Download Craftsman 917.270510 Product specifications
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Owner's anuaR ® TRANSAXLE L TRACTO Model No. 917.270510 • Safety o Assembly ,, Operation ® Maintenance ,, Repair Parts CAUTION: Read and follow all Safety Rules and Instructions before operatingthis equip- For answers to your questions about this product, Call: 1-800-659-5917 Sears Craftsman i-I=elpLine 5 am - 5 pro, Mon - Sat ment. Sears, Roebuck and Co., Hoffman Estates, IL 60179 Maintenance ......................................... 17 Service and Adjustments .................. _...21 Storage ................................................. 27 Troubleshooting .................................... 28 Repair Parts ......................................... 32 Parts Ordering ....................... Back Cover Warranty ................................................. 2 Safety Rules ........................................... 2 Product Specifications ........................... 5 Assembly ................................................ 8 Operation .............................................. 11 Maintenance Schedule ......................... 17 LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. This Warranty does not cover: o Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc. o Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. o Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions contained in the owner's manual. o Riding equipment used for commercial or rental purposes. LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears wilt replace the battery at no charge. In-home warranty service on your Craftsman riding equipment is available at no charge for 30 days from the date of purchase. Please contact your nearest service center. After 30 days from the date of purchase, warranty service is available by taking your Craftsman riding equipment to your nearest Sears Service Center. (In-home warranty service will still be available after 30 days from the date of purchase but a standard trip charge will apply). This warranty applies only while this product is in the United States. This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state. Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179 GENERAL OPERATION ° Read, understand,and follow all instructions in the manual and on the machine before starting. • Only allow responsibleadults, who are familiar withthe instructions,to operate the machine. ° Clear the area of objects such as rocks, toys, wire, etc_,which could be picked up and thrown by the blade. • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. ° Never carry passengers. = Do not mow in reverse unless absolutely necessary.Always look down and behind before and while backing. = Be aware of the mower dischargedirection and do not point it at anyone. Do not operate the mower withouteither the entiregrass catcher or the guard in place. ° Slow down before turning. o Never leave a runningmachine unattended. Alwaystum off blades, set parking brake, stop engine, and remove keys before dismounting. 2 o Do not try to stabilize the machine by puttingyour foot on the ground. a Do not use grass catcher on steep slopes. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity.Never assume that children will remain where you last saw them. o Keep children out of the mowing area and under the watchful care of another responsibleadult. o Be alert and turn machine off if children enter the area. o Before and when backing, look behind and down for small children. ° Never carry children. They may fall off and be seriously injured or interferewith safe machine operation. ° Never allow childrento operate the machine. o Use extra care when approachingblind comers, shrubs, trees, or other objects that may obscure vision. SERVICE o Turn off blades when not mowing. o Stop engine before removing grass catcher or unclogging chute. o Mow only in daylight or good artificial light. o Do not operate the machine while under the influence of alcohol or drugs. , Watch for traffic when operating near or crossing roadways. = Use extra care when loading or unloading the machine into a trailer or truck. SLOPE OPERATION Slopes are a major factor related to lossof-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. DO: • Mow up and down slopes, not across. o Remove obstacles such as rocks, tree limbs, etc. ° Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. o Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. o Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability. o Use extra care with grass catchers or other attachments. These can change the stability of the machine. o Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. ° Avoid starting or stopping on a slope, if tires lose traction, disengage the blades and proceed slowly straight down the slope. DO NOT: • Do nottum on slopes unless necessary, and then, tum slowly and gradually downhill, if possible. ° Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. o Do not mow on wet grass. Reduced traction could cause sliding° • Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved container. Never remove gas cap or add fuel with the engine running.Allow engine to cool before refueling. Do n,ot smoke. - Never refuelthe machine indoors. Never store the machine or fuel container inside where there is an open flame, such as a water heater. ,, Never run a machine inside a closed ° ° o ° 3 area. Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. Never tamper with safety devices. Check their proper operation regularly. Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before stodng. Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. Never make adjustments or repairs with the engine running. Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. Check brake operation frequently. Adjust and service as required. o Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. ,, Never carry passengers. o Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. • Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. o Keep children out of the mowing area and under the watchful care of another responsible adult. = Be alert and turn machine off if children enter the area. o Before and wheri backing, look behind and down for small children. = Mow up and down slopes (15 o Max), not across. ° Remove obstacles such as rocks,tree limbs, etc. o Watch for holes, ruts, or bumps. Uneven terrain could overturnthe machine° Taft grass can hide obstacles. ° Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. ° Avoidstarting or stoppingon a slope. If tires lose traction,disengage the blades and proceed slowly straightdown the slope. ° Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill,if possible. _Look for this symbol to point out important safety precautions. It means CAUTION!H BECOME AWARE!!! YOUR SAFETY IS INVOLVED. ,_kWARNING- The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. ,_CAUTION: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs always disconnect spark plug wire and place wire where it cannot contactspark plug. 4 PRODUCT SPECRFICATIONS GASOLtNE CAPACITY AND TYPE: 1.25 GALLONS UNLEADED REGULAR OIL TYPE (API-SF/SG/SH): SAE 30 (above 32°F) SAE 5W-30 (below 32°F) 01L CAPACITY: &0 PINTS SPARK PLUG: (GAP: .030") Champion RC12YC STD361458 VALVE CLEARANCE: INTAKE: .005"-.007" EXHAUST: .009"-o011" GROUND SPEED MPH): FORWARD: I sT 2 ND 3RD 4 TM 5 TM 6 TM Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized Service Center. We have competent, well-trained technicians and the proper tools to service or repair this tractor. Please read and retain this manual The instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES". MAINTENANCE A Sears Maintenance Agreement is available on this product°Contact your nearest Sears store for details. CUSTOMER 1.0 1.3 2.1 3ol 4.0 5.1 1.6 TIRE PRESSURE: FRONT: 14 PSI REAR: 10 PSI CHARGING SYSTEM: 3 AMPS BATTER'{ 5 AMPS HEADLIGHTS RESPONSIBILiTiES o Read and observe the safety rules. o Follow a regular schedule in maintaining, caring for and using your tractor. • Follow the instructions under "Maintenance" and "Storage" sections of this owner's manual. _kWARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). tf a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center (See REPAIR PARTS section of this manual). AMP/HR: 25 MIN. CCA: 190 CASE SIZE: U1R BLADE BOLT TORQUE: AGREEMENT 27-35 FT. LBS. CONGRATULATIONS on your purchase of a Craftsman Tractor. it has been designed, engineered and manufactured to give you the best possible dependability and performance. 5 Parts Bag contents shown full size \ (2) Sheet Metal Screws #10-16 × 1/2 (1) Locknut 318_24 (1) Large Flat Washer (1) Knob (1) Shoulder Bolt 5/16-18 (1) Washer 17132 x 1-3/16 x 12 Gauge Washers (2) Lock 1/4 (2) Hex Bolts 1/4-20 x 3/4 (2) Washers 9/32 x 5/8 x 16 Gauge Nuts (2) Hex 1/4-20 6 Parts packed separately in carton Seat Video Cassette Steering Boot Manual _ ............... :L : : Steering Wheel :::: .......... ;: ............................ / . _ ii j[l_l_l_ ii L. Parts Bag ,,,_rrrr, ........... : :::::: : :: : : ........... _ ._.,:, I IJ _ :ll_ll)J Parts Bag contents not shown full size Steering Wheel Insert Slope Sheet (2) Keys __ Bushing teering Steering Wheel Adapter : fl r _IIII[:, :; : Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin. TOOLS REQUIRED ASSEMBLY FOR o Snap steering wheel insert into center of steering wheel. o Remove protective materials from tractor hood and grill. IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid. A socket wrench set will make assembly easier° Standard wrench sizes you need are (1) (2) (1) (1) listed below. 9/16" wrench 1/2" wrench Pliers Utility knife (2) 7/16" wrenches (1) Phillips Screwdriver (1) Tire pressure gauge When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating position (seated behind the steering wheel). Insert _ _ TO REMOVE TRACTOR FROM CARTON Steering _L UNPACK CARTON o Remove all accessible loose parts and parts boxes from shipping carton (See page 6). o Cut, from top to bottom, along lines on all four corners of shipping carton, and lay panels flat. o Check for any additional loose parts or boxes and remove. BEFORE ROLLING TRACTOR SKiD ATTACH STEERING WHEEL 318-24 Locknut Large Fiat Washer _ Steerin_ WI__ i g wnee Adapter _ Steering (Assembly Position) M,.ertal^, Steering Bushing Tabs .. OFF Steering Shaft (Shipping Position) o Slide the steering bushing over the steering shaft. , Raise steering shaft forward until screw holes in dash line up with steering bushing. Install two (2) sheet metal screws and tighten securely. ° Position steering boot over steering shaft. o Place tabs of steering boot over tab slots in dash and push down to secure. ° Slide steering wheel adapter onto upper steering shaft. ° Position front wheels of the tractor so they are pointing straight forward. ° Position steering wheel so cross bars are horizontal (left to right) and slide onto adapter. o Assemble large flat washer and 3/8-24 locknut and tighten securely. TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls) ° Press lift lever plunger and raise attachment lift lever to its highest position. ° Release parking brake by depressing clutch/brake pedal, ° Place gearshift lever in neutral (N) position. ° Roll tractor forwards off skid. • Remove banding holding discharge guard up against tractor. 8 HOW TO SET UP YOUR TRACTOR CONNECT BATTERY ,_CAUTION: Do not short battery terminals by allowing a wrench or any other object to contact both terminalsat the same time. Before connectingbattery, remove metal bracelets, wristwatchbands, rings,etc. Positiveterminal must be connected first to prevent sparking from accidental grounding. o Remove cardboard packingfrom seat pan and lift seat pan to raised position. o Open battery box door and remove protective plastic. o Remove terminal protective caps and discard. o If this battery is put into service after month and year indicatedon label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. o First connect RED battery cable to positive (+) terminal with hex bolt, flat washer, lock washer and hex nutas shown. Tighten securely. ° Connect BLACK groundingcable to negative (-) terminal with remaininghex bolt, flat washer, lockwasher and hex nut. Tighten securely. o Close battery box door. Open battery box door for: o Inspectionfor secure connections (to tighten hardware). ° inspectionfor corrosion. ° Testing battery. ° Jumping (if required). ° Periodic charging, iNSTALL SEAT Adjustseat before tighteningadjustment knob. o Remove cardboard packingon seat pan. ,, Place seat on seat pan and assemble shoulder bolt. Tighten shoulderbolt securely. , Assemble adjustment knob and flat washer loosely.Do not tighten. o Lower seat intooperating positionand sit on seat. o Slide seat untila comfortableposition is reached which allows you to press clutch/brake pedal all the way down. • Get off seat withoutmoving its adjusted position. o Raise seat and tighten adjustment knob securely. Seat Seat Pan Shoulder Flat Washer Adjustment Positive DiscardTerminal (Red) Cable ProctectiveCaps Lock Washer Rat Washer Hex \ Hex Bolt Negative (Black) Seat Pan Battery Door 9 Knob CHECK DECK LEVELNESS For best cutting results, mowerhousing should be properly leveled.See "TO ,/CHECKLIST PLEASE REVIEW THE FOLLOWING CHECKLIST: LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. ,/ ,/ ,I CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments sectoin of this manual. Verify that the belts are routed correctly. CHECK BRAKE SYSTEM After you learn howto operate your tractor, checkto see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustmentssection of this manual. ,/" ,/ J ,/" 4 All assembly instructions have been completed. No remaining loose parts in carton. Battery is properly prepared and charged. (Minimum 1 hour at 6 amps). Seat is adjusted comfortably and tightened securely. All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory). Be sure mower deck is properly leveled side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling). Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers. Check wiring. See that all connections are still secure and wires are properly clamped. WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS: ,," Engine oil is at proper level. ,/' Fuel tank is filled with fresh, clean, regular unleaded gasoline. ¢" Become familiar with all controls - their location and function. Operate them before you start the engine. ,/ Be sure brake system is in safe operating condition. 10 These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. BATTERY FAST CAUTION OR WARNING REVERSE FORWARD ENGINE OFF OIL PRESSURE LIGHTS ON CHOKE MOWER HEIGHT PARKING BRAKE LOCKED OVER TEMP LIGHT ENGINE ON FUEL ATTACHMENT CLUTCH ENGAGED REVERSE NEUTRAL HIGH KEEP AREA CLEAR IGNITION ATTACHMENT CLUTCH DISENGAGED SLOW UNLOCKED MOWER LIFT L c®) I LOW PARKING BRAKE SLOPE HAZARDS (SEE SAFETY RULES SECTION) FREE WHEEL (AutomaticModels onty) DANGER, KEEP HANDS AND FEET AWAY 11 KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Attachment Clutch Lever Ammeter ThrottleChoke Ignition \\ Light Switch Switch LiftLever Plunger Control \\.\. Clutch/Brake Pedal Attachment Lever Lift O Gearshift Lever Parking Brake Our tractors conform to the safety standards National Standards Institute. ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attachments mounted to your tractor. of the American GEARSHIFT LEVER: Selects the speed and direction of tractor. ATTACHMENT LIFT LEVER: Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor. LIFT LEVER PLUNGER: Used to release LIGHT SWITCH: Turns the headlightson and off. THROTTLE/CHOKE CONTROL: Used for starting and controllingengine speed. CLUTCH/BRAKE PEDAL: Used for declutchingand braking the tractor and startingthe engine. PARKING BRAKE: Locks clutct-,Jbrake pedal intothe brake position. attachment lift lever when changing its position. IGNITION SWITCH: Used for starting and stopping the engine. AMMETER: Indicates battery charging (+) or discharging (-). 12 The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide visiOn safety mask over the spectacles, or standard safety glasses. HOW TO USE YOUR TRACTOR "/our tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. TO SET PARKING BRAKE o Depress clutch_rake pedal into full "BRAKE" position and hold. • Place parking brake lever in "ENGAGED" position and release pressure from clutch/brake pedal. Pedal should remain in "BRAKE" position. Make sure parking brake will hold tractor secure. AttachmentClutch Lever Throttle/Choke Control lever Pedal "Drive" Position \ Position STOPPING MOWER BLADES ° To stop mower blades, move attachment clutch lever to "DISENGAGED" position. GROUND DRIVEo To stop ground drive, depress clutch/brake pedal into full "BRAKE" position. ° Move gearshift lever to neutral (N) position. ENGINE ° Move throttle control to slow position. NOTE" Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to "backfire". ° Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent unauthorized use. NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when pping tractor on grass areas. CAUTION. Always stop tractor completely, as described above, before leaving the operator's position; to empty grass catcher, etc. THROTTLE CONTROL Always operate engine at full throttle. ° Operating engine at less than full throttle reduces the battery charging rate. o Full throttle offers the best bagging and mower performance. TO MOVE FORWARD AND BACKWARD The direction and speed of movement is controlled by the gearshift lever. o Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position. o Move gearshift lever to desired position. ° Slowly release clutch/brake pedal to start movement. iMPORTANT: Bring tractor to a complete stop before shifting or changing gears. Failure to do so will shorten the useful life of your transaxle TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever determines the cutting height. o Grasp lift lever. ° Press plunger with thumb and move lever to desired position. The cutting height range is approximately 1-1/2 to 4'L The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. ° The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. o Never use choke to stop engine. 13 o For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height. TO OPERATE MOWER o When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position. • Do not push or tow tractor at more than five (5) MPH. NOTE: To protect hood from damage "(our tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. o Select desired height of cut. o Start mower blades by engaging attachment clutch control. o TO STOP MOWER BLADES - disen- whentransportingyourtractoron a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). BEFORE ,_age attachment clutch control. CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the discharge guard in place. Attachment Lift Lever High Attachment Clutch Lever "Engaged" Position "Disengag_ Position Low Position _e STARTING THE ENGgNE CHECK ENGINE OIL LEVEL o The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. ° Check engine oil with tractor on level ground. o Remove oil fill cap!dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until "FULL" mark on dipstick is reached. Do not overfill. ° For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" in the Maintenance section of this manual). = To change engine oil, see the Maintenance section in this manual. ADD GASOLINE _ OPERATE ON HILLS CAUTION: Do not drive up or down hills with slopes greater than 15 ° and do not drive across any slope. A slope guide at the back of your manual is provided for your use° o Choose the slowest speed before starting up or down hills. o Avoid stopping or changing speed on hills. ° If slowing is necessary, move throttle control lever to slower position. o if stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. • Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart movement. • To restart movement, slowly release parking brake and clutch/brake pedal. ° Make all turns slowly. TO TRANSPORT , Raise attachment lift to highest position with attachment lift control. ° Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. IMPORTANT; When operating in temperatures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good dWweatherstarting. ARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. 14 Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or pernent damage may occur. CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. TO START ENGINE When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. o Sit on seat in operating position, depress clutch/brake pedal and set parking brake. , Place gear shift lever in neutral (N) position. o Move attachment clutch to "DISENGAGED" position. o Move throttle control to choke position. NOTE: Before starting, read the warm and cold starting procedures below. o Insert key into ignition and turn key clockwise to "START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the See Storage choke position and retry. WARM WEATHER STARTING (50 ° F and above) When engine starts, move the throttle control to the fast position. o The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above. COLD WEATHER STARTING ( 50 ° F AND BELOW) o When engine starts, allow engine to run with the throttle control in the choke position until the engine runs roughly, then move throttle control to fast position. This may require an engine warmup period from several seconds to several minutes, depending on the temperature. o The attachments can also be used during the engine warm-up period. NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual. NOTE= At a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual. 15 o When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished o If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height. o Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps, Allow grass to dr,/ before mowing. ° Always operate engine at full thro_tle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower the best cutting performance as well as the quality of cut desired. o When operating attachments, select a ground speed that will suit the terrain and give best performance of the at= tachment being used. MOWRNG TnPS o Tire chains cannot be used when the mower housing is attached to tractor. o Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. o The left hand side of mower should be used for trimming. o Drive so that clippings are discharged onto the area that has been cut° Have the cut area to the right of the machine° This will result in a more even distribution of clippings and more uniform cuttingo 16 CUSTOMER RESPONSIBILITIES AsYouCOMPL E T FI ....... Check Brake Operation _P' ......... _ Check'Tire Pressure Check Operator Presence and Interlock Systems _ che'ck for Loose Fasteners .... _ . _' ..... . , .................. ...... i _'7 J, 0 Check Battery Level _ R ............. I_' Check Transaxle Cooling ,AdjustBladeBelt(s)Tension _' V _' ...... _'s Adjust Motion Drive Belt{s) Tension _'s ,,,,,1,, c.,eck.Eng_.e O,L_vel _ E N V_'_! Ctean Air Screen Replace Sp_ V_'2 P!ug .............................. _ Rap!ace Air Filter Paper Cartridge _' ......._= ............ Replace Fuel Filter _/' 1 _ Change more oft=n when operating urtder a heavy load ot In high ambient 2 - Service more often when operlatlng in dirty or dusty _nd_tten= 3 - If equipped with eli fl[t_r, chm'tgo o!l avery SO hour_,. GENERAL BEFORE ° o ° ,, tornperaturo_ CHART O S Zerk Spindle Zerk t'_r' Front Wheel Front Wheel "'_ Bearing Zerk Bearing Engine @ Attachment Clutch Pivot(s) : SAE 30 or 10w30 Motor OiL General Purpose Grease . Refer to Maintenance Engine Section EACH USE Check engine oil level. Check brake operation. Check tire pressure. Check operator presence and interlock systems for proper operation. o Check for loose fasteners. S - if equljopod w)th adjustable ey_tom. 6 - Not required If equipped with m_fntenanco_freo batto_, 7 - 33ghtan front axle p|vot bolt to 35 fL*tb_ m_xknum_ LUBRiCATiON RECOMiVIENDATIONS The warranty on this tractor does notcover items that have been subjectedto operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructedin this manual. Some adjustments will need to be made periodically to properlymaintainyour tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. ,, Once a year you should replace the spark plug, clean or replace air filter, and check blades and beltsfor wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. ................ IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the Lifeof the selflubricating bearings, if you feel they must be lubricated,use only a dry. powdered graphite type lubricantsparingly. 17 TO SHARPEN BLADE NOTE: We do not recommend sharpening blade, but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. • The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while it is on the mower. , To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer). NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. • Slide blade onto an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. TRACTOR Akvays observe safety rules when performing any maintenance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at highspeed in highest gear, then brake must be adjusted.(See '3"0 ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES o Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" on page 5 of this manual). • Keep tires free of gasoline, oil, or insect controlchemicals whichcan harm rubber. ° Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE= To seal tire puncturesand prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also preventstire dry rot and corrosion. BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged blades. BLADE REMOVAL • Raise mower to highest position to allow access to blades. o Remove hex bolt, lock washer and flat washer securing blade. • install new or resharpened blade with trailing edge up towards deck as shown. o Reassemble hex bolt, lock washer and flat washer in exact order as shown. o Tighten bolt securely (27-35 Ft. Lbs. torque). IMPORTANT: treated. Center Hole Blade 5/8" Bolt or Pin BATTERY Your tractor has a battery charging system which is sufficient for normal use° However, periodic charging of the battery with an automotive charger will extend its lifeo o Keep battery and terminals clean. o Keep battery bolts tight. • Keep small vent holes open. ° Recharge at 6-10 amperes for 1 hour. NOTE= The original equipment batter./on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary, Blade bolt is Grade 8 heat Assembly Bladh_er__ Fiat Was Mandrel Trailing Edge Up TO CLEAN BATTERY AND TERMINALS LockWasher __...___] Hex Bolt (Grade Corrosion and dirt on the batter,./and terminals can cause the battery to "leak" power. ,, Remove terminal guard. G,Disconnect BLACK battery cable first then RED batter./cable and remove battery from tractor. *A Grade 8 heat treated bolt can be identified by six lines on the bolt head. 18 + Rinse the battery with plain water and dry. o Clean terminals and battery cable ends with wire brush until bright. o Coat terminals with grease or petroleum jelly. ° Reinstall battery (See "CONNECT BATTERY" in the Assembly section of this manual). V=BELTS Check V-belts for deteriorationand wear after 100 hours of operationand replace if necessary. The belts are not adjustable. Replace belts if they begin to slipfrom wear. TRANSAXLE , Catch oil in a suitable container. o Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. + Remove drain plug. o After oil has drained completely, replace oil drain plug and tighten securely. o Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" on page 5 of this manual. o Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at "FULL" line on dipstick. COOUNG Oil Fill Keep transaxlefree from build-upof dirt and chaff which can restrictcooling. /_Cap/Dipstick ENGINE LUBRICATION Only use high qualitydetergent oil rated withAPt service classificationSF, SG or SH. Select the oil's SAE viscositygrade accordingto your expected operatingtemperature. SAE VISCOSITY GRADES *F .20" D" 30* _2" 40" _" gO" 11_ NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosityoilswill result in increased oil consumptionwhen used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from runninglow on oil. Change the oil after ever,./25 hours of operation or at least once a year if the tractor is not used for 25 hoursin one year. Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill capldipstick securely each time you check the oil level. TO CHANGE ENGINE OIL Determine temperature range expected before oil change. All oil must meet APt serviceclassificationSF, SG or SH. = Be sure tractor is on level surface. • Oil will drain more freely when warm. Oil Drain Plug AIR FILTER "Yourengine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions. ° Remove knob(s) and cover. TO SERVICE PRE-CLEANER o Slide foam pre-cleaner offcartridge. , Wash it in liquid detergent and water. o Squeeze it dry in a clean cloth. , Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil. ,, If very dirty or damaged, replace precleaner. - Reinstall pre-cleaner over cartridge. ° Reinstall cover and secure with knob(s). TO SERVICE CARTRIDGE • Remove cartridge nut. , Carefullyremove cartridgeto prevent debrisfrom entering carburetor.Clean base carefullyto prevent debris from enteringcarburetor. ,, Clean cartridge by tapping gently on flat surface. If very dirty or damaged, replace cartridge. 19 o Reinstall cartridge,nut, precleaner, cover and secure with knob(s). BMPORTANT: Petroleum solvents, such as kerosene, are not to be used to clean the cartridge. They may cause deterioration of the cartridge. Do not oil cartridge. Do not use pressurized air to clean or dry cartridge. Cover .................. ? Knob _ Foam Cartridge _ Paper Pre-Cleaner_ Cartddge _'_Base CLEAN AiR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. ENGINE COOUNG FINS Remove any dust, dirt or oil from engine cooling fins to prevent engine damage from overheating. o Remove screws from blower housing and lift housing and dipsticktube assembly off engine. ° Cover oil fill openingto prevent entry of dirt. o Use compressed air or stiffbristlebrush to thoroughlyclean engine coolingfins. = To reassemble, reverse above procedure. Screws Blower Housing MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and!or damage. SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation,whichever occursfirst. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" on page 5 of this manual. IN-LINE FUEL FILTER The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructingfuel flow to carburetor, replacement is required. o With engine cool, remove filter and plug fuel line sections. o Place new fuel filter in positionin fuel line with arrow pointingtowards carburetor. Be sure there are no fuel line leaks and clam. CLEANING o Clean engine, battery, seat, finish, etc. of all foreign matter. ° Keep finished surfaces and wheels free of all gasoline, oil, etc. ° Protect painted surfaces with automotive type wax. We do not recommend usinga garden hose to clean your tractor unless the electrical system, muffler,air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life. air screen Dil Assembly PLug Engine Cooling 2O ,_IkCAUTION: o ,, o ° o o Before performing any service or adjustments: Depress clutch/brake pedal fully and set parking brake. Place gearshiftlever in neutral (N) position. Place attachment clutch in =DISENGAGED" position. Turn ignitionkey =OFF" and remove key. Make sure the blades and all movingparts have completelystopped. Disconnectspark plugwire from spark plug and place wire where it cannot come in contactwith plug. TO REMOVE MOWER o Disconnect front links from deck by removing retainer springs. • Raise lift lever to raise suspension arms. Slide mower out from under tractor. IMPORTANT= If an attachment other than the mower deck is to be mounted on the tractor, remove the front links. TO INSTALL MOWER o Raise attachment lift lever to its highest position. o Slide mower under tractor with discharge guard to right side of tractor. ° Lower lift lever to its lowest position. o Install mower in reverse order of removal instructions. Mower will be easier to remove from the right side of tractor. o Place attachment clutch in "DISENGAGED" position. ° Move attachment lift lever forward to lower mower to its lowestposition. • Roll belt off engine pulley. ° Disconnectclutch rod from clutch lever by removing retainer spring. ° Disconnectanti-swaybar from chassis bracket by removing retainer spring. o Disconnectsuspensionarms from rear deck brackets by removing retainer springs. Clutch Retainer Spring Clutch Suspension Arms Engine Pulley Front Link _r Springs (BothSides) Springs (Both Sides) Retainer Spring Anti-Swaybar 21 TO LEVEL MOWER HOUSING Adjustthe mower while tractor is parked on level ground or driveway. Make sure tires are properlyinflated (See =PRODUCT SPECIFICATIONS"). If tires are over or underinflated,you will not properly adjust your mower. o o • SIDE-TO-SIDE ADJUSTMENT ,, Raise mower to its highestposition. o At the midpointof both sidesof mower, measure height from bottomedge of mower to ground. Distance =A" on both sides of mower should be the same or within 1/4" of each other. o if adjustment is necessary, make adjustment on one side of mower only. o To raise one side of mower, tighten lift link adjustment nut on that side. o To lower one side of mower, loosen lift linkadjustment nut on that side. NOTE: Each full turn of adjustment nut will change mower height about 1/8". Bottom • o ° equal in length. Both links should be approximately 10-3/8% if links are not equal in length, adjust one link to same length as other link. To lower front of mower loosen nut "E" on both front links an equal number of turns. When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nuts "F" against trunnion on both front links. To raise front of mower, loosen nut "F" from trunnion on both front links. Tighten nut =E" on both front links an equal number of turns. When distance "D" is 1/8" to I/2" lower at front than rear, tighten nut "F" against trunnion on both front links. Recheck side-to-side adjustment. Mandrel Bottom Both Front Links Should be Equal in Length Nut "E" Trunnion o Recheck measurements after adjusting. FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-toside. !f the following front-to-back adjustment is necessary, be sure to adjust both front links equally so mower will stay level side-to-s=de. Front Links Trunnton TO REPLACE MOWER BLADE DRIVE BELT (See Illustration Next Page) The mower blade drive belt may be replacedwithouttools. Park the tractor on level surface. Engage parking brake. To obtainthe best cutting results,the mower housing should be adjustedso that the front is approximately I/8" to 1/2" lower than the rear when the mower is in its highestposition. Check adjustmenton right side of tractor. Measure distance "D" directlyin front and behind the mandrel at bottom edge of mower housing as shown. o Before making any necessary adjustments, check that both front links are BELT REMOVAL,, Remove mower from tractor (See "TO REMOVE MOWER" in this section of this manual). ° Work belt off both mandrel pulleys and idler pulleys. ° PuU belt away from mower. 22 BELT INSTALLATION - o Make sure belt is in all pulley grooves and inside all belt guides. o Install mower in reverse order of removal instructions. o Install new belt in reverse order of removal. Mandrel Idler Pulley Pulleys Mandrel Pulley TO ADJUST BRAKE Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle. tf tractor requires more than six (6) feet stoppingdistance at high speed in highest gear, then brake must be adjusted. o Depress clutch/brake pedal and engage parking brake. o Measure distance between brake operating arm and nut "A" on brake rod. ° If distance is other than 1-1/2", loosen jam nut and tum nut "A" until distance becomes 1-1/2". Retighten jam nut against nut "A". ° Road test tractor for proper stopping distance as stated above. Readjust if necessary, if stoppingdistance is still greater than six (6) feet in highest gear, further maintenance is necessary. Contact your nearest authorized service center. TO REPLACE MOTION DRIVE BELT Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installationguide decal on bottom side of left footrest. • Remove mower (See "TO REMOVE MOWER" in this section of this manual.) o Remove belt from stationary idler and clutching idler. o Pull belt slack toward rear of tractor. Remove belt upwards from transaxle pulley by deflectingbelt keepers. o Pull belt toward front of tractor and remove downwards from around engine pulley. ° Install new belt by reversing above procedure. Engine Pulley _._,,\ Clutchi.Q With Parking Brake "Engaged" Stationary Ii I' Nlll "II If Ii II , ,or !1 IJ if Transaxle _11 Pulley Nut "A" Jam Nut Arm 23 ¢F 13!! --,i TO ADJUST STEERING WHEEL ALiGNMENT If steering wheel crossbars are not horizontal (left to right)when wheels are positioned straightforward, remove steering wheel and reassemble per instructionsin the Assemblysection of this manual. FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustableon your tractor.If damage has occurredto affect the front wheel toe-in or camber, contactyour nearest authorized servicecenter. TO REMOVE WHEEL FOR REPAIRS o Block up axle securely. o Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose). ,, Repair tire and reassemble. o On rear wheels only: align grooves in rear wheel hub and axle. Insert square key. o Replace washers and snap retaining ring securely in axle groove. o Replace axle cover. NOTE: To seal tire puncturesand prevent flat tires due to slow leaks, tire sealant may be purchasedfrom your localparts dealer. Tire sealant also prevents tire dry rot and corrosion. The other vehicle must also be a 12 volt negative grounded system. Do not use your tractor battery to start other vehicles. TO ATTACH JUMPER CABLES o Connect each end of the RED cable to the POSITIVE (+) terminal of each battery, taking care not to short against chassis. o Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully ' charged battery. ,, Connectthe other end of the BLACK cable to good CHASSIS GROUND, away from fuel tank and battery. TO REMOVE CABLES, REVERSE ORDER • Remove BLACK cable first from chassis and then from the fully charged battery. o Remove RED cable last from both batteries. Positive Terminal Negative Terminal Washers Retaining Ring Charged Battery Positive Terminal Negative Terminal Axle Cover '=_'_-_.,, Square Key (Rear Wheel Only) TO START ENGINE THAT HAS A WEAK BATTERY _CAUTION: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. if your battery is too weak to start the engine, it should be recharged. If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: Your tractor is equipped with a 12 volt negative grounded system. 24 ENGINE TO REPLACE HEADLIGHT BULB o Raise hood. o Pull bulb holder out of the hole in the backside of the grill. • Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. • Close hood. Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense, may be performed by any nonroad engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet. TO ADJUST THROTTLE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: • With engine not running, move throttle control lever from slow to choke position. Slowly move lever from choke to fast position. ° Check that holes "A" in governor control lever and hole in governor plate line-up. If holes "A" are not aligned, loosen clamp screw and move throttle cable until holes are aligned. Tighten clamp screw securely. Governor Governor Control Lever Control Plate INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. ° Check wiring. See electrical wiring diagram in the Repair Parts section of this manual. TO REPLACE FUSE Replace with 30 amp automotive-type plug-in fuse. The fuse holder is located behind the dash. TO REMOVE HOOD AND GRILL ASSEMBLY o Raise hood. ° Unsnap headlight wire connector. ° Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. o To replace, reverse above procedures. Hood \ Headlight Wire Connector Clamp Screw Holes "A" 25 Throttle Cable TO ADJUST CARBURETOR NOTE: The carburetoron this engine is low emission. It is equipped withan idle fuel adjustingneedle witha limitercap, which allows some adjustmentwithin the limitsallowed by the cap. Do not attempt to remove the limitercap. The limitercap cannot be removed withoutbreaking the adjusting needle. The carburetorhas been preset at the factory and adjustmentshouldnot be necessary. However, minor adjustmentmay be requiredto compensatefor differences in fuel, temperature, altitudeor load. If the carburetordoes need adjustment, proceed as follows: tn general, turning idlemixture valve in (clockwise) decreases the supplyof fuel to the engine givinga leaner fueltair mixture. Tuming the idle mixturevalve out (counterclockwise)increases the supply of fuel to the engine givinga richerfuel/air mixture. IMPORTANT: Damage to the needle valve and the seat in carburetormay resultif screw is turned in too tight. PRELIMINARY SETTING - o While still holding throttle lever against idle speed screw, turn idle mixture valve full travel clockwise then counterclock, wise until engine runs rough. Turn valve to a point midway between those two positions. Release throttle lever.ACCELERATION TEST o Move throttle control lever from slow to fast position. If engine hesitates or dies, tum idle mixture valve out (counterclockwise) 1/8 turn. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly. High speed stop is factory adjusted. Do not adjust--damage may result. IMPORTANT: Never tamper with the engine govemor, which is factory set for proper engine speed, overspeeding the engine above the factory high speed setting can be dangerous, if you think the engine-governed high speed needs adjusting, contact your nearest authorized service center, which has proper equipment to make any necessary adjustments. Idle Speed Screw Throttle Lever • Air cleaner assembly must be assembled to the carburetor when making carburetor adjustments. o Be sure the throttle control cable is adjusted properly (see above). FINAL SETTING o Start engine and allow to warm for five minutes. Make final adjustments with engine running and shift/motion control lever in neutral (N) position. o Move throttle control lever to slow position. With finger, rotate and hold throttle lever against idle speed screw. Turn idle speed screw to attain 1750 RPM. I Idle Mitre ValveWith Limiter 26 Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. ,_CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids duringstorage. Acidic gas can damage the fuel system of an engine while in storage+ o Drain the fuel tank. = Start the engine and let it run untilthe fuel lines and carburetor are empty. , Never use engine or carburetor cleaner productsin the fuel tank or permanent damage may occur, ° Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in minimizingthe formation of fuel gum depositsduring storage. Add stabilizer to gasoline in fuel tank or storage container.Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer. TRACTOR Remove mower from tractor for winter storage. This will allow you to clean it thoroughly. Remove all dirt, grease, leaves, etc. Store in a clean, dry area. o Clean entire tractor (See "CLEANING" in the Maintenance section of this manual). ° Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). o Lubricate as shown in the Maintenance section of this manual. , Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. = Touch up all rusted or chipped paint surfaces; sand lightly before painting. ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Maintenance section of this manual). CYLINDERS BATTERY ° Fully charge the battery for storage. o After a period of time in storage, battery may require recharging. ,, To help prevent corrosionand power leakage duringlong periods of storage, battery cables should be disconnected and battery cleaned thoroughly(see "TO CLEAN BATTERY AND TERMINALS" in the Maintenance section of this manual). , After cleaning, leave cables disconnected and place cables where they cannot come in contactwith battery terminals. ,, if battery is removed from tractor for storage, do not store battery directlyon concrete or damp surfaces. ENGINE FUEL SYSTEM IMPORTANT: it is importantto prevent gum depositsfrom formingin essentialfuel system parts such as carburetor,fuel filter, fuel hose, or tank during storage. Also, experience indicates that alcoholblended = Remove spark plug(s). ° Pour one ounce of oil through spark plug hole(s) into cylinder(s). o Turn ignition key to "START" position for a few seconds to distdbute oil. o Replace with new spark plug(s). OTHER o Do not store gasoline from one season to another. o Replace your gasoline can if it starts to rust. Rust and/or dirt in your gasoline will cause problems. o if possible, store your tractor indoors and cover it to give protection from dust and dirt. o Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe, which allows condensation to form and cause your tractor to rust. IMPORTANT: Never cover tractor while engine and exhaust areas are still warm. 27 TROUBLESHOOTBNG CHART ...... PROBLEM CORRECTION CAUSE ' Will not start i,,i ii, iii, o Fill fuel tank. o See %0 START ENGINE" in Operation section. o Wait several minutes before attempting to start. o Replace spark plug. ° Clean/replace air filter. o Replace fuel filter. o Drain fuel tank and carburetor, refilltank withfresh gasoline and replace fuel filter. o Check all wiring. ° See "To Adjust Carburetor" in Service and Adjustments section. o Contact an authorized service center. = Out of fuel. ,, Engine not "CHOKED" properly. • Engine flooded. o o o o Bad spark plug. Dirty air filter. Dirty fuel filter. Water in fuel. o Loose or damaged wiring. Carburetor out of adjustment. O Engine valves out of adjustment. Hard to start ° ° = o ° o o o ° ° ° ° Clean/replace air filter. Replace spark plug. Recharge or replace battery. Replace fuel filter. Drain fuel tank and refillwith fresh gasoline. o Check all wiring. o See 9"0 Adjust Carburetor" in Service and Adjustments section. o Contact an authorized service center. Dirty air filter. Bad spark plug. Weak or dead battery. Dirty fuel filter, Stale or dirty fuel, Loose or damaged wiring. Carburetor out of adjustment, Engine valves out of adjustment. i illlll ill=l Engine will notturn over ° Clutch]brake pedal not depressed. ,, Attachment clutch is engaged. o Weak or dead battery. • Blownfuse. o Corroded battery terminals. ° Loose or damaged widng. ,, Faulty ignitionswitch. o o o ° o Disengage attachment clutch. o Recharge or replace battery. ° Replace fuse. ° Clean battery terminals. Faulty solenoid or starter. Faulty operator presence switch(es). ........ Engine clicks but will not start o Depress clutch/brake pedal. Weak or dead battery. Corroded battery terminals. 28 ..... = ° Check all wiring. ° Check/replace ignition switch. • Check/replace solenoidor starter. ° Contact an authorized service center. o Recharge or replace battery. = Clean battery terminals. TROUBLESHOOTING PROBLEM - Engine clicks but will not start (cont'd) i ii,l,, CHART CAUSE CORRECTRON o Loose or damaged wiring. o Faulty solenoid or starter. o Check all wiring. o Check/replace solenoid or starter. o Cutting too much grass/too fast. o Throttle in "CHOKE" position. o Build-up of grass, leaves and trash under mower. o Set in "Higher Cut" position/reduce speed. o Adjust throttle control. ii, Loss of power o Dirt'y air filter. ° Low oil level/dirty oil. ° Faulty spark plug. ° Dirty fuel filter. o Stale or dirty fuel. Water in fuel. o Spark plug wire loose. • Dirty engine air screen/fins. o Dirtytclogged muffler. o Loose or damaged wiring. o Carburetor out of adjustment. = Engine valves out of adjustment. Excessive vibration o Worn, bent or loose blade. ° Bent blade mandrel. o Loose/damaged part(s). Clean underside housing. o Clean/replace air filter. ° Check oil level/change oil. ° Clean and regap or change spark plug. ,, Replace fuel filter. o Drain fuel tank and refill with fresh gasoline. ° Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. ° Connect and tighten spark plug wire. o Clean engine air screen/fins. o Clean/replace muffler. o Check all wiring. o See =ToAdjust Carburetor" in Service and Adjustments section. o Contact an authorized service center. o o ° Engine continues to run when operator leaves seat with attachment clutch engaged Poor cut - uneven • Faulty operator-safety presence control system. Worn, bent or loose blade. • Mower deck not level. • Buildup of grass, leaves, and trash under mower. ° Bent blade mandrel. = Clogged mower deck vent holes from buildup of 29 of mower Replace bolt. Replace Tighten Replace blade. Tighten blade blade mandrel. loose part(s). damaged parts. Check wiring, switches and connections. If not corrected, contact an authorized service center. ° Replace blade. Tighten blade bolt. ° Level mower deck. o Clean underside of mower housing. , Replace blade mandrel. o Clean around mandrels to open vent holes. TROUBLESHOOTING CHART PROBLEN CAUSE Poor cut- uneven (cont'd) Mower blades will not rotate ,, ,,_ ............. CORRECTION grass, leaves, and trash around mandrels. Obstruction in clutch mechanism. o Worn/damaged mower drive belt. o Frozen idler pulley. o Frozen blade mandrel. o Remove obstruction. • Engine speed too slow. o Place throttle controlin "FAST' position. o Shift to slower speed. o Allow grass to dry before mowing. o Level mower deck. , Check tires for proper air pressure. ° Replace/sharpen blade. Tighten blade bolt. ° Clean underside of mower housing. - Replace mower drive belt. ° Reinstall blades sharp edge down. o Replace with blades listed in this manual. ° Clean around mandrelsto open vent holes. o Replace mower drive belt. o Replace idler pulley. o Replace blade mandrel. ,Jllll Poor grass discharge o Travel speed too fast. o Wet grass. ,, Mower deck not level. o Lowtuneven tire air pressure. o Worn, bent or loose blade. o Buildupof grass, leaves and trash under mower. • Mower drive belt worn. o Blades improperly installed. o Improperblades used, o Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. Headlight(s) not working(if so equipped) ° o ° o o Battery will not charge ° Bad battery cell(s). ° Poor cable connections. ° Faulty regulator(if so equipped). ° Faulty alternator. Engine "bacldires" when turning engine "OFF' o Switch is"OFF". Bulb(s) burned out. Faulty lightswitch. Loose or damaged wiring. Blownfuse. Engine throttlecontrolnot set at "SLOW" position for 30 seconds before stopping engine. 3O ° ° ° o ° Turn switch "ON". Replace bulb(s). Check/replace light switch. Checkwiringand connections. Replace fuse. ° Replace battery. ° Check/clean all connections. o Replace regulator. ° Replace alternator. 0 Move throttlecontrolto "SLOW" positionand allow to idlefor 30 seconds before stoppingengine. 31 32 TRACTOR ,, = MODEL NUMBER 917o270510 SCHEMATIC BLACK BATTERY I ..... AMMETER ,. J. .... , __: : I ....... I (OPTIONAL) ,,,,_-r",.._ i _.- p k _, Mv i | IGNITION in j , _ CLUTCH / BP-,)_<E _1 _ '_ l _ ]_ J SOLENOID RED .,.,.', Bu___ji _ i |I t t . /_ I ;I "_-I-_, "" I , ..... I I (NOT OCCUPIED) ; r_._--_--_ i,i- "3 L__._._,_.,o< .... g . _I'"-HOUR-i.-. -' i" (CLUTCH OFF) I _'_l_'6"i'6F1 Ir---',J SPARK PLUG GAP i (OPTIONAL) .... , SLU_ [ _ IGNITION ; - _.._E-LII "-I UNIT II ............... "_A" LINE iI Su_ _ j r,, ,_ ............ ,_ ) _---"--'_ (2 PLUGS ON TWIN CYL ENGINE,S) BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE HEADUGHTS BRIGHTNESS OF THE LIGHTS WiLL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS ._ WILL DIM. AS THE ENGINE IS NON-REMOVABLE REMOVABLE CONNECTIONS SPEEDED UP, THE LIGHTS CONNECTIONS WILL BECOME THEIR BRIGHTEST. O IGNITION SWITCH WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. 33 . /'77 TRACTOR - - MODEL NUMBER 917o270510 ELECTRICAL 1| 26 19 ! I L .... f I | t % 1 t 34 TRACTOR == MODEL NUMBER 917.270510 ELECTRICAL KEY PART NO. NO. 1 2 3 4 6 8 16 19 20 21 22 24 25 26 28 29 30 31 32 33 40 41 42 43 44 45 52 70 NOTE: 144925 74760412 STD551025 STD551125 STD541025 156417 153664 STD551125 73350400 '136850 4152J 4799,,! 146147 108824X 4207J 121305X 140301 124211X 141226 109310X 156442 71110408 131563 145673 73640400 121€33X 141940 140422 DESCRIPTION Battery12 Volt 25 AMP Bolt Hex Hd 1/4-20uncX 314 Washer 9/32 X 5/8 X 16 Ga Washer LockHvy Helical 114 Nut Fin Hex 1/4-20 Unc Case Battery SwitchInterlock Push-in Washer Lock 1/4 Nut Jam Hex 1/4-20Unc Harness SocketUght W/4152J Bulb Light #t156 Cable Battery6ga 11"red Cable Battery6 Ga W/16 Wir red Fuse 30 AMP Auto Green Cabte Ground6ga 12"black SwitchPlunger Nc Gray SwitchIgn 4 pos Nut lgniUon Cover Sw Ignition Key lgn Molded Craftsman, Delta Harness Man ClAm Hm 97 Bolt BIk Hex 1/4-20uncx 112 Cover Terminal Red Sotenoid Nut Keps BIk Hex 1/4-20Unc Ammeter Rectangular6 AMP ProtectionWire Loop HarnessEngine,Dual14 OHV All componentdimensions give in USo inches 1 tnch = 25.4 mm 35 TRACTOR - - MODEL NUMBER 917.270510 CHASSIS AND ENCLOSURES I7 21 26 31 29 14 i 28 26 33 10 14 3 36 TRACTOR = = MODEL NUMBER 917,270510 CHASSIS AND ENCLOSURES KEY PART NO. NO. 1 2 3 4 5 6 7 8 9 10 11 13 14 15 't6 17 18 19 21 22 24 25 26 28 29 30 3t 33 34 35 37 38 39 54 100 140 145 -NOTE: 160393 140356 17490612 STD551025 155272 155924X015 126842X 155138 161914X012 STD533710 155927 155934X010 17490608 74180512 STD541431 154988X558 126938X 17521312 122933X 124479)( STD5237t0 191313'12 STD541437 140137 124029)( 157584X558 136619 145244X558 145243X556 STD533707 17490508 139866 139887 161464 105037X 158418 156524 5479J DESCRIPTION Chassis DrawbarStretch ScrewThdrol3/8-16 x 3/4 Ty-tt Washer13/32 X 314X 16 Ga BumperDash Hood SaddleStkscr ShieldHL Hood Kohl/DiaEngine ClipRetainerSlideOn Dash Stkscrt-pc BoltRdhdSqnk 3/8-t6unc X 1 Panel Dash LH Panel Slk.scrDash RH ScrewT'ndrot3/8-16 x 1/2 Ty-tt ScrewMachTRHD 5/16-18 uncx 3/4 NutKeps5/16-18 Unc HoodAsmPnt SlopeWeldMs-574 BumperHood ScrewSltd Hex Hd W/PI Washer RivetRatchetNylon WasherNylonBIk28 x 75 x 19 BoltFinHex 3/8-16 uncx 1 Gro5 Washer13/32 X 13/16x 12 Ga Nut Hex LockW/ins.318-16Unc GrilleBlack LensHeadlightBar Clear FenderPntLT W/o Shift BracketFender Rep1109873x FootrestPntLh FootrestPntRh BoltRdhdSht Sqnk3/8-16 x 3/4 ScrewThdrot.5/16-18 x 1/2 BracketAsm Pvt LH MWR Rear BracketAsm Pvt RH MWR Rear ScrewHexWshd 8-t8 x 7/8 StripFoam18= BracketSuspensionFront RodPivotChassis/Hood PlugButtonBIk359 Dia Choke Allcomponentdimensionsgive in U,S. inches 1 inch= 25,4 mm 37 TRACTOR = - MODEL HUMBER 917.270510 GROUND DRIVE 10 35 37 3 34 53 26 1 27 38 TRACTOR ,. = MODEL NUMBER 917.270510 GROUND DRIVE KEY NO. PART NO. 1 2 3 4 5 6 7 8 10 11 12 13 14 15 18 19 146682 123666X 12000028 121520X 17490512 162240 131679 STD561210 105701X 19151216 74550412 STD551!25 74490544 STD5237t0 STD541437 21 22 24 25 26 27 28 29 30 3t 32 34 35 36 37 38 39 40 41 106933X 130804 STD541237 I06688X STD551037 STD561210 14-5204 124236X 130807 127275X STD523107 155071 120183X STD551062 STD571810 123674X STD523727 4470J 154777 DESCRIPTION KEY NO. Transaxle(See Breakdown) Dana Mode! 4360-113 SpringReturnBrakeT/a Zinc PulleyTransaxiet 8/20"tires RingRetainer# 5100+62 StrapTorque30 Degrees ScrewThdrol5/16-18 x 3/4 TYT BracketSaddleShiftT/a Rod Shf SdtLY/YT StrBIk Zinc Pin Cotter1/8 x 1 Cad WasherPlateShf388 Sq Hole Washer15/32 x 3/4 x 16ga Bolt1/4-28unfGr8W/Patch WasherLockHvy Helical1/4 BoltHex FLGHD 5/16-18Gr+5 Bolt Fin Hex Nut LockHexW/tns_ 3/8-16 Unc KnobRd 1/2-13PlstcThdsBIk RodBrake BIkZinc26 840 Nut Hex Jam3/8-16 Unc SpringRodBrake2 00 Zinc Washer13132x 13116x 16 Ga Pin Cotter1/8x 314Cad Rod BrakeParking Lt/Yt Cap Brake PartdngRed BracketMtgTransaxle KeeperBelt LH LT 14 Ga Bolt Hex Hd 5/16_t6uncx 3/4 ShaftAsm Pedal Foot BearingNylon Bik 629 ld Washer21/32 x I x 16 Ga Pin Roll 3/16 x 1" PulleyIdlerFlat BoltFin Hex3/8-16unc x 2-314 SpacerSplit395 x 59 Bzp KeeperBeltIdler 42 47 48 49 50 51 52 53 55 55 57 58 59 61 62 63 19131312 127783 154407 123205X STD523715 STD541437 STD541431 105710)( 105709X STD523712 130801 127274X 140312 17490612 8883R 140186 64 65 66 70 72 74 75 76 77 78 112 116 71170764 STD551143 154778 134683 19132012 1095O2)( 121749X STD581075 123583X 121748)( 19091210 72110610 145 149 150 151 159103 122052X 150935 19'I33210 NOTE: 39 PART NO. DESCRiPTiON Washer13/32 x 13116x 12 Ga Pulley idlerV Groove Plastic Bellcrank ClutchGm Dry StJ RetainerBelt Style Spring BoltHex Hd 3/8-t6unc x 1-1/2 Nut Crownlook3/8-16 UNC Nut CrownLock5/16-18 LinkCIutch7 66 SpringReturnClutch6 75 BoltFin Hex318-!6 unc x 1-114 V-BeltGd Drive95 25 KeeperBelt RH LT PnVzinc 16g KeeperBelt Centerspan ScrewTndrel3/8+16 x 3/4 Ty-tt Cover Pedal BlkRound PulleyEngCI Mech38deg LT/'(T BoltHex 7/16-20 x 4 Gr 5 Washer LockHvy HlclSpr 7/16 Keeper Belt Engine GuideBeltMowerDriveRH Washer 13132x 1+1/4x 12 Ga SpacerAxte Washer25132x I 1/4 x 16 Ga E-ring#5t 33-75 Key Square2 0 x 1845/1865 Washer25/32 x 1-5/8 x 16ga Washer9/32 x 3/4 x 10 Ga BoltRdhdSq Neck3/8-16 x 1°25 Spacer Spacer RetainerPM Mower BushingNylonColiered Washer t3/32 x 2 x 10 Ga All componentdimensions give in US. inches 1 inch = 25,4 mm TRACTOR = .. MODEL NUMBER 917o270510 STEERING ASSEMBLY L ' t." .x t z;t 7 18 13 11 4O \ \ 4O 28 10 4O TRACTOR ° - MODEL NUMBER 917,270510 STEERING ASSEMBLY KEY NO. 1 2 3 4 5 6 7 8 9 10 1'1 13 15 17 18 19 20 22 23 25 26 27 28 29 30 32 36 37 36 39 40 41 42 43 46 47 62 65 66 67 68 PART NO. 139768 154427 156483 157473 6266H 121748X 19272016 12000029 3366R 156438 10040600 154779 73901000 156545 57079 124035X 126684X 71200410 t27501 154406 126847X 136874 19131416 17490612 STD561210 130465 155099 152927 139769 19133808 STD541537 104820X 124417)( 121749X 121232X 6855M 156593 154780 154404 74781044 154429 DESCRIPTmON Wheel Steering Opp Sears BIk AxleAsm Front Lt SpindleAsm Lh SpindleAsmRh WasherThrust ,75x 1.230 Washer 25/32 x 1-5/8 x 16 Ga. Washer 27t32 x 1-1/4 x 16 Ga,, RingKlip#'i"5304-75 BearingCotStrg BIk Dragiink ExtendedStamped WasherLockHvy HlclSpr 3/8 BearingAxle LocknutRange 5/8-1t UNC ShaftAsmStrg 5/8 x t5.19 Lt WasherThrust o515x .750 x °033 SupportShaft WasherShim 1/4 x 5/8 x .062 ScrewHex Socket1/4-20x 5/6 ShaftAsm Pitman BracketSteering BushingUnk DragBIk LR Gear Sector22 Teeth Washer I3/32 x 7/8 x 16 Ga° ScrewT'ndrol3/8-16 x 3/4 TY-TT Pin Cotter 1/8 x 3/4 Cad RodTieWire Form 19,75 Mech BushingStrg. 5/8 ID Dash Screw Cap Wheel Steer Opp SearsUSA Washer 13/32 x 2-318x 8 Ga. LocknutCenter 3/8-24 Unf AdaptorWheel Strg..640/.635 td BootShaftSteeringCraftsman Washer 25/32 x 1-1/4 x 16 Gao Cap SpindleFr TopBik FittingGrease SteeringAssembly SpacerA.vJe BearingArm Pittman BoltRn Hex 5/8-tl UNC x 2-3/4 BraceAxle NOTE: Allcomponentdimensionsgivenin U,S. inches 1 inch= 25,4 mm 41 TRACTOR = ,, MODEL NUMBER 917.270510 ENGINE 81 44 38 78 33 31 40 23 29 OPTIONAL / EQUIPMENT Spark Arrester 42 TRACTOR = = MODEL NUMBER 917,27051(} ENGINE KEY NO. t 2 3 4 13 14 15 16 23 29 31 32 33 35 37 38 40 44 46 62 72 78 81 PART NO. 162144 17720410 137352 272293 13280324 13200300 STD551237 159880 137180 109202X 158990 t23487X 17490512 137040 124028X t7490412 19091416 STD551131 71070512 17490620 128861 DESCRIPTION Control_h/ch RH BIk Pdt 15 10 ScrewHexThd Cut 1/4-20x5/8T Engine (See Breakdown)B_ggs Model No 287707-1255-Et Muffler Exh LT B&S 14HP IC OHV Gasket Eng 1 313 ld Tin Plated Nipple Pipe 3/8 Npt x 3" ElbowStd 90 Degree 3/8-18 Npt Washer Lock Ext Tooth 3/8 Shield Browning!Debris Guard Kit SparkArrestor (Flat Scm) Tank Fuel Front I 25 Cap Asm Fuel Sears Vented Clamp Hose Blk ScrewThdrol5/16_t8 x 3/4 TYT Une Fuel20" PlugOil Drain(Order FromEngineManufacturer) BushingSnap Nyl Blk Fuel Line ScrewHexwshThdrot1/4-20 x 3/4 Washer9/32 x 7/8 x 16 ga WasherLock HvyHtc{Spr 5/t6 ScrewHex Hd Cap 5/16-18 X 3/4 ScrewThdro! 3/8-16x1-1/4TYTT Nut Flange t/4-20 Starter Nut NOTE: All componentdimensions given in UoS.inches 1 inch= 25.4 mm 43 TRACTOR ,,., MODEL NUMBER 917.270510 SEAT ASSEMBLY 12 KEY NO. 1 2 3 4 5 6 7 8 9 lO 11 12 PART NO. 1401_ 140551 ST0523710 19131610 145006 STD541437 124181X 17490616 19131614 155925 12OO68)( 121246X DESCRIPTION Seat Bracket Pvt St BoltFin Hex 3/8-16uncX 1 WasherRat 13/32X 1 X 10 Ga Clip Push-InHinged LocknutHex W/Wsh 3/8-16 SpringSeat Cprsn2 250 Bik23 ScrewThdrol3/6-16 X 1 Ty-tt Washer 13/32X 1 X 14 Ga Pan Seat KnobSeat 1/2-,13Unc BIk BracketMountingSwitch KEY PART NO. NO. 13 14 15 16 17 21 22 24 25 121248X 72050412 134300 121250)( 123976)( 153236 STD541431 19171912 127016X DESCRIPTION BushingSnap Bik Ny150 Id BoltRdhdSht Nk 1/4-20x1-1/2 Spacer Split28x 96 Yel Zlnc SpringCprsn1 27 BlkPnt Nut Lock 1/4 Lge Rg Gr 5 Zinc BoltShld5/16-18 Uric Nut LockHex'W/Ins 5/16-18 Washer17/32 X 1-3/16X 12 Ga BoltShoulder5/16-18 X 62 NOTE: All componentdimensions g_venin U,S_inches 1 inch= 25,4 mm 44 TRACTOR -" MODEL NUMBER 9! 7.270510 DECALS 14 6 4 16 14 11 \ 21 16 10 9 \ 12 13 15 18 KEY NO. PART NO. 1 2 3 4 6 1_8_ _3511 1_9_ 1_991 133644 9 10 1_2_ 149516 11 12 156439 4_OJ WHEELS KEY NO. DESCRIPTION 13 14 t5 16 21 Decal Dash InstOper English Decal HP Engine Decal Hood RH Decal Hood LH Decal Maint Oust Sears Domestt Decal FenderCraftsman White Decal BatteryDngr/Psn Eng Acme Decal Danger Fender Eng/span Decal Clutch/brakeEnglish PART NO. 146046 163249 160396 163209 131265 133179 '157119 138311 162914 162915 DESCRIPTION Decal V-Belt Dr SchTractor Decal Panel Dash 6sp 42" Decal V-Belt Sch Decal Fender Sd 6/42 DecalLightbox Decal Mower QC System Pad Footrest Decal Handle Lft Height Adjust Manual Owners English Manual Owners Spanish & TIRES KEY NO. 1 2 3 4 5 6 7 6 9 10 11 4.1o ,9 11 PART NO. 59192 65139 106222X 59904 106732X427 276H 9040H 106108X427 124635)( 7152J 104757X 144334 DESCRIPTION Cap ValueTire Stem Value Tim FTs 15X60 -6 Service Tube InnerFront#35060 RimAsm6"frontWhiteService Fitting Grease Bearing Flange RimAsm 8"rearWhite Service Tire RTs 18x9 5-8 Service Tube Rear 9 5 X 8 Service Cap Axle BIk 1 50 X 1 00 Sealant,Tire (10 oz. tube) NOTE: All componentdimensions given in U°Soinches 1 inch = 25A mm 45 TRACTOR - = MODEL NUMBER 917o270519 LiFT ASSEMBLY 8 ,f / / / f ! 5 13 ,\ 4 11 I' / 3 5 13 19 13 20 i 32 19 32 46 TRACTOR - - MODEL NUiVlBE_ LiFT ASSEMBLY KEY NO. 1 2 3 4 5 6 7 8 '11 12 13 15 16 17 18 19 20 31 32 PART NO. DESCRIPTION 159460 159474 105767X Wire Asm Inner/Sprg W/plunger LT Shaft Asm Uft Pin Groove 1 500 Zinc 12000002 19211621 120183X 125631X 1_365X 139865 139866 STD624008 127218 73350800 130171 73800800 139868 STD624008 140302 73540600 E Ring #5133-62 Washer Pltd 21/32 X 1 X 21ga Beating Nylon BIk 629 Id Grip Handle Fluted BIk Button Plunger Red Link Lift LH Unk Lift RH Retainer Spring Link Front Nut Jam Hex 1/2-13 Unc Trunnion BIk Zinc Nut Lock W/wsh 1/2-13unc Arm Suspension Rear Retainer Spring Zinc Bearing Pvt Lift Spherical Nut Crownlock 3/8-24 NOTE: All component dimensions given in U_S.inches 1 inch= 25A mm 47 TRACTOR -- MODEL NUMBER 917,270510 MOWER DECK 68 76 77 _"'40 74 73 71 34 ,33 32 31 58 17 \ i 1 \ 2 16 29 18 48 27 TRACTOR = - MODEL NUMBER 917,270510 MOWER DECK KEY NO. PART NO. 1 2 3 144393 STD533107 138017 4 5 6 8 9 10 11 12 13 138440 STD624008 130832 850857 STD551137 140296 134149 129895 137645 14 15 16 17 18 t9 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 40 4t 43 44 45 46 48 128774 110485X 140329 72110610 72140505 132827 159770 STD541431 t34753 131267 105304X 123713X 110452)( 130968 19111016 131491 157722 129963 153535 t37266 STD633717 133835 131494 19131316 STD641437 133551 140083 140088 STD624003 137729 133944 KEY NO. DESCRIPTION MowerHousing Bolt BracketAssembly, Sway Bar, Front BracketAssembly, Sway Bar RetainerSpring Arm,Suspension,Rear Bolt,Hex 3/8-24 x 1.25 Gr.8 Washer,Lock Washer,Hardened Blade,Mulching Bearing,Ball ShaftAssembly,Mandrel, Vented(includesKey No. 6) Housing,Mandrel,Vented Beadng,Ball, Mandrel Stripper,VentedMowerDeck Bolt,Carriage 3/8-16 x 1_1/4 Bolt, Carriage 5!16-18 x 5/8 Bolt,Shoulder Baffle,Vortex Nut Cmwniock5/16-18 UNC StiffenerBracket Bracket,Deflector Cap, Sleeve Spring,Tomion,Deflector Nut, Push Shleld,Deflector Washer 11/32x 5/8 x 16 Ca. Rod, Hinge ScrewThdrolWasherHead Washer,Spacer Pulley,Mandrel Nut, Toplock,Ranged Bolt Fastner,ChristmasTree Pulley,Idter,Rat Washer 13/32 x 13/t6 x i6 Ca, Nut Crownlock3/8-16 UNC Rod,Pivot, with Nibs Rod,Clutch,Secondary,w/Nibs Guard,Mandrel, LHo Retainer Screw,Thd. Roll 114-20x 5/8 Washer,Hardened PART NO. 49 50 51 52 53 54 55 56 58 59 67 68 71 72 73 74 75 76 155066 131340 STD541410 139888 131845)(900 133943 155046 122052X 140086 141043 162113 144200 142427 131870 127847 121748)( 12000029 128903 77 78 127845 160571 79 80 81 82 83 64 85 92 128 132 t27498 153701 73350600 142028 120958)( 156084 72140618 STD541437 153390 19132203 141 -- 6266t--i 130794 -* 145411 DESCRIPTION RollerAssembly,Cam Follower Bolt, Shoulder #10-24 Grade5 Locknut Bolt,Shoulder 5/16-18 UNC ArmAssembly, Pad, Brake Washer,Hardened Arm,Idler Spacer,Retainer Spring,TorsionBrakes Guard,TUV Idler KnobCustomOval V-Belt Rod,Clutch,Primary,withNibs Spring,Return Arm, Clutch,Secondary Washer 25/32 x 1-5/8 x 16 Ga. Ring, K]ip Bolt, Shoulder 3/8-16 UNC x 1o44 Keeper, Spring LeverAsm. ClutchPfi PIm STLT Bushing, Large, Brass Spring, Mower Clutch Nut, HexJam 3/8-t6 Unc *-Trunnion,Adj_ Washer Stntered Keeper Belt Idler Bolt Carriage 3/8-16 x 2-1/4 Nut Washer Felt Spacer,Washer 13/32 LDox 13/80.D. x 1/4 Washer Thrsut .75 x 1.230 MandrelAssembly (Includes Key Numbers 8-10, 12-15,31 and 32) Mower Deck, Complete (Standard Deck, Order SeparatelyMulcher Plate and Gauge Wheel Components, Key Nos. 101-106 and 111-121) NOTE: Allcomponentdimensions givenin U.SJnches I inch= 25.4 mm 49 TRACTOR ,.., MODEL HUIVIBER 917.270510 DANA TRANSAXLE =° MODEL NUMBER 4360-113 20 21 22 8 25 31 27 I0 11o 53 45 48 57 49 59 62 61 7O 50 TRACTOR .- - MODEL NUMBER 917.270510 DANA TRANSAXLE - .. MODEL NUMBER 4360-113 KEY NO. PART NO. 1 2 3 4 5 '!60939 2274J 134400 105904X 160940 6 7 8 9 10 11 12 13 138235 108727)( 148266 148269 2225J 134793" 148268 120415)( t4 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 142674 138234 110078X 105909)( 105910)( 160942 160943 148267 138236 73810500 142676 2244J 105916X 120470X 110070X 142677 142681 t24644X 108980)( 120406)( 134796 !05925X 36 2228J 37 2231J 38 39 160944 124639X KEY NO. DESCRIPTION Housing,Upper Screw,Tapping,1/4-20 X 4734 Ball, Detent Spring,Detent Screw,Tapping, No. 10_24X .482 Assy, Shifter V-Ring Bearing,Flange SeaS,Oil Ring, Retaining Assy, Kit, Shim,.625 Shaft Bearing, Range Washer,Plain, .632X 1.38X .046 Key,Woodruff,No.9 Assy,Kit,tnputShaft Pinion,Bevel,14T Ring,Retaining Chain,24 Pitches Cover, Detent Gear,Spur, 12T Collar,Clutch Assy,Kit,ClutchKeys Nut,Lock,5/16-24 Shaft, Intermediate Key,Woodruff,No. 6t Ring,Retaining Sprocket,18T Spacer,1.131 X 1o45X .494 Gear, Spur,371" Gear, Spur,35T Gear, Spur,30T Gear, Spur, 25T Gear, Spur,22T Gear, Spur191" Washer, Plain,°640X 1.37 X .061 Washer,Plain, .632X 1.00 X .046 Washer,Plain,.632 X 1.00 X ,031 AsE:/,Gear,Comb., 12T& 30T Shaft,idler PART NO. 40 41 42 43 44 45 46 47 48 49 50 51 120472X t05928X 110084X 134394* !20473X 142678 143697 124641X t06589X t20406X 105937X 2226J 52 53 134401 2264J 54 55 56 57 56 59 60 6t 62 63 64 65 66 67 160946 tt0081X 160948 !10071X 120952X 110082X 160950 142680 120961X 7294J 108989X 160952 120954X 160953 68 69 136244 108996X 70 71 72 160954 120951X 120416X DESCRIPTION Spacer,.633 X .87 X _755 Sprocket,9T Gear, Bevel,42"I" Assy, Kit, Shim, .750 Shaft Shaft,Drive Gear, Spur,12T Gear,Spur, 151" Gear,Spur,20T Gear, Spur,25T Gear,Spur,28"i" Gear,Spur,31T Washer,Plain, .632X 1.00 X .060 W'asher,Neoprene Washer,Plain, .758)( 1.25X .031 Axle,LH Gear, Miter,15T Ring,Retaining Gear, Spur,32T Shaft,Cross Gear, Miter,15T Axle, RH Houstng,Lower Puck, Friction Disc,Brake .Spacer,Brake Puck Jaw, Brake Pin, Dowel Screw,Tapping,5/16-18 X 2.35 Lever,Actuating Washer,Plain, .32! X 1o00X .055 Bracket,Anti-Rotation Puck,Fdctlon Grease NOTE: Allcomponentdimensions givenin U.S. inches 1 inch= 25_4mm 51 TRACTOR - - MODEL NUIVIBER 917.270510 BRBGGS& STRATTON ENGINE-MODEL NUMBER 287707, TYPE NUMBER 1255-E1 230 3 _614 11 @ 634A REQUIRES SPECIAL TOOLS TO INSTALL SEE REPAIR INSTRUCTION MANUAL 1022 4O 4O 7 868A 868 52 166 1034 1029 1026 52 TRACTOR =,, MODEL NUMBER 917.270519 BRIGGS & STRATTON ENGINE-MODEL NUMBER 287707, TYPE NUMBER 1255-E1 24 46 15 52 127 9 164 _123 1_ REQUIRES SPECIALTOOLS TO INSTALL SEE REPAIR INSTRUCTION MANUAL 51A_ .Ise LMT NUMBEB 53 142 TRACTOR ,- = MODEL NUMBER 917.270510 BRIGGS & STRATTON EHGIHE-IVtODEL HUMBER 287707, TYPE NUMBER 1255-E1 3 872 171 535 9 ,,,i,ii ,,,i 524 305 668 224 30_] _78 73 646 1006 i,i illlllllll, 188 _ 54 TRACTOR = o MODEL HUMBER 917.270510 BRIGGS & STRATTON ENGIHE-MODEL NUMBER 287707, TYPE NUMBER 1255-E1 201 663 265 iio',="_=1 209 783 729 _J 615 1090 311 803 55 TRACTOR ..- MODEL NUMBER 9!7.270510 BRIGGS & STRATTON ENGINE-MODEL NUMBER 287707, TYPE NUMBER 1255-E! KEY NO. PART NO. 1 2 3 4 5 7 8 9 10 11 12 496412 399265 391086 494238 495858 272614 495735 27803 94621 281246 271916 271997 271996 13 15 16 20 22 23 24 25 94728 94239 495162 94196 291675 94624 492326 222698 495860 495977 495978 495979 26 27 28 29 495854 495852 495851 495855 263129 498319 494504 495490 32 94695 32A 94646 33 34 35 37 40 45 46 51 495856 495857 262811 224502 224641 262411 496884 272465 52 272569 KEY NO. PART NO. Cylinder Assembly Bearing, Cylinder *Seal, Oil Base, Engine Head, Cylinder ***Gasket, Cylinder Head Breather Assembly *Gasket, Valve Cover Screw, Sems Tube, Breather *Gasket, Crankcase Cover, 1/64" *Gasket, Crankcase Cover, _005" *Gasket, Crankcase Cover, ..009" 53 73 75 78 93 95 98 104 105 I06 108 111 1t7 118 t21 94637 224948 225136 94626 281346 94098 495800 231789 231855 231854 224540 262719 232118 232119 498030 499233 Stud, Carburetor Mounting Screen, Flush Rotating Washer, Spring Screw, Sems Bushing, Throttle Shaft **Screw, Throttle Screw, Idle Speed **Pin, Float Hinge "*Valve Float **Seat, Inlet Valve Valve, Choke Spring, Choke Jet, Main (Std.) Jet, Main (Hi-AlL) Vah,e, Needle Carburetor Overhaul Kit Screw, Cylinder Head Plug, Ot_ Drain Crankshaft Timing Gear Key *Seal, Oil Screw, Seres, Base Mounting Flywheel and Ring Gear Assembly, Magneto Key, Flywhee! Piston Assembly, Standard Size Piston Assembly, ,810" Oversize Piston Assembly, °020" Oversize Piston Assembly, .030" Oversize Ring Set, Piston, Standard Size Ring Set, Piston, ,,010"Oversize Ring Set, Piston, .020" Oversize Ring Set, Piston, ..030" Oversize Lock, Piston Pin Pin Assy,, Piston, Standard Size Rod Assembly, Connecting Rod Assembly, Connecting, ;020" Undersize Crankpin Bore Screw, Hex Washer Head, 157/64 Screw, Hex Washer Head, 1_ 518 Vatve, Exhaust Valve, intake Spring, Valve Guard, Flywheel Retainer, Valve Spring Tappet, Valve Gear, Cam ****Gasket, Carburetor (Carburetor to Elbow) **'Gasket, Carburetor (Elbow tO Cylinder) 123 125 127 130 131 133 137 138 141 142 94913 499153 --224539 494379 494381 281 I65 281164 495931 232117 Screw, Elbow Mounting Carburetor Assembly **Plug, Welch (Sold in Kit Only) Valve, Throttle Shaft and Lever, Throttle Float, Carburetor **'Gasket, Float Bowl ****Washer, Bowl Shaft and Lever, Choke Nozzle, Carburetor t64 166 171 !87 214047 94555 28105t 492790 Elbow, Carburetor Stud, Rocker Arm Nut, Air Cleaner Mounting Une, Fuel (t t" Long, Cut to 188 192 20t 209 216 219 222 224 25 227 230 232 238 240 265 NOTE: 94627 Screw, Hex Head, 3/4 492t60 Screw Assembly, Rocker Arm 262767 Unk, Governor 260695 Spring, Govemor 262766 Unk, Choke 490815 Gear, Governor 4956tl Plate, Governor Contro_ 94729 Screw, Sems, Air Cleaner 495157 Crank, Governor 493935 Lever Assembly, Governor 94927 Washer, Governor Crank 262785 Spring, Govemor Link 262836 Cap, Valve 394358 Filter, Fuel (In Fuel Line) 221535 Clamp, Casing All component dimensions given in U..S_inches 1 inch = 25.4 mm Included In Gasket Set (495993) Included In Carburetor Kit (499233) Included In Both Gasket Set (495993) and Valve Overhaul Kit (495992) Included In Gasket Set (495993), Carburetor Kit (499233) and Carburetor Gasket Set (494385) DESCRIPTION DESCRIPTION Suit) * ** *** ***" 56 TRACTOR = = MODEL HUMBER 917.270510 BRIGGS & STRATTON ENGINE-MODEL NUMBER 287707, TYPE HUMBER 1255-E1 KEY PART NO. NO. 284 294 304 305 94704 810068 496318 94786 306 307 309 310 311 333 334 225020 94930 497595 497602 497608 495859 94731 337 346 356 356A 356B 358 363 383 423 445 455 467 474 482 510 523 524 525 535 537 544 552 562 592 601 611 614 615 634 634A 635 646 657 663 668 718 726 491055 93705 497708 497671 494705 495993 19203 89838 94903 496894 222561 493903 393474 93621 497606 495230 281370 496113 272403 281106 497603 231597 94907 231978 93053 493496 93306 263080 494455 491323 280872 224546 94906 94929 280848 230192 892134 _7 _8 _9 4903_ 9_51 2251_ DESCRIPTION Screw,Hex Head Screw,Set Housing,Blower Screw,Hex, Head, BlowerHousingMounting Shield,Cylinder Screw,CylinderShield Motor,Starter Bolt,ThnJ BrushSet Armature,Magneto Screw,Seres,Armature Mounting Plug,Spark Screw, Hex Head WireAssembly Wire, Stop Wire Stop GasketSet Puller, Rywheet Wrench,SparkPlug Screw,Seres Cartridge,AirCleaner Cup, ScreenMounting Knob,AirCleaner Stator,Alternator Screw,Sems Drive,Starter Cap and Dipstick,Oil Filler "Seal, FillerTube Tube, Oil Filler Element,Filter *O-Ring,Air Cleaner Armature,Starter Bushing,GovernorCrank Bolt,GovernorLever Nut,Hex Clamp, FuelPipe Elbow,Fuel Pipe Pin,Cotter Retainer **Seal, ChokeShaft *Sea!, Governor Elbow,Spar',(Ptug Brace,Air Cleaner Screw,Seres Screw,Self-Tapping Spacer Pin,Dowel Gear, Ring (IncludesMountingHardware) Cover,Starter Screw,Hex Head Retainer,Wire KEY PART NO. NO. DESCRiPTiON Clip, Wire Gear, 3qming Unk, Counterweight Counterweight Assembly Pin, Counterwelght Screw, Counterweight Gear, Starter Cap, Drive Cap, End Housing,Starter " Seal, Oil FillerCap FillGroup,Oil Terminal,IgnitionCable *** Seal,_sembly, Valve *** Gasket,Valve 868A 272610 Bushing,Guide (Intake & 871 262835 Exhaust) Cover, Air Cleaner 872 281104 Body,Air Cleaner 875 495862 Diode and Connector Assembly 877 393456 Solenoid 947 497672 NUt, Hex 965 94108 BowlAssembly,Carburetor 975 495933 CarburetorGasketSet 977 494385 ** Seal, ThrottleShaft 987 281166 Fan, Rywheel 1005 280687 Retainer,Fan 1006 224413 Label Kit 1019 496758 *** Gasket,Cover 1022 272475 Cover, RockerArm 1023 224552 Rod, Push, Intake 1026 494432 Rod, Push, Exhaust 495136 Ann, Rocker t029 224554 Valve Overhaul Kit 1033 495992 Guide Assembly, Push Rod 1034 495248 Label Kit, Emissions 1036 499364 Screw, Hex Head 1044 94673 Extension,Crankshaft 1045 231828 Manual, OwnerOs i058 272623 Retainer,Brush 1090 497607 Cap, Umiter 1091 281364 2500 28N707-1026 ReplacementEngine ReplacementShortblock --,-496050 Low:.1650-1850, High:3200RPM Settings: 340O NOTE: A!l componentdimensionsgiven In UoS.inches 1 inch= 25.4 mm " IncludedIn Gasket Set (495993) ** Includedin CarburetorKit (499233) *** Included In BothGasket Set (495993) and ValveOverhaulKit (495992) **** IncludedIn GasketSet (495993), CarburetorKit (499233) and CarburetorGasketSet (494385) 729A 741 757 758 759 761 783 801 802 803 842 847 851 868 57 281390 262932 213998 39989I 298909 94593 280104 394856 497605 497604 270920 496415 493880 494435 58 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL SIGHT AND HOLD THIS LEVEL WITH SKY LINE OR TREE. o'! _o 15 ° MAX. | d A U _ n _ Operate your Tractor up and down the face of slopes (not greater than 15°), never across the face. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes. I For the repair or replacement parts you need delivered directly to your home Call 7 am - 7 pm, 7 days a week I =800=366=PART (1-800-366-7278) Para ordenar piezas con entrega a domicilio - 1-800-659-7084 For in-house major brand repair service Call 24 hours a day, 7 days a week 1=800-4-REPAIR (1-800-473-7274) Para pedir ser¢icio de reparaci6n domicilio - 1-800-676-58t 1 a For the location of a Sears Parts and Repair Center in your area Call 24 hours a day, 7 days a week 1=800-488=1222 For information on purchasing a Sears Maintenance Agreement or to inquire about an existing Agreement Call 9 am - 5 pm, Monday-Saturday 1=800=827-6655 When requesting service or ordering parts, always provide the following information: - Product Type o Part Number ° Model Number o Part Description America's 162914 Rev. 4 3.30.98 RH/'rR/JH Repair Specialists Printed in U.S.A.