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Table of Contents CHAPTER 1: SAFETY ................................................................ 6 1-1 1-2 1-3 1-4 How to Use This Manual ............................................................................................. 6 Safety Symbols Used in this Manual .....................................................................6 Safety Tag Information ................................................................................................ 7 Dryer Safety Tags .................................................................................................7 Warnings and Precautions .......................................................................................... 7 Responsibility .............................................................................................................. 8 General Responsibility...........................................................................................8 Operator Responsibility .........................................................................................9 Maintenance Responsibility.................................................................................10 Reporting a Safety Defect ...................................................................................10 CHAPTER 2: FUNCTIONAL DESCRIPTION............................ 11 2-1 2-2 2-3 2-4 2-5 Models Covered in This Manual................................................................................ 11 General Description................................................................................................... 11 The Drying System ..............................................................................................11 Closed Loop Conveying ......................................................................................12 Standard Features..................................................................................................... 16 Mechanical Features ...........................................................................................16 Electrical Features...............................................................................................16 Controller Features..............................................................................................16 Options ...................................................................................................................... 17 Safety Devices and Interlocks ................................................................................... 17 CHAPTER 3: INSTALLATION .................................................. 19 3-1 3-2 3-3 3-4 3-5 Uncrating the Equipment........................................................................................... 19 Rigging and Placing the Dryer................................................................................... 19 Electrical Connections............................................................................................... 20 Setup Procedures...................................................................................................... 20 Checking for Proper Blower Rotation ..................................................................20 Drying Hopper Air Trap Considerations...............................................................20 Installing the Optional Aftercooler........................................................................21 Initial Start-up ............................................................................................................ 21 Pre-Startup Checks .............................................................................................21 Starting Up the Dryer...........................................................................................21 Auto-Tuning the Dryer (requires supervisory password) .....................................22 Shutting Down the Dryer .....................................................................................22 CHAPTER 4: OPERATION ....................................................... 23 4-1 Controller Description and Operation ........................................................................ 23 Identifying Control Panel Components for the AP-1 Controller ...........................23 Process Air Temperature and Conveying Process Controller .............................24 Startup Screen ....................................................................................................24 Main Menu Screen ..............................................................................................25 Dryer Status Screen ............................................................................................25 Portable Drying/Conveying Systems 3