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o yuasa i---\-: ,il ;; : u,/ /\ t=i ,'L/) ,a' iU,D).DD t7', /'i cPDX-6, B, 10 OPERATTON 177 )) \" / ,,,, ,4:\ a 4 ]YANUAL I I I \ \ \ \ (o YUASATNTERNATTONAL \./ DtvrstoNoF yuASA BATTERv(AMERTcA), rNc. Yuasa Inletnatpnal (Marn Otlice) r07t5 sp.rngdale Ave., unit ,3 Santa Fe Springs, CA S670 Tel : ?3-941-8822 FAX : a3-944-94-17 Teler : 6S6-.t13 t-8m-4a-9763 Yuasa International 825 No.th Cass Ave. Surre 3O6 Westrnont. lL 6On59 Tel : 708-986-@Ot FAX : 708-323-l0gr t-w-323-7{27 Yuasa lnte,nattonal c/o R E.o. INT'L tNC 8l Oiamcnd Sve€t Walpote. tvtA O2@l Tel : 5O8-6€8-3300 FAX : 5O8-66O-1513 t-8m-526-6285 020829 N D E X DESC"IPTION I NTRODUCT I ON PACE No. S P E C I A LC A U T I O N S S P E C I F I C A T I O N S i N D E XH E A DDI } , I E NI S ON C O N T R O L L EDR I I , l E NISO N 2 P . { R T SB R E A I ( D 0 t ' l N P,1RTS LIST OPERATING i N S T R U C T I O NI S CENTERI NG A CHECKING T H E L U B R I C A T I NO GI L V O L U I , I E PREPr1RAT I ONS 7 CONNECTI NC TO N C 1 \ { A C H I N E CONNEC I NTC T O G E N E R A L - P U R P OI {SAEC H I N E S U C HA S l ' t I L L I N G1 ' { i \ C I J I N r 1EN D D RI L L I N G I ' I A CI H N E I i I T H . ,U \ T O , " I IACT C Y C L EF U N CITO N FOR}1AT i0 CO)ITROLLE PR ANEL EXPLAN]\TION OSF K E Y S/ S W I T C H E S I I O ( ,Tl O S E T i ' l A CIHN E Z E R O I I O I ' T O S E T I , J O RZKE R O I l 0 t i T 0 S E T S 0 F T tAvR E L I X I T H 0 t l T 0 S E L E C TA P R 0 G R A t I RETNY FUNCTi ON B U Z Z E RS O U N DI N E R R O R CONDITION SPEC I AL CODES F- FUNCTION L - F U N CITO N li I1 15 15 16 L7 T7 T7 i8 20 20 r c - F U N Ci T 0 N ( R n y 0 T E - C 0 N T )R 0 L C L / \ I { PO P E N q F U N CITO N O P E R Ai T NG THE I NDEXER P R O G R AII N I I 'G1 E X A l , I P L E P R O G R AJI U ' I I I PF U N C T I O N H O t {T O C H A N G A E PROGRA}I H O I iT O S E T A P A R A I , I E T E R E X P L A N AI O T N SF O R P A R A I ' I E T E R S I,IA I N T E N A N C&E A D J U S T } I E N T I , { O T OtR ' i I R I N GD I A G R A I { SELFDIAGNOSIS 21 21 22 23 26 27 28 29 32 35 36 I NTRO D U CT I ON T h a n k y o u v e r y n u c h f o r c h o o s i n g o u r C P D XP r o g r a m n a b l e I n d e x e r . T h i s I n d e x e r h a s been newly designed and manufucturedprecision indexer nor only for tine and cost saving purpose but also being designed considering maintenance, safety and durability. However, you are requested to fully understand its operation method and necessary lnainIenance Lo get required accuracy and avoid accidents. l ,el h o p e y o u e n j o y i t s e x c e l l e n t f e a t u r e s a n d a p p l i c a t i o n s . SPEC I AL CAUT I ONS To operat,e this uni t by f ol lowing procedures described in f ol lorving pages, howev€t, you ace request,edto pay special attenIion Io f ol lowings. O P O I i E RS O U R C E F O RC O N T R O L L E: RA C l 2 O + V 1 O % , S I N G L E - P H A S3E. 5 T I P S . @ Never apply vol tage to the wires, lio. & @ @ N o . ( 9 , ( E m e r g e n c v s t o p ) o f r e r n o t , ec a b l e s . ( R e m o r eS r a r r ) and No. O & O T H E R ( , J I S IET, I , I A YD E S T R O C Y P UB O A R D A N DP O I d E R S U P P L YB O A R D . @ N e v e r u s e f i n g e r n a i l s o r p o i n t e d r n a I e r i a l s t , o p r e s s C o n t , r o li e r K e y B o a r d I o avoid Key troubles. @ P l a c e t h e c o n t , r o ll e r chips and dusts. @ Airvaysuse FRL (Air the air ciamp unit. where ai r can f reeiy ci rculat,e and the pl ace I ree f rom filter, Regulaior, Lublicaror) fo supply clean air to 0 t h e c w i s e , i t n a y c a us e m a l . f u n c t i o n o s n t h e i n d e x er , s u c h a s i n s u f f i c i e n t p i s t o n r o d s r e t u r n ' f a i i u r e s o f c l a m p / u n c l a n pc h e c k c y l i n d e r o r t h e s o l e n o i d v a l v e f o r u n c l a n r pg e t t i n g w a t e r i n I o r h e i n s i d e o f t h e i n d e x e r , @ T i r n e t o t i r n e , c h e c k t h e n o t o r c a b l e s f o r a n y d a m a g e ,a n d i f a n y d a m a g ei s found, repair it $ith tape, etc innediately, and call your dealer ro get a newcable !o replace. c o o l a n t e n t e r i 0 g i n t o i n s i d e o f t h e n o t o r f i n w i t l c a u s e e n c o d e rf a i l u r e o r w i r e d a r n a g e sT. h e r e f o r e , c h e c k t h e b o I t s , n u t s o f t h e n o t , o r c a b l e c o n n e c r o r a n d t h e m o t , o rf i n p e r i o d i c a l l y . Neveruse this unit with loose bolts and nuts. @ A v o i d h a v i n g t o o l s o r w o r k p i e c e sc r a s h i n t o t h e i n d e x e r . @ { , ; h e n| l l o u n t i n gj i g a n d f i x t u r e s , e t c o n t h e i n d e x e r r e m o v i n g t h e s t a n d a r d s c r o l l c h u c k , n e y e r u s e u n n e c e s s a r yl o n g s e c b o I t s . 0 t h e r w i s e , i t w i l l c a u s e m a c h i n ev i b r a t i o n d u r i n g r o t a r i o n o r o i l l e a k a g e . @ A s t h e Z - P h a s eo f t h e r n o t o r w i l l b e s e r a s C P D X ' sl l a c h i n e Z e r o , ! o l e r a n c e s oay be found by the wormgeab r a c k l a s ha c c o r d i n g r o t h e o r i g i n r e t u r n d i r e c t i o n . T h e s a o e c a n b e s a i d a b o u t l , r l o r kZ e r o . So that, origin returns both to achineZero and 0ork Zero should be e x e c u t e d f r o a r t h e d i r e c t i o n s i o w h i c h t h e b a c k l a s h e sa r e n o t f o u n d r o r n e dividing angle. 0 .D . I.D. CHUCK 282 90 (11.i0" ) (3.54' ) 274 ( 1 0 . 7 9 ') (3.54" 90 ( 0 .i6-3.46 4 - 4 2 ( 0 . r 6 - 1 . 6 5 " 4-62-(9 .16-2 .44" ) 4 - 8 8 g g 2 . 0 9 " ) 1 2 - 2 3 0( 0 . 4 7 - 9 . 0 6 " ) t 0 - i 5 6 ( 0 . 3 9 - 6 . 1 4 " t 0 - r 8 0( 0 . t g o ( 7 . 4 8 ") ( 5 . 1 2 ' ,) 150 (5.91" ) i30 | I O R I Z O N T/ A V LERTiCAL I NNERJ AI,J OUTERJAi,J CENTERHEIGHT P L A C I ND CI R E C T I O N G U I D EB L O C IKd I D T H S P I N D LB E R A KTEO R Q U E K g . m( I b s / f o o t ) x a t 6 K e / c n l( 8 5 P S I) l 8 h 7 ( o . 7 o g ") 32 (232) 22 ( 160) ls (u0) pltEUUlriC : 5 - 7 K g l c m ' ( 7 0 - 1 0 0P S D BRAKESYSTEI{ PARALLELISilOVERTURRET F A C ET O B A S E TURRETAXIAL CONCENTRICITY CENTERBOSSCONCENTRITY B O T T OTi lO S I D EB A S E SQUARENESS 0.02 (0.0008") 0 . 0 1 5( 0 . 0 0 0 6 ' ) 0 . 0 2 ( 0 . 0 0 0 8 ") 0 . 0 i p e r 1 0 0 ( 0 . 0 0 0 4 "P e r 4 " ) r o 0 . 0 0 0 5 ") 0 i 3 ) 0 . 0 0 1 2 (" a d u i u s t a b i e r 8 0 k s( 4 0 0l b s ) B o k s ( t s o l u s 1 2 0 k e( 2 6 5 I b s ) CONCENTRICITY CENTER CHUCK I ZONTAL K LOAD HOR I{AX. I.JOR Z {.C.40 :-J VERTICAL tiST IrX . THR 220 (8.66") 63.5 (2.50' ) 2t0 (8.27") 63 ( 2 . 4 8 " ) (6.97" ) ( L. 7 7 ' , ) (6.57" ) ( 1 . 7 3 ' ,) 1,77 45 167 44 TABLEO.D. TABLEBORE 60 (rrs ( eo L ):!','\. 500 (1100 VERTICALLOAD ) 600 ( rszo ) i-a 90 (zoo ) 700 (ri,lo ) L-l T-lzzo ( 4Bs 300 (600 ) 3b0 070 ) CHUCK SIJRFACEC I R C U } I F E R E N T i A I 1 5 0 ( s r o 180 (400 ) 200 (440 ) LOADAGAINST HORiZONTALLOAI il_ - !i J I OI L-BATH 90 I within +30" w it h i n 1 0 " within 60" ICATION LUBR RATIO TOTALCEARREDUCTION INDEXINGACCURACY REPEATABILITY BACKLASH F E E DR A T E( r p m ) l'l0T0R H / CHUCK t|1E I CHT i,l 0 . 0 5- 2 1 0 ( 5 ) , 0 . 0 2 5 I io (b), 0.0125 0.5 lolll C L O S E D - L ODOCPD R I V E / SUBTABLE 4 6 K si (o t I b s) 44Ks(97I bs) I i I . 5 K e 2( 4 6 l b s ) 6 4 . 5 K e ( r 4 l2b s ) 6 1. O K st(s q I b s) i o z . s K s Q Izb6s ) DIMENSION lntn 1ncfi E a b D 42r '184 I55 L6't t . 2 4 6 .r 0 .66 9 . 4 b 8 . 8 6 i . 5 7 6.b'/ zw 260 280 z42 l 0 4 5 I 204 165 t3 . 2 7 7 , 7 6 E . 0 3 6 . 5 0 t.42 o.z4 .02 A 250 CPDX-6 9 - 8 4 ;L No. CPDX-8 AI zo 340 CPDX-IO 380 4.96 3.39 B 240 50 -'ta C zz5 274 $r 0.79 0. c 204 d 114 e oo ...trt< 8.03 4.49 2.60 204 8.03 260 185 213 v.z4 7.28 6. JV 1- LZ0 75 k I8 0.7r 18 R n i E i30 0.71 5.t2 r 8 150 4.'tz 2.95 0.71 0.71 5.91 l8 r90 20 9i 137 b . 3 9 3 .5 8 0 . 7 9 0 . 7 I 7. 4 8 CPNC-5OO A C - 12 O V 5 O / 6 O H 3 Z. 5 A S I N G L E - P H A S E 40c (32' F 104' F) 0 P E R A T I N:G0 C 2 0 " C ( 4 " 60c i40' F) F ST0RACE : CONTROLLER P0tiER TEI{PERATURE IIU}IIDITY I Less than 751n I A xi s CONTROLAXi S COI'ITRO SLY S T E I ' I C O ] , I I ' I / \S NYDS T E i ' I DISPLAY I ON RESOLUT } I A XS E T T INGANGLE i l T XD I V I S I O N P R O G R lC\ iA l PACiTY c.( C L O S ELDO O P SYSTEs I NCREi\{ENTA L {l-' U NI V E R S A L iI( SEC]{ENTS I 540" ooo 9 9 s t , e p sx l 7 p r o gr a r n s (5rpm) 05rpm-2rpm. (5r'pm) 0 025rprn-irpnt. 0 0 l 2 5 r p n r - 0 . 5 r p m .( 5 r p m ) FEEDR]\TE R O T A T I ODNI R E C T I O N O R I G I NR E T U R N J O GF E E D E ] ' I E R G E NSCTYO P J U ] , I PF I , N CITO N L 0 0 P C 0 iN i T K E YL O C KF U N C T I O N CCI,J I ' l A C H I N E - Z E R[0r 0 , RK-ZER0 R A P I D( i r p m ) low (O.trpm) EY S T E : ' I S T O PI , ; I i O L S l0rpm i0rpm l0rpm '=../ CI^J S T E PF E E D( I ,0.008' ) T O S U B - P R O G R, AE) IT C . JiJ}1P A S T E PC A NB E R E P E A T E2 D- 9 9 9 T I X E S D I S A B L EF SR 0 N TP A N E L0 P E R A T I 0 (Nb v P a r a m e t e r ) AL L S T E P SC A NB E E X E C U T EADt i T 0 l ' t IACT, \ L L Y( b l , P ar a m et e r ) PR0H I BI T S P R O G R A C iHl A I i G(Eb v P ar a m er e r ' ) + D I R E C T I O N ( 0+" I / Y I\ (bv Paramecer) DIRECTION(0. 179" ) CHECK C O N T R O L LSE C RO ' NDITION D R Y( T E S T )R U N P R O G R APlR ' |O T E C I OTN S O F TL I } { I T S E L FD I A G N O S i S E X T E R N lS \ Li N G N A LI I I P U T S T A R T, E } l E R G E NSCTYO P EXTERNAL SIGNALOUTPUT S T E PF I N I S H( t , IA ltOT0R C L O S E D - L ODOCPD R I V E DI i.IENSI ONS 303 x trEIGHT 7 k e ( 1 5. 4 3 L B S ) CONTROLLER D I MENS ),( 2 (11.9x 13.0x6.4" 330 X 163mm I ON 2A ) , \_ ) E. ,.c-' unit: n r r n( i n c h ) / 11n '\ ctxc. l:o < ( T s ca - rC t]J UA q, rJ2 o \-U (273) (324) t, n tR 'l's ((.f''Dx-6, L I s -t' B, l0) €\/ ;91 -,t^\ ,a. O el- \J'"* /ffd, t:-L--L--(o e'l-{o 6*/Wd-'(lW'\s, ffi -/ €t -e ,,=;-5; _.\n (,'l 8 \ -i.er V' g' -3- t, n tR 'I's ((.PDX-6, t. t s -t' B, l0) o)l r '-'/ 1::) n''{O' @-----\L) e"<lh/ Y (or *-^=W-:V,F /\I@,u,3fi2,fifr-"^9)efu ,..4-, :q$€;l*g1;-e.9 " ,%_\,,,,]fr;*d,,7 #rw - -ffi @ r=r'^.\,,q \ ._._.b__,,*,..^1. ,/,8, \,^,f::",/*.,,-_p"-1-;, 6{} '*1h,")( t'fu \r.^* /*^--Sa) ,{YW$,(*W\8, '-b\;'*$_ffi ""{''ffi,' -3 f A R TN o . r 1 1rn N l i t r Turret V Rlrrg llex. soket Roller bearirrg 2 Botly t Loek rvasher -tI l . o e k n r rt Pitt"; 0 Ring 116x15 | tt6xlB n6x22 32913 | sZstz A t . l -l 3 | , l t r | l-7 'lN-13 | AN-17 l _- l3 l4t -t6 5 , 1 S 5 6- 80 8 t -l l(D75906 A S 5 6- BI t P t t t o t r * t , , , , , i r . ' .i , , r , -lI IB T hr u s t I ' l a t r . il"t. S"k"t- n,ri -tr 0 i I BauBc 2t) | tr6xlB 116x20 | tt6x20 I 1 1 " , ,;.; k " r t r . i l - l ,--- - 0 Rlng 0 Ring 116x 20 rn/B 2 I Seal washer' -tt l l e r . h e a d b ol t t t t r di . . t . . 35 "{3 6 t ( D 1 3155 0 ? A S 5 6 B - 1 6, 1 S 5 6- 81 7 1 ll5xt5 -t 30 3l 32924 t- l2 -ii c t ' D I -t 0 - t l-_- t0 ll CTDI-B I t I l r ' o r mw h e e I I C P D _) (6 R o u n dm a e h i r r es c r l l e r . h e a d b oI r -S".t -"rh"r llex. soket sc t'ew C ri d . b t * k 2 t t screw Seal nasher ----_+r t{6x25 | il6x25 l'|6sl -- 3'i llex. trea,U l .i i 40 4l 0 Ring Cvlinder solenoid a 3 I I S o l e n o i d Pl a t . e Ir S n i t e h n o u nt ,i r r B b o ar d t -4- I w0st NS,16x5N-6 0508-ll-Dc24u ftRT No. 44 45-l 45-2 46-l 46-Z 50 5l 53 54-l 5't-2 rinr Niilti Q'lv l l I e r o S r rI t c h Round snal l screw I'lat llasher l l e x . s o e k et b o l t Flat nasher' Flat rasher l l e r . s o e k et s c r e w l l o s e eI b o w Qulek Jolrrt lack In8 [or Cover I 3 l--t i\ SCTC\1 T" 1,,t. 'ii- i; [';; -- -r Covsl ; ller. sohet Hu[iler c l ' D -xl 0 C I D T- 8 I trut Nipple l l e x . s o h e r . se l ' e w l h r u s t s e r e r rB ll4x 35 H 4x l 5 l;trii- - tt t03-li,t - l2 i l 4x t 2 l't l/B-Pl l/,1 l- 9 l n et . b l ! _! _ _ b ur ia1 1 6 6000 0uter rlng 60 6t Ih.* t r ; ; , i i-;---1- " ; i t ; ; lnn., rlrB l{orn shalt llorn netal 0ldhan eounllne - t2 -i- t".m' fi.;k;il;**" 0 Rlnl Seal eollar llex. sohet set seren l l o t o r i l a n B e- p a c k l n g --l l ot o r f l a n S e 4 I Sprlnf rasher ller. sohet serew c-oo I i nil ! -Lr9k-68 +=- H l r z - 2 5 ( 9x. 5r 0 - 3 4) i!!It_-l--:--l---c0 0407A AD26387 -t I il"t. t"h.i- r. r;" CI,OSED I,OOJ' 4 t t --- llotor eooii'u-ii;__-llex. sohet serew C " n n " ct * _:--l l e r . s o k et b oI t lt"t". .rbl;-r"t-t c a b l er . r ; t . r " 4 2 t tfOTOR .75 '- t -T-- 0t I seal 10 1l 't2 oS -N iltt6uit 6 tlsttt6- 2 t 4 t t ffi[t'it -5 ,'16x 25 PREPARAT I ONS I ) UNPACKIN6 tlhenyou receive the unit, checkall of foliowings are included. a ) I N D E XH E A Dl , f l T Hl t 0 T 0 R& C , t B L E b ) C 0 N T R 0BL o x ( c P N c - 5 0 0 ) C ) P o t l E RC A B L E l l . 8 f t ( 3 . 6 m ) E 0 N T R oCL I B L E d ) R E I { 0 TC 15.4 fr (5 n) e ) 0 P E R A T I 0IN ANUAL f) I N S P E C T I OSIIII E E T 2 ) tlipe off the rust proof oil with Iight oil. N e v e r u s e t h i n n e r ( 0 r ' t h e p a i n t w i l l c o q eo f f . ) To nove ihe unit, use eyebolts rrith wire ropes having good balance' 3 ) C h e c k t h e m a c h i n et a b l e s u r f a c e , " . y o u a r e t n o u n t i n gt h e u n i t . "..a*, or burrs and clean the table where 4 ) t l h e n u s i n S t h e h e a d i n Y e r t i c a l p o s i t i o n . s e t t h e S u i d e b l o c k t o t h e h e a da n d insert it t o t h e l n a c h i n et a b l e T - S L 0 T . 5 ) S e t t h e h e a d t o t h e m a c h i n et a b l e s e c u c e l y u s i n g c l a n r pb o l t s , 6 ) Air supply for air clamp unit. T h e b ui I t - i n a i r c y l i n d e r u n i t r i l l c l a m pt h e s p i n d l e . T o u s e t h i s f u n c t i o n , c o n n e c ta i r t o t h e u n i t . a) Air oust be set to 5 - 7[g/ol (70 - 100PSI). b ) T h e a i r s o l e n o i d v a l v e w i l l b e o f f i n C l a m pc o n d i t i o n a n d w i l l be on in U n ci a n p c o n d i t i o n . c ) A l w a y su s e F . R . L ( a i r f i l t e r , R e g u I a t , o, f L u b r i e a t o r ) u n i t w h e n s u p P l v i n g air to the head,0il for Lubricator : Turbine 0il Kind-l (lS0 VC32) (Note) lf you don't need air clanp function, air is'not needed. I n t h i s c a s e , s e t t h e p e r a n e t e r ( i ? . t )l 4 t o b e o n ( 1 ) . ? ) C o n n e c t i n gC o r d s , C o n n e c tt h e o o t o r c a b l e f r o o t h e i n d e x h e a d t o t h e c o n n e c t o r l o c a t e d o n t h e controller back panel 8 ) CONNECTIN G A N E ) ( T E R N Ai l L TO ACHINE [ { h e np e r f o r mi n g a ut , o mta,i e o p e r a t i o n i n t e r f a c i n g the index head wi th an ext,ernal machine,use the rernotecabIe. C ; M C P N C - 5 0S0i d e E x t e n n a ll l a c h i n eS i d e GREEN In S T E PS T A R T SIGNAL YELL0tl DO NOT APPLY VOLTAGE Sp (tr s RY-i S T E PF I N I S HS I G N A L \ f Z + o v A C o r l e s s , l A o r l e s s) I.JH I TE a) PURPLE \ RY-2 S T E PF I N I S I IS I G N A L ) , z a o u A C o r i e s s , 1 A o r l e s s) RY-2 E } l E R C E NSCTYO PS I G N A L DO NOT APPLY VOLTACE t-LrNE I No. L'NEcoLouR (plH No.) REI{OTE C0NNECTER flhen line @ and line @ are oD, the index head makesone srep of indexing and w iI I m a k e t h e s t e p f i n i s h r e l a y ( R Y - 1 , R Y - 2 ) O l t a f r e r f i n i s h i n g i n d e x i n g , h o r r e v e r , you can select which relay to be 0N by setting of re f unct,ion. ( See P.2L for rc) S o m ee x t e r n a l (See P.29 for maehine wi I I requi re you to set, pararteters, PA0l and PA02. PA0l and PA02) CONNECTING TO NC MACHINE U s e a n e x t e r n a l F I N n o d e a s a n o u t , p u t m o d eo f l l s i g n a l o f o n N C m a c h i n e . I n t h i s c a s e , s € t p a r a u | e t e r P A O 1= | , P A 0 2 = Q , P A l 2 = 0 a n d r c : to 01. C o n n e c ts t e p s t a r t s i g n a l l i n e r @ and @ [o the normal open rerninal of the rel ay for ll function. 0hen the step finish signal line are connectedto the ll function @ ana @ F I N I S I I l i n e ( t l F I N ) , l { f u n c t i o n c a n c e l s i g n a l a n d e o o o a n dr o g o r o t h e n e x t b l o c k a r e s u p p li e d . b) I NG LJNNECT SUCH AS MACH I NE T MILL o GENERAL-PURPOSE IN G W I TH MACHINE AND A UTOMATIC I NE MACH DRTLLING CYCLE FUNCTIO N I n r h i s e a s e , s € t p a r a m e t , e rP A 0 1 t o 0 F F , P A 0 2 r , o 0 F F , P A l 2 r , o 0 F F a n d r c Sec r c of the final r,o I process to 0 or 2. (!ihen pararneter PA13 is 0N and r e at t,he f inai process is set t,o 2 rhe buzzen s o u n d s f o r o n e s e c o n d a f t e r c o m p l e t , i o no f t h e f i n a l p r o c e s s . ) a) Step (index) st,art signal tlhen using a reiay that is e x t , e r n aI m a c h in e a n d i s Do not, apply Voitage ro line tunned on after (q) and line completion of automatic cycle of an t , ur n e d o f f w h i i e t h e e x I e r n a l m a c h i n e i s o p e r a t , i n g . C P N C - 5 0 0S i d e External I'lachineSide 24V ? -(n ttJ- 1l-,/ t [ J h e no u I p u t t i n g a position signal ar, whieh the rable is rerurned after c o t n p l e t i o n o f a u I o r n a t , i ce y c l e o f a n e x t , e r n a l m a c h i n e b y a l i m i t (Turn off the limir swirch by starring the rable erc.) C P N C - 5 0 0S i d e switch. E xc e r n a l l ' [ a e h i n e S i d e 24V ? /T\ 'T1g ) iLs o) Step (index) finish signal (extennai machine start signal) T h e a u I o m a t i e i n p u t , s w i t c h s h o u l d h a v e r n e r r o r yf u n c t i o n b y n e a n s o f t h e r e l a y C P N C - 5 0 0S i d e RY-1 E xt e r n a l l t a e h i n e S i d e less, 1Aor less) Auto Off r@- NTROLLER PANEL o P 0 t r E RS I 'Il T C H S T A R TS I ,IJT C H . .PLAY o @ S T E PN o . €)o } fO T O RZ - P H A S EDI S P L AY O-ig @@ @o S E TK E Y DEGREE DISPLAY } ,IIN U T E D I S P L A Y J 0 G ( U T U U A LS) t i i T c H F L I N CI O T N S t rI T C H OF 0N/ S T A R TS t ' l I T C H KEYS G D A T AE N T R Y KEY @ @ D I S P L A YS C A NK E Y rO spECr AL col,n{AND coDEKEy E X E R G E NS CTYO PB U TOTN P O H E RS f iIiT C H @ i N S E R TK E Y @ D E L E T EK E Y @ C L E A RK E Y / t i O R K Z E R0 FUNCTiON DISPLAY XPLANATIONS I { E I ' l O RSYE L E C K TEY / S T E P( + ) , ( - ) St^, I:f KEyS CHES OFF c Y c rF , ll START s w it e h i n R U Nn o d e ( s e r r h e F u n c r i o n S w it e h t o R u n p o s i t i o n ) u r a k eo n e s t e p n o t i o n . Pushing this will . D u s h i n gt h i s after setting t h e F u n c t i o n S w ir e h t , o l l - Z ( W - Z ) w i l I o a k e the head l € - . rr D t o t h e l l a e hi n e Z E R 0 ( trlo Z e r o rk ). *'hen the head returns t o e a c h Z E R 0 , t h e h e a d w iI I r a k e s h o r t e r di r e c t i o n t , o :ach ZER0, ) I SPLAY @-e s T E pN o . ot H 0 T 0 Rz - P H A S ED I S P L A Y( [ l h e n r , h em o r o r p h a s e i s a t , i t s @-@ -e o, @ @-@ -@ will D E C R EDEI S P L A YI DISPLAY }{INUTE I ( i n S e x a g eism a l S v st e m) ruclr DISPLAY J E.l't /n' v STOP lihen this switch is pushed while er ror the head is rotaring, the head will stop s h o w s " E R R 0 R" . i m m e ida t e I y a n d t h e d i s p l a y t' Iighr.) F U N C T I ODNI S P L A Y S T O PS HI T C H G 4 ) E i l E R ENCY Also L-PHASE,this " wi l l be displayed while the head is s t,opping, and the head wi l l n o t , a c e e pI n e x t i n d e x s t a r t signai. AfIer the head is stopped, clear it bv the t h e n a c h i n e Z E R 0( i l 2 - R E T U R I I ) . CE ZER0 kev and the spindle return to T h i s E n e r g e n c yS t o p S i r i t c h c a n n o t s t o p t h e e x t e r n a l n a c h i n e . 5 ) I ' I A N U AJLO G S t lI T C H I [:] JOG T h e s e s w i t e h e s e a n b e u s e d w h e n t h e F u n e t , i o nS w it c h i s a t , J 0 G - H o r J 0 G - L position. J0G H : Push and hold the swi t,ch, and the spindle wi I I 0r one quick push will J0G L : Push and hoid t,he switch, 0r, X m a k eo n e s t e p f e e d f o r Also, this one quick push will switch nill (See P15 for l{achine and the spindle wi ll rotate 1' a t l R P l l. . rotate a [ 0 . 1 R P ].1 m a k eo n e s t e p f o r 0 . 0 0 8 ' be used for setting l'tachine ZER0 ZER0Setting.) 6 ) F U N C T I OSNI I I T C I I 7 functions are avilable as follows. a) lt-Z : llachineZero Return T h i s o o d e i s u s e d n h e n I ' l a c h i n eZ e r o R e t u r n ( l { a n u a l l y ) i s n e e d e d . Push start switch in this oode to return the spindle to llachineZero. b) t,l-Z : lfork Zero Return This oode is used for returning the sPindle to the t{ork Zero. In this node, press the start switch to return the spindie back to the work Zero. : r n i , u r o d ei s u s e d w h e n j o g f e e d e d , a n d c) J0G-lt Jog (lli Speed) I pu.tt rhe Button to jog the spindle head. d) JOc-L : Jog (Lor Speed) I e) RUN : Run This aode used whenrunning the enceredProgrs[. * T h e s t e p l { o . s h o w i n gc u r r e n t s p i n d l e p o s i t i o n i s t h e s t e P N o . f o r n e x t paoSrE!step. 9l f) PRG : Progran, T h i s m o d ei s u s e d f o r e n [ e r i n g p r o g r a m . ( l l h e n t h e c o n t , r o l l e r i s i n this mode, the display will g) PAR : be blinkinS. ) Parameter T h i s m o d ei s u s e d f o r s e t c i n g t h e P a r a r n e r e n .( t d h e nc h e c o n r , r o l l e r i s i n t h i s m o d e , t , h ed i s p l a y w i l l b e b l i n k i n S . ) l_ l,l 7 ) i l E l t o RSYE L E CKTE Y i rErJ t l h e n t h e f u n c t , i o n s w i t c h i s a t P R Gp o s i I i o n , t h e c o n t r o l l e r b e c o m e sp n o g r a , n S e l e e t , i o n l l o d e , a n d P r o g r a mN o . c a n b e c h a n g e d( .S e e P . l 7 f o r p r o g n a mS e i e c r i o n .) W h e nt h e f u n e t i o n s w i t c h i s a f R U N ,J O G , W Zo r I I Z p o s i t , i o n , a p r " o g r a r N n o. being presently selecred will be displayed by pushingrhis key, and rhe display nill r e t u r n t o s h o w p r e v i o u s p r o g r a mN o . w h e n t h e k e y i s r e l e a s e d . T h i s k e y i s u s e d t o c h e c k t h e } f e m o r yN o . , b u t , c a n n o t ,c h a n g e t h e p r o g r a r nN o . 8 ) I n s e r rK e y This Key works only il*l f---l i n P R Cm o d e . " T h i s K e y i s u s e d [ o i n s e r t a p r o g r a t ni n a p r e s e n I p r o g r a 1 1 1 T .o i n s e r t , a p r o g r a m , c a l I t h e S c e p N o . n e x t , t o t h e S t e p N o . w h e r ey o u w a n [ [ o i n s e r I a n d p r e s s 1 h e I n s e r c K e y . B y d o i n g t , h a t , ," 0 0 0 . 0 0 " , " F ( l , 1 A X") , , , L00i " and,, rc0l " are i n s e r t e d t h e r e , a n d t h e s t e p s f u n t h e r t o t h e S t e p r v h e r ea b o v e s a n e i n s e r t e d w i l l b e r e n u m b e r e da u t o m a t i c a l l y . I f y o u h a v e u s e d u p r o g g s r e p s , t , h ep r e v i o u s S r e p N o . g 9 w i l i the insert,ion. be cancelled afrer ,, ,' A f t e r f i n i s h i n g t , h e i n s e r t , i o n , e h a n g e t h e " 0 0 0 . 0 0 , , , , , F ( 1 , i l X )" L00l , and " nc 01 "to desired progratn. * H o w e v € r ,i f y o u h a v e u s e d J P 9 6 ( J u m pF u n c t i o n )i n p r e v i o u s p r o g r a m ,t h e S t e p i r o . w h e r e y o u h a v e e o m m a n d etdo j u m p w i l l n o t b e r e n u m b e r e d .t h e r e f o r e c h a n g e thar Step No. without fai l. 9) Delere Key T h i s K e y w o r k s o n l y i n p R Gm o d e , a n d i s u s e d f o r . d e l e t i n g a p a r t o f p r o g r a m a l r e a d y e n t e r e d . T o d e i e t e a p a r t o f t h e p r o g r a m ,c a l l c h e S t e p N o . w h e r e y o u wanr to delere by Step (+) on (-) key, and press rhe Delete Key. The step will be deleted and further steps will be au[omarieally nenumbered. ' i H o w e v € t ri f J P 9 6 ( J u n p F u n c t , i o n )w a s u s e d i n t h e p r o g r a m . t h e s t e p N o . w h e r e V o u h a v e c o o n a n d e dt , o j u m p w i l t n o t b e r e n u m b e r e d t, h e n e f o n e , d o n o t f o r g e t t o r e m u n b e rt h e S t e p N o . ( N o t e ) t l h " n t h e s t e p N o . 0 2 c o n t a i n s E n d g g( E n d 8 9 ) , t h e p r o g r a mi n s r e p N o . 0 l cannot be deleted. l 0 ) C l e a r K e y , [ , i o r kZ e r o S e r K e y a ) C I e ar k e y T h i s K e y w o r k s o n i y i n P R Gm o d e . [ i h e n y o u w i s h t , o e h a n g et h e e n t e r e d d a t a , p u s h t h i s k e y t o c l e a n t , h ed a t a , a n d enter a newdata. A I s o t h i s K e y i s u s e d f o r c l e a r i n g w h o l e e n t e n e d p n o g r a r n .I n P R Gm o d e , p u s h this and hold for 5 seconds.After clearing all the steps No.0l rhrough N o . 9 9 r a p i d l y , t h e d i s p i a y s h o w sS t e p N o . 0 1 a g a i n . A f t e r c l e a n i n g t h e w h o i e p r o g n a m ,L o o p c o u n t a n d r e a r e r e s e t ,t o " 1 " , F e e d R a t e ( F ) i s r e s e t [ o " 1 0 0 " ( 1 0 R P l l )w h e n P A i S = 0o r , " 5 0 " ( 5 R P H )w h e n P A 1 5 =.1 I , I E H O RAYL L C L E A R | i h e n a m e m o r yh a s b e e n a i I c l e a r e d w i t h P A 0 7 = 1 0 ,r h e s t e p a n g l e a t s t , e p N o . 0 l will b e 0 o a n d E n d g gw i l l b e s e t a t , N o .0 2 t h r o u g h N o .9 9 . l . J h e na m e m o r yh a s b e e n a l I c l e a r e d w i t h P A 0 7 = 0 0 ,t h e s t e p a n g l e a r , a l l S t e p s ( N o . 0 1 t h r " o u g h9 9 ) w i l l b e ' C e s e tt,o 0 ' the ( T h e P A 0 7 h a s b e e n s e t t o " 1 0 " w h e ns h i p p e d f r o m o u r f a c t o r y . ) '' L E A R i N GE R R O C RODES A N D" E R R O R his Key is also used for clearing ERR0R C 0 D E S( E 3 , E 8 , 8 9 , EA, Eb, EC, Ed, EE F ) a n d " E R R 0 R" d i s p l a y . b) hlork Zero Set Key This Key is used for sett,ing the tlork Zero. (See P.15) 1I ) D A T AE N T R YK E Y S T h e s e k e y s w o n k i n P R Go r P A Rm o d e . I n P R Gm o d e , t h e s e w i l l b e u s e d f o r d a t a e n r n y a n d f o r s e t t i n g a p a r a m e t e nl n P A Rm o d e . See P.l5 (Howt,o set the tjork Zeco) for PA19. S e e P . 1 6 ( H o w t o s e r , t h e s o f r l i m i r ) f o r P / . 2 3 , 2 4 , 25 T2) SPECIAC L O i l } I A NKD EY tI T h i s k e y w o r k sP R Gm o d ea n d i s u s e d f o r e n t e r i n g s p e c i a l c o d e s ( c o m m a n d) s F o r e x a m p l e ,w h e ny o u w i s h t o e n t e rA r c g 8 p , ushiJl ru, and enter 98. 13) Display Scan Key T h i s k e y w o r k s i n P R Co r R U NH o d e . T h i s k e y i s u s e d f o r c h a n g i n gt h e d i s p l a y m o d e . I n R u n m o d e ,e a c h t i m e r h e k e y i s p r e s s e d , t h e d i s p l a y w iI I s h o wp o s i t , i o n o f - t4 H the Spindle, Step Size, Feed Ra[e, Loop C o u n t sa n d t h e n r c I n P r o g r a mm o d e , t h e d i s p l a y w i l l s h o w S t e p Si z e , F e e d R a[ e , L o o p C o u nt , s , and then r c. l 4 ) S T E P( + ) k e y I ( - ) k e y T h e s ek " y s w o r k i n R U N , T h e s ek e y s w i I I b e u s e d t o e n t e r a p a r a m e t e r or to check the entered pnograms o r p a n a mtee r s . S t e p ( + ) k e y w i I I , n o v es t e p N o . o r p a r a , n e t e r lro. inereasedby one and step (-) k e y w i I I m o v e t h e S t e p N o . d o w n . H o w e v € r .y, o u cannot s Iep downlowen than srep No' 01 and cannor s[ep up.to higher s r e p N o . c o n t a i n s E N Dg g . (You ean go over the step No. c o n I a i n E N D g g[ o f u r t h e r . s t , e p N o . s ) Eithen of the k.yr is pressed and held f or ,,orerhan one second, rhe key rvi lr r e p e a I s t e p p i n g d o w n w a r d so r u p w a r d s a I t h e r a t e o f 1 g s t , e p sp e r s e c o n d . }IOW TO SET MACHINE ZERO A s r h e Z - P h a s eo f r h e r n o [ o r .w i I I b e s e t a s t h e l { a c h i n eZ e r o ( i n d e x e r ' s ) , so the , Y a cihn e Z e r o c a n b e s e I e v e r V 4 " For example, if ' r r a ci hn e Z e r o i you wanI to set 0" of the indexer degree indieat,or as the a ) S e t c h e F u n c t i o n S w i r c h r o p A Rp o s i Iion,and c a l l t h e p a n a m e t e r2 3 ( P A 2 3 )b v pushing Srep ( + ) k e y a n d s e r P A Z 't o " 0 " ( p e Z S = 0 ) . b) Ser rhe Function Switeh t o J 0 G - H( o r J O G - L )a n d s e r r h e indexer cable posir,ion ar 35g. -359' b y p u s h in g r h e J O Gs w ir e h . e) Ser rhe Function switch r o p A R p o s i t i o n , c a l l p i , Z Zb y p u s h i n g Srep (+) key and ser rhe pi.Zzto "1" (pAZZ=l). d) set the Function switch to H-2, then press andhold the J O G( + ) k e y t o s e a r c h t h e l { ot o r Z - p h a s e . As soon as the search is finished, Ihe display stops and s h o w s, 0 1 . p 0 0 0 . 0 0 , , N 0 T E ){ r i h e ny o u h a v e ieft your finger off the Jog S*iteh while you are searehing Z-phase , nepeatfrom C) Set the vernier loeation (lndicator of 0' ) ro the posiIion of rable 0, if necessary, by adjusting the s c r e w sa t t h e i n d i c a f , o r . Hn'.7 TO SET t^lO RK ZERO Set the Funetion S w i t e h t o p A Ra n d e a l l P A 1 9u s i n g step (+) key and eheck if Value of pAlg is 0. If the pAtg is 0, start to set from C). rhe I f t h e P A 1 9 i s n o t , 0 , s e t t h e t r l o n k - Z e r ao s f o f f o w s . a) Set the function [o il-L. Push starr key [o rerurn to l{ACHINE-ZERO. b) Set the Funcrion Switch to PAR. l-T-El P u s h S t e p ( + ) k e y r o c a l l P A 1 9a n d p r e s s l T E R q k e y t o h a v e P A l g = 0 . e ) R o t , a t ef h e i n d e x e r t , o y o u n d e si r e d p o s i r r o i w h i c h y o u w a n I t o a p p o i n r a s r h e l r l or k Z e r o b y p n o gr a r n o r j o g s w i t , c h . " d ) S e t t h e F u n c t , i o nS w it c h t , o P A R t , o c aI I P A1 9 . k e v, ( P A 1 9= n n n . n n : H o r k Press A f t e r t h e [,lork Z e r o i s . a l r e a d y s e t , t , h e F u n c t i o n S w it e h t o I . { d i s p i a y w i I I s h o wt h e l { a c hi n e 9 0 ' i s t h e l,lork IIOW TO SET Zeco position). Z e r o p o si t i o n a g ai n st t h e t i or k Zero, 270" will SOFTWARE Z and the Zero (Ex. if b e d i s p l a y e d .) LIMIT a ) P u r p o s e : T o s e t a c e r t a i n r a n g e o ' f t h e i n d e x e r ' s m o v e t n e nbt y C P U . trlARNING T h: e s o f t , w a r e l i m i t c a n n o t ,p e r f e c c l y p r e v e n t a n a c c i d e n t a l o v e r t , r a v e l on overrun. Y o u a n e r e c o m m e n d et d o m a k ea m e e h a n i c a ls t o p p e r o r a l i m i t s w i r e h . The range for setting software timit (minus) direction. 0" ,-/ -179' in is 0" - +l79' in + (plus) direction and t r i h e nt h e i n d e x e r i s r u n n i n g a s p e r a p r o g r a r n ,t h e i n d e x e r w i l I s t o p i r s t t t o I i o n b e f o r e e x e c u t i n g t h e s t , e pg o i n g o v e r t h e s o f t w a r e l i m i t , " ill be and "ERR0Rw displayed. b) Procedure : I S e t t h e F u n c t i o ns w i t c h a t P I R l , t o d e , I S e r P A 2 3t o " 0 " ( P 4 2 3 = 0 ) . I C a l l P A 2 4a n d o r P A 2 5 ,a n d e n t e r t h e p o s i t i v e n u n b e r( i n t e g r a i n u n b e r so n l y b e t w e e n0 - 1 7 9 ) t o b e s e t . ( P 4 2 4f o r + ( p I u s ) d i r e c t i o n , P A 2 5f o r - ( m i n u s ) d i r e c t i o n . ) E x a o p l e s :4 5 " = 4 5 a t P A Z A -, 9 0 ' = 9 0 a r P A 2 5 I S e t t h e F u n c t i o n s n i t c h a t l l - Z ( l , l o r kZ e r o ) l { o d e p, u s h t h e C y c l e S t a r t s n i t c h u n t i l t h e i n d e x e nr e t u r n s t o t h e w o r kz e r o . I S e t t h e F u n c t i o n s w i t c h a t P A Rl l o d e ,a n d s e r p A 2 3r o " 1 " ( p A 2 3 = l ) . N o wy o u h a v e f i n i s h e d s e t t i n g u p t h e s o f t w a r eI i m i t . Example 4 5 ' - 0 ' ( t { o r k - Z e r o^), - 9 0 ' c) Effect/Non-effect the Effect or Non-effeet for software linir, can be done by pAzs wirhout c h a n g i n g t h e s e t , d a r a ( e n t e r e d i n p A Z 4a n d p A Z b ) . E SPECIAL t) IIr CODES : 00 (CCODES) l t l a c h i n eZ e c o R e r u r n ( E n r e r G 0 O ) [ ' i h e r e v e rt h e s p i n d l e i s , the spindle will rerurn ro the llachine Zeco a s s o o n a s t h i s c o m m a n ids e x e c u L e d . Z) Ilr : 0 tlorkZero Rerurn(EnrerG0) H h e n e v e rt h e s p i n d l e i s , t h e s p i n d l e w i i l r e I u r n t , o c h e t r y o r kZ e r o a s soon as this command is excecured. (Not,e) t J h e ne i t h e r o f t h e c o m m a n(dt i r 0 0 o r H r 0 ) i s u s e d , r , h e s p i n d l e rakes t h e d i r e c I i o n n e a r t , o e a c h z E R 0w h e n r e t u r n i n g [ o t h e z E R 0 . : 3) End 99 P r o g r a 1E n nd (Enrer C gg) T h i s i s t h e c o d e f o r " p r o g r a mE n d " I n R u n l { o d e , w h e n t , h e c o n I r o i i e r s t , e p su p t o t h e S t e p ] J o . n h i c he o n t . a i n s c h i s m o d e , r h e c o n r , r o l l e r w i l l f i n i s h t h e p r o g r a n Ia n d s r e p N o . w i l l r e l u r n t o N o .l . ,. I l o r v e v € f ,i n p r o g r a r nm o d e ,v o u e a n s t e p u p t o f u r " t h e r s t e p n u m b e r s even i f E n d 9 9h a s b e e n e nr e r e d . 4) Arc 98 5 ) n o P9 7 : : , t r c A n g l eD i v i s i o n ( E n r e r 6 9 g ) T h i s c o d e i s u s e d t o d i v i d e r h e d e s i r e d a r c a n g l e i n t o 2 _ 9 g ge q u a t p a r L se a s i r v . E s p e c i a l l v , w h e nv o u w i s h t o d i v i d e an indivisible angle ( s n c ha s l 0 ' i n r o 3 e q u a l p a r t s ) i n t o e q u a l p a r t s , this special code i s v e r y u s e f uI flo* E n t e r t h e d i v i s i o n n u n b e ri n r o t h e L o o pC o u n t ( L ) . oev Dwell(Enter C g?) rit t { h e nt h i s s p e c i a l c o d e i s u s e d , t h e c o n t r o l l e n w i l l r e j e c t t h e command f r o m t h e c y c l e s t a r t s w i t c h a n d i t s i l l c a u s ep r o g r a mD w e l l . lrc T h e p e r i o d ( s e c o n d s )f o r p n o g r a m D w e l l , i o o p c o u n t ,i s u s e d . T h e c o n t r o l l e r w i l l c a u s et h e d e l a y f o r t h e s e c o n d se q u a l t o l / 1 0 o f t h e l o o p c o u nt s . T h i s w i l l e n a b l e t h e p r o g r a mD w e l l f o r t h e s e c o n d sb e I w e e n0 , 1 a n d 9 9 . 9 seconds. 6) JP 96 : J u r n pF u n c t i o n( E n t e r G g 6 ) T h i s s t e p s i z e i s t h e c o u n a n fdo r , , p r o g r a nJ u r n p " l { h e nt h i s i s u s e d w i t h a l o o p c o u n t i n a s t e p , t h e c o n t r o l l e c w i l l j u n p to the specified step No. by the loop geun6. A f t e r h a v e j u m p e dt o t h e s p e c i f i e d ( b y L o o p C o u n t ) S t e p N o . , t h e -18- To eni i n d e x e r w i l l r u n a s p e r t h e p r o g a r me n t e r e d i n t h e S t e p N o . l f t e n j u n r p e dt o a S t e p N o . , y o u c a n j u m p r o o t h e r S t e p ) , t o . i ni fn i t e l y , h o w e v e r ,w h e np a g i n ga s u b r o u t i n ep f o g r a nw i t h u s i n g r J P 9 5 , t h e | n a x i | | : u n n e s L t o r e I u r n t o o t h e r S l e p l i o , i s 8 t i t n e so 0 l y c o u n r i n g f r o r ar h e l a . s t J P 9 6 c o n m a nedx e c ul e d . 7) rJP 95 : P r o g r a nR e t u r nJ u m p( E n c e rC g 5 ) t , l h e nt h i s c o m m a nhda s b e e ne n t e n e di n a S t e p l , l o , I h e i n d e x e r r e I u r n s r o r , h en e x ! S t e p N o . n h i c h c o n r a i n sa J p 9 6 ( P R O G R JAUl tl t pC 0 } l IN f D),and r e p e a t s t h e p r o g r a mi n t h e r e t u r n e dS t e p N o , H o w e v e trh i s r J P g 5h a s b e e nu s e dw i t h o u t a J p g Sc o m m a n dt h , e display s h o w s" E R R O Ri n" r u n n i n g t h e i n d e x e c l n u s i n g t h i s c o n n a n dw i t h J p g 6 t o p a g ea s u b r o u t i n ep r o g t a n , ! h e n a x i m u |nne s ! f o r r e t u f n i s l i n i I e d t o g t i n e s . 8 ) E n d8 9 : P r o g a r mE n d ( E n r e r 6 8 9 ) t l h e n t h e i n d e x e r r u n s u p ' t ot h e s t e p N o . c o n r a i n sE n d g g ,r h e p r o g r a n will be finished andnill relurn ro Srep l{o.01. ' t l h e nE n d 8 9i s e n t e r e d , y o u c a n n o tg, o u p r o f u r t h e r s t , e pN o . e v e ni f u s i n g steP (+) keY. To enrer G - !9fes,-lurnl clr", ent,erE tr tr a n d e n t e r r h e c o d e . F o r e x a m p l e ,w h e ne n r e r i n s J p 9 6 , l l o t r e v e r ,a s , A r c 9 8 i s b e i n g d i f f e r e n t forn other codes, you can enter the Angle to be devided in the sane Step, the Arcgg will with not be eancelled even if you try to cancel it C E k e y , t h e r e f o r e , y o u h a v e t o d e l e r e t . h ep r o g r a u i n t h e S t e p N o . c o n t a i n s lrc98 to entea a new programthere. trUNCT F I ON r'* b v t h i s f u n e t , i o n. h ' h e n a w h o l e P r o g r a r n The speedof rhe indexer ean be controlled (l0RPI) a l I t h e s l e p s w i l l s t ,i l l c o n t a i n 1 0 0 h a s b e e n e l e a r e d i n a P r o g r a ml ' t e m o r y , lnr' an,i = l' w h e n P A l 5 = Q a n d 5 0 ( 5 R P l t )w h e n P A 1 5 c a n e nL e r d e si r e d F e e d r a I e a c c o r d i n g t o I f y o u n e e d I o c h a n g e r h e l e e d r a t ' e' v o u 00, Th" a n d P A 0 4w i I I e f f e c t I o t h e F e e d r a t e s ' s e l e e t f o l l o w i n g c h a r r . T h e p a r a t n e t ' e 'r sP A 0 3 r i g ht F e e d r a I e s . PA re: U N I Tr: p r F5 F6 F7 0.3 0.4 0.5 0.6 0.7 0.15 0.2 0.25 0.3 0.35 FO F1 F2 F.3 0.1 0.2 F4 Fll 0.8 0.9 1.0 t.l t.2 0.4 0.45 0.5 0.55 0.6 F9 03 04 0 0 0.05 I 0 0.025 0.05 0.1 0 I l' F i2 Fl0 F8 0 . 2 0,225 0 . 2 5 0 . 2 7 5 0 . 3 0 . 0 r 2 50 . 0 2 5 0 . 0 5 0.075 0 . 1 0 . 1 2 5 0 . 1 5 0 . 1 7 5 "0i " 'F PA F13 F14 F15 F16 FL7 18 Fl9 tryhen F20 Fs0 Fr00 I rc98 03 04 1.4 1.5 1.6 1.7 1.8 tq 2.0 5.0 10.0 a' ?l 0 0 t.3 t 0 0.65 0.7 i.0 5.0 10.0 appl j n I 5.0 10.0 0 . 3 2 5 0 . 3 5 0 . 3 7 5 0 . 4 0.425 0 . 4 5 0 .4 7 5 0 . 5 I l o w ev 0.75 0.8 0.85 0.9 0 .9 5 r e r ] | oI , CI-A FUNCTION L progr t h e c o n t ' r o li e r r e p e a t ' s t h e t l h e n r h i s f u n e t , i o n i s u s e d i n a p r o g r a r nS r e p N o ' ' has been v a r u e . , . , h e na w h o r e p r o g r a m i n a p r o g r a ' o] r e m o r y as per the en[ered L ( L l ) , t ' h e r e f o r e ' t h e P r o g r a l nw i l l b e € I € c u t ' c l e a r e d , a l t t h e s t , e p sw i l l c o n I a i n 1 ( f o r r e p e a [ ) b e I w e e n2 - 9 9 9 , t h e p r o g r o n r y o n c e , h o w e v e r ,w h e ny o u e n [ e r a n u m b e r FuncIion' in L w i l l b e r e p e a t e d b y t h e n u m b e ro f t h e t i m e s e n t e r e d L o o p c o u n r s , r h e d i s p l a y s h o w st h e r n R u n m o d ea n d w h e n t h e d i s p r a y m o d ei s f o r r e m a i n e dn u m b e ro f t h e ' l o o P c o u n t ' s ' AIso the L r e p e ar e d . Arc98' ' ' n o P 9 7' JP 96 ' ' will t'he Funccion is used with Special cornrnands' Prognam T'1 By us. clamp, t . h e ui of ne:: ll onc prosri: If ne\ v aI u e . . noI be rc=l : i- ' ' Entering a divis ion nurrber' ' ' E n r e r i n g t h e t i m e f o r p r o g r a r nd w e l l ' t. (Programwilldwellforlil0secondsofenteredLValue.) ' ' E n t e r i n g t h e S t e p N o ' t ' o w h e r e t h e p r o g r a t nJ u m p 's i: I I o w e ve : and a FUNCTToN rc ( REMOTTi coNt-R()r-) The index f inish signal r,o be ouIpur ean be obrained f rom rhe pair of rine, O &@ and@ & @, The line for ourpuI ean be seleeled by s e r r i n g p c ] V a l r r e s (r . c = 0 0 , 0 I , 0 2 , 0 3 , 0 4) . . ? et nrm I Plrr T h e o u l p u t m e a n s t h e r e l a y c o n t . a i n e di n C P N C - 5 0 0 w iI I b e o n . rc = 00 Neirher rhe pair of Oand signals. 0l Thepair .i 02 Thepair of @ B o t ' ht ' h e p a i r o f 03 04 O n o F . r h ep a i . o f @ @ @ o u r p u r s, i g n a l s . @ o u r p u r s, i g n a l s . and the pair of O @ @ Neither of rhe pair of O and @ nor rhe pair signais. @ wilr oulpur @ - @ w i i l o u r . p u ts i g n a r s . @ will our,pur, "f But the next st,eps are auIo,natically executed. "01" is st.ored in every s t e p N o . i n t h e e r a s e r Jm e m o r y . t ' v h e nt h e m a c l t i n e i s o p e r a t e d w i t h loop count set at z or 'nore and it is operated by Arc98 wi th a Loop count (over 2), I h e o r r L p u r s, i g n a l i s a p p l i e d t o L i n e No.Oand af ter f inishing each indexing. llter the f inal operation, the o,t,put signal is applied according to r.c: seL values. @ llowever' t'his out'put siSnal remote control CLAMP 5, cable No' @ OPEN is supplierl only when the input signal antl No. @ I:UNCT is appl ied by , snd i t varies according [o pA 0l 1' ,02, I ON By using the values 10, 11, 12, l3 and 14 for .c FuncLion, Ihe indexer will not be c l a m p e di n t h e s t e p N o . w h e r e y o u h a v e e n L e r e da n y o f r ( : = 1 0 , 1 1 , 12,13, 14,anrl t ' h eu n i t ' w a i [ s f o r n e x t c o m m a n d lor indexing, and will restart indexi'g upon receipt of nexI input command. If one step contains more L h a n o n e m o I i o n , a b o v ew i i l w o r k o n the lasr moIion p r o g r a m m eidn t h e step. ll nexI slep conrains Indgg (EndBg), r h e u n ir w i l ] b e c l a m p e d i r r e s p e c I i v e ] y of v aI u e s . rc = I0 No. our.put..Clamp is open and waits f o r n e x L e o m m a n rijn p r r t . u o u r p r r r sL o O & @ 1 2 o u r p u r sr . o @ & @ i 3 O u r p u r sr o o & @ . Clamp is open and wai Ls lor 'fillowever' next input. . C l a m p i s o p e n a n d w aj L . s f o r n e x L j n p u r . a n,d t o W./_f,& @ Clamp is open and waits l4 rc No output,. Next step will oPen. f o r n e x t ,i n p u t . be exculed au[ornaLical]y wi t.h elamp remaining t h c ' s e f u n c I i o n s w o r k o n ] r , w h e ng e t r , i n g i n p u t L l r r o u g ht h e l i n e s and also wiI I be varied @ by howyorl .set pAOl, 02, ancl lZ. & O , ramm i n€i I NDEX I NG Pro€! 1 E><a.me 1 e (BLINK) 0i PRC Press and hold for 5 seconds [:n f e r 90 srTn j+l 01 (BLINK) 0l (BLiNK) 02 _t 0l RUN Pnnn.n'n ( STE.,\DY ) :r Indexing 90' Run the progranl 2 FEED PRC RATE (BLINK) 0t Press and hold for 5 seconds Enrer 45 FIEI l+l 0l (BLINK ) 01 (BLINK) 02 (BLINK) x A f t e r m o v e d[ o 4 5 " m a k i n g Enter r80 m lscANl 0z " : : : : . : : : : : 1 : : i : : : : : : : : . i : : . : ' . : : , : ; . , : ; , : : ,8. ::j.l0. :, . . . : . : : ' . (, B L I N K ) 1 8 0 ' c u t t ,i n g f e e d a n d t h e n indexes i35" 02 t (', 5, t' O, ) ::-j:1:r:::'::::':.: : :::':.,.t .:F :i:'i: i,:o:: ( B L I N K ) ::;'I :iiiiiili;i:CI: { < W h e nP A 1 5 i s s e t t , o l , display showsF50. Enter I 02 H : : ; : : : : : : : : : : : : : : : : . 1::: . : : : : : : : | : : l : F : : i i : i : i : ii ii :: i i i; i i i i i i i i:: : L : (BLINK) the ::t:::::::: 03 (BLINK) F.::*. . : : : : .: : : , : u:\t 4 : : ; ; : : : i : : : E nt e r 1 3 5 03 ::::::,i: :. :,,L' 04 F : : ll I: - . .:\ L; 1 : L4 ( B LI ! i K) l : : : : : : : : : : : :: RUN 0l : I. Pnnn oo : : .: :: : : ( B LI ) i K) nn (STEi\DY) IcE lzrna a E nt e : Run the program ! ot s n 3 LOOP TLAJ* COUNTS E nt e r PRG (BLINK) 01 t-- CE ZER iSTEP l+i Press and hold for 5 seconds 0l (BLIi\Ii) 01 (BLINK) tDrsEtDrSH tscAItsctl 01 ( B LI N K) Enter 01 (BLINK) PRG l+t 02 (BLiNK) icilt IISII RUN 0i Enter Ir*il ivl 90 5 (STEADY) Pnnn.nn R u n t , h ep r o g r a m x90" Indexing x 4. En[en Enter -24- D I V I S I ON C I RCLE EQUAL 4 01 PRG lc{'t lzrno N N (BLINK) 0,,0 (BLINK) Press and hoid for 5 seconds 0l tr Enter 98 SH fDlsF : D IAU bGT pgj LSCIJ!C 0' o (BLINK) ,.\'l \./ I \.!/ , ,,2,,.3 (BLINK) : : : : I [ntec 23 tffi l+l 02 (BLINK) ,E:'n:,.'<1:'.'.. :i::. '::' : : RU),I 01 Pnnn I : . :i i : : i , : ; :: : : :.: . ll ll ( STEADY) xDividing 360" into 23 equal parts. ;---l rl R u nt h e p r o g r a m isTARl ANGLE ANY)ARC DIVISION (BLINK) 0l PRG lceI =^-^ a:-J'A : l!!lg -,^ .L.^>-.. Q"l\ 01 5 I (BLINK) 01 Pressand hold for 5 seconds Enter Enter 90 ffiffi 0r (BLINK) 01 (BLINK) 01 0 (BLINK) iii,iii"3 ::'6.'d..1,,0,.. 01 ii'i.i .iIi.:::: iiil,i. ;..'.rr*sj,.ol '::': Ot i: i: : : : :a: : : ::::.::::: : : : : : : : :': i: : : (BLINK) (BLINK) iU:iiii.q.1111ii,':::01.,0,:, 'i : : : : : i : : : : : : : : : : ; : : : i: : : : : : : :: : : : > rD i v i d i n S 9 0 ' i n t o 7 e q u a l P ar t , s, a n d i n d e xi n g 9 0 ' a n d I80' Enter 01 STEP 02 + (BLINK) Tfp (BLII'IK) when in a (BLINK) 0z E nt e r 9 0 PR(- \i 03 (BLiNK) 03 Enter 180 \r lr \i ir nn Pnnn 01 RUN 't STARTi N ( B LI I , i K ) 04 I N N N N (BLINK) N N (STEADY) I R u nt h e P r o g r a r n i\ \t t\ N PROGRAM (1) FUNCTION JUMP N JumP,which al Iows 96 (ip 96) is used for Program G u s e d ' a r e S i z e s S t e p Special t o a n y d e si r e d s t e P N o . i n t h e P r o g r a r n ' controller t,o iump from a st'ep No' g h er s t ' e P N o' t h e c o n t r o l l e r t o t h e n e xt , h i G 95 ( rJP 95) is used f or ret'urning N N N N where JP 96 has been ent'ered' s t , e P N o .s a s a f unction is used for using some t h e t h a t ' e x a m p l e a n i s t o w i n g Fol sub Prograrn; T h e n, s . In this e x e c uI e Indexin; e n[ e r e d displal' SUB-PROGRAH N01 N02 N03 N04 N05 N06 N07 N08 N09 Ni0 JP96 L11 JP96 Ll N1t Nlz Nl3 N14 N15 Nr6 l N17 r J P---9 End For exa' l { a c hi n e 5 99 HOt.] I ) Ser End 2) r ag€ 3 ) Ger -tA- PROGRAM JUMP FUNCTToN (z> The program eapacity is 99 sIeps X 1 7 r n e r n o r i e sI I. o w e v € r,. i I y o u n e e d r n or e c a p a c i ty w h e n a p r o g r a m d o e s n o c n e e d l l t a n ys t e p s , y o u e a n e n t e r m u l riple dif f erent prograrns i n a l n e r n o r yb y u s i n g J u m p F u n eI i o n . N N N N N N 0r 02 03 04 05 06 JP96 L5 JP96 L25 JP96 - 145 JP96 L70 ProgramforA-producc N23 N24 JP96 LI NZa N26 N 44 N 45 N 46 ProgramforB-product JP96 L2 PnogramforC-product N68 N 69 JP96 N 70 N 7L N98 N99 JP96----L 4 End 99 L3 l P r o g r a mf o r D producr F o r e x a r n p l e ,w h e n y o u n e e d I o m a c h i n et h e ( C ) p r o d u c t , , t , u r n o n t h e p o r r y ear n d m a k e l{aehine Zero return. Then, S€t,the Function I-crtril S w it c h r o R U Np o s i t i o n , g o r o Sr e p N o .o 3 b y l " J : J K e y. In this condition, u p o n r e e e i v i n g a r e m o t e s t a r t si g n a l i n p ut , t , h ei n d e x e rw i i I execute the rnotion e n t e r e d a t t h e s t , e pN o . 4 b a n d w i l l o u r p u r a srep finish signal. Indexing will be repeatedupon reeeiving further relnote stant signals, and lhe motion en[enedin step No.6g will be final motion. For che second pieee and further ones, Ihe display will shows s r , e p N o . 4 5 a n d t h e s r e p N o . 4 5w i I I b e t h e s r , a r t p o si r i o n . HOt^7 TO r) CHANG E A PROGRAM: S e t t h e F u n e t i o n S w it c h t , o P R Gm o d e . 2) Page the step No. to b e c h a n g e dB y 3) key. E: 4) key and en[er a newdata there. C l e a r t h e d aL a b y r o c h a n s eAF - q 8 ( G 9 8) t o key, As this Arc 98(G98)cannot be cleared by N o . c o n t a i n sA r c e 8 b y u s i n s l t t l l k e y a n d other dat,a, delete the prograrn itepl key. enter a newdata after Pushine tt-:j 5 ) S e t t h e F u n ct i o n IIOW TO SET S w i t c h t , o R U Np o s i t i o n . PARAMETER A 1 ) S e r r h e f u n cr i o n s w i t c h r o P n n m o d e f:_ kev. or 2 ) P a s e t h e P a n a mtee r N o . t o b e c h a n s e db y L t ] 3) Chanqethe value of the Parameter to 0 or 1. (Pushing k e y w i I I c a u s e t , h e v a l u e c h a n g e t , o o p p o s it e o n e . ) bJ l-----\ l( 4) S p e c i a l s e t t i n g m e t h o d sa r e r e q u i r e d f o r P A l 9 , P A 2 4 , a n d P A z 5 . See P.15 (l{ow to set the [,Jork Zero) for PA19. See P.l6 (How to set the Software Limits) for PA24,PA25. S e r t h e F u n c t i o n S w it c h t o R U Nl , l o d e . PANO. PAOI PA 02 FUNCTI ONS 0/L 0/r 03 0lr PA 04 0/1 0/l Plt PA 05 PA 06 olt PA 07 0r/11 l0 00 C h a n g i n gl ' l o t , i o nl l o d e f o r S t e p f i n i s h S i g n a l R e l a y s ' ( R Y - 1 , n Y - 2 ) . (lnvaiid I Yalid) I/2 FeedRate (lnvalid I '{alid) Ll4 FeedRate (NormalI Oouble) D o u b J eR e m o t , eI n p u t p a n e l Input f rom Front, start Stl and Jog Slll (Valid / (PRoHIBITED) P r o g r a mC h a n g e (0K) P r o g r a mC h a n g e (0K) P r o g r a mC h a n g e (Vaiid / Invalid) R e m o t eS t a r t I n p u t (t : t:gO) S e t , t , i n gG e a r R e d u c t i o nR a t i o (lnvalid / \atid) Au[omaticCycIe Start C h a n g i n gl l o t o r R o t , a t , i o nD i r e e L i o n ( C t ^/l C C W ) PA 08 PA 0 9 PA 10 PA 11 0/r olt 0/r PA 12 Step Finish Signal Relay (Ry-1, RY-Z)0utput PA13 0/r 0/r Buzzer0utput (tnuaiid I yalid) PA 14 0/l A I R BREAK FUNCTION (Valid / PA 15 0lL C h a n g i n g} . I a xF e e d R a t e (F100 / F50) PA 17 0lr Retry on posiIioning ( V a li d / PA I8 0/1 C ha n gi n g E l , tS t o p I n p ut s PA 19 e tJork P A2 2 0/l l{achine P A2 3 o/t Softrrare iimit 0lr error (OX / PnOHIBITED) I I lnvalid) tnvalid) (H.o/ N.c) Zero Setting Data Zero Search control P A 2 4 0 - + 1 7 9 S o f t w a r e I i m i t i n + D ir e c t i o n PA 25 lnvalid) 0- -r79 Software limit in Direction (lnvalid I ualid) (lnvalid I \alid) 3) EXPLANATTONS ) PA 01 FOR PARAMETERS C h a n gi n g l { or i o n I t o d e f o r S r e p F i n i s h signal Reluyr (Ry-1, Ry-2) ) PA 02 F o r A ur o r n ar G ltachine (l) o PAOl PAO2 re For NC Hachine 0 ]UTPUl Fon Automat,ic For Externai H a c hi n e Q . t { a c h i n e C o nt r o I I n 0 I t I t r 1-iA 00,(10) (RY-1) 2 - 2A (RY-2) l-1A 01, ( 1l ) 0.5 s IRv- i ) r; i:::-:i::i:'i ;:iiiio. 5 s i.::ii.i:iii'i! 2-2h (RY-2) I-IA : : ; a i1 1. 1.1.'.,............r :i:.i::t:.i:.;ii:.i:.i:ii::.::.i:::::ii.i:::ii:i:.i:. : : i . . . . ' , . . . . ; : . : : i : i : : : : ; ; : : : : . 0 2 , ( r z )( R v - 1 ) 2 - 2A (RY-2) i:: I-IA 03,(13) (Rv-1) 2 - 2A (Ry-2) l-lA 04,(14) (RY-1) 2 - 2A (RY-2) :::::t O rT) \a/ /i\ \t/ O I N D E XF I N I S H @ R E l ' 1 O TSET A R I I N P U T O F F (Relay wil I not actuate w h e n r e , n o t e s I a r t , i n p u r b e c o m e s0 F F b e fo r e index f inish. ) @ Next RemoteStart Input is 0N. (Relay wiil noI actuat,e w h e n r e , n o t e s t a r t i n p u r b e e o m e s0 N before index f inish. ) { < t r l h e ny o u h a v e c h a n g e d r h e p A 0 1 o r p A 0 2 , I u r n o f f t h e p o w er o n c e and tu rn on the power again. (the new value will be effecr,ive afrer Iurning the power again. ) Also, when being used wi t h a n a u t , o m a t i cm a c h i n e ( 2 ) o n f o r e x t e r n a l machine eonIrol, do sarte thing Io enIer nerr vaiues if you have changed rc set t ing values. 3) PA 03 : tl2 Feed Rare. PA 03 = Q Feed rate is as programmed. P A 0 3 = 1 T h e S p e e dw i l l be halved. tr* C h e e k P . 2 0 f o r t h e c e l a t , i o n s b e t , w e e nF e e d r a L e . sa n d P a r a r n e t , e r s . ,( F 5 0 , F l 0 0 w i l l n o t b e e f f e c r e d b y P A 0 3 , P A 0 4 . x( 4 ) PA 04 5) IO) PA =Q Feed Rate is as programmed. PA O4 =l F e e d R at e w i i I b e | / 4 o f PA 05 : PA 05 = Q D O U B L ER E } I O T EI N P U T Normal Remote Input PA05=l D o u b i e R e m o t , eI n p u t is 0N (1), t , h e e n r e r e d F - V aI u e . the rot,ary t,able will noI move by one step unless the ,..1; is closed, opened, closed and opened. @ and The l ine bet,ween and m u sI b e c l o s e d f o r m i n i m u m 0 . 0 1 s e c o n d a n d @, O opened for tnore than 0. 1 second. l { r 1 a t v 1a l ! ( c A u TI o I bet,nee^ T h i s P a r a r n e t e r i s u s e d w h e n y o u w i s h t o i n o v et , h e r o t , a r y t a b l e b y o n e s r e p with closing the switch | I .C Y PA tihen this i-\ ttu PA L/ 4 F e e d R at e . PA 04 line 9 ) PA r w i c e b y t h e X - A x i s r r r o v e m e nor f a m a c h i n e r a b i e . PA 06 : I n p u c f r o m F n o nc P a n e l S t a r t PA06=Q Start PA 06 = | S t a r t / J o g S w i t c h e s c a n n ot b e u s e d . 1r) PA l. pa t . l 1 PA I t2) PA i: PA I: PA I: / J o g S r v it c h e s . ( N O T )E / J o g S r v it c h e s c a n b e u s e d . r3) PA I r1 t) rl PA 07 : PROGRAr Y C H A N C E PA 07 = l0 PA07=00 PA 07 = 11 PA 07 = 01 l l PTI Can change a program Di s a b I e s Pr o g r a m e h a n g e . 14) PA i tihen whole prograrnhas been cleared (nll 01 will be set to 0' C L E A R )w i t h P A 0 Z = 1 0 , t h e s r e p N o . , and No.02 and furthen Step No.s wili L l h e n A L L C L E A Rh a s b e e n d o n e w i t h P A 0 7 = 0 0 , a l I PA 1 PA i conrain Endgg. t h e s t e p N o .O 1 - 9 g w i I I cont,ain 0" t l h e n A L L C L E A Rh a s b e e n d o n e w i t h p A 0 Z = 1 1, 0 1 , t h e a t ,t e t n pt t o c h a n g e a p n o g n a t nw i I I b e r e j e e t e d a n d r h e d i s p l a y w i I I s h o w " E R R 0 R " . I n t h i s c a s e ,p u s hr h e E i l key ro ser b a c k t h e p r e v i o u s d at a o n t h e displ ay, change the PA07 to l0 or 00, and ehange t he progrart. 8) PA 08 : R E } I O TIEN P U T PA08=Q A c c e pt s R e m to, e I n p ut PA08=l R e i e e t R e m o t , eI n p u t 15) PA -30- 9) PAOg : pA 09 = I Setting Sear Ratio IO) PA IO : PA lO = 0 pA l0 = I Y C L ES T A R T A U T O ) ' I A TCI C T h i s P a r a m e t e rm u s t b e s e t t , o l . ( D 0 N 0 I C A H N GTEI I t S P A . ) 0ne cycle start signal input irill t ill causeone step notion. | n o v ea u t o n a t i c a l l y o n c o n e xI s I e p s a n d e x e c u t e s t h e s I e p notions until the final the step No. contains End89 or End 99, or unril step. Al the end, che controller returns to Step No.0l and will wait 10 f o r f u r t h e r i n d e ' xs t a r t c o m m a n d , ! l h e n a p r o g r a I nc o n t a i n s J p 9 6 , t h e i n d e x e r n a y c o n t i n u o u s l y (CAtjTI0I) : R E V E R S I NI {GO T O R O T I T I O I I P.{ ll = 0 Ctl PA ll = I CCtl II) P,I II t2', PA 12: PA l2 = 0 PA l2 = I S T E PF I N T S HS I G N A LR E L A Y( R Y - 1 / 2 ) 0 U T P U T S . (N0TE) E v e n t h e P A 1 2i s 0 , r h e s e t t i n g v a l u e o f P A 0 t a n d p A 0 2w i l l Accepts the relay outputs. Disables the relay outpurs. e f f e c r r o t h e n o r i o n n o d e so f R y - 1 a n d R y - 2 . I3) PA I3 : PA l3 = 0 PA 13 = I BUZZER SOUND Disable BuzzerSound. A s p e r r , h em o r i o n o f i n t e r f a c e r e l a y ( R y - 2 ) , t h e b u z z e r w i l l sound for one second. H o w e v e r ,t h e B u z z e rw i l l s o u n do n l y b y r e c e i v i n g r e t t o t e s r a r I input whenthe progranof step No. contains cc 02(LZ), 03(13) and PAl2 = 0_ I4) PA T4: ). P,l l4 = 0 Pl 14 = I AIR BRAI(E FUNCTIOI{ Air Brake can work. (needair to the bfake unit.) D i s a b l e s A i r B r a k e . ( w h e nd o n o r , n e e d r h e a i r b r a k e . ) 0hen pAl4 is 0, index will starr after the air brake confirning signal. becorne0 sFFor receiving index Scart signal. The tining of index finish signal output will be differenr by the rc setting values, honever, the index finish signal rrill be o u t p u t a f t e r t h e A i r B r a k e c o n f i r n i n g S i g n a l b e c o n e s0 N . t { h e nP A l 4 i s l , i n d e x w i l l b e s r a r t e d 0 , 2 5 s e c o n d sa f t e r g e t r , i n g i n d e x s t a r t c o o n a n d ,a n d w i l i o u r . p u t I n d e x f i n i s h S i g n a l a f t e r finishing indexing, l5) Prt l5 : Pl 15 = 0 C H A N C I NI c, t A XF E E DR A T E tlhen a whole progran has beencleared by ALL cLElR, all the a i F1 0 0 . 5rpm). F50. tihen using a sub rable (Face Plate),apply a dial indicaton to the T-Slot t o r e a s u r e r h e b a c ki a s h ' b ) l l o r t o a d i u s t r h e l d o r mG e a r B a c kl a s h . which ace fixing l'loror Cable Set Plate @ ,rernove l. Renove4 Bol rs @ ' @ the l{otor Cable i"' Plate ) very Then pull the cables (looselY iaying in the llotor Fir @ carefuliY. Z. Af rer removing 2 Boltt pull which are f ixing @ back che Ilotor Fin bY 50 60mm"(2" and loosen (slightlv) 3 . T u r n u p t h e c o o I i n g F i f t P a c ki n g W 3 m er g e n c Y the l'totor Cooling Fin @ 2.4') , the 4 Bolts t , o t h e l ' l ai n B o dy @ fixine the Motor Flanse @ @ fixing lleral Thrust plate @ sliehtly. 4. Loosen 2 Bolts @ l o c a t e d o n t h e b a s e b o t t , o m a n d y o u wi I I s e e H e x 5 . R e m o v e2 l l e x B o l t t @ inside. socket set screw fA To decrease the Backlash, after tighten B loosening A tightening slightly tighten and s c r e w b y t , h e s a r n ea m o u n [ . To increase the Backlash, l,oosenB screw and tighten A - screw. After set sererv slightly both screrrs (l o t , o nF I a n q & B) \ tq, and adjust,ing the baeklash, the Bol tr ('D and tighten up A,B screws with ,-ur. force. Then tighten u p t h e H e x B oI t s S e aI W a sh e r @ @ wi th B A 6. Tighren rhe 4 BoItr @ f i x i n g t h e l , l o r , o rF I a n g e Io b a s eb o t t o m t h e m ai n b o d y @ 7. Insert the llotor Fi. F r t @ inro the lloro. @ and righren rhe 2 Bolrs (9 co f ix rhe f in. Checki f the l'totor Fin Packing @ i s b e r , r r e e nr h e l , l o r o nF I a n g e @ the t{oror Fir @ you are and 0 t h e r w i s e , c o o l a n t m a yg o i n t o t h e i n s i d e o f l , l o t o r F i n a n d w i l i c a u s e daaage to rhe encoder,. tiARlilNG: Neglecr rhis wili the air jaw near r,o rhe n" incll 3 RA N C E 2 5( 0 . 0 0 0 9 8 3 ( O. 0 0 1 2 ) I (0.0016/ 8. InserI void t.jarranr,y. the cabies (had been pulled ouI in l. ) carefuiiy clearance of the l'totor Fi. and make sure the cable @ locate ar rhe moror Cable Sec plare @ 9' attach the cable set Packing r o rhe l,toror Fin @ @ p l a t e llotor ser wi rh 4 Bolr, @ @ A l s o , b e e a r e fu l I t o d o t h i s s i n c e e o o l a n t ,o a y e n t e n i n s i d e inro rhe connecIor part and fix the of the l{otor ( NOTE) After finishing If a b o v e s, r n € aus r e t h e B a c kI a s h a g ai n . the Backlash is L L t o o s n t a Ii , l t t o t o r n t a y l o s e i t s c o n t r o l and may not, t r u n t o t h e p r o g r a m m e da n g i e p o s i t i o n . If st,ill much backlash is still f o u n d e v e n t h e r v o r r na n d w h e e l a r e deeply engaged, adjust the backlash in thrust direction. C ) H o w t o a d j u s t t h e b a c k l a s h o f t , h e w o r n s h a f r i n t , h e t , h r u st d i r e c t i o n 1 . R e m o v dm e t a l t h r u s r glate @ not to lose two 0 Ringr @ 2 . R e m o v eI l e x . s o c k e t , s c r e ' ' s and drain oi I. at this time, be careful and 0 Ring and Thrust screw B @ @ 3 . B a c k i a s h o f t h e w o r r ns h a f t i n t h e t h r u s t d i r e c t i o n c a n b e e l i m i n a r e d b v tiehtening Thrust screrr A provided next to Thrust screw B @ T h e t o p p f [ ' J o r ms h a f t has tapped hole of }|b. Screw a hexagon @ soeket head bolt of }l5 in it, and use an allen wrench in order to tiShten Thrust screw A 62 @ c h e c k i n g t h e c o n d i r i o n o f [ , l o r ms h a f t ( B e s u r e n o t t o t i g h t e n t , o o m u c h . D o n o t f o r g e t t , o r e r n o v et h e b o l t w hi c h h a s b e e n s c r e w e d i n t h e t o p o f w o r r l rs h a f t . ) 4. After adjustmentr scp€w Thrust, screw B into the posit,ion it T hr u s t , s c r e w A a n d r e t u r n b y o n e o r o n e a n d h a t f touches Io rot,at,ion, and then al ign t,he bol t hole of Thurst screw B and the tapped hole of Thunst a c r e w A . A f t e r t h a t , t i g h t , e n H e x. s o c k et , s c r e r l @ , ins ert two 0 Rings /A a n d o R i n e @ , a n d r e s e t i l e t a l t h u r s t p l a t e YY without fail. @ A f t e r r e s s e r n b l e da p p l y l u b r i c a t i o n o i l r o t h e u n i t , . I - / f- E < l a l- E I r 2 ) R e g ar d i n g A i r B r a k e C L t p / U N C L r t l t p The air supplied to the Air Brake cyclinder will clamp check cvlinder |nrcro s|ri rch After and wiI push rhe piston receiving index start it I signal, the air pressure for the ain brake and be off. you have experienced E4 Error especially, adiust I to acruare the cramp check (91 niero switch will If @ II be also supplied to the the presure of rhe nicro switch, I L I you are requested to replace or removethe Cover A @ I I tir"t. f Et_ - r I lillllli - M- MOTOR 9JI R I NG D I AGRAM c P D X - 6, 8 , 1 0 ( } I O T O R . E I i C O) D E R .= '4 &, C <.,; = f-t I II I I I I I I I I I I I I 'l t I I I I I I tt tt ll z, < 3 llil iiil tl tf = iT--T-] z. < :< < r.c, | I\- I ll(! iili I I lttl ll 1l r l Ill I 'l ll trll 'l t' g l 11l lrl lrl ;;rl tltl lil tlll a. ar:t. cGl - I C\a II tuiilltlllllll|llfi]i|Iilil O o r1----FJ +i +j ;t itll 'l ;tl1 to Oe ry itll l t 11l1 l-, -t-l{<. rtll 'El f-l t; lrllrirl g - l=t lir I I llll lrll 1l.t t3 ,_r r-+____.1__J rrl = El-1>l +i+ltl llir -Y I t- l-l r=l r= l=l l= .3. l\' 313 ll-,' ll r = , ClC.- a.l| \1.-' -l ::jl 3.:t::.: ::,: I . : ' ; l r r , = l :l ;- 'l . . J | =r'=.i.il,ijl :l= <r<- =i=l=l=l11l1 := \\l tltl ttR ]:-- :FI ilil i=l l=l >-l >l = l| , ' i>" ttl lf- r;l l=r =1=1Gl=;I r I l i ! t - l = l = 1 c''e | l=ii-I Ir;=; l=' rl l1 f:] -l o tl 0l ll l l tl 'tTl tl ll tl tl @l tt I I >. .= ,--. tl tl tl tr ll tl tl tl t l tl tl ll ll tt tt ll I :LF D I AGNOS : R R O RC O D E S o rnIroiler Fauit, 1 :!'s / Switches 3 :cgnatn Check ' --4 :ake Error P O S ISB L E C A U S E S N , E C E S S A RAYD J U S T , l E N T R O } {E r r o r , E r r o r s i n w r i t i n g o r r e a d i n g R 0 : .' l T ur n t h e p o w er 0 I i 0 F F a n d n e p e at , i t t , o r e s e [ . Cail for serviee if "E 0" is st i Il displayed. Keys / Switches might be shorted. R e p e a t P 0 t l E R0 N / 0 F F t , o r e s e t c h e m . Replace them even if "E l" is st,iil illuminated. P n o g r a m o r P a r a r n e , [ e rm i g h t h a v e b e e n e h a n g e d CIe.an che "E 3" by CE I ZER} key, check the p a r a I n e I e r s a n d pr o gr a l n . ( R e - e nI e r t , h e p n o g r a r nf o r s a f e . ) . C h e c k P A14 a n d t u r n P 0 H E R0 N a g ai n . C P D Xh a s B r a k e ( C l a m p ) f u n c t i o n n e e d t o s e t , P A 1 4 = 0 when this function is neededby getting air supply. tlhen not using this function, s€t PA14=1 F o l l o w i n g t h e a dj u s t , r n e n tw h e n g e t , ti n g t 4 e r r o r i s u s i n g b r a k e f u n c t i o n w i t h P A 1 4 = 0b y g e t t , i n g a i r supply. E 4 app€ars when trying t,o clamp but the spindle was al ready unclamped. C h e c k i f a i r p r e s s u r e i s a d e q u a t , e( t o b e 8 5 P S I) , a n d e h e c k m i c r o s w i I c h w i t h a t e s t e r i f t h e p r e s s ur e is 0K. T h e c o n n e c I i o n b e t r v e e nF a n d R p i n s o f t h e t n o t , o r cable cannon plug rnust be on when t,he air is connecced t,o be brake (CIamp) unit and rnusI be 0FF when air is disconnected. Then, r€move the eover A @ and check if the air h o s e i s b e nt a n d c h e c k r h e m ot ,i o n o f t h e p i s t o n w hi c h p u s h e s t , h e c l a m p c h e c k m i c r o - s w i t e h . la :opped by ST0Pcommand a9 Also check the solenoid valve. The solenoide valve is 3-Port / Normal-Close wi th spning return, 24V DC type. C I e a r E 8 b y C E I Z E R } k e y , d o l l - Z r e t ur n . This E 8 wili appear when the time of stoP command input is less Ihan 0.2 seconds or due t,o ot,her unknownfailures. Clear E I by CE IZER} key and do l1-Z Return : i ve r Fault .A :eoder Fault iulse Counr) CIearEAbyCElZER} k e y a n d d o t 1 - 7 'R et ' ur n , o r reseI the ]laehine-Zeco =b : r c o d e rF a u l t i,B-Phase) rc ClearEbbyCElZER} k e y a n d d o l l - Z R et , ur n , o r reset the t'lachine-Zero :opped by Panel ST0P Clear E C by CE I ZER} key and do l4-Z Retunn. ERROREd Stopped EE StoppeC Iimir EF Z-Phase Erro CODE CIear Ed Itopped bY Reoote ffi EE r w ar e Sr o P P e db Y s o f ;;" iimir EF Failure Z - P h a s eR e se a r c h Error ffi ' a o t l - Z R et u r n dEl-^;-r*,, ''=' e"- keY;t-d;l't7-te / zERo tu rn or se t' Zero) v-z (l{achine keYf f i /zERo reset d" l1-zReturn o r ro ' t h e l { a e hi n e - Z e - ( P A t 7= L ) is Prohiiitted' I tines ' :::::::":r'un*" J u m Pm o r e t h a n R e t u r n d o t ' o - i , l h e nt r i e d ' in above cases X "Error' aPPears CE / ZER0kev' be cleared bv c a n c o d e This h o w e v re tc l e a r ' E t ' o ' l ' ^n o: :d"et :irf ' r ' " t r t i . l : t . i : : : : ' returning t'o Provious or ilachi ne the mode C o d € r r r r h e iiiiln E r f o f i n e - Z er o After clearing reset' the laeh -Zeto h'ds been changed, :+ i NoTE l