1/8” N.P.T. Silencer (muffler) #N-25 Telephone: (508) 678-9000 / www.amdry.com 35 Steam Coil/Mechanical Steam Damper Assembly 36 American Dryer Corporation 451101-2 Steam Coil/Mechanical Steam Damper Assembly Illus. No. * Part No. Qty. 1 2 3 4 5 6 7 165013 153002 152004 152002 153007 820321 880835 1 6 6 4 4 2 1 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 115995 102350 309300 154300 153022 104052 150110 153012 312315 153022 154300 850268 150110 153012 312315 104054 100511 122120 150026 122120 150026 153012 150102 --------* 48 1 1 1 1 1 2 2 1 1 1 1 2 2 1 1 1 1 2 1 2 2 2 1 Description Steam Coil Assembly ONLY 5/16” Lock Washer 5/16-18 Hex Nut 1/4-20 Hex Nut 1/4” Lock Washer Steam Damper Hinge Assembly Steam Damper Assembly (includes illus. nos. 7, 10, and 11) Steam Damper Gasket (sold by the inch) Steam Damper Foam (68-1/2” - length) Rod Bracket 1/2” x 3/32” Cotter Pin #10 Flat Washer Mechanical Steam Damper Actuator Rod #8-32 x 1/4” Phillips Head Machine Screw #8 Star Washer Mechanical Steam Damper Motor Mount #10 Flat Washer 1/2” x 3/32” Cotter Pin Mechanical Steam Damper Arm #8-32 x 1/4” Phillips Head Machine Screw #8 Star Washer Mechanical Steam Damper Motor Mount Mechanical Steam Damper Motor Mechanical Steam Damper Switch Plate Mechanical Steam Damper Switch #4-40 x 5/8” Phillips Pan Head Machine Screw Mechanical Steam Damper Switch #4-40 x 5/8” Phillips Pan Head Machine Screw #8 Star Washer #8-32 x 3/8” Pan Head Machine Screw Mechanical Steam Damper Motor Cam The mechanical steam damper motor cam is part of the mechanical steam damper motor. 451101-2 Telephone: (508) 678-9000 / www.amdry.com 37 Outer Top/Back Guard Assembly Illus. No. 1 2 3* 4 5 6* 7 8 9 * 38 Part No. 322809 150301 330076 150301 150301 312532 330086 150301 103500 Qty. 1 4 1 7 10 1 1 13 4 Description Back Electrical Box Cover #8-18 x 7/16” Phillips Pan Head TEK Screw Top Back Guard #8-18 x 7/16” Phillips Pan Head TEK Screw #8-18 x 7/16” Phillips Pan Head TEK Screw Outer Top “Plain” Bottom Back Guard #8-18 x 7/16” Phillips Pan Head TEK Screw Leveling Leg There is no top back guard or outer top on steam models. American Dryer Corporation 451101-2 Coin Meter Replacement Parts Illus. No. 1 2 3 4 451101-2 Part No. 125541 125540 125500 125501 125502 125503 125504 125506 125507 125508 125510 125515 125516 Qty. 1 1 1 1 1 1 1 1 1 1 1 1 2 Description 1/60 RPM 24 VAC/60 Hz Meter Motor 1/30 RPM 24 VAC/50 Hz Meter Motor 2-Point Cam 3-Point Cam 4-Point Cam 5-Point Cam 6-Point Cam 8-Point Cam 9-Point Cam 10-Point Cam 12-Point Cam Meter Switch “B” with Arm Meter Switch “A” or “C” Telephone: (508) 678-9000 / www.amdry.com 39 40 HEAT VOLTAGE WIRE SERVICE STEP DOWN TRANSFORMER PART. NO. CONTROL VOLTAGE PART NO. GAS/STEAM Transformer Usage Listing for Gas/Steam Dryers 208-240 3 or 4 --------- 141403 380 3 132059 141403 380 4 132059 141403 416 3 132062 141403 416 4 132062 141403 460/480 3 132053 141403 460/480 4 132053 141403 575 3 132050 141403 American Dryer Corporation 451101-2 Transformer Usage Listing for Electric Dryers KW VOLTAGE PHASE WIRE SERVICE STEP DOWN TRANSFORMER PART NO. CONTROL VOLTAGE PART NO. 18 208 3ø 3 ------ 132070 18 208 1ø 2 ------ 132063 18 240 3ø 3 ------ 141403 18 416 3ø 4 ------ 132082 18 460/480 3ø 3 132053 141403 15 208 3ø 3 or 4 ------ 141403 15 208 1ø 2 ------ 132063 15 380 3ø 4 ------ 132082 15 400 3ø 4 ------ 132082 12 208 3ø 3 ------ 141403 12 240 3ø 3 ------ 141403 12 240 1ø 2 ------ 132070 12 380 3ø 4 ------ 132082 11 400 3ø 4 ------ 132082 451101-2 Telephone: (508) 678-9000 / www.amdry.com 41 Electric Oven Component Application Chart KW VOLTAGE PHASE WIRE SERVICE OVEN ASSEMBLY ELEMENT QTY OVEN WIRE KW PART NO. QTY PART NO. BUS BAR P/N: 121011 CAT. NO. PART NO. TERMINAL LUG SIZE PART NO. QTY OVEN RELAY 18 460/480 3ø 3 or 4 883597 6 3 120007 1 #8 882559 1 121010 2 DPA33 131352 18 416 3ø 4 826389 6 3 120007 1 #8 882558 1 121010 1 DPA33 131352 18 240 3ø 3 883542 6 3 120007 1 #8 882558 1 121010 2 DPA43 131357 18 208 3ø 3 or 4 824914 6 3 120006 1 #6 882556 1 121010 2 DPA53 131359 18 208 1ø 2 883546 6 3 120006 1 #2 883384 1 121010 2 DPA93 131358 15 380 3ø 4 826389 6 3 120007 1 #8 882558 1 121010 1 DPA33 131352 15 208 1ø 2 883547 5 3 120006 1 #4 883385 1 121010 1 DPA73 131376 12 240 3ø 3 883543 3 4 120009 1 #8 882558 1 121010 2 DPA33 131352 12 240 1ø 2 883545 4 3 120007 1 #6 883548 1 121010 1 DPA53 131359 12 208 3ø 3 or 4 883544 3 4 120008 1 #8 882558 1 121010 1 DPA33 131352 11 400 3ø 4 826401 6 2 120004 1 #8 882558 1 121010 1 DPA33 131352 42 American Dryer Corporation 451101-2 Additional Parts Available Part No. Description 112280 112533 112534 114001 114006 114533 120100 120200 120300 120400 120500 120600 120707 120708 120800 120902 120903 121499 121500 121503 122804 404502 404515 404516 “Lint Screen” Label “Phase 5 Coin Program Location Summary” Label “Phase 5 OPL Program Location Summary” Label “Caution-Exhausted/Lint Screen” Label “Warning-Fire Hazards” Label “120V Electric Service” Label 3/8” Straight (BX) Connector 3/8” x 90° (BX) Connector 3/8” x 45° (BX) Connector 3/8” Red Jacket (BX) Insulator 3/8” Jiffy Clip (BX retainer clip) 3/8” Flexible Steel Electrical Conduit Terminal Strip (2-position) Terminal Strip (3-position) 1/4” In-Line Connector #74B Wire Nut Crimp-On Wire Nut 5-1/2” Harness Tie 8” Harness Tie Harness Tie Mounting Clip Manometer (hydro gauge) for Measuring Gas Pressure White Brush-In-Cap Bottle Touch-Up Paint Coral Blue Brush-In-Cap Bottle Touch-Up Paint Ivory Brush-In-Cap Bottle Touch-Up Paint 451101-2 Telephone: (508) 678-9000 / www.amdry.com 43 ADC 451101 2 - 02/24/05-0