Download Gravely RM1232 User's Manual

Transcript
Rear Engine Rider
Parts Manual
Models
927060 - RM1028
927062 - RM1232
927064 - RM1440
02777800C 6/03
Supercedes 02777800,A,B
Printed in USA
THE MANUAL
PRODUCT REGISTRATION
Before you operate your unit, carefully and completely
read manuals supplied with the unit. The contents will
provide you with an understanding of safety instructions
and controls during normal operation and maintenance.
For your safety and the safety of others always read,
understand, and follow all DANGER, WARNING, and
CAUTION messages found in manuals and on safety
decals.
The Gravely dealer must register the product at the time
of purchase. Registering the product will help the
company process warranty claims or contact you with the
latest service information. All claims meeting
requirements during the limited warranty period will be
honored, whether or not the product registration card is
returned. Keep a proof of purchase if you do not register
your unit.
Customer Note: If Dealer does not register your product,
please fill out, sign and return the product registration
card to Gravely or go to www.gravely.com.
Hardware descriptions are given in decimals.
Decimals to Fractions
.063
1/16
.563
9/16
.125
1/8
.625
5/8
.188
3/16
.688
11/16
.250
1/4
.750
3/4
.313
5/16
.813
13/16
.375
3/8
.875
7/8
.438
7/16
.938
15/16
.500
1/2
1.00
1
YOUR SATISFACTION IS IMPORTANT
Questions? Please follow these helpful steps:
1. Refer to the manuals supplied with your unit.
They will guide you through safe and proper
operation and maintenance.
They contain specifications on your unit.
If your questions are not answered in these manuals,
go to step number two.
2. Contact Your Dealer.
Our dealers will be happy to supply any service or
advice required to keep your unit operating at peak
efficiency.
A factory trained staff is available to support your
equipment needs. They stock genuine Gravely parts
and lubricants manufactured with the same precision
and skill as the original.
If your questions are not resolved by the support
staff, ask for the manager or owner.
When contacting your Dealer supply your model and
serial numbers.
SERVICE AND REPLACEMENT PARTS
When ordering replacement parts or making service
inquiries, know the Model and Serial numbers of your unit
and engine.
Numbers are located on the product registration card in
the unit literature package. They are printed on a serial
number label, located on the frame of your unit.
• Record Unit Model and Serial numbers here:
TO SPEED PARTS ORDERING:
• Record Engine Model and Serial numbers here:
1.
2.
3.
4.
UNAUTHORIZED REPLACEMENT PARTS
Use only Gravely replacement parts. The replacement of
any part on this vehicle with anything other than an
Gravely authorized replacement part may adversely
affect the performance, durability, or safety of this unit
and may void the warranty. Gravely disclaims liability for
any claims or damages, whether warranty, property
damage, personal injury or death arising out of the use of
unauthorized replacement parts.
2
Know the model and serial numbers of your unit.
Know the part number required.
Know the quantity required.
Know the part description.
MODELS
TABLE OF CONTENTS
927060 (1028)
10 H.P. 28” Hydro
Serial No. 000400 and up
DECALS
Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
FRAME, ENGINE, CONTROLS AND FUEL
927062 (1232)
12 H.P. 32” Hydro
Serial No. 000400 and up
Frame, Hood and Seat . . . . . . . . . . . . . . . . . . . . . . . . 6
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Brake System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Steering and Front Wheels. . . . . . . . . . . . . . . . . . . . 10
Rear Wheels and Hydro Drive . . . . . . . . . . . . . . . . . 12
Gas Tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Deck Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
927064 (1440)
14 H.P. 40” Hydro
Serial No. 000400 and up
ELECTRICAL SYSTEMS
Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Continuity Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . 18
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
DECKS
28” and 32” Decks, Belts, and Blades . . . . . . . . . . . 20
40” Deck, Belts, Blades and Idlers . . . . . . . . . . . . . . 22
3
© Copyright 2003 Ariens Company
DECALS-SAFETY & OPERATIONAL
Model 927060, 062, 064
10
1
9
077541
3
2
1
05305700A
2
3
8
4
7
05304800A
5
0771
9800
B
01607000
4
6
DANGER/ PELIGRO
5
WARNING/AVERTISSEMENT/ADVERTENCIA
Do not operate mower
unless guards are in
operating position or
bagger is attached.
07742300B
Ne jamais utiliser
la tondeuse sans
protecteur sur le
canal d'ejection ou
sans le bac monte.
07731400D
No operar segadora a
menos que las defensas
esten en posicion de
operacion o el
recogedor este fijo.
PA0410
Item Part No.
1
2
3
4
5
6
7
8
9
10
05306000
05304800
01607000
05301600
07742300
07731400
07757500
07719800
05305700
07754100
Qty.
1
1
1
1
1
2
1
1
1
1
Description
Decal, Trailer Hitch
Decal, Throttle
Decal, 5 Position Cut Height
Decal, Rear Engine Rider Warning
Decal, Warning
Decal, Mower Pan Danger
Decal, Parking Brake Lever
Decal, Ignition
Decal, Transmission Disconnect
Decal, Hot Surface
4
DECALS-STYLE
Model 927060, 062, 064
4
1
1
2
2
3
PA0291
Item Part No.
1
2
3
4
05304300
05303600
05303200
05304000
05223900
05305100
Qty.
2
2
2
2
1
1
Description
Decal, Gravely ZT
Decal, Rear Engine Rider Gravely 1232 (062)
Decal, Rear Engine Rider Gravely 1028 (060)
Decal, Rear Engine Rider Gravely 1440 (064)
Decal, Gravely
Decal, American Flag
5
FRAME, HOOD AND SEAT
Model 927060, 062, 064
26
13
16
9
4
17
2
5
27
15
19
25
14
10
6
19
28
3
18
37
19
17
8
10
9
29
21
11
31
24
1
22
32
30
21
23
20
36
34
33
10
12
7
35
PA0401
6
FRAME, HOOD AND SEAT
Model 927060, 062, 064
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
Part No.
Qty.
02780151 1
01597000 1
02775851 1
02764451 1
02766151 1
02760353 1
02760253 1
07049400 4
06226700 3
06544500 15
02768500 1
02771700 1
02771800 1
02771453 1
02771651 1
02771551 1
07534800 2
06221800 4
040380
2
06544400 6
06530400 1
06227000 6
036518
1
06226600 4
06711900 1
032369
4
02701251 1
05952400 4
02722700 2
00591400 4
02774900 1
02775000 1
06227000 8
06544500 8
06435900 2
05958500 2
06544500 4
01595251 1
07003300 1
Description
Frame
Seat-Low Back TS2300
Weldment, Seat Plate and Armrest
Reforcement, Seat Support
Panel, Solenoid Mounting
Seat Support
Weldment-Footrest
Bolt-Serrated Hex Flange Washer Head .25-20 x .75
Bolt, Round Head Square Neck .31-18 x .75 Grade 5
Nut, Locking Top Flange .38-16
Cupholder
Grip, Rear Engine Rider Footrest Left Hand
Grip, Rear Engine Rider Footrest Right Hand
Engine-Hood (064)
Weldment Tube (064)
Bracket, Hood Support (064)
Knob, Clamping .31-18 Nyloc (064)
Bolt-Round Head Square Neck .31-18 x 1.00 (064)
Nut-Push .312 (064)
Nut-Locking-Top-Flange .31-18
Nut-Spin Lock-Flange .312-18
Bolt-Round Head Square Neck .38-16 x .75 Grade 5
J-Clamp
Bolt-Round Head Square Neck .38-16 x 1.00 Grade 5
Pin-Hair-External .12 x .31 x 2.37
Nut-Retainer .25-20 x .56
ube (060, 062)
Bolt, Hex .31-18 x 1.50 Grade 5 (060, 062)
Brace (060, 062)
Bolt-Serrated Hex Flange Washer Head .31-18 x 1
Bracket, Transmission - Right Hand
Bracket, Transmission - Left Hand
Bolt, Round Head Square Neck .38-16 x .75 Grade 5
Nut, Locking Top Flange .38-16
Washer-Flat-Steel .438 x 1.00 x .083 (Optional)
Bolt-Hex .38-16 x 1.75 Grade 5 (Optional)
Nut-Locking-Top-Flange .38-16 (Optional)
Weight (Optional)
Pin, Detent with Ring .25 x 1.00
7
ENGINE
Model 927060, 062, 064
23
23
26
1
25
27
2
22
12
9
19
3
10
4
22
20
17
11 13
9
6
7
8
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
Part No.
52710400
52710300
52710500
036233
06601800
02775700
02778900
02742400
07242500
07246200
06443500
06309300
05967500
06224100
06534900
06544500
05961000
06535100
06224300
011263
02775400
07309200
048870
02776400
02779100
047314
05516400
05972700
06544400
06435700
07067800
036313
01590900
06442000
Qty.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
1
1
1
1
1
1
1
1
2
4
4
2
1
1
1
2
14
16
18
24
11
21
26
24
11
12
15
21
26
13
Description
Group, Engine 12HP Intek (062)
Group, Engine 10HP Intek (060)
Group, Engine 14HP Intek (064)
V-Belt 4L-Section 30.219 x .547
Key, Straight .25 x 1.75 x .25
Stack, Sheave (060, 062)
Stack, Sheave (064)
Belt, PTO) (062)
Belt, PTO (060)
Belt, PTO (064)
Washer, Flat Steel .463 x 1.375 x .25
Washer, Locking .44 x .109 Regular
Bolt, Hex .44-20 x 1.75 Grade 5
Bolt-Round Head Square Neck .38-16 x 1.25 Grade 5
Nut-Flange .375-16
Nut, Locking Top Flange .38-16
Bolt, Hex .50-13 x 2.25 Grade 5
Nut, Locking Nylock Thin .50-13
Bolt-Round Head Square Neck .38-16 x 2.00 Grade 5
Spring, Tension .095 x .50 x 5.50
Idler, Drive
Idler, V 3 x .38
Sheave 3.25 x 1.25
Idler, 32” Deck PTO (060, 062)
Idler, 40" Deck PTO (064)
Spring, Extension.093 x .75 x 4.00
Bushing-Sleeve .50 x .75 x 1.56
Screw, Socket Head Button Head .31-18 x 1.50 Grade 8
Nut-Locking-Top-Flange .31-18
Washer-Flat-Steel .38 x .875 x .083
Valve, Oil Drain
Cable Tie
Tube, Oil Drain
Washer-Flat-Steel .563 x 1.38 x .109
8
5
PA0320
BRAKE SYSTEM
Model 927060, 062, 064
4
26
8
20
14
9
5
13
6
19
25 22
19
28
7
29
23
10
24 27
11
2
1
21
3
16
11
13
15
18
17
12
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
Part No.
08327100
06447800
02776500
07527500
06435700
06544500
08330300
02777300
024815
06707100
034738
034633
06439200
02761800
06714800
02762100
06439100
06811800
06944800
02773900
06514900
02781051
06116900
06536000
03657100
06226600
06535800
02781100
06436200
Qty.
1
1
1
1
1
1
1
1
1
1
2
1
2
1
1
1
1
1
2
1
1
1
2
2
1
2
2
1
2
Description
Spring, Compression .080 x .52 x 2.90
Washer, Flat Steel .33 x 2.125 x .098
Rod, Brake
Grip
Washer, Flat Steel .38 x .875 x .083
Nut, Locking Top Flange .38-16
Spring, Tension .048 x .44 x 2.12
Weldment, Parking Brake
Bushing, Flange .406 x .88 x .27 x .140 Grade 2
Pin, Cotter .12 x 1.00 Extended Prong Square Cut
Bushing, Flange .515 x .75 x .745 x 1.00 Nylon
Yoke, .312-24 x 2.25
Washer, Flat Steel .505 x 1.00 x .062
Weldment, Brake Pedal
Pin, Hair
Brake Rod Arm and Hub
Washer, Flat Steel .38 x .87 x .179
Pin, Clevis .312 x .822
Clip, Spring
Grip, Pedal
Nut-Push .312
Bracket, Switch Mount
Screw, Machine 10-24 x .75 Hex Washer Head
Nut, Locking Nylon 10-24 with Insert
Switch, Single Pole (N.O.)
Bolt, Round Head Square Neck .38-16 x 1.00 Grade 5
Nut, Locking Nylon .38-16
Jumper, Harness
Washer, Flat Steel .406 x .812 x .065
9
PA0340
STEERING AND FRONT WHEELS
Model 927060, 062, 064
1
2
4
3
38
5
35
4
37
36
6
8
38
19
43
25
42
39
24
26
22
27
21
14
25
24
22
33
34
38
31
15
7
26
23
22
9
11
28
18
12
21
22
23
32
13 29
30
33
41
10
16
32
17 40
20
13
17
41
32
32 29
20
40
PA0242
10
STEERING AND FRONT WHEELS
Model 927060, 062, 064
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
Part No.
02753700
05803700
02749100
07503700
02753800
05804600
05505300
06418100
01310000
02705400
07126400
07108000
05505800
02768400
06544500
06226600
05958500
06442400
02917100
02761300
02775553
02765700
02765800
01591100
06427600
06308600
05947000
06442400
06227000
06544400
044753
02765900
02766000
06534700
06538800
02761451
02771200
036046
02760600
07413400
02769900
06714500
06441500
06226700
06530200
Qty.
1
1
1
2
1
2
1
1
1
1
2
2
4
1
2
1
1
1
2
1
1
2
2
4
4
2
2
2
4
4
2
1
1
4
2
1
1
1
1
4
1
4
4
4
4
Description
Steering Wheel 13 Inch
Pin, Roll .25 x 1.75
Steering Shaft
Plug
Tube
Pin, Roll .188 x .75
Bushing, Flange .625 x 1.156 x .375
Washer, Hardened Steel .515 x .97 x .062
Retaining Plate1
Pinion
Tire/Wheel Assembly
Tire 4.10/3.50 - 4
Bushing, Flange .75 x 1.38 x .75 x 1.557
Spacer, Steering Gear
Nut, Locking Top Flange .38-16
Bolt, Round Head Square Neck .38-16 x 1.00 Grade 5
Bolt-Hex .38-16 x 1.75 Grade 5
Washer, Flat Steel .406 x 1.375 x .135
Ball Joint
Steering Gear
Box, Steering
Steering Link
Spring, Suspension
Bushing 1.00 x .75 x 1.00
Washer-Flat-Steel .70 x 1.47 x .134
Washer, Locking .31 x .078 Regular
Bolt, Hex .31-18 x .75 Grade 5
Washer, Flat Steel .406 x 1.375 x .135
Bolt, Round Head Square Neck .38-16 x .75 Grade 5
Nut, Locking Top Flange .38-16
Rod End, .38 Right Hand
Weldment, Spindle Right Hand
Weldment, Spindle Left Hand
Nut, Jam .375-24
Nut, Locking Nylon .375-24 With Insert
Steering Gear Support
Bracket, Steering Column
Bushing, Flange
Support, Steering Column
Screw, Tapping .312-18 x .50 Hex Washer Head
Cover, Light
Pin, Spring Clip
Washer, Flat Steel .755 x 1.375 x .062
Bolt-Round Head Square Neck .31-18 x .75 Grade 5
Nut-Locking-Nylon .312-18
11
REAR WHEEL AND HYDRO DRIVE
Model 927060, 062, 064
1
36
5
34
31
13
32
22
14
30
12
24
35
11
3
18
2
17
23
15
16
19
28
27
25
13
9
8
21
10
29
20
6
7
4
6
21
29
PA0391
12
REAR WHEEL AND HYDRO DRIVE
Model 927060, 062, 064
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
Part No.
02775100
06514400
07414400
02761600
06544500
034738
06439200
06944800
06439100
06811800
02776800
02775300
06714800
08321100
036282
06444200
02765400
02765300
07159000
039653
036278
02761700
06707100
06439200
02776600
01582300
034633
06444300
02917100
06538800
02773900
02781600
05952300
06308400
06437500
06219400
06227000
06435700
Qty.
1
4
1
1
2
2
2
2
1
1
1
1
2
1
2
2
2
2
2
2
2
1
1
3
1
1
4
1
1
2
2
1
1
1
1
8
2
1
Description
Support, Transmission
Nut, Flange .50-13
Screw-Tapping .31-18 x .75 Hex Washer Head
Weldment, Forward and Reverse Pedal
Nut, Locking Top Flange .38-16
Bushing, Flange .515 x .75 x .745 x 1.00
Washer, Flat Steel .505 x 1.00 x .062
Clip, Spring
Washer, Flat Steel .38 x .87 x .179
Pin, Clevis .31 x .822
Transmission Peerless Hydro
Rod, Transmission Disconnect
Pin, Hair
Spring, Tension .043 x .44 x 3.31
Key, Square .188 x 2.0 x .188
Washer, Flat Steel .755 x 1.25 x .125
Spacer, Wheel .75 x 1.00 x 1.25
Assembly, Tire and Wheel 16 x 6.5 x 8 (060, 062)
Assembly, Tire and Wheel480 x 8 (064)
Tire 16 x 6.50-8 2 Pulley
Ring, Retaining External .75 x .05
Weldment, Shift Rod and Hub
Pin, Center .12 x 1.00 Extended Prong Square Cut
Washer, Flat, Steel .50 x 1.00 x .062
Rod, Rear Engine Rider Shift
Trunnion
Yoke .31-24 x 2.250
Washer, Flat Steel .390 x .750 x .125
Ball Joint
Nut-Locking-Nylon .375-24 With Insert
Grip, Pedal
Tab, Transmission Disconnect
Bolt-Hex .25-28 x .75 Grade 5
Washer, Locking .25 x .062 Regular
Washer, Flat Steel .328 x 1.00 x .094
Bolt, Round Head Square Neck .31-18 x 2.50 Grade 5
Bolt, Round Head Square Neck .38-16 x .75 Grade 5
Washer, Flat Steel .38 x .875 x .083
13
GAS TANKS
Model 927060, 062, 064
5
11
2
6
5
4
12
13
1
11
3
9
7
12
12
8
10
PA0350
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
Part No.
Qty.
Description
06939100
021134
03606500
01538400
07049400
02771351
02765100
01588600
06116700
06536000
06308600
03645700
00932300
2
1
1
1
4
1
1
1
2
2
4
5
AR
Clamp, Hose Wire .490/.510 x .116
Gas Line, Bulk 1/4" I.D.
Fitting, Tank
Fuel Cap
Bolt, Serrated Hex Flange Washer Head .25-20 x .75
Bracket, Battery
Tank, Fuel
Cable, Throttle
Screw, Machine 10-24 x .50 Hex Washer Head
Nut, Locking Nylon 10-24 with Insertg
Washer-Locking .31 x .078 Regular
Pad, Foam
VHB Tape
14
DECK LIFT
Model 927060, 062, 064
28 22
12
29
26
22
8
6
25
25
18
23
8
12
1
8
7
19
17
11
18
15
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
Part No.
06544400
05980300
01606851
07527500
01607351
06436400
02776300
06544500
06227000
02762800
05503900
06714500
06443900
06714900
02762700
06226600
02778100
02778100
01590400
01590400
02762500
02779800
02762600
08333900
06443800
06443800
06443800
02779500
06443800
06944800
01606551
08354300
05957900
06227000
06442000
Qty.
1
1
1
1
1
7
1
8
4
2
4
4
4
2
2
4
3
2
3
2
1
1
1
1
3
2
1
1
1
2
1
1
1
2
1
16
“See
Decks”
A
15
24
2
8
17
12
8
11
6
13
21
4
18
6
13
9
27
11
13
11
5
3
20
14
12
9
10
8
9
10
Note:The quantity of item number 22 used with item
numbers 26 and 27 are as follows (See Illustration
and descriptions below).
Model
927060 = 3
Model
927062 = 2
Model
927064 = 1
13
6
14
17
30
25
Description
Nut, Locking Top Flange .31-18
Bolt, 1.25 Socket Shoulder Plain
Weldment, Lift Handle
Grip
Detent Plate
Washer, Flat Steel .511 x 1.44 x .125
Rod, Deck Lift
Nut, Locking Top Flange .38-16
Bolt, Round Head Square Neck .38-16 x .75 Grade 5
Bracket, Lift
Bushing, Flange .75 x 1.00 x .625 x 1.25
Pin, Spring Clip
Washer, Flat Steel .563 x 1.38 x .109
Pin, Hair #16
Bracket, Deck Pivot
Bolt, Round Head Square Neck .38-16 x 1.00 Grade 5
Rod, Link (060, 062)
Rod, Link (064)
Trunnion (030)
Trunnion (064)
Weldment, Front Lift (060, 062)
Weldment, Front Lift (064)
Weldment, Lift
Spring, Extension
Washer, Flat Steel .43 x 1.00 x .16 (060)
Washer, Flat Steel .43 x 1.00 x .16 (062)
Washer, Flat Steel .43 x 1.00 x .16 (064)
Pivot, Rod
Washer, Flat Steel .43 x 1.00 x .160
Clip, Spring
Bracket, Spring Anchor
Spring, Tension .195 x 1.15 x 5.50
Bolt-Hex .38-16 x 1.50 Grade 5
Bolt, Round Head Square Neck .38-16 x .75 Grade 5
Washer, Flat Steel .563 x 1.38 x .109
15
16
PA0382
ELECTRICAL SYSTEM
Model 927060, 062, 064
17
1
22
2
3
21
4
28
20
22
27 25
26
28
18
23
28
24
28
28
23
11
9
15
6
11
12
8
9
7
12
14
5
To Starter
16
30
29
13
19
PA0281
16
ELECTRICAL SYSTEM
Model 927060, 062, 064
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
Part No.
Qty.
02460700
045490
045489
01563700
03679000
039619
1
1
1
1
1
1
05946800
06437300
06308400
06533200
07533200
02727200
02727900
08840400
06530400
01545600
02776200
07412100
036313
02754100
09293500
09351100
040216
02777200
05980000
06545000
72702700
03657100
02781100
2
2
2
2
3
1
1
1
1
1
1
2
1
1
2
1
1
1
2
2
1
1
1
Description
Key with Cap
Cap, Ignition Switch
Nut, Panel .625-32
Key Switch
Solenoid
Insulator
Battery, Sealed Maintenace Free U1-330 (See Local Battery Supplier)
Bolt, Hex .25-20 x .75 Grade 5
Washer, Flat Steel .281 x .62 x .065
Washer, Locking .25 x .062 Regular
Nut, Hex .25-20
Boot, Eyelet Terminal
Cable, Positive Battery
Starter Cable 13"
Starter Cable 16"
Nut, Spin Lock Flange .312-18
Switch, Clutch With Retainer
Harness, Wire
Screw, Tapping 10-24 x .375 Hex Washer Head
Cable Tie
Switch- Snap Mounting (N.O.)
Diode, Connector Shell
Fuse, 25 AMP
Relay
Switch, Parking Brake
Screw, Machine 2-56 x .75
Nut, Nylock 2-56
Light Kit (Optional)
Switch- Single Pole (N.O.)
Jumper, Harness
17
CONTINUITY DIAGRAM
Model 927060, 062, 064
The diagrams below show the various states of connection for electrical components.
The solid lines on switches show continuity.
NOTE: All switches are viewed from the rear.
Key Switch
Relay
(01563700)
(03042800)
A
A
S2
S1
B
M
A
S2
S2
S1
B
G
M
OFF
G
86 87A
G
M
RUN
87
S1
B
87
85
30
START
PTO Switch
ENERGIZED
Parking Brake Switch
(02777200)
3
4
1
9
3
7
4
DISENGAGED
(down position)
9
1
7
1
2
ENGAGED
(up position)
Light Switch
(02754100)
(03656800)
2
OPERATOR
OFF SEAT
1
1
ON
2
OFF
OPERATOR
ON SEAT
Solenoid
Brake Neutral Switch
(03679000)
(03657100)
1
NOT ENERGIZED
2
OFF
Seat Switch
1
85
30
NOT ENERGIZED
(01545600)
86 87A
2
BUTTON UP
ENERGIZED
ON
1
2
BUTTON DOWN
PA0261
18
WIRING DIAGRAM
Model 927060, 062, 064
1
PURPLE
SEAT
SWITCH
5 5
REGULATOR
ENGINE
1
2
1
A
9
PTO
DIODE
2
3 3
WHITE / BLACK
2 2
YELLOW / RED
MAGNETO KILL
4 4
STARTER
HEADLIGHT
BLACK
B
PURPLE /
WHITE
PTO
SWITCH
RED /
YELLOW
1 1
4
3
PARKING
BRAKE
SWITCH
BROWN / YELLOW
6 6
PTO
CLUTCH
7
1
HEADLIGHT
SWITCH
BLACK
2
87a
1
BLACK /WHITE
RED
POSITIVE
PATH FUSE
RED
B
G
RED
A
B
FUSE
25A
M
STARTER
SOLENOID
BROWN
REAR PARKING
BRAKE SWITCH
S1
RED / VIOLET
S2
BLACK
2
RED / VIOLET
G
BLACK
COIL 1
1
START
DIODE
BATTERY
COIL 2
85
87
YELLOW / RED
2
1
A
86
30
LT. BLUE
2
TRANSMISSION
NEUTRAL
SWITCH
BROWN / YELLOW
BLACK
BLUE
START
RELAY
RED / VIOLET
GROUND
PATH FUSE
KEY
SWITCH
BLACK
A
B
FUSE
25A BLACK
PA0271
19
28" AND 32" DECK, IDLERS AND BLADES
Model 927060, 062
927062
927060
1
3
48
4
5
8
13
13
“See
Deck Lift” 25
A
12
8
8
927062
14
53
54
12
39
6
7
37
53 9
35
25
16
46
28
13
927060
“See
Deck Lift”
A
50
12
25
25
11
15
6
18
17
51
25
10
19
40
41
55
26
52
41
43
2
52
29
42
7
44
27
47
21
45
26
20
38
33
22
31
34
35
32
24
Item
1
2
3
4
Part No.
05974500
02776051
02773551
00597000
06611100
Qty.
1
1
1
1
1
Description
Bolt, Hex .38-16 x 1.00 Grade 8 with Epoxy Patch
Chute, 28” (060)
Chute, 32” (062)
Washer, Cupped Serrated .375
Key, Square .25 x .38 x .25
20
49
30
36
PA0382
28" AND 32" DECK, IDLERS AND BLADES
Model 927060, 062
Item
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
Part No.
Qty.
Description
02776100
02775600
01572700
032050
06817400
02780651
02780351
02767451
02763751
02763751
02763851
02767651
02764351
02764351
06944800
62727400
01590500
02764251
02763100
02780751
02780351
02767951
02764151
02774300
02763200
01600600
02774500
05979600
06544500
06227000
06226800
06212100
06530400
05979800
06304600
06444000
02774600
00520100
06435700
06535800
05958300
06534900
022501
06527600
02709500
040368
05706300
03624200
06219900
06224100
00910400
07242500
07242400
06447700
02780851
02780951
06227700
06441800
06714900
52711400
52711300
1
1
2
2
4
1
1
1
1
1
1
1
1
2
4
1
1
1
3
1
1
1
1
1
1
1
1
2
13
4
1
1
1
1
2
2
1
2
4
2
2
2
1
4
2
1
1
1
4
4
2
1
1
1
2
2
4
4
2
AR
AR
Pulley, 28" Deck Input (060)
Pulley, 32" Deck Input (062)
Bearing, Slinger
Bearing, Ball 1.00 x 2.00 x .56
Pin, Clevis .494 x 1.00
Bracket, Rear Hanger 28” (060)
Bracket, Rear Hanger 32” (062)
Bracket, Deck Link Right Hand (060)
Bracket, Deck Link Right Hand (062)
Weldment, Deck Link Right Hand (060)
Weldment, Deck Link Left Hand (062)
Link-Stabilizer (Right Hand Only) (060)
Link Stabilizer (060)
Link Stabilizer (062
Clip, Spring
Assembly, Spindle Housing
Spacer, 1.00 x 1.25 x 1.60
Spindle, Mount Plate
Spacer, Mounting Plate
Bracket, Front Lift Hanger (060)
Bracket, Front Lift Hanger (062)
Deck, 28” (060)
Deck, 32" (062)
Shaft, 32" Input
Clutch, 32" Decks
Blade, 28" Mower (060)
Blade, 32" Mower (062)
Bolt, Hex M10 x 1.25 x 30
Nut, Locking Top Flange .38-16
Bolt, Round Head Square Neck .38-16 x .75 Grade 5
Bolt, Round Head Square Neck .38-16 x 2.25 Grade 5
Bolt, Round Head Square Neck .31-18 x 1.50 Grade 5
Nut, Spin Lock Flange .312-18
Bolt, Button Head .50 x 1.25-20
Washer, Locking Metric 10 MM
Washer, Flat Steel .406 x 1.00 x .188
Shield, Debris
Bushing, Bronze .75 I.D. x .88 O.D. x .50 Long
Washer, Flat Steel .38 x .875 x .083
Nut, Locking Nylon .38-16
Bolt, Hex .38-16 x 3.00 Grade 5
Nut, Flange .375-16
Spacer Steel 1.01 x 1.38 x .509
Nut, Locking Center .25-20
Hinge Plate
Spring, Torsion .09 x .37 x .63
Ring, Retaining External .312 x .025
Pin
Bolt, Round Head Square Neck .25-20 x .75 Grade 5
Bolt, Round Head Square Neck .38-16 x 1.25 Grade 5
Trim Bulk 0125
Belt, PTO (060)
Belt, PTO (062
Washer, Flat Steel .50 x 1.75 x .187
Plate, 32" Deck Spacer
Plate, 32 Deck Front Hanger
Bolt, Round Head Square Neck .38-16 x 1.25
Washer, Flat Steel .518 x 2.00 x .105
Pin, Hair External- #11
Kit, 28" Deck Assembly Service (060)
Kit, 32" Deck Assembly Service (062)
21
40” DECK, BELTS, BLADES AND IDLERS
Model 927064
51
66
65
67
2
3
68
38
37
16
15
53
53
8
37
17
36
47
2
70
45
56
59
58 59
57
57
50
2
4
46
33
6
34
2
2
66
69
2
5
55
40
44
43
54
60
61
2
52
41
42
26
1
7
70
63
70
2
“See
Deck Lift”
A
62 58
15
54
71
25
2
16
35
53
“See
Deck Lift”
A
39
64
“See
Deck Lift”
A
76
49
11
32
12
31
12
13
74
30
14 9
15
48
29
9
72 18
28
27
9
75
73
48
16
17
19
15
20
23
24
22
10
16
21
22
PA0373
40” DECK, BELTS, BLADES AND IDLERS
Model 927064
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
Part No.
Qty.
02769200 1
06544500 16
02781200 2
03615400 1
03615300 1
02769600 1
02769300 1
02778500 1
02769700 1
06226600 7
050825
3
06713500 3
036241
6
02747500 3
06444200 2
00341900 6
035925
6
03625000 3
035971
3
06223600 8
039559
2
03485500 2
03624700 2
06310300 2
06537700 2
05948700 2
036057
2
03624200 1
08307200 1
035997
1
05706300 1
06214300 2
02709551 1
03609800 1
06527600 2
02769800 1
02763700 1
06817400 4
02779000 1
035971
1
02778300 1
05710200 1
06436600 1
05962900 1
Description
Weldment, Idler
Nut, Locking Top Flange .38-16
Cover, 40" Deck Sheave
Sheave, Left Spindle
Sheave, Right Spindle
Deck, 40”
Bracket, Idler Mount
Bracket, Rear Hanger
Link, Stabilizer 40" Deck
Bolt, Round Head Square Neck .38-16 x 1.00 Grade 55
Roller
Pin, Hair Internal .08 x .18 x 1.18
Bushing, Flange .372 x .500 x .312 x .625
Clevis Pin .368/.373 x 3.25
Washer, Flat Steel .755 x 1.25 x .125
Bearing Slinger
Bearing, Ball .750 x 1.781 x .61
Spindle Housing
Spacer .751 x 1.00 x 1.14
Bolt, Round Head Square Neck .38-16 x 1.0 Grade 5
Retainer Hub
Blade Tray 48
Blade
Washer, Lock .75 x .188
Nut, Jam .75-10
Bolt, Hex .38-16 x 1.00 Grade 5
Bushing, Flange .500 x .625 x .312 x .75
Pin
Spring, Torsion .095 x .50 x 1.00
Bushing
Ring, Retaining External .313 x .025
Bolt, Round Head Square Neck .25-20 x .50
Hinge Plate
40 In Deflector
Nut, Locking Flange .25-20 Grade F
Bracket, Deck Link Left Hand
Bracket, Deck Link Right Hand
Pin, Clevis .494 x 1.00
Pulley, 40" Deck Input
Spacer .75 x 1.00 x 1.14
Bracket, Front Hanger
Ring, Retaining External .50 x .042
Washer, Flat Steel .505 x .880 x .072
Bolt, Hex .38-16 x 2.25 Grade 5
23
40” DECK, BELTS, BLADES AND IDLERS (CONT.)
Model 927064
Item
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
Part No.
Qty.
03643100 1
07309300 1
06604200 2
06534900 1
06227000 12
06221800 4
02768600 1
07242600 1
02778600 1
06944800 4
02778400 2
02779700 1
02780000 1
01591100 2
06712200 2
035640
2
05516400 1
06223700 1
06519700 1
011263
1
041200
1
05974500 1
06306500 2
06442400 1
06606000 1
05958600 1
06441800 4
06714900 2
06224300 1
06212200 6
06530400 6
02747600 3
52711200 AR
Description
Electric Clutch/Brake
Idler, Flat 3.00 x .38
Key, Woodruff .188 x .625 x .31
Nut, Locking Center .375-16
Bolt, Round Head Square Neck .38-16 x .75 Grade 5
Bolt, Round Head Square Neck .31-18 x 1.00
Bracket, Spindle Housing Mount
Belt, 40" Deck PTO
Input Shaft 40" Deck
Clip, Spring
Slider, Hanger Bracket
Link, Front Lift
Pivot, Front Lift Lower
Bushing, 1.00 x .75 x 1.00
Pin, Hair
Washer, Flat Steel .75 x 1.47 x .134
Bushing, Sleeve .50 x .75 x 1.56
Bolt, Round Head Square Neck .50-13 x 2.75
Nut, Locking Center Jam .50-13
Spring, Tension .095 x .50 x 5.50
V-Belt A-Section 12.58 x .48
Bolt, Hex .38-16 x 01.00 Grade 8 with Epoxy Patch
Washer, Locking .375 x .115 Heavy
Washer, Flat Steel .406 x 1.375 x .135
Key, Square.187 x .50 x .187 Hardened
Bolt, Hex .38-24 x 2.00
Washer, Flat Steel .518 x 2.00 x .105
Pin, Hair External
Bolt, Round Head Square Neck .38-16 x 2.00 Grade 5
Bolt-Round Head Square Neck .31-18 x .62
Nut, Spin Lock Flange .312-18
Roller Clevis
Kit, 40" Deck Assembly Service
24
GRAVELY
A Division of Ariens Company
655 West Ryan Street
P.O. Box 157
Brillion, WI 54110-0157
920-756-2141
Fax 920-756-2407
www.gravely.com