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YUASATNTERNATTONAL
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DtvrstoNoF yuASA BATTERv(AMERTcA),
rNc.
Yuasa Inletnatpnal (Marn Otlice)
r07t5 sp.rngdale Ave., unit ,3
Santa Fe Springs, CA S670
Tel : ?3-941-8822
FAX : a3-944-94-17
Teler : 6S6-.t13
t-8m-4a-9763
Yuasa International
825 No.th Cass Ave.
Surre 3O6
Westrnont. lL 6On59
Tel : 708-986-@Ot
FAX : 708-323-l0gr
t-w-323-7{27
Yuasa lnte,nattonal
c/o R E.o. INT'L tNC
8l Oiamcnd Sve€t
Walpote. tvtA O2@l
Tel : 5O8-6€8-3300
FAX : 5O8-66O-1513
t-8m-526-6285
020829
N
D
E
X
DESC"IPTION
I NTRODUCT
I ON
PACE No.
S P E C I A LC A U T I O N S
S P E C I F I C A T I O N S i N D E XH E A DDI } , I E NI S
ON
C O N T R O L L EDR
I I , l E NISO N
2
P . { R T SB R E A I ( D 0 t ' l N
P,1RTS
LIST
OPERATING
i N S T R U C T I O NI S CENTERI NG
A
CHECKING
T H E L U B R I C A T I NO
GI L V O L U I , I E
PREPr1RAT
I ONS
7
CONNECTI NC TO N C 1 \ { A C H I N E
CONNEC
I NTC T O G E N E R A L - P U R P OI {SAEC H
I N E S U C HA S l ' t I L L I N G1 ' { i \ C I J I N
r 1EN D
D RI L L I N G I ' I A CI H
N E I i I T H . ,U
\ T O , " I IACT C Y C L EF U N CITO N
FOR}1AT
i0
CO)ITROLLE
PR
ANEL
EXPLAN]\TION
OSF K E Y S/ S W I T C H E S
I I O ( ,Tl O S E T i ' l A CIHN E Z E R O
I I O I ' T O S E T I , J O RZKE R O
I l 0 t i T 0 S E T S 0 F T tAvR E L I X I T
H 0 t l T 0 S E L E C TA P R 0 G R A t I
RETNY FUNCTi ON
B U Z Z E RS O U N DI N E R R O R
CONDITION
SPEC
I AL CODES
F- FUNCTION
L - F U N CITO N
li
I1
15
15
16
L7
T7
T7
i8
20
20
r c - F U N Ci T
0 N ( R n y 0 T E - C 0 N T )R 0 L
C L / \ I { PO P E N
q
F U N CITO N
O P E R Ai T
NG THE I NDEXER
P R O G R AII N
I I 'G1 E X A l , I P L E
P R O G R AJI U
' I I I PF U N C T I O N
H O t {T O C H A N G A
E PROGRA}I
H O I iT O S E T A P A R A I , I E T E R
E X P L A N AI O
T N SF O R P A R A I ' I E T E R S
I,IA
I N T E N A N C&E A D J U S T } I E N T
I , { O T OtR
' i I R I N GD I A G R A I {
SELFDIAGNOSIS
21
21
22
23
26
27
28
29
32
35
36
I NTRO
D U CT
I ON
T h a n k y o u v e r y n u c h f o r c h o o s i n g o u r C P D XP r o g r a m n a b l e I n d e x e r . T h i s I n d e x e r h a s
been newly designed and manufucturedprecision indexer nor only for tine and
cost saving purpose but also being designed considering maintenance, safety and
durability.
However, you are requested to fully understand its operation method and
necessary lnainIenance Lo get required accuracy and avoid accidents.
l ,el h o p e y o u e n j o y i t s e x c e l l e n t f e a t u r e s a n d a p p l i c a t i o n s .
SPEC
I AL
CAUT
I ONS
To operat,e this uni t by f ol lowing procedures described in f ol lorving pages,
howev€t, you ace request,edto pay special attenIion Io f ol lowings.
O
P O I i E RS O U R C E
F O RC O N T R O L L E: RA C l 2 O +
V 1 O % , S I N G L E - P H A S3E. 5 T I P S .
@
Never apply vol tage to the wires, lio.
&
@
@
N o . ( 9 , ( E m e r g e n c v s t o p ) o f r e r n o t , ec a b l e s .
( R e m o r eS r a r r )
and No.
O
&
O T H E R ( , J I S IET, I , I A YD E S T R O C
Y P UB O A R D
A N DP O I d E R
S U P P L YB O A R D .
@
N e v e r u s e f i n g e r n a i l s o r p o i n t e d r n a I e r i a l s t , o p r e s s C o n t , r o li e r K e y B o a r d I o
avoid Key troubles.
@
P l a c e t h e c o n t , r o ll e r
chips and dusts.
@
Airvaysuse FRL (Air
the air ciamp unit.
where ai r can f reeiy ci rculat,e and the pl ace I ree f rom
filter,
Regulaior, Lublicaror)
fo supply clean air
to
0 t h e c w i s e , i t n a y c a us e m a l . f u n c t i o n o
s n t h e i n d e x er , s u c h a s i n s u f f i c i e n t
p i s t o n r o d s r e t u r n ' f a i i u r e s o f c l a m p / u n c l a n pc h e c k c y l i n d e r o r t h e s o l e n o i d
v a l v e f o r u n c l a n r pg e t t i n g w a t e r i n I o r h e i n s i d e o f t h e i n d e x e r ,
@
T i r n e t o t i r n e , c h e c k t h e n o t o r c a b l e s f o r a n y d a m a g e ,a n d i f a n y d a m a g ei s
found, repair it $ith tape, etc innediately, and call your dealer ro get a
newcable !o replace.
c o o l a n t e n t e r i 0 g i n t o i n s i d e o f t h e n o t o r f i n w i t l c a u s e e n c o d e rf a i l u r e o r
w i r e d a r n a g e sT. h e r e f o r e , c h e c k t h e b o I t s , n u t s o f t h e n o t , o r c a b l e c o n n e c r o r
a n d t h e m o t , o rf i n p e r i o d i c a l l y .
Neveruse this unit with loose bolts and nuts.
@
A v o i d h a v i n g t o o l s o r w o r k p i e c e sc r a s h i n t o t h e i n d e x e r .
@
{ , ; h e n| l l o u n t i n gj i g a n d f i x t u r e s , e t c o n t h e i n d e x e r r e m o v i n g t h e s t a n d a r d
s c r o l l c h u c k , n e y e r u s e u n n e c e s s a r yl o n g s e c b o I t s .
0 t h e r w i s e , i t w i l l c a u s e m a c h i n ev i b r a t i o n d u r i n g r o t a r i o n o r o i l l e a k a g e .
@
A s t h e Z - P h a s eo f t h e r n o t o r w i l l b e s e r a s C P D X ' sl l a c h i n e Z e r o , ! o l e r a n c e s
oay be found by the wormgeab
r a c k l a s ha c c o r d i n g r o t h e o r i g i n r e t u r n
d i r e c t i o n . T h e s a o e c a n b e s a i d a b o u t l , r l o r kZ e r o .
So that, origin returns both to achineZero and 0ork Zero should be
e x e c u t e d f r o a r t h e d i r e c t i o n s i o w h i c h t h e b a c k l a s h e sa r e n o t f o u n d r o r n e
dividing angle.
0 .D .
I.D.
CHUCK
282
90
(11.i0" )
(3.54' )
274
( 1 0 . 7 9 ')
(3.54"
90
(
0
.i6-3.46
4 - 4 2 ( 0 . r 6 - 1 . 6 5 " 4-62-(9 .16-2 .44" ) 4 - 8 8
g
g
2
.
0
9
"
) 1 2 - 2 3 0( 0 . 4 7 - 9 . 0 6 " )
t 0 - i 5 6 ( 0 . 3 9 - 6 . 1 4 " t 0 - r 8 0( 0 .
t g o ( 7 . 4 8 ")
( 5 . 1 2 ' ,)
150 (5.91" )
i30
| I O R I Z O N T/ A V
LERTiCAL
I NNERJ AI,J
OUTERJAi,J
CENTERHEIGHT
P L A C I ND
CI R E C T I O N
G U I D EB L O C IKd I D T H
S P I N D LB
E R A KTEO R Q U E
K g . m( I b s / f o o t )
x a t 6 K e / c n l( 8 5 P S I)
l 8 h 7 ( o . 7 o g ")
32 (232)
22 ( 160)
ls (u0)
pltEUUlriC
: 5 - 7 K g l c m ' ( 7 0 - 1 0 0P S D
BRAKESYSTEI{
PARALLELISilOVERTURRET
F A C ET O B A S E
TURRETAXIAL CONCENTRICITY
CENTERBOSSCONCENTRITY
B O T T OTi lO S I D EB A S E
SQUARENESS
0.02 (0.0008")
0 . 0 1 5( 0 . 0 0 0 6 ' )
0 . 0 2 ( 0 . 0 0 0 8 ")
0 . 0 i p e r 1 0 0 ( 0 . 0 0 0 4 "P e r 4 " )
r o 0 . 0 0 0 5 ")
0 i 3 ) 0 . 0 0 1 2 (" a d u i u s t a b i e
r 8 0 k s( 4 0 0l b s )
B o k s ( t s o l u s 1 2 0 k e( 2 6 5 I b s )
CONCENTRICITY
CENTER
CHUCK
I ZONTAL
K LOAD HOR
I{AX. I.JOR
Z
{.C.40
:-J
VERTICAL
tiST
IrX . THR
220 (8.66")
63.5 (2.50' )
2t0 (8.27")
63 ( 2 . 4 8 " )
(6.97" )
( L. 7 7 ' , )
(6.57" )
( 1 . 7 3 ' ,)
1,77
45
167
44
TABLEO.D.
TABLEBORE
60 (rrs
( eo
L
):!','\.
500 (1100
VERTICALLOAD
)
600 ( rszo )
i-a
90 (zoo
)
700
(ri,lo
)
L-l
T-lzzo
( 4Bs
300
(600
)
3b0
070
)
CHUCK
SIJRFACEC I R C U } I F E R E N T i A I 1 5 0 ( s r o
180
(400
)
200
(440
)
LOADAGAINST HORiZONTALLOAI
il_ - !i
J
I
OI L-BATH
90
I
within +30"
w it h i n 1 0 "
within 60"
ICATION
LUBR
RATIO
TOTALCEARREDUCTION
INDEXINGACCURACY
REPEATABILITY
BACKLASH
F E E DR A T E( r p m )
l'l0T0R
H / CHUCK
t|1E
I CHT
i,l
0 . 0 5- 2 1 0 ( 5 ) , 0 . 0 2 5 I
io (b), 0.0125 0.5 lolll
C L O S E D - L ODOCPD R I V E
/ SUBTABLE
4 6 K si (o t I b s)
44Ks(97I bs)
I i I . 5 K e 2( 4 6 l b s )
6 4 . 5 K e ( r 4 l2b s )
6 1. O K st(s q I b s)
i o z . s K s Q Izb6s )
DIMENSION
lntn
1ncfi
E
a
b
D
42r '184
I55
L6't
t
. 2 4 6 .r 0
.66 9 . 4 b 8 . 8 6 i . 5 7 6.b'/
zw 260 280 z42 l 0 4 5 I 204 165
t3 . 2 7 7 , 7 6 E . 0 3 6 . 5 0
t.42 o.z4 .02
A
250
CPDX-6 9 - 8 4
;L No.
CPDX-8
AI
zo
340
CPDX-IO 380
4.96 3.39
B
240
50
-'ta
C
zz5
274
$r
0.79 0.
c
204
d
114
e
oo ...trt<
8.03 4.49 2.60
204
8.03
260 185 213
v.z4 7.28 6. JV
1-
LZ0
75
k
I8
0.7r
18
R
n
i E i30
0.71 5.t2
r 8 150
4.'tz 2.95 0.71 0.71 5.91
l8
r90
20
9i
137
b . 3 9 3 .5 8 0 . 7 9 0 . 7 I
7. 4 8
CPNC-5OO
A C - 12 O V 5 O / 6 O H 3
Z. 5 A S I N G L E - P H A S E
40c (32' F
104' F)
0 P E R A T I N:G0 C
2
0
"
C
(
4
"
60c
i40' F)
F
ST0RACE :
CONTROLLER
P0tiER
TEI{PERATURE
IIU}IIDITY
I
Less than 751n
I A xi s
CONTROLAXi S
COI'ITRO
SLY S T E I ' I
C O ] , I I ' I / \S
NYDS T E i ' I
DISPLAY
I ON
RESOLUT
} I A XS E T T
INGANGLE
i l T XD I V I S I O N
P R O G R lC\ iA
l PACiTY
c.(
C L O S ELDO O P
SYSTEs
I NCREi\{ENTA
L
{l-'
U NI V E R S A L
iI( SEC]{ENTS
I
540"
ooo
9 9 s t , e p sx l 7 p r o gr a r n s
(5rpm)
05rpm-2rpm.
(5r'pm)
0 025rprn-irpnt.
0 0 l 2 5 r p n r - 0 . 5 r p m .( 5 r p m )
FEEDR]\TE
R O T A T I ODNI R E C T I O N
O R I G I NR E T U R N
J O GF E E D
E ] ' I E R G E NSCTYO P
J U ] , I PF I , N CITO N
L 0 0 P C 0 iN
i T
K E YL O C KF U N C T I O N
CCI,J
I ' l A C H I N E - Z E R[0r 0
, RK-ZER0
R A P I D( i r p m )
low (O.trpm)
EY S T E : ' I
S T O PI , ; I i O L S
l0rpm
i0rpm
l0rpm
'=../
CI^J
S T E PF E E D( I
,0.008' )
T O S U B - P R O G R, AE) IT C .
JiJ}1P
A S T E PC A NB E R E P E A T E2 D- 9 9 9 T I X E S
D I S A B L EF
SR 0 N TP A N E L0 P E R A T I 0 (Nb v P a r a m e t e r )
AL L S T E P SC A NB E E X E C U T EADt i T 0 l ' t IACT, \ L L Y( b l , P ar a m et e r )
PR0H
I BI T S P R O G R A
C iHl A I i G(Eb v P ar a m er e r ' )
+ D I R E C T I O N ( 0+" I / Y I\
(bv Paramecer)
DIRECTION(0. 179" )
CHECK
C O N T R O L LSE C
RO
' NDITION
D R Y( T E S T )R U N
P R O G R APlR
' |O T E C
I OTN
S O F TL I } { I T
S E L FD I A G N O S i S
E X T E R N lS
\ Li N G N A LI I I P U T S T A R T, E } l E R G E NSCTYO P
EXTERNAL
SIGNALOUTPUT S T E PF I N I S H(
t
,
IA
ltOT0R
C L O S E D - L ODOCPD R I V E
DI i.IENSI ONS
303 x
trEIGHT
7 k e ( 1 5. 4 3 L B S
)
CONTROLLER
D I MENS
),(
2
(11.9x 13.0x6.4"
330 X 163mm
I ON
2A )
,
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)
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unit:
n r r n( i n c h )
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ctxc. l:o
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( T
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t]J
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(273)
(324)
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t. t s -t'
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f A R TN o .
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Turret
V Rlrrg
llex. soket
Roller bearirrg
2
Botly
t
Loek rvasher
-tI
l . o e k n r rt
Pitt";
0 Ring
116x15 |
tt6xlB
n6x22
32913 | sZstz
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tr6xlB
116x20 |
tt6x20
I
1 1 " , ,;.; k " r t r . i l
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0 Rlng
0 Ring
116x 20
rn/B
2
I
Seal washer'
-tt
l l e r . h e a d b ol t
t
t
t r di . . t . .
35
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l l e r . h e a d b oI r
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llex. soket sc t'ew
C ri d . b t * k
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t
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screw
Seal nasher
----_+r
t{6x25 | il6x25
l'|6sl
--
3'i
llex. trea,U
l .i i
40
4l
0 Ring
Cvlinder
solenoid a
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S n i t e h n o u nt ,i r r B b o ar d
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44
45-l
45-2
46-l
46-Z
50
5l
53
54-l
5't-2
rinr Niilti
Q'lv
l l I e r o S r rI t c h
Round snal l screw
I'lat llasher
l l e x . s o e k et b o l t
Flat nasher'
Flat rasher
l l e r . s o e k et s c r e w
l l o s e eI b o w
Qulek Jolrrt
lack In8 [or Cover
I
3
l--t
i\
SCTC\1
T" 1,,t. 'ii- i; [';;
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ller. sohet
Hu[iler
c l ' D -xl 0
C I D T- 8
I
trut
Nipple
l l e x . s o h e r . se l ' e w
l h r u s t s e r e r rB
ll4x 35
H 4x l 5
l;trii-
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t03-li,t
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i l 4x t 2
l't l/B-Pl l/,1
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6000
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t r ; ; , i i-;---1- " ; i t ; ;
lnn., rlrB
l{orn shalt
llorn netal
0ldhan eounllne
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t".m' fi.;k;il;**"
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Seal eollar
llex. sohet set seren
l l o t o r i l a n B e- p a c k l n g
--l l ot o r f l a n S e
4
I
Sprlnf rasher
ller. sohet serew
c-oo
I i nil ! -Lr9k-68
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H l r z - 2 5 ( 9x. 5r 0 - 3 4)
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AD26387
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t
t
---
llotor eooii'u-ii;__-llex. sohet serew
C " n n " ct *
_:--l l e r . s o k et b oI t
lt"t". .rbl;-r"t-t
c a b l er . r ; t . r "
4
2
t
tfOTOR
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t
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0t I seal
10
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4
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PREPARAT
I ONS
I ) UNPACKIN6
tlhenyou receive the unit, checkall of foliowings are included.
a ) I N D E XH E A Dl , f l T Hl t 0 T 0 R& C , t B L E
b ) C 0 N T R 0BL o x ( c P N c - 5 0 0 )
C ) P o t l E RC A B L E l l . 8 f t ( 3 . 6 m )
E 0 N T R oCL I B L E
d ) R E I { 0 TC
15.4 fr (5 n)
e ) 0 P E R A T I 0IN
ANUAL
f)
I N S P E C T I OSIIII E E T
2 ) tlipe off the rust proof oil with Iight oil.
N e v e r u s e t h i n n e r ( 0 r ' t h e p a i n t w i l l c o q eo f f . )
To nove ihe unit, use eyebolts rrith wire ropes having good balance'
3 ) C h e c k t h e m a c h i n et a b l e s u r f a c e , " .
y o u a r e t n o u n t i n gt h e u n i t .
"..a*,
or burrs and clean the table where
4 ) t l h e n u s i n S t h e h e a d i n Y e r t i c a l p o s i t i o n . s e t t h e S u i d e b l o c k t o t h e h e a da n d
insert it
t o t h e l n a c h i n et a b l e T - S L 0 T .
5 ) S e t t h e h e a d t o t h e m a c h i n et a b l e s e c u c e l y u s i n g c l a n r pb o l t s ,
6 ) Air supply for air clamp unit.
T h e b ui I t - i n a i r c y l i n d e r u n i t r i l l
c l a m pt h e s p i n d l e .
T o u s e t h i s f u n c t i o n , c o n n e c ta i r t o t h e u n i t .
a) Air oust be set to 5 - 7[g/ol (70 - 100PSI).
b ) T h e a i r s o l e n o i d v a l v e w i l l b e o f f i n C l a m pc o n d i t i o n a n d w i l l
be on in
U n ci a n p c o n d i t i o n .
c ) A l w a y su s e F . R . L ( a i r f i l t e r ,
R e g u I a t , o, f L u b r i e a t o r ) u n i t w h e n s u p P l v i n g
air to the head,0il for Lubricator : Turbine 0il Kind-l (lS0 VC32)
(Note) lf you don't need air clanp function, air is'not needed.
I n t h i s c a s e , s e t t h e p e r a n e t e r ( i ? . t )l 4 t o b e o n ( 1 ) .
? ) C o n n e c t i n gC o r d s ,
C o n n e c tt h e o o t o r c a b l e f r o o t h e i n d e x h e a d t o t h e c o n n e c t o r l o c a t e d o n t h e
controller back panel
8 ) CONNECTIN
G A N E ) ( T E R N Ai l L
TO
ACHINE
[ { h e np e r f o r mi n g a ut , o mta,i e o p e r a t i o n i n t e r f a c i n g
the index head wi th an
ext,ernal machine,use the rernotecabIe.
C
;
M
C P N C - 5 0S0i d e
E x t e n n a ll l a c h i n eS i d e
GREEN
In
S T E PS T A R T
SIGNAL
YELL0tl
DO NOT APPLY VOLTAGE
Sp
(tr
s
RY-i
S T E PF I N I S HS I G N A L
\
f Z + o v A C o r l e s s , l A o r l e s s)
I.JH
I TE
a)
PURPLE
\
RY-2
S T E PF I N I S I IS I G N A L
) , z a o u A C o r i e s s , 1 A o r l e s s)
RY-2
E } l E R C E NSCTYO PS I G N A L
DO NOT APPLY VOLTACE
t-LrNE
I
No.
L'NEcoLouR
(plH No.)
REI{OTE
C0NNECTER
flhen line
@ and line @ are oD, the index head makesone srep of indexing and
w iI I m a k e t h e s t e p f i n i s h r e l a y ( R Y - 1 , R Y - 2 ) O l t a f r e r f i n i s h i n g i n d e x i n g , h o r r e v e r ,
you can select which relay to be 0N by setting of re f unct,ion.
( See P.2L for
rc)
S o m ee x t e r n a l
(See P.29 for
maehine wi I I requi re you to set, pararteters, PA0l and PA02.
PA0l and PA02)
CONNECTING
TO
NC
MACHINE
U s e a n e x t e r n a l F I N n o d e a s a n o u t , p u t m o d eo f l l s i g n a l o f o n N C m a c h i n e .
I n t h i s c a s e , s € t p a r a u | e t e r P A O 1= | , P A 0 2 = Q , P A l 2 = 0 a n d r c :
to 01.
C o n n e c ts t e p s t a r t s i g n a l l i n e r
@ and @ [o the normal open rerninal of the
rel ay for ll function.
0hen the step finish signal line
are connectedto the ll function
@ ana @
F I N I S I I l i n e ( t l F I N ) , l { f u n c t i o n c a n c e l s i g n a l a n d e o o o a n dr o g o r o t h e n e x t b l o c k
a r e s u p p li e d .
b)
I NG
LJNNECT
SUCH
AS
MACH
I NE
T
MILL
o
GENERAL-PURPOSE
IN G
W I TH
MACHINE
AND
A UTOMATIC
I NE
MACH
DRTLLING
CYCLE
FUNCTIO
N
I n r h i s e a s e , s € t p a r a m e t , e rP A 0 1 t o 0 F F , P A 0 2 r , o 0 F F , P A l 2 r , o 0 F F a n d r c
Sec r c
of the final
r,o I
process to 0 or 2.
(!ihen pararneter PA13 is 0N and r e
at t,he f inai process is set t,o 2 rhe buzzen
s o u n d s f o r o n e s e c o n d a f t e r c o m p l e t , i o no f t h e f i n a l p r o c e s s . )
a) Step (index) st,art signal
tlhen using a reiay that is
e x t , e r n aI m a c h in e a n d i s
Do not, apply Voitage ro line
tunned on after
(q) and line
completion of automatic cycle of an
t , ur n e d o f f w h i i e t h e e x I e r n a l m a c h i n e i s o p e r a t , i n g .
C P N C - 5 0 0S i d e
External I'lachineSide
24V
?
-(n
ttJ-
1l-,/
t
[ J h e no u I p u t t i n g
a position
signal ar, whieh the rable is rerurned after
c o t n p l e t i o n o f a u I o r n a t , i ce y c l e o f a n e x t , e r n a l m a c h i n e b y a l i m i t
(Turn off the limir swirch by starring the rable erc.)
C P N C - 5 0 0S i d e
switch.
E xc e r n a l l ' [ a e h i n e S i d e
24V
?
/T\
'T1g
)
iLs
o) Step (index) finish
signal
(extennai machine start
signal)
T h e a u I o m a t i e i n p u t , s w i t c h s h o u l d h a v e r n e r r o r yf u n c t i o n b y n e a n s o f t h e r e l a y
C P N C - 5 0 0S i d e
RY-1
E xt e r n a l l t a e h i n e S i d e
less, 1Aor less)
Auto Off
r@-
NTROLLER
PANEL
o
P 0 t r E RS I 'Il T C H
S T A R TS I ,IJT C H
. .PLAY o
@
S T E PN o .
€)o
} fO T O RZ - P H A S EDI S P L AY
O-ig
@@
@o
S E TK E Y
DEGREE
DISPLAY
} ,IIN U T E D I S P L A Y
J 0 G ( U T U U A LS) t i i T c H
F L I N CI O
T N S t rI T C H
OF
0N/
S T A R TS t ' l I T C H
KEYS
G
D A T AE N T R Y
KEY
@
@
D I S P L A YS C A NK E Y
rO spECr AL col,n{AND
coDEKEy
E X E R G E NS
CTYO PB U TOTN
P O H E RS f iIiT C H
@ i N S E R TK E Y
@ D E L E T EK E Y
@ C L E A RK E Y / t i O R K Z E R0
FUNCTiON
DISPLAY
XPLANATIONS
I { E I ' l O RSYE L E C K
TEY
/
S T E P( + ) , ( - )
St^, I:f
KEyS
CHES
OFF
c Y c rF ,
ll
START
s w it e h i n R U Nn o d e ( s e r r h e F u n c r i o n
S w it e h t o R u n p o s i t i o n )
u r a k eo n e s t e p n o t i o n .
Pushing this
will
. D u s h i n gt h i s
after setting
t h e F u n c t i o n S w ir e h t , o l l - Z ( W - Z ) w i l I o a k e
the head
l € - . rr D t o t h e l l a e hi n e Z E R 0 (
trlo
Z
e
r
o
rk
).
*'hen the head returns
t o e a c h Z E R 0 , t h e h e a d w iI I r a k e s h o r t e r
di r e c t i o n t , o
:ach ZER0,
) I SPLAY
@-e
s T E pN o .
ot
H 0 T 0 Rz - P H A S ED I S P L A Y( [ l h e n r , h em o r o r p h a s e i s a t , i t s
@-@
-e
o,
@
@-@
-@
will
D E C R EDEI S P L A YI
DISPLAY
}{INUTE
I
( i n S e x a g eism a l S v st e m)
ruclr DISPLAY
J
E.l't
/n'
v
STOP
lihen this switch is pushed while
er
ror
the head is
rotaring,
the head will
stop
s h o w s " E R R 0 R" .
i m m e ida t e I y a n d t h e d i s p l a y
t'
Iighr.)
F U N C T I ODNI S P L A Y
S T O PS HI T C H
G
4 ) E i l E R ENCY
Also
L-PHASE,this
" wi l l be displayed while the head is s t,opping, and the head wi l l
n o t , a c e e pI n e x t i n d e x s t a r t
signai.
AfIer the head is stopped, clear it bv the
t h e n a c h i n e Z E R 0( i l 2 - R E T U R I I ) .
CE
ZER0 kev and the spindle return to
T h i s E n e r g e n c yS t o p S i r i t c h c a n n o t s t o p t h e e x t e r n a l n a c h i n e .
5 ) I ' I A N U AJLO G S t lI T C H
I
[:]
JOG
T h e s e s w i t e h e s e a n b e u s e d w h e n t h e F u n e t , i o nS w it c h i s a t , J 0 G - H o r J 0 G - L
position.
J0G
H : Push and hold the swi t,ch, and the spindle wi I I
0r one quick push will
J0G
L : Push and hoid t,he switch,
0r,
X
m a k eo n e s t e p f e e d f o r
Also, this
one quick push will
switch nill
(See P15 for l{achine
and the spindle wi ll
rotate
1'
a t l R P l l.
.
rotate
a [ 0 . 1 R P ].1
m a k eo n e s t e p f o r 0 . 0 0 8 '
be used for setting
l'tachine
ZER0
ZER0Setting.)
6 ) F U N C T I OSNI I I T C I I
7 functions are avilable as follows.
a) lt-Z : llachineZero Return
T h i s o o d e i s u s e d n h e n I ' l a c h i n eZ e r o R e t u r n ( l { a n u a l l y ) i s n e e d e d .
Push start switch in this oode to return the spindle to llachineZero.
b) t,l-Z : lfork Zero Return
This oode is used for returning the sPindle to the t{ork Zero.
In this node, press the start switch to return the spindie back to
the work Zero.
:
r n i , u r o d ei s u s e d w h e n j o g f e e d e d , a n d
c) J0G-lt Jog (lli Speed)
I
pu.tt rhe Button to jog the spindle head.
d) JOc-L : Jog (Lor Speed) I
e) RUN : Run
This aode used whenrunning the enceredProgrs[.
* T h e s t e p l { o . s h o w i n gc u r r e n t s p i n d l e p o s i t i o n i s t h e s t e P N o . f o r n e x t
paoSrE!step.
9l
f) PRG :
Progran,
T h i s m o d ei s u s e d f o r e n [ e r i n g p r o g r a m . ( l l h e n t h e c o n t , r o l l e r i s i n
this mode, the display will
g) PAR :
be blinkinS. )
Parameter
T h i s m o d ei s u s e d f o r s e t c i n g t h e P a r a r n e r e n .( t d h e nc h e c o n r , r o l l e r i s
i n t h i s m o d e , t , h ed i s p l a y w i l l b e b l i n k i n S . )
l_ l,l
7 ) i l E l t o RSYE L E CKTE Y
i rErJ
t l h e n t h e f u n c t , i o n s w i t c h i s a t P R Gp o s i I i o n , t h e c o n t r o l l e r b e c o m e sp n o g r a , n
S e l e e t , i o n l l o d e , a n d P r o g r a mN o . c a n b e c h a n g e d( .S e e P . l 7 f o r p r o g n a mS e i e c r i o n .)
W h e nt h e f u n e t i o n s w i t c h i s a f R U N ,J O G , W Zo r I I Z p o s i t , i o n , a p r " o g r a r N
n o. being
presently selecred will be displayed by pushingrhis key, and rhe display nill
r e t u r n t o s h o w p r e v i o u s p r o g r a mN o . w h e n t h e k e y i s r e l e a s e d .
T h i s k e y i s u s e d t o c h e c k t h e } f e m o r yN o . , b u t , c a n n o t ,c h a n g e t h e p r o g r a r nN o .
8 ) I n s e r rK e y
This Key works only
il*l
f---l
i n P R Cm o d e .
"
T h i s K e y i s u s e d [ o i n s e r t a p r o g r a t ni n a p r e s e n I p r o g r a 1 1 1
T .o i n s e r t , a p r o g r a m ,
c a l I t h e S c e p N o . n e x t , t o t h e S t e p N o . w h e r ey o u w a n [ [ o i n s e r I a n d p r e s s 1 h e
I n s e r c K e y . B y d o i n g t , h a t , ," 0 0 0 . 0 0 " ,
" F ( l , 1 A X") , , ,
L00i " and,, rc0l " are
i n s e r t e d t h e r e , a n d t h e s t e p s f u n t h e r t o t h e S t e p r v h e r ea b o v e s a n e i n s e r t e d
w i l l b e r e n u m b e r e da u t o m a t i c a l l y .
I f y o u h a v e u s e d u p r o g g s r e p s , t , h ep r e v i o u s S r e p N o . g 9 w i l i
the insert,ion.
be cancelled afrer
,,
,'
A f t e r f i n i s h i n g t , h e i n s e r t , i o n , e h a n g e t h e " 0 0 0 . 0 0 , , , , , F ( 1 , i l X )"
L00l
,
and " nc 01 "to desired progratn.
* H o w e v € r ,i f
y o u h a v e u s e d J P 9 6 ( J u m pF u n c t i o n )i n p r e v i o u s p r o g r a m ,t h e S t e p i r o .
w h e r e y o u h a v e e o m m a n d etdo j u m p w i l l n o t b e r e n u m b e r e d .t h e r e f o r e c h a n g e
thar
Step No. without fai l.
9) Delere Key
T h i s K e y w o r k s o n l y i n p R Gm o d e , a n d i s u s e d f o r . d e l e t i n g a p a r t o f p r o g r a m
a l r e a d y e n t e r e d . T o d e i e t e a p a r t o f t h e p r o g r a m ,c a l l c h e S t e p N o . w h e r e y o u
wanr to delere by Step (+) on (-) key, and press rhe Delete
Key.
The step will be deleted and further steps will be au[omarieally nenumbered.
' i H o w e v € t ri f
J P 9 6 ( J u n p F u n c t , i o n )w a s u s e d i n t h e p r o g r a m . t h e s t e p N o . w h e r e
V o u h a v e c o o n a n d e dt , o j u m p w i l t n o t b e r e n u m b e r e d t, h e n e f o n e , d o n o t f o r g e t t o
r e m u n b e rt h e S t e p N o .
( N o t e ) t l h " n t h e s t e p N o . 0 2 c o n t a i n s E n d g g( E n d 8 9 ) ,
t h e p r o g r a mi n s r e p N o . 0 l
cannot be deleted.
l 0 ) C l e a r K e y , [ , i o r kZ e r o S e r K e y
a ) C I e ar k e y
T h i s K e y w o r k s o n i y i n P R Gm o d e .
[ i h e n y o u w i s h t , o e h a n g et h e e n t e r e d d a t a , p u s h t h i s k e y t o c l e a n t , h ed a t a , a n d
enter a newdata.
A I s o t h i s K e y i s u s e d f o r c l e a r i n g w h o l e e n t e n e d p n o g r a r n .I n P R Gm o d e , p u s h
this and hold for 5 seconds.After clearing all
the steps No.0l rhrough
N o . 9 9 r a p i d l y , t h e d i s p i a y s h o w sS t e p N o . 0 1 a g a i n . A f t e r c l e a n i n g t h e w h o i e
p r o g n a m ,L o o p c o u n t a n d r e
a r e r e s e t ,t o " 1 " , F e e d R a t e ( F ) i s r e s e t [ o
" 1 0 0 " ( 1 0 R P l l )w h e n P A i S = 0o r , " 5 0 " ( 5 R P H )w h e n P A 1 5 =.1
I , I E H O RAYL L C L E A R
| i h e n a m e m o r yh a s b e e n a i I c l e a r e d w i t h P A 0 7 = 1 0 ,r h e s t e p a n g l e a t s t , e p N o . 0 l
will
b e 0 o a n d E n d g gw i l l
b e s e t a t , N o .0 2 t h r o u g h N o .9 9 .
l . J h e na m e m o r yh a s b e e n a l I c l e a r e d w i t h P A 0 7 = 0 0 ,t h e s t e p a n g l e a r , a l l
S t e p s ( N o . 0 1 t h r " o u g h9 9 ) w i l l b e ' C e s e tt,o 0 '
the
( T h e P A 0 7 h a s b e e n s e t t o " 1 0 " w h e ns h i p p e d f r o m o u r f a c t o r y . )
''
L E A R i N GE R R O C
RODES
A N D" E R R O R
his Key is also used for clearing ERR0R
C 0 D E S( E 3 , E 8 , 8 9 ,
EA, Eb, EC, Ed, EE
F ) a n d " E R R 0 R" d i s p l a y .
b) hlork Zero Set Key
This Key is used for sett,ing the tlork Zero.
(See P.15)
1I ) D A T AE N T R YK E Y S
T h e s e k e y s w o n k i n P R Go r P A Rm o d e .
I n P R Gm o d e , t h e s e w i l l
b e u s e d f o r d a t a e n r n y a n d f o r s e t t i n g a p a r a m e t e nl n
P A Rm o d e .
See P.l5 (Howt,o set the tjork Zeco) for PA19.
S e e P . 1 6 ( H o w t o s e r , t h e s o f r l i m i r ) f o r P / . 2 3 , 2 4 , 25
T2) SPECIAC
L O i l } I A NKD
EY
tI
T h i s k e y w o r k sP R Gm o d ea n d i s u s e d f o r e n t e r i n g s p e c i a l c o d e s ( c o m m a n d) s
F o r e x a m p l e ,w h e ny o u w i s h t o e n t e rA r c g 8 p
, ushiJl ru, and enter 98.
13) Display Scan Key
T h i s k e y w o r k s i n P R Co r R U NH o d e .
T h i s k e y i s u s e d f o r c h a n g i n gt h e d i s p l a y m o d e .
I n R u n m o d e ,e a c h t i m e r h e k e y i s p r e s s e d , t h e d i s p l a y w iI I s h o wp o s i t , i o n o f
- t4
H
the Spindle, Step Size, Feed Ra[e, Loop
C o u n t sa n d t h e n r c
I n P r o g r a mm o d e , t h e d i s p l a y w i l l s h o w
S t e p Si z e , F e e d R a[ e , L o o p C o u nt , s
, and
then r c.
l 4 ) S T E P( + ) k e y I ( - ) k e y
T h e s ek " y s w o r k i n R U N ,
T h e s ek e y s w i I I b e u s e d t o e n t e r a p a r a m e t e r
or to check the entered pnograms
o r p a n a mtee r s .
S t e p ( + ) k e y w i I I , n o v es t e p N o . o r p a r a , n e t e r
lro. inereasedby one and step (-)
k e y w i I I m o v e t h e S t e p N o . d o w n . H o w e v € r .y, o u
cannot s Iep downlowen than srep
No' 01 and cannor s[ep up.to higher
s r e p N o . c o n t a i n s E N Dg g .
(You ean go over the step No.
c o n I a i n E N D g g[ o f u r t h e r . s t , e p N o . s )
Eithen of the k.yr is pressed and held
f or ,,orerhan one second, rhe key rvi
lr
r e p e a I s t e p p i n g d o w n w a r d so r u p w a r d s
a I t h e r a t e o f 1 g s t , e p sp e r s e c o n d .
}IOW
TO
SET
MACHINE
ZERO
A s r h e Z - P h a s eo f r h e r n o [ o r .w i I I
b e s e t a s t h e l { a c h i n eZ e r o ( i n d e x e r ' s ) ,
so the
, Y a cihn e Z e r o c a n b e s e I e v e r V 4 "
For example, if
' r r a ci hn e Z e r o i
you wanI to set 0" of
the indexer degree indieat,or as the
a ) S e t c h e F u n c t i o n S w i r c h r o p A Rp o s i
Iion,and
c a l l t h e p a n a m e t e r2 3 ( P A 2 3 )b v
pushing Srep ( +
) k e y a n d s e r P A Z 't o " 0 " ( p e Z S = 0 ) .
b) Ser rhe Function Switeh
t o J 0 G - H( o r J O G - L )a n d s e r r h e
indexer cable
posir,ion ar 35g. -359'
b y p u s h in g r h e J O Gs w ir e h .
e) Ser rhe Function switch
r o p A R p o s i t i o n , c a l l p i , Z Zb y p u s h i n g
Srep (+) key
and ser rhe pi.Zzto "1" (pAZZ=l).
d) set the Function switch
to H-2, then press andhold the
J O G( + ) k e y t o s e a r c h
t h e l { ot o r Z - p h a s e .
As soon as the search is
finished, Ihe display stops and
s h o w s, 0 1 . p 0 0 0 . 0 0 , ,
N 0 T E ){ r i h e ny o u h a v e
ieft
your finger off the Jog
S*iteh while you are searehing
Z-phase , nepeatfrom C)
Set the vernier loeation (lndicator
of 0' ) ro the posiIion of rable
0, if
necessary, by adjusting the
s c r e w sa t t h e i n d i c a f , o r .
Hn'.7
TO
SET
t^lO RK
ZERO
Set the Funetion
S w i t e h t o p A Ra n d e a l l P A 1 9u s i n g
step (+) key and eheck if
Value of pAlg
is 0. If the pAtg is 0, start
to set from C).
rhe
I f t h e P A 1 9 i s n o t , 0 , s e t t h e t r l o n k - Z e r ao s f o f f o w s .
a) Set the function [o il-L. Push starr key [o rerurn to l{ACHINE-ZERO.
b) Set the Funcrion Switch to PAR.
l-T-El
P u s h S t e p ( + ) k e y r o c a l l P A 1 9a n d p r e s s l T E R q k e y t o h a v e P A l g = 0 .
e ) R o t , a t ef h e i n d e x e r t , o y o u n d e si r e d p o s i r r o i w h i c h y o u w a n I t o a p p o i n r a s r h e
l r l or k
Z e r o b y p n o gr a r n o r j o g s w i t , c h . "
d ) S e t t h e F u n c t , i o nS w it c h t , o P A R t , o c aI I P A1 9 .
k e v, ( P A 1 9= n n n . n n : H o r k
Press
A f t e r t h e [,lork
Z e r o i s . a l r e a d y s e t , t , h e F u n c t i o n S w it e h t o I . {
d i s p i a y w i I I s h o wt h e l { a c hi n e
9 0 ' i s t h e l,lork
IIOW
TO
SET
Zeco position).
Z e r o p o si t i o n a g ai n st t h e t i or k
Zero, 270" will
SOFTWARE
Z and the
Zero (Ex. if
b e d i s p l a y e d .)
LIMIT
a ) P u r p o s e : T o s e t a c e r t a i n r a n g e o ' f t h e i n d e x e r ' s m o v e t n e nbt y C P U .
trlARNING
T h: e s o f t , w a r e l i m i t
c a n n o t ,p e r f e c c l y p r e v e n t a n a c c i d e n t a l o v e r t , r a v e l
on overrun.
Y o u a n e r e c o m m e n d et d
o m a k ea m e e h a n i c a ls t o p p e r o r a l i m i t s w i r e h .
The range for setting software timit
(minus) direction.
0" ,-/ -179' in
is 0" -
+l79' in +
(plus) direction and
t r i h e nt h e i n d e x e r i s r u n n i n g a s p e r a p r o g r a r n ,t h e i n d e x e r w i l I s t o p i r s t t t o I i o n
b e f o r e e x e c u t i n g t h e s t , e pg o i n g o v e r t h e s o f t w a r e l i m i t ,
" ill be
and "ERR0Rw
displayed.
b) Procedure :
I S e t t h e F u n c t i o ns w i t c h a t P I R l , t o d e ,
I S e r P A 2 3t o " 0 " ( P 4 2 3 = 0 ) .
I C a l l P A 2 4a n d o r P A 2 5 ,a n d e n t e r t h e p o s i t i v e n u n b e r( i n t e g r a i n u n b e r so n l y
b e t w e e n0 - 1 7 9 ) t o b e s e t .
( P 4 2 4f o r + ( p I u s ) d i r e c t i o n , P A 2 5f o r - ( m i n u s ) d i r e c t i o n . )
E x a o p l e s :4 5 " = 4 5 a t P A Z A -, 9 0 ' = 9 0 a r P A 2 5
I S e t t h e F u n c t i o n s n i t c h a t l l - Z ( l , l o r kZ e r o ) l { o d e p, u s h t h e C y c l e S t a r t s n i t c h
u n t i l t h e i n d e x e nr e t u r n s t o t h e w o r kz e r o .
I S e t t h e F u n c t i o n s w i t c h a t P A Rl l o d e ,a n d s e r p A 2 3r o " 1 " ( p A 2 3 = l ) .
N o wy o u h a v e f i n i s h e d s e t t i n g u p t h e s o f t w a r eI i m i t .
Example
4 5 ' - 0 ' ( t { o r k - Z e r o^), - 9 0 '
c) Effect/Non-effect
the Effect or Non-effeet for software linir, can be done by pAzs wirhout
c h a n g i n g t h e s e t , d a r a ( e n t e r e d i n p A Z 4a n d p A Z b ) .
E
SPECIAL
t) IIr
CODES
:
00
(CCODES)
l t l a c h i n eZ e c o R e r u r n ( E n r e r G 0 O )
[ ' i h e r e v e rt h e s p i n d l e i s ,
the spindle will
rerurn ro the llachine Zeco
a s s o o n a s t h i s c o m m a n ids e x e c u L e d .
Z) Ilr
:
0
tlorkZero Rerurn(EnrerG0)
H h e n e v e rt h e s p i n d l e i s , t h e s p i n d l e w i i l
r e I u r n t , o c h e t r y o r kZ e r o a s
soon as this command
is excecured.
(Not,e)
t J h e ne i t h e r o f t h e c o m m a n(dt i r 0 0 o r H r 0 ) i s u s e d , r , h e s p i n d l e
rakes
t h e d i r e c I i o n n e a r t , o e a c h z E R 0w h e n r e t u r n i n g [ o t h e z E R 0 .
:
3) End 99
P r o g r a 1E
n nd (Enrer C gg)
T h i s i s t h e c o d e f o r " p r o g r a mE n d "
I n R u n l { o d e , w h e n t , h e c o n I r o i i e r s t , e p su p t o t h e S t e p ] J o . n h i c he o n t . a i n s
c h i s m o d e , r h e c o n r , r o l l e r w i l l f i n i s h t h e p r o g r a n Ia n d s r e p N o . w i l l
r e l u r n t o N o .l .
,.
I l o r v e v € f ,i n p r o g r a r nm o d e ,v o u e a n s t e p u p t o f u r " t h e r s t e p n u m b e r s
even
i f E n d 9 9h a s b e e n e nr e r e d .
4) Arc 98
5 ) n o P9 7
:
:
, t r c A n g l eD i v i s i o n ( E n r e r 6 9 g )
T h i s c o d e i s u s e d t o d i v i d e r h e d e s i r e d a r c a n g l e i n t o 2 _ 9 g ge q u a t
p a r L se a s i r v . E s p e c i a l l v , w h e nv o u w i s h t o d i v i d e
an indivisible angle
( s n c ha s l 0 ' i n r o 3 e q u a l p a r t s ) i n t o e q u a l p a r t s ,
this special code
i s v e r y u s e f uI
flo*
E n t e r t h e d i v i s i o n n u n b e ri n r o t h e L o o pC o u n t ( L ) .
oev
Dwell(Enter C g?)
rit
t { h e nt h i s s p e c i a l c o d e i s u s e d , t h e c o n t r o l l e n w i l l r e j e c t t h e
command
f r o m t h e c y c l e s t a r t s w i t c h a n d i t s i l l c a u s ep r o g r a mD w e l l .
lrc
T h e p e r i o d ( s e c o n d s )f o r p n o g r a m
D w e l l , i o o p c o u n t ,i s u s e d .
T h e c o n t r o l l e r w i l l c a u s et h e d e l a y f o r t h e s e c o n d se q u a l t o l / 1 0 o f
t h e l o o p c o u nt s .
T h i s w i l l e n a b l e t h e p r o g r a mD w e l l f o r t h e s e c o n d sb e I w e e n0 , 1 a n d 9 9 . 9
seconds.
6) JP 96
:
J u r n pF u n c t i o n( E n t e r G g 6 )
T h i s s t e p s i z e i s t h e c o u n a n fdo r , , p r o g r a nJ u r n p "
l { h e nt h i s i s u s e d w i t h a l o o p c o u n t i n a s t e p , t h e c o n t r o l l e c w i l l j u n p
to the specified step No. by the loop geun6.
A f t e r h a v e j u m p e dt o t h e s p e c i f i e d ( b y L o o p C o u n t ) S t e p N o . , t h e
-18-
To
eni
i n d e x e r w i l l r u n a s p e r t h e p r o g a r me n t e r e d i n t h e S t e p N o .
l f t e n j u n r p e dt o a S t e p N o . , y o u c a n j u m p r o o t h e r S t e p ) , t o . i ni fn i t e l y ,
h o w e v e r ,w h e np a g i n ga s u b r o u t i n ep f o g r a nw i t h u s i n g r J P 9 5 , t h e | n a x i | | : u n
n e s L t o r e I u r n t o o t h e r S l e p l i o , i s 8 t i t n e so 0 l y c o u n r i n g f r o r ar h e l a . s t
J P 9 6 c o n m a nedx e c ul e d .
7) rJP 95 :
P r o g r a nR e t u r nJ u m p( E n c e rC g 5 )
t , l h e nt h i s c o m m a nhda s b e e ne n t e n e di n a S t e p l , l o , I h e i n d e x e r r e I u r n s
r o r , h en e x ! S t e p N o . n h i c h c o n r a i n sa J p 9 6 ( P R O G R JAUl tl t pC 0 } l IN
f D),and
r e p e a t s t h e p r o g r a mi n t h e r e t u r n e dS t e p N o ,
H o w e v e trh i s r J P g 5h a s b e e nu s e dw i t h o u t a J p g Sc o m m a n dt h
, e display
s h o w s" E R R O Ri n" r u n n i n g t h e i n d e x e c l n u s i n g t h i s c o n n a n dw i t h J p g 6 t o p a g ea s u b r o u t i n ep r o g t a n , ! h e
n a x i m u |nne s ! f o r r e t u f n i s l i n i I e d t o g t i n e s .
8 ) E n d8 9 :
P r o g a r mE n d ( E n r e r 6 8 9 )
t l h e n t h e i n d e x e r r u n s u p ' t ot h e s t e p N o . c o n r a i n sE n d g g ,r h e p r o g r a n
will be finished andnill relurn ro Srep l{o.01.
'
t l h e nE n d 8 9i s e n t e r e d , y o u c a n n o tg, o u p r o f u r t h e r s t , e pN o . e v e ni f u s i n g
steP (+) keY.
To enrer G - !9fes,-lurnl clr",
ent,erE
tr tr
a n d e n t e r r h e c o d e . F o r e x a m p l e ,w h e ne n r e r i n s J p 9 6 ,
l l o t r e v e r ,a s , A r c 9 8 i s b e i n g d i f f e r e n t
forn other codes, you can enter the Angle to be
devided in the sane Step, the Arcgg will
with
not be eancelled even if
you try to cancel it
C E k e y , t h e r e f o r e , y o u h a v e t o d e l e r e t . h ep r o g r a u i n t h e S t e p N o . c o n t a i n s
lrc98 to entea a new programthere.
trUNCT
F
I ON
r'*
b v t h i s f u n e t , i o n. h ' h e n a w h o l e P r o g r a r n
The speedof rhe indexer ean be controlled
(l0RPI)
a l I t h e s l e p s w i l l s t ,i l l c o n t a i n 1 0 0
h a s b e e n e l e a r e d i n a P r o g r a ml ' t e m o r y ,
lnr'
an,i
= l'
w h e n P A l 5 = Q a n d 5 0 ( 5 R P l t )w h e n P A 1 5
c a n e nL e r d e si r e d F e e d r a I e a c c o r d i n g t o
I f y o u n e e d I o c h a n g e r h e l e e d r a t ' e' v o u
00,
Th"
a n d P A 0 4w i I I e f f e c t I o t h e F e e d r a t e s ' s e l e e t
f o l l o w i n g c h a r r . T h e p a r a t n e t ' e 'r sP A 0 3
r i g ht F e e d r a I e s .
PA
re:
U N I Tr: p r
F5
F6
F7
0.3
0.4 0.5
0.6
0.7
0.15
0.2 0.25 0.3
0.35
FO
F1
F2
F.3
0.1
0.2
F4
Fll
0.8 0.9
1.0
t.l
t.2
0.4 0.45
0.5
0.55
0.6
F9
03 04
0
0
0.05
I
0
0.025 0.05 0.1
0
I
l'
F i2
Fl0
F8
0 . 2 0,225 0 . 2 5 0 . 2 7 5 0 . 3
0 . 0 r 2 50 . 0 2 5 0 . 0 5 0.075 0 . 1 0 . 1 2 5 0 . 1 5 0 . 1 7 5
"0i "
'F
PA
F13
F14 F15
F16 FL7
18 Fl9
tryhen
F20 Fs0 Fr00
I rc98
03 04
1.4
1.5
1.6
1.7
1.8
tq
2.0 5.0 10.0
a'
?l
0
0
t.3
t
0
0.65 0.7
i.0 5.0 10.0
appl j
n
I
5.0 10.0
0 . 3 2 5 0 . 3 5 0 . 3 7 5 0 . 4 0.425 0 . 4 5 0 .4 7 5 0 . 5
I l o w ev
0.75 0.8 0.85 0.9
0 .9 5
r e r ] | oI ,
CI-A
FUNCTION
L
progr
t h e c o n t ' r o li e r r e p e a t ' s t h e
t l h e n r h i s f u n e t , i o n i s u s e d i n a p r o g r a r nS r e p N o ' '
has been
v a r u e . , . , h e na w h o r e p r o g r a m i n a p r o g r a ' o] r e m o r y
as per the en[ered L
( L l ) , t ' h e r e f o r e ' t h e P r o g r a l nw i l l b e € I € c u t '
c l e a r e d , a l t t h e s t , e p sw i l l c o n I a i n 1
( f o r r e p e a [ ) b e I w e e n2 - 9 9 9 , t h e p r o g r
o n r y o n c e , h o w e v e r ,w h e ny o u e n [ e r a n u m b e r
FuncIion'
in L
w i l l b e r e p e a t e d b y t h e n u m b e ro f t h e t i m e s e n t e r e d
L o o p c o u n r s , r h e d i s p l a y s h o w st h e
r n R u n m o d ea n d w h e n t h e d i s p r a y m o d ei s f o r
r e m a i n e dn u m b e ro f t h e ' l o o P c o u n t ' s '
AIso the L
r e p e ar e d .
Arc98' ' '
n o P 9 7'
JP 96
' '
will
t'he
Funccion is used with Special cornrnands' Prognam
T'1
By us.
clamp,
t . h e ui
of ne::
ll
onc
prosri:
If
ne\
v aI u e . .
noI be
rc=l
:
i-
' ' Entering a divis ion nurrber'
' ' E n r e r i n g t h e t i m e f o r p r o g r a r nd w e l l '
t.
(Programwilldwellforlil0secondsofenteredLValue.)
' ' E n t e r i n g t h e S t e p N o ' t ' o w h e r e t h e p r o g r a t nJ u m p 's
i:
I I o w e ve :
and a
FUNCTToN
rc
( REMOTTi
coNt-R()r-)
The index f inish signal r,o be ouIpur ean be obrained
f rom rhe pair of rine,
O &@
and@ & @,
The line for ourpuI ean be seleeled by
s e r r i n g p c ] V a l r r e s (r . c =
0 0 , 0 I , 0 2 , 0 3 , 0 4) .
. ? et
nrm
I Plrr
T h e o u l p u t m e a n s t h e r e l a y c o n t . a i n e di n C P N C - 5 0 0
w iI I b e o n .
rc = 00 Neirher rhe pair of
Oand
signals.
0l
Thepair .i
02
Thepair of
@
B o t ' ht ' h e p a i r o f
03
04
O
n o F . r h ep a i . o f
@
@
@
o u r p u r s, i g n a l s .
@
o u r p u r s, i g n a l s .
and the pair of
O
@
@
Neither of rhe pair of
O and @ nor rhe pair
signais.
@
wilr oulpur
@
- @ w i i l o u r . p u ts i g n a r s .
@ will our,pur,
"f
But the next st,eps are auIo,natically
executed.
"01" is st.ored in every
s t e p N o . i n t h e e r a s e r Jm e m o r y .
t ' v h e nt h e m a c l t i n e i s o p e r a t e d w i t h
loop count set at z or 'nore and it
is operated by
Arc98 wi th a Loop count (over 2),
I h e o r r L p u r s, i g n a l i s a p p l i e d t o L i n e
No.Oand
af ter f inishing each indexing. llter
the f inal operation, the o,t,put signal
is
applied according to r.c: seL values.
@
llowever' t'his out'put siSnal
remote control
CLAMP
5,
cable No'
@
OPEN
is supplierl only when the input signal
antl No.
@
I:UNCT
is appl ied by
, snd i t varies according [o pA 0l
1'
,02,
I ON
By using the values 10, 11, 12,
l3 and 14 for .c
FuncLion, Ihe indexer will not be
c l a m p e di n t h e s t e p N o . w h e r e y o u
h a v e e n L e r e da n y o f r ( : = 1 0 , 1 1 ,
12,13, 14,anrl
t ' h eu n i t ' w a i [ s f o r n e x t c o m m a n d
lor indexing, and will restart indexi'g
upon receipt
of nexI input command.
If one step contains more
L h a n o n e m o I i o n , a b o v ew i i l w o r k o n
the lasr moIion
p r o g r a m m eidn t h e
step.
ll nexI slep conrains Indgg (EndBg),
r h e u n ir w i l ] b e c l a m p e d i r r e s p e c I i v e ] y
of
v aI u e s .
rc = I0
No. our.put..Clamp is open and waits
f o r n e x L e o m m a n rijn p r r t .
u o u r p r r r sL o
O & @
1 2 o u r p u r sr . o
@ & @
i 3 O u r p u r sr o
o & @
. Clamp is open and wai Ls lor
'fillowever'
next input.
. C l a m p i s o p e n a n d w aj L . s f o r n e x L j n p u r .
a n,d t o W./_f,& @
Clamp is open and waits
l4
rc
No output,. Next step will
oPen.
f o r n e x t ,i n p u t .
be exculed au[ornaLical]y wi t.h elamp
remaining
t h c ' s e f u n c I i o n s w o r k o n ] r , w h e ng e t r , i n g
i n p u t L l r r o u g ht h e l i n e s
and also wiI I be varied
@
by howyorl .set pAOl, 02, ancl lZ.
&
O
,
ramm
i n€i
I NDEX
I NG
Pro€!
1
E><a.me 1 e
(BLINK)
0i
PRC
Press and hold for 5 seconds
[:n f e r
90
srTn
j+l
01
(BLINK)
0l
(BLiNK)
02
_t
0l
RUN
Pnnn.n'n
( STE.,\DY
)
:r Indexing 90'
Run the progranl
2
FEED
PRC
RATE
(BLINK)
0t
Press and hold for 5 seconds
Enrer
45
FIEI
l+l
0l
(BLINK
)
01
(BLINK)
02
(BLINK)
x A f t e r m o v e d[ o 4 5 " m a k i n g
Enter r80
m
lscANl
0z
" : : : : . : : : :
: 1 : : i : : :
:
: : : : . i : : . : ' . : :
, : ; . , : ; , : : ,8. ::j.l0. :, . . . : . : : ' . (, B L I N K )
1 8 0 ' c u t t ,i n g f e e d a n d t h e n
indexes i35"
02
t (', 5, t' O, )
::-j:1:r:::'::::':.:
: :::':.,.t
.:F :i:'i:
i,:o:: ( B L I N K )
::;'I :iiiiiili;i:CI:
{ < W h e nP A 1 5 i s s e t t , o l ,
display showsF50.
Enter
I
02
H
: : ; : : : : : : : : : : : : : : : : . 1::: . : : : : : : : | : :
l : F : : i i : i : i : ii ii :: i i i; i i i i i i i i:: : L :
(BLINK)
the
::t::::::::
03
(BLINK)
F.::*.
. : : : : .: : : , :
u:\t
4
: : ; ; : : : i : : :
E nt e r 1 3 5
03
::::::,i:
:. :,,L'
04
F
: : ll I: - . .:\ L; 1 :
L4
( B LI ! i K)
l : : : : : : : : : : : ::
RUN
0l
:
I.
Pnnn
oo
: : .: :: : :
( B LI ) i K)
nn
(STEi\DY)
IcE
lzrna
a
E nt e :
Run the program
! ot s n
3
LOOP
TLAJ*
COUNTS
E nt e r
PRG
(BLINK)
01
t--
CE
ZER
iSTEP
l+i
Press and hold for 5 seconds
0l
(BLIi\Ii)
01
(BLINK)
tDrsEtDrSH
tscAItsctl
01
( B LI N K)
Enter
01
(BLINK)
PRG
l+t
02
(BLiNK)
icilt
IISII
RUN
0i
Enter
Ir*il
ivl
90
5
(STEADY)
Pnnn.nn
R u n t , h ep r o g r a m
x90"
Indexing x 4.
En[en
Enter
-24-
D I V I S I ON
C I RCLE
EQUAL
4
01
PRG
lc{'t
lzrno
N N
(BLINK)
0,,0
(BLINK)
Press and hoid for 5 seconds
0l
tr
Enter
98
SH
fDlsF : D IAU
bGT
pgj
LSCIJ!C
0'
o
(BLINK)
,.\'l
\./
I
\.!/
,
,,2,,.3 (BLINK)
:
: : : I
[ntec 23
tffi
l+l
02
(BLINK)
,E:'n:,.'<1:'.'..
:i::. '::'
:
:
RU),I
01
Pnnn
I
: . :i i : : i , : ; :: : :
:.: .
ll
ll
( STEADY)
xDividing 360" into 23
equal parts.
;---l
rl
R u nt h e p r o g r a m
isTARl
ANGLE
ANY)ARC
DIVISION
(BLINK)
0l
PRG
lceI
=^-^
a:-J'A
:
l!!lg
-,^ .L.^>-..
Q"l\
01
5
I
(BLINK)
01
Pressand hold for 5 seconds
Enter
Enter 90
ffiffi
0r
(BLINK)
01
(BLINK)
01
0 (BLINK)
iii,iii"3
::'6.'d..1,,0,..
01
ii'i.i
.iIi.::::
iiil,i.
;..'.rr*sj,.ol
'::':
Ot
i: i: : : : :a: : : ::::.::::: : : : : : : : :': i: : :
(BLINK)
(BLINK)
iU:iiii.q.1111ii,':::01.,0,:,
'i
: : : : : i : : : : : : : : : : ; : : : i: : : : : : : :: : : :
> rD i v i d i n S 9 0 ' i n t o 7 e q u a l
P ar t , s, a n d i n d e xi n g 9 0 ' a n d
I80'
Enter
01
STEP
02
+
(BLINK)
Tfp
(BLII'IK)
when
in a
(BLINK)
0z
E nt e r 9 0
PR(-
\i
03
(BLiNK)
03
Enter 180
\r
lr
\i
ir
nn
Pnnn
01
RUN
't
STARTi
N
( B LI I , i K
)
04
I
N
N
N
N
(BLINK)
N
N
(STEADY)
I
R u nt h e P r o g r a r n
i\
\t
t\
N
PROGRAM
(1)
FUNCTION
JUMP
N
JumP,which al Iows
96 (ip 96) is used for Program
G
u
s
e
d
'
a
r
e
S
i
z
e
s
S
t
e
p
Special
t o a n y d e si r e d s t e P N o . i n t h e P r o g r a r n '
controller t,o iump from a st'ep No'
g h er s t ' e P N o'
t h e c o n t r o l l e r t o t h e n e xt , h i
G 95 ( rJP 95) is used f or ret'urning
N
N
N
N
where JP 96 has been ent'ered'
s t , e P N o .s a s a
f unction is used for using some
t
h
e
t
h
a
t
'
e
x
a
m
p
l
e
a
n
i
s
t
o
w
i
n
g
Fol
sub
Prograrn;
T h e n, s .
In this
e x e c uI e
Indexin;
e n[ e r e d
displal'
SUB-PROGRAH
N01
N02
N03
N04
N05
N06
N07
N08
N09
Ni0
JP96
L11
JP96
Ll
N1t
Nlz
Nl3
N14
N15
Nr6
l
N17
r J P---9
End
For exa'
l { a c hi n e
5
99
HOt.]
I ) Ser
End
2)
r ag€
3 ) Ger
-tA-
PROGRAM
JUMP
FUNCTToN
(z>
The program eapacity is 99 sIeps X
1 7 r n e r n o r i e sI I. o w e v € r,. i I y o u n e e d r n or e c a p a c
i ty
w h e n a p r o g r a m d o e s n o c n e e d l l t a n ys t e p s , y o u e a n e n t e r m u l
riple dif f erent prograrns
i n a l n e r n o r yb y u s i n g J u m p F u n eI i o n .
N
N
N
N
N
N
0r
02
03
04
05
06
JP96
L5
JP96
L25
JP96 - 145
JP96
L70
ProgramforA-producc
N23
N24
JP96
LI
NZa
N26
N 44
N 45
N 46
ProgramforB-product
JP96
L2
PnogramforC-product
N68
N 69
JP96
N 70
N 7L
N98
N99
JP96----L 4
End
99
L3
l
P r o g r a mf o r D
producr
F o r e x a r n p l e ,w h e n y o u
n e e d I o m a c h i n et h e ( C ) p r o d u c t , , t , u r n o n
t h e p o r r y ear n d m a k e
l{aehine Zero return.
Then, S€t,the Function
I-crtril
S w it c h r o R U Np o s i t i o n , g o r o Sr e p N o .o 3
b y l " J : J K e y.
In this condition,
u p o n r e e e i v i n g a r e m o t e s t a r t si g n a l
i n p ut , t , h ei n d e x e rw i i I
execute the rnotion
e n t e r e d a t t h e s t , e pN o . 4 b a n d w i l l o u r p u r
a srep finish signal.
Indexing will be
repeatedupon reeeiving further relnote
stant signals, and lhe motion
en[enedin step No.6g
will be final motion. For che second pieee
and further ones, Ihe
display will shows
s r , e p N o . 4 5 a n d t h e s r e p N o . 4 5w i I I b e
t h e s r , a r t p o si r i o n .
HOt^7 TO
r)
CHANG
E
A
PROGRAM:
S e t t h e F u n e t i o n S w it c h
t , o P R Gm o d e .
2) Page the step No. to
b e c h a n g e dB y
3)
key.
E:
4)
key and en[er a newdata there.
C l e a r t h e d aL a b y
r o c h a n s eAF - q 8 ( G 9 8) t o
key,
As this Arc 98(G98)cannot be cleared by
N o . c o n t a i n sA r c e 8 b y u s i n s l t t l l k e y a n d
other dat,a, delete the prograrn
itepl
key.
enter a newdata after Pushine
tt-:j
5 ) S e t t h e F u n ct i o n
IIOW
TO
SET
S w i t c h t , o R U Np o s i t i o n .
PARAMETER
A
1 ) S e r r h e f u n cr i o n s w i t c h r o P n n m o d e
f:_
kev.
or
2 ) P a s e t h e P a n a mtee r N o . t o b e c h a n s e db y L t ]
3) Chanqethe value of the Parameter to 0 or 1.
(Pushing
k e y w i I I c a u s e t , h e v a l u e c h a n g e t , o o p p o s it e o n e . )
bJ
l-----\
l(
4)
S p e c i a l s e t t i n g m e t h o d sa r e r e q u i r e d f o r P A l 9 , P A 2 4 , a n d P A z 5 .
See P.15 (l{ow to set the [,Jork Zero) for PA19.
See P.l6 (How to set the Software Limits) for PA24,PA25.
S e r t h e F u n c t i o n S w it c h t o R U Nl , l o d e .
PANO.
PAOI
PA 02
FUNCTI ONS
0/L
0/r
03
0lr
PA 04
0/1
0/l
Plt
PA 05
PA 06
olt
PA 07
0r/11
l0
00
C h a n g i n gl ' l o t , i o nl l o d e f o r S t e p f i n i s h S i g n a l R e l a y s ' ( R Y - 1 , n Y - 2 ) .
(lnvaiid I Yalid)
I/2 FeedRate
(lnvalid I '{alid)
Ll4 FeedRate
(NormalI Oouble)
D o u b J eR e m o t , eI n p u t
p
a
n
e
l
Input f rom Front,
start Stl and Jog Slll (Valid /
(PRoHIBITED)
P r o g r a mC h a n g e
(0K)
P r o g r a mC h a n g e
(0K)
P r o g r a mC h a n g e
(Vaiid / Invalid)
R e m o t eS t a r t I n p u t
(t : t:gO)
S e t , t , i n gG e a r R e d u c t i o nR a t i o
(lnvalid / \atid)
Au[omaticCycIe Start
C h a n g i n gl l o t o r R o t , a t , i o nD i r e e L i o n ( C t ^/l C C W )
PA 08
PA 0 9
PA 10
PA 11
0/r
olt
0/r
PA 12
Step Finish Signal Relay (Ry-1, RY-Z)0utput
PA13
0/r
0/r
Buzzer0utput
(tnuaiid I yalid)
PA 14
0/l
A I R BREAK FUNCTION
(Valid /
PA 15
0lL
C h a n g i n g} . I a xF e e d R a t e
(F100 / F50)
PA 17
0lr
Retry on posiIioning
( V a li d /
PA I8
0/1
C ha n gi n g E l , tS t o p I n p ut s
PA 19
e
tJork
P A2 2
0/l
l{achine
P A2 3
o/t
Softrrare iimit
0lr
error
(OX / PnOHIBITED)
I
I
lnvalid)
tnvalid)
(H.o/ N.c)
Zero Setting Data
Zero Search
control
P A 2 4 0 - + 1 7 9 S o f t w a r e I i m i t i n + D ir e c t i o n
PA 25
lnvalid)
0- -r79 Software limit in
Direction
(lnvalid I ualid)
(lnvalid I \alid)
3)
EXPLANATTONS
) PA 01
FOR
PARAMETERS
C h a n gi n g l { or i o n I t o d e f o r S r e p F i n i s h
signal Reluyr (Ry-1, Ry-2)
) PA 02
F o r A ur o r n ar G
ltachine (l)
o
PAOl
PAO2
re
For NC
Hachine
0
]UTPUl
Fon Automat,ic For Externai
H a c hi n e Q . t { a c h i n e C o nt r o I
I
n
0
I
t
I
t
r
1-iA
00,(10) (RY-1)
2 - 2A
(RY-2)
l-1A
01, ( 1l )
0.5 s
IRv- i )
r; i:::-:i::i:'i
;:iiiio. 5 s
i.::ii.i:iii'i!
2-2h
(RY-2)
I-IA
: : ; a
i1 1. 1.1.'.,............r
:i:.i::t:.i:.;ii:.i:.i:ii::.::.i:::::ii.i:::ii:i:.i:.
: : i
. . .
. ' , . .
.
. ;
: . : : i : i : : : : ; ; : : : : .
0 2 , ( r z )( R v - 1 )
2 - 2A
(RY-2)
i::
I-IA
03,(13) (Rv-1)
2 - 2A
(Ry-2)
l-lA
04,(14) (RY-1)
2 - 2A
(RY-2)
:::::t
O
rT)
\a/
/i\
\t/
O
I N D E XF I N I S H
@ R E l ' 1 O TSET A R I I N P U T O F F
(Relay wil I not actuate
w h e n r e , n o t e s I a r t , i n p u r b e c o m e s0 F F
b e fo r e
index f inish. )
@ Next RemoteStart Input is 0N.
(Relay wiil noI actuat,e
w h e n r e , n o t e s t a r t i n p u r b e e o m e s0 N
before
index f inish. )
{ < t r l h e ny o u h a v e c h a n g e d
r h e p A 0 1 o r p A 0 2 , I u r n o f f t h e p o w er o n c e
and tu rn
on the power again. (the
new value will be effecr,ive afrer Iurning
the
power again. )
Also, when being used wi
t h a n a u t , o m a t i cm a c h i n e ( 2 ) o n f o r e x t e r n a l
machine eonIrol, do sarte
thing Io enIer nerr vaiues if you have
changed rc
set t ing values.
3) PA 03 : tl2 Feed
Rare.
PA 03 = Q Feed rate
is as programmed.
P A 0 3 = 1 T h e S p e e dw i l l
be halved.
tr*
C h e e k P . 2 0 f o r t h e c e l a t , i o n s b e t , w e e nF e e d r a L e . sa n d P a r a r n e t , e r s .
,( F 5 0 , F l 0 0 w i l l n o t b e e f f e c r e d b y P A 0 3 , P A 0 4 .
x(
4 ) PA 04
5)
IO) PA
=Q
Feed Rate is as programmed.
PA O4
=l
F e e d R at e w i i I b e | / 4 o f
PA 05 :
PA 05 = Q
D O U B L ER E } I O T EI N P U T
Normal Remote Input
PA05=l
D o u b i e R e m o t , eI n p u t
is 0N (1),
t , h e e n r e r e d F - V aI u e .
the rot,ary t,able will
noI move by one step unless the
,..1; is closed, opened, closed and opened.
@ and
The l ine bet,ween
and
m u sI b e c l o s e d f o r m i n i m u m 0 . 0 1 s e c o n d a n d
@,
O
opened for tnore than 0. 1 second.
l { r
1
a
t v
1a
l !
( c A u TI o I
bet,nee^
T h i s P a r a r n e t e r i s u s e d w h e n y o u w i s h t o i n o v et , h e r o t , a r y t a b l e b y o n e s r e p
with closing the switch
|
I
.C
Y
PA
tihen this
i-\
ttu
PA
L/ 4 F e e d R at e .
PA 04
line
9 ) PA
r w i c e b y t h e X - A x i s r r r o v e m e nor f a m a c h i n e r a b i e .
PA 06 :
I n p u c f r o m F n o nc P a n e l S t a r t
PA06=Q
Start
PA 06 = |
S t a r t / J o g S w i t c h e s c a n n ot b e u s e d .
1r) PA l.
pa
t
. l
1
PA I
t2) PA i:
PA I:
PA I:
/ J o g S r v it c h e s .
( N O T )E
/ J o g S r v it c h e s c a n b e u s e d .
r3) PA I
r1
t)
rl
PA 07 :
PROGRAr Y C H A N C E
PA 07 = l0
PA07=00
PA 07 = 11
PA 07 = 01
l
l
PTI
Can change a program
Di s a b I e s Pr o g r a m e h a n g e .
14) PA i
tihen whole prograrnhas been cleared (nll
01 will
be set to 0'
C L E A R )w i t h P A 0 Z = 1 0 , t h e s r e p N o .
, and No.02 and furthen Step No.s wili
L l h e n A L L C L E A Rh a s b e e n d o n e w i t h P A 0 7 = 0 0 , a l I
PA 1
PA i
conrain Endgg.
t h e s t e p N o .O 1 - 9 g w i I I
cont,ain 0"
t l h e n A L L C L E A Rh a s b e e n d o n e w i t h p A 0 Z = 1 1, 0 1 , t h e a t ,t e t n pt t o c h a n g e a
p n o g n a t nw i I I b e r e j e e t e d a n d r h e d i s p l a y w i I I s h o w " E R R 0 R " .
I n t h i s c a s e ,p u s hr h e E i l
key ro ser
b a c k t h e p r e v i o u s d at a o n t h e
displ ay, change the PA07 to l0 or 00, and ehange t he progrart.
8)
PA 08 :
R E } I O TIEN P U T
PA08=Q
A c c e pt s R e m to, e I n p ut
PA08=l
R e i e e t R e m o t , eI n p u t
15)
PA
-30-
9) PAOg :
pA 09 = I
Setting Sear Ratio
IO) PA IO :
PA lO = 0
pA l0 = I
Y C L ES T A R T
A U T O ) ' I A TCI C
T h i s P a r a m e t e rm u s t b e s e t t , o l . ( D 0 N 0 I C A H N GTEI I t S P A . )
0ne cycle start signal input irill
t ill
causeone step notion.
| n o v ea u t o n a t i c a l l y o n c o n e xI s I e p s a n d e x e c u t e s t h e s I e p
notions until
the final
the step No. contains End89 or End 99, or unril
step.
Al the end, che controller returns to Step No.0l and will wait
10
f o r f u r t h e r i n d e ' xs t a r t c o m m a n d ,
! l h e n a p r o g r a I nc o n t a i n s J p 9 6 , t h e i n d e x e r n a y c o n t i n u o u s l y
(CAtjTI0I)
:
R E V E R S I NI {GO T O R O T I T I O I I
P.{ ll
= 0
Ctl
PA ll
= I
CCtl
II) P,I II
t2', PA 12:
PA l2 = 0
PA l2 = I
S T E PF I N T S HS I G N A LR E L A Y( R Y - 1 / 2 ) 0 U T P U T S .
(N0TE)
E v e n t h e P A 1 2i s 0 , r h e s e t t i n g v a l u e o f P A 0 t a n d p A 0 2w i l l
Accepts the relay outputs.
Disables the relay outpurs.
e f f e c r r o t h e n o r i o n n o d e so f R y - 1 a n d R y - 2 .
I3) PA I3 :
PA l3 = 0
PA 13 = I
BUZZER
SOUND
Disable BuzzerSound.
A s p e r r , h em o r i o n o f i n t e r f a c e r e l a y ( R y - 2 ) , t h e b u z z e r w i l l
sound for one second.
H o w e v e r ,t h e B u z z e rw i l l s o u n do n l y b y r e c e i v i n g r e t t o t e s r a r I
input whenthe progranof step No. contains cc 02(LZ), 03(13) and
PAl2 = 0_
I4) PA T4:
).
P,l l4 = 0
Pl 14 = I
AIR BRAI(E
FUNCTIOI{
Air Brake can work. (needair to the bfake unit.)
D i s a b l e s A i r B r a k e . ( w h e nd o n o r , n e e d r h e a i r b r a k e . )
0hen pAl4 is 0, index will starr after the air brake confirning
signal. becorne0
sFFor receiving index Scart signal.
The tining of index finish signal output will be differenr by
the rc setting values, honever, the index finish signal rrill be
o u t p u t a f t e r t h e A i r B r a k e c o n f i r n i n g S i g n a l b e c o n e s0 N .
t { h e nP A l 4 i s l ,
i n d e x w i l l b e s r a r t e d 0 , 2 5 s e c o n d sa f t e r g e t r , i n g
i n d e x s t a r t c o o n a n d ,a n d w i l i o u r . p u t I n d e x f i n i s h S i g n a l a f t e r
finishing indexing,
l5) Prt l5 :
Pl 15 = 0
C H A N C I NI c, t A XF E E DR A T E
tlhen a whole progran has beencleared by ALL cLElR, all
the
a i F1 0 0 .
5rpm).
F50.
tihen using a sub rable (Face Plate),apply a dial indicaton to the T-Slot
t o r e a s u r e r h e b a c ki a s h '
b ) l l o r t o a d i u s t r h e l d o r mG e a r B a c kl a s h .
which ace fixing l'loror Cable Set Plate @
,rernove
l. Renove4 Bol rs @
'
@
the l{otor Cable i"' Plate
) very
Then pull the cables (looselY iaying in the llotor Fir @
carefuliY.
Z. Af rer removing 2 Boltt
pull
which are f ixing
@
back che Ilotor Fin bY 50
60mm"(2"
and loosen (slightlv)
3 . T u r n u p t h e c o o I i n g F i f t P a c ki n g W
3 m er g e n c Y
the l'totor Cooling Fin @
2.4')
,
the 4 Bolts
t , o t h e l ' l ai n B o dy @
fixine the Motor Flanse @
@
fixing lleral Thrust plate @
sliehtly.
4. Loosen 2 Bolts @
l o c a t e d o n t h e b a s e b o t t , o m a n d y o u wi I I s e e H e x
5 . R e m o v e2 l l e x B o l t t @
inside.
socket set screw fA
To decrease the Backlash, after
tighten B
loosening A
tightening
slightly
tighten
and
s c r e w b y t , h e s a r n ea m o u n [ .
To increase the Backlash, l,oosenB
screw and tighten A - screw.
After
set sererv slightly
both screrrs (l
o t , o nF I a n q
& B)
\
tq,
and adjust,ing the baeklash,
the Bol tr
('D
and
tighten
up A,B screws with ,-ur. force.
Then tighten
u p t h e H e x B oI t s
S e aI W a sh e r
@
@
wi th
B
A
6. Tighren rhe 4 BoItr
@
f i x i n g t h e l , l o r , o rF I a n g e
Io
b a s eb o t t o m
t h e m ai n b o d y
@
7. Insert the llotor Fi.
F
r t
@
inro the lloro. @
and righren rhe 2 Bolrs
(9 co f ix rhe f in.
Checki f the l'totor Fin Packing
@ i s b e r , r r e e nr h e l , l o r o nF I a n g e @
the t{oror Fir @
you are
and
0 t h e r w i s e , c o o l a n t m a yg o i n t o t h e i n s i d e o f l , l o t o r F i n a n d w i l i c a u s e
daaage to rhe encoder,.
tiARlilNG: Neglecr rhis wili
the air
jaw near
r,o rhe
n" incll
3 RA N C E
2 5( 0 . 0 0 0 9 8 3 ( O. 0 0 1 2 ) I (0.0016/
8.
InserI
void t.jarranr,y.
the cabies (had been pulled ouI in l. ) carefuiiy
clearance of the l'totor Fi.
and make sure the cable
@
locate ar rhe moror Cable Sec plare
@
9' attach the cable set Packing
r
o
rhe l,toror Fin @
@
p
l
a
t
e
llotor ser
wi rh 4 Bolr, @
@
A l s o , b e e a r e fu l I t o d o t h i s
s i n c e e o o l a n t ,o a y e n t e n i n s i d e
inro rhe
connecIor part
and fix
the
of the l{otor
( NOTE)
After finishing
If
a b o v e s, r n € aus r e t h e B a c kI a s h a g ai n .
the Backlash is
L L
t o o s n t a Ii , l t t o t o r n t a y l o s e i t s c o n t r o l
and may not,
t r u n t o t h e p r o g r a m m e da n g i e p o s i t i o n .
If
st,ill
much backlash is still
f o u n d e v e n t h e r v o r r na n d w h e e l a r e
deeply engaged, adjust the backlash in thrust
direction.
C ) H o w t o a d j u s t t h e b a c k l a s h o f t , h e w o r n s h a f r i n t , h e t , h r u st d i r e c t i o n
1 . R e m o v dm e t a l t h r u s r
glate
@
not to lose two 0 Ringr
@
2 . R e m o v eI l e x . s o c k e t , s c r e ' ' s
and drain oi I.
at this
time, be careful
and 0 Ring
and Thrust screw B
@
@
3 . B a c k i a s h o f t h e w o r r ns h a f t i n t h e t h r u s t d i r e c t i o n c a n b e e l i m i n a r e d b v
tiehtening Thrust screrr A
provided next to Thrust screw B
@
T h e t o p p f [ ' J o r ms h a f t
has tapped hole of }|b. Screw a hexagon
@
soeket head bolt
of }l5 in it,
and use an allen
wrench in order to
tiShten Thrust screw A
62
@ c h e c k i n g t h e c o n d i r i o n o f [ , l o r ms h a f t
( B e s u r e n o t t o t i g h t e n t , o o m u c h . D o n o t f o r g e t t , o r e r n o v et h e
b o l t w hi c h
h a s b e e n s c r e w e d i n t h e t o p o f w o r r l rs h a f t . )
4. After
adjustmentr scp€w Thrust, screw B into
the posit,ion it
T hr u s t , s c r e w A a n d r e t u r n b y o n e o r o n e a n d h a t f
touches Io
rot,at,ion, and then
al ign t,he bol t hole of Thurst screw B and the tapped hole of Thunst
a c r e w A . A f t e r t h a t , t i g h t , e n H e x. s o c k et , s c r e r l
@ , ins ert two 0 Rings
/A
a
n
d
o
R i n e @ , a n d r e s e t i l e t a l t h u r s t p l a t e YY
without fail.
@
A f t e r r e s s e r n b l e da p p l y l u b r i c a t i o n o i l r o t h e u n i t , .
I - /
f-
E
< l
a
l-
E
I
r
2 ) R e g ar d i n g A i r B r a k e C L t p / U N C L r t l t p
The air
supplied to the Air Brake cyclinder will
clamp check cvlinder
|nrcro s|ri rch
After
and wiI push rhe piston
receiving index start
it
I
signal,
the air pressure for
the ain brake and
be off.
you have experienced E4 Error especially,
adiust
I
to acruare the cramp check
(91
niero switch will
If
@
II
be also supplied to the
the presure of
rhe nicro switch,
I
L
I
you are requested to replace or
removethe Cover A @
I
I
tir"t.
f
Et_
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r
I
lillllli
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M-
MOTOR
9JI R I NG
D I AGRAM
c P D X - 6, 8 , 1 0
( } I O T O R . E I i C O) D E R
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:LF
D I AGNOS
: R R O RC O D E
S
o
rnIroiler
Fauit,
1
:!'s
/
Switches
3
:cgnatn Check '
--4
:ake Error
P O S ISB L E C A U S E S N
, E C E S S A RAYD J U S T , l E N T
R O } {E r r o r , E r r o r s i n w r i t i n g o r r e a d i n g R 0 : .' l
T ur n t h e p o w er 0 I i 0 F F a n d n e p e at , i t t , o r e s e [ .
Cail for serviee if "E 0" is st i Il displayed.
Keys / Switches might be shorted.
R e p e a t P 0 t l E R0 N / 0 F F t , o r e s e t c h e m .
Replace them even if "E l" is st,iil illuminated.
P n o g r a m o r P a r a r n e , [ e rm i g h t h a v e b e e n e h a n g e d
CIe.an che "E 3" by CE I ZER} key, check the
p a r a I n e I e r s a n d pr o gr a l n .
( R e - e nI e r t , h e p n o g r a r nf o r s a f e . )
. C h e c k P A14 a n d t u r n P 0 H E R0 N a g ai n .
C P D Xh a s B r a k e ( C l a m p ) f u n c t i o n n e e d t o s e t , P A 1 4 = 0
when this function is neededby getting air supply.
tlhen not using this function, s€t PA14=1
F o l l o w i n g t h e a dj u s t , r n e n tw h e n g e t , ti n g t 4 e r r o r i s
u s i n g b r a k e f u n c t i o n w i t h P A 1 4 = 0b y g e t t , i n g a i r
supply.
E 4 app€ars when trying t,o clamp but the spindle was
al ready unclamped.
C h e c k i f a i r p r e s s u r e i s a d e q u a t , e( t o b e 8 5 P S I) ,
a n d e h e c k m i c r o s w i I c h w i t h a t e s t e r i f t h e p r e s s ur e
is 0K.
T h e c o n n e c I i o n b e t r v e e nF a n d R p i n s o f t h e t n o t , o r
cable cannon plug rnust be on when t,he air is
connecced t,o be brake (CIamp) unit and rnusI be 0FF
when air is disconnected.
Then, r€move the eover A @
and check if the air
h o s e i s b e nt a n d c h e c k r h e m ot ,i o n o f t h e p i s t o n
w hi c h p u s h e s t , h e c l a m p c h e c k m i c r o - s w i t e h .
la
:opped by ST0Pcommand
a9
Also check the solenoid valve.
The solenoide valve is 3-Port / Normal-Close wi th
spning return, 24V DC type.
C I e a r E 8 b y C E I Z E R } k e y , d o l l - Z r e t ur n .
This E 8 wili appear when the time of stoP command
input is less Ihan 0.2 seconds or due t,o ot,her
unknownfailures.
Clear E I by CE IZER} key and do l1-Z Return
: i ve r Fault
.A
:eoder Fault
iulse Counr)
CIearEAbyCElZER}
k e y a n d d o t 1 - 7 'R et ' ur n , o r
reseI the ]laehine-Zeco
=b
: r c o d e rF a u l t
i,B-Phase)
rc
ClearEbbyCElZER}
k e y a n d d o l l - Z R et , ur n , o r
reset the t'lachine-Zero
:opped by Panel ST0P
Clear E C by CE I ZER} key and do l4-Z Retunn.
ERROREd
Stopped
EE
StoppeC
Iimir
EF
Z-Phase
Erro
CODE
CIear
Ed
Itopped bY Reoote
ffi
EE
r w ar e
Sr o P P e db Y s o f
;;"
iimir
EF
Failure
Z - P h a s eR e se a r c h
Error
ffi
'
a o t l - Z R et u r n
dEl-^;-r*,, ''=' e"-
keY;t-d;l't7-te
/ zERo
tu rn or se t'
Zero)
v-z (l{achine
keYf f i /zERo
reset
d" l1-zReturn o r
ro '
t h e l { a e hi n e - Z e
-
( P A t 7= L )
is Prohiiitted'
I tines '
:::::::":r'un*"
J u m Pm o r e t h a n
R
e
t
u
r
n
d
o
t
'
o
- i , l h e nt r i e d
'
in above cases
X "Error' aPPears
CE / ZER0kev'
be cleared bv
c
a
n
c
o
d
e
This
h o w e v re tc l e a r ' E t ' o ' l ' ^n o: :d"et :irf ' r ' " t r t i . l : t . i : : : : '
returning t'o Provious
or ilachi ne
the mode
C o d € r r r r h e iiiiln
E
r
f
o
f
i n e - Z er o
After clearing
reset' the laeh
-Zeto h'ds been changed,
:+
i NoTE
l