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Download Samsung SGH-D520 service manual
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GSM TELEPHONE SGH-D520 GSM TELEPHONE CONTENTS 1. Safety Precautions 2. Specification 3. Product Function 4. Array course control 5. Exploded View and Parts list 6. MAIN Electrical Parts List 7. Block Diagrams 8. PCB Diagrams 9. Flow Chart of Troubleshooting 10. Reference data 11. Exploded and assembling View This Service Manual is a property of Samsung Electronics Co.,Ltd. Any unauthorized use of Manual can be punished under applicable International and/or domestic law. ⓒ Samsung Electronics Co.,Ltd. Code No.: GH68-10734A 2006. 04. Rev.1.0 목 차 1. Safety Precautions 1-1. Repair Precaution ...........................................................................1-1 1-2. ESD(Electrostatically Sensitive Devices) Precaution ...........................1-2 2. Specification 2-1. GSM General Specification ..............................................................2-1 2-2. GSM TX power Level ......................................................................2-2 3. Product Function 4. Array course control 4-1. Downloading Binary Files .............................................................4-2 4-2. Pre-requsite for Downloading .......................................................4-2 4-3. S/W Downloader Program ...........................................................4-3 5. Exploded View and Parts list 5-1. Cellular phone Exploded View ......................................................5-1 5-2. Cellular phone Parts list ..............................................................5-2 6. MAIN Electrical Parts List 7. Block Diagrams 8. PCB Diagrams 9. Flow Chart of Troubleshooting 9-1. Baseband ..................................................................................9-1 9-1-1. Power ON .............................................................................9-1 9-1-2. Initial ...................................................................................9-4 9-1-3. SIM Part ...............................................................................9-6 9-1-4. Microphone Part ....................................................................9-7 9-1-5. Speaker Part_1(MP3, SPEAKER PHONE) ...................................9-8 9-1-6. Speaker Part_2(RECEIVER) ...................................................9-10 9-1-7. Charging Part ......................................................................9-11 목 차 9-2. RF ..........................................................................................9-13 9-2-1. EGSM RX ............................................................................9-13 9-2-2. DCS RX ..............................................................................9-15 9-2-3. PCS RX ...............................................................................9-16 9-2-4. EGSM TX ............................................................................9-17 9-2-5. DCS TX ..............................................................................9-18 9-2-6. PCS TX ...............................................................................9-19 10. Reference data 11. Exploded and assembling View 11-1. Cellular phone Exploded View ...................................................11-1 11-2. Cellular phone assembling ........................................................11-2 11-3. Slide FPCB KIT assembling .....................................................11-29 1. Safety Precautions 1-1. Repair Precaution ● Repair in Shield Box, during detailed tuning. Take specially care of tuning or test, because specipicty of cellular phone is sensitive for surrounding interference(RF noise). ● Be careful to use a kind of magnetic object or tool, because performance of parts is damaged by the influence of manetic force. ● Surely use a standard screwdriver when you disassemble this product, otherwise screw will be worn away. ● Use a thicken twisted wire when you measure level. A thicken twisted wire has low resistance, therefore error of measurement is few. ● Repair after separate Test Pack and Set because for short danger (for example an overcurrent and furious flames of parts etc) when you repair board in condition of connecting Test Pack and tuning on. ● Take specially care of soldering, because Land of PCB is small and weak in heat. ● Surely tune on/off while using AC power plug, because a repair of battery charger is dangerous when tuning ON/OFF PBA and Connector after disassembing charger. ● Don't use as you pleases after change other material than replacement registered on SEC System. Otherwise engineer in charge isn't charged with problem that you don't keep this rules. 1-1 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization Safety Precautions 1-2. ESD(Electrostatically Sensitive Devices) Precaution Several semiconductor may be damaged easilly by static electricity. Such parts are called by ESD(Electrostatically Sensitive Devices), for example IC,BGA chip etc. Read Precaution below. You can prevent from ESD damage by static electricity. ● Remove static electricity remained your body before you touch semiconductor or parts with semiconductor. There are ways that you touch an earthed place or wear static electricity prevention string on wrist. ● Use earthed soldering steel when you connect or disconnect ESD. ● Use soldering removing tool to break static electricity. , otherwise ESD will be damaged by static electricity. ● Don't unpack until you set up ESD on product. Because most of ESD are packed by box and aluminum plate to have conductive power,they are prevented from static electricity. ● You must maintain electric contact between ESD and place due to be set up until ESD is connected completely to the proper place or a circuit board. 1-2 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization 2. Specification 2-1. GSM General Specification E- GSM DCS1800 P C S 19 00 Freq. Ban d [M Hz ] Upl in k/Downl in k 88 0~9 15 92 5~9 60 1 71 0~ 1 78 5 1 80 5~ 1 88 0 1 85 0~ 1 91 0 1 93 0~ 1 99 0 A RF C N ra n g e 97 5~ 10 23 0~12 4 51 2~8 85 51 2~8 10 Tx/R x sp aci ng 45 MHz 95 MHz 80 MHz 27 0. 83 3 K b ps 3.692 us 27 0. 83 3 K b ps 3.692 us 27 0. 83 3 K b ps 3.692 us Ti me S lot P eri od /F rame Peri od 576.9 us 4. 61 5 ms 576.9 us 4. 61 5 ms 576.9 us 4. 61 5 ms M od ul a ti on G P RS 0. 3 GM SK 0. 3 G M SK 0. 3 GM SK MS P ow er GP RS 3 3 d Bm~5 d Bm 3 0 d Bm~0 d Bm 3 0 d Bm~0 d Bm Power Level GP RS 5~1 9( cl as s4 ) 0~15(class1) 0~15(class1) Sensitivity -102 d Bm -100 dBm -102 d Bm TDM A Mu x 8 8 8 Cell Radiu s 35 K m 2 Km 2 Km Operating Temperature -20 ℃ ~ 45 ℃ -20 ℃ ~ 45 ℃ -20 ℃ ~ 45 ℃ Supply Voltage 3.7 V 3.7 V 3.7 V M od . B i t rate/ Bi t P eri od GPRS Size and Weight Dimention : 97(H) × 52(W) × 14.9(D) mm Weight : 96 g (with standard battery) 2-2 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization Specification 2-2. GSM TX Power Level TX Power control level E-GSM TX Power control level DCS1800 TX Power control level PCS1900 5 33±2 dBm 0 30±3 dBm 0 30±3 dBm 6 31±2 dBm 1 28±3 dBm 1 28±3 dBm 7 29±2 dBm 2 26±3 dBm 2 26±3 dBm 8 27±2 dBm 3 24±3 dBm 3 24±3 dBm 9 25±2 dBm 4 22±3 dBm 4 22±3 dBm 10 23±2 dBm 5 20±3 dBm 5 20±3 dBm 11 21±2 dBm 6 18±3 dBm 6 18±3 dBm 12 19±2 dBm 7 16±3 dBm 7 16±3 dBm 13 17±2 dBm 8 14±3 dBm 8 14±3 dBm 14 15±2 dBm 9 12±4 dBm 9 12±4 dBm 15 13±2 dBm 10 10±4 dBm 10 10±4 dBm 16 11±2 dBm 11 8±4 dBm 11 8±4 dBm 17 9±2d Bm 12 6±4 dBm 12 6±4 dBm 18 7±2d Bm 13 4±4 dBm 13 4±4 dBm 19 5±2d Bm 14 2±5 dBm 14 2±5 dBm 15 0±5 dBm 15 0±5 dBm 2-2 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization 3. Product Function 3-1. Main Function -Camera and camcorder -Image editor -File viewer -Bluetooth -Get personal with photo caller ID -Name card -Multimedia Message Service (MMS) -Email -Web browser -Java -Voice recorder 3-1 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization 4. Array course control Test Jig (GH80-03307A) Test Cable (GH39-00127A) RF Test Cable (GH39-00283A) 4-1 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization Array course control Software Downloading 4-1. Downloading Binary Files • Two binary files for downloading D520. – D520XXYY.s3 : Main source code binary. – D520XXYY.cts : Default Contents binary. 4-2. Pre-requsite for Downloading • Downloader Program(OptiFlash.exe) • D520 Mobile Phone • Data Cable • Binary files • CTS files 4-2 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization 1. Array course control 4-3. S/W Downloader Program 1. Load the binary download programby executing the “OptiFlash.exe” 2. Select the “Options” -> “Settings” -> “Generic” -> “Specify hardware platform”. Choose hardware platform for the downloader file setting. Set the everything else as the default values which are shown below 4-3 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization Array course control 3. Select the COM port when the download cable is connected Up to 64 ports are supported. Additionally you can select the maximum transfer speed OptiFlash will use to communicate with the phone. However, OptiFlash will use a slower speed if either the PC’s or the phone’s serial hardware is incapable of handling the selected speed 4-4 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization Array course control 4. Select the“Flash&Verify” -> “Browse” Set the directory path and choose the latest s/w binary, for example “D520XXYY.s3”,for the downloader binary setting. In case of D520 the reserved regions are not a necessity. (It is defined in platform.def file) 4-5 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization Array course control 5. Select the“Default Contents” -> “Browse” Set the directory path and choose the CTS file, for example “D520XXYY.cts”,for the downloader binary setting. Function of Flash option S-Record only : download binary only S-Record with Contens : download binary with default contents Contents only : download default contents 4-6 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization Array course control 6. Click “OK” button then press “Flash”. (Before pressing ‘Flash’ button, push the button ‘*’and ‘END’ at the same time. Then press ‘Flash’.) Downloader will upload the binary file as below for the downloading. 7. When downloading is finished successfully, there is a “All is well” message. 8. After finishing downloading, Certain memory resets should be done to guarantee the normal performance. 9. Confirm the downloaded version name and etc. : *#5002*8376263# Full Reset : *2767*3855# 4-7 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization 5 . E x p lo d e d V ie w a n d P a r ts L is t 5 - 1 . C e llu la r p h o n e E x p lo d e d V ie w QFU01 QFR04 QKP01 QMI03 QCA01 QME01 QSP01 QKP02 QFR01 QCK01 QLC01 QMO01 QCR32 QVO01 QCR47 QME02 QCA02 QCR32 QPC01 QHI01 QVK01 QFL02 QCR05 QFL01 QMP01 QAN02 QSH01 QRE01 QCA05 QIF01 QBA01 QRF01 QBA00 5-1 SAMSUNG Proprietary-Contents may change without notice This Docum ent can not be used w ithout Sam sung's authorization QCR12 Main Electrical Parts List 5 - 2 . C e llu la r p h o n e P a r ts lis t Design LOC Discription QAN02 QBA00 QBA01 SEC CODE IN TEN NA-SGHD520 G H42-00740A ASSY-CO VER-BATT G H98-00721B INNER BATTERY PACK-800M AH,BLK, G H43-01850A QCA01 UN IT-CAM ERA G H59-02860A QCA02 UNIT-CAMERA KEY G H59-02799A QCA05 MEC-SUB FLASH DECO G H75-08862A QCK01 MEC-CAM KEY G H75-08866A QCR05 SCREW -M ACHIN E 6001-001478 QCR05 SCREW -M ACHIN E 6001-001478 QCR12 SCREW -M ACHIN E 6001-001530 QCR32 SCREW -M ACHIN E 6001-001700 Q FR01 MEC-SUA FRONT COVER G H75-08863B Q FR04 PMO -FRONT CO VER BUSH G H72-27856A QKP01 MEC-KEYPAD M AIN G H75-08864B QKP02 M EC-KEYPAD SUB G H75-08861B QLC01 ELA UN IT-SGHD520 LCD G H96-02099A Q ME01 UN IT-KEY PAD G H59-02716A Q ME02 UN IT-NAVI KEY G H59-02717A QMO01 MOTOR DC-SPHV8400 G H31-00187A QMP01 PBA MAIN-SGHD520 G H92-02481A QPC01 MEA-SLIDE FPCB KIT G H97-05579A Q RF01 PMO-COVER RF G H72-29405B QSH01 NDC-SHIELD CAN G H71-05961A QSP01 SPEAKER 3001-001906 QVK01 UNIT-VOLUME KEY G H59-02798A QVO01 MEC-KEY VOLUM E G H75-08277A QRE01 M EC-SUA REAR COVER G H75-08865B QIF01 PMO-IF COVER G H72-27858B QFL01 M EC-SUA SLIDE LOW HINGE G H75-08859B QCR32 SCREW -M ACHIN E 6001-001700 QCR47 SCREW -M ACHIN E 6001-001695 QFL02 MEC-SLIDE LOW ER G H75-08860B QHI01 MEC-HIN GE G H75-09414A QFU01 M EC-SUA SLIDE UPPER G H75-08857B Q MI03 RMO-M IC HOLDER G H73-05704A 5-2 SAMSUNG Proprietary-Contents may change without notice This Docum ent can not be used w ithout Sam sung's authorization Main Electrical Parts List Discription SEC CODE BAG PE 6902-000297 CBF INTERFACE-DATA LIN K CABLE GH39-00444A ADAPTOR-SGHD800 TA(EU) GH44-01060A S/W CD-SAM SUNGPCSTUDIO 3.0 GH46-00215A EARPHONE-STEREO HEADSET GH59-02499A LABEL(P)-IMEI GH68-01335D LABEL(P)-W ATER SOAK GH68-02026A LABEL(P)-W ATER SOAK GH68-02026A MANUAL-SFC CARD GH68-07937A MAN UAL USERS-EU FRENCH GH68-09205A LABEL(P)-MAIN (EU) GH68-09251A MAN UAL USERS-EU DUTCH GH68-09509A CUSHION-CASE TA2 MA2 GH69-03632A BOX(P)-UNIT M AIN (EU) GH69-03635A MPR-BOHO VIN YL LCD CONN GH74-15350A MPR-TAPE REM OVE LCD GH74-18286A MPR-VINYL BOHO MAIN GH74-19951A MPR-TAPE GASKET MAIN FPC GH74-21361A MPR-TAPE NAVI CONN BTM GH74-21362A MPR-TAPE CAMERA CONN GH74-21364A MPR-TAPE LCD CONN C GH74-21365A M PR-TAPE NAVI KEY CONN GH74-21366A MPR-TAPE MAIN CO NN C GH74-21367A M PR-TAPE M AIN CONN A GH74-21368A MPR-TAPE LCD CONN D GH74-21369A M PR-CUSHION NAVI KEY GH74-21626A MPR-CUSHION LCD BACK GH74-21627A MPR-VINYL BOHO SUB KEY GH74-22225A 5-3 SAMSUNG Proprietary-Contents may change without notice This Docum ent can not be used w ithout Sam sung's authorization 6. MAIN Electrical Parts List SEC CODE 4202-001095 4302-001201 3711-006025 2203-006194 2203-006194 2203-006423 2203-006423 2203-006324 2203-006562 2203-006562 2203-006562 2203-006562 2203-006562 2203-006562 2203-006562 2203-005736 2203-006648 2203-006194 2203-001405 2203-006562 2203-006423 2203-006121 2203-006423 2203-005682 2203-005682 2203-005729 2203-006257 2203-006562 2203-006423 2203-006562 2203-006562 2203-006825 2203-006562 2203-006825 2203-006562 2203-006423 2203-006348 2203-006324 2203-006194 2203-006194 2203-006423 2203-006423 Design LOC ANT602 BAT100 BTC502 C100 C101 C102 C103 C104 C105 C106 C107 C108 C109 C110 C111 C112 C113 C114 C115 C116 C117 C118 C119 C120 C121 C122 C124 C125 C126 C128 C129 C130 C131 C132 C135 C136 C137 C138 C200 C201 C202 C203 Discription ANTENNA-CHIP BATTERY-LI(2ND) HEADER-BATTERY C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP 6-1 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization STATUS SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA Main Electrical Parts List SEC CODE 2203-006423 2203-006194 2203-006423 2203-006194 2203-006423 2203-005727 2203-005727 2203-000254 2203-005806 2203-005806 2203-006423 2203-006194 2203-006194 2203-006423 2203-006562 2203-006562 2203-006423 2203-006562 2203-006423 2203-006305 2203-006305 2203-006562 2203-006423 2203-006324 2203-006423 2203-006379 2203-006423 2203-006562 2203-006648 2203-005806 2203-006423 2203-000654 2203-006423 2203-006423 2203-006423 2203-002709 2203-006423 2203-006423 2203-006668 2203-006423 2203-006423 2203-006562 Design LOC C204 C205 C206 C207 C208 C209 C210 C211 C212 C213 C215 C216 C217 C218 C300 C301 C302 C303 C304 C305 C306 C309 C312 C313 C314 C315 C316 C317 C318 C319 C320 C321 C322 C326 C327 C328 C330 C331 C332 C333 C342 C343 Discription C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP 6-2 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization STATUS SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA Main Electrical Parts List SEC CODE 2203-006562 2203-006260 2203-006260 2203-006348 2203-006423 2203-000854 2203-000854 2203-006562 2203-006423 2203-005682 2203-005682 2203-005682 2203-005682 2203-006257 2203-005682 2203-006626 2203-005682 2203-005683 2203-006348 2203-005682 2203-006626 2203-005682 2203-006348 2203-005682 2203-006260 2203-006260 2203-005682 2203-006825 2203-006825 2203-005736 2203-006048 2203-006562 2203-006257 2007-008055 2203-005682 2203-006423 2203-006423 2203-006423 2203-006423 2203-005736 2203-005736 2203-006648 Design LOC C344 C347 C348 C400 C401 C403 C404 C406 C407 C408 C409 C410 C411 C413 C414 C415 C416 C417 C418 C419 C420 C421 C422 C423 C424 C426 C429 C432 C433 C500 C502 C503 C505 C506 C507 C508 C509 C510 C511 C512 C513 C542 Discription C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP R-CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP 6-3 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization STATUS SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA Main Electrical Parts List SEC CODE 2203-006194 2203-005682 2203-005736 2203-006194 2203-005806 2203-006556 2203-005682 2203-006423 2203-006648 2203-006423 2203-006194 2203-005792 2203-005792 2203-006318 2203-006318 2203-006318 2203-006318 2203-005736 2203-005736 2203-005736 2203-006556 2203-006318 2203-006423 2203-006194 2203-006423 2203-005682 2203-006620 2203-005682 2203-005682 2203-005682 2203-006194 2203-006423 2203-006324 2203-005682 2203-005682 2203-006324 2203-006305 2203-005725 2203-006562 2203-006562 2203-005158 2901-001256 Design LOC C543 C600 C601 C602 C603 C604 C605 C606 C607 C608 C609 C610 C611 C612 C613 C614 C615 C616 C617 C618 C619 C620 C622 C623 C625 C626 C627 C628 C629 C630 C631 C632 C633 C635 C636 C637 C638 C639 C640 C641 C642 F101 Discription C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP FILTER-EMI SMD 6-4 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization STATUS SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SNA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA Main Electrical Parts List SEC CODE 2901-001337 2901-001337 2901-001337 2901-001337 2901-001337 2901-001337 2901-001337 2904-001592 2904-001599 2904-001601 3711-006109 3710-002306 2703-002749 2703-002734 2007-000171 2007-000171 3301-001729 2703-002485 2703-002544 2703-002608 2703-002917 2703-002917 2703-002558 2703-002313 2801-004466 2801-004225 2801-004455 2801-004426 1201-002278 0504-000168 2007-008588 2007-009166 2007-008419 2007-008055 2007-000142 2007-008483 2007-008052 2007-009167 2007-008516 2007-008483 2007-008478 2007-009115 Design LOC F500 F501 F502 F503 F504 F505 F506 F600 F601 F602 HDC500 IFC503 L100 L101 L300 L301 L302 L600 L601 L602 L603 L604 L605 L607 OSC200 OSC300 OSC600 OSC601 PAM601 Q100 R100 R101 R102 R103 R104 R105 R106 R107 R108 R109 R110 R111 Discription FILTER-EMI/ESD FILTER-EMI/ESD FILTER-EMI/ESD FILTER-EMI/ESD FILTER-EMI/ESD FILTER-EMI/ESD FILTER-EMI/ESD FILTER-SAW FILTER-SAW FILTER-SAW HEADER-BOARD TO BOARD SOCKET-INTERFACE INDUCTOR-SMD INDUCTOR-SMD R-CHIP R-CHIP BEAD-SMD INDUCTOR-SMD INDUCTOR-SMD INDUCTOR-SMD INDUCTOR-SMD INDUCTOR-SMD INDUCTOR-SMD INDUCTOR-SMD CRYSTAL-SMD CRYSTAL-SMD CRYSTAL-SMD CRYSTAL-SMD IC-POWER AMP TR-DIGITAL R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP 6-5 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization STATUS SA SA SA SA SA SA SA SA SA SA SNA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA Main Electrical Parts List SEC CODE 2007-009115 2007-009212 2007-000172 2007-008531 2007-008806 2007-000162 2007-008055 2007-008483 2007-008531 2007-008055 2007-000171 2007-009084 2007-000157 2007-000171 2007-008542 2007-008531 2007-008483 2007-008516 2007-008483 2007-008051 2007-009166 2007-008055 2007-009166 2007-000138 2007-009084 2007-009169 2007-009169 2007-007310 2007-008210 2007-008210 2203-006091 2203-006091 2007-009084 2007-009084 2007-000171 2007-001292 2007-001292 2007-008420 2007-008420 2007-001119 2007-007528 2007-007528 Design LOC R112 R115 R201 R202 R203 R204 R205 R206 R207 R208 R210 R300 R301 R302 R304 R308 R309 R312 R313 R314 R315 R316 R317 R319 R320 R321 R322 R323 R326 R327 R328 R329 R330 R331 R400 R403 R406 R409 R410 R411 R412 R413 Discription R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP C-CER,CHIP C-CER,CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP 6-6 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization STATUS SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA Main Electrical Parts List SEC CODE 2007-007590 2007-007142 2007-007590 2007-007142 2007-007107 2007-007107 2007-007142 2007-007142 2007-007798 2007-007798 2007-007528 2007-007588 2007-001119 2007-008542 2007-008055 2007-008055 2007-000171 2007-000171 2007-000171 2007-000171 2007-008055 2007-008419 2007-008419 2007-008419 2007-008055 2007-008419 2007-008786 2007-008786 2007-008806 2007-008806 2007-008806 2007-008806 2007-008806 2007-008806 2007-008806 2007-008806 2007-008806 2007-008806 2007-008806 2007-008542 2007-008419 2007-008419 Design LOC R414 R415 R416 R417 R418 R419 R420 R421 R426 R427 R428 R429 R430 R431 R432 R433 R434 R435 R436 R437 R500 R501 R502 R503 R504 R505 R506 R507 R508 R509 R510 R511 R512 R513 R514 R515 R516 R517 R518 R519 R522 R523 Discription R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP 6-7 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization STATUS SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA Main Electrical Parts List SEC CODE 2007-008045 2007-008806 2007-008483 2007-008548 2007-008587 2007-008045 2007-008516 2007-008516 2007-008542 2007-000171 3705-001358 3709-001421 3708-002170 2404-001381 2404-001339 2404-001381 2404-001375 2404-001225 2404-001353 2404-001353 2404-001339 2404-001381 2404-001381 2404-001240 2404-001240 2404-001225 2404-001225 2404-001352 2404-001377 2404-001411 2404-001411 2404-001374 1404-001165 0504-001049 1203-003920 0801-002529 1203-003109 1205-002272 1203-003523 1203-003428 1203-003434 1203-003523 Design LOC R524 R525 R526 R600 R601 R602 R603 R605 R606 R634 RFS600 SIM100 SLC504 TA100 TA101 TA103 TA200 TA300 TA301 TA302 TA303 TA304 TA305 TA400 TA401 TA402 TA403 TA404 TA405 TA500 TA503 TA600 TH100 TR300 U100 U101 U102 U103 U104 U105 U106 U107 Discription R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP CONNECTOR-COAXIAL CONNECTOR-CARD EDGE CONNECTOR-FPC/FFC/PIC C-TA,CHIP C-TA,CHIP C-TA,CHIP C-TA,CHIP C-TA,CHIP C-TA,CHIP C-TA,CHIP C-TA,CHIP C-TA,CHIP C-TA,CHIP C-TA,CHIP C-TA,CHIP C-TA,CHIP C-TA,CHIP C-TA,CHIP C-TA,CHIP C-TA,CHIP C-TA,CHIP C-TA,CHIP THERMISTOR-NTC TR-DIGITAL IC-POWER SUPERVISOR IC-CMOS LOGIC IC-BATTERY IC-TRANSCEIVER IC-POSI.FIXED REG. IC-DC/DC CONVERTER IC-DC/DC CONVERTER IC-POSI.FIXED REG. 6-8 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization STATUS SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA Main Electrical Parts List SEC CODE 1205-002612 1201-002233 1001-001261 1001-001306 1205-002683 4709-001368 1203-003432 1204-002309 1205-002681 GH09-00040A 1108-000024 1405-001082 1405-001082 1405-001082 1405-001082 1405-001082 1405-001082 1405-001082 1405-001082 1405-001082 1405-001082 1405-001082 1405-001082 1405-001082 1405-001082 1405-001082 1405-001082 1405-001082 1405-001082 1405-001082 1405-001082 1405-001082 1405-001082 1405-001121 1405-001121 1405-001121 1405-001082 1405-001082 1405-001082 1405-001082 1405-001082 1405-001082 Design LOC U300 U303 U400 U401 U600 U602 U603 UCD301 UCD302 UCP200 UME201 V400 VR200 VR401 VR402 VR403 VR404 VR500 VR501 VR502 VR503 VR504 VR505 VR506 VR507 VR508 VR509 VR510 VR511 VR512 VR513 VR514 VR515 VR516 VR517 VR518 VR519 VR520 VR521 VR522 VR523 VR524 Discription IC-CODEC IC-AUDIO AMP IC-ANALOG SWITCH IC-ANALOG MULTIPLEX IC-TRANSCEIVER BLUETOOTH MODULE IC-POSI.FIXED REG. IC-MELODY IC-CODEC IC MICOM IC-MCP VARISTOR VARISTOR VARISTOR VARISTOR VARISTOR VARISTOR VARISTOR VARISTOR VARISTOR VARISTOR VARISTOR VARISTOR VARISTOR VARISTOR VARISTOR VARISTOR VARISTOR VARISTOR VARISTOR VARISTOR VARISTOR VARISTOR VARISTOR VARISTOR VARISTOR VARISTOR VARISTOR VARISTOR VARISTOR VARISTOR VARISTOR 6-9 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization STATUS SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA Main Electrical Parts List SEC CODE 1405-001082 1405-001121 1405-001082 0406-001190 0406-001190 0403-001547 0403-001411 0403-001427 Design LOC VR525 VR526 VR527 ZD500 ZD501 ZD502 ZD503 ZD504 Discription VARISTOR VARISTOR VARISTOR DIODE-TVS DIODE-TVS DIODE-ZENER DIODE-ZENER DIODE-ZENER 6-10 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization STATUS SA SA SA SA SA SA SA SA 7. Block Diagrams 7-1 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization Block Diagrams 7-2 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization 8. PCB Diagrams ANT601 ANT600 U604 G4 TA600 VR508 U600 F601F600 RFS600 VR507 F602 PAM601 U602 TA404 V400 A N T6 0 2 TA501 U107 U401 BAT100 SIM100 VR513 ZD503 U603 TA100 TA500 VR523 BTC502 VR521 VR525 VR520 VR522 ZD504 G1 OSC601 U102 ZD500 ZD502 VR510 VR511 VR512 VR505 U1 0 1 TA405 Z D 501 IFC503 VR514 TA402 U4 0 0 TA403 HDC500 OSC600 G2 TA302 TA301 VR506 VR509 G3 VR515 TP207 TP204 TP214TP213TP210TP211 TP212 8-1 TP209 UCD301 UCP200 U100 U300 VR200 OSC300 UME201 TA200 VR524 VR504 VR403VR526VR527 VR503 VR501 VR502 SLC504 VR500 F504 F505 F503 F501 F502 F500 F506 VR516VR518 U303 VR517 TA305 TA304 TR300 VR519 VK500 CK500 VR402 8-2 U1 0 4 TA300 TA401 TA101TH100 TA400 VR404 VR401 U103 UCD302 F101 TA303 OSC200 TA103 U105 U106 PCB Diagrams 9. Flow Chart of Troubleshooting 9-1.Baseband 9-1-1. Power ON 'Power On' does not work Check the current consumption Yes Current consumption >= 100mA No Download again Yes Check the Vbat Voltage Voltage >=3.3V No Charge the Battery Yes Check the pin of U100 Pin#J12 >= 2.8V No Check U100 and C110 Yes Pin#A13 and pin#A14 =2.8V No pin#G11 = 1.5V No Check U100, U105 and U106 Yes Yes Check the clock signal at C601 Freq = 26MHz Vrms >=300mV Vpp≒ 900mV No Check the clock generation circuit (related to 3pin of OSC600, C602, R601) Yes Check the initial operation END 9-1 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization SERLE SERDAT SERCLK XOENA VMOD_EN RF_EN TX_EN SVC_LED DSP_IO DSP_RWN FLASH_RESET OCTL0 OCTL1 OCTL2 OCTL3 OCTL4 OCTL5 OCTL6 OCTL7 B1 SERLE1 A2 SERLE2 C1 SERDA C2 SERCK E6 C5 F5 E5 A4 G6 B3 A3 DB15 DB14 DB13 DB12 DB11 DB10 DB9 DB8 DB7 DB6 DB5 DB4 DB3 DB2 DB1 DB0 AB8 AB7 AB6 AB5 AB4 AB3 AB2 AB1 AB0 I|O RWN RESETN_CSP D9 A FC E7 TXP DSP_AB(0:8) DSP_DB(15) D2 DSP_DB(14) D3 DSP_DB(13) E3 DSP_DB(12) E2 DSP_DB(11) F3 DSP_DB(10) F2 DSP_DB(9) F1 DSP_DB(8) F4 DSP_DB(7) G4 DSP_DB(6) G3 DSP_DB(5) H5 DSP_DB(4) J6 DSP_DB(3) J5 DSP_DB(2) K3 DSP_DB(1) K2 DSP_DB(0) K1 DSP_AB(8) K5 DSP_AB(7) K7 DSP_AB(6) M1 DSP_AB(5) M2 DSP_AB(4) N2 DSP_AB(3) N1 DSP_AB(2) L5 DSP_AB(1) P1 DSP_AB(0) K6 L3 L2 R3 RA REF2 RA REF1 RXTXIP RXTXIN RXTXQP RXTXQN RTXIP RTXIN RTXQP RTXQN C101 U100 A OUTA P A OUTA N A OUTB P A OUTB N MICINP MICINN MICOUTP MICOUTN A UXINP A UXINN A UXOUTP A UXOUTN VXVCM VREGP VREGN DA ICK DA IRN DA IDI DA IDO P11 N12 R12 P12 N14 M1 4 N15 P15 M1 5 L 14 K 13 L 13 R13 M1 3 R14 R4 P4 L6 M6 C116 A OUTA P A OUTA N A OUTB P A OUTB N MICINP MICINN MICOUTP MICOUTN A UXINP A UXINN A UXOUTP A UXOUTN B5 B6 D7 D6 C7 C6 C117 A FC TX_PWR C102 P5 CL K 32K XOENA Q CL K 13M_MC C103 K12 H11 G12 G13 F13 F15 C12 A14 C9 D10 B10 B11 A12 B12 A13 J12 G11 F14 VSIM VRTC LED2_DRV LED1_DRV RING_DRV VIB_DRV VLDO_7 VLDO_6 VL5S_B VL5S_A VLDO_5 VL4S_B VL4S_A VLDO_4 VLDO_3 VLDO_2 VLDO_1 VACC E14 E13 E11 F12 D14 D15 E10 A10 E9 RTC_ALMN H10 C113 ADC_AUX2 ADC_AUX1 VREF CREF VEXT VBAT CH_BDRV CH_ISEN CH_RES CSN_PSC K8 SCLK_PSC L8 SDO_PSC N7 SDI_PSC M7 N9 R10 P10 J11 K11 K14 VDD34 C11 VDD12 J13 C104 BAND_SEL2 BAND_SEL1 KEY_BL1 UP_CS UP_SCLK UP_SDO UP_SDI VIB_EN INTRQ PWR_KEEP RST R106 MOT U605 VSIM SIMCLK SIMRST SIMDATA SIM_IO SIM_RST SIM_CLK VBAT VBAT UP_CLK UP_RST UP_IO SIM_IO SIM_RST SIM_CLK VIB _ RNG_EN DSP_DB(0:15) C100 VCCD_1.8V VCCD_2.9V DSP_INT A DC_A UX4 2 1 K 10 J 10 J9 J8 J7 H9 H8 H7 H6 G10 G9 G8 G7 F10 F9 F8 F7 D13 P3 DINTR NC6 NC5 GNDS17 GNDS16 GNDS15 GNDS14 GNDS13 GNDS12 GNDS11 GNDS10 GNDS9 GNDS8 GNDS7 GNDS6 GNDS5 GNDS4 GNDS3 GNDS2 GNDS1 A UX_A DC3 N4 RTC_CL K D1 XOENA Q R 6 MC B4 C4 P13 L 11 F6 A6 M 10 N11 P6 R2 K4 G5 J4 N5 N6 M3 J3 F11 K 15 B 15 E8 B 13 C10 GND_OCTL VDD_OCTL GNDV VDDV GNDB VDDB GNDD VDDD VSS4 VSS3 VSS2 VSS1 VDD_IO2 VDD_IO1 VDD3 VDD2 VDD1 GND_HCUR GND_PSC2 GND_PSC1 GNDQ VDD67 VDD5 PWR_SW2 PWR_SW1N PSW1_B UF RESET_O MODE PWR_K EEP INTRQ C14 C15 L7 K9 N10 M9 L 10 L9 J IG_ON PWR_ON PSW1_B UF ICHRG VBAT VCCB_2.9V C105 VLDO7_1.8V C106 RTCALARM C107 VCCA_2.9V C108 R107 R101 C111 C112 C115 VCCB_2.9V VLDO1_1.5V TH100 C110 VCCD_2.9V C109 C114 VRF_2.9V BAT100 R100 VRTC_1.5V 1 2 VCCD_2.9V VCCA_2.9V Flow Chart of Troubleshooting 9-2 This Document can not be used without Samsung's authorization SAMSUNG Proprietary-Contents may change without notice Flow Chart of Troubleshooting VCCD_2.9V VRF_2.9V C604 GSM_PAM_IN DPCS_PAM_IN R600 C605 RF_EN 15 RFOL VDD GND VIO 14 16 RFIPP RFIPN 6 BIN RTXQP RFIDP U600 5 BQP RTXQN RFIDN 4 BQN SERLE SERCLK 3 SDIO RFIEN 2 _SEN RFIAP 35 34 33 32 31 30 PCS_LNA_IN_P 17 PCS_LNA_IN_N 18 DCS_LNA_IN_P 19 DCS_LNA_IN_N 20 GSM_LNA_IN_P 21 GSM_LNA_IN_N 22 23 29 28 A FC VDD RFIAN VDD XTA L 2 XTA L 1 NC NC 1 SCLK 27 XDIV SERDAT RFIEP XMODE RTXIN R602 13 7 BIP GND CLK13M_YMU XOUT 12 RFOH 8 RTXIP C603 11 _RESET C601 _PDN C602 R601 CLK13M_MC 10 VDD 9 XEN C600 CLK13M_TR 26 24 25 R603 AFC XOENA C609 C606 3 4 2 1 C607 C608 VBAT 3 2 F101 1 OSC600 VLDO7_1.8V R108 VCCD_1.8V HP_CORE_1.57V U105 1 VIN U106 SW 5 L100 1 VIN 2 GND 3 EN TA103 SW 5 L101 2 GND FB 4 3 EN C132 D100 FB 4 C130 C131 9-3 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization VLDO1_1.5V Flow Chart of Troubleshooting 9-1-2. Initial Initial Failure Yes The pin #C12 of U100 = 1.8V and No the pin #J12 of U100 = Check the U100 (if it has some problem, it is to be replaced.) 2.8V ? Yes Is the pin #K9 of U100 No "Low → High" ? Check the U100 (if it has some problem, it is to be replaced.) Yes There is 32.768kHz wave No forms at the C209 and Check the U200 C210 Yes Is the pin #3 of U105 & No Check the U105 & U106 U106 "High"? Yes The voltage is "High" at No Check the U100 the C111,C106 Yes No LCD display is O.K? Check the LCD part Yes No Sound is O.K? Check the Audio part Yes END 9-4 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization Flow Chart of Troubleshooting HP_CORE_1.57V VLDO1_1.5V HP_CORE_1.57V R210 C200 C217 VCCD_1.8V VRTC_1.5V R209 C201 C202 C204 C203 C205 C206 C207 C208 C218 CLK13M_TR TR_RST A(0) A(1) A(2) A(3) A(4) A(5) A(6) A(7) A(8) A(9) A(10) A(11) A(12) A(13) A(14) A(15) A(16) A(17) A(18) A(19) A(20) A(21) A(22) A(23) A(24) D(0) D(1) D(2) D(3) D(4) D(5) D(6) D(7) D(8) D(9) D(10) D(11) D(12) D(13) D(14) D(15) CP_WEN CP_OEN FLASH_RESET ROM1_CS ONENAND_CS RAM_CS F1 8 F1 7 R11 T1 1 M12 M11 M10 M9 M8 L8 L7 K8 J 12 H12 H11 H10 H9 H8 G9 G8 A 18 A2 V1 3 V7 N18 M2 H18 G2 B 13 B8 W18 W8 U12 U5 U1 T18 P1 L 16 L4 F1 D18 D9 C14 C1 B 16 B 12 B6 B4 G18 W12 G15 W14 R12 TDO TDI TCK CKO_IACK IOBIT1_PIO06 IOBIT0_PIO05 SPFS1_PIO15 SPTXD1_I2SD_PIO16 SPRXD1_PIO17 SPCLK1_PIO18 INT0 IO RWN D_D15 D_D14 D_D13 D_D12 D_D11 D_D10 D_D9 D_D8 D_D7 D_D6 D_D5 D_D4 D_D3 D_D2 D_D1 D_D0 D_A8 D_A7 D_A6 D_A5 D_A4 D_A3 D_A2 D_A1 D_A0 TEST3 TEST2 TEST1 CPTSTSTOP_CKO ATDO_PWM2 ATDI_RTS1 ATCK_CTS1 ATMS_PIO45 PIO31_IRQ6 PIO00_IRQ5 IRQ4 IRQ3 IRQ2 IRQ1 PIO47 PIO34 PIO33 UCP200 T12 V14 U14 N12 N11 V12 N15 N16 M17 M18 T15 W6 V6 P11 N10 N9 N8 P9 P8 R9 T9 T8 U8 V8 R8 T7 R7 T6 U6 R6 N6 V4 T5 U4 V3 W3 W2 V1 V16 T14 U15 T17 T13 L5 M4 K12 P12 P16 DSP_TMS DSP_TDO DSP_TDI DSP_TCK FLASH_EN1 SPK_SEL PCM_SYNC PCM_IN PCM_OUT PCM_CLK DSP_DB(15) DSP_DB(14) DSP_DB(13) DSP_DB(12) DSP_DB(11) DSP_DB(10) DSP_DB(9) DSP_DB(8) DSP_DB(7) DSP_DB(6) DSP_DB(5) DSP_DB(4) DSP_DB(3) DSP_DB(2) DSP_DB(1) DSP_DB(0) CP_TDO CP_TDI CP_TCK CP_TMS SIMCLK SIMDATA SIMRST CHG_OFF EAR_SWITCH CHG_DET EAR_SEL AMP_EN BT_WAKE BRIGHTNESS USB_SUSP USB_DET CF USB_VPO USB_VMO USB_OEN USB_DATA UP_SCLK UP_SDO UP_SDI UP_CS XOENAQ PWR_KEEP CLK32K RTCALARM OSC200 BT_CTS BT_RXD BT_TXD BT_RTS HOST_WAKE C210 C209 SDS_TXD SDS_RXD KEY_COL(0:4) KEY_COL(0) KEY_COL(1) KEY_COL(2) KEY_COL(3) KEY_COL(4) PSW1_BUF KEY_ROW(0:5) DSP_INT DSP_IO DSP_RWN KEY_ROW(0) KEY_ROW(1) KEY_ROW(2) KEY_ROW(3) KEY_ROW(4) KEY_ROW(5) 9-5 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization DSP_DB(0:15) DSP_AB(0:8) DSP_AB(8) DSP_AB(7) DSP_AB(6) DSP_AB(5) DSP_AB(4) DSP_AB(3) DSP_AB(2) DSP_AB(1) DSP_AB(0) TP209 TP210 TP211 TP212 NAND_INT HALL_SENSOR LCDC_INT YMU_IRQ JACK_IN INTRQ M_HOLD USB_CON LED_DATA P18 P17 M19 M16 J16 R14 U18 P4 T2 P5 B 19 C19 C18 D17 E16 F16 E17 R3 R4 U2 T3 P3 P2 N4 N2 M3 M1 M6 N5 R16 R17 K7 L6 J7 J6 J5 J4 J8 H6 H4 H1 H3 G6 G4 H2 J 15 J 13 K 13 L 12 L 13 L 15 L 14 M14 N14 H19 F19 H17 G16 P15 P19 G5 V17 V19 U16 U19 W17 R13 LCDC_CS YMU_CS LOWER_BYTE UPPER_BYTE A_A0 A_A1 A_A2 A_A3 A_A4 A_A5 A_A6 A_A7 A_A8 A_A9 A_A10 A_A11 A_A12 A_A13 A_A14 A_A15 A_A16 A_A17 A_A18 A_A19 A_A20 A_A21 A_A22 A_A23 A_A24 PIO35_A_A25_BOOTSEL A_D0 A_D1 A_D2 A_D3 A_D4 A_D5 A_D6 A_D7 A_D8 A_D9 A_D10 A_D11 A_D12 A_D13 A_D14 A_D15 A_WEN A_OEN PIO30_WAITN FLASHRSTN A_CS0N A_CS1N A_CS2N A_CS3N A_CS4N A_CS5N A_CS6N A_CS7N A_BE0N A_BE1N A UDIO_OUT_SEL D(0:15) B7 C8 D8 A6 C6 C5 D7 E7 C4 C2 A3 B3 B1 D6 D5 D3 E8 F8 E6 D2 E4 E3 F5 F4 F3 F2 A8 E9 F9 G10 G11 F11 E11 G12 D11 E12 C12 A12 F12 D12 E13 D13 D14 B14 E14 H14 A14 C15 G14 J14 D15 C16 F15 B17 H16 A17 SIMCL K SIMIO PIO14_SIMRST PIO07_USB _SUSP PIO09_USB _VPI PIO11_USB _VMI PIO12_USB _VPO PIO13_USB _VMO PIO36_USB _OEN PIO37_USB _DA TA SPCL K 0 SPRXD0 SPTXD0_I2SD SPFS0 RIO_PIO01 DSR0_PIO02 DTR0_PIO03 RTS0_PIO04 T X0 RX0_IRQ28 CTS0_PIO29 DCD0_PIO44 PIO41_IRDA TX PIO42_IRDA RX T X1 RX1_IRQ28 K EYB RD0 K EYB RD1 K EYB RD2 K EYB RD3 K EYB RD4 K EYB RD5_PSW1_B UF K EYB RD6 K EYB RD7 K EYB RD8 K EYB RD9 K EYB RD10 K EYB RD11 PIO38_MCI_CL K PIO08_MCI_CMD PIO21_MCI_DA T0 PIO22_MCI_DA T1 PIO23_MCI_DA T2 PIO24_MCI_DA T3 PIO39_MCI_CMD_EN PIO40_MCI_DA T_EN PIO43_MCI_DA T0_EN X1RTC X2RTC RTCA L A RMN OSC32OUT PIO19_PWRK EEP PIO20_SYSCL K REQ PWM1_PIO46 PIO10 PIO25 PIO26 PIO27 PIO28 PIO32 A(0:24) VSSA _U VDDA _U VSSA _D VDDA _D VSS18 VSS17 VSS16 VSS15 VSS14 VSS13 VSS12 VSS11 VSS10 VSS9 VSS8 VSS7 VSS6 VSS5 VSS4 VSS3 VSS2 VSS1 VDD_CORE8 VDD_CORE7 VDD_CORE6 VDD_CORE5 VDD_CORE4 VDD_CORE3 VDD_CORE2 VDD_CORE1 VDD_IO_1P8_18 VDD_IO_1P8_17 VDD_IO_1P8_16 VDD_IO_1P8_15 VDD_IO_1P8_14 VDD_IO_1P8_13 VDD_IO_1P8_12 VDD_IO_1P8_11 VDD_IO_1P8_10 VDD_IO_1P8_9 VDD_IO_1P8_8 VDD_IO_1P8_7 VDD_IO_1P8_6 VDD_IO_1P8_5 VDD_IO_1P8_4 VDD_IO_1P8_3 VDD_IO_1P8_2 VDD_IO_1P8_1 VRTC CK I RESTN TMS TRSTN NC2 2 NC1 1 TP213 R204 Flow Chart of Troubleshooting 9-1-3. Sim Part "Insert SIM is displayed on the LCD Yes Check the SIM connector's (SIM111) connection to SIM card No Resolder or change SIM111 Yes Check the voltage at pin#1 of CN111 >= 2.8V ? No Check the U100 Yes Is there any signals pin#2,#3,#6 of CN111 ? No Check the UCP200 Yes Check the SIM Card END 9-6 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization Flow Chart of Troubleshooting 9-1-4. Microphone Part Microphone does not work Yes No Is the assembled status of microphone O.K? Reassembled the microphone Yes Check the reference voltage on mic path Yes Resolder or change No C101 ≒ 2.8V ? R411,R413,R414,R415,R416,R417, C414,C415 Yes No Check U100 Is microphone ok? Yes END VCCA_2.9V R411 V400 TA404 C413 AK_MIC+ C418 R412 R413 VR401 MICINP MICOUTP C414 R414 R415 C415 C416 MAIN_MIC_P C417 MAIN_MIC_N R417 C420 MICINN MICOUTN C419 VR402 R416 VR403 C421 AK_MIC- C422 VR404 9-7 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization Flow Chart of Troubleshooting 9-1-5. Speaker Part_1(MP3, SPEAKER PHONE) There is no sound from the Speaker Yes Are there any signals at the terminal of Speaker? Replace the Speaker No Yes Are there any signals at the L300, L301 Yes Yes Are there any signals at the R321, R322 No The pin#10 of U401 is "High"? Check UCP200 Check U401 Check U303 No MP3 SPEAKER PHONE What is the type of sound from the Speaker MELODY No Is there any signals at the C432, C433? Is there any signals at the C434, C435? Check UCD302 Is there any signals at the C436, C437? No Check Yes Yes Check U100 Yes UCD301 The pin #2 of U401 is "High"? No No Check UCP200 Yes Check U401 END 9-8 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization Flow Chart of Troubleshooting VBAT C434 YMU+ C432 R431 MP3_SPK+ C407 AMP_IN+ C406 R410 AOUTAN C433 3 MP3_SPK- 4 AMP_IN- V+ D1 1S2 4S1 U401 1-2IN 3-4IN 2S1 3S2 D2 5 6 7 12 SPK- 11 MELODY- 10 AUDIO_OUT_SEL R409 9 AOUTAP C409 D3 2 SPK_SEL 3S 1 YMU- D4 GND 1 AOUTBP NC NC 2S 2 C435 C408 15 14 13 4S2 21 22 C436 16 1S1 GND 17 8 AOUTBN C437 SPK+ C410 C411 MELODY+ VBAT L302 C342 TA304 U303 R322 AMP_IN- A2 VDD VSS A1 VIP C1 VIM R329 AMP_EN L300 VOM A3 PVSS B3 VOP C3 MELODYL301 MELODY+ NC AMP_IN+ R321 B1 C2 EN B2 PVDD NC R328 1 2 R319 R320 C335 TA305 C343 R330 R331 9-9 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization C334 Flow Chart of Troubleshooting 9-1-6. Speaker Part_2(RECEIVER) There is no sound from the Speaker Is the terminal of Speaker O.K ? No Replace the Speaker Yes Are there any signals at the PIN#8, #12 of U401 No Check U401 Yes Are there any signals at the PIN#9, #13 of U401 No Check U100 END 9-10 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization Flow Chart of Troubleshooting 9-1-7. Charging Part Abnormal charging part What is the type of Charging TA Charging No Check IFC503 No The pin #1 of U102 is TA_VEXT 뵃 5V? Yes The pin #5 of U102 is "LOW"? Check UCP200 Yes No Check U102 Charging Current is 350mA~650mA? Yes Check The Battery END 9-11 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization Flow Chart of Troubleshooting VBAT TA_VEXT USB_5V VCCD_1.8V IFC503 R500 1 2 3 4 5 6 7 8 9 10 11 12 EAR_MIC_P EAR_MIC_N IF_EAR_R IF_EAR_L EAR_SWITCH JACK_IN SDS_TXD SDS_RXD R501 JIG_ON_IF USB_D+ USB_D- R503 5 13 14 15 16 17 18 19 20 21 22 23 24 4 6 4 5 6 R502 3 8 2 1 ZD503 ZD502 ZD501 VR514 C542 7 8 3 2 7 1 ZD500 TA501 R526 C543 ZD504 VBAT U102 TA_VEXT ICHRG 1 VL _CHG 8 2 IN BATT 7 3 GND _ACOK 6 4 ISET _EN 5 CHG_OFF GG G G 910 11 12 C136 TA100 R104 C124 R105 9-12 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 NC NC NC NC NC NC NC NC 25 26 27 28 Flow Chart of Troubleshooting 9-2. RF 9-2-1. EGSM RX NORMAL CONDITION catch the channel? No CHECK ANT600, R604 contact? Yes PAM601 Check Pin12 ≥ -65dBm ? No RFS600,L603,L604,C619 resolder or change Yes PAM601 Check Pin16 ≥ -65dBm ? No PAM601 resolder or change Yes U600 Check Pin21,22 ≥ -65dBm ? No C610, C611, C619, F600 resolder or change Yes U600 Check Pin11,12,13,28,29 : 2.9V ? No U100 pin #A13, C109,#C4 ,C100 resolder or change Yes U600 Check Pin30,31 : 26Mhz? Vp-p : 950mV? No OSC600 resolder or change Yes U600 Check Pin4, 5, 6, 7 Vp-p : 120mV? No U600 resolder or change Yes U100 CHECK!! 9-13 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization Flow Chart of Troubleshooting 3 4 OUT OUT G 5 GSM_LNA_IN_P L600 27NH IN C616 1 GND C 4 3 G L603 F601 C612 3 4 C620 IN R604 C621 L607 C614 4 2 C615 OUT IN OUT G G 5 2 TP ANT601 C618 1 3 10 L605 2 RX4 14 A N T 12 GSM850|900TXIN V1 C623 C622 11 VB S1 VB S2 5 4 9 VMOD_EN VCC1 V RA M P VTX 13 VCC2 PAM601 VB A TT GND2 GND1 6 GND3 1 DCS|PCSIN GND4 8 GND5 17 15 7 21 19 RX3 16 RX1 RX2 18 20 PCS_LNA_IN_P DPCS_PAM_IN GSM_PAM_IN VBAT TA600 L606 TP G F602 3 ANT C617 1 C613 PCS_LNA_IN_N L602 ANT600 L604 C619 OUT OUT G 5 L601 8.2NH A GND 2 1 2 C611 DCS_LNA_IN_N DCS_LNA_IN_P RFS600 F600 C610 GSM_LNA_IN_N C625 VMOD_EN BAND_SEL2 BAND_SEL1 R605 TX_PWR TX_EN C627 C628 C629 C630 C626 9-14 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization U604 Flow Chart of Troubleshooting 9-2-2. DCS RX NORMAL CONDITION catch the channel? No CHECK ANT600, R604contact? Yes PAM601 Check Pin1 ≥ -65dBm ? No RFS600,L603,L604,C619 resolder or change Yes PAM601 Check Pin16 ≥ -65dBm ? No PAM601 resolder or change Yes U600 Check Pin19,20 ≥ -65dBm ? No C612, C613, C617, F601 resolder or change Yes U600 Check Pin11,12,13,28,29 : 2.9V ? No U100 pin #A13, C109,#C4 ,C100 resolder or change Yes U600 Check Pin30,31 : 26Mhz? Vp-p : 950mV? No OSC600 resolder or change Yes U600 Check Pin4, 5, 6, 7 Vp-p : 120mV? No U600 resolder or change Yes U100 CHECK!! 9-15 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization Flow Chart of Troubleshooting 9-2-3. PCS RX NORMAL CONDITION catch the channel? No CHECK ANT600, R604contact? Yes PAM601 Check Pin1 ≥ -65dBm ? No RFS600,L603,L604,C619 resolder or change Yes PAM601 Check Pin20 ≥ -65dBm ? No PAM601 resolder or change Yes U600 Check Pin17,18 ≥ -65dBm ? No C614, C615, C618, F602 resolder or change Yes U600 Check Pin11,12,13,28,29 : 2.9V ? No U100 pin #A13, C109,#C4 ,C100 resolder or change Yes U600 Check Pin30,31 : 26Mhz? Vp-p : 950mV? No OSC600 resolder or change Yes U600 Check Pin4, 5, 6, 7 Vp-p : 120mV? No U600 resolder or change Yes U100 CHECK!! 9-16 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization Flow Chart of Troubleshooting 9-2-4. EGSM TX No PAM601 pin 12 : about 32dBm? PAM601 pin 6 : 2.6V ? No U100 check & change Yes Yes ANT600,R604,C619 RFS600,L603,L604, check & change PAM601 pin7: 3.7V? No BATTERY check & change Yes No PAM601 pin11 about 5dBm ? Yes PAM601 pin 8 : 2.8V ? No Yes PAM601 check & change No U100 check U600 pin9,11.12,13,28, 29 : 2.9V ? Yes U100 pin A13,J12,B3 check or resolder U600 pin30,31 : 26MHz ? Vp-p : 950mV ? No OSC600 check or resolder Yes No U600 pin4,5,6,7 100mV ? Yes U100 check or resolder U600 check or resolder 9-17 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization Flow Chart of Troubleshooting 9-2-5. DCS TX No PAM601 pin 12 : about 30dBm? PAM601 pin 6 : 2.6V ? No U100 check & change Yes Yes ANT600,R604,C619 RFS600,L603,L604, check & change PAM601 pin7: 3.7V? No BATTERY check & change Yes No PAM601 pin1 about 5dBm ? Yes PAM601 pin 8 : 2.8V ? No Yes PAM601 check & change No U100 pin A13,J12,B3 check or resolder U100 check U600 pin9,11.12,13,28, 29 : 2.9V ? U600 pin30,31 : 26MHz ? Vp-p : 950mV ? No OSC600 check or resolder Yes No U600 pin4,5,6,7 100mV ? Yes U100 check or resolder U600 check or resolder 9-18 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization Flow Chart of Troubleshooting 9-2-6. PCS TX No PAM601 pin 12 : about 30dBm? PAM601 pin 6 : 2.6V ? No U100 check & change Yes Yes ANT600,R604,C619 RFS600,L603,L604, check & change PAM601 pin7: 3.7V? No BATTERY check & change Yes No PAM601 pin1 about 5dBm ? Yes PAM601 pin 8 : 2.8V ? No Yes PAM601 check & change No U100 check U600 pin9,11.12,13,28, 29 : 2.9V ? Yes U100 pin A13,J12,B3 check or resolder U600 pin30,31 : 26MHz ? Vp-p : 950mV ? No OSC600 check or resolder Yes No U600 pin4,5,6,7 100mV ? Yes U100 check or resolder U600 check or resolder 9-19 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization 10. Reference data 10-1. Reference Abbreviate AAC: Advanced Audio Coding. AVC : Advanced Video Coding. BER : Bit Error Rate BPSK: Binary Phase Shift Keying CA : Conditional Access CDM : Code Division Multiplexing C/I : Carrier to Interference DMB : Digital Multimedia Broadcasting EN : European Standard ES : Elementary Stream ETSI: European Telecommunications Standards Institute MPEG: Moving Picture Experts Group PN : Pseudo-random Noise PS : Pilot Symbol QPSK: Quadrature Phase Shift Keying RS : Reed-Solomon SI : Service Information TDM : Time Division Multiplexing TS : Transport Stream 10-1 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization 11. Exploded and assembling View 11-1. Cellular phone Exploded View WARNING ■ Put on straps and gloves to remove electricity [disassemble lower part of SET] [disassembe SET] [disassemble left part of SET] INSTRUMENTS TO BE USED NO [final check] [remove MAIN FPCB connector] [disassemble right part of SET] MATERIAL CODE STANDARD Qua n 1 2 3 4 5 6 Application Subject Work Descriction NO DISASSEMBLY OF MAIN SET 25 ED 1 2 3 11-1 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization S G H - D 5 2 0 / D 5 2 8 when to modufy what to modify Exploded and assembling View 11-2. Cellular phone assembling Subject Description inspection -Inspect the exterior of speaker -check broken wires and exterior of speaker inspection -Inspect the exterior of motor -check -Solder the speaker on board -take care polarity and solder that(look at soldering soldering glue Warning Confirmation and inspection standard broken wires of motor ■ take care polarity of PAD when you solder speaker and receiver picture) -Solder the motor on board -take care polarity and solder that(look at picture) -apply the glue on part to solder INSTRUMENTS TO BE USED NO MATERIAL CODE STANDARD Qua n 1 speaker 3001001906 8ohm,88+2dB,800Hz 1EA 2 motor GH3100187A 90mA,10~5 5Hz,1EA ,2.5~3.5V/ 90~150mA 3 soldering ion - 350도~380 도 4 solder - SR-34 1EA (PA TYPE) 5 JIG for sodering - D520/D528 1EA 6 strap - - - 7 gloves - - - 1EA 8 Application Subject Work Description NO soldering of motor and speaker 1 ED 1 2 3 4 11-2 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization SGH-D520/D528 date of revision Revision contents Exploded and assembling View Subject remove tape connect Work contents Confirmation and inspection standard -adhere tape on camera FPCB and remove the paper on tape -camera connects with LCD connector. -insert Silt line of camera FPCB and Silt line camera under connector that occupy space equally adhere tape -adhere tape on upper side of connector [adhere tape and remove the paper on tape] [ connect camera] [ adhere tape]] INSTRUMENTS TO BE USED [enlargement] NO MATERIAL CODE STANDARD Qua n 1 CAMERA MODULE GH5902860A 1.5V/2.8V, 50mA 1 2 TAPE GH7421364A 17X9X0.085 T 1 3 TAPE GH7421362A 7X2X0.35T 1 4 5 6 Application adhere tape and make right angle ED 1 2 3 4 11-3 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization SGH-D520/D528 Subject Work Description NO Connection of camera 2 date of revision Revision contents Exploded and assembling View Subject Work contents remove connect FPCB adhere tape adhere tape Sponge -adhere tape and remove paper on tape -insert navi KEY into LCD connector -close black acuator -adhere tape(like picture) -Insert white silk and LCD connector that becomes to position equally -adhere sponge on left upper side of LCD -adhere sponge(like picture) -Attach via sticking page lower column department silk. -Attach to the top portion via red. Warning Confirmation and inspection [ adhere tape and remove the paper on tape ] ■Do to do sticking progress from sticking standard at TAPE sticking. [ connect navi key ] INSTRUMENTS TO BE USED connec t NO MATERIAL CODE STANDARD Qua n 1 Navi KEY_FPCB GH5902717A DC15V,1mA 1 2 TAPE GH7421362A 7X2X0.35T 1 3 LCD SPONGE GH7421627A 31.5*48*0. 55t 1 4 TAPE GH7421362A 7X2X0.35T 1 5 FPCB SPONGE GH7421366A 18.8X14.5X 0.085T 1 6 [ Attach TAPE Application ] adhere sponge ED adhere sponge along silk line along red line 11-4 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization 1 2 3 4 SGH-D520/D528 Subject Work Description NO connection of navi key 3 date of revision Revision contents Exploded and assembling View Subject Inspection Insertion ReInspection Work contents Confirmation and inspection standard -Inspect the dust in MAIN WINDOW -Hndle by badness if you find dust -Insert LCD to UPPER CASE. -RE-inspect MAIN WINDOW after removing -Hndle by badness if you find dust half part of tape [Insert LCD ] INSTRUMENTS TO BE USED NO MATERIAL CODE STANDARD Qua n 1 LCD - D520 1EA 2 CAMERA - D520 1EA 3 Air-gun - - - 4 Tweezers - - 1EA 5 6 Application Subject Work Description NO Assembly UPPER CASE and LCD 4 ED 1 2 3 4 11-5 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization SGH-D520/D528 date of revision Revision contents Exploded and assembling View Subject Inspection Work contents Confirmation and inspection standard -Inspect the dust in MAIN WINDOW -Hndle by badness if you find dust Insertion -Insert motor to UPPER CASE -Handle wires cautiously Insertion -Insert camera to UPPER CASE -Handle camera FPCB crack Insertion -Insert speaker to UPPER CASE -Handle wires cautiously [ Insertion state of LCD] [ insert motor ] INSTUMENTS TO BE USED [insert speaker] [ insert camera ] NO MATERIAL CODE STANDRAD Qua n 1 Hand strap - - 1 2 Tweezers - - 1 3 Gloves - - 1 4 5 6 Application Subject Work Description NO Insertion of motor, camera and speaker 5 ED 1 2 3 4 11-6 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization SGH-D520/D528 Date of revision Revision contents Exploded and assembling View Subject Inspection Work contents Confirmation and inspection standard -Inspect exterior of Unit -scratch and printing badness Insertion -Insert Navi KEY to UPPER CASE -Look at picture Assembly -Fix Navi KEY PBA along fixing lever INSTUMENTS TO BE USED NO MATERIAL CODE STANDRAD Qua n 1 NAVI KEY GH7508861A D520 1 2 3 4 5 6 Application Insert KEY PAD Assemble Navi KEY ED 1 2 3 4 11-7 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization SGH-D520/D528 Subject Work Description NO Assembly of Navi KEY PAD 6 Date of revision Revision contents Exploded and assembling View Subject TAPE REMOVE Work contents Confirmation and inspection standard -Adhere tape -Remove paper on tape that is attached to LCD Insertion of -Insert FPCB and make connector and FPCB MAIN FPCB silk parallel INSTUMENTS TO BE USED Insert FPCB and make connector and FPCB silk parallel NO MATERIAL CODE STANDRAD Qua n 1 MAIN FPCB GH4101066A 18.33X61.0 0mm 1 2 TAPE GH7421365A 21X12.5X0. 085T 1 3 4 5 LCD CONNECTOR 6 Application ED 1 2 3 4 11-8 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization SGH-D520/D528 Subject Work Description NO MAIN FPCB Connection 7 Date of revision Revision contents Exploded and assembling View Subject Work contents Adhere gold -Adhere gold tape along white silk line Confirmation and inspection standard -Look at left picture TAPE Adhere -Adhere tape along white silk line -Look at right picture TAPE INSTUMENTS TO BE USED Adhere tape along white silk line Adhere tape along white silk line NO MATERIAL CODE STANDRAD Qua n 1 TAPE GH7421369A 19X3X0.35T 1 2 LCD Gasket TAPE GH7421361A 17X2X0.3T 1 3 4 5 6 Application ED 1 2 3 4 11-9 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization SGH-D520/D528 Subject Work Description NO ADHERE TAPE 8 Date of revision Revision contents Exploded and assembling View Subject Inspection Work contents - Inspect exterior of mic-holder Confirmation and inspection standard -confirm whether there is small hole(look at picture) Insertion - Insert mic-holder with mic -look at picture INSTUMENTS TO BE USED Be Caution direction NO MATERIAL 1 MIC-HOLDER 2 AIR-GUN 3 Tweezers STANDRAD Qua n D520 1EA - - - - - 1EA CODE 4 5 6 Application Confirm whether there is small hole under micholder(like left picture) ED 1 2 3 4 11-10 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization SGH-D520/D528 Subject Work Description NO Insertion of mic-holder 9 Date of revision Revision contents Exploded and assembling View Subject Inspection Work contents -Confirm tape specification attaching CASE -Look at right picture basically to LOWER CASE Assembly of -Fold soldering part of FPCB(2 points) LOWER Confirmation and inspection standard -Look at pictures -Insert FPCB to LOWER CASE -First of all, assemble top portion of HOOK -Assemble lower portion of HOOK [Assembly flowchart] Fold soldering part of FPCB Insert FPCB to LOWER CASE Insert FPCB to LOWER CASE INSTUMENTS TO BE USED NO MATERIAL CODE STANDRAD Qua n 1 LOWER CASE GH7508859A D520 1 2 3 4 5 Assemble lower portion of HOOK First of all, assemble top portion of HOOK 6 Application SGH-D520/D528 Work Description NO Subject LOWER CASE Assembly ED 1 2 3 4 11-11 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization Date of revision Revision contents 10 Exploded and assembling View Warning ■ Torque of Electric motor when you assemble LOWER CASE and UPPER CASE => SPEC : 1.1kgf/m±0.1 SCREW INSTUMENTS TO BE USED operation of hinge tension STANDRAD Qu an NO MATERIAL CODE 1 SCREW 6001001530 M1.4,L2.5 1 2 Electric motor - - 1 3 JIG for assembly - - 1 4 Hand strap - - 1 5 6 Application ED 1 2 3 4 11-12 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization SGH-D520/D528 Subject Work Description NO SCREW 11 Date of revision Revision contents Exploded and assembling View Subject Work contents -Inspect exterior of Main Front -Confirm damage -Confirm whether or not magnet work. Inspection Warning Confirmation and inspection standard ■ If it produces only one time that is creased to FPCB, don't reuse -Handle by badness at bonding excess to magnet Assembly of -Assemble Main Front and hole of slide hinge -Confirm whether LCD and Main Front are Main Front twisted or not after assembly INSTUMENTS TO BE USED Assemble Main Front and hole of slide hinge(like this picture) Assemble Main Front and hole of slide hinge NO MATERIAL CODE STANDRAD Qua n 1 FRONT GH7508863A D520 1 2 3 4 5 6 Application Subject Work Description NO Assembly and inspection of Main Front 12 ED 1 2 3 4 11-13 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization SGH-D520/D528 Date of revision Revision contents Exploded and assembling View Subject SCREW Confirmation and inspection standard Work contents -Check the screw size -Place Front on JIG -Screw Warning ■ Torque of Electric motor when you assemble LOWER CASE and UPPER CASE => SPEC : 0.9kgf/m ~ 1.1kgf/m [ SCREW ] INSTUMENTS TO BE USED SCREW NO MATERIAL CODE STANDRAD Qua n 1 SCREW 6001001700 M1.4,L2 1 2 Electric motor - - 1 3 JIG for screw - - 1 4 5 6 Application ED 1 2 3 4 11-14 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization SGH-D520/D528 Subject Work Description NO Front SCREW 13 Date of revision Revision contents Exploded and assembling View Subject Adhere black tape Work contents Confirmation and inspection standard -Atach black tape via red dotted line like picture. Base line INSTUMENTS TO BE USED Adhere tape in this portion NO MATERIAL CODE STANDRAD Qua n 1 TAPE GH7423218A 32.6x34.35 x0.1,bk 1 2 3 4 5 6 Application ED 1 2 3 4 11-15 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization SGH-D520/D528 Subject Work Description NO Adhere tape 14 Date of revision Revision contents Exploded and assembling View Subject Adhere Work contents -Ahhere MAIN FPCB Gasket TAPE in appointment position Confirmation and inspection standard -Adhere FPCB TAPE FPCB In top portion of FPCB silk [Goodnees] [Badness] Adhere FPCB tape 11-16 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization Exploded and assembling View Subject Inspection Inspection Soldering Work contents -Inspect camera KEY FPCB Warning Confirmation and inspection standard -Damaged camera FPCB PAD/torn FPCB => Badnees -Inspect soldering parts of camera key in -Damaged camera KEY PAD, Separated PAD, board Short => Badness -Solder camera KEY FPCB on board -Solder between Guide Holes ■ Take care so that CHIP and SHORT may not happen after soldering of camera KEY FPCB ■ Temperature of Soldering iron : 350°~380° ■ Do to drop power after use of soldering iron complete -Don't happen short INSTUMENTS TO BE USED Set FPCB with Guide hole BE cautious when you solder NO MATERIAL CODE STANDRAD Qua n 1 Camera Key FPCB - D520 1EA 2 JIG for soldering of Camera Key - D520 1EA 3 Soldering iron - 350°~380° 1EA 4 Lead - SR-34 1EA (PA TYPE) 5 Hand-strap - Application ED 1 2 3 4 11-17 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization - 1EA SGH-D520/D528 Subject Work Description NO Soldering of camera KEY FPCB 16 Date of revision Revision contents Exploded and assembling View Subject Inspection Inspection Soldering Work contents -Inspect SIDE KEY FPCB Confirmation and inspection standard -Damaged SIDE FPCB PAD/torn FPCB Warning ■ Temperature of Soldering iron : 350°~380° => Badness -Inspect soldering parts of side key in board -Damaged SIDE KEY PAD, Separated PAD, Short => Badness -Solder between Guide Holes Solder SIDE KEY FPCB on board -Don't happen short INSTUMENTS TO BE USED BE cautious when you solder Set FPCB with Guide hole NO MATERIAL CODE STANDRAD Qua n 1 SIDE KEY FPCB - D520 1EA 2 JIG for soldering of Side Key - D520 1EA 3 Soldering iron - 350°~380° 1EA 4 Lead - SR-34 1EA (PA TYPE) 5 Air - - - 6 Hand-strap - - 1EA 7 Gloves - - 1EA Application ED 1 2 3 4 11-18 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization SGH-D520/D528 Subject Work Description NO Soldering of SIDE KEY FPCB 17 Date of revision Revision contents Exploded and assembling View Subject Inspection Soldering Work contents Inspect exterior of antenna Confirmation and inspection standard Check Flexure of Metal plate ,Damage and Dust Warning ■ Temperature of Soldering iron : 350°~380° -Place board and antenna on JIG -Solder antenna INSTUMENTS TO BE USED Solder antenna Check state of metal plate NO MATERIAL CODE STANDRAD Qua n 1 Antenna - 이터트로닉스 1EA 2 Soldering iron - 350°~380° 1EA 3 Lead - SR-34 (PA TYPE) 1EA 4 Air - - - 5 Hand-strap - - 1EA 6 Gloves - - 1EA 7 Application ED 1 2 3 4 11-19 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization SGH-D520/D528 Subject Work Description NO Soldering of antenna 18 Date of revision Revision contents Exploded and assembling View Subject Work contents -Inspect the exterior of SHIELD CAN(Metal) Inspection Warning Confirmation and inspection standard -Check whether there is part that come out bounding on inside. -There is part that come out bounding(Occurrence of Short) =>Badness -Silver part of WALL part has bounded to side and come out =>Badness badness ■ Torque : Torque : 1 ± 0.1 Kgf/㎠ INSTUMENTS TO BE USED SCREW NO MATERIAL CODE STANDRAD Qua n 1 Gloves - - 1EA 2 Hand-strap - - 1EA 3 + screwdriver - - 1EA 4 screw 6001001478 M1.4 * L3 2EA 5 JIG for screw - - 1EA Application ED 1 2 3 4 11-20 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization SGH-D520/D528 Subject Work Description NO RF Shied CAN Assembly S19 Date of revision Revision contents Exploded and assembling View Subject Adhere Work contents Warning Confirmation and inspection standard -Use alcohol to remove a stitch of tape -Adhere TAPE along base line. -Adhere tape -when you adhere tape, don't contact ■ Take care so that SHORT may not happen with slide connector pin when you adhere tape soldering of Key PAD ■ Check whether there is a stitch or not after adhering tape INSTUMENTS TO BE USED NO MATERIAL CODE STANDRAD Quan 1 Tape GH7421367A 19×4.5×0.3t 1EA 2 Hand-strap - - 1EA 3 Gloves - - 1EA 4 Tweezers - - 1EA 5 6 Application Adhere tape ED 1 2 3 4 11-21 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization SGH-D520/D528 Subject Work Description NO Adhere tape 20 Date of revision Revision contents Exploded and assembling View Subject Glue Work contents -Glue on upper side of Bluetooth antenna Confirmation and inspection standard -Glue avoids that invade to SIM SOKET. -Glue avoids that is spread end of PBA -Confirm whether glue invaded in SIM SOKET Confirmation -Blue invaded to SIM SOKEY => Badness (You can't assemble MAIN SET and it does not become SIM CARD realization ) INSTUMENTS TO BE USED SIM SOKET NO MATERIAL CODE STANDRAD Qua n 1 Hand-strap - - 1EA 2 Gloves - - 1EA 3 Glue - - 1EA 4 Glue bulk - - 1EA 5 6 end of PBA Application Glue at this portion ED 1 2 3 4 11-22 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization Date of revision SGH-D520/D528 Subject Work Description NO Glue 21 Revision contents Exploded and assembling View Subject Adhere SIM CARD Sticker Work contents -Adhere black TAPE in rihgt position like Confirmation and inspection standard -Adhere via end of PBA (Red dotted line) picture -Adhere SIM CARD insertion direction sticker like picture INSTUMENTS TO BE USED Adhere tape Attach SIM CARD insertion direction sticker NO MATERIAL CODE STANDRAD Quan 1 TAPE GH7423217A 33.85x14.3x 0.1,bk 1 2 SIM CARD Sticker GH6801920A - 1 3 4 5 6 Application ED 1 2 3 4 11-23 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization SGH-D520/D528 Subject Work Description NO Adhere tape 22 Date of revision Revision contents Exploded and assembling View Subject Soldering Work contents Warning Confirmation and inspection standard -Place JIG on JIG -When solder, that take care so that -Remove paper on tape surroundings CHIP and SHORT may not -Connect FPCB to board connector. happen -Press down once after connection of FPCB -Check state of PAD after FPCB soldering ■When solder, that take care so that surroundings CHIP and SHORT may not happen and tape -Solder FPCB both soldering PAD with board -Attach PN label attaching for board to MAIN PN Label WINDOW INSTUMENTS TO BE USED NO MATERIAL CODE STANDRAD Qua n 1 Soldering iron - 350°~380° 1EA 2 Lead - SR-34 1EA (PA TYPE) 3 JIG for soldering - D520/D528 1대 4 Solder Solder Attach PN Label 5 6 Application Subject Work Description NO Conncet and Solder MAIN FPCB 23 ED 1 2 3 11-24 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization SGH-D520/D528 Date of revision Revision contents Exploded and assembling View Subject Adhere Confirmation Work contents Confirmation and inspection standard -Adhere tape -Adhere via TAPE sticking. -Confirm state of FPCB TAPE - Confirm whether attached via silk. =>Badness of slide connection happen if do not attach via silk INSTUMENTS TO BE USED base line to adhere tape adhere FPCB base line to adhere FPCB tape NO MATERIAL CODE STANDRAD Qua n 1 TAPE GH7421368A 30X15.5X0. 085T 1장 2 JIG for soldering - D520/D528 1대 3 Adhere tape 4 5 6 Application ED 1 2 3 11-25 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization SGH-D520/D528 Subject Work Description NO Adhere tape 24 Date of revision Revision contents Exploded and assembling View Subject Board Assembly Work contents -Place board on Front -Assembles from antenna and assembles the -Be cautious occurrence of loose antenna top portion Confirmatio -Confirm state of antenna and HOOK Warning Confirmation and inspection standard ■ Confirm the direction when you assemble SIDE KEY, camera KEY => if you consider the direction, badness happen. -Be cautious occurrence of loose antenna n Assembly Connect -Assemble SET lower portion -Connect MAIN KEY connector to board Insertion -Insert camera KEY in Front. Insertion -Insert Side KEY in Front. [Place board] [Assembly of upper portion] [Assembly of lower portion] [Confirm state of antenna] INSTUMENTS TO BE USED STANDRAD Qua n NO MATERIAL CODE 1 Camera KEY GH7508866A D520/D528 1EA 2 Side KEY GH7508277A D520/D528 1EA 3 4 5 [Connect connector] [Insert camera Key ] 6 [Insert Side Key 7 Application Subject Work Description NO Assembly of Camera key and Side key 25 ED 1 2 3 4 11-26 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization SGH-D520/D528 Date of revision Revision contents Exploded and assembling View Subject Work contents Assembly -Assemble top portion of the MAIN SET -Confirm GAP and White screen after assembly Assembly -Assemble right side of MAIN SET -Confirm GAP and difference of height Assembly -Assemble left side of MAIN SET left side. -Confirm GAP and difference of height Assembly -Assemble lower portion of MAIN SET -Confirm GAP and difference of height [top portion of MAIN SET] Warning Confirmation and inspection standard ■ Assemble so that Flexure and White screen don't happen at top portion HOOK region assembly of SET. [tension Test] [right side of MAIN SET] INSTUMENTS TO BE USED NO MATERIAL CODE 1 REAR ASS'Y GH9705191A STANDRAD Qua n D520/D528 1EA 2 3 [left side of MAIN SET] [lower portion of MAIN SET] 4 5 6 Application Subject Work Description NO REAR Assembly and tesion test 26 ED 1 2 3 4 11-27 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization SGH-D520/D528 Date of revision Revision contents Exploded and assembling View Warning Subject SCREW Work contents Confirmation and inspection standard ■ Screw TORGUE : 1.6kgf/m -SCREW(4POINTS) INSTUMENTS TO BE USED NO MATERIAL CODE STANDRAD Qua n 1 SCREW 6001001478 M1.4,L3 1EA 2 BLACK TAPE GH7419614A 32.2X49.5X 1EA 0.1T 3 SCREW 4 5 Application ED 1 2 3 4 11-28 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization Date of revision SGH-D520/D528 Subject Work Description NO SCREW 27 Revision contents Exploded and assembling View 11-3. Slide FPCB KIT assembling Warning ■ Take care so that CHIP and SHORT may not happen ■ Put on strap and gloves to remove electricity [ Remove the paper on tape] [Insert MAIN FPCB] [Connect the Acuator] insert FPCB Instruments to be used [Adhere the tape] [Solder the PCB] NO MATERIAL CODE STANDARD Qua n 1 Soldering ion - 350°~380° 1EA 2 Solder - SR-34 (PA TYPE) 1EA 3 JIG for solder - D520/D528 1EA 4 base line to adhere tape Adhere FPCB tape base line to adhere FPCB tape solde r this part solder this part 5 6 Application Adhere tape Subject Work Description NO connection and soldering of MAIN FPCB 24 ED 1 2 3 11-29 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization S G H - D 5 2 0 / D 5 2 8 when to modify what to modify
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