Download Re-Verber-Ray LD Series Product Manual

LD Series - 3” Tube Heater Installation, Operation, Maintenance and Parts Manual*
! WARNING: This heater must be installed and serviced by trained gas installation and service personnel only!
Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death.
Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.
Protect yourself and others by observing all safety information. Retain instructions for future reference.
LD Series
* For complete installation instructions, see General IOM this piece was inserted within. Also available at www.reverberray.com.
Project: ____________________________ Date: _________________
Table of Contents
Location: _________________________________________________
Page
City: ________________________ State: _______ Zip: ___________
Models
1
Customer Name: ___________________________________________
Warnings
2
Local Representative: ______________________________________
Clearances to Combustibles
2
Product Summary
3
Contractor: _______________________________________________
Mechanical Instructions
Engineer: _________________________________________________
3
Heater Requirements
4
Address: __________________________________________________
Theory of Operation
4
City: _________________________ State: ________ Zip: ___________
Wiring Diagrams
5-7
Phone #: ________________ Serial #: _________________________
Flowchart
8-9
Parts Listing
Date of Installation: _________________________________________
10-11
Series Kit Contents
12
Notes: ____________________________________________________
Commercial Models
(Approved for commercial use)
Gas Type
Qty.
Model #
(circle one)
MBTU's Length
Weight
Min. Mtg.
Height
Combustion
Chamber
Radiant
Emitter Tube
"Type" Tube
Pkg #1
"Type" Tube Baffle
Pkg. #2
Pieces
LD 10-40
N or LP
40 / 28
12'-3"
N/A
70#
10 ft.
Titanium Coated
N/A
10-3 Titanium
N/A
3
LD 15-40
N or LP
40 / 28
17'-0"
N/A
85#
8 ft.
Titanium Coated
Aluminized
15-3 Titanium
N/A
3
LD 15-50
N or LP
50 / 35
17'-0"
N/A
85#
10 ft.
Titanium Coated
Aluminized
15-3 Titanium
N/A
3
LD 20-40
N or LP
40 / 28
22'-0"
13'-0"
100#
8 ft.
Titanium Coated
Aluminized
20-3 Titanium
N/A
3
LD 20-50
N or LP
50 / 35
22'-0"
13'-0"
100#
9 ft.
Titanium Coated
Aluminized
20-3 Titanium
N/A
3
LD 30-50
N or LP
50 / 35
31'-3"
*17'-8"
120#
9 ft.
Titanium Coated
Aluminized
30-3 Titanium
N/A
3
Residential Models
(Approved for both commercial and residential use)
Gas Type
Qty.
U-Tube
Length
Model #
(circle one)
MBTU's Length
U-Tube
Length
Weight
Min. Mtg.
Height
Combustion
Chamber
Radiant
Emitter Tube
"Type" Tube
Pkg #1
"Type" Tube Baffle
Pkg. #2
Pieces
LD 15-40
N or LP
40 / 28
17'-0"
N/A
85#
8 ft.
Titanium Coated
Aluminized
15-3 Titanium
N/A
3
LD 20-40
N or LP
40 / 28
22'-0"
13'-0"
100#
8 ft.
Titanium Coated
Aluminized
20-3 Titanium
N/A
3
LD 30-50
N or LP
50 / 35
31'-3"
*17'-8"
120#
9 ft.
Titanium Coated
Aluminized
30-3 Titanium
N/A
3
* Model requires 5EA-Sub accessory package.
Warranty registration options:
1. Register online at www.reverberray.com/warranty.
2. Fill out this page and fax to Detroit Radiant Products Co.
3. Fill out this page and mail a copy to Detroit Radiant Products Co.
Printed in U.S.A.
© 2004 Detroit Radiant Products
21400 Hoover Rd., Warren, MI 48089
T. (586) 756-0950 F. (586) 756-2626
Form# LIOLD-1.5M-4/04 (MWG)
Replaces Form# LIOLD-2M-10/02
LD Series - 3” Tube Heater Installation, Operation, Maintenance and Parts Manual
LD Series
Warnings & Clearances to Combustibles
!
LD CLEARANCES TO COMBUSTIBLES (IN.)*
WARNING!
MODEL NO.
NOT FOR RESIDENTIAL USE!
Do not use in the home, sleeping quarters,
attached garages, etc.
!
WARNING!
This heater must be installed and serviced by
trained gas installation and service personnel
only. Read and understand these instructions
thoroughly before attempting to install, operate
or service this heater. Failure to comply could
result in personal injury, asphyxiation, death,
fire, and/or property damage. Retain these
instructions for future reference.
WARNING!
!
This is not an explosion-proof heater. Where
there is the possibility of exposure to flammable
vapors, consult the local fire marshal, the fire
insurance carrier and other authorities for
approval of the proposed installation.
!
W/1 side shield
W/2 side shields
20 ft from burner
LD (20,30) - 50
W/1 side shield
W/2 side shields
20 ft from burner
TOP
BELOW
6
10
6
6
NA
6
10
6
6
NA
6
10
6
6
6
45
45
45
45
NA
48
48
48
48
NA
48
48
48
48
30
*See chart on page one for models certified for residential use.
TOP
TOP
SIDE
SIDE
FRONT
BEHIND
BELOW
BELOW
0 MOUNTING ANGLE
0 W/1 SIDE SHIELD
TOP
TOP
BEHIND
FRONT
SIDE
SIDE
WARNING!
Failure to comply with the stated clearances
to combustibles could result in personal injury,
death and/or property damage.
!
W/1 side shield
W/2 side shields
20 ft from burner
LD 15 - 50
WARNING!
In locations used for the storage of combustible
materials, signs must be posted to specify the
maximum permissible stacking height to
maintain the required clearances from the
heater to the combustibles. Signs must either
be posted adjacent to the heater thermostats
or in the absence of such thermostats in a
conspicuous location.
!
LD (10,15,20) - 40
MOUNTING
SIDE
ANGLE
FRONT BEHIND
0º
15
15
45º
58
8
0º
42
8
0º
20
20
0º
NA
NA
0º
11
11
45º
39
8
0º
29
8
0º
16
16
0º
NA
NA
0º
11
11
45º
39
8
0º
29
8
0º
16
16
0º
7
7
BELOW
BELOW
45 MOUNTING ANGLE
0 W/2 SIDE SHIELDS
WARNING!
This heater should be installed so that the
minimum clearances to vehicles, as marked
on the heater, will be maintained. If vehicle
lifts are present, ensure that these clearances
will be maintained from the highest raised
vehicle.
2
LD Series - 3” Tube Heater Installation, Operation, Maintenance and Parts Manual
LD Series Mechanical Instructions
This supplement is designed to address the specifics of the LD Series - See page 12 for specific product features.
Specific Mechanical Instructions
Radiant
Tube
Be sure to identify the titanium combustion chamber and place as the first tube
section. Do not use the aluminized steel radiant tubing as the first tube
(combustion chamber).
Reflector
For residential installations it is required that the appliance is vented. Venting
must be 3 in. diameter (4 in. diameter for common venting). Refer to the flue
venting guidelines on page 19 of the General Manual.
Protective Guard
(part # PG)
If the heater is mounted below 8 feet, it is required that Protective Guards
(part # PG) are installed on heater (see illustration at right).
Operational Features
LD Series heaters require a 24 Volt, two-stage thermostat to operate. Each heater has a round terminal strip (or yellow cord) that
accepts three 1/4 in. insulated spade terminals for the thermostat wiring. Do not install 120V to the 24V connection. 120V
connection is factory wired with a three prong pig tail.
There are two versions of the LD Series. The standard version comes without a relay board (HLRB) and the other is supplied with
an internal relay board (HLRB) factory installed. A LD Series unit without a relay board (HLRB) supplies it’s own control voltage
and is identified by a round white band located around the spade terminal. If two or more LD models are to be controlled by a
single thermostat, they must be factory assembled with optional relay boards (HLRB) and installed using an external transformer
(field supplied) as shown on page 6. A LD Series unit with a relay board (HLRB) installed is identified by a round orange band
around the spade terminal. On stainless steel heaters, units with a relay board (HLRB) will be labeled accordingly. All models
assembled with a relay board (HLRB) reference the suffix “D” on the CSA rating plate.
LD BAFFLE INSTRUCTIONS
WITH TURBULATOR FINS
Insert assembled baffles with HEAT Baffle preceeding the
PRESSURE Baffles (fig. 1). Allow for turbulator fins so that
the key hole is inserted first. All baffles must be placed
vertically in the last radiant tube/heat exchanger (fig.2).
BURNER BOX
TOP VIEW
HEAT BAFFLE
1st
Key
Hole
If the heater is installed with a U or Elbow fitting all baffle
must still remain. There may be some instances where the
baffle will be cut into two sections. Place as much baffle as
possible downstream of the U or Elbow and the remainder
of the baffle just before the U or Elbow fitting.
Figure 2
Figure 1
2nd
PRESSURE BAFFLE
3rd
3'
IMPORTANT: NOTE FIN DIRECTION & BAFFLE ASSEMBLY
100º 80º
Turbulator fins
Key
Hole
LAST RADIANT TUBE
HEAT BAFFLE
1st
PRESSURE BAFFLES
2nd, 3rd
END VIEW
SIDE
VIEW
CROSS SECTION
WITH BAFFLE
3
LD Series - 3” Tube Heater Installation, Operation, Maintenance and Parts Manual
LD Series
Electrical Requirements
Theory of Operation
♦ 120 Volt - 60 HZ
♦ Starting Current 4.8 Amps
♦ Running Current 1.1 Amps
Standby:
Gas Requirements
The Micro 60U24 control continually checks for internal faults,
safety circuit integrity, and relay contact positioning.
♦ Manifold Pressure
• Nat. 3.5’’ • LP. 10.0’’
♦ Minimum Inlet Pressure
• Nat. 5.0’’ • LP. 11.0’’
♦ Maximum Inlet
• Nat. 14.0’’ • LP. 14.0’’
Starting Circuit:
Upon a call for heat, the control will verify that the burner
and exhaust safety pressure switches are in their proper
position. The fan relay energizes the fan, an operational
static pressure is achieved and the normally open burner
pressure switch will close, initiating the ignition sequence.
The glow-bar is powered and after 45 seconds the main gas
valve opens. If flame is not established the heater will attempt
to re-ignite for a total of three trials for ignition and then
proceed to lockout.
Ventilation Requirements
♦ Residential models must be vented.
♦ Consult the general manual for venting instructions and
unvented operation.
Running Circuit:
♦ For unvented operation (commercial use only), there must
be a positive air displacement of at least 4.0 CFM per
1000 BTU/H for natural gas or 4.5 CFM per 1000 BTU/H
for LP gas. WVE-4 termination cap must also be used.
After ignition the flame-rod monitors the main burner flame.
If flame is lost, the control acts to close the gas valve within
one second and begin a new trial for ignition sequence,
identical to the start up sequence, is initiated. If proof is not
established within 8.5 seconds, the unit will retry 2 additional
ignition sequences and then proceed to hard lock-out. The
control can be reset by interrupting the power source or at
♦ Maximum vent length for all models is 20 ft.
Approved & Required Vent Caps
Sidewall Single
♦ 3’’ Duravent sidewall vent kit (3-DSK).
♦ 3’’ Vent terminal (SWD-3).
Sidewall Dual (Sharing common t-stat)
♦ 4’’ Duravent sidewall vent kit (4-DSK).
♦ 4’’ Vent terminal (SWD-4).
Roof Single
♦ Approved 3’’ rooftop raincap (RTVP-3).
LED CODE
FAULT STATUS
FAULT CODE DELAY
Initial flash on power up,
then steady off
Normal operation
Immediate
Steady on
1 flash
2 flashes
3 flashes
Module failure / Internal fault
Ignition failure
APS 1 failure
ASP 2 failure
Immediate
30-32 minutes
10-12 minutes
20-22 minutes
4 flashes
Solenoid valve fault / Leaky
valve / Flame amplifier fault
Immediate
No flash on 117V start up
Transformer fault
Immediate
Note: Hard lockout LED code will appear upon completion of the soft
lockout sequence of operation.
Roof Dual (Sharing common t-stat)
♦ Approved 4’’ rooftop raincap (RTVP-4).
Important: Do not use sidewall caps for roof venting and do
not use roof caps for sidewall venting.
4
LD Series - 3” Tube Heater Installation, Operation, Maintenance and Parts Manual
Internal Wiring Diagrams
MICRO 60U-24
WITH THERMO SWITCH
MICRO 60U-24 LADDER DIAGRAM
L1
120VAC
L2
120V
BK
TRANSFORMER
BK
BL
24V
W
O
Y
IGNITOR
FLAME
ROD
BL
T'STAT
TERMINAL
PRESSURE SWITCHES
W
G
BK
BK
R
THERMO
SWITCH
APS2
APS1
BLOWER
PR
PR
PK
BK
PK
1
2
STAGE
BK
BK
W
INDICATOR
LIGHTS
2-STAGE T'STAT
(FIELD SUPPLIED)
W
BK
G
BK
GY
HSI
FAN
117L
HSI
117N
117N
APS1
APS2
APS1
APS2
VALVE
24V
GND
TH
GND
G
GND
BK
PROBE
G
BK
BK
G
GAS VALVE
G
MICRO 60U-24
IGNITION
MODULE
R
STATUS
LIGHT
W
(FIELD SUPPLIED)
MICRO 60U-24 BLOCK DIAGRAM
T'STAT
TERMINAL
24V
R
PR
1
2
STAGE
THERMO SWITCH
O
2-STAGE T'STAT
(FIELD SUPPLIED)
BK
PR
APS2 (NC)
APS1 (NO)
MICRO 60U-24
IGNITION MODULE
BL
G
R
W
PRESSURE
SWITCHES
PK
PK
G
G
Y
BK
BL
INDICATOR
LIGHTS
G
GY
STATUS
LIGHT
BK
TRANSFORMER
BK
W
W
BK
BK
FLAME
ROD
BK
BK
P
M
HI
W
C
G
L1
BK
IGNITOR
BK
BK
120VAC
BK
W
L2
P
M
HI
C
GAS VALVE
BLOWER
NO
OFF
(FIELD SUPPLIED)
5
LD Series - 3” Tube Heater Installation, Operation, Maintenance and Parts Manual
LD Series
Field Wiring Diagrams
White label
24v
N
Low
24V 1
2
LO
HI
1/4 spade terminals
required - field
supplied
High
Ground Screw
on Burner Box
LD HEATER
BURNER BOX
T-stat
Additional wire needed on thermostat models
that require constant power.
Note: If optional yellow control cord
is installed then the following wire
colors apply:
24v - Green
Low - White
High - Black
Single heater, single thermostat, no relay board (white label).
Orange
label
1/4 spade terminals required
- field supplied
N
24v
N
Low
Orange
label
High
T-stat
Additional wire needed on thermostat models
that require constant power.
-
24V
N
+
1
2
LO
HI
1
2
LO
HI
1
2
LD HEATER
BURNER BOX
LD HEATER
BURNER BOX
Note: If optional yellow
control cord is installed
then the following wire
colors apply:
Neutral - Green
Low
- White
High - Black
120 V
Orange
label
EXTERNAL TRANSFORMER
-FIELD SUPPLIED
N
LO HI
LD HEATER
BURNER BOX
L1
L2
Multiple heaters, single thermostat, with HLRB (relay board - orange label).
6
LD Series - 3” Tube Heater Installation, Operation, Maintenance and Parts Manual
Alternative Internal Wiring Diagrams
Used when two infra-red units are controlled via a single control
MICRO 60U-24
WITH HLRB RELAY BOARD
& THERMO SWITCH
MICRO 60U-24 LADDER DIAGRAM - WITH RELAY BOARD
L1
120VAC
L2
120V
BK
HL RELAY BOARD
TRANSFORMER
BK
BL
24V
O
W
Y
O
R
Y
IGNITOR
FLAME
ROD
BL
PRESSURE SWITCHES
T'STAT
TERMINAL
W
G
BK
BK
R
THERMO
SWITCH
APS2
APS1
PR
BLOWER
PR
PK
BK
PK
1
2
STAGE
BK
BK
W
INDICATOR
LIGHTS
2-STAGE T'STAT
(FIELD SUPPLIED)
W
BK
G
BK
GY
HSI
117L
HSI
FAN
117N
117N
APS1
APS1
APS2
APS2
24V
VALVE
TH
GND
GND
G
GND
BK
PROBE
G
BK
120V
BK
24V
120/24V
TRANSFORMER
(FIELD SUPPLIED)
G
MICRO 60U-24
IGNITION
MODULE
R
G
GAS VALVE
STATUS
LIGHT
W
(FIELD SUPPLIED)
MICRO 60U-24 BLOCK DIAGRAM - WITH RELAY BOARD
Y
O
R
T'STAT
TERMINAL
24V
1
2
STAGE
R
HL RELAY BOARD
PR
THERMO SWITCH
O
2-STAGE T'STAT
(FIELD SUPPLIED)
BK
PR
APS2 (NC)
APS1 (NO)
MICRO 60U-24
IGNITION MODULE
BL
G
R
W
PRESSURE
SWITCHES
PK
PK
G
G
Y
BK
BL
INDICATOR
LIGHTS
G
GY
STATUS
LIGHT
BK
TRANSFORMER
BK
W
W
BK
BK
FLAME
ROD
BK
120/24V
TRANSFORMER
(FIELD SUPPLIED)
BK
P
M
HI
W
C
L1
BK
IGNITOR
BK
BK
120VAC
BK
W
L2
P
M
HI
C
BLOWER
GAS VALVE
NO
OFF
(FIELD SUPPLIED)
7
G
8
YES
NO
NO
Is the ignitor
physically
damaged?
YES
YES
NO
YES
NO
YES
Replace bad circuit board.
NO
Is the circuit board
sending 120V to the
fan?
YES
YES
YES
NO
Find source of electrical
problem between transformer
and thermostat.
NO
Is there 24V to the
thermostat?
YES
The thermostat or wiring is
faulty and should be
replaced or repaired.
The circuit board is
faulty and must be
replaced.
The relay board is faulty
and must be replaced.
NO
The circuit board
is faulty and must
be replaced.
NO
NO
YES
Is the fan obstructed?
Remove
obstruction.
Shaded
b o x e s
indicate
troubleshooting
for heaters with
Relay
Boards
(HLRB) installed.
YES
Is the circuit
board sending
120V to the fan?
The fan is faulty and
must be replaced.
*
NO
YES
Correct wiring.
The internal
transformer is
faulty and must be
replaced.
Is the power across the TH
terminal on the circuit
board and ground on the
circuit board 24V?
YES
Thermostat or wiring from
thermostat to heater is faulty
and must be replaced.
NO
YES
Is there 24V
across the TH
and ground
terminals on
the circuit
board?
Remove obstruction.
Is the power across the middle
(low) terminal (on the TP213-24V plug) and ground (a
screw on the burner box) 24V?
The fan is faulty and must
be replaced.
NO
Is the fan obstructed?
Repair wiring or hose
connections.
NO
YES
YES
Is there 120V on the
primary side of the internal
transformer?
NO
Is the power across the 24V
terminal on the circuit
board and ground on the
circuit board 24V?
Repair the wiring between the
transformer and the TP-213-24V
plug.
Transformer is faulty and
must be replaced.
NO
side of transformer?
Check for loose wiring or restrictions in
hose connections to the pressure switch.
Are they ok?
Is the resistance
through then ignitor
45-400 ohms?
NO
YES
Is there 24V on the
secondary side of the
external transformer?
Replace ignitor.
NO
YES
Is there 120V on the primary side
of the external transformer?
NO
YES
LD Troubleshooting Flow Chart
YES Is there 24V on secondary YES
Circuit board is faulty and
must be replaced.
NO
Is there 120V on the
primary side of the
transformer?
NO
Is the power across the
left terminal (on the TP213-24V plug) and ground
(a screw on the burner
box) 24V?
Is the power across the
left and center terminal
on the TP-213-24V plug
24V?
YES
Is the inlet or the outlet of the unit
obstructed? I.e. ice, birds nest, dirt, etc.
NO
Check voltage at ignitor during the
ignition sequence (usually 30-45
seconds after power to heater). Is it
120V?
NO
External transformer is
faulty and must be replaced.
NO
Find the source of the
electrical problem between
panel & heater.
NO
Is the power at the
heater 120V?
YES
Does the heater have a
relay board? See page 6
of LD insert for details on
how to determine if
heater has a relay board.
Find the source of the
electrical problem between
panel & external
transformer.
Does the
ignitor warm up
and glow red?
YES
Does the fan
blower turn
on?
Turn up thermostat
LD Series - 3” Tube Heater Installation, Operation, Maintenance and Parts Manual
9
YES
NO
NO
NO
NO
Troubleshooting ends.
Replace gas
valve.
YES
YES
YES
Correct
problem.
NO
NO
Correct
problem.
YES
* There is continuity across the thermal fuse.
* Baffle(s) is in the tube(s) farthest
from the burner.
* Heater, fan blower, squirrel cage,
intake and exhaust are clean and free
from dirt and obstructions.
* The 4” air intake pipe does not
exceed 20 feet and/or 2 elbows.
* There is not a negative pressure
experienced at the area of air intake
(i.e. attic space, high-winds, very tight
building).
Replace the appropriate pressure switch(es) after
verifying the following:
The valve is faulty
and must be replaced.
YES
YES
NO
See page 4 for fault
flash code signals.
Check to make sure
flame sensor wire is
OK and then replace
circuit board.
YES
With microammeter, check DC
voltage at flame rod. Is it greater
than 0.7 microamps?
Sensing rod is faulty or flame is
weak. Check to make sure heater
is operating at proper gas
pressure as indicated on AGA
burner rating label and then
replace sensing rod if needed.
YES
WARNING:
Bypassing any
switch is for testing
purposes only. Do
not leave switch
bypassed during
normal operation
or heater’s built-in
safety mechanisms
will be
compromised.
The relay board
is faulty and
must be replaced.
NO
Measure the voltage
across the red wire on
the relay board and
GND on the circuit
board. Is there 24V?
NOTE: To confirm the heater is not in high-fire mode, check
the manifold pressure. If 3.5” natural or 10” propane, the light
is faulty and should be replaced. If approximately 2.0” to 2.5”
natural or 5.0” to 6.5” propane, the heater is in low-fire mode
and the troubleshooting steps described here should be followed.
Repair or replace faulty
wiring or thermostat.
NO
On the outside of the heater, check for
24V across COM and HIGH on the
TP-213-24V plug. Is there 24V?
If heater does not go into high-fire mode, check the following.
Exhaust pressure
switch may be faulty
or there is a
restriction in the
exhaust.
Correct problem.
NO
Is the heater properly grounded?
Is the heater’s polarity correct?
Check to make sure that the gas pressure
is within minimum and maximum inputs
as indicated on the AGA burner rating
label. Is gas pressure OK?
YES
Does the burner
come on and then
turn off immediately
(1 or 2 seconds).
NO
YES
Check to make sure gas pressure is
within minimum and maximum inputs,
as indicated on AGA burner rating
label. Is gas pressure OK?
Correct
problem.
NO
Possibly, the circuit board
and/or wiring harness is
faulty. These should be
replaced.
Replace circuit board.
NO
Make sure gas lines were
purged of air.
YES
Does the burner stay on for
approx. 8 seconds and then
shut off?
Is the gas cock in
the ON position?
The following can cause the heater
to shut down:
* Improper grounding
* High winds
* Taking combustion air from the attic
* Dirty environment
* Baffle improperly positioned
* Fluctuating gas pressure
YES
NO
Check to make sure gas pressure is
within minimum and maximum inputs,
as indicated on AGA burner rating
label. Is gas pressure OK?
Does heater stay on until
call for heat ends?
YES
Does the burner
stay on?
YES
Does the burner
light?
YES
After ignitor is
warmed up, does gas
valve open?
Test for 24V at valve
during valve opening
period (usually 30-45
seconds after power to
the heater). Is there 24V
to valve for 8 seconds?
Remove obstruction.
After 30 minutes of non-operation has
passed, is there a flash code for ASP-1 or
ASP-2 failure (2 or 3 flashes)?
LD Series - 3” Tube Heater Installation, Operation, Maintenance and Parts Manual
*
* *
828
70
825
333
827
10
44
826
1102
334
832
33B
122
851
57A
31B
852
68A
56C
55A
264F
1064B
76
212
83
208
841
840
31B
831
223
1104
830
204
1070
1101
1060F
1103
1033
217
218
1
205
17
5
50
9
1080
1079
106
10
105
12
221
1078
222
222A
20C
112
11
1077
m
Co
1081
sti
bu
1086
be
Tu
on
Em
1082
e
ub
rT
e
t
it
1083
LD Series
LD Series - 3” Tube Heater Installation, Operation, Maintenance and Parts Manual
Parts Breakdown
TP#
11
ITEM
CONTROL BOX COVER
FLANGE GASKET
CONDUIT COUPLING
CONDUIT 4" X 1/2"
GLO-BAR IGNITOR BOX
GLO-BAR IGNITOR BOX COVER
SIGHT GLASS KIT
120" ALUMINUM REFLECTOR
CONTROL BOX BRACKET
1/2" GAS COCK
AIR ORIFICE W/SCREEN - CONSULT FACTORY
GLO-BAR IGNITOR
FAN BLOWER (40, 50 MBTU/H)
1/4" ATMOSPHERIC TUBE (VINYL)
1/4" PRESSURE TUBE
STRAIN RELIEF BUSHING
CONTROL BOX COVER GASKET (PER FOOT**)
RUBBER GROMMET
STAINLESS STEEL FLEX CONNECTOR
REFLECTOR END CAP
REFLECTOR CLIP
5' REFLECTOR
GASKET FOR AIR ORIFICE & AIR COLLAR
GAS ORIFICE - CONSULT FACTORY
GLO-BAR HOLDER
"Z" MOUNTING BRACKET
1/2" X 3" PIPE NIPPLE
PRESSURE BARB FITTING
EXHAUST PRESSURE TUBE (VINYL)
GLO-BAR HOLDER GASKET
FLAME ROD
FLAME ROD WIRE
TP#
TP-223
TP-264F
TP-333
TP-334
TP-825
TP-826
TP-827
TP-828
TP-830
TP-831
TP-832
TP-840
TP-841
TP-851
TP-852
TP-1033
TP-1060F
TP-1064B
TP-1070
TP-1078
TP-1077
TP-1079
TP-1080
TP-1081
TP-1082
TP-1083
TP-1086
TP-1101
TP-1102
TP-1103
TP-1104
** 6’ TOTAL NEEDED TO COVER OUTER EDGES OF A BURNER BOX (TP-70).
TP-1
TP-5
TP-9
TP-10
TP-11
TP-12
TP-17
TP-20C
TP-31B
TP-33B
TP-44
TP-50
TP-55A
TP-56C
TP-57A
TP-68A
TP-70
TP-76
TP-83
TP-105
TP-106
TP-112
TP-122
TP-204
TP-205
TP-208
TP-212
TP-217
TP-218
TP-221
TP-222
TP-222A
ITEM
GAS MANIFOLD
N.O. BURNER PRESS. SWITCH IS22035051F5132 (40 MBH)
3' BLACK 120V PLUG
YELLOW 24V CONTROL WIRE
HLRB RELAY BOARD
40VA TRANSFORMER
RED LED DISPLY DIAGNOSTIC LIGHT
YELLOW OPERATIONAL IND. LIGHT
DIVIDER GROMMET
GREEN SELF TAP GROUND SCREW
THERMOSTAT TERMINAL STRIP
36E96-224 TWO STAGE GAS VALVE - NAT
36E96-226 TWO STAGE GAS VALVE - LP
MICRO-60-24 DIAGNOSTIC CIRCUIT BOARD
WIRE HARNESS SET (3PCS.) FOR MICRO 60 BOARD
THERMAL FUSE
N.C. EXHT PRESS. SWITCH IS22113062F5128 (40, 50 MBH)
N.O. BURNER PRESS. SWITCH IS22052051F5174 (50 MBH)
BURNER (40 TO 50 MBTU/H)
REFLECTOR CENTER SUPPORT
TUBE CLAMP
WIRE HANGER W/ SPRING CLIP
16'' BURNER TUBE WITH FLANGE - 3" SPECIAL
10 FT.- 3" TITANIUM COMBUSTION TUBE
10 FT.- 3" COATED ALUMINIZED RADIANT TUBE
3" S.S. INTERLOCKING 33" PRESSURE BAFFLE W/ TABS
3" S.S. INTERLOCKING 33" HEAT BAFFLE SECTION
DIVIDER PANEL W/ P.S. MOUNTING TABS
LEFT END PANEL W/ LIGHT HOLES
RIGHT END PANELS - NO HOLES
CONTROL BOX
LD SERIES PARTS LISTING
LD Series - 3” Tube Heater Installation, Operation, Maintenance and Parts Manual
Basic Parts List
LD Series - 3” Tube Heater Installation, Operation, Maintenance and Parts Manual
KIT CONTENTS AND PRODUCT FEATURES
Kit contents for the LD Series are shown below. Reference the proper column for your particular models length.
FILLED BY:
LD SERIES KIT CONTENTS
TP#
TP-1077
TP-1079
TP-1078
TP-105
TP-106
TP-33B
TP-83
IOM
3” Hanger
TP-1079
DESCRIPTION
10 FOOT
15 FOOT
20 FOOT
30 FOOT
3" TUBE CLAMPS
3" HANGERS
3" REFL. CNTR. SPRT.
REFL. ENDCAPS
REFL. ENDCAP CLIPS
1/2" GAS COCK
24" SS FLEX LINE
INSTALL / OP MANUAL
1
2
1
2
8
1
1
1
2
3
1
2
8
1
1
1
2
3
2
2
8
1
1
1
3
4
3
2
8
1
1
1
3” Butt Clamp
TP-1077
1/2” Gas Cock
TP-33B
Reflector End Caps
TP- 105
Bag of Reflector
endcap clips
TP-106
3” Reflector Center Support
TP-1078
24” SS
Flex
Connect
TP-83
General IOM
(LIOGT)
AND
LD Series
Insert
(LIOLD)
Product Features
APPROVALS
• IAS, CGA, CSA,
• Certain models are residentially
certified to CSA No. 7-89.
• Outdoor Approval with OD-KIT.
BURNER SIGHT GLASS
• For burner inspection.
COMBUSTION AIR INLET & VENT
• 4” Air inlet duct.
• 3” Vent duct.
ENAMELED CONTROL BOX
• Outside air collar (4”) attached.
• Totally enclosed components.
CONTROLS
• 100% safety shut off.
• Dual differential pressure switches.
• Silicon carbide hot surface igniter.
• Flame rod sensing.
• Pre and post purge controls.
EMMITER & COMBUSTION TUBES
• 16ga. 3” O.D. titanium coated
combustion chamber.
• 16ga. 3” O.D. aluminized steel
radiant tubes.
OPTIONAL FEATURES
• HLRB required when placing two or
more heaters on a single control.
Provide 24VAC from field.
GAS CONNECTION
• 1/2” gas cock attached.
• 24” x 1/2” flex connector provided.
12
RADIANT SURFACE AREA (SQ. FT.)
• 10’ models - 7.6
• 20’ models - 15.2
• 30’ models - 22.8
WARRANTY*
• 1 year - Burner box components.
• 3 years-Combustion and radiant tubes.
• 5 years-Stainless steel burner.
*See cover for warranty registration information.
OTHER
• One reflector center support per
reflector.
• Stainless steel turbulator
baffle included.
• Stainless steel upgrades (burner
box and reflectors only) are available.
• Silicone sealed control box available.
• Made in U.S.A.
• Visit www.reverberray.com for
additional information.