Download Grizzly G0698 Lathe User Manual
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MODEL G0698 18" X 47" WOOD LATHE OWNER'S MANUAL 8DENG><=ICDK:B7:G!'%%.7N<G>OOAN>C9JHIG>6A!>C8#G:K>H:9;:7GJ6GN!'%&% WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. ;DGBD9:AHB6CJ;68IJG:9H>C8:&&$%.?7&''(,EG>CI:9>C8=>C6 4HISMANUALPROVIDESCRITICALSAFETYINSTRUCTIONSONTHEPROPERSETUP OPERATIONMAINTENANCEANDSERVICEOFTHISMACHINEEQUIPMENT &AILURETOREADUNDERSTANDANDFOLLOWTHEINSTRUCTIONSGIVENINTHIS MANUALMAYRESULTINSERIOUSPERSONALINJURYINCLUDINGAMPUTATION ELECTROCUTIONORDEATH 4HEOWNEROFTHISMACHINEEQUIPMENTISSOLELYRESPONSIBLEFORITS SAFEUSE4HISRESPONSIBILITYINCLUDESBUTISNOTLIMITEDTOPROPER INSTALLATIONINASAFEENVIRONMENTPERSONNELTRAININGANDUSAGE AUTHORIZATIONPROPERINSPECTIONANDMAINTENANCEMANUALAVAILABILITY ANDCOMPREHENSIONAPPLICATIONOFSAFETYDEVICESBLADECUTTERINTEG RITYANDTHEUSAGEOFPERSONALPROTECTIVEEQUIPMENT 4HEMANUFACTURERWILLNOTBEHELDLIABLEFORINJURYORPROPERTYDAMAGE FROMNEGLIGENCEIMPROPERTRAININGMACHINEMODIFICATIONSORMISUSE 3OMEDUSTCREATEDBYPOWERSANDINGSAWINGGRINDINGDRILLINGAND OTHERCONSTRUCTIONACTIVITIESCONTAINSCHEMICALSKNOWNTOTHE3TATE OF#ALIFORNIATOCAUSECANCERBIRTHDEFECTSOROTHERREPRODUCTIVE HARM3OMEEXAMPLESOFTHESECHEMICALSARE s ,EADFROMLEADBASEDPAINTS s #RYSTALLINESILICAFROMBRICKSCEMENTANDOTHERMASONRYPRODUCTS s !RSENICANDCHROMIUMFROMCHEMICALLYTREATEDLUMBER 9OURRISKFROMTHESEEXPOSURESVARIESDEPENDINGONHOWOFTENYOU DOTHISTYPEOFWORK4OREDUCEYOUREXPOSURETOTHESECHEMICALS 7ORKINAWELLVENTILATEDAREAANDWORKWITHAPPROVEDSAFETYEQUIP MENTSUCHASTHOSEDUSTMASKSTHATARESPECIALLYDESIGNEDTOFILTER OUTMICROSCOPICPARTICLES Table of Contents INTRODUCTION ............................................... 2 BVcjVa6XXjgVXn########################################### ' 8dciVXi>c[d#################################################### ' BVX]^cZ9ZhXg^ei^dc###################################### ' >YZci^[^XVi^dc################################################### ( BVX]^cZ9ViVH]ZZi###################################### ) SECTION 5: ACCESSORIES ......................... 34 SECTION 1: SAFETY ....................................... 6 6YY^i^dcVaHV[Zin[dgLddYAVi]Zh################ - SECTION 7: SERVICE ................................... 37 IgdjWaZh]ddi^c\########################################### (, 8]Vc\^c\7Zai############################################## (. SECTION 2: CIRCUIT REQUIREMENTS ........ 9 ''%KH^c\aZ"E]VhZDeZgVi^dc####################### . SECTION 3: SETUP ....................................... 10 CZZYZY[dgHZije######################################### &% JceVX`^c\#################################################### &% >ckZcidgn###################################################### && 8aZVcje######################################################## &' H^iZ8dch^YZgVi^dch###################################### &( 6hhZbWan##################################################### &) Bdjci^c\idH]de;addg############################### &+ IZhiGjc###################################################### &, SECTION 4: OPERATIONS ........................... 18 7Vh^X8dcigdah############################################## &DeZgVi^dcDkZgk^Zl##################################### &. HidX`>cheZXi^dcGZfj^gZbZcih################ &. 6Y_jhi^c\=ZVYhidX`#################################### '% 6Y_jhi^c\IV^ahidX`####################################### '% 6Y_jhi^c\IddaGZhi###################################### '& >chiVaa^c\$GZbdk^c\=ZVYhidX`8ZciZg######## '' >chiVaa^c\$GZbdk^c\IV^ahidX`8ZciZg########## '( >chiVaa^c\=ZVYhidX`;VXZeaViZ#################### ') 8]Vc\^c\HeZZYGVc\Zh############################# '* >cYZm^c\####################################################### ', HZaZXi^c\Ijgc^c\Iddah############################### 'He^cYaZIjgc^c\############################################ '. ;VXZeaViZIjgc^c\######################################## (& DjiWdVgYIjgc^c\######################################### (' HVcY^c\$;^c^h]^c\######################################## (( SECTION 6: MAINTENANCE......................... 36 HX]ZYjaZ###################################################### (+ 8aZVc^c\####################################################### (+ AVi]Z7ZY##################################################### (+ AjWg^XVi^dc################################################### (+ SECTION 8: WIRING ...................................... 40 L^g^c\HV[Zin>chigjXi^dch############################ )% L^g^c\9^V\gVb############################################ )& SECTION 9: PARTS ....................................... 42 HiVcY7ZYEVgih7gZV`Ydlc#################### )' =ZVYhidX`EVgih7gZV`Ydlc####################### )) AVWZaEaVXZbZci########################################## )+ WARRANTY AND RETURNS ........................ 49 INTRODUCTION Manual Accuracy Contact Info LZVgZegdjYidd[[Zgi]^hbVcjVal^i]ndjgcZl bVX]^cZ LZkZ bVYZ ZkZgn Z[[dgi id WZ ZmVXi l^i] i]Z ^chigjXi^dch! heZX^[^XVi^dch! YgVl^c\h! VcY e]did\gVe]h d[ i]Z bVX]^cZ lZ jhZY l]Zc lg^i^c\i]^hbVcjVa#=dlZkZg!hdbZi^bZhlZhi^aa bV`ZVcdXXVh^dcVab^hiV`Z# LZ hiVcY WZ]^cY djg bVX]^cZh# >[ ndj ]VkZ Vcn hZgk^XZfjZhi^dch!eVgihgZfjZhihdg\ZcZgVafjZh" i^dchVWdjii]ZbVX]^cZ!eaZVhZXVaadglg^iZjhVi i]ZadXVi^dca^hiZYWZadl# 6ahd! dl^c\ id djg eda^Xn d[ Xdci^cjdjh ^begdkZ" bZci!your machine may not exactly match the manual#>[ndj[^cYi]^hidWZi]ZXVhZ!VcYi]ZY^[" [ZgZcXZWZilZZci]ZbVcjVaVcYbVX]^cZaZVkZh ndj ^c YdjWi! X]ZX` djg lZWh^iZ [dg i]Z aViZhi bVcjVajeYViZdgXVaaiZX]c^XVahjeedgi[dg]Zae# 7Z[dgZXVaa^c\![^cYi]ZbVcj[VXijgZYViZd[ndjg bVX]^cZWnadd`^c\Vii]ZYViZhiVbeZY^cidi]Z bVX]^cZ >9 aVWZa hZZ WZadl# I]^h l^aa ]Zae jh YZiZgb^cZ ^[ i]Z bVcjVa kZgh^dc ndj gZXZ^kZY bViX]Zhi]ZbVcj[VXijgZYViZd[ndjgbVX]^cZ# <g^ooan>cYjhig^Va!>cX# &'%(AnXdb^c\BVaa8^gXaZ BjcXn!E6&,,*+ E]dcZ/*,%*)+".++( :"BV^a/iZX]hjeedgi5\g^ooan#Xdb LZlVcindjg[ZZYWVX`dci]^hbVcjVa#>[ndjXVc iV`Z i]Z i^bZ! eaZVhZ ZbV^a dg lg^iZ id jh Vi i]Z VYYgZhhWZadlVcYiZaajh]dllZY^Y/ <g^ooan>cYjhig^Va!>cX# $DIZX]c^XVa9dXjbZciVi^dcBVcV\Zg E#D#7dm'%+. 7Zaa^c\]Vb!L6.-'',"'%+. :bV^a/bVcjVah5\g^ooan#Xdb 8 Machine Description BVcj[VXijgZ9ViZ d[NdjgBVX]^cZ ;dgndjgXdckZc^ZcXZ!lZedhiVaaVkV^aVWaZbVc" jVahVcYbVcjVajeYViZh[dg[gZZdcdjglZWh^iZ Viwww.grizzly.com#6cnjeYViZhidndjgbdYZa d[ bVX]^cZ l^aa WZ gZ[aZXiZY ^c i]ZhZ YdXjbZcih VhhddcVhi]ZnVgZXdbeaZiZ# "'" I]Z <%+.- &- M ), LddY AVi]Z ^h YZh^\cZY id ijgc lddY hidX` hd i]Z deZgVidg XVc gZbdkZ bViZg^Val^i]VX]^hZa# I]Z kVg^VWaZ heZZY Xdcigda Vaadlh [dg ^c[^c^iZ he^cYaZheZZYVY_jhibZci[gdb%¶('%%GEBVcY i]Z Y^\^iVa gZVYdji egdk^YZh V egZX^hZ gZVY^c\ d[ i]ZXjggZcihe^cYaZheZZY# I]Z]ZVYhidX`XVcWZedh^i^dcZYVcnl]ZgZVadc\ i]Z WZY [dg ^cXgZVhZY [aZm^W^a^in ^c ldg`e^ZXZ hZije# BdYZa<%+.-B[\#h^cXZ&%$%. Identification 8 9 : ; A < C @ 7 = B ? > 6 G D F I H O J N M L K E Figure 1.>YZci^[^XVi^dc# A. B. C. D. E. F. G. H. I. J. K. L. M. N. O. P. Q. Bdidg 7ZaiIZch^dcAdX`AZkZg 7ZaiIZch^dcAZkZg 8dcigdaEVcZa =ZVYhidX` ;VXZeaViZ IddaGZhi IddaGZhi=Z^\]i6Y_jhibZciAdX` IddaGZhi=daYZgAdX` IV^ahidX` 7VhZ AdX` AZkZg dc WVX` d[ iV^ahidX` Fj^aa Fj^aaAdX` IV^ahidX` Fj^aa6Y_jhibZci=VcYl]ZZa AZ\&d[' 6Y_jhiVWaZ;ddi&d[) 7ZY BdYZa<%+.-B[\#h^cXZ&%$%. R. =ZVYhidX` AdX` AZkZg dc WVX` d[ ]ZVY" hidX` S. 7Vh`Zi T. He^cYaZGEBGZVYdji U. He^cYaZ9^gZXi^dcDcHl^iX] V. HeZZY8dcigda@cdW W. DkZg]ZViGZhZi7jiidc X. :bZg\ZcXnHideD[[7jiidc Y. 8^gXj^i7gZV`ZgGZhZi7jiidc Z. 7Zai6XXZhh8dkZg To reduce the risk of serious injury when using this machine, read and understand this entire manual before beginning any operations. "(" Machine Data Sheet BVX]^cZ9ViVH]ZZi MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0698 18" X 47" WOOD LATHE EgdYjXi9^bZch^dch/ Weight.............................................................................................................................................................. 419 lbs. Length/Width/Height.......................................................................................................80-3/4 x 19-1/16 x 48-1/16 in. Foot Print (Length/Width)....................................................................................................................... 65-1/2 x 20 in. H]^ee^c\9^bZch^dch/ Type........................................................................................................................................................... Wood Crate Content............................................................................................................................................................ Machine Weight.............................................................................................................................................................. 547 lbs. Length/Width/Height............................................................................................................................. 68 x 22 x 23 in. :aZXig^XVa/ Power Requirement............................................................................................................220V, Single-phase, 60 Hz Switch........................................................................................................Push Button ON/OFF, Variable Speed Dial Switch Voltage...................................................................................................................................................... 220V Cord Length......................................................................................................................................................... 9.8 ft. Cord Gauge..................................................................................................................................................... 14 AWG Minimum Circuit Size........................................................................................................................................ 15 Amp Plug Included.......................................................................................................................................................... Yes Included Plug/Outlet Type......................................................................................................................................6-15 Bdidgh/ He^cYaZ Type...................................................................................................................................TEFC Start Induction Horsepower.......................................................................................................................................................2 Voltage........................................................................................................................................................220V Phase.....................................................................................................................................................3-Phase Amps.....................................................................................................................................................12 Amps Speed.............................................................................................................................................0–3600 RPM Cycle..........................................................................................................................................................60 Hz Number Of Speeds................................................................................................................................ Variable Power Transfer ................................................................................................................................... Belt Drive Bearings........................................................................................................Shielded and Permanently Sealed BV^cHeZX^[^XVi^dch/ DeZgVi^dc>c[dgbVi^dc Swing Over Bed......................................................................................................................................... 18 in. Dist Between Centers.................................................................................................................................47 in. Swing Over Tool Rest.......................................................................................................................... 13-3/4 in. No Of Spindle Speeds........................................................................................................................... Variable Spindle Speeds........................................................................................ Low 100–1200; High 330–3200 RPM Floor To Center Height.........................................................................................................................44-7/8 in. Headstock Rotation...........................................................................................................................0–180 deg. ")" BdYZa<%+.-B[\#h^cXZ&%$%. He^cYaZ>c[dgbVi^dc Spindle Taper.............................................................................................................................................MT#2 Spindle Size...................................................................................................................... 1-1/4 x 8 (RH) TPI in. Spindle Bore..........................................................................................................................................0.393 in. Spindle Center................................................................................................................................. Spur Center Indexed Spindle................................................................................................................................ 10, 30 deg. No Of Indexes................................................................................................................................................... 4 IV^ahidX`>c[dgbVi^dc Tailstock Taper.......................................................................................................................................... MT#2 Tailstock Center............................................................................................................................................Live 8dchigjXi^dc Bed Construction.......................................................................................................Precision-ground cast iron Frame Construction.............................................................................................................................. Cast iron Stand Construction............................................................................................................................... Cast iron Base Construction................................................................................................................................ Cast iron Headstock Construction........................................................................................................................Cast iron Tailstock Construction.......................................................................................................................... Cast iron Paint........................................................................................................................................... Powder Coated Di]ZgGZaViZY>c[dgbVi^dc Faceplate Size..............................................................................................................................................6 in. Di]ZgHeZX^[^XVi^dch/ Country Of Origin ................................................................................................................................................ China Warranty ............................................................................................................................................................ 1 Year Serial Number Location .......................................................................................... Machine ID Label on Front of Bed Assembly Time .................................................................................................................................................. 1 Hour ;ZVijgZh/ Electronic variable speed control with digital spindle speed indicator Belt drive offers low speed range of 100–1200 RPM and a high speed range of 330–3200 RPM Headstock can be rotated 180° and positioned anywhere along the bed Single-phase frequency drive provides three-phase variable speed control without three-phase power 10º indexing using all three indexing holes 30º direct indexing using 1 indexing hole Tailstock, headstock, and tool rest support have lever action cam locks for quick positioning Emergency stop switch Forward/reverse switch 6XXZhhdg^Zh>cXajYZY/ Spur center Cupped live center Knock-out tool Tool rest 6" Faceplate Indexing pin Hex wrenches BdYZa<%+.-B[\#h^cXZ&%$%. "*" HV[Zin SECTION 1: SAFETY For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices. NOTICE This symbol is used to alert the user to useful information about proper operation of the machine. Safety Instructions for Machinery 1. READ ENTIRE MANUAL BEFORE STARTING. DeZgVi^c\ bVX]^cZ WZ[dgZ gZVY^c\ i]Z bVcjVa \gZVian ^cXgZVhZh i]Z g^h`d[^c_jgn# 4. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. BVX]^cZgn cd^hZ XVc XVjhZ eZgbVcZci ]ZVg^c\adhh# 2. ALWAYS USE ANSI APPROVED SAFETY GLASSES WHEN OPERATING MACHINERY. :kZgnYVn ZnZ\aVhhZh dcan ]VkZ ^beVXi gZh^hiVci aZchZh·i]Zn VgZ CDIhV[Zin\aVhhZh# 5. WEAR PROPER APPAREL. 9D CDI lZVgaddhZXadi]^c\!\adkZh!cZX`i^Zh!g^c\h! dg _ZlZagn i]Vi XVc XViX] ^c bdk^c\ eVgih# LZVg egdiZXi^kZ ]V^g XdkZg^c\ id XdciV^c adc\]V^gVcYlZVgcdc"ha^e[ddilZVg# 3. ALWAYS WEAR A NIOSH APPROVED RESPIRATOR WHEN OPERATING MACHINERY THAT PRODUCES DUST. BdhiineZhd[YjhilddY!bZiVa!ZiX#XVc XVjhZhZkZgZgZhe^gVidgn^aacZhhZh# 6. NEVER OPERATE MACHINERY WHEN TIRED OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL. 7ZbZciVaanVaZgi ViVaai^bZhl]Zcgjcc^c\bVX]^cZgn# "+" BdYZa<%+.-B[\#h^cXZ&%$%. Safety Instructions for Machinery 7. ONLY ALLOW TRAINED AND PROPERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. BV`Z hjgZ deZgVi^dc^chigjXi^dchVgZhV[ZVcYXaZVgan jcYZghiddY# 8. KEEP CHILDREN/VISITORS AWAY. @ZZe Vaa X]^aYgZc VcY k^h^idgh VlVn [gdb bVX]^cZgn# L]Zc bVX]^cZ ^h cdi ^c jhZ! Y^hXdccZXi ^i [gdb edlZg! adX` ^i dji! dg Y^hVWaZ i]Z hl^iX] id bV`Z ^i Y^[[^Xjai [dg jcVji]dg^oZYeZdeaZidhiVgii]ZbVX]^cZ# 9. UNATTENDED OPERATION. AZVk^c\ bVX]^cZ jcViiZcYZY l]^aZ ^ih gjcc^c\ \gZVian^cXgZVhZhi]Zg^h`d[VcVXX^YZcidg egdeZginYVbV\Z#IjgcbVX]^cZOFFVcY Vaadl Vaa bdk^c\ eVgih id XdbZ id V Xdb" eaZiZhideWZ[dgZlVa`^c\VlVn# 16. REMOVE CHUCK KEYS OR ADJUSTING TOOLS. BV`Z V ]VW^i d[ cZkZg aZVk^c\ X]jX``Znhdgdi]ZgVY_jhibZciiddah^c$dc i]ZbVX]^cZ·ZheZX^VaancZVghe^cYaZh 17. DAMAGED MACHINERY.8]ZX`[dgW^cY" ^c\ dg b^hVa^\cZY eVgih! Wgd`Zc eVgih! addhZ Wdaih! di]Zg XdcY^i^dch i]Vi bVn ^beV^gbVX]^cZdeZgVi^dc#6alVnhgZeV^gdg gZeaVXZYVbV\ZYeVgihWZ[dgZdeZgVi^dc# 18. DO NOT FORCE MACHINERY. Ldg` Vi i]ZheZZY[dgl]^X]i]ZbVX]^cZdgVXXZh" hdgnlVhYZh^\cZY# 19. SECURE WORKPIECE. JhZ XaVbeh dg V k^hZ id ]daY i]Z ldg`e^ZXZ l]Zc egVXi^" XVa# 6 hZXjgZY ldg`e^ZXZ egdiZXih ndjg ]VcYhVcY[gZZhWdi]]VcYhiddeZgViZi]Z bVX]^cZ# 10. DO NOT USE IN DANGEROUS ENVIRONMENTS. 9D CDI jhZ bVX]^c" Zgn ^c YVbe! lZi adXVi^dch! dg l]ZgZ Vcn [aVbbVWaZdgcdm^djh[jbZhbVnZm^hi# 20. DO NOT OVERREACH. BV^ciV^c hiVW^a^in VcY WVaVcXZ Vi Vaa i^bZh l]Zc deZgVi^c\ bVX]^cZ# 11. KEEP WORK AREA CLEAN AND WELL LIGHTED. 8ajiiZgVcYYVg`h]VYdlhbVn XVjhZVXX^YZcih# 21. MANY MACHINES CAN EJECT WORKPIECES TOWARD OPERATOR. @cdlVcYVkd^YXdcY^i^dchi]ViXVjhZi]Z ldg`e^ZXZid`^X`WVX`# 12. USE A GROUNDED POWER SUPPLY RATED FOR THE MACHINE AMPERAGE. <gdjcYZY XdgYh b^c^b^oZ h]dX` ]VoVgYh# DeZgVi^c\bVX]^cZdcVc^cXdggZXih^oZd[ X^gXj^i^cXgZVhZhg^h`d[[^gZ# 13. ALWAYS DISCONNECT FROM POWER SOURCE BEFORE SERVICING MACHINERY# BV`Z hjgZ hl^iX] ^h ^c D;; edh^i^dcWZ[dgZgZXdccZXi^c\# 14. MAINTAIN MACHINERY WITH CARE. @ZZeWaVYZhh]VgeVcYXaZVc[dgWZhiVcY hV[ZhieZg[dgbVcXZ#;daadl^chigjXi^dch[dg ajWg^XVi^c\VcYX]Vc\^c\VXXZhhdg^Zh# 15. MAKE SURE GUARDS ARE IN PLACE AND WORK CORRECTLY BEFORE USING MACHINERY. BdYZa<%+.-B[\#h^cXZ&%$%. 22. STABLE MACHINE. BVX]^cZh i]Vi bdkZ Yjg^c\ deZgVi^dch \gZVian ^cXgZVhZ i]Z g^h` d[ ^c_jgn VcY adhh d[ Xdcigda# KZg^[n bVX]^cZh VgZ hiVWaZ$hZXjgZ VcY bdW^aZ WVhZh^[jhZYVgZadX`ZYWZ[dgZhiVgi^c\# 23. CERTAIN DUST MAY BE HAZARDOUS id i]Z gZhe^gVidgn hnhiZbh d[ eZdeaZ VcY Vc^bVah!ZheZX^Vaan[^cZYjhi#7ZVlVgZd[ i]Z ineZ d[ Yjhi ndj VgZ ZmedhZY id VcY ValVnhlZVgVgZhe^gVidgYZh^\cZYid[^aiZg i]ViineZd[Yjhi# 24. EXPERIENCING DIFFICULTIES. >[ Vi Vcn i^bZ ndj VgZ ZmeZg^ZcX^c\ Y^[[^Xjai^Zh eZg[dgb^c\ i]Z ^ciZcYZY deZgVi^dc! hide jh^c\ i]Z bVX]^cZ 8dciVXi djg IZX]c^XVa Hjeedgi9ZeVgibZciVi*,%*)+".++(# "," Additional Safety for Wood Lathes 1. KEEPING GUARDS IN PLACE. BV`Z hjgZ Vaa \jVgYh VgZ ^c eaVXZ VcY i]Z aVi]Z h^ih dc V[aVi!hiVWaZhjg[VXZ# 8. OPERATING DAMAGED LATHE. CZkZg deZgViZ i]Z aVi]Z l^i] YVbV\ZY dg ldgc eVgih# 2. EYE/FACE PROTECTION. 6alVnhlZVgZnZ egdiZXi^dcdgV[VXZh]^ZaYl]ZcdeZgVi^c\i]Z aVi]Z# 9. 3. RESPIRATORY PROTECTION. 6alVnhlZVg VgZhe^gVidgl]Zcjh^c\i]^hbVX]^cZ#LddY YjhibVnXVjhZVaaZg\^Zhdgadc\"iZgbgZhe^" gVidgn]ZVai]egdWaZbh# WORKPIECE CONDITION. 6alVnh^cheZXi i]Z XdcY^i^dc d[ ndjg ldg`e^ZXZ# 9D CDI ijgc e^ZXZh l^i] `cdih! hea^ih! VcY di]Zg ediZci^Vaan YVc\Zgdjh XdcY^i^dch# BV`Z hjgZ _d^cih d[ \ajZY"je e^ZXZh ]VkZ ]^\] fjVa^in WdcYh VcY l^aa cdi [an VeVgi Yjg^c\ deZgVi^dc# 4. MOUNTING WORKPIECE. 7Z[dgZ hiVgi^c\! WZ XZgiV^c i]Z ldg`e^ZXZ ]Vh WZZc egdeZgan ZbWZYYZY dc i]Z ]ZVYhidX` VcY iV^ahidX` XZciZghVcYi]Vii]ZgZ^hVYZfjViZXaZVgVcXZ [dgi]Z[jaagdiVi^dcd[i]Zldg`e^ZXZ# 10. ADJUSTMENTS/MAINTENANCE. BV`Z hjgZ ndjg lddY aVi]Z ^h ijgcZY OFF! Y^h" XdccZXiZY [gdb i]Z edlZg hdjgXZ! VcY Vaa bdk^c\eVgih]VkZXdbZidVXdbeaZiZhide WZ[dgZhiVgi^c\Vcn^cheZXi^dc!VY_jhibZci! dgbV^ciZcVcXZegdXZYjgZ# 5. ADJUSTING TOOL REST. 6Y_jhi idda gZhi idegdk^YZegdeZghjeedgi[dgi]Zijgc^c\idda ndjl^aaWZjh^c\#IZhiiddagZhiXaZVgVcXZWn gdiVi^c\ ldg`e^ZXZ Wn ]VcY WZ[dgZ ijgc^c\ aVi]ZON# 11. STOPPING LATHE. 9D CDI ViiZbei id hide i]Z aVi]Z Wn jh^c\ ndjg ]VcY V\V^chi i]Zldg`e^ZXZdg[VXZeaViZ#6aadli]ZaVi]Z idhidedc^ihdlc# 6. TURNING SPEED.HZaZXii]ZXdggZXiijgc^c\ heZZY [dg ndjg ldg`! VcY Vaadl i]Z aVi]Z id \V^c[jaaheZZYWZ[dgZhiVgi^c\i]ZdeZgVi^dc# 12. AVOIDING ENTANGLEMENT. @ZZe adc\ ]V^g VcY addhZ Xadi]^c\ Vgi^XaZh hjX] Vh haZZkZh!WZaih!VcY_ZlZagn^iZbhVlVn[gdb i]ZaVi]ZYjg^c\deZgVi^dc# 7. USING SHARP CHISELS.@ZZeaVi]ZX]^hZah egdeZganh]VgeZcZYVcY]ZaY[^gban^cedh^i^dc l]Zcijgc^c\# 13. FACEPLATE TURNING. L]Zc [VXZeaViZ ijgc^c\!jhZaVi]ZX]^hZahdci]ZYdlclVgY he^cc^c\h^YZd[i]Zldg`e^ZXZdcan# Like all machinery there is potential danger when operating this lathe. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this lathe with respect and caution to lessen the possibility of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur. "-" No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious personal injury, damage to equipment, or poor work results. BdYZa<%+.-B[\#h^cXZ&%$%. SECTION 2: CIRCUIT REQUIREMENTS 220V Single-Phase Operation Power Connection Device I]ZineZd[eaj\gZfj^gZYidXdccZXindjgbVX]^cZ idedlZgYZeZcYhdci]ZineZd[hZgk^XZndjXjg" gZcian ]VkZ dg eaVc id ^chiVaa# LZ gZXdbbZcY jh^c\i]Zeaj\h]dlc^cFigure 2# Serious personal injury could occur if you connect the machine to power before completing the setup process. DO NOT connect the machine to the power until instructed later in this manual. Electrocution or fire could result if machine is not grounded and installed in compliance with electrical codes. Compliance MUST be verified by a qualified electrician! Full Load Amperage Draw Figure 2.C:B6+"&*eaj\VcYgZXZeiVXaZ# Extension Cords Jh^c\ZmiZch^dcXdgYhbVngZYjXZi]Za^[Zd[i]Z bdidg# >chiZVY! eaVXZ i]Z bVX]^cZ cZVg V edlZg hdjgXZ#>[ndjbjhijhZVcZmiZch^dcXdgY/ JhZ Vi aZVhi V &) \Vj\Z XdgY i]Vi YdZh cdi ZmXZZY*%[ZZi^caZc\i] I]ZZmiZch^dcXdgYbjhiVahd]VkZV\gdjcY l^gZVcYeaj\e^c# 6fjVa^[^ZYZaZXig^X^VcBJHIh^oZXdgYhdkZg *%[ZZiadc\idegZkZcibdidgYVbV\Z# I]^h bVX]^cZ YgVlh i]Z [daadl^c\ Vbeh jcYZg bVm^bjbadVY/ 6be9gVl############################################## &'6beh Power Supply Circuit Requirements I]ZedlZghjeeanX^gXj^i[dgndjgbVX]^cZBJHI WZ \gdjcYZY VcY gViZY [dg i]Z VbeZgV\Z \^kZc WZadl#CZkZggZeaVXZVX^gXj^iWgZV`ZgdcVcZm^hi" ^c\ X^gXj^i l^i] dcZ d[ ]^\]Zg VbeZgV\Z l^i]dji Xdchjai^c\VfjVa^ÃZYZaZXig^X^VcidZchjgZXdbea^" VcXZl^i]l^g^c\XdYZh#If you are unsure about the wiring codes in your area or you plan to connect your machine to a shared circuit, consult a qualified electrician. B^c^bjb8^gXj^iH^oZ############################# &*6beh BdYZa<%+.-B[\#h^cXZ&%$%. "." SECTION 3: SETUP Needed for Setup This machine presents serious injury hazards to untrained users. Read through this entire manual to become familiar with the controls and operations before starting the machine! Wear safety glasses during the entire setup process! I]Z [daadl^c\ ^iZbh VgZ cZZYZY id XdbeaZiZ i]Z hZije egdXZhh! Wji VgZ cdi ^cXajYZY l^i] ndjg bVX]^cZ/ Description Qty 6hh^hiVcXZ################################## 6hCZZYZY HV[Zin<aVhhZh[dgZVX]eZghdc############## & AZkZa########################################################### & BZVhjg^c\IVeZ######################################### & LgZcX]&,bb############################################ & 8aZVc^c\HdakZci######################## 6hCZZYZY H]deGV\h################################## 6hCZZYZY Unpacking The G0698 and its components are very heavy. Get lifting help or use power lifting equipment such as a fork lift to move heavy items. I]Z BdYZa <%+.- lVh XVgZ[jaan eVX`ZY l]Zc ^i aZ[i djg lVgZ]djhZ# >[ ndj Y^hXdkZg i]Z bVX]^cZ ^h YVbV\ZY V[iZg ndj ]VkZ h^\cZY [dg YZa^kZgn! please immediately call Customer Service at (570) 546-9663for advice. HVkZi]ZXdciV^cZghVcYVaaeVX`^c\bViZg^Vah[dg edhh^WaZ ^cheZXi^dc Wn i]Z XVgg^Zg dg ^ih V\Zci# Otherwise, filing a freight claim can be difficult. L]ZcndjVgZXdbeaZiZanhVi^h[^ZYl^i]i]ZXdcY^" i^dcd[ndjgh]^ebZci!^ckZcidgni]ZXdciZcih# "&%" BdYZa<%+.-B[\#h^cXZ&%$%. Inventory Inventory 6[iZg Vaa i]Z eVgih ]VkZ WZZc gZbdkZY [gdb i]Z h]^ee^c\ XdciV^cZgh! ndj h]djaY ]VkZ i]Z [daadl" ^c\^iZbh/ Inventory: (Figures 3–6) Qty A. AVi]Z6hhZbWan ·=ZVYhidX`bdjciZY############################# & ·IddaGZhi7VhZbdjciZY###################### & ·IV^ahidX`bdjciZY################################ & ·;VXZeaViZ+^chiVaaZY########################### & B. HiVcYAZ\h################################################# ' C. BVX]^cZ;ZZi############################################## ) D. IddaGZhi#################################################### & E. Hejg8ZciZgBI'###################################### & F. A^kZ8ZciZgBI'####################################### & G. =ZmLgZcX]Zh(!)!+!-bb################&:V# H. @cdX`djiIdda############################################ & I. >cYZm^c\E^c################################################ & J. HidgV\Z7Vh`Zi########################################### & K. =VgYlVgZcdih]dlc ·8VeHXgZlhB-"&#'*m(*#################### &% ·AdX`LVh]Zgh-bb############################## &% ·=ZmCjihB-"&#'*################################### ' 7 Figure 4.HiVcYaZ\h# ; 8 : 9 > < = Figure 5.AddhZ^ckZcidgnXdbedcZcih# ? 6 Figure 3.AVi]ZVhhZbWan# NOTICE Some hardware/fasteners on the inventory list may arrive pre-installed. Check mounting locations before assuming that any items from the inventory list are missing. BdYZa<%+.-B[\#h^cXZ&%$%. Figure 6.HidgV\ZWVh`Zi# >[ Vcn cdcegdeg^ZiVgn eVgih VgZ b^hh^c\ Z#\# V cji dg V lVh]Zg! lZ l^aa \aVYan gZeaVXZ i]Zb0 dg [dgi]ZhV`Zd[ZmeZY^ZcXn!gZeaVXZbZcihXVcWZ dWiV^cZYVindjgadXVa]VgYlVgZhidgZ# "&&" Cleanup Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean machinery. Avo i d u sing t h e s e p r o d u c t s to cl e a n machin e r y. I]Z jceV^ciZY hjg[VXZh d[ ndjg bVX]^cZ VgZ XdViZY l^i] V ]ZVkn"Yjin gjhi egZkZciVi^kZ i]Vi egZkZcihXdggdh^dcYjg^c\h]^ebZciVcYhidgV\Z# I]^h gjhi egZkZciVi^kZ ]Vh WZZc ndjg bVX]^cZh XadhZ Vaan VcY \jVgY^Vc h^cXZ ^i aZ[i i]Z [VXidgn# >[ ndjg bVX]^cZ Vgg^kZY id ndj [gZZ d[ gjhi! i]Zc WZ i]Vc`[ja i]Vi i]Z gjhi egZkZciVi^kZ egdiZXiZY ^i Yjg^c\ ^ih _djgcZn###VcY ign id hiVn i]Vc`[ja Vh ndjXaZVc^id[[!WZXVjhZ^iXVcWZX]VaaZc\^c\id gZbdkZ^[ndjVgZjcegZeVgZYVcY^beVi^Zci# Many cleaning solvents are toxic if inhaled. Minimize your risk by only using these products in a well ventilated area. EaVc dc heZcY^c\ hdbZ i^bZ XaZVc^c\ ndjg bVX]^cZ# I]Z i^bZ ndj heZcY Yd^c\ i]^h l^aa gZlVgYndjl^i]hbddi]ha^Y^c\eVgihVcYVWZiiZg VeegZX^Vi^dc[dgi]ZegdeZgXVgZd[ndjgbVX]^cZh jceV^ciZYhjg[VXZh# NOTICE Avoid chlorine-based solvents, such as acetone or brake parts cleaner that may damage painted surfaces. Always follow the manufacturer’s instructions when using any type of cleaning product. 6ai]dj\] i]ZgZ VgZ bVcn lVnh id hjXXZhh[jaan gZbdkZ i]Z gjhi egZkZciVi^kZ! i]ZhZ ^chigjXi^dch lVa`ndji]gdj\]l]Vildg`hlZaa[dgjh# Before cleaning, gather the following: 9^hedhVWaZGV\h 8aZVcZg$YZ\gZVhZghZZWZadl HV[Zin\aVhhZhY^hedhVWaZ\adkZh H9692—Orange Power Cleaner & Degreaser DcZd[i]ZWZhiXaZVcZghlZkZ[djcY[dgfj^X`an VcYZVh^angZbdk^c\gjhiegZkZciVi^kZ# Basic steps for removing rust preventative: 1. Eji dc hV[Zin \aVhhZh VcY Y^hedhVWaZ \adkZh# 2. 8dViVaahjg[VXZhi]Vi]VkZgjhiegZkZciVi^kZ l^i]Va^WZgVaVbdjcid[ndjgXaZVcZg$YZ\gZVh" ZgVcYaZii]ZbhdV`[dg[Zlb^cjiZh# 3. L^eZd[[i]Zhjg[VXZh#>[ndjgXaZVcZg$YZ\gZVh" Zg^hZ[[ZXi^kZ!i]ZgjhiegZkZciVi^kZl^aal^eZ d[[ZVh^an# Figure 7. BdYZa=.+.'>cYjhig^VaDgVc\ZEdlZg 8aZVcZg$9Z\gZVhZg..#.W^dYZ\gVYVWaZ# Note:In a pinch, automotive degreasers, mineral SPIRITSOR7$sCANBEUSEDTOREMOVERUSTPREventative. Before using these products, though, test them on an inconspicuous area of your paint to make sure they will not damage it. "&'" Note:To clean off thick coats of rust preventative on flat surfaces, such as tables, use a PLASTIC paint scraper to scrape off the majority of the coating before wiping it off with your rag. (Do not use a metal scraper or you may scratch your machine.) 4. GZeZViSteps 2–3VhcZXZhhVgnjci^aXaZVc! i]ZcXdViVaajceV^ciZYhjg[VXZhl^i]VfjVa^in bZiVaegdiZXiVciidegZkZcigjhi# BdYZa<%+.-B[\#h^cXZ&%$%. Site Considerations Weight Load Physical Environment GZ[Zgidi]ZMachine Data Sheet[dgi]ZlZ^\]i d[ndjgbVX]^cZ#BV`ZhjgZi]Vii]Zhjg[VXZjedc l]^X]i]ZbVX]^cZ^heaVXZYl^aaWZVgi]ZlZ^\]i d[i]ZbVX]^cZ!VYY^i^dcVaZfj^ebZcii]VibVnWZ ^chiVaaZYdci]ZbVX]^cZ!VcYi]Z]ZVk^Zhildg`" e^ZXZi]Vil^aaWZjhZY#6YY^i^dcVaan!Xdch^YZgi]Z lZ^\]i d[ i]Z deZgVidg VcY Vcn YncVb^X adVY^c\ i]VibVndXXjgl]ZcdeZgVi^c\i]ZbVX]^cZ# I]Z e]nh^XVa Zck^gdcbZci l]ZgZ ndjg bVX]^cZ ^h deZgViZY ^h ^bedgiVci [dg hV[Z deZgVi^dc VcY i]Zadc\Zk^ind[^ihXdbedcZcih#;dgWZhigZhjaih! deZgViZi]^hbVX]^cZ^cVYgnZck^gdcbZcii]Vi^h [gZZ [gdb ZmXZhh^kZ bd^hijgZ! ]VoVgYdjh X]Zb^" XVah! V^gWdgcZ VWgVh^kZh! dg ZmigZbZ XdcY^i^dch# :migZbZXdcY^i^dch[dgi]^hineZd[bVX]^cZgnVgZ \ZcZgVaan i]dhZ l]ZgZ i]Z VbW^Zci iZbeZgVijgZ gVc\Z ZmXZZYh )&¶&%);0 i]Z gZaVi^kZ ]jb^Y^in gVc\ZZmXZZYh'%¶.*cdc"XdcYZch^c\0dgi]Z Zck^gdcbZci ^h hjW_ZXi id k^WgVi^dc! h]dX`h! dg Wjbeh# Space Allocation 8dch^YZg i]Z aVg\Zhi h^oZ d[ ldg`e^ZXZ i]Vi l^aa WZ egdXZhhZY i]gdj\] i]^h bVX]^cZ VcY egdk^YZ Zcdj\] heVXZ VgdjcY i]Z bVX]^cZ [dg VYZfjViZ deZgVidg bViZg^Va ]VcYa^c\ dg i]Z ^chiVaaVi^dc d[ Vjm^a^VgnZfj^ebZci#L^i]eZgbVcZci^chiVaaVi^dch! aZVkZZcdj\]heVXZVgdjcYi]ZbVX]^cZiddeZc dggZbdkZYddgh$XdkZghVhgZfj^gZYWni]ZbV^c" iZcVcXZ VcY hZgk^XZ YZhXg^WZY ^c i]^h bVcjVa# See below for required space allocation. Children or untrained people may be seriously injured by this machine. Only install in an access restricted location. Electrical Installation EaVXZi]^hbVX]^cZcZVgVcZm^hi^c\edlZghdjgXZ# BV`Z hjgZ Vaa edlZg XdgYh VgZ egdiZXiZY [gdb igV[[^X! bViZg^Va ]VcYa^c\! bd^hijgZ! X]Zb^XVah! dg di]Zg ]VoVgYh# BV`Z hjgZ id aZVkZ VXXZhh id V bZVch d[ Y^hXdccZXi^c\ i]Z edlZg hdjgXZ dg Zc\V\^c\VadX`dji$iV\djiYZk^XZ# Lighting A^\]i^c\ VgdjcY i]Z bVX]^cZ bjhi WZ VYZfjViZ Zcdj\]i]VideZgVi^dchXVcWZeZg[dgbZYhV[Zan# H]VYdlh!\aVgZ!dghigdWZZ[[ZXihi]VibVnY^higVXi dg^beZYZi]ZdeZgVidgbjhiWZZa^b^cViZY# '(&¿' -& Figure 8. HeVXZgZfj^gZY[dg[jaagVc\Zd[bdkZbZci# BdYZa<%+.-B[\#h^cXZ&%$%. "&(" Assembly 3. HZXjgZi]ZaVi]ZVhhZbWanidi]Zhjeedgi^c\ aZ\h l^i] i]Z - B-"&#'* m (* XVe hXgZlh VcY-bb[aVilVh]ZghhZZFigure 10# To assemble your lathe: 1. HiVcY i]Z g^\]i VcY aZ[i hjeedgi^c\ aZ\h je Veegdm^bViZan*,(¿)VeVgi!VcY\Zii]ZbgZV" hdcVWanVa^\cZY!Vhh]dlc^cFigure 9# m- Figure 10.HZXjg^c\aVi]ZVhhZbWan# *,( ¿) Figure 9.Hjeedgi^c\aZ\h# The G0698 and its components are very heavy. Get lifting help or use power lifting equipment such as a forklift to move heavy items. 4. >[ndjVgZWdai^c\ndjgaVi]Zidi]Z[addg!h`^e idStep 7#Di]Zgl^hZ!bdkZi]ZiV^ahidX`!idda gZhiVhhZbWan!VcY]ZVYhidX`iddcZZcYd[ i]Z aVi]Z WZY hZZ i]Z OPERATIONS hZX" i^dcWZ\^cc^c\dcPage 18[dg^chigjXi^dch[dg bdk^c\i]ZhZXdbedcZcih# 5. JhZVhh^hiVcihida^[idcZZcYd[i]ZaVi]Zdcid hjeedgiWadX`h^cegZeVgVi^dc[dg^chiVaa^c\i]Z bVX]^cZ[ZZihZZFigure 11# 2. Jh^c\i]Z]Zaed[Vhh^hiVcih!XVgZ[jaana^[ii]Z aVi]Zdcidi]ZhiVcYhVcYVa^\ci]Zbdjci^c\ ]daZh# Note: The headstock end of the lathe is the heaviest and usually requires two people to safely lift it. Hjeedgi7adX` Figure 11.AZ\hhjeedgiZY[dg[ZZi^chiVaaVi^dc# "&)" Note: Use assistants to support and stabilize the lathe while you install the machine feet. BdYZa<%+.-B[\#h^cXZ&%$%. 6. GZbdkZ i]Z ide ]Zm cji [gdb i]Z [ZZi! i]Zc ^chZgii]Z[ZZi^cidi]Zbdjci^c\]daZhd[i]Z aZ\! Vh h]dlc ^c Figure 12# 9d cdi i^\]iZc i]Z ]Zm cjih nZi# GZeZVi Steps 5–6 dc i]Z di]ZgaZ\h# 9. 6iiVX] i]Z hidgV\Z WVh`Zi id i]Z aZ\ jh^c\ i]ZgZbV^c^c\B-"&#'*m(*XVehXgZlh![aVi lVh]Zgh! VcY ]Zm cjih! Vh h]dlc ^c Figure 14# AZ\ 7Vh`Zi Figure 12.BVX]^cZ[ZZi^chiVaaZY# Figure 14.6iiVX]^c\WVh`ZiidaZ\# 7. EaVXZVaZkZadci]ZaVi]ZWZYVcYbV`ZcZX" ZhhVgn VY_jhibZcih hd i]Vi i]Z WZY ^h aZkZa [gdbh^YZ"id"h^YZVcY[gdci"id"WVX`# ·>[ ndj VgZ jh^c\ i]Z bVX]^cZ [ZZi! VY_jhi i]ZideVcYWdiidb]ZmcjihdcZVX]aZ\id aZkZai]ZWZY0i]Zci^\]iZci]Z]Zmcjihid hZXjgZi]ZhZVY_jhibZcih# ·>[ndjVgZWdai^c\ndjgaVi]Zidi]Z[addg!jhZ h]^bhjcYZgi]ZaZ\hidaZkZai]ZWZY0i]Zc i^\]iZci]Zbdjci^c\[VhiZcZgh# 8. >chZgii]ZiddagZhi^cidi]ZiddagZhiWVhZVcY i^\]iZc i]Z idda gZhi adX` aZkZg hZZ Figure 13# IddaGZhi IddaGZhi7VhZ IddaGZhi AdX`AZkZg Figure 13.IddagZhi^chiVaaZYdci]ZiddagZhi WVhZ# BdYZa<%+.-B[\#h^cXZ&%$%. "&*" Mounting to Shop Floor 6ai]dj\] cdi gZfj^gZY! lZ gZXdbbZcY i]Vi ndj bdjci ndjg cZl bVX]^cZ id i]Z [addg# 7ZXVjhZ i]^h ^h Vc dei^dcVa hiZe VcY [addg bViZg^Vah bVn kVgn![addgbdjci^c\]VgYlVgZ^hcdi^cXajYZY# >[ndjX]ddhZidbdjcii]ZbVX]^cZidi]Z[addg! VhhZbWaZ i]Z bVX]^cZ l^i]dji ^chiVaa^c\ i]Z [djg aZkZa^c\ [ZZi! i]Zc jhZ V egZX^h^dc aZkZa id bV`Z hjgZ i]Z WZY ^h aZkZa h^YZ"id"h^YZ VcY [gdci"id" WVX`# >[ cZXZhhVgn! eaVXZ bZiVa h]^bh jcYZg i]Z hiVcYaZ\h# Bolting to Concrete Floors 6cX]dghijYhVcYaV\h]^ZaYVcX]dghl^i]aV\Wdaih Figure 16VgZildedejaVgbZi]dYh[dgVcX]dg" ^c\ Vc dW_ZXi id V XdcXgZiZ [addg# LZ hj\\Zhi ndj gZhZVgX] i]Z bVcn dei^dch VcY bZi]dYh [dg bdjci^c\ndjgbVX]^cZVcYX]ddhZi]ZWZhii]Vi [^ihndjgheZX^[^XVeea^XVi^dc# 6cX]dgHijY I]Z ]daZh aZ[i V[iZg gZbdk^c\ i]Z [ZZi dc Z^i]Zg h^YZ d[ i]Z aVi]Z l^aa VXXZei ( ¿ - bdjci^c\ ]VgY" lVgZhZZFigure 15# AV\H]^ZaY 7dai Figure16#Ine^XVa[VhiZcZgh[dgbdjci^c\id XdcXgZiZ[addgh# NOTICE Bdjci^c\=daZ We strongly recommend securing your machine to the floor if it is hardwired to the power source. Consult with your electrician to ensure compliance with local codes. Figure 15.AZ[ih^YZbdjci^c\]daZh# NOTICE To ensure long life from you lathe and good turning results, make sure the bed is level side-to-side and front-to-back. Re-check the bedways two weeks after the initial placement of the machine, then annually thereafter. "&+" BdYZa<%+.-B[\#h^cXZ&%$%. Test Run 4. HfjZZoZ i]Z iVW dc i]Z h^YZ d[ i]Z :B:G<:C8N hide Wjiidc ^c! i]Zc a^[i i]Z WjiidciddeZci]Zhl^iX]XdkZg# DcXZ i]Z VhhZbWan ^h XdbeaZiZ! iZhi gjc ndjg bVX]^cZ id bV`Z hjgZ ^i gjch egdeZgan VcY ^h gZVYn[dggZ\jaVgdeZgVi^dc#I]ZiZhigjcXdch^hih d[kZg^[n^c\i]Z[daadl^c\/&I]ZbdidgedlZghje VcY gjch XdggZXian VcY ' i]Z hide Wjiidc hV[Zin [ZVijgZldg`hXdggZXian# 5. KZg^[ni]Vii]ZbVX]^cZ^hdeZgVi^c\XdggZXian Wnhl^iX]^c\i]ZG:K$;L9hl^iX]id;L9# >[! Yjg^c\ i]Z iZhi gjc! ndj XVccdi ZVh^an adXViZ i]ZhdjgXZd[VcjcjhjVacd^hZdgk^WgVi^dc!hide jh^c\ i]Z bVX]^cZ ^bbZY^ViZan! i]Zc gZk^Zl TroubleshootingdcPage 37# ·>ckZhi^\ViZVcYXdggZXihigVc\ZdgjcjhjVa cd^hZh dg k^WgVi^dch WZ[dgZ deZgVi^c\ i]Z bVX]^cZ [jgi]Zg# 6alVnh Y^hXdccZXi i]Z bVX]^cZ[gdbedlZgl]Zc^ckZhi^\Vi^c\dg XdggZXi^c\ediZci^VaegdWaZbh# >[ ndj XVccdi [^cY V gZbZYn! XdciVXi djg IZX] HjeedgiVi*,%*)+".++([dgVhh^hiVcXZ# Before starting the lathe, make sure you have performed the preceding assembly and adjustment instructions, and you have read through the rest of the manual and are familiar with the various functions and safety features on this machine. Failure to follow this warning could result in serious personal injury or even death! To test run your lathe: 1. BV`ZhjgZndjjcYZghiVcYi]ZhV[Zin^chigjX" i^dchVii]ZWZ\^cc^c\d[i]ZbVcjVaVcYi]Vi i]ZbVX]^cZ^hhZijeegdeZgan# 2. BV`Z hjgZ Vaa iddah VcY dW_ZXih jhZY Yjg^c\ hZijeVgZXaZVgZYVlVn[gdbi]ZbVX]^cZ# ·L]Zc deZgVi^c\ XdggZXian! i]Z bVX]^cZ gjch hbddi]an l^i] a^iiaZ dg cd k^WgVi^dc dg gjWW^c\cd^hZh# 6. BdkZi]ZG:K$;L9hl^iX]idi]ZXZciZgcZj" igVaedh^i^dcidhidei]ZbVX]^cZ!VcYejh]^c i]Z:B:G<:C8NhideWjiidc# 7. L>I=DJI deZc^c\ i]Z :B:G<:C8N hide Wjiidc! ijgc i]Z G:K$;L9 hl^iX] id ;L9 VcYG:K#I]ZbVX]^cZh]djaYcdihiVgi# ·>[ i]Z bVX]^cZ YdZh cdi hiVgi! i]Z :B:G<:C8N hide Wjiidc hV[Zin [ZVijgZ ^hldg`^c\XdggZXian#I]ZTest Run^hXdb" eaZiZ# ·>[ i]Z bVX]^cZ YdZh hiVgi l^i] i]Z :B:G<:C8N hide Wjiidc ejh]ZY ^c! ^bbZY^ViZan Y^hXdccZXi edlZg id i]Z bVX]^cZ# I]Z :B:G<:C8N hide Wjiidc hV[Zin[ZVijgZ^hcdildg`^c\XdggZXian#I]^h hV[Zin [ZVijgZ bjhi ldg` egdeZgan WZ[dgZ egdXZZY^c\ l^i] gZ\jaVg deZgVi^dch# 8Vaa IZX]Hjeedgi[dg]Zae# 3. 8dccZXii]ZbVX]^cZidi]ZedlZghdjgXZ# BdYZa<%+.-B[\#h^cXZ&%$%. "&," DeZgVi^dch SECTION 4: OPERATIONS Basic Controls Damage to your eyes and lungs could result from using this machine without proper protective gear. Always wear a face shield and respirator when operating this machine. GZ[Zg id Figure 17 VcY i]Z a^hi WZadl id [Vb^a" ^Vg^oZ ndjghZa[ l^i] i]Z aVi]Z Xdcigdah# Ndj l^aa [^cY i]Vi jcYZghiVcY^c\ i]Z cVbZh VcY YZhXg^e" i^dch d[ i]Z Xdcigdah ^h jhZ[ja l]Zc gZVY^c\ i]^h OPERATIONShZXi^dc# ; 6 7 Loose hair and clothing could get caught in the lathe and cause serious personal injury. Keep loose clothing and long hair away from moving parts of lathe. NOTICE If you have never used a wood lathe before, WE STRONGLY RECOMMEND that you read books, trade magazines, or get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training. 8 : 9 Figure 17. Control panel. A. RPM Digital Readout:>cY^XViZhi]Zhe^cYaZ heZZY^cGEBgdiVi^dcheZgb^cjiZ# B. FWD/REV Switch:Id\\aZhi]Zhe^cYaZY^gZX" i^dcWZilZZcXadX`l^hZdgXdjciZgXadX`l^hZ# C. Speed Dial:6Y_jhihi]Zhe^cYaZheZZY[gdb adlid]^\]l^i]^ci]ZgVc\Z\dkZgcZYWni]Z ejaaZnWZaiedh^i^dc# D. Overload Reset Button: GZhZih i]Z dkZg" adVY egdiZXidg i]Vi ^h ig^\\ZgZY ^[ i]Z bdidg WZ\^chiddkZg]ZVi# E. Emergency STOP Button:Ijgchi]Zhe^cYaZ gdiVi^dcOFF# F. "&-" Circuit Breaker Reset Button: GZhZih i]Z X^gXj^iWgZV`Zg# BdYZa<%+.-B[\#h^cXZ&%$%. Operation Overview I]^hdkZgk^Zldjia^cZhi]ZWVh^XegdXZhhi]Vi]Ve" eZchYjg^c\Vine^XVadeZgVi^dcl^i]i]^hbVX]^cZ# ;Vb^a^Vg^oZ ndjghZa[ l^i] i]^h egdXZhh id WZiiZg jcYZghiVcYi]ZgZbV^c^c\eVgihd[i]ZOperation hZXi^dc# To complete a typical operation, the operator does the following: Stock Inspection & Requirements HdbZ ldg`e^ZXZh VgZ cdi hV[Z id ijgc dg bVn gZfj^gZ bdY^[^XVi^dc WZ[dgZ i]Zn VgZ hV[Z id ijgc# Before turning a workpiece, inspect all workpieces for the following: Workpiece Type: I]^h bVX]^cZ ^h ^ciZcYZY [dg Xjii^c\ cVijgVa lddY egdYjXih# CZkZg ViiZbei id Xji Vcn Xdbedh^iZ lddY bViZg^Vah! eaVhi^Xh! bZiVa! hidcZ! dg gjWWZg ldg`e^ZXZh0 Xjii^c\ i]ZhZ bViZg^Vah XVc aZVY id bVX]^cZ YVbV\Z dg hZkZgZ^c_jgn# Foreign Objects: CV^ah! hiVeaZh! Y^gi! gdX`h VcY di]Zg [dgZ^\c dW_ZXih VgZ d[iZc ZbWZYYZY ^c lddY# L]^aZ Xjii^c\!i]ZhZdW_ZXihXVcWZXdbZY^hadY\ZY VcY]^ii]ZdeZgVidg!XVjhZidda\gVW!dgWgZV` i]Z ijgc^c\ idda! l]^X] b^\]i i]Zc [an VeVgi# 6alVnh k^hjVaan ^cheZXi ndjg ldg`e^ZXZ [dg i]ZhZ ^iZbh# >[ i]Zn XVci WZ gZbdkZY! 9D CDIijgci]Zldg`e^ZXZ# s Large/Loose Knots: AddhZ `cdih XVc WZXdbZ Y^hadY\ZY Yjg^c\ i]Zijgc^c\deZgVi^dc#AVg\Z`cdihXVcXVjhZ Vldg`e^ZXZidXdbeaZiZanWgZV`^c]Va[Yjg" ^c\ijgc^c\VcYXVjhZbVX]^cZYVbV\ZVcY ^c_jgn# 8]ddhZ ldg`e^ZXZh i]Vi Yd cdi ]VkZ aVg\Z$addhZ`cdih# s Wet or "Green" Stock: 8jii^c\ lddY l^i] V bd^hijgZ XdciZci dkZg '% XVjhZh jccZXZhhVgn lZVg dc idda^c\ WaVYZh! ^cXgZVhZh i]Z g^h` d[ idda \gVW! VcY n^ZaYheddggZhjaih# Excessive Warping: Ldg`e^ZXZh l^i] ZmXZhh^kZ Wdl^c\ dg il^hi" ^c\VgZjchiVWaZVcYjcWVaVcXZY#CZkZgijgc i]ZhZldg`e^ZXZhVi]^\]heZZY!dg^chiVW^a^in l^aa WZ bV\c^[^ZY VcY i]Z ldg`e^ZXZ XVc WZ Z_ZXiZY [gdb i]Z aVi]Z XVjh^c\ ^c_jgn# Dcan ijgcXdcXZcig^Xldg`e^ZXZh 1. :mVb^cZh i]Z ldg`e^ZXZ id bV`Z hjgZ ^i ^h hj^iVWaZ[dgijgc^c\#CdZmigZbZWdlh!`cdih! dgXgVX`hh]djaYZm^hi# 2. EgZeVgZh VcY ig^bh je i]Z ldg`e^ZXZ l^i] V WVcYhVldgiVWaZhVlidbV`Z^igdj\]anXdc" XZcig^X# 3. >chiVaahi]Zldg`e^ZXZWZilZZcXZciZgh# 4. 6Y_jhihi]ZiddagZhiid&¿-VWdkZi]Zldg`e^ZXZ XZciZga^cZ! VcY hZih i]Z b^c^bjb XaZVgVcXZ WZilZZci]Zldg`e^ZXZVcYi]Za^ed[i]Zidda gZhiid&¿)\Ve# 5. Edh^i^dchVcnYjhiXdaaZXi^dc]ddYhcZVgi]Z ldg`e^ZXZidXdaaZXilddYX]^ehVcYhZXjgZh ^ceaVXZ# 6. KZg^[^Zhi]ZejaaZngVi^d^hhZi[dgi]ZineZd[ lddYVcYh^oZd[ldg`e^ZXZ^chiVaaZY# 7. KZg^[^Zh i]Z he^cYaZ heZZY Y^Va ^h ijgcZY Vaa i]Z lVn XdjciZgXadX`l^hZ hd i]Z he^cYaZ YdZhcdihiVgi^c]^\]heZZY# 8. KZg^[^Zhi]Zhe^cYaZY^gZXi^dchl^iX]^hhZaZXi" ^c\i]ZXdggZXiY^gZXi^dc# 9. GdiViZh i]Z ldg`e^ZXZ Wn ]VcY id kZg^[n i]Vi i]Z he^cYaZ VcY ldg`e^ZXZ gdiViZ [gZZan i]gdj\]djii]Z[jaagVc\Zd[bdi^dc# 10. I^Zh WVX` addhZ ]V^g VcY Xadi]^c\ VcY ejih dc[VXZh]^ZaYVcYgZhe^gVidg#IV`ZhVaadi]Zg gZfj^gZYhV[ZinegZXVji^dch# 11. HiVgihi]ZaVi]ZVcYYjhiXdaaZXidg!VY_jhihi]Z aVi]ZheZZY!VcYXVgZ[jaanWZ\^chi]Zijgc^c\ deZgVi^dc!`ZZe^c\i]ZX]^hZaV\V^chii]Zidda gZhii]ZZci^gZi^bZ^i^hXjii^c\# BdYZa<%+.-B[\#h^cXZ&%$%. "&." Adjusting Headstock Adjusting Tailstock I]Z BdYZa <%+.- ]ZVYhidX` ^h Zfj^eeZY l^i] V XVb"VXi^dc XaVbe^c\ hnhiZb id hZXjgZ ^i id i]Z aVi]ZWZY#L]Zci]ZaZkZg^hi^\]iZcZY!VadX`^c\ eaViZa^[ihjejcYZgcZVi]i]ZWZYVcYhZXjgZhi]Z iV^ahidX` ^c eaVXZ# I]Z ]ZVYhidX` XVc WZ edh^" i^dcZYVcnl]ZgZVadc\i]ZaVi]ZWZY# I]Z iV^ahidX` ^h Zfj^eeZY l^i] V XVb"VXi^dc XaVbe^c\ hnhiZb id hZXjgZ ^i id i]Z aVi]Z WZY# L]Zc i]Z aZkZg ^h i^\]iZcZY! V adX`^c\ eaViZ a^[ih jejcYZgcZVi]i]ZWZYVcYhZXjgZhi]ZiV^ahidX` ^ceaVXZ# To position the headstock along the length of the lathe bed: To position the tailstock along the length of the bed: 1. 1. 9>H8DCC:8IA6I=:;GDBEDL:G AddhZc i]Z iV^ahidX` adX` ]VcYaZ VcY bdkZ i]ZiV^ahidX`idi]ZYZh^gZYedh^i^dcVadc\i]Z WZYhZZFigure 19# 2. AddhZc i]Z ]ZVYhidX` adX` ]VcYaZ hZZ Figure 18# Figure 19.IV^ahidX`adX`]VcYaZ# Figure 18.=ZVYhidX`adX`]VcYaZ# 2. GZ"Zc\V\Zi]ZiV^ahidX`adX`]VcYaZidhZXjgZ i]ZiV^ahidX`idi]ZWZY# 3. Ha^YZi]Z]ZVYhidX`idi]ZYZh^gZYadXVi^dcdc i]ZWZYVcYjhZi]Z]ZVYhidX`adX`]VcYaZid hZXjgZi]Z]ZVYhidX`^cedh^i^dc# Note: The large clamping hex nut underneath the tailstock will require occasional adjusting to ensure proper clamping pressure of the tailstock to the bed. Turn this hex nut in small increments to fine tune the clamping pressure as needed. Note: The large clamping hex nut underneath the headstock will require occasional adjusting to ensure proper clamping pressure of the headstock to the bed. Turn this hex nut in small increments to fine tune the clamping pressure as needed. Always operate the lathe with the tailstock firmly locked to the bed. Otherwise, serious personal injury may occur. Always operate the lathe with the headstock firmly locked to the bed. Otherwise, serious personal injury may occur. "'%" BdYZa<%+.-B[\#h^cXZ&%$%. Adjusting Tool Rest I]ZiddagZhiWVhZ^hZfj^eeZYl^i]VXVb"VXi^dc XaVbe^c\ hnhiZb id hZXjgZ ^i id i]Z aVi]Z WZY# L]Zci]ZiddagZhiWVhZadX`]VcYaZ^hi^\]iZcZY! V adX`^c\ eaViZ a^[ih je VcY hZXjgZh i]Z idda gZhi VhhZbWan id i]Z WZY# I]Z idda gZhi XVc Vahd WZ edh^i^dcZY VcY adX`ZY Vi V heZX^[^X Vc\aZ dg ]Z^\]i# To position the tool rest assembly along the length of the lathe bed: 1. AddhZc i]Z idda gZhi WVhZ adX` ]VcYaZ VcY bdkZ i]Z idda gZhi VhhZbWan id i]Z YZh^gZY edh^i^dcdci]ZaVi]ZWZYhZZFigure 20# Always operate the lathe with the tool rest assembly firmly locked in position. Otherwise, serious personal injury may occur. To adjust the angle or height of the tool rest: 1. AddhZc i]Z idda gZhi adX` ]VcYaZ VcY VY_jhi i]ZVc\aZdg]Z^\]id[i]ZiddagZhi# 2. Edh^i^dci]ZiddagZhiVeegdm^bViZan &¿)VlVn [gdb i]Z ldg`e^ZXZ VcY Veegdm^bViZan &¿- VWdkZi]Zldg`e^ZXZXZciZga^cZhZZFigure 21# IddaGZhi & ¿) Ldg`e^ZXZ 9^hiVcXZh & ¿- IddaGZhi AdX`=VcYaZ 8ZciZgA^cZ IddaGZhi IddaGZhi7VhZAdX`=VcYaZ Figure 20.IddagZhiXdcigdah# Figure 21.IddagZhiedh^i^dcgZaVi^kZid ldg`e^ZXZ# 2. GZ"Zc\V\Zi]ZiddagZhiWVhZadX`]VcYaZid hZXjgZi]ZiddagZhiVhhZbWan^cedh^i^dc# 3. GZ"i^\]iZci]ZiddagZhiadX`]VcYaZidhZXjgZ i]ZiddagZhi^cedh^i^dc# Note: The large clamping hex nut underneath the tool rest base will require occasional adjusting to ensure proper clamping pressure of the tool rest assembly to the bed. Turn this hex nut in small increments to fine tune the clamping pressure as needed. BdYZa<%+.-B[\#h^cXZ&%$%. "'&" =ZVYhidX`8ZciZg Installing/Removing Headstock Center I]Z ^cXajYZY hejg XZciZg ^chiVaah ^cid i]Z ]ZVY" hidX`he^cYaZl^i]VcBI'iVeZgZY[^i# Installing the Headstock Center 1. 9>H8DCC:8IA6I=:;GDBEDL:G 2. BV`ZhjgZi]ZbVi^c\hjg[VXZhd[i]ZXZciZg VcY he^cYaZ VgZ [gZZ d[ YZWg^h VcY d^an hjW" hiVcXZhWZ[dgZ^chZgi^c\i]ZXZciZg# 3. Removing the Headstock Center 1. 9>H8DCC:8IA6I=:;GDBEDL:G 2. =daYVXaZVcgV\jcYZgi]Zhe^cYaZdglZVgV \adkZ id XViX] i]Z XZciZg l]Zc ndj gZbdkZ ^i# 3. >chZgii]Z`cdX`djiiddai]gdj\]i]ZdjiWdjcY ZcYd[i]Zhe^cYaZVcY[^gbaniVei]ZWVX`d[ XZciZg!XViX]^c\^iVh^i[VaahhZZFigure 23# @cdX`djiIdda >chZgi i]Z iVeZgZY ZcY d[ i]Z XZciZg ^cid i]Zhe^cYaZ!VcYejh]^i^cl^i]Vfj^X`! [^gb bdi^dchZZFigure 22# Figure 23.GZbdk^c\i]Z]ZVYhidX`XZciZg# Figure 22.>chiVaa^c\XZciZg^cidi]Z]ZVYhidX` he^cYaZ# 4. BV`ZhjgZi]ZXZciZg^hhZXjgZan^chiVaaZYWn ViiZbei^c\idejaa^idjiWn]VcY·VegdeZgan ^chiVaaZYXZciZgl^aacdiejaadjiZVh^an# "''" BdYZa<%+.-B[\#h^cXZ&%$%. IV^ahidX`8ZciZg Installing/Removing Tailstock Center I]Z^cXajYZYa^kZXZciZg^chiVaah^cidi]ZiV^ahidX` fj^aal^i]VcBI'iVeZgZY[^i# Installing the Tailstock Center 1. AddhZc i]Z fj^aa adX` ]VcYaZ VcY gdiViZ i]Z iV^ahidX`]VcYl]ZZajci^ai]Zfj^aaZmiZcYhdji VWdji&hZZFigure 24# Fj^aaAdX`=VcYaZ Fj^aaAdX`=VcYaZ Fj^aa@ZnlVn Figure 25.Fj^aaadX`]VcYaZVa^\cZYl^i]fj^aa `ZnlVn# 6. HZXjgZi]Zfj^aa^ceaVXZWngZ"i^\]iZc^c\i]Z fj^aaadX`]VcYaZ# Removing the Headstock Center 1. AddhZci]Zfj^aaadX`]VcYaZ# IV^ahidX`=VcYl]ZZa Fj^aa Figure 24.>chiVaa^c\XZciZg^cidiV^ahidX`fj^aa# 2. BV`ZhjgZi]ZbVi^c\hjg[VXZhd[i]ZXZciZg VcYfj^aaVgZ[gZZd[YZWg^hVcYd^anhjWhiVcX" ZhWZ[dgZ^chZgi^c\i]ZXZciZg# 3. ;^gban ^chZgi i]Z iVeZgZY ZcY d[ i]Z XZciZg ^cid i]Z iV^ahidX` fj^aa! Vh h]dlc ^c Figure 24# 4. BV`ZhjgZi]ZXZciZg^hhZXjgZan^chiVaaZYWn ViiZbei^c\idejaa^idjiWn]VcY·VegdeZgan ^chiVaaZYXZciZgl^aacdiejaadjiWn]VcY# 5. 2. =daYVXaZVcgV\jcYZgi]Zhe^cYaZdglZVgV \adkZ id XViX] i]Z XZciZg l]Zc ndj gZbdkZ ^i# 3. GdiViZi]ZiV^ahidX`]VcYl]ZZaXdjciZgXadX`" l^hZ·i]ZiV^ahidX`fj^aal^aagZigVXiWVX`^cid i]Zfj^aa!XVjh^c\i]ZXZciZgidWZ[dgXZYdji d[i]Zfj^aa# The tailstock quill must always be locked in place during lathe operation. Before tightening the quill lock handle, it must be properly aligned with the quill keyway. Otherwise, the workpiece can be thrown from the lathe causing serious personal injury or death. BV`ZhjgZi]ZXZciZgd[i]Zfj^aaadX`]VcYaZ ^h Va^\cZY l^i] i]Z fj^aa `ZnlVn hZZ Figure 25 id ZchjgZ i]Vi i]Z iV^ahidX` XZciZg VcY fj^aal^aacdi[gZZangdiViZjcYZgadVY# BdYZa<%+.-B[\#h^cXZ&%$%. "'(" =ZVYhidX`;VXZeaViZ Installing Headstock Faceplate 3. Jh^c\i]Z^cXajYZY)bb]ZmlgZcX]!i^\]iZc i]ZildhZihXgZlhVadc\i]Z^ch^YZY^VbZiZg d[ i]Z [VXZeaViZ id hZXjgZ ^i id i]Z he^cYaZ hZZFigure 27# To install the headstock faceplate: 1. 9>H8DCC:8IA6I=:;GDBEDL:G I]gZVYi]Z[VXZeaViZdcidi]Zhe^cYaZjci^a^i ^hhcj\#>[cZXZhhVgn!^chZgii]Z^cYZm^c\e^c ^ciddcZd[i]Z^cYZm^c\]daZhVcYgdiViZi]Z he^cYaZ jci^a i]Z e^c Zc\V\Zh id egZkZci i]Z he^cYaZ [gdb ijgc^c\ l]^aZ ndj i^\]iZc i]Z [VXZeaViZFigure 26# 2. ;VXZeaViZHZiHXgZl&d[' Figure 27.=ZVYhidX`[VXZeaViZhZihXgZl# Figure 26.AdX`^c\he^cYaZl^i]^cYZm^c\e^c# To prevent the faceplate and workpiece separating from the spindle during operation, the headstock faceplate MUST be firmly threaded onto the spindle and secured in place by fully tightening the two faceplate set screws. If these instructions are not properly performed, serious personal injury could occur. Note: To remove the headstock faceplate, disconnect the lathe from the power source and perform the steps above in reverse. "')" BdYZa<%+.-B[\#h^cXZ&%$%. 8]Vc\^c\HeZZYGVc\Zh Changing Speed Ranges I]ZBdYZa<%+.-]VhildheZZYgVc\Zh/&i]Z adlgVc\Z[gdb&%%id&'%%GEBl]^X]egdk^YZh V\gZViZgidgfjZ!VcY'i]Z]^\]gVc\Z[gdb((% id('%%GEB# To change speed ranges: 1. 9>H8DCC:8IA6I=:;GDBEDL:G 2. DeZci]Z[gdciWZaiVXXZhheVcZahZZFigure 29# Note: To maximize spindle torque, use the low spindle speed range for spindle speeds of 1200 RPM or less. GZ[Zg id i]Z heZZY gZXdbbZcYVi^dch X]Vgi hZZ Figure 28 id X]ddhZ i]Z Veegdeg^ViZ GEB [dg ndjgdeZgVi^dc#I]ZcX]ddhZi]ZheZZYgVc\Zi]Vi l^aa^cXajYZi]ZhZaZXiZYGEB# Diameter Roughing of WorkRPM piece General Cutting RPM Finishing RPM JcYZg' &*'% ('%% ('%% '¶) ,+% &+%% ')-% )¶+ *&% &%-% &+*% +¶- (-% -&% &')% -¶&% (%% +*% &%%% &%¶&' '** *)% -(% &'¶&) ''% )+% ,&% &)¶&+ &.% )%% +'% Figure 29.7ZaiVXXZhheVcZagZbdkZY# 3. AddhZc i]Z WZai iZch^dc adX` ]VcYaZ Figure 30# 7ZaiIZch^dc^c\ =VcYaZ Figure 28.BdYZa<%+.-heZZY gZXdbbZcYVi^dch# 7ZaiIZch^dc AdX`=VcYaZ Figure 30.BdidgiZch^dc^c\]VcYaZVcYiZch^dc adX`]VcYaZ# BdYZa<%+.-B[\#h^cXZ&%$%. "'*" 4. JhZi]ZWZaiiZch^dc^c\]VcYaZida^[ii]Zbdidg VhhZbWanVaai]ZlVnje!i]ZcgZ"i^\]iZci]Z WZai iZch^dc adX` ]VcYaZ·i]^h l^aa ]daY i]Z bdidg^ceaVXZl]^aZndjX]Vc\Zi]ZWZaiedh^" i^dc# 5. GZVX] ^cid i]Z WZai VXXZhh XVk^in VcY gdaa i]Z WZai dcid i]Z YZh^gZY hZi d[ ejaaZnh hZZ Figure 31# 7. 6eeanYdlclVgYegZhhjgZdci]ZWZaiiZch^dc" ^c\]VcYaZidegdeZganiZch^dci]ZYg^kZWZai! i]ZcgZ"i^\]iZci]ZWZaiiZch^dcadX`]VcYaZ# Note: When properly tensioned, the belt should deflect about 1⁄8" when moderate pressure is applied to the belt mid-way between the upper and lower pulley (see Figure 32). EjaaZn He^cYaZ 6 2=^\]GVc\Z ((%"('%%GEB 7 2AdlGVc\Z &%%"&'%%GEB 9Z[aZXi^dc 6 7 Bdidg EjaaZn Figure 32.IZhi^c\[dg&¿-WZaiYZ[aZXi^dc# Figure 31.HeZZYgVc\ZWZaiedh^i^dch# 8. GZeaVXZi]Z[gdciWZaiVXXZhheVcZa# Always choose the correct spindle speed for your operation. Using the wrong speed may lead to the workpiece breaking loose or being thrown from the lathe at a high rate of speed, causing fatal or severe impact injuries. 6. AddhZc i]Z WZai iZch^dc adX` ]VcYaZ VcY adlZgi]Zbdidg# "'+" BdYZa<%+.-B[\#h^cXZ&%$%. Indexing >cYZm^c\dcVaVi]Z^hine^XVaanjhZY[dgldg`e^ZXZ aVndji VcY di]ZgVjm^a^Vgn deZgVi^dch i]Vi gZfj^gZ ZfjVaY^hiVcXZhVgdjcYi]Zldg`e^ZXZX^gXjb[Zg" ZcXZ!hjX]VhXadX`[VXZhdg^caVnh# IdjhZi]Z^cYZm^c\[ZVijgZ!eaVXZi]Z^cYZm^c\e^c ^ciddcZd[i]Z^cYZm^c\]daZh^ci]Z]ZVYhidX`!Vh h]dlc^cFigure 34#I]^hl^aa]daYi]Zhe^cYaZVcY ldg`e^ZXZVii]ZYZh^gZY^cYZmZYedh^i^dc# 7n^chZgi^c\i]Z^cYZm^c\e^c^ciddcZd[i]Z[djg djiZg^cYZmZhd[i]ZBdYZa<%+.-he^cYaZ]djh" ^c\ VcY Zc\V\^c\ dcZ d[ i]Z &' ^ccZg ^cYZmZh ^c i]Z he^cYaZ! i]Z ldg`e^ZXZ XVc WZ edh^i^dcZY ^c &%^cXgZbZcihhZZFigure 33# >cYZm^c\ E^c &' >ccZg >cYZmZh Figure34#>cYZm^c\e^cVcY^cYZm^c\]daZh# ) DjiZg >cYZmZh He^cYaZ ;VXZeaViZ Figure 33.BdYZa<%+.-^cYZm^c\Xdc[^\jgVi^dc# BdYZa<%+.-B[\#h^cXZ&%$%. Always disconnect the lathe from power before using the indexing feature of this lathe. DO NOT start the lathe with the indexing pin inserted into the spindle; otherwise property damage and personal injury could result. "'," Selecting Turning Tools AVi]ZiddahXdbZ^cVkVg^Zind[h]VeZhVcYh^oZh! VcYjhjVaan[Vaa^cid[^kZbV_dgXViZ\dg^Zh# Scrapers·Ine^XVaan jhZY l]ZgZ VXXZhh [dg di]Zgiddah^ha^b^iZY!hjX]Vh]daadl^c\deZg" Vi^dch#I]^h^hV[aVi!YdjWaZ"\gdjcYiddai]Vi XdbZh ^c V kVg^Zin d[ egd[^aZh gdjcY cdhZ! heZVg ed^ci! hfjVgZ cdhZ! ZiX# id bViX] bVcnY^[[ZgZciXdcidjgh# Gouges·BV^can jhZY [dg gdj\] Xjii^c\! YZiV^a Xjii^c\! VcY XdkZ egd[^aZh# I]Z gdj\] \dj\Z ^h V ]daadl! YdjWaZ"\gdjcY idda l^i] VgdjcYcdhZ!VcYi]ZYZiV^a\dj\Z^hV]da" adl!YdjWaZ"\gdjcYiddal^i]Z^i]ZgVgdjcYdg ed^ciZYcdhZ# Figure 37.:mVbeaZd[VgdjcYcdhZhXgVeZg# Parting Tools·JhZY [dg h^o^c\ VcY Xji" i^c\ d[[ ldg`# I]^h ^h V [aVi idda l^i] V h]Vge ed^ciZY cdhZ i]Vi bVn WZ h^c\aZ" dg YdjWaZ" \gdjcY# Figure 35.:mVbeaZd[V\dj\Z# Skew Chisel·6kZgnkZghVi^aZiddai]ViXVc WZ jhZY [dg eaVc^c\! hfjVg^c\! K"Xjii^c\! WZVY^c\! VcY eVgi^c\ d[[# I]Z h`Zl X]^hZa ^h [aVi!YdjWaZ"\gdjcYl^i]dcZh^YZ]^\]Zgi]Vc i]Zdi]ZgjhjVaanViVcVc\aZd['%¶)%# Figure 38.:mVbeaZd[VeVgi^c\idda# Specialty Tools·I]ZhZ VgZ i]Z jc^fjZ! heZX^Va[jcXi^dciddahidV^Y^c]daadl^c\!Wdla bV`^c\!Xjii^c\egd[^aZh!ZiX#I]ZHlVcCZX` =daadl^c\Iddah]dlcdcPage 35 ^hV\ddY ZmVbeaZd[VheZX^Va^inidda# Figure 36.:mVbeaZd[Vh`ZlX]^hZa# "'-" BdYZa<%+.-B[\#h^cXZ&%$%. He^cYaZIjgc^c\ Spindle Turning He^cYaZ ijgc^c\ ^h i]Z deZgVi^dc eZg[dgbZY l]Zc V ldg`e^ZXZ ^h bdjciZY WZilZZc i]Z ]ZVYhidX` VcYi]ZiV^ahidX`hZZFigure 39# To set up a spindle turning operation: 1. ;^cY i]Z XZciZg ed^ci d[ Wdi] ZcYh d[ ndjg ldg`e^ZXZWnYgVl^c\Y^V\dcVaa^cZh[gdbXdg" cZgidXdgcZgVXgdhhi]ZZcYd[i]Zldg`e^ZXZ hZZFigure 40# Ldg`e^ZXZ EZcX^aA^cZh BVg`ZY9^V\dcVaan 6Xgdhh8dgcZgh Figure 39.Ine^XVahe^cYaZijgc^c\deZgVi^dc# Ldg`e^ZXZ 8ZciZg Figure 40.Ldg`e^ZXZbVg`ZYY^V\dcVaan[gdb XdgcZgidXdgcZgidYZiZgb^cZi]ZXZciZg# Damage to your eyes and lungs could result from using this machine without proper protective gear. Always wear a face shield and respirator when operating this machine. 2. Jh^c\VlddYbVaaZi!iVei]Zed^cid[i]Zhejg XZciZg ^cid i]Z XZciZg d[ i]Z ldg`e^ZXZ dc Wdi]ZcYh!aZVk^c\Vc^cYZciZYXZciZgbVg`# 3. Jh^c\V&¿)Yg^aaW^i!Yg^aaV&¿)YZZe]daZVii]Z XZciZg bVg` dc i]Z ZcY d[ i]Z ldg`e^ZXZ id WZbdjciZYdci]Z]ZVYhidX`hejgXZciZg# BdYZa<%+.-B[\#h^cXZ&%$%. "'." 4. Id ]Zae ZbWZY i]Z hejg XZciZg ^cid i]Z ldg`e^ZXZ! Xji &¿- YZZe hVl `Zg[h ^c i]Z hVbZZcYd[i]Zldg`e^ZXZVadc\i]ZY^V\d" cVaa^cZhbVg`ZY^cStep 1# 5. >[ndjgldg`e^ZXZ^hdkZg'm'!Xjii]ZXdg" cZgh d[[ i]Z ldg`e^ZXZ aZc\i]"l^hZ id bV`Z ijgc^c\hV[ZgVcYZVh^Zg# 6. 9g^kZ i]Z hejg XZciZg ^cid i]Z ZcY XZciZg bVg`d[i]Zldg`e^ZXZl^i]VlddYbVaaZiid ZbWZY^iViaZVhi &¿)^cidi]Zldg`e^ZXZhZZ Figure 41# & ¿) &$) Figure 41.HejgXZciZgegdeZganZbWZYYZY# 7. L^i] i]Z ldg`e^ZXZ hi^aa ViiVX]ZY! ^chZgi i]Z hejgXZciZg^cidi]Z]ZVYhidX`he^cYaZgZ[Zg id Installing/Removing Headstock Center dcPage 22 [dgVYY^i^dcVa^chigjXi^dch# "(%" Note: Use the tool rest to support the opposite end of the workpiece so that the workpiece and spur center do not separate. IddaGZhi 8. >chiVaa i]Z a^kZ XZciZg ^cid i]Z iV^ahidX` fj^aa VcY i^\]iZc i]Z fj^aa adX` ]VcYaZ id adX` i]Z fj^aa ^c edh^i^dc gZ[Zg id Page 23 [dg VYY^" i^dcVa^chigjXi^dch# 9. Ha^YZ i]Z iV^ahidX` idlVgY i]Z ldg`e^ZXZ jci^a i]Z ed^ci d[ i]Z a^kZ XZciZg idjX]Zh i]Z ldg`e^ZXZXZciZgbVg`!i]ZcadX`i]ZiV^ahidX` ^ci]^hedh^i^dc# 10. AddhZc i]Z fj^aa adX` ]VcYaZ VcY gdiViZ i]Z iV^ahidX` ]VcYl]ZZa id ejh] i]Z a^kZ XZciZg ^cidi]Zldg`e^ZXZViaZVhiV&¿)# Do not press the workpiece too firmly with the tailstock or the bearings will bind and overheat. Likewise, do not adjust too loosely or the workpiece will spin off the lathe. Use good judgment and care, otherwise, serious personal injury could result. 11. EgdeZganVY_jhii]ZiddagZhiidi]Zldg`e^ZXZ hZZ Page 21# 12. 7Z[dgZ WZ\^cc^c\ aVi]Z deZgVi^dc! gdiViZ i]Z ldg`e^ZXZ Wn ]VcY id ZchjgZ i]Vi i]ZgZ ^h hV[ZXaZVgVcXZdcVaah^YZh# Keep the lathe tool resting on the tool rest the ENTIRE time that it is in contact with workpiece or when preparing to make contact between lathe tool and workpiece. Otherwise, the spinning workpiece could force the lathe tool out of your hands or entangle your hands with the workpiece. Failure to heed this warning could result in serious personal injury. BdYZa<%+.-B[\#h^cXZ&%$%. ;VXZeaViZIjgc^c\ Spindle Turning Safety Tips: L]Zcijgc^c\i]ZaVi]ZON!hiVcYVlVn[gdb i]Z eVi] d[ i]Z he^cc^c\ ldg`e^ZXZ jci^a i]Z aVi]Z gZVX]Zh [jaa heZZY VcY ndj XVc kZg^[n i]Vii]ZaVi]Zl^aacdii]gdli]Zldg`e^ZXZ# JhZi]ZhadlZhiheZZYl]ZchiVgi^c\dghide" e^c\i]ZaVi]Z# HZaZXii]Zg^\]iheZZY[dgi]Zh^oZd[ldg`e^ZXZ i]VindjVgZijgc^c\/ Faceplate Turning ;VXZeaViZijgc^c\^hl]ZcVldg`e^ZXZ^hbdjciZY id i]Z [VXZeaViZ! l]^X] ^h i]Zc bdjciZY id i]Z ]ZVYhidX` he^cYaZ! Vh h]dlc ^c Figure 42# I]^h ineZ d[ ijgc^c\ ^h jhjVaan YdcZ l^i] deZc"[VXZY ldg`e^ZXZha^`ZWdlahdgeaViZh# ·JhZi]ZhadlZgheZZYh[dgaVg\Zldg`e^ZXZh Y^VbZiZgh d[ ( VcY dkZg VcY [dg gdj\] Xjii^c\# ·JhZi]Z[VhiZgheZZYh[dgldg`e^ZXZhjcYZg (# @ZZe i]Z ijgc^c\ idda dc i]Z idda gZhi i]Z :CI>G: i^bZ i]Vi ^i ^h ^c XdciVXi l^i] i]Z ldg`e^ZXZ# AZVgc i]Z XdggZXi iZX]c^fjZh [dg ZVX] idda ndjl^aajhZ#>[ndjVgZjchjgZVWdji]dlid jhZi]ZaVi]Ziddah!gZVYWdd`hdgbV\Vo^cZh VWdji aVi]Z iZX]c^fjZh VcY hZZ` igV^c^c\ [gdb ZmeZg^ZcXZY VcY `cdlaZY\ZVWaZ aVi]Z jhZgh# Figure 42.Ine^XVa[VXZeaViZijgc^c\deZgVi^dc# Mounting the Workpiece onto the Faceplate 1. BVg` i]Z ldg`e^ZXZ XZciZg Vh ^c Spindle Turning hZZPage 29# Damage to your eyes and lungs could result from using this machine without proper protective gear. Always wear a face shield and respirator when operating this machine. Note: Cut off corners of the workpiece to make it as close to "round" as possible. 2. 8ZciZg i]Z [VXZeaViZ dc i]Z ldg`e^ZXZ VcY ViiVX] ^i l^i] lddY hXgZlh i]Vi Yd cdi ]VkZ iVeZgZY]ZVYhhZZFigure 43# Figure 43.Ine^XVaViiVX]bZcid[[VXZeaViZid ldg`e^ZXZh]dlcl^i]WVX`^c\WadX`# BdYZa<%+.-B[\#h^cXZ&%$%. "(&" Outboard Turning NOTICE Only use screws with non-tapered heads (Figure 44) to attach the faceplate to the workpiece. Do NOT use screws with tapered heads because they can split the faceplate, or may snap off during operation. 8dggZXi Lgdc\ Figure 44.8dggZXiVcY^cXdggZXihXgZlineZh# 3. I]gZVY VcY hZXjgZ i]Z [VXZeaViZ dcid i]Z ]ZVYhidX` he^cYaZ gZ[Zg id Headstock Faceplate dc Page 24 [dg [VXZeaViZ bdjci" ^c\^chigjXi^dch# >[lddYhXgZlhXVccdiWZeaVXZY^ci]Zldg`e^ZXZ! i]Zci]Z[VXZeaViZXVcWZbdjciZYdcVWVX`^c\ WadX`i]Vi^h\ajZYidi]Zldg`e^ZXZ# Mounting the Workpiece onto a Backing Block DjiWdVgY ijgc^c\ ^h V kVg^Vi^dc d[ [VXZeaViZ ijgc" ^c\VcY^hjhjVaanYdcZl^i]i]Z]ZVYhidX`gdiViZY .% dg &-%! hd i]Z [VXZeaViZ ^h cdi Y^gZXian dkZg i]Z WZY! Vaadl^c\ V bjX] aVg\Zg ijgc^c\ XVeVX^in i]Vci]Zhl^c\heZX^[^XVi^dcd[i]ZaVi]Z#=dlZkZg! \^kZci]Zh^oZd[i]^haVi]ZVcYi]Zb^c^bjbijgc" ^c\ heZZY VkV^aVWaZ! i]Z bVm^bjb ldg`e^ZXZ Y^VbZiZg i]Vi XVc hV[Zan WZ djiWdVgY"ijgcZY ^h a^b^iZYid&,# I]Z dcan lVn id gdiViZ i]Z ]ZVYhidX` dc i]^h bVX]^cZ^hidgZbdkZ^i[gdbi]ZWZY[^ghi!l]^X] XVc WZ V ]ZVkn VcY XjbWZghdbZ iVh`# 6 bjX] h^beaZg VaiZgcVi^kZ id gZbdk^c\ i]Z ]ZVYhidX` ^h idh^beangZbdkZi]ZiV^ahidX`VcYha^YZi]Z]ZVY" hidX`idi]Zdi]ZgZcYd[i]ZWZY#I]^hl^aaedh^i^dc i]Z he^cYaZ hd ^i ^h cdi Y^gZXian dkZg i]Z WZY hd djiWdVgYijgc^c\XVchV[ZanWZVXXdbea^h]ZY# To outboard turn on the Model G0698: 1. 9>H8DCC:8IA6I=:;GDBEDL:G 2. GZbdkZ i]Z iV^ahidX` [gdb i]Z bVX]^cZ Wn gZbdk^c\ i]Z ]Zm cji VcY XaVbe lVh]Zg adXViZY jcYZgcZVi] i]Z iV^ahidX` VhhZbWan! i]Zca^[i^c\^i[gdbi]ZaVi]ZWZY# 1. BV`Zi]ZWVX`^c\WadX`[gdbVe^ZXZd[hXgVe lddYi]Vi^h[aVidcWdi]h^YZh# 2. AdXViZ VcY bVg` i]Z XZciZg d[ Wdi] i]Z ldg`e^ZXZVcYWVX`^c\WadX`# 3. 9g^aaV&¿)]daZi]gdj\]i]ZXZciZgd[i]ZWVX`" ^c\WadX`# 4. Add`^c\i]gdj\]i]Z]daZ^ci]ZWVX`^c\WadX` id a^cZ je i]Z XZciZg l^i] i]Z ldg`e^ZXZ! \ajZ VcY XaVbe i]Z WVX`^c\ WadX` id i]Z ldg`e^ZXZ# Note: Allow the glue to cure according to the manufacturer's instructions. 5. ;daadl HiZeh &¶( jcYZg Mounting the Workpiece onto the Faceplatedci]^heV\Z idViiVX]i]ZWVX`^c\WadX`idi]Z[VXZeaViZ# "('" BdYZa<%+.-B[\#h^cXZ&%$%. 3. AddhZc i]Z ]ZVYhidX`! i]Zc bdkZ ^i Vaa i]Z lVnidi]ZiV^aZcYd[i]ZaVi]ZWZY!Vhh]dlc ^cFigure 45# Sanding/Finishing 6[iZg i]Z ijgc^c\ deZgVi^dch VgZ XdbeaZiZ! i]Z ldg`e^ZXZ XVc WZ hVcYZY VcY [^c^h]ZY WZ[dgZ gZbdk^c\ ^i [gdb i]Z aVi]Z! Vh h]dlc ^c Figure 46# Figure 45. Lathe prepared for outboard turning. Keep the lathe tool resting on a tool rest the ENTIRE time that it is in contact with workpiece or when preparing to make contact between lathe tool and workpiece. Otherwise, the spinning workpiece could force the lathe tool out of your hands or entangle your hands into the workpiece. Failure to heed this warning could result in serious personal injury. Figure 46.Ine^XVahVcY^c\deZgVi^dc# Note: Whenever sanding or finishing, move the tool rest holder out of the way to increase personal safety and gain adequate working room. HVcYeVeZg 4. JhZ Vc VXXZhhdgn idda gZhi id hjeedgi ndjg aVi]ZiddaYjg^c\i]Zijgc^c\egdXZhh# Ldg`e^ZXZ BdYZa<%+.-B[\#h^cXZ&%$%. Wrapping the sandpaper completely around the workpiece could pull your hands into the moving workpiece and may cause serious injury. Never wrap sandpaper or finishing materials completely around the workpiece. "((" 688:HHDG>:H SECTION 5: ACCESSORIES G1194—3-Jaw Chuck 6 bjhi ]VkZ [dg i]Z hZg^djh lddY ijgcZg# I]^h ("_Vl X]jX` ^h V hZa["XZciZg^c\ hinaZ X]jX` jhZY bdhian [dg gdjcY ldg`# 6aa i]gZZ _Vlh i^\]iZc id\Zi]ZgVii]ZhVbZi^bZ#?VlhVgZgZkZgh^WaZ[dg ZmeVcYZYldg`]daY^c\XVeVX^in#Threaded insert required for mounting! T10117—Big Mouth Dust Hood with Stand 8VeijgZ Yjhi [gdb Vcn bVX]^cZ deZgVi^dc l^i] i]^h7^\Bdji]9jhi=ddY#H^beanViiVX]V)Yjhi XdaaZXi^dc ]dhZ VcY VY_jhi i]Z ]ddY g^\]i l]ZgZ ndj cZZY ^i# I]Z [gZZ hiVcY^c\ WVhZ Za^b^cViZh Xdbea^XViZYbVX]^cZhZi"jehVcYi]Zi^ai^c\&+( ¿ - m&',¿ -]ddYVY_jhih[gdb'(id)(]^\]#:kZgn h]decZZYhdcZd[i]ZhZ Figure 47.BdYZa<&&.)("?Vl8]jX`# Figure 49.I&%&&,7^\Bdji]9jhi=ddY# G1082—4-Jaw Chuck 6cdi]Zgbjhi]VkZ[dgi]ZhZg^djhlddYijgcZg# I]^h )"_Vl X]jX` ^h Vc ^cYZeZcYZci ineZ X]jX` i]Vi ^h jhZY [dg hfjVgZ VcY dYY"h]VeZY e^ZXZh# :VX]_Vli^\]iZch^cY^k^YjVaanVcYXVcWZijgcZY VgdjcY id ]daY aVg\Zg Y^bZch^dc ldg`e^ZXZh# Threaded insert required for mounting! H5954—Robert Sorby Stebcentre MT#2 GVodg h]Vge iZZi] W^iZ ^cid i]Z ldg`e^ZXZ [dg hZXjgZ deZgVi^dc VcY i]Z heg^c\ adVYZY XZciZg ed^ciXdcigdahi]ZVbdjcid[Yg^kZdgha^e#I]^heVi" ZciZY[ZVijgZ]ZaehVkd^Yi]ZegdWaZbd[ºY^\"^c»# EgdYjXi^dcijgcZghXVcVahdadVYVcYjcadVYi]Z^g ldg`l]^aZi]ZaVi]Z^hhi^aagjcc^c\ Figure 48. BdYZa<&%-')"?Vl8]jX`# Figure 50. GdWZgiHdgWnHiZWXZcigZ# G3167—11⁄4" x 8 TPI RH Threaded Insert I]^hi]gZVYZY^chZgi^hgZfj^gZYidbdjciV("dg )"_VlX]jX`idndjglddYaVi]Z# "()" BdYZa<%+.-B[\#h^cXZ&%$%. HlVcCZX` H6542—Robert Sorby HSS 8-PC Turning Set >[ fjVa^in ^h `^c\! i]Zc hiVgi Wdl^c\# BVYZ ^c :c\aVcY!i]ZhZGdWZgiHdgWnaVi]ZiddahVgZZheZ" X^Vaan [dg i]Z eZg[ZXi^dc^hi lddY ijgcZg# >cXajYZh ( ¿) gdj\]^c\ \dj\Z! ( ¿ - &¿ ' he^cYaZ \dj\Z! ( ¿ - Wdla \dj\Z! ( ¿) hiVcYVgY h`Zl! ( ¿ &+ Y^VbdcY h^YZXjihXgVeZg!&hfjVgZhXgVeZgVcY &¿ 'gdjcY hXgVeZg#;jaah^oZ]VcYaZhVgZ&+¶&.# H0507—20" Swan Neck Hollowing Tool H0508—24" Swan Neck Hollowing Tool 6cZmXZaaZciX]d^XZ[dgWa^cYijgc^c\dgjcYZgXji" i^c\l]ZgZgZVX]^hgZhig^XiZY#=%*%,^hYZh^\cZY [dgZcY\gV^cjhZl]^aZ=%*%-l^i]VbdgZhjW" hiVci^Va hiZZa Xgdhh hZXi^dc ^h YZh^\cZY [dg Wdi] ZcY\gV^cVcYh^YZ\gV^cWdlajhZ# Figure 53. HlVcCZX`=daadl^c\Iddah# Figure 51.BdYZa=+*)'GdWZgiHdgWn-"E8HZi# G9863—8-PC HSS Lathe Chisel Set I]^h X]^hZa hZi [ZVijgZh WZVji^[ja - Vh] ]VcYaZh l^i] WgVhh [ZggjaZh VcY (&¿ ' adc\! ]^\] heZZY hiZZa WaVYZh# 8]^hZah ^cXajYZ/ &¿ ' eVgi^c\ idda! & ¿ ' higV^\]i X]^hZa! &¿ ' YdjWaZ WZkZa h`Zl! &¿ ' gdjcYcdhZ! ( ¿) \dj\Z! ( ¿ - \dj\Z! &¿ ' Y^VbdcY ed^ciVcY ( ¿ -kZ^cZg#HZiXdbZh^c[^iiZYlddYZc XVhZ!VcY^hkZgnXdbeZi^i^kZaneg^XZY H1064—6-PC Deluxe HSS Lathe Chisel Set I]^h YZajmZ X]^hZa hZi [ZVijgZh WZZ[n Vh] ]Vc" YaZh [dg jchjgeVhhZY Xdcigda! WgVhh [ZggjaZh VcY ]^\] heZZY hiZZa WaVYZh# >cXajYZh/ V &, adc\ &( ¿ &+ EVgi^c\ Idda! &( ¿ &+ GdjcY CdhZ VcY ( ¿ - <dj\Z0 V &. adc\ & H`Zl! V * ¿ - <dj\Z VcY V ''( ¿)adc\ ( ¿ -<dj\Z#8dbZh^cVWZVji^[jaWadl bdaYZYXVggn^c\XVhZ#6cZmigZbZanedejaVghZi Figure 54. BdYZa=&%+)+"E88]^hZaHZi# Figure 52.BdYZa<.-+(-"E88]^hZaHZi# H6204—Precision Drill Chuck 1⁄32"–5⁄8" x JT#3 G1676—Drill Chuck Arbor MT#2 x JT#3 I]ZWZhilVnidWdgZ]daZhl^i]ndjgaVi]Z BdYZa<%+.-B[\#h^cXZ&%$%. "(*" SECTION 6: MAINTENANCE Lathe Bed Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious personal injury. Schedule ;dg dei^bjb eZg[dgbVcXZ [gdb ndjg bVX]^cZ! [daadli]^hbV^ciZcVcXZhX]ZYjaZVcYgZ[ZgidVcn heZX^[^X^chigjXi^dch\^kZc^ci]^hhZXi^dc# Daily Check: AddhZ[VXZeaViZdgbdjci^c\Wdaih# 9VbV\ZYXZciZgdgidda^c\# LdgcdgYVbV\ZYl^gZh# 6cndi]ZgjchV[ZXdcY^i^dc# AddhZbVX]^cZXdbedcZcih# Weekly Maintenance: 8aZVcd[[YjhiWj^aYje# 8aZVc VcY ajWg^XViZ aVi]Z WZY! he^cYaZ! VcY fj^aa# Monthly Check: 7ZaiiZch^dc!YVbV\Z!dglZVg# 8aZVcdjiYjhiWj^aYje[gdb^ch^YZWZai$ejaaZn XVk^in# EgdiZXii]ZjceV^ciZYXVhi^gdcaVi]ZWZYWnl^e" ^c\ ^i XaZVc V[iZg ZkZgn jhZ·i]^h ZchjgZh bd^h" ijgZ[gdblddYYjhiYdZhcdigZbV^cdci]ZWVgZ bZiVahjg[VXZh# @ZZe ndjg aVi]Z WZY gjhi"[gZZ l^i] gZ\jaVg Veea^" XVi^dch d[ egdYjXih a^`Z <.+ <jc IgZVibZci! HA>E>I!dg7dZh]^ZaYI".# Lubrication 6aa WZVg^c\h [dg i]Z BdYZa <%+.- VgZ ajWg^XViZY VcYhZVaZYVii]Z[VXidgn!VcYYdcdicZZYVYY^" i^dcVaajWg^XVi^dc# L^eZVa^\]iand^aZYh]degV\dci]Zdjih^YZd[i]Z ]ZVYhidX`he^cYaZ#9DCDIVaadlVcnd^aid\Zidc i]Z^ch^YZbVi^c\hjg[VXZhd[i]Zhe^cYaZ# JhZ i]Z iV^ahidX` ]VcYl]ZZa id ZmiZcY i]Z fj^aa djiidi]Z[jgi]Zhiedh^i^dcVcYVeeanVi]^cXdVi d[l]^iZ\gZVhZidi]Zdjih^YZd[i]Zfj^aa#9DCDI VaadlVcnd^adg\gZVhZid\Zidci]Z^ch^YZbVi^c\ hjg[VXZhd[i]Zfj^aa# Cleaning 8aZVc^c\ i]Z BdYZa <%+.- ^h gZaVi^kZan ZVhn# KVXjjb ZmXZhh lddY X]^eh VcY hVlYjhi! VcY l^eZd[[i]ZgZbV^c^c\Yjhil^i]VYgnXadi]#>[Vcn gZh^c]VhWj^aije!jhZVgZh^cY^hhdak^c\XaZVcZg id gZbdkZ ^i# IgZVi Vaa jceV^ciZY XVhi ^gdc VcY hiZZal^i]Vcdc"hiV^c^c\ajWg^XVciV[iZgXaZVc^c\# GZbdkZ VcY YZWg^h dg d^an hjWhiVcXZh [gdb i]Z ^ch^YZd[i]Zhe^cYaZVcYfj^aa# "(+" BdYZa<%+.-B[\#h^cXZ&%$%. IgdjWaZh]ddi^c\ SECTION 7: SERVICE GZk^Zli]ZigdjWaZh]ddi^c\VcYegdXZYjgZh^ci]^hhZXi^dcid[^mdgVY_jhindjgbVX]^cZ^[VegdWaZbYZkZa" deh#>[ndjcZZYgZeaVXZbZcieVgihdgndjVgZjchjgZd[ndjggZeV^gh`^aah!i]Zc[ZZa[gZZidXVaadjgIZX]c^XVa HjeedgiVi*,%*)+".++(# Troubleshooting Motor & Electrical Hnbeidb Edhh^WaZ8VjhZ BVX]^cZ YdZh cdi &# :bZg\ZcXn hide ejh]"Wjiidc ^h Zc\V\ZY$ hiVgi dg V WgZV`Zg [Vjain# ig^eh# '# 8^gXj^iWdVgY[jhZ^hWadlc# (# BdidgXdccZXi^dcl^gZY^cXdggZXian# )# ;L9$G:Khl^iX]^hVi[Vjai# *# 8^gXj^iWdVgYdgXdcigdaWdVgY^hVi[Vjai# +# HeZZYgdiVgnhl^iX]^hVi[Vjai# ,# L^g^c\^hdeZc$]Vh]^\]gZh^hiVcXZ# -# Bdidg^hVi[Vjai# .# ;gZfjZcXn^ckZgiZg^hVi[Vjai# BVX]^cZ hiVaah dg ^h &# ;ZZYgViZ$Xjii^c\heZZYidd[Vhi[dgiVh`# jcYZgedlZgZY# '# 7Zaiha^ee^c\# (# BdidgXdccZXi^dc^hl^gZY^cXdggZXian# )# EjaaZnha^ee^c\dch]V[i# *# BdidgWZVg^c\hVgZVi[Vjai# Edhh^WaZHdaji^dc &# DeZchl^iX]XdkZgVcYegZhhONWjiidc$gZeaVXZ^i# '# (# )# *# +# ,# GZeaVXZ[jhZ# 8dggZXibdidgl^g^c\XdccZXi^dch# GZeaVXZ[Vjain;L9$G:Khl^iX]# GZeaVXZ[VjainWdVgY# GZeaVXZWVYheZZYgdiVgnhl^iX]# 8]ZX` [dg Wgd`Zc l^gZh dg Y^hXdccZXiZY$XdggdYZY XdccZXi^dch!VcYgZeV^g$gZeaVXZVhcZXZhhVgn# -# IZhi$gZeV^g$gZeaVXZ# .# GZeaVXZ# &# '# (# )# *# +# BVX]^cZ^hjcYZgh^oZY[dgi]ZiVh`# +# ,# Bdidg]VhdkZg]ZViZY# -# HeZZYgdiVgnhl^iX]Vi[Vjai# .# Bdidg^hVi[Vjai# ,# -# .# 9ZXgZVhZ[ZZYgViZ$Xjii^c\heZZY# GZeaVXZWVYWZaiVcYgZ"iZch^dchZZPage 39# 8dggZXibdidgl^g^c\XdccZXi^dch# GZeaVXZaddhZejaaZn# IZhiWngdiVi^c\h]V[i0gdiVi^dcVa\g^cY^c\$addhZh]V[i gZfj^gZhWZVg^c\gZeaVXZbZci# JhZ h]Vge aVi]Z W^ih VcY X]^hZah0 gZYjXZ i]Z [ZZY gViZ$YZei]d[Xji# 8aZVcd[[bdidg!aZiXdda!VcYgZYjXZldg`adVY# GZeaVXZWVYheZZYgdiVgnhl^iX]# IZhi$gZeV^g$gZeaVXZ# &# >cheZXi$gZeaVXZhig^eeZYdgYVbV\ZYWdaih$cjih!VcY gZ"i^\]iZcl^i]i]gZVYadX`^c\[aj^Y# '# >cheZXi$gZeaVXZWZaihhZZPage 39# (# GZeaVXZ YZciZY [Vc XdkZg0 gZeaVXZ addhZ$YVbV\ZY [Vc# )# GZeaVXZ h]V[i! ejaaZn! hZihXgZl! VcY `Zn Vh EjaaZn^haddhZ# gZfj^gZY# BVX]^cZ ^h ^cXdggZXian bdjciZY dg h^ih *# I^\]iZc$gZeaVXZVcX]dghijYh^c[addg0gZadXViZ$h]^b bVX]^cZ0VY_jhi[ZZi# jcZkZcandc[addg# +# I^\]iZc$gZeaVXZ# BdidgbdjciaddhZ$Wgd`Zc# ,# 8ZciZg ldg`e^ZXZ ^c XZciZg dg [VXZeaViZ0 gZYjXZ Ldg`e^ZXZ!XZciZg!dg[VXZeaViZ^hVi[Vjai# GEB0gZeaVXZYZ[ZXi^kZXZciZgdg[VXZeaViZ# -# IZhiWngdiVi^c\h]V[i0gdiVi^dcVa\g^cY^c\$addhZh]V[i BdidgWZVg^c\hVgZVi[Vjai# gZfj^gZhWZVg^c\gZeaVXZbZci# BVX]^cZ ]Vh k^WgV" &# BdidgdgXdbedcZci^haddhZ# i^dc dg cd^hn deZgV" i^dc# '# 7ZaildgcdgaddhZ# (# Bdidg[Vc^hgjWW^c\dc[VcXdkZg# )# *# +# ,# -# BdYZa<%+.-B[\#h^cXZ&%$%. "(," Wood Lathe Operation Symptom Possible Cause K^WgVi^dccd^hZl]^aZ bVX]^cZ^hgjcc^c\0cd^hZ X]Vc\Zhl]ZcheZZY^h X]Vc\ZY# &# 7ZaiXdkZgaddhZ# :mXZhh^kZk^WgVi^dc# &# Ldg`e^ZXZbdjciZY^cXdggZXian# '# (# )# *# +# ,# -# Corrective Action &# I^\]iZci]ZhXgZlhi]VihZXjgZi]ZWZaiXdkZg0^[ cZXZhhVgn^chiVaaVhd[i!k^WgVi^dcYVbeZc^c\bViZ" g^VaWZilZZci]ZWZaiXdkZgVcYi]Z]ZVYhidX`XVhi" ^c\# &# GZ"bdjcildg`e^ZXZ!bV`^c\hjgZi]ViXZciZghVgZ ZbWZYYZY^cigjZXZciZgd[ldg`e^ZXZ# =ZVYhidX`!iV^ahidX`!dgiddagZhicdi '# 8]ZX`XaVbeaZkZghVcYi^\]iZc^[cZXZhhVgn# hZXjgZanXaVbeZYidaVi]ZWZY# Ldg`e^ZXZlVgeZY!djid[gdjcY!dg (# 8jildg`e^ZXZidXdggZXi!dgjhZVY^[[ZgZci ldg`e^ZXZ# ^h[aVlZY# )# GZYjXZi]Zhe^cYaZheZZY# He^cYaZheZZY^hhZiidd[Vhi[dg bdjciZYldg`e^ZXZ# *# H]^bhiVcYdgVY_jhi[ZZidchiVcYidgZbdkZVcn AVi]Z^hgZhi^c\dcVcjcZkZchjg" ldWWaZhegZhZci^ci]ZhiVcY# [VXZ# +# I^\]iZcbdidgbdjciWdaih# BdidgbdjciWdaihVgZaddhZ# ,# GZeaVXZWZaihZZPage 39# 7Zai^hldgcdgYVbV\ZY# -# GZeaVXZhe^cYaZWZVg^c\h# He^cYaZWZVg^c\hVgZldgc# 8]^hZah\gVWdgY^\^cid ldg`e^ZXZ# &# IddagZhihZiiddadl# 7VYhjg[VXZ[^c^h]# &# Lgdc\he^cYaZheZZY# '# 9jaaX]^hZadglgdc\X]^hZaWZ^c\ jhZY[dgi]ZdeZgVi^dc# &# JhZig^Va"VcY"Zggdgid[^cYVWZiiZghe^cYaZheZZY# '# H]VgeZcX]^hZadgignVY^[[ZgZciX]^hZa# IV^ahidX`bdkZh# &# IV^ahidX`bdjci^c\WdaiaddhZ# '# 7ZYhjg[VXZ^hd^andg\gZVhn# &# I^\]iZc# '# 8aZVcWZYhjg[VXZidgZbdkZZmXZhhd^a$\gZVhZ# 8VcigZbdkZiVeZgZYidda [gdbiV^ahidX`WVggZa# &#IV^ahidX`WVggZacdigZigVXiZYVaai]Z lVnWVX`^cidi]ZiV^ahidX`# '#9ZWg^hlVhcdigZbdkZY[gdbiVeZg WZ[dgZ^chZgi^c\^cidWVggZa# &#Ijgci]ZWVggZa]VcYl]ZZajci^a^i[dgXZhiVeZgdjid[ WVggZa# '# 6alVnhbV`ZhjgZi]ViiVeZghjg[VXZhVgZXaZVc# "(-" &# HZiiddagZhi]^\]Zg#HZZPage 30[dg]dlidegde" ZganhZii]ZiddagZhi]Z^\]i# '# IddagZhihZiidd[Vg[gdbldg`e^ZXZ# '# BdkZi]ZiddagZhiXadhZgidi]Zldg`e^ZXZ#HZZ Page 30[dgi]ZegdeZgldg`e^ZXZ$iddagZhiXaZVg" VcXZ# (# JhZi]ZXdggZXiX]^hZa$idda0ZYjXViZndjghZa[Wn (# Lgdc\X]^hZa$iddaWZ^c\jhZY# gZVY^c\Wdd`h!igVYZbV\Vo^cZh!dghZZ`^c\]Zae [gdbVcZmeZg^ZcXZYaVi]ZdeZgVidg# )# H]VgeZcdggZeaVXZi]ZX]^hZa$iddandjVgZjh^c\# )# 8]^hZa$iddaYjaa# BdYZa<%+.-B[\#h^cXZ&%$%. 8]Vc\^c\K"7Zai Changing Belt To change the belt: 1. 9>H8DCC:8IA6I=:;GDBEDL:G 2. DeZci]Z[gdciWZaiVXXZhheVcZahZZFigure 55# 4. JhZ i]Z bdidg iZch^dc^c\ ]VcYaZ id a^[i i]Z bdidgVhhZbWanVaai]ZlVnje!i]ZcgZ"i^\]i" Zc i]Z bdidg iZch^dc adX` ]VcYaZ·i]^h l^aa ]daYi]Zbdidg^ceaVXZl]^aZndjX]Vc\Zi]Z WZaiedh^i^dc# 5. GZVX]^cidi]ZWZaiVXXZhhXVk^inVcYgdaai]Z WZaid[[i]ZbdidgadlZgejaaZnh!i]Zcejaai]Z WZaid[[i]Zhe^cYaZejaaZnhVcYdjii]Zh^YZd[ i]Z]ZVYhidX`# 6. >chiVaai]ZcZlWZaiWngZkZgh^c\Step 5. 7. 6eeanYdlclVgYegZhhjgZdci]ZWZaiiZch^dc" ^c\]VcYaZidegdeZganiZch^dci]ZYg^kZWZai! i]ZcgZ"i^\]iZci]ZWZaiiZch^dcadX`]VcYaZ# Note: When properly tensioned, the belt should deflect about 1⁄8" when moderate pressure is applied to the belt mid-way between the upper and lower pulley, as illustrated in Figure 32. Figure 55.7ZaiVXXZhheVcZagZbdkZY# 3. AddhZc i]Z WZai iZch^dc adX` ]VcYaZ Figure 56# EjaaZn 9Z[aZXi^dc 7ZaiIZch^dc^c\ =VcYaZ EjaaZn Figure 57.IZhi^c\[dg&¿-WZaiYZ[aZXi^dc# 8. 8adhZi]Z[gdciWZaiVXXZhheVcZa# 7ZaiIZch^dc AdX`=VcYaZ Figure 56.7ZaiiZch^dc^c\]VcYaZVcYiZch^dc adX`]VcYaZ# BdYZa<%+.-B[\#h^cXZ&%$%. "(." SECTION 8: WIRING I]ZhZeV\ZhVgZXjggZciVii]Zi^bZd[eg^ci^c\#=dlZkZg!^ci]Zhe^g^id[^begdkZbZci!lZbVnbV`ZX]Vc\" Zhidi]ZZaZXig^XVahnhiZbhd[[jijgZbVX]^cZh#HijYni]^hhZXi^dcXVgZ[jaan#>[i]ZgZVgZY^[[ZgZcXZhWZilZZc ndjgbVX]^cZVcYl]Vi^hh]dlc^ci]^hhZXi^dc!XVaaIZX]c^XVaHjeedgiVi*,%*)+".++([dgVhh^hiVcXZ 7:;DG:bV`^c\VcnX]Vc\Zhidi]Zl^g^c\dcndjgbVX]^cZ# Wiring Safety Instructions 1. SHOCK HAZARD. Ldg`^c\ dc l^g^c\ i]Vi ^hXdccZXiZYidVedlZghdjgXZ^hZmigZbZan YVc\Zgdjh# IdjX]^c\ ZaZXig^[^ZY eVgih l^aa gZhjai^ceZghdcVa^c_jgn^cXajY^c\Wjicdia^b" ^iZYidhZkZgZWjgch!ZaZXigdXji^dc!dgYZVi]# 9^hXdccZXi i]Z edlZg [gdb i]Z bVX]^cZ WZ[dgZhZgk^X^c\ZaZXig^XVaXdbedcZcih 2. MODIFICATIONS. BdY^[n^c\ i]Z l^g^c\ WZndcY l]Vi ^h h]dlc ^c i]Z Y^V\gVb bVn aZVY id jcegZY^XiVWaZ gZhjaih! ^cXajY^c\ hZg^" djh^c_jgndg[^gZ#I]^h^cXajYZhi]Z^chiVaaVi^dc d[jcVeegdkZYV[iZgbVg`ZieVgih# 3. WIRE CONNECTIONS.6aaXdccZXi^dchbjhi WZ i^\]i id egZkZci l^gZh [gdb addhZc^c\ Yjg^c\ bVX]^cZ deZgVi^dc# 9djWaZ"X]ZX` Vaa l^gZhY^hXdccZXiZYdgXdccZXiZYYjg^c\Vcn l^g^c\iVh`idZchjgZi^\]iXdccZXi^dch# 4. CIRCUIT REQUIREMENTS. Ndj BJHI [da" adli]ZgZfj^gZbZcihVii]ZWZ\^cc^c\d[i]^h bVcjVa l]Zc XdccZXi^c\ ndjg bVX]^cZ id V edlZghdjgXZ# 5. WIRE/COMPONENT DAMAGE. 9VbV\ZY l^gZhdgXdbedcZcih^cXgZVhZi]Zg^h`d[hZg^" djheZghdcVa^c_jgn![^gZ!dgbVX]^cZYVbV\Z# >[ ndj cdi^XZ i]Vi Vcn l^gZh dg XdbedcZcih VgZYVbV\ZYl]^aZeZg[dgb^c\Vl^g^c\iVh`! gZeaVXZi]dhZl^gZhdgXdbedcZcih# 6. MOTOR WIRING. I]Z bdidg l^g^c\ h]dlc ^c i]ZhZ Y^V\gVbh ^h XjggZci Vi i]Z i^bZ d[ eg^ci^c\ Wji bVn cdi bViX] ndjg bVX]^cZ# >[ ndj [^cY i]^h id WZ i]Z XVhZ! jhZ i]Z l^g^c\ Y^V\gVb^ch^YZi]Zbdidg_jcXi^dcWdm# 7. CAPACITORS/INVERTERS. HdbZ XVeVX^" idgh VcY edlZg ^ckZgiZgh hidgZ Vc ZaZXig^XVa X]Vg\Z [dg je id &% b^cjiZh V[iZg WZ^c\ Y^h" XdccZXiZY[gdbi]ZedlZghdjgXZ#IdgZYjXZ i]Z g^h` d[ WZ^c\ h]dX`ZY! lV^i Vi aZVhi i]^h adc\WZ[dgZldg`^c\dcXVeVX^idgh# 8. EXPERIENCING DIFFICULTIES. >[ ndj VgZ ZmeZg^ZcX^c\ Y^[[^Xjai^Zh jcYZghiVcY^c\ i]Z ^c[dgbVi^dc ^cXajYZY ^c i]^h hZXi^dc! XdciVXi djgIZX]c^XVaHjeedgiVi*,%*)+".++(# The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. ")%" BdYZa<%+.-B[\#h^cXZ&%$%. l^g^c\Y^V\gVb Wiring Diagram RPM Sensor ;jhZ '%6'*%K Electrical Box 6-15 Plug (Included) RPM Readout Ground < Hot 8^gXj^i7dVgY (-.-&"%,)) A C 220 VAC %-%(%, Hot L Control Panel (Viewed From Behind) K )%)&+"%,)( Spindle Direction Switch (Both sides shown) J &' && . &% - , * + ) ( & ' Circuit Breaker Reset Button E` E: E` Motor 2 HP 220V Speed Reset Control Button Rheostat Figure 58. Control panel wiring. Emergency STOP Button Figure 59. Electrical box wiring. READ ELECTRICAL SAFETY ON PAGE 40! ")&" SECTION 9: PARTS Stand & Bed Parts Breakdown 20 18 15 16 17 21 19 12 22 11 24 10 23 9 13 8 25 14 7 6 26 27 3 2 32 30 29 31 1 4 5 ")'" BdYZa<%+.-B[\#h^cXZ&%$%. Stand & Bed Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 STAND BED BED STOP HEX NUT M10-1.25 FOOT FLAT WASHER 10MM CAP SCREW M10-1.5 X 35 EXT RETAINING RING 19MM CAP SCREW M5-.8 X 10 TOOL REST BASE PLATE TOOL REST BASE TOOL REST TOOL REST LOCK LEVER TOOL REST BASE LOCK LEVER LIVE CENTER QUILL 17 18 19 20 21 22 23 24 25 26 27 29 30 31 32 LEAD SCREW TAILSTOCK LOCK LEVER QUILL LOCK LEVER SET SCREW M8-1.25 X 12 HANDWHEEL HANDLE HANDWHEEL TAILSTOCK CASTING ROLL PIN 5 X 50 EXT RETAINING RING 19MM TAILSTOCK CLAMP BOLT ECCENTRIC BUSHING 19 X 26 X 33W HEX NUT M18-2.5 ECCENTRIC BUSHING 19 X 26 X 33W CLAMP PLATE SUPPORT BRACKET P0698001 P0698002 P0698003 PN08M P0698005 PW04M PCAP84M PR08M PCAP50M P0698010 P0698011 P0698012 P0698013 P0698014 P0698015 P0698016 BdYZa<%+.-B[\#h^cXZ&%$%. P0698017 P0698018 P0698019 PSS14M P0698021 P0698022 P0698023 PRP30M PR08M P0698026 P0698027 PN29M P0698027 P0698031 P0698032 ")(" Headstock Parts Breakdown 53 46 45 38 54 39 35 34 42 100 43 44 56 97 98 92 99 48 33 93 47 59 55 58 41 40 36 37 95 49 94 91 78 60 90 89 68 67 61 88 77 87 62 66 63 57 64 65 86 70 72 71 96 75 76 74 73 69 83 81 85 84 80 101 103 104 105 107 106 108 "))" BdYZa<%+.-B[\#h^cXZ&%$%. Headstock Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 SPUR CENTER FACEPLATE SET SCREW M6-1 X 12 SPINDLE KEY 8 X 7 X 45 SPACER BALL BEARING 6206 ZZ INT RETAINING RING 62MM BALL BEARING 6206 ZZ HEADSTOCK CASTING RIBBED FLAT BELT 530J6 SPINDLE PULLEY INVERTER PHLP HD SCR M5-.8 X 45 SPINDLE COVER SET SCREW M5-.8 X 12 SPINDLE ACCESS COVER EXT RETAINING RING 19MM HEADSTOCK LOCK LEVER POWER CORD 10AWG X 3C X 72"L STRAIN RELIEF MOTOR 2HP 220V 3PH KNOCKOUT ROD PHLP HD SCR M5-.8 X 12 SPINDLE PULLEY COVER KEY 6 X 6 X 50 CAP SCREW M10-1.5 X 30 BELT TENSION LOCK LEVER FLAT WASHER 10MM MOTOR PLATE KNOB M10-1.5 SET SCREW M6-1 X 12 MOTOR PULLEY THIN HEX NUT M12-1 PHLP HD SCR M4-.7 X 8 71 72 73 74 75 76 77 78 80 81 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 103 104 105 106 107 108 RPM SENSOR BRACKET RPM SENSOR HEX NUT M18-2.5 HEADSTOCK CLAMP HEADSTOCK CLAMP BOLT ECCENTRIC BUSHING 19 X 26 X 33W OVERLOAD RESET BUTTON CIRCUIT BREAKER PHLP HD SCR M5-.8 X 12 BELT DOOR PHLP HD SCR M5-.8 X 12 PHLP HD SCR M4-.7 X 10 ON/OFF SWITCH VARIABLE SPEED DIAL PHLP HD SCR M4-.7 X 10 FWD/REW SWITCH ZH-A PANEL COVER PHLP HD SCR M4-.7 X 10 PHLP HD SCR M4-.7 X 10 DIGITAL READOUT SPINDLE LOCK TOOL SWITCH BOX EXT RETAINING RING 19MM VARIABLE SPEED CONTROL MOTOR CORD 10AWG X 4C X 24"L MOTOR RPM CORD 14AWG X 5C X 24"L DISPLAY CORD 10AWG X 10C X 18"L SWITCH CORD 3-WIRE 18"L CAP SCREW M8-1.25 X 35 BASKET BRACKET LOCK WASHER 8MM HEX NUT M8-1.25 LOCK WASHER 6MM PHLP HD SCR M6-1 X 12 STORAGE BASKET P0698033 P0698034 PSS04M P0698036 PK153M P0698038 P6206ZZ PR38M P6206ZZ P0698042 P0698043 P0698044 P0698045 PS54M P0698047 PSS53M P0698049 PR08M P0698054 P0698055 P0698056 P0698057 P0698058 PS08M P0698060 PK44M PCAP72M P0698063 PW04M P0698065 P0698066 PSS04M P0698068 P0698069 PS07M BdYZa<%+.-B[\#h^cXZ&%$%. P0698071 P0698072 PN29M P0698074 P0698075 P0698027 P0698077 P0698078 PS08M P0698081 PS08M PS38M P0698085 P0698086 PS38M P0698088 P0698089 PS38M PS38M P0698092 P0698093 P0698094 PR08M P0698096 P0698097 P0698098 P0698099 P0698100 PCAP40M P0698103 PLW04M PN03M PLW03M PS14M P0698108 ")*" Label Placement '%& '%' '%) '%( '%- '%, '%* '%+ REF PART # DESCRIPTION REF PART # DESCRIPTION 201 202 203 204 BELT COVER LABEL READOUT LABEL ELECRICITY WARNING MACHINE ID LABEL 205 206 207 208 GRIZZLY GREEN PAINT MODEL NUMBER LABEL EYE/FACE/LUNG HAZARD LABEL READ MANUAL LABEL P0698201 P0698202 PLABEL-14B P0698204 PPAINT-1 P0698206 PLABEL-56C PLABEL-12D Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels. ")+" BdYZa<%+.-B[\#h^cXZ&%$%. WARRANTY CARD CVbZTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTT HigZZiTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTT 8^in TTTTTTTTTTTTTTTTTTTTTTT HiViZTTTTTTTTTTTTTTTTTTTTTTTTT O^e TTTTTTTTTTTTTTTTTTTTT E]dcZTTTTTTTTTTTTTTTTTTTT :bV^a TTTTTTTTTTTTTTTTTTTTTTTT >ckd^XZTTTTTTTTTTTTTTTTT BdYZaTTTTTTTTTTTTTTTTTTTT DgYZgTTTTTTTTTTTTTTTTTTTTTTT HZg^VaTTTTTTTTTTTTTTTTTT The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential. 1. =dlY^YndjaZVgcVWdjijh4 TTTT 6YkZgi^hZbZci TTTT 8VgY9ZX` TTTT ;g^ZcY TTTT LZWh^iZ TTTT 8ViVad\ TTTT Di]Zg/ 8JI6ADC<9DII:9A>C: 2. L]^X]d[i]Z[daadl^c\bV\Vo^cZhYdndjhjWhXg^WZid4 TTTT TTTT TTTT TTTT TTTT TTTT TTTT TTTT TTTT TTTT 8VW^cZibV`Zg;9B ;Vb^an=VcYnbVc =VcYAdVYZg =VcYn =dbZH]deBVX]^c^hi ?djgcVad[A^\]i8dci# A^kZHiZVb BdYZa6^geaVcZCZlh DaY=djhZ?djgcVa EdejaVgBZX]Vc^Xh TTTT TTTT TTTT TTTT TTTT TTTT TTTT TTTT TTTT TTTT EdejaVgHX^ZcXZ EdejaVgLddYldg`^c\ EgZX^h^dcH]ddiZg Egd_ZXih^cBZiVa G8BdYZaZg G^ÄZ H]deCdiZh H]di\jcCZlh IdYVn»h=dbZdlcZg LddY TTTT TTTT TTTT TTTT TTTT TTTT TTTT LddYZc7dVi LddYh]deCZlh LddYhb^i] LddYldg` LddYldg`ZgLZhi LddYldg`Zg»h?djgcVa Di]Zg/ 3. L]Vi^hndjgVccjVa]djhZ]daY^cXdbZ4 TTTT '%!%%%"'.!%%% TTTT (%!%%%"(.!%%% TTTT *%!%%%"*.!%%% TTTT +%!%%%"+.!%%% TTTT )%!%%%").!%%% TTTT ,%!%%% 4. L]Vi^hndjgV\Z\gdje4 TTTT '%"'. TTTT *%"*. TTTT )%"). TTTT ,% TTTT (%"(. TTTT +%"+. 5. =dladc\]VkZndjWZZcVlddYldg`Zg$bZiValdg`Zg4 TTTT %"'NZVgh TTTT '"-NZVgh TTTT -"'%NZVgh TTTT '% NZVgh 6. =dlbVcnd[ndjgbVX]^cZhdgiddahVgZ<g^ooan4 TTTT %"' TTTT ("* TTTT +". TTTT &% 7. 9dndji]^c`ndjgbVX]^cZgZegZhZcihV\ddYkVajZ4 TTTTT NZh TTTTTCd 8. LdjaYndjgZXdbbZcY<g^ooan>cYjhig^VaidV[g^ZcY4 TTTTT NZh TTTTTCd 9. LdjaYndjVaadljhidjhZndjgcVbZVhVgZ[ZgZcXZ[dg<g^ooanXjhidbZgh^cndjgVgZV4 Note: We never use names more than 3 times. TTTTT NZh TTTTTCd 10. 8dbbZcih/ _____________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ ;DA96ADC<9DII:9A>C: EaVXZ HiVbe =ZgZ '2)::,9).$5342)!,).# 0/"/8 "%,,).'(!-7! ;DA96ADC<9DII:9A>C: HZcYV<g^ooan8ViVad\idV[g^ZcY/ CVbZTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTT HigZZiTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTT 8^inTTTTTTTTTTTTTTHiViZTTTTTTO^eTTTTTT I6E:6ADC<:9<:H""EA:6H:9DCDIHI6EA: WARRANTY AND RETURNS 7!22!.49!.$2%452.3 <g^ooan>cYjhig^Va!>cX#lVggVcihZkZgnegdYjXi^ihZaah[dgVeZg^dYd[YEARidi]Zdg^\^cVaejgX]VhZg[gdb i]ZYViZd[ejgX]VhZ#I]^hlVggVcinYdZhcdiVeeanidYZ[ZXihYjZY^gZXiandg^cY^gZXianidb^hjhZ!VWjhZ! cZ\a^\ZcXZ!VXX^YZcih!gZeV^ghdgVaiZgVi^dchdgaVX`d[bV^ciZcVcXZ#I]^h^h<g^ooan»hhdaZlg^iiZclVggVcin VcYVcnVcYVaalVggVci^Zhi]VibVnWZ^bea^ZYWnaVl!^cXajY^c\VcnbZgX]VciVW^a^indg[^icZhh![dgVcneVg" i^XjaVgejgedhZ!VgZ]ZgZWna^b^iZYidi]ZYjgVi^dcd[i]^hlg^iiZclVggVcin#LZYdcdilVggVcidggZegZhZci i]Vii]ZbZgX]VcY^hZXdbea^Zhl^i]i]Zegdk^h^dchd[VcnaVldgVXihjcaZhhi]ZbVcj[VXijgZghdlVggVcih# >ccdZkZcih]Vaa<g^ooan»ha^VW^a^injcYZgi]^hlVggVcinZmXZZYi]ZejgX]VhZeg^XZeV^Y[dgi]ZegdYjXiVcY VcnaZ\VaVXi^dchWgdj\]iV\V^chi<g^ooanh]VaaWZig^ZY^ci]ZHiViZd[LVh]^c\idc!8djcind[L]ViXdb# LZh]Vaa^ccdZkZciWZa^VWaZ[dgYZVi]!^c_jg^ZhideZghdchdgegdeZgindg[dg^cX^YZciVa!Xdci^c\Zci!heZX^Va! dgXdchZfjZci^VaYVbV\ZhVg^h^c\[gdbi]ZjhZd[djgegdYjXih# IdiV`ZVYkVciV\Zd[i]^hlVggVcin!XdciVXijhWnbV^adge]dcZVcY\^kZjhVaai]ZYZiV^ah#LZl^aai]Zc ^hhjZ ndj V ¸GZijgc CjbWZg!»» l]^X] bjhi WZ XaZVgan edhiZY dc i]Z djih^YZ Vh lZaa Vh i]Z ^ch^YZ d[ i]Z XVgidc# LZ l^aa cdi VXXZei Vcn ^iZb WVX` l^i]dji i]^h cjbWZg# Egdd[ d[ ejgX]VhZ bjhi VXXdbeVcn i]Z bZgX]VcY^hZ# I]ZbVcj[VXijgZghgZhZgkZi]Zg^\]iidX]Vc\ZheZX^[^XVi^dchViVcni^bZWZXVjhZi]ZnXdchiVcianhig^kZid VX]^ZkZWZiiZgfjVa^inZfj^ebZci#LZbV`ZZkZgnZ[[dgiidZchjgZi]VidjgegdYjXihbZZi]^\]fjVa^inVcY YjgVW^a^inhiVcYVgYhVcYlZ]deZndjcZkZgcZZYidjhZi]^hlVggVcin# EaZVhZ[ZZa[gZZidlg^iZdgXVaajh^[ndj]VkZVcnfjZhi^dchVWdjii]ZbVX]^cZdgi]ZbVcjVa# I]Vc`ndjV\V^c[dgndjgWjh^cZhhVcYXdci^cjZYhjeedgi#LZ]deZidhZgkZndjV\V^chddc# BdYZa<%+.-B[\#h^cXZ&%$%. ")." Buy Direct and Save with Grizzly ® – Trusted, Proven and a Great Value! ~Since 1983~ Visit Our Website Today For Current Specials! ORDER 24 HOURS A DAY! 1-800-523-4777