Download BFT PHOBOS N BT Installation manual
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Phobos N L BT installation manual version 130308 Thalia control board tuned to you Professional installation required welding might be needed 2 INSTALLATION SAFETY GATE AUTOMATION INSTALLATION SAFETY While the manufacturer has designed the system under strict safety standards, it is ultimately the installers responsibility to follow and comply with national and local laws, codes and safety standards that apply to the mechanical, electrical and operational aspects of the gate automation system. These include but are not limited to: safety standards established by entities like Underwriters Laboratory (UL), NFPA 70, or codes and laws stated by corresponding state, county or municipality. While it may not be compulsory, we highly recommend following UL 325 safety standards. UL 325 VEHICULAR GATE AUTOMATION CLASSIFICATION This system can be used in Class I, Class II and Class III applications. ● ● ● ● CLASS I – RESIDENTIAL VEHICULAR GATE OPERATOR - A vehicular gate operator (or system) intended for use in a home of one-to four single family dwelling, or a garage or parking area associated therewith. CLASS II – COMMERCIAL/GENERAL ACCESS VEHICULAR GATE OPERATOR - A vehicular gate operator (or system) intended for use in a commercial location or building such as a multi-family housing unit (five or more single family units), hotel, garages, retail store, or other building servicing the general public. CLASS III – INDUSTRIAL/LIMITED ACCESS VEHICULAR GATE OPERATOR - A vehicular gate operator (or system) intended for use in an industrial location or building such as a factory or loading dock area or other locations not intended to service the general public. CLASS IV – RESTRICTED ACCESS VEHICULAR GATE OPERATOR - A vehicular gate operator (or system) intended for use in a guarded industrial location or building such as an airport security area or other restricted access locations not servicing the general public, in which unauthorized access is prevented via supervision by security personnel. UL 325 ENTRAPMENT PROTECTION REQUIREMENTS For all installation classes, it is required to properly adjust the inherent obstruction sensing system and install warning signs on both sides of the gate, warning pedestrians of the dangers of the automated gate system. For Class I and Class II installations, it is required to add a non-contact device, such as a photoelectric eye OR a contact device such as a gate edge. For Class III installations it is required to add a non-contact device, such as a photoelectric eye, AND a contact device such as a gate edge OR an audio alarm such as a siren, horn or buzzer. UL325 INSTALLATION RECOMMENDATIONS 1. Install the gate operator only when: a. The operator is appropriate for the construction and the usage class of the gate. b. All openings of a horizontal slide gate are guarded or screened from the bottom of the gate to a minimum of 4' (1.2 m) above the ground to prevent a 2-1/4" (6 cm) diameter sphere from passing through the openings anywhere in the gate, and in that portion of the adjacent fence that the gate covers in the open position. c. All exposed pinch points are eliminated or guarded, and guarding is supplied for exposed rollers. 2. The operator is intended for installation only on gates used for vehicles. Pedestrians must be supplied with a separate access opening. The pedestrian access opening shall be designed to promote pedestrian usage. Locate the gate such that persons will not come in contact with the vehicular gate during the entire path of travel of the vehicular gate. 3. The gate must be installed in a location so that enough clearance is supplied between the gate and adjacent structures when opening and closing to reduce the risk of entrapment. Swinging gates shall not open into public access areas. 4. The gate must be properly installed and work freely in both directions prior to the installation of the gate operator. 5. Controls intended for user activation must be located at least six feet (6') away from any moving part of the gate and where the user is prevented from reaching over, under, around or through the gate to operate the controls. Outdoor or easily accessible controls shall have a security feature to prevent unauthorized use. 6. The Stop and/or Reset (if provided separately) must be located in the line-of-sight of the gate. Activation of the reset control shall not cause the operator to start. 7. A minimum of two (2) WARNING SIGNS (supplied with the gate operator) shall be installed, one on each side of the gate where easily visible. 8. For a gate operator utilizing a non-contact sensor: a. Reference owner’s manual regarding placement of non-contact sensor for each type of application. b. Care shall be exercised to reduce the risk of nuisance tripping, such as when a vehicle trips the sensor while the gate is still moving. c. One or more non-contact sensors shall be located where the risk of entrapment or obstruction exists, such as the perimeter reachable by a moving gate or barrier. 9. For a gate operator utilizing a contact sensor such as an edge sensor: a. One or more contact sensors shall be located where the risk of entrapment or obstruction exists, such as at the leading edge, trailing edge and post mounted both inside and outside of a vehicular horizontal slide gate. b. One or more contact sensors shall be located at the bottom edge of a vehicular vertical lift gate. c. A hard wired contact sensor shall be located and its wiring arranged so the communication between the sensor and the gate operator is not subject to mechanical damage. d. A wireless contact sensor such as the one that transmits radio frequency (RF) signals to the gate operator for entrapment protection functions shall be located where the transmission of the signals are not obstructed or impeded by building structures, natural landscaping or similar obstruction. A wireless contact sensor shall function under the intended end-use conditions. e. One or more contact sensors shall be located on the inside and outside leading edge of a swing gate. Additionally, if the bottom edge of a swing gate is greater than 6" (152 mm) above the ground at any point in its arc of travel, one or more contact sensors shall be located on the bottom edge. f. One or more contact sensors shall be located at the bottom edge of a vertical barrier (arm). OPERATIONAL SAFETY 3 GENERAL SAFETY WARNING! An incorrect installation or improper use of the product can cause damage to persons, animals or property. • Automation should be installed on a gate which is moving freely. Any issue with the smooth opening of closing of a gate will not be corrected by adding automation. • Scrap packing materials (plastic, cardboard, polystyrene etc) according to the provisions set out by current standards. Keep nylon or polystyrene bags out of children’s reach. • Keep this instruction manual for future reference. • This product was exclusively designed and manufactured for the use specified in the present documentation. Any other use not specified in this documentation could damage the product and be dangerous. • The Company declines all responsibility for any consequences resulting from improper use of the product, or use which is different from that expected and specified in the present documentation. • Do not install the product in explosive atmosphere. • The Company declines all responsibility for any consequences resulting from failure to observe Good Technical Practice when constructing closing structures (door, gates etc.), as well as from any deformation which might occur during use. • Follow and comply with national and/or local electrical codes when performing any electrical installation. • Disconnect the electrical power supply before carrying out any work on the installation. Also disconnect any buffer batteries, if fitted. • Fit all the safety devices (photocells, electric edges etc.) which are needed to protect the area from any danger caused by squashing, conveying and shearing, according to and in compliance with the applicable directives and technical standards. • It is recommended to position at least one luminous signal indication device (blinker) where it can be easily seen for additional safety • The Company declines all responsibility with respect to the automation safety and correct operation when other manufacturer ’s components are used. • Only use original parts for any maintenance or repair operation. • Do not modify the automation components, unless explicitly authorized In writing by the Company. • Instruct the product user about the control systems provided and the manual opening operation in case of emergency. • Anything which is not expressly provided for in the present instructions, is not allowed. • Installation must be carried out using the safety devices and controls prescribed by the UL 325 Standard. CHECKING INSTALLATION Before the automated device is finally put into operation, perform the following checks meticulously: • Make sure all components are fastened securely. • Check that all safety devices (photocells, pneumatic safety edge, etc.) are working properly. • Check the emergency operation control device. • Check opening and closing operations with the control devices applied. • Check the electronic logic for normal (or personalized) operation in the control panel. ADJUSTING OPERATING FORCE WARNING: Operating force is adjusted with extreme precision by means of the control unit’s electronic control. Operation at the end of travel is adjusted electronically in the control panel. To provide good anti-crush safety, the operating force must be slightly greater than that required to move the leaf both to close and to open it. CONTROL There are various options when it comes to the control system (manual, remote control, access control with magnetic badge, etc.) depending on the installation’s needs and characteristics. See the relevant instructions for the various control system options. People due to use the automated device must be instructed how to control and use it. OPERATIONAL SAFETY The installer is responsible for communicating the following information to the end-user: This product has been designed and built solely for the purpose indicated herein. Uses not contemplated herein might result in the product being damaged and could be a source of danger. The Firm disclaims all responsibility resulting from improper use or any use other than that for which the product has been designed, as indicated herein, as well as for failure to apply Good Practice in the construction of entry systems (doors, gates, etc.) and for deformation that could occur during use. If installed and used correctly, the automated system will meet the required level of safety. Nonetheless, it is advisable to observe certain rules of behavior so that accidental problems can be avoided: ● Keep adults, children and property out of range of the automated system, especially while it is operating. ● Operate the system when the full path of the gate is within sight. ● It is essential to frequently check that all safety devices are in good working condition. ● This application is not meant for use by people (including children) with impaired mental, physical or sensory capacities, or people who do not have suitable knowledge, unless they are supervised or have been instructed by people who are responsible for their safety. ● Children must be supervised to ensure they do not play with the system. Keep remote controls or other control devices out of reach of children in order to avoid the automated system being operated inadvertently. ● Check the system frequently, especially hinges, cables, springs or supports, to detect any loss of balance and signs of wear or damage. ● When cleaning the outside or performing other maintenance work, always cut off mains power. ● Keep the photocells’ optics and illuminating indicator devices clean. Check that no branches or shrubs interfere with the safety devices (photocells). ● Do not use the automated system if it is in need of repair. In the event of a malfunction, cut off the power, activate the emergency release to allow access and call in qualified technical personnel (professional installer). ● If the automated system requires work of any kind, employ the services of qualified personnel (professional installer). ● Anything that is not explicitly provided for in these instructions is not allowed. ● The operator’s proper operation can only be guaranteed if the information given herein is complied with. The Firm shall not be answerable for damage caused by failure to comply with the installation rules and instructions featured herein. ● Have the complete system checked including all safety devices by a qualified professional technician at least once a year. Descriptions and illustrations herein are not binding. While we will not alter the product ’s essential features, the Firm reserves the right, at any time, to make those changes deemed necessary to improve the product from a technical, design or commercial point of view, and will not be required to update this publication accordingly. TABLE OF CONTENTS 4 Installation Safety ................................................................................................................................................. 2 Operational Safety ................................................................................................................................................ 3 Applications and Capacities ................................................................................................................................... 5 Post Bracket Installation......................................................................................................................................... 6 Gate Bracket Installation........................................................................................................................................ 7 Push to Open Installation....................................................................................................................................... 8 Actuator Cable....................................................................................................................................................... 9 Mounting the Actuator........................................................................................................................................... 10 Setting the Limits................................................................................................................................................. 11 Installing the Standard Control Box......................................................................................................................... 12 Installing the Optional Control Box.......................................................................................................................... 13 Motor Connections................................................................................................................................................ 14 Quick Setup Menu................................................................................................................................................. 15 Presets........................................................................................................................................................ 17 Accessory Connections........................................................................................................................................... 19 Accessory Power Command Inputs Safety Devices...................................................................................................................................................... 20 Safety Loop Detector Wiring Auxiliary Outputs................................................................................................................................................... 21 Shadow Loop Detector Wiring Navigating the Main Menu.................................................................................................................................... 22 Programming Menu............................................................................................................................................... 23 Other Accessories Connections............................................................................................................................... 24 Magnetic Lock Wiring Battery Backup Wiring Maintenance......................................................................................................................................................... 25 Manual operation Common Error Codes Replacement Parts................................................................................................................................................ 26 Options & Accessories............................................................................................................................................ 27 At A Glance Quick Reference................................................................................................................................. 28 TECH SUPPORT U.S. TOLL FREE: 877-995-8155 / INT'L: +1-561-995-8155 APPLICATIONS & CAPACITIES Important. This product is intended to be installed and serviced by a professional technician. The product warranty may be voided if installed or serviced by a unqualified person. Phobos NL BT 37” 90 ~ 110° 550 lbs 16 feet an external locking mechanism is suggested for gates over 10 feet long OUTSIDE 2-5/8” max hinge offset* * Maximum hinge offset does not apply to push to open applications WARNING Please read and follow all instructions before installing and operating this product. Follow all local and federal building and electrical. BFT is not responsible for faults or damage cause by improper installation, application, or failure to comply with building codes. 5 POST BRACKET INSTALLATION 6 gate post gate hinge from the center of the hinge must be between 7” & 7-1/2” 7-1/2” is best Depending on the size of the post, the type of hinge and its placement, the post bracket might have to be mounted offset to the gate post. This should require custom welding a brace or gusset (not supplied) gate post gate hinge from the center of the hinge hinge offset must be between 7” & 7-1/2” 7-1/2” is best Hinge offset: Distance between the center-line of the hinge and the inside edge of the gate post Post bracket length position 1 2 3 4 Hinge offset (1-1/8” min.) up to 1-5/8” up to 1-7/8” up to 2-1/4” up to 2-5/8” The black dots represent the recommended bolt placement. 1 5-7/8” 2 5-5/8” 3 5-1/4” The suggested post bracket length positions are accurate only if the gate, on its fully closed position, is squared with the gate post 4 4-7/8” GATE BRACKET INSTALLATION 7 gate gate post hinge gate bracket post bracket 32” This measurement is taken with the gate fully closed magnet Install the magnet holder into the gate bracket magnet The top surface of both post and gate bracket must be leveled between the two GATE CLOSED GATE OPEN hinge center-line gate bracket post bracket post bracket post bracket line gate bracket When the gate is on its fully open, or fully closed position, the distance from the center of the mounting hole of the gate bracket, to the hinge center-line, must be equal or less than that of the mounting hole on the post bracket to the hinge center-line. If you feel that you have followed the instructions on how to mount the brackets, and the distance of the hole of the gate bracket to the hinge center-line is greater than that of the post bracket, stop the installation process and contact technical support. post bracket line hinge center-line 8 PUSH TO OPEN INSTALLATION WARNING: Push to open installations are not standard installations. The post bracket should require modifications and/or welding. The following illustrations do not represent the actual assembly of the post bracket. Its intentions is to illustrate the directions and dimensions of the bracket in relationship to the gate gate post gate hinge OUTSIDE INSIDE must be between 7” & 7-1/2” from the center of the hinge 7-1/2” is best OUTSIDE from the center of the hinge INSIDE must be between 7” & 7-1/2” 7-1/2” is best With the gate opened 90°, the distance between the mounting hole in both brackets must be 27 inches 32” THE ACTUATOR CABLE 9 1. Strip about 1-1/2” off the outer jacket of the motor cable. Install the o-ring over the cable so that it is about 1/2” from the 1-1/2” RUBBER O-RING edge of the outer jacket 16/3 SJTOOW CABLE 2. Turn the actuator upside down. Connect the white wire to terminal 1; the red wire to terminal 2; and the black wire to terminal 3 white red black 3. Install the back cover, making sure that the o-ring fits inside the groove to seal the operator from moisture MOUNTING THE ACTUATOR 10 snap ring flat washer spacer collar pivot bolt flat washer lock nut snap ring Attach the actuator to the mounting brackets as shown on the images above. DO NOT INSTALL THE SNAP RINGS YET!!! Place them in a secure location. Install the snap rings only once you have completely finalized the installation and all adjustments. MAKE SURE THAT THE BODY OF THE ACTUATOR DOES NOT HIT THE MOUNTING BRACKET WHEN THE GATE IS FULLY CLOSED SETTING THE LIMITS 11 1) SET TO MANUAL OPERATION Disengage the drive gear by using the triangular key and turning clockwise. 2) SET THE CLOSE LIMIT - Push the gate to its fully closed position. Remove the screw that holds the proximity sensor at the front end of the actuator. Slide it back so that the back end of the sensor housing is 3-1/2” from the center of the drive carriage and reattach screw that secures sensor in place. 3-1/2” 3) SET THE OPEN LIMIT - Push the gate to its fully open position. Remove the screw that holds the proximity sensor closest to the actuator body. Slide it forward so that the back end of the sensor housing is 3-1/2” from the center of the drive carriage and re-attach screw that secures sensor 3-1/2” in place. 4) RE-ENGAGE THE MANUAL RELEASE - Use triangular key and turn counterclockwise to re-engage gears. 5) FINE-TUNING THE LIMITS – Once the actuator is connected to the controller, it must be powered and the limits might have to be fine-tuned by sliding them to the correct position. INSTALLING THE STANDARD CONTROL BOX 12 Mounting the enclosure 4” 9-1/4” 6” 1/1 7 -1 Several sizes knock-out punch conduit entries are provided Using the lid screws port holes to fix the enclosure, ensures weatherproof protection of the electronic components. Use plastic anchors for best results Connecting power Federal and local electrical codes must be followed. 120 Volts, single phase power is connected to the terminal strip on the + lower left corner of the control board as shown. OK █ █ █ █ █ █ █ █ 10 11 14 15 20 21 26 27 120 Volts Line Neutral Max power draw < 1.5 Amps █ █ █ █ █ █ █ █ █ █ █ █ █ █ █ █ █ █ █ █ █ █ █ █ █ █ 10 11 14 15 20 21 26 27 40 41 42 43 44 45 50 51 52 60 61 62 70 71 72 73 74 75 INSTALLING THE OPTIONAL CONTROL BOX Mounting the enclosure Use the mounting holes on the top and bottom flanges 13 Do not perforate the top of the enclosure of the enclosure. Do not drill through the interior of the enclosure. Bring all your wiring and/or conduits through the bottom of the enclosure. For best results, use a step drill bit to perforate the enclosure to the needed size opening Connecting power Power box 120 Volt Line Neutral Ground █ █ █ █ █ █ █ █ 10 11 14 15 20 21 26 27 MOTOR CONNECTIONS 14 + OK █ █ █ █ █ █ █ █ █ █ █ █ █ █ █ █ █ █ █ █ █ █ █ █ █ █ 10 11 14 15 20 21 26 27 40 41 42 43 44 45 50 51 52 60 61 62 70 71 72 73 74 75 Motor #1 For single gate installations, connect your motor wires to Motor 1 motor output (terminals 10 & 11), and Motor 1 limit input (terminal 42). red black white Motor #2 For dual gate installations, connect your second motor wires to Motor 2 motor output (terminals 14 & 15), and Motor 2 limit input (terminal 43). red black white When installing a two leaf gate system, connect the motor wires from the gate that needs to open first to Motor 1 connections (10, 11 & 42), and connect the motor wires from the gate that needs to close first to Motor 2 connections (14, 15, & 43). QUICK SETUP MENU 15 Quick Setup Menu flow chart LANGUAGE ► TYPE ITALIAN FRENCH GERMAN ENGLISH SPANISH NUMBER ► DIRECTION ► OF MOTORS ► ELI PHOBOS IGEA 2 1 PRESET INT EXT ► AUTOSET AR SR AC SC IND ► MEMORIZE REMOTES HIDDEN BUTTON OK ► RELEASE ► DESIRED ► BUTTON END KO ► Quick Setup Menu navigation + Pressing the [+] button scrolls UP OK █ █ █ █ █ █ █ █ █ █ █ █ █ █ █ █ █ █ █ █ █ █ █ █ █ █ 10 11 14 15 20 21 26 27 40 41 42 43 44 45 50 51 52 60 61 62 70 71 72 73 74 75 EXIT Pressing the [-] button scrolls DOWN + UP - DOWN OK SELECT NEXT Pressing the [OK] button moves to the NEXT selection. Pressing [+] and [-] at the same time EXITS the menu STEP 1. Enter Quick Setup Menu Press the [OK] button once the display will immediately read “lang” (language)... followed by “ita” (italian). + + + - - - OK OK OK STEP 2. Set the menu language scroll down using the [-] button... … and press [ok] when “eng” (english) is displayed the word “type” will be displayed briefly + + - - + - OK OK OK QUICK SETUP MENU 16 STEP 3. Select the type of operator scroll down using the [-] button and look for “phob” (phobos) press [ok] to select next the screen will display: “n. mot” (number of motors). + + + - - - OK OK OK STEP 4. Set the number of motors connected if two motors are connected, press [ok] while “2” is shown on the screen if only one motor is connected, press the [-] button... … and then press [ok] to select. + + - - - OK OK OK + STEP 5. Set the opening direction “dir” (direction) will be displayed for a second, followed by “int” (interior) select “int” if the gates open in, or.. ...press [-] and select “ext” (exterior) if the gates open out. + + + - - - OK OK OK STEP 6. Set the desired preset “preset” will be displayed... followed by “ar” use the [-] button to scroll down and the + [ok] button to select - - your preferred preset. OK OK Presets are explained + on the next page. QUICK SETUP MENU 17 PRESETS FEATURES AUTOMATIC CLOSING TIMER AR SR AC SC IND AUTOMATIC RESIDENTIAL SEMI-AUTOMATIC RESIDENTIAL AUTOMATIC COMMERCIAL SEMI-AUTOMATIC COMMERCIAL INDUSTRIAL x x PRE-ALARM x x UNINTERRUPTED OPEN CYCLE x x INSTANT REVERSE ON CLOSING x x x HOLD TO RUN QUICK REMOTE PROGRAMMING x x x x Automatic Closing Timer: Automatically closes the gate after gate fully opens and all safety devices are cleared. Pre-Alarm: Energizes auxiliary relay with value set to “6”, for 3 seconds before energizing the motors. Uninterrupted Open Cycle: Remote controls and START input is ignored during the open cycle. Instant Reverse On Closing: A START command will instantly re-open gates during the close cycle. Otherwise, a START command first stops the gate requiring a second command to re-open. Hold-To-Run: START command is disabled. Gate requires a constant “open “ or “close” command for it to run. Quick Remote Programming: Allows adding remotes wirelessly using an existing working transmitter. The “Residential” presets are not exclusive for residential applications the same way “Commercial” presets are not exclusive for commercial applications. They can both be used on any application depending on the needs and preferences of such installation. You can further customize your settings by using the Main Programming Menu. QUICK SETUP MENU 18 STEP 7. Run the AUTOSET after selecting your preset, the screen will display “prog” (programming) for a few seconds the screen will the display “autoset” + - be aware that the gate will run at full torque during the process. press [ok] when ready OK + + OK the motor(s) will run full open and close cycles more than once... + - make sure that the path of the gate is clear of traffic and obstructions. if the motor(s) don't run and/or “ko” is displayed, inspect the gate hardware, motor connections and manual release OK once “ok” is displayed, press the [ok] button to continue + OK - + OK OK STEP 8. Program wireless transmitters the display will read “mem. remotes” (memorize remotes)... + OK the screen will then read “desired button” + ...immediately followed by “hidden button”. firmly press and hold down the 2 top buttons on your mitto remote when the screen reads “release”, release the two buttons + + - - OK OK press and release the button you wish to operate the gate with + - - OK OK the screen displays “hidden button” again. you can repeat the remote learning process or press [ok] to end + OK ACCESSORY CONNECTIONS 2 51 4 V A – 2 cc 52 4V ess – Acc or 24 y V ess po VS or w af y p er e [+ ow [-] er ] [+ ] 19 ACCESSORY POWER Name Description 50 51 52 - 24 V + 24 V + 24 V-Safe Accessory power negative common Accessory power positive Positive power when gate is not closed █ █ █ 50 51 52 pe ni ng ) Terminal 50 – 24 volts accessories and peripherals can be powered from terminals 50 and 51 C 61 OM M – O I 62 C1 – N – IC STA 2– R PE T/S D TO (p P ar tia lo COMMAND INPUTS Terminal Name Description Default 60 61 62 COM IC 1 IC 2 Command positive common Command Input 1 Command Input 2 common START PED 60 – The Thalia board provides two command inputs (IC1 and IC2). █ █ █ 60 61 62 Command inputs 1 and 2 can be re-programmed to perform any of the following functions: PROGRAMMING: LOGIC > IC # > 000 ~ 006 001 START Cycles between open, stop and close. Normally used with single push-buttons and radio receivers. 002 OPEN Open only command. Used with [open] buttons, free exit and/or open only devices. 003 CLOSE Close only. Used with [close] buttons and closing loop detectors 004 005 PED Pedestrian opening. Partially opens Motor 1 only. TIMER Hold Open input. 006 TIMER PED Holds partially open motor 1 Please refer to LOGIC programming for IC 1 and IC 2 re-programming EXAMPLE: OPEN ONLY DEVICES WIRING Exit probes Radio Receiver Free exit loop detector Entry keypad RELAY N.O. RELAY COMMON POWER 24V + POWER 24V - PROGRAMMING: LOGIC > IC 1 > 001 (OPEN) 70 – The Thalia board provides one STOP command input, and two programmable obstruction sensing device inputs, SAFE1 and SAFE2. All 3 safety inputs are N.C. (normally closed) contacts. Both SAFE 1 and 2 have a device supervision circuit labeled FAULT. Fault inputs, when enabled, are all normally open. Below is a table with the terminal numbers and its █ corresponding functions and default values. C 71 om m – o S 72 TO n – P S 73 AF – E1 F 74 AU – P – LT HO S T (o 75 AF 1 bs – E2 tru FA – ct UL BA io R T n) 2 (s af et ye dg e) SAFETY DEVICES 20 70 █ █ █ █ █ 71 72 73 74 75 Terminal Name Description Default Notes 70 71 72 73 74 75 COM STOP SAFE 1 FAULT 1 SAFE 2 FAULT 2 Safety positive common Stop command. Safety input #1. Supervisory circuit for SAFE 1 Safety input #2. Supervisory circuit for SAFE 2 common STOP PHOT FAULT BAR FAULT Overrides all other commands Stops operators during opening, reverses on closing Requires opposite relay state from SAFE 1 Input for safety edges Requires opposite relay state from SAFE 2 Both SAFE1 and SAFE2 can be programmed to perform any of the following functions under the LOGIC sub-menu: VALUE FUNCTION DESCRIPTION 000 PHOT System reacts to the input in both opening (stops) and closing (reverses) cycles 001 PHOT TEST Same as above. Requires the device to be supervised (FAULT active) 002 PHOT OP System reacts to the input only during the opening cycle (stops) 003 PHOT OP TEST Same as above. Requires the device to be supervised (FAULT active) 004 PHOT CL System reacts to the input only during the closing cycle (reverses) 005 PHOT CL TEST Same as above. Requires the device to be supervised (FAULT active) 006 BAR Safety edge input. It reacts in both opening and closing. Stops and partially reverses. 007 BAR TEST Same as above. Requires the device to be supervised (FAULT active) 008 BAR 8K2 Safety edge input with EOL resistor as supervision method. EXAMPLE: SAFETY LOOP DETECTOR OR SAFETY PHOTO BEAM SENSOR WIRING Safety loop detector Safety photo-beam sensor RELAY N.C. RELAY COMMON POWER 24V + POWER 24V - PROGRAMMING: LOGIC > SAFE 1 > 004 (PHOT CL) AUXILIARY OUTPUTS 20 & The Thalia board has two auxiliary outputs. The first (20 & 21), is a 24 volt, courtesy light output that will activate upon activation of the gate, and will remain on for 90 seconds after the gate has closed. The second output labeled AUX 3 (26 & 27), is defaulted as second channel radio receiver output, but can be reprogrammed to perform any of the following functions under the LOGIC sub-menu: 2 LI 1 – GH 2 T 4 26 OU VOL T & T C 2 P N. 7 – UT OU O. A (25 RT CO UX W ES NT 3 M Y AX AC ) T 21 █ █ █ █ 20 21 26 27 AUX3 max contact rating: 24v, 3W (transistor output) VALUE FUNCTION 0 2ND CHANNEL RECEIVER OUTPUT. Output active when transmitter activates the 2nd channel 1 GATE OPEN LIGHT. Output active when gate is not closed. flashes while closing 2 COURTESY LIGHT. Output active during and for 90 seconds after operation. 3 GATE NOT CLOSED. Output active until close limit is reached 4 START OF CYCLE. Output active for 1 second at the beginning of each cycle 5 GATE OPEN ALARM. Output active if gate is held open for more than double the timer to close time 6 GATE RUNNING. Output active while motors are powered 7 SOLENOID LOCK. Output active for 2 second at the beginning of open cycle 8 MAGNETIC LOCK. Output active when gate is closed EXAMPLE: SHADOW LOOP DETECTOR WIRING USING AUXILIARY OUTPUT Shadow loop detector RELAY N.C. RELAY COMMON POWER 24V + POWER 24V - PROGRAMMING: LOGIC > SAFE 2 > 004 (PHOT CL) AUX3 > 006 NAVIGATING THE MAIN MENU 22 Main Programming Menu navigation + - Pressing the [+] button scrolls up or increases value OK █ █ █ █ █ █ █ █ █ █ █ █ █ █ █ █ █ █ █ █ █ █ █ █ █ █ 10 11 14 15 20 21 26 27 40 41 42 43 44 45 50 51 52 60 61 62 70 71 72 73 74 75 BACK + UP - DOWN OK ENTER Pressing the [-] button scrolls down or decreases value Pressing the [OK] button serves as ENTER Pressing [+] and [-] at the same time serves as BACK (Parameters) PARAM Sub-menu. All numerical value are set in this area (times, forces, & speeds). LOGIC Sub-menu. All features and functions are selected in this area . RADIO Sub-menu. Built-in receiver programming (remote controls and wireless devices). DEFAULT Restores all factory settings. Has no effect on RADIO programming. LANGUAGE Selection of menu language. AUTOSET Motor learn feature. STAT Provides firmware and memory information. PASSWORD Password setting for wireless programmer. PROGRAMMING MENU MAIN S ELECTION DEFAULT RANGE PARAM > OPEN DELAY TIME Motor 2 opening delay in s econds 1 0-10 CLS DELAY TIME Motor 1 clos ing delay in s econds 1 0-10 Auto-clos e time adjus tment in s econds 10 1-180 TRF. LGHT.CLR. T Traffic zone clear time adjus tment in s econds 40 1-180 OP. DIS T. S LOWD S lowdown s tarting dis tance from end of open travel expres s ed in percentage 10 0-50 CL. DIS T. S LOWD S lowdown s tarting dis tance from end of clos e travel expres s ed in percentage 10 0-50 S lowdown s tarting dis tance from end of open and clos e travel expres s ed in percentage 15 0-50 OP. FORCE Percentage of opening force exerted over the AUTOS ET value before obs truction is s ens ed 50 1-99 CLS . FORCE Percentage of clos ing force exerted over the AUTOS ET value before obs truction is s ens ed 50 1-99 OP S PEED Motor opening s peed expres s ed in percentage 99 15-99 CL S PEED TCA DIS T. DECEL LOGIC > Motor clos ing s peed expres s ed in percentage 99 15-99 S LOW S PEED S lowdown s peed expres s ed in percentage from maximum s peed. 25 15-99 MOTOR TYPE 1=Eli 250; 2=Phobos BT, 3=Igea BT 0 0-3 Timer to Clos e Automatically. 0=OFF / 1=ON 0 0-1 Clos es when s ens ors are cleared. 0=OFF / 1=ON 0 0-1 Determines how the s ys tem reacts when a S TART command is received during operation 0 0-2 PRE-ALARM Gate running output (AUX value=6) clos es 3 s ec. before gate movement. 0=OFF / 1=ON 0 0-1 HOLD-TO-RUN Requires continuous OPEN or CLOS E command input for gate to operate. 0=OFF / 1=ON 0 0-2 Ignores S TART input during the opening cycle. 0=OFF / 1=ON 0 0-1 Ignores the S TART input while counting down for automatic clos ing. 0=OFF / 1=ON 0 0-1 Ignores the S TART input during the clos ing cycle. 0=OFF / 1=ON 0 0-1 RAM BLOW C. OP Pus hes gate agains t phys ical s top before opening 0 0-1 RAM BLOW C. CL Pus hes gate agains t phys ical s top before clos ing 0 0-1 Hourly pus h agains t phys ical s top 0 0-1 Pus hes gate agains t phys ical s top for .5 s econds after clos e limit has been reached. 0 0-1 Continuous force learning on every operation. 0 0-1 S ingle Motor operation. 0= (2)motors ; 1=(1)motor. 0 0-1 0 = Pull to open; 1 = Pus h to open 0 0-1 S AFE 1 * Configuration of s afety input terminal 72. Defaulted as Phot (Obs truction) 0 0-8 S AFE 2 * Configuration of s afety input terminal 74. Defaulted as Bar (S afety Edge) 6 0-8 IC 1 * Configuration of command input terminal 61. Defaulted as S tart E 0 0-6 IC 2 * Configuration of command input terminal 62. Defaulted as Ped (Partial open) 4 0-6 Configuration of auxiliary output terminals 26 & 27. Defaulted as 2 nd channel contacts . 0 0-8 FIXED CODE Rolling code defeat. 0 = rolling code; 1 = fixed code 0 0-1 RADIO PROG Quick remote programming. 0 = dis abled; 1 = enabled 1 0-1 S ERIAL MODE 0 = S lave unit; 1 = Mas ter unit 0 0-1 Unit's network identification number. 0 0-127 EXPI 1 * Configuration of Expans ion board input 1. Defaulted as S tart command. 1 0-14 EXPI 2 * Configuration of Expans ion board input 2. Defaulted as S tart command. 0 0-10 EXPO 1 * Configuration of Expans ion board output 1. Defaulted as Traffic light control.. 9 0-9 EXPO 2 * Configuration of Expans ion board output 2. Defaulted as Traffic light control.. 9 0-9 TRAFFIC LIGHT PREFLAS HING Red light flas hes for 3 s ec. at every s tart. 0 = Off; 1 = On 0 0-1 TRAFFIC LIGHT RED LAMP ALWAYS ON Red light remains on when gate is clos ed. 0 = Off; 1 = On 0 0-1 TCA FAS T CLS . S TEP-BY-S TEP MOVEMENT * IBL OPEN IBL TCA IBL CLOS E BLOC PERS IS T PRES S S WC ICE 1 MOT. ON OPEN IN OTHER DIRECT. see page 20 see page 19 see page 21 AUX 3 * ADDRES S RADIO > ADD S TART ADD 2CH Learns trans mitter button as 2 nd channel Eras e complete memory WK LANGUAGE > Learns trans mitter button as S TART command ERAS E 64 COD RX DEFAULT DES CRIPTION 23 S how receiver ID Code W LINK. Res tores board to factory s ettings . No effect on RADIO ITA Italian FRA French DEU German ENG Englis h ES P S panis h AUTOS ET Operates motor(s ) s everal times and automatically adjus t its FORCE s ettings L. S W ADJ Limit of travel adjus tment. Only available with type 4 and 5 motors S TAT > VERS N. CYCLES N. REMOTES ERR PAS S WORD Dis plays board firmware vers ion. Dis plays number of hundreds of cycles (001=100; 010=1000; 100=10,000) Dis plays the number of remotes in memory. Dis plays the las t 30 board errors in des cending order. Pas s word s etting for wireles s programmer OTHER ACCESSORIES CONNECTIONS 24 Dedicated power supply MAGNETIC LOCK WIRING USING BFT 24V AC/DC RELAY RED (+24V) WHITE (-24V) YELLOW (normally closed contact) BLUE (common) P/N: KRELAY24V BATTERY BACKUP WIRING DIAGRAM Transformer SBS – battery backup board 5 3 20 1 4 3 4 2 5 Power plug BK GY + - 1 OK 2 12v batteries █ █ █ █ █ █ █ █ █ █ █ █ █ █ █ █ █ █ █ █ █ █ █ █ █ █ 10 11 14 15 20 21 26 27 40 41 42 43 44 45 50 51 52 60 61 62 70 71 72 73 74 75 MAINTENANCE 25 DISCONNECT ALL POWER INCLUDING BATTERIES IF APPLICABLE BEFORE PERFORMING ANY MAINTENANCE OR REPAIR TO THE ACTUATORS MAINTENANCE - Inspect the screw-drive gears for lubrication, debris and cleanness at least once a year. For actuators installed in areas where dirt and dust are a concern, maintenance should be done at shorter intervals. Keep the screw-drive lubricated using BFT grease part number: I101115. Do not apply grease if gears are dirty. If necessary, clean with degreaser before applying new grease. SCREW-DRIVE PHOBOS UNDERSIDE REFER TO THE CONTROLLER INSTALLATION MANUAL FOR TROUBLESHOOTING MANUAL OPERATION - Disengage the drive gear by using the triangular key and turning clockwise. Re-engage the gears by turning the key counterclockwise. COMMON ERROR CODES ERROR ER20 ER22 ER25 ER27 ER30 ER31 ER32 ER33 DESCRIPTION MOTOR 2 IMPROPER ENCODER MOVEMENT DETECTED MOTOR 2 OPPOSITE MOVEMENT MOTOR 1 IMPROPER ENCODER MOVEMENT DETECTED MOTOR 1 OPPOSITE MOVEMENT MOTOR 2 OBSTACLE DETECTION DURING OPENING MOTOR 2 OBSTACLE DETECTION DURING CLOSING MOTOR 2 OBSTACLE DETECTION DURING OPENING SLOWDOWN MOTOR 2 OBSTACLE DETECTION DURING CLOSING SLOWDOWN ERROR ER35 ER36 ER37 ER38 ER40 ER61 ERSW ERF9 DESCRIPTION MOTOR 1 OBSTACLE DETECTION DURING OPENING MOTOR 1 OBSTACLE DETECTION DURING CLOSING MOTOR 1 OBSTACLE DETECTION DURING OPENING SLOWDOWN MOTOR 1 OBSTACLE DETECTION DURING CLOSING SLOWDOWN THERMAL OVERLOAD OPERATING ON BATTERY POWER ERROR SETTING LIMITS LOCK OUTPUT OVERLOAD REPLACEMENT PARTS 26 Thalia control board Includes enclosure and transformer P/N: D113745 00001 Secondary fuse 3.15 Amps, slow-blow 5mm x 20mm Primary fuse 2.5 Amps, slow-blow 5mm x 20mm Manual release key P/N: D610180 Phobos motor board Trolley assembly P/N: D111709 00001 P/N:I099827 End Cap P/N: I105800 Gate Bracket & Magnet Holder P/N:N999427 Limit sensor assembly includes 4 sensors (for 2 motors) P/N: I105804 It is highly recommended to, when necessary, replace both the limit sensors and motor board together. OPTIONS & ACCESSORIES THALIA P LE-B P/N: KTHALIA12U Large 12” x 14” control board enclosure. Includes battery backup with (2) 12V, 9 Ah batteries. The Thalia “P” version features additional programmable inputs and outputs for greater integration capabilities. Dedicated external lock output eliminates the need for additional power supplies or relays to drive your magnetic or solenoid lock. 27 ECOSOL THALIA Solar powered system. Includes 10W 24V solar panel (30W panel optional), (2) 9Ah batteries, Ecosol solar interface board, (2) remotes. 100 cycles per day. Residential use only. T-BOX P/N: P121019 10 channel wireless keypad. With memory for up to 99 codes, a single keypad can control up to 10 devices in a single location. CLONIX 2E P/N: D113674 00001 Two channel external, weatherproof receiver. With memory for 128 or 2048 transmitters (optional), it is capable of controlling two independent gates or doors. Programmable relays can also be used as “hold open” feature” AEL 433 P/N: D113632 External antenna tuned for 433Mhz, doubles the standard range of the remote controls. MITTO P/N: D111904 (2 buttons) P/N: D111906 (4 buttons) Extended range (200 ft. under optimal conditions) two button remote control. Can be used to operate two separate gates or, combined with the Clonix 2E, as open and hold open control. Also available with four buttons. POLARIZED IR SENSOR P/N: KIRPOLAPHOT001 30 ft. range. The polarized lens improves performance of the sensor under rainy, foggy or damp conditions. 2 axis adjustment for ease of installation. Includes reflector hood. 12 ~250 v ac/dc SEK P/N: P121017 Vandal resistant key switch. Can send two individual commands (contact closures) or operate two separate gates or doors. NUMBER OF MOTORS ► DIRECTION INT EXT ► 32" PRESET ► AUTOSET ► HIDDEN BUTTON MEMORIZE REMOTES ► RELEASE END ► AT A GLANCE QUICK REFERENCE ► 2 1 AR SR AC SC IND OK ► DESIRED ► BUTTON KO 120 V NEUTRAL ⵀ 2.5A SLOW BLOW 120 V LINE ⵀ Phobos N L BT Geometry TYPE ELI PHOBOS IGEA 3.15A SLOW BLOW ▊ ▊ ▊ ▊ ▊ ▊ ▊ ▊ ▊ ▊ ▊ ▊ ▊ ▊ ▊ ▊ ▊ ▊ ▊ ▊ ▊ ▊ ▊ ▊ ▊ 10 11 14 15 20 21 26 27 40 41 42 43 44 45 50 51 52 60 61 62 70 71 72 73 74 R BK R BK W W AUX 3 n.o. contact Do not use Limit common Motor 1 limit Motor 2 limit Do not use Do not use -24V +24V Vsafe COM IC 1 – Start IC 2 – Pedestrian COM SAFE 1 – Photo FAULT 1 SAFE 2 – Bar FAULT 2 008 007 006 005 004 003 002 001 000 VALUE OPEN Open only command. Used with [open] buttons, free exit and/or open only devices. START Cycles between open, stop and close. Normally used with single push-buttons and radio receivers. PED Pedestrian opening. Partially opens Motor 1 only. CLOSE Close only. Used with [close] buttons and closing loop detectors PHOT TEST PHOT Same as above. Requires the device to be supervised (FAULT active) System reacts to the input only during the opening cycle (stops) Same as above. Requires the device to be supervised (FAULT active) System reacts to the input in both opening (stops) and closing (reverses) cycles DESCRIPTION PHOT OP Same as above. Requires the device to be supervised (FAULT active) Safety edge input. It reacts in both opening and closing. Stops and partially reverses. System reacts to the input only during the closing cycle (reverses) BAR Safety edge input with EOL resistor as supervision method. Same as above. Requires the device to be supervised (FAULT active) BAR TEST PHOT CL BAR 8K2 PHOT CL TEST PHOT OP TEST FUNCTION LOGIC > SAFE# > 000 ~ 008 SAFE Values (terminals 71 & 73) TIMER Hold Open input. 005 006 TIMER PED Holds partially open motor 1 004 003 002 001 LOGIC > IC# > 000 ~ 006 IC Values (terminals 61 & 62) 24v lamp output 7”~7.5” Programming ► Quick Setup Menu: Press OK once LANGUAGE ITALIAN FRENCH GERMAN ENGLISH SPANISH Main Programming Menu: Press OK twice RAPIDLY (Parameters) PARAM Sub-menu. All numerical value are set in this area (times, forces, & speeds). LOGIC Sub-menu. All features and functions are selected in this area . RADIO Sub-menu. Built-in receiver programming (remote controls and wireless devices). DEFAULT Restores all factory settings. Has no effect on RADIO programming. LANGUAGE Selection of menu language. AUTOSET Motor learn feature. STAT Provides firmware and memory information. PASSWORD Password setting for wireless programmer. Motor 1 + Motor 1 Motor 2 + Motor 2 - 7”~7.5”