Download Apollo 1600 Specifications

Nice Apollo Swing
Gate Opener Model 1500
Vehicular Swing Gate Opener
Revision 1.0.0.0_2-2014
Model 1600
TABLE OF CONTENTS
EXTREMELY IMPORTANT
2
17 - NICE RECEIVERS & TRANSMITTERS
TECHNICAL SPECIFICATIONS
2
17.1 - Wiring the Nice receiver15
1 - OVERVIEW
2
2 - GATE INFORMATION
2
17.2 - Programming transmitters15
2.1 - ASTM F22002
2.2 - Gate latches3
2.3 - Specific applications3
2.4 - Swing gates3
2.5 - General requirements
3
3 - SAFETY AND CAUTIONS
3
3.1 - Properly installed safety devices 3
3.2 - Safety signs, notices to personnel warning signs3
3.3 - Gate system safety devices4
3.4 - Infrared beams and warning signs4
3.5 - Establish the location4
3.6 - Read and follow all instructions 4
3.7 - Keep children away4
3.8 - Test the gate system
4
3.9 - Keep gates properly maintained
4
4 - INSTALLATION NOTES
5
5 - APPLICATIONS
7
6 - SOLAR PANEL CHART
7
7 - PARTS IDENTIFICATION
8
8 -PULL TO OPEN INSTALLATION
9
8.1 - Location of pivot point9
8.2 - Vertical position of pivot arm9
9 -PUSH TO OPEN INSTALLATION
15
10
9.1 - Location of pivot point10
9.2 - Vertical position of pivot arm10
9.3 - Wiring Actuators for push to open10
10 - ACTUATOR MOUNTING
11
11 - CONTROL BOX MOUNTING
11
12 - CONNECTING ACTUATORS
11
13 - GATE BRACKET MOUNTING
12
14 - LIMIT SWITCH ADJUSTMENT
12
14.1 - Model 1500
12
14.2 - Model 1600
12
15 - CONTROL BOARD CONNECTIONS
13
16 - CONTROL BOARD ADJUSTMENTS
14
18 - GENERAL LAYOUT & SAFETY ACCESS
16
20 - MAINTENANCE SCHEDULE
18
21 - TROUBLESHOOTING
17
22 - OPERATOR DIMENSIONS
22.1 - Control box18
22.2 - Actuator19
23 - EXPLODED VIEWS
23.1 - 1500 Single gate control box20
23.2 - 1600 Dual gate control box21
23.3 - Actuator front22
23.4 - Actuator back23
24 - WARRANTY INFORMATION
24
25 - INSTALLATION CHECKLIST
25
1 - OVERVIEW
The Apollo Model 1500/1600 Swing Gate Operator is designed to handle swing gates up to 16 feet in length and 600
pounds each.
This gate operator is not a “do-it-yourself” installation. A qualified installation company should be contacted to install this
gate operator to ensure a proper and safe installation.
This instruction manual is intended to aid the installer in the overall process of correct installation at the desired location.
Periodically, the manual will illustrate “warnings, cautions and notes” which are items the installer should carefully read to
prevent damage to the gate, operator system or personal injury to yourself or others.
EXTREMELY IMPORTANT
Anyone who installs, assists with installation or otherwise facilitates the installation in any manner should thoroughly read
and understand this manual in its entirety before any attempt is made to actually begin the installation process.
This manual provides documentation that covers the layout, installation, and programming of the Apollo 1500 Gate
Operator for a typical installation. Please consult your Apollo distributor for more information regarding installations or
questions not specifically covered in this manual.
Technical specifications
Model
Electrical data
Operation (VDC)
Standby Current (mA)
Performance data
Speed open 90° (s)
Duty Cycle (cycles/hour)
Dimensional and general data
Working Temp (°F Min/Max)
Dimensions - Control box (inches)
Dimensions - Actuator (inches)
1500
1600
12
10
14-16
Varies based on charging capacity
-40 ÷ +150
18x18x8
42 retracted - 66 extended
THIS AUTOMATIC GATE
OPERATOR IS NOT DESIGNED
FOR PEDESTRIAN TRAFFIC
This automatic gate opener is designed for vehicular
traffic only. It is powerful and can cause serious bodily
injury or death. Accordingly, direct all pedestrian traffic
to a separate walk-through gate.
3
2 - GATE INFORMATION
2.1 - ASTM F2200
Gates shall be constructed in accordance with the provisions given for the
appropriate gate type listed, refer to ASTM F2200 for additional gate types.
Protrusions shall not be permitted on any gate, refer to ASTM F2200 for
exceptions, if any.
Any non-automated gate that is to be automated in any manner should be
upgraded to conform to the provisions contained within the provisions of this
document and ASTM F2200 as applicable.
• The speed limit for vehicular traffic through the gate area is 5 MPH. Install
speed bumps and signs to keep vehicular traffic from speeding through the
gate area. Failure to adhere to posted speed limits can result in damage to
the gate, operator, and to the vehicle.
2.2 - Gate latches
• Be sure that all warning signs are permanently installed on both sides of the
gate in an area where they are fully visible to traffic
In association with this gate controller and these swing gate operators, at
no time should manual gate latches or locks be used. The forces applied
to a swing gate operator could be in excess of those forces which are safe
for bystanders. Should unnecessary forces be applied to a gate system
which is in the locked position, the catastrophic failure of the gate or locking
mechanism could result in substantial damage, extensive physical injury and
or death.
• Be sure that all residents are familiar with the proper use of the gate and
gate operator. Be sure that all residents are familiar with the possible hazards
associated with the gate system.
• It is your responsibility to periodically check all reversing devices. If any of
these devices are observed to function improperly, remove the operator from
service immediately and contact your installing or servicing dealer.
• Follow the recommended maintenance schedule of one inspection per every
180 days of use.
2.3 - Specific applications
• Do not allow children to play in the area of the operator or to play with any
gate-operating device.
This swing gate operators are intended for those locations where vehicle traffic
is intended to be controlled through the use of an entryway obstruction (gate).
The gate system should be made of closed material types which prevent any
body part from entering, becoming entangled or otherwise entering the gate
in any manner. If the gate is not fully closed off from access, the opening or
closing of the gate system may result in severe damage, injury or death.
• Be sure that all activating devices are installed a minimum distance of 8 feet
away from the gate and gate operator, or in such a way that a person cannot
touch the gate or gate operator while using the activating device. If activating
devices are installed in violation of these restrictions, immediately remove the
gate operator from service and contact your installing dealer.
2.4 - Swing and slide gates
• To remove the gate operator from service, operate the gate to the full open
position, shut off power to the operator at the service panel (if applicable), and
disconnect batteries.
Swing and slide gates are designed to move across an entry control point to
prevent or allow controlled access by authorized persons or equipment. Swing
or slide gate systems are not necessarily completely autonomous systems,
and require regular maintenance and inspection on a periodic schedule.
Although with certain safety devices in place the gate system could operate
as a completely independent system free from human interaction for a defined
period of time, human inspection and testing is required to ensure longevity
and safe operation over long periods of time.
2.5 - General requirements
• Safety and security are obviously a number one priority for both the
manufacturer and the end user. As a result this manual has been written
to make all persons fully aware of the responsibilities required to ensure
constant safety, security and longevity are acquired throughout the life of
the system.
• The manufacturer of this swing gate system has performed countless
hours of testing, analysis and statistical control analysis to ensure that this
operator performs its intended function for extended periods of time. The
installer should ensure and verify that all required safety devices are installed
correctly and in a manner consistent with the requirements of this manual.
Additionally, all devices, security devices, safety devices, sensors and other
affiliated attachments are installed in a robust manner that will prevent their
accidental damage, removal or incidental tampering.
• A basic requirement for this system to operate correctly is that at any time
a sensor is triggered, covered, disconnected or otherwise tampered with,
that the entire system ceases to function. If any part of the gate safety
system is removed or triggered, an immediate safety action by the gate
operator is expected (retraction or stoppage). If the gate safety system is
not functional, or fails to operate within these guidelines, the gate should be
immediately removed from service until repairs can be made.
• Any gate system that is open or has slats, bars or other material which
allows an individual to stick their hands, head, or feet through the material,
must be converted or covered in such a manner so as to prevent such
future actions. Application of materials, and how to modify the gate system
is up to the end user or installer, however care should be taken to prevent
such human interaction into the moving gate system. No entry into the
gate is ever authorized and should be prevented by whatever measures are
required for that specific installation. Care should always be used during
installation!
4
• Loops and loop detectors, photo-cells or other equivalent devices must be
installed with this gate operator to prevent the gate from closing on vehicular
traffic
3 - SAFETY AND CAUTIONS
WARNING
IMPORTANT SAFETY INSTRUCTIONS
WARNING - TO REDUCE THE RISK OF INJURY OR DEATH READ AND
FOLLOW ALL INSTRUCTIONS.
• Never let children operate or play with gate controls. Keep the remote
control away from children.
• Always keep people and objects away from gate. NO ONE SHOULD
CROSS THE PATH OF THE MOVING GATE.
• Test the operator periodically. The gate MUST reverse on contact with a
rigid object or stop or reverse when an object activates the non-contact
sensors. After adjusting the force or the limit of travel, retest the gate
operator. Failure to adjust and retest the gate operator properly can
increase the risk of injury or death.
• Use the emergency release only when the gate is not moving.
• KEEP GATES PROPERLY MAINTAINED. Read the owner’s manual. Have
a qualified service person make repairs to gate hardware.
• The entrance is for vehicles only. Pedestrians must use separate entrance.
• SAVE THESE INSTRUCTIONS!
3.1 - Properly installed safety devices
Safety devices are used to sense, register and prevent damage to vehicular
traffic which may block the path of the gate system. If properly installed and
inspected for functionality within the prescribed maintenance procedures, the
safety devices should prevent the gate system from inflicting harm or damage
as a result of its opening and closing action.
3.2 - Safety signs, notices to personnel warning signs
Safety signs must alert all who may enter the gate system area, as to the
danger posed by moving equipment. Safety features must be installed
and work correctly, such as the infrared beam. This safety device prevents
serious injury or death as a result of the gate closing while an object or
person blocks the gate operating pathway. An optional flashing lamp that
is activated anytime the gate is moving should be added in addition to the
aforementioned safety features.
3.3 - Gate system safety devices
Automatic gate operators are designed to move a heavy steel gate. Great
amounts of force are sometimes used to move these heavy systems. The
automatic gate system may cause significant damage or injury if the path of
the gate is obstructed. All sensors, safety devices and warning notices must
be in place and operable in order for this system to operate properly. It is the
installer’s responsibility to install this system properly and to ensure its correct
and safe operation.
3.4 - Infrared beams and warning signs
Infrared beams are used to inform the control board that an obstruction is
present. Safety devices must be installed properly and inspected periodically
to ensure continued reliability and safety. Safety devices, safety sensors,
warning signs and notices of moving equipment danger must be installed
and readily visible by all paths of approach to the gate system. Failure to post
warnings could result in loss of life, damage or physical injury.
• A minimum of two (2) WARNING SIGNS shall be installed, one on each side
of the gate where easily visible.
• Test all features for proper functions before placing the automatic vehicular
gate opener into service.
• Demonstrate the basic functions and safety features of the gate system to
owners/end users/general contractors, including how to turn off power and
how to operate the manual release feature.
• Leave safety instructions, product literature, installation manual and
maintenance instructions with end user.
• Explain to the owners/users the importance of a service contract that
includes a routine testing of the entire system including the entrapment
protection devices, and explain the need for the owners to insure that this
testing is performed routinely.
• Offer the owner/end user a maintenance contract, or contact them regularly
to offer maintenance.
• See instructions on the placement of non-contact sensors for each type of
application.
3.5 - Establish the location
The installer of this system needs to establish the location of the opener in
accordance with instructions contained within this manual. A typical layout
is provided at the end of this manual with a nominal basic drawing. It is the
installer’s responsibility to ensure that the opener is installed in such a fashion
so as to prevent binding, pinching or improper articulation of the system
throughout its actuation cycle.
4.1 - Follow Instructions
Always follow all instructions included in this manual to ensure safety and the
longevity of the operator.
4.2 - Intended usage
3.6 - Read and follow all instructions
3.7 - Keep children away
THIS CIRCUIT BOARD IS INTENDED FOR USE WITH VEHICULAR SWING
AND SLIDE GATES ONLY.
Never let children operate or play with gate controls. Keep the remote control
away from children.
4.3 - Warnings, cautions and notes
3.8 - Test the gate system
The gate must reverse on contact with a rigid object or stop when an object
activates the non-contact sensors. After adjusting the force or the limit of
travel, retest the gate operator. Failure to adjust and retest the gate operator
properly can increase the risk of injury or death. Test force and correct
functionality for photo-eyes and other safety devices at least every 6 months.
ONLY USE the MANUAL RELEASE when the gate is not moving or when the
unit fails or in case of power outage.
• Turn the power to the gate controller OFF AND REMOVE BATTERIES
before using the emergency release.
3.9 - Keep gates properly maintained
Have only a qualified service person make repairs. Unqualified service
technicians are not recommended.
4 - INSTALLATION NOTES
Before installing and/or operating the gate opener, installers and/or users
should do the following:
•Confirm the gate operator being installed is appropriate for the application.
•Confirm the gate is designed and built according to current applicable
published industry standards.
•Confirm all appropriate features and accessory devices are being
incorporated, including both primary and secondary entrapment protection
devices.
•Make sure the gate works freely before installing the operator.
•Repair or service worn or damaged gate hardware before installing the
operator.
•Adjust the FORCE device to the minimum force setting that allows reliable
gate operation.
•Install operator inside fence line (DO NOT install operator on public side of
fence line).
•Swinging gates shall not open into public access areas.
•Install a proper electrical ground to a gate operator.
•Install keypad controls where users cannot touch, or reach through gate
while operating controls, which is a minimum of 8 feet from the gate.
•Install controls where user has full view of gate operation.
•Install all warning signs on both sides of the gate to warn persons in
the area of potential hazards associated with automatic vehicular gate
operation.
4.3.1 Gate terms “system, “gate operator”, “gate system”, and “gate
operator system” for these warnings, cautions, and notes is intended
to cover the gate controller, gate controller software, the gate actuator,
and all safety accessories included within a typical installation.
4.3.2 Gate system designers, installers and users must take into
consideration the inherent hazards associated with each installation,
since no two installations will be exactly alike.
4.3.3 Improperly designed, constructed, installed or maintained systems
can and may introduce hazards which may or may not be readily seen
or identified by users, bystanders, installers or inspectors
4.3.3 Improperly designed, constructed, installed or maintained systems
can and may introduce hazards which may or may not be readily seen
or identified by users, bystanders, installers or inspectors
4.3.4 All pinch points must be guarded or eliminated.
4.3.5 Only install this gate system opener in appropriate manners in which
the operation is safe and secure.
4.3.6 A gate operator exerts a great amount of force in order to move
the gate system in normal operation, therefore appropriate safety
sensors, measures, notices and appropriate safety features must be
incorporated in all installations.
4.3.7 The gate must be installed correctly and no binding or resistance
should be present throughout its movement in either direction.
4.3.8 The gate system must be installed in an area and in such a manner
in which the gate has sufficient clearance to open, close and
move without striking or contacting any structures and/or other
obstructions.
4.3.9 The gate system is designed for vehicular traffic only, and should
never, under any situation be used for pedestrian traffic
4.3.10 Pedestrian prohibited signs, warning signs or other suitable measures
must be used at minimum, to warn pedestrians to stay away from,
and to not use this system under any circumstances.
4.3.11 Pedestrians should be encouraged to use a pedestrian entry/exit only.
4.3.12 Pedestrians should never cross the path of a moving gate. The
sensors are designed to prevent contact with a vehicle and are
not necessarily capable of preventing contact with a pedestrian.
Care should be taken to prevent pedestrian usage under any
circumstances.
4.3.13 One or more non-contact sensors must be used in any situation or
area where entrapment may have the possibility of occurring.
4.3.14 Gates shall be constructed in accordance with the provisions given for
the appropriate gate type listed, refer to ASTM F2200 for additional
gate types.
4.3.15 Any existing manual gate latches shall be removed or disabled when
an automatic gate system is installed. Use only mag locks controlled
by the system
5
4.3.16 Protrusions shall not be permitted on any gate, refer to ASTM F2200
for exceptions, if any.
4.3.17 Gates shall not be designed, constructed and installed in such a
manner that gravity will cause or initiate movement in any direction
whether the operator is attached or not.
4.3.18 A pedestrian gate shall not, under any circumstances, be attached
to, or incorporated into, any vehicular gate system in manner. This
also applies to any fence or wall, or any portion thereof, that the gate
may cover in the open or closed position.
4.3.19 Any non-automated gate that is to be automated in any manner
should be upgraded to conform to the provisions contained within
the provisions of this document and ASTM F2200 as applicable.
4.3.20 To reduce the risk of severe injury or death please read and under
stand this entire manual and your local code requirements prior to
starting installation. Additionally, understanding the ASTM standards
will assist you in the proper assembly, installation and operation of
your gate opening system.
4.3.21 Disconnect all electricity and/or all sources of power before
performing any maintenance.
4.3.22 To reduce the risks of fire or injury always contact the installer or
distributor prior to performing any repairs or maintenance.
4.3.23 Never operate gate with obstructions present.
4.3.24 No one should ever cross the operative path of the gate.
4.3.25 Never let children play or linger in the vicinity of the gate or opener
equipment.
4.3.26 Never operate the gate or the opener when the opener is not
operating or adjusted correctly.
4.3.27 Never allow children to play with or manipulate gate controls. Keep
all remotes away from children.
4.3.28 Only use the MANUAL RELEASE when gate is completely stationary.
Untrained persons should never touch the gate or any releases if any
are installed or applicable.
4.3.29 Test the gate operator periodically (once every 6 months minimum).
Gate must reverse course or stop immediately upon contact with any
source in its path. Gate must stop and reverse course at any time
any object or other item crosses the path of the gate. Should the
safety sensors not stop and/or reverse the gates travel, immediately
investigate and repair the inoperative condition. Gate should not be
used under any circumstances, if all sensors and safety devices are
not performing to standards illustrated within this manual.
4.3.30 Gate should not be used if safety devices are not performing to all
local, state and federal guidelines.
4.3.31 Replace any fuses only with fuse of same type and rating.
4.3.32 Installation of this gate system in a manner inconsistent with the
manufacturer’s recommended instructions, local, State or Federal law
transfers the liability unto the installer. Careful consideration has been
taken by the manufacturer’s to devise safe measures, safe design
and incorporate safety measures to prevent injury, death or property
damage. By circumventing, ignoring or modifying any safety system
or the exclusion thereof, the installer is creating a new untested
process outside the purview of the manufacturer and therefore
assumes all risk.
4.3.33 This unit is not to be installed on any gate, door or other structure
which serves to block, secure, close off or otherwise control a
pedestrian entry point or access point.
4.3.34 Vehicular swing gates shall be designed, constructed and installed
in accordance with security related parameters specific to the
application in question, with absolute safety in all considerations.
4.3.35 Never mount any device that operates the gate opener where the
user can reach around, over or through the gate to operate the
controls. Controls should be mounted at minimum, 8 feet away from
any moving part of the gate or gate system.
4.3.36 A hard wired control shall be located in such a manner so that
electronic communication between the two is never interrupted or
the wires damaged.
4.3.37 Any controls used to activate the device should be located within
view of the gate and should have safety features that prevent
unauthorized use.
4.3.38 Never allow anyone to ride, hang on or otherwise touch the gate.
6
4.3.39 Safety sensors must be present at all times. The hard wired safety
sensors must be arranged and installed in such a manner so that
the communication between gate operator and sensor(s) are never
interrupted or severed by mechanical damage or movement. All items
which have sensors or safety devices installed must be constructed
or installed in such a manner so as to prevent removal or damage.
All subsequent sensors must be suitable for the system installed and
approved for use.
4.3.40 Never increase the force used to move the gate, beyond the absolute
minimum required.
4.3.41 Never use force adjustments to compensate for binding, sticking or
resistant operation. These situations should be addressed and corrected
before installation of the gate operator. Gate systems should swing freely
in all directions prior to installation of this gate operator.
4.3.42 After any adjustment is made, all safety modes/features must be tested.
Gate must stop or reverse upon any object crossing the path of the gate
or the gate comes into contact with any object.
4.3.43 Activate gate only when the gate is in clear view of the user, the gate
system is properly adjusted, tested and verified, and there are no
obstructions present.
4.3.44 Keep gate and gate system properly maintained and properly
inspected at all times.
4.3.45 This operator is intended for installation only on swing gates used to
control vehicular traffic
4.3.46 The gate must be installed in a location so that sufficient clearance is
provided between the gate and adjacent structures when opening and
closing to reduce the risk of entrapment.
4.3.47 The gate must be properly installed and work freely in both directions
prior to the installation of the gate operator.
4.3.48 Install the gate operator only when the operator is appropriate for the
construction and the usage class of the gate.
4.3.49 The gate must be properly installed and work freely in both directions
prior to the installation of the gate operator.
4.3.50 Controls must be far enough from the gate so that the user is prevented
from coming in contact with the gate while operating the controls.
4.3.51 All warning signs and placards must be installed where visible in the area
of the gate.
4.3.52 Care shall be given to reduce the risk of nuisance tripping such as when
a vehicle trips the sensor while the gate is still moving.
4.3.53 Gate operators must utilize a contact sensor such as an edge sensor.
4.3.54 A hardwired contact sensor shall be located and its wiring arranged so
that the communication between the sensor and the gate operator is not
subject to mechanical damage.
4.3.55 A wireless contact sensor such as one that transmits radio frequency
(RF) signals to the gate operator for entrapment protection functions are
recommended.
6 - SOLAR PANEL CHART
This Apollo Gate Operator is 12 Volt DC (Direct Current) powered. A 12 Volt sealed battery (33 ampere
hour minimum for AC charged systems, 70 ampere hour minimum for solar charged systems) with
connecting posts located on the top is recommended.
The following table should be used as a guide for capacity of operation of operators only, additional
options may reduce the daily usage.
Please note that the charge capability of solar panels will vary with different geographical locations.
Daily cycles
5 watt solar panel
10 watt solar panel
20 watt solar panel (requires regulator)
30 watt solar panel (requires regulator)
1-10
1-20
1-40
1-60
1-80
80+
*
*
*
*
40 watt solar panel (requires regulator)
*
1.5 amp battery charger
*
*
10 amp battery charger
Note: Double the amount of solar wattage for dual gate operators
If a trickle charger is used and a standard electrical outlet is not readily available, a licensed electrician
will be required for proper electrical hook up.
7
7 - PARTS IDENTIFICATION
416 Actuator with 8’ harness
Control Box #11111B
Pivot Arm #1116
(2 with 1600)
8
416X - Slave actuator with 38’ harness
(Supplied with 1600)
Gate Attach Bracket
#10025215
(2 with 1600)
Bolt Kit
(2 with 1600)
8 - PULL TO OPEN INSTALLATION
IMPORTANT - Never weld parts to the gate or posts when the operator circuit board is powered. Doing so may damage
the board beyond repair.
8.1 - PIVOT ARM INSTALLATION - Location of Pivot Point
The following instructions provide up to 105° of swing.
Measurements are taken from the center of pivot of the gate hinge.
The pivot arm needs to be securely mounted to the hinge post or equivalent mounting surface. It is recommended to weld
the pivot arm to a metal post. In order to achieve the correct articulation, geometry and rate of speed of the gate it is critical
that the measurements below are followed. The pivot arm may need to be cut to achieve the correct placement of the
actuator mounting hole. Measurements are taken from the center of pivot of the gate hinge.
LEFT HAND SWING
RIGHT HAND SWING
GATE CLOSED
DIRECTION OF OPENING
TOP VIEW
NOTE:If you have columns built around your gate hinge post, check these measurements for proper clearance
before proceeding with this pull to open installation.
8.2 - Vertical position of pivot arm
Center line of
attachment point
for gate bracket
The top edge of the Pivot Arm will be located 1/2”
below the center line for the gate bracket. The Pivot
Arm must be level when secured.
Hinge Post
SIDE VIEW
9
9 - PUSH TO OPEN INSTALLATION
9.1 - PIVOT ARM INSTALLATION - Location of Pivot Point
Measurements are taken from the center of pivot of the gate hinge.
The pivot arm needs to be securely mounted to the hinge post or equivalent mounting surface. It is recommended
to weld the pivot arm to a metal post. In order to achieve the correct articulation, geometry and rate of speed of the
gate it is critical that the measurements below are followed. The pivot arm may need to be cut to achieve the correct
placement of the actuator mounting hole. Measurements are taken from the center of pivot of the gate hinge.
LEFT HAND SWING
HINGE POST
RIGHT HAND SWING
HINGE POST
DIRECTION OF OPENING
GATES CLOSED
6”
6”
11”
TOP VIEW
11”
9.2 Vertical position of pivot arm
The top edge of the Pivot Arm will be located
1/2” below the center line for the gate bracket.
The Pivot Arm must be level when secured.
Center line of attachment point
for gate bracket
Hinge Post
9.3 - Wiring actuator(s) for push to open
ORIGINAL PIN WIRING
1 ORANGE - Open Limit Input
2 WHITE - Close Limit Input
3 BLACK - Motor +
4 RED - Motor 5 GREEN - Limit Switch Common
6 Not used
7 BLACK - Ground - Battery Negative
8 RED - Battery Positive (+12 VDC)
10
Strip back 6” of black sleeve from connector end of the actuator cable.
Either cut and reverse the white and orange limit wires and the red and
black motor wires of the connector shown below or disconnect and
move the pins with the appropriate tool.
NOTE: Do not reverse battery wires
7
8
5
6
3
4
1
2
PUSH TO OPEN PIN WIRING
1 WHITE - Close Limit Input
2 ORANGE - Open Limit Input
3 RED - Motor +
4 BLACK - Motor 5 GREEN - Limit Switch Common
6 Not used
7 BLACK - Ground - Battery Negative
8 RED - Battery Positive (+12 VDC)
10 - ACTUATOR MOUNTING
Mount the actuator to the pivot arm as shown.
Please notice the washer goes above the actuator
flange.
The lock nut should be tight to prevent movement or
shifting when the actuator is running. This will also
prevent excessive “bounce” or “wobble” when the gate
stops moving.
11 - CONTROL BOX MOUNTING
Mount the control box within 4 feet of the pivot arm. Use mounting
hardware capable of supporting the weight of the control box with the
battery installed.
Do not mount the control box where the person using the push button on
side of the box can come in contact with the gate.
Set battery inside of control box with terminals toward the front (Do not use
any battery with side terminals).
12 - CONNECTING THE ACTUATOR
Connect actuator cable to the “MASTER” connector on the control
board.
If a 1600 Dual Operator is being installed it is recommended to install
conduit (1” diameter or larger) under the roadway to protect the actuator
cable. Run the cable across the drive through conduit and up through
the control box.
Connect to the “SLAVE” connector on the control board.
Connect the RED power wire (s) to the battery positive ( + ) and the
BLACK power wire (s) to the battery negative ( - )
NOTE: If it is necessary, instead of cutting the slave cable, remove
the pins on the plug with appropriate tool, run the cable through the
conduit and reinsert the pins into the plug. Make a note of wiring before
removing pins from plug.
11
13 - GATE BRACKET MOUNTING
Pull to Open only:Activate push button on the side of the control box and extend the actuator until it stops (leave actuator
retracted for PUSH TO OPEN).
WARNING:Do not let extension tube rotate as it extends. Do not insert fingers or tools in the hole at the end of the
extension tube.
Connect the gate bracket to the end of the extension tube
with supplied 1/2” x 3” bolt. With the gate in the closed
position, place the gate bracket on the gate and mark
placement or secure with a clamp. Unbolt and remove
the extension tube from the bracket and weld or bolt the
bracket to the gate using 3/8” bolts, lock washers, and
nuts.
Bolt the actuator to the gate bracket as shown.
Tip: Tack weld or C clamp at first if uncertain about location.
Run the unit through a complete cycle to insure proper
operation then mount permanently .
14 - LIMIT SWITCH ADJUSTMENT
14.1 - Model 1500 (single gate operator)
Remove limit switch end caps
Remove the limit screw end caps. A shown in the figure to the right.
With the gate in the closed position depress the LED ENABLE button on the
circuit board. You should see the MASTER CLOSE limit LED illuminate. Using
the black button on the side of the control box cycle the operator to the open
position. If the actuator does not stop before reaching the fully open position
depress the black button to stop the motor in the desired open position. Adjust
the retract (pull to open) or extend (push to open) limit as shown in the figure
below. Turn the limit correct screw until the MASTER OPEN limit LED illuminates
(while holding the LED enable button).
Do not extend the extension tube too far or you will risk unscrewing the tube
from the main drive screw.
*Maximum extension length is 66”*
EXTEND more: Turn the limit screw counterclockwise
EXTEND less: Turn the limit screw clockwise
RETRACT more: Turn the limit screw clockwise
RETRACT less: Turn the limit screw counterclockwise
14.2 - Model 1600 (dual gate operator)
Follow the steps above to set the master gate actuator while leaving the slave
gate actuator disconnected. Once the master gate actuator is set, disconnect the
master gate actuator and plug the slave gate harness into the master side of the
circuit board. Follow the same steps to set the limits on the slave gate actuator.
Once both actuators are set, plug the master gate actuator into the master side
of the board and slave gate actuator into the slave side of the board.
As you open and close the gates, you will notice that the slave side moves 2-3
seconds slower than the master. This is normal due to the length of cable on the
slave gate actuator.
12
Extend limit screw
Retract limit screw
15 - 635/636 CONTROL BOARD CONNECTIONS
8 Pin White Connector (two on 636 Master & Slave)
TIMER TO CLOSE
CURRENT SENSE DELAY
TIMER TO CLOSE OPT.
SLAVE DISABLE
MASTER DISABLE
MAX RUN TIMER OPT.
MAX RUN TIMER VALUE
TIMER TO CLOSE VALUE
“STOP” CIRCUIT ENABLE
GND
INP
12V
GND
INP
12V
1 ORANGE - Open Limit Input (Normally open unless gate is opened)
2 WHITE - Close Limit Input (Normally open unless gate is closed)
3 BLACK - Motor - Positive during open cycle, Negative during close cycle
4 RED - Motor - Negative during open cycle, Positive during close cycle
5 GREEN - Limit Switch Common
6 Not used
TIMER
TO CLOSE
EDGE
EDGE
GND
GND
7
8
5
6
3
4
1
2
STOP
CLOSE
CURRENT
SENSITIVITY
OPEN
GND
GND
FREE EXIT
GND
SHADOW
GND
LED ENABLE
SAFETY
3
MASTER
OPEN
MASTER
CLOSE
3
SLAVE
OPEN
SLAVE
CLOSE
15
3
EMERGENCY BYPASS
MOMENTARY USE ONLY
GND
INP
7 BLACK - Ground - Battery Negative
8 RED - Battery Positive (+12 VDC)
12V
MASTER
GND
INP
12V
GND
INP
12V
GND
INP
12V
GND
INP
12V
EDGE
EDGE
GND
GND - Supplied Battery Ground
INP - Step by Step activation
12V - Supplied battery voltage (protected with 3AMP fuse)
GND - Supplied Battery Ground
INP - Step by Step activation
12V - Supplied battery voltage (protected with 3AMP fuse)
EDGE
EDGE - Reverse edge input. Will stop and reverse gate if closing, resets close timer if gate is open.
EDGE
EDGE - Reverse edge input. Will stop and reverse gate if closing, resets close timer if gate is open.
GND
GND - Supplied Battery Ground
GND
GND - Supplied Battery Ground
STOP
STOP - Stop input from a 3 button station
CLOSE
CLOSE - Close input from a 3 button station
OPEN
OPEN - Open input from a 3 button station
GND
GND - Supplied Battery Ground
GND
GND - Supplied Battery Ground
FREE EXIT
FREE EXIT - Opens gate if closed, stops and reverses gate if closing, resets close timer if gate is open.
GND
GND - Supplied Battery Ground
SHADOW - Resets close timer when gate is open (also referred to as under gate loop)
SHADOW
TIMER TO CLOSE
CURRENT SENSE DELAY
TIMER TO CLOSE OPT.
SLAVE DISABLE
MASTER DISABLE
MAX RUN TIMER OPT.
MAX RUN TIMER VALUE
TIMER TO CLOSE VALUE
“STOP” CIRCUIT ENABLE
TIMER
TO CLOSE
GND
STOP
GND
CLOSE
OPEN
GND
SAFETY
GND - Supplied Battery Ground
SAFETY - Resets close timer if gate is open, stops and reverses if gate is closing. Does not open a closed gate
CURRENT
SENSITIVITY
GND
FREE EXIT
Emergency Bypass Connector
GND
SHADOW
GND
LED ENABLE
Used when the control board is not functioning.
Located on the lower left corner of the circuit board.
Unplug the motor harness from the Master (or Slave) Connector and momentarily insert into
the Emergency Bypass Connector to open the gate. Make sure to unplug the connector from
the emergency bypass before the gate fully opens and binds. In the event the motor is not
disconnected quickly enough, the blue 15 amp fuse will protect the circuit board from damage
and should be replaced when the original problem is fixed.
SAFETY
3
MASTER
OPEN
MASTER
CLOSE
3
SLAVE
OPEN
SLAVE
CLOSE
15
EMERGENCY BYPASS
MOMENTARY USE ONLY
3
GND
INP
12V
MASTER
13
16 - 635/636 CONTROL BOARD ADJUSTMENTS
PROGRAM SWITCHES
OFFON
Factory Setting
Description
#1OFF
TIMER TO CLOSE - Automatically closes gate
ON - Close timer enabled OFF - Close timer disabled
#2OFF
CURRENT SENSITIVITY OPTION - Delays current sensing from start up
ON - 4 second delay OFF - 2 second delay
#3ON
TIMER TO CLOSE OPTION
ON - timer to close works only when open limit switch is activated
OFF - timer to close works from any open gate position
SLAVE DISABLE
ON - disables slave side of dual board OFF - enables slave side of dual board
#4OFF
#5OFF
MASTER DISABLE
ON - disables master side of dual board OFF - Enables master side of dual board
#6OFF
MAXIMUM RUN TIMER OPTION
ON - stops and reverses gate if run timer times out before closing
OFF - stops gate if run timer times out before closing
MAXIMUM RUN TIMER VALUE
ON - 40 seconds OFF -20 seconds
#7ON
#8ON
TIMER TO CLOSE VALUE
ON - 20 to 70 seconds (adjustable) OFF - 10 to 35 seconds (adjustable)
#9OFF
OPEN, STOP, CLOSE CONTROL ENABLE
ON - allows for open, stop, close unit (optional) to operate gate
OFF - normal operation
(If 9 is on, terminals 4 & 5 must be normally closed for proper operation.)
TIMER TO CLOSE
CURRENT SENSE DELAY
TIMER TO CLOSE OPT.
SLAVE DISABLE
MASTER DISABLE
MAX RUN TIMER OPT.
MAX RUN TIMER VALUE
TIMER TO CLOSE VALUE
“STOP” CIRCUIT ENABLE
GND
INP
12V
GND
INP
12V
TIMER TO CLOSE ADJUSTMENT
Rotate clockwise to increase time before gate closes. Rotate counter clockwise to
decrease time before gate closes. If program switch #3 is on, the gate must activate
the open limit switch in order for the timer to close to operate.
TIMER
TO CLOSE
EDGE
EDGE
GND
GND
STOP
CLOSE
CURRENT
SENSITIVITY
OPEN
CURRENT SENSITIVITY
Rotate clockwise to decrease sensitivity (more force). Rotate counter clockwise to
increase sensitivity (less force).
WARNING: The current sensitivity should be adjusted to prevent injury in the event of
someone being entrapped in the gate. This feature should be periodically tested to
assure proper operation. Refer to SAFETY PRECAUTIONS.
GND
GND
FREE EXIT
GND
SHADOW
GND
LED ENABLE
TIMER TO CLOSE
CURRENT SENSE DELAY
TIMER TO CLOSE OPT.
SLAVE DISABLE
MASTER DISABLE
MAX RUN TIMER OPT.
MAX RUN TIMER VALUE
TIMER TO CLOSE VALUE
“STOP” CIRCUIT ENABLE
SAFETY
GND
INP
12V
3
MASTER
OPEN
GND
3
LED ENABLE
Enables LEDs for installation and troubleshooting (must be depressed to observe
LEDs)
MASTER
CLOSE
INP
12V
SLAVE
OPEN
EDGE
TIMER
TO CLOSE
SLAVE
CLOSE
EDGE
GND
GND
15
STOP
CLOSE
CURRENT
SENSITIVITY
OPEN
Fuses
GND
GND
FREE EXIT
GND
3
MERGENCY BYPASS
MENTARY USE ONLY
SHADOW
GND
GND
INP
There are 4 standard automotive type fuses on the 635/636 circuit board.
12V
LED ENABLE
SAFETY
MASTER
The EMERGENCY BYPASS connection is protected by a 15 Amp fuse. This fuse is only
used when the harness is plugged into the emergency bypass connector.
3
MASTER
OPEN
MASTER
CLOSE
3
The remaining three fuses (one for each of the 12 Volt outputs) are 3 amp and help to
protect the board from short circuits by accessories.
SLAVE
OPEN
SLAVE
CLOSE
15
EMERGENCY BYPASS
MOMENTARY USE ONLY
3
GND
MASTER
14
INP
12V
17 - NICE RECEIVERS AND TRANSMITTERS
17.1 - Wiring Instructions for Nice receivers
Connect terminals 1-4 of the receiver to the
635/636 circuit board.
Terminal 1 - 12V
Terminal 2 - GND
Terminal 3 - INP
Terminal 4 - GND
To Control another gate or device within
close proximity connect wires from activation
terminals of second operator or device to
terminals 5 and 6 of this receiver.
17.2 - Programming Instructions
Remove plastic cover of receiver.
Programming transmitters
Press and release the Yellow Learn Button on the receiver inside
the control box. The red LED next to the learn button will turn on
and stay on for 5 seconds.
While the red LED of the receiver is on, press and hold either
button on your 2 button transmitter until the LED on the receiver
turns off. When the red LED on the receiver turns off, release the
transmitter button and immediately press and release the same
transmitter button again. The red LED on the receiver will flash
3 times indicating the transmitter is programmed. Repeat these
steps for programming additional transmitters.
By default, after programming the transmitter(s), button 1 will
control relay 1 and button 2 will control relay 2.
Deleting Transmitters
Press and hold the yellow learn button for 3 seconds. When the
LED turns off release the yellow button. Press and hold either
transmitter button (of the transmitter to be deleted) until the LED
turns off, release the transmitters button and immediately press
the same button again.
The LED flashes 1 time to confirm the transmitter has been
deleted.
Deleting ALL transmitters from memory
Press and hold the yellow learn button of the receiver, the LED
will turn on and after 3 seconds turn off, then start to flash.
Release the yellow button on exactly the 3 flash. As soon as the
LED turns back on press the yellow learn button and release as
soon as the LED turns back off.
15
18 - GENERAL LAYOUT AND SAFETY ACCESS
Entrapment Protection Inputs - Typical Installation Diagram Utilizing Loop Sensors and Photocells
Loop (safety)
4’ min. from closed gate
4’ min. from closed gate
Loop (shadow)
Photo 2
Photo 2
Loop (safety)
Loop (exit)
Figure - LAYOUT FOR IN-GROUND LOOPS
Entrapment Protection Inputs - Typical Installation Diagram Utilizing Photocells
Photo
Photo 2
Figure - LAYOUT FOR PHOTOCELLS
16
Photo 1
Photo 2
20 - MAINTENANCE SCHEDULE
Table 2
1 Year
6 Months
Battery
Check the battery for any leakage or loose connections. Batteries should be replaced when
depleted
● ● Fire Dept
If equipped - Check emergency vehicle access device for proper operation
● ● Gate
Inspect for damage
● Reverse System
Check that the gate reverses on contact with an object in both the opening and closing cycles
● ●
Loop(s)
Check vehicular reverse and shadow loops for proper operation
● ●
Mounting Hardware
Check and tighten bolts and nuts
● 21 - TROUBLESHOOTING
Table 3
SYMPTOM(S)
POSSIBLE SOLUTION
Operator will not run /
Power On / do anything
With charging device disconnected - check battery voltage (should be between 12-14VDC)
If voltage measures OK, check the terminal block connection to the board
Check terminal block wiring for loose or broken wires
Gate opens a short distance, then
stops and reverses
Check the gate and actuator for binding or problems
If no binding is present adjust current sensitivity to increase strength
Gate opens but will not close
Check the input LEDs. Any open inputs ON will hold the gate open and indicates a possible problem with an accessory
Check the secondary safety devices. Any activated safety devices will hold the gate open and indicates a problem with the
safety device
Timer to close will not close gate
Check the limit LEDs. Open limit LED should be lit when gate is fully open
Check the program switches. Switch #1 should be turned ON
Gate opens by itself
Check accessory inputs and clear or reset as necessary
17
A
B
2
2
18.18
8.32
18.22
18
NAME: CONTROL BOX GENERAL OVERVIEW
1
COMPANY: NICE APOLLO
1
A
B
19
A
B
Ø1.66
2
31.41
ACTUATOR CLOSED
2
43.17
7.01
3.0
1
5.74
4.0
1
NAME: ACTUATOR GENERAL VIEW
COMPANY: NICE APOLLO
7.38
A
B
20
A
B
2
1
2
2
Note:
Control Box Cabinet
Control Box Lid
Control Box Tab
Keyswitch
Switch Push Button
Also sold as 1 unit
part #11111B
6
TITLE:
NICE APOLLO
DESCRIPTION
CONTROL BOX CABINET
CONTROL BOX LID
CONTROL BOX TAB
KEYSWITCH, SINGLE POLE
SWITCH, PUSH BUTTON, CNTRL BOX
635 CIRCUIT BOARD
PARTS LIST
4
1
CONTROL BOX WITH 635 BOARD
Company:
ITEM QTY PART NUMBER
1
1 10031990
2
1 10016215
1 10020915
3
4
1 1115
5
1 1119
1 635
6
3
5
1
A
B
21
A
B
2
1
2
2
6
Note:
Control Box Cabinet
Control Box Lid
Control Box Tab
Keyswitch
Switch Push Button
Also sold as 1 unit
part #11111B
3
TITLE:
NICE APOLLO
DESCRIPTION
CONTROL BOX CABINET
CONTROL BOX LID
CONTROL BOX TAB
KEYSWITCH, SINGLE POLE
SWITCH, PUSH BUTTON, CNTRL BOX
636 CONTROL BOARD
1
CONTROL BOX WITH 636 BOARD
Company:
ITEM QTY PART NUMBER
1
1 10031990
2
1 10016215
1 10020915
3
4
1 1115
5
1 1119
1 636
6
PARTS LIST
4
5
1
A
B
22
A
B
6
A2009
A2018
A2064
A2087
1
1
1
1
1
1
1
1
1
1
2
3
4
5
6
7
8
9
10
11
A2025
A2006
A2091
A2019
A2017
A2027
1
1
A2011
SEAL
AC GEAR NUT
COVER TUBE
BEARINGS
2
SEAL HOUSING -ALUMINIUM-
MAIN SCREW
LIMIT TOWER BUSHING
LIMIT SCREW
SPUR GEAR
EXTENSION TUBE
GEAR HOUSING
PARTS LIST
ITEM QTY PART NUMBER
DESCRIPTION
2
7
2
11
9
8
1
10
5
3
1
Company: NICE APOLLO
Name: ACTUATOR FRONT HOUSING
1
4
A
B
23
A
B
2
3
6
2
2
1
These Items also sold as one unit
Part# A2038
10
9
1
Note:
416 - 8' Cable (Part# A2028)
416X - 38' Cable (Part# A2037)
816 - 8' Cable (Part# A2058)
816X - 38' Cable (Part# A2041)
11
A2010
A2029
2
2
1
1
2
1
1
1
4
5
6
7
8
9
10
11
1
Description: Actuator Back Housing
A2072
A2012K
A2002
A2003P
A2004
A2005
A2001
1
2
2
3
HARNESS - See Note
SMART SENSOR (816 Only)
STRAIN RELIEF
LIMIT CAP & SEAL
BACK, HOUSING
BRASS BLOCK W/MAGNET
LIMIT BLOCK - PLASTIC
PROXIMITY SWITCH
LIMIT BOLT
LIMIT TOWER & PLATE
PARTS LIST
ITEM QTY PART NUMBER
DESCRIPTION
1
1
A2014
MOTOR & PINION GEAR
Company: NICE APOLLO
Note:
These Items are sold as 1 unit also:
Back Housing Kit
Part # A2012
5
4
7
8
A
B
24 - WARRANTY
Nice Group USA Limited Warranty – 2 (TWO) YEARS
Nice Group USA (“Manufacturer”) warrants this product shall be free from defects in materials and
workmanship for a period of 2 years from the manufacture date. These warranties are in lieu of
all other warranties expressed or implied and shall be considered void if the product is damaged
due to, but not limited to, improper installation, improper use, terrorism or acts of God. The
proper operation of this product is dependent on your compliance with the instructions regarding
installation, operation, maintenance, and testing. Failure to comply strictly with those instructions
will void this limited warranty in its entirety.
If, during the 2 year time period from the date of manufacture, this product appears to contain a
defect covered by this limited warranty, call the manufacturer service center at 1-800-2260178 before uninstalling and/or dismantling this product. The technical assistance department at
the manufacturer will discuss the problems you are experiencing in order to confirm the product
defect. You will provide the information from the dated proof of purchase receipt to confirm
the warranty period or the technician will confirm your extended warranty period through your
registration information on file. The technician will give you the shipping information you need to
return your product. Your product must be returned to the manufacturer service center in a prepaid
and insured manner. Should your product be covered under the warranty policy, your product
will be repaired, replaced with a factory rebuilt product or replaced with a new product (at the
manufacturer’s discretion) at no cost to you and sent back to you via standard ground freight.
THIS WARRANTY AND THE OBLIGATIONS AND LIABILITIES OF MANUFACTURER
ARE EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED,
INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE. Under no circumstances shall the manufacturer be liable for
consequential, incidental or special damages of any kind whatsoever. The manufacturer’s
liability for a breach of warranty, breach of contract, negligence or strict liability cannot
exceed the cost of the warrantied product. No person is authorized to assume for the
manufacturer any other liability in connection with the sale of this product.
24
25 - INSTALLATION CHECKLIST
Left box is for installer check off and the right box is for
customer check off.
❑ ❑ 1. The gate has been checked to make sure it is level and moves freely in
both directions.
❑ ❑ 2. Potential pinch areas have been guarded so as to be inaccessible OR
have contact and/or non-contact obstruction sensing devices installed.
❑ ❑ 3. The installer has installed one or more contact or non-contact
obstruction sensing devices, in compliance with UL325 requirements
for this installation. If applicable
❑ ❑ 4. If pedestrian traffic is expected, a separate pedestrian gate has been
installed, a minimum of seven feet from the gate. The customer has been
informed that all pedestrian traffic must use the pedestrian gate.
❑ ❑ 5. Warning signs have been installed on each side of the gate in highly
visible locations. The customer has been informed that these signs must
remain at all times.
❑ ❑ 6. There are no controls installed on the gate operator, or within 8 feet of the
gate.
❑ ❑ 7. The installer has properly adjusted the obstruction sensing feature and
has tested the gate to make sure that the gate stops and reverses with
minimal resistance applied (Approximately 40 lbs. on a swing gate, at the
end of the gate.
❑ ❑ 8. The installer has instructed the customer in the proper use of the gate
operator and reviewed all of the operational functions, obstruction
sensing devices, etc.
❑ ❑ 9. The installer has instructed the customer in the proper use of the
Installation Acceptance
operator’s disconnect feature. The disconnect must never be used while
the gate is in motion. The power switch must be turned off before using
the disconnect and disengaging the operator.
❑ ❑ 10. The installer has reviewed all safety instructions with the customer, and
has left the safety instructions and owner’s information sheets for their
reference.
Address where opener is located
❑ ❑ 11. The installer has answered any questions the customer has regarding
the operation of the gate operator and gate operator safety precautions.
❑ ❑ 12. The installer has explained to the customer that a regular maintenance
schedule for both the gate and the gate operator is recommended.
Installer name, number and address
End user name and telephone number
25
Contact us
Nice Group USA Inc.
12625 Wetmore Road Suite 218
San Antonio, TX 78247
Ph. +1.210.545.2900
Fax +1.210.545.2915
www.niceapollo.com
www.facebook.com/NiceApollo