Download Woodstock SHOP FOX W1715 Specifications
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BD9:AL&,&* )M+BZiVa8jii^c\ 7VcYhVl DLC:GHB6CJ6A ;DGBD9:AHB6CJ;68IJG:96;I:G'$%- E]dcZ/&"(+%",()"()-'Dc"A^cZIZX]c^XVaHjeedgi/iZX]"hjeedgi5lddYhidX`^ci#Xdb 8DENG><=I?jan!'%%(7NLDD9HID8@>CI:GC6I>DC6A!>C8#G:K>H:9B6N!'%%.IH L6GC>C</CDEDGI>DCD;I=>HB6CJ6AB6N7:G:EGD9J8:9>C6CNH=6E:DG;DGBL>I=DJI I=:LG>II:C6EEGDK6AD;LDD9HID8@>CI:GC6I>DC6A!>C8# *)(*?I Eg^ciZY^c8]^cV K_`jdXelXcgifm`[\jZi`k`ZXcjX]\kp`ejkilZk`fejfek_\gifg\ij\klg# fg\iXk`fe#dX`ek\eXeZ\Xe[j\im`Z\f]k_`jdXZ_`e\&\hl`gd\ek% =X`cli\kfi\X[#le[\ijkXe[Xe[]fccfnk_\`ejkilZk`fej^`m\e`ek_`j dXelXcdXpi\jlck`ej\i`fljg\ijfeXc`ealip#`eZcl[`e^XdglkXk`fe# \c\ZkifZlk`fefi[\Xk_% K_\fne\if]k_`jdXZ_`e\&\hl`gd\ek`jjfc\cpi\jgfej`Yc\]fi`kjjX]\ lj\%K_`ji\jgfej`Y`c`kp`eZcl[\jYlk`jefkc`d`k\[kfgifg\i`ejkXccX$ k`fe`eXjX]\\em`ifed\ek#g\ijfee\ckiX`e`e^Xe[ljX^\Xlk_fi`qX$ k`fe#gifg\i`ejg\Zk`feXe[dX`ek\eXeZ\#dXelXcXmX`cXY`c`kpXe[ Zfdgi\_\ej`fe#Xggc`ZXk`fef]jX]\kp[\m`Z\j#YcX[\&Zlkk\i`ek\^i`kp# Xe[k_\ljX^\f]g\ijfeXcgifk\Zk`m\\hl`gd\ek% K_\dXel]XZkli\in`ccefkY\_\c[c`XYc\]fi`ealipfigifg\ikp [XdX^\]ifde\^c`^\eZ\#`dgifg\ikiX`e`e^#dXZ_`e\df[`]`ZXk`fejfi d`jlj\% Jfd\[ljkZi\Xk\[Ypgfn\ijXe[`e^#jXn`e^#^i`e[`e^#[i`cc`e^#Xe[ fk_\iZfejkilZk`feXZk`m`k`\jZfekX`ejZ_\d`ZXcjbefnekfk_\JkXk\f] :Xc`]fie`XkfZXlj\ZXeZ\i#Y`ik_[\]\Zkjfifk_\ii\gif[lZk`m\_Xid% Jfd\\oXdgc\jf]k_\j\Z_\d`ZXcjXi\1 C\X[]ifdc\X[$YXj\[gX`ekj% :ipjkXcc`e\j`c`ZX]ifdYi`Zbj#Z\d\ekXe[fk_\idXjfeipgif[lZkj% 8ij\e`ZXe[Z_ifd`ld]ifdZ_\d`ZXccp$ki\Xk\[cldY\i% Pflii`jb]ifdk_\j\\ogfjli\jmXi`\j#[\g\e[`e^fe_fnf]k\epfl [fk_`jkpg\f]nfib%Kfi\[lZ\pfli\ogfjli\kfk_\j\Z_\d`ZXcj1 Nfib`eXn\ccm\ek`cXk\[Xi\X#Xe[nfibn`k_Xggifm\[jX]\kp\hl`g$ d\ek#jlZ_Xjk_fj\[ljkdXjbjk_XkXi\jg\Z`Xccp[\j`^e\[kf]`ck\i flkd`ZifjZfg`ZgXik`Zc\j% @EKIF;L:K@FE%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%) Woodstock Technical Support .................. 2 8::<JJFI@<J%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% )/ Metal Cutting Bandsaw Accessories ......... 28 <C<:KI@:8C%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% (' 110V Operation ................................. 10 Extension Cords ................................ 10 Electrical Specifications ...................... 10 D8@EK<E8E:<%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% )0 General .......................................... 29 Cleaning ......................................... 29 Lubrication ...................................... 29 J8=<KP J<KLG%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% (( Unpacking ....................................... 11 Inventory ........................................ 11 Machine Placement ............................ 12 Cleaning Machine............................... 12 Test Run.......................................... 17 J<IM@:<%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% *' Blade Change ................................... 30 Blade Tracking .................................. 31 Blade Tension ................................... 32 Squaring Blade .................................. 32 Blade Guide Bearings .......................... 33 Electrical Safety Instructions................. 35 Electrical Components ........................ 36 Wiring Diagram ................................. 36 Troubleshooting................................. 37 <C<:KI@:8C @EKIF;L:K@FE :fek\ekj G8IKJ%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% *0 N8II8EKP%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% +, J<KLG FG<I8K@FEJ%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% (/ General .......................................... 18 Operation Tips .................................. 19 Vertical Operation ............................. 20 Head Locking Pin ............................... 21 Blade Guides .................................... 23 Feed Rate ....................................... 23 Blade Terminology ............................. 25 Blade Selection ................................. 26 Metal Chip Inspection Chart .................. 27 FG<I8K@FEJ D8@EK<E8E:< J<IM@:< G8IKJ LJ<K?<HL@:B>L@;<G8><C89<CJKFJ<8I:?FLK@E=FID8K@FE=8JK @EKIF;L:K@FE N(.(,Fne\ijDXelXcD]^%J`eZ\)&'/ @EKIF;L:K@FE Nff[jkfZbK\Z_e`ZXcJlggfik This machine has been specially designed to provide many years of trouble-free service. Close attention to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation. Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to include the basic information for safety, setup, operation, maintenance, and service of this product. We stand behind our machines! In the event that questions arise about your machine, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to: k\Z_$jlggfik7j_fg]fo%Y`q. Our knowledgeable staff will help you troubleshoot problems and process warranty claims. If you need the latest edition of this manual, you can download it from _kkg1&&nnn%j_fg]fo%Y`q. If you have comments about this manual, please contact us at: Nff[jkfZb@ek\ieXk`feXc#@eZ% 8kke1K\Z_e`ZXc;fZld\ekXk`feDXeX^\i G%F%9fo)*'0 9\cc`e^_Xd#N80/)). <dX`c1dXelXcj7nff[jkfZb`ek%Zfd -2- B68=>C: HE:8>;>86I>DCH Phone #: (360) 734-3482 • Online Tech Support: [email protected] • Web: www.shopfox.biz BD9:AL&,&* )M+B:I6A8JII>C<76C9H6L Dfkfi Type .......................................................................................... TEFC Capacitor Start Induction Horsepower ............................................................................................................... 3⁄4 HP Voltage ...................................................................................................................... 110V Phase....................................................................................................................... Single Amps ............................................................................................................................ 5A Speed .................................................................................................................. 1725 RPM Cycle ........................................................................................................................ 60 Hz Number Of Speeds ............................................................................................................. 1 Power Transfer ...........................................................................................V-Belt & Gear Drive Bearings ............................................................................................... Sealed and Lubricated DX`eJg\Z`]`ZXk`fej Fg\iXk`fe@e]fidXk`fe Blade Speeds ..........................................................................................78, 108, 180 FPM Standard Blade Length .......................................................................... 1⁄2" x 0.028" x 64 1⁄2" :lkk`e^:XgXZ`k`\j Angle Cuts ..........................................................................................................0°–60° Vise Jaw Depth ...................................................................................................... 6 1⁄2" Vise Jaw Height ..................................................................................................... 3 1⁄4" Max. Capacity Rectangle Height at 90° ......................................................................... 4 1⁄2" Max. Capacity Rectangle Width at 90° ............................................................................. 6" Max. Capacity Round at 90° ....................................................................................... 4 1⁄2" Max. Capacity Rectangle Height at 45° ......................................................................... 4 1⁄2" Max. Capacity Rectangle Width at 45° .......................................................................... 3 1⁄2" Max. Capacity Round at 45° ....................................................................................... 3 1⁄2" Max. Capacity Rectangle Height at 60° ......................................................................... 4 1⁄2" Max. Capacity Rectangle Width at 60° ............................................................................. 5" Max. Capacity Round at 60° ....................................................................................... 4 1⁄2" Fm\iXcc;`d\ej`fej Weight .................................................................................................................. 144 lbs. Length ......................................................................................................................... 16" Width .......................................................................................................................... 39" Height ......................................................................................................................... 19" Foot Print (Length/Width).....................................................................................13 3⁄4" x 19 3⁄4" -3- @EKIF;L:K@FE N(.(,Fne\ijDXelXcD]^%J`eZ\)&'/ @EKIF;L:K@FE N(.(,Fne\ijDXelXcD]^%J`eZ\)&'/ :fejkilZk`feDXk\i`Xcj Table .................................................................................................................... Cast Iron Stand ......................................................................................................... Pre-Formed Steel Body............................................................................................................. Aluminum Cast Wheel ................................................................................................................... Cast Iron Base ..................................................................................................................... Cast Iron Paint ...................................................................................................Urethane Hammertone J_`gg`e^;`d\ej`fej Weight ................................................................................................................... 148 lbs. Length ...................................................................................................................... 17 3⁄4" Width ....................................................................................................................... 21 1⁄2" Height ......................................................................................................................... 37" <c\Zki`ZXc Switch ..................................................................................................... Automatic Shut-Off Switch Voltage ............................................................................................................. 110V Cord Length.............................................................................................................. 6 1⁄2 ft. Cord Gauge ............................................................................................................ 18 gauge Recommended Breaker Size...........................................................................................15 amp Plug ............................................................................................................................ Yes Fk_\i Wheel Size .................................................................................................................. 7 3⁄8" Blade Guides Upper .............................................................................................. Ball Bearing Blade Guides Lower .............................................................................................. Ball Bearing Table Information Length ...................................................................................................................... 10 1⁄4" Width ........................................................................................................................ 6 3⁄4" Thickness .................................................................................................................... 1 1⁄4" Floor to Table Height........................................................................................................ 33" =\Xkli\j Horizontal & Vertical Operation Automatic Shut-Off 3 ⁄4 HP Motor Work Stop -4- @EKIF;L:K@FE N(.(,Fne\ijDXelXcD]^%J`eZ\)&'/ :fekifcjXe[=\Xkli\j 5 4 2 3 6 1 7 8 9 18 10 17 12 11 16 13 15 14 =`^li\(% Machine Identification. (. ). *. +% ,% -% .% /% 0. Motor Pulley Cover Blade Adjustable Blade Guard Knob Tilting Mechanism Blade Tension Knob Auto Off Tab Blade Guide Bearing Assemblies Feed Adjustment Handle -5- ('% Vise Crank ((% Stand Handle ()% Power Switch (*% Vise Jaws (+% Tool Tray (,% Stand Wheels (-% Stand (.% Work Stop (/% Horizontal Stop N(.(,Fne\ijDXelXcD]^%J`eZ\)&'/ J8=<KP J8=<KP I<8;D8EL8C9<=FI<FG<I8K@E>D8:?@E<% =8@CLI<KF=FCCFN@EJKIL:K@FEJ9<CFNN@CC I<JLCK@EG<IJFE8C@EALIP% @e[`ZXk\jXe`dd`e\ekcp_XqXi[fljj`klXk`fen_`Z_#`]efkXmf`[\[#N@CC i\jlck`e[\Xk_fij\i`flj`ealip% @e[`ZXk\jXgfk\ek`Xccp_XqXi[fljj`klXk`fen_`Z_#`]efkXmf`[\[#:FLC; i\jlck`e[\Xk_fij\i`flj`ealip% @e[`ZXk\jXgfk\ek`Xccp_XqXi[fljj`klXk`fen_`Z_#`]efkXmf`[\[#D8P i\jlck`ed`efifidf[\iXk\`ealip% EFK@:< K_`jjpdYfc`jlj\[kfXc\ikk_\lj\ikflj\]lc`e]fidXk`feXYflkgifg\i fg\iXk`fef]k_\\hl`gd\ek#Xe[&fiXj`klXk`fek_XkdXpZXlj\[XdX^\ kfk_\dXZ_`e\ip% JkXe[Xi[JX]\kp@ejkilZk`fej (% I<8;K?IFL>?K?<<EK@I<D8EL8C9<=FI<JK8IK@E>D8:?@E<IP%DXZ_`e\ipgi\j\ekjj\i`flj `ealip_XqXi[jkflekiX`e\[lj\ij% )% 8CN8PJ LJ< 8EJ@ 8GGIFM<; J8=<KP >C8JJ<J N?<E FG<I8K@E> D8:?@E<IP% <m\ip[Xp \p\$ ^cXjj\jfecp_Xm\`dgXZki\j`jkXekc\ej\jÇk_\pXi\EFKjX]\kp^cXjj\j% *% 8CN8PJN<8I8E@FJ?8GGIFM<;I<JG@I8KFIN?<EFG<I8K@E>D8:?@E<IPK?8KGIF;L:<J ;LJK%Nff[[ljk`jXZXiZ`ef^\eXe[ZXeZXlj\ZXeZ\iXe[j\m\i\i\jg`iXkfip`cce\jj\j% +% 8CN8PJ LJ< ?<8I@E> GIFK<:K@FE N?<E FG<I8K@E> D8:?@E<IP% DXZ_`e\ip ef`j\ ZXe ZXlj\ g\idXe\ek_\Xi`e^[XdX^\% ,% N<8IGIFG<I8GG8I<C%;FEFKn\Xicffj\Zcfk_`e^#^cfm\j#e\Zbk`\j#i`e^j#fia\n\cipn_`Z_dXp ^\k ZXl^_k `e dfm`e^ gXikj% N\Xi gifk\Zk`m\ _X`i Zfm\i`e^ kf ZfekX`e cfe^ _X`i Xe[ n\Xi efe$jc`g ]ffkn\Xi% -% E<M<IFG<I8K<D8:?@E<IPN?<EK@I<;#FILE;<IK?<@E=CL<E:<F=;IL>JFI8C:F?FC% 9\d\ekXccpXc\ikXkXcck`d\jn_\eilee`e^dXZ_`e\ip% .% FECP8CCFNKI8@E<;8E;GIFG<ICPJLG<IM@J<;G<IJFEE<CKFFG<I8K<D8:?@E<IP%DXb\ jli\fg\iXk`fe`ejkilZk`fejXi\jX]\Xe[Zc\Xicple[\ijkff[% /% B<<G:?@C;I<E8E;M@J@KFIJ8N8P%B\\gXccZ_`c[i\eXe[m`j`kfijXjX]\[`jkXeZ\]ifdk_\nfib Xi\X% 0% D8B<NFIBJ?FG:?@C;GIFF=%Lj\gX[cfZbj#dXjk\ijn`kZ_\j#Xe[i\dfm\jkXikjn`kZ_b\pj% -6- N(.(,Fne\ijDXelXcD]^%J`eZ\)&'/ ('% E<M<IC<8M<N?<ED8:?@E<@JILEE@E>%Kliegfn\iF==Xe[XccfnXccdfm`e^gXikjkfZfd\kf XZfdgc\k\jkfgY\]fi\c\Xm`e^dXZ_`e\leXkk\e[\[% ((% ;FEFKLJ<@E;8E><IFLJ<EM@IFED<EKJ%;FEFKlj\dXZ_`e\ip`e[Xdg#n\kcfZXk`fej#fi n_\i\Xep]cXddXYc\fiefo`flj]ld\jdXp\o`jk% (*% LJ<8>IFLE;<;<OK<EJ@FE:FI;I8K<;=FIK?<D8:?@E<8DG<I8><%Le[\ij`q\[Zfi[jfm\i$ _\XkXe[cfj\gfn\i%I\gcXZ\\ok\ej`feZfi[j`]k_\pY\Zfd\[XdX^\[%;FEFKlj\\ok\ej`feZfi[j ]fi))'MdXZ_`e\ip% (+% 8CN8PJ;@J:FEE<:K=IFDGFN<IJFLI:<9<=FI<J<IM@:@E>D8:?@E<IP%DXb\jli\jn`kZ_`j `eF==gfj`k`feY\]fi\i\Zfee\Zk`e^% (,% D8@EK8@ED8:?@E<IPN@K?:8I<%B\\gYcX[\jj_XigXe[Zc\Xe]fiY\jkXe[jX]\jkg\i]fidXeZ\% =fccfn`ejkilZk`fej]ficlYi`ZXk`e^Xe[Z_Xe^`e^XZZ\jjfi`\j% (-% D8B<JLI<>L8I;J8I<@EGC8:<8E;NFIB:FII<:KCP9<=FI<LJ@E>D8:?@E<IP% (.% I<DFM< 8;ALJK@E> B<PJ 8E; NI<E:?<J% DXb\ X _XY`k f] Z_\Zb`e^ ]fi b\pj Xe[ X[aljk`e^ ni\eZ_\jY\]fi\klie`e^dXZ_`e\ipFE% (/% :?<:B =FI ;8D8><; G8IKJ 9<=FI< LJ@E> D8:?@E<IP% :_\Zb ]fi Y`e[`e^ Xe[ Xc`^ed\ek f] gXikj#Yifb\egXikj#gXikdflek`e^#cffj\Yfckj#Xe[Xepfk_\iZfe[`k`fejk_XkdXpX]]\ZkdXZ_`e\ fg\iXk`fe%I\gX`ifii\gcXZ\[XdX^\[gXikj% (0% LJ<I<:FDD<E;<;8::<JJFI@<J%I\]\ikfk_\`ejkilZk`fedXelXc]fii\Zfdd\e[\[XZZ\jjfi`\j% K_\lj\f]`dgifg\iXZZ\jjfi`\jdXpZXlj\i`jbf]`ealip% )'%;FEFK=FI:<D8:?@E<IP%NfibXkk_\jg\\[]fin_`Z_k_\dXZ_`e\fiXZZ\jjfipnXj[\j`^e\[% )(% J<:LI< NFIBG@<:<% Lj\ ZcXdgj fi X m`j\ kf _fc[ k_\ nfibg`\Z\ n_\e giXZk`ZXc% 8 j\Zli\[ nfibg`\Z\gifk\Zkjpfli_Xe[jXe[]i\\jYfk__Xe[jkffg\iXk\k_\dXZ_`e\% ))% ;FEFKFM<II<8:?%B\\ggifg\i]ffk`e^Xe[YXcXeZ\XkXcck`d\j% )*% D8EPD8:?@E<JN@CC<A<:KK?<NFIBG@<:<KFN8I;K?<FG<I8KFI%BefnXe[Xmf`[Zfe[`$ k`fejk_XkZXlj\k_\nfibg`\Z\kfb`ZbYXZb% )+% 8CN8PJCF:BDF9@C<98J<J@=LJ<; 9<=FI<FG<I8K@E>D8:?@E<IP% ),% 9< 8N8I< K?8K :<IK8@E ;LJK D8P 9< ?8Q8I;FLJ kf k_\ i\jg`iXkfip jpjk\dj f] g\fgc\ Xe[ Xe`dXcj#\jg\Z`Xccp]`e\[ljk%DXb\jli\pflbefnk_\_XqXi[jXjjfZ`Xk\[n`k_k_\kpg\f][ljkpfl n`ccY\\ogfj\[kfXe[XcnXpjn\XiXi\jg`iXkfiXggifm\[]fik_Xkkpg\f][ljk% -7- J8=<KP ()% B<<GNFIB8I<8:C<8E8E;N<CCC@K%:clkk\iXe[[Xibj_X[fnjdXpZXlj\XZZ`[\ekj% N(.(,Fne\ijDXelXcD]^%J`eZ\)&'/ J8=<KP 8[[`k`feXcJX]\kp@ejkilZk`fej]fi9Xe[jXnj I<8;Xe[le[\ijkXe[k_`j \ek`i\dXelXcY\]fi\lj`e^ k_`jdXZ_`e\%J\i`fljg\i$ jfeXc `ealip dXp fZZli `] jX]\kp Xe[ fg\iXk`feXc `e]fidXk`fe `j efk le[\i$ jkff[ Xe[ ]fccfn\[% ;F EFK i`jb pfli jX]\kp Yp efki\X[`e^ LJ<k_`jXe[fk_\idXZ_`e\ipn`k_ZXlk`fe Xe[ i\jg\Zk% 8cnXpj Zfej`[\i jX]\kp ]`ijk# Xj `k Xggc`\j kf pfli `e[`m`[lXc nfib`e^ Zfe[`k`fej%Efc`jkf]jX]\kp^l`[\c`e\jZXe Y\ Zfdgc\k\Ç\m\ip j_fg \em`ifed\ek `j [`]]\i\ek%=X`cli\kf]fccfn^l`[\c`e\jZflc[ i\jlck `e j\i`flj g\ijfeXc `ealip# [XdX^\ kf\hl`gd\ekfigffinfibi\jlckj% (% 9C8;<:FE;@K@FE% A dull or damaged blade can break apart during operation, increasing the risk of operator injury. Do not operate with a dull, cracked or badly worn blade. Inspect the blade for cracks, missing teeth, and weld condition before each use. )% ?8E;GC8:<D<EK% Never position fingers or thumbs in line with the cut. Hands could be crushed by machine or cut by the blade. *% <EK8E>C<D<EK?8Q8I;J% Tie back loose clothing, jewelry, and long hair to prevent the operator being pulled into the moving blade. +% 9C8;<>L8I;%The blade guard is designed to minimize operator exposure to the rotating blade and pulleys to reduce the risk of serious injury. Always keep the blade guard in place during operation. +% 9C8;<I<GC8:<D<EK% The blade can only make a safe and efficient cut with the teeth facing the workpiece in the correct direction. When replacing blades, make sure the teeth face toward the workpiece and the pivot side of the machine. Wear gloves to protect hands and safety glasses to protect eyes. ,% NFIBG@<:<?8E;C@E>% Always support the workpiece with the table, vise, or other support fixtures. Flag long pieces to avoid a tripping hazard. Never hold the workpiece with your hands during a cut. -% CFJJF=JK89@C@KP% Unsupported workpieces may jeopardize machine stability and cause the machine to tip or fall, which could cause serious injury or property damage. .% GFN<I@EK<IILGK@FE% Unplug the machine after a power interruption. Machines without magnetic switches can start up after power is restored. 0% ?<8I@E>GIFK<:K@FE?8Q8I;J% Noise generated by the blade and workpiece vibration, material handling, and power transmission can cause permanent hearing loss over time and interfere with communication and audible signals. Always wear hearing protection. ('% ?FKJLI=8:<J% Due to friction, the workpiece, chips, and some machine components can be hot enough to burn you. ((% JK8IK@E>GFJ@K@FE% Never turn the saw ON with the blade resting on the workpiece to prevent blade breakage that could cause a serious injury hazard to the operator. -8- N(.(,Fne\ijDXelXcD]^%J`eZ\)&'/ 8mf`[`e^Gfk\ek`Xc@eali`\j J8=<KP Vise =`^li\)%Always clamp workpiece in vise when cutting in the horizontal position. =`^li\+%Never cut without using the vise in the horizontal position. =`^li\*%Always have the work table installed when cutting in the vertical position. =`^li\,%Never cut material “free-hand” in the vertical position. -9- N(.(,Fne\ijDXelXcD]^%J`eZ\)&'/ <C<:KI@:8C <C<:KI@:8C K_\ dXZ_`e\ dljk Y\ gifg\icp j\k lg Y\]fi\ `k `j jX]\kffg\iXk\%;FEFKZfee\Zkk_`jdXZ_`e\kfk_\ gfn\i jfliZ\ lek`c `ejkilZk\[ kf [f jf `e k_\ K\jk Ilegfik`fef]k_`jdXelXc% (('MFg\iXk`fe The Model W1715 is wired for 110V operation. The power supply circuit used for this machine MUST be grounded and rated for the amperage given below. Never replace a circuit breaker with one of higher amperage without consulting a qualified electrician to ensure compliance with wiring codes. =`^li\-% 5-15 plug and receptacle. This machine must be grounded! The electrical cord supplied with this machine comes with a grounding pin. If your outlet does not accommodate a ground pin, have it replaced by a qualified electrician. @]pflXi\lejli\XYflkk_\n`i`e^Zf[\j`epfliXi\X fipflgcXekfZfee\ZkpflidXZ_`e\kfXj_Xi\[ Z`iZl`k#pfldXpZi\Xk\X]`i\fiZ`iZl`kfm\icfX[ _XqXi[ÇZfejlckXhlXc`]`\[\c\Zki`Z`Xekfi\[lZ\k_`j i`jb% <ok\ej`fe:fi[j ;FEFKnfibfepfli\c\Zki`ZXcjpjk\d `] pfl Xi\ lejli\ XYflk \c\Zki`ZXc Zf[\jXe[n`i`e^J\\bXjj`jkXeZ\]ifd X hlXc`]`\[ \c\Zki`Z`Xe% @^efi`e^ k_`j nXie`e^ZXeZXlj\\c\ZkifZlk`fe#]`i\# fidXZ_`e\[XdX^\% We do not recommend using an extension cord; however, if you have no alternative, use the following guidelines: • • • • Use a cord rated for Standard Service (S). Do not use an extension cord longer than 50 feet. Ensure that the cord has a ground wire and pin. Use the gauge size listed below as a minimum. <c\Zki`ZXcJg\Z`]`ZXk`fej Fg\iXk`e^MfckX^\ 8dg;iXn D`e%:`iZl`kJ`q\ Gcl^&I\Zfdd\e[\[Gcl^ <ok\ej`fe:fi[ 110V Operation 5 Amps 15A NEMA 5-15 14 Gauge -10- N(.(,Fne\ijDXelXcD]^%J`eZ\)&'/ J<KLG LegXZb`e^ This machine has been carefully packaged for safe transportation. If you notice the machine has been damaged during shipping, please contact your authorized Shop Fox dealer immediately. @em\ekfip The following is a description of the main components shipped with the Model W1715. Lay the components out to inventory them. @em\ekfip=`^li\. Hkp 8% Bandsaw (not shown) .....................................1 9% Stand Legs ..................................................2 :% Tool Tray ....................................................1 ;% Corner Support Braces ....................................4 <% Wheels ......................................................2 =% Axle ..........................................................1 >% Wheel Mounting Bracket .................................1 ?% Work Stop Rod .............................................1 @% Work Stop ...................................................1 A% Transport Handle ..........................................1 B% Pulley Cover ................................................1 C% V-Belt ........................................................1 D% Pulleys with Keys ..........................................2 E% Table .........................................................1 F% Table Support ..............................................1 ?Xi[nXi\9X^efkj_fne • Hex Wrench 4mm (Work Stop) ..........................1 • Hex Bolts M8-1.25 x 25 (Saw to Stand) ................6 • Hex Nuts M8-1.25 (Saw to Stand) .......................6 • Flat Washers 8mm (Saw to Stand) ......................6 • Hex Bolts M6-1 x 12 (Stand) .............................8 • Phillips Head Screws M6-1 x 12 (Tray) .................4 • Hex Nuts M6-1 (Stand, Tray, Table) ................... 13 • Flat Washers 6mm (Stand, Tray) ...................... 12 • Fender Washer 6mm (Table) .............................1 • Flat Head Screw M6-1 x 12 (Table) .....................1 • Cotter Pins (Axle & Handle) .............................4 -11- G B D F C N O E I J K M L H =`^li\.%The loose parts shipped with the bandsaw. J<KLG Efk\1 @]pflZXek]`e[Xe`k\dfek_`jc`jk#Z_\Zbk_\ dflek`e^cfZXk`fefek_\dXZ_`e\fi\oXd`e\k_\ gXZbX^`e^dXk\i`XcjZXi\]lccp%FZZXj`feXccpn\gi\$`ejkXcc Z\ikX`eZfdgfe\ekj]fijX]\ij_`gg`e^% B\\g dXZ_`e\ [`jZfee\Zk\[ ]ifd gfn\ilek`c`ejkilZk\[fk_\in`j\% N(.(,Fne\ijDXelXcD]^%J`eZ\)&'/ J<KLG DXZ_`e\GcXZ\d\ek =cffiCfX[1 This machine distributes a heavy load in a small footprint. Some residential floors may require additional bracing to support both machine and operator. Nfib`e^:c\XiXeZ\j1 Consider existing and anticipated needs, size of material to be processed through the machine, and space for auxiliary stands, work tables or other machinery when establishing a location for your Machine Type. C`^_k`e^1 Lighting should be bright enough to eliminate shadow and prevent eye strain. <c\Zki`ZXc1Electrical circuits must be dedicated or large enough to handle amperage requirements. Outlets must be located near each machine, so power or extension cords are clear of high-traffic areas. Follow local electrical codes for proper installation of new lighting, outlets, or circuits. :c\Xe`e^DXZ_`e\ The table and other unpainted parts of your bandsaw are coated with a waxy grease that protects them from corrosion during shipment. Clean this grease off with a solvent cleaner or citrus-based degreaser. DO NOT use chlorinebased solvents such as brake parts cleaner or acetone—if you happen to splash some onto a painted surface, you will ruin the finish. E<M<IZc\Xen`k_^Xjfc`e\ fi fk_\i g\kifc\ld$ YXj\[jfcm\ekj%Dfjk_Xm\ cfn ]cXj_ gf`ekj# n_`Z_ dXb\ k_\d \oki\d\cp ]cXddXYc\% 8 i`jb f] \ogcfj`fe Xe[ Ylie`e^ \o`jkj `] k_\j\ gif[lZkj Xi\lj\[%J\i`fljg\ijfeXc `ealip dXp fZZli `] k_`j nXie`e^`j`^efi\[ 8CN8PJ nfib `e n\cc$ m\ek`cXk\[Xi\Xj]Xi]ifd gfjj`Yc\ `^e`k`fe jfliZ\j n_\e lj`e^ jfcm\ekj kf Zc\Xe dXZ_`e\ip% DXep jfcm\ekj Xi\ kfo`Z n_\e `e_Xc\[ fi `e^\jk\[% Lj\ ZXi\ n_\e [`jgfj`e^ f] nXjk\ iX^j Xe[ kfn\cj kf Y\ jli\ k_\p ;F EFK Zi\Xk\ ]`i\ fi \em`ifed\ekXc_XqXi[j% LJ< _\cg\ij fi gfn\i c`]k`e^ \hl`gd\ek kf c`]k k_`j DXZ_`e\ EXd\% Fk_\in`j\# j\i`flj g\i$ jfeXc`ealipdXpfZZli% D8B< pfli j_fg ÈZ_`c[ jX]\%É <ejli\ k_Xk pfli nfibgcXZ\ `j `eXZZ\jj`Yc\ kf Z_`c[i\e Yp Zcfj`e^ Xe[ cfZb`e^Xcc\ekiXeZ\jn_\e pflXi\XnXp%E<M<IXccfn lekiX`e\[ m`j`kfij `e pfli j_fg n_\e Xjj\dYc`e^# X[aljk`e^ fi fg\iXk`e^ \hl`gd\ek% -12- N(.(,Fne\ijDXelXcD]^%J`eZ\)&'/ 8jj\dYcp Although the main components of the E:AB8AJW1715 are assembled at the factory, some assembly is required. The following series of instructions are the recommended sequence best suited for the machine assembly. KffcjE\\[\[ Hkp Safety Glasses .....................................1 Per Person Wrench 12mm ...................................................1 Wrench 14mm ...................................................1 Additional Person (for lifting).................................1 Sawhorses ........................................................2 Pliers ..............................................................1 Phillips Screwdriver #2 .........................................1 Straightedge 12" Minimum.....................................1 D8B< JLI< k_Xk pfli dXZ_`e\ `j legcl^^\[ [li`e^ Xcc Xjj\dYcp gifZ\[li\j @] k_`j nXie`e^ `j `^efi\[# j\i`flj g\ijfeXc `ealip dXpfZZli% Corner Support Brace KfXjj\dYc\k_\YXe[jXn#[fk_\j\jk\gj1 Unfold the two stand leg assemblies. They are hinged on the edges for easy setup. )% Use the M6-1 x 12 hex bolts, M6-1 hex nuts, and 6mm flat washers to install the corner support braces in the bottom corners of the leg assemblies (=`^li\ /). *% On one of the leg assemblies, attach the wheel mounting bracket along with the corner support braces to the outside bottom edge, as shown in =`^li\/. +% Slide the axle through the holes in the wheel mounting bracket. ,% Slide the wheels onto the axle on the outside of the mounting brackets, and secure them with the cotter pins, as shown in =`^li\0. Wheel Mounting Bracket =`^li\/% Corner support brace and wheel mounting bracket. Cotter Pin =`^li\0% Wheel installed with cotter pin. -13- J<KLG (% N(.(,Fne\ijDXelXcD]^%J`eZ\)&'/ -% On the other leg, insert the handle into the predrilled holes and secure it with the cotter pins (see =`^li\('). Cotter Pin K_\ YXe[jXn `j X _\Xmp dXZ_`e\ (++ cYj% Lj\ Xjj`jkXeZ\ Xe[ jX]\ c`]k`e^& dfm`e^d\k_f[jn_\ec`]k`e^ k_`jdXZ_`e\% J<KLG .% With the help of an assistant, lift the bandsaw onto a pair of closely spaced sawhorses or other suitable support (see =`^li\((). /% Attach the legs to the bandsaw with the M8-1.25 x 25 hex bolts, 8mm flat washers, and M8-1.25 hex nuts. Tighten them with a 14mm wrench or socket just enough to secure the parts. Final tightening will take place when the stand is fully assembled. 0% Remove the machine from the sawhorses, then install the tool tray in the middle of the stand with the M6-1 x 12 Phillips head screws, 6mm flat washers and M6-1 hex nuts, as shown in =`^li\(). =`^li\('% Handle installed with cotter pins. ('% Check to see if the bandsaw is relatively level, then final tighten all the nuts. =`^li\((% Attaching leg assemblies. =`^li\()% Installing tool tray. -14- N(.(,Fne\ijDXelXcD]^%J`eZ\)&'/ ((% Place the pulley cover over the motor and gear shafts, and secure it with the pre-installed M6-1 x 12 Phillips head screws and 12mm flat washers, as shown in =`^li\(*. ()% Open the pulley cover, then insert the keys into the slots on the pulley shafts. (*% Slide the large diameter motor pulley onto the motor shaft (see =`^li\(+). (+% Install the worm gear pulley with the small diameter wheel on the shaft closest to the gear box. (,% Use a straightedge to check the alignment of the pulley wheels, as shown in =`^li\(,, and adjust them as needed. (-% When the pulley wheels are aligned, tighten the set screws on both pulleys. =`^li\(*% Installing the pulley cover. Motor Pulley w/Key Slot J<KLG =`^li\(+% Motor pulley installed. =`^li\(,% Checking the pulley alignment. -15- N(.(,Fne\ijDXelXcD]^%J`eZ\)&'/ (.% Unthread the V-belt tension hex bolt, then pivot the motor up and slide the V-belt into the pulley grooves, as shown in =`^li\(-. (/% Release the motor, letting its weight tension the V-belt, then thread the V-belt tension hex bolt against the side of the bandsaw. (0% Install the work stop shaft into the side of the bandsaw then lock it in place by tightening the set screw, as shown in =`^li\(.. =`^li\(-% Installing the V-belt. J<KLG )'% Slide the work stop onto the end of the shaft and lock it into position with the locking lever, as shown in =`^li\(/. V-belt Tension Hex Bolt =`^li\(.% Installing the work stop shaft. Locking Lever =`^li\(/% Work stop locking lever installed. -16- N(.(,Fne\ijDXelXcD]^%J`eZ\)&'/ K\jkIle Once the assembly is complete, test run the machine to make sure it runs properly for regular operations. The test run consists of verifying the following: 1) The motor powers up and runs correctly, and 2) the safety disabling mechanism on the switch works correctly. If, during the test run, you cannot easily locate the source of an unusual noise or vibration, stop using the machine immediately, then review KiflYc\j_ffk`e^ on GX^\*.. If you still cannot remedy a problem, contact our Tech Support at (360) 734-3482 for assistance. Gifa\Zk`c\j k_ifne ]ifd k_\ dXZ_`e\ Zflc[ ZXlj\ j\i`flj \p\ `ealip% N\Xi jX]\kp ^cXjj\j kf i\[lZ\ k_\ i`jb f] `ealip% Kfk\jkilek_\dXZ_`e\#[fk_\j\jk\gj1 Read the entire instruction manual. )% Make sure all tools and foreign objects have been removed from the machine. *% Connect the bandsaw to power. +% Put on safety glasses and secure loose clothing or long hair. ,% Raise the bandsaw by the handle. -% Start the bandsaw while keeping your finger near the ON/OFF switch at all times during the test run (=`^li\(0). The bandsaw should run smoothly with little or no vibration. — If you suspect any problems, immediately stop the bandsaw and correct before continuing. -17- J<KLG (% =`^li\(0% ON/OFF switch. N(.(,Fne\ijDXelXcD]^%J`eZ\)&'/ FG<I8K@FEJ >\e\iXc This machine will perform many types of operations that are beyond the scope of this manual. Many of these operations can be dangerous or deadly if performed incorrectly. The instructions in this section are written with the understanding that the operator has the necessary knowledge and skills to operate this machine. @]XkXep k`d\pflXi\\og\i`\eZ`e^[`]]`Zlck`\jg\i]fid`e^Xep fg\iXk`fe#jkfglj`e^k_\dXZ_`e\ FG<I8K@FEJ If you are an inexperienced operator, we strongly recommend that you read books or trade articles, or seek training from an experienced metal cutting bandsaw operator before performing any unfamiliar operations. 8Yfm\Xcc#pflijX]\kpj_flc[Zfd\]`ijk I<8;Xe[le[\ijkXe[k_`j\ek`i\`ejkilZ$ k`fe dXelXc Y\]fi\ lj`e^ k_`j dXZ_`e\% J\i`flj g\ijfeXc `ealip dXp fZZli `] jX]\kpXe[fg\iXk`feXc`e]fidXk`fe`jefk le[\ijkff[ Xe[ ]fccfn\[% ;F EFK i`jb pflijX]\kpYpefki\X[`e^ ;FEFK`em\jk`^Xk\gifYc\djfiX[aljk k_\ dXZ_`e\ n_`c\ `k `j ilee`e^% NX`k lek`c k_\ dXZ_`e\ `j klie\[ F==# legcl^^\[ Xe[ Xcc nfib`e^ gXikj _Xm\Zfd\kfXZfdgc\k\jkfgY\]fi\ gifZ\\[`e^ 8cnXpjn\XijX]\kp^cXjj\jn_\efg\i$ Xk`e^ k_`j dXZ_`e\% =X`cli\ kf Zfdgcp dXpi\jlck`ej\i`fljg\ijfeXc`ealip% -18- N(.(,Fne\ijDXelXcD]^%J`eZ\)&'/ Fg\iXk`feK`gj The following tips will help you safely and effectively operate your bandsaw and help you get the maximum life out of your saw blades. ?fi`qfekXc:lkk`e^ Use the work stop to quickly and accurately cut multiple pieces of stock to the same length (see =`^li\)'). • Clamp the material firmly in the vise jaws to ensure a straight cut through the material. • Allow the blade reach full speed before engaging the workpiece. Never start a cut with the blade in contact with the workpiece (see =`^li\)(). Chips should be curled and silvery. If the chips are thin and powder like, increase your feed rate (refer to the D\kXc:_`g@ejg\Zk`fe:_Xik on GX^\).). • If the chips are burned, reduce the blade speed. • Wait until the blade has completely stopped before removing the workpiece from the vise, and avoid touching the cut end—it could be very hot! M\ik`ZXc:lkk`e^ • Workpieces that cannot be properly supported or stabilized without a vise should not be cut in the vertical position. Examples are chains, cables, round or oblong-shaped workpieces, workpieces with internal or built-in moving or rotating parts, etc. • Make sure that the vertical table assembly is securely fastened to the bandsaw frame so it will adequately support the workpiece. • Always keep your fingers away from the blade and always hold the workpiece securely in your hand (=`^li\))). • Adjust the blade guides as close as possible to the workpiece to minimize side-to-side blade movement. NOTICE Release the blade tension at the end of the day to prolong blade life. -19- =`^li\)(% Proper bandsaw horizontal starting position. =`^li\))% Proper bandsaw vertical starting position. FG<I8K@FEJ • =`^li\)'% Work stop and lever. N(.(,Fne\ijDXelXcD]^%J`eZ\)&'/ M\ik`ZXcFg\iXk`fe The Model W1715 can easily be set up for vertical cutting operations to make cuts that are not a straight cut through the entire workpiece, such as curves or pattern cuts. Blade Guide Cover KfXjj\dYc\k_\YXe[jXn]fim\ik`ZXcZlkk`e^#[fk_\j\ jk\gj1 (% DISCONNECT BANDSAW FROM POWER! )% Remove the two flat head screws and the blade guide cover shown in =`^li\)*. =`^li\)*% Blade guide cover. Install the table and replace the two screws removed in Jk\g). +% Install the table bracket with the pre-installed hex bolt, the M6-1 x 12 flat head screw, and the M6-1 hex nut, as shown in =`^li\)+. ,% Place a level on the table, as shown in =`^li\),, then use the adjustment bolt shown in =`^li\)- to make the table level. FG<I8K@FEJ *% Bolt Already In Casting =`^li\)+% Table and table bracket installed. =`^li\),% Adjusting table with a level. Adjustment Bolt =`^li\)-% Table adjustment bolt. -20- N(.(,Fne\ijDXelXcD]^%J`eZ\)&'/ -% Install the safety bracket and lock it in place with the pin shown in =`^li\). to keep the saw from falling. Notch Efk\1 Kf\ejli\k_\jX]\kpYiXZb\k]`kjj\Zli\cp`e k_\efkZ_fek_\Yf[p]iXd\#k_\jX]\kpYiXZb\k dXpe\\[kfY\jc`^_kcpdf[`]`\[n`k_X_Xdd\i fifk_\iXggifgi`Xk\`dgc\d\ekkf]`kj\Zli\cp% Safety Bracket ?\X[CfZb`e^G`e Pin K_\ _\X[ cfZb`e^ g`e j\Zli\j k_\ _\X[ `e k_\ [fne# _fi`qfekXc gfj`k`fe% Pfl DLJK j\Zli\ k_\ _\X[ n`k_ k_\ cfZb`e^ g`e Y\]fi\ dfm`e^ k_\ dXZ_`e\ kf gi\$ m\ekk_\_\X[le\og\Zk\[cpjgi`e^`e^lg#ZXlj`e^k_\ dXZ_`e\ kf k`g fi ]Xcc% Fk_\in`j\# j\i`flj g\ijfeXc `ealipfigifg\ikp[XdX^\Zflc[fZZli% =`^li\).% Safety bracket in position. Head Locking Pin Kflj\k_\_\X[cfZb`e^g`e#[fk_\j\jk\gj1 =`^li\)/% Head locking pin correctly installed. (% DISCONNECT BANDSAW FROM POWER! )% Fully lower the head down, then insert the locking pin through the holes in the head pivot arm and base, as shown in =`^li\)/. *% Before connecting the machine to power, remove the locking pin. -21- FG<I8K@FEJ The head locking pin safely secures the head in the down position. To ensure the head does not unexpectedly spring up and tip the bandsaw over, this locking pin must be properly inserted when the bandsaw is not in use or before moving it. N(.(,Fne\ijDXelXcD]^%J`eZ\)&'/ Lj`e^k_\M`j\ The vise is designed to secure the workpiece during horizontal cutting operations. Always use the vise when cutting with the bandsaw in the horizontal position. KffcjE\\[\[ Hkp Machinist's Square ..............................................1 FG<I8K@FEJ Kflj\k_\m`j\fepfliYXe[jXn#[fk_\j\jk\gj1 (% DISCONNECT BANDSAW FROM POWER! )% Check the vise with a machinist's square to make sure the vise is perpendicular to the blade and reads 0˚ on the scale as shown in =`^li\)0. *% When the vise is square to the blade, place the material to be cut between the vise jaws. +% Turn the vise crank handle (=`^li\ *') clockwise to firmly secure the workpiece in the vise jaws. The workpiece is now ready to cut. Scale =`^li\)0% Using a machinist's square to adjust the vise perpendicular to the blade. Vise Crank Handle :cXdg`e^8e^c\j The vise can hold workpieces for angle cuts ranging from 0˚ to 60˚. KffcjE\\[\[ Hkp Wrench or Socket 14mm .......................................1 KfX[aljkk_\m`j\]fiXe^c\Zlkj#[fk_\j\jk\gj1 (% DISCONNECT BANDSAW FROM POWER! )% Loosen the hex bolts on the stationary vise jaw, as shown in=`^li\*(. =`^li\*'% Vise crank handle. Hex Bolts *% Rotate the sliding edge of the vise to the desired angle, indicated by the scale, and secure the bolts. +% Place the workpiece between the jaws and clamp firmly. Efk\1 K_\m`j\aXnfek_\c\X[jZi\ng`mfkj]i\\cpkf dXkZ_k_\Xe^c\f]k_\fk_\iaXn% =`^li\*(% Loosening vise hex bolts. -22- N(.(,Fne\ijDXelXcD]^%J`eZ\)&'/ 9cX[\>l`[\j The blade guides should be as close to the workpiece as possible. This will help ensure straight cuts by keeping the blade from twisting and drifting off the cut line. Adjustment Knob Blade Guides KfX[aljkk_\YcX[\^l`[\j#[fk_\j\jk\gj: (% DISCONNECT BANDSAW FROM POWER! )% Loosen the adjustment knob shown in =`^li\*) and slide the blade guide as close to the workpiece as possible, then re-tighten the knob. =\\[IXk\ =`^li\*)% Blade guide adjustment knob. The feed rate is controlled by the spring and handle shown in =`^li\**. =fiJcfn\i=\\[IXk\1 Twist the handle clockwise to add tension to the spring. Spring =fi=Xjk\i=\\[IXk\1 Twist the handle counterclockwise to remove tension from the spring. =`^li\**% Feed rate spring and handle. -23- FG<I8K@FEJ Handle N(.(,Fne\ijDXelXcD]^%J`eZ\)&'/ 9cX[\Jg\\[ The bandsaw is capable of operating at 78, 108, or 180 FPM. The speed can easily be adjusted by changing the V-belt placement. =`^li\*+ shows an illustration of each pulley to belt combination, and the following list provides the blade speeds in feet per minute. 9\ckGfj`k`fe 9cX[\Jg\\[ 8 ....................................................... 78 FPM 9 ...................................................... 108 FPM : ...................................................... 180 FPM DfkfiGlcc\p 8 9 : =`^li\*+% Pulley configurations. V-belt Tension Hex Bolt KfZ_Xe^\k_\YcX[\jg\\[j#[fk_\j\jk\gj1 FG<I8K@FEJ >\XiGlcc\p (% DISCONNECT BANDSAW FROM POWER! )% Unthread the V-belt tension hex bolt to allow the motor to pivot (=`^li\*,). *% Raise the motor to relieve the belt tension and position the belt in the desired pulley alignment. +% Release the motor and let the motor weight tension the belt. ,% Position the V-belt tension hex bolt back against the frame of the bandsaw. -24- =`^li\*,% V-belt tension hex bolt. N(.(,Fne\ijDXelXcD]^%J`eZ\)&'/ 9cX[\K\id`efcf^p Selecting the right blade for the cut requires a knowledge of various blade characteristics. Use the illustration in =`^li\*- and the following descriptions to better understand blade characteristics. A B 8% B\i]1 The width of the cut by the blade during cutting. C 9% Kffk_J\k1 The amount each tooth is bent left or right from the blade. D E H F :% >Xl^\1 The thickness of the blade. ;% 9cX[\N`[k_1 The widest point of the blade measured from the tip of the tooth to the back edge of the blade. G I =`^li\*-% Bandsaw blade components. <% Kffk_IXb\1 The angle of the tooth from a line perpendicular to the length of the blade. =% >lcc\k;\gk_1 The distance from the tooth tip to the bottom of the curved area (gullet). >% Kffk_G`kZ_1 The distance between tooth tips. @% KG@1 The number of teeth per inch measured from gullet to gullet. -25- FG<I8K@FEJ ?% 9cX[\9XZb1 The distance between the bottom of the gullet and the back edge of the blade. N(.(,Fne\ijDXelXcD]^%J`eZ\)&'/ 9cX[\J\c\Zk`fe 9cX[\J`q\ 1 1 The Model W1715 accepts only ⁄2" x 0.025 x 64 ⁄2" blades. Kffk_G`kZ_ Usually measured as TPI (Teeth Per Inch), tooth pitch determines the size/number of the teeth. More teeth per inch (fine pitch) will cut slower, but smoother; while fewer teeth per inch (coarse pitch) will cut rougher, but faster. As a general rule, choose blades that will have at least three teeth in the material at all times. Use fine pitched blades on harder metals and coarse pitched blades on softer metals. When selecting blades, refer to =`^li\*. for recommended blade tooth (TPI) and speed (FPM) based on the workpiece material. Kffk_Jkpc\ DXk\i`Xc Tool Steel Stainless Steel Bearing Bronze Mild Steel Hard Brass Bronze Soft Brass Aluminum Other Light Metals =GD 24 78 18 108 14 180 =`^li\*.% Blade TPI and FPM chart. Standard (or Raker) Skip (or Skip Tooth) When selecting blades, another option to consider is the shape, gullet size, teeth set and teeth angle—otherwise known as “Tooth Style." Many blade manufacturers offer variations of the four basic styles shown in =`^li\*/. FG<I8K@FEJ KG@ Hook (or Claw) Kffk_J\k Three of the most common tooth sets are alternate, wavy, and raker (see =`^li\*0). Variable Pitch (VP) =`^li\*/% Bandsaw blade tooth styles. Alternate Wavy Raker =`^li\*0% Bandsaw blade tooth sets. -26- N(.(,Fne\ijDXelXcD]^%J`eZ\)&'/ D\kXc:_`g@ejg\Zk`fe:_Xik The best method of evaluating the performance of your metal cutting operation is to inspect the chips that are formed from cutting. Refer to the chart below for chip inspection guidelines. :_`g 8gg\XiXeZ\ :_`g :fcfi 9cX[\ Jg\\[ =\\[ Gi\jjli\ Thin & Curled Silver >ff[ >ff[ Hard, Thick & Short Brown or Blue Decrease Decrease Lubricate with a small amount of oil Hard, Strong & Thick Brown or Blue Decrease Decrease Lubricate with a small amount of oil Hard, Strong & Thick Silver or Light Brown >ff[ Decrease Slightly Check Blade Pitch Hard & Thin Silver Increase Decrease Check Blade Pitch Straight & Thin Silver >ff[ Increase Powdery Silver Decrease Increase Curled Tight & Thin Silver >ff[ Decrease =`^li\+'. Metal chip inspection chart. -27- 8[[`k`feXc 8Zk`fej Check Blade Pitch FG<I8K@FEJ :_`g ;\jZi`gk`fe N(.(,Fne\ijDXelXcD]^%J`eZ\)&'/ 8::<JJFI@<J D\kXc:lkk`e^9Xe[jXn8ZZ\jjfi`\j The following Metal Cutting Bandsaw accessories may be available through your local Woodstock International Inc. Dealer. If you do not have a dealer in your area, these products are also available through online dealers. Please call or e-mail Woodstock International Inc. Customer Service to get a current listing of dealers at: 1-800-840-8420 or at [email protected]. D\kXc:lkk`e^9Xe[jXn9cX[\j ;**)'Ç-+$(&)o(&)o'%'),('KG@ ;**)(Ç-+$(&)o(&)o'%'),(+KG@ ;**))Ç-+$(&)o(&)o'%'),(/KG@ ;**)*Ç-+$(&)o(&)o'%'),)+KG@ FG<I8K@FEJ Df[\c;)).*J`e^c\Ifcc\iJkXe[ Large diameter ball bearing roller stand features smooth operation for a variety of processing and work support applications. Heavy pedestal base is stable and secure. Df[\c;)).+,Ifcc\iJkXe[ For greater work stability and support, this 5 roller stand features large diameter, ball bearing rollers mounted on a sturdy adjustable pedestal base. J_fg=foJX]\kp>cXjj\j Exceeding ANSI Z87.1-1989 standards for impact resistance, these Safety Glasses offer outstanding eye protection and stylish good looks. Wrap-around side shields provide additional protection and a wide field of view. Model D2676 features easily adjustable ear pieces for length and comfort. -28- D2273 D2274 D2675 D2676 N(.(,Fne\ijDXelXcD]^%J`eZ\)&'/ D8@EK<E8E:< >\e\iXc Regular periodic maintenance on your machine will ensure its optimum performance. Make a habit of inspecting your machine each time you use it. :_\Zb]fik_\]fccfn`e^Zfe[`k`fejXe[i\gX`ifi i\gcXZ\n_\ee\Z\jjXip1 Loose mounting bolts. Worn switch. Worn or damaged cords and plugs. Damaged bandsaw blade. Any other condition that could hamper the safe operation of this machine. D8B< JLI< k_Xk pfli dXZ_`e\ `j legcl^^\[ [li`e^ Xcc dX`ek\eXeZ\ gif$ Z\[li\j@]k_`jnXie`e^`j`^efi\[#j\i`$ fljg\ijfeXc`ealipdXpfZZli% :c\Xe`e^ Frequently use a brush and a shop vacuum to remove chips and other debris from the machine. Keep the nonpainted surfaces rust-free with regular applications of an anti-rust protectorate. Periodically, remove the blade and thoroughly clean all metal chips or built-up grease from the wheel surfaces and blade housing. Vise Screw =`^li\+(% Vise screw. D8@EK<E8E:< ClYi`ZXk`fe Before applying lubricant to any area, wipe the area clean to avoid contamination. Lubricate the vice screw shown in =`^li\+( with multi-purpose gear grease. Remove the cover on the gearbox shown in =`^li\+) and coat the gears with multi-purpose gear grease. Gearbox Cover =`^li\+)% Gearbox cover. -29- N(.(,Fne\ijDXelXcD]^%J`eZ\)&'/ J<IM@:< 9cX[\:_Xe^\ Blades should be changed when they become dull, damaged, or when your operation requires a different blade. KfZ_Xe^\k_\YcX[\fek_\YXe[jXn#[fk_\j\jk\gj1 (% DISCONNECT BANDSAW FROM POWER! )% Raise the head of the bandsaw to the vertical position, use the head locking pin to hold it in place, then remove the wheel access cover. *% Loosen the tension knob and slip the blade off of the wheels. +% Install the new blade through both blade guide bearings, as shown in =`^li\+*, and around the bottom wheel. ,% Hold the blade around the bottom wheel with one hand and slip it around the top wheel with the other hand, keeping the blade between the blade guide bearings. =`^li\+*% Installing the blade. Efk\1 @k`jjfd\k`d\jgfjj`Yc\kf]c`gk_\YcX[\ `ej`[\flk#`en_`Z_ZXj\k_\YcX[\n`ccY\`ejkXcc\[ `ek_\nife^[`i\Zk`fe%:_\ZbkfdXb\jli\k_\ YcX[\k\\k_Xi\]XZ`e^kfnXi[k_\nfibg`\Z\#Xj j_fne`e=`^li\++#X]k\idflek`e^kfk_\YXe[jXn% Jfd\YcX[\jn`cc_Xm\X[`i\Zk`feXcXiifnXjX ^l`[\% J<IM@:< Blade Guide Bearings -% When the blade is around both wheels, adjust the position so the back of the blade is against the shoulder of the wheels (see =`^li\+,). .% Tighten the tension knob so the blade will not slip on the wheels upon start up. /% Connect the bandsaw to the power source. 0% Briefly turn the bandsaw FE then F== to position the blade and resume the previous tracking. Bla de Tra ve l =`^li\++% Correct blade travel. Shoulder —If the tracking needs to be adjusted, see 9cX[\ KiXZb`e^ in the next section. —If the tracking is fine, proceed to 9cX[\K\ej`fe on GX^\*). -30- =`^li\+,% Blade installed on the top wheel. N(.(,Fne\ijDXelXcD]^%J`eZ\)&'/ 9cX[\KiXZb`e^ The blade tracking has been properly set at the factory. The tracking will rarely need to be adjusted if the bandsaw is used properly. KffcjE\\[\[ Hkp Wrench or Socket 14mm .......................................1 KfX[aljkk_\YcX[\kiXZb`e^fek_\YXe[jXn#[fk_\j\ jk\gj1 (% DISCONNECT BANDSAW FROM POWER! )% Position the bandsaw in the vertical position. *% Open the wheel access cover. +% Loosen, but do not remove the lower hex bolt in the blade wheel tilting mechanism shown in =`^li\+-. ,% Use the blade tension knob to release the blade tension (see =`^li\+.). -% Adjust the tracking hex bolt, as shown in =`^li\+., then tighten the lower hex bolt loosened in Jk\g+. Lower Hex Bolt =`^li\+-% Blade wheel tilting lower hex bolt. —Tightening the tracking hex bolt will move the blade closer to the shoulder of the wheel. Tracking Hex Bolt Blade Tension Knob —Loosening the tracking hex bolt will move the blade away from the shoulder. .% Tension the blade. /% Reconnect the power and turn FE the bandsaw. =`^li\+.% Adjusting the tracking hex bolt. —If the blade tracks along the shoulder of the wheel (without rubbing), the blade is tracking properly and this adjustment is completed. 0% Turn the bandsaw F==, disconnect it from power, then replace the blade guard and wheel access cover. -31- J<IM@:< —If the blade walks away from the shoulder of the wheel or hits the shoulder, turn the bandsaw F==, disconnect it from power, then repeat Jk\gj+$/. N(.(,Fne\ijDXelXcD]^%J`eZ\)&'/ 9cX[\K\ej`fe Proper blade tension is essential to long blade life, straight cuts, and efficient cutting times. Two major signs that you do not have the correct blade tension are: 1) The blade stalls in the cut and is slipping on the wheels, and 2) the blade frequently breaks from being too loose. Kfk\ej`fek_\YcX[\fek_\YXe[jXn#[fk_\j\jk\gj1 (% Make sure the blade is tracking properly. )% DISCONNECT BANDSAW FROM POWER! *% Loosen and slide the blade guides as far apart as they will go then tighten them down again. +% Turn the blade tension knob in =`^li\+/ clockwise to tighten the blade as tight as you can. ,% Blade Tension Knob =`^li\+/% Blade tension knob. Using moderate finger pressure, push against the side of the blade. The blade should not move more than 0.004". JhlXi`e^9cX[\ It is always a good idea during the life of your saw to check and adjust this setting. This adjustment will improve your cutting results and extend the life of your blade. Hex Bolt J<IM@:< Kf jhlXi\ k_\ YcX[\ kf k_\ Y\[ f] k_\ kXYc\# [f k_\j\ jk\gj1 (% DISCONNECT BANDSAW FROM POWER! )% Separate the blade guides as far as possible, the lower the head of the bandsaw all the way until it contacts the horizontal stop. *% Place a square on the table bed and against the edge of the blade (=`^li\+0), and check different points along the length of the table between the blade guides. +% Loosen the hex bolt shown in =`^li\+0, and rotate the seat until the blade is vertical to the bed, then re-tighten the hex bolt. -32- =`^li\+0% Squaring the blade. N(.(,Fne\ijDXelXcD]^%J`eZ\)&'/ 9cX[\>l`[\9\Xi`e^j The blade guide bearings must be properly adjusted to make square cuts. One bearing on each assembly has an eccentric bushing that allows it to be adjusted so the blade is square to the vise. The bearings are secured in place by a hex nut and lock washer, as shown in =`^li\,'. Backing Bearing Before adjusting the blade guide bearings, make sure that you have squared the blade to the table as discussed in the previous section. Hex Nut KfX[aljkk_\YcX[\^l`[\Y\Xi`e^j#[fk_\j\jk\gj1 Eccentric Bushing (% DISCONNECT BANDSAW FROM POWER! )% Position the vise to 90°, then lock it in place. *% Put a machinist's square against the face of the vise and move it over to the blade. =`^li\,'% Blade guide adjustment controls. — The square should evenly touch both the face of the vise and the blade. If it does, skip ahead to Jk\g-. — If the square does not evenly touch the blade, but it does evenly touch the vise, continue with the next step. +% Loosen the hex nuts that secure the eccentric bushings attached to the guide bearings. ,% Adjust the bearings as necessary to force the blade to be 90° to the vise, then re-tighten the hex nuts. -% If any of the bearings are not touching the blade evenly, loosen the hex nuts and adjust them so the contact surface of the bearings touch the blade evenly. .% Adjust the backing bearing in the same manner, but leave a gap between 0.002-0.003" from the back of the blade. -33- J<IM@:< Efk\1 J`eZ\k_\Y\Xi`e^jkn`jkk_\YcX[\`ekf gfj`k`fe#`k`jXZZ\gkXYc\`]k_\i\`j'%''($'%'') ^XgY\kn\\ek_\YcX[\Xe[k_\]ifekfiYXZbf] k_\Y\Xi`e^%AljkdXb\jli\efkkfjhl\\q\k_\ YcX[\kffk`^_kcpn`k_k_\Y\Xi`e^j%8]k\ik_\^l`[\ Y\Xi`e^jXi\j\k#pflj_flc[Y\XYc\kfifkXk\k_\ ^l`[\Y\Xi`e^jXck_fl^_k_\pn`ccY\jk`]] n`k_ pfli]`e^\ij% N(.(,Fne\ijDXelXcD]^%J`eZ\)&'/ :_Xe^`e^M$9\ck Check the V-belt periodically for signs of glazing, cracking, or fraying. If any of these conditions are present, change the V-belt. KfZ_Xe^\k_\M$Y\ck#[fk_\j\jk\gj1 (% DISCONNECT BANDSAW FROM POWER! )% Loosen the V-belt tension hex bolt on the motor mounting plate to allow the motor to pivot (see =`^li\,(). *% Open the pulley cover door to access the V-belt, as shown in =`^li\,). +% Pivot the motor towards the gear box to release belt tension and remove the V-belt. ,% Replace the V-belt and let the weight of the motor provide the tension. -% Secure the V-belt tension bolt. V-Belt Tension Hex Bolt =`^li\,(% V-belt tension hex bolt. J<IM@:< =`^li\,)% Installing the V-belt. -34- N(.(,Fne\ijDXelXcD]^%J`eZ\)&'/ <c\Zki`ZXcJX]\kp@ejkilZk`fej These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Study this diagram carefully. If you notice differences between your machine and these wiring diagrams, call Woodstock International Technical Support at (360) 734-3482. (% J?F:B?8Q8I;% Working on wiring that is connected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. Disconnect the power from the machine before servicing electrical components! ,% DFKFIN@I@E>% The motor wiring shown in these diagrams is current at the time of printing, but it may not match your machine. Always use the wiring diagram inside the motor junction box. -% DF;@=@:8K@FEJ% Using aftermarket parts or modifying the wiring beyond what is shown in the diagram may lead to unpredictable results, including serious injury or fire. )% HL8C@=@<;<C<:KI@:@8E% Due to the inherent hazards of electricity, only a qualified electrician should perform wiring tasks on this machine. If you are not a qualified electrician, get help from one before attempting any kind of wiring job. *% N@I<:FEE<:K@FEJ% All connections must be tight to prevent wires from loosening during machine operation. Double-check all wires disconnected or connected during any wiring task to ensure tight connections. +% N@I<&:FDGFE<EK;8D8><% Damaged wires or components increase the risk of serious personal injury, fire, or machine damage. If you notice that any wires or components are damaged while performing a wiring task, replace those wires or components before completing the task. .% :8G8:@KFIJ&@EM<IK<IJ% Some capacitors and power inverters store an electrical charge for up to five minutes after being disconnected from the power source. To avoid being shocked, wait at least this long before working on these components. /% <C<:KI@:8CI<HL@I<D<EKJ% You MUST follow the electrical requirements at the beginning of this manual when connecting your machine to a power source. 0% <OG<I@<E:@E>;@==@:LCK@<J% If you are experiencing difficulties understanding the information included in this section, contact our Technical Support at (360) 7343482. WIRING DIAGRAM COLOR KEY BLUE WHITE BROWN GREEN GRAY YELLOW YELLOW GREEN PURPLE RED ORANGE PINK -35- LIGHT BLUE BLUE WHITE TURQUOISE J<IM@:< The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.shopfox.biz. BLACK N(.(,Fne\ijDXelXcD]^%J`eZ\)&'/ <c\Zki`ZXc:fdgfe\ekj Power Cord =`^li\,*% ON/OFF switch wiring. =`^li\,+% Start capacitor. N`i`e^;`X^iXd Read Page 35 JKFG Before Wiring Capacitor 35MFD 250VAC 110V Motor Ground J<IM@:< Switch Ground WARNING ACCIDENTAL INJURY HAZARD! Disconnect power supply before adjustments, setup, or maintenance! Neutral Hot 110V NEMA 5-15 (As Recommended) -36- N(.(,Fne\ijDXelXcD]^%J`eZ\)&'/ KiflYc\j_ffk`e^ This section covers the most common problems and corrections with this type of machine. N8IE@E>;FEFKdXb\XepX[aljkd\ekjlek`cgfn\i`j[`jZfee\Zk\[Xe[ dfm`e^gXikj_Xm\Zfd\kfXZfdgc\k\jkfg GIF9C<D GFJJ@9C<:8LJ< :FII<:K@M<8:K@FE Machine does not start or a 1. Plug/receptacle is at fault or wired breaker trips. incorrectly. 2. Start capacitor is at fault. 3. Motor connection wired incorrectly. 4. Power supply is at fault/switched OFF. 1. Test for good contact or correct the wiring. 2. Test/replace if faulty. 3. Correct motor wiring connections. 4. Make sure all hot lines/grounds are operational and have correct voltage on all legs. 5. Replace faulty ON button or ON/OFF switch. 5. ON/OFF switch is at fault. 6. Wiring is open/has high resistance. 6. Troubleshoot wires for internal/external breaks; check for disconnected/corroded connections; repair/replace wiring. 7. Test/repair/replace. 7. Motor is at fault. Machine stalls or is under- 1. Wrong blade for the workpiece powered. material (metal). 2. Feed rate too fast for task. 3. V-belt slipping. 4. Blade is slipping on wheels. 5. Pulley/sprocket slipping on shaft. 6. Motor bearings are at fault. 7. Motor is at fault. Machine has vibration or 1. V-belt is slapping belt cover. noisy operation. 2. V-belt worn or loose. 3. Pulley is loose. 1. Use blade with correct properties for your type of cutting. 2. Decrease feed rate. 3. Replace bad V-belt and re-tension. 4. Adjust blade tracking and tension. 5. Replace loose pulley/shaft. 6. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement. 7. Test/repair/replace. 1. Inspect belt cover for proper installation. 2. Inspect/replace belt with a new one. 3. Realign/replace shaft, pulley, setscrew, and key as required. Machine is loud when cut- 1. Excessive feed rate. 1. Refer to Feed Rate on Page 23, or Blade Speed on ting or bogs down in the Page 24 and adjust as required. cut. 2. The blade TPI is too great, or the 2. Refer to Blade Selection on Page 26 and adjust as required. material is too coarse. J<IM@:< -37- N(.(,Fne\ijDXelXcD]^%J`eZ\)&'/ GIF9C<D Blades break often. GFJJ@9C<:8LJ< :FII<:K@M<8:K@FE 1. The workpiece is loose in the vise. 1. Clamp the workpiece tighter, or use a jig to hold the workpiece. 2. Refer to Feed Rate on Page 23, or Blade Speed on Page 24 and adjust as required. 3. Refer to Blade Selection on Page 26 and adjust as required. 4. Refer to Blade Tracking on Page 31, and adjust as required. 5. Start bandsaw and then slowly lower the headstock by setting the feed rate. 2. The feed or cut speed is wrong. 3. The blade TPI is too great, or the material is too coarse. 4. The blade is rubbing on the wheel flange. 5. The bandsaw is being started with the blade resting on the workpiece. 6. The guide bearings are misaligned, 6. Refer to Blade Tracking on Page 31, or Blade Guides on Page 23, and adjust as required. or the blade is rubbing on the wheel flange. 7. The blade is too thick, or the 7. Use a higher quality blade. blades are of low quality. Blade dulls prematurely. 2. 3. 4. 5. 6. Blade wears on one side. 1. Refer to Blade Speed on Page 24 and adjust as required. 2. Refer to Blade Selection on Page 26 and adjust as The blade TPI is too coarse. required. The blade feed pressure is too 3. Refer to Feed Rate on Page 23, and adjust as required. light. The workpiece has hard spots, 4. Increase the feed pressure, and reduce the cutting speed. welds, or scale is on the material. 5. Replace the blade. The blade is twisted. The blade is slipping on the 6. Refer to Blade Tension on Page 32, and adjust as required. wheels. 1. The cutting speed is too fast. 1. The blade guides are worn or mis- 1. Refer to Blade Guides on Page 23 and replace or adjust. adjusted. 2. The blade guide slide bracket is 2. Tighten the blade guide bracket. loose. 3. Refer to Blade Tracking on Page 31, and adjust as 3. The wheels are out of alignment. required. J<IM@:< Teeth are ripping from the 1. The feed pressure is too heavy and 1. Refer to Blade Selection on Page 26 and decrease blade. the feed pressure. Refer to Feed Rate on Page 23, the blade speed is too slow; or and adjust as required. the blade TPI is too coarse for the workpiece. 2. The workpiece is vibrating in the 2. Re-clamp the workpiece in the vise, and use a jig if required. vise. 3. The blade gullets are loading up 3. Use a coarser-tooth blade. with chips. The cuts are crooked. 1. Refer to Feed Rate on Page 23, and adjust as required. The guide bearings are out of 2. Refer to Blade Guides on Page 23 and replace or adjust. adjustment, or too far away from the workpiece. 3. Refer to Blade Tension on Page 32, and adjust as The blade tension is low. required. 4. Refer to Blade Change on Page 30 and replace the The blade is dull. blade. 5. Refer to Blade Speed on Page 24 and adjust as The blade speed is wrong. required. 1. The feed pressure is too high. 2. 3. 4. 5. -38- N(.(,Fne\ijDXelXcD]^%J`eZ\)&'/ G8IKJ DX`e9i\Xb[fne 20 101 104 52 51 103 109 108 80 87 92 94 73 106 107 91 86 81 76 7 67 87 16 75 35 10 71 35-1 35-4 56-1 56 56-2 132 126A-1 126A 35-5 35-2 35-3 70 114 61 63 62 61 60 64 69 68 89 87 88 72 58 57 3 67 66 9 65 85 120 110 20 51 12 90 179 79 182 75 117 98 83 84 75 93 96 99 185 183 180 178 112 171 72 58A-1 113 58A 55 68 118 186 59A-1 77 9 7 59A 54 11 59 15 45 52 20 28 48 47 46 50 51 17 43 122 33 157 51 52 21 19 8 51 156 184 24 181 176 3 18 22 40 175 2 12 67 26 1 174 44 39 27 5 53 37 30 32 52 51 49 36 85 34 11 12 4 23 173 13 14 1 3 6 -39- 172 170 177 2 G8IKJ 7 N(.(,Fne\ijDXelXcD]^%J`eZ\)&'/ GXikjC`jk PART # DESCRIPTION REF PART # DESCRIPTION XPB02M XPN01M XPW03M X1715004 X1715005 X1715006 XPS14M X1715008 XPW03M XPFH19M XPB20M XPN03M X1715013 X1715014 X1715015 X1715016 X1715017 X1715018 X1715019 XPSS04M X1715021 X1715022 X1715023 XPN06M X1715026 X1715027 X1715028 XPR47M X1715032 X1715033 X1715034 X1715035 X1715035-1 X1715035-2 X1715035-3 X1715035-4 X1715035-5 XPB01M X1715037 X1715039 X1715040 X1715043 X1715044 X1715045 X1715046 HEX BOLT M6-1 X 12 HEX NUT M6-1 FLAT WASHER 6MM STAND LEG (RIGHT) WHEEL ASSY COTTER PIN PHLP HD SCR M6-1 X 12 LOCKING LEVER FLAT WASHER 6MM FLAT HD SCR M4-.7 X 10 HEX BOLT M8-1.5 X 35 HEX NUT M8-1.25 STAND LEG (LEFT) TRANSPORT HANDLE ADJUSTING ROD MOTOR CORD PIVOTING ROD SUPPORT PLATE WORK STOP SET SCREW M6-1 X 12 STOCK STOP ROD WIRE RELIEF RETAINER SWITCH HEX NUT M5-.8 SWITCH PANEL ADJUSTING ROD SUPPORT HAND WHEEL EXT RETAINING RING 13MM LEADSCREW M16-4 X 358 VISE NUT M6-4 FRONT VISE JAW MOTOR 3/4HP 110V 1PH MOTOR FAN COVER MOTOR FAN CAPACITOR COVER CAPACITOR 35M 250V JUNCTION BOX HEX BOLT M10-1.5 X 30 BED SCALE ELECTRIC CORD COVER GASKET POWER CORD NUT PLATE SPRING ADJUST SCREW M5-.8 X 40 47 48 49 50 51 52 53 54 55 56 56-1 56-2 57 58 58A 58A-1 59 59A 59A-1 60 61 62 63 64 65 66 67 68 69 70 71 72 73 75 76 77 79 80 81 83 84 85 86 87 88 X1715047 XPS38M X1715049 XPSS14M XPW01M XPB07M XPB43M X1715054 X1715055 X1715056 XPWF06M XPN01M X1715057 X1715058 XPS09M XPW02M X1715059 X1715059A X1715059A-1 XPR39M XP629ZZ X1715062 X1715063 X1715064 X1715065 X1715066 XPLW04M XPFH02M X1715069 XPN03M X1715071 X1715072 XPK12M XPS14M X1715076 X1715077 X1715079 X1715080 X1715081 XPB07M X1715084 XPW04M X1715086 XP6202ZZ X1715088 EXTENSION SPRING 22 x 4.5 x 215 PHLP HD SCR M4-.7 X 10 REAR VISE JAW SET SCREW M8-1.25 X 12 FLAT WASHER 8MM HEX BOLT M8-1.25 X 25 HEX BOLT M12-1.75 X 75 PIVOT TABLE TABLE BRACKET FENDER WASHER 6MM HEX NUT M6-1 ADJUSTABLE BRACKET (TOP) KNOB BOLT M10-1.5 X 25 PHLP HD SCR M5-.8 X 10 FLAT WASHER 5MM BLADE BACK SAFETY COVER PLATE KNOB M6-1 X 8 EXT RETAINING RING 8MM BALL BEARING 629ZZ GUIDE PIVOT BEARING SHAFT PIN 8 X 40MM BLADE ADJUSTABLE SEAT ADJUSTABLE BRACKET GUIDE BEARING LOCK LOCK WASHER 8MM FLAT HD SCR M6-1 X 12 BLADE GUARD HEX NUT M8-1.25 BLADE WHEEL (FRONT) BLADE WHEEL BEARING COVER KEY 5 X 5 X 30 PHLP HD SCR M6-1 X 12 SWITCH CUT OFF TIP BLADE WHEEL (REAR) BLADE TENSION KNOB COMPRESSION SPRING 14.5 X 2 X 76 BODY FRAME HEX BOLT M8-1.25 X 25 MOTOR MOUNT PLATE FLAT WASHER 10MM MOTOR PULLEY BALL BEARING 6202ZZ BEARING BUSHING G8IKJ REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 26 27 28 30 32 33 34 35 35-1 35-2 35-3 35-4 35-5 36 37 39 40 43 44 45 46 -40- N(.(,Fne\ijDXelXcD]^%J`eZ\)&'/ GXikjC`jk REF PART # DESCRIPTION REF PART # DESCRIPTION 89 90 91 92 93 94 96 98 99 101 103 104 106 107 108 109 110 112 113 114 117 118 120 X1715089 X1715090 X1715091 X1715092 X1715093 X1715094 X1715096 XPB166M X1715099 X1715101 X1715103 XPB20M X1715106 X1715107 X1715108 X1715109 X1715110 X1715112 X1715113 XPW01M XPW03M XPR05M XP6202ZZ OIL SEAL TRANSMISSION WHEEL SHAFT TRANSMISSION GEAR GEAR BOX GASKET GEAR BOX COVER WORM GEAR BEARING BUSHING HEX BOLT M8-1.25 X 50 BUSHING WORM GEAR PULLEY BLADE TENSION PLATE HEX BOLT M8-1.25 X 35 SLIDING PLATE DRAW BLOCK BLADE WHEEL SHAFT SHAFT BLOCK BLADE TENSION SLIDING GUIDES MOTOR PULLEY COVER V-BELT 3L215 BLADE 1/2 X .025 X 64-1/2 FLAT WASHER 8MM FLAT WASHER 6MM EXT RETAINING RING 15MM BALL BEARING 6202ZZ 122 126A 126A-1 132 156 157 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 XPN09M XP6202ZZ XPR21M X1715132 XPS22M XPLW01M X1715170 XPB10M XPN01M XPW03M X1715174 X1715175 X1715176 X1715177 X1715178 XLABEL-12 X1715180 XLABEL-04 X1715182 X1715183 X1715184 X1715185 X1715186 HEX NUT M12-1.75 BALL BEARING 6202ZZ INT RETAINING RING 35MM BLADE SAFE GUARD PHLP HD SCREW M5-.8 X 25 LOCK WASHER 5MM TOOL PLATE HEX BOLT M6-1 X 25 HEX NUT M6-1 FLAT WASHER 6MM WHEEL STAND COTTER PIN AXLE CORNER BRACKET MACHINE ID LABEL READ MANUAL LABEL SAFETY GLASSES LABEL ELECTRICITY LABEL UNPLUG MACHINE LABEL RPM LABEL BLADE TRAVEL LABEL BLADE SAFETY LABEL TIPPING HAZARD LABEL JX]\kp cXY\cj nXie XYflk dXZ_`e\ _XqXi[j Xe[ _fn kf gi\m\ek dXZ_`e\ [XdX^\ fi `ealip% K_\ fne\i f] k_`j dXZ_`e\ DLJK dX`ekX`e k_\ fi`^`eXc cfZXk`fe Xe[ i\X[XY`c`kp f] Xcc cXY\cj fe k_`j dXZ_`e\%@]XepcXY\c`ji\dfm\[fiY\Zfd\jlei\X[XYc\#I<GC8:<k_XkcXY\cY\]fi\Xccfn`e^k_\ dXZ_`e\kf\ek\ij\im`Z\X^X`e%:fekXZkNff[jkfZb@ek\ieXk`feXc#@eZ%Xk(*-').*+$*+/)finnn% j_fg]fokffcj%Zfdkffi[\ie\ncXY\cj% G8IKJ -41- -42- N(.(,Fne\ijDXelXcD]^%J`eZ\)&'/ FOLD ALONG DOTTED LINE Place Stamp Here NFF;JKF:B@EK<IE8K@FE8C@E:% G%F%9FO)*'0 9<CC@E>?8D#N80/)).$)*'0 FOLD ALONG DOTTED LINE TAPE ALONG EDGES--PLEASE DO NOT STAPLE N8II8EKP N8II8EKP Nff[jkfZb@ek\ieXk`feXc#@eZ%nXiiXekjXccJ_fg=fodXZ_`e\ipkfY\]i\\f][\]\Zkj]ifdnfibdXej_`g Xe[dXk\i`Xcj]fiXg\i`f[f]knfp\Xij]ifdk_\[Xk\f]fi`^`eXcgliZ_Xj\Ypk_\fi`^`eXcfne\i% K_`jnXiiXekp[f\jefkXggcpkf[\]\Zkj[l\[`i\Zkcpfi`e[`i\Zkcpkfd`jlj\#XYlj\#e\^c`^\eZ\fi XZZ`[\ekj#cXZbf]dX`ek\eXeZ\#fii\`dYlij\d\ekf]k_`i[gXikp\og\ej\j`eZlii\[% Nff[jkfZb@ek\ieXk`feXc#@eZ%n`cci\gX`ifii\gcXZ\#Xk`kj\og\ej\Xe[Xk`kjfgk`fe#k_\J_fg=fo dXZ_`e\fidXZ_`e\gXik#n_`Z_`eefidXclj\_Xjgifm\ekfY\[\]\Zk`m\#gifm`[\[k_Xkk_\fi`^`eXc fne\ii\kliejk_\gif[lZkgi\gX`[kfXJ_fg=fo]XZkfipj\im`Z\Z\ek\in`k_giff]f]k_\`igliZ_Xj\ f]k_\gif[lZkn`k_`eknfp\Xij#Xe[gifm`[\jNff[jkfZb@ek\ieXk`feXc#@eZ%i\XjfeXYc\fggfikle`kpkf m\i`]pk_\Xcc\^\[[\]\Zkk_ifl^_`ejg\Zk`fe%@]`k`j[\k\id`e\[k_\i\`jef[\]\Zk#fik_Xkk_\[\]\Zk i\jlck\[]ifdZXlj\jefkn`k_`ek_\jZfg\f]Nff[jkfZb@ek\ieXk`feXc@eZ%jnXiiXekp#k_\ek_\fi`^`eXc fne\idljkY\Xik_\Zfjkf]jkfi`e^Xe[i\klie`e^k_\gif[lZk% K_`j`jNff[jkfZb@ek\ieXk`feXc#@eZ%jjfc\ni`kk\enXiiXekpXe[XepXe[XccnXiiXek`\jk_XkdXp Y\`dgc`\[YpcXn#`eZcl[`e^Xepd\iZ_XekXY`c`kpfi]`ke\jj#]fiXepgXik`ZlcXigligfj\#Xi\_\i\Yp c`d`k\[kfk_\[liXk`fef]k_`jni`kk\enXiiXekp%N\[fefknXiiXekk_XkJ_fg=fodXZ_`e\ipZfdgc`\j n`k_k_\gifm`j`fejf]XepcXnfiXZkj%@eef\m\ekj_XccNff[jkfZb@ek\ieXk`feXc#@eZ%jc`XY`c`kple[\i k_`jnXiiXekp\oZ\\[k_\gliZ_Xj\gi`Z\gX`[]fik_\gif[lZk#Xe[Xepc\^XcXZk`fejYifl^_kX^X`ejk Nff[jkfZb@ek\ieXk`feXc#@eZ%j_XccY\ki`\[`ek_\JkXk\f]NXj_`e^kfe#:flekpf]N_XkZfd%N\j_Xcc `eef\m\ekY\c`XYc\]fi[\Xk_#`eali`\jkfg\ijfejfigifg\ikpfi]fi`eZ`[\ekXc#Zfek`e^\ek#jg\Z`Xcfi Zfej\hl\ek`Xc[XdX^\jXi`j`e^]ifdk_\lj\f]fligif[lZkj% <m\ip\]]fik_XjY\\edX[\kf\ejli\k_XkXccJ_fg=fodXZ_`e\ipd\\kj_`^_hlXc`kpXe[[liXY`c`kp jkXe[Xi[j%N\i\j\im\k_\i`^_kkfZ_Xe^\jg\Z`]`ZXk`fejXkXepk`d\Y\ZXlj\f]fliZfdd`kd\ekkf Zfek`elfljcp`dgifm\k_\hlXc`kpf]fligif[lZkj% =^\]FjVa^inBVX]^cZhVcYIddah LddYhidX`XVgg^Zhi]djhVcYhd[egdYjXihidbZZii]ZcZZYhd[idYVnh lddYldg`ZghVcYbZiValdg`Zgh#6h`ndjYZVaZgVWdjidi]Zg[^cZ egdYjXih[gdbLddYhidX`>ciZgcVi^dcVa!>cX#