Download Tiger Products Co., Ltd JD 5065 / 5085
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SIDE ROTARY ASSEMBLIES JD 5065 / 5085 - 5105M Current as of 06/27/2011 PARTS LISTING WITH MOUNTING AND OPERATING INSTRUCTIONS Tiger Corporation 3301 N. Louise Ave. Sioux Falls, SD 57107 1-800-843-6849 1-605-336-7900 www.tiger-mowers.com 06010020 TO THE OWNER / OPERATOR / DEALER All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents. BEFORE YOU START!! Read the safety messages on the implement and shown in this manual. Observe the rules of safety and use common sense! READ AND UNDERSTAND THIS MANUAL! Non–English speaking operators will need to GET THE MANUAL TRANSLATED as needed! Warranty Information: Read and understand the complete Warranty Statement found in this manual. Fill out the Warranty Registration form in full and return it within 90 days. Make certain the Serial Number of the machine is recorded on the Warranty Card, and form that you retain. FORWARD This manual contains information about many features of the Tiger mowing and roadside maintenance equipment. Some of these include: Safety precautions, Assembly instructions, Operations, Maintenance and Parts. This manual will also assist you in the proper break-in, daily care, and troubleshooting of your new mower. We recommend that you read carefully the entire manual before operating the unit. Also, time spent in becoming fully acquainted with its performance features, adjustments, and maintenance schedules will be repaid in a long and satisfactory life of the equipment. Troubleshooting - Please, before you call, help us to help you! Please look at the equipment to observe what is happening, then: • Classify the problem • Hydraulic, electrical or mechanical - Read the trouble shooting section • Tractor or Truck chassis - Contact vehicle dealer • If unable to correct the problem yourself, contact your local Tiger Dealer after gathering: • Machine model _______________________ • Serial number ________________________ • Dealer name _________________________ • Detailed information about the problem including results of troubleshooting Attention Owner / Operator / Dealer: It is your obligation to read, and understand, the warranty information section located at the back of this manual denoting that the purchaser understands the safety issues relating to this machine and has received and will read a copy of this manual. If at any time, you have a service problem with your Tiger mower, Contact your local dealer for service and parts needed. MANUFACTURED BY: Tiger Corporation 3301 N. Louise Ave. Sioux Falls, SD 57107 1-800-843-6849 1-605-336-7900 www.tiger-mowers.com DISTRIBUTED BY: _____________________ _____________________ 1-_____-_____-________ 1-_____-_____-________ TABLE OF CONTENTS SAFETY SECTION_____________________________________ 1 ASSEMBLY / MOUNTING SECTION______________________ 2 OPERATION SECTION_________________________________ 3 MAINTENANCE SECTION______________________________ 4 PARTS SECTION______________________________________ 5 COMMON PARTS SECTION____________________________ 6 WARRANTY INFORMATION_____________________________ 7 This symbol means: CAUTION – YOUR SAFETY IS AT RISK! When you see this symbol, read and follow the associated instructions carefully or personal injury or damage may result. Tiger is a registered trademark. SAFETY SECTION SAFETY SAFETY General Safety Instructions and Practices A safe and careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to the owner / operator. Most accidents can be avoided by being aware of your equipment, your surroundings, and observing certain precautions. The first section of this manual includes a list of Safety Messages that, if followed, will help protect the operator and bystanders from injury or death. Read and understand these Safety Messages before assembling, operating or servicing this mower. This equipment should only be operated by those persons who have read the Manual, who are responsible and trained, and who know how to do so safely and responsibly. The Safety Alert Symbol combined with a Signal Word, as seen below, is used throughout this manual and on decals which are attached to the equipment. The Safety Alert Symbol means: “ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!” The symbol and signal word are intended to warn the owner / operator of impending hazards and the degree of possible injury when operating this equipment. Practice all usual and customary safe working precautions and above all -- remember safety is up to YOU! Only YOU can prevent serious injury or death from unsafe practices. Indicates an imminently hazardous situation that, if not avoided, WILL result in DEATH OR VERY SERIOUS INJURY. Indicates an imminently hazardous situation that, if not avoided, COULD result in DEATH OR SERIOUS INJURY. Indicates an imminently hazardous situation that, if not avoided, MAY result in MINOR INJURY. IMPORTANT! NOTE: Identifies special instructions or procedures that, if not strictly observed, could result in damage to, or destruction of the machine, attachments or the enviroment. Identifies points of particular interest for more efficient or convienient operation or repair. (SG-1) READ, UNDERSTAND, and FOLLOW the following Safety Messages. Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the Safety Messages. Always use good common sense to avoid hazards. (SG-2) Side Rtry Safety Section 1-2 SAFETY Si no lee Ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad. (SG-3) DANGER! Never operate the Tractor or Implement until you have read and completely understand this Manual, the Tractor Operator’s Manual, and each of the Safety Messages found in the Manual or on the Tractor and Implement. Learn how to stop the tractor engine suddenly in an emergency. Never allow inexperienced or untrained personnel too operate the Tractor and Implement without supervision. Make sure the operator has fully read and understood the manuals prior to operation. (SG-4) WARNING! Always maintain the safety decals in good readable condition. If the decals are missing, damaged, or unreadable, obtain and install replacement decals immediately. (SG-5) WARNING! Make certain that the “Slow Moving Vehicle” (SMV) sign is installed in such a way as to be clearly visible and legible. When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations. (SG-6) WARNING! Operate this Equipment only with a Tractor equipped with an approved roll-over-protective system (ROPS). Always wear seat belts. Serious injury or even death could result from falling off the tractor--particularly during a turnover when the operator could be pinned under the ROPS. (SG-7) WARNING! Do not modify or alter this Implement. Do not permit anyone to modify or alter this Implement, any of its components or any Implement function. (SG-8) DANGER! BEFORE leaving the tractor seat, always engage the brake and/or set the tractor transmission in parking gear, disengage the PTO, stop the engine, remove the key, and wait for all moving parts to stop. Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling. Never dismount a Tractor that is moving or while the engine is running. Operate the Tractor controls from the tractor seat only. Side Rtry Safety Section 1-3 LEA EL INSTRUCTIVO! SAFETY (SG-9) ! PELIGRO! SAFETY DANGER! Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death. SAFETY (SG-10) DANGER! Never allow children to operate or ride on the Tractor or Implement. (SG-11) WARNING! Do not mount the Tractor while the tractor is moving. Mount the Tractor only when the Tractor and all moving parts are completely stopped. (SG-12) DANGER! Start tractor only when properly seated in the Tractor seat. Starting a tractor in gear can result in injury or death. Read the Tractor operators manual for proper starting instructions. (SG-13) DANGER! Never work under the Implement, the framework, or any lifted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death. (SG-14) DANGER! Do not operate this Equipment with hydraulic oil leaking. Oil is expensive and its presence could present a hazard. Do not check for leaks with your hand! Use a piece of heavy paper or cardboard. Highpressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene. If oil does penetrate the skin, have the injury treated immediately by a physician knowledgeable and skilled in this procedure. (SG-15) Side Rtry Safety Section 1-4 SAFETY The operator and all support personnel should wear hard hats, safety shoes, safety glasses, and proper hearing protection at all times for protection from injury including injury from items thrown by the equipment. (SG-16) CAUTION! PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMANENT HEARING LOSS! Tractors with or without an Implement attached can often be noisy enough to cause permanent hearing loss. We recommend that you always wear hearing protection if the noise in the Operator’s position exceeds 80db. Noise over 85db over an extended period of time will cause severe hearing loss. Noise over 90db adjacent to the Operator over an extended period of time will cause permanent or total hearing loss. Note: Hearing loss from loud noise [from tractors, chain saws, radios, and other such sources close to the ear] is cumulative over a lifetime without hope of natural recovery. (SG-I7) Transport only at safe speeds. Serious accidents and injuries can result from operating this equipment at unsafe speeds. Understand the Tractor and Implement and how it handles before transporting on streets and highways. Make sure the Tractor steering and brakes are in good condition and operate properly. SAFETY WARNING! WARNING! Before transporting the Tractor and Implement, determine the safe transport speeds for you and the equipment. Make sure you abide by the following rules: 1. Test the tractor at a slow speed and increase the speed slowly. Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement. As you increase the speed of the Tractor the stopping distance increases. Determine the maximum safe transport speed for you and this Equipment. 2. Test the equipment at a slow speed in turns. Increase the speed through the turn only after you determine that it is safe to operate at a higher speed. Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over. Determine the maximum safe turning speed for you and this equipment before operating on roads or uneven ground. Only transport the Tractor and Implement at the speeds that you have determined are safe and which allow you to properly control the equipment. 3. Be aware of the operating conditions. Do not operate the Tractor with weak or faulty brakes. When operating down a hill or on wet or rain slick roads, the braking distance increases: use extreme care and reduce your speed. When operating in traffic always use the Tractor’s flashing warning lights and reduce your speed. Be aware of traffic around you andwatch out for the other guy. (SG-19) Side Rtry Safety Section 1-5 SAFETY SAFETY WARNING! Never attempt to lubricate, adjust, or remove material from the Implement while it is in motion or while tractor engine is running. Make sure the tractor engine is off before working on the Implement. (SG-20) WARNING! Periodically inspect all moving parts for wear and replace when necessary with authorized service parts. Look for loose fasteners, worn or broken parts, and leaky or loose fittings. Make sure all pins have cotter pins and washers. Serious injury may occur from not maintaining this machine in good working order. (SG-21) WARNING! Always read carefully and comply fully with the manufacturers instructions when handling oil, solvents, cleansers, and any other chemical agent. (SG-22) DANGER! Never run the tractor engine in a closed building or without adequate ventilation. The exhaust fumes can be hazardous to your health. (SG-23) DANGER! KEEP AWAY FROM ROTATING ELEMENTS to prevent entanglement and possible serious injury or death. (SG-24) DANGER! Never allow children to play on or around Tractor or Implement. Children can slip or fall off the Equipment and be injured or killed. Children can cause the Implement to shift or fall crushing themselves or others. (SG-25) DANGER! DO NOT allow any person under a folded wing unless wing is securely locked up or supported. DO NOT approach the Implement unless the Tractor is turned off and all motion has ceased. Never work under the frame work, or any lifted component unless the implement is securely supported or blocked up. A sudden or inadvertent fall by any of these components could cause serious injury or even death. (STI-3) Side Rtry Safety Section 1-6 SAFETY CAUTION! On a fully-assembled unit, do not remove the Wing Retaining Strap until hoses are attached to the tractor and the Wing Cylinders are filled with oil. Lower the Wings slowly and carefully. Keep bystanders away during operations. (STI-5) NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement. Drugs and alcohol will affect an operator’s alertness and coordination and therefore affect the operator’s ability to operate the equipment safely. Before operating the Tractor or Implement, an operator on prescription or over-the-counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely. NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired. Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol. (SG-27) DANGER! Operate the Tractor and/or Implement controls only while properly seated in the Tractor seat with the seat belt securely fastened around you. Inadvertent movement of the Tractor or Implement may cause serious injury or death. (SG-29) WARNING! Mow only in conditions where you have clear visibility in daylight or with adequate artificial lighting. Never mow in darkness or foggy conditions where you cannot clearly see at least 100 yards in front and to the sides of the tractor and mower. Make sure that you can clearly see and identify passersby, steep slopes, ditches, drop-offs, overhead obstructions, power lines, debris and foreign objects. If you are unable to clearly see this type of items discontinue mowing. (SGM-1) DANGER! There are obvious and hidden potential hazards in the operation of this Mower. REMEMBER! This machine is often operated in heavy brush and in heavy weeds. The Blades of this Mower can throw objects if shields are not properly installed and maintained. Serious injury or even death may occur unless care is taken to insure the safety of the operator, bystanders, or passersby in the area. Do not operate this machine with anyone in the immediate area. Stop mowing if anyone is within 100 yards of mower. (SGM-2) DANGER! All Safety Shields, Guards and Safety devices including (but not limited to) - the Deflectors, Chain Guards, Steel Guards, Gearbox Shields, PTO integral shields , and Retractable Door Shields should be used and maintained in good working condition. All safety devices should be inspected carefully at least daily for missing or broken components. Missing, broken, or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects, entanglement, or blade contact. (SGM-3) Side Rtry Safety Section 1-7 SAFETY DANGER! SAFETY SAFETY DANGER! The rotating parts of this machine have been designed and tested for rugged use. However, the blades could fail upon impact with heavy, solid objects such as metal guard rails and concrete structures. Such impact could cause the broken objects to be thrown outward at very high velocities. To reduce the possibility of property damage, serious injury, or even death, never allow the cutting blades to contact such obstacles. (SGM-4) WARNING! Extreme care should be taken when operating near loose objects such as gravel, rocks, wire, and other debris. Inspect the area before mowing. Foreign objects should be removed from the site to prevent machine damage and/or bodily injury or even death. Any objects that cannot be removed must be clearly marked and carefully avoided by the operator. Stop mowing immediately if blades strike a foreign object. Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing. (SGM-5) WARNING! Many varied objects, such as wire, cable, rope, or chains, can become entangled in the operating parts of the mower head. These items could then swing outside the housing at greater velocities than the blades. Such a situation is extremely hazardous and could result in serious injury or even death. Inspect the cutting area for such objects before mowing. Remove any like object from the site. Never allow the cutting blades to contact such items. (SGM-6) WARNING! Mow at the speed that you can safely operate and control the tractor and mower. Safe mowing speed depends on terrain condition and grass type, density, and height of cut. Normal ground speed range is from 0 to 5 mph. Use slow mowing speeds when operating on or near steep slopes, ditches, drop-offs, overhead obstructions, power lines, or when debris and foreign objects are to be avoided. (SGM-7) WARNING! Avoid mowing in reverse direction when possible. Check to make sure there are no persons behind the mower and use extreme care when mowing in reverse. Mow only at a slow ground speed where you can safely operate and control the tractor and mower. Never mow an area that you have not inspected and removed debris or foreign material. (SGM-8) WARNING! Do not put hands or feet under mower decks. Blade Contact can result serious injury or even death. Stay away until all motion has stopped and the decks are securely blocked up. (SGM-9) DANGER! Replace bent or broken blade with new blades. NEVER ATTEMPT TO STRAIGHTEN OR WELD ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLE SERIOUS INJURY FROM THROWN BLADES. (SGM-10) WARNING! Do not mow with two machines in the same area except with Cab tractors with the windows closed. (SGM-11) Side Rtry Safety Section 1-8 SAFETY DANGER! NOTE: Where there are grass and weeds high enough to hide debris that could be struck by the blades, the area should be: inspected and large debris removed, mowed at an intermediate height, inspected closely with any remaining debris removed, and mowed again at desired final height. (SBM-1) WARNING! Each Rear Wheel must have a minimum of 1,000 pounds contact with the surface to prevent lateral instability and possible tip-over which could result in serious bodily injury or even death. Widen the wheel tread and add weights if needed. Refer to the mounting instructions or call Customer Service if you need assistance with Couterweight Procedure. (SFL-3) WARNING! Do not operate Mower if excessive vibration exists. Shut down PTO and the Tractor engine. Inspect the Mower to determine the source of the vibration. If Mower blades are missing or damaged replace them immediately. Do not operate the mower until the blades have been replaced and the Mower operates smoothly. Operating the Mower with excessive vibration can result in component failure and broken objects to be thrown outward at very high velocities. To reduce the possibility of property damage, serious injury, or even death, never allow the Mower to be operated with blades missing. (SFL-4) WARNING! Do not let the Blades turn when the Mower Deck is raised for any reason, including clearance or for turning. Raising the Mower deck exposes the Cutting Blades which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from the Blades. (SRM-7) DANGER! Use extreme caution when raising the Mower head. Stop the Blades from turning when the Mower Head is raised and passersby are within 100 yards. Raising the Mower head exposes the Cutting Blades which creates a potentially serious hazard and can cause serious injury by objects thrown from the Blades or by contact with the Blades. (SBM-2) Side Rtry Safety Section 1-9 SAFETY Rotary Mowers are capable under adverse conditions of throwing objects for great distances (100 yards or more) and causing serious injury or death. Follow safety messages carefully. STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UNLESS: -Front and Rear Deflectors are installed and in good, working condition; -Mower Head is running close to and parallel to the ground without exposed Blades; -Passersby are outside the existing thrown-object zone; -All areas have been thoroughly inspected and all foreign material such as rocks, cans, glass, and general debris has been removed. SAFETY SAFETY WARNING! WARNING! Never leave the Tractor and Implement unattended while the Implement is in the lifted position. Accidental operation of lifting lever or a hydraulic failure may cause sudden drop of unit with injury or death by crushing. To properly park the implement when disconnecting it from the tractor, lower the stand and put the retaining pin securely in place, or put a secure support under the A-Frame. Lower the implement carefully to the ground. Do not put hands or feet under lifted components. (S3PT-1) Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement. Place the Mower Head on the ground or securely supported on blocks or stands, disengage the PTO, and turn off the engine. Push and pull the control Levers or Joystick several times to relieve pressure prior to starting any maintenance or repair work. (SBM-6) DANGER! Always disconnect the wire leads from the mower valve solenoid before performing service on the Tractor or Mower. Use caution when working on the Tractor or Mower. Tractor engine must be stopped before working on Mower or Tractor. The Mower Blades could inadvertently be turned on without warning and cause immediate dismemberment, injury or death. (SBM-12) WARNING! Use extreme care when lowering or unfolding the implement’s wings. Make sure no bystanders are close by or underneath the wings. Allow ample clearance around the implement when folding or unfolding the wings. Use extreme caution around buildings or overhead power lines. (S3PT5) WARNING! Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement. Place the Implement on the ground or securely blocked up, disengage the PTO, and turn off the tractor engine. Push and pull the Remote Cylinder lever in and out several times prior to starting any maintenance or repair work. (S3PT-9) DANGER! This Implement is wider than the Tractor. Be careful when operating or transporting this equipment to prevent the Implement from running into or striking sign posts, guard rails, concrete abutments or other solid objects. Such an impact could cause the Implement and Tractor to pivot violently resulting in loss of steering control, serious injury, or even death. Never allow the Implement to contact obstacles. (S3PT12) DANGER! The flail cutter shaft is designed for standard rotation(same rotation as the tractor wheel during forward travel). Never operate the cutter shaft in the reverse rotation. Operating this mower in reverse rotation may cause objects to be thrown out the front of the mower head. Side Rtry Safety Section 1-10 SAFETY The rotating parts of this machine continue to rotate even after the Tractor has been turned off. The operator should remain in his seat for 60 seconds after the brake has been set, the PTO disengaged, the tractor turned off, and all evidence of rotation has ceased. (SBM-5) “Wait a minute...Save a life!” WARNING! Engine Exhaust, some of its constituents, and certain components contain or emit chemicals known to the state of California to cause cancer and birth or other reproductive harm. WARNING! Battery post, terminals and related accessories contain lean and lead compounds, chemicals known to the state of California to cause cancer and birth or other reproductive harm. Wash hands after handling! Tiger mowers use balanced and matched system components for blade carriers, blades, cutter-shafts, knives, knife hangers, rollers, drive-train components and bearings. These parts are made and tested to Tiger specifications. Non-genuine “will fit” parts do not consistently meet these specifications. The use of “will fit” parts may reduce mower performance, void mower warranties and present a safety hazard. Use genuine Tiger mower parts for economy and safety. SEE YOUR DEALER In addition to the design and configuration of this Implement, including Safety Signs and Safety Equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training of personnel involved in the operation, transport, maintenance, and storage of the machine. Refer also to Safety Messages and operation instruction in each of the appropriate sections of the Tractor and Equipment Manuals. Pay close attention to the Safety Signs affixed to the Tractor and Equipment. (SG-18) Side Rtry Safety Section 1-11 SAFETY WARNING! SAFETY SAFETY Side Rtry Safety Section 1-12 SAFETY PART NO. QTY. DESCRIPTION 1 22839 1 INSTRUCT Don Not Lubricate With Automatic Grease Gun 2 22840 1 WARNING Foreign Objects Contacted 3 24028 1 WARNING Inspect Rear Flap 4 31522 1 LOGO TIGER MOWERS 5 31523 3 LOGO TIGER MOWERS 6 42350 1 DANGER Cuttershaft Direction 7 33743 1 INSTRUCT Mowing Safet Tips 8 42399 1 REFLECT Red Reflector 9 42400 1 REFLECT Amber Reflector 10 6T3217 1 DANGER Keep Hands and Feet Clear 11 6T3219 1 WARNING Read Operators and Maintenance Manuals 12 6T3220 1 INTRUCT Lubricate Pump, Driveshaft Daily 13 6T3221 1 CAUTION Lubricate Spindle When Mower and Tractor Off 14 6T3222 1 INSTRUCT Engine will not start when mower is engaged 15 1059 1 INSTRUCT Mower Positions 16 6T3224 1 DANGER Stay Clear, Discharge Opening 17 6T3230 1 WARNING Don't Operate with Bystanders in Area 18 6T3233 1 CAUTION DONOT Start or Run with Valves closed 19 6T3234 1 CAUTION Check Crankshaft Adapter Daily 20 6T3236 1 LOGO Made In USA 21 6T3243 1 WARNING Replace Bolts and Locknut if damaged 22 6T3249A 1 INSTRUCT Grease Inst. Cuttershaft Bearing 23 6T3261 1 INSTRUCT Grease Inst. Ground Roller Bearing 24 TB1011 1 WARNING Do Not Work Mower with Safety Shiel Removed 25 02962764 1 WARNING Pinch Point 26 02965262 1 WARNING Hydraulic Hose Repair 27 02967827 1 DANGER Multi Warn Messages 28 34852 1 INSTRUCT Hydraulic Specifications 29 00756059 1 WARNING Check Hydraulic Hose with Cardboard Side Rtry Safety Section 1-13 SAFETY ITEM SAFETY PART NO. LOCATION SAFETY 22839 MOWER DECK 22840 INSIDE OF CAB 24028 MOWER DECK 10"X5.5" 31522 MOWER DECK 18.25"X10" 31523 HYDRAULIC TANK Side Rtry Safety Section 1-14 SAFETY PART NO. LOCATION 33743 INSIDE OF CAB 5 42399 MOWER DECK 42400 MOWER DECK Side Rtry Safety Section 1-15 SAFETY 42350 MOWER DECK SAFETY SAFETY PART NO. LOCATION 6T3217 MOWER DECK 6T3219 INSIDE OF CAB 6T3220 FRONT PUMP MOUNT 6T3221 INSIDE OF CAB 29-6T3221 Side Rtry Safety Section 1-16 SAFETY PART NO. LOCATION 6T3234 INSIDE OF CAB 6T3236 MOWER DECK 6T3243 INSIDE OF CAB Side Rtry Safety Section 1-17 SAFETY 6T3233 INSIDE OF CAB SAFETY SAFETY PART NO. LOCATION 6T3233 HYDRAULIC TANK 6T3234 INSIDE OF CAB 6T3236 MOWER DECK HYDRAULIC TANK 6T3243 INSIDE OF CAB 16 Side Rtry Safety Section 1-18 SAFETY PART NO. LOCATION 6T3261 MOWER DECK TB1011 MOWER DECK 02962764 MOWER DECK DRAFT BEAM Side Rtry Safety Section 1-19 SAFETY 6T3249A MOWER DECK SAFETY SAFETY PART NO. LOCATION 02965262 DRAFT BEAM 02967827 CAB FENDER Side Rtry Safety Section 1-20 SAFETY SAFETY 34852 HYDRAULIC TANK 00756059 MOWER DECK Side Rtry Safety Section 1-21 SAFETY SAFETY ITEM PART NO. QTY. DESCRIPTION 1 50023 00776031 33997 AVAIL 1 1 * * * AVAIL 1 1 1 4 MANUAL CANISTER COMPLETE Round Manual Canister Decal, Sheet, Manual Canister Decal Decal Decal Specification Product Manual EMI Safety Manual Front Adhesive Pad Rear Adhesive Pad Zip Tie 14" Long 2 3 4 5 6 7 8 9 * 33753 34296 34297 6T1823 NOTE: The manual canister can be bolted, zip tied or adhered to a variety of surfaces. Locate a protected area within the view of the operator. Then select an installation method and attach the canister. CAUTION-AVOID DRILLING HOLES INTO UNKNOWN AREAS, wires and other parts may be located behind these areas. When adhering the canister to a surface, thoroughly clean that surface before installing the canister. Side Rtry Safety Section 1-22 SAFETY FEDERAL LAWS AND REGULATIONS This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators. This section is not intended as a legal interpretation of the law and should not be considered as such. This Act Seeks: “...to assure so far as possible every working man and woman in the nation safe and healthful working conditions and to preserve our human resources...” DUTIES Sec. 5 (a) Each employer(1) shall furnish to each of his employees employment and a place of employment which are free from recognized hazards that are causing or are likely to cause death or serious physical harm to his employees; (2) shall comply with occupational safety and health standards promulgated under this Act. (b) Each employee shall comply with occupational safety and health standards and all rules, regulations and orders issued pursuant to this Act which are applicable to his own actions and conduct. OSHA Regulations OSHA regulations state in part: “At the time of initial assignment and at least annually thereafter, the employer shall instruct every employee in the safe operation and servicing of all equipment with which the employee is, or will be involved.” Employer Responsibilities: To ensure employee safety during Truck and Implement operation, it is the employer’s responsibility to: 1. Train the employee in the proper and safe operation of the Truck and Implement. 2. Require that the employee read and fully understand the Truck and Implement Operator’s manual. 3. Permit only qualified and properly trained employees to operate the Truck and Implement. 4. Maintain the Truck and Implement in a safe operational condition and maintain all shields and guards on the equipment. 5. Ensure the Truck is equipped with functional seat belts and require that the employee operator securely fasten the safety belts at all times. 6. Forbid the employee operator to carry additional riders on the Truck. 7. Provide the required tools to maintain the Truck and Implement in a good safe working condition and provide the necessary support devices to secure the equipment safely while performing repairs and service. Child Labor Under 16 Years of Age Some regulations specify that no one under the age of 16 may operate power machinery. It is your responsibility to know what these regulations are in your own area or situation. (Refer to U.S. Dept. of Labor, Employment Standard Administration, Wage & Home Division, Child Labor Bulletin #102.) Side Rtry Safety Section 1-23 SAFETY Employer-Employee Operator Regulations U.S. Public Law 91-596 (The Williams-Steiger Occupational and Health Act of 1970) OSHA SAFETY SAFETY Side Rtry Safety Section 1-24 JD5XX5M - TM ASSEMBLY SECTION Assembly Section 2-1 ASSEMBLY Before attempting to mount your Tiger mower, it is important to read an understand all of the Safety Messages in the Safety section of this manual. Check complete shipment list against the packing list to make sure there are no shortages. Make certain the tractor model is the appropriate one for the mower received! Always use a floor jack, hoist or fork lift to lift and raise heavy parts. Read and understand the entire assembly section instructions before attempting to mount your Tiger mower. Refer to the parts section of this manual for detailed illustrations to locate all parts. (ASM-C-0001) TRACTOR PREPARATION A. Remove right and left hand steps. B. Disconnect battery cables from both batteries. C. Remove engine side panels, or raise hood to access front pulley. D. Remove plugs from tractor casting where main frame and pump mount will be attached. E. Remove any front weights and weight supports. F. Raise the tractor onto jack-stands and remove the right and left rear wheels. (ASM-JD-0001) CRANKSHAFT ADAPTER For JD5065M and 5075M tractors, remove the four capscrews from the crankshaft pulley. Then install the crankshaft adapter and spacer to the pulley with the capscrews and lockwashers as shown in the Parts Section. For JD5085M - JD5105M tractors, install the John Deere kit LVB24989 and follow the instructions. (ASM-JD-0085) Assembly Section 2-2 ASSEMBLY CRANKSHAFT ACCESS To access the crankshaft of the JD5065M and 5085-105M, a hole will need to be cut in the front of the tractor casting. The battery plate will need to be raised to cut the hole and attach the crankshaft adapter. To do this, remove and save the bolts holding the battery plate to the tractor frame. After the bolts have been removed, use a pry bar to raise the battery plate. Once the plate is raised, use an appropriate block to keep the battery plate raised. (ASM-JD-0086) USE PRY BAR TO RAISE BATTERY LTE USE APPROPRIATE BLOCK Assembly Section 2-3 ASSEMBLY CRANKSHAFT ACCESS (continued) Find the center punched marking on the front end of the tractor(shown below), and use it as a guide for cutting. Use a 1-3/4” hole saw to cut a hole for the driveshaft. Once the hole is cut you will be able to look through the hole and see the driveshaft cover. The driveshaft cover is held on by two bolts. To remove these bolts take off the panel covering the fan. Then you will have access to the bolts on the driveshaft cover. The battery plate will need to stay elevated for the crankshaft adapter to be installed on the crankshaft pulley. Tilt the crankshaft adapter and slide it into place. Before inserting the driveshaft into the crankshaft adapter, apply Anti-Seize lubricant to the splines of the driveshaft. Re-apply Anti-Seize once a year after that. After the crankshaft adapter is installed & torqued, remove blocks and re-install bolts that were removed to prop up the battery plate. (ASM-JD-0097) Assembly Section 2-4 ASSEMBLY DRIVESHAFT & FRONT PUMP MOUNTING Thread the pump drive shaft into the crankshaft adapter. Slide splined drive shaft coupler onto the pump drive shaft. Install the pump onto the mounting bracket. NOTE: the pump is offset to one direction, the pump should be installed with the offset side on top. Install hardware for securing pump to the pump mount, DO NOT tighten. Install pump and align so that splined coupling can be moved (FREE PLAY) back and forth by hand. Rotate coupler and check free play every 1/4 turn. Tighten pump mounting bolts in succession rechecking for spline coupling free play. Remove the pump mounting bracket bolts one at a time and apply a thread locking agent. Tighten these bolts in succession, again checking for free play in the drive shaft. After all bolts are torqued, the end play on the drive shaft should be 1/16” to 1/8”, and coupler should move freely with hand pressure. If end play is less than 1/16”, grind the end of the shaft to achieve the proper end play. If there is more than 1/4” of end play, return the shaft with specifications for a longer shaft. CAUTION: DO NOT START THE TRACTOR UNTIL ALL HOSES ARE ATTACHED, TANK IS FILLED WITH PROPER OIL AND BALL VALVES ARE OPEN! STARTING AT THIS TIME WILL CAUSE SERIOUS DAMAGE TO THE PUMP.(ASM-C-0091) ADJUSTING REAR WHEELS Raise rear of tractor onto jack-stands. Follow the instructions in the tractor owners manual for adjusting tires and rims. The back wheels MUST be adjusted to the widest setting. NOTE: This may require switching the wheels to opposite sides of tractor. Also take note of any width restrictions when transporting by trailer. (For ease of installation, it is best to leave the rear wheels removed during installation of the mower.) (ASM-B-0001) Assembly Section 2-5 ASSEMBLY CABLE CONTROL LEVER STAND Place the cable control bracket on the floor so that the bracket is 2-1/2” from the side edge of the door, and 4-3/8” in front of the rear edge of the door. See images below. Be sure that the location of the stand will allow the operation of all control levers in the tractor and that the door will not strike the stand when shut. Before drilling double check location of the stand for proper placement of holes. Make sure that all cables and wires are clear of the area before drilling holes to mount the stand. Drill 3 holes to match control bracket as shown below and secure with capscrews and nylock nuts noted in parts section.. The rubber boot under the rear window can be cut in a cross hair pattern and if necessary the bottom cut through to allow it to slip over the cables and back into position. These cables will be routed to the lift valve mounted on the valve mounting plate, and should not have any sharp bends or kinks in them. Secure cables with zip ties and apply RTV sealer in and around individual cables, inside and outside of the cab for a water tight seal. Do not allow excess cable to hang unsecured on the outside of the cab. (ASM-JD0087). Assembly Section 2-6 ASSEMBLY SWITCH BOX WIRING Route the green wires and the red wire (with the 10amp fuse) from the switchbox to the front console panel. Refer to the parts section for wiring diagram to hook up the switch box. Cover the wires from the switch box with plastic wire wrap provided. Remove the console panel under the steering wheel to access wires. Locate the neutral safety brown colored wire. Use a test light or meter to verify this wire is the neutral safety wire. There are three brown wires. Cut the brown neutral safety wire and connect the green wires from the switch box as shown in the wiring diagram. Run the white and black wire to the solenoid valve. Route the wires through the back window with the cable control wires. Use the rubber grommet in the window to protect the wire, and route the wire out of the cab down to the 1/4” hydraulic hoses. Follow the hydraulic hoses through the wheel well to the front of the tractor. Route the Red 14ga wire, keyed hot, from the auxillary plug to the signal post of the continuous duty solenoid. NOTE: Be certain that the power taken for the switch box is “HOT” only when the tractor ignition is “ON”. The black wire from the switchbox should be routed to the auxilary plug. The wires from the switch box are longer than needed and should carefully cut and spliced as required. Zip ties should be used to secure the wires to the tractor framework and hoses to eliminate vibation and rubbing. (ASM-JD-0055) Assembly Section 2-7 ASSEMBLY WEATHER-PACK/METRI-PACK ASSEMBLY These instructions apply to both Weather-Pack and Metri-pack connectors. NOTE: Use the specific tool for the type of connector you are assembling. (ASM-C-0009) Assembly Section 2-8 ASSEMBLY VALVE MOUNTING Attach the rear valve mounting bracket to the fender of the tractor by removing the two rear bolts on the left fender and the two rear bolts on the right fender. See illustration below. Drill the square holes in the fenders to accept 3/8” capscrews. Use the hardware noted in the parts section to attach the valve mounting bracket to the tractor. Next, attach the valve mounting plate to the mounting bracket. Align the holes on the plate to the holes on the bracket. Use the hardware shown in the parts section to attach the plate to the valve mounting bracket. Finally, place the valve on the valve mounting plate as shown in the parts section. Align the holes on the valve assembly to the holes on the plate. Use the hardware provided to secure the valve to the plate. Refer to the parts section for the placement of the valve and the hardware used. Please handle the lift valve with care. It is extremely heavy and contains small parts. (ASM-JD-0065) Assembly Section 2-9 ASSEMBLY PRESSURE LINE INSTALLATION The hydraulic pressure line will be plumbed into the tractors power beyond port. Locate the power beyond port on the upper right side of the tractor rear remotes, remove the plug (refer to the illustration below and the Parts Section). After the plug is removed, connect the adapter and route the hose from the adapter to the lift valve, as shown in the Parts Section. (ASM-JD-0089) RETURN LINE INSTALLATION The return line will be plumbed into the front of the Branch Tee, as shown in previous illustration, which will be assembled into the adapter located below the tractors’ power beyond port. Remove the elbow or plug from the rear remotes and replace it with the supplied Branch Tee. Connect the line from the Mid-mount valve to the Branch Tee. If your tractor does not have a Mid-mount valve, then install the supplied cap on the back side of the Branch Tee. Plumb the return line from the front ot the Branch Tee to the adapter on the lift valve. (ASM-JD-0090) Assembly Section 2-10 ASSEMBLY MANUAL LIFT VALVE PORTS (ASM-C-0057) MANUAL SWITCH BOX MOUNTING The switch box is to be secured to the operators side of the control handles, or valve stand. Refer to the parts section for assembly and components needed. (ASM-C-0071) Assembly Section 2-11 ASSEMBLY *NOTE ON HUSCO CONTROL VALVES* Manual, cable controlled (Husco control valve) boom mowers require check valves with integral restricting orifice (#06502036) installed in the control valve work ports that are connected to the gland ends of the main and secondary boom cylinders. This check valve allows oil to free flow into the gland end of the main and secondary boom cylinders, but restricts flow out of the cylinder, thereby providing proper boom control. This check valve, #06502036(Vendor #1968R-.063) is similar in appearance to hose adapter #33271 and Adapter #34396, with.06 orifice. These components can be identified as follows, and are to be installed per parts section for the lift valve. (ASM-HUSCO-0001) Assembly Section 2-12 ASSEMBLY HOSE AND WIRE ROUTING Attach two clamps to the right rear wheel well for proper hose/wire routing. Drill one hole for each clamp. Use the lower rear corner of the wheel well as an origin for measuring. The holes should be 10mm or 3/8” reamed to accept 3/8” hardware. Measure along the back edge of the wheel well 6” from the origin. Use a square to measure 2-½” up, from the last mark. Refer to the image below to see the first hole. The second hole should run parallel to the bottom edge of the wheel well. Mark the hole 22” from the origin and 3-½” from the bottom edge. Use the images below for reference. NOTE: DO NOT CUT INTO TUBES / HOSES / WIRES WHEN DRILLING THROUGH METAL OR PLASTIC!. (ASM-JD-0068) Place as many hoses in the clamp that will fit without compromising pressure. Then secure the (2) HOSE CLAMP (06520013) to the holes drilled with (1 EACH) CAPSCREW,3/8 X 1 NC (21630) and (1 EACH) NYLOCK NUT,3/8 NC (21627). The hoses that don’t fit into the clamp are to be secured to the others with zip-ties. For protection of hoses in contact with metal edges, wrap hoses with spit hose sections and fasten with hose clamps or zip ties as needed. Assembly Section 2-13 ASSEMBLY FENDER CUT FOR WHEEL WELL TANK A notch will have to be cut into the left rear fender to allow room for the hydraulic tank filler neck. The notch should start at 2 inches from the rear corner of the fender and create a 1 inch deep arc that is 5 inches long. Trim lock should be used on the sharp edges.. (ASM-JD-0092) HOSE ROUTING It is important to route the hoses as shown below from the brake valve, behind the Assembly Section 2-14 ASSEMBLY mast, and to the flail mowers. The hoses may get into the front and/or rear tires if not properly routed and clamped. (ASM-C-0061) FILLING HYDRAULIC RESERVOIR Refer to the maintenance section for filling specifications and hydraulic oil Assembly Section 2-15 ASSEMBLY requirements. (ASM-C-0004hydro resrv) WHEEL SPACER WITH WHEEL WELL TANK When the left wheel is off, a spacer kit is needed with the wheel well tank (part# 06200637.) Attach the spacer to the left wheel portion of the axle with the hardware provided. When you are ready to re-attach the left wheel, the wheel goes on first then the reinforcement ring and finally the hardware provided. (ASM-JD-0070) INSTALLING O-RING FITTINGS Installing straight, 45º and 90º O-rings requires that the O-ring and washer be up against the swivel body. Insert the swivel and turn in until the swivel is pointed in the desired direction and Oring contact is made. Hold swivel in set direction with a wrench and turn the O-ring nut away from the swivel body and carefully tighten. (ASM-C-0056) INSTALLING NATIONAL PIPE FITTINGS Whenever installing a pipe fitting, wrap the threads clockwise (looking at the end) with teflon tape. In this way, the tape will be tightened when installed. NOTE: It is not necessary to tape O-ring fittings, or those installed in swivels. (ASM-C-0088) Assembly Section 2-16 ASSEMBLY GENERAL HOSE INSTALLATION Refer to the parts section for detailed information about hoses and fittings for this application. (ASM-C-0011) HOSE COVERING Secure hoses together with zip ties wherever loose. Wrap the hoses between the swivel and main boom with the hose cover provided. Wrap the hoses between the main boom and secondary boom with the hose cover provided. Where hoses may contact the frame or other edges, wrap with split hose and secure with hose clamps or zip ties. On non cab units, the pressure and return hoses from the control valve will also need to be routed inside the protective clear hose wrap. Cover the valve, valve fittings with the yellow hose cover and secure with black string provided. (ASM-C-0058) SOLENOID BRAKE VALVE Install a solenoid valve on the mounting bracket with the supplied hardware as shown in the Parts Section in this manual. While installing the fittings to the brake valve, the electical coil on the spool may have to be removed to make room. When reinstalling the coil, it is important to use no more than 5 ft. lbs. (or 60in. lbs.) torque. WARNING: OVER TORQUE TO THE COIL WILL RESULT IN HYDRAULIC FAILURE OF SPOOL. (ASM-C0025) TEMPERATURE GAUGE MOUNTING (OPTIONAL) Mount the temperature gauge where it is clearly visible to the operator. Attach the green (-) wire from the negative post on the gauge to a grounded bolt on the tractor frame. Remove paint if needed to make a good ground. Remove the pipe plug from the side of the hydraulic reservoir and install the temperature sensor using thread sealing tape. Run the white wire from the (s) sensor post of the gauge to the temperature sensor on the hydraulic reservoir tank. (ASM-C-0051) MAIN FRAME INSTALLATION With an overhead hoist and / or jack-stands, raise one side of the frame up to the correctly matching mounting holes. Install capscrews and all other hardware as shown in main frame parts section to secure the sides of the main frame to the tractor casting, DO NOT tighten at this time. Remove the capscrews one at a time and apply a thread locking agent. Reinsert the capscrews and tighten / torque to values noted in the torque chart located in the maintenance section of this manual. (ASM-C-0003) AXLE BRACE MOUNTING Position the right axle brace under the tractor right hand side. Raise the brace up to the matching mounting holes in the main fame and rear axle housing. Note the right side brace is installed on outside edge of the main frame and the left side brace is installed on the inside edge of the main frame. Pictures below show right side brace installation. Install the clamp plate with capscrews, washers and nuts as shown in the main frame parts section. Apply Loc-Tite to the threads and torque to the values noted in the torque Assembly Section 2-17 ASSEMBLY chart located in the maintenance section of this manual. (ASM-JD-0072). SIDE MOWER HYDRAULIC DIAGRAM (ASM-C-0090) Assembly Section 2-18 ASSEMBLY CONTINUOUS DUTY SOLENOID SWITCH Mount the solenoid switch, drill holes to match if necessary, mount in dry and well protected area. Secure as shown in the parts section. A.) ORANGE 10 GA. wire from terminal (D) to +12V battery post on tractor starter solenoid. B.) RED 14 GA. wire from terminal (C) to tractor plug in cab. C.) BLACK 14 GA. wire from terminal (B) to tractor common ground. D.) RED 10 GA. wire from terminal (A) to switch box. E.) RED 14 GA. wire from terminal (A) to temperature gauge. (optional) F.) GREEN 10 GA. wire from switchbox to (B) on cooler fan connector. G.) ORANGE 10 GA. wire from switchbox to (A) on cooler fan connector. H.) ORANGE 16 GA. wire from switchbox to (A) on Mower Run (Right) connector. I.) BLACK 16 GA. wire from switchbox to (B) on Mower Run (Right) connector. J.) WHITE 16 GA. wire from switchbox to (A) on Mower Run (Left/Rear) connector. K.) BLACK 16 GA. wire from switchbox to (B) on Mower Run (Left/Rear) connector. (ASM-C-0099) COOLER MOUNTING Mount the cooler mounting brackets on the top rear side of the side hydraulic tank. Locate bolt plates on the top of the tank and secure the appropriate cooler bracket to the tank with the hardware provided. Attach the screen and cooler to the brackets. Refer to the parts section to connect the hoses to the cooler. (ASM-C-0092) Assembly Section 2-19 ASSEMBLY CONTINUOUS DUTY SOLENOID SWITCH (MOUNTING) (ASM-JD-0096) Assembly Section 2-20 ASSEMBLY DRAFT BEAM INSTALLATION Install ½” O-ring breather into butt port of inboard cylinder. Install fittings in the rod end of the cylinder according to the diagram in the Common Parts section. These fittings should be positioned to face the butt end of the cylinder. Next turn the clevis onto the rod of the cylinder until it is tight against the shoulder and lock into place with locking bolt on clevis. The inboard cylinder can now be installed into the main frame mast with the pin, flat-washer and R-clip as shown below. Install all fittings in the outboard cylinder and adjust to point towards the butt end of the cylinder. Attach the hoses as specified in the parts book. Slide the cylinder into the draft beam from the outside of the draft beam and attach cylinder to the draft beam with clevis pin and rollpins. (ASM-C-0076) DRAFT BEAM MOUNTING Pull the inboard cylinder poston rod down to the extreme extended position. Slide the draft beam under the cylinder Using inboard cylinder as a pivot point, slide draft beam under tractor and install draft beam pin. Align hole in draft beam pin with holes in main frame boss and install capscrew and nylock nut. (ASM-C-0078) Assembly Section 2-21 ASSEMBLY MOWER MOUNTING Check that all grease zerks have been installed in the draft beams pivot arm, left linkage arm, right linkage arm, and cylinder mounting ears. Using a clevis pin and roll pins, connect the pivot arm to clevis on draft beam. NOTE: Make sure the longer distance between the cutout and the end of the pivot arm is closest to the draft beam pivot ears on the center tube as shown in the diagram below. Also make sure the cutout on the pivot arm faces into tube of draft beam. (ASM-C-0077) Slide other end of pivot arm with short distance between the cut-out and the end of the pivot arm, into the cylinder clevis. Next, line up the holes of the left and right lift linkage arms outside of the cylinder clevis holes. Connect with linkage pin, shims (as required), boss, cap-screw, lock-washer and hex nut as shown. To connect the bonnet to the draft beam, slide the extension arms of the draft beam between the mounting ears on the inner end of the bonnet. Line up the holes and secure with swivel pin, cap-screw, lock-washer, and hex nut (both sides). See parts book illustration. Next, slide the left and right linkage arms up to the slotted ear on the side of the deck. Secure with linkage pin, shims, boss, cap-screw, lock-washer and hex nut. See illustration in Parts Section. LIFT CONTROL FEEDLINES Hose lengths will vary between tractor applications such as cab and non-cab units. See the Parts Section that pertains to your tractor for hose applications. Install a hose from the bottom or inner valve port (behind cab for cab units, on stand for non-cab units) to the restrictor on the inboard cylinder gland. Install a hose from the upper or outer valve port to the restrictor on the outboard cylinder butt. See Parts Section for part numbers and hose routing illustrations. (ASM-C-0093) Assembly Section 2-22 ASSEMBLY TRAVEL LOCK MOUNTING Install the travel lock bracket with pin and clip on the draft beam. Slide the draft beam and align the travel lock bracket hole with the mounting hole on the main frame. Install the capscrew, lockwasher and hex nut as shown in the picture. Raise the deck/flail to it’s upright position (Deck ear touches to stop bolt as shown in the picture). Drill a 13/16” hole to the deck/flail ear through the draft beam as shown below. Insert the supplied pin and clip through the hole. (ASM-SIDE TRVL LOCK-0001) DECK / MOTOR FEEDLINE Install the 1” hoses from the motor to the solenoid valve. Refer to the parts section for detailed information about hoses and fittings for this application. Install split hoses around hydraulic hoses where they contact sharp edges, or any other edges that may rub hoses. Be sure that all grease zerks are installed in the draft beam pin bosses. Grease all areas of the draft beam according to the instructions in the maintenance section. Re-check all fittings for tightness. Fill hydraulic tank with fluid as recommended in the Maintenance Section. BE SURE TO OPEN THE BALL VALVES. Start the tractor and operate the inboard cylinder through the entire stroke and the outboard cylinder through the bottom ¾ stroke repeatedly to clear the lines of air. DO NOT run outboard cylinder out to full stroke until stop bolt has been adjusted! Check for oil leaks at all fittings and connections using a piece of paper or cardboard. If a leak is found, you must shut down the tractor and set the cutter head on the ground. Before attempting to fix the leak, you must actuate the lift valve handles several times to relieve any pressure in the lines. DO NOT USE HANDS TO CHECK FOR FLUID LEAKS! Raise the three point hitch and check the tractor internal hydraulics, fill to proper level if needed. (ASM-C-0079) Assembly Section 2-23 ASSEMBLY STOP BOLT ADJUSTMENT Extend the outboard cylinder all the way out. Adjust the stop adjustment bolt (located on the top of the draft beam) out until it is up against the bonnet. Lock the bolt down with the ¾” hex nut. NOTE: When the outboard cylinder is fully extended, the bonnet or deck should either be up against the stop or if travel locks are installed, it should be up against the travel lock. It may be necessary to use either external or internal slugs on the cylinder to get the correct stroke. If the cutter head is against the stop and the cylinder has stoke remaining, serious damage will occur. Proceed to final preparation for operation instructions on the next page. (ASM-SIDE MNTS0003) Assembly Section 2-24 ASSEMBLY FINAL PREPARATION FOR OPERATION Place operators safety and operation decals on the steering column and side counsel where they are clearly visible to the operator. These decals should be understood by each operator of the machine in conjunction with the safety and operation section of this book. The decals are to be maintaned in good condition as a reminder to the operator, and should be replaced if damaged. Finally, all bosses, pins and pivot points will need to be greased as instructed in the maintenance section of this manual. The hydraulic reservoir can also be filled with the recommended fluid (see maintenance section) and the filter installed in the top of the tank. Double check all fittings and fasteners BEFORE starting tractor. Also secure any loose hoses together with zip ties and wrap with split hoses where friction may occur on the hoses. BEFORE starting or operating the tractor you must read and understand the safety and operation sections of this manual completely. BE SURE THE BALL VALVES ARE OPEN! Start tractor and allow instruments to stabilize. Using a piece of paper or cardboard as noted in the safety and maintenance sections, check all fittings and connections for hydraulic leaks. If a leak is found, you must shut down the tractor, set the cutter on the ground. Before attempting to fix the leak, you must actuate the lift valve handles several times to relieve any pressure in the lines. Before operating the mower, the cutter head and boom should be slowly moved throughout the full range of motion. Watch for any condition that would cause pinching or excess stress on the hoses. The steering and front axle travel should also be carefully moved through their full range of motion. If any condition occurs in which the hoses contact the tires, the steering and / or front axle travel may need to be limited as described in the tractor operators manual. This should also be done if the tires rub, or are extremely close to any other part of the mower such as the hydraulic tank or draft beam. This may include adding shims, or adjusting stop bolts in the tractor front to solve the problem. While checking motion, you should also check that the control circuits are connected according to the operators decal for the valve handles. MOWER TESTING Take the tractor to a place free of loose objects on the ground. Operate the cylinders through their full range of motion again, to clear the lines of air. Follow the instructions in the operation section to operate the mower. Vibration of the mower should be minimal at all times. After a 5 minute test run, the knife bolts should be retorqued and once again after the first few hours of operation. If any parts of this assembly section, or any other section of this manual are not clearly understood you must contact your dealer or the address on the front of this manual for assistance!(ASM-C-0010) Assembly Section 2-25 ASSEMBLY Assembly Section 2-26 OPERATION SECTION Operation Section 3-1 © 2011 Alamo Group Inc. OPERATION OPERATION TIGER SIDE ROTARY MOWER OPERATING INSTRUCTIONS Tiger Side Rotary Mowers are manufactured with quality material by skilled workers. The side mower positions may optionally be controlled with the tractors remote hydraulic connections or a combination of lift valve and remote hydraulics. If so, determine which position of the mower is to be controlled by each remote lever. The mower is equipped with safety warning decals, protective deflectors, shields, and other safety features to provide operator and passerby protection, however, no shielding is 100% accurate. ALL safety equipment and safety warning decals must be maintained on the unit in good operational condition at all times. It is the operator’s responsibility to be knowledgeable of all potential operating hazards and to take every reasonable precaution to ensure oneself, others, animals, and property are not injured or damaged by the mower, tractor or a thrown object. Do not operate the mower if bystanders, passersby, pets or livestock are within 300 feet of the unit. This section of the Operator’s Manual is designed to familiarize, instruct, and educate operators to the safe and proper use of the mower. Pictures contained in this section are intended to be used as a visual aid to assist in explaining the operation of a mower and are not specific. Some pictures may show shields removed to enhance visual clarity. NEVER operate the unit without all safety equipment in place and in good operational condition. The operator must be familiar with the unit and tractor operation and all safety practices before beginning operation. Proper operation, as detailed in this manual, will help ensure years of safe and satisfactory use of the mower. READ AND UNDERSTAND THE ENTIRE OPERATING INSTRUCTIONS AND SAFETY SECTION OF THIS MANUAL AND THE TRACTOR MANUAL BEFORE ATTEMPTING TO USE THE TRACTOR AND IMPLEMENT. If you do not understand any of the instructions, contact your nearest authorized dealer for a full explanation. Pay close attention to all safety signs and safety messages contained in this manual and those affixed to the implement and tractor. OPS-U- 0001 READ, UNDERSTAND, and FOLLOW the following Safety Messages. Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the Safety Messages. Always use good common sense to avoid hazards. (SG-2) Si no lee ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad. (SG-3) SIDE ROTARY © 2011 Alamo Group Inc. Operation Section 3-2 OPERATION 1. STANDARD EQUIPMENT AND SPECIFICATIONS SIDE ROTARY 60” and 72” Actual Cut Spindle Drive Direct Spline and Direct Flexible Coupler Cutter Assembly One-piece formed dish type with one-piece forged spindle assembly Cutter Head Arc 180° on Cable Lift and 159° on Combo Draft Beam Knives Two full swinging high suction heat treated knives standard Optional three, four or six knives available Main Frame *Solid mount design may include front, mid and rear braces (May vary depending on tractor model) Lift Control Tractor Hydraulic or Optional Cable control and valves * May vary depending on tractor model. The Mower is designed for certain mowing applications and is rated to cut up to a specific size vegetation (see Mower Standard Equipment and Specifications). DO NOT use this mower to cut vegetation above the Mower’s rated capacity or to cut any type of nonvegetative material. Only operate this Mower on a properly sized and equipped Tractor. Operating this Mower in an application for which it is not designed and/or operating the Mower with the wrong size Tractor can cause Mower component damage and equipment failure resulting in possible serious injury or death. (SGM-14) SIDE ROTARY © 2011 Alamo Group Inc. Operation Section 3-3 OPERATION Cutting Width OPERATION 2. OPERATOR REQUIREMENTS OPERATION Safe operation of the unit is the responsibility of a qualified operator. A qualified operator has read and understands the implement and tractor Operator’s Manuals and is experienced in implement and tractor operation and all associated safety practices. In addition to the safety messages contained in this manual, safety signs are affixed to the implement and tractor. If any part of the operation and safe use of this equipment is not completely understood, consult an authorized dealer for a complete explanation. If the operator cannot read the manuals for themselves or does not completely understand the operation of the equipment, it is the responsibility of the supervisor to read and explain the manuals, safety practices, and operating instructions to the operator. Safe operation of equipment requires that the operator wear approved Personal Protective Equipment (PPE) for the job conditions when attaching, operating, servicing, and repairing the equipment. PPE is designed to provide operator protection and includes the following safety wear: PERSONAL PROTECTIVE EQUIPMENT (PPE) • • • • • • • Always Wear Safety Glasses Hard Hat Steel Toe Safety Footwear Gloves Hearing Protection Close Fitting Clothing Respirator or Filter Mask (depends operating conditions) OPS-U- 0002 on NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement. Drugs and alcohol will affect an operator’s alertness and coordination and therefore affect the operator’s ability to operate the equipment safely. Before operating the Tractor or Implement, an operator on prescription or over-the-counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely. NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired. Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol. (SG-27) SIDE ROTARY © 2011 Alamo Group Inc. Operation Section 3-4 OPERATION 3. TRACTOR REQUIREMENTS In addition to tractor horsepower and size required to operate the boom unit, the tractor must also be properly equipped to provide operator protection, to alert approaching vehicle drivers of the tractor’s presence, and to ensure tractor stability when mowing with the boom fully extended. Tractor Requirements and Capabilities ASABE approved Roll-Over Protective Structure (ROPS) or ROPS cab and seat belt. Tractor Safety Devices .................... Slow Moving Vehicle (SMV) emblem, lighting Tractor Ballast ................................. 20% Minimum of total tractor weight on frot end of tractor. Power Take Off................................. 540 RPM 3.1 ROPS and Seat Belt The tractor must be equipped with a Roll-Over-Protective-Structure (ROPS) (tractor cab or roll-bar) and seat belt to protect the operator from falling off the tractor, especially during a roll over where the driver could be crushed and killed. Only operate the tractor with the ROPS in the raised position and seat belt fastened. Tractor models not equipped with a ROPS and seat belt should have these life saving features installed by an authorized dealer. OPS-U- 0003 Operate this Equipment only with a Tractor equipped with an approved rollover-protective system (ROPS). Always wear seat belts. Serious injury or even death could result from falling off the tractor--particularly during a turnover when the operator could be pinned under the ROPS. (SG-7) 3.2 Tractor Safety Devices If transporting or operating the tractor and implement near a public roadway, the tractor must be equipped with proper warning lighting and a Slow Moving Vehicle (SMV) emblem which are clearly visible from the rear of the unit. Lights and a SMV emblem must be equipped directly on implements if the visibility of the tractor warning signals are obscured. Maintain all manufacturer equipped safety shields and guards. Always replace shields and guards that were removed for access to connect, service, or repair the tractor or implement. OPS-U- 0004_A 3.3 Tractor Horsepower The horsepower required to operate the mower depends on many factors including vegetation to be cut, terrain condition, operator experience and condition of the mower and tractor. For most mowing conditions, the side rotary works best on a tractor with at least 90 HP. Operating the mower with a tractor that does not have adequate power may damage the tractor engine. SIDE ROTARY © 2011 Alamo Group Inc. Operation Section 3-5 OPERATION • • • • OPERATION 3.4 Front End Weight A minimum of 20% total tractor weight must be maintained on the tractor front end at all times. Front end weight is critical to maintain steering control and to prevent the tractor from rearing up while driving. If the front end is too light, add weight until a minimum of 20% total weight is reached on the front tires. Front weights and weight carriers can be purchased through an authorized tractor dealership. OPS-U- 0005 OPERATION 4. GETTING ON AND OFF THE TRACTOR Before getting onto the tractor, the operator must read and completely understand the implement and tractor operator manuals. If any part of either manual is not completely understood, consult an authorized dealer for a complete explanation. OPS-U- 0007 Do not mount or dismount the Tractor while the tractor is moving. Mount the Tractor only when the Tractor and all moving parts are completely stopped. (SG-12) 4.1 Boarding the Tractor Use both hands and equipped handrails and steps for support when boarding the tractor. Never use control levers for support when mounting the tractor. Seat yourself in the operator’s seat and secure the seat belt around you. Never allow passengers to ride on the tractor or attached equipment. Riders can easily fall off and be seriously injured or killed from falling off and being ran over. It is the operator’s responsibility to forbid all extra riders at all times. OPS-U- 0008 Never allow children to operate, ride on, or come close to the Tractor or Implement. Usually, 16-17 year-old children who are mature and responsible can operate the implement with adult supervision, if they have read and understand the Operator’s Manuals, been trained in proper operation of the tractor and Implement, and are physically large enough to reach and operate the controls easily. (SG-11) Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death. (SG-10) Do not mount or dismount the Tractor while the tractor is moving. Mount the Tractor only when the Tractor and all moving parts are completely stopped. (SG-12) SIDE ROTARY © 2011 Alamo Group Inc. Operation Section 3-6 OPERATION 4.2 Dismounting the Tractor Before dismounting, park the tractor and implement on a reasonably level surface, apply the parking brake, idle the engine down and lower the implement to the ground. Shut down the tractor engine according to the operator’s manual, remove the key, and wait for all motion to completely stop. Never leave the seat until the tractor, its engine and all moving parts have come to a complete stop. Use hand rails and steps when exiting the tractor. Be careful of your step and use extra caution when mud, ice, snow or other matter has accumulated on the steps or hand rails. Use all handrails and steps for support and never rush or jump off the tractor. OPS-U- 0009_A 5. STARTING THE TRACTOR The operator must have a complete understanding of the placement, function, and operational use of all tractor controls before starting the tractor. Review the tractor operator’s manual and consult an authorized dealer for tractor operation instructions if needed. Essential Tractor Controls: • Locate the light control switch. • Locate the engine shut off control. • Locate the brake pedals and the clutch. • Locate the PTO control. • Locate the 3-point hitch control lever. • Locate the hydraulic remote control levers. Before starting the tractor ensure the following: • Conduct all pre-start operation inspection and service according to the tractor operator’s manual. • Make sure all guards, shields, and other safety devices are securely in place. • The parking brake is on. • The PTO control lever is disengaged. • The 3-point hitch control lever is in the lowered position. • The hydraulic remote control levers are in the neutral position. • The tractor transmission levers are in park or neutral. Refer to the tractor owner’s manual for tractor starting procedures. Only start the tractor while seated and belted in the tractor operator’s seat. Never bypass the ignition switch by short circuiting the starter solenoid. After the tractor engine is running, avoid accidental contact with the tractor transmission to prevent sudden and unexpected tractor movement. OPS-U-0028 SIDE ROTARY © 2011 Alamo Group Inc. Operation Section 3-7 OPERATION BEFORE leaving the tractor seat, always set the parking brake and/or set the tractor transmission in parking gear, disengage the PTO, stop the engine, remove the key, and wait for all moving parts to stop. Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling. Never dismount a Tractor that is moving or while the engine is running. Operate the Tractor controls from the tractor seat only. (SG-9) OPERATION Never run the Tractor engine in a closed building or without adequate ventilation. The exhaust fumes can be hazardous to your health. (SG-23) OPERATION Start tractor only when properly seated in the Tractor seat. Starting a tractor in gear can result in injury or death. Read the Tractor operators manual for proper starting instructions. (SG-13) 6. CONNECTING THE MOWER TO THE TRACTOR Use extreme caution when connecting the mower to the tractor. The mower should be securely resting at ground level or setting on blocks. Keep hands and feet from under the mower deck and clear of pinch points between the tractor hitch arms and mower pins. OPS-R-0001 6.1 Connecting Mower Hydraulics Attach the 1" Hoses from the Brake Valve to the hydraulic motor on the Rotary Head. (Refer to Figure Ops-1252). Secure the hose sleeves on each hose with zip ties on both ends. OPS-R-0104 Avoid contact with hot surfaces including hydraulic oil tanks, pumps, motors, valves and hose connections. Relieve hydraulic pressure before performing maintenance or repairs. Use gloves and eye protection when servicing hot components. Contact with a hot surface or fluid can cause serious injury from burns or scalding. (SG-34) SIDE ROTARY © 2011 Alamo Group Inc. Operation Section 3-8 OPERATION 7. PRE-OPERATION INSPECTION AND SERVICE Before each use, a pre-operation inspection and service of the implement and tractor must be performed. This includes routine maintenance and scheduled lubrication, inspecting that all safety devices are equipped and functional, and performing needed repairs. DO NOT operate the unit if the pre-operation inspection reveals any condition affecting safe operation. Perform repairs and replacement of damaged and missing parts as soon as noticed. By performing a thorough pre-operation inspection and service, valuable down time and repair cost can be avoided. OPS-U-0029 Periodically inspect all moving parts for wear and replace when necessary with authorized service parts. Look for loose fasteners, worn or broken parts, and leaky or loose fittings. Make sure all pins have attaching hardware. Serious injury may occur from not maintaining this machine in good working order. (SG-21_A) All Safety Shields, Guards and Safety devices including (but not limited to) - the Deflectors, Chain Guards, Steel Guards, Gearbox Shields, PTO integral shields, and Retractable Door Shields should be used and maintained in good working condition. All safety devices should be inspected carefully at least daily for missing or broken components. Missing, broken, or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects, entanglement, or blade contact. (SGM-3) SIDE ROTARY © 2011 Alamo Group Inc. Operation Section 3-9 OPERATION Do not operate this Equipment with hydraulic oil or fuel leaking. Oil and fuel are explosive and their presence could present a hazard. Do not check for leaks with your hand! High-pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene. To check for a hose leak, SHUT the unit ENGINE OFF and remove all hydraulic pressure. Wear oil impenetrable gloves, safety glasses and use Cardboard to check for evidence of oil leaks. If you suspect a leak, REMOVE the HOSE and have it tested at a Dealer. If oil does penetrate the skin, have the injury treated immediately by a physician knowledgeable and skilled in this procedure. (SG-15) OPERATION 7.1 Tractor Pre-Operation Inspection/Service OPERATION Refer to the tractor operator’s manual to ensure a complete pre-operation inspection and scheduled service is performed according to the manufacturers recommendations. The following are some of the items that require daily service and inspection: • • • • • • • • • • • • • • • • • • Tire condition/air pressure Wheel lug bolts Steering linkage PTO shield SMV sign is clean and visible Tractor’s lights are clean and functional Tractor Seat belt is in good condition Tractor ROPS is in good condition ROPS is in the raised position No tractor oil leaks Radiator free of debris Engine oil level and condition Engine coolant level and condition Power brake fluid level Power steering fluid level Fuel condition and level Sufficient lubrication at all lube points Air filter condition OPS-U-0030 • Inspect mower blades and hardware for looseness and excessive wear. Make sure the mower is securely blocked up before crawling beneath or that the mechanical travel lock is engaged. Replace damaged, worn, and missing knives as complete sets to maintain mower balance. Remove any grass or other debris which may be wrapped around the spindle. Inspect the condition of deck skid shoes chains, flaps and hardware. OPS-R- 205 • • SIDE ROTARY © 2011 Alamo Group Inc. Operation Section 3-10 OPERATION Periodically inspect all moving parts for wear and replace when necessary with authorized service parts. Look for loose fasteners, worn or broken parts, and leaky or loose fittings. Make sure all pins have attaching hardware. Serious injury may occur from not maintaining this machine in good working order. (SG-21_A) • Ensure all safety signs are in place and legible. Replace missing, damaged, and illegible decals. OPS-U- 0011_A NOTE: The mower Operator’s Manual and affixed Decals contain important instructions on the safe and proper use of the mower. Maintain these important safety features on the mower in good condition to ensure the information is available to the operator at all times. FRAME ASSEMBLY • • • • • Inspect condition of mounting frame weldment. Inspect condition of frame Assembly. Ensure all bolts and screws are in position and are properly torqued. Ensure all pins are in place and fastened with screws. Ensure frame is properly mounted to tractor and hardware is propely installed and tightened. OPS-R-0099 SIDE ROTARY © 2011 Alamo Group Inc. Operation Section 3-11 OPERATION The operator’s manual and safety signs affixed on the unit contain important instructions on the safe and proper use of the equipment. Maintain these important safety features on the implement in good condition to ensure the information is available to the operator at all times. OPERATION HYDRAULIC LINE INSPECTION • OPERATION • • • Check for hydraulic leaks along hoses, cylinders and fittings. IMPORTANT: DO NOT use your hands to check for oil leaks. Use a piece of heavy paper or cardboard to check for hydraulic oil leaks. Inspect the condition of the valve weldment. Ensure fitting is properly connected Inspect condition of bushings. OPS-R-0100_A Do not operate this Equipment with hydraulic oil or fuel leaking. Oil and fuel are explosive and their presence could present a hazard. Do not check for leaks with your hand! High-pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene. To check for a hose leak, SHUT the unit ENGINE OFF and remove all hydraulic pressure. Wear oil impenetrable gloves, safety glasses and use Cardboard to check for evidence of oil leaks. If you suspect a leak, REMOVE the HOSE and have it tested at a Dealer. If oil does penetrate the skin, have the injury treated immediately by a physician knowledgeable and skilled in this procedure. (SG-15) SIDE ROTARY © 2011 Alamo Group Inc. Operation Section 3-12 OPERATION HYDRAULIC PUMP/OIL RESERVOIR • • • Check the fluid level in the Hydraulic Tank on the Tractor, and add oil if required. As the air has been forced out of the Cylinders and Hoses, it goes into the Hydraulic Tank and reduces the volume of oil. Maintain the oil level within the sight gauge located on the side of the reservoir. Never fill the tank above the sight gauge to allow for the expansion of the oil. The tank maintains pressure after the mower has been run. Stand off to one side when removing the breather cap element to prevent possible injury. OPS-R-215 Attention: Oil Filler Cap is also the Pressure Relief Cap. Remove cap slowly to relieve pressure before removing cap completely. Stay clear to prevent being scalded with hot oil that may spray out of the tank that is still pressurized and may cause serious injury to eyes, face, and exposed skin. (Ops-0001-MISC) Avoid contact with hot surfaces including hydraulic oil tanks, pumps, motors, valves and hose connections. Relieve hydraulic pressure before performing maintenance or repairs. Use gloves and eye protection when servicing hot components. Contact with a hot surface or fluid can cause serious injury from burns or scalding. (SG-34) SIDE ROTARY © 2011 Alamo Group Inc. Operation Section 3-13 OPERATION • • Check oil reservoir level and oil condition. (Add specific type oil if low) Change hydraulic oil filter and hydraulic oil according to maintenance schedule. Ensure there are no oil leaks and fitting are properly connected Inspect overall condition of hydraulic pump. Inspect pump drive shaft. OPERATION ROTARY HEAD INSPECTION • • OPERATION • • • Inspect blades and blade bolts for looseness and excessive wear. Rotate to 90° to make for checking easier. Replace damaged, worn, and missing blades as complete sets to maintain rotary balance. Ensure blade carrier nuts are torqued to proper specifications. Ensure rubber deflectors are in position and not damaged. Replace worn, broken, and missing sections immediately. Ensure hydraulic lines are properly connected to the hydraulic motor. Check for hydraulic leaks along hoses and fittings. DO NOT use your hands to check for oil leaks. Use a piece of heavy paper or cardboard to check for hydraulic oil leaks. Inspect the condition of deck skid shoes and hardware. OPS-R-216 Do not put hands or feet under mower decks. Blade Contact can result in serious injury or even death. Stay away until all motion has stopped and the decks are securely blocked up. (SGM-09) Do not put hands or feet under mower decks. Blade Contact can result in serious injury or even death. Stay away until all motion has stopped and the decks are securely blocked up. (SFL-2) SIDE ROTARY © 2011 Alamo Group Inc. Operation Section 3-14 OPERATION 7.2 Cutting Component Inspection Inspect blade pan and blade assembly for the following: OPS-U-0031 OPERATION Inspect the Blades daily for abnormal wear. REPLACE BOTH BLADES on that carrier IMMEDIATELY if either blade has: • • • • • Become bent or deformed from it’s original shape or Any cracks are visible, or Deep gouges in the blade’s surface are present, or Gouges or chipped areas in the cutting edge are larger than 1/2”(12.7mm), or The material on the leading edge has been worn away by more than 1/2(12.7mm)” Failure to replace abnormally worn blades may lead to catastrophic failure of the blades and ejection of the broken part with tremendous force which may cause serious bodily injury or death. OPS-U-0032 SIDE ROTARY © 2011 Alamo Group Inc. Operation Section 3-15 OPERATION 7.3 Blade Bolt Inspection OPERATION Inspect Blade Bolt Head daily for wear as followed: Inspect the Blade Bolt Heads daily for abnormal wear. REPLACE BOTH BLADE BOLTS on the Blades IMMEDIATELY if either blade bolts has: • Visible cracks or • If the recessed area on blade bolt is worn off or • If Blade Bolt has gouges or chipped areas. Failure to replace abnormally worn blade bolts may lead to catastrophic failure of the blades and ejection of the broken part which may cause serious bodily injury or death. Always replace Blade Bolts with new bolts whenever replacing the Blades. OPS-U-0037 SIDE ROTARY © 2011 Alamo Group Inc. Operation Section 3-16 OPERATION Tractor PRE-OPERATION Inspection Mower ID#________________ Make ____________________ Date: Shift ________________ ____________________ Condition at Start of Shift Item Specific Comments if not O.K. The flashing lights function properly The SMV Sign is clean and visible The tires are in good condition with proper pressure The wheel lug bolts are tight The tractor brakes are in good condition The steering linkage is in good condition There are no visible oil leaks The hydraulic controls function properly The ROPS or ROBS Cab is in good condition The seatbelt is in place and in good condition The 3-point hitch is in good condition The drawbar pins are securely in place The PTO master shield is in place The engine oil level is full The brake fluid level is full The power steering fluid level is full The fuel level is adequate The engine coolant fluid level is full The radiator is free of debris The air filter is in good condition Operator’s Signature: DO NOT OPERATE an UNSAFE TRACTOR or MOWER This Inspection Form may be freely duplicated for extra copies. SIDE ROTARY © 2011 Alamo Group Inc. Operation Section 3-17 OPERATION Before conducting the inspection, make sure the tractor engine is off, all rotation has stopped and the tractor is in park with the parking brake engaged. Make sure the mower is resting on the ground or securely blocked up and all hydraulic pressure has been relieved. OPERATION OPERATION Side Rotary Mower PRE-OPERATION Inspection Mower ID#________________ Make ____________________ Date: Shift ________________ ____________________ Before conducting the inspection, make sure the tractor engine is off, all rotation has stopped and the tractor is in park with the parking brake engaged. Make sure the mower is resting on the ground or securely blocked up and all hydraulic pressure has been relieved. Table 1: Condition at Start of Shift Item Specific Comments if not O.K. The Operator’s Manual is in the tractor All safety decals are in place and legible The hydraulic cylinders pins are tight There are no leaking or damaged hoses The mower deck is clear of cut grass and debris Chain guards/deflectors are in place & in good Blade carrier retaining nut is tight Blades are not chipped, cracked or bent Blade bolts are tight Wheel lug nuts are tight Transport locks are in good condition Operator’s Signature: DO NOT OPERATE an UNSAFE TRACTOR or MOWER SIDE ROTARY © 2011 Alamo Group Inc. Operation Section 3-18 OPERATION DRIVING THE TRACTOR AND IMPLEMENT Safe tractor transport requires the operator possess a thorough knowledge of the model being operated and precautions to take while driving with an attached implement. Ensure the tractor has the capacity to handle the weight of the implement and the tractor operating controls are set for safe transport. To ensure safety while driving the tractor with an attached implement, review the following. OPS-U- 0012 Never run the Tractor engine in a closed building or without adequate ventilation. The exhaust fumes can be hazardous to your health. (SG-23) Before transporting the Tractor and Implement, determine the proper transport speeds for you and the equipment. Make sure you abide by the following rules: Test the tractor at a slow speed and increase the speed slowly. Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement. As you increase the speed of the Tractor the stopping distance increases. Determine the maximum transport speed not to exceed 20 mph (30 kph) for transporting this equipment. Test the equipment at a slow speed in turns. Increase the speed through the turn only after you determine that the equipment can be operated at a higher speed. Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over. Determine the maximum turning speed for you and this equipment before operating on roads or uneven ground. Only transport the Tractor and Implement at the speeds which allow you to properly control the equipment. Be aware of the operating conditions. Do not operate the Tractor with weak or faulty brakes or worn tires. When operating down a hill or on wet or rain slick roads, the braking distance increases: use extreme care and reduce your speed. When operating in traffic always use the Tractor’s flashing warning lights and reduce your speed. Be aware of traffic around you and watch out for the other guy. (SG-19) SIDE ROTARY © 2011 Alamo Group Inc. Operation Section 3-19 OPERATION Transport only at speeds where you can maintain control of the equipment. Serious accidents and injuries can result from operating this equipment at high speeds. Understand the Tractor and Implement and how it handles before transporting on streets and highways. Make sure the Tractor steering and brakes are in good condition and operate properly. OPERATION 7.4 Starting the Tractor OPERATION The procedure to start the tractor is model specific. Refer to the tractor operator’s manual for starting procedures for your particular tractor. Consult an authorized dealer if the starting procedure is unclear. Ensure the 3-point control lever is in the lowered position and the PTO is disengaged before starting the tractor. OPS-U-0033 7.5 Brake and Differential Lock Setting Make sure the tractor brakes are in good operating condition. Tractor brakes can be set to operate independently allowing single rear wheel braking action or locked together to provide simultaneous rear wheel braking. FOR MOST DRIVING AND OPERATING CONDITIONS, THE BRAKE PEDALS SHOULD BE LOCKED TOGETHER TO PROVIDE THE MOST EFFECTIVE BRAKING ACTION. Always disengage the tractor differential lock when turning. When engaged the differential lock will prevent or limit the tractor from turning. During normal cutting conditions, locking the differential provides no benefit and should not be used. OPS-U- 0013 SIDE ROTARY © 2011 Alamo Group Inc. Operation Section 3-20 OPERATION 7.6 Driving the Tractor and Implement Start off driving at a slow speed and gradually increase your speed while maintaining complete control of the tractor and unit. Moving slowly at first will also prevent the tractor from rearing up and loss of steering control. The tractor should never be operated at speeds that cannot be safely handled or which will prevent the operator from stopping quickly during an emergency. If the power steering or engine ceases operating, stop the tractor immediately as the tractor will be difficult to control. To avoid overturns, drive the tractor with care and at safe speeds, especially when operating over rough ground, crossing ditches or slopes, and turning corners. Tractor wheel tread spacing should be increased when working on inclines or rough ground to reduce the possibility of tipping. Use extreme caution when operating on steep slopes. Keep the tractor in a low gear when going downhill. DO NOT coast or free-wheel downhill. OPS-U- 0014 7.7 When confronted with an incline or ditch, do not approach from an angle which is perpendicular or straight on as damage may occur. When crossing such terrain, the implement should be fully lowered for a lower center of gravity and added stability. OPS-R-206 SIDE ROTARY © 2011 Alamo Group Inc. Operation Section 3-21 OPERATION Perform turns with the tractor and units at slow speeds to determine how the tractor with an attached blade or rake handles a turn. Determine the safe speed to maintain proper control of the tractor when making turns. When turning with a towed implement, the overall working length of the unit is increased. Allow additional clearance for the units when turning. OPERATION OPERATION Inclines and ditches should be approached along a line which is at an angle as shown. This type of path will reduce the possibility of resulting damage. If the gradient is so steep that such an approach increases the possibility of a tractor roll-over, select an alternate crossing path. When operating the tractor and mower across slopes and inclines, through ditches, and other uneven terrain conditions, it is important to maintain sufficient deck to ground clearance. Blade contact with the ground may cause soil, rocks and other debris to be thrown out from under the mower resulting in possible injury and/or property damage. Ground contact also produces a severe shock load on the mower drive and to the mower blades resulting in possible damage and premature wear. OPS-R-207 8. OPERATING THE TRACTOR AND IMPLEMENT THE OPERATOR MUST COMPLETELY UNDERSTAND HOW TO OPERATE THE TRACTOR AND IMPLEMENT AND ALL CONTROLS BEFORE ATTEMPTING TO OPERATE. The operator must read and understand the Safety and Operation Sections of the implement and tractor operator’s manuals. These manuals must be read and explained to any operator who cannot read. Never allow someone to operate the implement and tractor without complete operating instructions. Before starting any operation, the operator must become familiar with the area to be worked in and any obstacles and hazards contained within to ensure safety to the operator, bystanders, and equipment. Special attention should be paid to foreign debris, rough terrain, steep slopes, and passersby and animals in the area. OPS-U- 0015 Extreme care should be taken when operating near loose objects such as gravel, rocks, wire, and other debris. Inspect the area before mowing. Foreign objects should be removed from the site to prevent machine damage and/or bodily injury or even death. Any objects that cannot be removed must be clearly marked and carefully avoided by the operator. Stop mowing immediately if blades strike a foreign object. Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing. (SGM-05) SIDE ROTARY © 2011 Alamo Group Inc. Operation Section 3-22 OPERATION Many varied objects, such as wire, cable, rope, or chains, can become entangled in the operating parts of the mower head. These items could then swing outside the housing at greater velocities than the blades. Such a situation is extremely hazardous and could result in serious injury or even death. Inspect the cutting area for such objects before mowing. Remove any like object from the site. Never allow the cutting blades to contact such items. (SGM-06) 8.1 Foreign Debris Hazards If you hit a solid object or foreign debris, stop the mower and tractor at once. Immediately idle the engine speed. Wait for all mower rotating motion to stop, then raise the mower and move the tractor and implement off the object. Inspect the area and remove, or mark the location of the debris. Inspect the condition of the mower and make any needed repairs immediately. Make sure the blades are not damaged and the carrier is balanced before resuming operation. OPERATION Before mowing, inspect the area to make sure there are no foreign objects that the mower blades could hit or become entangled with. Remove all foreign objects and debris. If objects are too big to remove, mark them clearly and be sure to prevent the mower blades from contacting them. Remove Foreign Material Always wear your seat belt securely fastened and only operate the tractor and mower with the ROPS in the raised position. If the tractor or mower hits a tree stump, rock, or bump, a sudden movement could throw you off of the seat and under the tractor and/or mower. The seat belt is your best protection from falling off the tractor and the ROPS provides protection from being crushed during a tractor roll-over. OPS-R-208 Raise Mower over solid objects 8.2 Bystanders/Passersby Precautions If a bystander comes within 300 feet of the tractor while the mower is being operated, stop the tractor at once, stop the mower and idle the tractor engine. Do not engage the mower again until all bystanders are well past the 300 foot distance. OPS-R-209 SIDE ROTARY © 2011 Alamo Group Inc. Operation Section 3-23 OPERATION Rotary Mowers are capable under adverse conditions of throwing objects for great distances (300 feet or more) and causing serious injury or death. Follow safety messages carefully. STOP MOWING IF PASSERSBY ARE WITHIN 300 Feet UNLESS: -Front and Rear Deflectors, Chain Guards, or Bands are installed and in good, workable condition; OPERATION -Mower sections or Wings are running close to and parallel to the ground without exposed Blades; -Passersby are outside the existing thrown-object zone; -All areas have been thoroughly inspected and all foreign material such as rocks, cans, glass, and general debris has been removed. NOTE: Where there are grass and weeds high enough to hide debris that could be struck by the blades, the area should be: inspected and large debris removed, mowed at an intermediate height, inspected, closely with any remaining debris being removed, and mowed again at desired final height. (This will also reduce power required to mow, reduce wear and tear on the Mower drivetrain, spread cut material better, reduce streaking, and make the final cut more uniform). (SRM-01) Do not let the Blades turn when the Mower Deck is raised for any reason, including clearance or for turning. Raising the Mower deck exposes the Cutting Blades which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from the Blades. (SRM-07) BEFORE leaving the tractor seat, always set the parking brake and/or set the tractor transmission in parking gear, disengage the PTO, stop the engine, remove the key, and wait for all moving parts to stop. Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling. Never dismount a Tractor that is moving or while the engine is running. Operate the Tractor controls from the tractor seat only. (SG-9) SIDE ROTARY © 2011 Alamo Group Inc. Operation Section 3-24 OPERATION 8.3 Ground Speed Ground speed for mowing will depend upon the height, type, and density of vegetation to be cut. Recommended speed for efficient mower performance is between 2 and 5 mph(3-8 kph). Operate the mower at the proper speed to maintain blade speed for a clean cut. Refer to the tractor operator’s manual or the tractor instrument panel for the engine speed and gear to provide the desired ground speed. Make sure that the mower is operating at its full rated speed before entering the vegetation to be cut. If it becomes necessary to temporarily regulate engine speed, increase or decrease the throttle gradually. Mow at the speed that you can safely operate and control the tractor and mower. The correct mowing speed depends on terrain condition and grass type, density, and height of cut. Normal ground speed range is from 2 to 5 mph(3-8 kph). Use slow mowing speeds when operating on or near steep slopes, ditches, drop-offs, overhead obstructions, power lines, or when debris and foreign objects are to be avoided. (SGM-07) Operate the Tractor and/or Implement controls only while properly seated in the Tractor seat with the seat belt securely fastened around you. Inadvertent movement of the Tractor or Implement may cause serious injury or death. (SG-29) 9. Operating the Control Valves - Side Mount POSITION CONTROL VALVE - The Valve is located to the right of the operator at a convenient height on a non-cab unit. The Valve is located behind the rear window in a cab tractor. The Valve operation plate is located on the fender for non-cab units and on the switchbox for cab units. MOWER VALVE OPERATION SIDE ROTARY © 2011 Alamo Group Inc. Operation Section 3-25 OPERATION Ground speed is achieved by transmission gear selection and not by the engine operating speed. The operator may be required to experiment with several gear range combinations to determine the best gear and range which provides the most ideal performance from the mower and most efficient tractor operation. As the severity of cutting conditions increase, the ground speed should be decreased by selecting a lower gear to maintain the proper speed. OPS-R-210 OPERATION MOWER LIFT The handle nearest the center of the tractor, actuates the Lift Cylinder (Inboard). Pulling the valve handle back, towards the operator, causes the Lift Cylinder to raise the Extension Arm. If the handle is released, the valve will automatically return to center and the Extension Arm will be locked in place. OPERATION Pushing the valve handle forward, away from the operator, causes the Lift Cylinder to lower the Extension Arm. Pulling the handle all the way back until it locks places the mower lift function in float, allowing the unit to rise and fall with the terrain. MOWER TILT The handle furthest to the center of the tractor, actuates the Tilt Cylinder (Outboard). Pulling the valve handle back, toward the operator, causes the Tilt Cylinder to raise the Mower Head. If the handle is released, the valve will automatically return to center and the head will be locked in place. Pushing the valve handle forward, away from the operator, causes the Tilt Cylinder to lower the Mower Head. HEAD PITCH Incorrect head pitch and/or alignment can cause poor cutting performance in side rotary mowers. Head Pitch is defined as the relationship of the front of the mower to the rear of the mower, as viewed from the side. The desired head pitch for the Side Rotary mowers is for the blade at the front of the mower to be between 3/4" and 1" lower than the blade at the rear. SIDE ROTARY © 2011 Alamo Group Inc. Operation Section 3-26 OPERATION OPERATION MEASUREMENT OF HEAD PITCH 1. CUT MOWER OFF AND ALLOW BLADES TO STOP ROTATING 2. Move machine to a flat, level area such as a concrete slab 3. Lower mower head to within several inches of the ground but do not rest head on ground. 4. Stop engine. 5. Position blades toward front and rear. Measure the distance from the bottom of the blade tips to the ground, with the blades hanging (at rest). Use two people to measure. Normal drift of the cylinders will cause inaccurate measurements if the front and rear not measured at the same time. DO NOT ALLOW ANOTHER PERSON TO OPERATE THE CONTROLS WHILE MEASUREMENTS ARE BEING TAKEN. 6. Bent blades, bars, pans, or loose bolts will make measurements useless. ALIGNMENT Head alignment is defined as the relationship of the centerline of the mower to the centerline of the tractor. The desired alignment is that the centerlines of the tractor and mower are parallel to each other. Misalignment contributes to “streaking” due to the skid shoe laying a wide strip of grass flat. This flattened grass is sometimes not picked up by the mower on subsequent passes. Misalignment also contributes to excessive power consumption because the side skirts tend to “doze” material against the side of the mower, adding drag to the tractor. Alignment problems can easily be seen by standing in the front or rear of the machine. Align the front and rear of the machine. Align the front and rear edges of the rear tire and compare to the side skirt of the mower (mower head resting on the ground). SIDE ROTARY © 2011 Alamo Group Inc. Operation Section 3-27 OPERATION 9.1 Basic Troubleshooting Guide for First Start-up. a. Electrical solenoid valve does not work - check wiring, possible faulty switch, possible faulty solenoid. b. Pump is making noise - check for obstruction in suction hose and tank suction assembly, check alignment of pump driveshaft. c. Cylinders will not raise - hoses from cylinder incorrectly connected to valve bank, pump not suppling oil. OPERATION d. Cylinder raises slowly - hoses from cylinder incorrectly connected to valve bank, work port reliefs on valve bank set too low - replace as required. e. Filter reads in red - viscosity of oil too high - wait until oil heats up before checking filter gauge. If gauge reads in red even after unit is hot, then filter must be replaced. Never operate the Tractor or Implement until you have read and completely understand this Manual, the Tractor Operator’s Manual, and each of the Safety Messages found in the Manual or on the Tractor and Implement. Learn how to stop the tractor engine suddenly in an emergency. Never allow inexperienced or untrained personnel to operate the Tractor or Implement without supervision. Make sure the operator has fully read and understood the manuals prior to operation. (SG-4) Always maintain the safety signs in good readable condition. If the safety signs are missing, damaged, or unreadable, obtain and install replacement safety signs immediately. (SG-5) BEFORE leaving the tractor seat, always set the parking brake and/or set the tractor transmission in parking gear, disengage the PTO, stop the engine, remove the key, and wait for all moving parts to stop. Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling. Never dismount a Tractor that is moving or while the engine is running. Operate the Tractor controls from the tractor seat only. (SG-9) SIDE ROTARY © 2011 Alamo Group Inc. Operation Section 3-28 OPERATION 9.2 Control Location and Functions The side mower height is controlled with a two or three spool valve and is coordinated as shown below. The optional three spool valve allows for the operation of a rear rotary mower or side ditcher. If the unit is equipped with a three spool valve, do not operate the third spool handle unless a rear rotary or ditcher is mounted. OPERATION The rear mower height is controlled with the 3-point hitch control lever. Follow the instructions for this control in the tractor operator’s manual. The tilt of the rear mower is controlled with the third spool of the lift valve, and is coordinated as shown in Figure Ops-1246. The side and rear mower positions may optionally be controlled with the tractor’s remote hydraulic connections or a combination of lift valve and remote hydraulics. If so, determine which position of the side or rear mower is to be controlled by each remote lever. The side mower ON/OFF switch is located in a switch box mounted to the valve stand or cable controls for noncab and cab units respectively. If operating a rear mower, the ON/OFF switch is located in the switch box with a side mower switch. This machine may be equipped with an auxiliary oil temperature gauge, an amp gauge or oil pressure gauge. If oil temperature reaches 200° F, stop mowers and see Troubleshooting Section for possible causes. Keep and eye on all gauges for indication of problems. SIDE ROTARY © 2011 Alamo Group Inc. Operation Section 3-29 OPERATION 9.3 Operating the Mower Only operate the mower from the tractor operator’s seat with the seatbelt securely fastened. The tractor must be equipped with a ROPS in the raised position or a ROPS cab. OPERATION The mower is designed to cut vegetation up to 2” in diameter. Sharp blades will produce a cleaner cut and require less power. Travel at a speed that allows the mower sufficient time to cut through the vegetation to prevent overloading the mower and tractor. Choose a driving pattern that provides the maximum pass length and minimizes turning. Under certain conditions, tractor tires may roll some grasses down preventing them from being cut at the same height as the surrounding area. When this occurs, reduce the tractor ground speed while maintaining the operating speed of the mower. A slower ground speed will permit grasses to at least partially rebound and be cut. Taking a partial cut and/or reversing the direction of travel may also help produce a cleaner cut. Avoid mowing in the reverse direction when possible. In situations where the mower must be backed to access areas to be cut, make sure there are no persons or other foreign debris behind the mower before mowing in reverse. When mowing in reverse, operate the tractor and mower at a reduced ground speed to ensure tractor and mower control is maintained. OPS-R-211 Do not mow with two machines in the same area except with Cab tractors with the windows closed. (SGM-11) Mow only in conditions where you have clear visibility in daylight or with adequate artificial lighting. Never mow in darkness or foggy conditions where you cannot clearly see at least 300 feet (90 m) in front and to the sides of the tractor and mower. Make sure that you can clearly see and identify passersby, steep slopes, ditches, drop-offs, overhead obstructions, power lines, debris and foreign objects. If you are unable to clearly see these type of items discontinue mowing. (SGM-01) Follow these guidelines to reduce the risk of equipment and grass fires while operating, servicing, and repairing the Mower and Tractor: -Equip the Tractor with a fire extinguisher in an accesible location. -Do Not operate the Mower on a Tractor with an underframe exhaust. -Do Not smoke or have an open flame near the Mower and Tractor. -Do Not drive into burning debris or freshly burnt areas. -Ensure slip clutches are properly adjusted to prevent excessive slippage and plate heating. -Never allow clippings or debris to collect near drivelines, slip clutches, and gearboxes. Periodically shut down the Tractor and Mower and clean clippings and collected debris from the mower deck. (SGM-12) SIDE ROTARY © 2011 Alamo Group Inc. Operation Section 3-30 OPERATION When rotating parts are in motion, serious injury may occur if caution is not used or danger is not recognized. Never allow bystanders within 300 feet of the machine when in operation. Extreme care should be taken when operating near loose objects - such as gravel, rocks and debris. These conditions should be avoided. The rotating parts in this machine have been designed and tested for rugged use. However, they could fail upon impact with heavy solid objects-such as steel guard rails, concrete abutments, etc., causing them to be thrown at a very high velocity. Never allow cutter head to contact such objects. Inspecting the cutting area for such objects prior to mowing can help eliminate these potential hazards. The rotary mower deck should always be carried rather than dragged on the skid shoes when mowing on the ground. Dragging the rotary mower heads causes an extreme side load on the tractor resulting in premature tire wear. It also causes excessive horsepower consumption and drastically decreases blade life. Dragging the rear mower can also cause damage to the road. Once the necessity skill is attained at controlling the height and position of the side rotary mower, it will be easy to carry the mower head(s) and do a proficient job of cutting. When cutting tall shrubs or small trees (maximum recommended size of material to be cut is 2” diameter), begin each pass at the top of the material and work down with each consecutive pass. Use a low speed to allow the cutting blades time to mulch as well as cut the foliage. When the initial pass has been made, disengage the mower and return the mower to the travel position. Return to the starting point and make next pass. When using the rotary cutting head for trimming trees and shrubs, let the mower saw into them. Do not lower the mower head down directly onto a tree or stump. The mower blades are designed to cut with the end, and misuse can cause damage to the blade and a hazardous situation for the operator. To ensure a clean cut, engine speed should be maintained at approximately 1800-2200 RPM. If the tractor slows less than 1800 RPM, shift to the next lower gear. DO NOT ride the clutch, this will cause premature clutch failure. The engine should not be operated at any time at more than 2400 RPM on the tractor tachometer. DO NOT use excessive force when positioning cutting head into heavy branches or small stumps (2” diameter). Damage to the unit may result. It is best to let the cutter head “eat away” slowly at heavy cutting jobs. The mower will operate more efficiently in tougher conditions and with less power if the knives are kept sharp. If the mower begins to vibrate, stop the tractor, check for wire wrapped in the spindle or damaged knives. When replacing knives, replace all knives with new knives to ensure proper balance so the mower will not vibrate. Severe vibration will result, if knives with unequal wear are used. Follow the instructions in the Maintenance Section closely when replacing knife blades. If bystanders approach within 300 feet while mower is in operation, turn mower switch “OFF” immediately! After shutdown, never leave the tractor or allow bystanders to approach within 300 feet of the unit until all motion stops completely. SIDE ROTARY © 2011 Alamo Group Inc. Operation Section 3-31 OPERATION Once on location, lower the mower deck slightly above the material to be cut, so the mower does not have to start under a load. Bring the RPM of the tractor up to 1200 and engage the side mower. If a rear mower is being used, allow the RPM to return to 1200 before engaging the rear mower. OPERATION When encountering a very severe condition which causes the tractor to stall, disengage mower, start tractor, raise the mower from the cut. Shut tractor off and inspect the mower, blades and disk for damage before engaging mower again. OPERATION If the blades jam or stop, disengage the clutch and raise the head slightly or back the tractor up. Normally, this will clear the cutter head. If not, shut off the mower(s), raise the cutter heads, turn off the tractor and set the parking brake. After all motion stops completely, leave the tractor and clear the cutting heads manually. After the first day of operation, all bolts should be checked and tightened securely. This should be done periodically to ensure the bolts do not become loose and cause damage to the tractor or mower, or injury to the o p e r a t o r. When you get to the end of a pass, slightly raise the mower (2-4”) before turning. Never raise the mower entirely while the blades are turning. If the mower must be raised higher than 12” from ground level, disengage the mower and wait for all mower rotation to come to a complete stop before proceeding to raise the mower. NEVER raise the mower while the blades are turning. OPS-R-212 Do not let the Blades turn when the Mower Deck is raised for any reason, including clearance or for turning. Raising the Mower deck exposes the Cutting Blades which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from the Blades. (SRM-07) Do not mow or drive the tractor into material that is burning or areas that recently burnt and may contain hot spots. Burning material, sparks and coals could be thrown from the mower to areas of vegetation that might ignite. Tire damage can occur when driving over hot material. Oil and grease on the tractor and mower could ignite resulting in equipment destruction. Carry a fire extinguisher on the tractor at all times to extinguish possible fires encountered. SIDE ROTARY © 2011 Alamo Group Inc. Operation Section 3-32 OPERATION All Safety Shields, Guards and Safety devices including (but not limited to) - the Deflectors, Chain Guards, Steel Guards, Gearbox Shields, PTO integral shields, and Retractable Door Shields should be used and maintained in good working condition. All safety devices should be inspected carefully at least daily for missing or broken components. Missing, broken, or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects, entanglement, or blade contact. (SGM-3) (SGM-06) The rotating parts of this machine have been designed and tested for rugged use. However, the blades could fail upon impact with heavy, solid objects such as metal guard rails and concrete structures. Such impact could cause the broken objects to be thrown outward at very high velocities. To reduce the possibility of property damage, serious injury, or even death, never allow the cutting blades to contact such obstacles. (SGM-4) SIDE ROTARY © 2011 Alamo Group Inc. Operation Section 3-33 OPERATION Many varied objects, such as wire, cable, rope, or chains, can become entangled in the operating parts of the mower head. These items could then swing outside the housing at greater velocities than the blades. Such a situation is extremely hazardous and could result in serious injury or even death. Inspect the cutting area for such objects before mowing. Remove any like object from the site. Never allow the cutting blades to contact such items. OPERATION 9.4 Shutting Down the Implement OPERATION To shut down attached mower head, first bring the tractor to a complete stop. Decrease engine RPM to idle then disengage cutterhead. The mower head will come to a complete stop within a suitable amount of time. Do not engage or disengage the cutterheads at a high RPM unless there is an emergency situation. Park the tractor on a level surface, place the transmission in park or neutral and apply the parking brake, lower the attached implement to the ground, shut down the engine, remove the key, and wait for all motion to come to a complete stop before exiting the tractor. OPS-U- 0016 BEFORE leaving the tractor seat, always set the parking brake and/or set the tractor transmission in parking gear, disengage the PTO, stop the engine, remove the key, and wait for all moving parts to stop. Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling. Never dismount a Tractor that is moving or while the engine is running. Operate the Tractor controls from the tractor seat only. (SG-9) 10. DISCONNECTING THE MOWER FROM THE TRACTOR Before disconnecting the mower, the mower must be disengaged and blade rotation at a complete stop. Move the mower to a level storage location and place the mower head on the ground. If the mower is not resting securely on the ground, block the mower up securely before attempting to disconnect it from the tractor. Use extreme care to keep feet and hands from under the mower and clear of any pinch points. OPS-R-213 Never stand or allow another person to stand between a running tractor and the mower when disconnecting the implement from the tractor. SIDE ROTARY © 2011 Alamo Group Inc. Operation Section 3-34 OPERATION Always shut the Tractor completely down, place the transmission in park, and set the parking brake before you or anyone else attempts to connect or disconnect the Implement. (SRM-20) 11. MOWER STORAGE Properly preparing and storing the mower at the end of the season is critical to maintaining its appearance and to help ensure years of dependable service. The following are suggested storage procedures: • Thoroughly clean all debris off the mower to prevent damage from rotting grass and standing water. • Lubricate all mower grease points and fill oil levels as detailed in the maintenance section. • Tighten all bolts and pins to the recommended torque. • Check the mower for worn and damaged parts. Perform repairs and make repairs immediately so that the mower will be ready for use at the start of the next season. • Store the mower in a clean, dry place with the mower housing resting securely on blocks or at ground level. • Use spray touch-up enamel where necessary to prevent rust and maintain the appearance of the mower. OPS-R-214 Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death. (SG-10) 12. TRANSPORTING THE TRACTOR AND IMPLEMENT Inherent hazards of operating the tractor and implement and the possibility of accidents are not left behind when you finish working in an area. Therefore, the operator must employ good judgement and safe operation practices when transporting the tractor and implement between locations. By using good judgement and following safe transport procedures, the possibility of accidents while moving between locations can be substantially minimized. OPS-U- 0017 SIDE ROTARY © 2011 Alamo Group Inc. Operation Section 3-35 OPERATION It is recommended that the mower be stored with the mower fully lowered to ground level. If the mower is stored in the raised position, select a level area and place blocks under the mower to prevent the mower from falling BEFORE disconnecting the mower from the tractor. OPERATION Make certain that the “Slow Moving Vehicle” (SMV) sign is installed in such a way as to be clearly visible and legible. When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations. (SG-6) 12.1 Transporting Mower OPERATION TRANSPORTING UNDER THE UNIT’S OWN POWER When transporting between job sites or between cutting passes, the following procedure should be followed: 1. Shut off the power to the cutting head(s) and allow all motion to come to a complete stop. 2. Raise the draft beam to its highest position. 3. Raise the side mower until the deck stops against the draft beam. 4. Raise the rear mower with the 3-point hitch control lever. The unit is now in position for self-transportation. TRANSPORTING UNIT BY FLATBED TRAILER Most tractors with a side mounted mower head attached will be over legal transporting width (102” wide). For this reason, one of the following procedures must be followed: 1. Transporting with side mower attached: Use a loading dock or ramp to load tractor onto trailer. Center the tractor with mowers attached between the sides of the trailer. Make sure the draft beam and head are fully raised and secured. Lower the rear mower onto the trailer. Secure the tractor and rear mower to the trailer with chains. Obtain proper over-width permits and mark the vehicle and mower as over-width as required by law. Check the tractor operator’s manual for any tractor requirements to transport by flatbed trailer. 2. Transporting with side mower removed: Park the tractor and turn the engine off. Remove the key to avoid accidental starting. Close ball valves on the hydraulic reservoir. To avoid contaminating the hydraulic system, make sure all fittings on the side mower motor and solenoid control valve are clean. Disconnect the motor pressure hose at the solenoid control valve are clean. Disconnect the motor pressure hose and return hoses at the solenoid valve. See Figure Ops-1226. Ops-1226 SIDE ROTARY © 2011 Alamo Group Inc. Operation Section 3-36 OPERATION Next, cap or plug the hose ends and the ports on the solenoid valve and motor. For a cable lift mower disconnect the lift cable from the head and secure the loose end back onto the cable with the cable clevis. For a combo lift mower, disconnect the linkage from the mower and replace the pin and hardware with the draft beam to prevent loss. For all mowers, remove the hardware and draft beam outer pivot pin. Separate the mower head from the tractor. Now, reinstall the pivot pin and hardware into the draft beam to prevent loss. OPEN THE BALL VALVES ON THE HYDRAULIC RESERVOIR BEFORE STARTING TRACTOR AGAIN! Serious damage will be caused if tractor is started with the ball valves closed. 12.2 Transporting on Public Roadways Extreme caution should be used when transporting the tractor and implement on public roadways. The tractor must be equipped with all required safety warning features including a SMV emblem and flashing warning lights to alert drivers of the tractor’s presence. Remember that roadways are primarily designed for automotive drivers and most drivers will not be looking out for you, therefore, you must look out for them. Check your side view mirrors frequently and remember that vehicles will approach quickly because of the tractor’s slower speed. Be extremely cautious when the piece of equipment that you are towing is wider than the tractor tire width and/or extends beyond your lane of the road. OPS-R-217 Make certain that the “Slow Moving Vehicle” (SMV) sign is installed in such a way as to be clearly visible and legible. When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations. (SG-6) SIDE ROTARY © 2011 Alamo Group Inc. Operation Section 3-37 OPERATION Use a loading dock or ramps to load the tractor onto the trailer, centering the tractor between the sides of the trailer. Make sure the tractor (and rear mower) and trailer are within legal transporting width. Lower the rear mower onto the trailer and set the loose hide mower on the trailer. Secure the tractor and mowers to the trailer with chains. Check the tractor operator’s manual for any requirements to transport by flatbed trailer. Reverse this procedure to unload and remount the mowers after transporting. Be sure all pins are secure, all connections are tight and any lost fluid is replaced before using mowers. Use teflon tape when connecting all pipe style fittings. OPERATION OPERATION The SMV (Slow-Moving Vehicle) emblem is universal symbol used to alert drivers of the presence of equipment traveling on roadways at a slow speed. SMV signs are a triangular bright orange with reflective red trim for both easy day and night visibility. Make sure the SMV sign is clean and visible from the rear of the unit before transporting the tractor and implement on a public roadway. Replace the SMV emblem if faded, damaged, or no longer reflective. OPS-U- 0020 Make sure that all tractor flashing warning lights, headlights, and brake/tail lights are functioning properly before proceeding onto public roads. While newer model tractors have plenty of lighting to provide warning signals and operating lighting, most older models are only equipped with operating lights. Consult an authorized tractor dealer for lighting kits and modifications available to upgrade the lighting on older tractor models. OPS-U- 0021 When operating on public roads, have consideration for other road users. Pull to the side of the road occasionally to allow all following traffic to pass. Do not exceed the legal speed limit set in your country for agricultural tractors. Always stay alert when transporting the tractor and implement on public roads. Use caution and reduce speed if other vehicles or pedestrians are in the area. OPSU- 0022 Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death. (SG-10) SIDE ROTARY © 2011 Alamo Group Inc. Operation Section 3-38 OPERATION Make certain that the “Slow Moving Vehicle” (SMV) sign is installed in such a way as to be clearly visible and legible. When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations. (SG-6) Reduce speed before turning or applying the brakes. Ensure that both brake pedals are locked together when operating on public roads. OPS-U- 0023 OPERATION 12.3 Hauling the Tractor and Implement Before transporting a loaded tractor and implement, measure the height and width dimensions and gross weight of the complete loaded unit. Ensure that the load will be in compliance with the legal limits set for the areas that will be traveled through. OPS-U- 0024 SIDE ROTARY © 2011 Alamo Group Inc. Operation Section 3-39 OPERATION OPERATION Use adequately sized and rated trailers and equipment to transport the tractor and implement. Consult an authorized dealer to determine the proper equipment required. Using adequately sized chains, heavy duty straps, cables and/or binders, securely tie down both the front and rear of the tractor utilizing the proper tie down locations as specified by the tractor manufacturer. OPS-U- 0025 Arrange the chains so that when tightened, the chains are pulling downward and against themselves. Carefully tighten the securing chains or other fasteners using boomers or binders to apply maximum tension. Use extreme care when attaching and removing the securing devices as the extreme tension involved when released has the potential to inflict serious injury. While hauling the tractor and implement, make occasional stops to check that the tractor and implement have not moved or shifted and that the securing chains have maintained tension. If during transport a hard braking, sharp turning, or swerving action was performed, stop at the next safe location to inspect the security of the load. OPS-U- 0026 SIDE ROTARY © 2011 Alamo Group Inc. Operation Section 3-40 OPERATION 13. TROUBLESHOOTING GUIDE HYDRAULIC CYLINDER NOT WORKING - Check level of hydraulic fluid (see sight gauge on tank). Check to see if pump is functioning properly by attempting to use another cylinder or pressure gauge. If pump is working properly, check the pressure on the line. The relief valve may be by-passing fluid at too low pressures. If cylinder is still not functioning properly, check the line for stoppage. The pistons in hydraulic cylinders are virtually trouble-free, but occasionally one will have a scored wall and allow oil to flow around the piston. In this case, replace the cylinder. NOTE: Refer to repair parts section on valve bank settings on individual relief cartridges. HYDRAULIC VALVE - Failures in the hydraulic system are almost always caused by other elements in the system other than the valve; so the entire system should be checked before the valve is changed. A malfunction In any hydraulic valve section will require replacement of that section (but not the replacement of the valve bank) since the insides are honed to fit individually. Attachments such as the relief valves and detent may be serviced individually. STRUCTURAL MEMBERS Failure in structural members generally results from rough treatment. While they are constructed to withstand abuse, they cannot be made strong enough to withstand abnormal abuse. The factory does not warrant these parts to any extent other than in normal use in grass, weeds, brush, small bushes, and small trees which the unit is designed to cut. This mounted implement removes weight from front wheels and can cause loss of steerage with possible overturn. Add front end weight until 20% of tractor original weight is on front wheels when boom is in transport position for steering safety & prevention of bodily injury. Transport slowly on rough surface to prevent bouncing front wheels off surface with loss of steerage and possible injury SIDE ROTARY © 2011 Alamo Group Inc. Operation Section 3-41 OPERATION HYDRAULIC MOTOR NOT WORKING - Check lines for kinks or if they are pinched. If the motor is “bogging down” under load, recheck the relief valve setting on the cutter valve. OPERATION OPERATION SIDE ROTARY © 2011 Alamo Group Inc. Operation Section 3-42 MAINTENANCE SECTION Maintenance Section 4-1 © 2011 Alamo Group Inc. MAINTENANCE GENERAL INSTRUCTIONS Tiger Mowers are designed for high performance and rugged durability, yet with simplified maintenance. The purpose of this section of the manual is to help the operator in the regular servicing of the mower. Regular maintenance at the intervals mentioned will result in the maximum efficiency and long life of the Tiger Mower. MAINTENANCE When you purchase a Tiger Mower you also acquire another valuable asset, Tiger’s parts organization. Our rapid and efficient service has guaranteed the customer satisfaction for many years. Tiger parts keep up with the demands for efficiency, safety and endurance expected of the Tiger Mower. MAINTENANCE PRECAUTIONS • Be sure end of grease gun and zerks are clean before using. Debris injected into bearings, etc. with grease will cause immediate damage. • DO NOT use a power grease gun to lubricate bearings. These require very small and exact amounts of lubrication. Refer to the detailed maintenance section for specific lubrication instructions. DO NOT overgrease bearings. • Lexan windows should be washed with mild soap or detergent and luke warm water, using a soft clean sponge or soft cloth. DO NOT use abrasive or alkaline cleaners or metal scrapers on lexan windows! • Be alert to maintenance indicators such as the in-tank filter pressure gauge, hydraulic reservoir sight gauge, etc. Take the required action to correct any problems immediately. • Release of energy from pressurized systems may cause inadvertent actuation of cylinders, or sudden release of compressed springs. Before disconnecting any hoses relieve pressure by shutting tractor off, setting cutter on ground and actuating lift valve handles. DO NOT use hands to check for suspected leaks in hydraulic hoses! Hydraulic fluid escaping under pressure can have sufficient force to penetrate skin and cause serious injury. If fluid is injected into skin, it must be surgically removed within a few hours or gangrene may result. Use a small piece of wood or cardboard, not hands, to search for pin hose leaks. Be sure all connections are tight and hoses and lines are not damaged before applying pressure. BREAK IN PERIOD In addition to following the break in instructions for your particular tractor, the in-tank hydraulic fluid filter should be replaced after the first 50 hours of service. Thereafter the filter should be replaced every 500 hours, or yearly, whichever comes first. Re-torque wheel lugs after first five hours of operation and periodically thereafter. See torque specifications listed in the tractor’s service manual for your particular model. Wheel lugs must always be re-torqued whenever a wheel is removed and reinstalled. Never work under the Implement, the framework, or any lifted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death. (SG-14) SIDE ROTARY © 2011 Alamo Group Inc. Maintenance Section 4-2 MAINTENANCE Do not modify or alter this Implement. Do not permit anyone to modify or alter this Implement, any of its components or any Implement function. (SG-8) Always disconnect the wire leads from the mower pump solenoid before performing service on the Tractor or Mower. Use caution when working on the Tractor or Mower. Tractor engine must be stopped before working on Mower or Tractor. The Mower Blades could inadvertently be turned on without warning and cause immediate dismemberment, injury or death. (SBM-12a) SIDE ROTARY © 2011 Alamo Group Inc. Maintenance Section 4-3 MAINTENANCE Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement. Place the Mower Head on the ground or securely supported on blocks or stands, disengage the PTO, and turn off the engine. Push and pull the control Levers or Joystick several times to relieve pressure prior to starting any maintenance or repair work. (SBM-6) MAINTENANCE REGULAR MAINTENANCE The intervals at which regular servicing should be done are based on hours of operation. Use the tractors hour meter to determine when regular servicing is required. MAINTENANCE Daily or Every 8 Hours ITEM SERVICE COMMENTS Drive Shaft Yoke, U-Joint & Stub Shaft Grease Grease as instructed in detailed Maintenance Section Pump Drive Shaft Check and Lube Insure drive shaft end play Crankshaft Adapter Check rubber grommets Replace grommets if damaged or missing Pivot Points Lubricate Inject grease until it appears at end Hydraulic Fittings Check for leaks Tighten when needed. Do Not use hands to check for leaks. See Maintenance Precautions Knives Check Inspect for missing or damaged knives,change or sharpen as needed Spindle mounting bolts (spindle to deck) Check 3/4” x 2” torque to 331ft./lbs. Knife mounting bolts (knife to disk) Check Pre-lubricate threads, then torque to 800 ft. lbs. Disk mounting bolts (disk to spindle) Check 5/8” X 1-3/4” bolt torque to 204 dry or 184 oiled ft. lbs. Belts Check/Adjust Check if broken, tighten as required Main Frame and Deck Check Retorque bolts to torque specifications in this section Hydraulic Fluid Level Check Add if required per fluid recommendations SIDE ROTARY © 2011 Alamo Group Inc. Maintenance Section 4-4 MAINTENANCE WEEKLY OR EVERY 40 HOURS ITEM SERVICE COMMENTS Rotary Spindle Lubricate Every 40 hours or weekly ITEM SERVICE COMMENTS In Tank Hydraulic Fluid Filter (10 micron filter) Change Change after first 50 hours only then every 500 hours or yearly In-Line High Pressure Filter (10 micron filter) Change Change after first 50 hours only then every 500 hours or yearly MONTHLY OR EVERY 150 HOURS ITEM SERVICE COMMENTS Hydraulic Fluid Level Check Add as needed Hydraulic Tank Breather Clean/Check/Replace Clean or replace Element as required Rear Tire Type 480/80R38 18.4-34 18.4-38 Max P.S.I. 29 26 26 SIDE ROTARY © 2011 Alamo Group Inc. Maintenance Section 4-5 MAINTENANCE WEEKLY OR EVERY 50 HOURS MAINTENANCE MAINTENANCE YEARLY OR EVERY 500 HOURS ITEM SERVICE Spindle Grease Change Motor to Spindle Spline Change Hydraulic Tank Fluid Change In Tank Hydraulic Fluid Filter (10 micron filter) Change In-Line HP Filter (10 micron filter) Change Hydraulic Tank Breather Change SIDE ROTARY © 2011 Alamo Group Inc. COMMENTS or Maintenance Section 4-6 Change when indicated by restriction indicator. MAINTENANCE TROUBLESHOOTING CAUSE REMEDY Vibration Loose Bolts Check all bolts and tighten to recommended torque specifications in this section Cutter assembly a. Check for damaged blades, disc, unbalanced or cutter shaft. b. Replace if needed. c. Check for wire, rope, etc. entangled in the cutter assembly Mower will not lift Hydraulic Fluid Low Leaks in line Faulty relief valve Check and refill Hyd Fluid Tighten or replace fittings and hoses Check pressure in line. Line pressure in Control Valve should be at least 2500 P.S.I. Kinked or blocked Clean or replace lines Faulty cylinder Inspect, repair or replace cylinder Oil Temperature rises Low oil level above 200°F Kinked/blocked hoses Worn pump/motor Bring oil to proper level. Inspect / Repair / Replace Disable and Repair Mower will not start or run Blown fuse Check fuse between mower switch and ignition / replace Ball valves closed Low oil level Line leak Make sure valves are open Check Hyd. tank and fill Check all fittings and lines, re-tighten or replace Electronic solenoid faulty a. Without the tractor running, turn the mower switch to on. A low audible click is not heard if the solenoid is engaging the solenoid spool. If click is not heard, leave switch in on position and with a screwdriver or other steel object, touch the small nut on the end of the solenoid. If the metallic object is not attracted to the nut, check the fuse and wiring for an open circuit. If the object is attracted but no “click” is heard, replace the solenoid. SIDE ROTARY © 2011 Alamo Group Inc. Maintenance Section 4-7 MAINTENANCE SYMPTOMS MAINTENANCE TROUBLESHOOTING (CONTINUED) b. Remove the four bolts holding the small block to the main block. Lift and remove small block being careful not to damage Orings/filter. MAINTENANCE c. Clean filter and re-install. d. Remove large nut on side of large valve block. Remove spring, and use needle nose vise grip to pull spool from block, check block and spool for contaminants and scratches. Clean parts or replace if scratched. Motor runs but will not cut Belts Tensioner Mower turns slowly or not at all Contaminants restricting spool movement in valve body Inspect belts and pulleys. Replace belts and repair as needed. Adjust tensioner nut flat washer washer is flush with top of guide. Remove large nut on side of large valve block. Remove spring, and use needle nose vise grip to pull spool from block. Check block and spool for contaminants and scratches. Clean parts or replace if scratched. Suction lines obstructed Check for kinks or obstruction in suction hose. Low oil level Check Hyd. tank level and fill. Pump will not work Excessive wear on internal parts Disassemble and repair. Motor will not work Excessive wear on internal parts Disassemble and repair NOTE: If flow meter is available, check pressure and flow volume for all suspected hydraulic problems. If the solution to your problem cannot be found in this section, call the Technical Service representative at the number shown on the front cover of this manual. SIDE ROTARY © 2011 Alamo Group Inc. Maintenance Section 4-8 MAINTENANCE TORQUE SPECIFICATIONS MAINTENANCE SIDE ROTARY © 2011 Alamo Group Inc. Maintenance Section 4-9 MAINTENANCE MAINTENANCE LUBRICATION RECOMMENDATIONS DESCRIPTION APPLICATION Tractor Hydraulics Reservoir Mower Hydraulics Reservoir Cold Temperatures 0°F Start-Up Normal Temperatures 10°F Start-Up Normal Temperatures 15°F Start-Up High Operating Temp. Above 90°F GENERAL SPECIFICATION RECOMMENDED MOBIL LUBRICANT JD-20C MF M1135, M1141 FNHM2C134D (FNH201) Mobilfluid® 424 ISO 46 Anti-Wear-Low Temp JD-20C MF M1135, M1141 FNH M2C134D (FNH201) ISO 46 Anti-Wear ISO 100 Anti-Wear Mobil DTE 15M Mobilfluid 424 Mobil DTE 25 Mobil DTE 18M Flail Rear Gearbox Grease PAO Synthetic Extreme Pressure Gear Lube Mobil SHC 75W-90 Mobil 1Synthetic Gear Cutter Shaft & Ground Roller Shaft (Flail) Grease Gun Lithium-Complete Extreme Pressure NLGI - ISO 320 Mobilgrease CM-S Drive Shaft Coupler (Flail and Rotary) Grease Gun Lithium-Complex Extreme Pressure NLGI 2 - ISO 320 Mobilgrease CM-S Drive Shaft Yoke, U-joint & Stub Shaft Grease Gun Lithium-Complex Extreme Pressure NLGI 2 - ISO 320 Mobilgrease CM-S Deck Spindle (Rotary) Grease Gun Tiger Part Spindle Lubricant Part Number 06540000 Mobilith SHC 220 SIDE ROTARY © 2011 Alamo Group Inc. Maintenance Section 4-10 MAINTENANCE POLYCARBONATE CARE & MAINTENANCE The proprietary UV and Abrasion Resistant surface coating on SHIELDS SUPERCOATED polycarbonate significantly improves performance. Periodic cleaning using proper procedures and compatible cleaners are recommended to prolong service life. Tiger Corp. polycarbonate is SUPERCOATED on both sides. CLEANING THE SUPERCOAT HARD-COAT 1. Wash with a mild solution of soap or detergent and lukewarm water. 3. To prevent water spotting, thoroughly dry with chamois or cellulose sponge. 4. Avoid the use of abrasive cleaners, squeegees and/or other cleaning implements that may mar or gouge the coating. CLEANING AGENTS WHICH HAVE BEEN FOUND TO BE COMPATIBLE UNDER LABORATORY CONDITIONS: • Aqueous Solutions of Soaps and Detergents Windex Fantastik • Joy Sumalight D12 Mr. Clean Brucodecid Kerosene Turco 5042 Hexel, F.O. 554 Naphtha (VM&P Grade) Organic Solvents Butyl Cellosolve Neleco-Placer • Top Job Formula 409 Alcohols Methanol Isopropyl All residual organic solvents should be removed with a secondary rinse. GRAFFITI REMOVAL Butyl cellosolve (for removal or paints, marking pen inks, lipstick, etc.) The use of masking tape, adhesive tape or link removal tools work well for lifting off old weathered paints. To remove labels, stickers, etc., the use of kerosene of VM&P naphtha are generally effective. When the solvent will not penetrate sticker material, apply heat (hair dryer) to soften the adhesive and promote removal. If a material is found to be incompatible in a short-term test, it will usually be found to be incompatible in the field. The converse, however, is not always true. Favorable performance is no guarantee that actual end-use conditions have been duplicated. Therefore, these results should be used as a guide only and it is recommended that the user test the products under actual end-use conditions. SIDE ROTARY © 2011 Alamo Group Inc. Maintenance Section 4-11 MAINTENANCE 2. Using a soft cloth or sponge, gently wash the sheet to loosen dirt and grime and rinse well with clean water. MAINTENANCE MAINTENANCE RECOMMENDED FILLING INSTRUCTIONS FOR HYDRAULIC RESERVOIRS When filling or checking the oil level, the unit should be parked on a level surface., shut “OFF”, and allow sufficient time to cool to ambient temperature. Use caution when removing the pressurized breather. Do not place face over opening when removing breather. If your reservoir has two sight glasses: The reservoir should be filled to the top of the lower sight glass on the side of the tank. Do not over-fill. The reservoir has been over-filled when oil is visible in the upper sight glass. If tank has too much oil, the excess may be expelled through the pressurized breather. If your reservoir has one sight glass/temperature gage: The reservoir should be filled to the center of the sight glass on the side of the tank. Do not over-fill. If the tank has too much oil, the excess may be expelled through the pressurized breather REPLACING IN-TANK HYDRAULIC FILTER Loosen the four bolts on the top cover of the filter housing. Turn cover counter-clockwise until cover is free. Remove and replace filter. Replace top cover and cover bolts in opposite order as removed. SIDE ROTARY © 2011 Alamo Group Inc. Maintenance Section 4-12 MAINTENANCE REPLACING HIGH PRESSURE HYDRAULIC FILTER ELEMENT WARNING: Bowl will be full of oil! Pour the oil from the bowl into a container, this oil should be considered contaminated due to the flow direction through the element is outside-in. Clean the inside of the bowl if “dirt” is present. Remove the old element from the filter head by pulling with a rotation motion. Dispose of the used element properly. Remove the new element from the packaging. Using your finger, dab and lubricate the o-ring in the top of the new element. Install the new element into and on the mounting boss within the head; assure that the element is fully seated on the boss. Clean and inspect the o-ring that is affixed in the bowl, lubricate with oil. Using a clockwise rotation, screw the bowl back into the head, assuring that the bowl has not been cross threaded into the head. Continue to “tighten” the bowl into the head, using the spanner wrench-orratchet, the rotation of the bowl will become tighter once the o-ring engages the sealing flats. Once the bowl has bottomed out, “back-off” the bowl by 1/6 turn, this assures that the o-ring is seated properly with in the sealing flats. Element change out and re-assembly is now complete. Start the machine and inspect the filter area checking that there is no oil leaking from the filter assembly. This is first to be done at 50 hours of operation, then yearly (500 hours) or when indicated by restriction indicator. SIDE ROTARY © 2011 Alamo Group Inc. Maintenance Section 4-13 MAINTENANCE Assure system has been shut down and depressurized. Locate High Pressure Filter housing. Confirm that the element that is about to be installed matches the element p/n on the filter model tag. Example: V3.0510-06 (world line 100, HD049 model) Locate the bottom of the High Pressure Bowl, and use the appropriate spanner wrench-or-ratchet and turning in a counterclockwise rotation, (looking at the bottom of the bowl) remove the bowl from the head, The first couple rotations will seem tight as the o-ring passes the sealing flats. Once the o-ring has cleared the sealing flats, the bowl should spin freely. Taking care not to drop the bowl, finish removing the bowl from the head. MAINTENANCE MAINTENANCE GREASING THE UPPER AND LOWER SHEAVES Locate the grease zerks on the ends of the upper and lower sheave pins as shown below. Inject Lithium-Complex Extreme Pressure grease conforming to NLGI2-ISO 320 specifications into each pin until it protrudes from the ends. These should also be greased daily or for every 8 hours of service. TIGHTENING BLADE BOLTS AND DISK BOLTS After every 8 hours of operation or daily, the knife bolts and disk bolts should be tightened as follows: Knife Mounting Bolts (3 ea.) torque to 800 oiled ft. lbs. Disk Mounting Bolts (6 ea.) torque to 204 dry or 180 oiled ft./lbs. SIDE ROTARY © 2011 Alamo Group Inc. Maintenance Section 4-14 MAINTENANCE GREASING INNER AND OUTER DRAFT BEAM PIVOT POINTS Locate the grease zerks on the inner and outer draft beam pivot bosses. Inject Lithium-Complex Extreme Pressure grease conforming to NLGI2-ISO 320 specifications into each zerk until grease protrudes from joints. Grease all pivots daily or every 8 hours of service. GREASING PUMP DRIVE SHAFT COUPLER With engine stopped, ensure drive shaft alignment by grasping coupler and sliding back and forth. Coupler should slice freely with approximately 1/8” of end play. If coupler does not slide freely, inspect for loose pump mount bolts, or damaged or loose crank shaft adapter. Inject-Lithium Complex Extreme Pressure grease conforming to NLGI2-ISO 320 specifications into coupler until grease begins to protrude from ends. Grease daily or every 8 hours. Do not over grease. SIDE ROTARY © 2011 Alamo Group Inc. Maintenance Section 4-15 MAINTENANCE With the cutter head lowered, locate the grease zerks on the linkage and pivot bosses. Inject Lithium-Complex Extreme Pressure grease conforming to NLGI2-ISO 320 specifications until it protrudes from the ends. With the cutter head in this position it is also possible to grease the draft beam cylinder anchors and pins. Now raise the cutter head expose the remaining zerks on the deck tilt linkages and on the other end of the cylinder. MAINTENANCE DRIVE SHAFT YOKE, U-JOINT & STUB SHAFT MAINTENANCE With engine stopped, inject Lithium-Complex extreme pressure grease conforming to NLGI2-ISO 320 specifications into universal joints and slip yoke until grease appears at the seal. Grease them daily or every 8 hours. ADJUSTING THE CABLE LIFT Extend the outboard cylinder until the mower deck touches its stop on the draft beam as shown. NOTE: Make sure the cable turnbuckle is loose enough to allow the cylinder to reach full extension before the head reaches the stop. Now hold the head against the stop and tighten the turnbuckle until the cable is tight. Lower and raise the head to check the adjustment. The head should touch its stop at the same time the cylinder reaches full extension. Tighten turnbuckle lock nuts securely after adjustment is complete. SIDE ROTARY © 2011 Alamo Group Inc. Maintenance Section 4-16 MAINTENANCE BALL VALVES GREASING SPINDLE Locate grease fitting on inside of deck housing. Inject Tiger Spindle Lubricant, part number 06540000 into spindle housing. Fill with lubricant until lubricant weeps out of top spindle seal. Lubricate spindle weekly or every 40 hours of use. TIGHTENING SPINDLE BOLTS The spindle mounting bolts should be checked and retorqued daily or every 10 hours of service. Torque the (6) bolts shown below to 357 dry or 315 oiled ft. lbs. SIDE ROTARY © 2011 Alamo Group Inc. Maintenance Section 4-17 MAINTENANCE The ball valves at the hydraulic reservoir may need to be closed during certain maintenance or repair procedures. THE BALL VALVES MUST BE OPEN (handle parallel with valve) WHEN TRACTOR IS RE-STARTED OR WHEN THE PUMP IS COUPLED TO MOTOR OR P.T.O.! Failure to do so will result in component failure! MAINTENANCE GREASING MOTOR SPLINE TO SPINDLE SPLINE MAINTENANCE For direct drive mowers, locate motor spline and spindle spline on the mower deck. Grease splines with Mobil moly 52. Use about 4 ounces of grease. Change grease yearly or every 500 hours. SIDE ROTARY © 2011 Alamo Group Inc. Maintenance Section 4-18 MAINTENANCE Blades Check the Blades for cracks and wear and Blade Bolts for tightness, daily. Blades should be replaced when they are worn excessively, bent, deformed, or out of balance. Blades should always be replaced in pairs. Blades of different weights can cause serious imbalance and damage to the machine and personnel. When replacing blades, take care to replace the blade bolts, nuts, and washers. If the leading edge of the mower blades are rotating backwards they can discharge material toward the operator. If this occurs discontinue mowing immediately and revers the direction of the motor rotation by correctly installing the motor pressure and return hoses. Contact your dealer or Alamo Industrial for specific information on the hose routing. BLUE SIDE ROTARY © 2011 Alamo Group Inc. Maintenance Section 4-19 RED MAINTENANCE Make sure the mower blades are turning clockwise when looking down from the top of the mower. Follow the color coding on the hydraulic hoses and fittings to make sure the motor and hydaulics hoses are assembled properly. Connect the red hose connection only to red fitting. Connect the blue hose connection only to the blue fitting. The blade rotation on the leading edge of the mower should discharge the cut material away from the tractor and operator. MAINTENANCE ROTARY KNIFE REPLACEMENT 1. Be sure you have a complete matching set of new knives for replacement. 2. Remove knives and inspect holes for damage. Also watch for cracks in the disk around the holes. 3. Lube threads with anti-seize, motor oil or grease. Install bolts through knife and disk from bottom side of disk. Install new self-locking nuts and torque them to 800 ft. lbs. MAINTENANCE 4. The knives should swing freely to absorb shocks from impact when striking objects. WHEN CUTTING HEAVY BRUSH, KNIFE BOLTS SHOULD BE INSPECTED HOURLY AND RETORQUED TO 1070 DRY OR 800 OILED FT./LBS. REPLACEMENT OF ROTARY DISK Failure to follow the following warnings and instructions may result in serious injury or damage to the equipment or property! The bolts that attach the knife mounting disk to the spindle must be grade 8. These 5/8 inch bolts are to be torqued according to the chart in this section. A thread locking agent may be applied to threads of all mounting bolts before they are installed. Disks must be inspected daily for hairline cracks between spindle mounting bolts or around the knife mounting bolts. These cracks indicate metal fatigue caused by severe abuse. If cracks are present. the disk must be replaced. Inspect the disk mounting bolts daily when checking tightness of blade mounting bolts. If a disk mounting bolt is loose, it must be removed, threads cleaned, fresh thread locking agent applied, and tightened to proper torque value. If a knife mounting bolt is loose, the self locking nut must be replaced as a safety precaution. Lubricate threads with anti-seize, grease or motor oil. Place bolts through knife and disk from bottom side of disk. Install self locking nuts and torque them to 800 ft. lbs. 1. WARNING: The disk alone weighs over 100 lbs. Be sure its weight can be supported before attempting to replace. The use of a lift mechanism will ease replacement. 2. Remove the six disk mounting bolts and the disk from the spindle. 3. Install new disk and align with mounting bolt holes. 4. Apply a thread locking agent to all of the mounting bolts and install the bolts through the disk. NOTE: Disk bolts must be Grade 8. 5. Tighten bolts down and torque to values noted. 6. See knife replacement instructions for replacing the knives onto the new disk. SIDE ROTARY © 2011 Alamo Group Inc. Maintenance Section 4-20 HEAVY DUTY SPINDLE ASSEMBLY INSTALLATION AND BEARING ADJUSTMENT A press MUST be used to install bearing cups, bearing cones, and seals. DO NOT use a hammer to install races, bearings, or seals. The parts of assembly may be damaged. NOTE: The grease zerk and gussets are located on the top side of the spindle housing. Be sure the spindle is assembled correctly. Be sure to wear eye protection and other protective equipment as needed when working on spindle assembly. THE SPINDLE ASSEMBLY See the diagram below for identification of spindle parts, while servicing. MAINTENANCE MAINTENANCE BEARING INSTALLATION 1. Press upper bearing cup into the spindle housing 2. Turn the spindle housing over and press in the lower bearing cup. 3. Place the lower bearing cone in the bearing cup. Next press the seal into the spindle housing. The inner lip of the seal must be DOWN, towards the bearing, so lubricant is sealed inside the housing. 4. Install the spindle in the housing. Lightly press the end of the spindle to seat the spindle against the bearing inner race. 5. Turn the spindle housing over (up position) and fill with Tiger Spindle Lubricant (part number 06540000) to the top edge of the upper bearing cup. 6. Support the bottom of the spindle and press the upper bearing cone and bearing adjustment sleeve onto the spindle. NOTE: The spindle housing must turn freely when seating the bearing cone and sleeve. 7. Press the two upper seals into the spindle housing. The inner lip of the seals must be UP, away from the bearing, so excess lubricant can escape. 8. Install the bearing adjustment nut (thin nut) so there is 1-1/6” clearance between the nut and the sleeve. Install the jam washer, placing the tab into the key-way. Install the bearing lock nut (thin nut) and hand tighten against jam washer and adjustment nut. See the following section for bearing adjustment. BEARING ADJUSTMENT 1. Clamp the bottom end of the spindle securely in a vise so the spindle housing turns freely. 2. Position a magnetic base dial indicator on the outer diameter of the spindle housing. Locate the end of the dial indicator against the flat end of the spindle shaft. The dial indicator will now measure accurately bearing end play. 3. Tighten the bearing adjustment nut until there is 0.012 inch movement when the spindle housing is pried upward away from the vise jaws. 4. When there is 0.012 inch free play between the spindle and housing, install the bearing lock nut (thick nut). Hold the adjusting nut securely and tighten the lock nut to 300 ft. lbs. of torque. 5. After the lock nut is tightened, there must be 0.001 inch to 0.003 inch of free play when lightly prying up on the spindle housing. If the end play is correct, 0.001 inch to 0.003 inch, bend tabs up on jam washer to prevent the lock nut from loosening. If the end play is NOT correct, loosen the lock nut and turn the adjustment nut as required and re-tighten the lock nut. Repeat first part of step 5. SIDE ROTARY © 2011 Alamo Group Inc. Maintenance Section 4-22 MAINTENANCE DAILY MAINTENANCE SCHEDULE The following services should be performed daily or every 8 hours of service, following the detailed maintenance instructions in the operators manual. _______ Pump Drive Shaft: Check for end play in driveshaft / coupler and lubricate at zerks. _______ Crankshaft adapter: If equipped with rubber grommets check condition, replace if missing or damaged. _______ Hydraulic fittings: Check for leaks with paper or cardboard. Tighten fittings or replace hoses immediately _______ Knives: Inspect for missing or damaged knives, change (only complete sets) as needed. _______ Belts: Check/Tighten/Replace belts as needed. _______ Main Frame/Deck: Unless otherwise specified retorque bolts according to torque specifications in this section. _______ Hydraulic Fluid Level: Add, if required, per fluid recommendations. _______ Rear Flail Drive, Bearing Flange and Shaft Couplers (if applicable): Grease as instructed in the detailed maintenance section. _______ Cutter Shaft and Ground Roller: Grease as instructed in the detailed Maintenance Section. Service performed by:________________________________Date:____/____/____ Hour Meter:_____________________ Maintenance Section **This page may be copied and used as part of the daily maintenance routine. SIDE ROTARY © 2011 Alamo Group Inc. Maintenance Section 4-23 MAINTENANCE _______ Pivot points: Inject grease until it appears at ends. MAINTENANCE MAINTENANCE SIDE ROTARY © 2011 Alamo Group Inc. Maintenance Section 4-24 JD 5XX5M - TM/TSR PARTS SECTION NOTES PART NAME INDEX PARTS ORDERING GUIDE......................................................................................................................................................................... 4 NOTES........................................................................................................................................................................................................... 5 TRACTOR MOUNT KIT.............................................................................................................................................................................. 6 TRACTOR MOUNT KIT - HYDRAULICS................................................................................................................................................. 8 2 SPOOL CABLE CONTROL STAND...................................................................................................................................................... 10 CABLE (MANUAL) LIFT VALVE - 2 SPOOL......................................................................................................................................... 12 CABLE (MANUAL) LIFT VALVE BREAKDOWN - 06502058............................................................................................................. 14 CABLE (MANUAL) LIFT VALVE BREAKDOWN - 24500................................................................................................................... 16 WHEEL SPACER........................................................................................................................................................................................ 18 HOSE GUIDE ON HD DRAFT BEAM...................................................................................................................................................... 19 NOTES 1...................................................................................................................................................................................................... 20 JD5XX5 TM,TSR ©2011 Alamo Group Inc. Parts Section 5-3 PARTS ORDERING GUIDE JD5XX5 TM,TSR ©2011 Alamo Group Inc. Parts Section 5-4 NOTES JD5XX5 TM,TSR ©2011 Alamo Group Inc. Parts Section 5-5 TRACTOR MOUNT KIT JD5XX5 TM,TSR ©2011 Alamo Group Inc. Parts Section 5-6 TRACTOR MOUNT KIT Continued... ITEM PART NO. QTY. DESCRIPTION 1 06300109 1 MAIN FRAME --- 06300124 1 MNFRM,LDR (LOADER MOUNT) 2 06410898 1 UPRIGHT,LH 3 06410899 1 UPRIGHT,RH 4 06300111 1 AXLE BRC,LH 5 06300110 1 AXLE BRC,RH 6 06380015 1 TANK,RES,WHEEL WELL 7 23152 1 PUMP,P350-1-3/4 GEAR 8 06401034 1 MOUNT,PUMP 9 06380031 1 GUARD,PUMP 10 21639 2 CAPSCREW,3/8" X 3-1/4",NC 11 22016 8 FLATWASHER,3/8" 12 21627 6 NYLOCK NUT,3/8",NC 13 33764 12 FLATWASHER,5/8",SAE 14 22421 12 CAPSCREW,16MM X 40MM,2.0P 15 21832 10 CAPSCREW,3/4" X 2",NC 16 33880 32 FLATWASHER,3/4",SAE 17 21825 10 HEX NUT,3/4",NC 18 24860 8 CAPSCREW,20MM X 40MM,2.5P 19 27282 4 CAPSCREW,20MM X 55MM,2.5P 20 24849 4 SPACER,7/8"ID X 1-1/4"OD X 5/8" 21 23293 4 PLOW,BOLT,1/2" X 1-3/4",NC 22 21725 4 HEX NUT,1/2",NC 23 21631 4 CAPSCREW,3/8" X 1-1/4",NC JD5XX5 TM,TSR ©2011 Alamo Group Inc. Parts Section 5-7 TRACTOR MOUNT KIT - HYDRAULICS ITEM PART NO. QTY. DESCRIPTION 1 23152 1 PUMP 2 06370109 1 COUPLER 3 06420118 1 DRV SHFT,23.75" (JD5095 - 5105M TRACTORS) 4 LVB24989 1 JD PULLEY KIT (JD5095 - 5105M TRACTORS) 5 06530002 4 CAPSCREW,SKT HD,10MM X 75MM,1.5P 6 06420119 1 DRV SHFT,24.65" (JD5065 - 5085M TRACTORS) 7 06420120 1 ADPTR,CRNKSHFT (JD5065 - 5085M TRACTORS) 8 6T3013 1 ROLLPIN,1/4" X 1-3/4",SS (JD5065 - 5085M TRACTORS) JD5XX5 TM,TSR ©2011 Alamo Group Inc. Parts Section 5-8 TRACTOR MOUNT KIT - HYDRAULICS Continued... ITEM PART NO. QTY. DESCRIPTION --- 06700091 1 TANK,RES,ASSY,WHEEL WELL 9 06380015 1 TANK,RES,WHEEL WELL 10 06505067 1 SIGHT GAUGE 11 06505044 1 FLTR ASSY,IN-TANK CPLT,SAE10MP 12 21627 4 NYLOCK NUT,3/8",NC 13 06505127 1 PLUG,SAE,#20 14 6T0649 1 FILTER GAUGE 15 TF4888 1 STREET ELBOW,1/8" X 90º 16 06505077 1 CAP,BREATHER,O-RING 17 06503084 1 ELBOW,1-1/2"FOR X 1-1/2"FOR,MACH 18 06503083 1 ADAPTER,1-1/2"MOR X 1-1/2"MOR 19 34309 1 BALL VALVE,1-1/2"FOR 20 34710 1 ADAPTER,1-1/2"MOR X 1-1/2"MJ 21 06500428 1 HOSE,1-1/2" X 90" --- 06500470 1 HOSE,1-1/2" X 96" (LOADER MOUNT) 22 TF4852 2 KIT,FLANGE,#20 23 06506023 1 HOSE/TUBE,1" X 62" --- 06500430 1 HOSE,1" X 82" (LOADER MOUNT) 24 34117 1 ELBOW,1"MOR X 1"MJ90,FORGED 25 06510083 1 VALVE,BRAKE,SOL,3000PSI,METRI 26 33554 3 ELBOW,1"MOR X 1"MJ,45º 27 06500398 1 HOSE,1" X 114" --- 06500096 1 HOSE,1" X 120" (LOADER MOUNT) 28 34064 1 ADAPTER,1-1/4"MOR X 1"MJ 29 ------ 1 AXLE BRC,LH *REFER TO TRACTOR MOUNT KIT PAGE 30 32382 3 BRACKET,HOSE 31 21782 2 CAPSCREW,5/8" X 1-3/4",NC 32 33764 5 FLATWASHER,5/8",SAE 33 21775 2 HEX NUT,5/8",NC 34 22421 1 CAPSCREW,16MM X 40MM,2.0P 35 34076 1 CLAMP KIT,TUBE,1",2PST,BOLT 36 34626 1 BRKT,TUBE,CLAMP 37 22425 1 CAPSCREW,16MM X 60MM,2.0P 38 30255 2 SPACER,1-1/4"OD X 3/4"ID X 3/4" 39 21644 2 CAPSCREW,3/8" X 5",NC 40 22016 2 FLATWASHER,3/8" 41 21627 2 NYLOCK NUT,3/8",NC 42 ------ - MAIN FRAME *REFER TO TRACTOR MOUNT KIT PAGE 43 06500431 2 HOSE,1" X 99" (60" TM COMBO) --- 06500198 2 HOSE,1" X 105" (72" TM COMBO) JD5XX5 TM,TSR ©2011 Alamo Group Inc. Parts Section 5-9 2 SPOOL CABLE CONTROL STAND JD5XX5 TM,TSR ©2011 Alamo Group Inc. Parts Section 5-10 2 SPOOL CABLE CONTROL STAND Continued... ITEM PART NO. QTY. DESCRIPTION 1 31923 1 BRKT,CTRL,CBL 2 6T1251 2 CBL CTRL BOX,180 DEG 3 06510102 1 SWITCH BOX,SIDE 4 34496 1 BRKT,SWITCH BOX 5 6T3951 2 SCREW,MACHINE,8-32 X 1/2" 6 21986 3 LOCKWASHER,1/4" 7 21525 3 HEX NUT,1/4",NC 8 21542 2 CAPSCREW,1/4" X 4",NC 9 21635 3 CAPSCREW,3/8" X 2-1/4",NC 10 27082B 3 SPACER 11 21627 3 NYLOCK NUT,3/8",NC 12 06505100 2 CBL,CNTRL,108" 13 21544 1 CAPSCREW,1/4" X 5",NC 14 21527 5 NYLOCK NUT,1/4",NC 15 06411086 2 BRKT,MNT 16 22014 1 FLATWASHER,1/4" 17 21534 1 CAPSCREW,1/4" X 2",NC 18 21529 2 CAPSCREW,1/4" X 3/4",NC 19 06411087 1 BRKT,STABILIZER 20 21528 2 CAPSCREW,1/4" X 1/2",NC JD5XX5 TM,TSR ©2011 Alamo Group Inc. Parts Section 5-11 CABLE (MANUAL) LIFT VALVE - 2 SPOOL JD5XX5 TM,TSR ©2011 Alamo Group Inc. Parts Section 5-12 CABLE (MANUAL) LIFT VALVE - 2 SPOOL Continued... ITEM PART NO. QTY. DESCRIPTION 1 06502058 1 VALVE,2SP,OC (COMBO LIFT DRAFT BEAM) --- 24500 1 VALVE,2SP,OC (CABLE LIFT DRAFT BEAM) 2 06340033 1 VALVE MNT 3 34622 1 PLATE,VALVE,REAR MNT 4 21632 9 CAPSCREW,3/8" X 1-1/2",NC 5 6T2615 4 WASHER,FENDER,3/8" 6 21627 13 NYLOCK NUT,3/8",NC 7 21630 4 CAPSCREW,3/8" X 1",NC 8 22016 4 FLATWASHER,3/8" 9 06505100 2 CBL,CNTRL,108" 10 6T4411 2 CLEVIS,CBL CTRL,3/16" 11 6T3017 2 ROLLPIN,3/16" X 1" 12 21500 4 HEX NUT,1/4",NF 13 34396 2 ADAPTER,.06" RSTRCTR,1/2"MOR X 3/8"MJ 14 33271 6 ADAPTER,1/2"MOR X 3/8"MJ 15 33652 1 HOSE,1/4" X 130" 16 33364 2 HOSE,1/4" X 120" 17 33293 1 ELBOW,LONG,1/2"MOR X 1/2"MJ 90 18 32678 1 ADAPTER,5/8"MOR X 1/2"FOR 19 33383 1 ELBOW,5/8"MOR X 1/2"MJ X 90 20 06500467 1 HOSE,1/2" X 31" 21 06500468 1 HOSE,1/2" X 33" 22 06503130 1 TEE,BRANCH 23 ------ - PRFRMD TUBE (TRACTORS WITH MID-MOUNT VALVE) 24 06503129 1 CAP,3/4"FS (TRACTORS W/OUT MID-MOUNT VALVE) 25 RE267820 1 ADAPTER,PB 26 21529 2 CAPSCREW,1/4" X 3/4",NC 27 22014 2 FLATWASHER,1/4" 28 6T3927 1 SOLENOID,CONTINUOUS DUTY 29 06411085 1 BRKT,MNT,SOLENOID 30 21527 2 NYLOCK NUT,1/4",NC 31 32724 2 FLATWASHER,10MM 32 27513 2 CAPSCREW,10MM X 35MM,1.5P JD5XX5 TM,TSR ©2011 Alamo Group Inc. Parts Section 5-13 CABLE (MANUAL) LIFT VALVE BREAKDOWN - 06502058 JD5XX5 TM,TSR ©2011 Alamo Group Inc. Parts Section 5-14 CABLE (MANUAL) LIFT VALVE BREAKDOWN - 06502058 Continued... ITEM PART NO. QTY. DESCRIPTION 1 TB1017S 1 INLET END COVER 2 TB1701 1 END COVER,OPEN CENTER 3 TB1017P 1 VALVE SECTION (SINGLE ACTING,SPRING DETENT) 4 06502091 1 VALVE SECTION (DOUBLE ACTING,CENTER SPRING) 5 N/A - N/A 6 31861 1 RELIEF VALVE, 360 PSI 7 TB1017E 1 RELIEF VALVE, 2250 PSI 8 TB1017M 1 SHUT-OFF PLUG 9 TB1017M 1 SHUT-OFF PLUG 10 TB1017L 2 LEVER KIT (FOR ONE SECTION) 10A ------ 1 LEVER KNOB 10B ------ 1 LEVER 10C ------ 2 LEVER WASHER 10D ------ 1 LEVER CLIP 10E ------ 2 LINKAGE 10F ------ 1 LEVER PIN 10G ------ 1 ROLL PIN 10H ------ 1 LEVER BOOT 10J ------ 1 LEVER BOLT 10K ------ 1 LEVER DUST COVER 10L ------ 1 LEVER NUT 11 TB1017A 2 11A ------ 2 VALVE SEAL KIT (FOR ONE SECTION) WIPER 11B ------ 2 O-RING SMALL 11C ------ 2 O-RING LARGE 11D ------ 1 SPRING 11E ------ 1 PUCKET 12 TB1017X 1 TIE ROD KIT 13 24214 1 O-RING, LARGE JD5XX5 TM,TSR ©2011 Alamo Group Inc. Parts Section 5-15 CABLE (MANUAL) LIFT VALVE BREAKDOWN - 24500 JD5XX5 TM,TSR ©2011 Alamo Group Inc. Parts Section 5-16 CABLE (MANUAL) LIFT VALVE BREAKDOWN - 24500 Continued... ITEM PART NO. QTY. DESCRIPTION 1 TB1017S 1 INLET END COVER 2 TB1701 1 END COVER,OPEN CENTER 3 TB1017P 1 VALVE SECTION (SINGLE ACTING,SPRING DETENT) 4 TB1017P 1 VALVE SECTION (SINGLE ACTING,SPRING DETENT) 5 N/A - N/A 6 N/A - N/A 7 TB1017E 1 RELIEF VALVE, 2250 PSI 8 TB1017M 1 SHUT-OFF PLUG 9 TB1017M 1 SHUT-OFF PLUG 10 TB1017L 2 LEVER KIT (FOR ONE SECTION) 10A ------ 1 LEVER KNOB 10B ------ 1 LEVER 10C ------ 2 LEVER WASHER 10D ------ 1 LEVER CLIP 10E ------ 2 LINKAGE 10F ------ 1 LEVER PIN 10G ------ 1 ROLL PIN 10H ------ 1 LEVER BOOT 10J ------ 1 LEVER BOLT 10K ------ 1 LEVER DUST COVER 10L ------ 1 LEVER NUT 11 TB1017A 2 11A ------ 2 VALVE SEAL KIT (FOR ONE SECTION) WIPER 11B ------ 2 O-RING SMALL 11C ------ 2 O-RING LARGE 11D ------ 1 SPRING 11E ------ 1 PUCKET 12 TB1017X 1 TIE ROD KIT 13 24214 1 O-RING, LARGE JD5XX5 TM,TSR ©2011 Alamo Group Inc. Parts Section 5-17 WHEEL SPACER ITEM PART NO. QTY. DESCRIPTION 1 06770025 1 KIT,SPCR,WHL,JD 2 06400919 2 RING,SPACER,WHEEL,JD JD5XX5 TM,TSR ©2011 Alamo Group Inc. Parts Section 5-18 HOSE GUIDE ON HD DRAFT BEAM ITEM PART NO. QTY. DESCRIPTION 1 28955D 1 HD COMBO DRAFT BEAM 2 21627 2 NYLOCK NUT,3/8",NC 3 06370164 1 HOSE GUIDE 4 21632 2 CAPSCREW,3/8" X 1-1/2",NC JD5XX5 TM,TSR ©2011 Alamo Group Inc. Parts Section 5-19 NOTES 1 JD5XX5 TM,TSR ©2011 Alamo Group Inc. Parts Section 5-20 COMMON SIDE ROTARY PARTS SECTION NOTES PART NAME INDEX PARTS ORDERING GUIDE......................................................................................................................................................................... 5 CABLE DRAFT BEAM ASSEMBLY.......................................................................................................................................................... 6 COMBO DRAFT BEAM ASSEMBLY........................................................................................................................................................ 8 60IN SIDE CABLE TM ROTARY MOWER............................................................................................................................................. 10 72IN SIDE CABLE TM ROTARY MOWER............................................................................................................................................. 12 60IN SIDE COMBO TM ROTARY MOWER............................................................................................................................................ 14 72IN SIDE COMBO TM ROTARY MOWER............................................................................................................................................ 16 60IN SIDE TM CHAIN GUARDS.............................................................................................................................................................. 18 72IN SIDE TM CHAIN GUARDS.............................................................................................................................................................. 20 60IN SIDE TSR ROTARY MOWER.......................................................................................................................................................... 22 60IN SIDE TSR REAR GUARDS............................................................................................................................................................... 24 SIDE ROTARY CASTER WHEEL ASSEMBLY...................................................................................................................................... 26 CASTER WHEEL ASSEMBLY................................................................................................................................................................. 28 ROTARY DISK AND KNIVES.................................................................................................................................................................. 29 TM MOWER SPINDLE ASSEMBLY........................................................................................................................................................ 30 TSR MOWER SPINDLE ASSEMBLY....................................................................................................................................................... 32 60IN AND 72IN ROTARY MOTOR BREAKDOWN............................................................................................................................... 34 60IN TSR ROTARY MOTOR BREAKDOWN.......................................................................................................................................... 36 FRONT HYDRAULIC PUMP BREAKDOWN.......................................................................................................................................... 38 RESERVOIR TANK FILTER ASSEMBLY............................................................................................................................................... 39 COOLER ASSEMBLY................................................................................................................................................................................ 40 3IN X 10IN HYDRAULIC CYLINDER BREAKDOWN.......................................................................................................................... 42 3IN X 12IN HYDRAULIC CYLINDER BREAKDOWN.......................................................................................................................... 43 3IN X 18IN HYDRAULIC CYLINDER BREAKDOWN.......................................................................................................................... 44 NOTES 1...................................................................................................................................................................................................... 45 CABLE (MANUAL) LIFT VALVE BREAKDOWN - 30801................................................................................................................... 46 CABLE (MANUAL) LIFT VALVE BREAKDOWN - 31320................................................................................................................... 48 CABLE (MANUAL) LIFT VALVE BREAKDOWN - 31321................................................................................................................... 50 CABLE (MANUAL) LIFT VALVE BREAKDOWN - 31752................................................................................................................... 52 CABLE (MANUAL) LIFT VALVE BREAKDOWN - 06502040............................................................................................................. 54 CABLE (MANUAL) LIFT VALVE BREAKDOWN - 06502042............................................................................................................. 56 BRAKE VALVE ASSEMBLY.................................................................................................................................................................... 58 BRAKE VALVE HYDRAULIC SCHEMATIC......................................................................................................................................... 59 CABLE DRAFT BEAM TRAVEL LOCK.................................................................................................................................................. 60 COMBO DRAFT BEAM TRAVEL LOCK................................................................................................................................................ 61 SWITCH BOX............................................................................................................................................................................................. 62 SWITCH BOX SCHEMATIC..................................................................................................................................................................... 63 NOTES 2...................................................................................................................................................................................................... 64 FIRE SUPRESSION SYSTEM.................................................................................................................................................................... 65 FIRE SUPRESSION SYSTEM PARTS...................................................................................................................................................... 66 COMMON SIDE ROTARY ©2011 Alamo Group Inc. Parts Section 6-3 PART NAME INDEX FIRE SUPRESSION SYSTEM ELECTRICAL SCHEMATIC.................................................................................................................. 68 WETCUT..................................................................................................................................................................................................... 69 WETCUT 50 GALLON TANK MOUNT................................................................................................................................................... 70 WETCUT 100 OR 150 GALLON TANK MOUNT.................................................................................................................................... 71 WETCUT TANK PLUMBING................................................................................................................................................................... 72 WETCUT SPRAYER HEAD ASSEMBLY................................................................................................................................................ 74 WETCUT CABLES..................................................................................................................................................................................... 76 COMMON SIDE ROTARY ©2011 Alamo Group Inc. Parts Section 6-4 PARTS ORDERING GUIDE COMMON SIDE ROTARY ©2011 Alamo Group Inc. Parts Section 6-5 CABLE DRAFT BEAM ASSEMBLY COMMON SIDE ROTARY ©2011 Alamo Group Inc. Parts Section 6-6 CABLE DRAFT BEAM ASSEMBLY Continued... ITEM PART NO. QTY. DESCRIPTION 1 6T0105 - DRAFT BEAM (STD WITH TRAVEL LOCK) ------- 27241 - DRAFT BEAM (EXTENDED 6”) 2 6T0150 1 CYLINDER 3” X 18” 3 6T0151R 1 HYD. CYLINDER 3” X 10” 4 6T0100 1 LOWER SHEAVE BRACKET 5 6T0101 1 UPPER SHEAVE BRACKET 6 33768 2 SHEAVE 7 6T0110 1 LIFT CABLE (STD 1/2” X 87 1/2”) ------- 6T0110E - LIFT CABLE (EXTENDED 6”) 8 6T0115 1 TURN BUCKLE 9 6T0112 1 SHACKLE WITH PIN 10 6T2999 1 OUTER DRAFT BEAM PIN 1 1/2” X 14 1/2” 11 6T3001 1 INNER DRAFT BEAM PIN 1 1/2” X 15 3/4” 12 6T3005 1 CYLINDER PIN 1” X 6 5/8” 13 TB1033 2 CLEVIS PIN 1” X 4” 14 6T3004 1 R - CLIP 3/16” 15 6T3010 1 UPPER SHEAVE PIN WITH ZERK 3/4” X 3” 16 6T3009 1 LOWER SHEAVE PIN WITH ZERK 3/4” X 2 1/2” 17 6T3020 2 R - CLIP 5/32” 18 6T2272 1 SET SCREW 3/8” X 1/2” 19 6T3211 1 GREASE ZERK 1/8” STRAIGHT 20 21837 1 CAPSCREW 3/4” X 3 1/4” 21 21688 2 CAPSCREW 7/16” X 3 1/4” 22 21825 2 HEX NUT 3/4” 23 21677 2 NYLOCK NUT 7/16” 24 22023 1 FLAT WASHER 1” 25 6T0104N 2 SHEAVE PIN BUSHING 1” OD X 3/4” ID 26 21833 1 CAPSCREW 3/4” X 2 1/4” 27 22021 1 FLAT WASHER 3/4” 28 21993 1 LOCK WASHER 3/4” 29 06537021 4 ROLL PIN 30 6T0106 1 TRAVEL LOCK BRACKET 31 6T4258 2 BREATHER 1/2” 32 34396 2 RESTRICTOR 33 34244 2 ELBOW FITTING 1/2” 34 ------ - MAIN FRAME *REFER TO TRACTOR PARTS SECTION COMMON SIDE ROTARY ©2011 Alamo Group Inc. Parts Section 6-7 COMBO DRAFT BEAM ASSEMBLY COMMON SIDE ROTARY ©2011 Alamo Group Inc. Parts Section 6-8 COMBO DRAFT BEAM ASSEMBLY Continued... ITEM PART NO. QTY. DESCRIPTION 1 06350001 1 COMBO DRAFT BEAM - STD DTY ROTARY --- 31063 - COMBO DRAFT BEAM - HVY DTY ROTARY 2 6T0151R 1 HYD. CYLINDER 3” X 10” 3 32215 1 HYD. CYLINDER 3” X 12” - STD DTY --- 25343 - HYD. CYLINDER 3" X 12" - HVY DTY 4 TF4500A 1 PIVOT ARM 5 TF4507B 1 RIGHT LINKAGE ARM 6 TF4506B 1 LEFT LINKAGE ARM 7 30126B 2 PIN, HEAD PIVOT - STD DTY --- TF4514A - PIN, HEAD PIVOT - HVY DTY 8 6T3001 1 PIN, BEAM PIVOT 9 TF4519 2 PIN, LINKAGE 10 TB1033 3 PIN, CLEVIS 11 06537021 6 ROLLPIN 12 6T3005 1 PIN,1” W/ CAP 13 6T3004 1 R-CLIP HAIRPIN 14 6T2614 1 FLATWASHER 1” 15 TB3010 8 BUSHING 1” 16 22847 2 BOSS, LINKAGE PIN 17 22076 1 SPACER, HYD. CYLINDER 1/4” 18 22077 1 SPACER, HYD. CYLINDER 5/16” 19 6T3207 6 GREASE ZERK 1/4” 20 6T3211 3 GREASE ZERK 1/8” 21 6T4258 1 BREATHER 1/2” 22 34244 3 ELBOW FITTING 1/2” 23 34396 3 SWIVEL RESTRICTOR 24 21688 3 CAPSCREW 7/16” X 3 1/4” 25 21677 3 NYLOCK NUT 7/16” 26 21635 2 CAPSCREW 3/8” X 2 1/4” 27 21625 2 HEX NUT 3/8” 28 21831 1 CAPSCREW 3/4” X 1 3/4” 29 21825 1 HEX NUT 3/4” 30 06700095 1 CYLINDER SPACER W/SET SCREW 31 ------ - MAIN FRAME *REFER TO TRACTOR MOUNT PAGE COMMON SIDE ROTARY ©2011 Alamo Group Inc. Parts Section 6-9 60IN SIDE CABLE TM ROTARY MOWER COMMON SIDE ROTARY ©2011 Alamo Group Inc. Parts Section 6-10 60IN SIDE CABLE TM ROTARY MOWER Continued... ITEM PART NO. QTY. DESCRIPTION 1 32099 1 RTRY, 60" DECK, CABLE 2 31773 1 GAURD,CHAIN,FRONT,SR60 3 6T1001 1 BRKT, MOTOR MTG, 60"SIDE RTRY 4 6T0820H 2 SKID SHOE, TM60 5 22592 1 FLAP, DEFLECTOR, TM60 6 6T0823 1 BAR, FLAP, TM60 7 6T1024H5 1 SPINDLE ASSY,CPLT,HD,5/8" HOLES 8 21223 1 SPROCKET, 1-1/4" BORE 9 6T2277 6 CAPSCREW,3/4" X 2",NF 10 21993 6 LOCKWASHER,3/4",GR 8 11 6T2413 6 HEX NUT,3/4",NF,GR 8 12 6T2270 10 PLOW BOLT,3/8" X 1",NC 13 22016 29 FLATWASHER,3/8" 14 21625 29 HEX NUT,3/8",NC 15 21631 11 CAPSCREW, 3/8" X 1-1/4",NC 16 21783 4 CAPSCREW, 5/8" X 2",NC 17 21992 4 LOCKWASHER, 5/8" 18 21775 4 HEX NUT, 5/8" 19 25270 8 FLATWASHER,5/8",GR 8 20 6T0822 2 SHIM, MOTOR MOUNT, 14GA. (AS NEEDED) 21 6T0822A 2 SHIM, MOTOR MOUNT, 18 GA. (AS NEEDED) 22 06504011 1 MOTOR,(M365-2 1/4" GEAR) 23 6T1029 1 CHAIN, COUPLING 24 6T1033 1 COVER, COUPLING 25 21733 4 CAPSCREW, 1/2" X 2",NC 26 21990 4 LOCKWASHER,1/2" 27 21725 4 HEX NUT, 1/2",NC 28 21632 8 CAPSCREW,3/8" X 1-1/2",NC 29 21988 8 LOCKWASHER,3/8" 30 21727 1 NYLOCK NUT,1/2",NC 31 27005 1 SPRING,PUSHOFF,SIDE RTRY 32 22018 1 FLATWASHER,1/2",WIDE 33 21745 1 CAPSCREW,1/2" X 7",NC 34 6T3211 1 GREASE ZERK COMMON SIDE ROTARY ©2011 Alamo Group Inc. Parts Section 6-11 72IN SIDE CABLE TM ROTARY MOWER COMMON SIDE ROTARY ©2011 Alamo Group Inc. Parts Section 6-12 72IN SIDE CABLE TM ROTARY MOWER Continued... ITEM PART NO. QTY. DESCRIPTION 1 21225B 1 RTRY,72" DECK, CABLE 2 31931 1 GAURD,CHAIN,FRONT,SR72 3 6T1001 1 BRKT, MOTOR MTG, 60"SIDE RTRY 4 21248 2 SKID SHOE, TM72 5 21295B 1 FLAP, DEFLECTOR, TM72 6 21242A 1 BAR, FLAP, TM72 7 6T1024H5 1 SPINDLE ASSY,CPLT,HD,5/8" HOLES 8 21223 1 SPROCKET, 1-1/4" BORE 9 6T2277 6 CAPSCREW,3/4" X 2",NF 10 21993 6 LOCKWASHER,3/4",GR 8 11 6T2413 6 HEX NUT,3/4",NF,GR 8 12 6T2270 10 PLOW BOLT,3/8" X 1",NC 13 22016 29 FLATWASHER,3/8" 14 21625 29 HEX NUT,3/8",NC 15 21631 11 CAPSCREW, 3/8" X 1-1/4",NC 16 21783 4 CAPSCREW, 5/8" X 2",NC 17 21992 4 LOCKWASHER, 5/8" 18 21775 4 HEX NUT, 5/8" 19 25270 8 FLATWASHER,5/8",GR 8 20 6T0822 2 SHIM, MOTOR MOUNT, 14GA. (AS NEEDED) 21 6T0822A 2 SHIM, MOTOR MOUNT, 18 GA. (AS NEEDED) 22 06504018 1 MOTOR,(M365-2 1/2" GEAR) 23 6T1029 1 CHAIN, COUPLING 24 6T1033 1 COVER, COUPLING 25 21733 4 CAPSCREW, 1/2" X 2",NC 26 21990 4 LOCKWASHER,1/2" 27 21725 4 HEX NUT, 1/2",NC 28 21632 8 CAPSCREW,3/8" X 1-1/2",NC 29 21988 8 LOCKWASHER,3/8" 30 21727 1 NYLOCK NUT,1/2",NC 31 27005 1 SPRING,PUSHOFF,SIDE RTRY 32 22018 1 FLATWASHER,1/2",WIDE 33 21745 1 CAPSCREW,1/2" X 7",NC 34 6T3211 1 GREASE ZERK COMMON SIDE ROTARY ©2011 Alamo Group Inc. Parts Section 6-13 60IN SIDE COMBO TM ROTARY MOWER COMMON SIDE ROTARY ©2011 Alamo Group Inc. Parts Section 6-14 60IN SIDE COMBO TM ROTARY MOWER Continued... ITEM PART NO. QTY. DESCRIPTION 1 30087D 1 RTRY, 60" DECK, COMBO - STD DUTY --- 32617 1 RTRY, 60” DECK, COMBO - HEAVY DUTY 2 31773 1 GUARD,CHAIN,FRONT,SR60 3 6T1001 1 BRKT, MOTOR MTG, 60"SIDE RTRY 4 6T0820H 2 SKID SHOE, TM60 5 22592 1 FLAP, DEFLECTOR, TM60 6 6T0823 1 BAR, FLAP, TM60 7 6T1024H5 1 SPINDLE ASSY,CPLT,HD,5/8" HOLES 8 21223 1 SPROCKET, 1-1/4" BORE 9 6T2277 6 CAPSCREW,3/4" X 2",NF 10 21993 6 LOCKWASHER,3/4",GR 8 11 6T2413 6 HEX NUT,3/4",NF,GR 8 12 6T2270 10 PLOW BOLT,3/8" X 1",NC 13 22016 29 FLATWASHER,3/8" 14 21625 29 HEX NUT,3/8",NC 15 21631 11 CAPSCREW, 3/8" X 1-1/4",NC 16 21783 4 CAPSCREW, 5/8" X 2",NC 17 21992 4 LOCKWASHER, 5/8" 18 21775 4 HEX NUT, 5/8" 19 25270 8 FLATWASHER,5/8",GR 8 20 6T0822 2 SHIM, MOTOR MOUNT, 14GA. (AS NEEDED) 21 6T0822A 2 SHIM, MOTOR MOUNT, 18 GA. (AS NEEDED) 22 06504011 1 MOTOR,(M365-2 1/4" GEAR) 23 6T1029 1 CHAIN, COUPLING 24 6T1033 1 COVER, COUPLING 25 21733 4 CAPSCREW, 1/2" X 2",NC 26 21990 4 LOCKWASHER,1/2" 27 21725 4 HEX NUT, 1/2",NC 28 21632 8 CAPSCREW,3/8" X 1-1/2",NC 29 21988 8 LOCKWASHER,3/8" COMMON SIDE ROTARY ©2011 Alamo Group Inc. Parts Section 6-15 72IN SIDE COMBO TM ROTARY MOWER COMMON SIDE ROTARY ©2011 Alamo Group Inc. Parts Section 6-16 72IN SIDE COMBO TM ROTARY MOWER Continued... ITEM PART NO. QTY. DESCRIPTION 1 34260 1 RTRY, 72" DECK, COMBO - STD DUTY --- 31408A 1 RTRY, 72” DECK, COMBO - HEAVY DUTY 2 31931 1 GUARD,CHAIN,FRONT,SR72 3 6T1001 1 BRKT, MOTOR MTG, 60"SIDE RTRY 4 21248 2 SKID SHOE, TM72 5 21295B 1 FLAP, DEFLECTOR, TM72 6 21242A 1 BAR, FLAP, TM72 7 6T1024H5 1 SPINDLE ASSY,CPLT,HD,5/8" HOLES 8 21223 1 SPROCKET, 1-1/4" BORE 9 6T2277 6 CAPSCREW,3/4" X 2",NF 10 21993 6 LOCKWASHER,3/4",GR 8 11 6T2413 6 HEX NUT,3/4",NF,GR 8 12 6T2270 10 PLOW BOLT,3/8" X 1",NC 13 22016 29 FLATWASHER,3/8" 14 21625 29 HEX NUT,3/8",NC 15 21631 11 CAPSCREW, 3/8" X 1-1/4",NC 16 21783 4 CAPSCREW, 5/8" X 2",NC 17 21992 4 LOCKWASHER, 5/8" 18 21775 4 HEX NUT, 5/8" 19 25270 8 FLATWASHER,5/8",GR 8 20 6T0822 2 SHIM, MOTOR MOUNT, 14GA. (AS NEEDED) 21 6T0822A 2 SHIM, MOTOR MOUNT, 18 GA. (AS NEEDED) 22 06504018 1 MOTOR,(M365-2 1/2" GEAR) 23 6T1029 1 CHAIN, COUPLING 24 6T1033 1 COVER, COUPLING 25 21733 4 CAPSCREW, 1/2" X 2",NC 26 21990 4 LOCKWASHER,1/2" 27 21725 4 HEX NUT, 1/2",NC 28 21632 8 CAPSCREW,3/8" X 1-1/2",NC 29 21988 8 LOCKWASHER,3/8" COMMON SIDE ROTARY ©2011 Alamo Group Inc. Parts Section 6-17 60IN SIDE TM CHAIN GUARDS COMMON SIDE ROTARY ©2011 Alamo Group Inc. Parts Section 6-18 60IN SIDE TM CHAIN GUARDS Continued... ITEM PART NO. QTY. DESCRIPTION --- 31773 - GUARD,CHAIN,TM60,FRONT,ASSY 1 31762 1 GUARD,CHAIN,TM60,FRONT 2 28407 12 CABLE,5/16",BULK (QTY IN FEET) 3 22993 77 CHAIN,5/16",GR30,9 LINK 4 28408 4 U-BOLT,CABLE,5/16" (NOT SHOWN) --- 31774 - GUARD,CHAIN,TM60,REAR,ASSY 5 31763 1 GUARD,CHAIN,TM60,REAR 6 31879 1 ROD,SHORT,TM60 7 31878 1 ROD,LONG,TM60 8 22016 2 FLATWASHER,3/8",GR8 9 6T3028 2 COTTER PIN,1/8" X 1" 10 22992 69 CHAIN,5/16",GR30,10 LINK COMMON SIDE ROTARY ©2011 Alamo Group Inc. Parts Section 6-19 72IN SIDE TM CHAIN GUARDS COMMON SIDE ROTARY ©2011 Alamo Group Inc. Parts Section 6-20 72IN SIDE TM CHAIN GUARDS Continued... ITEM PART NO. QTY. DESCRIPTION --- 31931 - GUARD,CHAIN,TM72,FRONT,ASSY 1 31863 1 GUARD,CHAIN,TM72,FRONT 2 28407 14 CABLE,5/16",BULK (QTY IN FEET) 3 22993 91 CHAIN,5/16",GR30,9 LINK 4 28408 4 U-BOLT,CABLE,5/16" (NOT SHOWN) --- 31932 - GUARD,CHAIN,TM60,REAR,ASSY 5 31864 1 GUARD,CHAIN,TM60,REAR 6 31934 1 ROD,LONG,TM72 7 31933 1 ROD,SHORT,TM72 8 22016 2 FLATWASHER,3/8",GR8 9 6T3028 2 COTTER PIN,1/8" X 1" 10 22992 83 CHAIN,5/16",GR30,10 LINK COMMON SIDE ROTARY ©2011 Alamo Group Inc. Parts Section 6-21 60IN SIDE TSR ROTARY MOWER COMMON SIDE ROTARY ©2011 Alamo Group Inc. Parts Section 6-22 60IN SIDE TSR ROTARY MOWER Continued... ITEM PART NO. QTY. DESCRIPTION 1 34975 1 HEAVY DUTY GRASSKAT COMBO ------ 06320005 1 STD DUTY GRASSKAT COMBO ------- 06320008 1 HEAVY DUTY GRASSKAT CABLE 2 34980 1 SPINDLE ASSY,TM 60" 3 06504016 1 CURRENT MOTOR,(M365-1 1/4" 14-SPLINE) 4 06410254 2 SKID,OUTBOARD,TM60 5 22992 156 CHAIN,10 LINK 6 6T2270 14 PLOW BOLT,3/8" X 1" NC 7 22016 26 FLATWASHER,3/8" 8 21625 30 HEX NUT,3/8",NC 9 06320011 2 SPACER,TSF,SPINDLE 10 6T1025 4 CAPSCREW, 1/2 X 2,GR 8,NC 11 06533006 4 FLATWASHER,1/2,SAE,GR 8 12 06370029 1 TIRE GUARD, LEFT 13 21725 8 HEX NUT, 1/2”,NC 14 21990 8 LOCKWASHER, 1/2" 15 22018 8 FLATWASHER, 1/2”,WIDE 16 21731 4 CAPSCREW, 1/2” X 1-1/2” NC 17 21732 4 CAPSCREW, 1/2” X 1-3/4” NC 18 21745 1 NYLOCK NUT, 1/2 19 21727 1 SPRING, PUSHOFF, SIDE RTRY 20 27005 1 CAPSCREW, 1/2 X 7,NC 21 22018 1 FLATWASHER,1/2",WIDE 22 34972 4 PLATE,CAP,CHAIN 23 21631 16 CAPSCREW, 3/8 X 1-1/4,NC 24 21988 16 LOCKWASHER, 3/8" 25 34974 2 ROD,CHAIN,INNER,TM60 26 34973 2 ROD,CHAIN,OUTER,TM60 COMMON SIDE ROTARY ©2011 Alamo Group Inc. Parts Section 6-23 60IN SIDE TSR REAR GUARDS COMMON SIDE ROTARY ©2011 Alamo Group Inc. Parts Section 6-24 60IN SIDE TSR REAR GUARDS Continued... ITEM PART NO. QTY. DESCRIPTION 1 34973 2 ROD,CHAIN,OUTER,TM60 2 34974 2 ROD,CHAIN,INNER,TM60 3 21631 16 CAPSCREW, 3/8 X 1-1/4,NC 4 34972 4 PLATE,CAP,CHAIN 5 21625 30 HEX NUT,3/8",NC 6 21988 16 LOCKWASHER, 3/8" 7 22992 156 CHAIN,10 LINK 20 06410947 1 MNT,FLAP,RH,EXT,TSR 21 06401184 2 STRAP,FLAP,EXT,TSR 22 06410948 1 COVER,FLAP,EXT,TSR 23 21632 10 CAPSCREW,3/8" X 1-1/2" NC 24 22016 20 FLATWASHER,3/8",GR8 25 06410946 1 MNT,FLAP,LH,EXT,TSR 26 21580 6 CAPSCREW,5/16 X 1 NC 27 22015 12 FLATWASHER,5/16 28 21575 6 HEX NUT, 5/16,NC 29 21625 10 HEX NUT,3/8",NC 30 06520331 2 FLAP,EXT,TSR COMMON SIDE ROTARY ©2011 Alamo Group Inc. Parts Section 6-25 SIDE ROTARY CASTER WHEEL ASSEMBLY COMMON SIDE ROTARY ©2011 Alamo Group Inc. Parts Section 6-26 SIDE ROTARY CASTER WHEEL ASSEMBLY Continued... ITEM PART NO. QTY. DESCRIPTION 1 25214C 1 FRAME,CASTER,WHL (TM60) --- 28297A - FRAME,CASTER WHL (TM72) 2 22057 1 SPINDLE,CASTER AXLE,ASSY 3 6T2617 2 BUSHING,MACH,1-1/2IDX 2-1/4OD 4 28548 1 CASTER WHEEL,SOLID TIRE --- 22065 1 HUB,ASSY,CASTER 22066 1 HUB,CASTER 22070 1 DUST CAP 22071 5 HUB STUD 22073 1 HEX NUT,1”,NF (SLOTTED) 22533 1 COTTER PIN,3/16” X 2” 6T0830 2 BEARING,CONE,CASTER WHEEL 6T0838 1 SEAL 23329 1 WHEEL,CPLT,SOLID TIRE 21416 1 TIRE,SOLID 22697 1 RIM,OUTER 22696 1 RIM,CASTER 5 6T3014 1 ROLL PIN,1/4" X 2" 6 21925 4 HEX NUT,1",NC 7 22023 5 FLATWASHER,1" 8 22753 1 TUBE,PROTECTOR 9 22058 1 SPRING,REAR RTRY 10 22059B 1 ADJ ROD,TRR 11 21775 2 HEX NUT,5/8" 12 21992 2 LOCKWASHER,5/8" 13 21782 2 CAPSCREW,5/8" X 1-3/4",NC 14 22060 2 CASTER FRAME PIN 15 TF1143 2 PIN,LYNCH,7/16" X 2" 16 TB3010 2 BUSHING,1" 17 ------ 1 RTRY,CPLT,TM 18 6T3207 2 GREASE ZERK,1/4" X STR 19 6T3211 1 GREASE ZERK,1/8" X STR 20 21441 2 CASTER FRAME ANCHOR (TM60) --- 42527 2 CASTER FRAME ANCHOR (TM72) 21 21442 2 CASTER FRAME ANCHOR (TM60) --- 42527 2 CASTER FRAME ANCHOR (TM72) COMMON SIDE ROTARY ©2011 Alamo Group Inc. Parts Section 6-27 CASTER WHEEL ASSEMBLY ITEM PART NO. QTY. DESCRIPTION 1 21459 1 SPINDLE,CASTER WHEEL AXLE 2 21987 5 LOCKWASHER,5/16” 3 21575 5 HEX NUT,5/16” 4 28548 5 CAPSCREW,5/16” X 3/4”,NC 5 22697 1 RIM,OUTER,CASTER ASSY 6 21416 1 TIRE,SOLID 7 22696 1 RIM,CASTER WHEEL 8 22070 1 DUST CAP 9 22533 1 COTTER PIN,3/16” X 2” 10 6T0836 2 CUP,CASTER WHEEL 11 22073 1 HEX NUT,1",NF (SLOTTED JAM NUT) 12 22071 5 HUB STUD 13 22066 1 HUB,CASTER WHEEL COMMON SIDE ROTARY ©2011 Alamo Group Inc. Parts Section 6-28 ROTARY DISK AND KNIVES ITEM PART NO. QTY. DESCRIPTION 1 34876 1 BLADE MOUNTING DISK 2 6T1023R 2 NYLOCK NUT,1-1/8” 3 34878 2 SPACER 4 34497 2 KNIFE MOUNTING BOLT 5 34685 2 KNIFE,60" HIGH SUCTION - STANDARD 5A 34684 2 KNIFE,60" - OPTIONAL 6 34682 2 KNIFE 72” (MOUNT ON 72” MOWER ONLY) 7 25270 6 FLATWASHER,5/8",USS,GR8 8 6T2290 6 CAPSCREW,5/8" X 2" ------ 6T1825 - LOCTITE - USED ON ALL DISK MOUNTING BOLTS ----- 27167 - BOLT KIT (INCLUDE ITEMS 7 & 8) ------ 06700002 - KIT,60/72,DISK,KNF MTG (INCLUDE ITEM 1, 3,7 & 8) COMMON SIDE ROTARY ©2011 Alamo Group Inc. Parts Section 6-29 TM MOWER SPINDLE ASSEMBLY COMMON SIDE ROTARY ©2011 Alamo Group Inc. Parts Section 6-30 TM MOWER SPINDLE ASSEMBLY Continued... ITEM PART NO. QTY. DESCRIPTION ------ 6T1024H5 - SPINDLE ASSEMBLY COMPLETE 1 6T1031 1 SPROCKET 2 6T1016 1 BEARING LOCK NUT - THICK 3 22596 1 JAM WASHER 4 6T1015 1 BEARING ADJUSTMENT NUT - THIN 5 6T1014 1 BEARING ADJUSTMENT SLEEVE 6 6T1011 1 UPPER SEAL - SET OF 2 7 6T1012 1 BEARING CONE 8 6T1013 1 BEARING CUP 9 6T1010H 1 SPINDLE HOUSING 10 30570 1 FITTING STREET ELBOW 11 33990 1 GREASE ZERK 12 6T1013H 1 BEARING CUP 13 6T1012H 1 BEARING CONE 14 6T1011H 1 LOWER SEAL 15 6T1019 1 SPINDLE KEY 16 PT1018H-5 1 SPINDLE 17 06503064 1 O-RING PLUG, 1/8” ------ 32572 - SPINDLE REBUILD KIT (INCLUDES ITEMS 2 - 8 AND 12 - 15) COMMON SIDE ROTARY ©2011 Alamo Group Inc. Parts Section 6-31 TSR MOWER SPINDLE ASSEMBLY COMMON SIDE ROTARY ©2011 Alamo Group Inc. Parts Section 6-32 TSR MOWER SPINDLE ASSEMBLY Continued... ITEM PART NO. QTY. DESCRIPTION ------ 34980 - SPINDLE ASSEMBLY COMPLETE 1 34978 1 SPINDLE MOUNT 2 34979 1 SPINDLE,TM60 3 6T1013 1 BEARING CUP 4 6T1012 1 BEARING CONE 5 6T1011 1 UPPER SEAL - SET OF 2 6 6T1014 1 BEARING ADJUSTMENT SLEEVE 7 6T1013H 1 BEARING,CUP,HD 8 6T1012H 1 BEARING CONE,HD 9 6T1011H 1 SEAL,LOWER,HD 10 34985 1 NUT W/SETSCREW 11 6T2275 1 SETSCREW,5/16" X 1/2",NC 12 34988 1 RELIEF,1PSI,1/8" NPT 13 6T3207 1 ZERK,1/4" X STR 14 06503064 1 O-RING PLUG, 1/8” COMMON SIDE ROTARY ©2011 Alamo Group Inc. Parts Section 6-33 60IN AND 72IN ROTARY MOTOR BREAKDOWN COMMON SIDE ROTARY ©2011 Alamo Group Inc. Parts Section 6-34 60IN AND 72IN ROTARY MOTOR BREAKDOWN Continued... ITEM PART NO. QTY. DESCRIPTION 06504011 - MOTOR ASSEMBLY,TM60 06504018 - MOTOR ASSEMBLY,TM72 1 22790 1 END,COVER 2 06504088 1 HOUSING, PEC 3 06504062 1 HOUSING, GEAR 4 06504090 1 SET, GEAR SHAFT,TM60 ------ 06504105 - SET, GEAR SHAFT,TM72 5 06504104 4 CAP SCREW,TM60 ------ 06504106 - CAP SCREW,TM72 6 06504078 2 SCREW, DRIVE 7 06504092 1 KEY 8 06504093 4 PIN, DOWEL 9 06504094 1 NAME PLATE 10 06504095 2 THRPL 11 2961940 1 PLUG, ODT 12 2962200 1 RING, SNAP 13 06504096 1 O RING 14 6T5101 1 SEAL, LIP 15 06504097 1 SEAL, LIP 16 22797 2 SEAL, SQ-R 17 06504098 4 SEAL, SIDE CHAN 18 06504099 4 SEAL, END CHAN 19 06504100 2 SEAL, BK-UP 20 06504101 1 RTNR, SEAL 21 6T5809 2 CHECK ASS’Y 22 06504102 4 WASHER ------ 06504103 - SEAL KIT COMMON SIDE ROTARY ©2011 Alamo Group Inc. Parts Section 6-35 60IN TSR ROTARY MOTOR BREAKDOWN COMMON SIDE ROTARY ©2011 Alamo Group Inc. Parts Section 6-36 60IN TSR ROTARY MOTOR BREAKDOWN Continued... ITEM PART NO. QTY. DESCRIPTION 06504016 - MOTOR(M365-1 1/4SPLINE),SEALED 1 22790 1 COVER,END 2 06504088 1 HOUSING,PEC 3 06504111 1 HOUSING,GEAR 4 06504110 1 SET,GEAR SHAFT 5 06504104 4 CAP SCREW 6 06504078 2 SCREW,DRIVE 7 06504093 4 PIN,DOWEL 8 06504094 1 NAME PLATE 9 06504095 2 THRPL 10 02961940 1 PLUG,ODT (0.25) 11 6T5200 1 RING,SNAP 12 06504097 1 SEAL,LIP 13 22797 2 SEAL,SQ-R 14 06504098 4 SEAL,SIDE CHAN 15 06504099 4 SEAL,END CHAN 16 06504100 2 SEAL,BK-UP 17 06504112 1 SPACER 18 06504113 1 RTNR,SEAL 19 6T5809 2 CHECK ASS’Y 20 06504102 4 WASHER COMMON SIDE ROTARY ©2011 Alamo Group Inc. Parts Section 6-37 FRONT HYDRAULIC PUMP BREAKDOWN ITEM PART NO. QTY. DESCRIPTION ------ 23152 - PUMP ASSEMBLY 1 3/4” COMPLETE 1 22765 1 SEAL 2 22766 1 SHAFT END COVER 3 22767 2 CHECK AND END COVER 4 22768 2 BUSHING 5 22769 2 CHANNEL SEAL 6 22770 2 THRUST PLATE 7 22771 1 DRIVE SHAFT AND GEAR SET 1 3/4” 8 22772 2 GASKET SEAL 9 22773 4 DOWEL PINS 10 22774 1 GEAR HOUSING 1 3/4” 11 22779 1 PORT END COVER 12 23824 4 STUDS 13 22781 1 WASHER 14 6T5322 - SEAL APPLICATOR TOOL (NOT SHOWN) ------ 24150 - SEAL KIT (INCLUDES 1, 5, 6 AND 8) COMMON SIDE ROTARY ©2011 Alamo Group Inc. Parts Section 6-38 RESERVOIR TANK FILTER ASSEMBLY ITEM PART NO. QTY. DESCRIPTION ------ 06505044 - FILTER ASSY SAE 10 MICRON 1 28583 4 CAPSCREW,8MM X 25MM(1.25 PITCH) 2 06505045 1 COVER 3 06505046 1 SEAL KIT 4 06505047 1 SPRING 5 06505048 1 BYPASS 6 35259 1 FILTER,10 MIC,RETURN LINE 7 06505049 1 CAN/BODY COMMON SIDE ROTARY ©2011 Alamo Group Inc. Parts Section 6-39 COOLER ASSEMBLY COMMON SIDE ROTARY ©2011 Alamo Group Inc. Parts Section 6-40 COOLER ASSEMBLY Continued... ITEM PART NO. QTY. DESCRIPTION 1 21530 10 CAPSCREW,1/4 X1 NC 2 21986 10 LOCKWASHER,1/4 3 22014 10 FLATWASHER,1/4 4 35176 10 1/4 U-NUT 5 06370015 1 SCREEN,COOLER,FRNT 6 06380006 1 MNT,COOLER,BUMPER TANK,RH 7 06380007 1 MNT,COOLER,BUMPER TANK,LH 8 06510026 1 COOLER,FRONT MNT 9 21629 4 CAPSCREW,3/8 X 3/4 NC 10 21988 4 LOCKWASHER,3/8 11 22016 4 FLATWASHER,3/8 12 34117 2 ELBOW,1MOR X 1MJ90,FORGED COMMON SIDE ROTARY ©2011 Alamo Group Inc. Parts Section 6-41 3IN X 10IN HYDRAULIC CYLINDER BREAKDOWN ITEM PART NO. QTY. DESCRIPTION ------ 6T0151R - HYD. CYLINDER 3" X 10" 1 6T0167 1 CYLINDER BUTT 2 6T0170 1 CYLINDER GLAND 3 6T0178 1 CLEVIS END 4 6T0164 1 CYLINDER TUBE 5 6T0161 1 PISTON ROD 6 6T0173 1 PISTON 7 6T0179 1 LOCKNUT 8 6T0176 4 TIE ROD ASY ------ 6T0187 - SEAL KIT 9 ------ 2 O - RING 10 ------ 2 BACK - UP WASHER 11 ------ 1 O - RING 12 ------ 2 BACK - UP WASHER 13 ------ 1 O - RING 14 ------ 1 U - CUP 15 ------ 1 WIPER COMMON SIDE ROTARY ©2011 Alamo Group Inc. Parts Section 6-42 3IN X 12IN HYDRAULIC CYLINDER BREAKDOWN ITEM PART NO. QTY. DESCRIPTION ------ 32215 - HYD. CYLINDER 3" X 12" (STD DUTY) 25343 - HYD. CYLINDER 3" X 12" (HVY DUTY) 1 6T0167 1 CYLINDER BUTT 2 6T0170 1 CYLINDER GLAND 3 6T0178 1 CLEVIS END 4 6T0204 1 CYLINDER TUBE 5 6T0203 1 PISTON ROD 6 6T0173 1 PISTON 7 6T0179 1 LOCKNUT 8 6T0205 4 TIE ROD ASY ------ 6T0187 - SEAL KIT 9 ------ 2 O - RING 10 ------ 2 BACK - UP WASHER 11 ------ 1 O - RING 12 ------ 2 BACK - UP WASHER 13 ------ 1 O - RING 14 ------ 1 U - CUP 15 ------ 1 WIPER COMMON SIDE ROTARY ©2011 Alamo Group Inc. Parts Section 6-43 3IN X 18IN HYDRAULIC CYLINDER BREAKDOWN ITEM PART NO. QTY. DESCRIPTION ------ 6T0150 - CYLINDER 3" X 18" 1 6T0167 1 CYLINDER BUTT 2 6T0170 1 CYLINDER GLAND 3 6T0178 1 CLEVIS END 4 6T0165 1 CYLINDER TUBE 5 6T0162 1 PISTON ROD 6 6T0173 1 PISTON 7 6T0179 1 LOCKNUT 8 6T0177 4 TIE ROD ASY ------ 6T0187 - SEAL KIT 9 ------ 2 O - RING 10 ------ 2 BACK - UP WASHER 11 ------ 1 O - RING 12 ------ 2 BACK - UP WASHER 13 ------ 1 O - RING 14 ------ 1 U - CUP 15 ------ 1 WIPER 16 6T0206 1 SPACER COMMON SIDE ROTARY ©2011 Alamo Group Inc. Parts Section 6-44 NOTES 1 COMMON SIDE ROTARY ©2011 Alamo Group Inc. Parts Section 6-45 CABLE (MANUAL) LIFT VALVE BREAKDOWN - 30801 COMMON SIDE ROTARY ©2011 Alamo Group Inc. Parts Section 6-46 CABLE (MANUAL) LIFT VALVE BREAKDOWN - 30801 Continued... ITEM PART NO. QTY. DESCRIPTION 1 TB1017S 1 INLET END COVER 2 TB1702 1 END COVER, POWER BEYOND 3 TB1017P 1 VALVE SECTION (SINGLE ACTING, SPRING DETENT) 4 06502091 1 VALVE SECTION (DOUBLE ACTING, CENTER SPRING) (NO AUX VALVE PORTS) 5 N/A - N/A 6 N/A - N/A 7 TB1017M 1 SHUT-OFF PLUG 8 TB1017E 1 RELIEF VALVE, 2250 PSI 9 TB1017M 1 SHUT-OFF PLUG 10 N/A - N/A 11 VALVE SEAL KIT (FOR ONE SECTION) TB1017A 2 11A ------ 2 WIPER 11B ------ 2 O-RING SMALL 11C ------ 1 O-RING LARGE 11D ------ 1 SPRING 11E ------ 1 PUCKET TB1017L 2 12A ------ 1 LEVER KNOB 12B ------ 1 LEVER 12C ------ 2 LEVER WASHER 12D ------ 1 LEVER CLIP 12E ------ 2 LINKAGE 12F ------ 1 LEVER PIN 12G ------ 1 ROLL PIN 12H ------ 1 LEVER BOOT 12J ------ 1 LEVER BOLT 12K ------ 1 LEVER DUST COVER 12L ------ 1 LEVER NUT 13 TB1017X 1 TIE ROD KIT 14 24214 1 O-RING, LARGE 12 LEVER KIT (FOR ONE SECTION) COMMON SIDE ROTARY ©2011 Alamo Group Inc. Parts Section 6-47 CABLE (MANUAL) LIFT VALVE BREAKDOWN - 31320 COMMON SIDE ROTARY ©2011 Alamo Group Inc. Parts Section 6-48 CABLE (MANUAL) LIFT VALVE BREAKDOWN - 31320 Continued... ITEM PART NO. QTY. DESCRIPTION 1 31595 1 INLET END COVER 2 31594 1 END COVER, LOAD SENSE 3 31597 1 VALVE SECTION (DOUBLE ACTING, CENTER SPRING) 4 31597 1 VALVE SECTION (DOUBLE ACTING, CENTER SPRING) 5 06503067 1 RELIEF PLUG 6 06503067 1 RELIEF PLUG 7 N/A - N/A 8 6T4209 1 RELIEF PLUG 9 31862 1 RELIEF VALVE, 2175 PSI 10 31862 1 RELIEF VALVE, 2175 PSI 11 VALVE SEAL KIT (FOR ONE SECTION) 31593 2 11A ------ 2 WIPER 11B ------ 2 O-RING SMALL 11C ------ 1 O-RING LARGE 11D ------ 1 SHUTTLE DISC 11E ------ 1 SPRING TB1017L 2 12A ------ 1 LEVER KNOB 12B ------ 1 LEVER 12C ------ 2 LEVER WASHER 12D ------ 1 LEVER CLIP 12E ------ 2 LINKAGE 12F ------ 1 LEVER PIN 12G ------ 1 ROLL PIN 12H ------ 1 LEVER BOOT 12J ------ 1 LEVER BOLT 12K ------ 1 LEVER DUST COVER 12L ------ 1 LEVER NUT 13 31603 2 COMPENSATOR 14 TB1017X 1 TIE ROD KIT 15 24214 1 O-RING, LARGE 12 LEVER KIT (FOR ONE SECTION) COMMON SIDE ROTARY ©2011 Alamo Group Inc. Parts Section 6-49 CABLE (MANUAL) LIFT VALVE BREAKDOWN - 31321 COMMON SIDE ROTARY ©2011 Alamo Group Inc. Parts Section 6-50 CABLE (MANUAL) LIFT VALVE BREAKDOWN - 31321 Continued... ITEM PART NO. QTY. DESCRIPTION 1 31595 1 INLET END COVER 2 31594 1 END COVER, LOAD SENSE 3 31597 1 VALVE SECTION (DOUBLE ACTING, CENTER SPRING) 4 31597 1 VALVE SECTION (DOUBLE ACTING, CENTER SPRING) 5 06503067 1 RELIEF PLUG 6 31861 1 RELIEF VALVE, 360 PSI 7 N/A - N/A 8 6T4209 1 RELIEF PLUG 9 31862 1 RELIEF VALVE, 2175 PSI 10 31862 1 RELIEF VALVE, 2175 PSI 11 VALVE SEAL KIT (FOR ONE SECTION) 31593 2 11A ------ 2 WIPER 11B ------ 2 O-RING SMALL 11C ------ 1 O-RING LARGE 11D ------ 1 SHUTTLE DISC 11E ------ 1 SPRING TB1017L 2 12A ------ 1 LEVER KNOB 12B ------ 1 LEVER 12C ------ 2 LEVER WASHER 12D ------ 1 LEVER CLIP 12E ------ 2 LINKAGE 12F ------ 1 LEVER PIN 12G ------ 1 ROLL PIN 12H ------ 1 LEVER BOOT 12J ------ 1 LEVER BOLT 12K ------ 1 LEVER DUST COVER 12L ------ 1 LEVER NUT 13 31603 2 COMPENSATOR 14 TB1017X 1 TIE ROD KIT 15 24214 1 O-RING, LARGE 12 LEVER KIT (FOR ONE SECTION) COMMON SIDE ROTARY ©2011 Alamo Group Inc. Parts Section 6-51 CABLE (MANUAL) LIFT VALVE BREAKDOWN - 31752 COMMON SIDE ROTARY ©2011 Alamo Group Inc. Parts Section 6-52 CABLE (MANUAL) LIFT VALVE BREAKDOWN - 31752 Continued... ITEM PART NO. QTY. DESCRIPTION 1 TB1017S 1 INLET END COVER 2 TB1702 1 END COVER, POWER BEYOND 3 TB1017P 1 VALVE SECTION (SINGLE ACTING, SPRING DETENT) 4 TB1017P 1 VALVE SECTION (SINGLE ACTING, SPRING DETENT) 5 N/A - N/A 6 N/A - N/A 7 TB1017M 1 SHUT-OFF PLUG 8 TB1017E 1 RELIEF VALVE, 2250 PSI 9 TB1017M 1 SHUT-OFF PLUG 10 TB1017M 1 SHUT-OFF PLUG 11 VALVE SEAL KIT (FOR ONE SECTION) TB1017A 2 11A ------ 2 WIPER 11B ------ 2 O-RING SMALL 11C ------ 1 O-RING LARGE 11D ------ 1 SPRING 11E ------ 1 PUCKET TB1017L 2 12A ------ 1 LEVER KNOB 12B ------ 1 LEVER 12C ------ 2 LEVER WASHER 12D ------ 1 LEVER CLIP 12E ------ 2 LINKAGE 12F ------ 1 LEVER PIN 12G ------ 1 ROLL PIN 12H ------ 1 LEVER BOOT 12J ------ 1 LEVER BOLT 12K ------ 1 LEVER DUST COVER 12L ------ 1 LEVER NUT 13 TB1017X 1 TIE ROD KIT 14 24214 1 O-RING, LARGE 12 LEVER KIT (FOR ONE SECTION) COMMON SIDE ROTARY ©2011 Alamo Group Inc. Parts Section 6-53 CABLE (MANUAL) LIFT VALVE BREAKDOWN - 06502040 COMMON SIDE ROTARY ©2011 Alamo Group Inc. Parts Section 6-54 CABLE (MANUAL) LIFT VALVE BREAKDOWN - 06502040 Continued... ITEM PART NO. QTY. DESCRIPTION 1 31595 1 INLET END COVER 2 31594 1 END COVER, LOAD SENSE 3 31597 1 VALVE SECTION (DOUBLE ACTING, CENTER SPRING) 4 31597 1 VALVE SECTION (DOUBLE ACTING, CENTER SPRING) (REMOVE SHUTTLE DISC) 5 06503067 1 RELIEF PLUG 6 06503067 1 RELIEF PLUG 7 06503068 1 RELIEF PLUG 8 N/A - N/A 9 31862 1 RELIEF VALVE, 2175 PSI 10 31862 1 RELIEF VALVE, 2175 PSI 11 VALVE SEAL KIT (FOR ONE SECTION) 31593 2 11A ------ 2 WIPER 11B ------ 2 O-RING SMALL 11C ------ 1 O-RING LARGE 11D ------ 1 SHUTTLE DISC 11E ------ 1 SPRING TB1017L 2 12A ------ 1 LEVER KNOB 12B ------ 1 LEVER 12C ------ 2 LEVER WASHER 12D ------ 1 LEVER CLIP 12E ------ 2 LINKAGE 12F ------ 1 LEVER PIN 12G ------ 1 ROLL PIN 12H ------ 1 LEVER BOOT 12J ------ 1 LEVER BOLT 12K ------ 1 LEVER DUST COVER 12L ------ 1 LEVER NUT 13 31603 2 COMPENSATOR 14 TB1017X 1 TIE ROD KIT 15 24214 1 O-RING, LARGE 12 LEVER KIT (FOR ONE SECTION) COMMON SIDE ROTARY ©2011 Alamo Group Inc. Parts Section 6-55 CABLE (MANUAL) LIFT VALVE BREAKDOWN - 06502042 COMMON SIDE ROTARY ©2011 Alamo Group Inc. Parts Section 6-56 CABLE (MANUAL) LIFT VALVE BREAKDOWN - 06502042 Continued... ITEM PART NO. QTY. DESCRIPTION 1 31595 1 INLET END COVER 2 31594 1 END COVER, LOAD SENSE 3 31600 1 VALVE SECTION (DOUBLE ACTING, DETENT FLOAT) 4 31600 1 VALVE SECTION (DOUBLE ACTING, DETENT FLOAT) (REMOVE SHUTTLE DISC) 5 06503067 1 RELIEF PLUG 6 31861 1 RELIEF VALVE, 360 PSI 7 06503068 1 RELIEF PLUG 8 6T4209 1 RELIEF PLUG 9 31862 1 RELIEF VALVE, 2175 PSI 10 31862 1 RELIEF VALVE, 2175 PSI 11 VALVE SEAL KIT (FOR ONE SECTION) 31593 2 11A ------ 2 WIPER 11B ------ 2 O-RING SMALL 11C ------ 1 O-RING LARGE 11D ------ 1 SHUTTLE DISC 11E ------ 1 SPRING TB1017L 2 12A ------ 1 LEVER KNOB 12B ------ 1 LEVER 12C ------ 2 LEVER WASHER 12D ------ 1 LEVER CLIP 12E ------ 2 LINKAGE 12F ------ 1 LEVER PIN 12G ------ 1 ROLL PIN 12H ------ 1 LEVER BOOT 12J ------ 1 LEVER BOLT 12K ------ 1 LEVER DUST COVER 12L ------ 1 LEVER NUT 13 31603 2 COMPENSATOR 14 TB1017X 1 TIE ROD KIT 15 24214 1 O-RING, LARGE 12 LEVER KIT (FOR ONE SECTION) COMMON SIDE ROTARY ©2011 Alamo Group Inc. Parts Section 6-57 BRAKE VALVE ASSEMBLY ITEM PART NO. QTY. DESCRIPTION * 06510083 - BRAKE VALVE, ASSY 1 34092 1 BRAKE VALVE, BLANK 2 34094 2 LOGIC ELEMENT 3 34095 1 RELIEF VALVE, 3000 PSI 4 06510095 1 METRI PAK COIL 5 34093 1 CARTRIDGE, 2 POSITION, 3 WAY (WITH NUT & WASHER) 6 34091 1 RELIEF VALVE, 2600 PSI COMMON SIDE ROTARY ©2011 Alamo Group Inc. Parts Section 6-58 BRAKE VALVE HYDRAULIC SCHEMATIC COMMON SIDE ROTARY ©2011 Alamo Group Inc. Parts Section 6-59 CABLE DRAFT BEAM TRAVEL LOCK ITEM PART NO. QTY. DESCRIPTION 1 ------ - CABLE DRAFT BEAM 2 6T0106 1 TRAVEL LOCK BRACKET 3 6T0107 2 TRAVEL LOCK PINS 3/4” X 3 1/4” 4 6T3020 2 R - CLIP 5/32” 5 21833 1 CAPSCREW 3/4” X 2 1/4” 6 21825 1 HEX NUT 3/4” 7 21993 1 LOCK WASHER 3/4” 8 22021 1 FLAT WASHER 3/4” 9 22600 1 TRAVEL LOCK EAR 10 22604 2 PIN HOLDER 11 22601C 1 TRAVEL LOCK ASY 12 ------ - MAIN FRAME *REFER TO PARTS SECTION COMMON SIDE ROTARY ©2011 Alamo Group Inc. Parts Section 6-60 COMBO DRAFT BEAM TRAVEL LOCK ITEM PART NO. QTY. DESCRIPTION 1 ------ - COMBO DRAFT BEAM 2 6T0106 1 TRAVEL LOCK BRACKET 3 21833 1 CAPSCREW 3/4” X 2 1/4” 4 ------ - MAIN FRAME *REFER TO PARTS SECTION 5 33856 1 BRKT,PIN HOLDER 6 21988 2 LOCK WASHER 3/8” 7 21629 2 CAPSCREW 3/8” X 3/4” 8 6T3020 2 R - CLIP 5/32” 9 6T0107 2 TRAVEL LOCK PINS 3/4” X 3 1/4” 10 22021 1 FLAT WASHER 3/4” 11 21993 1 LOCK WASHER 3/4” 12 21825 1 HEX NUT 3/4” COMMON SIDE ROTARY ©2011 Alamo Group Inc. Parts Section 6-61 SWITCH BOX ITEM PART NO. QTY. DESCRIPTION 1 06514013 1 SWBX,ALUM,BLK,06510102 2 35226 1 SWITCH,MOWER,COLEHERSEE 3 33811 1 SWITCH,MASTER/DECK FLOAT 4 6T3923 1 INDICTATOR LIGHT,ON,RED 5 06514014 1 BREAKER,10A,SWBX 6 34540 1 STRAIN RELIEF,3/4,BLACK,NYLON 7 06550018 1 DECAL,SWTCHBX,TM/TSF,CG 8 35227 1 RELAY,DP,DT,12V,LY2F,35226 COMMON SIDE ROTARY ©2011 Alamo Group Inc. Parts Section 6-62 SWITCH BOX SCHEMATIC COMMON SIDE ROTARY ©2011 Alamo Group Inc. Parts Section 6-63 NOTES 2 COMMON SIDE ROTARY ©2011 Alamo Group Inc. Parts Section 6-64 FIRE SUPRESSION SYSTEM COMMON SIDE ROTARY ©2011 Alamo Group Inc. Parts Section 6-65 FIRE SUPRESSION SYSTEM PARTS COMMON SIDE ROTARY ©2011 Alamo Group Inc. Parts Section 6-66 FIRE SUPRESSION SYSTEM PARTS Continued... ITEM PART NO. QTY. DESCRIPTION 1 06520357 1 TANK,FIRE SUPRESS SYS 2 06520358 1 MNT,TANK,FIRE KIT 3 06520359 1 PUMP,FIRE SUPRESS SYS 4 6T2181 4 CAPSCREW,SKT HD,10/24 X 3/4 5 24890 4 HEX NUT,10-24 NYLOCK 6 06520360 1 HOSE REEL,FIRE KIT 7 21630 4 CAPSCREW, 3/8 X 1,NC 8 21627 8 NYLOCK NUT,3/8",NC 9 06520361 1 FILTER,FIRE KIT ------ 06520365 - FILTER ELEMENT (AVAILABLE) 10 06520366 1 GUN,FIRE KIT 11 06370120 1 STAND,FIRESYS 12 06370121 1 HOLSTER,FIRESYS 13 06430090 1 SLEEVE,GUN,FIRE SYS 14 21525 1 HEX NUT, 1/4" NC 15 06520380 - A 1 HOSE,.88O.D.X.50I.D.,BULK 16 06520380 - B 1 HOSE,.88O.D.X.50I.D.,BULK 17 06520380 - C 1 HOSE,.88O.D.X.50I.D.,BULK 18 35091 6 CLAMP, HOSE #10 19 21640 4 CAPSCREW,3/8" X 3-1/2" NC 20 22016 8 FLATWASHER,3/8" 21 06520367 1 ELBOW,3/4COUPLERX1/2BARB,NYLON 22 06520368 1 ELBOW,3/4COUPLERX1/2BARB,NYLON 23 06503108 2 ADAPTER,BARB,1/2X1/2MP 24 6T3222 1 DECAL,CONTROL,ON-OFF SWITCH 25 PT3905A 1 SWITCH,MOWER ------ 06520364 - FILTER SEAL (AVAILABLE) COMMON SIDE ROTARY ©2011 Alamo Group Inc. Parts Section 6-67 FIRE SUPRESSION SYSTEM ELECTRICAL SCHEMATIC COMMON SIDE ROTARY ©2011 Alamo Group Inc. Parts Section 6-68 WETCUT COMMON SIDE ROTARY ©2011 Alamo Group Inc. Parts Section 6-69 WETCUT 50 GALLON TANK MOUNT ITEM PART NO. QTY. DESCRIPTION 1 06370128 1 MNT,3PNT,UNI 2 06370136 1 MNT,TANK,50GAL,WETCUT 4 06520342 1 TANK,50GA.,WETCUT 7 RD1032 3 PIN,LYNCH 1/4" X 2" 8 TB1036 1 PIN,SEC BOOM SWIV 1X4-11/16" 9 06520343 4 ANCHOR,STRAP,WETCUT 10 06520344 4 BOLT,STRAP,TANK,WETCUT 11 06520345 2 STRAP,TANK,WETCUT COMMON SIDE ROTARY ©2011 Alamo Group Inc. Parts Section 6-70 WETCUT 100 OR 150 GALLON TANK MOUNT ITEM PART NO. QTY. DESCRIPTION 1 06370128 1 MNT,3PNT,UNI 2 06370138 1 MNT,TANK,100GAL,WETCUT ------ 06370139 - MNT,TANK,150GAL,WETCUT 4 06520372 1 TANK,100GA.,WETCUT ------ 06520373 - TANK,150GA.,WETCUT 5 21527 2 HEX NUT,NYLOCK,1/4" NC 6 21530 2 CAPSCREW,1/4" X 1" NC 7 RD1032 3 PIN,LYNCH 1/4" X 2" 8 TB1036 1 PIN,SEC BOOM SWIV 1X4-11/16" 9 06520345 2 STRAP,TANK,WETCUT 10 06520344 4 BOLT,STRAP,TANK,WETCUT 11 06520343 4 ANCHOR,STRAP,WETCUT COMMON SIDE ROTARY ©2011 Alamo Group Inc. Parts Section 6-71 WETCUT TANK PLUMBING COMMON SIDE ROTARY ©2011 Alamo Group Inc. Parts Section 6-72 WETCUT TANK PLUMBING Continued... ITEM PART NO. QTY. DESCRIPTION 1 06370128 1 MNT,3PNT,UNI 2 06520336 1 CNTRLR,SENSOR,06520333 3 06520341 1 PUMP,WETCUT 4 06520346 1 FITTING,BULKHEAD,WETCUT 5 06520347 1 FITTING,ELBOW,WETCUT 6 06520348 1 VLV,BALL,WETCUT 7 06520349 6 FITTING,BARB,HOSE,WETCUT 8 06520352 4 FITTING,NIPPLE,1/2X3/8,WETCUT 9 06520353 1 FITTING,TEE,WETCUT 10 06520374 2 ELBOW,1/2X3/8BARB,POLY 11 06520361 1 FILTER,FIRE KIT,RAILKUT 12 06520400 2 QUIK CPLR,MALE,1/2,WETCUT 13 06520401 2 QUIK CPLR,FEM,1/2,WETCUT 14 27329 2 U-BOLT,1/4" X 1" X 2" 15 35176 4 U-NUT,1/4,3/4 TO CENTER 16 35091 13 CLAMP, HOSE #6 17 - 20 ------ - 1/2" HOSE INCLUDED WITH TANK 21 - 23 06520316 - 3/8" HOSE INCLUDED WITH SPRAYER 24 06510051 4 SEAL,16-18GA,METPAK 25 06510052 1 CONN.,BODY,MALE,METRIPACK 150 26 06510053 1 CONN.,BODY,FEM,METRIPACK 150 27 06510054 2 TERMINAL,MALE,16/18GA.METPAK 28 06510055 2 TERMINAL,FEM,16/18GA.METPAK 29 06510056 2 TPA 30 06520337 1 INCLUDED WITH CONTROLLER 31 06401133 1 SPACER,Ø.31X1.75X.38 COMMON SIDE ROTARY ©2011 Alamo Group Inc. Parts Section 6-73 WETCUT SPRAYER HEAD ASSEMBLY COMMON SIDE ROTARY ©2011 Alamo Group Inc. Parts Section 6-74 WETCUT SPRAYER HEAD ASSEMBLY Continued... ITEM PART NO. QTY. DESCRIPTION 1 06370105 1 HOOD,SPRAYER 2 06370106 1 HINGE,LH,SPRAYER 3 06370107 1 HINGE,RH,SPRAYER 4 06370108 1 HINGE,CNTR,SPRAYER 5 06410668 1 GUARD,SPRAYER,WETCUT 6 06410753 1 MNT,RH,WET CUT 7 06410754 1 MNT,LH,WET CUT 8 06410796 1 GUARD,HOSE,WETCUT 9 06420069 3 PIN,HINGE,WET CUT 10 06497003 1 TUBE,LG,SPRAYER 11 06499012 1 SKIRT,ANTI SPRAY,50 12 06499013 2 SKIRT,ANTI SPRAY,7 13 06520314 2 TUBE,CAP,SPRAYER 14 06520316 1 HOSE,SPRAYER 15 06520317 5 NOZZLE,SPRAYER 16 06520319 4 TIP,NOZZLE,SPRAYER 17 06520320 4 FILTER,NOZZLE,SPRAYER 18 06520321 4 NUT,NOZZLE,SPRAYER 19 06520322 49 CHAIN..18X1.31X13LINKS 20 06520381 1 ADAPTER,1/4NPT,WETCUT 21 06520382 1 ELBOW,BARB,3/8X1/4NPT 22 06520383 8 SPACER,.50O.D.X.252I.D.X.38,NYLON 23 32550 4 U-BOLT,1/4"X1"X1"X1 3/4" 24 21527 29 HEX NUT,NYLOCK,1/4",NC 25 21528 12 CAPSCREW,1/4" X 1/2",NC 26 21529 13 CAPSCREW,1/4" X 3/4",NC 27 21625 11 HEX NUT,3/8",NC 28 21630 2 CAPSCREW, 3/8 X 1,NC 29 21634 7 CAPSCREW, 3/8 X 2,NC 30 21632 2 CAPSCREW,3/8" X 1-1/2",NC 31 21986 4 LOCKWASHER, 1/4" 32 22014 15 FLATWASHER,1/4" 33 22016 9 FLATWASHER,3/8",GR8 34 34698 6 ROLL PIN, PLAIN, 3/16 X 7/8" 35 35091 1 CLAMP, HOSE #6 36 35176 4 U-NUT,1/4,3/4 TO CENTER 37 06520376 5 CABLE,3/16 38 06537022 2 U-BOLT,CABLE,3/16 COMMON SIDE ROTARY ©2011 Alamo Group Inc. Parts Section 6-75 WETCUT CABLES COMMON SIDE ROTARY ©2011 Alamo Group Inc. Parts Section 6-76 WARRANTY SECTION Warranty Section 7-1 . WARRANTY INFORMATION Tiger Corporation, 3301 N. Louise, Sioux Falls, South Dakota, warrants to the original Retail Customer, the new Tiger equipment is free of defects in material and workmanship. Any part of equipment that in Tiger’s judgement, show evidence of such defects will be repaired or replaced without charge, provided that the failure of part(s) shall have occurred within twelve (12) months from the date of delivery of said equipment to the Retail Customer. Expendable components such as knives, oil, chain sprockets, skid shoes, knife mounting disks and the like are excluded but not limited to this warranty. The Retail Customer must pay the transportation cost to and from the Tiger Dealer’s service shop for warranty service. Warranty service will be performed by the Tiger Dealer from whom the equipment was purchased, during service shop regularly scheduled days and hours of operation. All Tiger obligation under this warranty shall be terminated if the equipment is modified or altered in ways not approved in writing by Tiger, if repair parts other than genuine Tiger repair parts have been used, or if the equipment has been subject to misuse, neglect, accident, improper maintenance or improper operation. Tiger Corporation reserves the right to make improvements in design or changes in specification at any time without incurring any obligation to owners of equipment previously sold. No agent or person has authority to alter, add to or waive the above warranties which are agreed to be in the only warranties, representations or promises, expressed or implied, as to the quality or performance of the products covered and which do not include any implied warranty of merchantability or fitness. In no event will Tiger be liable for incidental or consequential damages or injuries, including, but not limited to, loss of profits, rental or substitute equipment or other commercial loss. THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THOSE EXPRESSED HEREIN. It is the Purchasers obligation to sign the warranty registration form AFTER he / she has Read and Understands the Operation and Safety Instructions stated within this manual. ONE LAST WORD This manual cannot possibly cover all of the potentially hazardous situations you will encounter. By being familiar with the safety rules, operating and maintenance instructions in this manual you can help prevent accidents. The objective of this manual is to help make you a better operator. Remember, SAFETY IS YOU! Your safety and the safety of those around you depends on YOU. Common sense should play a large role in the operation of this machine. Since we at Tiger Corporation are constantly striving to improve out products, we reserve the right to change specifications or design at any time. TO THE OWNER / OPERATOR / DEALER To keep your implement running efficiently and safely, read your manual thoroughly and follow these directions and the Safety Messages in this manual and on the machine. The table of contents clearly identifies each section where you can easily find the information you need. The Occupational Safety and Health Act (OSHA 1928.51 subpart C) makes the following minimum requirements for tractor operators. OWNER REQUIREMENTS: 1. 2. 3. 4. Provide a Roll-Over-Protective Structure that meets the requirements of this Standard; and Provide Seatbelts that meet the requirements of this Standard and SAE J3C; and Ensure that each employee uses such Seatbelt while the tractor is moving; and Ensure that each employee tightens the Seatbelt sufficiently to confine the employee to the protected area provided by the ROPS. OPERATOR REQUIREMENTS: 1. 2. 3. 4. 5. 6. 7. 8. 9. Securely fasten seatbelt it the tractor has a ROPS. Where possible, avoid operating the tractor near steep ditches, embankments, and holes. Reduce speed when turning, crossing slopes, and on rough, slick, or muddy surfaces. Stay off slopes too steep for safe operation. Watch where you are going – especially at row ends, on roads, and around trees. Do Not permit others to ride. Operate the tractor smoothly – no jerky turns, starts, or stops. Hitch only to the draw-bar and hitch points recommended by the tractor manufacturer. When the tractor is stopped, set brakes securely and use park lock, if available Printed in USA © Tiger Corporation