Download Cruisers Yachts 420 Express Series Owner`s manual
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•• .' .. .' ". 420 Express Series Table of Contents m u r o F s 2. Model Specific Information ............................................................................... er .com 2-1 n w um O 3. Controls and Indicators .................................................................................... 3-1 s r r o e is ersF u 4. Basic Systems Operation ................................................................................. 4-1 r n C w m O o s fr iser d e u d r a C . lo w n w /ww o D p:/ htt 1. Introduction ........................................................................................................ 1-1 ." .." .. - . .... V2 112600 (Rev . 0) 420 Express Series I J ..'"• ,--"" .-.~ Section 1 Introduction m u r o F Dealership Responsibilities ................................................. 1-5 s r m e o Your Responsibilitiesc.......................................................... 1-5 Owner's Manual................................................................. 1-2 n Servicem......................................•......................... . Warranty 1-5 Safety Symbols ... ........ .... ........ ........... ....... ... .... ......... ......... 1-3 w O u Safety Label Location Layout ....... ................................ 1-6s Owner's Manuals for On board Systems and r r o e Components... ..... ........... .................... ..... .................. ...... 1-4 F s s i r u e r C wn m ro ersO f d uis e d r a C . o l w n w w Do p://w htt Welcome Aboard!! ......................................................... 1-2 Skipper's Kit ................................................................... 1-2 ,-. , . Warranty Information .................................................... 1-5 c. ,-. I , ~Cruisers yachts 1-1 420 Express Series V Section 1 WELCOME ABOARD!! SKIPPER'S KIT Welcome to the Cruisers Yachts family of happy yacht owners. The Skipper's Kit contains the 420 Express Series owner's manual. Also included is information about on board systems and components furnished by suppliers other than Cruisers Yachts. We wish to thank you for making our 420 Express Series your recreational choice for boating enjoyment. Extensive design and engineering research went into the development of all Cruisers Yachts. We feel there is a beautiful balance between structural integrity and creature comforts. Owner's Manual The owner's manual contains specific information concerning the operation of the 420 Express Series. The descriptions contained within this manual will introduce you to features of the 420 Express Series, and provide you with a general knowledge of how the equipment works. This manual is divided into several sections, and each section is introduced by a table of contents to help you quickly find needed information. Your yacht was manufactured by trained craftsmen in the tradition of meeting or exceeding existing safety and quality standards established by the United States Coast Guard and the Boating Industry of America. m u r o Cruisers Yachts has been manufacturing boats for over 50 years. We F s The Getting Startedrowner's manual additional general take pride in our craftsmanship and hull performance. We are e operation omandcontains c n confident you will enjoy the ride. For you, the Cruisers Yachts name information concerning the necessary information for . wand careum is your assurance that your yacht will hold its value while providing boating safely of your yacht. The Getting Started manual is O s r r many years of boating pleasure. We have made a commitment to this alsoedivided in theosame manner as the owner's manual, to help you sF information. Become familiar with the material in is finderneeded industry and are glad to have you as a partner. quickly u r each section both manuals. Always keep both manuals together nyourofyacht C Congratulations on your choice - let us know if we can be of further w and with for future use, and for anyone who may operate m O o service. s yacht. The following are the topics found in the Getting Started fr iser your manual: d e u d r a C iNTRODUCTION . lo w n BOATING SAFETY w /ww GENERAL CONTROLS AND INDiCATORS o D p:/ BASIC OPERATiON OF SYSTEMS t GENERAL ACCESSORY iTEMS t h GETTiNG UNDERWAY GENERAL MAINTENANCE STORAGE AND EXTENDED LAY-UP TROUBLESHOOTiNG . 420 Express Series 1-2 ~Cruisers yachts ~ , Introduction Safety Symbols 0 Section 3 contains descriptions of all the controls and indicators on the dash of the helm. A The Safety Alert Symbol means . . . ATTENTION! Be alert to the possibility of personal injury or death. Section 4 contains principles of operation for the major systems onboard the 420 Express Series. The following precautions are used throughout this manual. A DANGER Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. m u r o F A ,WARNING s er .com Indicates a potentially hazardous situation which, if n w um not avoided, could result in death or serious Injury. O s r r o e F s s i r A CAUTION u e r C wn Indicates a potentially hazardous situation, which, if m O not avoided, may result in minor or moderate injury. o s r r f e d s i e u d .Cr CAUTION a o l might result Indicates the presence of a hazard which w n w w in damage to property or equipment. o //w D : The 'signal words· of DANGER, WARNING and CAUTION have p t t specific meaning to alert you to relativehlevel of hazard. Section 1 contains a description of the Skipper's Kit and information about the warranty, Section 2 contains your yacht specifications such as dimensions and capacities. There are also layout diagrams to introduce you to floorplans as well as the locations of various components. ~Cruisers yachts 1-3 420 Express Series Owner's Manuals for Onboard Systems and Components Spend some time becoming familiar with all the information contained in the Skipper's Kit. Besides containing separate warranty information, the kit also contains literature which provides important safety information, operating and maintenance instructions for those systems and components not manufactured by Cruisers Yachts. Depending on the options you chose, the kit may contain some or all of the following literature: m u r o F s • Engine er .com • Hydraulic Steering n w um • RACOR Fuel FilterlWater Separator O s r • Electric Stove r o e F • Battery Charger s s i r u • Water Heater e r C wn • Trim Tabs m • Refrigerator/Freezer o ersO r f • Generator d uis e • Electric Anchor Windlass d r a C • Air ConditionerlHeater . o l w n • Stereo System w w • Compass Do p://w • Microwave t • Marine Toilet t h • Fire Suppression System • • • • • • • • • • • Carbon Monoxide (CO) Detector Ice Maker Propeller Shaft Shaft Logs Bow Thruster Oil Exchange System Central Vacuum Search Light Operation Television, DVD Player, FM Radio Coffee Maker Telephone Wiring, Jack and Dockside Receptacle ... ,.... cC Introduction J ~ 5. Cruisers Yachts recommends that you refer to your engine warranty for initial inspection and service requirements. WARRANTY INFORMATION Warranties for onboard systems and components furnished by suppliers other than Cruisers Yachts are located inside the Skipper's Kit. Your Cruisers Yachts Dealer will go through these with you. It is your responsibility to fill out any warranty registration that may be required. 6. Perform or provide for the appropriate periodic maintenance outlined in the owner's manuals and service guides. Warranty Service You are entitled to all the benefits and services set down in the warranties. If a problem arises with your 420 Express Series as a result of workmanship or materials, contact your Cruisers Yachts Dealer as soon as possible. Please have your hull identification number and necessary model numbers on hand for the items that may need service or repair. Your hull identification number is located below the rub rail on the starboard side of the transom. The warranty provided by Cruisers Yachts is printed on the last page of this manual. You and the Cruisers Yachts Dealer have certain responsibilities to fulfill to keep the warranty in force. m u r o F 1. The dealer will discuss the terms of all warranties and stress the s er .com importance of registering warranties with the appropriate n w um manufacturers. O s r r 2. The dealer will provide instruction for obtaining warranty service. o e F s s 3. The dealer will go over the predelivery service record with you and ui r e r then sign it to certify that all work has been accomplished. C wn m 4. The dealer will provide you with thorough instructions in the ro ersO f operation of your yacht and all its systems. d uis e d r a Your Responsibilities C . o l w n 1. Sit down with the dealer and go over all warranties. Fill in the w w w Cruisers Yachts Limited WarrantyoRegistration card which is / D / located inside the Skipper's Kit. Keep a record p: of the hull number t for future reference. t h Dealership Responsibilities r r rr 2. Inspect the boat at the time of delivery to ensure that all systems are operating properly. 3. Sit down with the dealer and go over the predelivery service record . Sign this record to indicate that it has been explained to you. 4. Operate all equipment per the manufacturer's instructions. r r 1-5 420 Express Series Section 1 '-"'" SAFETY LABEL LOCATION LAYOUT A. WARNING ACAUTION Catbon rnano~lde can cauu bf;,il'ld.m ~ g. or duth. TO PREVENT EXHAUST FUMES FROM ENTERING CABIN, KEEP ClOSED WHEN ENGINE OR GENERATOR ARE RUNNING. GHoIine 'ngil1!s Ind generators product ulbcn mono.id,. Propft' vtnljlali~n un prevent Ulrbon monolili. buOldll~. WARNING ••• bodily contact with ...vlng outdrive parts ClIn b. hazlrdous. Use dool1,lnt'Ms 11\11 ports 10 ere~1t prop'r n~ thlough venWllion 01 ItUIlIl!. Do nol usa swim platform Dr lower ladder when engine Is running. Si9"s 01 carbo n monoxide poisoning Includl nJU5U, diUltllSs and drowslnlf$.$. Set owner's manual lor mol' inlotJNtlclII. m u r o F s er .com n w um O s r r o e F s s i r u e r C wn m ro ersO f d uis e d r a C . o l w n w w Do p://w htt It I. 1/169111 for ,ny v.ss.1 10 dump pl;utic trlt.h .,..,."".,. in thlt Ol:. . n or nttv/gltb/It w.t.t. 01 th. Unit.d St"I'lI. AnnltK V of Ih. MARPOL TREATY I • • n To mlnlmlze sttock flra hazurds: 11) , 1\nI aft the bc*'• .t\ora connection IIWItch IMfore connect"'g or dlaconnectlng.~ cabl., (2) Connect IIhore power cab""U. be*: flrat. (3) It pohutty wamlng indl(:lltor 'S ecttvnId,lmmedlatBIy dl&eannect cable and correct po ....tty. (') DllICOnnect.nor.pcrwer cable at shot. out.. ftl'llL (li) Ck)H aho..po'III'W In.' coy.r tightly. DO NOT ALTER SHORE·POWER CABLE CONNECTORS ~u~d l..l.ltJ.1..miI u.o In thou Ioc.nkon. ....5 . lekfl, Rivar... s.n. • Os>t~t!IIg oI11 _II'fMIc,1I'hl1o .["pp~ • Runnlll~wilha ~lg/I boo<at>g"'_ • U.itI; CJo~.u lI.p.... l ido CVfUlIIt 'nd b'I~ rurt>ll'la. • Operio~"V ... gln" "'~.on In fOtI~nfCIlp..t'•• '" 6odo,&ldc. • 8Ioc-.Jng cl hull e"""" 0u!\tQ. • C_~ng WllI>., to~ ... weft u hoaa..>ndl"""'onIfI9~ ......... <!lu!n .... Sou nd. ltnd bz ~ I/.LEGAL TO OUMP Pintle Dunnll9., lInino & p ~ckinll m.I ""'.I, Ih. 1 lJoa!. algo if InTltrnltJonlJI L,w fot , cl .. n." u/., mIJrJn • • nvironm"u. Vlol.t/on of th.n t.qulrltm ltnu m,,, ,,,ult In civil pltn.'ty up to $25,001), fin • • nd Imprlsonm.nt . o.u.idtr...25...mi/.a.1 .l1...1n..lS.mlG IllEGAL TO DUMP PIntle Dunll.~,lInlng & ,,""tlng m.tvrlals ILLEGAL TO DUMP ""'" . . mile, !com shore Ihlt floal ILLEGAL TO OUMP" 1"101 grourod 10 IIlH than PI..n.= .Gltfbl!ICI Ofl,lneh: ~ Pa""r Mvla! Pa p e r C r oe~ltry Rl go -"'.C. oo;lary 1'1 111' Mela! _Glesi. _!?"ii1lmtg'- QI3Sll~~Od -Food _ _ _ _............. J • ~ ---St818.nil loeal regula110ns ma." furthel restnct ItllHtispowof giI.bllla ~;;.:;-_ _ 400 LABEL LOC 420 Express Series 1-6 ~CruiS9rs yachts Section 2 Model Specific Information m u r Specifications.... .......... .... .. ........... ........... ...................... 2-3 Diesel Engine General Layout...................... .. ........... 2-23 Fo Fittings Diesel Fuelrs Tank and m ..................................... 2-29 Deck Hardware General Layout.............. ........ ...... .. ..... 2-4 e o Interior General Layout ........................... .. .................... 2-7 Forward c Bulkhead (Diesel)......... ....... 2-33 n Engine .Room w m Oil Exchange Layout ... ........ .............. ......................... 2-34 Cockpit Light Plan Layout.. ........................................... 2-9 O u s r r Interior Light Plan Layout ......................... ..... ............ 2-10 Room Bulkhead (IPS) .......... .......... . 2-35 oEngine e Forward F s AlC Plan View .. ..... ..... .................................... ............... 2-13uis Generator Layout....... ...... ......... ... .............. ....... ..... ... .. 2-36 r e r Starboard AlC View and Port AlC View ...................... 2-14 nEngine Room Electrical Panels - Yanmar Diesel .... . 2-39 C Head Ventilation ......... .................................................. 2-15 Ow Fresh Water Layout ... .... .......................................... .... 2-40 m s Waste Layout w/Macerator ..... ...................... .. ............ 2-43 r...o........ 2-16 r Plumbing Hardware .. .. ........ .............................. f e d ............ is2-19 Gas Layout - With Return .... ...................e ........ Bilge Pump Layout.. .. ... ............................................... 2-45 u d r Gas Layout - Without Return ............ a.. .. .... ................. Lifting and Storing Your Boat ...... .. ............................ 2-47 C 2-21 . o l w wn /ww o D p:/ htt ~Cruisers yachts 2-1 420 Express Series Model Specific Information SPECIFICATIONS Measurements (US I Metric) L.OA Hull ....... .. .............................................................. 39·0" 111 .9 m L.O.A. Hull with Integrated Pulpit.. .. .. .... ....... ...... ...... ......... 43" 113.1 m Beam ..... ................ .... .. .. ....... .... .... .. .. .. ... ........ .... .......... ..... 13·6" 14.1 m Approximate Weight". Diesel Engines ........... .. . 23.500 Ibs 1 10.659 kg Approximate Weight*. Gas Engines .................... 22.000 Ibs 1 9.979 kg Fuel Capacity .............. .... ...................... ............... .. .... . 300 gal / 1136 L Water System Capacity ................................. .......... ....... 80 gal l 303 L Holding Tank Capacity ......................................... .... ....... 50 gal / 189 L Cabin Headroom (minimum) ............................ ....... ............ 6·5" 12.0 m Height - Keel to Top of Windshield ............ ....... ..... ............ 15·0" 14.6 m Height - Keel to Top of Arch ................. .................. ........... 14'5" I 4.4 m Draft ................................................ ...... .......... .. .. ................ 36" 191 cm Bridge Clearance with Arch .......... ............................. ....... 11·5" 13.5 m Sleeping Accommodations ................................................. .. 4 persons m u r o F s er .com n w um O s r r o e F s s i r *Weights are estimates and can vary from options and equipment added. u e r C wn Engines m ro ersO Diesel: f Gas: d uis e d MerCruiser r Volvo a C . o l T 8.1 S HO. 420 HP (313 KW). FWC n w T TAM074L. 430 HP (321 KW). Electronic Controls. FWC w T 8.1 S Horizon. 370 HP (276 KW)w . FWC T 06. 370 HP (276 KW). Electronic Controls. FWC o //w D 06.310 HP (231 KW) . IPS : Volvo p 06. 370 HP (276 KW). IPS t T 8.1 Gi. 375 HP (280 KW). FWC ht Yanmar T 8.1 GXi. 420 HP (313 KW). FWC T 6LY2A-STp, 440 HP (328 KW) . Electronic Controls. FWC T 6LYA-STp, 370 HP (276 KW) . Electronic Controls. FWC ~Cruisers yachts 2-3 420 Express Series Model Specific Information DECK HARDWARE GENERAL LAYOUT - PARTS LIST 1. Windlass Kit 2. Windlass Handle 3. Chain Snubber 4. Cleat 5. Windlass IN Foot Pad 6. Windlass OUT Foot Pad 7. Cleat 8. Navigation Lights 9. Bow Roller 10. Round Hatch 11. Dual Air Horn 12. Courtesy Lights 13. Cockpit Insert, Bottle Storage Top 14. Hand Rail 15. Module Switch Box 16. Cockpit Shower System 17. Faucet 18. Grab Rail 19. Refrigerator/Freezer with Icemaker 20. Wetbar Insert 21. Wetbar Insert 22. Wetbar Insert 23. Fuel Fill Deck Plate 24. Wetbar Insert 25. Wiper Kit Motor 26. Wiper Kit Motor 27. Windshield Stand-Off 28. Swim Ladder and Hatch m u r o F s er .com n w um O s r r o e F s s i r u e r C wn m ro ersO f d uis e d r a C . o l w n w w Do p://w htt ~Cruisers yachrs 2-5 420 Express Series d Section 2 DECK HARDWARE GENERAL LAYOUT c c -:-2-:1l c 8 . ~- <~:...,,~ "" 9 I ~ -', : I -. ~~~' . ' - - ,,>" " ~ , ./ ''X - m u r o F s er .com n w um O s r r o e F s s i r u e r C wn m ro ersO f d uis e d r a C . o l w n w w Do p://w htt .- f I' 1- i ..- ,) / 0" ....9; ,/ , '~Y~ " /' y< -: " .' I' ~:::"'/ 17 20 - 21 22 c: C ' t:' C C e WETBAR AREA HARDWARE 5 7 ROPE LOCKER HARDWARE 7 400-10. 1 420 Express Series 2-4 ~CruiS8rs yschts r cd Model Specific Information DECK HARDWARE GENERAL LAYOUT - PARTS LIST 1. Windlass Kit 2. Windlass Handle 3. Chain Snubber 4. Cleat 5. Windlass IN Foot Pad 6. Windlass OUT Foot Pad 7. Cleat 8. Navigation Lights 9. Bow Roller 10. Round Hatch 11 . Dual Air Horn 12. Courtesy Lights 13. Cockpit Insert, Bottle Storage Top 14. Hand Rail 15. Module Switch Box 16. Cockpit Shower System 17. Faucet 18. Grab Rail 19. Refrigerator/Freezer with Icemaker 20. Wetbar Insert 21. Wetbar Insert 22. Wetbar Insert 23. Fuel Fill Deck Plate 24. Wetbar Insert 25. Wiper Kit Motor 26. Wiper Kit Motor 27. Windshield Stand-Off 28. Swim Ladder and Hatch m u r o F s er .com n w um O s r r o e F s s i r u e r C wn m ro ersO f d uis e d r a C . o l w n w w Do p://w htt ~CruiS9rs ~ 2-5 420 Express Series Section 2 DECK HARDWARE GENERAL LAYOUT (CON'T.) 1. 2. 3. 4. Spotlight Anchor Privacy Porthole Opening Portlight 5. 6. 7. 8. Windshield Bow Pulpit Rail Bow Rail Bow End Rail 9. TV Antenna 10. Head Mast Light 11. Arch Light 12. Mast Light Bracket m u r o F s er .com 7 8 n w m O oru s r se rsF i u e r n C w m O o s fr iser d e u d r a C . lo w n w /ww o D p:/ htt 4 4 3 4 3 6 1 2 400·10.3 ~ ~ 420 Exp ress Series 2·6 ~Cr'f!,!fgr:.s c.J V Model Specific Information ~ INTERIOR GENERAL LAYOUT 1. 2. 3. 4. 5. 6. .~- -- - . / _--' ( I I \i \ m u r o F s er .com n w um O s r r o e F s s i r u e r C wn m ro ersO f d uis e d r a C . o l w n w w Do p://w htt Port Closet Starboard Closet Towel Ring Tissue Holder Stool Towel Bar "- "- ,, ) / ," /" . "::;.," ..--. 2 ~Crulsers yachts 2-7 400-10.13 420 Express Series .1 Section 2 INTERIOR GENERAL LAYOUT (CON'T.) 3 11 m u r o F s er .com n w um O s r r o e F s s i r u e r C wn m o ersO r 1. LCD TV f 3 3 3 d s 2. Theater System i e u d 3. Surround Sound Speakers r a C . o 4. Surround Sound Subwoofer l w n 5. Sharp 13' LCD TV w /ww o 6. DVD Player D p:/ 7. Refrigerator t 8. Microwave ht 9. Stove 9 10. Coffee Maker 11. Fireboy Alarm 5 420 Express Series 2 4(XU.1 2-8 :;Cruisers yachts Model Specific Information COCKPIT LIGHT PLAN LAYOUT m u r o F s er .com n w um O s r w-,--+H!-- 6 r o e F s s i r u e r C wn m ro ersO f d uis e d r a C . o l w n w w Do p://w htt ~Crulsers yachts 2-9 1. 2. 3. 4. 5. 6. 7. 8. Courtesy Lights Module Switch Box Dual Receptacle Box Dual Receptacle Box Module Switch Box Dual Receptacle Box Dual Receptacle Box Courtesy Lights 420 Express Series INTERIOR LIGHT PLAN LAYOUT 26 27 29 10 25 30 9 23 7 6 5 4 3 2 26 22 27 21 20 36 m u 34 r o F s r com 19 e 33 n . 25 w m 32sO u 18 r r o 17 e F s s i 16 r u e r 15 C wn 24 m 24 ro ersO f 14 s i 13ed u d r a 1227 .C o l (.. w 31 n w w Do p://w 28 I htt 29 -. ~ / '0 I -- 0 1 35 35 ~' - ;,J 33 37 37 35 nil o .- - -- ,. ~ -0 ' 0 -.-.-. . .. ~- 34 0 t _rI .-.I ~- 11 t:..1 400 -6.3 t:_ • ~ -_.1 CI 420 Express Series 2-10 ~CrUi~rS ya is C . -. C.J r-- Model Speci'fic Information INTERIOR LIGHT PLAN LAYOUT - PARTS LIST 1. Dual Receptacle Box 2. Light Switch 3. Dual Receptacle Box 4. Phone Receptacle 5. GFCI Dual Receptacle Box 6. Dual Receptacle Box 7. Light Switch 8. Fluorescent Light 9. GFCI Dual Receptacle Box 10. Dual Receptacle Box 11 . Dual Receptacle Box 12. Light Switch 13. Dual Receptacle Box 14. Dual Receptacle Box 15. Dual Receptacle Box 16. GFCI Dual Receptacle Box 17. Light Switch 18. Dual Receptacle Box 19. Dual Receptacle Box 20. GFCI Dual Receptacle Box 21 . Light Switch 22. Light Switch 23. Fluorescent Light 24. Fluorescent Light 25. Closet Light 26. Reading Light 27. Rope Lighting 28. Overhead Light 29. Carbon Monoxide Detector 30. Head Vent 31. Overhead Light 32. Flourescent Light 33. Closet Light 34. Carbon Monoxide Detector 35. Rope Lighting 36. Reading Light 37. Flourescent Light m u r o F s er .com n w um O s r r o e F s s i r u e r C wn m ro ersO f d uis e d r a C . o l w n w w Do p://w htt 2-11 420 Express Se ries Section 2 INTERIOR LIGHT PLAN LAYOUT (CON'T.) 21 22 20 19 18 17 16 15 1. Light Switch 2. Light Switch 3. GFCI Dual Receptacle Box 4. Dual Receptacle Box 5. Dual Receptacle Box 6. Dual Receptacle Box 7. Dual Receptacle Box 8. Light Switch 9. Dual Receptacle Box 10. Dual Receptacle Box 11 . Light Switch 12. Dual Receptacle Box 13. Dual Receptacle Box 14. Light Switch 15. Dual Receptacle Box 16. Dual Receptacle Box 17. Light Switch 18. GFCI Dual Receptacle Box 19. Phone Receptacle 20. Dual Receptacle Box 21. Light Switch 22. Dual Receptacle Box 14 13 ._--- - --- m u r o F -=", s er .com W-si;==±\-----' n w um - -'il ii" O - " -, s r r o ! II " e F s . . - -. -L\ s i r u e r ':1j ; :! I '-_ __ _ _ _,00 - , C wn 00 ,,' m :I\-,__ =- ' ,: '-=_-=--: -~~~ __ ,--:= - -, ,::,,::=::,~ , \ ro ersO .' f Iii III r---- i~--- -- ;r 'Ii_;::'" ,d',\ ed ruis ~, ' '+ ---- + -- '-, n'l-oa w.C w /ww o D p:/ 3 tt 7 6 5 12 11 10 h 9 8 4 \ ,r'" 1,"". i; , ,,- ; / I - '."'- 1. ,--- - - . .. .:- f' '<' 1 ,-'--.'·1 , 1, - - • I ' 11 I II I, , : ~. _ _ _ _ ~. _ I , --,. ; I i "'.- -: j __ .__ " - - _ _ • . • 1 1 2 ::J ~ .... ~ .... C; C-~ 420 Express Series 2-12 Model Specific Information ~ Ale PLAN VIEW 6 3 5 1 14 12 8 7 9 4 14 m u r o F s er .com n w um O s r r o e F s s i r u e r C wn m -,~,- --=---=---=---=---~------- ' I> ~ " f-;... ro- \\i':i':'~;-e<}.~\\\rsO ,~ d u\c",,"': is e d r a il --.C Ir====l==--=-=T:o l w n w J _ ___ _ w Do p://w htt i I, '" / /- - -, - 1 I 0 \ 0 , - -- - - -, "," ! -- - -~ 15 11 13 1, 2, 3. 4, 5. Air Conditioner Air Conditioner Aft NC Unit Aft Plenum Aft NC Unit Forward Plenum Aft NC Unit to Aft NC Plenum ~Cruisers yachts / , 2 10 . 15 6. Aft NC Plenum to Aft Salon 7. Aft NC Plenum to Forward NC Plenum 8. Forward NC Plenum to SalonfTV 9. Forward NC Plenum to Head 10. Forward NC Unit to FSR 2-13 400·1].3 11. Forward NC Unit to Galley 12. NC Grill 13. NC Grill 14. Black Round NC Vent 15. NC Grill 420 Express Series V Section2 ~ STARBOARD AlC VIEW AND PORT AlC VIEW \ 1. 2. 3. 4. 5. 6. 7. 8. 9 _. ., - ---- - - - ' -. " ', m u r o F s r com e n . w m O oru s r 7 6 1 3 4 10 8 se rsF i u e r n C w m O o s 14 11 5 14 12 fr iser d e u d r a C . lo w n w /ww o D p:/ htt -.- - - - - - - - - PORT PROFILE STBD PROFILE 420 E,;press Series Air Conditioner Air Conditioner Aft AlC Unit Aft Plenum Aft AlC Unit Forward Plenum Forward AlC Unit Plenum Aft AlC Unit to Aft AlC Plenum Aft AlC Plenum to Aft Salon Aft AlC Plenum to Forward NC Plenum 9. Forward AlC Plenum to SalonfTV 10. Forward AlC Plenum to Head 11. Forward AlC Unit to FSR 12. Forward AlC Unit to Galley 13. AlC Grill 14. AlC Grill 2 13 2-14 Model Specific Information HEAD VENTILATION 2 -- - -- -- T - .'_ . - { -1/ / I · , '-'- ( , ,. - r:- I ; i - - - ~ .-: i 1 i f-- i ,J \ f. 'n 11) 1 / I ,I, J t , -, Vl= 1. .- 4 3 Inline Blower Hose Vent Grill Vent Vent Hose -1 m u r o F s er .com n w um O s r r o e F s s i r u e r C wn m ro ersO f d uis e d r a C . o l w n w w , Do p://w 1, htt 'v ." - - -- . ! , -- 1 1. 2. 3. 4. I, - . ---.-- ~ J 400-17.1 :j;CrUisers yachts 2-15 420 Express Series ::J Section 2 ~ PLUMBING HARDWARE 9 3 5 8 2 m u r o F s er .com n w um O s r r o e F s s i r u e r C wn m ro ersO f d uis e d r 4 1 6 7 3 a C . o l w n w w Do p://w htt '\ ", / / 4QO.13.4 SINK AND SHOWER DRAINS 1. 2. 3. 4. 5. 420 Express Series Galley Sink China Sink Shower Sump Pump Tee Head Sink Drain Hose 6. 7. 8. 9. 2-16 Galley Sink Drain Hose Forward Shower Sump Pump Out Hose Shower Drain Hose Aft Shower Sump Pump Out Hose ;;CruiseFS yachm I - Model Specific Information I I I -~ PLUMBING HARDWARE LAYOUT (CON'T.) 1. 2. 3. 4. 5. 6. 7. 10 I 14 m u r o F s er .com n w um O s r r o e F s s i r u e r C wn m ro ersO f d uis e d r a C . o l w n w w Do p://w ~ htt 14 - [ 12 ---8 -5 3 - Galley Sink China Sink Shower Sump Pump Tee Head Sink Drain Hose Galley Sink Drain Hose Forward Shower Sump Pump Out Hose 8. Shower Drain Hose 9. Aft Shower Sump Pump Out Hose 10. Flip Flow wfTrap Drain 11. Barb Trap Drain 12. Thru Hull 13. Sink Drain 14. Hose Clamp 15. Hose Clamp 9 14 1 J 11---1~ ' t 11 --~/1 , [ 4 ] 12 -14 3 I 6 14 8 15 13 I 7 SINK AND SHOWER DRAINS 400-13.5,6 ~Crulsers yachts 2-17 420 Express Series ~ Section2 ~ PLUMBING HARDWARE LAYOUT (CON'T.) 1 4 1 I / 6 1. 2. 3. 4. 5. 6. 7. 8. _ _ v~~ ~/ - - -, Drain Spider T-Drain Sink Drain Cockpit Sole Drain Hose Day Hatch Drain Hose Cabin Entry Drain Hose Shore Power Tub Drain Hose Cockpit Sink Drain Hose m u r o F s er .com n w um O s r r o e F s s i r u e r C wn m ro ersO f d uis e d r a C . o l w n w w Do p://w htt ,. 2 3 7 4 5 3 3 8 COCKPIT DRAINS 400-13.8 420 Express Series 2-18 ~Cruisers yachts Model Specific Information @ ~ GAS LAYOUT - WITH RETURN 1 6 7 1. 2. 3. 4. 5. 6. 7. 8. 3 , , t \l ~- - . \, Port Fuel Tank Starboard Fuel Tank Generator Genset Fuel Filter Fuel Crossover Assembly Fuel Deck Plate FueVAir Separator Flush Vent m u r o F s er .com n w um O s r r o e F s s i r u e r C wn m ro ersO f d uis e d r a C . o l w n w w Do p://w htt D \ 0 ~--""·---~~-~. .~.;;~~=-=~~t~~~~=_~ 400-S.10A 6 :;;Cruisers yachts 4 2 7 2-19 420 Express Series V Section 2 GAS LAYOUT - WITH RETURN (CON'T.) 9. Fuel Tank Fill Hose 10. Fuel Tank Vent Hose 11. Port Fuel Tank Feed to Crossover 12. Port Engine Return to Crossover 13. Crossover to Port Fuel Tank Return 14. Starboard Fuel Tank Feed to Crossover 15. Starboard Engine Return to Crossover 16. Starboard Engine Return to Crossover 17. Crossover to Starboard Fuel Tank Return 18. Genset Fuel Filter 19. Fuel Filter to Genset 20. Genset Return to Starboard Fuel Tank m u r o F s PORT PROFILE STBD PROFILE er .com n w um O s r8 10 13For 15 25 9 11 9 10 8 e s s i r u e r n = = - -= ="" C 1w= m ro ersO f d uis e L_:.J-' d r a C . lo w W1;Mry=~--/n w w Do p://w ----'====-=-====I==~ htt 14 I 16 17 420 Express Serres .. ' 400-S.1 1A 12 2-20 ~Crulsers yachts Model Specific Information d ~ GAS LAYOUT - WITHOUT RETU RN 1 7 ..'// 8 -.----.--.--b-- ------ / /" "\ . • 0 • o 0 '<... 1. 2. 3. 4. 5. 6. 7. 8. Port Fuel Tank Starboard Fuel Tank Generator Genset Fuel Filter Fuel Crossover Assembly Fuel Deck Plate Fuel/Air Separator Flush Vent m u r o F s er .com n w um O s r r o e F s s i r u e r C wn m ro ersO f d uis e d r a C . o l w n w w Do p://w htt f-- o. -[ 2-21 420 Express Series g Section 2 GAS LAYOUT - WITHOUT RETURN (CON'T.) 9. 10. 11. 12. 13. 14. 15. 16. 17. Fuel Tank Fill Hose Fuel Tank Vent Hose Port Fuel Tank Feed to Crossover Port Engine Fuel Filter to Port Engine Starboard Fuel Tank Feed To Crossover Starboard Engine Fuel Filter to Starboard Engine Starboard Fuel Tank to Genset Fuel Filter Fuel Filter to Genset Genset Return to Starboard Fuel Tank m u r o F s er .com n wSTBD PROFILE m O u PORT PROFILE s r r e rsFo s i 18 25 ru ne8 10 14 9 11 10 8 C m sOw --~=--I=-I=i ro f iser d e u d r a C ---.~~=~~ ! . lo w n 16 w /ww 12 o D p:/ htt r =-~ 15 1920 420 Express Series 9 2-22 400-6.116 ~Cruisers yachts Model Specific Information DIESEL ENGINE GENERAL LAYOUT 11 7 10 6 1 ,- 2 -- ' --" 1. Port Engine Battery 2. House Battery 3. House Battery 4. Starboard Engine Battery 5. House Battery 6. Port Engine Battery Switch 7. House Battery Switch 8. Starboard Engine Battery Switch 9. House Battery Switch 10. Battery Isolator 11. Trim Tab ~- -- ""'-.' ,-- m u r u o F s r com e ti~ l l ~ i n . " I_ _ w i! m O oru s r se rsF Ii"I, ;i, i , u e r n C II w m O o s Ii fr iser d d. e u d r ~ a C . iii lo w n w /ww o D p:/ htt P7'! • I I ", i l , , I I!: I :! . I I: , ~ " I' I(- f' -r II , - L - ,~ I . ", I - ' ~:i ~ ,'", ~ . ~~ ' i ~'---- -~-~-G-----iJm-"l U C- ~--- - I ---- r r r:• 5 ~Cruiser.s yschts 9 8 4 4{)G-l0.15 3 2-23 420 Express Series -v Section 2 DIESEL ENGINE GENERAL LAYOUT (CON'T.) !D ! H 1. Blower 2. Grill Vent 3. Dueting Hose I C 1 1 m u r o F s er .com n w um O s r r o e F s s i r u e r C wn m ro ersO f d uis e d r a C . o l w n w w Do p://w htt 1 4ooJ.1 2 3 420 Express Series 2-24 ~Cruisers yachts Model Specific Information II-- . I DIESEL ENGINE GENERAL LAYOUT (CON'T.) 4 1 1 5 1 ----- ':-.-/_.- .' i [" r 00 // , J ii i I .I II r I I I! I, I,I -, ._-._--___ I iI II --'-'-. • I I' ,I II \ ,- ! ----... - \ \ 1_ ___ _1 ' ,\ \I .\\ , • 1, Exhaust Elbow 2. Exhaust Elbow 3. Hose Hump 4. Exhaust Tube Splice 5. Exhaust Tube Splice 6 . Exhaust Tube Splice 7. Exhaust Tube Splice m u r o F --6 s er .com n w um O s r r o e F s s i r u e r C wn m ro ersO f d uis e d r a C . o l w n ~~:::--3 w w o w D p:// htt J:=j- - 3 ii : - •\ \ ':"---~- 400] 3 \ 4 (iCru;ssrs yachrs 1 1 7 2-25 420 Express Series Model Specific Information DIESEL ENGINE GENERAL LAYOUT (CaN'T.) 8 1 9 1. Port Fuel Tank Starboard Fuel Tank Generator Fuel Filter Fuel Filter Fuel Filter Fuel Crossover Assembly Fuel Deck Plate Fuel/Air Separator 2. 3. 4. 5. 6. 7. 8. 9. U0 m u r o F s r com e n . 5;,r,==;:r-~~ w m O oru s r e rsF s i u 3 ~------~--~~ e r n C w m O o s II i fr iser d e u d r , 1'- - ·--- --n-l il f--7 a C . o l w n w w o //w D . p: t t h ;' j -_._- i ~ 1, \ 8 ~Crulsers yachts 6 2 9 2-27 420 Express Series .V Section 2 ~ DIESEL ENGINE GENERAL LAYOUT (CON'T.) 1. 2. 3. 4. 5. 6. Scoop Strainer Thru Hull Seacock, Ball Elbow Adapter Raw Water Strainer 7. Elbow 8. Adapter 9. Hose Clamp 10. Exhaust Hose 11 . Exhaust Hose m u r o F s er .com 9 10 7 n 9 8 w um O s r r o e F ~j s s i r u e r 5 9 9 n C w m sO o r f iser d T---{ l\' J!l=!~, e u ,, d r a C . o l w n w w F-3 r=~r~r '= Do p://w 9 8 9 2 htt co PORT ENGINE INTAKE ~ 0 ~ 10 10 400]6 420 Express Series STBD ENGINE INTAKE 6 11 • ""'CJi 1 • ~ J r: ., J J Co 2-26 ~Cruisers yachts Model Specific Information V '="'" DIESEL ENGINE GENERAL LAYOUT (CON'T.) 1 8 9 -_.- . ---~---- .---~ " / 00 . , I -- - - 1. Port Fuel Tank 2 . Starboard Fuel Tank 3. Generator 4. Fuel Filter 5. Fuel Filter 6. Fuel Filter 7. Fuel Crossover Assembly 8. Fuel Deck Plate 9. FuelfAir Separator m u r o F s er .com n w um O s r r o e F s s i r u e r C wn m ro ersO f d uis e d r a C . o l w n w w Do p://w htt \ \ \ 00 \ . . -"· i---~~~=k=""'--~I ~ 4OCL8.10 8 ~Cruisers yachts 6 2 9 2-27 420 Express Series ~ Section 2 ~ DIESEL ENGINE GENERAL LAYOUT (CON'T.) 10. Flush Vent 11. Fuel Tank Fill Hose 12. Fuel Tank Vent Hose 13. Port Fuel Tank Feed to Crossover 14. Crossover to Port Engine Fuel Filter 15. Port Engine Fuel Filter to Port Engine 16. Port Engine Return to Crossover 17. Crossover to Port Fuel Tank Return 18. Starboard Fuel Tank Feed to Crossover / / 19. Crossover to Starboard Engine Fuel Filter 20. Starboard Engine Fuel Filter to Starboard Engine 21. Starboard Engine Return to Crossover 22. Crossover to Starboard Fuel Tank Return 23. Starboard Fuel Tank To Genset Fuel Filter 24. Fuel Filter to Genset 25. Genset Return to Starboard Fuel Tank m u r o F s er .com n w um O s r r STBDFoPROFILE PORT PROFILE e s s i r u e r 11 12 18 23 25 n C 11 13 19 14 1210 w m sO o r r f_ ~~=--=~= = = = =: : r . 17 e d s i e u d r 22 a C . o l w n w w 21-iH 16 Do p://w htt 11 /=-:-.= "I 24 25 20 15 400_6.11 L , e::: t::; 420 Express Series 2-28 ~Cruisers yachts • '--' Model Specific Information ~ DIESEL FUEL TANK AND FITIINGS 5 1. 2. 3. 4. 5. 1 Starboard and Port Fuel Tanks Neoprene Gasket Neoprene Gasket Mylar Sound Foam Poly Cleat m u r o F s er .com n w um O s r r o e F s s i r u e r C wn m ro ersO f d uis e d r a C . o l w n w w Do p://w htt 2 3 -.. ~Cruisers yachts 2-29 420 Express Series <.' Section 2 .. , DIESEL FUEL TANK AND FITTINGS (CON'T.) 5 6 GENSET RETURN 1 1. Elbow 2. Ball Valve '=:J r- 3. Adapter 4. Adapter 5. Barb 6. Plug '4,:;:::> OJ ~ 8 ~''$' t - ' ~ V 420 Express Series ENGINE FEED GENSET FEED/RETURN ENGINE RETURN 3 2 - GENSET FEED 1 ENGINE FEED 1 m u r o F s . er .com n w um O s r r o e F s s i r u e r C wn m ro ersO f STARBOARD VIEW d uis e d r 1 a C . o l w n w w Do p://w tt ,.,..... h ~" <- ENGINE RETURN \0 ,,).,,:::::=:) 2·30 ~ Model Specific Information I I. I DIESEL FUEL TANK AND FITTINGS (CON'T.) ENGINE RETURN ENGINE FEED 1. 2. 3. 4. 5. 6. Elbow Ball Valve Adapter Adapter Barb Plug (/ m u r o F s C=:J ., er .com n w um O s r r o e F s s i r u e r 666 C wn m ro ersO f d uis PORT VIEW e d r a C 1 . r-----~l~----~ lo w wn /ww o D p:/ 4 htt ---~ 5 ENGINE FEED 1 ENGINE RETURN 1 2-31 420 Express Series DIESEL FUEL TANK AND FITTINGS (CON'T.) 4. Fuel Filter 5. Elbow 6. Adapter 1. Fuel Filter 2. Elbow 3. Adapter 3 2 --\F m u r o F s er .com n w um O s r r o e 3 F s s i r u e r C wn m ro 2ersO 6 f d uis e d r a 5-+ C . o l w wn /ww o D p:/ htt 6 5 -i--t----1 ---f--j---- 4 -- ~ ,...., - ~ 420 Express SerIes 2-32 ~Cruisers yachts Model Specific Information FORWARD ENGINE ROOM BULKHEAD (DIESEL) 1. 2. 3. 4. 5. Fire Extinguisher Fuel Crossover Assembly Blower Oil Pump Power Terminal Bar (Negative) m u r o F s er .com n w um O s r r o e F s s i r u e r C wn m ro ersO f d uis e d r a C . o l w n w w Do p://w htt 4 3 2 5 1 ._ - - - ,._ --- -., / i I I - ._ -- .' 3 400-1 ().17 .~Cruisers yachts 2-33 420 Express Series Section 2 OIL EXCHANGE LAYOUT 2 1. 2. 3. 4. Oil Pump Hose, Port Engine Hose, Starboard Engine Hose, Genset 5, Hose, Drain Tube (/ 4 ti Ii - I- f'." rv '-..,.,... m u r o . . F s 5 r com e t n . I~ w m u I~ 3 sO r r o e is ersF Ir~ u r C wn m ro ersO 1\ f d uis e d r I a C rn~~~~~~--DRAIN TUBE . o l \1 w I wn /ww o D p:/ \,~\" htt U ) ,I , ~ II \ ,~- \~ ~ -~ 1 i-- -j -'I --~- TO PORT ENG TO STBD ENG '. • '.••... ~-~' TO PORT GENSET 400·10.21 ' II ~ ,. 420 Express Series 2-34 ~Cr~f1" Model Specific Information U ~ FORWARD ENGINE ROOM BULKHEAD (IPS) 4 2 m u r o F s er .com n 7 w m O 8 u s r r e rsFo s i ru ne C w m O o s fr iser d e u d r a C . lo w n w /ww o 3 D p:/ htt 9 3 19 1. Fire Extinguisher 2. Fuel Crossover Assembly 3. Blower 4. Oil Pump 5. Power Terminal Bar (Negative) 6. Power Terminal Bar (Positive) .--_ _...., 7. Dash Fuse Block 8. Windlass Fuse Block 9. AC/DC Panel Fuse Block 10. Dash Solenoid 11. Blower Solenoid 12. PME #1 Solenoid 13. Bus Bar Terminal Block 14. PME #1 Module 15. Battery Isolator 16. Battery Switch 17. Battery Switch 18. Battery Switch 19. Battery Charger 18 14 15 17 16 1 12 13 10 5 11 2-35 41·AOOSC 420 Express Series Section 2 GENERATOR LAYOUT 1. 2. 3. 4. 5. 6. 7. 8. 9. Round Strainer Thru Hull Ball Valve Elbow Seawater Strainer Straight Tail Piece Water Pickup Hose Hose Clamp Generator m u r o F s er .com n w um O s r r o e F s s i r u e r C wn m ro ersO f d uis e d r a C . o l w n w w Do p://w htt C) 10 I 0 D 420 Express Series 2-36 ~Cruisers yachts Model Specific Information ~ GENERATOR LAYOUT (CON'T.) 1. 2. 3. 4. 5. Muffler Exhaust Hose Hose Clamp Exhaust Elbow Generator m u r o F s r com /-----7' I-j-o--------- a~--. -,Il'il e n . ~-=~?='-- -' • ::' ~', ~~ w m ,r'/- '" ~'~' O oru t--- ------: . s r _._ se rsF i : u e r n C 3 w m O o s fr iser d I e u d r a C . lo w 4 n w w Do p://w ttr--- ----- -I h \ I' ',,- ~LJ 3 1 2 I ,'I' ,- ! I .. ' 1'-' , \ _ 1-- '\1\ - - -- --.- --",-.. ~ - .--.- ._- I ....... ~Cruisers yachts ----'I \ 2·37 5 420 Express Series V Section 2 GENERATOR LAYOUT (CON'T.) 4 5 6 7 II!rrn 1. Vented Loop 2 . Hose Clamp 3. Water Heater Hose 4. Elbow -" 5. Fuel Line Barb L ______ _____~ 6. Hose Clamp 7. Hose m u r o F s r com 3 i J' e n . 2 2 w m O oru s r se rsF ~ i u e r n C w m O o s fr iser ! d e u -2 d r 2a C . lo w n • w /,ww o • '~0 . D. :/ p t ht , • ow- e= 1 G • ~ '·0·' · 420 Express Series , , 400_9,5 2-38 ~CruiS9rs yachts ••• ';, r- ·· · Model Specific Information ENGINE ROOM ELECTRICAL PANELS - YANMAR DIESEL 11 - 2 3 1. Engine Room Accessory Mounting Panel 2. Battery Charger 3. Engine Room Breaker Panel 4. PME #1 Module 5. Accessory Fuse Block 6. Windlass Fuse Block 7. Dash Fuse Block 8. Term inal Bar 9. Terminal Bar 10. Terminal Block 11 . PME #1 Solenoid 12. Blower Solenoid 13. Dash Solenoid 14. Battery Pigtail 15. Fire Extinguisher Control Box -- - - o _. ® 6 6 6 is 6 i5 m u r o F s er .com n w 4um -t-Irl-O s r r o e F s s i r u e r C wn m ro ersO~s---I--12 f © ed is u d r a© C . o l ~3j---13 w n w w Do p://©w htt 0 1 5 6 7 ~::-:""--'-:;=---+--11 @@@ 10 8 9 14 15 400-10. 19 ~Cruisers yachts 2-39 420 Express Series Section 2 FRESH WATER LAYOUT 1. 2. 3. 4. 5. 6. 7. Water Tank Sensor Pump Water Full Deck Plate Flushmount Vent Water Heater (11 Gal) Washdown Shower System City Water Inlet 6 5 8. Cold Water Faucet 9. Galley Faucet 10. Shower Mixer 11. Head Unit 12. Head Faucet 13. Head Solenoid 14. Water Tank Fill Hose 15. Water Tank Port Vent Hose 16. Water Tank Starboard Vent Hose 17. Head Water Hose 18. Waterline, Cold, Blue 19. Waterline, Hot, Red m u r o F s er .com n w um O s r r o e , F s II s i II -r u e r C wn .I~ . ~ m ro ersO f d uis e d r a C . o l w n w w ~~T II Do p://w l t t 1;-il-=o.·L = ' == ., h , 16 15 4 3 14 2 18 11 17 10 12 I . i ! _Li_ 7 420 Express Series 19 8 1 13 - - - - - , --".- ..- --" .t.OQ..19.1 9 2-40 ~Crulsers JlSchts Model Specific Information FRESH WATER LAYOUT (CON'T.) 5 3 18 19 l.~ ~L "" 'I' 0. l~ 8 15 1> - 01 II> __ 14 "--17 LJ 13 7 "i I ,,====:'== 11> .. I 1. Water Tank 2. Straight Barb 3. Water Full Deck Plate 4. Elbow 5. Flushmount Vent 6. Sensor Pump 7. Washdown Shower System 8. Water Heater (11 Gal) 9. City Water Inlet 10. Faucet 11. Elbow 12. Ice Maker Shutoff Tee 13. Adapter 14. Union 15. Adapter 16. Tee 17. Stem Elbow 18. Hose Clamp 19. Hose Clamp 20. Water Tank Fill Hose 21. Water Tank Port Vent Hose 22. Water Tank Starboard Vent Hose 23. Waterline, Cold, Blue 24. Waterline, Hot, Red m u r 6 o F s 13 er .com 2 n w15 um O 4 s r r o e F s s i r u e r C wn m ro ersO 22f d uis e d r a C . o l w n w w Do p://w t t h r--- 20 21- 13 ...-A ~ ~ 1 4 9 11 ~J ~10 17 ----I _ _ 12 .. I T 16 ~CrUisers yachrs I 2~ 400-19.2 d4 2-41 420 Express Series FRESH WATER LAYOUT (CON'T.) 'f' J' 1. 2. 3. 4. 5. 6. 7. i'! if 1 1--9 11 .. .B - - - i , .. • r=y 5-,.J r11 6 3 16 420 Express Series 7 m u r o F s r com e n . 4 13 w m O oru s r se rsF i u e r n C w m O o s fr iser d e u d r a C . lo w n w /ww o D p:/ htt[ f}- a 6 1f'.Ji 14 I 15 1 = Head Faucet Galley Faucet with Sprayer Head Solenoid Head Unit Elbow Adapter Barb 8. Adapter 9. Shower Kit 10. Tee 11 . Stem Elbow 12. Double Barb PVC Coupler 13. Hose Clamp 14. Techma Head Water Hose 15. Waterline, Cold, Blue 16. Waterline, Hot, Red " / r.-h a ~ r' 400.19.3 2-42 ~Cruisers yachts Model Specific Information V ~ WASTE LAYOUT W/MACERATOR 3 8 7 2 lit 11 9 10 9 -- --.. =--:'1 ~- -~ -:::: -::-::~-'- "'~f: l'-'-:-- : .- ..-- m u r o - - jl F s I i er .com n p=.=======11 i Ow um r ' I rs o e F s o i I ers I u r C wn ~~_=_t=-~~==~~C:'J-'.=l-==-::-i' f::=t:::::::=:::::::===--=-=1-!' -I' m I I O / ,? I ro ers f I I ~ :----- a-~ded Crui-s -II Ii, lo i w. n w_:::: ... w ;.,',-/, w o JJD p:/ htt !- - - ~ 1 1. Waste Tank 2. Flushmount Vent 3. Waste Tank Deck Plate 4. Thru Hull Seacock 5. Macerator Pump 6. Head Unit 7. Waste Tank Vent Hose 8. Waste Tank Pump Out Hose 9. Macerator Pump Out Hose 10. Techma Head to Holding Tank 11. Techma Head Water Hose 12. Techma Head Solenoid ! . I --i I, I .. - - -..-,-~ '11, _ . .... 1 1 - - - I I I : , .. - , ' - ' -- _._ - --- 1 ~Cruis8rs yacnts 12 4 5 400-1B.1 2-43 420 Express Series V Section2 WASTE LAYOUT WIMACERATOR (CON'T.) 4 12 tl = "i-- 5 6 11 ~j § - 11 r 13 m u r o F s er .com n w um O s r ~tB r o e F s s 10 i r u e r C wn1-m 0 ro ersO f d uis e d r a C . o l w n w w CID Do p://w 11 2 14 htt1 2 11 7 15 ."==~~,,L,,~ 16 - 8 9 ~ ~ 12 - - 3- • 1. 2. 3. 4. 5. 6. Waste Tank Elbow Elbow Flushmount Vent Waste Tank Deck Plate Head Unit 7. Macerator Pump 8 . Elbow 9. Seacock 10. Thru Hull Fitting 11. Hose Clamp 12. Hose Clamp 13. Waste Tank Pump Out Hose 14. Techma Head to Holding Tank 15. Macerator Pump Out HOSE 16. Waste Tank Vent Hose ~ I 2 1 400-- 18.3 .J c. J e.- e'J c 420 Express Series 2-44 ~Cruisers yachrs ,I ~ Model Specific Information -a ~ BILGE PUMP LAYOUT 1. 2. 3. 4. 5. Bilge Pump Bracket Bilge Pump Bilge Float Switch Float Switch Bracket Bilge High Water Alarm 6. 7. 8. 9. Bilge Pump Bracket Forward Bilge Pump Out Hose Middle Bilge Pump Out Hose Aft Bilge Pump Out Hose m u r 5 4 3 9 2 8 2 1 o F s er .com n w um O s r r o e F s s i r u e r C wn m ro ersO f d uis e d r a C . o l w n w w Do p://w htt 400- 13.1 5 4 3 6 5 4 2 3 2-45 7 1 420 Express Series V Section 2 ~ BILGE PUMP LAYOUT (CON'T.) AFT BILGE PUMP FWD BILGE PUMP r, ~ 7-- a~ Q 3 3 Q Q 2 2 Q 1 1 !--a m u r o r~ ~r F s er .com n w u1m O . Bilge Pump s r r o e Float Switch 2. F 3. Bilge s s i r Bilge High Water Alarm u e r n 4. Forward Bilge Pump Out Hose C w 5. Middle Bilge Pump Out Hose m O o s r 6. Aft Bilge Pump Out Hose r f ise 7. Hose Clamp d e u 8. Thru Hull Fitting d r a C . o l w 8~ n Q w w o w Q D p:// , htt r~ , 6 7 , 4 7 MID BILGE PUMP r, 3 2 1 400-13.2 5 420 Express Se ries 2-46 7 ~CruiS8r.s yachts Model Specific Information ~ ............. LIFTING AND STORING YOUR BOAT The shipping/storage-cradle will provide the proper support at the recommended positions. The load at the cradle support areas is less than 10 pounds per square inch. Make sure the cradle is level and completely supported on the ground to eliminate any cradle or hull distortion. Contact your Cruisers Yachts Dealer to order a cradle. A CAUTION DO NOT lift a yacht with a large amount of water in the bilge! Undue stress will be put on the hull that may cause damage which Is not covered under the warranty. If a factory-supplied cradle is not available, use extreme care to support the hull as shown. Do not support yacht by resting hull on keel; the load will be more than 10 pounds per square inch! Vertical supports must extend from chine to keel to chine with no gaps between the hull and cradle supports. Protect all items extending from the hull from resting on the support or ground. DO NOT apply any load stress to propellers, shafts, rudders, struts or drive systems. Slings must never contact or exert a force on shafts, struts or hardware protruding from the hull. This type of stress can damage fiberglass, bend or misalign parts, which is not covered under the warranty. m u r o F s Use two web slings and 13 ft (4 m) to 16 ft (5 m) spreader bars to lift er .com the yacht based on the width of your yacht's beam. Refer to n wcan notubemused, use foam blocks on the keel and If a cradle SPECIFICATIONS. Slings must have a minimum width of six inches O s jackstands on the r chine. and a capacity rating high enough to support the yacht. Spreader bars r o e F s reduce the side pressure at the yacht's sheer line and prevent sinformation on storing your yacht, refer to STORAGE AND i For more r u e r distortion or damage to the deck or gunwale molding. n C wEXTENDED LAY-UP in Section 8 of the Getting Started manual. m O Put slings around the hull at positions marked "SLING." The sling ro ers decal is located just under the gunwale molding. Make f sure the sling d uisin contacts the bottom of the hull for the entire lengthewith no twists d r a the sling. C . o l w n w When lifting the yacht, keep the boww slightly higher than the stern to o manifold. w / keep water from running into engine D / : Water can cause corrosion or damage to the engine. tp ht A CAUTION When your yacht is out of the water, it is important to support the hull correctly to avoid any hull damage. ~Crujsers yachts 2-47 420 Express Series Section 2 m u r o F s 1-- er .com n w um O s r r 1-- - - - - - o e F s s i r u e r C wn m ro ersO f d uis e d r a C . o l w n w w Do p://w htt 114 112' - - .., (2.91m) [ -- - -143118' - - -(3.84m) 400-1G-3a 265112' - - - - - - - -(6.74m) 85' - --1 r-~---- 180114' - - ----I (4.58m) 420 Express Series 2-48 400- 10.3b Section 3 Controls and Indicators m u r o F Fuel Gauges........... ........ .................. ............ ... .. .......... .. 3-2 s m ................... ......................... 3-5 Engine Buzzer ............................................................... 3-2 er ... ................................ Hom o c n . Pump .. .................. .. .. ....... ... ........................ 3-5 Depth Finder ............................... .. .. .... ... .............. .......... 3-2 w AftlMidlFwd m O u Engine Alarm Display..... .. .............. ................ ........... .... 3-2 Port/Starboard Wiper ... .................................................. 3-5 s r r o EDC Display........................................................... .. ..... 3-2 se ... ............. .... ........... ........ 3-5 Port/Starboard Washer FSpreader/ Engine Room........... s i r Lights ........ ................. .............. 3-5 Searchlight Controls ...................................................... r3-2 u e n C Stereo Remote ................ .............. ........ ........................ 3-2 Anchor/Nav Lights .......... .... ................................. .... ....... 3-5 w m SeaKeyTM Emergency Panel .............. .. .......... ............... 3-2 Cockpit Lights ................................................................ 3-5 O s ro e3-2 r f 12 Volt Accessory Switch Panel .. ...... ............................ Boarding Lights ............. .. ...... ................ ............ .. .. ..... .. .. 3-5 d.... .. .. .... ...... is.... 3-2 Fireboy Alarm ............ ..................... ...... ... Engine Room Fans ................... ..................................... 3-6 e u d r Dash Breaker Panel... ... ............. a ... ..... ... ....... ........ ......... 3-2 Windlass Power .. .. ............ ............................................. 3-6 C ....... 3-3 . o l .. ............... VHF Radio .............................. ............... Battery Parallel ...... ....... .... .. ..... .. .......... ............... ........ .... 3-6 w n ..................................... w w Volvo Electronic Diesel Control 3-3 Keyless Operation .. ................ .......................... .............. 3-6 Do p://w High Water Alarm .......................................................... 3-3 Engine Ignition Start/Stop .............................................. 3·6 Throttle Controls .............................. .............................. 3-3 Dim ...... ........... .. ............... ............................................... 3-6 tt Trim Tab Controls andhIndicators .............................. .. ... 3-3 Keypad ........ ........ .. ....... ................ .. ........ .. ........... ... .. ... .. .. 3·7 Helm Controls (Volvo Diesel) .. .... ........ .. .... ... .. ............. 3-4 Keypad Switch Functional Description ... ............... .. .. . 3-5 Dash Panel Layout ............................... .... ........... ........... 3-2 Compass ..... ........... ..... ... .. ........ .......... ............... ............ 3-3 ~Cruisers yachts 3-1 420 Express Series U Section 3 ~ DASH PANEL LAYOUT 7 - STEREO REMOTE This remote control allows the stereo to be controlled from the helm station. The primary controls for the stereo are located in the galley. 1 - FUEL GAUGES IMPORTANT Do not rely on the accuracy of gauges. Readings are only approximate and should always be compared to the hours of use multiplied by the known fuel consumption (GPH). 8 - SEAKEYTM EMERGENCY PANEL See the SeaKey owner's manual that is included in the Skipper's Kit for a detailed description of the functions. These gauges indicate the approximate amount of fuel in each tank. 9 -12 VOLT ACCESSORY SWITCH PANEL m u r o F Works in conjunction with the Volvo EDC (Electronic Diesel Control): s er .com an electronically controlled processing system. n w um O s r r ALARM 10 - FIREBOY o 3 - DEPTH FINDER e F s shas an indicator lamp to indicate fire suppression idisplay unit r The u e r nfire extinguisher status. The lamp should glow when the C automatic 4 - ENGINE ALARM DISPLAY w m switch is in the ON position indicating a charged system. sO the Works in conjunction with the Volvo EDC. ro eignition r f Should system discharge, the lamp will not glow. Refer to the Fire d s i Suppression owner's manual in the Skipper's Kit for complete details. e u d r a C 5 - EDC DISPLAY . o l w Monitors and displays engine and boat functions. 11 - DASH BREAKER PANEL wn /ww o D p:/ Circuit breaker panel to reset the accessory designated to the breaker. Resetting a circuit may not cure a problem. If the circuit 6 - SEARCHLIGHT CONTROLS htt continues to trip, refer the problem to your Cruisers Yachts Dealer. These switches are toggle action switches that control the accessory designated to the switch. When a switch is pressed, the accessory power will turn ON. When the opposite end is pressed, the accessory power will turn OFF. 2 - ENGINE BUZZER The searchlight is controlled from a joystick. SELECT S - slow light movement. A CAUTION SELECT F - fast light movement. DO NOT reset a breaker which continues to trip without first discovering and remedying the cause of the problem. DIRECTIONAL MOVEMENT - The joystick is moved left, right, forward and aft to move the light beam. 420 Express Series 3-2 c. • ~ II II ~ c . c: .II c... C...,j Controls and Indicators 16 - TRIM TAB CONTROLS AND INDICATORS 12 - VHF RADIO Refer to the VHF Radio owner's manual in the Skipper's Kit for complete details. NOTE Push the trim tab rocker switches in half second bursts. Holding the rockers down too long will over trim the boat. 13 - VOLVO ELECTRONIC DIESEL CONTROL The trim tab switches are used to correct the trim of you boat while you are underway. See the Volvo Electronic Diesel Control owner's manual that is included in the Skipper's Kit for a detailed description of the functions. • To trim the bow of your boat down, push the top halves of both switches. • To trim the bow of your boat up, push the bottom halves of both switches. 14 - HIGH WATER ALARM m u r oMANEUVERING TECHNIQUES in Section 6 Refer to SUGGESTED F s of the Getting Started er manual. om c n . 15 - THROTTLE CONTROLS w um O s 17-COMPASS r The throttle control lever for the port engine is the port side lever and r o e F s the throttle control lever for the starboard engine is starboard lever. s has not been compensated. The compensating should i The compass r e NEUTRAL is at the center, FORWARD is forward (away from you) ru be performed compass adjuster. After the compass has nadjusted,byDOa qualified C one detent and REVERSE is aft (toward you) one detent. Gradually w been NOT allow any iron or steel objects to be placed in m O o push forward to go into FORWARD and continue to push forward to s - even temporarily. Refer to the owner's manual included in fr andiser itsthevicinity increase engine speed. Gradually pull aft to go into REVERSE Skipper's Kit for detailed information. d e Alwaysrreturn u continue to pull toward you to increase engine speed. d a C the controls to NEUTRAL when the engineslo are not running. . w n w /ww o D p:/ htt The alarm will sound when the high water alarm float switch is activated. ~Cruisers yachts 3-3 420 Express Series HELM CONTROLS (VOLVO DIESEL) 4 3 2 1 1 2 3 4 -- - - - - /-- -.-+---t-:b--±-N_ / • 5-~A' m u r o F s er .com n 6 w um O s r r o e F s s i r u e r C wn m ro ersO ... f is 9d e u d r a I' \~, .C ,- / nlo w ~' l-- j ./ 1/ ow /ww D p:/ 13. Volvo Electronic Diesel Control Remote SeaKeyTM Emergency Panel 14. High Water Alarm htt 7.8. Stereo --1%---+--- 5 \ .~ . 7 ~ @ w __ 12 o 10 - - + 0 / / 1. 2. 3. 4. 5. 6. .G Fuel Gauges Engine Buzzer Depth Finder Engine Alarm Display EDC Display Search Light Control 420 Express Series 0 0 ••• 11 '< 9. 12 Volt Accessory Panel 10. FIREBOY Alarm 11. Dash Breaker Panel 12. VHF Radio 3-4 ) 4(XU ·' 15. Throttle Controls 16. Trim Tab Controls 17. Compass ~Cruisers yachts Controls and Indicators 5 - SPREADER/ENGINE ROOM LIGHTS KEYPAD SWITCH FUNCTIONAL DESCRIPTION These buttons are toggle action buttons that control the corresponding lights. When a button is pressed, the corresponding light(s) will turn ON. When it is pressed again, the light(s) will turn OFF. KEYPAD LA YOUT 1- HORN The HORN button is a momentary button controlling the horn. The horn will sound as long as the button is pressed. 6 - ANCHOR/NAV LIGHTS Pressing the ANCHOR/NAV light button turns ON the NAV light. Pressing it a second time turns the NAV light OFF and the ANCHOR lights ON. Pressing it a third time turns them both OFF. m u r o F 7 - COCKPIT LIGHTS s ercan be .controlled om from the keypad or from the The cockpit lights c n wsalon umomentary transom and switches. m O s r lights button will turn the cockpit lights ON. r the FCOCKPIT o e Pressing s 3 - PORT/STARBOARD WIPER s button while the lights are ON will start a five minute r this ui Pressing e These are toggle action buttons that control the wipers. Pressing a Cr timer.n After the five minute time elapses, the lights will automatically w button will turn ON a wiper in the low speed mode. Pressing it am turn OFF. Pressing the button while the cockpit lights are in the timer O roit a thirders state will turn second time will turn it ON in the high speed mode. Pressing f the lights OFF. If the lights turn OFF due to the five d time will turn the wiper OFF and park the wiper. The LEOs indicateis if minutes elapsing, and the button is pushed again, the lights will turn e u d the wiper is ON and the speed mode of the wiper. r ON, repeating the cycle. The cockpit lights are also controlled by a C . o l momentary rocker switches that are located at the transom and salon w n w w entrances. These switches emulate the keypad COCKPIT lights w 4 - PORT/STARBOARD WASHER o / D button logic. / : The WASHER button is a momentary action. The washer will stay on p tt is not ON, the WASHER as long as the button is pressed. If a h wiper(s) 2 - AFTIMID/FWD PUMP These three buttons are toggle action buttons, push to turn ON, push to turn OFF. They control the respective pumps. The indicator LEDs will illuminate when power is being supplied to the corresponding pump. button will energize the wiper in low speed. The system has an offdelay function for the wiper(s) that were energized by the WASHER button allowing the wiper(s) to stay ON for several cycles and then park. If a wiper was ON prior to the washer cycle, it will remain on at its commanded speed both during and after the washer cycle. ~Cruisers yachts 8 - BOARDING LIGHTS The boarding lights can be controlled from the keypad. The boarding lights will toggle ON when the BOARDING button on the keypad is pressed. They will toggle OFF when the button is pressed again. 3-5 420 Express Series ~ Section 3 9 - ENGINE ROOM FANS 13 - ENGINE IGNITION START/STOP This button has a toggle action. Push the button to turn the fans ON, push it again to turn the fans OFF. Successfully entering the correct four-digit user code and pressing the ENTER button will unlock the ignition system. At this point the PORT and STBD ENGINE IGN buttons are enabled (active). When the system is unlocked, a 15 minute timer begins. When the 15 minutes elapses, the system will automatically lock if no further ignition function buttons are pressed. Pressing either engine ignition button will toggle the corresponding master engine ignition relay ON, and its indicator will light. 10 - WINDLASS POWER The WINDLASS POWER button is a toggle action function . Push the WINDLASS POWER button to turn windlass power ON. The indicator will turn ON when windlass power is ON. When the windlass power indicator is ON, pushing the up or down arrows will cause the windlass to go up or down. m u r o 11 - BATTERY PARALLE L F s r com This is a momentary function that controls the battery parallel e n . solenoid . When this button is pressed, the battery parallel solenoid is w m energized , connecting the two cranking batteries in parallel. When it is O oru s r released, the solenoid is de-energized. This function should be used se rsF i only when one of the cranking batteries is not charged sufficiently to u e r start the corresponding engine. n C w m O o s fr iser 12 - KEYLESS OPERATION d e u d Security is provided by using a keyless control to enable engine Cr a . lbyothe ENTER functions. Key in the four-digit user code followed w n button. The ENTER button also serves as aw reset button ifw error is o w anbutton / made entering the four-digit code. Simply press the/ENTER D and start over. p: t t h 14 - DIM The DIM arrows control the light level of the keypad LEDs and backlighting, and other helm lights. Pressing the up arrow will increase the light level. Pressing the down arrow will decrease the light level. IMPORTANT Each key press must be within three seconds of each other or the keypad will reset. 420 Express Series 3-6 ~Cruisers yachts Controls and Indicators KEYPAD 9 1 ---/-----tt-It- m u r o 13 F s er .com n w um 10 O s r r o e F s s i r u e r C wn m ro ersO f d uis e d r a C . o l w n w w Do p://w htt -4\-'\\--\--- 11 7 6 ~Cruisers yachts 3-7 KEYPAD 420 Express Series Section 4 Basic Systems Operation m u r Power Train ........ ......... .. .......... ..... .................... .. ..... ....... 4-2 Trim Tabs ............ .................. 4-9 o.. .. .. ....................................... F s Engines ..... .. .. .. ......... ............... ....... ... ..... .. ...... .. .. ............ .. .. 4-2 ....... .. ........ ....... ... ... ......... .... .. 4-1 0 Electrical System....... r m e o DC Electrical System .. ...... .................. ........................ ...... 4-10 Engine Ignition Starting/Stopping - Key Switch ........ .......... 4-2 c n m............................... w DC Master Panel .. .......... ............. ....... 4-11 Engine Ignition Start/Stop - Keypad ................................... 4-3 ODC PanelorCircuit u Breaker Functions .............. .............. ..... 4-12 s IPS ................. ....... .... .. ..... ...... ..... ........... .... ........... ..... ....... . 4-4 r e F System .............. .......................................... 4-14 Transmission ...... ....... .................. .... ................. ...... ... ......... 4-4 AC s Electrical is eAC r Shaft Assembly - Inboards...... .......................... .. ........ ....... 4-4ru Master Panel. ....................... ................... .................... 4-14 C wn AC Panel Circuit Breaker Functions ........ ..... .................... 4-16 Strut and Cutlass Bearing - Inboards ................ ......... ........ 4-5 m US Stds .............................. .... ............... .. ................ ......... 4-18 Propellers .............................................. ......... .............. o.... .. 4-5ersO Inti r f Stds 2-30 Amp (220 Volts) .......... .. ................ ......... ..... 4-19 Fuel System (Crossover Valve) ............ .. ............. .. .. ... .. 4-7 d s i e u ............r..... 4-7 Steering System ........... ........... .. ..... ............ d ......... a C 4-8 . Steering Wheel ... .......... ......... ..... ......... ........... ............. o l w Rudder - Inboards.. .. .. .... .. ........ ....n w.. .......... .... .. .. . 4-8 w .... .. ........... o w D p:// htt ~Cruisers yachrs 4-1 420 Express Series .0 Section4 ~ POWER TRAIN Each engine is cooled by seawater entering the yacht through a seacock in the hull bottom. The water enters the engine through the engine water jacket and is returned to the sea through the exhaust system. Engines Your yacht is powered by twin inboard engines. All operation, specification and maintenance information is contained in the engine owner's manual. Find this manual, which is located in the Skipper's Kit, and familiarize yourself with it. The engine is the heart of your yacht and following the manufacturer's recommendations will provide you with continued boating pleasure. A feature which is standard on diesel engines is the fresh water cooling system. This system uses the incoming seawater to cool a secondary closed-cooling system. The seawater flows through an engine mounted heat exchanger, cools the closed system coolant, and is returned to the sea via the exhaust system. m u r o F s r com e n . specified limits • Engine temperature exceeds w m • Engine s oilO pressure drops specified limits u belowexceeds IPS ENGINES r r o • Transmission oil temperature specified limits e F s The IPS (Integrated Propulsion System) is a fully integrated s i Ignition switches r are ON, engines are OFF e rTo•utest propulsion system. The controls, propulsion, rudder and steering n C the alarm system, turn the ignition switch to the ON position. w upon the engine, the alarm may sound immediately, or system are all integrated. The engine's power is transferred through m Depending O o s the hull and into the IPS. r a few seconds delay. fr iseafter d e u d r COOLING SYSTEM a C . lo Engine Ignition Starting/Stopping - Key Switch w n w CAUTION ow Your Cruisers Yacht may be equipped with key switch STARTING/ Dcoolingp:water //w The cooling system starts at the STOPPING switches. This type switch works on the same principle as t seacock. which can be shut off for atnumber of an automobile. Refer to the Engine owner's manual in the Skipper's reasons. Make sure the seacocks h are open before Kit for complete details. INBOARDS ALARM SYSTEMS The power generated by the engine is transmitted to the propeller via the transmission, shaft coupling, and the propeller shaft assembly. The propeller shaft is supported and aligned with the engine by a throughhull shaft log and an outside strut. Alarm systems are on all boats. The alarm will sound under the following conditions: starting engines. The absence of cooling water will cause the engines to overheat and cause irreparable damage. 420 Express Serles 4-2 ~Crujsers yachts Basic Systems Operation Engine Ignition Start/Stop - Keypad The system can be locked, only if the engines are OFF, by entering either the user code or the master codes correctly and pressing the ENTER button. The system will automatically lock after the 15 minute time out period, if no engine rotation occurs. The engine ignition circuits that are ON at this time will automatically be turned OFF. Successfully entering the correct keyless code then pressing the ENTER button will unlock the system. At this point the PORT ENGINE IGN and STSD ENGINE IGN buttons are enabled. When the system is unlocked, a 15 minute timer begins. If the system senses that either or both engines are running or rotating during the 15 minute period, the timer is reset and turned OFF. If neither engine starts during the 15 minute period, the system will lock. It will then be necessary to reenter the user code to unlock the system and enable starting the engines. REPROGRAMMING THE USER CODE The following is a description of how to program/reprogram the fourdigit user code. m u r 1, will blink approximately twice a second, the LED, adjacentF too s r moff. otherwise the LED will remain e o c n . 3. Type inw the new four-digit code, first to enter the code then to m the ENTER button in between. Example: If O u verify, without pressing s r r o is 1, 2, 3, 4 then the user will type in 1, 2, 3, 4, 1, code ethe desired F s s i correctly when pressing the final verification digit e4.rIf done ru 2,then3,system C will unlock and the unlock LED will remain illuminated. wCaution: Each key press must be within three seconds of each If an ENGINE START indicator is ON the corresponding ENGINE m O o s START button is enabled. The ENGINE START indicator will fr light iser other or the keypad will reset. d when the engine tachometer signal is sensed, indicating engine enot indicate u d r rotation. It is important to note that the indicatora does C . shaft o that thewcrank when the engine is successfully started but simply l n is rotating. The indicator will remain ONw as long as the is wsystem o w receiving the signal from the engine tachometer. At this point the 15 / D / : minute timer and further actuation of the engine button is pas longignition t t disabled. The 15 minute timer is disabled as one or both h 1. Type in your four-digit code. Caution: DO NOT press ENTER. With the system unlocked, pressing either ENGINE START button will toggle the corresponding master engine ignition circuit ON, and the corresponding indicator will light. The 15 minute counter is reset each time one of the six buttons which control the engine ignition is pressed. When the 15 minute time elapses and the tachometer inputs are not detecting button activity or an engine running, the system will automatically turn the master ignition circuits OFF and lock the system. 2. Simultaneously press 1 and 4. If the code was entered correctly, engines are running. If both engines are not running and none of the ENGINE START/ IGN buttons are pressed, the timer is restarted and the system will lock when the 15 minute time elapses. When an engine is running, pressing and holding the ENGINE STOP button will turn the corresponding master engine ignition OFF. The ENGINE STOP button is a momentary button and needs to be held in until the engine is stopped. ~Cruisers yachts 4-3 420 Express Series Section 4 IPS SHAFT LOG The IPS is a fully integrated propulsion system. The engine is located in the yacht (inboard) and the propulsion system, on the hull. Power from the engine is sent through the hull into the transmission and then into the propulsion system. The steering system turns the propulsion and rudder system to change the direction of thrust from the propellers. The control systems on IPS are all integrated. Transmission m u r o F s er .com n w um O s r r o e Shaft Assembly - Inboards F s s i r u e r This assembly makes it possible for the shaft to penetrate the hull C wn bottom without allowing water to enter around the joint. The shaft m o ersO coupling is the connecting point between the engine and the shaft r f assembly. d uis e d r a C . o l SHAFT LOG - INBOARDS SHAFT SEAL - INBOARDS w n w w The shaft log is laminated to the hull. Rubber is clamped to the w / Do pofhose shaft log and to the shaft seal. The flexibility the rubber hose allows / A CAUTION : from forward it to absorb minor engine shock, such as t moving to t The shaft seal and rubber tubing should be inspected reverse, while maintaining a watertight h seal on the shaft log and the monthly for wear, leakage and detoriation. Excessive Through a series of gears, the transmission transmits the motive force of the engine to the propeller. The transmission has one forward and one reverse speed, and is shifted by the transmission selector on the dash. All the operation, specification and maintenance information is contained in the engine owner's manual. HOSE SHAFT LOG CSR173- 16 HOSE CLAMPS 11J STAINLESS STEEL INJECTION FITTING STRONG SEAL HOSE STAINLESS STEEL BANDS shaft seal. 420 Express Series CSR173-15 water entry, especially if unattended, could result in the submergence of the engine compartment, or of the entire yacht. 4-4 (j;Cruisers yachts Basic Systems Operation Strut and Cutlass Bearing - Inboards Propellers A CAUTION A CAUTION The cutlass bearing Is water lubricated. Running the propeller out of the water could result in bearing failure and damage to the shaft. Propellers can be very sharp. Be careful when you handle them. Wear protective gloves when handling any propeller. Remove the key from the ignition switch and remove the Emergency Stop Switch Clip, if you yacht is equipped with stop SWitches, to prevent accidental starting of the engines. Do not use damaged propellers. Damaged propellers can damage your engine and boat. The propeller shaft is supported on the outside of the hull by a strut. The strut is equipped with a water lubricated plastic bearing that permits free rotation of the propeller shaft. m u r oon your yacht were selected because their The propellers installed F s diameter and pitch r provideofthe moptimum speed and performance e o under average conditions.c load. Propeller selection must be based n ~ w of theuengine m to turn the propeller and achieve the on theO ability s r manufacturer's recommended RPM at full throttle. r o e F s s i r u e r NOTE C wn m Variations from average loadings, bottom condition and/or O o s r r f ise engine condition could call for a propeller change to d achieve the performance desired. e u d r a C . o l w wn /ww o D p:/ htt STRUT I CUTLASS BEARING CSA161-7A ~Cruisers yachts 4-5 420 Express Series 1 ~7 Section4 1 1 j SELECTING A PROPELLER - INBOARDS J SELECTING A PROPELLER - IPS A CAUTION A Improper propeller selection and installation could result in loss of the propeller, andlor excessive stresses on the power train leading to power train failure. Cruisers Yachts recommends that you consult with, and employ the skills of your Cruiser Yachts Dealer when contemplating a propeller change. CAUTION Improper propeller selection and installation could result In loss of the propellers, andlor excessive stresses on the IPS leading to IPS and engine failure. Cruisers Yachts recommends that you consult with, and employ the skills of your Cruiser Yachts Dealer when contemplating a propeller change. m u r oA. WARNING F Dual engine installations normally include a standard s r cinclude m a combination of rotation engine and a counter-rotation engine. If you Engine installations e o n . remove the propellers, make sure the propeller is standard rotation and counter-rotation engine w mremove the propellers, make sure O u correct for the rotation of the engine before operating propellers. Ifryou s r o are reinstalled correctly before the yacht. Always follow the instructions In the stern e the propellers F s s i drive owner's manual in the Skipper's Kit when the yacht. Always follow the instructions in eIPSr owner's ru operating n C removing, replacing and selecting a propeller. manual In the Skipper's Kit when the w m ro ersO removing, replacing and selecting a propeller. First, ensure that the diameter and pitch provide the desired f din the upper s First, ensure that the diameter and pitch provide the desired performance. The engine RPM at full throttle should be i e u d r half of the recommended full throttle operating range. are performance. The engine RPM at full throttle should be in the upper aRPMs.If RPMs C . o l low, a propeller with a smaller pitch will increase If RPMs are half of the recommended full throttle operating range. If RPMs are w n w high, a propeller with an increased pitchw will lower RPMs. low, a propeller with a smaller pitch will increase RPMs. If RPMs are o w high, a propeller with an increased pitch will lower RPMs. D is :consistent // with engine Second, ensure that the propeller rotation p and gear box rotation . Your yacht is designed Second, ensure that the installation provides adequate safety htt with counterrotating features and all components are used. Refer to the IPS owner's manual in the Skipper's Kit for general maintenance and removal , and installation instructions. inboards for minimum torque effects. Third, ensure that the installation provides adequate safety features such as a straight key, a propeller nut, a jam nut and a cotter pin. 420 Express Series 4-6 ~CrulS9rs )IIiIChts J ) J J - - ' Basic Systems Operation FUEL SYSTEM (CROSSOVER VALVE) A WARNlNG Your yacht is equipped with an internal fuel system meeting current federal requirements . The best materials and components available are used to assemble the fuel system. Inspect the entire fuel system regularly. Leaking fuel and fumes are a fire and explosion hazard that can explode causing injury or death. The fuel tank outlets to the engines have a manual valve for fuel shutoff in the event of a line break. To access the manual valves or tank fittings, open the fuel access hatch. The valves are on the top of the fuel tank. These valves are attached to the fuel tank outlet and return lines. The valves are closed when the handle is perpendicular to the fuel line, and open when the handle is in-line with the fuel line. All fuel system components must be checked before each boating season and regularly during the season for any leaks or bad hose conditions. Make sure the fuel system is leak free. STEERING SYSTEM m u r There are also crossover valves between the tanks located at the top o A WARNING F s of the fuel tanks under the fuel access hatch. r your m if you suspect a problem DO NOTe operate yacht o c n . with the steering system. Have your Cruiser Yacht Fuel fill caps are located on starboard deck walk-around of the yacht. w mthe steering system immediately if you inspect Dealer O u Near the fill cap is a vent which allows air to move in and out of the s r r oa problem. Operating the yacht with a e suspect tank as the fuel level changes. The fill for the starboard tank is forward F s s i steering system could cause injury or maHunction r u and the port fill is aft. e r C wndeath. m The manual valves can control the fuel supply to the engines in five Inboard-Equipped Yachts - Your yacht is equipped with hydraulic ro ersOsteering. ways: f The rotation of the steering wheel results in an unbalanced d s eOFF. rui hydraulic (oil) pressure in the two lines going from the helm to the d 1. Both handles pointing aft shuts the flow of a fuel C fuel . o rudder cylinder. The pressure differential is converted to linear motion l 2. When both handles point forward each engine can receive w n the hydraulic steering cylinder which is mechanically linked to the wfuel from the port byrudder w receives from its respective tank; the port engine o w tiller arms. Both rudder tiller arms are rigidly connected / fuel from the fuel tank and the starboard engine D receives / : together by a tie bar so that both rudders respond equally to the helm. p starboard tank. t t h both engines receive fuel from IPS-Equipped Yachts - The steering system on IPS-equipped yachts 3. When both handles point outboard, is integrated with the engine and propulsion system. both tanks. 4. With the port handle pOinting aft and the starboard handle pointing outboard, both engines receive fuel from the starboard tank. 5. With the port handle pointing outboard and the starboard handle pOinting aft, both engines receive fuel from the port tank. ~Cruisers ysahts 4-7 420 Express Series ~~ ' B .' Section4 ,..- '-"'- Steering Wheel & CAUTION The steering wheel uses the assistance of power steering to permit turning of the steering wheel with a minimum of effort. It is important that you know how your yacht operates, and are aware of its limitations. The carrier seal should be inspected regularly for excessive water entry. If left unattended, excessive water entry could result in the submergence of the engine compartment, or of the entire yacht. Cruisers Yachts will not warrant damage incurred due to an improperly adjusted packing nut. Rudder - Inboards The twin rudders are offset from the shaft centerline to allow shaft removal without having to remove the rudders. Each rudder is also canted inboard slightly to allow for a constant pressure of water to act upon the rudder face. The pressure on the rudder face prevents "flutter" in a 0° rudder position. 55·11/16" CENTER TO CENTER OF BALL JOINTS OF RUDDER ARM m u r o F s er .com ,n w um O s r r o e F ..J::fiJ s s i r u e r -r::::::J C wn m 55.L6" ro ersO I~ f d uis e d r ta C . F o l w n Iw w Do p://w t lt h I- RUDDER BEARING /ANDSEAL CENTER TO CENTER OF RUDDER CSR1 73·59 ~ CSFh 71H l 420 Express Series 4-8 ~Cruisers yachts Basic Systems Operation TRIM TABS The trim tab system is an electro-hydraulic system. Two rocker switches, marked port and starboard, control a hydraulic pump and solenoids. The pump sends hydraulic oil to hydraUlic actuators (cylinders) which lower the trim tabs. To raise the trim tabs, the rocker switch is moved which allows oil to flow from the actuator to the pump. ,.,. ,... ".s,'==:--.... ~ m£"""; ,1• •, '"BOW uPED ROCKER SWITCHES m u r o F s r com e n . w m O TAB oru TRIM s r se rsF i u e r n C w m O o s fr iser d e u d r a C . lo w n w /ww o D p:/ htt TRIM " " PUMP TAB AND SOLENOIDS TRIM TAB ZINC PLATE CSRI64· 15A ,. ~Cruisers yachts 4-9 420 Express Series Section 4 Some yacht and engine options may be equipped with up to five batteries. There is a cranking battery for each engine or can be two batteries in parallel for 12 volt house power, a generator battery and an optional bow thruster battery. Not all yachts offer this as an option. ELECTRICAL SYSTEM Your yacht is equipped with two electrical systems: a battery powered direct current (DC) system and a generator or shore powered alternating current (AC) system. Both systems are controlled from the AC/DC master panel. When the engines are running, all batteries are charged by the alternators. There is a battery charger for the house and cranking batteries. The battery chargers are powered by either the dockside or generator 120V AC power. The generator battery is charged by the generator. The DC system supplies power to all of the yacht's 12V electrical circuits (lights, pumps, blowers, ignition, etc.). The AC system supplies power to the 120/240 volt systems when the yacht is moored at the dock or slip, or when the generator is running. The DC system wires are identified by three colors. Red wires are +12 volts, yellow wires are DC common and gray wires are DC control wires. Bonding wires are green. AC system wires utilize three colors. White wires are AC neutral. Black wires are AC hot wires in 120V AC systems. Black and red wires are the ungrounded wires in 240V AC power systems. m u r o ADANGER F s r com A glowing red polarity light IndIcates reversed polarity e n . electrical shock hazard exists and damage to w m O wires appliances will occur. DO NOT use shore power while uare identified with wire number and function s r r Individual harness o red light is ON. Disconnect the shore cord and have e s which sFis printed by an ink jet printer every three inches on ilettering by r the shore outlet serviced by a qualified electrician u e r the wires.n This information aids in identifying wire functions for C before using. w Battery cables are identified by labels on both ends m troubleshooting. O o s of each cable. r r f ise d DC Electrical System e u A bonding wire is extended through a #6 green wire from the bonding d r a C . strip to a terminal behind the instrument panel. This will facilitate o w A DANGER nl electronics installation. In addition, the handrails are attached to the w wto design/wa safe Considerable care has been taken o bonding system. D from phazardous / electrical system to protect you : All batteries are isolated from each other by a battery isolator. When t shocks. Any modifications to the system should t h the engines and ignition switches are OFF the isolator prevents house always be done by an authorized Cruisers Yachts battery loads from discharging the cranking batteries. When the batteries are being charged by the alternators, the isolator automatically isolates the batteries and will distribute the charge among the batteries according to individual need. Dealer not only to protect your warranty, but to protect you from hazardous shock. Your yacht has a 12 volt DC house system. The positive wire is hot, and feeds current from the batteries to the various 12 volt systems and the negative wire is the ground. 420 Express Series 4-10 ~Cruisers yachts Basic Systems Operation -5 ~ DC Master Panel OPERATION OF DC SYSTEMS The DC master panel consists of a voltmeter, ammeter, a battery test switch, a series of switch type and resettable circuit breakers, a generator start switch, and the DC main circuit breaker. Read through the table on the following pagels) to familiarize yourself with the DC systems on your yacht. A The meter is a convenience feature which allows you to check on the condition of the three batteries. With master breaker switch in OFF position, turn battery test switch to: • • • • • DANGER A glowing red polarity light Indicates a reversed polarity electrical shock hazard exists and damage to appliances will occur. DO NOT use shore power while red light is ON. Disconnect the shore cord and have the shore outlet serviced by a qualified electrician before using. STBD· to check the starboard engine cranking battery PORT· to check the port engine cranking battery GENERATOR· to check the generator cranking battery HOUSE· to check the house batteries and OFF· to disable meter and test circuit m u r o F s er .com n w um CAUTION O s r r o e DO NOT reset a breaker which has been automatically F s s i r tripped without first discovering and remedying the u e r C wn cause of the problem. m ro ersO The switch type circuit breakers' function allows you to manually f d and theyuis enable or interrupt a circuit by moving the switch on oreoff, d r protect the system receiving the DC power by automatically opening a C . o the circuit should a short or overload conditionl occur. w n w w w The resettable circuit breakers protectothe system receiving the DC / D / : power by automatically opening the circuit should a p short or overload t t occur. h ~Cruisers yachts 4-11 420 Express Series V Section 4 ~ DC Panel Circuit Breaker Functions DC Circuit Breaker DC MAIN Function Put the breaker in the ON position to connect power to rest of the circuit breakers on the panel except the bilge pumps and the CO detectors. The automatic bilge pump circuit breakers are mounted on the AUTOMATIC BILGE PUMP C.B. PANEL located in the engine room. If any of the breakers are tripped, the white button popped out, reset them immediately. The STEREO MEM, SHOWER SUMPS and CO DETECTORS circuit breakers are connected to +12V DC, which is switched ON and OFF at the house battery switch. The CO DETECTORS and SHOWER SUMPS circuit breakers should be reset immediately if they are tripped. CAUTION: Ifthe house battery switch is OFF, the CO detectors are NOT ACTIVE. There is no CO detector warning if the house battery switch is OFF. LIGHTS FSR m u r o Put the breaker in the ON position to connect power to the cockpit light switches. F s r com switch. Put the breaker in the ON position to connect power to the aft head lighte n . Put the breaker in the ON position to connect power to the forwardw head light switch. m Opumps.orPower u to the pumps must be ON or the electris Put the breakers in the ON position to connect power to the r head e cally controlled VacuFlush heads will not flush . sF motor, if equipped. The motor can be controlled is erretract tou the dockside Put the breaker in the ON position to connect power r n or by switches mounted under a step near the entrance to extend or retract the dockside cable by either aCremote control w m of the cable to the yacht. o ersO r f turn on the s fresh water pump and the fresh water tank gauge. The pump will turn on Put the breaker in the ON position to d i e automatically when a fresh water demand is actuated, i.e. opening a faucet, and will run at the speed required to maintain u d r a C water flow. lo towturn. on the cockpit wash down pump, if equipped. Put the breaker in the n ON position w /ww o D ON:/position to turn on the forward macerator, if equipped. Put the breaker in the p tt h Put the breaker in the ON position to turn on the aft macerator, if equipped. L1GHTSMSR LIGHTS COCKPIT L1GHTSAFT LIGHTS FWD PUMP FWD HEAD, PUMP AFT HEAD SPARE/SHORE POWER RETRACT (OPTIONAL) FRESHWATER PUMP SPARE/CPT WASH DOWN SPAREIFWD MACERATOR SPARE/AFT MACERATOR Put the circuit breaker in the ON position to connect power to the forward stateroom light switches. Put the circuit breaker in the ON position to connect power to the master stateroom light switches. SPARE This breaker is a spare for future use. LIGHTS MID CABIN Put the breaker in the ON position to connect power to the mid cabin light switches. LIGHTS GALLEY Put the breaker in the ON position to connect power to the galley light switches. REFRIGERATOR Put the breaker in the ON position to connect power to the refrigerator. 420 Express Series 4-12 ~Cruisers yachts Basic Systems Operation Function DC Circuit Breaker SPARE STEREOITV AMP This breaker is a spare for future use. PMES This circuit breaker connects power to solenoids PME-1 and PME-2 which feed power to the two control circuit PMEs (Power Management Enclosures) in the Grayhill control system, PME-1 and PME-2 have outputs that are controlled by the keypad mounted at the helm. CO MONITORS This breaker connects power to the CO detectors. The breaker is connected to the +12 volts house battery switch, bypassing the DC MAIN circuit breaker for continuous CO detection. Reset this breaker immediately if it is tripped. Put the breaker in the ON position to connect power to the stereo and the TV antenna amplifier. This switch controls the engine room blowers. Switch the blowers on for at least four minutes prior to starting the engines BLOWER or generator to rid the engine room of fumes. PMES/STEREO MEMI These circuit breakers are not switchable. If an overload trips the breaker, determine the cause of the overload, clear the SHOWER SUMPSI fault and push the breaker reset button to reset it. C.O. DETECTORS SHOWER SUMP STEREO MEMORY GENERATOR AUXILIARY ENGINE CONTROL ADDITIONAL CIRCUIT BREAKER PANELS m u r o F s erpump operation. om The shower sump pumps are This breaker connects power to the shower sump pumps for automatic c n . turned on by float switches when the water level causes the floatw switches tom rise. In addition to the showers, air conditionO u ers and sinks drain into the sumps, requiring continuous automatic operation. s r r o F This breaker connects power to the stereo memory.ise s then release the switch. To stop push the STOP r u e r Push the START switch until you hear that the generator has started, C wn switch and hold it in until the generator stops. m o the eengines sOin the event that the keypad is not used for these functions. In r These switches are used to start and stop r f normal operation the keys should dbe removed s and tihe engine start/stop functions controlled from tihe keypad. i e u d r There are tihree additionalacircuit breaker panels located in the yacht for localized functions. The panel locations and funcC . o tions are shown. l w n w w Do p://w Gi:" "."n h- ,,~tt_.. _. . 0 O«it\<l: 1100)/ c. B. f>AI£L ~ B~'":i ~;.l ~_J 0 0 0 ... , '':&'@ ~ ,~ .J ~-::=;t ~ ~l G -~ 0 LOCATED ON THE FORWARD BULKHEAD IN THE ENGINE ROOM ~Cruisers yachts co. 0 e 0 ~~r~ 0 PH(-2 0 ,~~@ ~.' 0 c." 0 ,~ 0 PANEl LOCATED BELOW THE DAS H 4-13 0 0 LOCATED ADJACENT TO ACIDC PANEl !lS·EOO1Q.MMual 420 Express Series ~ Section4 ~ AC Electrical System The load center can receive power from dockside or the generator. For dockside power, move the slide protector over the generator breaker and turn on the dockside breaker. For generator power, move the slide protector over the dockside breaker and turn on the generator breaker. J!;. WARNING Considerable care has been taken to design a safe electrical system to protect you from hazardous shocks. Any modifications to the system should always be done by an authorized Cruisers Yachts Dealer not only to protect your warranty, but to protect you from hazardous shock. A CAUTION DO NOT reset a breaker which has been automatically tripped, without first discovering and remedying the cause of the problem. m u r o F s er .com n w um GENERATOR O s r r o e F s s i IMPORTANT r u e r owner's manual contained in the n the generator C Read w Skipper's Kit before operating the generator for the first m O o s An optional AC system for non US power is wired for 220 volt, 32 r time. The manual contains important operation and r f ise maintenance information . amp, 50 hertz power. d e u d r a C . The generator may be started from the engine batteries unless your lo w n AC Master Panel yacht is equipped with a separate battery for the generator only. w /ww o D p:/ United States Version To start the generator, hold generator switch in the START position t until you hear the generator has started, then release switch. The is the standard power 120/240V AC, 50 amp, 60 hertz single phase ht120/240V switch will automatically return to the RUN position and AC power is system. An on board generator will furnish AC single phase ACPOWER The circuit breakers' function is twofold; they allow you to manually enable or interrupt a circuit by flipping the switch on or off, and they also protect the system receiving the AC load by automatically breaking the circuit in cases of shorts or overloads. The standard AC electrical system in the 420 Express Series is wired for 120/240 volts AC, 50 amps, single phase, 60 hertz power. This allows the system to have two lines, L 1 and L2, at 120V AC and also 240V AC.The neutral (white) conductor is connected to shore grounded neutral. The yacht ground (green wire) is connected to the dockside ground via a galvanic isolator. The galvanic isolator reduces galvanic corrosion due to stray low voltage DC currents between the yacht ground and the dockside earth ground. power. applied to the load center or centers selected. International Version Turn generator OFF position by placing the generator switch in the STOP position. 220V AC, 32 amp, 50 hertz single phase is the optional international power system. An on board generator will furnish 220V AC 50 hertz power. 420 Express Series The power transfer slide protector prevents accidental use of shore power and generator power at the same time. Slide protector positioning is discussed under OPERATION OF AC SYSTEMS. 4-14 ~Cruisers yachts • -.J e .f1 • • .- . e: Basic Systems Operation ~ ~ OPERATION OF AC SYSTEMS Connecting Shore Power Cable: 1. Make sure the shore dockside breaker, the yacht main dockside breaker and the yacht AC/DC panel DOCKSIDE breakers are in the OFF position. 2. Connect the shore power cable to the yacht receptacle and then connect the shore power cable to the dockside power source. 3. Be sure the DC MAIN circuit breaker is OFF and any 120V AC or 240V AC that should not receive power immediately are switched OFF. If the indicator lights are normal, then the DOCKSIDE 2401 120V AC circuit breaker may be switched on. AC and DC circuit breakers may then be switched ON as needed. m u r o F s er .com n A CAUTION w um DO NOT turn the DOCKSIDE 240/120V AC breaker on if O s r r o the REVERSED POLARITY light is ON. Severe damage e F s s i to the electrical system could result. Disconnect the r u e r cable and have the fault corrected by a qualified C wn electrician. m o ersO r f 4. Switch the shore dockside breaker to ON position.d Switch the is e u yacht dockside power breaker to ON position.d Then checkrthe a C .lights. The o indicator panel POWER SOURCE AVAILABLE l w n 120V AC LINE 1. V AC DOCKSIDE and 120V AC wLINE 2 indicator w o w lights should be ON position. The REVERSED POLARITY light D p:// should be OFF position. t t h Disconnecting Shore Dockside Power: AC/DC Switch the yacht DOCKSIDE 240/ 120V AC circuit breaker OFF. Switch the yacht dockside power circuit breaker OFF. Switch the shore dockside power circuit breaker OFF. Then the dockside power cable may be disconnected. ~Cruisers yachts 4-15 420 Express Series V Section4 AC Panel Circuit Breaker Functions When the AC panel is receiving power the following circuit breakers can be switched ON. Refer to the INTERIOR GENERAL LAYOUT, COCKPIT LIGHT PLAN LAYOUT and the INTERIOR LIGHT PLAN LAYOUT in Section 2 for location details. 120V AC CIRCUIT BREAKER FUNCTIONS AC Circuit Breaker Function BATIERY CHARGER Switch the breaker ON to connect 120V AC to the battery charger. This 12V DC battery charger charges the engine cranking batteries and the house batteries. These batteries are also charged by the engine alternators when the engines are running. m u r o F OUTLETS PORT Switch the breaker ON to connect power to the salon port 120V AC outlet and the outlet in the fOlWard stateroom. s er .com OUTLETS GALLEY Switch the breaker ON to connect power to the galley GFCI outlets. n wGFCI outlet. m OUTLETS COCKPIT Switch the breaker ON to connect power to the cockpit 120VO AC u s r r obattery charger, if equipped. SPAREIBOW Switch the breaker ON to connect power to the optional ebow thruster F s s i THRUST BAT ru ner CHARGER C wwasher and dryer, if equipped. SPARElWASHER Switch the breaker ON to connect powerm to the optional O o s DRYER r r f e d s SPARElP&S ENG Switch the breaker ON to connect power to ithe optional engine heaters, if equipped. e uinstructions in the Skipper's Kit for proper operation of the engine heaters. The d HTRS r IMPORTANT! Refer to the engine heater a C . if the heaters are not operated as detailed in the engine heater manual. heaters or engines could lo be damaged w n w power to the optional water heater(s), if equipped. Refer water heater instructions in the SPARElWATER Switch the breaker ON to connect w o w HEATERIHEATERS / Skipper's Kit operation. Dfor proper / : p REFRIGERATOR Switch the breaker t ON to connect power to the refrigerator. Refer to the Skipper's Kit for refrigerator operation instructions. t h ICEIREFRIGERATOR Switch the breaker ON to connect power to the cockpit ice maker/refrigerator. MICROWAVE Switch the breaker ON to connect power to the microwave oven. The oven is controlled by its front panel controls. Refer to the Skipper's Kit for detailed oven operating instructions. RANGE Switch the breaker ON to connect power to the galley range. OUTLETS STBD Switch the breaker ON to connect power to the salon starboard dinette 120V AC outlets, the fOlWard head GFCI outlet and the fOlWard stateroom starboard outlet. OUTLETS MID Switch the breaker ON to connect power to the mid cabin 120V AC outlets. 420 Express Series 4-16 ~Cruisers yachts Basic Systems Operation ~ ~ 120V AC CIRCUIT BREAKER FUNCTIONS AC Circuit Breaker Function OUTLETS AFT Switch the breaker ON to connect power to the port aft stateroom GFCI outlet and the other aft stateroom outlets. SPAREICENTRAL VAC Switch the breaker ON to connect power to the central vacuum cleaner system, if equipped. SPAREIOVEN Switch the breaker ON to connect power to the optional convection oven, if equipped. 240V AC CIRCUIT BREAKER FUNCTIONS Switch the breaker ON to connect power to the salon air conditioner/heater. AC/HEATER ACIHEATER Switch the breaker ON to connect power to the aft stateroom air conditioner/heater. AC WATER PUMP Switch the breaker ON to connect power to the air conditioner water pump. The pump must be switched ON when either or both air conditioners are ON. SPARElAC/HEATER CPT SPAREIWATER HEATER/HEATERS ~Cruisers yachts m u r o Switch the breaker ON to turn on the air conditioner/heater, if equipped. F s r com e n . Switch the breaker ON to turn on both water heaters, if equipped. w m O oru s r se rsF i u e r n C w m O o s fr iser d e u d r a C . lo w n w /ww o D p:/ htt 4-17 420 Express Series Section 4 us Stds 0 0 0 12V D,C CONTRa.. GENTER D- '~D 12QV 6lJ-iZ A.C CONTROL CENTER LOId)QAOtil' (lENERA1'OR PORT OI"F HOUSE I 1 ,,1~~'1';~';1'" " .1 1 ".~'l:~ 0 .. " "" !;lOA" DATTER'!' 1o"'~~j . ,. ' )WJ'1 ·1 ""OIl "·i~I", 1 0 .... \ \ \ " or- ...... r "". II> ,~, ES " "" OC,CIRClHS Mm~ D.C. CIACUfTS ""'" , m .::::: @ u r o F m= @ s r e .co "...,,' n ~@ m @ -"" @ z:w @ O u s r El l r e rsFo s i ~@O 1 ~,~m" 1 m@EllO ru Ine 1 m@~0 1 1 C w1 m@$O I ~~M~ 1 ~@O l ,-, 1m 1I@~0 1 O o s r $ m®@01 d fr 1 se1@~01 1II@~01 1 1 i e u d 1 .C1r 1@$01 1 ® m@®ol a 1 - nm@~0 o l 01 w,-, ~@o l 1 1 w ~/ww 1 1iI@~01 o D p:~/ 0 1 1 El) m@~0 1 1 @ I@@o l 1 -, htt e 0 1 1 ~®o l -~ 1 ® m@El)0 1 1 @I~lllool'llj) IEll 0 I @ QEllO I @ m@EllO I '!i!:l' $ rn@@0 1 .lliliW, $ m@@o l '" 1 1 1 1 1 $ m@~01 'l'I:!' 1 $ m@$01 1 $ m@~01 1 $ m@EllOI 1 $ m@ Ell 0 1'""ItW'" 1 El) m@~0 1 1 '"l:ll'I"" $ Ej) 0 1 -, 1 ~"'. "~T$ 0 ~" Ell Ell Ell Ell ~@o l -"' 1 @ m@EllO I -, 1 @ IU@@o l ~ 1 @ ~@O l I/l1'tII 1 @ '"~ - 0 420 Express Series ""1'11 II @ ""1'11 II @ IILOWEFI Ej) '!mi'i' Ej) W.~f Ej) E!'! I@®0 1 =0 $ ~lI!" ~ ~, ~%~A ~ "'l1W' ":'::I'JWAYE oo~WS ~ wlI\"' ~\\'I 0 ~ "'lillY' Ej) 0 1 .l&o"\ll 1 @ I l ~II ""1'1I ~,'OI!' ..,if~ ~. Ell @ ~ Ej) ~ e OUIEIWOA ""~ w~, Ej) ~ :0 SI-I~El ':;:' @ = @ .- $ ~, ~,~ a®P A,C. CIRCUITS - GROUP 2 A.C, CiRCUITS· GROUP 1 1 $ m@@0 1 - 1 0 0 4-18 3S.vOO6D Basic Systems Operation Inti Stds 2-30 Amp (220 Volts) o o m u r o F s er .com n w um O s r r o e F s s i r u e r C wn m ro ersO f d uis e d r a C . o l w n w w - II Do p://w htt ."'- - L- _ oI .,.,..~ ... 0 1--- 1 _ _ ____ __ _ .-&IKl.WIV EtoGlHE COHTFtOl 'W......." .R£t.4(;M: J(£~$ 0I.AtI0 NOR/oIAL ENaIfIE 0PfJW10H' OfF OfF """ "'" =(D:-~r (D":- o o o o 3SNOO8D ~Cruisers yachts 4-19 420 Express Series A DIVISION OF KCS INTERNATIONAL, INC. LIMITED WARRANTY REGISTRATION OF PURCHASE; The "Federal Boat Safety Act of '97 1~ requires all boat manufacturers to maintain a record of all first retail purchasers and their current eddress for the purpose 01 notification in case of defective parts or equipment, or in case of non-compliance with standards or regulations set forth by this act. Failure 10 complete and re lurn your factory warranty card f()( our records will waive your right to notification of defect and/or repair at manufacturer's expense. THIS LIMITED WARRANTY CAN BE ACTIVATED ONLY BY SUBMITTING THE " LIMITED WARRANTY REGISTRATION CARD " TO CRUISERS YACHTS WITHIN THIRTY (30) DAYS OF THE DATE OF PURCHASE. third persons othar than those provided within this warranty. (6) Any unit which is part at a rentailleet, used for racing or commercial purposes. (7) The following consequential damages: (a) loss 01 time, (b) inconyenience, (c) towing charges, (d) expenses for !Javel, lodging, telephone and tuel, (e) loss or damage to personal property or loss at revenue, (r) loss of use of the boat, (g) haul oul, launCh, lift charges. (8) This warranty specifically does not apply to engines, stern drives, IPS. transmission, generators, propellers, improper adjustment at controls, adjustment or realignment to any components including , but not limited to the drive train, and any other parts expressty warranted by the manufacturer thereof. (9) Also excluded are gelcoat crazing, gelcoat stress cracks, galcoat fading, stainless steel hardware, windshields, glass breakage, all vinyl upholstery, COCkpit seat wOOd, acrylic top enclosures, carpet, electronics, light bUlbs, gauges and other equipment or accessories manufactured by manufacturers other than Cruisers Yachts, which are separately warranted by such other manufacturers (appropriate adjustments theretore being provided by their respective manufacturers) . (10) Any published or announced catalog or performance characteristic oJ speed, fuel and all consumptions and static or dynamic attitude in the water. (11) CnJisers Yachts shall not be effective or actionable if any repair or replacement work is performed by any unauthorized party. (12) Boats manufactured with Cruisers Yachts applied ablative bottom paint does require re-coating based on the regIon your boat is operated in. Re-coatlng is a responsibility of the owner. m u r o F s er .com n w um O s r r o e F s s i r u e r C wn m ro ersO f d uis e d r a C . o l w n w w Do p://w htt WARRANTY COVERAGE: CRUISERS YACHTS, a division or KCS INTERNATIONAL, INC .• warrants to you, Consumer, subject to the limitations and exclusions described below, that those parts of the new boat manufactured by CRUISERS YACHTS, and purchased from an authorized Cruisers Yachts dealer, are free from defects in material and workmanship under normal use and service. The duration of this warranty is as follows: (1) Ttle structural sections of the hull and deCk for a period of 5 yeers beginning the date of delivery to the first consumer. (2) As the other parts and components manufactured by CRUISERS YACHTS for a period of 1 year beginning the date of delivery (except for exclusions listed below). (3) CRUISERS YACHTS warrants the gelcoat finish below the waterline against blistering for a period 01 (3) three years from the date of sale, provided that the boat is maintained annually and records are forwarded 10 the Cruisers Yachts Service Department annually. WARRANTY CLAIM PROCEDURES: If a defect is discovered during the applicable warranty period, Consumer must promptly notify the selling dealer (or CRUISERS YACHTS) at such in writing. In no event shall such notification be received by the dealer (or CRUISERS YACHTS) later than 30 days of the discovery of the defect. All warranty claims must first be made to the dealer from whom the boat was purchased. The dealer will contact CRUISERS YACHTS, who at that time will determine whether the defect is covered by this limited warranty and advise the dealer. For warranty service the boat must be returned to the selling dealer or if determined by CRUISERS YACHTS to our factory. A boat may not be returned to the factory unless prior written authorization, in accordance with inSlructions set forth in CRUISERS YACHTS return authorization, from CRUISERS YACHTS SERVICE MANAGER. TransportatiOn, preparation, disassembly and reassembly cost to and from the dealer or CRUISERS YACHTS will be the responsibility of the owner. REMEDY: Within a reasonable time after notification. CRUtSERS YACHTS will repair any detect in materials or workmanship or at Its option. correct such defect by replacing nonconforming goods or parts. Such repair and/or new parts are warranted for the unexpired portion of the original warranty, or for 90 days, whichever is longer. Warranty work (parts amilor IaOOr) shall be at CRUISERS YACHTS expense. These remedies are the Consumers exclusive remedies for breach of warranty. LIMITATION AND EXCLUSIONS: This warranty applies only if the boat is used under noncommercial normal use and service, and shall not apply to the following: (1) Boats subjected to negligence, abuse, misuse, or accident (2) Boats subjected to improper operation, trailering, maintenance or storage, commercial use or use for purposes other than those for which the boat was designed. (3) Defects or damages caused by a force or impact which exceeds design specifications, including but not limited to, exposure to harmful solvents and electrolysis. (4) Defects or damages caused by unauthorized attachments or modifications. (5) Any statements, representations or warranties given by dealers or THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESSED WARRANTIES, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANT ABILITY AND FITNESS FOR A PAFlTICULAR PURPOSE, 00 NOT EXTEND BEYOND THE DURATION OF THE EXPRESS WARRANTIES PROVIDED HEREIN. IN NO CASE SHALL CRUISERS YACHTS BE LIABLE FOR ANY SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES BASED UPON BREACH OF WARRANTY, BREACH OF CONTRACT. STRICT TOFIT, OR ANY OTHER LEGAL THEORY. THIS LIMITATION ODES NOT APPLY TO CLAIMS FOR PERSONAL INJURY. SOME STATES DO NOT ALLOW THE EXCLUSION AS LIMITATION OR INCIDENTAL OR CONSEQUENTIAL DAMAGES OR LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS. SO THE ABOVE LIMITATIONS OR EXCLUSIONS MAY NOT APPLY TO YOU. TRANSFERABILITY: All rights and terms of this limited warranty may be transferred to new (Moers at the covered product by completing a TRANSFER OF WARRANTY FORM and submitting a written request to Cruisers Yachts and accompanied by a $150.00 payment to Cruisers Yachts. THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH MAY VARY FROM STATE TO STATE. CRUISERS YACHTS reserves the right to improve lis products through changes in design andlor material without being obligated to owners of bOats of similar or the same model prior manufacture. CRUISERS YACHTS, a division of KCS INTERNATIONAL, INC. 804 Pecor Street, Oconto, WJ 54153 USA Phone (920) 834-2211 - Fax (920) 834-4292 e-mail: [email protected] Copyright 102006 Cruisers Yachts. All Rights Reserved.