Download ALL POWER AMERICA APGG7500 Owner`s manual

Transcript
7500W Generator
Topic
Page
Limited Warrant y
3
S a fet y G u i d e l i n e s
5
G e n e r a l Pr e c a u t i o n s
6
Battery
15
Assembly
16
Operation
17
Spark Plug Service
22
Inspection, Cleaning, Maintenance and Storage
23
Installation
29
Compliance
31
Speci fications
32
General Par ts Listing
33
WARNING! READ AND UNDERSTAND ALL SAFETY PRECAUTIONS
IN THIS MANUAL BEFORE OPERATING. FAILURE TO COMPLY WITH
INSTRUCTIONS IN THIS MANUAL COULD RESULT IN PERSONAL
INJURY, PROPERTY DAMAGE, AND/ OR VOIDING OF YOUR
WARRANTY. ALL-POWER WILL NOT BE LIABLE FOR ANY DAMAGE
BECAUSE OF FAILURE TO FOLLOW THESE INSTRUCTIONS.
2
6^ULY»Z4HU\HS
3PTP[LK>HYYHU[`
(SS7V^LY^HYYHU[Z[V[OLVYPNPUHSW\YJOHZLY^OV\ZLZ[OLWYVK\J[PUHJVUZ\TLY
HWWSPJH[PVUWLYZVUHSYLZPKLU[PHSVYOV\ZLOVSK\ZHNL[OH[HSSWYVK\J[ZJV]LYLK\UKLY[OPZ
^HYYHU[`HYLMYLLMYVTKLMLJ[ZPUTH[LYPHSHUK^VYRTHUZOPWMVYVUL`LHYMYVT[OLKH[LVM
W\YJOHZL(SSWYVK\J[ZJV]LYLKI`[OPZSPTP[LK^HYYHU[`^OPJOHYL\ZLKPUJVTTLYJPHSHWWSPJH[PVUZ
PLPUJVTLWYVK\JPUNHYL^HYYHU[LK[VILMYLLVMKLMLJ[ZPUTH[LYPHSHUK^VYRTHUZOPWMVY
KH`ZMYVT[OLKH[LVMVYPNPUHSW\YJOHZL7YVK\J[ZJV]LYLK\UKLY[OPZ^HYYHU[`PUJS\KLHPY
JVTWYLZZVYZHPY[VVSZZLY]PJLWHY[ZWYLZZ\YL^HZOLYZHUKNLULYH[VYZ
(SS7V^LY^PSSYLWHPYVYYLWSHJLH[(SS7V^LYZVSLVW[PVUWYVK\J[ZVY
JVTWVULU[Z^OPJOOH]LMHPSLK^P[OPU[OL^HYYHU[`WLYPVK:LY]PJL^PSSILZJOLSK\SLKHJJVYKPUN
[V[OLUVYTHS^VYRMSV^HUKI\ZPULZZOV\YZH[[OLZLY]PJLJLU[LYSVJH[PVUHUK[OLH]HPSPIPSP[`VM
YLWSHJLTLU[WHY[Z(SSKLJPZPVUZVM(SS7V^LY^P[OYLNHYK[V[OPZSPTP[LK^HYYHU[`ZOHSSIL
MPUHS
;OPZ^HYYHU[`NP]LZ`V\ZWLJPMPJSLNHSYPNO[ZHUK`V\TH`HSZVOH]LV[OLYYPNO[Z^OPJO]HY`MYVT
Z[H[L[VZ[H[L
9,:765:0)030;@6-690.05(37<9*/(:,9PUP[PHS<ZLY!
;VWYVJLZZH^HYYHU[`JSHPTVU[OPZWYVK\J[+656;YL[\YUP[LT[V[OLYL[HPSLY;OLWYVK\J[T\Z[
ILL]HS\H[LKI`HU(\[OVYPaLK>HYYHU[`:LY]PJL*LU[LY-VY[OLSVJH[PVUVM[OLULHYLZ[(\[OVYPaLK
>HYYHU[`:LY]PJL*LU[LYJHSS 9L[HPUVYPNPUHSJHZOYLNPZ[LYZHSLZYLJLPW[HZWYVVMVMW\YJOHZLMVY^HYYHU[`[V^VYR
<ZLYLHZVUHISLJHYLPU[OLVWLYH[PVUHUKTHPU[LUHUJLVM[OLWYVK\J[HZKLZJYPILKPU[OL6^ULY»Z
4HU\HSZ
+LSP]LYVYZOPW[OLWYVK\J[[V[OL(\[OVYPaLK>HYYHU[`:LY]PJL*LU[LY-YLPNO[JVZ[ZPMHU`T\Z[
ILWHPKI`[OLW\YJOHZLY
0M[OLW\YJOHZLYKVLZUV[YLJLP]LZH[PZMHJ[VY`YLZ\S[ZMVYT[OL(\[OVYPaLK>HYYHU[`:LYJP]L
*LU[LY[OLW\YJOZLYZOV\SKJVU[HJ[(SS7V^LY
7500W Generator
Owner’s Manual
> .LULYH[VY
.LULYHS 7YLJH\[PVUZ
Safety Guidelines - Definitions
This manual contains important information that you need to know and
understand in order to protect YOUR SAFETY and to PREVENT
EQUIPMENT PROBLEMS. The following symbols help you recognize this
information. Please read the manual and pay attention to these sections.
>(9505. -(03<9, ;6 -6336> ;/,:, 05:;9<*;065:*(5 9,:<3; 05
:,=,9, 051<9@ 69 +,(;/
*(<;065! -(03<9, ;6 -6336> ;/,:, 05:;9<*;065:*(5 (3:6
9,:<3; 05+(4(., ;6 ;/, ;663 (5+69 ;/, 0;,4 @6< (9, >69205.
65
Save These Important Safety Instructions!
Read and understand all of these safety instructions. Be
sure to retain them for future use.
+(5.,9
*(9)654656?0+,
<ZPUNHNLULYH[VYPUKVVYZ>0332033@6<05405<;,:
WARNING! WARNINGS INDICATE A CERTAINTY OR STRONG
POSSIBILITY OF PERSONAL INJURY OR DEATH IF
INSTRUCTIONS ARE NOT FOLLOWED.
CAUTION: CAUTIONS INDICATE A POSSIBILITY OF
EQUIPMENT DAMAGE IF INSTRUCTIONS ARE NOT
FOLLOWED.
.LULYH[VYL_OH\Z[JVU[HPUZOPNOSL]LSZVMJHYIVUTVUV_PKL*6HWVPZVUV\ZNHZ`V\JHUUV[
ZLLVYZTLSS0M`V\JHUZTLSS[OLNLULYH[VYL_OH\Z[`V\HYLIYLH[OPUN*6)\[L]LU0M`V\
JHUUV[ZTLSS[OLL_OH\Z[`V\JV\SKILIYLH[OPUN*6
Ç5,=,9\ZLHNLULYH[VYPUZPKLOVTLZNHYHNLZJYH^SZWHJLZVYV[OLYWHY[S`LUJSVZLKHYLHZ
+LHKS`SL]LSZVMJHYIVUTVUV_PKLJHUI\PSK\WPU[OLZLHYLHZ<ZPUNHMHUVYVWLUPUN^PUKV^Z
HUKKVVYZKVLZ56;Z\WWS`LUV\NOMYLZOHPY
Ç653@\ZLHNLULYH[VYV\[KVVYZHUKMHYH^H`MYVTVWLU^PUKV^ZKVVYZHUK]LU[Z;OLZL
VWLUPUNZJHUW\SSPUNLULYH[VYL_OH\Z[
,]LU^OLU`V\\ZLHNLULYH[VYJVYYLJ[S`*6TH`SLHRPU[V[OLOVTL(3>(@:\ZLHIH[[LY`
WV^LYLKVYIH[[LY`IHJR\W*6HSHYTPU[OLOVTL
0M`V\Z[HY[[VMLLSZPJRKPaa`VY^LHRHM[LY[OLNLULYH[VYOHZILLUY\UUPUNTV]L[VMYLZOHPY
90./; (>(@:LLHKVJ[VY @V\JV\SKOH]LJHYIVUTVUV_PKLWVPZVUPUN
>(9505. ;/, ,?/(<:; *65;(05: 760:656<:*(9)65 4656?0+,
.(: ;/(;*(5*(<:, 36:: 6- *65:*06<:5,:: (5+ 4(@ 3,(+ ;6
+,(;/
NOTE: NOTES GIVE HELPFUL INFORMATION
.HZVSPUL HUK 6PS
WARNING! IMPROPER OPERATION OR MAINTENANCE
OF THIS PRODUCT COULD RESULT IN SERIOUS INJURY
AND PROPERTY DAMAGE. READ AND UNDERSTAND ALL
WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING
THIS EQUIPMENT. WHEN USING AIR TOOLS, BASIC SAFETY
PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE
THE RISK OF PERSONAL INJURY.
;OPZ WYVK\J[ YLX\PYLZ VPS HUK M\LS ([[LTW[PUN [V Z[HY[ [OL LUNPUL ^P[OV\[ VPS ^PSS Y\PU
[OL LUNPUL HUK ]VPK [OL ^HYYHU[`>VYR PU ^LSS ]LU[PSH[LK HYLH 2LLW JPNHYL[[LZ
MSHTLZ VY ZWHYRZ H^H` MYVT [OL ^VYR HYLH VY ^OLYL NHZVSPUL PZ Z[VYLK
>(9505. .(:6305, 0: ,?;9,4,3@ -3(44()3, (5+ 0: ,?736:0=,
<5+,9 *,9;(05 *65+0;065: 2,,7 6<; 6- 9,(*/ 6- */03+9,5
‹.HZVSPUL M\LS HUK M\TLZ HYLMSHTTHISL HUK WV[LU[PHSS`L_WSVZP]L <ZL WYVWLY M\LS Z[VYHNL HUK OHUKSPUN WYVJLK\YLZ (S^H`Z OH]L T\S[PWSL ()* JSHZZMPYL L_[PUN\PZOLYZ ULHYI`
‹2LLW [OL NLULYH[VY HUK Z\YYV\UKPUN HYLH JSLHU H[ HSS [PTLZ
5
6^ULY»Z 4HU\HS
‹-\LS VY VPS ZWPSSZ T\Z[ IL JSLHULK \W PTTLKPH[LS` +PZWVZL VMMS\PKZ HUK JSLHUPUN TH[LYPHSZ HZ WLY
HU` SVJHS Z[H[L VY MLKLYHS JVKLZ HUK YLN\SH[PVUZ :[VYL VPS` YHNZ PUHJV]LYLK TL[HS JVU[HPULY
‹5L]LY Z[VYL M\LS VY V[OLYMSHTTHISL TH[LYPHSZ ULHY [OL NLULYH[VY
.LULYHS 7YLJH\[PVUZ JVU[»K
> .LULYH[VY
.LULYHS 7YLJH\[PVUZ JVU[»K
>VYR (YLH
‹2LLW `V\Y ^VYR HYLH JSLHU HUK ^LSS SP[ *S\[[LYLK ILUJOLZ HUK KHYR HYLHZ PU]P[L HJJPKLU[Z
.HZVSPUL HUK 6PS JVU[»K
‹+V UV[ ZTVRL VY HSSV^ ZWHYRZMSHTLZ VY V[OLY ZV\YJLZ VM PNUP[PVU HYV\UK [OL LUNPUL HUK M\LS
[HUR -\LS ]HWVYZ HYLL_WSVZP]L
‹2LLW NYV\UKLK JVUK\J[P]L VIQLJ[Z Z\JO HZ [VVSZ H^H` MYVTL_WVZLK SP]L LSLJ[YPJHS WHY[Z HUK
JVUULJ[PVUZ [V H]VPK ZWHYRPUN VY HYJPUN ;OLZL L]LU[Z JV\SK PNUP[L M\TLZ VY ]HWVYZ
‹+V UV[ YLMPSS [OL M\LS [HUR ^OPSL [OL LUNPUL PZ Y\UUPUN VY ^OPSL [OL LUNPUL PZ Z[PSS OV[ +V UV[
VWLYH[L [OL NLULYH[VY ^P[O RUV^U SLHRZ PU [OL M\LS Z`Z[LT
‹,_JLZZP]L I\PSK\W VM \UI\YULK M\LS NHZLZ PU [OLL_OH\Z[ Z`Z[LT JHU JYLH[LHWV[LU[PHSS`
L_WSVZP]L JVUKP[PVU ;OPZ I\PSK\W JHU VJJ\Y HM[LY YLWLH[LK MHPSLK Z[HY[ H[[LTW[Z ]HS]L [LZ[PUN VY
OV[ LUNPUL ZO\[KV^U 0M [OPZ VJJ\YZ VWLUL_OH\Z[ Z`Z[LT KYHPU WS\NZ PM LX\PWWLK HUK HSSV^ [OL
NHZLZ [V KPZZPWH[L ILMVYL H[[LTW[PUN [V YLZ[HY[ [OL NLULYH[VY
‹+V UV[ VWLYH[L WV^LY [VVSZ PUL_WSVZP]L H[TVZWOLYLZ Z\JO HZ PU [OL WYLZLUJL VMMSHTTHISL
SPX\PKZ NHZLZ VY K\Z[ .LULYH[VYZ JYLH[L ZWHYRZ ^OPJO TH` PNUP[L [OL K\Z[ VY M\TLZ
‹2LLW I`Z[HUKLYZ JOPSKYLU HUK ]PZP[VYZ H^H` ^OPSL VWLYH[PUNHNLULYH[VY 7YV]PKL IHYYPLYZ VY
ZOPLSKZ HZ ULLKLK
,SLJ[YPJHS :HML[`
‹ .YV\UKLK [VVSZ T\Z[ IL WS\NNLK PU[V HU V\[SL[ WYVWLYS` PUZ[HSSLK HUK
NYV\UKLK PU HJJVYKHUJL ^P[O HSS JVKLZ HUK VYKPUHUJLZ 5L]LY YLTV]L [OL
NYV\UKPUN WYVUN VY TVKPM` [OL WS\N PU HU` ^H` +V UV[ \ZL HU` HKHW[LY
WS\NZ
‹.YV\UKPUN WYV]PKLZHSV^YLZPZ[HUJL WH[O [V JHYY` LSLJ[YPJP[` H^H` MYVT [OL
\ZLY PU [OL L]LU[ VM HU LSLJ[YPJHS THSM\UJ[PVU
‹<ZL VUS` LUNPUL THU\MHJ[\YLY YLJVTTLUKLK M\LS HUK VPS
-\LS!
6PS!
-\LSJHWHJP[`PZNHSSVUZ3<ZLYLN\SHY
\USLHKLKNHZVSPUL^P[OHTPUP\TVJ[HULYH[PUNVM 6PSJHWHJP[`PZX[3
/V[ *VTWVULU[Z
‹+V\ISL PUZ\SH[LK [VVSZ HYL LX\PWWLK ^P[OHWVSHYPaLK WS\N ^OLYL VUL ISHKL PZ ^PKLY [OHU [OL
V[OLY ;OPZ WS\NMP[Z PUHWVSHYPaLK V\[SL[ VUS` VUL ^H` 0M [OL WS\N KVLZ UV[MP[M\SS` PU [OL V\[SL[
YL]LYZL [OL WS\N 0M P[ Z[PSS KVLZ UV[ MP[ JVU[HJ[HX\HSPMPLK LSLJ[YPJPHU [V PUZ[HSSHWVSHYPaLK V\[SL[
+V UV[ JOHUNL [OL WS\N PU HU` ^H` +V\ISL PUZ\SH[PVU LSPTPUH[LZ [OL ULLK MVY [OL [OYLL^PYL
NYV\UKLK WV^LY JVYK HUK NYV\UKLK WV^LY Z\WWS` Z`Z[LT
‹(]VPK IVK` JVU[HJ[ ^P[O NYV\UKLK Z\YMHJLZ Z\JO HZ WPWLZ YHKPH[VYZ YHUNLZ HUK YLMYPNLYH[VYZ
;OLYL PZ HU PUJYLHZLK YPZR VM LSLJ[YPJ ZOVJR PM `V\Y IVK` PZ NYV\UKLK
>(9505. ,5.05, (5+ ,?/(<:;:@:;,4 7(9;: ),*64, =,9@
/6; (5+ 9,4(05 /6; -69 :64, ;04, (-;,9 ;/, ,5.05, 0: 9<5 >,(9
05:<3(;,+ .36=,: 69 >(0; <5;03 ;/, ,5.05, (5+ ,?/(<:;:@:;,4
/(=, *663,+ ),-69, /(5+305. ;/,:, 7(9;:
7V^LY 6\[W\[
;OPZ NLULYH[VY PZ UV[ KLZPNULK [V WV^LY ZLUZP[P]L LSLJ[YVUPJ LX\PWTLU[ PUJS\KPUN JVTW\[LYZ
HUK TLKPJHS KL]PJLZ ^P[OV\[ [OL HKKP[PVU VM HU HWWYV]LK SPUL JVUKP[PVULY ^OPJO PZ ZVSK ZLWHYH[LS`
*(<;065! (;;,47;05. ;6 76>,9 :,5:0;0=, ,3,*;9650* ,8<074,5;
>0;/6<; ;/, <:, 6- (5 (7796=,+ 305, *65+0;065,9 4(@*(<:,
+(4(., ;6 ;/, ,8<074,5; (3376>,90: 56; 9,:765:0)3,
-69 (5@ +09,*; 69 05+09,*;+(4(.,*(<:,+)@-(03<9, ;6 <:, (5
(7796=,+ 305, *65+0;065,9
7
‹+V UV[L_WVZL NLULYH[VY [V YHPU VY ^L[ JVUKP[PVUZ >H[LY LU[LYPUNHNLULYH[VY ^PSS PUJYLHZL [OL
YPZR VM LSLJ[YPJ ZOVJR
‹+V UV[ HI\ZL [OL WV^LY JVYK 2LLW WV^LY JVYKZ H^H` MYVT OLH[ VPS ZOHYW LKNLZ VY TV]PUN
WHY[Z 9LWSHJL KHTHNLK WV^LY JVYKZ PTTLKPH[LS` +HTHNLK WV^LY JVYKZ PUJYLHZL [OL YPZR VM
LSLJ[YPJ ZOVJR
‹>OLU VWLYH[PUNHWV^LY [VVS V\[ZPKL \ZL HU V\[KVVYL_[LUZPVU JVYK THYRLK ¸>(¹ VY ¸>¹
;OLZLL_[LUZPVU JVYKZ HYL YH[LK MVY V\[KVVY \ZL HUK YLK\JL [OL YPZR VM LSLJ[YPJ ZOVJR
8
Owner’s Manual
> .LULYH[VY
General Precautions (cont’d)
.LULYHS 7YLJH\[PVUZ JVU[»K
Electrical Safety (cont’d)
7LYZVUHS :HML[` JVU[»K
• All connections and conduits from the generator to the load must only be installed by trained and
licensed electricians, and in compliance with all relevant local, state, and federal electrical
codes and standards, and other regulations where applicable.
‹(]VPK HJJPKLU[HS Z[HY[PUN 4HRL Z\YL [OL WV^LY Z^P[JO PZ PU P[Z ¸6--¹ WVZP[PVU HUK KPZJVUULJ[
[OL ZWHYR WS\N ^PYL ^OLU UV[ PU \ZL
• The generator must be earth-grounded for fixed installations in accordance with all relevant
electrical codes and standards before operation.
‹9LTV]L HKQ\Z[PUNRL`Z VY ^YLUJOLZ ILMVYL [\YUPUN [OL NLULYH[VY VU(^YLUJO VYHRL` [OH[ PZ
SLM[ H[[HJOLK [VHYV[H[PUN WHY[ VM [OL NLULYH[VY TH` YLZ\S[ PU WLYZVUHS PUQ\Y`
‹+V UV[ V]LYYLHJO 2LLW WYVWLY MVV[PUN HUK IHSHUJL H[ HSS [PTLZ
• Do not attempt to connect or disconnect load connections while standing in water, or on wet or
soggy ground.
• Do not touch electrically energized parts of the generator and interconnecting cables or
conductors with any part of the body, or with any non-insulated conductive object.
• Connect the generator only to a load or electrical system (120 volt) that is compatible with the
electrical characteristics and rated capacities of the generator.
• Before servicing equipment powered by the generator, disconnect the equipment from its power
input.
‹<ZL ZHML[` LX\PWTLU[ (S^H`Z ^LHY L`L WYV[LJ[PVU>LHY (5:0 HWWYV]LK ZHML[` PTWHJ[ L`L
NVNNSLZ +\Z[ THZR UVUZRPK ZHML[` ZOVLZ OHYK OH[ VY OLHYPUN WYV[LJ[PVU T\Z[ IL \ZLK MVY
HWWYVWYPH[L JVUKP[PVUZ
‹+V UV[ MVYJL [OL NLULYH[VY <ZL [OL JVYYLJ[ NLULYH[VY MVY `V\Y HWWSPJH[PVU ;OL JVYYLJ[ NLULYH[VY
^PSS KV [OL QVI IL[[LY HUK ZHMLY H[ [OL YH[L MVY ^OPJO P[ PZ KLZPNULK
‹+V UV[ \ZL [OL NLULYH[VY PM [OL WV^LY Z^P[JO KVLZ UV[ [\YU P[ VU VY VMM (U` NLULYH[VY [OH[ JHUUV[
IL JVU[YVSSLK ^P[O [OL WV^LY Z^P[JO PZ KHUNLYV\Z HUK T\Z[ IL YLWSHJLK
.LULYH[VY <ZL HUK *HYL
• Keep all electrical equipment clean and dry. Replace any wiring where the insulation is cracked,
cut abraded or otherwise degraded. Replace terminals that are worn, discolored, or corroded.
Keep terminals clean and tight.
4HRL Z\YL [OL WV^LY Z^P[JO PZ PU P[Z ¸6--¹ WVZP[PVU HUK KPZJVUULJ[ [OL ZWHYR WS\N ^PYL ILMVYL
THRPUN HU` HKQ\Z[TLU[ JOHUNPUN HJJLZZVYPLZ VY Z[VYPUN [OL NLULYH[VY :\JO WYL]LU[P]L ZHML[`
TLHZ\YLZ YLK\JL [OL YPZR VM Z[HY[PUN [OL NLULYH[VY HJJPKLU[HSS`
• Insulate all connections and disconnected wires.
:[VYL PKSL NLULYH[VYZ V\[ VM YLHJO VM JOPSKYLU HUK V[OLY \U[YHPULK WLYZVUZ .LULYH[VYZ HYL
KHUNLYV\Z PU [OL OHUKZ VM \U[YHPULK \ZLYZ
• Guard against electric shock. Prevent body contact with grounded surfaces such as pipes,
radiators, ranges, and refrigerator enclosures.
Personal Safety
• Stay alert. Watch what you are doing, and use common sense when operating a generator. Do
not use generator while tired or under the influence of drugs, alcohol, or medication. A moment
of inattention while operating generators may result in serious personal injury.
• Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing,
and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in
moving parts.
4HPU[HPU NLULYH[VYZ ^P[O JHYL +V UV[ \ZL KHTHNLK NLULYH[VY ;HN KHTHNLK NLULYH[VYZ ¸+V UV[
\ZL¹ \U[PS YLWHPYLK
*OLJR MVY TPZHSPNUTLU[ VY IPUKPUN VM TV]PUN WHY[Z IYLHRHNL VM WHY[Z HUK HU` V[OLY JVUKP[PVU [OH[
TH` HMMLJ[ [OL NLULYH[VY»Z VWLYH[PVU 0M KHTHNLK OH]L [OL NLULYH[VY ZLY]PJLK ILMVYL \ZPUN 4HU`
HJJPKLU[Z HYL JH\ZLK I` WVVYS` THPU[HPULK NLULYH[VYZ
<ZL VUS` HJJLZZVYPLZ [OH[ HYL YLJVTTLUKLK I` [OL THU\MHJ[\YLY MVY `V\Y TVKLS (JJLZZVYPLZ [OH[
TH` IL Z\P[HISL MVY VUL NLULYH[VY TH` ILJVTL OHaHYKV\Z ^OLU \ZLK VU HUV[OLY NLULYH[VY
9
Owner’s Manual
> .LULYH[VY
General Precautions (cont’d)
.LULYHS 7YLJH\[PVUZ JVU[»K
Servicing
0UZ[HSSH[PVU JVU[»K
Maintain labels and name plates on the generator and engine. These carry important information.
If unreadable or missing, contact our service center toll free at 888-896-6881 immediately for a
replacement.
‹0M [OL NLULYH[VY PZ PUZ[HSSLK V\[KVVYZ P[ T\Z[ IL ^LH[OLYWYVVMLK HUK ZOV\SK IL ZV\UKWYVVMLK 0[
ZOV\SK UV[ IL Y\U V\[KVVYZ ^P[OV\[ WYV[LJ[PVU [V [OL NLULYH[VY HUK ^PYPUN JVUK\P[
Generator service must be performed only qualified repair personnel. Service or maintenance
performed by unqualified personnel could result in a risk of injury.
‹;OL NLULYH[VY ^LPNOZ SIZHWWYV_ ;^V VY TVYL WLVWSL ZOV\SK HZZPZ[ ^OLU TV]PUN VY SPM[PUN
[OPZ WYVK\J[ 5L]LY SPM[ [OL NLULYH[VY \ZPUN [OL LUNPUL VY HS[LYUH[VY SPM[PUN S\NZ *VUULJ[ SPM[PUN
LX\PWTLU[ [V [OL MYHTL VM [OL NLULYH[VY
When servicing a generator, use only identical replacement parts. Follow all appropriate
instructions in this manual. Use of unauthorized parts or failure to follow maintenance instructions
may create a risk of electric shock or injury.
‹)LMVYL SPM[PUN [OL NLULYH[VY LUZ\YL [OL SPM[ YPNNPUN HUK Z\WWVY[PUN Z[Y\J[\YL HYL PU NVVK
JVUKP[PVU HUK HYL YH[LK [V SPM[ Z\JOHSVHK
Heart Pacemakers
‹2LLW HSS WLYZVUULS H^H` MYVT [OL Z\ZWLUKLK NLULYH[VY K\YPUN YLSVJH[PUN
WARNING! PEOPLE WITH PACEMAKERS SHOULD CONSULT THEIR
PHYSICIAN(S) BEFORE USING THIS PRODUCT. ELECTROMAGNETIC
FIELDS IN CLOSE PROXIMITY TO A HEART PACEMAKER COULD CAUSE
INTERFERENCE TO OR FAILURE OF THE PACEMAKER.
Installation
• Ensure installation meets all applicable safety, and local and national electrical codes. Have
installation performed by a qualified, licensed electrician and building contractor.
• All electrical work, including the earth-ground connection, should be completed by a licensed
electrician.
• Any separate fuel storage or generator supply facility must be built or installed in full compliance
with all relevant local, state, and federal regulations.
‹;OL Z\WWVY[PUN MSVVYNYV\UK Z\YMHJL ZOV\SK IL SL]LS HUK Z[YVUN LUV\NO [V ZHMLS` OVSK [OL ^LPNO[
VM [OL NLULYH[VY 0M [OLMSVVYNYV\UKLK Z\YMHJL PZ UV[ SL]LS Z[YVUN JYVZZ TLTILYZ ZOV\SK IL
WSHJLK \UKLY [OL M\SS SLUN[O VM [OL NLULYH[VY MYHTL H[ P[Z SV^ ZPKL
‹-VY [YHPSLY PUZ[HSSH[PVU [OL NLULYH[VY ZOV\SK IL TV\U[LK VU [OL JLU[LY WVPU[ VM [OL [YHPSLY V]LY
[OL ^OLLSZ ;OL [YHPSLY T\Z[ IL JHWHISL VM Z\WWVY[PUN [OL ^LPNO[ VM [OL NLULYH[VY HUK HSS
JVU[LU[Z[VVSZ L[J
‹0UZ[HSS ZV\UKHUK ^LH[OLYWYVVMPUN VUS` ^OLU P[ PZ UV[ YHPUPUN VY ZUV^PUN [V H]VPK [YHWWPUN
TVPZ[\YL ^P[OPU [OL NLULYH[VY»Z HYLH
4LJOHUPJHS
‹(S^H`Z THRL Z\YL [OL WV^LY Z^P[JO PZ PU P[Z ¸6--¹ WVZP[PVU +PZJVUULJ[ [OL ZWHYR WS\N ^PYL HUK
HSSV^ [OL LUNPUL [V JVTWSL[LS` JVVS ILMVYL JHYY`PUN V\[ THPU[LUHUJL
‹*OLJR MVY KHTHNLK WHY[Z )LMVYL \ZPUN [OL NLULYH[VY HU` WHY[ [OH[ HWWLHYZ KHTHNLK ZOV\SK
IL JHYLM\SS` JOLJRLK [V KL[LYTPUL [OH[ P[ ^PSS VWLYH[L WYVWLYS` HUK WLYMVYT P[Z PU[LUKLK M\UJ[PVU
*OLJR MVY HSPNUTLU[ HUK IPUKPUN VM TV]PUN WHY[Z HU` IYVRLU WHY[Z VY TV\U[PUN MP_[\YLZ HUK HU`
V[OLY JVUKP[PVU [OH[ TH` HMMLJ[ WYVWLY VWLYH[PVU [LJOUPJPHU
‹;OL NLULYH[VY PZ KLZPNULK ^P[O N\HYKZ MVY WYV[LJ[PVU MYVT TV]PUN WHY[Z 0U HU` JHZL JHYL T\Z[
Z[PSS IL [HRLU [V WYV[LJ[ WLYZVUULS HUK LX\PWTLU[ MYVT V[OLY TLJOHUPJHS OHaHYKZ ^OLU ^VYRPUN
HYV\UK [OL NLULYH[VY
11
Owner’s Manual
> .LULYH[VY
General Precautions (cont’d)
.LULYHS 7YLJH\[PVUZ JVU[»K
Mechanical (cont’d)
,_[LUZPVU *VYK
• Do not operate the generator with safety guards removed. While the generator is running, do not
attempt to reach around the safety guard for maintenance or any other reason.
0M HUL_[LUZPVU JVYK UV[ PUJS\KLK PZ \ZLK THRL Z\YL [V \ZL VUS` <3 HWWYV]LK JVYKZ OH]PUN [OL
JVYYLJ[ NH\NL HUK SLUN[O HJJVYKPUN [V [OL MVSSV^PUN [HISL!
• Keep hands, arms, long hair, loose clothing, and jewelry away from moving parts. Be aware that
when engine parts are moving fast they cannot be seen clearly.
5HTLWSH[L(TWZ'M\SSSVHK
*VYK3LUN[OZ
M[M[ M[M[ M[M[ M[M[
• Keep access doors on enclosures closed and locked when access is not required.
• When working on or around the generator always wear protective clothing including ANSI
approved safety gloves, safety eye goggles, and safety hat.
• Do not alter or adjust any part of the generator that is assembled and supplied by the
manufacturer.
• Always follow and complete scheduled engine and generator maintenance.
(>.
(>.
(>.
(>.
(>.
(>.
(>.
(>.
(>.
(>.
(>.
(>.
(>.
Chemicals
• Avoid contact with hot fuel, oil, exhaust fumes, and hot solid surfaces.
• Avoid body contact with fuels, oils, and lubricants used in the generator. If swallowed, seek
medical treatment immediately. Do not induce vomiting if fuel is swallowed. For skin contact,
immediately wash with soap and water. For eye contact, immediately flush eyes with clean water
and seek medical attention.
Noise
• Prolonged exposure to noise levels above 68 DBA is hazardous to hearing. Always wear ANSI
approved ear protection when operating or working around the generator when it is running.
14
13
7500W Generator
Battery
Assembly
To start generator with electric start you will need a battery (not included). You can use a 12v lawn
tractor battery with the following specifications: The dimensions are Wx7.5” Dx5” Hx7” (including
terminals). A rated cranking amperage of 200. Terminals are regular, not reversed. Note: Using a
battery not designed for this unit may void warranty. Also this generator can also be started with
the pull start.
Photos below demonstrate battery plate attachment.
Unpacking
1. Remove the generator and loose parts box from the carton.
2. Compare the accessory with the inventory list below.
Loose Parts (Wheel kit and handle)
Check all loose parts against the following list. Contact your dealer toll free at 888.896.6881
if any of the loose parts shown are not included with your generator
Hardware Check:
Your Hardware Kit should include:
1)
Two Handles with bolts, nuts, pin with chain and brackets
2)
One axle shaft with bolts and nuts
3)
Two washers
4)
Two cotter pins
5)
One generator leg with bolts and nuts
6)
Two wheels
4
1
3
Put the battery on the frame, have the battery assembled with the provided accessories
as shown.
5
2
15
16
6
6^ULY»Z 4HU\HS
6WLYH[PVU
> .LULYH[VY
6WLYH[PVU JVU[»K
:[HY[PUN
7\[[OLLUNPULZ^P[JOVU[OL¸9<5¹WVZP[PVU
;OLLUNPULZ^P[JOLUHISLZHUKKPZHISLZ[OLPNUP[PVU
Z`Z[LT
:;67!;VZ[VW[OLLUNPUL
9<5!;VY\U[OLLUNPUL
:;(9;!;V:[HY[[OLLUNPUL
Control Panel
Choke lever
Handle
Battery
Oil plug
Air filter
Recoil Start
56;,! ;/, 7(9;: 30:;,+ ()6=, (9, /,37-<3 -69 36*(;05. ;/,
*65;963: 4,5;065,+ ),36>
*(<;065! 79069 ;6 -09:; <:05. ;/, .,5,9(;69 ;/, ,5.05, 4<:; ),
-033,+ >0;/ 6036-(/0./ 8<(30;@ :(, > .9(+, ,5.05, 603
;6 +6 :6 <5:*9,> (5+ 9,46=, ;/, ,5.05,»: 603 +07:;0*2 36*(;,+
(; ;/, )6;;64 6- ;/, ,5.05, *9(52*(:, -033 ;/, ,5.05,»:
*9(52*(:, <5;03 ;/, 603 3,=,3 0: 3,=,3 >0;/ ;/, <77,9 4(92,+
305, 65 ;/, +07:;0*2 ;/,5 :*9,> ;/, +07:;0*2 )(*2 05;6
;/, 603 -033 /63,
)LMVYL :[HY[PUN [OL .LULYH[VY
;OLM\LS]HS]LPZSVJH[LK\UKLY[OLM\LS[HUR>OLU
[OL]HS]LSL]LYPZPU[OL65WVZP[PVUM\LSPZHSSV^LK
[VMSV^MYVT[OLM\LS[HUR[V[OLJHYI\YL[VY)LZ\YL
[VYL[\YU[OLM\LS]HS]LSL]LY[V[OL¸6--¹WVZP[PVUHM[LY
Z[VWWPUN[OLLUNPUL
6--
65
-\LS[HURJHWHJP[`!3NHSSVUZ
*OLJR [OH[ [OL LUNPUL WV^LY Z^P[JO PZ PU P[Z
¸6--¹WVZP[PVU
)LMVYL [OLMPYZ[ \ZL YLTV]L [OL M\LS
[HUR JHW HUK MPSS [OL M\LS [HUR ^P[O \USLHKLK
NHZVSPUL >OLU M\LSPUN IL Z\YL [OH[ [OL
M\LS Z[YHPULY PZ PU WSHJL 9LWSHJL [OL M\LS
[HUR JHW ;OLYLHM[LY JOLJR [OL LUNPUL»Z
M\LS NH\NL MVY [OL HTV\U[ VM \USLHKLK
NHZVSPUL PU [OL M\LS [HUR 0M ULJLZZHY`
YLMPSS [OL M\LS [HUR ^P[O \USLHKLK NHZVSPUL"
[OL NLULYH[VY T\Z[ IL [\YULK VMM HUK
JVVSLK KV^U ILMVYL YLMPSSPUN [OL M\LS [HUR
;VZ[HY[HJVSKLUNPULTV]L[OLJOVRLSL]LY[V[OL
¸:[HY[¹WVZP[PVU;VYLZ[HY[H^HYTLUNPULSLH]L[OL
JOVRLSL]LYPU[OL¸9<5¹WVZP[PVU
*OVRL3L]LY
¸:[HY[WVZP[PVU¹
;OLJOVRLSL]LYVWLUZHUKJSVZLZ[OLJOVRL]HS]LPU
[OLJHYI\YL[VY
;OL¸:[HY[¹WVZP[PVULUYPJOLZ[OLM\LSTP_[\YLMYVT
Z[HY[PUNHJVSKLUNPUL
;OL¸9<5¹WVZP[PVUWYV]PKLZ[OLJVYYLJ[M\LSTP_[\YL
MVYVWLYH[PVUHM[LYZ[HY[PUNHUKMVYYLZ[HY[PUNH^HYT
LUNPUL
<ZLNHZVSPUL^P[OHW\TWVJ[HULYH[PUNVM VYOPNOLY
>LYLJVTTLUK\USLHKLKNHZVSPUNILJH\ZLP[WYVK\JLZ
ML^LYLUNPULHUKZWHYRWS\NKLWVZP[ZHUKL_[LUKZ
L_OH\Z[Z`Z[LTSPML
5L]LY\ZLZ[HSLVYJVU[HTPUH[LKNHZVSPULVYVPSNHZVSPUL
TP_[\YL(]VPKNL[[PUNKPY[VY^H[LYPU[OLM\LS[HUR
6^ULY»Z 4HU\HS
> .LULYH[VY
6WLYH[PVU JVU[»K
6WLYH[PVU JVU[»K
:[HY[PUN
7V^LYPUN =VS[ (* ;VVSZ (UK ,X\PWTLU[!
6WLYH[L[OL9LJVPS:[HY[!
7\SS[OLZ[HY[LYNYPWSPNO[S`\U[PS`V\MLLSYLZPZ[HUJL
[OLUW\SSIYPZRS`9L[\YU[OLZ[HY[LYNYPWNLU[S`
7\SSPUN[OLZ[HY[LYNYPWVWLYH[LZ[OLYLJVPSZ[HY[[V
JYHUR[OLLUNPUL
6WLYH[L[OL,SLJ[YPJZ[HY[!
7\ZOHUKOVSK[OLLUNPULZ^P[JOVU[OL¸:;(9;¹
WVZP[PVUMVYeZHUKJYHUR[OLLUNPUL
7YPVY [V WV^LYPUN [VVSZ HUK LX\PWTLU[ THRL Z\YL [OL NLULYH[VY»Z YH[LK ]VS[HNL HUK HTWLYHNL
JHWHJP[` =(*'(47Z PZ HKLX\H[L [V Z\WWS` HSS LSLJ[YPJHS SVHKZ [OH[ [OL \UP[ ^PSS
WV^LY 0M WV^LYPUNL_JLLKZ [OL NLULYH[VY»Z JHWHJP[` P[ TH` IL ULJLZZHY` [V NYV\W VUL VY TVYL
VM [OL [VVSZ HUKVY LX\PWTLU[ MVY JVUULJ[PVU [VHZLWHYH[L NLULYH[VY
:[HY[LY.YPW
*(<;065! (;;,47;05. ;6 76>,9 :,5:0;0=, ,3,*;9650* ,8<074,5;
>0;/6<; ;/, <:, 6- (5 (7796=,+ 305, *65+0;065,9 4(@*(<:,
+(4(., ;6 ;/, ,8<074,5; (3376>,90: 56; 9,:765:0)3, -69
(5@ +09,*; 69 05+09,*;+(4(.,*(<:,+)@-(03<9, ;6 <:, (5
(7796=,+ 305, *65+0;065,9
6UJL [OL NLULYH[VY PZ Y\UUPUN ZPTWS` JVUULJ[ [OL WV^LY JVYKZ VM ]VS[(*WV^LYLK
[VVSZ HUK LX\PWTLU[ PU[V [OL ]VS[(*K\HS V\[SL[Z
0M[OLJOVRLOHZILLUTV]LK[V[OL¸:[HY[¹WVZP[PVU
[VZ[HY[[OLLUNPULNYHK\HSS`TV]LP[[V[OL¸9<5¹
WVZP[PVUHZ[OLLUNPUL^HYTZ\W
¸9\U¹7VZP[PVU
56;,! ;/, .,5,9(;69 -,(;<9,: (5(*565-<:, ;/,94(3796;,*;69
;6 796;,*; ;/,(**09*<0; 05*(:, 6- (56=,936(+ :/6<3+
(56=,936(+ 6**<9 ;/, )9,(2,9 >033767
+PZJVUULJ[ HSS LSLJ[YPJHS WV^LYLK [VVSZ HUK LX\PWTLU[ MYVT [OL NLULYH[VY»Z ]VS[(*
K\LS V\[SL[Z
:[VWWPUN,UNPUL
(M[LY [OL LUNPUL HUK NLULYH[VY OH]L JVTWSL[LS` JVVSLK Z[VYL NLULYH[VY PUHZHML JSLHU KY`
SVJH[PVU PM UV[ HSYLHK` PUZ[HSSLK
;\YU[OLLUNPULZ^P[JO[V[OL¸:;67¹WVZP[PVU
:;67
;\YU[OLM\LS]HS]LSL]LY[V[OL¸6--¹WVZP[PVU
>OLU[OLLUNPULPZUV[PU\ZLSLH]L[OLM\LS]HS]LPU
[OL¸6--¹WVZP[PVU[VWYL]LU[JHYI\YL[VYMSVVKPUN
HUK[VYLK\JL[OLWVZZPIPSP[`VMM\LSSLHRHNL
6--
65
Owner’s Manual
Operation (cont’d)
> .LULYH[VY
:WHYR7S\N :LY]PJL
Powering 12 Volt DC tools and Equipment:
1. Prior to powering tools and equipment, make sure the generator’s rated voltage, and amperage
capacity (12V DC) is adequate to supply all electrical loads that the unit will power. If powering
exceeds the generator’s capacity, it may be necessary to group one or more of the tools and/or
equipment for connection to a separate generator.
0U VYKLY [V ZLY]PJL [OL ZWHYR WS\N `V\ ^PSS ULLKHZWHYR WS\N ^YLUJO JVTTLYJPHSS` H]HPSHISL
9LJVTTLUKLK ZWHYR WS\NZ! 5/:7 3+ -;*VY5.2)79.,:I\[^LYLJVTTLUKV\Y6,4ZWHYR
WS\N ;V LUZ\YL WYVWLY LUNPUL VWLYH[PVU [OL ZWHYR WS\N T\Z[ IL WYVWLYS` NHWWLK HUK MYLL VM
KLWVZP[Z
2. Connect the power cord of a 12 VDC powered tool or equipment to the DC Terminals.
CAUTION: MAKE SURE TO CONNECT THE POSITIVE (+) LEAD OF THE
POWER CORD TO THE POSITIVE (+) TERMINAL ON THE GENERATOR,
AND CONNECT THE NEGATIVE (-) LEAD OF THE POWER CORD TO THE
NEGATIVE (-) TERMINAL ON THE GENERATOR.
9LTV]L [OL ZWHYR WS\N JHW
*SLHUHU`KPY[MYVTHYV\UK[OLZWHYRWS\NIHZL
<ZLHZWHYR WS\N ^YLUJO [V YLTV]L [OL ZWHYR WS\N
THE 12V DC IS FOR BATTERY CHARGING ONLY.
=PZ\HSS` PUZWLJ[ [OL ZWHYR WS\N +PZJHYK P[ PM [OL PUZ\SH[VY PZ JYHJRLK VY JOPWWLK *SLHU [OL ZWHYR
WS\N ^P[OH^PYL IY\ZO PM P[ PZ [V IL YL\ZLK
4LHZ\YL [OL WS\N NHW ^P[OHMLLSLY NH\NL*VYYLJ[HZULJLZZHY`I`JHYLM\SS`ILUKPUN[OLZPKLLSLJ[YVKL
;OLNHWZOV\SKIL!TTPU
*OLJR [OH[ [OL ZWHYR WS\N ^HZOLY PZ PU NVVK JVUKP[PVU
(M[LY [OL ZWHYR WS\N PZ ZLH[LK [PNO[LU ^P[OHZWHYR WS\N PU I` OHUK [V WYL]LU[ JYVZZ[OYLHKPUN
(M[LY [OL ZWHYR WS\N PZ ZLH[LK [PNO[LU ^P[OHZWHYR WS\N ^YLUJO [V JVTWYLZZ [OL ^HZOLY
56;,! ;/, :7(92 73<. 4<:; ), :,*<9,3@ ;0./;,5,+ (5 047967,93@
;0./;,5,+ :7(92 73<.*(5 ),*64, =,9@ /6; (5+ *6<3+ +(4(., ;/,
,5.05, 5,=,9 <:, :7(92 73<.: >/0*/ /(=, (5 047967,9 /,(; 9(5.,
<:, 653@ 9,*644,5+,+ :7(92 73<: 69,8<0=(3,5;
22
21
Owner’s Manual
Inspection, Cleaning, and
Maintenance
> .LULYH[VY
-\LS:LKPTLU[*\W*SLHUPUN
WARNING! ALWAYS MAKE SURE THE ENGINE POWER SWITCH (2) IS IN ITS
“OFF” POSITION. DISCONNECT THE SPARK PLUG WIRE FROM THE ENGINE.
AND ALLOW SUFFICIENT TIME FOR THE ENGINE AND GENERATOR TO
COMPLETELY COOL BEFORE PERFORMING ANY INSPECTIONS,
MAINTENANCE, OR CLEANING.
23
;OLZLKPTLU[J\WWYL]LU[ZKPY[VY^H[LY^OPJOTH`ILPU[OLM\LS[HURMYVTLU[LYPUN[OLJHYI\YL[VY
0M[OLLUNPULOHZUV[ILLUY\UMVYHSVUN[PTL[OLZLKPTLU[J\WZOV\SKILJSLHULK
;\YU[OLM\LS]HS]L[V[OL6--WVZP[PVU9LTV]L[OLZLKLTLU[J\WHUK6YPUN
*SLHU[OLZLKPTLU[J\WHUK6YPUNPUUVUMSHTTHISLVYOPNOMSHZOWVPU[ZVS]LU[
9LPUZ[HSS6YPUNHUKZLKPTLU[J\W
;\YU[OLM\LS]HS]L65HUKJOLJRMVYSLHRZ
Owner’s Manual
Maintenance Guide
> .LULYH[VY
(PYJSLHULYZLY]PJL
Periodic maintenance and adjustment is necessary to keep the generator in good operating
condition.
WARNING! Exhaust gas contains poisonous carbon monoxide. Shut off the engine before
performing any maintenance. If the engine must be run, make sure the areas is well ventilated.
(KPY[`HPYJSLHULY^PSSYLZ[YPJ[HPYMSV^[V[OLJHYI\YL[VY;VWYL]LU[JHYI\YL[VYTHSM\UJPVUZLY]PJL
[OLHPYJSLHULYYLN\SHYS`:LY]PJLTVYLMYLX\LU[S`^OLUVWLYH[PUN[OLNLULYH[VYPUL_[YLTLS`K\Z[`
HYLHZ
>(9505. <ZPUNNHZVSPULVYMSHTTHISLZVS]LU[[VJSLHU[OLMPS[LYLSLTLU[
JHUJH\ZLHMPYLVYL_WSVZPVU<ZLVUS`ZVHW`^H[LYVYUVUMSHTTHISL
ZVS]LU[
• Before each use, inspect the generator. Check for:
-
Loose screws
-
Misaligned or binding moving parts
56;,! 5L]LYY\U[OLNLULYH[VY^P[OV\[[OLHPYJSLHULY9HWPKLUNPUL^LHY
^PSSYLZ\S[
-
Cracked or broken parts
-
Damaged electrical wiring
-
Any other condition that may affect safe operation.
<UZUHW[OLHPYJSLHULYJV]LYJSPWZYLTV]L[OLHPY
JSLHULYJV]LYHUKYLTV]L[OLLSLTLU[
• If an engine problem occurs, have it checked by a qualified service technician before further use.
Do not use damaged equipment.
• Before each use, make sure the engine’s oil and gas levels are adequate. If necessary, fill the
crankcase until the oil level is even with the oil hill hole and/or fill the fuel tank.
>HZO[OLLSLTLU[PUHZVS\[PVUVMOV\ZLOVSKKL[LYNLU[
HUK^HYT^H[LY[OLUYPUZL[OVYV\NOS`VY^HZOPU
UVUMSHTTHISLVYOPNOMSHZOWVPU[ZVS]LU[(SSV^[OL
LSLTLU[[VKY`[OVY\NOS`
• Before each use, remove all debris with a soft brush, rag, or vacuum.
• Lubricate all moving parts using a premium
quality, lightweight machine oil.
• Every 50 hours of use, drain the old engine oil
and replace with a high a high quality
SAE 10W-30 grade engine oil.
:VHR[OLLSLTLU[PUJSLHULUNPULVPSHUKZX\LLaL
V\[[OLL_JLZZVPS;OLLUNPUL^PSSZTVRLK\YPUN
PUP[PHSZ[HY[\WPM[VVT\JOVPSPZSLM[PU[OLLSLTLU[
Upper Level
• Every 300 hours of use, have a qualified, certified
technician perform thorough maintenance on the
generator and engine.
9LPUZ[HSS[OLHPYJSLHULYLSLTLU[HUK[OLJV]LY
• For long term storage, either drain fuel into
suitable container or add a fuel preservative/
stabilizer (not included) to prevent fuel
breakdown.
25
Owner’s Manual
> .LULYH[VY
;YHUZWVY[PUN:[VYHNL
27
Owner’s Manual
> .LULYH[VY
0UZ[HSSH[PVU JVU[»K
Installation
NOTE: PRIOR TO POWERING TOOLS AND EQUIPMENT MAKE SURE THE
GENERATOR’S RATED VOLTAGE, WATTAGE AND AMPERAGE CAPACITY IS
ADEQUATE TO SUPPLY ALL ELECTRICAL LOADS THAT THE UNIT WILL
POWER. IF POWERING EXCEEDS THE GENERATOR’S CAPACITY, IT MAY BE
NECESSARY TO GROUP ONE OR MORE OF THE TOOLS AND/OR EQUIPMENT
FOR CONNECTION TO A SEPARATE GENERATOR.
:\WWVY[PUN HUK 4V\U[PUN
4V\U[ [OL NLULYH[VY VUHJVUJYL[L ZSHI JHWHISL VM Z\WWVY[PUN [OL ^LPNO[ VM [OL NLULYH[VY ;OL
ZSHI T\Z[L_[LUK VU HSS ZPKLZ IL`VUK [OL MYHTL I` H[ SLHZ[ VUL MVV[ *VU[HJ[HJLTLU[ JVU[YHJ[VY
MVY ZSHI ZWLJPMPJH[PVUZ PM ULJLZZHY` ([[HJO [OL MYHTL [V [OL JVUJYL[L ZSHI \ZPUN ¹ KPHTL[LY
L_WHUZPVU HUJOVY IVS[Z UV[ Z\WWSPLK
.YV\UKPUN
Electrical and other permits may be required for the installation of emergency power systems.
Investigate your local building and electrical codes before installing this unit. Installation must be
completed by licensed contractors.
WARNING! THE GENERATOR WEIGHS APPROXIMATELY 100 POUNDS. USE
CARE AND THE PROPER LIFTING OR HOISTING EQUIPMENT WHEN MOVING
IT TO THE INSTALLATION LOCATION. ALWAYS CONNECT HOIST LINES TO
THE FRAME OF THE GENERATOR.
General Location
56;,! 0; 0: 9,*644,5+,+ ;/(; 653@(;9(05,+ (5+ 30*,5:,+
,3,*;90*0(5 7,9-694 ;/0: 796*,+<9,
*VUULJ[H
(>. NYV\UKPUN ^PYL UV[ PUJS\KLK MYVT [OL NYV\UK JVUULJ[VY VU [OL NLULYH[VY
[VHNYV\UKPUN YVK UV[ PUJS\KLK [OH[ OHZ ILLU KYP]LU H[ SLHZ[PUJOLZ KLLW PU[V [OL LHY[O ;OL
NYV\UKPUN YVK T\Z[ IL HU LHY[OKYP]LU JVWWLY VY IYHZZ YVK LSLJ[YVKL ^OPJO JHU HKLX\H[LS`
NYV\UK [OL NLULYH[VY
• Make sure to locate and install the generator outdoors where cooling air is readily available.
• Install the generator so that the air inlets and outlets are not blocked by obstructions such as
bushes, trees, or snow drifts. Locating it in the path of heavy winds or snowdrifts may require
the placement of a barrier for protection. In normal weather conditions, the air vent should face
the prevailing wind direction.
• Install the generator on a concrete slab or other area where rain drainage or flood waters can
not reach it.
• Generator placement should allow four feet of access to all sides for maintenance.
• Place the generator as close as possible to the electrical tools and equipment being powered to
reduce the length of extension cords.
29
Owner’s Manual
> .LULYH[VY
Specifications
*VTWSPHUJL
<50;,+ :;(;,: ,5=09654,5;(3 796;,*;065 (.,5*@
>(:/05.;65 +* AC electrical
Current Output
4VKLS @LHY *LY[PMJH[L VM *VUMVYTP[`
120V/240V AC @ 50/25A 60Hz
‹4HU\MHJ[\YLY! Jiangsu Jiangdong Group Co., Ltd.
Continuous/rated Wattage
‹*LY[PMPJH[L 5\TILY! JDG-NRSI-10-12
Peak Wattage
6,000 W
7,500 W
‹ ,MMLJ[P]L +H[L! 12/23/2009
Outlet
‹+H[L 0ZZ\LK! 12/23/2009
4LYY`SPU AH^4VU +PYLJ[VY *VTWSPHUJLHUK0UUV]H[PVU:[YH[LNPLZ+P]PZPVU 6MMPJL VM
;YHUZWVY[H[PVU HUK (PY 8\HSP[`
7\YZ\HU[ [V :LJ[PVU VM *SLHU (PY (J[ <:* ZLJ[PVU HUK *-9 HUK Z\IQLJ[ [V
[OL [LYTZ HUK JVUKP[PVUZ WYLZJYPILK PU [OVZL WYV]PZPVUZ [OPZ JLY[PMPJH[L VM JVUMVYTP[` PZ OLYLI`
PZZ\LK MVY [OL MVSSV^PUN ZTHSS UVUYVHK LUNPUL MHTPS` TVYL M\SS` KLZJYPILK PU [OL KVJ\TLU[H[PVU
YLX\PYLK I` *-9 HUK WYVK\JLK PU [OL Z[H[LK TVKLS `LHY
DC electrical
12V
8.3 A
Typ e
4-cycle OHV air-cooled recoil & electric start
Gasoline engine
;OPZ JLY[PMPJH[L VM JVUMVYTP[` JV]LYZ VUS` [OVZL UL^ ZTHSS UVUYVHK LUNPULZ ^OPJO JVUMVYT PU
HSS TH[LYPHS YLZWLJ[Z [V [OL KLZPNU ZWLJPMPJH[PVUZ KLZJYPILK PU [OL KVJ\TLU[H[PVU YLX\PYLK I` *-9 HUK ^OPJO HYL WYVK\JLK K\YPUN [OL TVKLS `LHY Z[H[LK VU [OPZ JLY[PMPJH[L ;OPZ JLY[PMPJH[L
VM JVUMVYTP[` KVLZ UV[ JV]LY ZTHSS UVUYVHK LUNPULZ PTWVY[LK WYPVY [V [OL LMMLJ[P]L KH[L VM [OL
JLY[PMPJH[L :4(33 56596(+ ,5.05, -(403@! AJDGS.3892GA
0[ PZH[LYT VM [OPZ JLY[PMPJH[L [OH[ [OL THU\MHJ[\YLY ZOHSS JVUZLU[ [V HSS PUZWLJ[PVUZ KLZJYPILK PU
*-9 HUK HUK H\[OVYPaLK PUH^HYYHU[ VY JV\Y[ VYKLY -HPS\YL [V JVTWS` ^P[O
[OL YLX\PYLTLU[Z VM Z\JOH^HYYHU[ VY JV\Y[ VYKLY TH` SLHK [V YL]VJH[PVU VY Z\ZWLUZPVU VM [OPZ
JLY[PMPJH[L MVY YLHZVUZ ZWLJPMPLK PU *-9 0[ PZ HSZVH[LYT VM [OPZ JLY[PMP JH[L [OH[ [OPZ JLY[PMPJH[L
TH` IL YL]VRLK VY Z\ZWLUKLK VY YLUKLYLK ]VPK HI PUP[PV MVY V[OLY YLHZVUZ ZWLJPMPLK PU *-9
7HY[ Four 120V outlets, One 120V twist-lock
One 120/240V twist-lock
Displacement
389cc
Oil c apacity
1.16 quart (1.1 liter)
EPA approved
yes
Fuel
;OPZ JLY[PMPJH[L KVLZ UV[ JV]LY ZTHSS UVUYVHK LUNPULZ ZVSK VMMLYLK MVY ZHSL VY PU[YVK\JLK VY
KLSP]LYLK MVY PU[YVK\J[PVU PU[V JVTTLYJL PU [OL <: WYPVY [V [OL LMMLJ[P]L KH[L VM [OL JLY[PMPJH[L
Typ e
Unleaded g asoline
Capacity
6.6 gallons
Running t ime
11 hours (approx.) on 1/2 load
Fuel gauge
included
Weight
Approximate weight
195 lbs.
32
7500W Generator
7500W Generator
Cylinder head system assy.
Cylinder barrel
B
A
APA Part No.
Description
APA Part No.
Description
APG3075-B-01-JD
FLANGE BOLT (M6X 14)
APG3075-A-01-JD
HEAD COVER COMP. BOLT
APG3075-B-02-JD
OIL LEVEL SWITCH ASSY
APG3075-A-02-JD
HEAD COVER WASHER COMP
APG3075-B-03-JD
O-RING (14mm)
APG3075-A-03-JD
WASHER COVER PACKING
APG3075-B-04-JD
FLANGE NUT (MIO)
APG3075-A-04-JD
HEAD COVER COMP
APG3705-B-05-JD
CRANK CASE
APG3075-A-05-JD
HEAD COVER PACKING
APG3075-B-06-JD
BALL BEARING (6207)
APG3075-A-06-JD
FLANGE BOLT (M1OX 80)
APG3075-B-07-JD
WASHER(Φ8.3×Φ17×1))
APG3075-A-07-JD
SPARK PLUG
APG3075-B-08-JD
LOCK PIN (10 mm)
APG3075-A-08-JD
EXHAUST PIPE STUD BOLT
APG3075-B-09-JD
GOVERNOR ARM SHAFT
APG3075-A-09-JD
CYLINDER HEAD COMP
APG3075-B-10-JD
OIL SEAL (Φ8×Φ14×5)
APG3075-A-10-JD
CARBURETOR STUD BOLT
APG3075-B-11-JD
DRAIN PLUG WASHER (12mm)
APG3075-A-11-JD
CYLINDER HEAD SEALING PAD
APG3075-B-12-JD
DRAIN PLUG BOLT
APG3075-A-12-JD
DOWEL PIN (φ10×φ12×20)
APG3075-B-13-JD
OIL SEAL (Φ35×Φ52×8)
APG3075-A-13-JD
AIR CLEANER STAY
APG3075-B-14-JD
OIL PROTECTOR
APG3075-B-15-JD
FLANGE BOLT
33
34
7500W Generator
7500W Generator
Crankcase cover system assy.
APA Part No.
Crankshaft assy.
Description
C
APA Part No.
Description
APG3075-C-01-JD
DUCT COVER
APG3075-D-01-JD
CRANKSHAFT COMP
APG3075-C-02-JD
FLANGE BOLT (M8 X 35)
APG3075-D-02-JD
BALANCER WEIGHT
APG3075-C-03-JD
OIL SCALE
APG3075-C-04-JD
OIL SCALE SEAL RING
APG3075-C-05-JD
OIL SEAL(Φ35×Φ52×8)
APG3075-C-06-JD
FLANGE BOLT (M8X35)
APG3075-C-07-JD
CRANKCASE COVER
APG3075-C-08-JD
GOVERNOR GEAR WASHER (6 mm)
APG3075-C-09-JD
GOVERNOR GEAR
APG3075-C-10-JD
SLIDER SHAFT
APG3075-C-11-JD
SLIDER WASHER (6 mm)
APG3075-C-12-JD
GOVERNOR SLIDER
APG3075-C-13-JD
BALL BEARING (6202)
APG3075-C-14-JD
BALL BEARING (6207)
APG3075-C-15-JD
CRANKCASE COVER PAD
APG3075-C-16-JD
DOWEL PIN (8X12)
35
36
D
7500W Generator
7500W Generator
Piston & Connecting Rod Assy.
Recoil Starter Assy.
E
F
APA Part No.
Description
APA Part No.
Description
APG3075-E-01-JD
COMPRESSION RING A
APG3075-F-01-JD
PIVOT ADJUSTING NUT
APG3075-E-02-JD
COMPRESSION RING B
APG3075-F-02-JD
ROCKER ARM PIVOT
APG3075-E-03-JD
OIL RING A
APG3075-F-03-JD
ROCKER ARM
APG3075-E-04-JD
OIL RING B
APG3075-F-04-JD
PIVOT BOLT (M8)
APG3075-E-05-JD
PISTON PIN CLIP (20 mm)
APG3075-F-05-JD
PUSH ROD GUIDE PLATE
APG3075-E-06-JD
PISTON
APG3075-F-06-JD
ROD PUSH
APG3075-E-07-JD
PISTON PIN
APG3075-F-07-JD
VALVE LIFTER
APG3075-E-08-JD
CONNECTING ROD
APG3075-F-08-JD
CAMSHAFT
APG3075-E-09-JD
CONNECTING COVER
APG3075-F-09-JD
VALVE ROTATOR
APG3075-E-10-JD
CONNECTING ROD BOLT
APG3075-F-10-JD
EX. VALVE SPRING RETAINER
APG3075-F-11-JD
VALVE SPRING
APG3075-F-12-JD
VALVE SPRING SEAT
APG3075-F-13-JD
IN. VALVE SPRING RETAINER
APG3075-F-14-JD
EX. VALVE
APG3075-F-15-JD
IN. VALVE
37
38
7500W Generator
7500W Generator
Fan Cover Assy.
Recoil Starter Assy.
1
APA Part No.
Description
G
H
APGG7500-G-01-JD
RECOIL STARTER ASSY
APG3075-G-02-JD
SETTING SCREW
APA Part No.
Description
APG3075-G-03-JD
SPRING RETAINER
APG3075-H-01-JD
SHROUD
APG3075-G-04-JD
PLATEN SPRING
APG3075-H-02-JD
FLANGE BOLT (M6 X 14)
APG3075-G-05-JD
STARTER DETENT
APGG7500-H-03-JD
FAN COVER COMP
APG3075-G-06-JD
DETENT SPRING
APG3075-H-04-JD
WIRE HARNESS CLIP
APG3075-G-07-JD
RECOIL STARTER REEL
APG3075-G-08-JD
START RETURN SPRING
APGG7500-G-09-JD
RECOIL STARTER CASE COMP
APG3075-G-10-JD
RECOIL STARTER ROPE
APG3075-G-11-JD
STARTER KNOB
APG3075-G-12-JD
FLANGE BOLT (M6X8)
39
40
7500W Generator
7500W Generator
Carburetor Assy.
Flywheel Assy.
5
2
4
3
J
I
APA Part No.
Description
APA Part No.
Description
APG3075-I-01-JD
TUBE CLIP
APG3075-J-01-JD
FLYWHEEL
APG3075-I-02-JD
TUBE A
APG3075-J-02-JD
SPECIAL WOODRUFF KEY
APG3075-I-03-JD
TUBE B
APG3075-J-03-JD
COOLING FAN
APG3075-I-04-JD
WIPE HARNESS CLIP
APG3075-J-04-JD
STARTER PULLEY
APG3075-I-05-JD
DASHPOT CHECK VALVE
APG3075-J-05-JD
FLYWHEEL NUT (M16)
APG3075-I-06-JD
MANUAL CHOKE STAY ASSY
APG3075-I-07-JD
CARBURETOR IRON GASKET
APG3075-I-08-JD
CARBURETOR ASSY
APG3075-I-09-JD
CARBURETOR PAPER GASKET
APG3075-I-10-JD
CARBURETOR INSULATING PLATE
APG3075-I-11-JD
INTAKE PIPE GASKET
41
42
7500W Generator
7500W Generator
Ignition System Assy.
Starter Motor Assy.
8
7
8
9
APA Part No.
K
Description
APA Part No.
Description
APG3075-K-01-JD
NOISE SUPPERSSOR CAP ASSY
APG3075-L-01-JD
UNIT STARTER MOTOR
APG3075-K-02-JD
IGNITION COIL ASSY
APG3075-L-02-JD
CONTACTOR ASSY
APG3075-K-03-JD
STOP SWITCH CORD
APG3075-L-03-JD
FLANGE BOLT (M8×35)
APG3075-K-04-JD
STOP SWITCH CORD HOLDER
APG3075-K-05-JD
FLANGE BOLT (M6 X 25)
APG3075-K-06-JD
CORD GROMMENT
APG3075-K-07-JD
CHARGE COIL ASSY
APG3075-K-08-JD
FLANGE BOLT (M6 X 40)
APG3075-K-09-JD
CORD CLAMPER
APG3075-K-10-JD
FLANGE BOLT (M6X20)
43
44
L
7500W Generator
7500W Generator
Control Assy.
Muffler Assy.
3
4
N
M
APA Part No.
Description
APG3075-M-01-JD
CONTROL ASSY
APG3075-M-02-JD
CONTROL BASE COMP
APG3075-M-03-JD
APG3075-M-04-JD
APG3075-M-05-JD
APG3075-M-06-JD
CONTROL ADJUSTING SPRING
PAN SCREW (M5 X 34)
FLANGE BOLT (M6 X 14)
GOVERNOR SPRING
APG3075-M-07-JD
THROTTLE RETURN SPRING
APG3075-M-08-JD
GOVERNOR ROD
APG3075-M-09-JD
FLANGE NUT (M6)
APG3075-M-10-JD
GOVERNOR ARM BOLT (M6)
APG3075-M-11-JD
CONTROL ARM
APA Part No.
Description
APG3075-N-01-JD
FLANGE BOLT (M8 X 16)
APG3075-N-02-JD
FLANGE BOLT (M6 X 12)
APG3075-N-03-JD
MUFFLER STAY COMP
APG3075-N-04-JD
MUFFLER PROTECTOR SEAL
APG3075-N-05-JD
MUFFLER SIDE PROTECTOR
APG3075-N-06-JD
MUFF. INNER PROTECTOR COMP
APG3075-N-07-JD
MUFFLER COMP
APG3075-N-08-JD
MUFF. OUTER PROTECTOR COMP
APG3075-N-09-JD
EX. PIPE GASKET
APG3075-N-10-JD
EX PIPE COMP
APG3075-N-11-JD
FLANGE BOLT (M8 X 25)
APG3075-N-12-JD
FLANGE NUT (M8)
45
46
7500W Generator
7500W Generator
Fuel Tank Assy.
Air Cleaner
O
APA Part No.
Description
APG3075-O-01-JD
AIR CLEANER COVER COMP
APG3075-O-02-JD
AIR CLEANER ELEMENT
APG3075-O-03-JD
FLANGE NUT (M5)
P
APG3075-O-04-JD
AIR CLEANER SEPARATOR
APG3075-O-05-JD
AIR CLEANER SEAL
APA Part No.
APG3075-O-06-JD
AIR CLEANER CASE COMP
APGG7500-P-01-JD
FUEL FILLER CAP COMP
BREATHER GASKET
APGG7500-P-02-JD
FUEL FILTER
APGG7500-P-03-JD
FUEL TANK COMP
APGG7500-P-04-JD
FUEL METER ASSY
APGG7500-P-05-JD
FLAT SCREW
APG3075-O-07-JD
47
Description
APGG7500-P-06-JD
FLANGE BOLT
APGG7500-P-07-JD
AIR DUCT WASHER
APGG7500-P-08-JD
TANK CUSHION COLLAR
APGG7500-P-09-JD
CONTROL BOX RUBBER
APGG7500-P-10-JD
FUEL TANK JOINT
APGG7500-P-11-JD
TUBE CLIP
APGG7500-P-12-JD
FUEL TUBE
48
7500W Generator
7500W Generator
Control Box Assy.
Frame Comp Assy.
4
1
10
1
1
3
3
6
1
1
11
3
13
1
5
3
2
12
3
4
2
8
5
7
1
3
10
13
3
11
6
12
5
5
7
8
9
9
Q
R
APA Part No.
Description
APA Part No.
Description
APGG7500-Q-01-JD
CONTROL PANEL COMP
APGG7500-R-01-JD
BOLT
APGG7500-Q-02-JD
ENGINE SWITCH ASSY
APGG7500-R-02-JD
REAR COVER
APGG7500-Q-03-JD
DC 12V OUTPUT
APGG7500-R-03-JD
NUT
APGG7500-Q-04-JD
HOURS METER
APGG7500-R-04-JD
FLANGE NUT
APGG7500-Q-05-JD
120V RECEPTACLE(Ru-22)
APGG7500-R-05-JD
FLANGE BOLT
APGG7500-Q-06-JD
CIRCUIT BREAKER
APGG7500-R-06-JD
MUFFLER SUPPORTER(UPPER)
APGG7500-Q-07-JD
120V RECEPTACLE(L5-30)
APGG7500-R-07-JD
MUFFLER SUPPORTER(NETHER)
APGG7500-Q-08-JD
240V RECEPTACLE(L14-30)
APGG7500-R-08-JD
BOLT
APGG7500-Q-09-JD
EARTH TERMINAL SET
APGG7500-R-09-JD
NUT
APGG7500-Q-10-JD
CONTROL PANEL CASE
APGG7500-R-10-JD
GENERATOR FRAME
APGG7500-Q-11-JD
CIRCUIT BREAKER
APGG7500-R-11-JD
CONTROL PANEL BOX
APGG7500-Q-12-JD
CIRCUIT BREAKER
APGG7500-R-12-JD
FRONT COVER
APGG7500-Q-13-JD
LAMP
APGG7500-R-13-JD
SCREW
49
50
7500W Generator
7500W Generator
Generator
Generator
APA Part No.
Description
APG3075-S-18-JD
HEX.BOLT (M5 X 20)
APG3075-S-19-JD
VOLT CHANGE TERMINAL BR-AC-W
APG3075-S-20-JD
PLAIN WASHER (5mm)
APG3075-S-21-JD
HEX. NUT (M5)
APG3075-S-22-JD
SPRING WASHER (5mm)
APG3075-S-23-JD
CRANK CASE GROMMET
S
APA Part No.
Description
APG3075-S-01-JD
STATOR COVER
APG3075-S-02-JD
STATORASSY
APG3075-S-03-JD
COOLING FAN
APG3075-S-04-JD
BRUSH ASSY.
APG3075-S-05-JD
TAPPING SCREW
APG3075-S-06-JD
RR HOUSING
APG3075-S-07-JD
PAN SCREW
APG3075-S-08-JD
FLANGE BOLT (M6X 179)
APG3075-S-09-JD
AUTO VOLTAGE REG. ASSY
APGG7500-S-10-JD
GENERATOR COVER
APG3075-S-11-JD
CABLE TIE
APG3075-S-12-JD
FLANGE BOLT
APG3075-S-13-JD
ROTOR COMP
APG3075-S-14-JD
BEARING ASSY
APG3075-S-15-JD
PLAIN WASHER
APG3075-S-16-JD
FLANGE BOLT (M10)
APG3075-S-17-JD
FLANGE BOLT (M5)
51
52
7500W Generator
Wheel & Hand Assy.
3
7
7
7
14
14
15
4
1 2
16
6
5
15
12
16
9
9
11
8
9
3
6
12
13
7
14
14
4
6 6
2 1
9
13
10 11
T
8
APA Part No.
Description
APGG7500-T-01-JD
PIN SPLIT
APGG7500-T-02-JD
WSHER PLAIN
APGG7500-T-03-JD
WHEEL
APGG7500-T-04-JD
BAFFLE
APGG7500-T-05-JD
SHAFT
APGG7500-T-06-JD
FLANGE BOLT (M6X 35)
APGG7500-T-07-JD
FLANGE NUT (M6)
APGG7500-T-08-JD
RUBBER BOLT
APGG7500-T-09-JD
FLANGE NUT
APGG7500-T-10-JD
STANDER
APGG7500-T-11-JD
FLANGE BOLT (M6X 16)
APGG7500-T-12-JD
NUT
APGG7500-T-13-JD
HANDLE
APGG7500-T-14-JD
BOLT
APGG7500-T-15-JD
BRACKET WITH LOCK PIN
APGG7500-T-16-JD
FLANGE BOLT
53
Distributed by:
ALL-POWER AMERICA
730 S.Epperson Dr.
City Of Industry,CA91748
www.allpoweramerica.com