Download Craftsman 917.272232 Owner`s manual
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Owner's Manual iI:RRFTSMAN°I 20 HP ELECTRIC START 48" MOWER 6 SPEED TRANSAXLE LAWN TRACTOR Model No. 917.272232 • • • • Safety Assembly Operation Maintenance • Repair Parts CAUTION: Read and fellow all Safety Rules and Instructions before operating this equipment. For answers to your questions about this product, Call: 1-800-659-5917 Sears Craftsman Help Line 5 am - 5 pm, Mort - Sat Sears, Roebuck and Co., Hoffman Estates, IL 60179 Visit our Ctaflsman website: wwwsears corn/craftsman ............................................... 2 Safety Rules ......................................... 3 Product Specifications .......................... 6 Assembly .............................................. 8 Operation ............................................ 13 Maintenance Schedule ...................... 19 19 Service and Adjustments .................... 23 Storage ............................................... 29 Troubleshooting ................................. 30 Repair Parts ........................................ 34 Parts Ordering ..................... Back Cover LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. Warranty service is available free of charge by returning your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States. This Warranty does not cover: • Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts and oil filters. • Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. • Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over speeding the engine. • Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment according to the instructions contained in the owner's manual. • Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or oxidized (stale). In general, fuel should be used within thirty (30) days of its purchase date. • Riding equipment used for commercial or rental purposes. A product is =used for commercial purpose" if is used for any purpose other than single family household dwellings or in usage where profit is made. LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. Warranty service is available free of charge by returning your Craftsman dding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States. TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-HOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state. Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179 |MPORTANT: This cuttk_gmachine is capable of amputating hands and feet and, throwing objects. Failure to observe the following safety instructions could result m serious injury or death. 11.SLOPE OPERATION I. GENERAL OPERATION Slopes are a major factor related to less-of• Read, understand, and follow all instructionsin the manual and on the control and tipover accidents, which can result in severe in ury or death. All slopes machine before starting, require extra caut on. If you cannot back up • Only allow responsible adults, who are familiar with the instructions,to operate the slope or if you feel uneasy on it, do not mow it. the machine. • Clear the area of objects such as DO: rocks, toys wire etc., which could be • Mow up and down slopes, not across. picked up and thrown by the bade. • Remove obstacles such as rocks, tree • Be sure the area is clear of other limbs, etc. people before mowing. Stop machine • Watch for holes, ruts, or bumps. if anyone enters the area. Uneven terrain could overturn the Never Do notcarry mow passengers. in reverse unless absomachine. Tall grass can hide oblutely necessary, Always look down stacles. and behind before and while backing. • Use slow speed. Choose a low gear • Be aware of the mower discharge so that you will not have to stop or shift directionand do not point it at anyone. while on the slope, Do not operate the mower without • Follow the manufacturer's recommeneither the entire grass catcher or the dations for wheel weights or counterguard in place. weights to improve stability. • Slow down before turning. • Use extra care with grass catchers or • Never leave a running machine other attachments. These can change unattended. Always turn off blades, set the stability of the machine. parking brake stop engine, and • Keep all movement on the slopes s/ow remove keys before dismounting. and gradual. Do not make sudden • Turn off blades when not mowing. changes in speed or direction. • Stop engine before removing grass • Avoid starting or stopping on a _Jope. If catcher or unclogging chute. tires lose traction, disengage the • Mow on|y in daylight or good artificial blades and proceed slowly straight light. • Do not operate the machine while down the slope. under the ir_tuence ol alcohol or drags. DO NOT: • Watch for traffic when operating near or • Do not turn on slopes unless neceso crossing roadways. • Use extracarewhm'_loadingor sary, and then, turn slowly am:l graduunloading the machine into a trailer or ally downhill, if possible. truck. • Do not mow near drop-offs, ditches, or • Data indicates that operators, ego 60 embankments. The mower could years and above, are involved in a suddenly turn over if a whee_ is over large percentage of riding mawerthe edge of a cliff or ditch, or if an edge r_ated injuries. These operators caves in. should evaluate their ability to operate • Do not mow on wet grass. Reduced the ridingmower safely enough to traction could cause sliding. protect themselves and others from • Do not try to stabilize the machine by serious injury. putting your foot on the ground, • Keep machine free of grass, leaves or • Do not use grass catcher on steep other debris balld-up which can touch slopes. hot exhaust / engine parts and bum. Do not allow the mower deck to plow leaves or other debds which can cause build-up to occur. Clean any oil or fuel spilla_]e before operating or storing the machine. Allow machine to cool before storage. |11. CHILDREN Tragic accidents can occur ff the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and turnmachine off il children enter the area. • Before and when backing, look behind and down for small children. • Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. • Never allow children to operate the machine. • Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. IV, SERVICE • Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. -Use only an approved container. - Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. - Never refuel the machine indoors. - Never store the machine or fuel container inside where there is an open flame, such as a water heater. • Never run a machine inside a closed area. • Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. • Never tamper with safety devices. Check their proper operation regularly. • Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing. • Stop and inspect the equipment "ityou stdke an object. Repair, if necessary, before restarting. • Never make adiustments or repairs with the engine running. • Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. • Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. • Check brake operation frequently. Adjust and service as required. • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers or children even with the blades off. • Do not mow in reverse unless absoIctely necessary. Always look down and behind before and while backing. • Never carry children. "]'hey may fall off and be seriously Injured or interfere with safe machine operation. • Keep children out of the mowing area and under the watchful care of another responsible adult. 4 • Be alert and turn machine off if children enter the area. • Before and when backing, look behind and down for small children. • Mow up and down slopes (15° Max), not across. • Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts,orbumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. • Useslow speed. Choose a low gear so that you will not have to stop or shift whUe on the slope. • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. • If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. • Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. ,J_Look for this symbol to point out important safety precautions. It means CAUTIONIX! BECOMEALERTI!I YOUR SAFETY IS INVOLVED. ,ACAUTION: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug. _'I_CAUTION: Do not coast down a hill in neutral, you may lose control of the tractor. ACAUTION: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. 4(_WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. A,WARNING: Battery posts terminals and related accassodes contain lead and ead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductiveharm. Wash hands after handling. PRODUCT SPECIFICATIONS 3ASOLINE 3.5GALLONS CAPACITY _,NDTYPE: UNLEADED REGULAR :)IL TYPE _API-SF-SJ): OIL CAPACITY: SAE 10W30(above32°F) SAE5W-30 Ibelow 32°F) W/FILTER: 4.5 PINTS W/OFILTER: 4.0 PINTS CHAMPION RC12YC SPARK PLUG: 3AP: .030") GROUND SPEED (MPH): 1st 1.2 2nd 1.5 3rd 2.4 4th 3.5 5th 4.8 6th 5.3 REVERSE: 1.5 TIRE PRESSURE:FRONT: 14 PSI REAR: 10 PSI CHARGING SYSTEM: 15 AMPS @ 3600 RPIV BATTERY: AMP/HR: 30 MIN. CCA: 240 CASE SIZE: U 1R BLADE BOLT 45-55 FT. LBS. TORQUE: CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact your nearest Sears or other qualified service center. We have competent, welltrained technicians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructionswill enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES". REPAIR AGREEMENT A Repair Agreement is available on this product. Contact your nearest Sears store for details. CUSTOMER RESPONSIBILITIES • Read and observe the safety rules. • Follow a regular schedule in maintaining, cadng for and using your tractor. • Follow the instructions under =Maintenance" and "Storage" sections of this owner's manual. _I_WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brushcovered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of Calitomia the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center. (See REPAIR PARTS section of this manual). Steering Wheel Steering Wheel Insert Steedng Sleeve Mower (5) Retainer Spdngs (double loop) - _P (1)Front Plate _her 17/32 x 1-3/16 x 12 (1) Knob_ _ Gauge ,_ s (2) Retainer Springs (single loop) _ f @ (4) Adjusting Bar (4) Shoulder Bolt _ (4) Retainer Spdngs (double loop) (4) Locknut 3/8-16 (4) Wheels (2) Locknuts 5/16-18 I IIIIIIIIIIIIIIIIHII,H]_ _._, IF ',2) Hex Bolts 5/16-18 x, Nose Roller _ Nr°ScekRs°ller Key Cassette t7/32(2)xWashers 7/8 x 16 Ga. Slope Sheet For Future Use 7 Your new tractor has been assembled at the factory wffh exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below. (1) 9/16" Wrench (1) 3/4" Socket w/ (1) 1/2" wrench drive ratchet (1) Utilityknife (1) Pliers (1) Tire pressure gauge When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating position (seated behind the steering wheel). TO REMOVETRACTOR FROM CARTON UNPACK CARTON 1. Remove all accessible loose parts and parts boxes from shipping carton. 2. Cut, from top to bottom, along lines on all four comers of shipping carton, and lay panels flat. 3. Remove mower and package materials. 4. Check for any additional loose parts or boxes and remove. BEFORE REMOVING TRACTOR FROM SKID AI"I'ACH STEERING WHEEL 1. Remove lock nut and large flat washer from steering shaft. 2. Positionfront wheels of the tractor so they are pointing straight forward. 3. Slide the steering sleeve over the steering shaft. 4, Position steering wheel so cress bars are horizontal (left to right) and slide onto steering wheel adapter. 5. Secure steering wheel to steering shaft with lock nut and large flat washer previously removed. Tighten securely. 6. Snap steering wheel insert into center of steering wheel. 7. Remove protective materials from tractor hood and grill. IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid. HOWTO SET UPYOURTRACTOR CHECK BA'n'ERY I. Lift hood to raised position. NOTE: If thisbattery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BA'I-I'ERY" in MAINTENANCE section of this manual for charging instructions). INSTALL SEAT Adjust seat before tightening adjustment knob. 1. Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of 8 seat to tractor. 2. Pivot seat 3. 4. 5. 6. 7. 8. 9. upward and remove from the cardboard packing. Remove the cardboard packing and discard. Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan. Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor. Pivot seat and pan forward and assemble adjustment knob and flat washer loosely. Do not tighten. Lower seat into operating position and sit in seat. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down. Get off seat without moving its adjusted position. Raise seat and tighten adjustment knob securely. Seat Seat Pan'--. Shoulder Bolt FlatWasher NOTE: You may now roll or drive your tractor oft the skid. Followthe appropriate instructionbelow to remove the tractor from the skid. TO ROLLTRACTOR OFF SKID (See Operation section for location and function of controls) 1. Press lift lever plunger and raise attachment lift lever to its highest position. 2. Release parking brake by depressing clutch/brake pedal. 3. Place gearshift lever in neutral (N) position. 4. Roll tractor forward off skid. TO DFIIVETRACTOR OFF SKID (See Operation section for location and function of controls) AWARNING; Before startinchread, understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects. 1. Be sure all the above assembly steps have been completed. 2. Check engine oil level and fill fuel tank with gasoline. 3. Sit on seat in operating position, depress clutch/brake pedal and set the parking brake. 4. Place gear shift lever in neutral (N) position. 5. Press lift lever plunger and raise attachment lift lever to its highest position. 6. Start the engine. After engine has started, move throttle control to idle position. 7. Depress clutch/brake pedal into full "BRAKE" position and hold. Move gearshift lever to 1st gear. 8. Slowly release clutch/brake pedal and slowly drive tractor off skid. 9. Apply brake to stop tractor, set parking brake and place gearshift lever in neutral position. t0.Tum ignition key to "OFF" position. Continue with the instructions that follow. ASSEMBLE GAUGEWHEELSTO MOWER DECK The gauge wheels are designed to keep the mower deck in proper position when operating mower. Be sure they are properly adjusted to ensure optimum mower performance. 1. Slide gauge wheel bar down into bracket channel, Be sure that gauge wheel bar aligning holes are on top. Assemble gauge wheels as shown using shoulder bolts, 3/8 washers and 3/8-16 center Iocknuts and tighten securely. 2. For ease of mower to traCtor assembly raise gauge wheels to highest position and retain with clevis p ns and spring retainers. NOTE: Adjust gauge wheels before operating mower. See "TO ADJUST GAUGE WHEELS" in the Operation section of this manual. Gauge 3/8 Locknut TO ATTACH NOSE ROLLER 1. Position brackets, 17/32 x 7/8 x 16 gauge washers, and nose roller between deck mounting brackets as shown. Be sure to position brackets on correct side, as shown. 2. Install hex bolts and lock nuts as shown. Tighten hardware securely. NOTE: Be sure bracket tabs are positioned in tab holes in deck brackets. Tab Hole Nose Roller ut Hex_ Bracket "B" Bracket Washer ,_ _.w INSTALL MOWER AND DRIVE BELT Be suretractoris on level surfaceand mower suspensionarms are raisedwith attachment liftcontrol.Engage parkingbrake. 1. Cut and remove ties securing antisway bar and belts. Swing anti-sway bar to left side of mower deck. 2. Slide mower under tractor with deflector shield to dght side of tractor. IMPORTANT; Check belt for proper routing in all mower pulley grooves, 3. If equipped,turn height adjustment knob counterclockwise until it stops. 4. Lower mower linkage with attachment lift control. 5. Be sure belt tension rod is in disengaged position. 6. Install belt into electdc clutch pulley groove. 7. Place the suspension arms on outward pointing deck pins. Retain with double loop retainer spring with loops up as shown. 8. Install front plate assembly to tractor suspension brackets and retain with single loop retainer spdngs as shown. 10 9. Position frontplateassembly between CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shippingpurposes. Correct tire pressure is importantfor best cutting performance. • Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section of this manual. CHECK MOWER LEVELNESS For best cutting results,mower should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replac. ing motion, mower drive, and mower blade drive belts in the Service and Adjustments section of thismanual. Verifythat the belts are routed correctly. CHECK BRAKE SYSTEM After you learn how to operate yourtractor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual. front mower brackets. Raise deck and plate assembly to align holes and insert flanged pins. Secure pins with double loop retainer springs between the plate assembly and mower brackets. NOTE: To assist in locating hole in flanged pin, the hole in pin is inline with notch on head of pin. If necessary, move mower side-to-side to give space between plate and mower brackets. IMPORTANT: Check belt for proper routing in all mower pulley grooves. 10. Engage belt tension rod by pushing rod into locking bracket. _CAUTION: Belt tension rod is spring loaded. Have a tight grip on rod and engage slowly. 1t.Connect anti-sway bar to chassis bracket under left footrest and retain with double loop retainer spring. 12.If equipped, turn height adjustment knob clockwise to remove slack from mower suspension. 13. Raise deck to highest position. 14.Adjust gauge wheels before operating mower as shown in the Operation section of this manual. BeltTensionRod Lock Bracket DisengagedPosition ElectdcClutch Pulley\ \ Front Mower Chassis Front Suspention Front _Brackets Bracket\ Plate ,.Loop Retainer Gauge Wheel \ Flanged Double Loop Retainer Spdng USE PLIERS FOR RETAINER SPRING_ Single Loop Retainer Spdngs Anti-Sway Bar Suspension Arms Double Loop Retainer Spdng (Outward pointing deck pins) 11 Deflector Shaild _ CHECKLIST Before you operate and enjoy your new tractor, we wish to assure that you receive the best performance and satisfaction from this quality product. Please review the following checklist: 4 NI assembly instructions have been completed. J' No remaining loose parts in carton. J" Battery is propedy prepared and charged.(Minimum 1 hour at 6 amps). ,/Seat is adjusted comfortably and tightened securely. J All tires are propedy Inflated. (For shipping purposes, the tires were overinflated at the factory). •/ Be sure mower deck is propedy leveled side-to-side/front-to-rear for best cutting results. (Tires must be propedy inflated for leveling). ,/Check mower and ddve belts. Be sure they are routed propedy around pulleys and inside _dl belt keepers. #' Check wiring. See that all connections are still secure and wires are propedy clamped. While learning how to use your tractor, pay extra attention to the following important items: •/ Engine oil is at proper level. J Fuel tank is filled with fresh, clean, regular unleaded gasoline. ,/Become familiar with all controls - their |ocation and function. Operate them before you start the engine. ,/Be sure brake system is in safe operating condition. 12 These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. A =, BATFERY CAUTION OR WARNING REVERSE FORWARD ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP LIGHT FUEL CHOKE MOWER HEIGHT PARKING BRAKE LOCKED UNLOCKED r_'_ R N H ATrACHMENT CLUTCH ENGAGED REVERSE NEUTRAL ATTACHMENT CLUTCH DISENGAGED FAST SLOW ! MOWERLI_ L HIGH LOW KEEP AREA CLEAR PARKING BRAKE SLOPE HAZARDS (SEE SAFETY RULES SECTION) FREE WHEEL DANGER, KEEP HANDS AND FEET AWAY (Automatic 13 Models only) KNOWYOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrationswith your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Ammeter Hourmeter Choke Control Attachment witch Throttle Control Plunger Attachment Clutch/Brake Control Gear_ Lever Our tractors conform to the safety standards of the American National Standards Institute. AI"rACHMENT CLUTCH SWITCH: Used to engage the mower blades, or other attachments mounted to your tractor. LIGHT SWITCH: Turnsthe headlights on and off. THROTTLE CONTROL - Used to control engine speed. CHOKE CONTROL - Used when starting a cold engine. CLUTCH/BRAKE PEDAL: Used for declutching and braking the tractor and starting the engine. GEARSHIFT LEVER - Selects the speed and direction of tractor. ATTACHMENTUFT LEVER - Used to raise, lower,and adjustthe mowerdeckor other attachmentsmountedto yourtractor. LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position. IGNmON SWITCH: Used for startingand stopping the engine. AMMETER: Indicates battery charging (+) or discharging (-). PARKING BRAKE: Locks clutch/brake into the brake position. HOURMETER- Indicateshoursof operation. 14 Theoperation ofanytractor canresult inforeign objects thrown intothe ! eyes, which can result in severe eye damage. Always wear safety glasses I or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles, or standard safety g asses. HOWTO USEYOURTRACTOR TO SET PARKING BRAKE Yourtractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat withoutfirst setting the parking brake will shut off the engine. 1. Depress clutch/Drake pedal into full =BRAKE" position and hold. 2. Place parking brake lever in "ENGAGED" position and release pressure from clutch/brake pedal. Pedal should remain in =BRAKE" position. Make sure parking brake will hold tractor secure. Push-In to Attachment Clutch Choke "Disengage .___' .._ Switch PullOut To Th_C°ntr°l =Brake P __ ition o Clutch/Brake Pedal=Ddve" Position STOPPING • Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than "OFF" will cause the battery to be discharged, (dead). NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility,always stop engine when stopping tractor on grass areas. ACAUTION: Always stop tractor completely, as descdbeiJ above, before leaving the operator's position; to empty grass catcher, etc. TO USE THRO'I'rLE CONTROL Always operate engine at full throttle. • Operating engine at less than full " " __'_ throttle reduces the battery charging rate. • Full throttle offers the best bagging and mower performance. Key Lever TO USE CHOKE CONTROL Usa choke control whenever you are _ \Ignition Gear Shift starting a cold engine. Do not use to start a warm engine. "Engaged"Position • To engage choke control, pull knob out. Slowly push knob in to disengage. =Disengaged" Position TO MOVE FORWARD AND BACKWARD ">a, og Brae The direction and speed of movement is controlled by the gearshift lever. 1. Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position. 2. Move gearshift lever to desired position. 3. Slowly release clutch/brake pedal to start movement. IMPORTANT: Bring tractor to a complete stop before shifting or changing gears. Failure to do so will shorten the useful life of your transaxle. TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever determines the cutting height. • Grasp lift lever. • Press plunger with thumb and move lever to desired position. MOWER BLADES • To stop mower blades,move attachment clutch switchto =DISENGAGED" position. GROUND DRIVE • To stop ground ddve, depress clutch/ brake pedal Into full =BRAKE" position. • Move gearshift lever to neutral (N) position. ENGINE • Move throttle control to slow position. NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to "backfire". • Turn ignition key to =OFF" position and remove key. Always remove key when leaving tractor to prevent unauthorized USe. 15 Thecuttingheight range is approximately 1-1/2 to 4=. The heights are measured from the ground to the blade tipwiththeenginenotrunning.These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. • The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. • For best cutting performance, grass over 6 inches in height should be mowed twice, Make the first cut relatively high; the second to desired height. TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted when they are slighlly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. NOTE: Be sure tractor is on a flat level surface. 1. Lower mower and adjust mower to desired cutting height. 2. Remove retainer spring and clevis pin which secure each gauge wheel bar. 3. Lower gauge wheels to ground. Raise gauge wheels slightlyto align holes in bracket and gauge wheel bar and insett clevis pin. Gauge wheels should be slightly off the ground. 4. Replace re'_ainer spring into clevis pin. 5. Besure all gauge wheels are in the same setting. IMPORTANT: Be sure to readjust gauge wheels if you change the cutting height of the mower deck. Retainer .... Clevis Pin 1. Select desired height of cut, 2. Start mower blades by engaging attachment clutch control. TO STOP MOWER BLADES disengage attachment clutch control. ,_kCAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place. Attachment Clutch Switch Pull Out To =Engage" Attachment lifl Lever High Position _Low position •\ Deflector Shield Push In To "Disengage" TO OPERATE ON HILLS _I, CAUTION: Do not drive up or down hills with slopes greater than 15° and do not drive across any slope. • Choose the slowest speed before starting up or down hills. • Avoid stopping or changing speed on hilts. • If slowing is necessa_, move throttle control laver to slower position. • If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. • Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart movement. • To restart movement, slowly release parking brake and clutch/brake pedal. • Make all turns slowly. TOTRANSPORT • Raise attachment lift to highest position with attachment lift control. • When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position. • Do not push or tow tractor at more than five (5) MPH. NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of _ying hood to tractor (rope, cord, TO OPERATE MOWER Yourtractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the etc.). engine running and the attachment clutch engaged will shut off the engine. 16 TOWING CARTS AND OTHER ATrACHMEN'IS Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a loud, while on a slope, =s dangerous. Tires can lose traction with the ground and cause you to lose control ofvour tractor. BEFORE STARTINGTHE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. 1. Check engine oil with tractor on level ground. 2. Unthread and remove oil fill cap/ dipstick; wipe oil off. Reinsert the dipstickinto the tube and rest oil fill cap on the tube. Do not thread the cap onto the tube. Remove and read oil level. If necessary, add oil until "FULL" mark on dipstickis reached. Do not overfill. • For cold weather operation you should change oilfor easier starting(See "OIL VISCOSITY CHART" in the Maintenance section of this manual). • To change engine oil, see the Maintenance section in thismanual. ADD GASOLINE • Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. IMPORTANT: When operating in temperatures below 32°F(O°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. a_cWARNING: Experience indicates that ohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructionsfor additional information. Never use engine or carburetor cleaner productsin the fuel tank or permanent damage may occur. ACAUTION: Fillto bottom of gas tank filler neck. Do not overfill Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. TO START ENGINE When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. 1. Sit on seat in operating position, depress clutch/brake pedal and set parking brake. 2. Place gear shift lever in neutral (N) position. 3. Move attachment clutch to =DISENGAGED" position. 4. Move throttle control to fast position 5. Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be needed. NOTE: Before starting, read the warm and cold starting procedures below. 6. Insert key into ignition and turn ke_/ clockwise to "START" position an(I release key as soon as engine stads. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry, o WARM WEATHER STARTING (50 F and above) 7. When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightlyfor a few seconds and then continue to push the control in slowly. • The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above. COLDWEATHER STARTING (50 F and below) 7. When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly,pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the 17 temperature. • Theattachments canbeusedduring theengine warm-up period and may require the choke control be pulled out slightly. NOTE= ffat a highaltitude(above3000 feet) or in coldtemperatures(below3_ F) the carburetorfuel mixture may need to be a_usted for best engine peffo.n'na_ r_ce.See "TO ADJUST CARBURETOR in the Service andA_ustrnents sec_onof thismanual. MOWlNGTIPS • Mower should be propedy Leveledfor best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service end Adjustments section of this manual. • The left hand side of mower should be used for trimming. • Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the tractor. This will result in a more even distribulion of clippings and more uniform cutting. • When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished. • If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dded clippings. Make first cut relatively high; the second to the desired height. • Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. • Always operate engine at full throttle when mowing to assure better mowing performance end proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower the best cutting performance as well as the quality of cut desired. • When operating attachments, select a ground speed that will suit the terrain and give best performance of the aftachment being used. f J 18 _-_,_'_ Check Brake Op, orat_ofl _/ CheCk Tire Pressure _ CheCk Operato_ Pr_ and R Check forLoose Fasleners _ IbJz If .SharperYRep_..eMower Blades I/'4 T 0 L_=.,o. chart Ch,_J< B_o,y_ l/ I./. V' R CleanBatte_andT(_-nllr_ls _ 4b_ CheCk Trans.)de S E RVIC E DATES ft_ COOling Adjust Blade Be_t(s) T_malon _s _d_ust Motior= Drive Be/t (s) Tension ch,_<E,'_ C,IL_= E N G clean A_rRlter Clean A_rScreen InSpectk'x_llk)rP3park A_rester i_ Replace E Clean _glne _s V' V" _= IV/= (311F_tter(If equipped) _ll_g V_= _= Fins R_aC_spar_F_ug I,/ Replace Air Rlter P_per Cart_dge ll_/_ t,/ P_ F_ R_, V' LUBRICATION CHART GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. • Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. BEFORE EACH USE 1. Check engine oil level. 2. Check brake operation. 3. Check tire pressure. 4. Check operator presence and interlock systems for proper operation. 5. Check for loose fasteners. _ Spindte_ (-----_1--Zerk ,=:, (_ Front Spindle(_ Zerk i I, __Front _ Mandre/_l _"_>'/,' _ Zerks ; I 1_..3_1 Whe_l _ I,,, ; _) SAE 30 or 10w30 Motor Oil _) General Purpose Grease (_ Refer to Maintenance =ENGINE* Section IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricantswill attract dust and dirt that will shorten the life of the self-lubdcating bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubricant sparingly. 19 TRACTOR Always observe safety rules when pedorming any maintenance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manuel). TIRES • Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" section of this manual)_ • Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. • Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE; To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM Be sure that operator presence and interlock systems are working properly. If your tractor does not function as described below, repair the problem immediately. • The engine should not start unless the clutch/brake pedal is fully depressed and attachment clutch control is in the disengaged position. • When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine. • When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut offthe engine. • The attachment clutch should never operate unless the operator is in the seat. IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly. 4. Reassemble hex bolt, lock washer and flat washer in exact order as shown. 5. Tighten bolt securely (45-55 Ft. Lbs. torque). IMPORTANT: Blade bolt is Grade 8 heat treated. TrailingEdgeUp _'_ - Mandrel *A Grade8 heattreatedboltcan be identifiedbysix lines on the bolthead. TO SHARPEN BLADE NOTE: We do not recommend sharpening blade, but if you do, be sure the blade is balanced, Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. • The blade can be sharpened with a file or on a gdnding wheel. Do not attempt to sharpen while it is on the mower. • To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balanoer). NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. • Slide blade onto an unthraaded portion of the steel bolt or pin and hold the boil or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. Center Hole BLADE CARE Blade For best results mower blades must be kept sharp. Replace bent or damaged 5/8" Bolt or Pin blades. BLADE REMOVAL 1. Raise mower to highest position to BATrERY allow access to blades. Your tractor has a battery charging 2. Remove hex bolt, lock washer and flat system which is sufficient for normal use. washer securing blade. However, periodic charging of the battery 3. Install new or resharpened blade with with an automotive charger will extend its trailing edge up towards deck as shown. 20 life. • Keep battery and terminals clean. • Keep battery bolts tight. • Keep small vent holes open. • Recharge at 6-10 amperes for I hour. NOTE; The odginal equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. TO CLEAN BA'I-rERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. 1. Remove terminal guard. 2. Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. 3. Rinse the battery with plain water and dry. 4. Clean terminals and battery cable ends with wire brush until bright. 5. Coat terminals with grease or petroleum jelly. 6. Reinstall battery (See "REPLACING BA'I-rERY" in the SERVICE AND ADJUSTMENTS section of this Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. TRANSAXLE COOLING Keep transaxle free from build-up of dirt and chaff which can restdct cooling. ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SF-SJ. Select the oil's SAE viscosity grade according to your expected operating TO CHANGE ENGINE OIL Determine temperature range expected before oil change. All oil must meet API service classification SF-SJ. • Be sure tractor is on level surface. • Oil will drain more freely when warm. • Catch oil in a suitable container. 1. Remove oil fill cap/dipstick. Be careful not to allow did to enter the engine when changing oil. 2. Remove cap from end of drain valve and install the drain tube onto the fitting. 3. Unlock drain valve by pushing inward slightly and turning counterclockwise. 4. To open, pull out on the drain valve. 5. After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown. 6. Remove the drain tube and replace the cap onto to the end of the drain valve. 7. Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" section of this manual. 8. Use gauge on oil fill cap/dipstick for checking level. Insert dipstick into the tube and rest the oil fill cap on the tuba. Do not thread the cap onto the tube when taking reading. Keep oil at "FULL" line on dipstick. Tighten cap onto the tube securely when finished. Oil Drain Valve Closed and Locked Position Cap Drain Tube Change the oil after every 50 hours of CLEAN AIR SCREEN operation or at least once a year if the Air screen must be kept free of dirt and tractor is not used for 50 hours in one chaff to prevent engine damage from year. overheating. Clean with a wire brush or Check the crankcase oil level before compressed air to remove dirt and starting the engine and after each eight stubborn dded gum fibers. (8) hours of operation. Tighten oil fill cap/ dipstick securely each time you check the oil level. 21 CLEAN AIR INTAKE/COOLING AREAS To insure proper cooling, make sure the grass screen, cooling fins, end other external surfaces of the engine are kept clean at all times. Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled. NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed will cause engine damage due to overheating, AIR FILTER Yourengine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions. 1. Loosen knob and remove cover. TO 2. 3. 4. SERVICE PRE-CLEANER Slide foam pre-cleaner off cartridge. Wash it in liquid detergent and water. Squeeze it dry in a clean cloth. Allow it to dry. 5. Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil. TO SERVICE CARTRIDGE • Replace a dirty, bent, or damaged cartridge. NOTE: Do not wash the paper cartridge or use pressurized air, as this will damage the cartridge. 6. Remove nut and cartridge plate. 7. Reinstall the pre-cleaner (cleaned and oiled) over the paper cartridge. 8. Check rubber seal for damage and proper position around stud. Replace if necessary. 9. Reassemble air cleaner, cartridge plate, and nut. 10. Reinstall air cleaner cover and secure by tightening knob. Foam CaM_ Pm-Cleaner Rubber Seal Knob Plate ENGINE OIL FILTER Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year. MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard end/or damage. SPARK PLUGS Replace spark plugs at the beginningof each mowing season or after every 100 hours of operation, whichever occursfirst. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" section of this manual. IN-LINE FUEL FILTER The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstruct!ngfuel flow to carburetor, replacement Is required. 1. W'dhengine cool, remove filter and plug fuel line sections, 2. Place new fuel filter in position in fuel line with arrow pointing towards carburetor. 3. Be sure there are no fuel line leaks and damps are properly positioned. 4. Immediately wipe up any spilled gasoline. _ Clamp/ Clamp __Fuel Filter CLEANING • Clean engine, battery, seat, finish, etc. of all foreign matter. • Keep finished surfaces and wheels free of all gasoline, oil, etc. • Protect painted surfaces with automotive type wax. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler,air filter and carburetor are covered to keep water out. Water in engine can result in a shortened 22engine life. ,_CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: 1. Depress clutch/brake pedal fully and set parking brake. 2. Place gearshift lever in neutral (N) position. 3. Place attachment clutch in "DISENGAGED" position. 4. Turn ignition key "OFF" and remove key. 5. Make sure the blades and all moving parts have completely stopped. 6. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TRACTOR TO INSTALL MOWER Follow procedure described in "INSTALL MOWER AND DRIVE BELT" in the Assembly section of this manual TO LEVEL MOWER ROUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PRODUCT SPECIFICATIONS" section of this manual). If tires are over or underinflated, you will not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT • Raise mower to its highest position. • At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance "A" on both sides of mower should be the same or within t/4" of each other. • If adjustment is necessa_, make adjustment on one side of mower only. • To raise one side of mower, tighten lift link adjustment nut on that side. • To lower one side of mower, loosen lift link adjustment nut on that side. TO REMOVE MOWER 1. Place attachment clutch in "DISENGAGED" position. 2. If equipped, tum height adjustment knob to lowest setting. 3. Lower mower to its lowest position. 4. Disengage belt tension rod from lock bracket. _,CAUTION: Rod is spring loaded. Have a tight grip on rod and release slowly• 5. Remove retainer spring holding antiswaybar to chassis bracket and disengage anti-swaybar from bracket. 6. Remove four retainer springs from front plate assembly and remove plate. 7. Remove retainer springs from suspension arms at deck and disengage arms from deck. 8. Raise attachment lift to its highest position. 9. Slide mower forward and remove belt from electric clutch pulley. 10.Slide mower out from under right side oftractor. Suspension BeltTension Rod • 4* Front Mower (Disengaged_,, Bracket Positon) /_' Chassis Etectdc Clutch Pulley Front Plate Spdngs (Both Sides) Retainer Mower Bracket Anti-Sway Bar 23 Botio,'n Edge of BstlomEdgeof BOTH FRONT LINKS MUST BE EQUAL ,T: iround 8uspens_on L_ Link Adjustment Nut NOTE: Each full turn of adjustment nut will change mower height about 1/8". • Recheck measurements after adjusting. FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must he level side-toside.If the following front-to-back adjustment is necessary, be sure to adjust both front linksequally so mower will stay level side.to-side. To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position. Check adjustment on right side of tractor. Measure distance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown. • Before making any necessary adjustments, check that both front linksare equal in length. • If linksare not equal in length, adjust one link to same length as other link. • To lower front of mower loosen nut =E" on both front links an equal number of turns. • When distance "D" is 1/8" to 1/2" lower at front then rear, tighten nuts "F" against trunnion on both front links. • To raise front of mower, loosen nut =F" from trunnion on both front links. Tighten nut "E" on both front links an equal number of turns. • When distance "D" is 1/8" to 1/2" lower at front than rear, tighten not =F" against trunnion on both front links. • Recheck side-to-side adjustment. =0 oo Mandrel a o Assembty_ TO REPLACE MOWER DRIVE BELT MOWER DRIVE BELT REMOVAL 1. Park tractor on a level surface. Engage parking brake. 2. Lower mower to its lowest position. 3. Disengage belt tension rod from lock bracket. =CLCAUTION: Rod is spring loaded. Have a firm grip on rod an release slowly. 4. Remove screws from R.H. mandrel cover and remove cover. 5. Remove any dirt or grass clippings which may have accumulated around mandrels and entire upper deck SUrface. 6. Disconnect R.H. suspension arm from rear deck bracket by removing reteiner spring. 7. Carefully roll belt over the top of R.H. mandrel pulley. 8. Remove belt from electric clutch pulley. 9. Remove belt from idler pulleys. 10.Check primanj idler arm and two idlersto see that they rotate freely. 11. Be sure spring is securely hooked to primary idler arm and spring arm. MOWER DRIVE BELT INSTALLATION 12.Install belt in both idlers. 13.Install new belt onto electdo clutch pulley. 14.Carefully roll belt into upper groove of R.H. mandrel pulley. 15.Carefully check belt routing making sure belt is in the grooves correctly. 16.Reconnect R,H. suspension arm to rear deck bracket with retainer spring, 17. Reassemble R.H. mandrel cover, 18,Engage belt tension rod by pushing rod into locking bracket. o 24 Posi_n) Mandrel TO ADJUST BRAKE Your tractor is equipped with an adjustable brake system which is mounted on the side of the transaxle. if tractorrequires more than six (6) feet stopping distance at high speed in highest gear on a level dry concrete or paved surface, then brake must be adjusted. 1. Depress clutch/brake pedal and engage parking brake. 2. Measure distance between brake operatingarm and nut "A" on brake rod. 3. If distance is other than 1-1/2", loosen jam nut and tum nut "A" until distance becomes 1-1/2". Retightan jam nut against nut =A". 4. Road test tractorfor proper stopping distance as stated above. Readjust if necessary. If stoppingdistance is still greater than six (6) feet in highest gear, further maintenance is necessary. Contact a Sears or other qualified service center. WITH PARKING BRAKE "ENGAGED" Electdc Clutch . Idler Pulleys Spdn Arm Mandrel R.H. Suspens;ol Arm Pdmar_ TO REPLACE MOWER BLADE DRIVE BELT Park the tractor on level surface. Engage parking brake. 1. Remove mower ddve belt (See "TO REPLACE MOWER DRIVE BELT" in thissection of this manual). 2. Remove mower (See "TO REMOVE MOWER" in this section of this manual). 3. Remove screws from L.H. mandrel cover and remove cover. 4. Carefully ron belt off L.H. mandrel pulley. 5. Remove belt from center mandrel pulley, idler pulley, and R.H. mandrel pulley. 6. Remove any dirt or grass which may have accumulated around mandrels and entire upper deck surface. 7. Check secondary idler arm and idler pulley to see that they rotatefreely. 8. Be sure spring is hooked in secondary idler arm and secondary spring arm. 9. Install new belt in tower groove of R.H. mandrel pulley, idler pulley, and center mandrel pulley as shown. 10.Carefully rollbelt over L.H. mandrel pulley. Make sure belt is in all grooves properly. 11. Reinstall L.H. mandrel cover. 12. Reinstallmower to tractor (See "INSTALL MOWER AND DRIVE BELT" in the Assembly section of this manual). 13. Reassemble mower drive belt (See "TO REPLACE MOWER DRIVE BELT" in thissection of this manual). L.H. Nut =A" Jam Nut TO REPLACE MOTION DRIVE BELT Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installationguide decal on bottom side of left footrest. 1. Remove mower (See "TO REMOVE MOWER" in this section of this manual.) 2. Disconnect clutch wire hamese. 3. Remove clutch tocator. 4. Remove belt from stationary idler and clutching idler. 5. Pull belt slack toward rear of tractor. Remove belt upwards from transaxle pulley by deflecting belt keepers. 6. Pull belt toward front of tractor and remove downwards from around electric clutch. 7. Install new belt by reversing above procedure. SecondaP/Idler Arm Secondary Arm Mandrel Pulley R.H. Mandrel 25 Clutch Locator Electdc C=oh Clutching/ U/'3 Idlestati°naP_r Transaxle_i Pulley lr__I 1'_)_ 4. Replace washers and snap retaining ring securely in axle groove. 5. Replace axle cover. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be pumbased from your local parts dealer. Tire sealant also preventstire dry -_lh\ , 11") l, ll /A\I[ J _7",;_ ?Jl/ Clutch TRANSAXLE GEAR SHIFT LEVER NEUTRAL ADJUSTMENT The traneaxle should be in neutral when the gear shift lever is in neutral (N) (lock tghate) position. The adjustment is preset at e fautory; however, ff adjustment is needed, proceed as follows: 1. Make sure traneexle is in neutral (N). NOTE: When the tractor rear wheels move freely, the transaxla is in neutral. 2. Loosen adjustment bolt in front of the right rear wheel. 3. Position the gear shift lever in the neutral (N) position. 4. Tighten adjustment bolt securely. NOTE: If additional clearance is needed to get to ad ustment bolt, move mower deck height to the lowest position. Gearshift Lever_.._, Neutral _ustrnent Bolt TO ADJUST STEERING WHEEL ALIGNMENT If steedng wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steedng wheel and reassemble per instructionsin the Assembly section of this manual. FRONT WH EEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurredto affect the front wheel toein or camber, contact your nearest Sears or other qualified service center. TO REMOVEWHEEL FOR REPAIRS Square KS"y(Rear ; _,_ WheelOnly)L-..-----_=_" _ TO START ENGINEWlTH AWEAK BATTERY _,CAUTION: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from battedes. Always wear eye protection when around batteries. If your battery is too weak to startthe engine, it should be recharged. (See "BATTERY" in the MAINTENANCE section of this manual). If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: Your tractor is equipped with a 12 volt negative grounded system. The other vehical must also be a 12 volt negative grounded system. Do not use your tractor battery to start other vehicles. TO ATrACH JUMPER CABLES 1. Connect each end of the RED cable to the POSITIVE (+) terminal of each battery, taking care not to short against chassis. 2. Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery. 3. Connect the other end of the BLACK cable to good CHASSIS GROUND, away from fuel tank and battery. TO REMOVE CABLES, REVERSE ORDER 1. BLACK cable first from chassis and then from the fully charged battery. 2. RED cable last from both batteries. 1. Block up axle securely. 2. Remove axle cover, retaining ring and washers to allow wheel removal (rear "Positive" (÷,__Negative" wheel contains a square key - Do not lose). 3. Repair tire and reassemble. NOTE: On rear wheels only: align grooves in rear wheel hub and axle. Insert square key. 26 (-) REPLACING BA'rrERY TO REPLACE FUSE Replace with 20 amp automotive.type plug-in fuse. The fuse holder is located behind the dash. TO REMOVE HOOD AND GRILL ASSEMBLY 1. Raise hood. 2. Unsnap headlight wire connector. 3. Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. 4. To replace, reverse above procedure, ACAUTION: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Positiveterminal must be connected first to prevent sparking from accidental grounding. t. Lift hood to raised position. 2. Remove terminal guard. 3. Disconnect BLACK battery cable then RED battery cable and carefully remove battery from tractor. 4. Install new battery with terminals in same position as old battery, 5. Reinstall terminal guard. 6. First connect RED battery cableto positive (+) battery terminal with hex bolt and keps nut as shown. Tighten securely. 7. Connect BLACK grounding cable to negative (-) battery terminal with remaining hex bolt and keps nut. Tighten securely 8, Close terminal access doors. 9. Close hood. Hex KepsNut _ / Bo_1 Door ) Headlight WireConnector ENGINE Maintenance, repair, or replacement of the emission contml devices end systems, which are being done at the customers expense, may be performed by any non-road engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet. TO ADJUST THRO'I'rLE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: 1. With engine not running, move throttle control lever to fast position. 2. Check that speed control lever is against stop screw. If it is not, loosen casing clamp screw and pull throttle cable until lever is against screw. Tighten clamp screw securely. _ Terminal_ ." _Positive _L _Cable TO REPLACE HEADLIGHT (Red) LAMP _CAUTION: When lit the halogen lamps get extremely hot. He d amp assembly Dy the holder and do not touch the bulb. 1. Raise hood. 2. Disconnect harness from lamp assembly. 3. Rotate counterclockwise and pull lamp assembly out of the hole in the backside of the grill. 4. Insert new lamp assembly and rotate clockwise to look. 5. Reconnect harness to lamp assembly. 6. Close hood. INTERLOCKS AND RELAYS Loose or damaged wiringmay cause your tractorto run poody, stop running, or prevent it from starting. • Check widng. See electrical wiring diagram in the Repair Parts section. 27 IMPORTANT: Damage to the needles and the seats in carburetor may result if screw is turned in too tight. PRELIMINARY SETI'IN G 1. Be sure you have a clean air filter, and Throttle the throttle control cable is adjusted Control properly (see "TO ADJUST THRO'I-rLE CONTROL CABLE" in the Service and Adjustments section of this manual). 2. With engine off tum idle fuel adjusting 3hoke needle In (clockwise) closing if finger / Cm'rol tight and then turn out (countemlockCable wise} 1 turn. Screw FINAL SE'r-rlNG TO ADJUST CHOKE CONTROL 1. Start engine and allow to warm for five The choke control has been preset at the minutes. Make final adjustments with factory and adjustment should not be engine running and shiWmotion necessary, check adjustment as decontrol lever in neutral (N) position. scribed below before loosening cable. If NOTE: The high idle is set at the factory adjustment is necessary, proceed as and cannot be adjusted. follows: 2. Idle soeed settina - With throttle 1. With engine not running, move choke control lever in slow position, engine cantrol (located on dash panel} to full should idle at 1200 RPM. If engine choke position. idles too slow or fast, tam idle speed 2. Remove air cleaner cover, filter and adjusting screw in or out until correct cartridge plate to expose carburetor idle is attained. choke (See "AIR FILTER" in the 3. Idle fuel needle settine - With throttle Maintenance section of this manual}. control lever in slow position, turn idle 3. Choke should be closed. If it is not, fuel adjusting needle In (clockwise) loosen casing clamp screw and move until engine speed decreases and choke cable until choke is completely then tam out (countemlockwise) closed. Tighten casing clamp screw approximately 3/4 tam to obtain the securely. best low speed performance. 4. Reassemble air cleaner. 4. Recheck idle speed. Readjust if necessary. Full Choke ACCELERATION TEST 5. Move throttle control lever from slow to fast position, If engine hesitates or dies, tum idle fuel adjusting needle out (counterclockwise) 1/8 turn. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly. TO ADJUST CARBURETOR High speed stop is factory adjusted. Do The carburetor has been present at the not adjust-damage may result. factory and adjustment should not be IMPORTANT: Never tamper with the necessary. However, minor adjustment engine governor, which is factory set for may be required to compensate for proper engine speed. Overspeeding the differences in fuel, temperature, altitude engine above the factory high speed or load. If the carburetor does need setting can be dangerous. If you think the adjustment, proceed as follows: engine-govemed high speed needs In general, turning the adjusting needles adjusting, cordacta Sears or other qualified In (clockwise) decreases the supply of service center, which has proper equipfuel to the engine giving a leaner fuel/air ment and expedanca to make any mixture. Turning the adjusting needles out necessary adjustments. (counterclockwise) increases the supply of fuel to the engine giving a richer fuel/ air mixture. 28 Idle Fuel Adjusting Needle Idle Speed Adjusting Screw Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. ACAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. TRACTOR Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. 1. Clean entire tractor (See "CLEANING" in the Maintenance section of this manual). 2. Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). 3. Lubricate as shown in the Maintenance section of this manual. 4. Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. 5. Touch up aUrusted or chipped paint surfaces; sand lightly before painting. BATI'ERY • Fully charge the battery for storage. • After a period of time in storage, battery may require recharging. • To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "ro CLEAN BA'R'ERY AND TERMINALS" in the Maintenance section of this manual). • After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals. • If battery is removed from tractor for storage, do not store battery directly on concrete or clamp surfaces. ENGINE FUEL SYSTEM IMPORTANT: It is important to prevent gum deposites from forming in essential fuel system parts such as carburetor,fuel hose, or tank dudng storage. Also, expedance indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of and engine while in storage. 1. Drain the fuel tank. 2. Start the engine and let it run until the fuel lines and carburetor are empty. • Never usa engine or carburetor cleaner products in the fuel tank or permanent damage may occur. • Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits dudng storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer. ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Maintenance section of this manual). CYLINDER(S) 1. Remove spark plug(s). 2. Pour one ounce of oil through spark plug hole(s) into cylinder(s). 3. Turn ignition key to "START" position for a few seconds to distributeoil. 4. Replace with new spark plug(s). OTHER • Do not store gasoline from one season to another. • Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. • If possible, store your tractor indoors and cover it to give protection fmm dust and dirt. • Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractorto rust. IMPORTANT: Never cover tractor while engine and exhaust areas are still warm. 29 TROUBLESHOOTING CHART CORRECTION PROBLEM CAUSE Will not start 1. Out of fuel. 2. Engine not "CHOKED" properly, 3. Engine flooded. Herd to start 1. Dirty air filter, 2. Bad spark plug. 3. Weak or dead battery. 1. Fill fuel tank. 2. See"TO START ENGINE" in Operation section. 3. Wait several minutes before attempting to start. 4, Bad spark plug. 4, Replace spark plug. 5. Dirty air filter. 5. Clean/replace air filter. 6. Dirty fuel filter. 6. Replace fuel filter. 7. Drain fuel tank and 7 Water in fuel. carburetor, refill tank with fresh gasoline and replace fuel filter. 8. Check all widng. 8. Loose or damaged widng. 9. Carburetor out of adjustment. 9. See "To Adjust Carburetor" in Service Adjustments section. 1O.Contact a Sears or other 10.Engine valves out of adjustment. qualified service center. 4. 5. 6. 7. 8. Englnewilinot turn over 1. Clean/replace air filter. 2. Replace spark plug. 3. Recharge or replace battery. 4. Replace fuel filter. Dirty fuel filter. 5. Drain fuel tank and refill Stale or dirtyfuel. with fresh gasoline. Loose or damaged wiring. 6. Check all wiring. Carburetor out of adjustment. 7. See "To Adjust Carburetor" in Service Adjustments section. 8. Contact a Sears or other Enginevalves outof adjustment. qualified service center.. 1. Clutch/brake pedal not depressed. 2. Attachment clutch is engaged. 3. Weak or dead battery. 9. Faulty operator presence swithch(es). 1. Depress clutch/brake pedal. 2. Disengage attachment clutch. 3. Recharge or replace battery. 4. Replace fuse. 5. Clean battery terminals. 6. Check all widng. 7. Check/replace ignition switch. 8. Check/replace solenoid or starter. 9. Contact a Sears or other qualified service center. 1. 2. 3. 4. 1. 2. 3. 4. 4. 5. 6. 7. Blown fuse. Corroded battery terminals. Loose or damaged widng. Faulty ignition switch. 8. Faulty solenoid or starter. Engine clicks but will not start Weak or dead battery. Corroded battery terminals. Loose or damaged widng. Faulty solenoid or starter. 30 Recharge or replace batter Clean battery terminals. Check all widng. Check/replace solenoid or starter. TROUBLESHOOTING PROBLEM Lossofpowar CHART CAUSE CORRECTION 1. C_ingtoo mu_ gms_oo fast. 2. Throttle in "CHOKE" position. 3. Build-up of grass, leaves and trash under mower. 4. Dirty air filter. 5. Low oil level/dirty oil. 6. Faulty spark plug. 7. Dirtyfuel fiifer. 8. Stale or dirty fuel. 9. Water in fuel. 10.Spark plug wire loose, 11.Dirty engine air screen/fins. 12. Dirty/clogged muffler. 13.Loose or damaged wiring. 14.Carburetor out of adjustment. 15.Engine valves out of adjustment. Excessive vibr_ion 1. Wom, bent or loose blade. 2. Bent blade mandrel. 3. Loose/damaged part(s). 1. Set in "Higher Cut" position/ reduce speed. 2. Adjust throttle control. 3. Clean underside of mower housing. 4. Clean/replace air filter. 5. Check oil !evel/change oil. 6. Clean and regap or change spark plug. 7. Replace fuel filter. 8. Drain fuel tank and refill wltl fresh gasoline. 9. Drain fuel tank and carbure. tar, refilltank with fresh gasoline and replace fuel filter. 10.Connect and tighten spark plug wire. 11 .Clean engine air ecreenifin,, 12. Clean/replace muffler. 13.Check all wiring. 14.Sea "To Adjust Carburetor" in Service Adjustments section. 15.Contact a Sears or other qualified service center. 1. Replace blade. Tighten blade bolt. 2. Replace blade mandrel. 3. Tighten loose part(s). Replace damaged parts. Engine continues to run when operator leaves seat with attachment clutch engaged 1. Faulty operator-safety presence control system. 1. Check wiring, switches ant connections. If not corrected, contact a Sears or other qualified service center. Poorcut-uneven 1. Worn, bent or loose blade. 1. Replace blade. Tighten blade bolt. 2. Level mower deck. 3. Clean underside of mower housing. 4. Replace blade mandrel. 5. Clean around mandrels to open vent holes. 2. Mower deck not level. 3. Buildup of grass, leaves, and trash under mower. 4. Bent blade mandrel. 5. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. 31 TROUBLESHOOTING CHART PROBLEM CAUSE Mower blades will 1. Obstruction inclutch notrotate mechanism. 2. Worn/damaged mower drive belt. 3. Frozen idler pulley. 4. Frozen blade mandrel. Poor grass discharge Headlight(a) not working (if so equipped) 3. Replace idler pulley. 4. Replace blade mandrel. 1. Place throttle control in "FAST" position. 2, Travel speed too fast. 2. Shift to slower speed. 3. Wet grass. 3. Allow grass to dry before mowing. 4. Mower deck not level. 4. Level mower deck. 15. Low/uneven tire air 5. Check tires for proper air pressure. pressure. 6. Worn, bent or loose blade. 6. Replace/sharpen blade. Tighten blade bolt. 7. Clean underside of mower 7. Buildup of grass, leaves and trash under mower. housing. 8. Mower drive belt worn. 8. Replace mower drive belt. 9. Blades impropedy installed. 9. Reinstall blades sharp edg( down. 10.Improper blades used. 10.Replace with blades listed in this manual. 11.Clean around mandrels to 11 .Clogged mower deck vent holes from buildup of grass, open vent holes. leaves, and trash around mandrels. 1. Switch is"OFF". 2. Bulb(s) or lamp(s) burned out. 3. Faulty light switch. 4. Loose or damaged wiring. 1. Bad battery cell(s), 2. Poor cable connections. 3. Faulty regulator (if so equipped). 4. Faulty alternator. Engine"backfires" whenturnlng angine"OFF" 2. Replace mower drive belt, 1. Engine speed too slow. 5. Blown fuse. Battery wlll not charge CORRECTION 1. Remove obstruction. 1. Turn switch =ON". 2. Replace bulb(s) or lamp(s). 3. Check/replace light switch. 4. Check wiring and connections. 5. Replace fuse. t. Replace battery. 2. Check]clean all connections. 3. Replace regulator. 4. Replace alternator. 1. Engine throttle control not set at "SLOW" position for 30 seconds before stopping engine, 32 1. Move throttle control to "SLOW" position and allow to idle for 30 seconds befor stopping engine. TRACTOR - - MODEL NUMBER 917.272232 SCHEMATIC I FUSE AMM_'_ER i I ....... J Ct.UTCH / BRAKE (PEDAL UP) C G I r : :©' :F _B , I i .......... SEAT SWITCH ) (NOT cCCUF_ED) ,A , E _ , , , EL_EGTRICCLUTCH D ...... PTO (DIS I J _1 . _85 I ' [ p_l, : _._) OTA 30 i L OPERATOR PRESENCE REI.AY #1 SPARK UNIT pLUGS ON TV_IN GYL ENGINES) HEAD* UGHTS GFC IGNITION SWITCH REMOVABLE CONNECTIONS OFF _AI N(_IE RUN_tI_h'T _A1 _2_L RUN ST,_T Eu_A1 0÷8+AI NIXIE NONE NON*REMOVABLE CONNECTIONS '/_1RINQ INSULATED CUPS NOTE: IF WIRINQ INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. 33 DA TRACTOR - - MODEL NUMBER 917.272232 ELECTRICAL 8O 34 ELECTRICAL TRACTOR - - MODEL NUMBER 917.272232 KEY NO. PART NO, DESCRIPTION 1 2 8 10 11 12 15 21 24 25 26 27 28 29 3O 33 4O 45 46 5O 55 79 81 9O 91 82 93 163465 74760412 7603,1 145211 150109 145769 153664 175449 8860R 146148 175158 73510400 145491 160784 175442 175447 178451 175548 175549 178461 17490508 175448 109748X 176717 176730 176733 176732 Battery BoB, Hex 1/4.20 x _4 Tray, Battery Bolt, Btr Front 1/4-20 x 7-1/2 Holddewn Batte W Front Mount Nut, Push Nylon Battery Front 1/4 Switch Interlock Push-In Harness, Ught Cable, Battery Cable, Battery Fu_e Nut Keps Hex 1/4-20 UNC Cable, Ground Switch, Seat Switch, Ignition Key, Molded, Craftsman Harness, Ignition Ammeter 15Amp Hourmeter Snap-In Switch Pto 3 Pdt Red Delta Screw Tndml 5/16-16 x 1/2 Lamp Assembly Relay ASm Clamp Bacl< Amp Gauge Washer Lock Amp Gauge Nut _arnp Hourmetm NOTE: All component dimensions given In U.S, inches 1 Inch = 25.4 mm 35 TRACTOR - - MODEL NUMBER 917.272232 CHASSIS AND ENCLOSURES 42 29 21S 212 168 36 TRACTOR - - MODEL NUMBER 917.272232 CHASSIS AND ENCLOSURES KEY NO, PART NO. DESCRIPTION 1 2 3 9 10 11 13 14 17 18 20 23 25 26 28 29 30 31 37 38 42 43 58 60 64 74 114 115 142 143 144 145 154 155 156 157 158 15_ 166 206 207 209 211 212 215 174619 178554 17060612 172542X418 ST[To33710 174996 179174X010 17_ 174989 126938X 156437 124(Y28X 19131312 $3_541437 174945X418 174944X418 175892X615 139976 17490508 175710 172545)(599 172544X599 174993 STD533707 174997 STD541437 158112 17060620 175702 154968 175582 158524 174679 174680 163805 163806 162037 155123X418 164863 170168 17670508 1_12 145212 174988 172543X818 Chassis Drawhar Screw, 3/8-18 x 3/4 Dash BOR,Cardage 3/8-18 x 1 Panel, Dash, LH Panel, Dash, RH Screw Thdm[ 3/8-18 x 1/2 HOOdAssembly Bumper Hood Plale Battery S]_¢T Bushing Snap Washer 13/32 x 13/18 x 12 Gauge Locknut, Hex, with Insert 3/8-16 UNC Gd_le,MS-558 Lens, Gdfle Fende r/_,=oot rest Bracket, Fender/Support Screw, Thdrol. 5/16-18 x 1/2 TYT Bracket Asm Pivot Mower Rear Lens LH Lens RH Duct Hood Bo_t Rdhd Sqnk 3/8-16 UNC x 3/4 Dash Lower Srl'T Nut Crownlock3/8-16 UNC Keeper Bert Rear Lh STL Scew 3/8-16 x 1-1/4 Plate Relnforcemerd STLT Bracket Swa,ybar Chassis Bracket Footrest STLT Rod Pivot ChasslsJHood Bracket Dash Rh Bracket Dash Lh Striker Plate Magrmt YrGT Parking Brake Bkrt Cupholder Stl BIk HWHDH:-Lo. #13-16 x 3/4 BoltShoulder 8/16-18 Screw Thdrol 5/16-18 x 1/2 Screw Hexwsh Thdr 3/8-16 x 3/4 Nut Hexllange Lock Bracket Pivot Hood LTX Bumper NO'IE: All component dimensions given In U.S. Inches 1 inch = 25.4 mm 37 TRACTOR - - MODEL NUMBER 917.272232 GROUND DRIVE 57 38 TRACTOR - - MODEL NUMBER 917.272232 GROUND DRIVE KEY NO. PART NO. 2 3 4 5 6 8 g 10 11 13 146682 123666X 12000028 121520X 17060512 165866 174367 STC561210 105701X 74550412 14 t6 17 18 10040400 ST]_5414Ol 10040700 STD523710 19 2O 21 22 23 24 25 26 27 28 29 3O 34 35 36 37 38 39 4O 41 42 STD541437" 173937 106933X 130804 178269 STD541237 1_o888X STC5515O7 S_:)561210 175798 175799X505 169592 ST[_2OlO7 175578 120183X $3_551062 S'1D571810 165936 74760648 175461 175556 19131312 47 127783 48 49 5O 51 52 53 55 56 57 59 61 154407 123205X STD52O715 $1_541437 STD5414Ol 105710X 10570_X 1706_i16 130801 169691 17060612 DESCRIPTION Trarksaxle (See Breakdown) Peehess25o-54oC Spring, Retain, Brake pulley, Transaxle Ring, Retainer Sft_o, Torque Screw 5/16-18x3/4 Red Shifter Fender STLT Clutch Elect EVX Pin, Cotter Washer, Shift Plate Bolt 1/4-28 UNF W/Patch Gr. 8 Washer Loak Hvy He]lcai Nut Lock Hx Wllns 5/16-18unc Washer Lock 7/16 Bolt Fin Hex 3/8-16UNC x 1 Gr5 Nut Bolt Hex 7/1 6-20 x 4 Knob Red, Srake BraCket Asm Anti*Rotate EVX Nut Spitng, Brake Red Washer Pin Rod, Parking Brake Cap, parking Brake Sracket, Transaxle Solt Shaft/_sembly, Foot Pedal Bearing, Nylon Washer RolIPIn Pulley, Idler, Flat Bolt Fin Hex 3/6-16 x 3 Spacer, Split .395 x .59 Keeper, Belt, Idler Washer 13/32 x 13/16 x 12 Ga_ Pulley, Idler, V-Groovn, Plastic Bellcrank Clutch Grad Dry Stl Retainer, Bait Bolt Nut Crown Lock 3/8-16 UNC Nut Crown Lock 5/16-18 UNC Link, Clutch Spdng, Clutch Return Screw 3/6-16 x 1 V-Bait, Ground Drive Keeper, Belt, Center Span Screw 3/3-16 x 3/4 KEY NO. PART NO. 62 63 65 66 123533X 175417 126167X 154?78 DESCRIPTION Cover, Pedal Pulley, Clutch Washer Keeper, Belt, Engine, FoolProof 74 137057 Spacer, Axte 75 121749X WaSher 25/32x 1-1/4x16 Ga. 76 STD581075 E-Ring 77 123583X Key, Square 2.0 x .1845/ .1865 78 12174OX Washer 25/32 x 1-5/8 x 16 Ga 79 STD580(_5 Key Woodnlff 80 145090 Arm, ShWi 81 165592 Sheft Asm Cross Tapered 650 20 8_ 165711 Spdng,Torsion 83 19171216 Washer 17132 x 3/4 x 16 Ga. 84 166231 Unk TraJlsaxle 65 150360 Nut, N/lock 89 15O391X418 Console, Shilt, STLT 90 124O46X Nut. SaifoThding, Wsh Hd 1/4 86 $3D624O03 Retainer Spdng 1" 112 19091210 Washer 9/32 x 3/4 x 10 Ga. 113 127285X Strap Torque 90 Degrees 116 72140608 Bo9 RDHD 5/6-16 x 1 120 73900600 NUt Lock 3,/8-16 145 74490540 Bo!t, Hex Flghd 5/16-16 Gr. 5 150 175456 Spacer Retalner 151 19133210 Washer 13/32 x 2 x 10 Ga_ 156 166002 Washer Srfted 5/161D x 1.125 158 165589 Bracket Shift Mount 159 165494 Hub Tapered Flange Shitt U 161 72140406 Bett Rdhd Sqnk 1/4-20 x 5/4 Gr.5 102 73680400 Nut Crownlock 1/4-20 Unc 163 74780416 Bolt Hex Fin 1/4-20Unc x 1 Gr 5 164 19091010 Washer 5!8 x .281 x 10 Ga 165 165623 Bracket Pivot Lever 166 166880 Screw 5/16-18 x 5/8 168 165492 Bo6 Shoulder 5/16-18 x .561 169 165580 Plale Fastening Lt 170 1_ Keeper Belt Transaxte Gear 197 169613 Nyllner Snap-In 198 169593 Washer Nyliner 202 72110612 Bett Carr. SH 3/6-16 x 1°1/2 Gr. 5 204 17060512 Screw 5/16-18 x 3/4 SMGML 212 145212 NUt Hex Flange Lock NOTE: All component dimensions given in U.S. Inch_ 1 Inch = 25.4 rnm 39 TRACTOR -- MODEL NUMBER 917.272232 STEERINGASSEMBLY 4O TRACTOR - - MODEL NUMBER 917.272232 STEERINGASSEMBLY KEY NO. 1 2 3 4 5 6 6 10 11 12 13 15 17 29 3_ 33 34 36 36 37 38 40 41 42 43 46 65 67 68 71 72 82 87 88 91 PART NO. 175139X418 172393 169840 169839 6261_H 121748X 12000029 175121 10040600 73940800 136516 145212 177883 17060612 170162 19111216 $1_551131 73540500 155105 152927 175140X416 _1537 159945 174530X416 121749X 121232X 160367 72140618 169827 175146 19182411 169835 173966 175118 175553 DESCRIPTION Steering Wheel Axle Assembly Cast Iron Spind/e Assembly, LH. Spindle Assembly, R.H. Bearing, Race, Thrust, Hardened Washer 25/32 x 1-5/8 x 16 Gauge Ring, Klip Dr_k Washar Lock 3/8 Nut Hex Jam Toplock 1/2-20 Unf Spacer Brg Axle Front Nut Hexflange Lock Shaft Assembly, Steering Screw, 3/8-16 x 3/4 Rod, T_e Washer 11/22 x 3/4 x 16 Ga/ Washer Lock Hvy Spr. 5/16 Locknut 5/16-24 Unt Bushing, Steering Screw Ir_sed, Steering Wheel Gdpco Nut Adaptor, Steedng Wheel Boot, Steedng Shaft Washer 25/32 x 1-1/4 x 16 Gauge Cap, Spindle Spacer Brace Axle Bolt Rdnd Sq 3_B-16 UNC x 2-1/4 Axle, Brace Steering Asm. Washer 9/16 Id x 1-1/20d 11 G Zln Bracket Susp Chassis Front Washer Flat .781 x 1 1/2x .14 Bolt Shoulder 7/16-20 Cl_pSteedng NO'rE: All component dtrnensiol_sgiven in U.S. inches 1 inch = 25.4 mrn 41 TRACTOR - - MODEL NUMBER 917.272232 ENGINE 25 17 16 1 32 2i39 OPTIONAL EQUIPMENT Spark Arrester ,34 I 42 TRACTOR - - MODEL NUMBER 917.272232 ENGINE KEY NO. PART NO. 175439X505 ....... 4 5 6 8 10 13 14 16 17 23 25 26 29 31 32 33 34 37 38 39 45 61 101 102 111 149723 146699 146700 171877 146629 24-O41-02 148456 11050600 17490624 169837 175441X505 73920600 137160 157103 161696 123487X 106082X 8543R 148315 10_227X 170_12 73510400 M73030800 164863 10010500 DESCRIPTION ControI, Thml6e Engine, (See Bre_ctown) Kohler Model Number CV624-65578 Muffler Pipe Exhaust LH Pipe E_aust RH Bolt 5/16-16 UNC x 3/4w/Seres Shield, Heat Muffler Muffler Gasket (See Engine Breakdown) Tube Drain Oil E_wy Washer, Lock, ExtemaJ Tooth 3/8 Screw Thdml 3/8-16 x 1-1/2 Shield, Browning / Debds Guard Cheke Conbol Nut, Keps 3/6-24 UNF Kit, Spark Arrestor TankFLml Cap Asm Fuel Clamp,Hose Pad, Spacer Line, Fuel Plug Drain Oil Easy Pad, Idler Screw Hexwsh Thdr 3/6-16 x 3/4 Nut Keps Hex 1/4-20 UNC Nut Flange M8-1.25 Screw Hwhd H.-Lo #13016 x 3/4 Washer Split NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 43 TRACTOR - - MODEL NUMBER 917,272232 SEAT ASSEMBLY KEY NO. PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 175134 140551 71110616 19131610 145006 s'rD541437 124181X 17000616 19131614 174894 177957 121246X 121248X 11 12 13 KEY NO. PART NO. Seat Bracket, Pivot, Seat Bolt Washer 13/32 x 1 x 10 Gauge Clip, push-In Hinged Nut Spring, Seat Screw 3_-16 x 1-1/2 Washer 13/32 x 1 x 14 Gauge pan, Seat Emboss QCK Conn. 14 15 16 17 18 21 22 24 72050412 121249X 123740X 123976X 124238X 171852 STD541431 19171912 25 127018X Knob Seat Bracket, Switch Mounttng Brushing,Snap NOTE: All ccrnpo_ent dimensions given _n U,S. tnches 1 inch = 25.4 turn 44 DESCRIPTION Bolt, Carriage 1/4-20 x 1-1/2 Spacer, Split Spring Locknt_. Flange 1/4 C-rsde 5 Cap Spring Seat Bolt, Shoulder 5/10-18 UNC Nul Washer 17/32 x 1-3/16 x 12 Gauge Bolt, Sho_der 5/16-18 x .62 TRACTOR-- MODEL NUMBER 917.272232 DECALS 1 15 13 18 18 7 lO \ 12 8 24_ KEY NO. PART NO. 1 2 3 4 5 6 7 8 177888 177249 177909 177910 156368 133644 177967 177916 9 177917 10 11 12 13 14 156439 178482 146046 177890 175291 KEY NO. DESCRIPTION DecaJ, HooWSeat Name Pie. Decal, Replacement Fads Decal, Hood, R.H. Decal, Hood, LH. Decal, Fender STLT Opr Inef Decal, Custorner Maintenance Decal, Dash Phi DecaJ, ENCN KP 20 Seam LTX FH Decal, ENCN KP 20 Sears LTX LH Decal, Fender Danger Decal, Deck Hea W Duty Decal, V-Belt Drive Schematic Decal, Strg Wheel Decal, V-Belt Schematic 15 16 17 18 19 20 21 2_ 24 25 ------ KEY NO. WHEELS &TIRES 5,8 4,10 PART NO. 177889 138047 164757 177913 177918 149516 174969 174970 177914 177915 138311 174998X418 174999)<418 179180 179181 PART NO. 1 2 3 4 S_192 65139 177750 59904 5 6 106732X417 2781-1 7 904GH 8 9 10 1Q6108X417 177751 7152J 1 DESCRIPTION DecalReplc Decef, Battery Diehard Decal, Hp Engine Decal, Panel Side Decal, Blower Houalng Decal, Battery Dngr/Psn Eng Reflector Reflector Deca[, Engine Decef, Engine Decal, Lift Handle Pad Foolrest LH STLT Pad Footrest RH STLT Owner's Manuef, English Owner's Manual, Spanish DESCRIPTION Valve Cap, ]3re Stem, Valve Tire, Front Tuhe,FrontTire (Not Provided, Service Item Only) Rim, Front Fitting, Grease (Front Wheel Only) Bealtng, Flange (Front Wheel On_ Rim, Rear Tim, Rear Tube, RearTim {Not Provided, Service Item 11 104757X417 Cap, Axle -144334 Sealant, Tire 10 oz. NOTE: AJlcomponent dimensions given In U.S. inches 1 inch = 25.4 mm 45 TRACTOR -- MODEL NUMBER 917.272232 LIFTASSEMBLY 46 TRACTOR -- MODEL NUMBER 917.272232 LIFTASSEMBLY KEY NO. PART NO. DESCRIPTION 1 2 3 4 5 6 7 11 12 13 15 16 17 18 20 31 3_ 36 37 38 40 41 49 51 52 53 54 176263 159479 178981 12000002 1_11621 120183X 175830 175370 175371 49(0M 175562 73350800 175689 738008(0 163552 176205 175994 155097 193935X 17060516 19112410 195099 145212 19171416 175802 175378 175560 Plunger Assembly Shalt Assembly, Lift Pin, Groove E.RJng Washer 21/32 x 1 x 91G_Jge Beadng, Nylon Gdp, Handle, Fluted Link, Lift, L.H. Link, Lilt, R.H. Retainer Spring Link, Front Nut, Hex, Jam 1/2-13 UNC Trunni_ Nut Lock wiwsh 1/2-13 UNC Retainer Spdng Beadng, Fvt, Lift Spherical Nut, Lilt Unk 7/19-20 P_4nter Height Indicator Phx3 Hole Screw 5/19-_8 x 1 Washer 11/32 x 1-1/2 x 10 Ga Indicator Height Sht Nut Hex/Large LOCk Washer Suspension AJ'mRH Suspension Arm LH Pin Flange NOTE: All component dimensions given in U.S. Inches 1 inch = 25.4 mm 47 TRACTOR - - MODEL NUMBER 917.272232 MOWERDECK 46 49 i I 33 47 48 TRACTOR -- MODEL NUMBER 917.272232 MOWERDECK KEY NO. PART NO. 1 3 5 6 174348 178944 4_9M 130832 8 11 13 14 15 16 17 174365 173920 174360 174358 110485X 174493 72110610 18 19 20 21 24 25 26 27 28 29 30 31 3_ 33 36 37 39 42 43 45 46 47 48 49 50 72140505 132827 174378 73680500 105304X 178102 110452X 174346X428 19111016 131491 157722 129963 177865 178342 19131316 173437 174375 165723 174373 174343 137729 174369 174368 73630600 72110612 52 54 175820 74780616 DESCRIPTION KEY NO. DeckWeldrnent Mower 48 Bracket Asm., Sway Bar Retainer Spflng Arm, Suspension, Rear (Sway Bar) Bolt 7/16 Asm. Blade Blade Shaft Asm. w/Lower Bearing AsmGreasable, Mandrel Beadn9, Ball, Mandrel Stdpper Mandrel Deck Bo8 RDHD Sq Neck 3/816xl.25 Bolt,Carriage 5/16-18 x 5/8 Bolt, Hex Hd, Shoulder 5/16-13 Baffle, Vortex Mower Nut, Crownlock 5/16-16 UNC Cap, Sleeve Spring, Torsion Nut, Push Deltector Shield Washer 11/32 x 5/8 x 16 Ga_ Rod,Hinge Screw, Thdroll Washer Head Washer, Spacer Mower Vented Pulley, Mandrel Nut, Fig. Top Lock Cntr. 9/16 Washer 13/32 x13/16 x 16 Ga. Pulley, Idler, Flat Putley, Idler, Driven Spacer, Retainer Arm, Idler Secondary Cover, Mandrel Deck Screw, Thdroll. t/4-20 x 5/8 V-Belt, Mower, Secondaly V-Belt, Mower, Prima W Nut, Crownlock 3/8-16UNC Bolt, Can. 3/8-18 x 1-1/2 Gr. 5 Pulley Idler Flat Bott Fin Hex 3/3-16 x 1 55 56 57 72 90 91 92 Unc 93 94 95 97 98 9_ 100 2 107 106 109 110 112 113 114 115 116 117 118 119 121 122 128 130 1:_ 180 --- PART NO. DESCRIPTION 72140608 155986X431 156941 19131312 74760516 175996 73800600 Bolt 3/8-16 x 1 Bar Pnt Adj. Pin Head Rivet Washer 13/32 x 13/16 x 12 Bolt Hex 5/16-t8 x 1 Blacker Asm. Noser olter LH Nut Lock Hex W/Ins 3/8-16 19171416 176066 175384 133943 174370 175080 72110616 Washer 17/32 x 7/8 Noeero_er Bracket Asm Noseroller RH Washer Hardened Spring PdmaryDdve Pulley Idler'V" Bolt RDHD Sqnk 3/8-16 UNC x 175294 72110404 73680400 175016 174387 72110508 174384 174609 137644 174873 73930600 19121414 174371 174606 174372 17060616 17060612 73800500 175312 Baffle Vac Edge Mower Bolt Car_. Nut Crownlock 1/4-20 Arm Spring Secondary Unk Tension Rolief Lever Bolt Cart. 5/16-18 x 1 Tension Asm. Relief Lever Arm Spd ng Tension Relief Bolt, Shoulder GaugeWheol Nut, Centerlock 3/8-16 UNC Washer 3/8 x 7/8 x 14 Ga. Spdng SecondaryDdve Bushing PIvotTension Relief Arm, Idler, pfirnary Deck Screw 3/8-16 x 1.0 Screw Thdrol 3/3-16 x 3/4 Nut Lock Hex W/Lns 5/16-18 Deck Complete (Order noeerolter separately) MandrelAsm. Service (Includes Key Nos. 13-15) 174356 NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm 49 TRACTOR -- MODEL NUMBER 917.272232 PEERLESSTRANSAXLE - - MODEL NUMBER206-545C 5O TRACTOR - - MODEL NUMBER 917.272232 PEERLESSTRANSAXLE - - MODEL NUMBER 206-545C KEY NO. PART NO. DESCRIPTION 1 2 3 4 5 6 772147 780086A 770128 776395 776409 778364 Transaxle Cover Needle Beahng 5/8" Transaxle Case Countersh_t Outp_ Shaft Spur Gear (38 teeth) 6A 7 8 8A 9 10 11 12 13 778369 778330 792180 792047 784352 784378 778334 778309 778368 14 778368 15 17 18 20 21 22 25 25A 26 27 28 29 29A 29B 29C 30 31 778370 786188 786102 792077A 792078 792079 792073A 792177 792125 792035 788040 780072 780160 780051 780199 780108 780001 31A 3_ 34 35 35A 36 37 38 3_ 40 780195 788083 780194 780193 780197 790075 790007 799021 786028 792076A Spur Spur Gear Gear 115 11 teeth teeth I Shift Key Woodruff Key #9 Shilt Collar Shift Rod & Fork Bevel Gear (30 teeth) Input Bevel Pinion (13 teeth) Bevel Gear (13 teeth) (Include. 14) Beval Pinten (13 teeth) (Include. 13) Ring Gear (43 teeth) Drive Pin Spacer 1.130 X ,695 Ball 5/16" die Set Screw 3/8 - 16 x 3/8" Spring .310 OD x .625 L Screw 1/4 - 20 x 1-1/4" Screw 1/4-20 x 1-3/8" Retaining Ring (pkg of2) Retaining Ring Retaining Ring Thrust Washer .627 ID x.031W Thruet Washer .762 ID x.031W Thrust Washer .762 ID x.031W AofI-Rofation Washer .632 Cup Washer 1.127 ID x .032W Flat Washer .750 ID x .056W (Use As Needed) Flat Washer .750 ID x ,062W Oil Seal 5/8" Bushing .563 Flanged Bushing 5 / 8" ID Flanged Bushing .751 Brake Disk Brake Pad Plate Brake Pad (pkg of 2) DowelPin Flat Washer .312 ID x .059W KEY NO. PART NO. DESCRIPTION 41A 42 42A 43 44 45 46 47 48 49 50 51 52 53 54 56 790079 792073A 792085A 792075 790G25 786066 786086 774690 774691 778356 778338 778354 778352 778350 778346 778355 Brake Lever Screw 1/4 - 20 x 1-1/4" Screw 1/4 - 20 x 2 1/4" Le,cknof 5 / 18 - 24 Brake pad Holder Spacer .2625 x 1.0 Brake Lever Bracket Axle (11-15 / 16" Long) Axle (16 - 1 / 2" long) Spur Gear (29 teeth) Spur Gear (27 teeth) Spur Gear (23 teeth) Spur Gear (19 teeth) Spur Gear (16 teeth) Spur Gear (15 teeth Spur Gear (11 tee h 57 58 59 60 61 65 66 67 69 70 71 71B 76 77 79 82 778337 778353 778351 778349 778345 780189 776422 776396 792170 786187 788069 7880_2 780090 788078A 792144 778333 83 85 87 150 157 180 900 778338 792154 788(_9A 788093A 788088A 730229A 794712 Spur Gea,r Gear 113 teeth I Spur 17 teeth Spur Gear (21 teeth) Spur Gear (24 teeth) Spur Gear (25 teeth) Flat Washer .563 ID x .062W Inpu_ Shaft Shifter & Brake Shaft Retal_ng Ring Spacer .890 Square Cut Ring "O" Ring Flat Washer 1.128 ID x .058w Inverted Retaining Rtng Sphng,4300Dx,5000L Bevel & Spur Gear (30 & 13 teeth) Spur Gear (27 teeth) Oil Fill Plug Oil Seal 9 / 16Liquid Gacket RTV Silicone Oil Seal 3/4" Gear Oil 80W90 Replacement MST - 20_545C TransaxLe NOTE: A]I con_pormnt dimensions given In U.B, Inches 1 inch = 25,4 rnm 51 TRACTOR - - MODEL NUMBER 917.272232 KOHLER ENGINE-MODEL NUMBERCV624,TYPE NUMBER 65576 _lLinNdrE:Did_oe'SO/uL_pAeNet RREnlA fl: _dRI | 11 52 TRACTOR - - MODEL NUMBER 917.272232 KOHLER ENGINE-MODELNUMBER CV624,TYPE NUMBER65578 HEAD/VALVE/BREATHER CRANKCASE KEY PART NO. NO. KEY NO. 1 24-033-01-S 2 3 4 5 24-041-23-S 24-096-59-S 25-139-60-S M-645020 6 7 25-351-01-S 24-755-66_S 8 9 10 24-411-05-S 24-041-08-S 24-318-12-S 11 12 13 25-186-01-S 24-599-01-S M-640034-S 14 12-O86-16-S 15 24-755-74-S 16 17 18 t9 21 22 23 24 25 26 27 24-153-16-S 24-086-32-S 24-445-01-S 24-016-01-S 24-016-02-S 24-017-01-S 24-O17-02-S 24-O32-05-S 235011-S 24-089-02-S 12-173-01-S 12-755-03-S 24-316-11-S 24-755-76-S 28 29 25-313-02-S 24-755-57-S 30 M-545016-S 31 32 33 34 35 36 37 24-445-02-S 24-126-44-S 24-112-12-S 24-294-06-S 24-326-13-S 24-326-14-S 25-237-14-S 20 DESCRIPTION PART NO, DESCRIPTION Kit, breather cover w/gask_ (Includes 2-4) Gasket. breather Cover. breather Plug. alien hd. 1/8" Screw. hex. flange M6xtOx20 (4) 1 2 24-032-01-S 3 4 5 24-294-13-S 24-380-13-S 24-067-13-S 24-067-14-S Lifter, valve (4) Kit, valve train (Includes 8,11,12) Rod, push (4) Gasket, cylinder head 12) Head assembly, #2 cylinder 6 24-874-17-S Seal, oil front Crankcase (USE: Miniblock 24 782 24) Fittin Pin. o_owel locating(6) Connecting Rod (Std.) (2) Connecting Rod (.25) (2) Piston w/Rlag Set (Std.) (2) (Includes 7, 8) 7 24-874-18-S 24-874-19-S 24-874-14-S 24-108-11-S Piston w/Ring Set .25) (2 Piston w/Ring Set (.50) (2) Piston w/ring set (.08) Ring Set (Std.) (2) 24-108-12-S 24-108-13-S 24-018-0t-S 12-422-09-S 12-422-13-S Ring Ring Set Set .25 .50 / 2 2 Retainer, piston pin (4) Shim, camshaft _A.R._ Shim, camshaft A.R. 12-422-07-S 12-422-08-S 12-422-10-S Shim, camshaft I_ IA,R. Shim, camshaft .R. Shim, camshaft 10 11 12 12-422-11-S 12-422-12-S 24-012-10-S 52-139-09-S M-545010-S 13 14 15 16 17 18 24-018-04-S 24-402-O5-S 12-153-01-S 24-126-19-S 12-123-04-S M-545016-S 19 20 12-153-02-S 24-038-O4-S 21 22 23 24 25 26 27 24-755-46-S 12-153-O3-S 24-018-09-S M-931010-S 28-032-09-S 24-468-15-S 24-144-33-S Shim, camshaft IA.R.I Shim, camshaft A.R. Camshaft Plug, cup Screw, hax. flange M5x0.Sxl0 (2) Retainer, reed (2) Reed, breather (2) O-Ring, lower o_1tilt tube Bracket, oil fill tube Tube, oil fib Screw, hex. flange M5x0.8x16 O-Ring, upper oil fill tube Dipstick assembly (Includes 21, 22) Kit, oil fill cap (Includes 22) O-Ring, dipstick Retainer, ring Washer, nylon (top) Seal, governor cross shaft Washer {bottom) Shaft, governor cross Arm, 4) Pvet, rocker rockerarrn 4 Screw, hex. flange M6x1.Ox34 (4) Screw, hex. flange 6 9 M1Oxl.Sx90 (8) Kit, valve cover - plain (Includes 16,17) O-Ring Screw, shoulder (4) Strap, li_ng Valve, exhaust (Std.) (2) Valve, exhaust (.25) (2) Valve, intake (Std.) (2 Valve, intake (,25) (2) Seal, valve stem (2) Retainer, spring (4) Spring, valve (4) Cap, valve spring (4) Kit, retainer (4) Head assembly, #1 cylinder Kit, valve cover - breather (Incl. 16,17,28) Grommet, rubber Kit, breather separator (Includes 26,30-33) Screw, hex. flange MSxO,6x16 (2) Strap, breather Bracket, breather separator Spacer Fitting Hose, breather Hose, breather Clamp, hose (2) NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 53 TRACTOR -- MODEL NUMBER 917.272232 KOHLER ENGINE-MODELNUMBER CV624, TYPE NUMBER 65578 IGNITIONIELEOTRICA LI )'allumaae ou Electrioue i, SLOWERHOUSINGAND BAFFLESt Habitation de souffleur et D_caleFt I I _--4 t-+ tq_ 11 AIR INTAKE J 54 TRACTOR - - MODEL NUMBER 917.272232 KOHLER ENGINE-MODELNUMBER CV624,TYPE NUMBER65578 IGNITION/CHARGING KEY NO, PART NO. 1 54-755-15-S 2 M-403025-S 3 4 5 25-086-47-S 6 7 24-157-03-6 12-086-14-S 8 9 10 11 12 12-466-03-S X'42"15"6 24-02fl-04-S 25-403-03-S X-25-92-S 13 24-086-18-S 14 15 236602-S 54-755-09-S 16 17 12-132-06-S M-548025-S 18 19 20 21 22 235173-S 48-164-02-S X-25-03-S 24-584-01-S M-545020-S BLOWER DESCRIPTION KEY NO. HOUSING & BAFFLES PAWr NO. 1 24-027-20-S X-25-92-S Kit. grass screen (Includes 2-4,and 24 113 18-S) Screw, hex. cap M4xO,7x25 _4 Washer, pain 5/16" 2 3 4 5 24-100-01-S 25-139-16-S 24-100-02-S M-545020-S 24-112-04-S IA_) pacer, grass screen 6 M-545016-S 7 M-551016-S 8 M-645016-S /.4 _ olt, shou der M6 XI.O X16 S(4) Fan Screw, hex. flange M10x1.5x46 Washer, plain 3/8". Key Fty_neel Rec_fier-regulator Washer, plain 3/16" (2) Screw, phillips hd. 1116x7/8 (2) Connector (3 contact) Kit, 15 amp stator (Includes 24 126 71- 9 24-146-16-S 10 24-146-20-S 11 24-063-20-S 12 13 24-063-14-S 24-063-58-S 14 15 24-063-23-S M-545610-S DESCRIPTION Housing, blower (Incl.2-4) Nut plasflc (3) Plug, button 9/16 Nut, plastic (2) Screw, hex. flange MSxO.8x20(4) Screw, hex. flange M5x0.gx16 (3) Screw, hex. flange M5x0.6x16 Screw, hex. flange M6xl.0x16 6) P ate, back ng - # 2 side Plate, backing - # 1 sicie Baffle, cylinder barrel# 2 side Baffle,valley - #2 side Baffle, cylinder barrel# 1 side Baffle, valley - #1 side Screw, hex. flange M5xO6x10 (2) s) NOT ILLUSTRATED -24-126-71-S -X-22-11-S -24-176-82-S -- 24-518-12-6 --- 24-113-18-S 25-454-03-S Spark Plug (2) Screw, hex. cap M5xg.8x25 (2) Clip, calve Clip, cable Washer, plain 1/4" Module, ignition (2) Screw. hex. flange M5xO.ex20 (4) AIR INTAKE/FILTRATION KEY NO, Bracket, stetor wire Washer, lock 1/4 ° Harness, wiring Lead, black (rect.-reg. 5" - 12 gauge insulated grip barrel eyelets) Decal, grass screen 33e. wire (3) PART NO. 1 2 24-164-06-S M-651055-S 3 24-041-01-S 4 24-041-14-S 5 6 24-094-19-S 24-041-13-S 7 8 9 1O 11 24-109-10-S 24-063-02-S 47-083-03-S 24-032-03-S 24-096-01-6 12 13 14 12-100-01-S 24.O96-67-S 54-755-01-S 15 16 17 24-153-20-S 25-341-03-S 24-063-51-S DESCRIPTION Manifold, intake Screw, hex. flange M6x1.0x55 (4) Gasket, intake manifold (2) Gasket, mr cleaner base Base, air cleaner Gasket, fuel spifback cup Cup, fuel spifback Precleaner, element Element, air cleaner Seal, inner air cleaner Cover, inner aLr cleaner Wing Net Cover, air cleaner Wit, knob with seal (Includes 15 & 16) O-Ring Knob, cover Baffle, fuel spif-back NO'RE: All componentdimensions given in U.S inches 1 inch = 25.4 mm 55 TRACTOR -- MODEL NUMBER 917.272232 KOHLER ENGINE-MODELNUMBER CV624,TYPE NUMBER 65578 _TARTING 5YS'I'EM I 3dmsrrant Svlt_mel ENGINE CONTROLS Moteur Contr61e \ ._ . p _ _-_,. _,._. I $ q I OIL PAN! LUBRICATION I De L'Hulle Fan Lubrlflcatlon O! 56 I " _I TRACTOR - - MODEL NUMBER 917.272232 KOHLER ENGINE-MODELNUMBER CV624,TYPE NUMBER65578 STARTING KEY NO. OIL PAN/LUBRICATION SYSTEM PART NO. 1 M-839080-S 2 25-098-08-S 3 4 5 M-84t080-S 25-435-04-S 25-755-33"5 6 7 25 141 05-S 25-221-01-S DESCRIPTION KEY NO. PART NO. Screw, hex, flange M8x1,25xS0 2_ Starter, so enold sh ft assembly (includes 4- 1 24-199-07-S 2 M-645025-S I_'ut,hex, flange Kit, solenoid Kit, pinion ddve (Includes 6) 3 4 M-631005-S 24-393-08-S 5 24-123-05-S F_tngbrus h 6 7 24-162-26-S 24-043-12-S 12-380-01-S ENGINE KEY NO. CONTROLS PART NO. 1 24-211-03-S 2 3 24-090"33-S M-641060"S 4 5 24-089-01 -S 25-158-08-S 6 7 24-079-04-S 25-158-11-S 8 M-545016-S 9 10 11 12 M-547050-S 24-089-O3-S 24-126-56-S M-645016-S 13 14 12-237-01-S 24°086-43-5 15 16 17 24-090-07-S X-20-1-S M-541050-S 18 24-468_O1-S 19 20 21 22 24-089"45-S M-446030-S 24-090-13-S M-545020-S 23 24 25 24-089-51-S 24-090-05-S 41-468-03-S 26 M-403025-S 27 24-079-05-S DESCRIPTION Bolt, round head square neck Lever, governor Nut, hex. flange M6xl.0 Sprin.g, linkage. Bushing, linkage retaining Linkage, throttle Bushing, throttle linkage Screw, hex. flange M5xO.8x16 1) Nut, hex. ock M5x0.8 Spring, choke return Bracket, control Screw, hex. flange M6x1.0x16 4) Clamp, cabe 2 Screw, thread formk_g 9 10 11 12 13 14 15 16 52-448-02-S 12-144-02-S 24-153-08-S 25-139-62-S 24-136-01-S 52-050-02-S 52-032-08-S 24-086-17-S 17 24-086-16-S 18 25-139-57-S DESCRIPTION Pan, oil assembly _ncludes 2-10) crew, hex. flange M6x1.0x25 (2) Washer, plaLn 6 mm (_!1 pump assembly (Includes 5) Tube, oil pickup Screen, oil Kit, governor gear w/ Indudes 8) Pin, governor re ulatin ,ock,%g Shaft, governor gear O-Rin g Plug, 6ex. ctsk. 3/8" Nipple, oil filter Filter, oil Boai, oil (PTO end) Screw, hex. flange MSx1.25x45 Screw, hex. flange M8xl.25x45 (9) Plug, sq. hd. solid 3/8' N.F_T.F. NOTE: All component dimensions g_ven in U.S. inches 1 inch = 25.4 mm (2) Lever, _rotlle actuator Washer, lock 1/4" Nut, hex. flange M5x0.8 Washer, plain 5.5 mm (3) Spring, governor NUT, hex. M4xO.7 Lever, throttle convol Screw, hex. flange M5xO.8x20 Spdng, throt_e ,miter Lever, choke Washer, spring 1/4" Screw, he.x. cap M4x0.7x25 Linkage, choke 57 TRACTOR -- MODEL NUMBER 917.272232 KOHLER ENGINE-MODELNUMBER CV624,TYPE NUMBER 65578 Vilebrequin :RANKSHAFT EXHAUST EchaDDement I _j2 2-_ :UEL SYSTEM --i I Fuel Svsti)me I / 1 14 58 TRACTOR - - MODEL NUMBER 917.272232 KOHLER ENGINE-MODELNUMBER CV624,TYPE NUMBER65578 FUEL SYSTEM CRANKSHAFT KEY NO. PART NO. 1 24-014-42-S 2 52-139-g9-s KEY NO. DESCRIPTION Crankshaft 2 Pug, cup (Inbludes PART NO. 1 24-853-25-S 2 3 24-041-15-S 24-053-25 4 24-041-14-S 5 6 M-629gg5-s M-641060-S 7 8 9 10 47o154-01-S 24-353-03-S 25-237-14-S 24-O86-12-S EXHAUST KEY NO. PART NO. 1 24-041-02-S 2 25-072-04-S NOT ILLUSTRATED -PA-65578 -24-522-221 -24-782-24 -24-755-107-S DESCRIPTION Gasket, exhaust (2) Stud, MSx1,25x33 (4) Replacement Short Block Miblblock Gasket Set Engine 11 24-393-16-S 12 24-100-01-S 13 15-353-04-S 14 24-050-02-S NOT ILLUSTRATED -24-757-18-S -- 24-757-19-S --- 24-757-2_S 24-757-22-S DESCRIPTION Wrt,carburetor w/ askets _nbludes 2-4) G_sket, carburetor Carburetor assembly (For informationonly not available separateiy) Service with kits 24_57-18-S, 24-757-19S, 24-757-20-S. 24757-22-S) Gasket, air cleaner base Stud, M6x1.0x95 (2) Nut, bux. flange M6xl.0 2) C p, cabe Line, fuel 10-5/8° (2) Clamp, hose (6) Screw, hex. cap. M6x1.7x18 (2) Pump, fuel - pulse Nut, plastic (2) Line, fuel 11o1/2" Filter, fuel K'_, overhaul w/ askets ,_it, c_oke repairw/ askets _k, gasket Kit, solenoid replacement w/gaskets NOTE: All component dimensionsgiven in U.S. inches 1 inch= 25.4 mm 59 60 61 62 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL o_ ¢o I AJk greater than 15 !, never across the face. Make turns gredually to prevent tipping or loss of control. Exercise extreme [__ cautio/N _ Operate your Tractor up and down the face of slopes (not n when changing direction on slopes. I I For repairofmajor brandappliancesin your own home... no matterwhomade it, nomatter whosoldit] 1-800-4-MY-HOME e (14300-469-4e&3) Any_e,dayo_niglt (U.SAandC_da) WWWJ_'8.¢Om WWW,SI_tS.Ca For repaFrofcarry4nproducts likevacuums,lawnequipment,and electronics,callforthe nearestSears Parts and RepairCenter. 1-800-488-1222 Anyene, dayornight (U.S.A. ore) www.lleal_corn Forthe replacementparts, accessoriesand owner'smanuals that you need todo-it-yourseff, callSears PertsDirectS_! 1-800-366-PART (1-800-36_7278) 6 am.- 11 pm., 7 daysa week (u.s.__y) wv_.seerLc_oad=lirect To purchaseor inquire abouta Sears ServiceAgreement or SearsMaintenanceAgreement 1-800-827-6655 (u.s._.) 1-800-361-6665 (Carada) 7 &m. -5 pJn.,CST, Mort.- Sat. 9 &m. - 8 p.m.EST, M - F, 4 I_m. Sal. parape6rr_ de re_ a domlctio,y pare ordererpiezas; Au Canada peurserv_ en fr_ 1-8004.E-FOYER"c 1-888"SU'HOGARsM (1-8C0-533-68G7) (1-888-784-6427) w_w_,rs.ca H°meCentral®J ® Registered Trademark / 1e Trademark / su Service Mark o! Seam, Roebuck and Co. ® Mama Regls_'ada / _ Mama de Fdbrk:a / su Mama de Sorviclo de Seam, Roebuck and Co. _c Marque de commerce / _o Marque d_posde de Sears, Roebuck and Co. 179180 3.26.01 TR Printedin U.S,A.