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SERVICE MANUAL
**********
October 2007
UNDERCOUNTER & ALL PURPOSE DISHWASHERS
Models: FI – 48 W
FI – 64 W
FI – 72 W
0 TABLE OF CONTENTS
0
TABLE OF CONTENTS ________________________________________________________ 1
1
QUICK START GUIDE _________________________________________________________ 1
2
QUICK INSTALLATION _______________________________________________________ 2
3
SPECIFICATIONS _____________________________________________________________ 3
3.1
MODEL: FI-48 W__________________________________________________________ 3
3.2
MODEL: FI-64W __________________________________________________________ 4
3.3
MODEL: FI-72W __________________________________________________________ 5
4
INSTALLATION ______________________________________________________________ 6
4.1
VISUAL INSPECTION _____________________________________________________ 6
4.2
INSTALLATION DIAGRAMS _______________________________________________ 6
4.3
DATA PLATE ____________________________________________________________ 7
4.4
POSITIONING ____________________________________________________________ 7
4.5
WATER INSTALLATION___________________________________________________ 8
4.6
WATER DRAINAGE_______________________________________________________ 9
4.7
ELECTRICAL CONNECTION _______________________________________________ 9
5
INSTALLATION CHECKLIST__________________________________________________ 12
6
OPERATIONS _______________________________________________________________ 13
6.1
WASHING ______________________________________________________________ 13
6.2
DRAINING AND CLEANING ______________________________________________ 14
6.3
DETERGENT CONTROL __________________________________________________ 15
6.4
PREPARING THE WARE __________________________________________________ 16
6.5
DELIMING ______________________________________________________________ 16
7
TROUBLESHOOTING ________________________________________________________ 17
8
ELECTRICAL DIAGRAMS ____________________________________________________ 20
9
WIRING SCHEMATICS _______________________________________________________ 23
10
ELECTRICAL DIAGRAMS (MACHINES BEFORE MAY 2006) ______________________ 29
11
SCHEMATICS (MACHINES BEFORE MAY 2006) _________________________________ 31
12
SEQUENCE FLOW CHARTS (MACHINES BEFORE MAY2006) _____________________ 33
12.1
TIMER WIRING SCHEMATIC______________________________________________ 33
12.2
START SWITCH _________________________________________________________ 33
12.3
THERMO-STOP (HOT WATER ASSURANCE) ________________________________ 35
1
12.4
SELECTOR SWITCH (IG)__________________________________________________ 35
12.5
SAFETY PRESSURE SWITCH______________________________________________ 35
13
SERVICE PROCEDURES ______________________________________________________ 38
13.1
TANK THERMOSTAT ____________________________________________________ 38
13.2
WATER VALVE _________________________________________________________ 38
13.3
BOILER THERMOSTAT___________________________________________________ 39
13.4
TIMER _________________________________________________________________ 39
13.5
START BUTTON _________________________________________________________ 40
14
DETERGENT PUMP NEW LOCATION __________________________________________ 41
15
PROCEDURE TO INSTALL EXTERNAL CHEMICAL PUMP ________________________ 42
16
THEMOSTAT CONFIGURATIONS (AFTER OCTOBER 2006) _______________________ 43
17
RECOMMENDED SPARE PARTS_______________________________________________ 45
18
WARRANTY GUIDELINES ____________________________________________________ 46
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause property damage,
injury or death. Read this manual thoroughly before installing or servicing this equipment. We recommend all
service performed by an authorized service technician. Follow the instructions and guidelines to ensure that
your warranty remains in effect.
2
Level Dishwasher
x
x
x
x
x
x
x
Electrical Connection
Single Phase
Fig. 5
Data Plate
(located on
the right side
lower panel)
Fig. 1
Three Phase
Fig. 6
Fig. 3
To Dishwasher:
90˚ side plus gasket
To Wall:
Straight side + filter
x 3/4”fitting (3/4”
Garden hose
adapter supplied
if needed)
Hot Water Connection
Fig. 4
Min. 140˚ F (60˚C)
@ 20 psi flow
pressure
x Use 5’ flexible
water supplied hose
(Fig. 1)
x Install filter and
gasket supplied
x
Second
Chemicals
x
Use Commercial Grade,
High Temperature, Low Suds
Liquid Detergent!
Dishwasher comes standard
with built-in Adjustable
Detergent and Rinse Pumps
x On the back of the Dishwasher,
locate clear tube marked as
“Detergent” and place inside
detergent container. (Fig. 7)
x The unmarked clear tube is to
be placed inside your rinse
container. (Fig. 7)
x Contact Fagor to install an
External Chemical Pump
Fifth
Fig. 7
Fig. 2
Drain Hook Up
Open Drain required
1-1/2” minimum I.P.S.
Use grey flex drain
supplied (Fig. 2). Clamp
it, so remains in place.
x Max. Drain Height
LVC-21W - 26-3/4”
FI-48/64W - 31-1/2”
FI-72W - 10”
x
x
x
Third
Run Machine to verify that all electrical, water and drain hookups are correct, chemicals amount are adequate and there are no leaks!
Remove Top and back panel to access to
terminal block (Fig. 3)
Check Data Plate (Fig. 4) to verify Voltage
and Phase.
Verify Terminal Block Connection. Single
Phase (Fig. 5). Three Phase (Fig.6)
When power cord is supplied, verify the
connection has not be loosen upon shipment.
Check Amps Consumption on Data Plate to
size breaker correctly.
Replace the back and top panel. Careful not
pull out any wires.
Write the Model and Serial number in the
manual and keep in a safe place.
Fourth
x
Place Dishwasher in
permanent location
x Level Dishwasher with
4 leveling feet
x Level front to back and
side to side
First
All Plumbing and Electrical Connections must be made by a qualified installer in accordance with your state and local codes!
LVC-21W / FI-48W / FI-64W / FI-72W
Quick Installation Guide
3 SPECIFICATIONS
3.1 MODEL: FI-48 W
PERFORMANCE/CAPACITIES
Capacities
Racks per hr.: 22
Dishes per hr.: 550
Glasses per hr: 792
Tank: 6.6gal. / 24.9 liters
Heating Elements
Electric wash tank heater: 2.8 Kw
Electric booster heater: 2.8 Kw
Water Consumption / Requirements
Gallons per hr. (Max. use): 27gal. / 102 liters
Gallons per cycles: .9 gal. / 3.4 liters
Inlet temperature: 140ºF
Flow rinse pressure: 15-25 psi
Operating Cycles
Wash time (Seconds):2 settings (100,160)
Dwell (Seconds): 5
Rinse time (Seconds): 15
Total Time (Seconds): 2 settings (120,180)
Wash Pump Motor
Motor (hp): 1 hp
Dimensions / Shipping
Width: 24 1/4” / 616 mm
Depth: 27 1/2” / 698 mm
Height: 38 1/2” / 978 mm
Max clearance for dishware: 12 ½” / 318mm
Rack: 20” x 20” / 500mm x 500mm
Shipping weight: 160 lbs. / 73 kg
Shipping volume (cu. ft.): 15
Temperatures
Wash: 150ºF / 66ºC
Rinse: 190ºF / 88ºC
TECHNICAL SPECIFICATIONS
Total Power Consumption
Volts/hz/ph. Amps
Power (KW)
208/60/1
14.9
3.1
220/60/1
15.9
3.5
240/60/1
17.0
4.1
Boiler Power Consumption
Volts/hz/ph.
Amps
Power (KW)
208/60/1
12
2.5
220/60/1
12.7
2.8
240/60/1
13.75
3.3
Pump Power Consumption
Volts/hz/ph. Amps
Power (KW)
208/60/1
2.4
.5
220/60/1
2.7
.6
240/60/1
2.9
.7
3
3.2 MODEL: FI-64W
PERFORMANCE/CAPACITIES
Capacities
Racks per hr.: 35
Dishes per hr.: 875
Glasses per hr.: 1260
Wash Tank: 6.6gal. / 24.9 liters
Heating Elements
Electric wash tank heater: 2.8 Kw
Electric booster heater: 6 Kw
Water Consumption
Gallons per hr. (Max. use): 36 gal. / 139 liters
Gallons per cycles: .9 gal. / 3.4 liters
Inlet temperature: 140ºF
Flow rinse pressure: 15-25 psi
Operating Cycles
Wash time (Seconds):2 settings (70,160)
Dwell (Seconds): 5
Rinse time (Seconds): 15
Total Time (Seconds): 2 settings (90,180)
Wash Pump Motor
Motor (hp): 1 hp
Dimensions / Shipping
Width: 24 1/4” / 616 mm
Depth: 27 1/2” / 698 mm
Height: 38 1/2” / 978 mm
Max clearance for dishware: 12 ½” / 318mm
Rack: 20” x 20” / 500mm x 500mm
Shipping weight: 160 lbs. / 73 kg
Shipping volume (cu. ft.): 15
Temperatures
Wash: 150ºF / 66ºC
Rinse: 190ºF / 88ºC
TECHNICAL SPECIFICATIONS
Total Power Consumption
Volts/hz/ph. Amps
Power (KW)
208/60/3
16.6
6.0
220/60/3
17.6
6.7
240/60/3
19.0
7.9
Pump Power Consumption
Volts/hz/ph. Amps
Power (KW)
208/60/3
1.3
.5
220/60/3
1.6
.6
240/60/3
1.7
.7
Boiler Power Consumption
Volts/hz/ph.
Amps
Power (KW)
208/60/3
15.0
5.4
220/60/3
15.7
6.0
240/60/3
17.1
7.1
Total Power Consumption
Volts/hz/ph. Amps
Power (KW)
208/60/1
28.8
6.0
220/60/1
30.4
6.7
240/60/1
32.9
7.9
Pump Power Consumption
Volts/hz/ph. Amps
Power (KW)
208/60/1
2.4
.5
220/60/1
2.7
.6
240/60/1
2.9
.7
Boiler Power Consumption
Volts/hz/ph. Amps
Power (KW)
208/60/1
25.9
5.4
220/60/1
27.2
6.0
240/60/1
29.5
7.1
4
3.3 MODEL: FI-72W
PERFORMANCE/CAPACITIES
Capacities
Racks per hr.: 35
Trays (Dishes) / per hr.: 280 (875)
Glasses per hr.: 1260
Wash Tank: 6.6gal. / 24.9 liters
Heating Elements
Electric wash tank heater: 2.8 Kw
Electric booster heater: 6 Kw
Water Consumption
Gallons per hr. (Max. use): 36 gal. / 139 liters
Gallons per cycles: .9 gal. / 3.4 liters
Inlet temperature: 140ºF
Flow rinse pressure: 15-25 psi
Operating Cycles
Wash time (Seconds):2 settings (70,160)
Dwell (Seconds): 5
Rinse time (Seconds): 15
Total Time (Seconds): 2 settings (90,180)
Wash Pump Motor
Motor (hp): 1 hp
Dimensions / Shipping
Width: 24 1/4” / 616 mm
Depth: 27 1/2” / 698 mm
Height: 52” / 1320 mm
Max clearance for dishware: 16 ½” / 420mm
Rack: 20” x 20” / 500mm x 500mm
Shipping weight: 180 lbs. / 82 kg
Shipping volume (cu. ft.): 20
Temperatures
Wash: 150ºF / 66ºC
Rinse: 190ºF / 88ºC
TECHNICAL SPECIFICATIONS
Total Power Consumption
Volts/hz/ph. Amps
Power (KW)
208/60/3
16.6
6.0
220/60/3
17.6
6.7
240/60/3
19.0
7.9
Pump Power Consumption
Volts/hz/ph. Amps
Power (KW)
208/60/3
1.3
.5
220/60/3
1.6
.6
240/60/3
1.7
.7
Boiler Power Consumption
Volts/hz/ph.
Amps
Power (KW)
208/60/3
15.0
5.4
220/60/3
15.7
6.0
240/60/3
17.1
7.1
Total Power Consumption
Volts/hz/ph. Amps
Power (KW)
208/60/1
28.8
6.0
220/60/1
30.4
6.7
240/60/1
32.9
7.9
Pump Power Consumption
Volts/hz/ph. Amps
Power (KW)
208/60/1
2.4
.5
220/60/1
2.7
.6
240/60/1
2.9
.7
Boiler Power Consumption
Volts/hz/ph. Amps
Power (KW)
208/60/1
25.9
5.4
220/60/1
27.2
6.0
240/60/1
29.5
7.1
5
4 INSTALLATION
4.1 VISUAL INSPECTION
Upon receiving your new Fagor dishwasher, check the package and the machine for any damages that
may have occurred during transportation. Visually inspect the exterior of the package. If damaged,
open and inspect the contents with the carrier. Any damage should be noted and reported on the
delivering carrier’s receipt.
In the event that the exterior is not damaged, yet upon opening, there is concealed damage to the
equipment notify the carrier immediately. Notification should be made verbally as well as in written
form. Request an inspection by the shipping company of the damaged equipment. Also, contact the
dealer through which you purchased the unit.
4.2 INSTALLATION DIAGRAMS
FI-48W, FI-64W
A = Water inlet
D = Drain hose
E = Electrical Cable
R = Terminal Block
FI-72W
Min.clearance 2 1/2"
R
T
R
42 3/4"
23 1/2"
A
15" ó 18"
25" ó 28"
E
8 1/2"
2"
12"
Drain pump instalation
Fig. 1
6
14 1/2"
D
7 2/3" ó 10 2/3"
46 1/2" ó 49 1/2"
16 1/2"
23 1/4"
4.3 DATA PLATE
The data plate in located on one side of the machine. Under no circumstances should the data plate be
removed from the unit. The data plate is essential to identify the particular features of your machine
and is of great benefit to installers, operators and maintenance personnel. It is recommended that, in
the event the data plate is removed, you copy down the essential information in this manual for
reference before installation.
Any transformations or changes made on the machines during installation should be reflected on the
data plate or using a label as below:
Total load at indicated voltage
4.4 POSITIONING
Leveling and adjusting the height of the appliance is done by turning the leveling stands (Fig. 2) to the
desire height. Ensure that the unit is level (front to back, side to side) before making any connections.
FI-72W
FI-48W
FI-64W
Fig. 2
7
4.5 WATER INSTALLATION
Water installation is carried out as shown in figures 3 and 4. The hot water line to the dishwasher must
provide between 20±5 psi of water pressure. The hot water heater should be set to deliver ≥140°F water
temperature to the dishwasher for best results. Use ¾” copper tubing inlet line.
S = Gate valve
F = Filter
H = Hose
E = Fill valve
M = Pressure gauge
R = ¾” Copper
Fig. 3
CAUTION: Do not confuse static pressure with flow pressure. Static pressure is the line pressure in a
“no flow” condition (all valves and services are closed). Flow pressure is the pressure in the fill line
when the solenoid valve is opened during the cycle
THE DISPLAY OF THE PRESSURE GAUGE SHALL BE CLEARLY VISIBLE OF THE
OPERATOR OF THE MACHINE. THE GAUGE SHALL HAVE INCREMENTS OF 1 psi (7 kpa)
OR SMALLER AND SHALL BE ACCURATE TO ±2 psi (±14 kpa) IN THE 15-25 psi (103-172 kpa)
RANGE. IF THE GAUGE IS LOCATED UPSTREAM OF THE CONTROL VALVE, IT SHALL BE
MOUNTED IN AN ACCESSIBLE VALVE WITH A ¼ IN IRON PIPE SIZE CONNECTION.
.
2
If the water pressure is less than 20 psi (1.4 kg/cm ), installation of a water pump is required as shown
in Fig. 4. In areas where the pressure fluctuates or is greater than the recommended pressure, it is
suggested that a water pressure regulator be installed.
S = Gate valve
F = Filter
H = Hose
E = Fill valve
B = Electro pump
M = Pressure gauge
R = ¾” Copper
Fig. 4
It is necessary to remove all foreign debris from the water line that may potentially get trapped in the
valves or cause an obstruction, prior to connecting to the machine.
Use only the supplied hoses (3/4” Female hose connector) at the water connections. Failure to do so
may result in damage to the solenoid valve threads and leaking. Tighten by hand. Connect the bent
side of the hose to the machine. Adaptor supplied for ¾” female garden hose connection.
FOR HARD WATER SUPPLIES WITH A HARDNESS OF OVER 2 GRAINS OR 10ºF AND PH
BEYOND THE RANGE OF 7.0 – 8.5, A WATER CONDITIONER MUST BE INSTALLED.
Slowly turn on the water supply to the machine after the incoming fill line and the drain line have been
installed. Check for any leaks and repair as required. All leaks must be repaired prior to placing the
machine in operation.
8
4.6 WATER DRAINAGE
Attach the drain hose as shown in Fig. 5. It is recommended to affix a siphon pipe to prevent odors.
All piping from the machine to the drain must be a minimum 1-1/2” I.P.S. There should also be an air
gap between the machine drain line and the drain. For natural overflow efficiency use floor drain.
2 3/8"
D = Drain hose
C = Drain collector
A = Air Gap
F = Scrap Basket
Fig. 5
4.7 ELECTRICAL CONNECTION
− To access to the electrical terminal block (R) (Fig. 1), remove the top cover (T) (Fig. 1) and the rear
panel (P) (Fig. 1). Connect the wires as shown in figure 6. Insert the power cord through the cord
holder (E) (Fig. 1) and make sure to leave enough cable to remove the electrical panel from the
front for service. Tighten the connections.
− Leave free ≥ 39” (≥ 1000 mm) of power cord from the rear to facilitate cleaning of the location of
the dishwasher.
− Install a circuit breaker in accordance to required consumption guidelines and data plate.
− The machine must be grounded.
WARNING: Electrical Shock Hazard
It is the personal responsibility and obligation of the customer to contact a qualified electrician to
assure that the electrical installation is adequate and is in conformance with the National Electrical
Code, ANSI / NFPA 70 – latest edition and all local codes and ordinance.
9
FI-64W / FI-72W
208-220 volts / 1 phase
Ground
Line
5
Line
4
Bridge
Blue Cap
White Wire
Blue Cap
Red & White
Wires
3
2
1
Black Cap
White Wire
Black Cap
White Wire
Gray Cap
(2) White Wire
Gray Cap
White Wire
Brown Cap
Red & White
Wires
Brown Cap
White Wire
Note: Bridge may have a Brown wire
Clear Cap
Yellow / Green
Wire
10
Other wiring configurations used BEFORE May 2006:
11
5 INSTALLATION CHECKLIST
CHECK OFF THE FOLLOWING ITEMS AS THEY ARE COMPLETED
BEFORE PROCEEDING TO OPERATE OR SERVICE THE DISHWASHER.
‰
Has the dishwasher been checked for concealed/hidden damage?
‰
Has the dishwasher been properly leveled?
‰
Has the service voltage been checked to ensure that it meets the
requirements listed on the dishwasher data plate?
‰
Has the dishwasher circuit breaker/service breaker been sized correctly,
given the dishwasher’s amperage requirements?
‰
Has the dishwasher been properly grounded?
‰
Are the electrical connections and pipes tighten and remain in place?
‰
Is the water valve open?
‰
Is the incoming water supply at 15 - 25 psi?
‰
Has been installed with the supplied water hose?
‰
Is the water hose not kinked?
‰
Has the incoming water supply been flushed for debris?
‰
Is the hot water supply at the optimum temperature (140ºF)?
‰
Is the water hardness ≤2.0gpg/34.2ppm and PH level 7 - 8.5ph ?
‰
Has the drain plumbing been installed according to the instructions in this
manual?
‰
Is the drain hose not kinked?
‰
Is the overflow tube with the O-ring fitted in its position inside the tank
‰
Is the detergent for commercial dishwashers?
‰
Have you adjusted the amount of detergent / rinse going to the machine?
MODEL NO.___________________________
SERIAL NO.___________________________
INSTALLATION DATE _________________
SERVICE REP. NAME __________________
PHONE Nº ____________________________
12
6 OPERATIONS
6.1 WASHING
Fig. 7 Control Panel
•
•
Set selector switch (1) to desired time setting. (FI-48W, 120 or 180 Second / FI-64W & FI72W, 90 or 180 Second) This will turn your machine ON. Indicator light (2) will illuminate.
Machine will automatically begin to fill and heat the water in the boiler and tank to the proper
temperatures.
Wait for the rinse gauge (3) to read ≥ 180º F (83˚C) and your wash tank gauge (4) to read ≥
150º F (66˚C). (Time will vary depending on incoming water temperature)
Note: To speed up the warm up process, you can run the Dishwasher a couple of times
only after the Rinse Gauge (3) is ≥ 180º F (83˚C).
•
•
•
•
Open the door, load your dishwasher and close the door.
Start the wash by pressing and holding your start button (5) until your machine begins to wash.
Start switch (5) will illuminate during operation.
Wash is completed when the start button (5) turns off.
Open the door and repeat process.
If you start your dishwasher prior to your booster heater
(3) reaching a minimum of 180º F (83ºC),
YOU WILL HAVE AN EXTENDED
WASH CYCLE!
13
6.2
DRAINING AND CLEANING
Draining must occur EVERY DAY and if in a high application;
It should be drained after each meal rush!
Fig. 7 Control Panel
•
•
Switch selector switch (1) to the 0 setting. (OFF) (Fig. 7)
Open the door and remove the Front Right S/S Filter. (Fig. 8)
• Remove the overflow tube by inserting a finger into the top of the tube. (Fig. 9)
•
•
•
•
•
•
•
•
•
•
DO NOT REMOVE SCRAP BASKET! DO NOT LOOSE O’RING!
Close the door.
Set selector switch (1) to
for drain. (Not shown of FI-72W, it will drain when you pull the
overflow tube)
Depress the Start Button (5) to start the drain pump. Start Button (5) will illuminate.
(FI-48W / FI-64W only)
Wait until the Start Button (5) turns off. (3 minutes)
Open door.
Take out scrap basket for cleaning by twisting to the left. (Fig. 10)
Replace scrap basket, lock into position by twisting to the right and replace overflow tube with
O-ring.
Replace S/S filter back into position. (Fig. 8)
Switch selector switch (1) back to the OFF position.
Wipe clean and dry the machine if the day is completed. Leave door open until the next day’s
operations or to one of the time settings to begin using the machine again.
14
6.3 DETERGENT CONTROL
•
•
•
•
•
•
•
•
Use Commercial Grade, High Temperature, Low Suds Liquid Detergent. Fagor doesn’t
recommend any specific brand name of chemicals. Contact your local chemical distributor for
questions concerning your chemical needs.
All machines come equipped with an internal Detergent and Rinse dispenser.
Take the tube located in the back or your machine clearly marked “Detergent” and place inside
detergent container.
Take the tube with no markings and place inside rinse container.
Tubes are clear to provide you a visible means that chemicals are being dispensed.
If desired you can control the amount of Chemical being dispensed by opening the bottom front
panel of the machine. Locate the detergent dispenser (Fig. 9) and regulate according to the flow
chart (Fig. 9a). For the Rinse, turn the button counterclockwise to get more rinse aide and
clockwise for less. You prime the line by pressing the button.
Verify all connections to the dispenser are hand tighten to prevent any leaks.
Control and maintain the level of detergent and rinse aid of the tanks. Keep pipe and filters
submerged.
Detergent Controller
220º
7
6
Oº
1
2
3
5
4
Fig.9a
Fig. 9
1
2
3
4
5
6
7
Gal./h.
0
0.06
0.20
0.40
0.53
0.66
0.80
Rinse Controller and
priming button
Warning!
If you require the installation of an NON FAGOR Detergent and Rinse pump, a
form MUST be fill out prior to installation by your installer. Failure to do so, will
void your Warranty. This form can be located inside your dishwasher. If lost,
please contact Fagor to get a copy.
15
6.4 PREPARING THE WARE
-
Pre Rinse all racks prior to placing them in the dishwasher to remove large food particles from the
ware.
-
Wash glassware first
-
Put trays in the baskets, making sure is in its separate rack (Fig.12).
-
Put plates in the baskets, making sure each is in its separate rack (Fig. 11).
-
Put glasses in upside down.
-
Put cutlery in the cutlery baskets handles down. Mix spoons with knives and forks. (Fig. 10)
-
Put the special cutlery baskets in the base baskets.
Fig. 10
Fig. 11
Fig.12
6.5 DELIMING
In order to maintain dishwasher at optimum conditions, it is requested to remove lime and corrosion
deposits on a frequent basis. A deliming solution should be available from your chemical supplier.
Read and follow all instructions on the label of the deliming solution. Operations:
•
•
•
•
•
•
•
Fill the machine. Add the correct amount of deliming solutions as recommended by the
deliming solution manufacturer. The water capacity of the tank can be verified on the
specification sheet of this manual
Remove detergent and rinsing tubes from containers so no chemicals go to the machine
Run the machine for the recommended period of time. As many cycles as needed.
Turn off the machine and open the door
When clean, drain and re-fill the machine
Run machine for 3-4 cycles to remove deliming solution
Drain the machine.
16
7 TROUBLESHOOTING
First be sure that the “INSTALLATION CHECKLIST” in this manual was completed and check out
that all the conditions still remains in effect. For support or further service information contact Fagor
Service Department toll free at 1-866-GO-FAGOR (46-32467). The diagnosing, testing and repair of
any electrical, mechanical device is to be performed solely by trained service technicians.
SYMPTOM
POSSIBLE CAUSE
Dishwasher will NOT
FILL after the door is
closed. Power “ON”
light (L1) is not
illuminated.
Service breaker tripped
Dishwasher will NOT
FILL after the door is
closed. Power “ON”
light (L1) is illuminated.
No water to machine
Machine not connected to
power source.
Faulty selector switch (Ig)
Fill pressure switch’s pipe
clogged
Faulty fill pressure switch
(P1)
Start button (St) faulty
Verify the wiring of the switch; if correct,
replace the switch. (Position 4-4a / 8-8a)
Verify position change 1-2 / 1-3 to pressure
switch. Possibly stuck .
Verify the wiring and voltage received; if
correct replace fill valve.
Drain the unit, fill again, even manually and
run a cycle
Verify it changes position of the switch; If
not replace it.
Verify start button is operating properly. If
not replace it.
Faulty Timer (M)
Verify the timer is rotating (M1, M2 & M3).
If not, check to see that the motor is
receiving power. If so, replace the timer
assembly. Ohm out timer motor leads.
Faulty wash pump (MBL)
Verify that the wash pump is getting power.
If so, replace the pump. Ohm out windings.
Verify voltage at (1,2 to1a) at selector
switch
Wait until sanitized rinsing temperature is
reached (195ºF). Check out your incoming
water temperature.
Selector switch faulty (IG)
Dishwasher RUNS
continuously in the wash
cycle or not rinsing.
Reset. If the breaker trips again, contact an
electrician to verify amps or possible short.
Verify the unit is connected to a hot (live)
feed. Verify voltage and proper phasing.
Verify hose is not blocked or kinked, water
valve is open and pressure > 20 PSI.
Machine not level
Level machine. Legs are height adjustable.
Overflow tube not attached Check condition of overflow tube.
or broken / missing O-ring.
Faulty door switch
Verify the wiring of the switch; if correct,
replace the switch (Ip) or the door relay (Rp)
Faulty fill pressure switch
(P1)
Faulty fill valve (V)
Dishwasher will NOT
RUN after the door is
closed. Power “ON”
light (L1) is illuminated
and the unit has
completed the filling and
heating cycle.
ACTION
Rinsing temperature gauge
is lower than 195ºF.
(Continue next page)
17
SYMPTOM
POSSIBLE CAUSE
ACTION
Timer faulty (M)
Dishwasher RUNS
continuously in the wash
cycle or not rinsing.
Dishwasher FILLS
slowly and/or rinse is
weak.
Verify the programmer is rotating (M1,
M2, M3, and M4 & M5). If not, check to
see that the motor is receiving power. If
so, replace the programmer assembly.
Ohm out timer motor leads.
Operating t-stat faulty (Tc) Verify position change if temperature has
been met. Opening circuit to tank relay
and closing thermo relay.
Faulty thermo relay (R)
Verify thermo-relay is not energized and
(pk/pk) from m1 to timer run motor is
closed
Faulty rinse valve (V)
Verify the wiring and voltage received; if
correct, ohm out. If open replace valve.
No water to machine.
Verify hose is not blocked or kinked,
water valve is open and pressure > 20
PSI.
Clogged or obstructed
Remove and clean rinse arms/nozzles.
rinse arms
Poor water pressure
Verify the inlet water pressure is at a min
of 15 psi and max 25 psi.
Hose strainer is clogged
Check strainer or any filters installed.
Bad fill valve (V)
Temperature gauge in
front panel is defective.
Misadjusted/faulty
thermostat (Tc)
Dishwasher RUNS.
RINSE WATER NOT
REACHING
REQUIRED
TEMPERATURE.
Faulty high limit stat (Tl)
Faulty heater relay (Cc)
Rinse heater (Rc) faulty
Dishwashing machine
RUNS. WASH WATER
NOT REACHING
REQUIRED
TEMPERATURE.
(Continue next page)
Valve can be clogged or lazy, causing
poor flow.
Check temperature with a calibrated
thermometer. Replace temperature gauge
if necessary.
Verify operation and setting of
thermostat; replace if necessary. If
thermostat is not receiving voltage, check
wiring or replace selector switch (IG)
Reset thermostat, depressing red button.
Replace if necessary.
Ohm out booster relay, closed when
solenoid receiving voltage. If not replace.
Ohm out element check for continuity; if
open, replace heater.
Bad selector switch (IG)
Verify voltage between positions (6/6a)
(Pk/r); replace if no voltage.
Wrong incoming water
Check out that incoming water
and pressure going to the
temperature and pressure are the
machine.
optimums indicated on the data plate.
Faulty operation t-stat (Tc) Verify position change to tank t-stat (Tt);
replace if necessary.
Misadjusted/faulty
Verify voltage to t-stat and position
thermostat (Tt)
change from booster to tank.
18
SYMPTOM
Dishwashing machine
RUNS. WASH WATER
NOT REACHING
REQUIRED
TEMPERATURE.
Dishwasher RUNS
perfectly but NOT
DRAINING.
Dishes are not coming
out clean enough.
POSSIBLE CAUSE
Tank heater relay (Ct)
faulty.
Verify contacts are close when there is
voltage to relay also check for stuck or pitted
contacts.
Rinse heater (Rt) faulty Check element for continuity; if open,
replace heater.
Overflow tube not
removed.
Check and remove.
Drain pump (BD)
clogged.
Open drain pump cover and remove debris.
(Lower front panel; unscrew white
removable cover, rotate c/cw)
Make sure the drain hose is not kinked
Drain hose kinked
Drain pump (BD) faulty Verify voltage to drain pump; if receiving
voltage, ohm out drain pump if open, replace
it.
Faulty safety pressure
Verify position changes from (1-3 to-1-2)
switch (P2)
Machine temperatures
or pressure may not be
to specification.
None or too little
detergent being used.
Verify that the water pressure is at a min. of
20psi and max 60 psi. The water temperature
should be at the recommended 140 F.
Make sure detergent to dish ratio is fallowed
to manufacturer specification.
Improper loading or
overloading
Read chapter on proper loading of
dishwasher.
Washing and or rinsing
arms jammed or dirty.
Check that arms rotate properly, and that
rinsing and washing nozzles are not blocked
or dirty. Clean if necessary
Remove instruction form the pump or from
the pipe
Clogged drain
WATER OVERFLOW
FROM BOTTOM OF
THE DOOR
ACTION
Machine not level
Level machine. Increase height to the front
Excessive inlet pressure
Install pressure reducing valve. Ensure flow
is 15-25 PSI
DETERGENT
FOAMING
Use detergent for commercial appliances.
Reduce detergent quantity
19
8 ELECTRICAL DIAGRAMS
208-220-240 V. 1Ph
R
g
m
N
n
a
a
g
Ct
g
a
Rt
380 - 415 V.
n
R
g
S
T m
N
a
a
n
a
n
a
Cc
g
Ct
g
a
Rt
Rc
FI - 48 W
3NPh
a
180sec
n
Cc
n
a
M1
160s
M2
Wash
15s
Rc
M3
Rinse
5s
2"
M4
Termo-Stop
60s
120sec.Program.
M5
2 m
m
4
4a
1
r
a
n
P1
Cp
5 6
5a
120
M1
6a
n
IG
rs
rs
rs
Tc
vi
TSTP
1a
3a
na
am
Cp
Ct
r
b
b
Cc1
Cc2
M
Av.R
M
2a
MBL
g 7a
1
n
rs
vi
BD
7
IG
1
1a
2
2a
Ds
Det.
V
8
8a
ve
ve
20
ve
4
4a
5
5a
X
X
6
6a
7
7a
8
8a
X
0
120
X
180
X
a
a
3
3a
X
P2
C
L2
g
3
2
M4
vi
L1
Cp
3
TSC
m
1 2
Cc
180
M3
am
vi
na
Tt
M2
M5
St
na
Ip
0
m
r
3
Z-228444000
X
X
X
X
X
X
X
X
X
FI-64 W
380 - 415 V.
208-220-240 V. 3Ph
3NPh
208-220-240 V. 1Ph
R n
S m
g
T
R n
S m
g
T
N
a
R
m
N
a
m g
a g
Ct
Cc1
a g
Rt
n
g
a g
m n
Ct
Cc2
r
g
rs b
m g
m n
Cc1
a g
g
m n
m g
a g
Ct
Cc2
g
rs b
r
Rt
Rc
n
m n
Cc1
a g
g
180sec
m n
M1
Cc2
r
Rt
Rc
n
160s
g
rs b
Wash
M2
m n
15s
M3
Rc
Rinse
5s
2"
M4
Termo-Stop
90s
Fast got to 90sec.Progr.
90sec.Program.
M5
2 m
m
4
4a
1
r
a
n
P1
Cp
5 6
5a
6a
n
IG
rs
M5
St
vi
1a
3a
am
8
8a
ve
b
b
Cc1
Cc2
M
Av.R
M
ve
21
2a
MBL
a
g 7a
1
n
rs
vi
BD
7
IG
1
1a
2
2a
3
3a
X
P2
C
L2
g
3
2
na
a
r
M4
vi
Ct
Cp
1 2
Cc1
3
TSC
m
am
vi
na
Tt
Cp
M3
TSTP
na
180
rs
M2
Tc
L1
90
M1
rs
Ip
0
m
r
3
Ds
Det.
ve
5
5a
X
X
6
6a
7
7a
8
8a
X
0
90
V
4
4a
180
X
X
Z-258439000
X
X
X
X
X
X
X
X
X
FI-72W
380 - 415 V.
3NPh
208-220-240 V. 3Ph
208-220-240 V. 1Ph
R n
S m
g
T
R n
S m
g
T
N
a
R
m
N
a
m g
a g
Ct
n
Cc1
a g
Rt
g
a g
m n
Ct
Cc2
r
m g
g
rs b
m n
Cc1
a g
g
m n
g
m n
rs b
m g
a g
Ct
Cc2
r
Rt
Rc
n
Cc1
a g
Rt
Rc
n
g
m n
g
m n
180sec
M1
Cc2
r
rs b
160s
M2
Wash
15s
M3
Rc
5s
2"
M4
Termo-Stop
90s
Fast got to 90sec.Progr.
M5
2 m
m
3
3a
1
r
a
n
m
3
0
P1
Cp
M1
90
IG
n
rs
rs
rs
180
TSTP
Tc
na
Ip
M5
St
am
M4
Ct
a
2
2a
Cc1
na
Cc2
IG
Cp
b
1a
b
L1
Cp
m
1
TSC
vi
M3
Cc1
na
vi
Tt
M2
MBL
a
M
ve
ve
22
180
n
L2
M
Av.R
EB
Ds
Det.
V
ve
1
1a
2
2a
3
3a
X
X
X
X
X
0
90
rs
C
Rinse
Z263005000
90sec.Program.
9 WIRING SCHEMATICS
1
FI-48W
4
380/415 V - 3N ~
Z-208436
1
4
60HZ Z-228412
208/220/240 V - 1N~
1
6 seg.
na
4
g
m
g
g
a
A2
a
rs
ve
vi
ve
a1
b1
a
NC
NC b
A1
A2
ve
P1
3
1
1
r
m
4
3
1
1
2
r
1
2
4
4
3
2
4
3
1
1
3
1
1
1
1
2
2
Z-2
030
05
P2
4
rs
vi
am
m
g n
a
a
n
3
2
rs/g
Z-203074
3
3
1
1 Z-243046
1
2
2
2 2
Z-253046
3
1
1
1
2
2
3
1
b
3
1 1
3
3
1
2
1
2
2
M2
a
a
m
g
n
M1
Com
ve
3
2
a
rs
180 seg.
1
M3
rs
na
am
4
4
3
1
2
1
m
N T S R
2
vi
4
2
1
1
1
r
n
N T S R
M4
e
n
CC1
A1
rs
b
3
am/ve
Cp
4
M5
rs
R-253044
1
am /v
a
Z-213007
am
a
n
Z-743009
Z-203023
Ct
Z-203062
n
W
Com
2
rs
2
Z-203009
1
a
Ip
ve
8
5
7a
rs
6
4
8a
g
g
7
n
1
1
1
TMC
TMT
ºF Z-273060
1
1
W
2
Z-213033
1
n
5a
r
m
na
na
am
3
2
vi
b
1
Z-223001
6a
4a
3a
g
ve r
1
ve
a
2a
L1
1a
na ST
rs
R-693056
IG
ve
L2
Q-578006
Z-701135
rs
V ve
am/ve
1
4
1
MB
1
4
1
n
b
1
C
1
60HZ W Z-203511
V-32130
1
am/ve
4 1
Z-203601
Rt
1
rs b
ve ve
am/ve
g
a
4 1
1
1
4
4
TSC
am/ve
TMC
rs b
1 4 2
Z-203014
(EGO)
Tstp
Rc
m
TC
m
1
1
1
1
4
Z -20
1
1
1
1
1
Z228443000
Ds
Det.
890
4
vi
4
rs na vi
1 4 2
Z-203014
(EGO)
am 2 Z-203014
g 4 (EGO)
Tt
na 1
cortar
Tc
60HZ W
vi
TSC
vi
Z-213014
Z-201706
ve
Z-208903
B.D.
Z-223501
23
n: black
a: blue
r: red
b: white
g: grey
m: brown
na: orange
ve: green
vi: violet
rs: pink
am/ve:
yellow/green
am: yellow
1
FI-48W
4
380/415 V - 3N ~
Z-208436
1
60HZ Z-228412
50HZ Z-213002
4
220/240 V - 1N ~
1
na
4
Cp
CC1
A1
g
g
a
a
a
A2
rs
ve
vi
NC
ve
a1
b1
P1
A1
NC
b
A2
ve
1
4
4
1
2
r
1
2
4
3
3
1
r
m
4
2
2
4
3
1
1
3
1
1
1
2
2
Z-2
4
2
rs/g
na
03
00
5
vi
am
m
g n
a
a
rs
n
a
rs
Z-203074
3
3
1
1 Z-243046
1
2
2
2 2
Z-253046
3
1
1
3
1
1
2
2
3
b
3
1 1
3
1
2
1
2
2
M2
a
a
m
g
n
M1
Com
ve
3
2
N T S R
M4
M3
rs
180 seg.
3
1
m
N T S R
2
am
P2
4
4
3
1
2
1
1
1
vi
rs
b
3
1
1
1
4
r
n
3
M5
rs
R-253044
e
n
Z-213007
am
a
g
m
1
am/v
a
n
Z-743009
am/ve
Z-203062
n
Z-203023
Ct
W
B-A
Com
6 seg.
2
rs
Z-203009
2 1
1
1
1
1
1
1
a
ve
8
g
g
7
g
Ip
6
ve
TMC
ve r
ºF Z-273060
L1
n
5
a
TMT
rs
4
m
na
3
W
2
Q-578006
R-693056
vi
1
Z-223001
8a
na
am
b
Z-203080
4a
3a
LIGHT-LED
n
6a
5a
r
2
7a
ST
na
rs
ESQUEMA TEORICO FI-48W
Z-228444
LEYENDA
INDICADOR DE COMPONENTES
Z-243051
Z-713034
L2
1
2a
1a
ve
IG
Z-701135
V ve
rs
am/ve
1
4
1
MB
1
4
1
n
b
1
C
1
50HZ B-A Z-201011
60HZ W Z-203511
V-32130
1
am/ve
4 1
Z-203601
Rt
1
rs b
ve ve
am/ve
g
a
4 1
1
1
4
4
TSC
am/ve
TMC
rs b
1 4 2
Z-203014
(EGO)
Tstp
Rc
m
TC
m
1
1
1
1
1
4
Z-20
1
1
1
1
Ds
Det.
89 04
vi
4
rs na vi
1 4 2
Z-203014
(EGO)
am 2 Z-203014
g 4 (EGO)
Tt
na 1
cortar
Tc
vi
TSC
vi
Z-213014
Z-201706
ve
Z-208903
B.D.
Z228443000
50HZ B-A Z-220901
60HZ W Z-223501
24
HC-17992-1
1
4
230 V - 3 ~
Z-208436
1
4
60HZ Z-258412
1
400 V - 3N ~
4
Cp
n
m
g
n
A1
g
g
a
m
g
vi
b
n
A1
A1
rs
A2
r
b
rs
m
g
A2
n
A2
ve
a1
ve
b1
ve
ve
P1
1
r
m
1
1
1
1
2
r
2
1
4
3
1
2
P2
a
n
m
4
4
3
1
1
1
1
n
2
3
3
1
1
2
2
2
rs/g
Z-243047
3
3
1
1 Z-243046
1
2
2
2 2
Z-253046
3
1
2
1
3
1
1
2
b
3
1 1
3
3
1
1
2
2
2
m
g
1
1
1
a
M2
M1
Com
ve
3
2
a
rs
180 seg.
4
4
3
1
rs
vi
am
g
1
rs
b
3
Z-2
030
05
4
na
M4
n
a
M3
rs
m g
a n
am
4
2
2
vi
1
rs
m
N T S R
1
r
n
3
T S R
M5
rs
b
3
vi
W
Com
na
R-253044
1 4
Cc2 Z-213007
Cc1 Z-683087
Z-213007
am
a
g
m
am/ve
a
Z-203023
Ct
Z-203062
6 seg.
am/ve
FI-64W
230 V - 1N ~
2
rs
a n
N
R
m g
nm g
am/ve
a
1
1
1
2 1
Z-203009
Ip
a
ve
g
g
8
7
rs
6
n
5
4
8a
7a
TMC
TMT
ºF Z-273060
1
1
ºF Z-273060
ESQUEMA TEORICO
LEYENDA
INDICADOR DE COMPONENTES
2
na
3
am
vi
b
1
4a
n
3a
g
r
ve
a
L1
1a
na ST
1
ve
2a
Z-258439
Z-243051
Z-713034
Z-213033
1
5a
r
m
na
2
Z-223001
6a
1
1
1
rs
R-693056
IG
ve
L2
Q-578006
Z-701135
rs
V ve
am/ve
1
Z258438000
4
1
MB
1
4
1
n
b
1
C
1
60HZ W Z-203511
n: black
a: blue
r: red
b: white
g: grey
m: brown
V-32130
1
am/ve
4 1
Z-203601
Rt
1
rs b
ve ve
am/ve
g
a
4 1
1
1
4
1
4
rs b
1 4 2
Z-203014
(EGO)
Tstp
m
g
Rc
1
1
vi
rs na vi
1 4 2
Z-203014
(EGO)
n
am/ve
TC
b
1
1
1
4
TSC
TMC
1
1
1
4
am 2
g 4
na 1
cortar
Tc
r
rs
ºF
W
Z-241703
Ds
Det.
Z-2 0
89 0
4
TSC
vi
Z-213014
Z-208903
Tt
B.D.
60HZ W
vi
ve
Z-203014
(EGO)
Z-223501
25
na: orange
ve: green
vi: violet
rs: pink
am/ve: yellow/green
am: yellow
1
FI-64W
4
230 V - 3 ~
Z-208436
1
4
60HZ Z-258412
400 V - 3N ~
4
Cp
n
m
g
n
b vi
A1
g
g
a
m
g
n
A1
A1
rs
A2
b
r
rs
3
vi
m
g
A2
n
A2
ve
a1
ve
b1
ve
ve
1
1
1
1
2
2
1
2
r
m
4
2
Z-2
P2
4
m g
a n
am
03 0
05
4
4
3
na
a
m
n
n
rs
1
1
1
1
2
3
3
1
1
2
2
2
rs/g
Z-243047
3
3
1
1 Z-243046
1
2
2
2 2
Z-253046
1
3
1
2
3
1
1
3
1
b
3
1 1
3
1
2
2
2
2
m
g
1
1
1
a
a
M2
M1
Com
ve
3
2
M4
n
a
M3
rs
vi
am
g
180 seg.
4
4
3
1
rs
rs
1
4
3
1
b
1
1
rs
b
3
r
P1
2
T S R
M5
rs
m
N T S R
1
r
n
3
na
R-253044
1 4
Cc2 Z-213007
Cc1 Z-683087
Z-213007
am
a
g
m
W
Com
b
am/ve
a
Z-203023
Ct
Z-203062
6 seg.
am/ve
1
230 V - 1N ~
2
rs
a n
N
R
m g
nmg
am/ve
a
2 1
a
ve
g
g
8
7
1
1
1
1
1
1
Z-203009
Ip
TMC
ºF Z-273060
vi
a
1
L1
Z-223001
R-693056
Z-203080
6a
r
na
am
b
1
1
2
4a
ST
1a
ESQUEMA TEORICO
LEYENDA
INDICADOR DE COMPONENTES
na
rs
3a
2a
LIGHT-LED
n
5a
2
ve
ºF Z-273060
m
na
3
g
TMT
n
5
4
ve r
rs
6
1
8a
7a
Z-258439
Z-243051
Z-713034
L2
1
ve
IG
Q-578006
Z-701135
V ve
rs
am/ve
1
4
1
MB
1
4
1
n
b
1
C
1
60HZ W Z-203511
V-32130
1
am/ve
4 1
Z-203601
Rt
1
rs b
ve ve
am/ve
g
a
4 1
1
1
4
1
1
4
4
rs b
1 4 2
Z-203014
(EGO)
Tstp
m
g
Rc
1
b
rs na vi
1 4 2
Z-203014
(EGO)
n
am/ve
TC
b
1
1
1
am 2 Z-203014
g 4 (EGO)
Tt
na 1
cortar
Tc
r
rs
ºF
W
Z-241703
Ds
Det.
Z-20
8 90
4
1
4
TSC
TMC
1
1
60HZ W
vi
TSC
vi
Z-213014
ve
Z-208903
B.D.
Z258438000
Z-223501
26
HC-17991-2
1
4
230 V - 3 ~
Z-208436
1
4
60HZ Z-258412
1
6 seg.
400 V - 3N ~
4
na
Ct
n
Cc1 Z-683087
Z-213007
am
a
g
m
g
m
A1
rs
g
a
rs
A2
r
Cc2 Z-213007
b vi
n
n
rs
4
vi
A1
NC
b
m
g
A1
m
g
A2
n
A2
ve
a1
ve
b1
ve
ve
rs
3
1
1
1
1
1
P1
n rs 1
3
2
1
4
4
3
1
1
1
1
vi
n
m
g
n
Z-243047
3
3
1
1
1
3
1
Z-243046
1
2
r
3
1
2
3
1
2
1
3
1
1
3
1
2
Z-243048
3
3
1 1
1
2
2
2
m
3
2
r
a
ve
na
na
3a
Z-273060
230 V - 1N ~
N
R
m g
nm g
a
ESQUEMA TEORICO
LEYENDA
INDICADOR DE COMPONENTES
IG
n
1
ve
rs
R-693056
ve
L2
Q-578006
am/ve
1
n: black
a: blue
r: red
b: white
g: grey
m: brown
na: orange
ve: green
vi: violet
rs: pink
am/ve: yellow/green
am: yellow
1
Q-578006
MB
ve vi 4
n
b
1
C
50HZ B-A Z-201011
60HZ W Z-203511
V-32130
1
ve
1
4
Rt
1
a
4 1
1
1
4
1
1
4
4
rs b
1 4 2
Z-203014
(EGO)
Tstp
m
g
Rc
1
1
n
TC
am/ve
V1
Z-701135
Ds
Det.
1
Z-208903
rs na vi
1 4 2
Z-203014
(EGO)
am/ve
b
1
4
TSC
TMC
Z-2 0
89 0
4
1
1
1
rs
rs b
ve ve
am/ve
g
am 2
g 4
na 1
cortar
Z-203014
(EGO)
Tt
Tc
r
rs
ºF
W
Z-241703
Z-263005
Z-243051
Z-713034
na ST
4
Z-203601
1
a
L1
Z-213003
1
Z-213033
g
r
ve
2a
2
1
1a
1
1
1
Z-273060
1
2
am/ve
1
1
Com
Z-203009
2
1
M1
Ip
TMT ºF
g
M2
1
TMC ºF
m
a
a n
1
1
1
n
a
ve
3
2
a
rs
180 seg.
4
4
3
1
rs
b
a
1 4
b
4
3
na
M4
M3
rs
m g
a n
4
r
1
m
1
m
N T S R
Q-578006
am/ve
Cp
rs
b
R-253044
Z-203023
a
M5
rs
1
Z-203062
T S R
Com
am/ve
FI-72W
vi
TSC
vi
Z-213014
27
Z263006000
1
4
230 V - 3 ~
Z-208436
1
4
60HZ Z-258412
1
6 seg.
400 V - 3N ~
4
na
Ct
g
n
m
b vi
n
A1
rs
g
a
rs
A2
r
m
g
n
rs
4
vi
A1
A1
NC
b
R-253044
Cc2 Z-213007
Cc1 Z-683087
Z-213007
am
a
g
m
m
g
A2
n
A2
ve
a1
ve
b1
ve
ve
rs
3
1
1
1
1
1
P1
n rs 1
3
2
4
3
4
4
3
1
1
1
1
na
vi
b
a
m
n
g
n
rs
Z-243047
3
3
1
1
1
3
1
1
Z-243046
2
r
3
1
2
1
3
1
2
3
1
1
3
1
3
3
1 1
1
2
Z-243048
2
2
2
a
2
g
TMTºF
TMC ºF
ve r
Z-273060
230 V - 1N ~
ve
Z-203080
m
r
N
R
m g
nm g
a
a
ve
na
na
2a
1a
1
IG
L1
Z-213003
ST na
ESQUEMA TEORICO
LEYENDA
INDICADOR DE COMPONENTES
rs
1
L2
ve
Q-578006
R-693056
am/ve
1
4
1
Q-578006
MB
ve vi 4
n
b
1
C
50HZ B-A Z-201011
60HZ W Z-203511
V-32130
1
ve
1
Z-203601
4
Rt
1
rs b
ve ve
am/ve
g
a
4 1
1
1
4
1
4
rs b
1 4 2
Z-203014
(EGO)
Tstp
m
g
Rc
n
am/ve
90 4
am/ve
V1
Z-701135
Ds
Det.
1
Z-208903
rs na vi
1 4 2
Z-203014
(EGO)
TC
b
1
1
1
4
TSC
TMC
Z-2 0
8
1
1
1
1
4
rs
am 2 Z-203014
g 4 (EGO)
Tt
na 1
cortar
Z263006000
Tc
r
rs
ºF
W
Z-241703
vi
TSC
vi
Z-213014
28
1
1
LIGHT-LED
n
3a
a
Z-273060
1
2
2 1
3
1
2
am/ve
1
1
1
Z-203009
1
M1
Com
1
Ip
g
M2
an
1
1
1
m
a
ve
3
2
M4
n
a
M3
rs
180 seg.
4
4
3
1
m g
an
rs
1 4
b
1
m
N T S R
Q-578006
4
r
1
m
1
rs
b
am/ve
Cp
Z-203023
a
M5
rs
1
Z-203062
T S R
Com
am/ve
FI-72W
HC-17897-2
Z-263005
Z-243051
Z-713034
FI
Rt
Ct
I G= General switch
L1 = On lamp
Ip = Door micro
Rp = Door relay
P1 = Pressure switch
Tc = Drum thermostat
Tt = Tank thermostat
Tl = Drum limiter thermostat
Cc = Drum contactor
Ct = Tank contactor
L2 = Machine ready light
Rc = Drum heating element
St = Start button
FI = Interferences filter
BD = Drain pump
R
N
a
m
a
a
29
8
4
Rc
a
a
8a
L1
4a
Cc
n
n
Rp
Ip
n
ve
Interrupteur general
Témoin de marche
Micro de porte
Relais de porte
Presostat
Thermostat du surchauffeur
Thermostat de cuve
Thermostat limitateur du surchauffeur
Contacteur du surchauffeur
Contacteur de cuve
Témoin de marchine preparée
Resistance du surchauffeur
Bouton de márche
Filtre d¨interferences
Pompe de vidange
r
r
208-220-240 V. 1Ph
1
n
P1
r
Ct
am
Tt
na
rs
5 6
g
r
Tc
Cc
vi
vi
T
6a
Rp
180
120
Tl
M
Av.R
St
M1
r
Interruptor General
Lampara de marcha
Micro de puerta
Relé puerta
Presostato
Termostato calderin
Termostato tanque
Termostato limitador de calderin
Contactor calderin
Contactor tanque
Lampara máquina preparada
Resistencia calderin
Pulsador de marcha
Filtro de interferencias
Bomba de Desagüe
5a
3
2
0
na
na
vi
3a
3
M5
rs
b
M
X
X
R
Cc
M4
rs
X
g
C
n
X
X
ve
2
am
M2
2a
1 2
MBL
m
1a
X
X
Rt = Tank heating element
M.Av.R = Motor programmer rapid advance
M = Motor programmer
M1 = Micro programmer on
M2 = Micro programmer wash
M3 = Micro programmer rinse
M4 = Micro programmer Termo-Stop
M5 = Micro programmer 120" advance
L3 = Cycle light
MBL= Motor pump wash
C = Motor pump condenser
V = Filling and rinsing valve
Ds Det = Detergent dispenser (Optional)
P2 = Safety pressure switch
EB = Electric pressure pump (Optional)
R
180
120
0
BD
1
vi
n
X
X
P2
3
X
X
1 2 3 4 5 6 7 8
1a 2a 3a 4a 5a 6a 7a 8a
X X
X
X
FI-48 W
Ds
Det.
EB
M5
M4
M3
2s
60s
±1
5s
5"
Fas got to 120sec.Progr.
2"
180sec
±1
15s
Resistencia tanque
Motor programador Avance Rápido
Motor programador
Micro programador marcha
Micro programador lavado
Micro programador aclarado
Micro programador Termo-Stop
Micro programador Avance 120"
Lámpara de ciclo
Motobomba lavado
Condensador de motobomba
Válvula de llenado y aclarado
Dosificador de detergente (opcional)
Presostato de seguridad
Electrobomba de presión (Opcional)
Z-228402
HC-17118
120sec.Program.
Termo-Stop
Rinse
1s
Wash
Colours code-Code de couleurs-Codigo de colores:
r = red-rouge-rojo
m = brown-marron-marron
g = grey-gris-gris
n = black-noir-negro
a = blue-bleu-azul
b = white-blanc-blanco
vi = violette-violet-violeta
am = yellow-jaune-amarillo
na = orange-orange-naranja
rs = rose-pink-rosa
ve = green-vert-verde
am/ve = yellow green-jaune vert-amar./verde
Resistance de cuve
Moteur du programm. d¨ avancement rapide
Moteur du programmateur
Micro du programm. de marche
Micro du programm. de lavage
Micro du programm. de rincage
,
Micro du programador Termo-Stop
Micro programador Avance 120"
Témoin de cycle
Motobopompe de lavage
Condensateur de la motopompe
Valve de remplisage et de vidange
Doseur de detergent (Option)
Presostat de sécurité
Electropompe de pression (Option)
V
b
7a
b
7
M3
IG
M2
M1
0,1s
-4
10 ELECTRICAL DIAGRAMS (MACHINES BEFORE MAY 2006)
30
FI
a
m
Rt
Ct
a r
a r
8
4
Rc
Cc1
g m r
Rp
Ip
n
Cc2
g m r
ve
1
P1
Interrupteur general
Témoin de marche
Micro de porte
Relais de porte
Presostat
Thermostat du surchauffeur
Thermostat de cuve
Thermostat limitateur du surchauffeur
Contacteur du surchauffeur
Contacteur de cuve
Témoin de marchine preparée
Resistance du surchauffeur
Bouton de márche
Filtre d´interferences
Pompe de vidange
8a
L1
4a
a n b
a n b
208-220-240 V. 3Ph
I G= General switch
L1 = On lamp
Ip = Door micro
Rp = Door relay
P1 = Pressure switch
Tc = Drum thermostat
Tt = Tank thermostat
Tl = Drum limiter thermostat
Cc1,Cc2 = Drum contactor
Ct = Tank contactor
L2 = Machine ready light
Rc = Drum heating element
St = Start button
FI = Interferences filter
BD = Drain pump
R r
m
S
T a
5a
3
2
r
vi
vi
T
Tc
Cc1
r
6a
Tl
Cc2
Rp
180
90
M
Av.R
St
M1
r
na
na
vi
3a
3
M5
rs
b
Interruptor General
Lampara de marcha
Micro de puerta
Relé puerta
Presostato
Termostato calderin
Termostato tanque
Termostato limitador de calderin
Contactor calderin
Contactor tanque
Lampara máquina preparada
Resistencia calderin
Pulsador de marcha
Filtro de interferencias
Bomba de Desagüe
Ct
am
Tt
na
rs
5 6
g
0
M
R
rs
R
Cc
M4
X
X
X
2
2a
1a
MBL
X
5
5a
ve
m
2
vi
1
n
X
X
P2
3
6
6a
BD
am
M2
2a
1 2
g
X
X
X
4
4a
m Cn
rs
X
3
3a
Rt = Tank heating element
M.Av.R = Motor programmer rapid advance
M = Motor programmer
M1 = Micro programmer on
M2 = Micro programmer wash
M3 = Micro programmer rinse
M4 = Micro programmer Termo-Stop
M5 = Micro programmer 90" advance
L3 = Cycle light
MBL= Motor pump wash
C = Motor pump condenser
V = Filling and rinsing valve
Ds Det = Detergent dispenser (Optional)
P2 = Safety pressure switch
EB = Electric pressure pump (Optional)
L3
180
90
0
1
1a
MF-64 ; FI-64 W ; FI-64-B-A
X
X
7
7a
V
b
7a
b
7
Ds
Det.
IG
EB
M5
M4
M3
M2
2s
5s
5" ±1
Fas got to 90sec.Progr.
2" ±1
180sec
15s
Resistencia tanque
Motor programador Avance Rápido
Motor programador
Micro programador marcha
Micro programador lavado
Micro programador aclarado
Micro programador Termo-Stop
Micro programador Avance 90"
Lámpara de ciclo
Motobomba lavado
Condensador de motobomba
Válvula de llenado y aclarado
Dosificador de detergente (opcional)
Presostato de seguridad
Electrobomba de presión
(Opcional)
Z-258402 ;
HC-17119-3
90sec.Program.
Termo-Stop
Rinse
1s
Wash
Colours code-Code de couleurs-Codigo de colores:
r = red-rouge-rojo
m = brown-marron-marron
g = grey-gris-gris
n = black-noir-negro
a = blue-bleu-azul
b = white-blanc-blanco
vi = violette-violet-violeta
am = yellow-jaune-amarillo
na = orange-orange-naranja
rs = rose-pink-rosa
ve = green-vert-verde
am/ve = yellow green-jaune vert-amar./verde
90s
Resistance de cuve
Moteur du programm. d´avancement rapide
Moteur du programmateur
Micro du programm. de marche
Micro du programm. de lavage
Micro du programm. de rinçage
Micro du programador Termo-Stop
Micro programador Avance 90"
Témoin de cycle
Motobopompe de lavage
Condensateur de la motopompe
Valve de remplisage et de vidange
Doseur de detergent (Option)
Presostat de sécurité
Electropompe de pression (Option)
M3
X
X
X
8
8a
M1
0,1s
11 SCHEMATICS (MACHINES BEFORE MAY 2006)
Z-683087
A1 na rs
1N~ 220/240 V
R
Z-203050
Z-213007
A2 ve rs
Z-223005
Z-203023
A
Z-213002 (FI-48-B-A; FI-45 B SHARPL.)
Cc
b
r
g
a
ve
A1
L1
n
na
L2
a
a
L3
a
Z-228412 (FI-48W; MF-48)
P2
n
n
am
1
2
A
vi
n
ve
g
m
a
am/ve
a1
a
r
NO
2
am
A2
rs
a
rs
m
rs
vi
m
a
g
g
b
b
m
am g
m
r
rs
rs
vi
na
ne
Versión 220 V-50 Hz
180 seg.
b
r
m
na
g
1
n
SHARPLINE
PRG.
g
Z-203050
ve
na
r
rs
Lm
Ct
r
ve
r
ST / LC
IG
r
A
ve
A1
r
E.V.
am
A2
n
L1
na
L2
a
n
L3
n
n
NO
A
vi
ve
a
a
ve
b
am/ve
Cc
Z-213007
ve
am
m
Ip
IG
rs
b
ve
a
b
rs
n
rs
r
r
r
6 seg.
na
B
am/ve
m
a
r n
e
am/v
B
r
ve
b1
N T S R
N T S R
1
vi
n
3
r
2S
3
P1
Ct
3
Rp
Z-203062
3N~ 380/415 V
B
MB
am
na
Rt
V
e
r
d
e
n
m
ve
Tt
b
C
Esquema de montaje FI-48W, MF-48
Esquema de montaje FI-48B SHARPLINE
Esquema de montaje FI-48-B-A
g
A
m
a
ri
llo
Nº
Nº
r
am/ve
na
1
a
b
Z-228407
Z-229210
Z-229016
Pieza
Material
Modificacion
Propuesta de
Eliminar piloto verde LMP.
Nº Clasificacion
05-01-01
2
Añadir cable tierra en bomba desague
Santi
4-6-2001
3
Sustituir relé Z-203018 por Z-203062, cambiar colores en Rp
J.M.P.A.
02-05 -13
ve
vi i
v
/ve
am
Rc
Tl
a
n
r
na i
v
vi
Firma
ve
Dibujado
Proyectado
Comprobado
Escala
1 4 2
Tc
am/ve
B.D.
2
Ds
Santi Caro
Acabado
Tolerancias generales
.
50 100± .
5±
5 25±
25 50±
.
.
.
.
Mecanizado superficial
07-07-00
Fagor Industrial,Koop.Elk, Mugatua
Plano numero
HC-17268 - 3
Sustituye al N°
Plano hau ez daiteke erabil ez berrizta gure baimenitz gabe
31
100±
±
Fecha
LAVAVAJILLAS
Det.
Fecha
J.M.P.
Sustituido por
HC-16424
3N ~ 380/415 V
Z-683087
A1 na rs
R
2S
vi
r
a
ve
A1
n
a
b
ve
A1
r
a
am
A2
n
a
b
vi
A2
g
m r
na ve
A1
m r
a
P2
n
N T S R
2
a
r
g
m
b
am/v
e
a1
vi
A2
n
a
N T S R
rs
mr
g
a
r
m
n
a
vi
rs
vi
6 seg.
rs
na
a
am/ve
a
b
g
m
am g
rs
r
rs
1N ~ 220V./1N ~ 240V.
vi
180 seg.
N T S R
na
n
PRG.
g
ve
ve
am
m
ve
r
Ip
Lm
b
rs
1
IG
r
r
a
na
3
am/ve
ne
r
rs
b
b
r
m
na
g
b m m
n
m
b
m
ve
a
b
rs
a
a
g
r
r r
g
3 ~ 220 V
n
2
ve
b1
g
Z-243001 (FI-64-B-A; 50Hz)
Z-258412 (FI-64W; MF-64; 60Hz)
1
g
r
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Z-229009
B
am
1
b
P1
A
3
Z-203062
Cc2
Cc1
3
Ct
Rp
3
Z-223005
Z-203023
Z-213007
am/ve
A2 ve rs
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a
m
m
r
r
ST / LC
E.V.
A
ve
b
am/ve
MB
Tt
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Rt
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Z-258406
Esquema montaje FI-64 W; MF-64; FI-64-B-A
Nº
Nº
na
a
b
Pieza
Material
Modificacion
Propuesta de
Nº Clasificacion
Fecha
1
Introd. Versión FI-64-B-A; eliminar piloto Lmp
J.M.P.
2
Añadir cable tierra en bomba desague
Santi
4-6-2001
3
Sustituir relé Z-203018 por Z-203062, cambiar colores en Rp
J.M.P.A.
02-05-13
Acabado
Tolerancias generales
28-12-00
.
50 100± .
5±
5 25±
25 50±
.
.
.
.
100±
±
ve
am
/ve
vi i
v
g
Tl
b
r
m
r
na i
v
Firma
vi
1 4 2
a
Tc
Dibujado
Proyectado
Comprobado
Escala
ve
am/ve
B.D.
2
Ds
Det.
S. N.
Fecha
Mecanizado superficial
24-3-00
Fagor Industrial,Koop.Elk, Mugatua
Plano numero
LAVAVAJILLAS
n
HC-17220 - 3
Sustituye al N°
Rc
Plano hau ez daiteke erabil ez berrizta gure baimenitz gabe
32
Sustituido por
12 SEQUENCE FLOW CHARTS (MACHINES BEFORE MAY2006)
12.1 TIMER WIRING SCHEMATIC
(See Fig. 9-1 in next page)
The cycle timer is comprised of 5 sections (M1 to M5). Each one has a 3 position micro switch (line
/normally closed /normally open) and 2 drive motors (run/cycle and rapid advance/start ).
M1: this is the (ON) cycle micro, and stays activated throughout the completion of the cycle. (90/ 180
/ drain). The M-1 line in (pu) wire comes from the press valve (P1) and feeds the (r ) normally closed
position to the start switch as well as the (pk ) to normally open position on (M1) and line in to ( M2/
M3 / M5 ). Also the cycle light and timer (run) motor is fed via this line.
Note: the (pk) to timer run-motor runs from M1 thru thermo-stop.
M2: Wash sequence micro. In this sector the (pk) line feed supplies the normally open position (gy)
line to selector position (# 1 & # 2). Pump motor (MBL) is energized upon activation of the micro thru
position (#1a) down to the motor. Drain pump (BD) is energized upon activation of the micro thru
position (#2a) down to the pump.
In the normally close position the (y) will feed press valve (P2) for drain.
Note: position (1a) also feeds M4 to be discussed later.
M3: the rinse sequence micro. In this sector the (pk) line feed supplies the normally open (w)
position to the fill valve. Upon activation the water valve is energized for 15 seconds of rinsing.
M4: thermo-stop sequence micro. This sector is fed from the selector position (# 1a) and supplies
the thermo-stop thru the normally open (w) in sector M4 to the booster relay (bl / or) to (or) in
thermo-stop.
Note: Thermo-stop, in series with booster relay, is insuring a high – temp rinse and food
safety guidelines.
M5: Fast advance motor sequence. This sector is fed from (pk) (M1/M2/M3) to the normally open
position (or) to selector position (#3 to #3a) to advance motor.
12.2 START SWITCH
(See Fig. 9-2 in next page)
Once the machine completes its heating cycle you are ready to run the wash. Pressing the start rocker
switch will momentarily activate the timer’s advance motor activating the M1 sector of the timer, and
thus starting the selected (90 or 180) wash cycle. This is also the cycle light which will be lit
throughout the duration of the cycle.
33
34
12.3 THERMO-STOP (HOT WATER ASSURANCE)
(See Fig. 9-3 in next page for model FI-64W & FI-72W)
The thermo-stop relay (R) works in series with the rinse (booster) heater relay (Cc) and is activated
through M4 This relay insures the timer will not advance to the rinse cycle until the preset temperature
of the rinse water is met, (185° + or –10°). This is the hot temperature assurance feature for the
dishwasher.
The thermo-stop relay is a normally closed contact that is activated thru the rinse (booster) relay when
M4 is closed (2 seconds). If the rinse relay (Cc) is activated, when heating the rinse water, the thermostop relay (R) will also be activated and the contact will be open now.
This in turn will open the circuit between the timer’s run motor, keeping the cycle in the wash mode
until the adequate rinsing temperature is achieved. At this time, operating thermostat (Tc) will change,
so the rinse relay will be deactivated and open, also opening the thermo-stop relay and closing the
circuit to the timer run motor, allowing the cycle to continue to the rinse cycle.
Note: Although the rinse temperature has reached its set guideline, the wash temperature will
still need to heat up to 150°F. This however will not affect the thermo-stop relay.
12.4 SELECTOR SWITCH (IG)
0
: When 0 setting is selected, all the contacts are open.
: When drainage setting is selected, contacts: 2-2a, 4-4a, 5-5a and 8-8a of the electrical
diagram are closed.
-
When 180 seconds cycle is selected, contacts: 1-1a, 4-4a, 6-6a, 7-7a and 8-8a of the electrical
diagram are closed.
When 90 seconds cycle (FI-64W) or 120 seconds cycle (FI-48W) is selected, contacts: 1-1a, 3-3a,
4- 4a, 6-6a, 7-7a and 8-8a of the electrical diagram are closed.
12.5 SAFETY PRESSURE SWITCH
Safety pressure switch (P2) is normally in position 1-2 and activates the drain pump when drain setting
is activated by the selector switch.
P1 is adjusted in order to change position from 1-2 (filling) to 1-3 (operating), once the tank has been
filled up. P2 is adjusted at a higher value of pressure to change from position 1-2 to 1-3. When
position 1-3 is activited, normally in case of overflow or fails on the pressure switch, drain pump
comes on automatically and machine will start draining independently of the selection. Check out
schematic on page 23.
35
36
37
13 SERVICE PROCEDURES
13.1 TANK THERMOSTAT
Part number: Z718405 (adjusted at 150ºF) – Blue and red points / Z718441 (adjusted at 160ºF) –
Yellow and red points.
Notes: Replace the 150ºF thermostat by the 160ºF if you are having problems reaching washing
temperatures.
TOOLS NEEDED:
Phillips Screwdriver (#2)
Small flat screwdriver
PROCEDURE:
12345-
Remove lower front panel
Remove electrical connections
Pull out thermostat
Replace gasket if it is in bad condition
With gasket in place, insert the thermostat inside the gaket, little by little with the help of a
small flat screwdriver
6- Reconnect & reassemble following process inversely.
Time estimated: 15 minutes
13.2 WATER VALVE
Part number: Z701135
TOOLS NEEDED:
Phillips Screwdriver (#2)
Flat Head Screwdriver
PROCEDURE:
1- Remove back panel
2- Remove lower back panel
3- Remove water inlet hose
4- Remove electric water valve mount screws
5- Remove electrical connections
6- Remove 2nd water hose
7- Replace with new component
8- Reconnect & reassemble following process inversely
Time estimated: 15 minutes
38
13.3 BOILER THERMOSTAT
Part number: Z203014
Notes: Be sure that thermostat is full open, in order to get the proper sanitized rinsing temperature
(195ºF) . Turn it clockwise up to the end.
TOOLS NEEDED:
Phillips Screwdriver (#2)
10mm Nut driver
PROCEDURE:
12345-
Remove lower front panel
Remove thermostat from support bracket
Pull out sensor from boiler
Replace with new component
Reconnect & reassemble following process inversely
Time estimated: 15 minutes
13.4 TIMER
Part number: Z228412 (FI-48W) / Z258412 (FI-64W)
TOOLS NEEDED:
Phillips Screwdriver (#2)
PROCEDURE:
1- Slide out front panel
2- If accessibility is not good enough, remove top lid.
3- Write down connections (colours) on the timer, before
Removing.
4- Take out timer
5- Remove the electrical connections
6- Replace with new component
7- Reconnect connections with the help of your notes
8- Reassemble following process inversely
Time estimated: 15 minutes
39
13.5 START BUTTON
Part number: Z213033
Note: There has been a modification on the start button for Fagor dishwashers. The new one is more
ergonomic and 1 of terminals (green connection) is in a different position. However they are
exchangeable and connections don’t change either, as it is shown on the pictures and drawings below.
TOP
OLD CONNECTIONS
GREEN CAP
NEW CONNECTIONS
TOOLS NEEDED:
Phillips Screwdriver (#2)
PROCEDURE:
1234-
Slide out front panel
Remove connections
Replace with the new timer
Reconnect and Reassemble following
process inversely
Time estimated: 15 minutes
40
14 DETERGENT PUMP NEW LOCATION
Be sure your detergent pump has the position shown below. If not, follow instructions to reverse your
pump:
Tools needed:
- Drill and ¼” drill bit
- 5” Nut driver
- #2 Philips screwdriver
New bracket. Part #:
Z208434
Holes (1/4”) and hardware needed: (2) bolts #Q012031,
(2) washers #Q232030 and (2) nuts #Q162030
Rinse aid dispenser is
adjustable too. Turn the
button counterclockwise
to get more liquid
during the rinsing and
clockwise
for
less
amount.
When machine is new,
in order to prime the
Pipe going to the tank
Connections must be
tighten, to prevent
leaks
Pipe going to the detergent container
Procedure:
1234567-
Open front bottom panel
Remove two screws of rinse aid dispenser to have a better access.
Be sure that the bracket on the pump is the one shown above (part nº: Z208434)
If not, attach pump to the bracket with (2) bolts, (2) washers and (2) nuts supplied
Drill two holes ¼” diameter. 5” and 6” from the bottom and ½” from the left.
Use (2) bolts, (2) washers and (2) nuts supplied to hold the bracket and the pump.
Fit detergent pipes on the pump. Check out above to see which one goes to the tank and which
one goes to the detergent container.
8- TIGHTEN DETERGENT PIPE CONNECTIONS
9- Put back rinse aid dispenser in its position
41
15 PROCEDURE TO INSTALL EXTERNAL CHEMICAL PUMP
A) ELECTRICAL CONNECTIONS
Wiring kit must be supplied from Fagor to make the electrical
connections. Contact 1 866 - GO FAGOR (463-2467) to be
supplied with one.
One side of the wiring kit has three caps (White, Violet and
Green) with jumpers. The other side has 4 bare wires (White,
Violet and (2) Greens)
PROCEDURE to connect the wiring kit:
Connect the Green Cap of the wiring kit in the terminal block with the blue caps. FIG.1
Connect the Violet Cap of the wiring kit in the firt position of the selector switch. FIG.2
Connect the White Cap of the wiring kit in the second position of the timer (M2), third row, together
with the yellow cap of the timer
The other side of the wiring kit remains the 4 bare wires. Connect Violet and Green Wires into the
Detergent Pump. Pump will have voltage during the wash cycle. Connect White and Green Wires into
the Rinse Pump. Pump will have voltage during rinse cycle.
FIG. 1
FIG.2
FIG. 3
B) INJECTORS CONNECTIONS
External Detergent Injector must be installed above the stainless steel
scrap filters.
Remove black hose connected to the current rinse dispenser. Connect
External Rinse Injector into the black hose
42
16 THEMOSTAT CONFIGURATIONS (AFTER OCTOBER 2006)
BOILER THERMOSTAT
(Z203014)
+
TEMPLATE 90ºC
(Z208438000)
Z748008000
BOILER THERMOSTAT PROBE HOUSING BRACKET
Q012073000
BOLT M12X20
+
Q162070000
NUT M12
+
Q306024000
GASKET 18x12.5x1.5
P443060000 CAP
HOT WATER
ASSURANCE
THEMOSTAT
(Z203014000)
+
TEMPLATE 85ºC
(Z718446000)
43
Z748008000
TANK THERMOSAT PROBE
HOUSING BRACKET
Z431701000
TANK TEMP.
GAUGE PROBE
HOUSING
BRACKET
TANK THERMOSTAT (Z203014) WITH BRACKET THEMOSTAT (Z208435)
HOT WATER ASSURANCE
THERMOSTAT PROBE (185ºF)
Z203014000
TERMOSTATO CALDERIN
REGULADO A 85ºC
(TERMOSTOP)
HIGH LIMIT PROBE
Z213014000
LIMITADOR TECASA P.
TERMOMETRO
WEISS
TEMPERATURE
GAUGE BOILER
THERMOSTAT
PROBE BOILER
(HEATING)
Z203014000
TERMOSTATO CALDERIN
(CALENTAMIENTO)
44
17 RECOMMENDED SPARE PARTS
Part Number
Description
Z201720
Z241703
Z203009
Z203014
Z743009
Z683087
Z203062
Z203023
Z203511
Z203601
Z211903
Z213007
Z213014
Z213033
Z223001
Z223005
Z228412
Z258412
Z701135
V321300
Z223501
Q307051
Z200909
Z231105
R253044
Z200107
Z651123
1200000132
Heating element for booster 2800 W. 230V.(FI-48W)
Heating element for booster 6000W. 230V.(FI-64 / 72W)
Door switch
Thermostat
Contactor for booster 230V. 50/60 Hz. (FI-48W)
Contactor 230V. 50/60 Hz. (FI-64 / 72W)
Door relay 230V 50/60Hz
Level pressure switch
Pump Motor 60Hz.
Heating element for tank 2800W. 230V.
Rinsing nozzle
Relay 230V. 50-60Hz.
Safety thermostat
Start button
Selector switch
Safety pressure switch
Timer 60 Hz. T. Stop (FI-48W)
Timer 60 Hz. T. Stop (FI-64 / 72W)
Water fill valve
10 MF Capacitor
Drain pump (FI-48 / 64W)
Gasket for Overflow Tube
Overflow Tube
Antireturn valve
Terminal Block
Adjustable Leg
Rinse Aid Dispenser
Detergent Pump Kit
45
18 WARRANTY GUIDELINES
1. SERVICE ISSUES
When a service issue occurs, the end user must call Fagor to report the problem. Our toll free number:
1-866-GO-FAGOR is located in the front of the machine. If the issue can not be resolved by phone,
Fagor will contact the closest Authorized Service Agency for assistance and will forward the
information regarding the issue. The Agency will be provided with an Authorization Number only if
the warranty still remains effective. Serial number of the machine must be provided by the end user or
by the service agency to Fagor.
Distributors and dealers are not permitted to send Service Agencies without authorization from Fagor’s
Service Department.
2. PARTS
Service Agencies will be provided with the name of the Parts Distributor in his territory. All orders for
parts within the warranty period as well as for parts out of warranty must be sent to the Distributor.
Distributor must deliver the part to the Agency. If the Distributor does not have the item in stock, they
must order items from Fagor and include shipping information. Parts will be drop shipped from
Fagor‘s Warehouse.
If the part is under warranty, Agency must provide Distributor with the authorization number given by
Fagor, when placing order. Part will be shipped free of charge. Using that number Distributor will fill
out the Warranty Parts Form and fax/e-mail it to Fagor at the end of the month .
If service agency owns a package of spare parts, it is his responsibility to maintain original quantity of
parts in stock. Fagor will not pay second trips for service calls that involve these parts. Service
Agency should have the package of spare parts in the van when is attending a service call.
3. INVOICING and SHIPPING of PARTS
Under Warranty, Distributor should send the part free of charge to the Service Agency. Distributor
will be reimbursed for the part by Fagor or part will be replaced, as soon as the Warranty Parts Form is
received.
4. SERVICE INVOICES
Service Agency will send the invoice to Fagor in order to be reimbursed, indicating the Authorization
Number. No charge for the parts. Use Fagor Warranty Claim Form. CFESA service report Form also
permitted.
5. DOCUMENTATION
Distributors and Agencies will be supplied with the following technical information and
46
documentation: Parts breakdown, Service Manuals, Schematics, Repair sheets and Parts Price List.
For your convenience this information will be supplied on electronic format.
6. REASONABLE TIMES TO REPAIR AND REPLACE PARTS
1) From 30 to 45 minutes to diagnose a defective component and/or reason of the failure.
2) Replacement of parts:
•
From 15 to 20 minutes to replace:
- Washing components, such as nozzles, retainers, arms, axles, pipes, etc.
- Detergent pump.
- Rinse aid dispenser.
- External panels.
- Water solenoid valve.
- Vacuum breaker.
- Capacitor.
- Pressure switch.
- Timer.
- Contactors.
- Relays.
- Main selector switch.
- Thermostats.
- Heater located in the tank.
- Cooler.
•
From 30 to 35 minutes to replace:
- Heater located in the booster.
- Door components.
- Hood components.
- Drain pump.
•
From 45 to 50 minutes to replace:
- Washing pump.
•
60 minutes to replace:
- Booster.
- Hood.
3) From 10 to 15 minutes to test and check out that the machine is repaired and working properly.
47
48
Fagor Commercial, Inc.
12800 NW 38th Ave
Miami, Fl. 33054-4525
Tel: (305) 779 0170
Fax: (305) 779 0173
1-866-GO-FAGOR
www.fagorcommercial.com