Download Gravely RM1232 User's Manual
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Rear Engine Rider Parts Manual Models 927060 - RM1028 927062 - RM1232 927064 - RM1440 02777800C 6/03 Supercedes 02777800,A,B Printed in USA THE MANUAL PRODUCT REGISTRATION Before you operate your unit, carefully and completely read manuals supplied with the unit. The contents will provide you with an understanding of safety instructions and controls during normal operation and maintenance. For your safety and the safety of others always read, understand, and follow all DANGER, WARNING, and CAUTION messages found in manuals and on safety decals. The Gravely dealer must register the product at the time of purchase. Registering the product will help the company process warranty claims or contact you with the latest service information. All claims meeting requirements during the limited warranty period will be honored, whether or not the product registration card is returned. Keep a proof of purchase if you do not register your unit. Customer Note: If Dealer does not register your product, please fill out, sign and return the product registration card to Gravely or go to www.gravely.com. Hardware descriptions are given in decimals. Decimals to Fractions .063 1/16 .563 9/16 .125 1/8 .625 5/8 .188 3/16 .688 11/16 .250 1/4 .750 3/4 .313 5/16 .813 13/16 .375 3/8 .875 7/8 .438 7/16 .938 15/16 .500 1/2 1.00 1 YOUR SATISFACTION IS IMPORTANT Questions? Please follow these helpful steps: 1. Refer to the manuals supplied with your unit. They will guide you through safe and proper operation and maintenance. They contain specifications on your unit. If your questions are not answered in these manuals, go to step number two. 2. Contact Your Dealer. Our dealers will be happy to supply any service or advice required to keep your unit operating at peak efficiency. A factory trained staff is available to support your equipment needs. They stock genuine Gravely parts and lubricants manufactured with the same precision and skill as the original. If your questions are not resolved by the support staff, ask for the manager or owner. When contacting your Dealer supply your model and serial numbers. SERVICE AND REPLACEMENT PARTS When ordering replacement parts or making service inquiries, know the Model and Serial numbers of your unit and engine. Numbers are located on the product registration card in the unit literature package. They are printed on a serial number label, located on the frame of your unit. • Record Unit Model and Serial numbers here: TO SPEED PARTS ORDERING: • Record Engine Model and Serial numbers here: 1. 2. 3. 4. UNAUTHORIZED REPLACEMENT PARTS Use only Gravely replacement parts. The replacement of any part on this vehicle with anything other than an Gravely authorized replacement part may adversely affect the performance, durability, or safety of this unit and may void the warranty. Gravely disclaims liability for any claims or damages, whether warranty, property damage, personal injury or death arising out of the use of unauthorized replacement parts. 2 Know the model and serial numbers of your unit. Know the part number required. Know the quantity required. Know the part description. MODELS TABLE OF CONTENTS 927060 (1028) 10 H.P. 28” Hydro Serial No. 000400 and up DECALS Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 FRAME, ENGINE, CONTROLS AND FUEL 927062 (1232) 12 H.P. 32” Hydro Serial No. 000400 and up Frame, Hood and Seat . . . . . . . . . . . . . . . . . . . . . . . . 6 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Brake System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Steering and Front Wheels. . . . . . . . . . . . . . . . . . . . 10 Rear Wheels and Hydro Drive . . . . . . . . . . . . . . . . . 12 Gas Tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Deck Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 927064 (1440) 14 H.P. 40” Hydro Serial No. 000400 and up ELECTRICAL SYSTEMS Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Continuity Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . 18 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 DECKS 28” and 32” Decks, Belts, and Blades . . . . . . . . . . . 20 40” Deck, Belts, Blades and Idlers . . . . . . . . . . . . . . 22 3 © Copyright 2003 Ariens Company DECALS-SAFETY & OPERATIONAL Model 927060, 062, 064 10 1 9 077541 3 2 1 05305700A 2 3 8 4 7 05304800A 5 0771 9800 B 01607000 4 6 DANGER/ PELIGRO 5 WARNING/AVERTISSEMENT/ADVERTENCIA Do not operate mower unless guards are in operating position or bagger is attached. 07742300B Ne jamais utiliser la tondeuse sans protecteur sur le canal d'ejection ou sans le bac monte. 07731400D No operar segadora a menos que las defensas esten en posicion de operacion o el recogedor este fijo. PA0410 Item Part No. 1 2 3 4 5 6 7 8 9 10 05306000 05304800 01607000 05301600 07742300 07731400 07757500 07719800 05305700 07754100 Qty. 1 1 1 1 1 2 1 1 1 1 Description Decal, Trailer Hitch Decal, Throttle Decal, 5 Position Cut Height Decal, Rear Engine Rider Warning Decal, Warning Decal, Mower Pan Danger Decal, Parking Brake Lever Decal, Ignition Decal, Transmission Disconnect Decal, Hot Surface 4 DECALS-STYLE Model 927060, 062, 064 4 1 1 2 2 3 PA0291 Item Part No. 1 2 3 4 05304300 05303600 05303200 05304000 05223900 05305100 Qty. 2 2 2 2 1 1 Description Decal, Gravely ZT Decal, Rear Engine Rider Gravely 1232 (062) Decal, Rear Engine Rider Gravely 1028 (060) Decal, Rear Engine Rider Gravely 1440 (064) Decal, Gravely Decal, American Flag 5 FRAME, HOOD AND SEAT Model 927060, 062, 064 26 13 16 9 4 17 2 5 27 15 19 25 14 10 6 19 28 3 18 37 19 17 8 10 9 29 21 11 31 24 1 22 32 30 21 23 20 36 34 33 10 12 7 35 PA0401 6 FRAME, HOOD AND SEAT Model 927060, 062, 064 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 Part No. Qty. 02780151 1 01597000 1 02775851 1 02764451 1 02766151 1 02760353 1 02760253 1 07049400 4 06226700 3 06544500 15 02768500 1 02771700 1 02771800 1 02771453 1 02771651 1 02771551 1 07534800 2 06221800 4 040380 2 06544400 6 06530400 1 06227000 6 036518 1 06226600 4 06711900 1 032369 4 02701251 1 05952400 4 02722700 2 00591400 4 02774900 1 02775000 1 06227000 8 06544500 8 06435900 2 05958500 2 06544500 4 01595251 1 07003300 1 Description Frame Seat-Low Back TS2300 Weldment, Seat Plate and Armrest Reforcement, Seat Support Panel, Solenoid Mounting Seat Support Weldment-Footrest Bolt-Serrated Hex Flange Washer Head .25-20 x .75 Bolt, Round Head Square Neck .31-18 x .75 Grade 5 Nut, Locking Top Flange .38-16 Cupholder Grip, Rear Engine Rider Footrest Left Hand Grip, Rear Engine Rider Footrest Right Hand Engine-Hood (064) Weldment Tube (064) Bracket, Hood Support (064) Knob, Clamping .31-18 Nyloc (064) Bolt-Round Head Square Neck .31-18 x 1.00 (064) Nut-Push .312 (064) Nut-Locking-Top-Flange .31-18 Nut-Spin Lock-Flange .312-18 Bolt-Round Head Square Neck .38-16 x .75 Grade 5 J-Clamp Bolt-Round Head Square Neck .38-16 x 1.00 Grade 5 Pin-Hair-External .12 x .31 x 2.37 Nut-Retainer .25-20 x .56 ube (060, 062) Bolt, Hex .31-18 x 1.50 Grade 5 (060, 062) Brace (060, 062) Bolt-Serrated Hex Flange Washer Head .31-18 x 1 Bracket, Transmission - Right Hand Bracket, Transmission - Left Hand Bolt, Round Head Square Neck .38-16 x .75 Grade 5 Nut, Locking Top Flange .38-16 Washer-Flat-Steel .438 x 1.00 x .083 (Optional) Bolt-Hex .38-16 x 1.75 Grade 5 (Optional) Nut-Locking-Top-Flange .38-16 (Optional) Weight (Optional) Pin, Detent with Ring .25 x 1.00 7 ENGINE Model 927060, 062, 064 23 23 26 1 25 27 2 22 12 9 19 3 10 4 22 20 17 11 13 9 6 7 8 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 Part No. 52710400 52710300 52710500 036233 06601800 02775700 02778900 02742400 07242500 07246200 06443500 06309300 05967500 06224100 06534900 06544500 05961000 06535100 06224300 011263 02775400 07309200 048870 02776400 02779100 047314 05516400 05972700 06544400 06435700 07067800 036313 01590900 06442000 Qty. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1 1 1 1 1 1 2 4 4 2 1 1 1 2 14 16 18 24 11 21 26 24 11 12 15 21 26 13 Description Group, Engine 12HP Intek (062) Group, Engine 10HP Intek (060) Group, Engine 14HP Intek (064) V-Belt 4L-Section 30.219 x .547 Key, Straight .25 x 1.75 x .25 Stack, Sheave (060, 062) Stack, Sheave (064) Belt, PTO) (062) Belt, PTO (060) Belt, PTO (064) Washer, Flat Steel .463 x 1.375 x .25 Washer, Locking .44 x .109 Regular Bolt, Hex .44-20 x 1.75 Grade 5 Bolt-Round Head Square Neck .38-16 x 1.25 Grade 5 Nut-Flange .375-16 Nut, Locking Top Flange .38-16 Bolt, Hex .50-13 x 2.25 Grade 5 Nut, Locking Nylock Thin .50-13 Bolt-Round Head Square Neck .38-16 x 2.00 Grade 5 Spring, Tension .095 x .50 x 5.50 Idler, Drive Idler, V 3 x .38 Sheave 3.25 x 1.25 Idler, 32” Deck PTO (060, 062) Idler, 40" Deck PTO (064) Spring, Extension.093 x .75 x 4.00 Bushing-Sleeve .50 x .75 x 1.56 Screw, Socket Head Button Head .31-18 x 1.50 Grade 8 Nut-Locking-Top-Flange .31-18 Washer-Flat-Steel .38 x .875 x .083 Valve, Oil Drain Cable Tie Tube, Oil Drain Washer-Flat-Steel .563 x 1.38 x .109 8 5 PA0320 BRAKE SYSTEM Model 927060, 062, 064 4 26 8 20 14 9 5 13 6 19 25 22 19 28 7 29 23 10 24 27 11 2 1 21 3 16 11 13 15 18 17 12 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 Part No. 08327100 06447800 02776500 07527500 06435700 06544500 08330300 02777300 024815 06707100 034738 034633 06439200 02761800 06714800 02762100 06439100 06811800 06944800 02773900 06514900 02781051 06116900 06536000 03657100 06226600 06535800 02781100 06436200 Qty. 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 1 1 1 2 1 1 1 2 2 1 2 2 1 2 Description Spring, Compression .080 x .52 x 2.90 Washer, Flat Steel .33 x 2.125 x .098 Rod, Brake Grip Washer, Flat Steel .38 x .875 x .083 Nut, Locking Top Flange .38-16 Spring, Tension .048 x .44 x 2.12 Weldment, Parking Brake Bushing, Flange .406 x .88 x .27 x .140 Grade 2 Pin, Cotter .12 x 1.00 Extended Prong Square Cut Bushing, Flange .515 x .75 x .745 x 1.00 Nylon Yoke, .312-24 x 2.25 Washer, Flat Steel .505 x 1.00 x .062 Weldment, Brake Pedal Pin, Hair Brake Rod Arm and Hub Washer, Flat Steel .38 x .87 x .179 Pin, Clevis .312 x .822 Clip, Spring Grip, Pedal Nut-Push .312 Bracket, Switch Mount Screw, Machine 10-24 x .75 Hex Washer Head Nut, Locking Nylon 10-24 with Insert Switch, Single Pole (N.O.) Bolt, Round Head Square Neck .38-16 x 1.00 Grade 5 Nut, Locking Nylon .38-16 Jumper, Harness Washer, Flat Steel .406 x .812 x .065 9 PA0340 STEERING AND FRONT WHEELS Model 927060, 062, 064 1 2 4 3 38 5 35 4 37 36 6 8 38 19 43 25 42 39 24 26 22 27 21 14 25 24 22 33 34 38 31 15 7 26 23 22 9 11 28 18 12 21 22 23 32 13 29 30 33 41 10 16 32 17 40 20 13 17 41 32 32 29 20 40 PA0242 10 STEERING AND FRONT WHEELS Model 927060, 062, 064 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 Part No. 02753700 05803700 02749100 07503700 02753800 05804600 05505300 06418100 01310000 02705400 07126400 07108000 05505800 02768400 06544500 06226600 05958500 06442400 02917100 02761300 02775553 02765700 02765800 01591100 06427600 06308600 05947000 06442400 06227000 06544400 044753 02765900 02766000 06534700 06538800 02761451 02771200 036046 02760600 07413400 02769900 06714500 06441500 06226700 06530200 Qty. 1 1 1 2 1 2 1 1 1 1 2 2 4 1 2 1 1 1 2 1 1 2 2 4 4 2 2 2 4 4 2 1 1 4 2 1 1 1 1 4 1 4 4 4 4 Description Steering Wheel 13 Inch Pin, Roll .25 x 1.75 Steering Shaft Plug Tube Pin, Roll .188 x .75 Bushing, Flange .625 x 1.156 x .375 Washer, Hardened Steel .515 x .97 x .062 Retaining Plate1 Pinion Tire/Wheel Assembly Tire 4.10/3.50 - 4 Bushing, Flange .75 x 1.38 x .75 x 1.557 Spacer, Steering Gear Nut, Locking Top Flange .38-16 Bolt, Round Head Square Neck .38-16 x 1.00 Grade 5 Bolt-Hex .38-16 x 1.75 Grade 5 Washer, Flat Steel .406 x 1.375 x .135 Ball Joint Steering Gear Box, Steering Steering Link Spring, Suspension Bushing 1.00 x .75 x 1.00 Washer-Flat-Steel .70 x 1.47 x .134 Washer, Locking .31 x .078 Regular Bolt, Hex .31-18 x .75 Grade 5 Washer, Flat Steel .406 x 1.375 x .135 Bolt, Round Head Square Neck .38-16 x .75 Grade 5 Nut, Locking Top Flange .38-16 Rod End, .38 Right Hand Weldment, Spindle Right Hand Weldment, Spindle Left Hand Nut, Jam .375-24 Nut, Locking Nylon .375-24 With Insert Steering Gear Support Bracket, Steering Column Bushing, Flange Support, Steering Column Screw, Tapping .312-18 x .50 Hex Washer Head Cover, Light Pin, Spring Clip Washer, Flat Steel .755 x 1.375 x .062 Bolt-Round Head Square Neck .31-18 x .75 Grade 5 Nut-Locking-Nylon .312-18 11 REAR WHEEL AND HYDRO DRIVE Model 927060, 062, 064 1 36 5 34 31 13 32 22 14 30 12 24 35 11 3 18 2 17 23 15 16 19 28 27 25 13 9 8 21 10 29 20 6 7 4 6 21 29 PA0391 12 REAR WHEEL AND HYDRO DRIVE Model 927060, 062, 064 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 Part No. 02775100 06514400 07414400 02761600 06544500 034738 06439200 06944800 06439100 06811800 02776800 02775300 06714800 08321100 036282 06444200 02765400 02765300 07159000 039653 036278 02761700 06707100 06439200 02776600 01582300 034633 06444300 02917100 06538800 02773900 02781600 05952300 06308400 06437500 06219400 06227000 06435700 Qty. 1 4 1 1 2 2 2 2 1 1 1 1 2 1 2 2 2 2 2 2 2 1 1 3 1 1 4 1 1 2 2 1 1 1 1 8 2 1 Description Support, Transmission Nut, Flange .50-13 Screw-Tapping .31-18 x .75 Hex Washer Head Weldment, Forward and Reverse Pedal Nut, Locking Top Flange .38-16 Bushing, Flange .515 x .75 x .745 x 1.00 Washer, Flat Steel .505 x 1.00 x .062 Clip, Spring Washer, Flat Steel .38 x .87 x .179 Pin, Clevis .31 x .822 Transmission Peerless Hydro Rod, Transmission Disconnect Pin, Hair Spring, Tension .043 x .44 x 3.31 Key, Square .188 x 2.0 x .188 Washer, Flat Steel .755 x 1.25 x .125 Spacer, Wheel .75 x 1.00 x 1.25 Assembly, Tire and Wheel 16 x 6.5 x 8 (060, 062) Assembly, Tire and Wheel480 x 8 (064) Tire 16 x 6.50-8 2 Pulley Ring, Retaining External .75 x .05 Weldment, Shift Rod and Hub Pin, Center .12 x 1.00 Extended Prong Square Cut Washer, Flat, Steel .50 x 1.00 x .062 Rod, Rear Engine Rider Shift Trunnion Yoke .31-24 x 2.250 Washer, Flat Steel .390 x .750 x .125 Ball Joint Nut-Locking-Nylon .375-24 With Insert Grip, Pedal Tab, Transmission Disconnect Bolt-Hex .25-28 x .75 Grade 5 Washer, Locking .25 x .062 Regular Washer, Flat Steel .328 x 1.00 x .094 Bolt, Round Head Square Neck .31-18 x 2.50 Grade 5 Bolt, Round Head Square Neck .38-16 x .75 Grade 5 Washer, Flat Steel .38 x .875 x .083 13 GAS TANKS Model 927060, 062, 064 5 11 2 6 5 4 12 13 1 11 3 9 7 12 12 8 10 PA0350 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 Part No. Qty. Description 06939100 021134 03606500 01538400 07049400 02771351 02765100 01588600 06116700 06536000 06308600 03645700 00932300 2 1 1 1 4 1 1 1 2 2 4 5 AR Clamp, Hose Wire .490/.510 x .116 Gas Line, Bulk 1/4" I.D. Fitting, Tank Fuel Cap Bolt, Serrated Hex Flange Washer Head .25-20 x .75 Bracket, Battery Tank, Fuel Cable, Throttle Screw, Machine 10-24 x .50 Hex Washer Head Nut, Locking Nylon 10-24 with Insertg Washer-Locking .31 x .078 Regular Pad, Foam VHB Tape 14 DECK LIFT Model 927060, 062, 064 28 22 12 29 26 22 8 6 25 25 18 23 8 12 1 8 7 19 17 11 18 15 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Part No. 06544400 05980300 01606851 07527500 01607351 06436400 02776300 06544500 06227000 02762800 05503900 06714500 06443900 06714900 02762700 06226600 02778100 02778100 01590400 01590400 02762500 02779800 02762600 08333900 06443800 06443800 06443800 02779500 06443800 06944800 01606551 08354300 05957900 06227000 06442000 Qty. 1 1 1 1 1 7 1 8 4 2 4 4 4 2 2 4 3 2 3 2 1 1 1 1 3 2 1 1 1 2 1 1 1 2 1 16 “See Decks” A 15 24 2 8 17 12 8 11 6 13 21 4 18 6 13 9 27 11 13 11 5 3 20 14 12 9 10 8 9 10 Note:The quantity of item number 22 used with item numbers 26 and 27 are as follows (See Illustration and descriptions below). Model 927060 = 3 Model 927062 = 2 Model 927064 = 1 13 6 14 17 30 25 Description Nut, Locking Top Flange .31-18 Bolt, 1.25 Socket Shoulder Plain Weldment, Lift Handle Grip Detent Plate Washer, Flat Steel .511 x 1.44 x .125 Rod, Deck Lift Nut, Locking Top Flange .38-16 Bolt, Round Head Square Neck .38-16 x .75 Grade 5 Bracket, Lift Bushing, Flange .75 x 1.00 x .625 x 1.25 Pin, Spring Clip Washer, Flat Steel .563 x 1.38 x .109 Pin, Hair #16 Bracket, Deck Pivot Bolt, Round Head Square Neck .38-16 x 1.00 Grade 5 Rod, Link (060, 062) Rod, Link (064) Trunnion (030) Trunnion (064) Weldment, Front Lift (060, 062) Weldment, Front Lift (064) Weldment, Lift Spring, Extension Washer, Flat Steel .43 x 1.00 x .16 (060) Washer, Flat Steel .43 x 1.00 x .16 (062) Washer, Flat Steel .43 x 1.00 x .16 (064) Pivot, Rod Washer, Flat Steel .43 x 1.00 x .160 Clip, Spring Bracket, Spring Anchor Spring, Tension .195 x 1.15 x 5.50 Bolt-Hex .38-16 x 1.50 Grade 5 Bolt, Round Head Square Neck .38-16 x .75 Grade 5 Washer, Flat Steel .563 x 1.38 x .109 15 16 PA0382 ELECTRICAL SYSTEM Model 927060, 062, 064 17 1 22 2 3 21 4 28 20 22 27 25 26 28 18 23 28 24 28 28 23 11 9 15 6 11 12 8 9 7 12 14 5 To Starter 16 30 29 13 19 PA0281 16 ELECTRICAL SYSTEM Model 927060, 062, 064 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Part No. Qty. 02460700 045490 045489 01563700 03679000 039619 1 1 1 1 1 1 05946800 06437300 06308400 06533200 07533200 02727200 02727900 08840400 06530400 01545600 02776200 07412100 036313 02754100 09293500 09351100 040216 02777200 05980000 06545000 72702700 03657100 02781100 2 2 2 2 3 1 1 1 1 1 1 2 1 1 2 1 1 1 2 2 1 1 1 Description Key with Cap Cap, Ignition Switch Nut, Panel .625-32 Key Switch Solenoid Insulator Battery, Sealed Maintenace Free U1-330 (See Local Battery Supplier) Bolt, Hex .25-20 x .75 Grade 5 Washer, Flat Steel .281 x .62 x .065 Washer, Locking .25 x .062 Regular Nut, Hex .25-20 Boot, Eyelet Terminal Cable, Positive Battery Starter Cable 13" Starter Cable 16" Nut, Spin Lock Flange .312-18 Switch, Clutch With Retainer Harness, Wire Screw, Tapping 10-24 x .375 Hex Washer Head Cable Tie Switch- Snap Mounting (N.O.) Diode, Connector Shell Fuse, 25 AMP Relay Switch, Parking Brake Screw, Machine 2-56 x .75 Nut, Nylock 2-56 Light Kit (Optional) Switch- Single Pole (N.O.) Jumper, Harness 17 CONTINUITY DIAGRAM Model 927060, 062, 064 The diagrams below show the various states of connection for electrical components. The solid lines on switches show continuity. NOTE: All switches are viewed from the rear. Key Switch Relay (01563700) (03042800) A A S2 S1 B M A S2 S2 S1 B G M OFF G 86 87A G M RUN 87 S1 B 87 85 30 START PTO Switch ENERGIZED Parking Brake Switch (02777200) 3 4 1 9 3 7 4 DISENGAGED (down position) 9 1 7 1 2 ENGAGED (up position) Light Switch (02754100) (03656800) 2 OPERATOR OFF SEAT 1 1 ON 2 OFF OPERATOR ON SEAT Solenoid Brake Neutral Switch (03679000) (03657100) 1 NOT ENERGIZED 2 OFF Seat Switch 1 85 30 NOT ENERGIZED (01545600) 86 87A 2 BUTTON UP ENERGIZED ON 1 2 BUTTON DOWN PA0261 18 WIRING DIAGRAM Model 927060, 062, 064 1 PURPLE SEAT SWITCH 5 5 REGULATOR ENGINE 1 2 1 A 9 PTO DIODE 2 3 3 WHITE / BLACK 2 2 YELLOW / RED MAGNETO KILL 4 4 STARTER HEADLIGHT BLACK B PURPLE / WHITE PTO SWITCH RED / YELLOW 1 1 4 3 PARKING BRAKE SWITCH BROWN / YELLOW 6 6 PTO CLUTCH 7 1 HEADLIGHT SWITCH BLACK 2 87a 1 BLACK /WHITE RED POSITIVE PATH FUSE RED B G RED A B FUSE 25A M STARTER SOLENOID BROWN REAR PARKING BRAKE SWITCH S1 RED / VIOLET S2 BLACK 2 RED / VIOLET G BLACK COIL 1 1 START DIODE BATTERY COIL 2 85 87 YELLOW / RED 2 1 A 86 30 LT. BLUE 2 TRANSMISSION NEUTRAL SWITCH BROWN / YELLOW BLACK BLUE START RELAY RED / VIOLET GROUND PATH FUSE KEY SWITCH BLACK A B FUSE 25A BLACK PA0271 19 28" AND 32" DECK, IDLERS AND BLADES Model 927060, 062 927062 927060 1 3 48 4 5 8 13 13 “See Deck Lift” 25 A 12 8 8 927062 14 53 54 12 39 6 7 37 53 9 35 25 16 46 28 13 927060 “See Deck Lift” A 50 12 25 25 11 15 6 18 17 51 25 10 19 40 41 55 26 52 41 43 2 52 29 42 7 44 27 47 21 45 26 20 38 33 22 31 34 35 32 24 Item 1 2 3 4 Part No. 05974500 02776051 02773551 00597000 06611100 Qty. 1 1 1 1 1 Description Bolt, Hex .38-16 x 1.00 Grade 8 with Epoxy Patch Chute, 28” (060) Chute, 32” (062) Washer, Cupped Serrated .375 Key, Square .25 x .38 x .25 20 49 30 36 PA0382 28" AND 32" DECK, IDLERS AND BLADES Model 927060, 062 Item 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 Part No. Qty. Description 02776100 02775600 01572700 032050 06817400 02780651 02780351 02767451 02763751 02763751 02763851 02767651 02764351 02764351 06944800 62727400 01590500 02764251 02763100 02780751 02780351 02767951 02764151 02774300 02763200 01600600 02774500 05979600 06544500 06227000 06226800 06212100 06530400 05979800 06304600 06444000 02774600 00520100 06435700 06535800 05958300 06534900 022501 06527600 02709500 040368 05706300 03624200 06219900 06224100 00910400 07242500 07242400 06447700 02780851 02780951 06227700 06441800 06714900 52711400 52711300 1 1 2 2 4 1 1 1 1 1 1 1 1 2 4 1 1 1 3 1 1 1 1 1 1 1 1 2 13 4 1 1 1 1 2 2 1 2 4 2 2 2 1 4 2 1 1 1 4 4 2 1 1 1 2 2 4 4 2 AR AR Pulley, 28" Deck Input (060) Pulley, 32" Deck Input (062) Bearing, Slinger Bearing, Ball 1.00 x 2.00 x .56 Pin, Clevis .494 x 1.00 Bracket, Rear Hanger 28” (060) Bracket, Rear Hanger 32” (062) Bracket, Deck Link Right Hand (060) Bracket, Deck Link Right Hand (062) Weldment, Deck Link Right Hand (060) Weldment, Deck Link Left Hand (062) Link-Stabilizer (Right Hand Only) (060) Link Stabilizer (060) Link Stabilizer (062 Clip, Spring Assembly, Spindle Housing Spacer, 1.00 x 1.25 x 1.60 Spindle, Mount Plate Spacer, Mounting Plate Bracket, Front Lift Hanger (060) Bracket, Front Lift Hanger (062) Deck, 28” (060) Deck, 32" (062) Shaft, 32" Input Clutch, 32" Decks Blade, 28" Mower (060) Blade, 32" Mower (062) Bolt, Hex M10 x 1.25 x 30 Nut, Locking Top Flange .38-16 Bolt, Round Head Square Neck .38-16 x .75 Grade 5 Bolt, Round Head Square Neck .38-16 x 2.25 Grade 5 Bolt, Round Head Square Neck .31-18 x 1.50 Grade 5 Nut, Spin Lock Flange .312-18 Bolt, Button Head .50 x 1.25-20 Washer, Locking Metric 10 MM Washer, Flat Steel .406 x 1.00 x .188 Shield, Debris Bushing, Bronze .75 I.D. x .88 O.D. x .50 Long Washer, Flat Steel .38 x .875 x .083 Nut, Locking Nylon .38-16 Bolt, Hex .38-16 x 3.00 Grade 5 Nut, Flange .375-16 Spacer Steel 1.01 x 1.38 x .509 Nut, Locking Center .25-20 Hinge Plate Spring, Torsion .09 x .37 x .63 Ring, Retaining External .312 x .025 Pin Bolt, Round Head Square Neck .25-20 x .75 Grade 5 Bolt, Round Head Square Neck .38-16 x 1.25 Grade 5 Trim Bulk 0125 Belt, PTO (060) Belt, PTO (062 Washer, Flat Steel .50 x 1.75 x .187 Plate, 32" Deck Spacer Plate, 32 Deck Front Hanger Bolt, Round Head Square Neck .38-16 x 1.25 Washer, Flat Steel .518 x 2.00 x .105 Pin, Hair External- #11 Kit, 28" Deck Assembly Service (060) Kit, 32" Deck Assembly Service (062) 21 40” DECK, BELTS, BLADES AND IDLERS Model 927064 51 66 65 67 2 3 68 38 37 16 15 53 53 8 37 17 36 47 2 70 45 56 59 58 59 57 57 50 2 4 46 33 6 34 2 2 66 69 2 5 55 40 44 43 54 60 61 2 52 41 42 26 1 7 70 63 70 2 “See Deck Lift” A 62 58 15 54 71 25 2 16 35 53 “See Deck Lift” A 39 64 “See Deck Lift” A 76 49 11 32 12 31 12 13 74 30 14 9 15 48 29 9 72 18 28 27 9 75 73 48 16 17 19 15 20 23 24 22 10 16 21 22 PA0373 40” DECK, BELTS, BLADES AND IDLERS Model 927064 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 Part No. Qty. 02769200 1 06544500 16 02781200 2 03615400 1 03615300 1 02769600 1 02769300 1 02778500 1 02769700 1 06226600 7 050825 3 06713500 3 036241 6 02747500 3 06444200 2 00341900 6 035925 6 03625000 3 035971 3 06223600 8 039559 2 03485500 2 03624700 2 06310300 2 06537700 2 05948700 2 036057 2 03624200 1 08307200 1 035997 1 05706300 1 06214300 2 02709551 1 03609800 1 06527600 2 02769800 1 02763700 1 06817400 4 02779000 1 035971 1 02778300 1 05710200 1 06436600 1 05962900 1 Description Weldment, Idler Nut, Locking Top Flange .38-16 Cover, 40" Deck Sheave Sheave, Left Spindle Sheave, Right Spindle Deck, 40” Bracket, Idler Mount Bracket, Rear Hanger Link, Stabilizer 40" Deck Bolt, Round Head Square Neck .38-16 x 1.00 Grade 55 Roller Pin, Hair Internal .08 x .18 x 1.18 Bushing, Flange .372 x .500 x .312 x .625 Clevis Pin .368/.373 x 3.25 Washer, Flat Steel .755 x 1.25 x .125 Bearing Slinger Bearing, Ball .750 x 1.781 x .61 Spindle Housing Spacer .751 x 1.00 x 1.14 Bolt, Round Head Square Neck .38-16 x 1.0 Grade 5 Retainer Hub Blade Tray 48 Blade Washer, Lock .75 x .188 Nut, Jam .75-10 Bolt, Hex .38-16 x 1.00 Grade 5 Bushing, Flange .500 x .625 x .312 x .75 Pin Spring, Torsion .095 x .50 x 1.00 Bushing Ring, Retaining External .313 x .025 Bolt, Round Head Square Neck .25-20 x .50 Hinge Plate 40 In Deflector Nut, Locking Flange .25-20 Grade F Bracket, Deck Link Left Hand Bracket, Deck Link Right Hand Pin, Clevis .494 x 1.00 Pulley, 40" Deck Input Spacer .75 x 1.00 x 1.14 Bracket, Front Hanger Ring, Retaining External .50 x .042 Washer, Flat Steel .505 x .880 x .072 Bolt, Hex .38-16 x 2.25 Grade 5 23 40” DECK, BELTS, BLADES AND IDLERS (CONT.) Model 927064 Item 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 Part No. Qty. 03643100 1 07309300 1 06604200 2 06534900 1 06227000 12 06221800 4 02768600 1 07242600 1 02778600 1 06944800 4 02778400 2 02779700 1 02780000 1 01591100 2 06712200 2 035640 2 05516400 1 06223700 1 06519700 1 011263 1 041200 1 05974500 1 06306500 2 06442400 1 06606000 1 05958600 1 06441800 4 06714900 2 06224300 1 06212200 6 06530400 6 02747600 3 52711200 AR Description Electric Clutch/Brake Idler, Flat 3.00 x .38 Key, Woodruff .188 x .625 x .31 Nut, Locking Center .375-16 Bolt, Round Head Square Neck .38-16 x .75 Grade 5 Bolt, Round Head Square Neck .31-18 x 1.00 Bracket, Spindle Housing Mount Belt, 40" Deck PTO Input Shaft 40" Deck Clip, Spring Slider, Hanger Bracket Link, Front Lift Pivot, Front Lift Lower Bushing, 1.00 x .75 x 1.00 Pin, Hair Washer, Flat Steel .75 x 1.47 x .134 Bushing, Sleeve .50 x .75 x 1.56 Bolt, Round Head Square Neck .50-13 x 2.75 Nut, Locking Center Jam .50-13 Spring, Tension .095 x .50 x 5.50 V-Belt A-Section 12.58 x .48 Bolt, Hex .38-16 x 01.00 Grade 8 with Epoxy Patch Washer, Locking .375 x .115 Heavy Washer, Flat Steel .406 x 1.375 x .135 Key, Square.187 x .50 x .187 Hardened Bolt, Hex .38-24 x 2.00 Washer, Flat Steel .518 x 2.00 x .105 Pin, Hair External Bolt, Round Head Square Neck .38-16 x 2.00 Grade 5 Bolt-Round Head Square Neck .31-18 x .62 Nut, Spin Lock Flange .312-18 Roller Clevis Kit, 40" Deck Assembly Service 24 GRAVELY A Division of Ariens Company 655 West Ryan Street P.O. Box 157 Brillion, WI 54110-0157 920-756-2141 Fax 920-756-2407 www.gravely.com