Download ALL POWER AMERICA APGG6000 Owner`s manual

6000W Generator
Topic
Page
Limited Warrant y
3
S a fet y G u i d e l i n e s
5
G e n e r a l Pr e c a u t i o n s
6
Battery
15
Assembly
16
Operation
17
Spark Plug Service
22
Inspection, Cleaning, Maintenance and Storage
23
Installation
29
Compliance
31
Speci fications
32
General Par ts Listing
33
WARNING! READ AND UNDERSTAND ALL SAFETY PRECAUTIONS
IN THIS MANUAL BEFORE OPERATING. FAILURE TO COMPLY WITH
INSTRUCTIONS IN THIS MANUAL COULD RESULT IN PERSONAL
INJURY, PROPERTY DAMAGE, AND/ OR VOIDING OF YOUR
WARRANTY. ALL-POWER WILL NOT BE LIABLE FOR ANY DAMAGE
BECAUSE OF FAILURE TO FOLLOW THESE INSTRUCTIONS.
2
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6000W Generator
Owner’s Manual
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Safety Guidelines - Definitions
This manual contains important information that you need to know and
understand in order to protect YOUR SAFETY and to PREVENT
EQUIPMENT PROBLEMS. The following symbols help you recognize this
information. Please read the manual and pay attention to these sections.
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65
Save These Important Safety Instructions!
Read and understand all of these safety instructions. Be
sure to retain them for future use.
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WARNING! WARNINGS INDICATE A CERTAINTY OR STRONG
POSSIBILITY OF PERSONAL INJURY OR DEATH IF
INSTRUCTIONS ARE NOT FOLLOWED.
CAUTION: CAUTIONS INDICATE A POSSIBILITY OF
EQUIPMENT DAMAGE IF INSTRUCTIONS ARE NOT
FOLLOWED.
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NOTE: NOTES GIVE HELPFUL INFORMATION
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WARNING! IMPROPER OPERATION OR MAINTENANCE
OF THIS PRODUCT COULD RESULT IN SERIOUS INJURY
AND PROPERTY DAMAGE. READ AND UNDERSTAND ALL
WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING
THIS EQUIPMENT. WHEN USING AIR TOOLS, BASIC SAFETY
PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE
THE RISK OF PERSONAL INJURY.
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5
Owner’s Manual
‹-uel or oil spills must be cleaned up immediately. Dispose of fluids and cleaning materials as per
any local, state, or federal codes and regulations. Store oily rags in a covered metal container.
‹Never store fuel or other flammable materials near the generator.
General Precautions (cont’d)
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Gasoline and Oil (cont’d)
‹Do not smoke, or allow sparks, flames or other sources of ignition around the engine and fuel
tank. Fuel vapors are explosive.
‹Keep grounded conductive objects, such as tools, away from exposed, live electrical parts and
connections to avoid sparking or arcing. These events could ignite fumes or vapors.
‹Do not refill the fuel tank while the engine is running or while the engine is still hot. Do not
operate the generator with known leaks in the fuel system
‹Excessive buildup of unburned fuel gases in the exhaust system can create a potentially
explosive condition. This buildup can occur after repeated failed start attempts, valve testing, or
hot engine shutdown. If this occurs, open exhaust system drain plugs, if equipped, and allow the
gases to dissipate before attempting to restart the generator.
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‹Use only engine manufacturer recommended fuel and oil.
Fuel:
Oil:
Fuel capacity is 6.6 US gallons(25 L). Use regular
unleaded gasoline with a minium octane rating of 90.
Oil capacity is 1.16 qt(1.1 L)
Hot Components
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;OLYL PZ HU PUJYLHZLK YPZR VM LSLJ[YPJ ZOVJR PM `V\Y IVK` PZ NYV\UKLK
WARNING! ENGINE AND EXHAUST SYSTEM PARTS BECOME VERY
HOT AND REMAIN HOT FOR SOME TIME AFTER THE ENGINE IS RUN. WEAR
INSULATED GLOVES OR WAIT UNTIL THE ENGINE AND EXHAUST SYSTEM
HAVE COOLED BEFORE HANDLING THESE PARTS.
Power Output
This generator is not designed to power sensitive electronic equipment (including computers
and medical devices) without the addition of an approved line conditioner, which is sold separately.
CAUTION: ATTEMPTING TO POWER SENSITIVE ELECTRONIC EQUIPMENT
WITHOUT THE USE OF AN APPROVED LINE CONDITIONER MAY CAUSE
DAMAGE TO THE EQUIPMENT. ALL-POWER IS NOT RESPONSIBLE
FOR ANY DIRECT OR INDIRECT DAMAGE CAUSED BY FAILURE TO USE AN
APPROVED LINE CONDITIONER.
7
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8
Owner’s Manual
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General Precautions (cont’d)
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Electrical Safety (cont’d)
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• All connections and conduits from the generator to the load must only be installed by trained and
licensed electricians, and in compliance with all relevant local, state, and federal electrical
codes and standards, and other regulations where applicable.
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• The generator must be earth-grounded for fixed installations in accordance with all relevant
electrical codes and standards before operation.
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• Do not attempt to connect or disconnect load connections while standing in water, or on wet or
soggy ground.
• Do not touch electrically energized parts of the generator and interconnecting cables or
conductors with any part of the body, or with any non-insulated conductive object.
• Connect the generator only to a load or electrical system (120 volt) that is compatible with the
electrical characteristics and rated capacities of the generator.
• Before servicing equipment powered by the generator, disconnect the equipment from its power
input.
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• Keep all electrical equipment clean and dry. Replace any wiring where the insulation is cracked,
cut abraded or otherwise degraded. Replace terminals that are worn, discolored, or corroded.
Keep terminals clean and tight.
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• Insulate all connections and disconnected wires.
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• Guard against electric shock. Prevent body contact with grounded surfaces such as pipes,
radiators, ranges, and refrigerator enclosures.
Personal Safety
• Stay alert. Watch what you are doing, and use common sense when operating a generator. Do
not use generator while tired or under the influence of drugs, alcohol, or medication. A moment
of inattention while operating generators may result in serious personal injury.
• Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing,
and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in
moving parts.
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9
Owner’s Manual
> .LULYH[VY
General Precautions (cont’d)
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Servicing
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Maintain labels and name plates on the generator and engine. These carry important information.
If unreadable or missing, contact our service center toll free at 888-896-6881 immediately for a
replacement.
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Generator service must be performed only qualified repair personnel. Service or maintenance
performed by unqualified personnel could result in a risk of injury.
‹;OL NLULYH[VY ^LPNOZ SIZHWWYV_ ;^V VY TVYL WLVWSL ZOV\SK HZZPZ[ ^OLU TV]PUN VY SPM[PUN
[OPZ WYVK\J[ 5L]LY SPM[ [OL NLULYH[VY \ZPUN [OL LUNPUL VY HS[LYUH[VY SPM[PUN S\NZ *VUULJ[ SPM[PUN
LX\PWTLU[ [V [OL MYHTL VM [OL NLULYH[VY
When servicing a generator, use only identical replacement parts. Follow all appropriate
instructions in this manual. Use of unauthorized parts or failure to follow maintenance instructions
may create a risk of electric shock or injury.
‹)LMVYL SPM[PUN [OL NLULYH[VY LUZ\YL [OL SPM[ YPNNPUN HUK Z\WWVY[PUN Z[Y\J[\YL HYL PU NVVK
JVUKP[PVU HUK HYL YH[LK [V SPM[ Z\JOHSVHK
Heart Pacemakers
‹2LLW HSS WLYZVUULS H^H` MYVT [OL Z\ZWLUKLK NLULYH[VY K\YPUN YLSVJH[PUN
WARNING! PEOPLE WITH PACEMAKERS SHOULD CONSULT THEIR
PHYSICIAN(S) BEFORE USING THIS PRODUCT. ELECTROMAGNETIC
FIELDS IN CLOSE PROXIMITY TO A HEART PACEMAKER COULD CAUSE
INTERFERENCE TO OR FAILURE OF THE PACEMAKER.
Installation
• Ensure installation meets all applicable safety, and local and national electrical codes. Have
installation performed by a qualified, licensed electrician and building contractor.
• All electrical work, including the earth-ground connection, should be completed by a licensed
electrician.
• Any separate fuel storage or generator supply facility must be built or installed in full compliance
with all relevant local, state, and federal regulations.
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11
Owner’s Manual
> .LULYH[VY
General Precautions (cont’d)
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Mechanical (cont’d)
,_[LUZPVU *VYK
• Do not operate the generator with safety guards removed. While the generator is running, do not
attempt to reach around the safety guard for maintenance or any other reason.
0M HUL_[LUZPVU JVYK UV[ PUJS\KLK PZ \ZLK THRL Z\YL [V \ZL VUS` <3 HWWYV]LK JVYKZ OH]PUN [OL
JVYYLJ[ NH\NL HUK SLUN[O HJJVYKPUN [V [OL MVSSV^PUN [HISL!
• Keep hands, arms, long hair, loose clothing, and jewelry away from moving parts. Be aware that
when engine parts are moving fast they cannot be seen clearly.
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• Keep access doors on enclosures closed and locked when access is not required.
• When working on or around the generator always wear protective clothing including ANSI
approved safety gloves, safety eye goggles, and safety hat.
• Do not alter or adjust any part of the generator that is assembled and supplied by the
manufacturer.
• Always follow and complete scheduled engine and generator maintenance.
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Chemicals
• Avoid contact with hot fuel, oil, exhaust fumes, and hot solid surfaces.
• Avoid body contact with fuels, oils, and lubricants used in the generator. If swallowed, seek
medical treatment immediately. Do not induce vomiting if fuel is swallowed. For skin contact,
immediately wash with soap and water. For eye contact, immediately flush eyes with clean water
and seek medical attention.
Noise
• Prolonged exposure to noise levels above 68 DBA is hazardous to hearing. Always wear ANSI
approved ear protection when operating or working around the generator when it is running.
14
13
Owner’s Manual
6000WGenerator
Assembly
Battery
This product does not need a battery.
Unpacking
1. Remove the generator and loose parts box from the carton.
2. Compare the accessory with the inventory list below.
Loose Parts (Wheel kit and handle)
Check all loose parts against the following list. Contact your dealer toll free at 888.896.6881
if any of the loose parts shown are not included with your generator
Hardware Check:
Your Hardware Kit should include:
1)
Two Handles with bolts, nuts, pin with chain and brackets
2)
One axle shaft with bolts and nuts
3)
Two washers
4)
Two cotter pins
5)
One generator leg with bolts and nuts
6)
Two wheels
4
1
3
5
2
15
16
6
Owner’s Manual
> .LULYH[VY
Fuel Tank
Operation
6WLYH[PVU JVU[»K
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Handel
;\YU[OLLUNPULZ^P[JO[V[OL¸9<5¹WVZP[PVU
;OLLUNPULZ^P[JOLUHISLZHUKKPZHISLZ[OLPNUP[PVU
Z`Z[LT
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9<5!;VY\U[OLLUNPUL
Choke lever
Air Filter
Control Panel
9<5
Oil Plug
:;67
Recoil Starter
NOTE: THE PARTS LISTED ABOVE ARE HELPFUL FOR LOCATING THE
CONTROLS MENTIONED BELOW.
CAUTION: PRIOR TO FIRST USING THE GENERATOR, THE ENGINE MUST BE
FILLED WITH OIL OF A HIGH QUALITY SAE 10W-30 GRADE ENGINE OIL.
TO DO SO, UNSCREW AND REMOVE THE ENGINE’S OIL DIPSTICK LOCATED
AT THE BOTTOM OF THE ENGINE CRANKCASE. FILL THE ENGINE’S
CRANKCASE UNTIL THE OIL LEVEL IS LEVEL WITH THE UPPER MARKED
LINE ON THE DIPSTICK. THEN SCREW THE DIPSTICK BACK INTO
THE OIL FILL HOLE.
Before Starting the Generator
;OLM\LS]HS]LPZSVJH[LK\UKLY[OLM\LS[HUR>OLU
[OL]HS]LSL]LYPZPU[OL65WVZP[PVUM\LSPZHSSV^LK
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[VYL[\YU[OLM\LS]HS]LSL]LY[V[OL6--WVZP[PVUHM[LY
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6--
65
Fuel tank capacity:25L(6.6 gallons)
1. Check that the engine power switch is in its
“OFF” position.
2. Before the first use, remove the fuel
tank cap and fill the fuel tank with unleaded
gasoline. When fueling, be sure that the
fuel strainer is in place. Replace the fuel
tank cap. Thereafter, check the engine’s
fuel gauge for the amount of unleaded
gasoline in the fuel tank. If necessary,
refill the fuel tank with unleaded gasoline;
the generator must be turned off and
cooled down before refilling the fuel tank.
;VZ[HY[HJVSKLUNPULTV]L[OLJOVRLSL]LY[V[OL
¸:[HY[¹WVZP[PVU;VYLZ[HY[H^HYTLUNPULSLH]L[OL
JOVRLSL]LYPU[OL¸9<5¹WVZP[PVU
*OVRL3L]LY
¸:[HY[WVZP[PVU¹
;OLJOVRLSL]LYVWLUZHUKJSVZLZ[OLJOVRL]HS]LPU
[OLJHYI\YL[VY
;OL¸:[HY[¹WVZP[PVULUYPJOLZ[OLM\LSTP_[\YLMYVT
Z[HY[PUNHJVSKLUNPUL
;OL¸9<5¹WVZP[PVUWYV]PKLZ[OLJVYYLJ[M\LSTP_[\YL
MVYVWLYH[PVUHM[LYZ[HY[PUNHUKMVYYLZ[HY[PUNH^HYT
LUNPUL
Use gasoline with a pump octane rating of 90 or higher.
We recommend unleaded gasoling because it produces
fewer engine and spark plug deposits and extends
exhaust system life.
Never use stale or contaminated gasoline or oil/gasoline
mixture. Avoid getting dirt or water in the fuel tank.
17
6^ULY»Z 4HU\HS
6000W Generator
6WLYH[PVU JVU[»K
Operation (cont’d)
:[HY[PUN
Powering 120 Volt AC Tools And Equipment:
6WLYH[L[OL9LJVPS:[HY[LY!
7\SS[OLZ[HY[LYNYPWSPNO[S`\U[PS`V\MLLSYLZPZ[HUJL
[OLUW\SSIYPZRS`9L[\YU[OLZ[HY[LYNYPWNLU[S`
7\SSPUN[OLZ[HY[LYNYPWVWLYH[LZ[OLYLJVPSZ[HY[LY[V
JYHUR[OLLUNPUL
1. Prior to powering tools and equipment, make sure the generator’s rated voltage, and amperage
capacity (120 V AC @ 41.7 AMPs) is adequate to supply all electrical loads that the unit will
power. If powering exceeds the generator’s capacity, it may be necessary to group one or more
of the tools and/or equipment for connection to a separate generator.
:[HY[LY.YPW
CAUTION: ATTEMPTING TO POWER SENSITIVE ELECTRONIC EQUIPMENT
WITHOUT THE USE OF AN APPROVED LINE CONDITIONER MAY CAUSE
DAMAGE TO THE EQUIPMENT. ALL-POWER IS NOT RESPONSIBLE FOR
ANY DIRECT OR INDIRECT DAMAGE CAUSED BY FAILURE TO USE AN
APPROVED LINE CONDITIONER.
2. Once the generator is running, simply connect the power cords of 120 volt AC powered
tools and equipment into the 120 volt AC dual outlets.
0M[OLJOVRLOHZILLUTV]LK[V[OL¸:[HY[¹
WVZP[PVU[VZ[HY[[OLLUNPULNYHK\HSS`TV]LP[[V[OL
¸9\U¹WVZP[PVUHZ[OLLUNPUL^HYTZ\W
¸9\U¹7VZP[PVU
NOTE:THEGENERATORFEATURESAN AC NON-FUSETHERMAL PROTECTOR
TOPROTECTTHE AC CIRCUITIN CASEOFAN OVERLOAD.SHOULD
AN OVERLOADOCCUR,THEBREAKERWILL POP.
3.Disconnect all electrical powered tools and equipment from the generator’s 120 volt AC
duel outlets.
:[VWWPUN,UNPUL
;\YU[OLLUNPULZ^P[JO[V[OL¸:[VW¹WVZP[PVU
4.After the engine and generator have completely cooled, store generator in a safe,clean,dry
location (if not already installed).
:;67
;\YU[OLM\LS]HS]LSL]LY[V[OL6--WVZP[PVU
>OLU[OLLUNPULPZUV[PU\ZLSLH]L[OLM\LS]HS]LPU
[OL6--WVZP[PVU[VWYL]LU[JHYI\YL[VYMSVVKPUNHUK[V
YLK\JL[OLWVZZPIPSP[`VMM\LSSLHRHNL
6--
65
20
Owner’s Manual
Operation (cont’d)
> .LULYH[VY
:WHYR7S\N :LY]PJL
Powering 12 Volt DC tools and Equipment:
1. Prior to powering tools and equipment, make sure the generator’s rated voltage, and amperage
capacity (12V DC) is adequate to supply all electrical loads that the unit will power. If powering
exceeds the generator’s capacity, it may be necessary to group one or more of the tools and/or
equipment for connection to a separate generator.
0U VYKLY [V ZLY]PJL [OL ZWHYR WS\N `V\ ^PSS ULLKHZWHYR WS\N ^YLUJO JVTTLYJPHSS` H]HPSHISL
9LJVTTLUKLK ZWHYR WS\NZ! 5/:7 3+ -;*VY5.2)79.,:I\[^LYLJVTTLUKV\Y6,4ZWHYR
WS\N ;V LUZ\YL WYVWLY LUNPUL VWLYH[PVU [OL ZWHYR WS\N T\Z[ IL WYVWLYS` NHWWLK HUK MYLL VM
KLWVZP[Z
2. Connect the power cord of a 12 VDC powered tool or equipment to the DC Terminals.
CAUTION: MAKE SURE TO CONNECT THE POSITIVE (+) LEAD OF THE
POWER CORD TO THE POSITIVE (+) TERMINAL ON THE GENERATOR,
AND CONNECT THE NEGATIVE (-) LEAD OF THE POWER CORD TO THE
NEGATIVE (-) TERMINAL ON THE GENERATOR.
9LTV]L [OL ZWHYR WS\N JHW
*SLHUHU`KPY[MYVTHYV\UK[OLZWHYRWS\NIHZL
<ZLHZWHYR WS\N ^YLUJO [V YLTV]L [OL ZWHYR WS\N
THE 12V DC IS FOR BATTERY CHARGING ONLY.
=PZ\HSS` PUZWLJ[ [OL ZWHYR WS\N +PZJHYK P[ PM [OL PUZ\SH[VY PZ JYHJRLK VY JOPWWLK *SLHU [OL ZWHYR
WS\N ^P[OH^PYL IY\ZO PM P[ PZ [V IL YL\ZLK
4LHZ\YL [OL WS\N NHW ^P[OHMLLSLY NH\NL*VYYLJ[HZULJLZZHY`I`JHYLM\SS`ILUKPUN[OLZPKLLSLJ[YVKL
;OLNHWZOV\SKIL!TTPU
*OLJR [OH[ [OL ZWHYR WS\N ^HZOLY PZ PU NVVK JVUKP[PVU
(M[LY [OL ZWHYR WS\N PZ ZLH[LK [PNO[LU ^P[OHZWHYR WS\N PU I` OHUK [V WYL]LU[ JYVZZ[OYLHKPUN
(M[LY [OL ZWHYR WS\N PZ ZLH[LK [PNO[LU ^P[OHZWHYR WS\N ^YLUJO [V JVTWYLZZ [OL ^HZOLY
56;,! ;/, :7(92 73<. 4<:; ), :,*<9,3@ ;0./;,5,+ (5 047967,93@
;0./;,5,+ :7(92 73<.*(5 ),*64, =,9@ /6; (5+ *6<3+ +(4(., ;/,
,5.05, 5,=,9 <:, :7(92 73<.: >/0*/ /(=, (5 047967,9 /,(; 9(5.,
<:, 653@ 9,*644,5+,+ :7(92 73<: 69,8<0=(3,5;
22
21
Owner’s Manual
Inspection, Cleaning, and
Maintenance
> .LULYH[VY
-\LS:LKPTLU[*\W*SLHUPUN
WARNING! ALWAYS MAKE SURE THE ENGINE POWER SWITCH (2) IS IN ITS
“OFF” POSITION. DISCONNECT THE SPARK PLUG WIRE FROM THE ENGINE.
AND ALLOW SUFFICIENT TIME FOR THE ENGINE AND GENERATOR TO
COMPLETELY COOL BEFORE PERFORMING ANY INSPECTIONS,
MAINTENANCE, OR CLEANING.
23
;OLZLKPTLU[J\WWYL]LU[ZKPY[VY^H[LY^OPJOTH`ILPU[OLM\LS[HURMYVTLU[LYPUN[OLJHYI\YL[VY
0M[OLLUNPULOHZUV[ILLUY\UMVYHSVUN[PTL[OLZLKPTLU[J\WZOV\SKILJSLHULK
;\YU[OLM\LS]HS]L[V[OL6--WVZP[PVU9LTV]L[OLZLKLTLU[J\WHUK6YPUN
*SLHU[OLZLKPTLU[J\WHUK6YPUNPUUVUMSHTTHISLVYOPNOMSHZOWVPU[ZVS]LU[
9LPUZ[HSS6YPUNHUKZLKPTLU[J\W
;\YU[OLM\LS]HS]L65HUKJOLJRMVYSLHRZ
Owner’s Manual
Maintenance Guide
> .LULYH[VY
(PYJSLHULYZLY]PJL
Periodic maintenance and adjustment is necessary to keep the generator in good operating
condition.
WARNING! Exhaust gas contains poisonous carbon monoxide. Shut off the engine before
performing any maintenance. If the engine must be run, make sure the areas is well ventilated.
(KPY[`HPYJSLHULY^PSSYLZ[YPJ[HPYMSV^[V[OLJHYI\YL[VY;VWYL]LU[JHYI\YL[VYTHSM\UJPVUZLY]PJL
[OLHPYJSLHULYYLN\SHYS`:LY]PJLTVYLMYLX\LU[S`^OLUVWLYH[PUN[OLNLULYH[VYPUL_[YLTLS`K\Z[`
HYLHZ
>(9505. <ZPUNNHZVSPULVYMSHTTHISLZVS]LU[[VJSLHU[OLMPS[LYLSLTLU[
JHUJH\ZLHMPYLVYL_WSVZPVU<ZLVUS`ZVHW`^H[LYVYUVUMSHTTHISL
ZVS]LU[
• Before each use, inspect the generator. Check for:
56;,! 5L]LYY\U[OLNLULYH[VY^P[OV\[[OLHPYJSLHULY9HWPKLUNPUL^LHY
^PSSYLZ\S[
-
Loose screws
-
Misaligned or binding moving parts
-
Cracked or broken parts
-
Damaged electrical wiring
-
Any other condition that may affect safe operation.
<UZUHW[OLHPYJSLHULYJV]LYJSPWZYLTV]L[OLHPY
JSLHULYJV]LYHUKYLTV]L[OLLSLTLU[
• If an engine problem occurs, have it checked by a qualified service technician before further use.
Do not use damaged equipment.
• Before each use, make sure the engine’s oil and gas levels are adequate. If necessary, fill the
crankcase until the oil level is even with the oil hill hole and/or fill the fuel tank.
>HZO[OLLSLTLU[PUHZVS\[PVUVMOV\ZLOVSKKL[LYNLU[
HUK^HYT^H[LY[OLUYPUZL[OVYV\NOS`VY^HZOPU
UVUMSHTTHISLVYOPNOMSHZOWVPU[ZVS]LU[(SSV^[OL
LSLTLU[[VKY`[OVY\NOS`
• Before each use, remove all debris with a soft brush, rag, or vacuum.
• Lubricate all moving parts using a premium
quality, lightweight machine oil.
• Every 50 hours of use, drain the old engine oil
and replace with a high a high quality
SAE 10W-30 grade engine oil.
:VHR[OLLSLTLU[PUJSLHULUNPULVPSHUKZX\LLaL
V\[[OLL_JLZZVPS;OLLUNPUL^PSSZTVRLK\YPUN
PUP[PHSZ[HY[\WPM[VVT\JOVPSPZSLM[PU[OLLSLTLU[
Upper Level
• Every 300 hours of use, have a qualified, certified
technician perform thorough maintenance on the
generator and engine.
9LPUZ[HSS[OLHPYJSLHULYLSLTLU[HUK[OLJV]LY
• For long term storage, either drain fuel into
suitable container or add a fuel preservative/
stabilizer (not included) to prevent fuel
breakdown.
25
Owner’s Manual
> .LULYH[VY
;YHUZWVY[PUN:[VYHNL
27
Owner’s Manual
> .LULYH[VY
0UZ[HSSH[PVU JVU[»K
Installation
NOTE: PRIOR TO POWERING TOOLS AND EQUIPMENT MAKE SURE THE
GENERATOR’S RATED VOLTAGE, WATTAGE AND AMPERAGE CAPACITY IS
ADEQUATE TO SUPPLY ALL ELECTRICAL LOADS THAT THE UNIT WILL
POWER. IF POWERING EXCEEDS THE GENERATOR’S CAPACITY, IT MAY BE
NECESSARY TO GROUP ONE OR MORE OF THE TOOLS AND/OR EQUIPMENT
FOR CONNECTION TO A SEPARATE GENERATOR.
:\WWVY[PUN HUK 4V\U[PUN
4V\U[ [OL NLULYH[VY VUHJVUJYL[L ZSHI JHWHISL VM Z\WWVY[PUN [OL ^LPNO[ VM [OL NLULYH[VY ;OL
ZSHI T\Z[L_[LUK VU HSS ZPKLZ IL`VUK [OL MYHTL I` H[ SLHZ[ VUL MVV[ *VU[HJ[HJLTLU[ JVU[YHJ[VY
MVY ZSHI ZWLJPMPJH[PVUZ PM ULJLZZHY` ([[HJO [OL MYHTL [V [OL JVUJYL[L ZSHI \ZPUN ¹ KPHTL[LY
L_WHUZPVU HUJOVY IVS[Z UV[ Z\WWSPLK
.YV\UKPUN
Electrical and other permits may be required for the installation of emergency power systems.
Investigate your local building and electrical codes before installing this unit. Installation must be
completed by licensed contractors.
WARNING! THE GENERATOR WEIGHS APPROXIMATELY 100 POUNDS. USE
CARE AND THE PROPER LIFTING OR HOISTING EQUIPMENT WHEN MOVING
IT TO THE INSTALLATION LOCATION. ALWAYS CONNECT HOIST LINES TO
THE FRAME OF THE GENERATOR.
General Location
56;,! 0; 0: 9,*644,5+,+ ;/(; 653@(;9(05,+ (5+ 30*,5:,+
,3,*;90*0(5 7,9-694 ;/0: 796*,+<9,
*VUULJ[H
(>. NYV\UKPUN ^PYL UV[ PUJS\KLK MYVT [OL NYV\UK JVUULJ[VY VU [OL NLULYH[VY
[VHNYV\UKPUN YVK UV[ PUJS\KLK [OH[ OHZ ILLU KYP]LU H[ SLHZ[PUJOLZ KLLW PU[V [OL LHY[O ;OL
NYV\UKPUN YVK T\Z[ IL HU LHY[OKYP]LU JVWWLY VY IYHZZ YVK LSLJ[YVKL ^OPJO JHU HKLX\H[LS`
NYV\UK [OL NLULYH[VY
• Make sure to locate and install the generator outdoors where cooling air is readily available.
• Install the generator so that the air inlets and outlets are not blocked by obstructions such as
bushes, trees, or snow drifts. Locating it in the path of heavy winds or snowdrifts may require
the placement of a barrier for protection. In normal weather conditions, the air vent should face
the prevailing wind direction.
• Install the generator on a concrete slab or other area where rain drainage or flood waters can
not reach it.
• Generator placement should allow four feet of access to all sides for maintenance.
• Place the generator as close as possible to the electrical tools and equipment being powered to
reduce the length of extension cords.
29
Owner’s Manual
> .LULYH[VY
SpeciſECVKQPs
*VTWSPHUJL
<50;,+ :;(;,: ,5=09654,5;(3 796;,*;065 (.,5*@
>(:/05.;65 +* ACGNGEVTKECl
Current Output
4VKLS @LHY *LY[PMJH[L VM *VUMVYTP[`
120V AC @ 41.7A 60Hz
‹4HU\MHJ[\YLY! Jiangsu Jiangdong Group Co., Ltd.
Continuous/rated Wattage
‹*LY[PMPJH[L 5\TILY! JDG-NRSI-10-12
Peak Wattage
5,000 W
6,000 W
‹ ,MMLJ[P]L +H[L! 12/23/2009
Outlet
‹+H[L 0ZZ\LK! 12/23/2009
4LYY`SPU AH^4VU +PYLJ[VY *VTWSPHUJLHUK0UUV]H[PVU:[YH[LNPLZ+P]PZPVU 6MMPJL VM
;YHUZWVY[H[PVU HUK (PY 8\HSP[`
7\YZ\HU[ [V :LJ[PVU VM *SLHU (PY (J[ <:* ZLJ[PVU HUK *-9 HUK Z\IQLJ[ [V
[OL [LYTZ HUK JVUKP[PVUZ WYLZJYPILK PU [OVZL WYV]PZPVUZ [OPZ JLY[PMPJH[L VM JVUMVYTP[` PZ OLYLI`
PZZ\LK MVY [OL MVSSV^PUN ZTHSS UVUYVHK LUNPUL MHTPS` TVYL M\SS` KLZJYPILK PU [OL KVJ\TLU[H[PVU
YLX\PYLK I` *-9 HUK WYVK\JLK PU [OL Z[H[LK TVKLS `LHY
&%GNGEVTKECN
12V
8.3 A
)CUQNKPGGPIKPG
Typ e
;OPZ JLY[PMPJH[L VM JVUMVYTP[` JV]LYZ VUS` [OVZL UL^ ZTHSS UVUYVHK LUNPULZ ^OPJO JVUMVYT PU
HSS TH[LYPHS YLZWLJ[Z [V [OL KLZPNU ZWLJPMPJH[PVUZ KLZJYPILK PU [OL KVJ\TLU[H[PVU YLX\PYLK I` *-9 HUK ^OPJO HYL WYVK\JLK K\YPUN [OL TVKLS `LHY Z[H[LK VU [OPZ JLY[PMPJH[L ;OPZ JLY[PMPJH[L
VM JVUMVYTP[` KVLZ UV[ JV]LY ZTHSS UVUYVHK LUNPULZ PTWVY[LK WYPVY [V [OL LMMLJ[P]L KH[L VM [OL
JLY[PMPJH[L :4(33 56596(+ ,5.05, -(403@! AJDGS.3892GA
0[ PZH[LYT VM [OPZ JLY[PMPJH[L [OH[ [OL THU\MHJ[\YLY ZOHSS JVUZLU[ [V HSS PUZWLJ[PVUZ KLZJYPILK PU
*-9 HUK HUK H\[OVYPaLK PUH^HYYHU[ VY JV\Y[ VYKLY -HPS\YL [V JVTWS` ^P[O
[OL YLX\PYLTLU[Z VM Z\JOH^HYYHU[ VY JV\Y[ VYKLY TH` SLHK [V YL]VJH[PVU VY Z\ZWLUZPVU VM [OPZ
JLY[PMPJH[L MVY YLHZVUZ ZWLJPMPLK PU *-9 0[ PZ HSZVH[LYT VM [OPZ JLY[PMP JH[L [OH[ [OPZ JLY[PMPJH[L
TH` IL YL]VRLK VY Z\ZWLUKLK VY YLUKLYLK ]VPK HI PUP[PV MVY V[OLY YLHZVUZ ZWLJPMPLK PU *-9
7HY[ Four 120V outlets, One 120V twist-lock
4-cycle OHV air-cooled recoil
Displacement
291cc
Oil c apacity
1.16 quart (1.1 liter)
EPA approved
yes
Fuel
;OPZ JLY[PMPJH[L KVLZ UV[ JV]LY ZTHSS UVUYVHK LUNPULZ ZVSK VMMLYLK MVY ZHSL VY PU[YVK\JLK VY
KLSP]LYLK MVY PU[YVK\J[PVU PU[V JVTTLYJL PU [OL <: WYPVY [V [OL LMMLJ[P]L KH[L VM [OL JLY[PMPJH[L
Typ e
Unleaded g asoline
Capacity
6.6 gallons
Running t ime
11 hours (approx.) on 1/2 load
Fuel gauge
included
9GKIJV
Approximate weight
189 lbs.
32
6000W Generator
6000W Generator
Cylinder head system assy.
Cylinder barrel
A
B
APA Part No.
Description
APGG6000-A-01-JD
HEAD COVER COMP. BOLT
APGG6000-B-01-JD
FLANGE BOLT (M6X 14)
APGG6000-A-02-JD
HEAD COVER WASHER COMP.
APGG6000-B-02-JD
OIL LEVEL SWITCH ASSY.
APGG6000-A-03-JD
WASHER COVER PACKING
APGG6000-B-03-JD
O-RING (14mm)
APGG6000-A-04-JD
HEAD COVER COMP.
APGG6000-B-04-JD
FLANGE NUT (MIO)
APGG6000-A-05-JD
HEAD COVER PACKING
APGG6000-B-05-JD
CRANK CASE
APGG6000-A-06-JD
FLANGE BOLT (M1OX 80)
APGG6000-B-06-JD
BALL BEARING (6207)
APA Part No.
Description
APGG6000-A-07-JD
SPARK PLUG
APGG6000-B-07-JD
WASHER( ø8.3×ø17×1)
APGG6000-A-08-JD
EXHAUST PIPE STUD BOLT
APGG6000-B-08-JD
LOCK PIN (10 mm)
APGG6000-A-09-JD
CYLINDER HEAD COMP.
APGG6000-B-09-JD
GOVERNOR ARM SHAFT
APGG6000-A-10-JD
CARBURETOR STUD BOLT
APGG6000-B-10-JD
OIL SEAL (ø8×ø14×5)
APGG6000-A-11-JD
CYLINDER HEAD SEALING PAD
APGG6000-B-11-JD
DRAIN PLUG WASHER (12mm)
APGG6000-A-12-JD
DOWEL PIN (φ10×φ12×20)
APGG6000-B-12-JD
DRAIN PLUG BOLT
APGG6000-A-13-JD
AIR CLEANER STAY
APGG6000-B-13-JD
OIL SEAL (ø35×ø52×8)
APGG6000-B-14-JD
OIL PROTECTOR
APGG6000-B-15-JD
FLANGE BOLT
33
34
6000W Generator
6000W Generator
Crankcase cover system assy.
Crankshaft assy.
Description
APA Part No.
APGG6000-C-01-JD
DUCT COVER
APGG6000-C-02-JD
FLANGE BOLT (M8 X 35)
APGG6000-C-03-JD
OIL SCALE
APGG6000-C-04-JD
OIL SCALE SEAL RING
APGG6000-C-05-JD
OIL SEAL(Φ35×Φ52×8)
APGG6000-C-06-JD
FLANGE BOLT (M8X35)
APGG6000-C-07-JD
CRANKCASE COVER
APGG6000-C-08-JD
GOVERNOR GEAR WASHER (6 mm)
APGG6000-C-09-JD
GOVERNOR GEAR
APGG6000-C-10-JD
SLIDER SHAFT
APGG6000-C-11-JD
SLIDER WASHER (6 mm)
APGG6000-C-12-JD
GOVERNOR SLIDER
APGG6000-C-13-JD
BALL BEARING (6202)
APGG6000-C-14-JD
BALL BEARING (6207)
APGG6000-C-15-JD
CRANKCASE COVER PAD
APGG6000-C-16-JD
DOWEL PIN (8X12)
35
C
APA Part No.
Description
APGG6000-D-01-JD
CRANKSHAFT COMP.
36
D
6000W Generator
6000W Generator
Piston & Connecting Rod Assy.
APA Part No.
Recoil Starter Assy.
Description
E
F
APA Part No.
Description
APGG6000-E-01-JD
COMPRESSION RING A
APGG6000-F-01-JD
PIVOT ADJUSTING NUT
APGG6000-E-02-JD
COMPRESSION RING B
APGG6000-F-02-JD
ROCKER ARM PIVOT
APGG6000-E-03-JD
OIL RING A
APGG6000-F-03-JD
ROCKER ARM
APGG6000-E-04-JD
OIL RING B
APGG6000-F-04-JD
PIVOT BOLT (M8)
APGG6000-E-05-JD
PISTON PIN CLIP (20 mm)
APGG6000-F-05-JD
PUSH ROD GUIDE PLATE
APGG6000-E-06-JD
PISTON
APGG6000-F-06-JD
ROD PUSH
APGG6000-E-07-JD
PISTON PIN
APGG6000-F-07-JD
VALVE LIFTER
APGG6000-E-08-JD
CONNECTING ROD
APGG6000-F-08-JD
CAMSHAFT
APGG6000-E-09-JD
CONNECTING COVER
APGG6000-F-09-JD
VALVE ROTATOR
APGG6000-E-10-JD
CONNECTING ROD BOLT
APGG6000-F-10-JD
EX. VALVE SPRING RETAINER
APGG6000-F-11-JD
VALVE SPRING
APGG6000-F-12-JD
VALVE SPRING SEAT
APGG6000-F-13-JD
IN. VALVE SPRING RETAINER
APGG6000-F-14-JD
EX. VALVE
APGG6000-F-15-JD
IN. VALVE
37
38
6000W Generator
6000W Generator
Fan Cover Assy.
Recoil Starter Assy.
1
G
H
APA Part No.
Description
APGG6000-G-01-JD
RECOIL STARTER ASSY
APA Part No.
Description
APGG6000-G-02-JD
SETTING SCREW
APGG6000-H-01-JD
SHROUD
APGG6000-G-03-JD
SPRING RETAINER
APGG6000-H-02-JD
FLANGE BOLT (M6 X 14)
APGG6000-G-04-JD
PLATEN SPRING
APGG6000-H-03-JD
FAN COVER COMP
APGG6000-G-05-JD
STARTER DETENT
APGG6000-H-04-JD
WIRE HARNESS CLIP
APGG6000-G-06-JD
DETENT SPRING
APGG6000-G-07-JD
RECOIL STARTER REEL
APGG6000-G-08-JD
START RETURN SPRING
APGG6000-G-09-JD
RECOIL STARTER CASE COMP
APGG6000-G-10-JD
RECOIL STARTER ROPE
APGG6000-G-11-JD
STARTER KNOB
APGG6000-G-12-JD
FLANGE BOLT (M6X8)
39
40
6000W Generator
6000W Generator
Carburetor Assy.
Flywheel Assy.
5
2
4
3
I
APA Part No.
Description
APGG6000-I-01-JD
TUBE CLIP
APGG6000-I-02-JD
TUBE A
APGG6000-I-03-JD
TUBE B
APGG6000-I-04-JD
WIPE HARNESS CLIP
APGG6000-I-05-JD
DASHPOT CHECK VALVE
APGG6000-I-06-JD
MANUAL CHOKE STAY ASSY
APGG6000-I-07-JD
CARBURETOR IRON GASKET
APGG6000-I-08-JD
CARBURETOR ASSY
APGG6000-I-09-JD
CARBURETOR PAPER GASKET
APGG6000-I-10-JD
CARBURETOR INSULATING PLATE
APGG6000-I-11-JD
INTAKE PIPE GASKET
J
APA Part No.
Description
APGG6000-J-01-JD
FLYWHEEL
APGG6000-J-02-JD
SPECIAL WOODRUFF KEY
APGG6000-J-03-JD
COOLING FAN
APGG6000-J-04-JD
STARTER PULLEY
APGG6000-J-05-JD
FLYWHEEL NUT (M16)
41
42
6000W Generator
6000W Generator
Ignition System Assy.
Control Assy.
K
APA Part No.
Description
APGG6000-K-01-JD
NOISE SUPPERSSOR CAP ASSY
APGG6000-K-02-JD
IGNITION COIL ASSY
APGG6000-K-03-JD
STOP SWITCH CORD
APGG6000-K-04-JD
STOP SWITCH CORD HOLDER
APGG6000-K-05-JD
FLANGE BOLT (M6 X 25)
APGG6000-K-06-JD
CORD GROMMENT
43
M
APA Part No.
Description
APGG6000-M-01-JD
CONTROL ASSY
APGG6000-M-02-JD
CONTROL BASE COMP
APGG6000-M-03-JD
CONTROL ADJUSTING SPRING
APGG6000-M-04-JD
PAN SCREW (M5 X 34)
APGG6000-M-05-JD
FLANGE BOLT (M6 X 14)
APGG6000-M-06-JD
GOVERNOR SPRING
APGG6000-M-07-JD
THROTTLE RETURN SPRING
APGG6000-M-08-JD
GOVERNOR ROD
APGG6000-M-09-JD
FLANGE NUT (M6)
APGG6000-M-10-JD
GOVERNOR ARM BOLT (M6)
APGG6000-M-11-JD
CONTROL ARM
44
6000W Generator
6000W Generator
Muffler Assy.
Air Cleaner
3
4
N
O
APA Part No.
Description
APA Part No.
Description
APGG6000-N-01-JD
FLANGE BOLT (M8 X 16)
APGG6000-O-01-JD
AIR CLEANER COVER COMP
APGG6000-N-02-JD
FLANGE BOLT (M6 X 12)
APGG6000-O-02-JD
AIR CLEANER ELEMENT
APGG6000-N-03-JD
MUFFLER STAY COMP
APGG6000-O-03-JD
FLANGE NUT (M5)
APGG6000-N-04-JD
MUFFLER PROTECTOR SEAL
APGG6000-O-04-JD
AIR CLEANER SEPARATOR
APGG6000-N-05-JD
MUFFLER SIDE PROTECTOR
APGG6000-O-05-JD
AIR CLEANER SEAL
APGG6000-N-06-JD
MUFF. INNER PROTECTOR COMP
APGG6000-O-06-JD
AIR CLEANER CASE COMP
APGG6000-N-07-JD
MUFFLER COMP
APGG6000-O-07-JD
BREATHER GASKET
APGG6000-N-08-JD
MUFF. OUTER PROTECTOR COMP
APGG6000-N-09-JD
EX. PIPE GASKET
APGG6000-N-10-JD
EX PIPE COMP
APGG6000-N-11-JD
FLANGE BOLT (M8 X 25)
APGG6000-N-12-JD
FLANGE NUT (M8)
45
46
6000W Generator
6000W Generator
Control Box Assy.
Fuel Tank Assy.
4
9
1
2
3
P
6
5
APA Part No.
Description
APA Part No.
Description
APGG6000-Q-01-JD
CONTROL PANEL COMP
APGG6000-P-01-JD
FUEL FILTER CAP COMP
APGG6000-Q-02-JD
ENGINE SWITCH ASSY
APGG6000-P-02-JD
FUEL FILTER
APGG6000-Q-03-JD
DC 12V OUTPUT
APGG6000-P-03-JD
FUEL TANK COMP
APGG6000-Q-04-JD
HOURS METER
APGG6000-P-04-JD
FUEL METER ASSY
APGG6000-Q-05-JD
120V RECEPTACLE(Ru-22)
APGG6000-P-05-JD
FLAT SCREW
APGG6000-Q-06-JD
CIRCUIT BREAKER
120V RECEPTACLE(L5-30)
FLANGE BOLT
APGG6000-Q-07-JD
APGG6000-P-07-JD
AIR DUCT WASHER
APGG6000-Q-08-JD
EARTH TERMINAL SET
APGG6000-P-08-JD
TANK CUSHION COLLAR
APGG6000-Q-09-JD
CONTROL PANEL CASE
APGG6000-P-09-JD
CONTROL BOX RUBBER
APGG6000-P-06-JD
APGG6000-P-10-JD
FUEL TANK JOINT
APGG6000-P-11-JD
TUBE CLIP
APGG6000-P-12-JD
FUEL TUBE
47
48
7
8
Q
6000W Generator
6000W Generator
Frame Comp Assy.
Generator
1
1
3
3
6
1
12
3
1
11
4
2
3
13
1
5
3
8
5
7
1
3
10
S
9
R
APA Part No.
Description
APGG6000-R-01-JD
BOLT
APGG6000-R-02-JD
REAR COVER
APGG6000-R-03-JD
NUT
APGG6000-R-04-JD
FLANGE NUT
APGG6000-R-05-JD
FLANGE BOLT
APGG6000-R-06-JD
MUFFLER SUPPORTER(UPPER)
APGG6000-R-07-JD
MUFFLER SUPPORTER(NETHER)
APGG6000-R-08-JD
BOLT
APGG6000-R-09-JD
NUT
APGG6000-R-10-JD
GENERATOR FRAME
APGG6000-R-11-JD
CONTROL PANEL BOX
APGG6000-R-12-JD
FRONT COVER
APGG6000-R-13-JD
SCREW
APA Part No.
Description
APGG6000-S-01-JD
STATOR COVER
APGG6000-S-02-JD
STATORASSY
APGG6000-S-03-JD
COOLING FAN
APGG6000-S-04-JD
BRUSH ASSY
APGG6000-S-05-JD
TAPPING SCREW
APGG6000-S-06-JD
RR HOUSING
APGG6000-S-07-JD
PAN SCREW
APGG6000-S-08-JD
FLANGE BOLT (M6X 179)
APGG6000-S-09-JD
AUTO VOLTAGE REG. ASSY
APGG6000-S-10-JD
GENERATOR COVER
APGG6000-S-11-JD
CABLE TIE
APGG6000-S-12-JD
FLANGE BOLT
APGG6000-S-13-JD
ROTOR COMP
APGG6000-S-14-JD
BEARING ASSY
APGG6000-S-15-JD
PLAIN WASHER
APGG6000-S-16-JD
FLANGE BOLT (M10)
APGG6000-S-17-JD
FLANGE BOLT (M5)
49
6000W Generator
50
6000W Generator
Wheel & Hand Assy.
Generator
APA Part No.
Description
APGG6000-S-18-JD
HEX.BOLT (M5 X 20)
APGG6000-S-19-JD
VOLT CHANGE TERMINAL BR-AC-W
APGG6000-S-20-JD
PLAIN WASHER (5mm)
APGG6000-S-21-JD
HEX. NUT (M5)
APGG6000-S-22-JD
SPRING WASHER (5mm)
APGG6000-S-23-JD
CRANK CASE GROMMET
3
7
7
7
14
14
15
4
1 2
16
6
12
5
16
9
9
11
8
51
15
12
13
9
7
3
6
14
14
4
6 6
2 1
9
13
10 11
T
8
APA Part No.
Description
APGG6000-T-01-JD
PIN SPLIT
APGG6000-T-02-JD
WSHER PLAIN
APGG6000-T-03-JD
WHEEL
APGG6000-T-04-JD
BAFFLE
APGG6000-T-05-JD
SHAFT
APGG6000-T-06-JD
FLANGE BOLT (M6X 35)
APGG6000-T-07-JD
FLANGE NUT (M6)
APGG6000-T-08-JD
RUBBER BOLT
APGG6000-T-09-JD
FLANGE NUT
APGG6000-T-10-JD
STANDER
APGG6000-T-11-JD
FLANGE BOLT (M6X 16)
APGG6000-T-12-JD
NUT
APGG6000-T-13-JD
HANDLE
APGG6000-T-14-JD
BOLT
APGG6000-T-15-JD
BRACKET WITH LOCK PIN
APGG6000-T-16-JD
FLANGE BOLT
52
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