Download ALL POWER AMERICA APGG7500 Owner`s manual
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7500W Generator Topic Page Limited Warrant y 3 S a fet y G u i d e l i n e s 5 G e n e r a l Pr e c a u t i o n s 6 Battery 15 Assembly 16 Operation 17 Spark Plug Service 22 Inspection, Cleaning, Maintenance and Storage 23 Installation 29 Compliance 31 Speci fications 32 General Par ts Listing 33 WARNING! READ AND UNDERSTAND ALL SAFETY PRECAUTIONS IN THIS MANUAL BEFORE OPERATING. FAILURE TO COMPLY WITH INSTRUCTIONS IN THIS MANUAL COULD RESULT IN PERSONAL INJURY, PROPERTY DAMAGE, AND/ OR VOIDING OF YOUR WARRANTY. ALL-POWER WILL NOT BE LIABLE FOR ANY DAMAGE BECAUSE OF FAILURE TO FOLLOW THESE INSTRUCTIONS. 2 6^ULY»Z4HU\HS 3PTP[LK>HYYHU[` (SS7V^LY^HYYHU[Z[V[OLVYPNPUHSW\YJOHZLY^OV\ZLZ[OLWYVK\J[PUHJVUZ\TLY HWWSPJH[PVUWLYZVUHSYLZPKLU[PHSVYOV\ZLOVSK\ZHNL[OH[HSSWYVK\J[ZJV]LYLK\UKLY[OPZ ^HYYHU[`HYLMYLLMYVTKLMLJ[ZPUTH[LYPHSHUK^VYRTHUZOPWMVYVUL`LHYMYVT[OLKH[LVM W\YJOHZL(SSWYVK\J[ZJV]LYLKI`[OPZSPTP[LK^HYYHU[`^OPJOHYL\ZLKPUJVTTLYJPHSHWWSPJH[PVUZ PLPUJVTLWYVK\JPUNHYL^HYYHU[LK[VILMYLLVMKLMLJ[ZPUTH[LYPHSHUK^VYRTHUZOPWMVY KH`ZMYVT[OLKH[LVMVYPNPUHSW\YJOHZL7YVK\J[ZJV]LYLK\UKLY[OPZ^HYYHU[`PUJS\KLHPY JVTWYLZZVYZHPY[VVSZZLY]PJLWHY[ZWYLZZ\YL^HZOLYZHUKNLULYH[VYZ (SS7V^LY^PSSYLWHPYVYYLWSHJLH[(SS7V^LYZVSLVW[PVUWYVK\J[ZVY JVTWVULU[Z^OPJOOH]LMHPSLK^P[OPU[OL^HYYHU[`WLYPVK:LY]PJL^PSSILZJOLSK\SLKHJJVYKPUN [V[OLUVYTHS^VYRMSV^HUKI\ZPULZZOV\YZH[[OLZLY]PJLJLU[LYSVJH[PVUHUK[OLH]HPSPIPSP[`VM YLWSHJLTLU[WHY[Z(SSKLJPZPVUZVM(SS7V^LY^P[OYLNHYK[V[OPZSPTP[LK^HYYHU[`ZOHSSIL MPUHS ;OPZ^HYYHU[`NP]LZ`V\ZWLJPMPJSLNHSYPNO[ZHUK`V\TH`HSZVOH]LV[OLYYPNO[Z^OPJO]HY`MYVT Z[H[L[VZ[H[L 9,:765:0)030;@6-690.05(37<9*/(:,9PUP[PHS<ZLY! ;VWYVJLZZH^HYYHU[`JSHPTVU[OPZWYVK\J[+656;YL[\YUP[LT[V[OLYL[HPSLY;OLWYVK\J[T\Z[ ILL]HS\H[LKI`HU(\[OVYPaLK>HYYHU[`:LY]PJL*LU[LY-VY[OLSVJH[PVUVM[OLULHYLZ[(\[OVYPaLK >HYYHU[`:LY]PJL*LU[LYJHSS 9L[HPUVYPNPUHSJHZOYLNPZ[LYZHSLZYLJLPW[HZWYVVMVMW\YJOHZLMVY^HYYHU[`[V^VYR <ZLYLHZVUHISLJHYLPU[OLVWLYH[PVUHUKTHPU[LUHUJLVM[OLWYVK\J[HZKLZJYPILKPU[OL6^ULY»Z 4HU\HSZ +LSP]LYVYZOPW[OLWYVK\J[[V[OL(\[OVYPaLK>HYYHU[`:LY]PJL*LU[LY-YLPNO[JVZ[ZPMHU`T\Z[ ILWHPKI`[OLW\YJOHZLY 0M[OLW\YJOHZLYKVLZUV[YLJLP]LZH[PZMHJ[VY`YLZ\S[ZMVYT[OL(\[OVYPaLK>HYYHU[`:LYJP]L *LU[LY[OLW\YJOZLYZOV\SKJVU[HJ[(SS7V^LY 7500W Generator Owner’s Manual > .LULYH[VY .LULYHS 7YLJH\[PVUZ Safety Guidelines - Definitions This manual contains important information that you need to know and understand in order to protect YOUR SAFETY and to PREVENT EQUIPMENT PROBLEMS. The following symbols help you recognize this information. Please read the manual and pay attention to these sections. >(9505. -(03<9, ;6 -6336> ;/,:, 05:;9<*;065:*(5 9,:<3; 05 :,=,9, 051<9@ 69 +,(;/ *(<;065! -(03<9, ;6 -6336> ;/,:, 05:;9<*;065:*(5 (3:6 9,:<3; 05+(4(., ;6 ;/, ;663 (5+69 ;/, 0;,4 @6< (9, >69205. 65 Save These Important Safety Instructions! Read and understand all of these safety instructions. Be sure to retain them for future use. +(5.,9 *(9)654656?0+, <ZPUNHNLULYH[VYPUKVVYZ>0332033@6<05405<;,: WARNING! WARNINGS INDICATE A CERTAINTY OR STRONG POSSIBILITY OF PERSONAL INJURY OR DEATH IF INSTRUCTIONS ARE NOT FOLLOWED. CAUTION: CAUTIONS INDICATE A POSSIBILITY OF EQUIPMENT DAMAGE IF INSTRUCTIONS ARE NOT FOLLOWED. .LULYH[VYL_OH\Z[JVU[HPUZOPNOSL]LSZVMJHYIVUTVUV_PKL*6HWVPZVUV\ZNHZ`V\JHUUV[ ZLLVYZTLSS0M`V\JHUZTLSS[OLNLULYH[VYL_OH\Z[`V\HYLIYLH[OPUN*6)\[L]LU0M`V\ JHUUV[ZTLSS[OLL_OH\Z[`V\JV\SKILIYLH[OPUN*6 Ç5,=,9\ZLHNLULYH[VYPUZPKLOVTLZNHYHNLZJYH^SZWHJLZVYV[OLYWHY[S`LUJSVZLKHYLHZ +LHKS`SL]LSZVMJHYIVUTVUV_PKLJHUI\PSK\WPU[OLZLHYLHZ<ZPUNHMHUVYVWLUPUN^PUKV^Z HUKKVVYZKVLZ56;Z\WWS`LUV\NOMYLZOHPY Ç653@\ZLHNLULYH[VYV\[KVVYZHUKMHYH^H`MYVTVWLU^PUKV^ZKVVYZHUK]LU[Z;OLZL VWLUPUNZJHUW\SSPUNLULYH[VYL_OH\Z[ ,]LU^OLU`V\\ZLHNLULYH[VYJVYYLJ[S`*6TH`SLHRPU[V[OLOVTL(3>(@:\ZLHIH[[LY` WV^LYLKVYIH[[LY`IHJR\W*6HSHYTPU[OLOVTL 0M`V\Z[HY[[VMLLSZPJRKPaa`VY^LHRHM[LY[OLNLULYH[VYOHZILLUY\UUPUNTV]L[VMYLZOHPY 90./; (>(@:LLHKVJ[VY @V\JV\SKOH]LJHYIVUTVUV_PKLWVPZVUPUN >(9505. ;/, ,?/(<:; *65;(05: 760:656<:*(9)65 4656?0+, .(: ;/(;*(5*(<:, 36:: 6- *65:*06<:5,:: (5+ 4(@ 3,(+ ;6 +,(;/ NOTE: NOTES GIVE HELPFUL INFORMATION .HZVSPUL HUK 6PS WARNING! IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT IN SERIOUS INJURY AND PROPERTY DAMAGE. READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT. WHEN USING AIR TOOLS, BASIC SAFETY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE THE RISK OF PERSONAL INJURY. ;OPZ WYVK\J[ YLX\PYLZ VPS HUK M\LS ([[LTW[PUN [V Z[HY[ [OL LUNPUL ^P[OV\[ VPS ^PSS Y\PU [OL LUNPUL HUK ]VPK [OL ^HYYHU[`>VYR PU ^LSS ]LU[PSH[LK HYLH 2LLW JPNHYL[[LZ MSHTLZ VY ZWHYRZ H^H` MYVT [OL ^VYR HYLH VY ^OLYL NHZVSPUL PZ Z[VYLK >(9505. .(:6305, 0: ,?;9,4,3@ -3(44()3, (5+ 0: ,?736:0=, <5+,9 *,9;(05 *65+0;065: 2,,7 6<; 6- 9,(*/ 6- */03+9,5 .HZVSPUL M\LS HUK M\TLZ HYLMSHTTHISL HUK WV[LU[PHSS`L_WSVZP]L <ZL WYVWLY M\LS Z[VYHNL HUK OHUKSPUN WYVJLK\YLZ (S^H`Z OH]L T\S[PWSL ()* JSHZZMPYL L_[PUN\PZOLYZ ULHYI` 2LLW [OL NLULYH[VY HUK Z\YYV\UKPUN HYLH JSLHU H[ HSS [PTLZ 5 6^ULY»Z 4HU\HS -\LS VY VPS ZWPSSZ T\Z[ IL JSLHULK \W PTTLKPH[LS` +PZWVZL VMMS\PKZ HUK JSLHUPUN TH[LYPHSZ HZ WLY HU` SVJHS Z[H[L VY MLKLYHS JVKLZ HUK YLN\SH[PVUZ :[VYL VPS` YHNZ PUHJV]LYLK TL[HS JVU[HPULY 5L]LY Z[VYL M\LS VY V[OLYMSHTTHISL TH[LYPHSZ ULHY [OL NLULYH[VY .LULYHS 7YLJH\[PVUZ JVU[»K > .LULYH[VY .LULYHS 7YLJH\[PVUZ JVU[»K >VYR (YLH 2LLW `V\Y ^VYR HYLH JSLHU HUK ^LSS SP[ *S\[[LYLK ILUJOLZ HUK KHYR HYLHZ PU]P[L HJJPKLU[Z .HZVSPUL HUK 6PS JVU[»K +V UV[ ZTVRL VY HSSV^ ZWHYRZMSHTLZ VY V[OLY ZV\YJLZ VM PNUP[PVU HYV\UK [OL LUNPUL HUK M\LS [HUR -\LS ]HWVYZ HYLL_WSVZP]L 2LLW NYV\UKLK JVUK\J[P]L VIQLJ[Z Z\JO HZ [VVSZ H^H` MYVTL_WVZLK SP]L LSLJ[YPJHS WHY[Z HUK JVUULJ[PVUZ [V H]VPK ZWHYRPUN VY HYJPUN ;OLZL L]LU[Z JV\SK PNUP[L M\TLZ VY ]HWVYZ +V UV[ YLMPSS [OL M\LS [HUR ^OPSL [OL LUNPUL PZ Y\UUPUN VY ^OPSL [OL LUNPUL PZ Z[PSS OV[ +V UV[ VWLYH[L [OL NLULYH[VY ^P[O RUV^U SLHRZ PU [OL M\LS Z`Z[LT ,_JLZZP]L I\PSK\W VM \UI\YULK M\LS NHZLZ PU [OLL_OH\Z[ Z`Z[LT JHU JYLH[LHWV[LU[PHSS` L_WSVZP]L JVUKP[PVU ;OPZ I\PSK\W JHU VJJ\Y HM[LY YLWLH[LK MHPSLK Z[HY[ H[[LTW[Z ]HS]L [LZ[PUN VY OV[ LUNPUL ZO\[KV^U 0M [OPZ VJJ\YZ VWLUL_OH\Z[ Z`Z[LT KYHPU WS\NZ PM LX\PWWLK HUK HSSV^ [OL NHZLZ [V KPZZPWH[L ILMVYL H[[LTW[PUN [V YLZ[HY[ [OL NLULYH[VY +V UV[ VWLYH[L WV^LY [VVSZ PUL_WSVZP]L H[TVZWOLYLZ Z\JO HZ PU [OL WYLZLUJL VMMSHTTHISL SPX\PKZ NHZLZ VY K\Z[ .LULYH[VYZ JYLH[L ZWHYRZ ^OPJO TH` PNUP[L [OL K\Z[ VY M\TLZ 2LLW I`Z[HUKLYZ JOPSKYLU HUK ]PZP[VYZ H^H` ^OPSL VWLYH[PUNHNLULYH[VY 7YV]PKL IHYYPLYZ VY ZOPLSKZ HZ ULLKLK ,SLJ[YPJHS :HML[` .YV\UKLK [VVSZ T\Z[ IL WS\NNLK PU[V HU V\[SL[ WYVWLYS` PUZ[HSSLK HUK NYV\UKLK PU HJJVYKHUJL ^P[O HSS JVKLZ HUK VYKPUHUJLZ 5L]LY YLTV]L [OL NYV\UKPUN WYVUN VY TVKPM` [OL WS\N PU HU` ^H` +V UV[ \ZL HU` HKHW[LY WS\NZ .YV\UKPUN WYV]PKLZHSV^YLZPZ[HUJL WH[O [V JHYY` LSLJ[YPJP[` H^H` MYVT [OL \ZLY PU [OL L]LU[ VM HU LSLJ[YPJHS THSM\UJ[PVU <ZL VUS` LUNPUL THU\MHJ[\YLY YLJVTTLUKLK M\LS HUK VPS -\LS! 6PS! -\LSJHWHJP[`PZNHSSVUZ3<ZLYLN\SHY \USLHKLKNHZVSPUL^P[OHTPUP\TVJ[HULYH[PUNVM 6PSJHWHJP[`PZX[3 /V[ *VTWVULU[Z +V\ISL PUZ\SH[LK [VVSZ HYL LX\PWWLK ^P[OHWVSHYPaLK WS\N ^OLYL VUL ISHKL PZ ^PKLY [OHU [OL V[OLY ;OPZ WS\NMP[Z PUHWVSHYPaLK V\[SL[ VUS` VUL ^H` 0M [OL WS\N KVLZ UV[MP[M\SS` PU [OL V\[SL[ YL]LYZL [OL WS\N 0M P[ Z[PSS KVLZ UV[ MP[ JVU[HJ[HX\HSPMPLK LSLJ[YPJPHU [V PUZ[HSSHWVSHYPaLK V\[SL[ +V UV[ JOHUNL [OL WS\N PU HU` ^H` +V\ISL PUZ\SH[PVU LSPTPUH[LZ [OL ULLK MVY [OL [OYLL^PYL NYV\UKLK WV^LY JVYK HUK NYV\UKLK WV^LY Z\WWS` Z`Z[LT (]VPK IVK` JVU[HJ[ ^P[O NYV\UKLK Z\YMHJLZ Z\JO HZ WPWLZ YHKPH[VYZ YHUNLZ HUK YLMYPNLYH[VYZ ;OLYL PZ HU PUJYLHZLK YPZR VM LSLJ[YPJ ZOVJR PM `V\Y IVK` PZ NYV\UKLK >(9505. ,5.05, (5+ ,?/(<:;:@:;,4 7(9;: ),*64, =,9@ /6; (5+ 9,4(05 /6; -69 :64, ;04, (-;,9 ;/, ,5.05, 0: 9<5 >,(9 05:<3(;,+ .36=,: 69 >(0; <5;03 ;/, ,5.05, (5+ ,?/(<:;:@:;,4 /(=, *663,+ ),-69, /(5+305. ;/,:, 7(9;: 7V^LY 6\[W\[ ;OPZ NLULYH[VY PZ UV[ KLZPNULK [V WV^LY ZLUZP[P]L LSLJ[YVUPJ LX\PWTLU[ PUJS\KPUN JVTW\[LYZ HUK TLKPJHS KL]PJLZ ^P[OV\[ [OL HKKP[PVU VM HU HWWYV]LK SPUL JVUKP[PVULY ^OPJO PZ ZVSK ZLWHYH[LS` *(<;065! (;;,47;05. ;6 76>,9 :,5:0;0=, ,3,*;9650* ,8<074,5; >0;/6<; ;/, <:, 6- (5 (7796=,+ 305, *65+0;065,9 4(@*(<:, +(4(., ;6 ;/, ,8<074,5; (3376>,90: 56; 9,:765:0)3, -69 (5@ +09,*; 69 05+09,*;+(4(.,*(<:,+)@-(03<9, ;6 <:, (5 (7796=,+ 305, *65+0;065,9 7 +V UV[L_WVZL NLULYH[VY [V YHPU VY ^L[ JVUKP[PVUZ >H[LY LU[LYPUNHNLULYH[VY ^PSS PUJYLHZL [OL YPZR VM LSLJ[YPJ ZOVJR +V UV[ HI\ZL [OL WV^LY JVYK 2LLW WV^LY JVYKZ H^H` MYVT OLH[ VPS ZOHYW LKNLZ VY TV]PUN WHY[Z 9LWSHJL KHTHNLK WV^LY JVYKZ PTTLKPH[LS` +HTHNLK WV^LY JVYKZ PUJYLHZL [OL YPZR VM LSLJ[YPJ ZOVJR >OLU VWLYH[PUNHWV^LY [VVS V\[ZPKL \ZL HU V\[KVVYL_[LUZPVU JVYK THYRLK ¸>(¹ VY ¸>¹ ;OLZLL_[LUZPVU JVYKZ HYL YH[LK MVY V\[KVVY \ZL HUK YLK\JL [OL YPZR VM LSLJ[YPJ ZOVJR 8 Owner’s Manual > .LULYH[VY General Precautions (cont’d) .LULYHS 7YLJH\[PVUZ JVU[»K Electrical Safety (cont’d) 7LYZVUHS :HML[` JVU[»K • All connections and conduits from the generator to the load must only be installed by trained and licensed electricians, and in compliance with all relevant local, state, and federal electrical codes and standards, and other regulations where applicable. (]VPK HJJPKLU[HS Z[HY[PUN 4HRL Z\YL [OL WV^LY Z^P[JO PZ PU P[Z ¸6--¹ WVZP[PVU HUK KPZJVUULJ[ [OL ZWHYR WS\N ^PYL ^OLU UV[ PU \ZL • The generator must be earth-grounded for fixed installations in accordance with all relevant electrical codes and standards before operation. 9LTV]L HKQ\Z[PUNRL`Z VY ^YLUJOLZ ILMVYL [\YUPUN [OL NLULYH[VY VU(^YLUJO VYHRL` [OH[ PZ SLM[ H[[HJOLK [VHYV[H[PUN WHY[ VM [OL NLULYH[VY TH` YLZ\S[ PU WLYZVUHS PUQ\Y` +V UV[ V]LYYLHJO 2LLW WYVWLY MVV[PUN HUK IHSHUJL H[ HSS [PTLZ • Do not attempt to connect or disconnect load connections while standing in water, or on wet or soggy ground. • Do not touch electrically energized parts of the generator and interconnecting cables or conductors with any part of the body, or with any non-insulated conductive object. • Connect the generator only to a load or electrical system (120 volt) that is compatible with the electrical characteristics and rated capacities of the generator. • Before servicing equipment powered by the generator, disconnect the equipment from its power input. <ZL ZHML[` LX\PWTLU[ (S^H`Z ^LHY L`L WYV[LJ[PVU>LHY (5:0 HWWYV]LK ZHML[` PTWHJ[ L`L NVNNSLZ +\Z[ THZR UVUZRPK ZHML[` ZOVLZ OHYK OH[ VY OLHYPUN WYV[LJ[PVU T\Z[ IL \ZLK MVY HWWYVWYPH[L JVUKP[PVUZ +V UV[ MVYJL [OL NLULYH[VY <ZL [OL JVYYLJ[ NLULYH[VY MVY `V\Y HWWSPJH[PVU ;OL JVYYLJ[ NLULYH[VY ^PSS KV [OL QVI IL[[LY HUK ZHMLY H[ [OL YH[L MVY ^OPJO P[ PZ KLZPNULK +V UV[ \ZL [OL NLULYH[VY PM [OL WV^LY Z^P[JO KVLZ UV[ [\YU P[ VU VY VMM (U` NLULYH[VY [OH[ JHUUV[ IL JVU[YVSSLK ^P[O [OL WV^LY Z^P[JO PZ KHUNLYV\Z HUK T\Z[ IL YLWSHJLK .LULYH[VY <ZL HUK *HYL • Keep all electrical equipment clean and dry. Replace any wiring where the insulation is cracked, cut abraded or otherwise degraded. Replace terminals that are worn, discolored, or corroded. Keep terminals clean and tight. 4HRL Z\YL [OL WV^LY Z^P[JO PZ PU P[Z ¸6--¹ WVZP[PVU HUK KPZJVUULJ[ [OL ZWHYR WS\N ^PYL ILMVYL THRPUN HU` HKQ\Z[TLU[ JOHUNPUN HJJLZZVYPLZ VY Z[VYPUN [OL NLULYH[VY :\JO WYL]LU[P]L ZHML[` TLHZ\YLZ YLK\JL [OL YPZR VM Z[HY[PUN [OL NLULYH[VY HJJPKLU[HSS` • Insulate all connections and disconnected wires. :[VYL PKSL NLULYH[VYZ V\[ VM YLHJO VM JOPSKYLU HUK V[OLY \U[YHPULK WLYZVUZ .LULYH[VYZ HYL KHUNLYV\Z PU [OL OHUKZ VM \U[YHPULK \ZLYZ • Guard against electric shock. Prevent body contact with grounded surfaces such as pipes, radiators, ranges, and refrigerator enclosures. Personal Safety • Stay alert. Watch what you are doing, and use common sense when operating a generator. Do not use generator while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating generators may result in serious personal injury. • Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts. 4HPU[HPU NLULYH[VYZ ^P[O JHYL +V UV[ \ZL KHTHNLK NLULYH[VY ;HN KHTHNLK NLULYH[VYZ ¸+V UV[ \ZL¹ \U[PS YLWHPYLK *OLJR MVY TPZHSPNUTLU[ VY IPUKPUN VM TV]PUN WHY[Z IYLHRHNL VM WHY[Z HUK HU` V[OLY JVUKP[PVU [OH[ TH` HMMLJ[ [OL NLULYH[VY»Z VWLYH[PVU 0M KHTHNLK OH]L [OL NLULYH[VY ZLY]PJLK ILMVYL \ZPUN 4HU` HJJPKLU[Z HYL JH\ZLK I` WVVYS` THPU[HPULK NLULYH[VYZ <ZL VUS` HJJLZZVYPLZ [OH[ HYL YLJVTTLUKLK I` [OL THU\MHJ[\YLY MVY `V\Y TVKLS (JJLZZVYPLZ [OH[ TH` IL Z\P[HISL MVY VUL NLULYH[VY TH` ILJVTL OHaHYKV\Z ^OLU \ZLK VU HUV[OLY NLULYH[VY 9 Owner’s Manual > .LULYH[VY General Precautions (cont’d) .LULYHS 7YLJH\[PVUZ JVU[»K Servicing 0UZ[HSSH[PVU JVU[»K Maintain labels and name plates on the generator and engine. These carry important information. If unreadable or missing, contact our service center toll free at 888-896-6881 immediately for a replacement. 0M [OL NLULYH[VY PZ PUZ[HSSLK V\[KVVYZ P[ T\Z[ IL ^LH[OLYWYVVMLK HUK ZOV\SK IL ZV\UKWYVVMLK 0[ ZOV\SK UV[ IL Y\U V\[KVVYZ ^P[OV\[ WYV[LJ[PVU [V [OL NLULYH[VY HUK ^PYPUN JVUK\P[ Generator service must be performed only qualified repair personnel. Service or maintenance performed by unqualified personnel could result in a risk of injury. ;OL NLULYH[VY ^LPNOZ SIZHWWYV_ ;^V VY TVYL WLVWSL ZOV\SK HZZPZ[ ^OLU TV]PUN VY SPM[PUN [OPZ WYVK\J[ 5L]LY SPM[ [OL NLULYH[VY \ZPUN [OL LUNPUL VY HS[LYUH[VY SPM[PUN S\NZ *VUULJ[ SPM[PUN LX\PWTLU[ [V [OL MYHTL VM [OL NLULYH[VY When servicing a generator, use only identical replacement parts. Follow all appropriate instructions in this manual. Use of unauthorized parts or failure to follow maintenance instructions may create a risk of electric shock or injury. )LMVYL SPM[PUN [OL NLULYH[VY LUZ\YL [OL SPM[ YPNNPUN HUK Z\WWVY[PUN Z[Y\J[\YL HYL PU NVVK JVUKP[PVU HUK HYL YH[LK [V SPM[ Z\JOHSVHK Heart Pacemakers 2LLW HSS WLYZVUULS H^H` MYVT [OL Z\ZWLUKLK NLULYH[VY K\YPUN YLSVJH[PUN WARNING! PEOPLE WITH PACEMAKERS SHOULD CONSULT THEIR PHYSICIAN(S) BEFORE USING THIS PRODUCT. ELECTROMAGNETIC FIELDS IN CLOSE PROXIMITY TO A HEART PACEMAKER COULD CAUSE INTERFERENCE TO OR FAILURE OF THE PACEMAKER. Installation • Ensure installation meets all applicable safety, and local and national electrical codes. Have installation performed by a qualified, licensed electrician and building contractor. • All electrical work, including the earth-ground connection, should be completed by a licensed electrician. • Any separate fuel storage or generator supply facility must be built or installed in full compliance with all relevant local, state, and federal regulations. ;OL Z\WWVY[PUN MSVVYNYV\UK Z\YMHJL ZOV\SK IL SL]LS HUK Z[YVUN LUV\NO [V ZHMLS` OVSK [OL ^LPNO[ VM [OL NLULYH[VY 0M [OLMSVVYNYV\UKLK Z\YMHJL PZ UV[ SL]LS Z[YVUN JYVZZ TLTILYZ ZOV\SK IL WSHJLK \UKLY [OL M\SS SLUN[O VM [OL NLULYH[VY MYHTL H[ P[Z SV^ ZPKL -VY [YHPSLY PUZ[HSSH[PVU [OL NLULYH[VY ZOV\SK IL TV\U[LK VU [OL JLU[LY WVPU[ VM [OL [YHPSLY V]LY [OL ^OLLSZ ;OL [YHPSLY T\Z[ IL JHWHISL VM Z\WWVY[PUN [OL ^LPNO[ VM [OL NLULYH[VY HUK HSS JVU[LU[Z[VVSZ L[J 0UZ[HSS ZV\UKHUK ^LH[OLYWYVVMPUN VUS` ^OLU P[ PZ UV[ YHPUPUN VY ZUV^PUN [V H]VPK [YHWWPUN TVPZ[\YL ^P[OPU [OL NLULYH[VY»Z HYLH 4LJOHUPJHS (S^H`Z THRL Z\YL [OL WV^LY Z^P[JO PZ PU P[Z ¸6--¹ WVZP[PVU +PZJVUULJ[ [OL ZWHYR WS\N ^PYL HUK HSSV^ [OL LUNPUL [V JVTWSL[LS` JVVS ILMVYL JHYY`PUN V\[ THPU[LUHUJL *OLJR MVY KHTHNLK WHY[Z )LMVYL \ZPUN [OL NLULYH[VY HU` WHY[ [OH[ HWWLHYZ KHTHNLK ZOV\SK IL JHYLM\SS` JOLJRLK [V KL[LYTPUL [OH[ P[ ^PSS VWLYH[L WYVWLYS` HUK WLYMVYT P[Z PU[LUKLK M\UJ[PVU *OLJR MVY HSPNUTLU[ HUK IPUKPUN VM TV]PUN WHY[Z HU` IYVRLU WHY[Z VY TV\U[PUN MP_[\YLZ HUK HU` V[OLY JVUKP[PVU [OH[ TH` HMMLJ[ WYVWLY VWLYH[PVU [LJOUPJPHU ;OL NLULYH[VY PZ KLZPNULK ^P[O N\HYKZ MVY WYV[LJ[PVU MYVT TV]PUN WHY[Z 0U HU` JHZL JHYL T\Z[ Z[PSS IL [HRLU [V WYV[LJ[ WLYZVUULS HUK LX\PWTLU[ MYVT V[OLY TLJOHUPJHS OHaHYKZ ^OLU ^VYRPUN HYV\UK [OL NLULYH[VY 11 Owner’s Manual > .LULYH[VY General Precautions (cont’d) .LULYHS 7YLJH\[PVUZ JVU[»K Mechanical (cont’d) ,_[LUZPVU *VYK • Do not operate the generator with safety guards removed. While the generator is running, do not attempt to reach around the safety guard for maintenance or any other reason. 0M HUL_[LUZPVU JVYK UV[ PUJS\KLK PZ \ZLK THRL Z\YL [V \ZL VUS` <3 HWWYV]LK JVYKZ OH]PUN [OL JVYYLJ[ NH\NL HUK SLUN[O HJJVYKPUN [V [OL MVSSV^PUN [HISL! • Keep hands, arms, long hair, loose clothing, and jewelry away from moving parts. Be aware that when engine parts are moving fast they cannot be seen clearly. 5HTLWSH[L(TWZ'M\SSSVHK *VYK3LUN[OZ M[M[ M[M[ M[M[ M[M[ • Keep access doors on enclosures closed and locked when access is not required. • When working on or around the generator always wear protective clothing including ANSI approved safety gloves, safety eye goggles, and safety hat. • Do not alter or adjust any part of the generator that is assembled and supplied by the manufacturer. • Always follow and complete scheduled engine and generator maintenance. (>. (>. (>. (>. (>. (>. (>. (>. (>. (>. (>. (>. (>. Chemicals • Avoid contact with hot fuel, oil, exhaust fumes, and hot solid surfaces. • Avoid body contact with fuels, oils, and lubricants used in the generator. If swallowed, seek medical treatment immediately. Do not induce vomiting if fuel is swallowed. For skin contact, immediately wash with soap and water. For eye contact, immediately flush eyes with clean water and seek medical attention. Noise • Prolonged exposure to noise levels above 68 DBA is hazardous to hearing. Always wear ANSI approved ear protection when operating or working around the generator when it is running. 14 13 7500W Generator Battery Assembly To start generator with electric start you will need a battery (not included). You can use a 12v lawn tractor battery with the following specifications: The dimensions are Wx7.5” Dx5” Hx7” (including terminals). A rated cranking amperage of 200. Terminals are regular, not reversed. Note: Using a battery not designed for this unit may void warranty. Also this generator can also be started with the pull start. Photos below demonstrate battery plate attachment. Unpacking 1. Remove the generator and loose parts box from the carton. 2. Compare the accessory with the inventory list below. Loose Parts (Wheel kit and handle) Check all loose parts against the following list. Contact your dealer toll free at 888.896.6881 if any of the loose parts shown are not included with your generator Hardware Check: Your Hardware Kit should include: 1) Two Handles with bolts, nuts, pin with chain and brackets 2) One axle shaft with bolts and nuts 3) Two washers 4) Two cotter pins 5) One generator leg with bolts and nuts 6) Two wheels 4 1 3 Put the battery on the frame, have the battery assembled with the provided accessories as shown. 5 2 15 16 6 6^ULY»Z 4HU\HS 6WLYH[PVU > .LULYH[VY 6WLYH[PVU JVU[»K :[HY[PUN 7\[[OLLUNPULZ^P[JOVU[OL¸9<5¹WVZP[PVU ;OLLUNPULZ^P[JOLUHISLZHUKKPZHISLZ[OLPNUP[PVU Z`Z[LT :;67!;VZ[VW[OLLUNPUL 9<5!;VY\U[OLLUNPUL :;(9;!;V:[HY[[OLLUNPUL Control Panel Choke lever Handle Battery Oil plug Air filter Recoil Start 56;,! ;/, 7(9;: 30:;,+ ()6=, (9, /,37-<3 -69 36*(;05. ;/, *65;963: 4,5;065,+ ),36> *(<;065! 79069 ;6 -09:; <:05. ;/, .,5,9(;69 ;/, ,5.05, 4<:; ), -033,+ >0;/ 6036-(/0./ 8<(30;@ :(, > .9(+, ,5.05, 603 ;6 +6 :6 <5:*9,> (5+ 9,46=, ;/, ,5.05,»: 603 +07:;0*2 36*(;,+ (; ;/, )6;;64 6- ;/, ,5.05, *9(52*(:, -033 ;/, ,5.05,»: *9(52*(:, <5;03 ;/, 603 3,=,3 0: 3,=,3 >0;/ ;/, <77,9 4(92,+ 305, 65 ;/, +07:;0*2 ;/,5 :*9,> ;/, +07:;0*2 )(*2 05;6 ;/, 603 -033 /63, )LMVYL :[HY[PUN [OL .LULYH[VY ;OLM\LS]HS]LPZSVJH[LK\UKLY[OLM\LS[HUR>OLU [OL]HS]LSL]LYPZPU[OL65WVZP[PVUM\LSPZHSSV^LK [VMSV^MYVT[OLM\LS[HUR[V[OLJHYI\YL[VY)LZ\YL [VYL[\YU[OLM\LS]HS]LSL]LY[V[OL¸6--¹WVZP[PVUHM[LY Z[VWWPUN[OLLUNPUL 6-- 65 -\LS[HURJHWHJP[`!3NHSSVUZ *OLJR [OH[ [OL LUNPUL WV^LY Z^P[JO PZ PU P[Z ¸6--¹WVZP[PVU )LMVYL [OLMPYZ[ \ZL YLTV]L [OL M\LS [HUR JHW HUK MPSS [OL M\LS [HUR ^P[O \USLHKLK NHZVSPUL >OLU M\LSPUN IL Z\YL [OH[ [OL M\LS Z[YHPULY PZ PU WSHJL 9LWSHJL [OL M\LS [HUR JHW ;OLYLHM[LY JOLJR [OL LUNPUL»Z M\LS NH\NL MVY [OL HTV\U[ VM \USLHKLK NHZVSPUL PU [OL M\LS [HUR 0M ULJLZZHY` YLMPSS [OL M\LS [HUR ^P[O \USLHKLK NHZVSPUL" [OL NLULYH[VY T\Z[ IL [\YULK VMM HUK JVVSLK KV^U ILMVYL YLMPSSPUN [OL M\LS [HUR ;VZ[HY[HJVSKLUNPULTV]L[OLJOVRLSL]LY[V[OL ¸:[HY[¹WVZP[PVU;VYLZ[HY[H^HYTLUNPULSLH]L[OL JOVRLSL]LYPU[OL¸9<5¹WVZP[PVU *OVRL3L]LY ¸:[HY[WVZP[PVU¹ ;OLJOVRLSL]LYVWLUZHUKJSVZLZ[OLJOVRL]HS]LPU [OLJHYI\YL[VY ;OL¸:[HY[¹WVZP[PVULUYPJOLZ[OLM\LSTP_[\YLMYVT Z[HY[PUNHJVSKLUNPUL ;OL¸9<5¹WVZP[PVUWYV]PKLZ[OLJVYYLJ[M\LSTP_[\YL MVYVWLYH[PVUHM[LYZ[HY[PUNHUKMVYYLZ[HY[PUNH^HYT LUNPUL <ZLNHZVSPUL^P[OHW\TWVJ[HULYH[PUNVM VYOPNOLY >LYLJVTTLUK\USLHKLKNHZVSPUNILJH\ZLP[WYVK\JLZ ML^LYLUNPULHUKZWHYRWS\NKLWVZP[ZHUKL_[LUKZ L_OH\Z[Z`Z[LTSPML 5L]LY\ZLZ[HSLVYJVU[HTPUH[LKNHZVSPULVYVPSNHZVSPUL TP_[\YL(]VPKNL[[PUNKPY[VY^H[LYPU[OLM\LS[HUR 6^ULY»Z 4HU\HS > .LULYH[VY 6WLYH[PVU JVU[»K 6WLYH[PVU JVU[»K :[HY[PUN 7V^LYPUN =VS[ (* ;VVSZ (UK ,X\PWTLU[! 6WLYH[L[OL9LJVPS:[HY[! 7\SS[OLZ[HY[LYNYPWSPNO[S`\U[PS`V\MLLSYLZPZ[HUJL [OLUW\SSIYPZRS`9L[\YU[OLZ[HY[LYNYPWNLU[S` 7\SSPUN[OLZ[HY[LYNYPWVWLYH[LZ[OLYLJVPSZ[HY[[V JYHUR[OLLUNPUL 6WLYH[L[OL,SLJ[YPJZ[HY[! 7\ZOHUKOVSK[OLLUNPULZ^P[JOVU[OL¸:;(9;¹ WVZP[PVUMVYeZHUKJYHUR[OLLUNPUL 7YPVY [V WV^LYPUN [VVSZ HUK LX\PWTLU[ THRL Z\YL [OL NLULYH[VY»Z YH[LK ]VS[HNL HUK HTWLYHNL JHWHJP[` =(*'(47Z PZ HKLX\H[L [V Z\WWS` HSS LSLJ[YPJHS SVHKZ [OH[ [OL \UP[ ^PSS WV^LY 0M WV^LYPUNL_JLLKZ [OL NLULYH[VY»Z JHWHJP[` P[ TH` IL ULJLZZHY` [V NYV\W VUL VY TVYL VM [OL [VVSZ HUKVY LX\PWTLU[ MVY JVUULJ[PVU [VHZLWHYH[L NLULYH[VY :[HY[LY.YPW *(<;065! (;;,47;05. ;6 76>,9 :,5:0;0=, ,3,*;9650* ,8<074,5; >0;/6<; ;/, <:, 6- (5 (7796=,+ 305, *65+0;065,9 4(@*(<:, +(4(., ;6 ;/, ,8<074,5; (3376>,90: 56; 9,:765:0)3, -69 (5@ +09,*; 69 05+09,*;+(4(.,*(<:,+)@-(03<9, ;6 <:, (5 (7796=,+ 305, *65+0;065,9 6UJL [OL NLULYH[VY PZ Y\UUPUN ZPTWS` JVUULJ[ [OL WV^LY JVYKZ VM ]VS[(*WV^LYLK [VVSZ HUK LX\PWTLU[ PU[V [OL ]VS[(*K\HS V\[SL[Z 0M[OLJOVRLOHZILLUTV]LK[V[OL¸:[HY[¹WVZP[PVU [VZ[HY[[OLLUNPULNYHK\HSS`TV]LP[[V[OL¸9<5¹ WVZP[PVUHZ[OLLUNPUL^HYTZ\W ¸9\U¹7VZP[PVU 56;,! ;/, .,5,9(;69 -,(;<9,: (5(*565-<:, ;/,94(3796;,*;69 ;6 796;,*; ;/,(**09*<0; 05*(:, 6- (56=,936(+ :/6<3+ (56=,936(+ 6**<9 ;/, )9,(2,9 >033767 +PZJVUULJ[ HSS LSLJ[YPJHS WV^LYLK [VVSZ HUK LX\PWTLU[ MYVT [OL NLULYH[VY»Z ]VS[(* K\LS V\[SL[Z :[VWWPUN,UNPUL (M[LY [OL LUNPUL HUK NLULYH[VY OH]L JVTWSL[LS` JVVSLK Z[VYL NLULYH[VY PUHZHML JSLHU KY` SVJH[PVU PM UV[ HSYLHK` PUZ[HSSLK ;\YU[OLLUNPULZ^P[JO[V[OL¸:;67¹WVZP[PVU :;67 ;\YU[OLM\LS]HS]LSL]LY[V[OL¸6--¹WVZP[PVU >OLU[OLLUNPULPZUV[PU\ZLSLH]L[OLM\LS]HS]LPU [OL¸6--¹WVZP[PVU[VWYL]LU[JHYI\YL[VYMSVVKPUN HUK[VYLK\JL[OLWVZZPIPSP[`VMM\LSSLHRHNL 6-- 65 Owner’s Manual Operation (cont’d) > .LULYH[VY :WHYR7S\N :LY]PJL Powering 12 Volt DC tools and Equipment: 1. Prior to powering tools and equipment, make sure the generator’s rated voltage, and amperage capacity (12V DC) is adequate to supply all electrical loads that the unit will power. If powering exceeds the generator’s capacity, it may be necessary to group one or more of the tools and/or equipment for connection to a separate generator. 0U VYKLY [V ZLY]PJL [OL ZWHYR WS\N `V\ ^PSS ULLKHZWHYR WS\N ^YLUJO JVTTLYJPHSS` H]HPSHISL 9LJVTTLUKLK ZWHYR WS\NZ! 5/:7 3+ -;*VY5.2)79.,:I\[^LYLJVTTLUKV\Y6,4ZWHYR WS\N ;V LUZ\YL WYVWLY LUNPUL VWLYH[PVU [OL ZWHYR WS\N T\Z[ IL WYVWLYS` NHWWLK HUK MYLL VM KLWVZP[Z 2. Connect the power cord of a 12 VDC powered tool or equipment to the DC Terminals. CAUTION: MAKE SURE TO CONNECT THE POSITIVE (+) LEAD OF THE POWER CORD TO THE POSITIVE (+) TERMINAL ON THE GENERATOR, AND CONNECT THE NEGATIVE (-) LEAD OF THE POWER CORD TO THE NEGATIVE (-) TERMINAL ON THE GENERATOR. 9LTV]L [OL ZWHYR WS\N JHW *SLHUHU`KPY[MYVTHYV\UK[OLZWHYRWS\NIHZL <ZLHZWHYR WS\N ^YLUJO [V YLTV]L [OL ZWHYR WS\N THE 12V DC IS FOR BATTERY CHARGING ONLY. =PZ\HSS` PUZWLJ[ [OL ZWHYR WS\N +PZJHYK P[ PM [OL PUZ\SH[VY PZ JYHJRLK VY JOPWWLK *SLHU [OL ZWHYR WS\N ^P[OH^PYL IY\ZO PM P[ PZ [V IL YL\ZLK 4LHZ\YL [OL WS\N NHW ^P[OHMLLSLY NH\NL*VYYLJ[HZULJLZZHY`I`JHYLM\SS`ILUKPUN[OLZPKLLSLJ[YVKL ;OLNHWZOV\SKIL!TTPU *OLJR [OH[ [OL ZWHYR WS\N ^HZOLY PZ PU NVVK JVUKP[PVU (M[LY [OL ZWHYR WS\N PZ ZLH[LK [PNO[LU ^P[OHZWHYR WS\N PU I` OHUK [V WYL]LU[ JYVZZ[OYLHKPUN (M[LY [OL ZWHYR WS\N PZ ZLH[LK [PNO[LU ^P[OHZWHYR WS\N ^YLUJO [V JVTWYLZZ [OL ^HZOLY 56;,! ;/, :7(92 73<. 4<:; ), :,*<9,3@ ;0./;,5,+ (5 047967,93@ ;0./;,5,+ :7(92 73<.*(5 ),*64, =,9@ /6; (5+ *6<3+ +(4(., ;/, ,5.05, 5,=,9 <:, :7(92 73<.: >/0*/ /(=, (5 047967,9 /,(; 9(5., <:, 653@ 9,*644,5+,+ :7(92 73<: 69,8<0=(3,5; 22 21 Owner’s Manual Inspection, Cleaning, and Maintenance > .LULYH[VY -\LS:LKPTLU[*\W*SLHUPUN WARNING! ALWAYS MAKE SURE THE ENGINE POWER SWITCH (2) IS IN ITS “OFF” POSITION. DISCONNECT THE SPARK PLUG WIRE FROM THE ENGINE. AND ALLOW SUFFICIENT TIME FOR THE ENGINE AND GENERATOR TO COMPLETELY COOL BEFORE PERFORMING ANY INSPECTIONS, MAINTENANCE, OR CLEANING. 23 ;OLZLKPTLU[J\WWYL]LU[ZKPY[VY^H[LY^OPJOTH`ILPU[OLM\LS[HURMYVTLU[LYPUN[OLJHYI\YL[VY 0M[OLLUNPULOHZUV[ILLUY\UMVYHSVUN[PTL[OLZLKPTLU[J\WZOV\SKILJSLHULK ;\YU[OLM\LS]HS]L[V[OL6--WVZP[PVU9LTV]L[OLZLKLTLU[J\WHUK6YPUN *SLHU[OLZLKPTLU[J\WHUK6YPUNPUUVUMSHTTHISLVYOPNOMSHZOWVPU[ZVS]LU[ 9LPUZ[HSS6YPUNHUKZLKPTLU[J\W ;\YU[OLM\LS]HS]L65HUKJOLJRMVYSLHRZ Owner’s Manual Maintenance Guide > .LULYH[VY (PYJSLHULYZLY]PJL Periodic maintenance and adjustment is necessary to keep the generator in good operating condition. WARNING! Exhaust gas contains poisonous carbon monoxide. Shut off the engine before performing any maintenance. If the engine must be run, make sure the areas is well ventilated. (KPY[`HPYJSLHULY^PSSYLZ[YPJ[HPYMSV^[V[OLJHYI\YL[VY;VWYL]LU[JHYI\YL[VYTHSM\UJPVUZLY]PJL [OLHPYJSLHULYYLN\SHYS`:LY]PJLTVYLMYLX\LU[S`^OLUVWLYH[PUN[OLNLULYH[VYPUL_[YLTLS`K\Z[` HYLHZ >(9505. <ZPUNNHZVSPULVYMSHTTHISLZVS]LU[[VJSLHU[OLMPS[LYLSLTLU[ JHUJH\ZLHMPYLVYL_WSVZPVU<ZLVUS`ZVHW`^H[LYVYUVUMSHTTHISL ZVS]LU[ • Before each use, inspect the generator. Check for: - Loose screws - Misaligned or binding moving parts 56;,! 5L]LYY\U[OLNLULYH[VY^P[OV\[[OLHPYJSLHULY9HWPKLUNPUL^LHY ^PSSYLZ\S[ - Cracked or broken parts - Damaged electrical wiring - Any other condition that may affect safe operation. <UZUHW[OLHPYJSLHULYJV]LYJSPWZYLTV]L[OLHPY JSLHULYJV]LYHUKYLTV]L[OLLSLTLU[ • If an engine problem occurs, have it checked by a qualified service technician before further use. Do not use damaged equipment. • Before each use, make sure the engine’s oil and gas levels are adequate. If necessary, fill the crankcase until the oil level is even with the oil hill hole and/or fill the fuel tank. >HZO[OLLSLTLU[PUHZVS\[PVUVMOV\ZLOVSKKL[LYNLU[ HUK^HYT^H[LY[OLUYPUZL[OVYV\NOS`VY^HZOPU UVUMSHTTHISLVYOPNOMSHZOWVPU[ZVS]LU[(SSV^[OL LSLTLU[[VKY`[OVY\NOS` • Before each use, remove all debris with a soft brush, rag, or vacuum. • Lubricate all moving parts using a premium quality, lightweight machine oil. • Every 50 hours of use, drain the old engine oil and replace with a high a high quality SAE 10W-30 grade engine oil. :VHR[OLLSLTLU[PUJSLHULUNPULVPSHUKZX\LLaL V\[[OLL_JLZZVPS;OLLUNPUL^PSSZTVRLK\YPUN PUP[PHSZ[HY[\WPM[VVT\JOVPSPZSLM[PU[OLLSLTLU[ Upper Level • Every 300 hours of use, have a qualified, certified technician perform thorough maintenance on the generator and engine. 9LPUZ[HSS[OLHPYJSLHULYLSLTLU[HUK[OLJV]LY • For long term storage, either drain fuel into suitable container or add a fuel preservative/ stabilizer (not included) to prevent fuel breakdown. 25 Owner’s Manual > .LULYH[VY ;YHUZWVY[PUN:[VYHNL 27 Owner’s Manual > .LULYH[VY 0UZ[HSSH[PVU JVU[»K Installation NOTE: PRIOR TO POWERING TOOLS AND EQUIPMENT MAKE SURE THE GENERATOR’S RATED VOLTAGE, WATTAGE AND AMPERAGE CAPACITY IS ADEQUATE TO SUPPLY ALL ELECTRICAL LOADS THAT THE UNIT WILL POWER. IF POWERING EXCEEDS THE GENERATOR’S CAPACITY, IT MAY BE NECESSARY TO GROUP ONE OR MORE OF THE TOOLS AND/OR EQUIPMENT FOR CONNECTION TO A SEPARATE GENERATOR. :\WWVY[PUN HUK 4V\U[PUN 4V\U[ [OL NLULYH[VY VUHJVUJYL[L ZSHI JHWHISL VM Z\WWVY[PUN [OL ^LPNO[ VM [OL NLULYH[VY ;OL ZSHI T\Z[L_[LUK VU HSS ZPKLZ IL`VUK [OL MYHTL I` H[ SLHZ[ VUL MVV[ *VU[HJ[HJLTLU[ JVU[YHJ[VY MVY ZSHI ZWLJPMPJH[PVUZ PM ULJLZZHY` ([[HJO [OL MYHTL [V [OL JVUJYL[L ZSHI \ZPUN ¹ KPHTL[LY L_WHUZPVU HUJOVY IVS[Z UV[ Z\WWSPLK .YV\UKPUN Electrical and other permits may be required for the installation of emergency power systems. Investigate your local building and electrical codes before installing this unit. Installation must be completed by licensed contractors. WARNING! THE GENERATOR WEIGHS APPROXIMATELY 100 POUNDS. USE CARE AND THE PROPER LIFTING OR HOISTING EQUIPMENT WHEN MOVING IT TO THE INSTALLATION LOCATION. ALWAYS CONNECT HOIST LINES TO THE FRAME OF THE GENERATOR. General Location 56;,! 0; 0: 9,*644,5+,+ ;/(; 653@(;9(05,+ (5+ 30*,5:,+ ,3,*;90*0(5 7,9-694 ;/0: 796*,+<9, *VUULJ[H (>. NYV\UKPUN ^PYL UV[ PUJS\KLK MYVT [OL NYV\UK JVUULJ[VY VU [OL NLULYH[VY [VHNYV\UKPUN YVK UV[ PUJS\KLK [OH[ OHZ ILLU KYP]LU H[ SLHZ[PUJOLZ KLLW PU[V [OL LHY[O ;OL NYV\UKPUN YVK T\Z[ IL HU LHY[OKYP]LU JVWWLY VY IYHZZ YVK LSLJ[YVKL ^OPJO JHU HKLX\H[LS` NYV\UK [OL NLULYH[VY • Make sure to locate and install the generator outdoors where cooling air is readily available. • Install the generator so that the air inlets and outlets are not blocked by obstructions such as bushes, trees, or snow drifts. Locating it in the path of heavy winds or snowdrifts may require the placement of a barrier for protection. In normal weather conditions, the air vent should face the prevailing wind direction. • Install the generator on a concrete slab or other area where rain drainage or flood waters can not reach it. • Generator placement should allow four feet of access to all sides for maintenance. • Place the generator as close as possible to the electrical tools and equipment being powered to reduce the length of extension cords. 29 Owner’s Manual > .LULYH[VY Specifications *VTWSPHUJL <50;,+ :;(;,: ,5=09654,5;(3 796;,*;065 (.,5*@ >(:/05.;65 +* AC electrical Current Output 4VKLS @LHY *LY[PMJH[L VM *VUMVYTP[` 120V/240V AC @ 50/25A 60Hz 4HU\MHJ[\YLY! Jiangsu Jiangdong Group Co., Ltd. Continuous/rated Wattage *LY[PMPJH[L 5\TILY! JDG-NRSI-10-12 Peak Wattage 6,000 W 7,500 W ,MMLJ[P]L +H[L! 12/23/2009 Outlet +H[L 0ZZ\LK! 12/23/2009 4LYY`SPU AH^4VU +PYLJ[VY *VTWSPHUJLHUK0UUV]H[PVU:[YH[LNPLZ+P]PZPVU 6MMPJL VM ;YHUZWVY[H[PVU HUK (PY 8\HSP[` 7\YZ\HU[ [V :LJ[PVU VM *SLHU (PY (J[ <:* ZLJ[PVU HUK *-9 HUK Z\IQLJ[ [V [OL [LYTZ HUK JVUKP[PVUZ WYLZJYPILK PU [OVZL WYV]PZPVUZ [OPZ JLY[PMPJH[L VM JVUMVYTP[` PZ OLYLI` PZZ\LK MVY [OL MVSSV^PUN ZTHSS UVUYVHK LUNPUL MHTPS` TVYL M\SS` KLZJYPILK PU [OL KVJ\TLU[H[PVU YLX\PYLK I` *-9 HUK WYVK\JLK PU [OL Z[H[LK TVKLS `LHY DC electrical 12V 8.3 A Typ e 4-cycle OHV air-cooled recoil & electric start Gasoline engine ;OPZ JLY[PMPJH[L VM JVUMVYTP[` JV]LYZ VUS` [OVZL UL^ ZTHSS UVUYVHK LUNPULZ ^OPJO JVUMVYT PU HSS TH[LYPHS YLZWLJ[Z [V [OL KLZPNU ZWLJPMPJH[PVUZ KLZJYPILK PU [OL KVJ\TLU[H[PVU YLX\PYLK I` *-9 HUK ^OPJO HYL WYVK\JLK K\YPUN [OL TVKLS `LHY Z[H[LK VU [OPZ JLY[PMPJH[L ;OPZ JLY[PMPJH[L VM JVUMVYTP[` KVLZ UV[ JV]LY ZTHSS UVUYVHK LUNPULZ PTWVY[LK WYPVY [V [OL LMMLJ[P]L KH[L VM [OL JLY[PMPJH[L :4(33 56596(+ ,5.05, -(403@! AJDGS.3892GA 0[ PZH[LYT VM [OPZ JLY[PMPJH[L [OH[ [OL THU\MHJ[\YLY ZOHSS JVUZLU[ [V HSS PUZWLJ[PVUZ KLZJYPILK PU *-9 HUK HUK H\[OVYPaLK PUH^HYYHU[ VY JV\Y[ VYKLY -HPS\YL [V JVTWS` ^P[O [OL YLX\PYLTLU[Z VM Z\JOH^HYYHU[ VY JV\Y[ VYKLY TH` SLHK [V YL]VJH[PVU VY Z\ZWLUZPVU VM [OPZ JLY[PMPJH[L MVY YLHZVUZ ZWLJPMPLK PU *-9 0[ PZ HSZVH[LYT VM [OPZ JLY[PMP JH[L [OH[ [OPZ JLY[PMPJH[L TH` IL YL]VRLK VY Z\ZWLUKLK VY YLUKLYLK ]VPK HI PUP[PV MVY V[OLY YLHZVUZ ZWLJPMPLK PU *-9 7HY[ Four 120V outlets, One 120V twist-lock One 120/240V twist-lock Displacement 389cc Oil c apacity 1.16 quart (1.1 liter) EPA approved yes Fuel ;OPZ JLY[PMPJH[L KVLZ UV[ JV]LY ZTHSS UVUYVHK LUNPULZ ZVSK VMMLYLK MVY ZHSL VY PU[YVK\JLK VY KLSP]LYLK MVY PU[YVK\J[PVU PU[V JVTTLYJL PU [OL <: WYPVY [V [OL LMMLJ[P]L KH[L VM [OL JLY[PMPJH[L Typ e Unleaded g asoline Capacity 6.6 gallons Running t ime 11 hours (approx.) on 1/2 load Fuel gauge included Weight Approximate weight 195 lbs. 32 7500W Generator 7500W Generator Cylinder head system assy. Cylinder barrel B A APA Part No. Description APA Part No. Description APG3075-B-01-JD FLANGE BOLT (M6X 14) APG3075-A-01-JD HEAD COVER COMP. BOLT APG3075-B-02-JD OIL LEVEL SWITCH ASSY APG3075-A-02-JD HEAD COVER WASHER COMP APG3075-B-03-JD O-RING (14mm) APG3075-A-03-JD WASHER COVER PACKING APG3075-B-04-JD FLANGE NUT (MIO) APG3075-A-04-JD HEAD COVER COMP APG3705-B-05-JD CRANK CASE APG3075-A-05-JD HEAD COVER PACKING APG3075-B-06-JD BALL BEARING (6207) APG3075-A-06-JD FLANGE BOLT (M1OX 80) APG3075-B-07-JD WASHER(Φ8.3×Φ17×1)) APG3075-A-07-JD SPARK PLUG APG3075-B-08-JD LOCK PIN (10 mm) APG3075-A-08-JD EXHAUST PIPE STUD BOLT APG3075-B-09-JD GOVERNOR ARM SHAFT APG3075-A-09-JD CYLINDER HEAD COMP APG3075-B-10-JD OIL SEAL (Φ8×Φ14×5) APG3075-A-10-JD CARBURETOR STUD BOLT APG3075-B-11-JD DRAIN PLUG WASHER (12mm) APG3075-A-11-JD CYLINDER HEAD SEALING PAD APG3075-B-12-JD DRAIN PLUG BOLT APG3075-A-12-JD DOWEL PIN (φ10×φ12×20) APG3075-B-13-JD OIL SEAL (Φ35×Φ52×8) APG3075-A-13-JD AIR CLEANER STAY APG3075-B-14-JD OIL PROTECTOR APG3075-B-15-JD FLANGE BOLT 33 34 7500W Generator 7500W Generator Crankcase cover system assy. APA Part No. Crankshaft assy. Description C APA Part No. Description APG3075-C-01-JD DUCT COVER APG3075-D-01-JD CRANKSHAFT COMP APG3075-C-02-JD FLANGE BOLT (M8 X 35) APG3075-D-02-JD BALANCER WEIGHT APG3075-C-03-JD OIL SCALE APG3075-C-04-JD OIL SCALE SEAL RING APG3075-C-05-JD OIL SEAL(Φ35×Φ52×8) APG3075-C-06-JD FLANGE BOLT (M8X35) APG3075-C-07-JD CRANKCASE COVER APG3075-C-08-JD GOVERNOR GEAR WASHER (6 mm) APG3075-C-09-JD GOVERNOR GEAR APG3075-C-10-JD SLIDER SHAFT APG3075-C-11-JD SLIDER WASHER (6 mm) APG3075-C-12-JD GOVERNOR SLIDER APG3075-C-13-JD BALL BEARING (6202) APG3075-C-14-JD BALL BEARING (6207) APG3075-C-15-JD CRANKCASE COVER PAD APG3075-C-16-JD DOWEL PIN (8X12) 35 36 D 7500W Generator 7500W Generator Piston & Connecting Rod Assy. Recoil Starter Assy. E F APA Part No. Description APA Part No. Description APG3075-E-01-JD COMPRESSION RING A APG3075-F-01-JD PIVOT ADJUSTING NUT APG3075-E-02-JD COMPRESSION RING B APG3075-F-02-JD ROCKER ARM PIVOT APG3075-E-03-JD OIL RING A APG3075-F-03-JD ROCKER ARM APG3075-E-04-JD OIL RING B APG3075-F-04-JD PIVOT BOLT (M8) APG3075-E-05-JD PISTON PIN CLIP (20 mm) APG3075-F-05-JD PUSH ROD GUIDE PLATE APG3075-E-06-JD PISTON APG3075-F-06-JD ROD PUSH APG3075-E-07-JD PISTON PIN APG3075-F-07-JD VALVE LIFTER APG3075-E-08-JD CONNECTING ROD APG3075-F-08-JD CAMSHAFT APG3075-E-09-JD CONNECTING COVER APG3075-F-09-JD VALVE ROTATOR APG3075-E-10-JD CONNECTING ROD BOLT APG3075-F-10-JD EX. VALVE SPRING RETAINER APG3075-F-11-JD VALVE SPRING APG3075-F-12-JD VALVE SPRING SEAT APG3075-F-13-JD IN. VALVE SPRING RETAINER APG3075-F-14-JD EX. VALVE APG3075-F-15-JD IN. VALVE 37 38 7500W Generator 7500W Generator Fan Cover Assy. Recoil Starter Assy. 1 APA Part No. Description G H APGG7500-G-01-JD RECOIL STARTER ASSY APG3075-G-02-JD SETTING SCREW APA Part No. Description APG3075-G-03-JD SPRING RETAINER APG3075-H-01-JD SHROUD APG3075-G-04-JD PLATEN SPRING APG3075-H-02-JD FLANGE BOLT (M6 X 14) APG3075-G-05-JD STARTER DETENT APGG7500-H-03-JD FAN COVER COMP APG3075-G-06-JD DETENT SPRING APG3075-H-04-JD WIRE HARNESS CLIP APG3075-G-07-JD RECOIL STARTER REEL APG3075-G-08-JD START RETURN SPRING APGG7500-G-09-JD RECOIL STARTER CASE COMP APG3075-G-10-JD RECOIL STARTER ROPE APG3075-G-11-JD STARTER KNOB APG3075-G-12-JD FLANGE BOLT (M6X8) 39 40 7500W Generator 7500W Generator Carburetor Assy. Flywheel Assy. 5 2 4 3 J I APA Part No. Description APA Part No. Description APG3075-I-01-JD TUBE CLIP APG3075-J-01-JD FLYWHEEL APG3075-I-02-JD TUBE A APG3075-J-02-JD SPECIAL WOODRUFF KEY APG3075-I-03-JD TUBE B APG3075-J-03-JD COOLING FAN APG3075-I-04-JD WIPE HARNESS CLIP APG3075-J-04-JD STARTER PULLEY APG3075-I-05-JD DASHPOT CHECK VALVE APG3075-J-05-JD FLYWHEEL NUT (M16) APG3075-I-06-JD MANUAL CHOKE STAY ASSY APG3075-I-07-JD CARBURETOR IRON GASKET APG3075-I-08-JD CARBURETOR ASSY APG3075-I-09-JD CARBURETOR PAPER GASKET APG3075-I-10-JD CARBURETOR INSULATING PLATE APG3075-I-11-JD INTAKE PIPE GASKET 41 42 7500W Generator 7500W Generator Ignition System Assy. Starter Motor Assy. 8 7 8 9 APA Part No. K Description APA Part No. Description APG3075-K-01-JD NOISE SUPPERSSOR CAP ASSY APG3075-L-01-JD UNIT STARTER MOTOR APG3075-K-02-JD IGNITION COIL ASSY APG3075-L-02-JD CONTACTOR ASSY APG3075-K-03-JD STOP SWITCH CORD APG3075-L-03-JD FLANGE BOLT (M8×35) APG3075-K-04-JD STOP SWITCH CORD HOLDER APG3075-K-05-JD FLANGE BOLT (M6 X 25) APG3075-K-06-JD CORD GROMMENT APG3075-K-07-JD CHARGE COIL ASSY APG3075-K-08-JD FLANGE BOLT (M6 X 40) APG3075-K-09-JD CORD CLAMPER APG3075-K-10-JD FLANGE BOLT (M6X20) 43 44 L 7500W Generator 7500W Generator Control Assy. Muffler Assy. 3 4 N M APA Part No. Description APG3075-M-01-JD CONTROL ASSY APG3075-M-02-JD CONTROL BASE COMP APG3075-M-03-JD APG3075-M-04-JD APG3075-M-05-JD APG3075-M-06-JD CONTROL ADJUSTING SPRING PAN SCREW (M5 X 34) FLANGE BOLT (M6 X 14) GOVERNOR SPRING APG3075-M-07-JD THROTTLE RETURN SPRING APG3075-M-08-JD GOVERNOR ROD APG3075-M-09-JD FLANGE NUT (M6) APG3075-M-10-JD GOVERNOR ARM BOLT (M6) APG3075-M-11-JD CONTROL ARM APA Part No. Description APG3075-N-01-JD FLANGE BOLT (M8 X 16) APG3075-N-02-JD FLANGE BOLT (M6 X 12) APG3075-N-03-JD MUFFLER STAY COMP APG3075-N-04-JD MUFFLER PROTECTOR SEAL APG3075-N-05-JD MUFFLER SIDE PROTECTOR APG3075-N-06-JD MUFF. INNER PROTECTOR COMP APG3075-N-07-JD MUFFLER COMP APG3075-N-08-JD MUFF. OUTER PROTECTOR COMP APG3075-N-09-JD EX. PIPE GASKET APG3075-N-10-JD EX PIPE COMP APG3075-N-11-JD FLANGE BOLT (M8 X 25) APG3075-N-12-JD FLANGE NUT (M8) 45 46 7500W Generator 7500W Generator Fuel Tank Assy. Air Cleaner O APA Part No. Description APG3075-O-01-JD AIR CLEANER COVER COMP APG3075-O-02-JD AIR CLEANER ELEMENT APG3075-O-03-JD FLANGE NUT (M5) P APG3075-O-04-JD AIR CLEANER SEPARATOR APG3075-O-05-JD AIR CLEANER SEAL APA Part No. APG3075-O-06-JD AIR CLEANER CASE COMP APGG7500-P-01-JD FUEL FILLER CAP COMP BREATHER GASKET APGG7500-P-02-JD FUEL FILTER APGG7500-P-03-JD FUEL TANK COMP APGG7500-P-04-JD FUEL METER ASSY APGG7500-P-05-JD FLAT SCREW APG3075-O-07-JD 47 Description APGG7500-P-06-JD FLANGE BOLT APGG7500-P-07-JD AIR DUCT WASHER APGG7500-P-08-JD TANK CUSHION COLLAR APGG7500-P-09-JD CONTROL BOX RUBBER APGG7500-P-10-JD FUEL TANK JOINT APGG7500-P-11-JD TUBE CLIP APGG7500-P-12-JD FUEL TUBE 48 7500W Generator 7500W Generator Control Box Assy. Frame Comp Assy. 4 1 10 1 1 3 3 6 1 1 11 3 13 1 5 3 2 12 3 4 2 8 5 7 1 3 10 13 3 11 6 12 5 5 7 8 9 9 Q R APA Part No. Description APA Part No. Description APGG7500-Q-01-JD CONTROL PANEL COMP APGG7500-R-01-JD BOLT APGG7500-Q-02-JD ENGINE SWITCH ASSY APGG7500-R-02-JD REAR COVER APGG7500-Q-03-JD DC 12V OUTPUT APGG7500-R-03-JD NUT APGG7500-Q-04-JD HOURS METER APGG7500-R-04-JD FLANGE NUT APGG7500-Q-05-JD 120V RECEPTACLE(Ru-22) APGG7500-R-05-JD FLANGE BOLT APGG7500-Q-06-JD CIRCUIT BREAKER APGG7500-R-06-JD MUFFLER SUPPORTER(UPPER) APGG7500-Q-07-JD 120V RECEPTACLE(L5-30) APGG7500-R-07-JD MUFFLER SUPPORTER(NETHER) APGG7500-Q-08-JD 240V RECEPTACLE(L14-30) APGG7500-R-08-JD BOLT APGG7500-Q-09-JD EARTH TERMINAL SET APGG7500-R-09-JD NUT APGG7500-Q-10-JD CONTROL PANEL CASE APGG7500-R-10-JD GENERATOR FRAME APGG7500-Q-11-JD CIRCUIT BREAKER APGG7500-R-11-JD CONTROL PANEL BOX APGG7500-Q-12-JD CIRCUIT BREAKER APGG7500-R-12-JD FRONT COVER APGG7500-Q-13-JD LAMP APGG7500-R-13-JD SCREW 49 50 7500W Generator 7500W Generator Generator Generator APA Part No. Description APG3075-S-18-JD HEX.BOLT (M5 X 20) APG3075-S-19-JD VOLT CHANGE TERMINAL BR-AC-W APG3075-S-20-JD PLAIN WASHER (5mm) APG3075-S-21-JD HEX. NUT (M5) APG3075-S-22-JD SPRING WASHER (5mm) APG3075-S-23-JD CRANK CASE GROMMET S APA Part No. Description APG3075-S-01-JD STATOR COVER APG3075-S-02-JD STATORASSY APG3075-S-03-JD COOLING FAN APG3075-S-04-JD BRUSH ASSY. APG3075-S-05-JD TAPPING SCREW APG3075-S-06-JD RR HOUSING APG3075-S-07-JD PAN SCREW APG3075-S-08-JD FLANGE BOLT (M6X 179) APG3075-S-09-JD AUTO VOLTAGE REG. ASSY APGG7500-S-10-JD GENERATOR COVER APG3075-S-11-JD CABLE TIE APG3075-S-12-JD FLANGE BOLT APG3075-S-13-JD ROTOR COMP APG3075-S-14-JD BEARING ASSY APG3075-S-15-JD PLAIN WASHER APG3075-S-16-JD FLANGE BOLT (M10) APG3075-S-17-JD FLANGE BOLT (M5) 51 52 7500W Generator Wheel & Hand Assy. 3 7 7 7 14 14 15 4 1 2 16 6 5 15 12 16 9 9 11 8 9 3 6 12 13 7 14 14 4 6 6 2 1 9 13 10 11 T 8 APA Part No. Description APGG7500-T-01-JD PIN SPLIT APGG7500-T-02-JD WSHER PLAIN APGG7500-T-03-JD WHEEL APGG7500-T-04-JD BAFFLE APGG7500-T-05-JD SHAFT APGG7500-T-06-JD FLANGE BOLT (M6X 35) APGG7500-T-07-JD FLANGE NUT (M6) APGG7500-T-08-JD RUBBER BOLT APGG7500-T-09-JD FLANGE NUT APGG7500-T-10-JD STANDER APGG7500-T-11-JD FLANGE BOLT (M6X 16) APGG7500-T-12-JD NUT APGG7500-T-13-JD HANDLE APGG7500-T-14-JD BOLT APGG7500-T-15-JD BRACKET WITH LOCK PIN APGG7500-T-16-JD FLANGE BOLT 53 Distributed by: ALL-POWER AMERICA 730 S.Epperson Dr. City Of Industry,CA91748 www.allpoweramerica.com