Download MTD 605 Series Operator`s manual
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Safety • Assembly • Operation • Adjustment • Maintenance • Troubleshooting • Parts Lists • Warranty A OF O AL Automatic Lawn Tractor- Model Series 605 iMPORTANT READ SAFETY RULES AND iNSTRUCTiONS CAREFULLY BEFORE OPERATION Warning: This unit is equippedwith an internalcombustionengineand shouldnot be usedon or nearany unimprovedforest-covered,brushcoveredor grass-coveredland unlesstheengine'sexhaustsystemis equippedwith a sparkarrestermeetingapplicablelocalor statelaws(if any). If a sparkarresteris used,it shouldbe maintainedin effectiveworkingorder by the operator.In theState of Californiathe aboveis requiredbylaw (Section4442 of the CaliforniaPublicResourcesCode). Otherstatesmay havesimilarlaws.Federallaws applyon federallands.A sparkarrester for the muffleris availablethroughyour nearestengineauthorizedservicedealeror contactthe servicedepartment,RO. Box361131Cleveland, Ohio 44136-0019. PRINTEDIN U.S.A. MTD LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019 FORMNO.769-02073C 01/05/2006 This Operator's Manual is an important part of your new lawn tractor, it will help you assemble, prepare and maintain the unit for best performance. Please read and understand what it says. Table of Contents Slope Gauge ....................................................... Safe Operation Practices ................................... Setting UpYour Lawn Tractor ............................ Operating Your Lawn Tractor ........................... Adjusting Your Lawn Tractor ............................ 3 4 8 12 20 Maintaining Your Lawn Tractor ........................ Off-Season Storage / Attachments ................. Safety Labels .................................................... Trouble Shooting .............................................. Parts List ........................................................... 24 30 31 32 34 Finding and Recording Model Number BEFOREYOU START ASSEMBLING YOUR NEW EQUIPMENT, please locate the model plate on the equipment and copy the information to the sample model plate provided to the right. You can locate the model plate by looking beneathe the seat. This information will be necessary to use the manufacturer's web site and/or obtain assistance from the Customer Support Department or an authorized service dealer. Model Number Serial Number MTD LLC www.mtdproducts.com P.O= BOX CLEVELAND, 330-220-4683 800-800-7310 361131 OH 44136 Customer Support Please do NOTretum purchased, without the unit to the retailer from which it was first contacting Customer Support. If you have difficulty assembling this product or have any questions regardingthe controls, operation,or maintenanceof this unit, you can seek help from the experts. Choose from the options below: 1. Visit mtdproducts.com. Click on the Service & Support menu option. 2. Phone a Customer Support Representative at 1 (800) 800-7310. 3. The engine manufacturer is responsiblefor all engine-related issues with regards to performance, power-rating,specifications, warranty and service. Please refer to the engine manufacturer'sOwner's/Operator's Manual, packed separatelywith your unit, for more information. MTD/n_er_@_i®a_ Award Wi_n i_g ?rd_s_ts ?riv®cy Pd_y O_r Com?_ay o_r_,qo_ _ Suppo_± Product. Registration Product Menu 2 O Sight and hold this levelwith a vertical tree... o 1= o >:. (13 O3 (13 (13 OO O (-O5 E also O (13 (13 o3 (13 OO o3 I (13 E (]3 (13 o o5 (13 OO O3 (13 -5 C5 O3 ('5 O O3 O5 (13 O E t"b (13 O9 15° WARNING: Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to State of Californiato cause cancer and birth defects or other reproductiveharm. DANGER: This machine was built to be operated according to the rules for safe operation in this manual. As with any type of power equipment, carelessness or error on the part of the operator can result in serious injury. This machine is capable of amputating hands and feet and throwing objects. Failureto observe the following safety instructions could result in serious injury or death. Practices WARNING This symbol points out important safety instructionswhich, if not followed, could endangerthe personal safety and/or property ofyourself and others. Read and follow all I instructions in this manual before attempting to operate this machine. tFailureto comply with hese instructions may result in personal injury. When you see this symbol. HEED iTS WARNING Your Responsibility Restrict the use of this power machine to persons who read, understand and follow the warnings and instructions in this manual Children Operation 1. Tragicaccidentscanoccur if the operatoris not alertto the presenceof children.Childrenare often attractedto themachineand the mowingactivity. Theydo not understandthe dangers.Neverassume that childrenwill remainwhereyou last sawthem. a. Keepchildrenout of the mowingarea and in watchfulcare of a responsibleadultother than the operator. b. Be alert and turnmachineoff ifa childenters the area. Safe Handling of Gasoline: 1. Toavoid personalinjuryor propertydamageuse extremecare in handlinggasoline.Gasolineis extremely flammableand the vapors are explosive. Seriouspersonalinjurycan occurwhengasoline isspilledon yourselfor yourclotheswhichcan ignite. Washyourskin and changeclothesimmediately. a. Use onlyan approvedgasolinecontainer. b. Neverfill containersinsidea vehicleor on a truckor trailerbed with a plasticliner.Always c. Beforeand while backing,lookbehindand placecontainerson the groundawayfrom downfor smallchildren. yourvehiclebeforefilling. d. Nevercarry children,evenwith the blade(s) c. Whenpractical,removegas-powered shutoff.They mayfalloff and be seriously equipmentfromthe truckor trailerand refuelit injuredor interferewith safemachineoperation. on the ground.If this isnotpossible,then e. Use extremecarewhenapproachingblind refuelsuch equipmenton a trailerwith a corners,doorways,shrubs,trees or other portablecontainer,ratherthan froma gasoline objectsthat may blockyourvision of a child dispensernozzle. whomay run intothe machine. d. Keepthe nozzlein contactwith the rimof f. To avoid back-over accidents, always the fueltank or containeropeningat all disengagethe cuttingblade(s) before timesuntilfuelingiscomplete.Donot usea shiftinginto Reverse.if equipped,the nozzlelock-opendevice. "Reverse CautionMode"shouldnot be e. Extinguishall cigarettes,cigars,pipesand used when childrenor others are around. othersourcesof ignition. g. Keepchildrenaway from hotor running f. Neverfuel machineindoors. engines.They can sufferburnsfroma hot g. Neverremovegas cap or add fuel whilethe muffler. engineishot or running.Allowengineto cool h. Removekeywhenmachineis unattendedto at least two minutesbeforerefueling. preventunauthorizedoperation. h. Neveroverfill fuel tank.Fill tank to no more 2. Neverallowchildrenunder 14 yearsold to operate than1/2inchbelowbottomof filler neck to the machine.Children14years old and overshould allowspacefor fuel expansion. readand understandthe operationinstructions and i. Replacegasolinecapand tighten securely. safety rulesinthis manualand shouldbe trainedand j. If gasolineis spilled,wipe it off theengine supervisedbya parent. and equipment.Moveunit to anotherarea. Wait5 minutesbeforestartingtheengine. k. Toreducefirehazards,keepmachinefreeof grass,leaves,or otherdebris build-up.Clean up oil or fuel spillageand removeanyfuel soakeddebris. I. Neverstorethe machineor fuel container insidewherethere is an open flame,spark or pilot lightas on a waterheater,space heater,furnace,clothesdryeror other gas appliances. m. Allowa machineto cool at least five minutes beforestoring. 4 .................................................... GeneralOperation: 14.Watchfor traffic whenoperatingnearor crossing roadways.This machineis not intendedfor useon anypublic roadway. 15.Do notoperatethe machinewhileunderthe influenceof alcoholor drugs. 16.Mowonly in daylightor good artificiallight. 17.Nevercarry passengers. 18.Disengageblade(s)beforeshiftinginto reverse. Back up slowly.Alwayslookdownand behindbefore and whilebackingto avoida back-overaccident. 19.Slowdownbeforeturning.Operatethe machine smoothly.Avoiderraticoperationand excessive speed. 20.Disengageblade(s),set parkingbrake,stopengine and wait untilthe blade(s)cometo a completestop beforeremovinggrass catcher,emptyinggrass, uncloggingchute,removingany grassor debris,or makinganyadjustments. 21.Neverleavea runningmachineunattended.Always turnoff blade(s), placetransmissionin neutral,set parkingbrake,stop engineand removekey before dismounting. 22.Useextracare whenloadingor unloadingthe machineintoa traileror truck. This unit shouldnot be drivenup or downramp(s),becausethe unit couldtip over,causingseriouspersonalinjury.The unit mustbe pushedmanuallyon ramp(s)to load or unloadproperly. 23.Mufflerand enginebecomehotand can causea burn.Do nottouch. 1. Read,understand,and followall instructionson the machineand in the manual(s)beforeattemptingto assembleand operate.Keepthis manualin a safe placefor future and regularreferenceand for ordering replacementparts. 2. Be familiarwith all controlsandtheir properoperation. Knowhow to stopthe machineand disengagethem quickly. 3, Neverallowchildrenunder 14yearsold to operate this machine.Children14years old and overshould readand understandthe operationinstructionsand safety rulesin this manualand shouldbe trainedand supervisedby a parent. 4. Neverallowadults to operatethis machinewithout proper instruction. 5. To helpavoidblade contactor a thrownobject injury, keep bystanders,helpers,childrenand petsat least 75 feet fromthe machinewhileit is in operation.Stop machineif anyoneenters thearea. 6. Thoroughlyinspectthearea wheretheequipmentis to be used. Removeall stones,sticks,wire,bones,toys, and otherforeignobjectswhichcouldbe pickedup and thrown bythe blade(s).Thrownobjectscancause seriouspersonalinjury. 7. Planyourmowingpatternto avoiddischargeof materialtowardroads,sidewalks,bystandersand the like. Also,avoiddischargingmaterialagainsta wall or obstructionwhich maycause dischargedmaterialto ricochetback towardthe operator. 8. Alwayswear safetyglassesor safetygogglesduring 24.Checkoverheadclearancescarefullybeforedriving operationand while performingan adjustmentor under lowhangingtreebranches,wires,dooropenrepairto protectyoureyes.Thrownobjectswhich ingsetc., wheretheoperatormaybe struckor pulled ricochetcancause seriousinjuryto the eyes. fromthe unit,which couldresult in seriousinjury. 9. Wearsturdy,rough-soledwork shoesand close-fitting 25.Disengageall attachmentclutches,depressthe slacks and shirts. Loosefittingclothesandjewelry brakepedalcompletelyand shift into neutralbefore can be caught in movableparts.Neveroperatethis attemptingto startengine. machinein barefeet or sandals. 26.Yourmachineisdesignedto cut normalresidential 10.Be awareof the mowerand attachmentdischarge grassof a heightno morethan 10".Do notattemptto directionand do not pointit at anyone.Donot operate mowthroughunusuallytall, dry grass (e.g.,pasture) the mowerwithoutthe dischargecoveror entiregrass or pilesof dry leaves.Dry grass or leavesmay catcherin its properplace. contactthe engineexhaustand/orbuild up on the mowerdeck presentinga potentialfire hazard. 11.Donot put handsor feet near rotatingpartsor under 27.Use onlyaccessoriesand attachmentsapprovedfor the cuttingdeck. Contactwith the blade(s)can amputatehandsand feet. this machinebythe machinemanufacturer.Read, understandand followall instructionsprovidedwith 12.A missingor damageddischargecovercan cause the approvedaccessoryor attachment. blade contactor thrown objectinjuries. 13.Stop the blade(s)whencrossinggraveldrives,walks, 28.Data indicatesthat operators,age 60 yearsand above,are involvedin a largepercentageof riding or roadsand whilenot cuttinggrass. mower-relatedinjuries.Theseoperatorsshould evaluatetheirability to operatethe ridingmower safelyenoughto protectthemselvesand othersfrom seriousinjury. 29.If situationsoccurwhich are not coveredin this manual,usecareand good judgment.Contactyour customerservicerepresentativefor assistance. WARNING This symbol points out important safety instructions which, if not followed, could endanger the personal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate this machine. Failureto comply with these instructions may result in personal injury. When you see this symbol. HEED ITS WARNING Your Responsibility Restrictthe use of this power machine to persons who read, understand and follow the warnings and instructions in this manual 5 Thissymbolpoints outimportant safety instructions which,if notfollowed,could endanger thepersonal i safetyand/orproperty ofyourselfandothers. Readandfollowall instructions inthismanualbeforeattempting to I operatethismachine. I Failuretocomplywith theseinstructions may i resultin personal injury. Whenyouseethis symbol. Slope Operation: Do Not: Slopesare a majorfactor relatedto loss of controland tip-overaccidentswhich can resultin severeinjuryor death.All slopesrequireextracaution.If youcannot back up the slopeor if youfeel uneasyon it, do notmow it. Foryour safety,usethe slopegaugeincludedas partof this manualto measureslopesbeforeoperatingthis unit on a slopedor hillyarea. If the slopeis greaterthan 15 degreesas shownon theslopegauge,do notoperate this unit on that area or seriousinjurycouldresult. DO: 1. Do notturn on slopesunlessnecessary;then,turn slowlyand graduallydownhill,if possible. 2. Do not mownear drop-offs,ditchesor embankments. Themowercouldsuddenlyturnoverif a wheel is over the edgeof a cliff, ditch,or if an edge cavesin. 3. Do nottry to stabilizethe machineby puttingyourfoot on the ground. 4. Do not usea grasscatcheron steep slopes. 5. Do not mowon wet grass. Reducedtractioncould causesliding. 6. Do not shiftto neutraland coastdownhill.Over-speeding may causethe operatorto losecontrol of the machineresultingin seriousinjuryor death. 7. Do nottow heavy pull behindattachments(e.g.loaded dumpcart, lawnroller,etc.)on slopesgreaterthan 5 degrees.Whengoingdown hill,the extra weight tendsto pushthe tractorand may causeyou to loose control.(e.g. tractormayspeedup, brakingand steering ability are reduced,attachmentmayjack-knifeand causetractorto overturn). 1. Mow up and downslopes,notacross. Exercise extremecautionwhenchangingdirectionon slopes. 2. Watchfor holes, ruts,bumps,rocks,or other hidden objects.Uneventerraincouldoverturnthe machine. Tallgrasscan hide obstacles. 3. Use slow speed.Choosea low enoughspeed settingso that youwill not haveto stopor shift while on the slope.Tires may losetractionon slopeseven thoughthe brakesare functioningproperly.Always keepmachinein gear whengoingdown slopesto take advantageof engine brakingaction. 4. Followthe manufacturer'srecommendations for wheelweightsor counterweightsto improvestability. 5. Use extracare with grasscatchersor otherattachments.Thesecanchangethe stabilityof the machine. Towing: 1. Towonlywith a machinethat hasa hitch designedfor towing.Donot attachtowedequipmentexceptat the hitch point. 2. Followthe manufacturersrecommendationfor weight limitsfor towedequipmentand towingon slopes. 3. Neverallowchildrenor othersin or on towedequipment. 6. Keepall movementon the slopesslowand gradual. Do not makesuddenchangesin speedor direction. Rapidengagementor brakingcouldcausethe front of the machineto lift and rapidlyflip overbackwards whichcouldcause seriousinjury. 7. Avoidstartingor stoppingon a slope.If tires lose traction,disengagethe blade(s)and proceedslowly straightdownthe slope. 4. On slopes,the weightof the towedequipmentmay causeloss of tractionand loss of control. 5. Travelslowlyand allowextra distanceto stop. 6. Do not shiftto neutraland coastdownhill. i HEED ITSWARNING Your i Responsibility Restrict the use of this power machine to persons who read, understand and follow the warnings and instructions in this manual 6 Service 10.Neverattemptto makeadjustmentsor repairsto the machinewhilethe engine isrunning. 1. Neverrun an engineindoorsor in a poorlyventilated 11.Grasscatchercomponents and the discharge area. Engineexhaustcontainscarbonmonoxide,an coverare subjectto wearand damagewhich could odorless,and deadlygas. exposemovingpartsor allowobjectsto be thrown. 2. Beforecleaning,repairing,or inspecting,makecertain Forsafety protection,frequentlycheckcomponents the blade(s)and all movingparts havestopped. and replaceimmediatelywith originalequipment Disconnectthe sparkplug wireand groundagainstthe manufacturer's(O.E.M.)parts only,listed in this engineto preventunintendedstarting. manual."Useof parts which do not meetthe original 3. Periodicallycheckto make surethe bladescome to equipmentspecificationsmay leadto improper completestop withinapproximately(5) five seconds performanceand compromisesafety!" after operatingthe bladedisengagementcontrol.If the 12.Do notchangethe enginegovernorsettingsor bladesdo notstop within thethis timeframe,yourunit over-speedthe engine.Thegovernorcontrolsthe shouldbe servicedprofessionallyby an authorized maximumsafe operatingspeedof the engine. MTDServiceDealer. 13.Maintainor replacesafety and instructionlabels,as 4. Checkbrakeoperationfrequentlyas it is subjectedto necessary. wearduring normaloperation.Adjustand serviceas 14.Observeproperdisposallawsand regulationsfor required. gas, oil,etc. to protecttheenvironment. 5. Checkthe blade(s)and enginemountingbolts at frequentintervalsfor propertightness.Also,visually inspectblade(s)for damage(e.g.,excessivewear, bent, cracked). Replacethe blade(s)with theoriginal equipmentmanufacturer's(O.E.M.)blade(s)only, listed inthis manual."Useof partswhich do not meet the originalequipmentspecificationsmaylead to improperperformanceand compromisesafety!" 6. Mowerbladesare sharp.Wrapthe bladeor wear gloves,and useextra cautionwhenservicingthem. 7. Keepall nuts, bolts,and screwstight to be surethe equipmentis insafe workingcondition. 8. Nevertamperwith the safety interlocksystemor other safety devices.Checktheir properoperationregularly. 9. After strikinga foreignobject,stop the engine, disconnectthe spark plug wire(s)and groundagainst the engine.Thoroughlyinspectthe machinefor any damage.Repairthe damagebeforestartingand operating. This symbol points out important safety instructions which, if not followed, could endangerthe personal safety and/or property of yourselfand others. Read and follow all instructions in this manual before attempting to operate this machine. Failureto comply with these instructions may result in personal injury. When you see this symbol. HEED iTS WARNING Your Responsibility Restrictthe use of this power machine to personswho read. understand and follow the warnings and instructions in this manual 7 NOTE:This OperatorsManualcoversa rangeof product specificationsfor variousmodels.Characteristicsand featuresdiscussedand/orillustratedin this manualmay not be applicableto all models.MTDLLCreservesthe right to changeproductspecifications,designsand equipment withoutnotice and withoutincurringobligation. RubberBoot Attaching the Battery Cables NOTE:Thepositivebatteryterminalis markedPos. (+). Thenegativebatteryterminalis markedNeg. (-). Tractor • Thepositivecable(heavy redwire) is securedto the positivebatteryterminal(+)with a hexbolt and hex nut at thefactory.Beforeattachingthe negativecable, removethe batteryby removingthe positivecable and hold-downstrap.Notethe dateon the sideof the battery.Ifthe batteryis putinto serviceafter this date, chargethe batteryas instructedin the Maintaining YourLawnTractorsectionof this manualprior to operatingthetractor. • Securebatteryback ontothe tractorwith the holddownstrap.Reattachthe positivecable (heavyred wire)to the positivebatteryterminal(+)with the bolt and nut. Makecertain that the rubberbootcoversthe terminalto help protectit fromcorrosion. explosive: Never fuel machine indoors • Removethehex boltand wing nutfrom the negative cable. or while the engine is hot or running, Extinguish cigarettes, cigars, pipes, and • Removetheblack plasticcover,if present,from the negativebatteryterminaland attachthe negative cable(heavy blackwire)to the negativebattery terminal(-) withthe bolt and nut. • Makecertain thehold-downstrap is in positionover the battery,securingit in place. See Figure1. Use extreme care Figure 1 when handling gaso nel Gasoline extremely flammable and the vapors are other sources of ignitionl Gas and Oil Fill-up Thegasolinetank is locatedunderthe hood and hasa capacityof eithertwo or threegallons.Do notoverfill. WARNING: Use extreme care NOTE: This Operators when handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Never fuel machine indoors or while the Manual Coversa range of produCtspecifications for VariousmodelS: Characteristics and featuresdiscussed and/or illustrated in i engine is hot or running. Extinguish cigarettes, cigars, pipes, and other sources of ignition. s manualmay not applicable toall models: MTD LLC reservesthe Servicethe enginewith gasolineand oil as instructedin the separateEngineOperator/OwnerManualpackedwith yourtractor.Readinstructionscarefully. right to change product specifications, (Jesigns and equipment without notice and without incur- IMPORTANT:Yourtractoris shippedwith motoroil in the engine.However,you MUSTcheckthe oil levelbefore operating.Be careful notto overfill. i[ing obligatiOnl 8 Shipping Brace Removal f WARNING: Make sure the riding mower's engine is off, remove the ignition key, and set the parking brake before removing the shipping brace. • TractOr Locatethe shippingbrace,ifpresent,and accompanyingwarningtag foundon the rightside of the mower, betweenthe dischargechuteand thecuttingdeck. See Figure2. • Whileholdingthe dischargechute with yourleft hand, removethe shippingbracewith your righthandby graspingitbetweenyour thumband indexfingerand rotatingitclockwise. Figure 2 WARNING: The shipping brace, used for packaging purposes only, must be removed and discarded before operating your riding mower. Make sure the riding mower's engine is off, remove the ignition key, and set the parking brake before removingthe shipping brace. WARNING: The mowing deck is capable of throwing objects. Failure to operate the riding mower without the discharge cover in the proper operating position could result in serious personal injury and/or property damage. Attaching The Steering WARNING The shipping brace, used for packaging purposes only, must be removed and discarded before operating your riding mower. Wheel If the steeringwheelforyour tractordid notcome attached,the hardwarefor attachingit hasbeen packed within the steeringwheel,beneaththe steeringwheel cap. Carefullypry off the steeringwheelcapand remove the hardware. Figure 3 The mowing deck is capable of throwing objects. Failure to operate the riding mower without the discharge cover in the proper operating position could result in serious personal injury and/or property damage. NOTE:Thereare two differentstylesof steeringwheel cap. See Figure3. Styles vary by model. 1. With the wheels of the tractor pointingstraight forward, placethe steeringwheeloverthe steering shaft. 2. Placethe washer(with thecuppedsidedown)over the steeringshaftand securewith the hex bolt. See Figure3. 3. Placethe steeringwheelcap overthe centerof the steeringwheeland pushdownwarduntilit"clicks"into place. 9 Attaching The Seat Seatstyles vary bytractormodeland thereare three differentstyles available: • StandardAdjustment • QuickAdjustment& • KnobAdjustment If the seatfor yourtractordid notcome attached,referto Figure4, Figure5, and Figure6 to identifyyourtractor's seat styleand followthe applicableinstructionsbelowto attachit. Figure 4 WARNING NOTE:Forshippingreasons,seatsare eitherfastened to the tractorseat'spivot bracketwith a plastictie, or mountedbackwardto the pivot bracket.Ineithercase, freethe seat form its shippingpositionand removethe two hex screws(or knobs,on modelsso equipped)from the bottomof seatbeforeproceedingwith applicable instructionsbelow. Standard Adjustment Seat 1. Positionthe shoulderscrews(foundon the baseof the seat) insidetheslot openingsin the seat pivot bracket. Figure4. Before operatingthis machine,make sure the seat is engaged in the seat stop; stand 2. Slide the seatslightlyrearwardin the seat pivot bracket,liningup the rearslots in the pivot bracket with the remainingtwo holesin the seat'sbase. and pu,back onseat 3. Selectdesiredpositionforthe seat,and securewith the two hex screwsremovedearlier.See Figure4. behind themachine fu,yengaged Quick Adjustment Seat intostop: NOTE:If your seatwas shippedmountedbackwardson the seat pivotbracket,pull outthe tab foundon the seat stop and hold it open whileslidingthe seatoff the seat pivot bracket.See Figure5. Figure 5 NOTE: Forsh pping rea: s0nsl Seatsareeither 1. Line up the plasticseat spacerswith the slotsin seat pivot bracket. 2. Slide seat in untilfront seat spacerengagesthe seat stop.See Figure5. fastenedto the tractor seat's pivot braCketWitt a plastiCtie, or mounted WARNING" Before operating this machine, make sure the seat is engaged in the seat stop, stand behind the machine and pull back on seat until fully engaged into stop. backward to the pivot bracket. In either case; free the seat form its shipping p0sition and remove the two Box screws (or knobsion Knob Adjustment Seat 1. Positionthe shoulderscrews(foundon the baseof the seat) insidetheslot openingsin the seat pivot bracket. Figure6. models so equipped) from thebottom of seat before proceedingwith applicable instructions: Figure 6 2. Slide the seatslightlyrearwardin the seat pivot bracket,liningup the rearslots in the pivot bracket with the remainingtwo holesin the seat'sbase. 3. Selectdesiredpositionforthe seat,and securewith the two knobs removedearlier.See Figure6. 10 NOTE: Referto Mulching on page 19for moredetailed information. LaWn Tractor If you'dpreferto operatethe cuttingdeck withoutmulching, simplyremovethe mulch plugby unthreadingthe plasticwing nutwhich fastensit to the cuttingdeck.This will allowthe clippingsto dischargeout of the discharge openingduringoperation.See Figure7. Figure 7 WARNING i i i ii i _iI_ ii 11 i i i ii Know Your Lawn Tractor G H NOTE: Any reference in this manual to the RIGHTor LEFT side of the tractor is observed J B from operator's position. K C @ @ D f" "_ L E M F NOTE:Steeringwheelnot shownfor clarity Figure 8 A PTO(Blade Engage)Levert G ThrottleLever PTO(Blade Engage)Knobt H CruiseControl Button B SystemsIndicatorMonitort/Ammeter I IgnitionSwitchModule C ChokeKnobt J BrakePedal D ParkingBrakeButton K DrivePedal E Shift Lever L DeckLift Lever F CupHolder M SeatAdjustmentLevert If soequipped NOTE:Anyreferencein this manualto the RIGHTor LEFTside of the tractoris observedfrom operator'sposition. 12 Throttle Control f Lever Thethrottlecontrol leveris locatedon the rightside of thetractor'sdash panel.This levercontrolsthe speed of the engineand,on somemodels,when pushedall theway forward,the chokecontrol also.Whenset in a givenposition,the throttlewill maintaina uniformengine speed.See Figure9. Fast Position Choke__-_). Position Fast Position Operating Your LaWn IMPORTANT:Whenoperatingthetractorwith the cutting deck engaged,be certainthat the throttleleveris always in the FAST(rabbit)position. Choke Control Slow Position On some models,movingthe throttleleverall the way forward activatestheengine'schoke control.On all othermodels,the chokecontrolcan be foundon the left side of thedash panel and is activatedby pullingthe knoboutward.Activatingthe chokecontrolclosesthe choke plateon the carburetorand aids in startingthe engine. Referto Starting The Engine in this sectionof the manualfor detailedstartinginstructions. Brake Pedal Slow ---> Position Figure 9 f ii?i?ii!:ii ¸C :L Normal Mode Ignition Switch Start Position [ Module WARNING: Never leave a running machine unattended, Always disengage PTO, move shift lever into neutral position, set parking brake, stop engine and remove key to prevent unintended starting, WARNING Never leave a running machine unattended, Position The brakepedal islocatedon / the rightfront sideof the tractor_ abovethe drive pedalalongthe runningboard.The brakepedal can be usedfor suddenstops or settingthe parkingbrake. NOTE:Thebrakepedal must be fully depressedto activate the safetyinterlockswitch whenstartingthe tractor. i!iiC !i ¸ Always disengage PTO, move shift lever nto neutral position, set Parking brake, stop engine and remove key to prevent unintended starting: Figure 10 IMPORTANT:Priorto operatingthe tractor,referto both Safety Interlock Switches and Starting The Engine inthis sectionof the manualfor detailedinstructions regardingthe IgnitionSwitchModuleand operatingthe tractorin REVERSECAUTIONMODE. Drive Pedal The drivepedal is locatedbelowthe brakepedalon the rightfront side of the tractoralongthe runningboard. Depressthe drivepedal with yourright foot whenthe tractorshift leveris in either FORWARDor REVERSEtocaus_ the tractorto move.Groundspeedis also controlledwith the drivepedal.The furtherdown thepedal is depressed,the fasterthe tractorwill travel.Thepedal will returnto its original positionwhen it'._ notdepressed. IMPORTANT Prior tooRerating the tractor,refer to both Safety interlock Switches and Starting M / 4 Tostart theengine,insertthe key intothe ignitionswitch and turnclockwiseto the STARTposition.Releasethe key intothe NORMALMOWINGMODEpositiononce theengine hasfired. Tostop the engine,turn theignitionkey counterclockwise IMPORTANT:Alwaysset the parkingbrakewhenleaving to the OFF position.See Figure10. the tractorunattended. 13 The Engine in this seCtion ofthe manual for detailed instructions i regardingthe Ign tion SwitCh ModUleand operating the tractoi in REVERSE CAUTION MODE: f "_ "-\ BATT. OIL Ammeter Theammetermeasuresthe electricaloutput of the engine'schargingsystem.Undernormaloperating conditions,with engineat full throttle,the ammetershould indicatepositivecharge. /z Electric [ /// Tractor ii_i_i i iii_ii iii_iII ii!iii_i_ _IIIi i_i Equipped) Toengagethe powerto the cuttingdeck or other (separatelyavailable)attachmentson modelsequipped with an electric PTO,pull outwardon the PTO(Blade Engage)knob.Pushthe PTO (Blade Engage)knobinward to disengagethe powerto the cuttingdeck. 42.0 HOURS 1/1 0 \\\ PTO / BLADE PARKING ,.® ® J Figure 11 Systems Indicator Equipped) NOTE: The PTO (Blade Engage) knob must be in the disengaged (OFF) position when starting the engine, when traveling in reverseand ifthe operator leaves the seat. NOTE: The PTO (Blade Engage) lever must be in the disengaged (OFF) 3ositionwhen starting the engine, when traveling tn reverseand if the operator leaves the seat. Monitor (if LCD Locatedin the centerof the tractor'sconsole,the systemsindicatormonitorrecords,and displays on its LCD,hoursof tractoroperationwheneverthe ignition key is rotatedout of the STOPposition. The IndicatorMonitorwill also remindthe operatorof maintenanceintervalsfor changingthe engineoil. The LCDwill alternatelyflashthe recordedhours,"CHG"and "OIL"for five minutes,after every50 hoursof recorded operationelapse.The maintenanceintervallastsfor two hours(from 50-52,100-102,150-152,etc.). The LCDwill alsoflash as describedabovefor five minutes everytime the tractor'sengine hasbeen startedduring this maintenanceinterval.Beforethe intervalexpires, changethe crankcaseoil levelas instructedin this Operator'sManual. Brake If the Brakelight illuminateswhenattemptingto start the tractor'sengine,depressthe brakepedal. PTO (Blade Engage) if the PTOlightilluminateswhenattemptingto start the tractor'sengine,movePTOleverintothe disengaged (OFF) position. PTO (Blade Engage) Knob (If | NOTE:The PTO(BladeEngage)knobmustbe in the disengaged(OFF) positionwhen startingthe engine, whentravelingin reverseand if the operatorleavesthe seat. PTO (Blade Engage) Lever On modelsequippedwith a manualPTO(Blade Engage), the PTO(Blade Engage)leveris locatedon the left sideof ! ON 1z OFF PTO /BLADE !PTO ENGAGE the dashboardnext to the steeringwheel.Movethe PTO (Blade Engage)leverforwardto engagethe powerto the cuttingdeckor other(separatelyavailable)attachments; movethe PTO(Blade Engage)leverrearwardto disengage thepowerto the attachments. NOTE:The PTO(BladeEngage)levermust be in the disengaged(OFF) positionwhen startingthe engine, whentravelingin reverseand if the operatorleavesthe seat. Oil It isnormalforthe Oil lightto illuminate whilethe engine iscranking duringstart-up,but ifit illuminate'sduring operation,while the engine is running,stop the tractorimmediatelyand checkthe crankcaseoil levelas instructed in this Owner'sManual. Battery It is normalforthe Batterylightto illuminatewhilethe engineis cranking duringstart-up,but if it illuminate's duringoperation,while the engineis running,the batteryis in needof a chargeor the engine'scharging systemis notgeneratingsufficientamperage.Refer to the MAINTENANCEsectionof this manualfor the properbatterychargingprocedureor havethe charging systemcheckedby yourservicedealer. Seat Adjustment Lever (If Equipped) Toadjustthe seat forwardor backwardon unitsequipped with a quick-adjustseat,slidethe seatadjustmentlever to the left and repositionthe seatto the desiredposition. Oncea comfortablepositionis found,releasethe seat adjustmentleverto lockthe seatin place. Referto the AdjustingYour LawnTractorsectiond this manualfor moredetailedinstructionson all seatadjustments. Deck Lift Lever Foundon yourtractor'srightfender,the deck lift leveris usedto changethe heightof the cuttingdeck.To use, movethe leverto the left,then placein the notchbest suitedfor yourapplication. 14 Parking Brake Button Safety Toset the parkingbrake,fully depressthe brakepedal and pushthe parkingbrakebutton in. Holdthe button in whiletaking yourfoot off the brakepedal.Both the parkingbuttonand the brake pedalwill then staydepressed. To releasethe parkingbrake, depressthe brakepedal slightly. The parkingbrakebuttonwill then returnto its originalposition. • The enginewill automaticallyshutoff if the operator leavesthe seat beforeengagingtheparkingbrake. Models with Manual PTO (Blade Engage) • The enginewill automaticallyshutoff if the operator leavesthe tractor'sseatwith the PTO(Blade Engage) leverin the engaged(ON) position,regardlessof whetherthe parkingbrakeis engaged. IMPORTANT:Alwaysset the parkingbrakewhen leaving thetractor unattended. Button Thecruise controlbutton is locatedon the tractordash panelto the left of the ignition switch.Pushthe cruisecontrol buttonwhiletravelingforwardat a desiredspeed.Whileholdingthe buttonin, releasepressurefrom thedrive pedal.Thiswill engage thecruise controland allowthe tractorto remainat that speed withoutapplyingpressureto the drivepedal.Depressthe brake pedalor the drivepedalto deactivatecruisecontrol. Referto Setting the Cruise Control laterin this section the manualfor detailedinstructionsregardingthecruise controlfeature. Switches • The safetyinterlocksystempreventsthe engine from crankingor startingunlessthe parkingbrake isengaged,and the PTO(Blade Engage)knob (or lever)is in the disengaged(OFF)position. NOTE:Theparkingbrakemust be set if the operator leavesthe seatwith the engine runningor theengine will automaticallyshutoff. Cruise Control Interlock This tractorisequippedwith a safetyinterlock system for the protectionof the operator.Ifthe interlocksystem shouldevermalfunction,do notoperatethe tractor. Contactan authorizedMTDservicedealer. • With the ignitionkey in the NORMALMOWING position,the enginewill automaticallyshut off if the PTO(Blade Engage)leveris movedinto theengaged (ON)positionwith the shift leverin Reverse. Models with Electric PTO (Blade Engage) • The electricPTO(BladeEngage)clutchwillautomatically shut off if the operatorleavesthetractor'sseat with the PTO(Blade Engage)knob in the engaged (ON)position,regardlessof whetherthe parking brakeis engaged. • With the ignitionkey in the NORMALMOWING position,the electricPTO(Blade Engage)clutchwill automaticallyshut off if the PTO(Blade Engage)knob is movedintothe engaged(ON) positionwith the shift leverin Reverse. WARNING: Do not operate the tractor if the interlock system is malfunctioning, This system was designed for your safety and protection. NOTE:Cruisecontrolcan NOTbe engagedat the tractor'sfastestgroundspeed. If the operatorshould attemptto do so, the tractorwill automaticallydecelerate to the fastestoptimalmowinggroundspeed. Reverse Caution Mode Shift Lever WARNING: Use extreme caution The shiftleverislocatedon the left side of the fenderand has threepositions,FORWARD, NEUTRALand REVERSE.The brakepedalmust be depressed and the tractormustnot be in motionwhenthe movingshift lever. while operating the tractor in the REVERSE CAUTION MODE. Always look down and behind before and while backing. Do not operate the tractor when children or others are around, Stop the tractor immediately if someone enters the area. IMPORTANT:Neverforce the shift lever.Doingso may resultin seriousdamageto the tractor's transmission. 15 WARNING Do not operate the tractor if the interlock system is malfunctioning. This system was designed for your safety and protection. Use extreme caution while operating the tractor in the REVERSE CAUTION MODE. Always look down and behind before and while backing. Do not operate the tractor when children or others are around. Stop the tractor immediately f someone enters the area. f G Reverse .Push Button indicator Light AVOID SERIOUS iNJURY OR DEATH Reverse Caution Mode Position Stop Position © Start Position • GO UP AND DOWNSLOPES,NOT ACROSS. • AVOID SUDDENTURNS. • DO NOT OPERATETHE UNITWHERE IT COULDSLIP OR TIP. • IF MACHINE STOPSGOINGUPHILL,STOP BLADE(S) AND BACK DOWNHILLSLOWLY. • DO NOT MOWWHEN CHILDRENOR OTHERSARE AROUND. • NEVER CARRYCHILDREN,EVENWITH BLADESOFF. • LOOK DOWNAND BEHINDBEFOREAND WHILE BACKING. • KEEP SAFETY DEVICES(GUARDS,SHIELDS,AND SWITCHES) IN PLACE ANDWORKING. Figure 12 • The REVERSECAUTIONMODE positionof the key switchmoduleallowsthetractorto be operatedin reversewith the blades(PTO)engaged. WARNING BLADE(S). IMPORTANT:Mowingin reverseis not recommended. Do not operate the tractor if the interlock system is malfunctioning. This system was designed for your safety and protection. • KNOW LOCATIONAND FUNCTIONOF ALL CONTROLS. • BE SUREBLADE(S) AND ENGINEARE STOPPEDBEFORE PLACING HANDSOR FEET NEAR BLADE(S). Tousethe REVERSECAUTIONMODE: Keep hands and feet away from the discharge opening of the cutting deck. REMOVEOBJECTSTHAT COULD BETHROWNBYTHE • BEFORE LEAVINGOPERATOR'SPOSITION,DISENGAGE BLADE(S), PLACETHE SHIFT LEVER IN NEUTRAL,ENGAGE IMPORTANT:TheoperatorMUSTbe seatedin the tractorseat. BRAKE LOCK, SHUT ENGINEOFF AND REMOVEKEY. READ OPERATOR'S MANUAL 1. Start the engineas previouslyinstructedin this Operator'sManual. 2. Turnthe key from the NORMALMOWING(Green) positionto the REVERSECAUTIONMODE(Yellow) positionof the key switchmodule. See Figure12. 3. Depressthe REVERSEPUSHBUTTON(Orange, TriangularButton)at the top, rightcornerof the key switchmodule.The red indicatorlight at thetop, left cornerof the keyswitch modulewill be ON while activated.See Figure12. 4. Onceactivated(indicatorlightON), thetractorcan be drivenin reversewith the cuttingblades(PTO) engaged. 5. Alwayslookdownand behindbeforeand while backingto makesureno childrenare around. 6. After resumingforwardmotion,returnthe keyto the NORMALMOWINGposition. IMPORTANT:The REVERSECAUTIONMODE will remainactivateduntil: Engaging Brake 2. Holdthe parkingbrakebutton in while removingyour foot fromthe brakepedal. 3. Onceengaged,the parkingbrakebuttonand the brake pedalwill lock in the "down"position. Todisengagetheparkingbrake: 1. Slightlydepressthe brakepedal. NOTE:Theparkingbrakemustbe engagedif the operator leavesthe seatwith the engine runningor theengine will automaticallyshutoff. Setting a. Thekey is placedin eitherthe NORMALMOWING positionor STOPposition. b. Theoperatorleavesthe seat (Modelswith Electric PTOONLY). c. Theoperatorengagesthe parkingbrakeby fully depressingthe brakepedal and holdingit down whilegentlypushingthe parkingbrakebutton inward(Modelswith ManualPTOONLY). the Parking Toengagethe parkingbrake: 1. Fullydepressthe brakepedaland hold it downwith yourfoot whilegently pushingthe parkingbrakebutton inward. the Cutting Height 1. Selectthe heightpositionof the cuttingdeck by placing the deck lift leverin anyof the six differentcutting heightnotcheson the rightsideof the fender. 2. Adjustthe deck wheelsso that theyare between 1A-inchand V2-inchabovethe groundwhen thetractor is on a smooth,flat surfacesuch as a driveway. 16 ,_ away from the discharge opening WARNING: Keep hands and feet Stopping the Engine of the cutting deck. ,_ WARNING: If you strike a foreign object, stop the engine, discon- NOTE:Thedeck wheelsare an anti-scalpfeatureof the deck and are not designedto supportthe weightof the cuttingdeck. A _ nect the spark plug wire(s) and ground against the engine. Referto Leveling the Deck on page 20 of this manual for moredetailedinstructions regardingvariousdeck adjustments, Thoroughly inspectthe machine for any damage. Repair the damage before restarting and Starting operating the Engine Operating Your LaWn 1. If the bladesare engaged,placethe PTO(Blade _ tractor if theDo interlock system WARNING: not operate theis malfunctioning. This system was designed for your safety and position. Engage)knob (or lever)in the disengaged(OFF) 2. Turnthe ignitionkeycounterclockwiseto the STOP protection. 3. Removethe key fromthe ignitionswitchto prevent unintendedstarting. position. NOTE:Referto theTRACTORSET-UPon page8 of this WARNING Driving The Tractor manualfor Gasolineand Oil fill-up instructions. 1. Insertthe tractorkey intothe ignitionswitch. 2. Placethe PTO(Blade Engage)knob(or lever)in the A_ WARNING: Avoid sudden starts, disengaged(OFF) position. 3. Engagethe tractor'sparkingbrake, _ ex-cessive speed and sudden stops. 4. Activatethe chokecontrol. 5. Turnthe ignitionkey clockwiseto the STARTposition. Afterthe engine starts,releasethe key.Itwill returnto the ON position, IMPORTANT:DoNOThold the key in the STARTpositionfor longerthanten secondsat a time.Doingso may causedamageto your engine'selectricstarter, WARNING: Do not leave the seat of the tractor without first placing the PTO (Blade Engage) knob (or lever) in the disengaged (OFF) position, depressing the brake pedal and engaging the parking brake, if leaving the tractor 6. Afterthe engine starts,deactivatethechokecontrol and placethe throttlecontrol inthe FASTposition, unattended, also turn the ignition key off and remove the key. NOTE:Do NOTleavethe chokecontrolon while operatingthe tractor.Doingso will resultina "rich"fuel mixture and causethe engineto run poorly, 1. Depressthe brakepedal to releasethe parkingbrake and letthe pedalup. 2. Movethe throttleleverintothe FAST(rabbit)position. IMPORTANT:Do NOTuse the shiftleverto changethe directionof travel whenthetractoris in motion.Always usethe brakepedalto bringthe tractorto a complete stop beforeshifting. 3. Tomoveforward,placethe shift leverinthe FORWARDposition,thenslowlydepressthe drivepedal untilthe desiredspeedisachieved. 17 if you strike a foreign object, stop the engine, disconnect the spark plug wire(s) and ground against the engine. Thoroughly inspectthe machine for any damage. Repair :he damage before restarting and operating. Avoid sudden starts, ex-cessive speed and sudden stops. Do not leave the seat of the tractor without first placingthe PTO (Blade Engage) knob (or lever) in the disengaged (OFF) position, depressing the brake pedal and engaging the parking brake, if leaving the tractor unattended, also turn the ignition key off and remove the key. 4. Tomovein reverse,placethe shiftleverin the REVERSEposition,checkthat thearea behindis clearthen slowlydepressthe drivepedal. Disengagethecruise controlusingone of the following methods: Driving On Slopes 2. Lightlydepressthe drivepedal. Referto the SLOPEGAUGEon page3 to help determineslopeswhereyou mayoperatethe tractorsafely. Operating Your Lawn _ inclineswithDo a slope in excess WARNING" not mow on of 15 degrees (a rise of approximately 2-1/2 feet every 10feet). The tractor could overturn and cause serious injury. • Mow up and downslopes,NEVERacross. • Exerciseextremecautionwhenchangingdirection on slopes. WARNING Do not mow on inclines with a slope in excess of 15 degrees (a rise of approximately 2-1/2 feet every 10feet). The tractor could overturn and cause serious injury. To help avoid blade contact or a thrown object injury, keep bystanders, helpers, children and pets at least 75 feet from the machine while it is in operation. Stop ma= chine if anyone enters the area. • Watchfor holes, ruts,bumps,rocks,or otherhidden objects.Uneventerraincouldoverturnthe machine. Tallgrasscan hide obstacles. • Avoidturns whendrivingon a slope. If a turn must be made,turn downthe slope.Turningup a slope greatlyincreasesthechanceof a roll over. • Avoidstoppingwhendrivingup a slope. If it is necessaryto stop whiledrivingup a slope, startup smoothlyand carefullyto reducethe possibilityof flippingthe tractoroverbackward. Setting The Cruise Control 1. Placethe shiftleverin the FORWARDposition, thenslowlydepressthedrive pedaluntil the desired speedis achieved. 1. Depressthe brakepedalto disengagethecruise controland stop the tractor. Tochangeto the reversedirectionwhenoperatingwith cruisecontrol,depressthe brakepedalto disengagethe cruisecontroland bringthe tractorto a completestop. Thenplacethe shift leverin the REVERSEpositionand depressthedrive pedal. Engaging the Blades Engagingthe PTO(Blade Engage)transferspowerto the cuttingdeckor other(separatelyavailable)attachments. Toengagethe blades,proceedas follows: 1. Movethe throttlecontrolleverto the FAST(rabbit) position. Models with Manual PTO 2. a. Graspthe PTO(BladeEngage)leverand pivotit all the wayforwardinto theengaged(ON) position. Models with Electric PTO b. Pull the PTO(Blade Engage)knoboutwardintothe engaged(ON)position. 3. Keepthe throttleleverinthe FAST(rabbit)position for the mostefficientuseof the cuttingdeck or other (separatelyavailable)attachments IMPORTANT:The engine(on modelswith a manualPTO) or electric PTOclutch(on modelswith an electricPTO) will automaticallyshut off ifthe PTOis engagedwith the shift leverin positionfor reversetravel with the ignition key inthe NORMALMOWINGposition.Referto Safety InterlockSwitchesearlierin this section. 2. Lightlydepressthe cruisecontrolbutton. Using 3. Whilecontinuingto hold the cruisebutton in,lift your foot from thedrive pedal(youshouldfeelthe cruise latchengage). Toraisethe cuttingdeck,movethe deck lift leverto the left, thenplaceit inthe notch best suitedfor yourapplication. Referto SettingThe CuttingHeightearlierin this section. Onceengaged,the cruisecontrolbutton and thedrive pedalwill lockin the "down"position,and the tractorwill maintainthe sameforward speed. the Deck Lift Lever Mowing NOTE:Cruisecontrolcan notbe engagedat the tractor'sfastestgroundspeed. If the operatorshould attemptto do so, the tractorwill automaticallydecelerate _ to the fastestoptimal mowinggroundspeed. 18 contact or aTo thrown objectblade injury, ARNING: help avoid keep bystanders, helpers, children and pets at least 75 feet from the machine while it is in operation. Stop machine if anyone enters the area. Thefollowinginformationwill be helpfulwhenusingthe cuttingdeck with yourtractor: _ pattern to avoid of ARNING: Plan discharge your mowing materials toward roads, sidewalks, bystanders and the like. Also, avoid discharging material against a wall or obstruction which may cause discharged material to ricochet back toward i ii i i ii iiiii iiii _I 0 perat in g Your LaWn the operator. • Do not mowat high groundspeed,especiallyif a mulchkit or grass collectoris installed. Figure 13 • Forbest resultsit is recommendedthat the firsttwo laps be cut with the dischargethrowntowardsthe center.After thefirst two laps, reversethedirectionto throwthe dischargeto the outsidefor the balanceof cutting.This will givea betterappearanceto the lawn. • Do notcut the grasstoo short.Shortgrass invites weedgrowthand yellowsquicklyin dryweather. Observethe followingpointsfor the best resultswhen mulching: • Neverattemptto mulchif the lawnis damp. Wetgrass tendsto stick to the undersideof the cuttingdeck preventingpropermulchingof the clippings. Do NOTattemptto mulch morethan 1/3 thetotal heightof the grass or approximately1-1/2inches. Doingsowill causethe clippingsto clump up beneath thedeck and not be mulchedeffectively. • Mowingshouldalwaysbe donewith the engineat full throttle. Underheavierconditionsit may be necessaryto go backoverthe cut areaa secondtime to get a clean cut. • Do NOTattemptto mow heavybrushand weedsand extremelytall grass.Yourtractoris designedto mow lawns,NOTclearbrush. • Maintaina slow groundspeedto allow the grass clippingsmoretime to effectivelybe mulched. • Alwayspositionthethrottlecontrolleverin the FAST (rabbit)positionand allow it to remainthere while mowing.Failingto keepthe engineat full throttle placesstrainon thetractor'sengineand does not allowthe bladesto properlymulch grass. • Keepthe bladessharpand replacethe bladeswhen worn. Referto Cutting Blades in the Maintaining YourLawnTractorsectionof this manualfor proper blade sharpeninginstructions. Mulching (If Equipped) Selectmodelscome equippedwith a mulch kit which incorporatesspecialblades,alreadystandardon the tractor,in a processof recirculatinggrass clippings repeatedlybeneaththe cuttingdeck.Theultra-fine clippingsare thenforcedback intothe lawnwherethey act as a naturalfertilizer. NOTE:It is notnecessaryto removethe dischargechute to operatethe mowerwith the mulch kit installed. Tooperatethe cuttingdeck withoutmulching,simply removethe mulchplug by unthreadingthe plasticwing nutwhich fastensit to the cuttingdeck.This will allowthe clippingsto dischargeoutthe side. See Figure13. Headlights • Thelampsare ONwheneverthe ignitionkeyis moved outof the STOPposition. • Thelampsturn OFF whenthe ignitionkey ismovedto theSTOPposition. 19 WARNING Plan your mowing pattern to avoid discharge of materials toward roads, sidewalks, bystanders and the like. Also, avoid discharging _aterial against a wall _r obstruction which may cause discharged aterial to ricochet back toward the operator. Front To Rear Thefront of the cuttingdeck issupportedbya stabilizer bar that canadjustedto levelthe deck from frontto rear. Thefront of the deck shouldbe between1/4-inchand 3/8-inch lowerthanthe rear of the deck.Adjustif necessary as follows: 1. With the tractorparkedon a firm,levelsurface,place the deck liftleverin the top notch(highestposition) and rotatethe blade nearestthe dischargechute so that itis paraIMwith the tractor. Tract 2. Measurethe distancefrom the front ofthe bladetip to the groundand the rearof the blade tip to the ground. Thefirst measurementtakenshouldbe between 1/4"and 3/8" less than thesecond measurement. Determinethe approximatedistancenecessaryfor properadjustmentand proceed,if necessary,to the next step. Loosen ........... _ghten \to lower deck k,,._. to raise deck/ .j 3. Fromthe front of thetractor,loosenthe hexlock nut on eachend of thedeck hangerrod,and turnaway from the innerhex nuts.See Figure14. Figure 14 Novortte ptto 4. Tightenthe innerhex nutsfront againstthe front hangerbracketto raisethe front of the deck;loosen the hexnuts to lowerthe frontof the deck. make any adjust: merits while the i ! NOTE:Modelswith a 42-inchdeck haveonlyONEjam nut, washer,and lock nut. engine isrunning, except where speci, fled in the operator's manual: 5. Retightenthe two lock nutsagainstthe inner hexnuts whenproperadjustmentis achieved. Side to Side If the cuttingdeck appearsto be mowingunevenly,a side to sideadjustmentcan be performed.Adjustif necessary as follows: 1. With the tractorparkedon a firm,levelsurface,place the deck lift leverin the top notch(highestposition) and rotateboth bladesso that they are perpendicular with the tractor. NOTE: Check the tractor's tire pressure i before performing any deck leveling adjustments. Refer to Tires on page 26 for information regarding tire pressure. 2. Measurethe distancefrom the outsideof the left blade tip to the groundand the distancefrom theoutside d the rightblade tip to theground.Bothmeasurements takenshouldbe equal. If they'renot, proceedto the next step. Figure 15 _ make any adjustments while ARNING: Never attempt to the engine is running, except where specified in the operator's manual. 3. Loosen,butdo NOT remove,the hexcap screwon the left deck hangerbracket.See Figure15. 4. Balancethe deck by usinga wrenchto turn the adjustmentgear (foundimmediatelybehindthe hex cap screwjust loosened)clockwise/upor counterLeveling the Deck clockwise/down.Thedeck is properlybalancedwhen bothblade tip measurementstakenearlierare equal. NOTE:Checkthe tractor'stire pressurebeforeperforminganydeck levelingadjustments.Referto Tires on 5. Retightenthe hex capscrewon the left deck hanger page26 for information regardingtire pressure. bracketwhenproperadjustmentis achieved. 20 _ just the brakes while the engine ARNING: Never attempt to ad- is running. Always disengage PTO, move shift lever into neutral position, stop engine and remove key to prevent unintended starting. If the tractordoesnot cometo a completestop whenthe brakepedal iscompletelydepressed,or ifthe tractor's rearwheelscan roll with the parkingbrakeapplied,the brakeis inneed of adjustment,Thebrakedisc can be foundon the rightsideof thetransmissionin the rear of the tractor.Adjustif necessaryas follows: 1. Lookingat thetransmissionfrom the right sideof the tractor,locatethe compressionspringand brakedisc. See Figure16, Set gap Hex Nut WARNING Figure 16 2. Loosen,but do NOTremove,the hex nutfoundon the rightsideof the brakeassembly,See Figure16, Never attempt to adjust the brakes whilethe engine is running. Always disengage PTO, move shift lever into neutral 3. Usinga feelergauge,set the gap betweenthe brake disc and the brakepuck at ,011", 4. Re4ightenthe hexnut loosenedearlier. position, stop engine and remove key to prevent unintended starting. 21 Seat Adjustment Quick Adjust Seat (If so equipped) ,__ Your LaWn machine, make sureoperating the seat this is WARNING" Before engaged in the seat stop, stand behind the machine and pull back on seat until fully engaged into stop. Toadjustthe positionof the seat on modelsequipped with a seatadjustmentlever,movethe leverto the left and slidethe seat forwardor rearward.Referto the SettingUp YourLawnTractorsection.Makesureseat is lockedinto positionbeforeoperatingthe tractor. Figure 17 Knob Adjustment Seat (if so equipped) Toadjustthe positionof the seat on modelsso equipped, loosenthetwo knobson the bottomof the seat.See Figure17.Slidethe seatforwardor backwardas desired. Retightenthe two knobs. Before operating this machine, make sure the seat is engaged in the seat stop, stand behind the machine Standard Seat (if so equipped) Toadjustthe positionof the seat,loosenthe two hex screwson the bottomof the seat.Slidethe seatforward or backwardas desired,Retightenthe two screws,See Figure18, and pull back on seat until fully engaged into Istop. Figure 18 22 Adjustthe drag links so that equal lengthsare threaded intothe balljointon the left and rightside: 1. Loosenthejamnut foundon the drag linkat the rear of the ball joint.See Figure19. 2. Removehex nuton thetop of balljoint.See Figure19. 3. Threadthe balljoint towardthejam nut to shortenthe drag link. Threadtheball jointawayfrom thejamnut to lengthenthe drag link. 4. Replacehex nutand retightenthejamnut after proper adjustmentis achieved. i NOTE:Threadingthe balljointstoo far ontothe drag links will causethe front tires to "toe-in"too far. Propertoe-in is between 1/16"and 5/16". Fronttiretoe-in canbe measuredas follows: 1. Placethe steeringwheelin positionfor straightahead travel. Figure 19 / (¸¸¸¸¸:¸¸ : i/ NOTEi Thleading the ball joints too far ontO the drag inks will Cause the front tires to '!toe;in' too faii Propertoe:in is between 1/16'!and 2. Infront of the axle, measurethe distancehorizontally from the insideof the left rimto the insideof the right rim. Notethe distance. 3. Behindthe axle, measurethe distancehorizontally from the insideof the left rimto the insideof the right rim. Notethe distance. ii i _iI_ ii 4. The measurementtaken in frontof the axle shouldbe between 1/16"and 5/16"less thanthe measurement taken behindthe axle.Adjust if necessary. 23 / Performthe abovestepsin the oppositeorder afteroil has finisheddraining. 6. Refillthe enginewith newmotoroil as instructedin the EngineOperator/OwnerManualpackedwith your unit. IMPORTANT:Referto the EngineOperator/Owner Manualpackedwith yourunit for informationregardingthe quantityand properweight of motoroil. Air Cleaner Servicethe pre-cleaner,if soequipped,and cartridge/air cleanerelementas instructedin the EngineOperator/ OwnerManualpackedwith your unit. Spark Plug(s) Thespark plug(s)shouldbe cleanedand thegap reset oncea season.Sparkplug replacementis recommended at the startof each mowingseason.Referto the Engine Operator/OwnerManualfor correctplug type and gap specifications. Figure 20 WARNING: Before performing any maintenance or repairs, disengage PTO, move shift lever into neutral position, set parking brake, stop engine and remove key to prevent unintended starting. WARNING any maintenance or repairs, disengage PTO, move shift lever intoneutral position, set parkingbrake, stop engine and remove key o preventu nintended _tarting! Before lubricatingi repairing, or inspect, ing, always disengage PTOImove shift lever into neutral position, set parking brake, stop Lubrication _ Engine Refer to the Engine Operator/Owner Manualfor engine maintenance instructions. Checkengine oil levelbeforeeachuseas instructed inthe EngineOperator/OwnerManualpackedwith your unit. Follow the instructionscarefully. Changing Engine Lubricatethe enginewith motoroil as instructedin the EngineOwnerManualpackedwith yourunit. Engine Oil Pivot Points & Linkage Lubricateall the pivotpoints on the drivesystem,parking brakeand lift linkageat least oncea seasonwith lightoil. NOTE:Dependingon the engine modelfoundon your tractor,it may be necessaryto removethe tractor'sside panelin order to replacethe oil filter (if so equipped). Rear Wheels The rearwheelsshouldbe removedfrom the axles once a season.Lubricatethe axles and the rimswell with an 1. Pop openthe protectivecap on the end of the oil drainvalve to exposethedrain port.See Figure20. engine and remove key 2. Removethe oil fill cap/dipstick from the oil fill tube. to prevent unintended startingl NOTE:Dependingon the engine model found Onyour tractorl itmay be necessary to remove the tractor!s side panel in OrdertO replace the oil filter (if so equipped): repairing, inspecting, always ARNING:orBefore lubricating, disengage PTO, move shift lever into neutral position, set parking brake, stop engine and remove key to prevent unintended starting. all-purposegreasebeforere-installingthem. Front Axles 3. Pushthe oil drain hose(packedwith this manual) ontothe oil drainport. Routethe oppositeend of the hoseinto an appropriateoil collectioncontainerwith a capacitygreatenoughtocollect theusedoil. Eachend of the tractor'sfront pivot bar may be equipped with a greasefitting. Lubricatewith a greasegun after every25 hoursof tractoroperation. 4. Afterthe oil has finisheddraining,pushtheoil drain valveback in, rotateit clockwiseto lock the valve closedand re-capthe end of the oil drainvalve to keepdebrisfromenteringthedrain port. Cleaning 5. Servicethe oil filter (if soequipped)as instructedin the separateEngineOperator/OwnerManualpacked with yourunit. 24 the Engine And Deck Anyfuel or oil spilledon the machineshouldbe wiped off promptly.Do NOTallowdebristo accumulatearound the coolingfins of the engineor on any otherpart of the machine. IMPORTANT:The useof a pressurewasherto cleanyour tractoris NOT recommended.It maycause damageto electricalcomponents,spindles,pulleys,bearingsor the engine. f Deck Wash System TM Yourtractor'sdeck may be equippedwith a waterporton its surfaceas part of itsdeck wash system. Use the DeckWashSystemTM to rinsegrassclippings fromthe deck'sundersideand preventthe buildupof corrosivechemicals.Completethe followingstepsAFTER EACHMOWING: .... 1. Drivethe tractorto a level,dear spoton yourlawn, nearenoughto a water sillcock(spigot)for your gardenhoseto reach. You r Lawn iMPORTANT:Makecertain thetractor'sdischargechute is directedAWAYfrom yourhouse,garage,parkedcars, etc. 2. Disengagethe PTO(Blade Engage),movethe shift leverintothe neutralposition,set the parkingbrake, and stop the engine. Figure 21 3. Threadthe hosecoupler(packagedwith yourtractor's Operator'sManual)ontothe end of yourgardenhose. 4. Attachthe hosecouplerto the waterport on your deckssurface.See Figure21. IMPORTANT Make certain the 5. Turnthe wateron. tractor's discharge chute is directed AWAYfrom 6. Whilesittingin theoperator'spositionon the tractor, re-starttheengine and placethe throttleleverin the FAST(rabbit)position. your house, garage, parked cars. etc. 7. Disengagethe parkingbrake. 8. Movethe tractor'sPTO(BladeEngage)intothe ON position. NOTE: On models with a 46-inch deck, it may 9. Remain in the operator's positionwith thecutting deck engagedfor a minimumof two minutes,allowing the undersideof the cuttingdeck to thoroughlyrinse. 10.Movethe tractor'sPTO(Blade Engage)intothe OFF position. 11.Turnthe ignitionkey to the STOPpositionto turn the tractor'sengineoff and engagethe parkingbrake. Figure 22 12.Turnthe wateroff and detachthe hosecouplerfrom the waterport on yourdeckssurface. 13.Repeatsteps4-11on theoppositesideof the cutting deck. Cutting Deck Removal To removethecuttingdeck, proceedas follows: 1. Placethe PTO(Blade Engage)knob(or lever)in the disengaged(OFF) positionand engagethe parking brake. 2. Lowerthe deck by movingthedeck lift leverinto the bottomnotchon the rightfender. 3. Removethe hairpinclip that securesthe PTOcableto the rearof thecuttingdeck. See Figure22. Remove the PTOcableand accompanyingspringfrom the cuttingdeck. 4. Removethe deck belt from aroundthetractor's enginepulley(or electricPTOclutch, if so equipped). 25 Figure 23 be necessary to remove the belt keepersfrom around the engine pulley, in order to remove the PTO belt. 5. Lookingat the cuttingdeck from theleft sideof the tractor,locatethe deck supportpin on the rearleft sideof the deck. See Figure23. Charging If the tractorhas not beenput into usefor an extended periodof time,chargethe batterywith an automotive-type 12-voltchargerfora minimumof one hour at six amps. 6. Pull the deck supportpin outwardto releasethe deck from thedeck lift arm. WARNING: Batteries give off an explosive gas while charging. Charge battery in a well ventilated area and keep away from an open flame or pilot light as on a water heater, space heater, furnace, clothes dryer or other gas appliances. 7. Rotatethe pin slightlytowardthe rear of the tractor and releasethe pin intothe hole provided. 8. Repeatthe abovestepson the tractor'srightside. 9. Movethe deck lift leverintothe top notchon the right fenderto raisedeck lift arms up and out of the way. 10.Gentlyslidethe cuttingdeck towardthe frontof the tractorallowingthe hookson the deck to release themselvesfromthe deck stabilizerrod. 11.Gentlyslidethe cuttingdeck (from the rightside)out from underneaththetractor. Jump Starting Tires WARNING Never exceed the maximum inflation pressure shown on the sidewall of the tire. ,_ WARNING:When removing or installing the battery, follow these instructionsto prevent the screwdriver from shorting against the frame. maximum inflation pressure WARNING: Never exceed the shown on the sidewall of tire. The recommendedoperatingtire pressureis: • Approximately10 psifor the rear tires IMPORTANT:Neverjumpyourtractor'sdead batterywith the batteryof a runningvehicle. • Approximately14psi for the fronttires 1. Connectend of one jumpercableto the positive terminalof the good battery,thenthe otherend to the positiveterminalof the dead battery. IMPORTANT:Referto the tire sidewallforexacttire Batteries give off an explosive gaswhile charging. Charge battery in a well ventilated area and keep away from an open flame or pilot light as on a water heater, space heater, furnace, clothes dryer or other gas appliances. manufacturer'srecommendedor maximumpsi. Do not overinflate.Uneventirepressurecouldcausethe cutting deck to mow unevenly. 2. Connectthe otherjumpercable to the negative terminalof the good battery,thento the frame of the unit with the dead battery. Battery The batteryis sealedand is maintenance-free.Acid levelscannotbe checked. • Alwayskeepthe batterycablesand terminalsclean and freeof corrosivebuild-up. _ • Aftercleaningthe batteryand terminals,apply a light coat of petroleumjellyor greaseto bothterminals. • Alwayskeepthe rubberboot positionedoverthe positiveterminalto preventshorting. IMPORTANT:Ifremovingthe batteryfor anyreason, disconnectthe NEGATIVE(Black)wire fromit's terminal first, followedby the POSITIVE(Red)wire. When re-installingthe battery,alwaysconnectthe POSiTiVE (Red)wire its terminalfirst, followedby the NEGATIVE (Black)wire. Be certain that thewires are connectedto thecorrectterminals;reversingthemcouldchangethe polarityand result in damageto your engine'salternating system. procedure cause sparking, WARNING"could Failure to use this and the gas in either battery could explode. Cleaning Cleanthe batteryby removingit fromthe tractorand washingwith a bakingsodaand water solution.If necessary,scrapethe batteryterminalswith a wire brushto removedeposits.Coat terminalsand exposedwiringwith greaseor petroleumjelly to preventcorrosion. Battery Failures Somecommoncausesfor batteryfailureare: • incorrectinitialactivation • undercharging • overcharging • corrodedconnections • freezing These failures are NOTcovered by your tractor's warranty. 26 S Cutting Blades f WARNING: Be sure to shut the engine off, remove ignition key, disconnect the spark plug wire(s) and ground against the engine to prevent unintended starting before removing the cutting blade(s) for sharpening or replacement. Protect your hands by using heavy gloves or a rag to grasp the cutting blade. WARNING: Periodically inspect the blade spindles for cracks or damage, especially if you strike a foreign object. Replace immediately if damaged. Figure 24 WARNING The bladesmay be removedas follows. 1. Removethe deck from beneaththe tractor,(referto CuttingDeckRemovalon page25) thengently flip thedeck overto expose itsunderside. 2. Placea blockof wood betweenthe centerdeck housingbaffle and the cuttingbladeto act as a stabilizer, See Figure24, \\ 3, Use a 15/16"wrenchto removethe hexflangenut that securesthe bladeto the spindleassembly.See Figure24, 1-5/8 inch 4. Toproperlysharpenthe cuttingblades,removeequal amountsof metalfrom bothends of the bladesalong thecutting edges,parallelto the trailingedge,at a 250to 300angle, Figure 25 IMPORTANT:Usea torquewrenchto tightenthe blade spindlehexflangenut to between70 foot-poundsand 90 foot-pounds. IMPORTANT:If the cuttingedgeof the blade hasalready been sharpenedto within 1 5/8" from theedge,or ifany metal separationis present,replacethe bladeswith new ones, See Figure25, Be sure to shut the engine off, remove ignition key, disconnect the spark plug wire(s) and ground against the engine to prevent unintended starting before removing the cutting blade(s for sharpening or replacement. Protect your hands by using heavy gloves or a rag to grasp the cutting blade. Fuses • A fuse is installedin your tractor'swiringharnessto protectthe tractor'selectricalsystemfromdamage causedby excessiveamperage. It isimportantthat eachcuttingblade edge be ground equallyto maintainproperblade balance, • Whenreplacingtheblade,be sureto installthe blade with the sideof the blade marked"Bottom" (or with a part numberstampedinit) facingthe groundwhen the mowerisinthe operatingposition. If the electricalsystemdoes notfunction,or your tractor'senginewill notcrank,first checkto be certain that the fuse has notblown. It can eitherbe foundunderthe hood mountedbehind the top of the dashpanelon the supportbar,or under the seat mountedto the insideof the tractorframe nextto the batterytray. ,__ 27 amperage for replaceAlways usecapacity a fuse with the same ment. Periodically inspect the blade spindles for cracks or damage, especially if you strike a foreign object. :teplace immediately if damaged. Always use a fuse with the same amperage capacity for replacement. , ,__ i ioto°i°g WARNING Be sure to shutthe engine off, remove ignition key, disconnect the spark plug wire(s) and ground against the engine to prevent unintended starting before removingthe belt(s). Carefullyloosen,butdo not remove,the deck idler pulleys. 5. Removethedeck belt fromaroundall pulleys,including the deck idler pulleysand the electricPTOclutch(units with electricPTO). the engine off, ignition WARNING" Be remove sure to shut • key,disconnect the spark plug wire(s) and ground against the engine to prevent unintended starting before removingthe belt(s). , Routethe newbelt as shownin Figure26, 27,and 28 and retightenthe deck idlerpulleys. 7. Reinstallthe beltguardsremovedearlierand remount the deck to thetractor. 8. Routethe beltaround theengine pulleyand reinstall the beltkeeperrod(s). All beltson yourtractorare subjectto wearand should be replacedif anysigns of wearare present. Changing iMPORTANT:TheV-beltsfoundon yourtractorare speciallydesignedto engageand disengagesafely.A substitute(non-OEM)V-beltcan be dangerousby not disengagingcompletely.Fora properworkingmachine, usefactory approvedbelts. NOTE:Severalcomponentsmustbe removedin orderto changethe tractor'slowerdeck belt. Seean authorized MTDService Dealerto haveyourlowerdrivebelt replaced or phoneCustomerSupportas instructedon page2 for informationon orderinga ServiceManual. Tochangeor replacethe deck belt on yourtractor, proceedas follows: 1. Removethe beltkeeperrod(s)from aroundthe enginepulley. Changing Belt , the Lower Deck Belt (46" Decks) the Transmission Drive NOTE:Severalcomponentsmustbe removedand special tools (i.e.air/impactwrench)in orderto changethe tractor'sdrive belt. Seean authorizedMTDServiceDealer Removethe cuttingdeck as instructed earlier inthis section. 3. Removethe beltguardsby removingthe self-tapping screwsthat fastenthem to the deck. Avoid the possibility of a pinching injury.Do not place your fingers on the idler spring or between the belt and a pulley while removing the belt. 28 to haveyourdrivebelt replacedor phoneCustomerSupportas instructedon page 2 for informationon orderinga ServiceManual. f Left Hand Engine Pulley 42" Deck Spindle Pulley Right Hand Spindle Pulley Tractor Idler Pulleys Figure 26 46" Deck Belt Cover Idler Pulleys Figure 27 46" Deck (Electric PTO) Electric PTO Clutch o 0 idler Pulleys Figure 28 29 Cleanand lubricatethe tractoras instructed in Section Followthe instructions in the Service, Storage & Specifications sectionof the EngineOperator/Owner Manualfor properenginecare priorto storingyourtractor. 6: MAiNTAiNiNGYOUR LAWNTRACTORon page 19 of this manualbeforestoringfor an extendedperiod. WARNING: Never store the an approvedDrain containeroutdoors, WARNING" fuel only into away from an open flame. Allow engine to cool. Extinguish cigarettes, cigars, pipes, and other sources of ignition prior to draining fuel. _ __ Attachments achine or fuel container indoors where there is an open flame, spark or pilot light such as on water heater, furnace, clothes dryer or other gas appliance. & Accessories Thefollowingattachmentsand accessoriesare compatiblefor ModelSeries605 LawnTractors.See the retailer from whichyou purchasedyourtractor,an authorizedMTDServiceDealeror phone(800) 800-7310for information regardingpriceand availability. NOTE:ModelSeries605 LawnTractorsare NOTdesignedfor usewith any type of ground-engagingattachments (e.g.tiller or plow). Useof this type of equipmentWILL voidthe tractor'swarranty. MODEL WARNING Drain fuel only into an approvedcontainer outdoors,away from an open flame. Allow engine to cool Extinguishcigarettes, cigars, pipes, and other sources of ignition prior to draining fuel. I OEM-190-032 OEM-190:1i6 DESCRiPTiON 42-inchTwo-stageSnowThrower 42qnchDeckMulch Kit OEM-190-118 46-inch DeckMulchKit _0EM-190480 Twin BaggerGrass Collect0r(for42qnchDeckS) OEM-190-182 Twin BaggerGrassCollector(for 46-inchDecks) 0EM-190:2i8 RearWheelWeightKit OEM-190-607" DeluxeTractorSunshade OEM-190:658 OEM-190-672 GrilleGuard(mountson front of tractor) OEM.190_833 "46-inch FrontD0zerBlade * Notcompatiblewith tractorsequippedwith a Grass Collector Never store the machine or fuel container indoors where there is an open flame, spark or pilot lightsuch as on water heater, furnace, clothes dryer or other gas appliance. 30 DOHOTMOWWHENCNiLCHEH OROTHERS AREAROUND • NEVERCANNY CHILDREN EVER WiTHRLDN_R} OFF. • LOOKDOWNANDBCHINUBEFCHE ANDWHILE BUCKING. • MOWIHGIN REVERSE iS NOTRECOMMENDED. NOTE: aN BOTH MODES, WHEN OPERATOR LEAVES SEAT,ENGINE WILL WARNING This symbol points out importantsafety instructionswhich, if not followed,could endangerthe personal safety and/or property of yourselfand others. Read and follow all instructionsin this manual beforeattemptingto operate this machine. Failure to comply with these instructionsmay result in personalinjury.When you see this symbol. HEED ITS WARNING! Your Responsibility Restrictthe use of this power machine to persons who read, understand ASSEMBLECHUTE DEFLECTORTO THIS UHJT BEFOREOPERATING, 31 and follow the warnings and instructions in this manual and on the machine. Pro bl e m Ca use Enginefails to start I Remedy 1 PTOengaged. 1 PlacePTOknob(or lever)in 2. Sparkplugw re(s)disconnected. 3 Fueltank empy t or stalefuel. 4 Chokenot actvated 2. Connectwire(s) to spark plug(s). 3• F tankwth c ean fresh gaso ne 4. Pullout the CHOKEcontrol (if so I I I Trou e Shootin I disengaged(OFF)position. " ' equipped)or placethe throttle I control inCHOKEposition. I 5. Faultysparkplug, 5. Clean,adjust gap,or replace I 6. Blockedfuel line. 6. Cleanfuel line or replacefuelfilter, I I 7. Engineflooded, I I I I I Engineruns erratic For repairs beyond the minor adjustments listed here, contact an authorized service dealer. if so equipped. 7 Crank enginewith thrott e n FAST position. 8 Parkng brakenotengaged 9. Throttlecontro levernotin correct startingposition. 1, Unit runningwith CHOKEapplied, 2, Sparkplug wire(s) loose, 3, Blockedfuelline or stale fuel, I , _ 8. Engageparkingbrake. 9. Placethrottleleverto FAST position. 1, PushCHOKEcontrol(if so equipped)in,or movethe throttle controlout of the CHOKEposition. 2. Connectandtighten spark plugwire(s). 3. Cleanfuel line;fill tank with clean, fresh (less than30 daysold) gasoline.Replacefuel filter,ifso equipped. 4, Ventingas cap plugged, 4. Clearvent or replaceif damaged. 5, Wateror dirt infuel system, 5. Drainfuel tank. Refillwith fresh fuel. 6. Dirty air cleaner. 6. Replaceair cleanercartridge/elementor cleanpre-cleaner,if so equipped. 32 Problem Engineoverheats Cause !i Engine oi! levellow. 21 Air flow restricted. 2 c eangrass clippingsand debiis fromaroundthe engines €00!ing fins and blowerhousing. ..... Enginehesitates at high RPM idles poorly 1. Sparkplug(s)gap tooclose, Mower will not ohgrass (If Equipped) 1 ' Sparkpug(s)foued fautyorgap to0 wide_ rou 1' Repacesparkpug(s)Setpug(s) t gap: 1. Cuttingblade looseor unbalanced. Replaceair cleanercartr dgdele: mentor cleanpre:cleaner if So equipped. 1. Tightenbladeand spindle. Balanc_ 2. Damagedor bentcuttingblade. 2. Replaceblade. 11 Enginespeedtoo iowl 1; P!acethrott!e €ontrolin FAST blade. wet grass (rabbit)p0siti°n. 3. Excessivelyhigh grassl Uneven cut 1, Removesparkplug(s)and reset the gap, 2 Dirtyair €eaner Excessive Vibration Remedy !i Fi!!Ciankcasewith pr0pero!!, 2. D0not m0wwhengrass s wet wat unt aterto cut ,,, _. Mowonce a! a nign cuttingneight, then mow againat desiredheight or makea narrowerCuttingpath, Duiiblade 1. Decknotbalancedproperly. 2. Dullblade, &sharpen or repiacebiade: 1. Performside-to-sidedeck adjustment. 3. Uneventire pressure. 2. Sharpenor replaceblade. iiii_i_!iii_iiI _i_ii _iii_ii_!i_ the minor adjust- contact 3. Checktire pressurein all fourtires. _iiii_i_i_i _iii_ _ _i_ !ii _ii! _I_iii ii_i_i_ i_ii_ii_i_i/i _ _i_i_ _ i i iiiii i _i ii _ i i i iiii 33 iiili_ i_ii_iii i _ _i_ i i _ ii i ii_ i _ ii i _ _i ii_i iiiiii i iii i i iiiii I i Model Series 605 Modelsw/Manually ............. Adjusting Seat Modelsw/Quick AdjustSeat © 34 Ref. No. Part No. Description 1 710-1268t Screw,#10-16x.375 2 712-04063 Nut, FlangeLock,5/16-18,GrF 3 712-04064t Nut, FlangeLock, 1/4-20 4 720-0309At 5 Ref. No. 31 PartNo. Description 783-1010A Adjust.Brkt, Lift (ModelX605H) 783-0677 Adjust.Brkt., Lift 32 783-1489A MountingBracket,Seat SeatAdjusterGrip 33 710-0227 Screw,#8-18x.50 726-0201t Nut, Speed,.3125ID 34 726-0279 Plate,Insulator 6 731-04074t Spacer 35 725-1303 SpringSwitch,Outer 7 732-0499t CompressionSpring,.41x 1.5 36 725-1439 SpringSwitch,inner 8 732-1184 Spring,Extension,.84Dia. x 4.6 37 726-0278 Plate,InsulatorBoss 9 736-0275t Wash,Flat,.344x.688x.065 38 683-04079 ShaftAssembly,Lift 10 736-3019t Wash,Flat,.531x1.062x.134 39 712-04065 Nut,FlangeLock,3/8-16,GrF 11 738-0137At Screw,Shld, .340x.285,1/4-20 40 714-0104 Pin,Cotter,.072Dia.x 1.13 12 738-0296 Screw,Shoulder,.437x.268 41 714-0111 Pin,Cotter,3/32, 1.0 13 738-0966At Screw,Should,.50x.925,3/8-16 42 716-0106A Ring,E Type,.625Dia. 14 783-0209D Seat Bracket,Lift 43 720-0311 Grip,Handle,1/2 15 783-0611t SeatStop 44 732-0874 Spring,Torsion 16 783-07380t Seat PivotBracket 45 738-0138A Screw,5/16-18x.620Gr2 17 783-0739At SeatAdjustmentLever 46 738-04130 Scr.,Shldr,.625x.165,(42"Deck) 18 783-0753t SeatAdjustmentSelector 738-0380 Screw,Shld,.50x.27,(46"Deck) 19 757-04037 MediumBack Seat 47 741-0225 Bearing,Hex Flange 20 726-3046 RatchetClip 48 746-0968 Cable,Lift, 16.16 21a 735-0657 LH Foot Pad,Rubber 49 747-04155 Handle,Lift 21b 735-0673 LH Foot Pad,Rubber 50 756-1154 Pulley,Roller 22a 735-0656 RH FootPad,Rubber 51 783-04711 Arm, Lift- LH (42"Deck) 22b 735-0672 RH FootPad,Rubber(notshown) 783-04494 Arm, Lift- RH (42"Deck) 23 710-0451 Bolt, Carriage,5/16-18,.75,Grl 783-04963 Arm, Lift- LH& RH (46" Deck) 24 710-0599 Screw,1/4-20,0.500 52 736-0607 LockWasher,5/16 25 710-0604A Screw,5/16-18,0.625 53 710-1611B Scr5/16-18x.750(ModeIX605H) 26 710-0895t Screw,1/4-15,0.750 710-0726 Screw,5/16-12 27 731-1990t Cover,Lift Lever 54 738-04012At ShoulderScrew 28a 731-04591A Cup Holder 55 720-04061t Knob,3/8-16 28b 731-21040 Cover,w/Cup Holder 56 736-0300t FiatWasher,.406x .875x .059 29 736-3078 Washer,Flat,.344x 1.0x.063 57 783-04081At SeatPivotBracket,ManualAdj. 30 783-04314A Fender(ModeIX605H) 58 710-0870t Hex HeadWasherScrew,3/8-16 783-04333A Fender t If Equipped NOTE:Tractorfeaturesvary by model.NOTall parts listedaboveand picturedon the previouspageare standard equipment. 35 i _ i! i _ i i i i iI iiii! To orderreplacement parts;call theCustomer Service Line at 1'800,800.73101 www.mtdproducts:com, iVlodel Series 605 / / / 36 Fief. No, PartNo. Description 1 710-04095 Hex Screw,3/8-16, 1.00,Gr5 2 710-0514 Hex Screw,3/8-16, 1.00,Gr5 3 710-0643 Hex Screw,5/16-18,1.00,Gr5 4 711-1408 Link, Drag, RH 5 711-1409A Link, Drag, LH 6 712-0214 7 712-04065 Nut, FlangeLock,3/8-16,Grf 8 712-0459 9 712-3004A Nut, FlangeLock,5/16-18,Gr5 10 712-0240 11 717-1550E Gear,Steering,11/90Ratio 12 717-1554 13 723-0448A Ball Joint,7/16-20,Lock 14 736-3004 Washer,Fiat,.406x .875x .105 15 736-3084 Washer,Fiat,.51x 1.12x.06 16 710-1260A Screw,5/16-18,0.750 17 738-04154 Spacer,Shoulder,.38x 1.00x.31 18 738-1001A Shaft,Steering,.625ODx24.25 19 741-0475 PlasticBushing.380 ID 20 738-0143 Screw,Shoulder,.498x.340 21 783-0726E Pivot Bracket,SupportRH 22 783-0727D Pivot Bracket,SupportLH 23 783-0728 24 631-04028 SteeringWheel 25 731-04039 SteeringWheelCap 26 738-1011A ShoulderScrew,.5 x2.2, 3/8-16 27 734-2290A DeluxeHubCap 28 736-0316 Nut, Hex Lock,3/8-24 Nut, FlangeLock,7/16-20 Nut,Jam, 7/16-20,Gr2 Gear,Pinion,Steering Pivot Bracket,Bar Fiat Washer,.78x 1.589x .06 29 714-04039 CotterPin, 5/32 x 1.25 30 719-04105 Castiron PivotBar 31 726-0341 32 638-04003 LH AxleAssembly,.750 33 638-04004 RH Axle Assembly,.750 34 711-0332 35 714-04023 CotterPin, internal,.080x 1.5625 36 783-0720A AdjustmentBracket,Front 37 741-0656A Hex FlangeBearing 38 634-04086 WheelAssemblyComplete,15 x 6 734-1731 PushCap Pin,Clevis, .50x .78 Tire Only15 x 6 x 6 634-04081 Rim Onlyw/ ValveStern 37 _FACTORY PARTS To order replacement parts, call the Customer Service Line at 1=800=800=7310, or visit www.mtdproducts.com. Model Series 605 \ \\\\\\\\\\\\\\\ \ 38 Fief. No. Part No. Ref. No. Description Part No. Description 1 710-0726 Screw,5/16-12x.750 22 731-04217 ParkingBrakeButton 2 710-0599 Self-tappingScrew,1/4-20x.5 23 736-0176 FiatWasher,.265x .938x 1.20 3 710-0751 Hex CapScrew,1/4-20x.62 24 747-1196 Brake/CruisePivot Rod 4 746-1084 ThrottleControl/Cable 25 629-04083* HeadlightWireHarness 5 731o1999 ChokePlug 26 731-05165A HoodPlenum 6 731°04949 HeadlightLens 27 783-04908 RH DashSupportPlate 7 738-04091 ShoulderScrew,.43x.29 28 710-0642 Self-tappingScrew,1/4-20x.75 8 783-04551 Hood, 1 Style 29 783-04909 LH DashSupportPlate 9 783-04552 Grill, 1 Style 30 725-0963 Lamp 10 783-04578 Pivot Bracket- RH 31 736-0270 BellWasher,.265x.75x.062 783-04577 Pivot Bracket- LH 32 710-1611B Screw,5/16-18x.75 11 783-04621 Grill Pivot Bracket 33 725-1649 HeadlightSocket 12 712-04064 FlangeLock Nut,1/4-20 34 710-1652 Hex indexScrew,1/4-20x.625 13 751o0659C FuelTank,TwoGallon 35 731-05522 HoodCover,5 Style 14 751o0603 FuelCap 36 725-1745 ignitionKeyw/plastic cover 15 710-1017 Screw,1/4-14x.625 725-1744 ignitionKeyw/o plasticcover 16 710-0895 Self-tappingScrew,1/4-15x.75 37 725-04227 ignitionSwitch 17 710-3217 TrussPhillipsScrew,#8-32 x.375 38 725-04036Bt SystemsInd. Monitorw/ Hr.Meter 18 712-0142 Hex Nut,#8-32 19 731-1857 ThrottleControlKnob 20 731o05001A Dash Panel 21 731-04215 725-04156 -- 725-043391-* Wire Harness(w/HourMeter) -- 725-04334* CruiseControlButton 1-if Equipped * Not Shown 39 SystemsInd. Monitorw/Ammeter Wire Harness(w/Ammeter) _FACTORY PARTS order replacement parts, call the Customer Service Line at ,8oo:8oo 73 or visit www, mtdproducts:com: Model Series 605 @ = , = = , , = = , , = , = , Left HandTransmission Bolt Mounting f,, 4\ i _l ! / / /y-_ \ I I ,\ \ ,\ '_ d_ ..... Ei \\ \, \\\\ 4O / _ \ Fief. No. PartNo. Description Fief. No. Part No. Description 1 17840 MountingBracket,Transaxle 42 783-04360 Bracket,Shift, F-N-R 2 725-04039 Switch,Interlock 43 783-04442 IdlerBracket,CenterDouble 3 17962 Plate,Switch 44 647-0031B ControlAssembly,Brake 4 647-04020 LeverAssembly,Shift 45 647-0032A ControlAssembly,Speed 5 710-0607 Screw,5/16-18,0.500 46 683-0266 PedalAssembly 6 710-0726 Screw,5/16-12,0.750 47 710-0650 Screw,5/16-18,0.875 7 710-0809 Screw,1/4-20, 1.250 48 710-1260A Screw,5/16-18,0.750 8 710-1007 Screw,Seres,3/8-16, 1.500 49 710-1611B Screw,5/16-18,0.750 9 710-1266 Screw,5/16-18,3.50,Gr5 50 711-04159B Pin,3/8-16x2.68 10 710-3144 Screw,3/8-16,2.00, Gr5 51 712-3004A Nut,FlangeLock,5/16-18,Gr5 11 711-0736 AdjustmentFerrule1/4-20x 1. 52 732-0335 Spring,Compression.,.405 x 1.17 12 712-0241 Nut,Hex,3/8-24, Gr5 53 732-0955 Spring,Extension,.50OD x 1.41 13 712-04063 Nut,FlangeLock,5/16-18,GrF 54 732-0963 Spring,Extension,.50OD x 6.37 735-0662 Pad 14 712-0431 Nut,FlangeLock,3/8-16,GrF 55 15 712-0700 Nut,Flange,9/16-18,Gr2 56 735-3049 Pad,Brake 16 714-0104 Pin,Cotter,.072Dia.x 1.13 57 736-0187 Washer,Flat,.64x 1.24x.06, Ht 17 714-0111 Pin,Cotter,3/32, 1.0 58 736-0262 Washer,Flat,.385x.870x.092 18 714-0209 CotterPin, Internal,.125Dia. 59 736-0300 Washer,Flat,.406x.875x.059 19 714-0470 Pin,Cotter,1/8 x 1.25 60 736-3008 Washer,Flat,.344x.750x.120 20 718-0758A PulleyHub,5/8Spline 61 738-0155 Screw,Shoulder.437Diax.162 21 720-04028 Knob,Shift 62 738-0380 Screw,Shoulder,.50x.27Lg, 22 723-3018 Ball Joint 63 741-0225 Bearing,HexFlange 23 731-04602 Sleeve,.758x.821x 3.3125 64 741-3065B Split Bearing,Hex Flange 24 731-04604 Sleeve,.758x.821x 2.4375 65 747-04093 Rod,BrakeLock 25 732-0384 Spring,Extension,.62Diax6.12 66 747-04096 Rod,CruiseControl 26 732-0525 SpringClip, Shifter 67 748-04039B Latch,CruiseControl 27 732-0716 Spring,Extension,.590Dx4.00 68 783-0732A Bracket,Lockout 28 732-0963 Spring,Extension,.50Diax6.37 69 783-0773A Ped,Brake 29 736-0169 Washer,Lock,3/8 70 783-04612 Bracket,SteeringSupport 30 710-0224 Screw,#10-16,.50 71 618-04034 Transmission,Single Speed 31 738-0372B Spacer,Shoulder,1.00x.38 x.38 72 683-04055A BracketAssembly,Torque 32 747-04146A Rod, Shift 73 683-04130 Bracket,Idler 33 747-04164 Rod, Brake 74 710-0227 Screw,#8-18x.50 34 747-1127 IdlerRod, Adjustable,3/8 75 710-0514 Screw,3/8-16, 1.00 35 748-0334 Spacer,.68 76 710-0604A Screw,5/16-18,.625 36 750-0566A Spacer,.260x.372x 1.030 77 710-1315 Screw,3/8-16, 1.250 37 754-0467 Belt,V-Type 78 712-0130 Nut,Lock,3/8-16,Nylon 38 754-0468 Belt,V-Type 79 725-1644 SwitchSpring,Short 39 756-04002 Pulley,V-Type,7.25Dia. 80 726-0320 Plate,Insulator 40 756-04224 IdlerPulley,Flat2.75OD 81 750-04294 Spacer,Shoulder 41 783-04283 Bracket,Shift 82 756-04209 Pulley,V-Type,3.06 Continued on nextpage 41 llui tra' Parts List To order replacement Line at 1=800.800=7310, or visit iVlodel Series 605 Ref. No. PartNo. -- = 83 656-04015 PulleyAss'y,VariableSpeed 84 683-04129 Bracket,Pulley 85 710-0627 86 710-1652 Screw,1/4-20,.625 87 718-04012 Cup,Bearing 88 736-0362 Washer,Flat 89 741-0600 Ball Bearing • 90 _ 783-04722 1-800-800-7310, i or visit www.mtdproducts.com. L Screw,5/16-24,.750 SwitchBracket,ParkingBrake 91 736-0242 Washer,Bell,.340x.872x.060 92 712-04065 Nut,FlangeLock,3/8-16, GrF 93 710-0599 Screw,1/4-20x.500 94 736-0430 FlatWasher,.350x1.59x.062 95 634-0104 WheelAssyComp,20 x 8 x 8 734-1730 Tire Only20 x 8 x 8 i To order replacement parts, call the Customer Service Line at Description 734-0603A Rim Onlyw/Valve Stern 96 736-3010 FlatWasher,.407x .812x .135 97 714-0507 Pin,Cotter,3/32 x.750 98 736-0119 LockWasher,5/16 99 725-3167 Switch 100 731-2290A HubCap 42 Kohler Courage Briggs & Stratton V-Twin (for choke) Illustrated Parts List To order replacement )arts, call the Custome Service Line at 1-800-800-7310, or visit www.mtdproducts.com. Ref. No, PartNo. Description Ref. No. PartNo. Description 1 710-0227 AB Screw#8-18x 0.5 15 751-0617B SingleInlet Muffler 2 710-0599 TT Screw 1/4-20x 0.5 16 751-10047 ExhaustPipe 3 710-0726 AB Screw5/16-12x 0.5 17 710-1315 Screw,3/8-16x 1.250 4 783-0615D MufflerBracket 18 712-3005 FlangeLock Nut,3/8-16 5 751-3142 Oil DrainCap 19 736-0300 Fiat Washer,.406x .875x .059 6 710-0654A TT Screw3/8-16x 1.00 20 751-0651B LH ExhaustPipe 7 736-0277 FlatWasher,1.031x 1.620x .095 21 751-0650B RH ExhaustPipe 8 751-3141 Oil Drain ExtensionHose 22 751-0616B Dualinlet Muffler 9 726-0205 HoseClamp 23 710-1237 Screw,#10-32x .625 10 725-0157 CableTie 24 751B221535 Clamp 11 726-0272 Clamp 25 710-1314A Screw,5/16-18x .750 12 751-3140 Oil DrainValve 26 712-0271 SeresNut,1/4-20 13 751-10349 FuelLine Hose 27 721-0460 ExhaustGasket 14 751-0564A MufflerDeflector 28 783-0625C HeatShield NOTE:Tractorfeaturesvary by model.NOTall parts listedaboveand picturedon the previouspageare standard equipment. 43 Model Series 605 To Deck \ \ 44 Fief. No. PartNo. Description Fief. No. PartNo. Description 1 17962 Plate,Switch 28 747-04470 2 647-04036 LeverAssembly,Engagement 29 748-0415B Spacer,.385ID x .635OD x 1.54 3 714-0145 ClickPin 30 710-1260A Screw,5/16-18x.750 4 710-0224 Screw,#10-16,0.500 31 756-04207 Pulley,Engine,3.39 x 6.12 Dia. 5 710-0276 Screw,Carriage,5/16-18,1.00 32 783-04467 Stop Bracket,Deck-Up 6 732-04248 ExtensionSpring,.38 ODx 3.9 Lg 33 783-0744A Stop Bracket,Engagement 7 710-04377 Screw,7/16-20,2.75,Gr5 34 683-04173 FrameAssembly,Lower 8 710-0726 Screw,5/16-12,0.750 35 710-0607 Screw,5/16-18,0.500 9 710-0778 Screw,1/4-20x 1.50 36 710-0642 Screw,1/4-20,0.750 10 711-1044A Pin,Belt Guard,5/16x 4.75 37 710-3005 Screw,3/8-16, 1.25,Gr5 11 710-0859 Screw,3/8-16x2.50 38 712-04064 Nut, FlangeLock, 1/4-20,GrF 12 712-04063 Nut,FlangeLock,5/16-18,GrF 39 732-04035 Spring,Compr.,1.28ODx 3.125 13 712-04065 Nut,FlangeLock,3/8-16, GrF 40 736-0222 Washer,Lock,1/4, External 14 712-3004A Nut,FlangeLock,5/16-18,Gr5 41 783-04612 SupportBracket,Steering 15 714-0470 Pin,Cotter,1/8 x 1.25 42 738-04058 Spacer,Shoulder,.38x 1.0x.70 16 726-0201 Nut,Speed,.3125ID 43 747-04121A Hold Rod,Battery 17 731-2111A Knob,PTO 44 783-0349 18 746-04092 DeckEngagementCable 45 783-04329A Seat Bracket,Frame 19 750-0566A Spacer,.260x.372x 1.030Lg. 46 783-04809 Frame,Upper 20 783-04590A CableBracket 47 710-0599 Screw,1/4-20,0.50 21 736-0108 Washer,Fiat,.510x .750x .033 48 725-1426A Solenoid,12V,100Amp 22 736-0119 Washer,Lock,5/16 49 725-04039 Switch,Interlock 23 736-0242 Washer,Bell,.340 x .872x .060 50 738-1132 Screw,Shoulder,.250x .150 24 736-0275 Washer,Fiat,.344 x .688x .065 51 725-1737 Battery,190CCA 25 736-0322 Washer,Fiat,.450x1.250x.164 52 710-0703 Screw,Carriage,1/4-20,.75,Gr5 26 741-0708 Bearing,Flange,HexSplit.500 ID 53 712-0271 Nut, Seres,1/4-20 27 747-1286A KeeperRod,Belt 54 712-3087 Nut,Wing, 1/4-20 45 EngagementHandle,Deck BatteryTray mrm_mmFACTORY PARTS parts, call the Customer Service Line at :8oo aoo:Taio, or visit www,mtdproducts:com; Model Series 605 ...._3j 5) <:0_...... - _ [[ [ • \s / / 46 .° _ _, 8/I Ref. No. Part No. Description 1 732-0614 Ring,Wire 2 716-0231 Ring, E Type,.750 3 736-0336" FlatWasher,5/8 x 1.0x.030 736-0337" FlatWasher,5/8 x 1.0x.040 736-0349" FlatWasher,5/8 x 1.0x.020 4 736-0335 Washer,Thrust.635x 1.26x.06 5 710-1325 Self-tappingScrew,1/4-20x 1.625 6 719-04017 UpperHousing 7 711-1109 inputShaft 8 741-0335 NeedleBearing,.625x.813x.495 9 717-1464 14-toothBevelPinion 10 716-0108 RetainingRing,.437 11 741-0340 SleeveBearing,.75x.l.0 x 1.0 12 721-0338 Seal,.75x 1.0x.125 13 618-04041 DifferentialAssembly 14 741-0336 15 717-04056 42-toothBevelGear 16 718-04045 ClutchCollar 17 711-04134 DriveShaft 18 736-0495* ThrustWasher,1.0x.632x.O FlangeBearing,5/8 x 3/4 x 3/4 736-0494* FiatWasher,.632x 1.00x.035 19 741-0337 FlangeBearing,5/8 x 3/4 x 15/16 20 611-0011 DetentShaft Assembly 21 741-0862 DetentBall 22 732-0863 CompressionSpring 23 719-04018 LowerHousing 24 717-0678 BrakePuck 25 761-0202 BrakeDisc 26 710-1206 Self-tappingScrew,1/4-20x2.375 27 661-0001 BrakeAssembly -- 737-0148 Grease(19oz.) * Use applicableflat washer(ref.#'s 3 or 18) in this applicationallowing.0150/.0020in.end-play NOTE: If rebuildingtheupper housing,includetwo ounces (2 oz.) of Unirex®N3grease(Part No.737-0289)in the input shaftcavity. 47 ,RTS To order replacement _arts, call the Custome Service Line at 1=800-800-7310, or visit www.mtdproducts.com. iVlodel Series 605 / i°°° \\\\ 48 1\ 'S Ref. No. PartNo. Ref. No. Description Part No. Description 1 17116 BrakeAssembly,Deck 35 732-0944 Spring,Extension,.75 ODx 6.75 2 17258E RH Belt Cover,Deck46" 36 734-0973 Wheel, Deck5.0 x 1.38 3 618-0240A SpindleAssembly,5.00 Dia. 37 736-0119 Washer,Lock,5/16 4 618-04134B SpindleAss'y,DoublePulley 38 736-0211 Washer,Fiat,.285x 1.25x .06 5 683-0254B HangerBracketAssembly 39 736-0270 Washer,Bell,.265 x.75x .062 6 683-04254 DeckWeldment 40 736-0418A Washer,Fiat,.34 x 2.25 x.lO 7 710-0520 Screw,3/8-16, 1.50,Gr5 41 736-0225 Washer,Lock,5/8 8 710-0514 Screw,3/8-16, 1.00,Gr5 42 731-1032B ChuteAssembly 9 710-0528 Screw,5/16-18,1.25,Gr5 43 738-0347 10 710-0599 Screw,1/4-20,0.500 44 738-0373 Spacer,Shoulder,.498x 1.53 11 710-3015 Screw,1/4-20,.75, Gr5 45 738-04146 Plug 12 710-0778 Screw,1/4-20,1.500 46 742-0611A Blade,16.28",Star3-in-One ENUINF _FACTORY 13 710-0805 Screw,5/16-18,1.50,Gr5 47 742-0612A Blade,14.88",Star3-in-One 14 710-1260A Screw,Ld, 5/16-18,0.750 48 738-04216 Shld.Screw,.625x 2.515x .875 15 710-1026 Screw,1/4-20x 1.75 49 747-1116 Rod,Deck Release 16 736-0247 Washer,Fiat,.406x 1.25x .157 50 747-1130B Rod,DeckAdjustment 17 711-0993 Belt GuardPin 1/4 Diax 1.43 51 748-0234 ShoulderSpacer 18 711-1554 Pin, 1/4-20,3/8 x 2.0 52 750-0566A Spacer,.260x.372 x 1.030 19 712-0206 Nut, Hex,1/2-13,Gr5 53 750-1320 Spacer,.375x.63 x.595 20 712-04063 Nut, FlangeLock,5/16-18,GrF 54 754-0349 Belt,V-Type,Poly,A x 79.10Lg. 21 712-04064 Nut, FlangeLock, 1/4-20,GrF 55 754-04122 Belt,V-Type,Ax 90.24 22 712-04065 Nut, FlangeLock,3/8-16,GrF 56 756-04129 Pulley,Idler,4.25"Dia. 23 712-0417A Nut, Flange,5/8-18 57 783-1348C BeltCover,LH 24 712-0431 Nut, FlangeLock,3/8-16,GrF 58 783-0141 DeckSkirt,Center 25 712-0641 Nut, Hex,M16-1.5 59 783-0142 DeckSkirt, RH 26 712-3006 Nut, Hex,1/4-20,Gr5 60 783-04641 Bracket,Idler 27 738-0322 Shld,Screw,.625 Dia.x .217 61 731-05264t MulchPlug 28 712-3083 Nut, Hex Lock,1/2-13,Gr8,Nylon 62 _7123087t 29 714-0470 Pin,Cot, 1/8 x 1.25 63 710-0134t CarriageScrew,1/4-20x.62 30 717-04074 AdjustmentGear,Deck 64 683-04250 IdlerBracketAssembly- LH 31 726-0233 Nut, Push,.25 ID x .50OD 65 683-04251 IdlerBracketAssembly- RH 32 732-0306A Sprg,Compress,.531ODx 1.75 66 710-0623 Screw,3/8-16x.750 33 732-0429A Spring,Extension,.50 Diax 3.97 67 750-04456 Spacer,.260x.372x 1.420Lg. 34 732-0594A Spring,Extension,.91Diax 7.33 68 783-04991 BrakeBracket LWing Nut t If Equipped NOTE:Tractorfeaturesvary by model.NOTall parts listedaboveand picturedon the previouspageare standard equipment. 49 PARTS To order replacement parts, call the Customer Service Line at 1-800-800o7310, or visit www.mtdproducts.com. IMPORTANT For a proper working machine, use Factory Approved Parts. V-belts are designed to engage and disengage safely.A substitute non OEMt V-belt can be dangerous by not disengaging completely. i_il i_i i i _II _i _ i _ i i ii ,i!_ii_i_i !i_ii_ii_!_i_ i_ii_i_i_i_i_i_i_i_i_i_i_i_i_i_i_i_i_ I 50 CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS The CaliforniaAir ResourcesBoardandMTDConsumerGroupInc are pleasedto explainthe evaporativeemissioncontrolsystemwarrantyon your 2006 lawn mower.In California,new lawnmowermust be designed,builtand equippedto meet the State'sstringentanti-smogstandards.MTDConsumerGroupInc must warrantthe EECSon yourlawn mowerfor the periodof time listedbelow providedthere has beenno abuse,neglector impropermaintenanceof your lawnmower. Your EECSmay includeparts such as the carburetor,fuel-injectionsystem,the ignitionsystem,catalyticconverter,fuel tanks,fuel lines,fuel caps, valves, canisters,filters,vapor hoses,clamps,connectors,and otherassociatedemission-relatedcomponents. Where a warrantable condition exists, MTDConsumer Group Inc will repair your lawn mower at no cost to you includingdiagnosis, parts and labor. MANUFACTURER'S WARRANTY COVERAGE: This evaporativeemissioncontrol systemis warrantedfor two years.If any evaporativeemission-relatedpart on yourequipmentis defective,the partwill be repairedor replacedby MTDConsumerGroupInc. OWNER'S WARRANTY RESPONSIBILITIES: Asthe lawn mowerowner,you are responsiblefor performanceof the requiredmaintenancelistedin yourowner'smanual. MTDConsumerGroupIncrecommendsthat you retain all receiptscoveringmaintenanceon your lawnmower,but MTDConsumerGroup Inccannot denywarrantysolelyforthe lack of receipts. Asthe lawn mowerowner,you shouldhoweverbe awarethat MTDConsumerGroupInc maydeny you warrantycoverageif your lawnmoweror a part has failed dueto abuse,neglect, or impropermaintenanceor unapprovedmodifications. Youare responsiblefor presentingyourlawn mowerto MTDConsumerGroupInc's distributioncenteror servicecenteras soonas the problemexists.The warrantyrepairsshouldbe completedin a reasonableamountof time, not to exceed30 days. If you havea questionregardingyour warrantycoverage,you should contactthe MTDConsumerGroupIncService Departmentat 1-800-800-7310. GENERAL EMISSIONS WARRANTY COVERAGE: MTDConsumerGroupIncwarrantsto the ultimatepurchaserand eachsubsequentpurchaserthat the lawnmower is: Designed,built andequippedso as to conformwithall applicableregulations;andfree from defectsin materialsand workmanshipthat causethe failure of a warrantedpart to be identicalin all material respectsto that part as describedin MTDConsumerGroupInc's applicationfor certification. The warrantyperiodbeginson the date the lawnmoweris deliveredto an ultimatepurchaseror first placed into service.The warrantyperiodis two years. Subjectto certain conditionsand exclusionsas statedbelow,the warrantyon emission-relatedparts is as follows: 1. Any warrantedpart that is not scheduledfor replacementas requiredmaintenanceinthe writteninstructionssupplied, is warrantedfor the warrantyperiod statedabove. Ifthe part fails duringthe periodof warrantycoverage,the part will be repairedor replacedby MTDConsumerGroupInc accordingto subsection (4) below. Anysuch part repairedor replacedunderwarrantywill be warrantedfor the remainderof the period. 2. Any warrantedpart that is scheduledonly for regularinspection inthe writteninstructionssupplied is warrantedfor the warranty periodstated above.Any such part repairedor replacedunderwarrantywill be warrantedfor the remainingwarrantyperiod. 3. Any warrantedpart that is scheduledfor replacementas requiredmaintenancein the written instructionssuppliedis warrantedforthe periodof time beforethe first scheduledreplacementdatefor that part. If the partfails beforethe first scheduledreplacement,the part will be repairedor replacedby MTDConsumer GroupInc accordingto subsection(4) below.Any such part repairedor replacedunderwarrantywill be warrantedforthe remainderof the periodpriorto the first scheduledreplacementpointfor the part. 4. Repairor replacementof any warrantedpart underthe warrantyprovisionshereinmustbe performedat a warrantystationat no chargeto the owner. 5. Notwithstandingthe provisionsherein,warrantyservicesor repairswill be providedat all of our distributioncentersthat arefranchisedto servicethe subject enginesor equipment. 6. The lawnmowerowner will not be chargedfor diagnosticlaborthat is directlyassociatedwithdiagnosisof a defective,emission-relatedwarrantedpart, providedthat such diagnosticwork is performedat a warrantystation. 7. MTDConsumerGroupInc is liablefor damagesto otherengine or equipmentcomponentsproximatelycausedby a failure underwarrantyof any warranted part. 8. Throughoutthe lawnmowerwarrantyperiodstated above,MTDConsumerGroupIncwill maintaina supplyof warrantedparts sufficientto meetthe expected demandfor such parts. 9. Any replacementpart may be usedinthe performanceof any warrantymaintenanceor repairsand mustbe providedwithoutchargeto the owner.Suchuse will not reducethe warrantyobligationsof MTDConsumerGroupInc. 10. Add-onor modifiedpartsthat are not exemptedbythe Air ResourcesBoardmay not be used.The use of any non-exemptedadd-on or modifiedparts by the ultimatepurchaserwill be groundsfor disallowinga warrantyclaims. MTDConsumerGroup Incwill not be liableto warrantfailuresof warrantedparts caused bythe use of a non-exemptedadd-onor modifiedpart. WARRANTED PARTS: The repairor replacementof any warrantedpart otherwiseeligiblefor warrantycoveragemay be excludedfrom such warrantycoverageif MTDConsumerGroup Inc demonstratesthat the lawnmowerhas been abused,neglected,or improperlymaintained,andthat such abuse, neglect,or impropermaintenancewasthe directcauseof the needfor repairor replacementof the part. That notwithstanding,any adjustmentof a componentthathas a factory installed,and properly operating,adjustmentlimiting device is still eligiblefor warrantycoverage.Thefollowing emissionwarrantyparts list arecovered: FuelLine,Fuel Line Clamps MANUFACTURER'S LiMiTED WARRANTY The limitedwarrantyset forth belowisgivenby MTDLLCwith respect to newmerchandisepurchasedand usedin the UnitedStates,its possessionsand territories. "MTD"warrantsthis productagainstdefectsin materialand workmanshipfor a periodof two (2) years commencingon the date of original purchaseand will, at its option,repairor replace,freeof charge,any part foundto be defectiveinmaterialsor workmanship.This limitedwarranty shallonlyapply if this product hasbeen operatedand maintained inaccordancewith the Operator'sManualfurnishedwith the product, and has notbeen subjectto misuse,abuse,commercialuse, neglect, accident,impropermaintenance,alteration,vandalism,theft, fire, water, or damagebecauseof otherperil or naturaldisaster.Damageresulting fromthe installationor useof any part, accessoryor attachmentnot approvedby MTDfor use with the product(s)coveredbythis manual willvoid yourwarrantyas to any resultingdamage. Normalwearparts are warrantedto be free fromdefects in materialand workmanshipfor a periodof thirty (30) days fromthe dateof purchase. Normalwearparts include,butare notlimitedto itemssuch as: batteries,belts,blades,blade adapters,grass bags, riderdeck wheels,seats, snowthrowerskid shoes,shaveplates,auger spiralrubberand tires. NOW TO OBTAIN SERVICE: Warranty service is available, WITH PROOF OF PURCHASE, through your local authorized service dealer. To locate the dealer in your area, check your Yellow Pages, or contact MTD LLC at RO. Box 361131,Cleveland, Ohio 441360019, or call 1-800-800-7310 or 1-330-220-4683 or log on to our Web site at www.mtdproducts.com. This limitedwarrantydoesnot providecoverageinthe followingcases: a. Theengineor componentparts thereof.These itemsmaycarry a separatemanufacturer'swarranty.Referto applicablemanufacturer's warrantyfor termsand conditions. b. Log splitterpumps,valves,and cylindershavea separateone year warranty. c. Routinemaintenanceitemssuch as lubricants,filters, blade sharpening,tune-ups,brakeadjustments,clutchadjustments,deck adjustments,and normaldeteriorationof the exteriorfinish due to useor exposure. FOR e. MTDdoesnot extendanywarrantyfor productssoldor exported outsideof the UnitedStates,its possessionsand territories,except those soldthroughMTD'sauthorizedchannelsof export distribution. f. Replacementparts that are notgenuine MTDparts. g. Transportationchargesand servicecalls. No impliedwarranty,includingany impliedwarrantyof merchantabilityof fitness for a particular purpose,applies after the applicable periodof express written warranty above as to the parts as identified.No otherexpresswarranty, whetherwritten or oral, except as mentioned above, givenby any personor entity, includinga dealeror retailer, with respect to any product,shall bind MTD.Duringthe periodof the warranty,the exclusiveremedy is repairor replacementof the productas set forth above. The provisionsas set forth in this warrantyprovidethe sole and exclusiveremedy arising from the sale. MTDshallnot be liable for incidentalor consequentialloss or damage including,without limitation, expensesincurredfor substituteor replacementlawn careservicesor for rentalexpensesto temporarily replacea warranted product. Somestatesdo notallowthe exclusionor limitationof incidentalor consequentialdamages,or limitations on howlong an impliedwarranty lasts,sothe aboveexclusionsor limitations maynot applyto you. In no event shallrecoveryof any kindbe greaterthanthe amountof the purchasepriceof the productsold.Alterationof safety features of the product shallvoid this warranty. Youassumethe riskand liability for loss,damage,or injuryto you and yourpropertyand/orto others and theirpropertyarisingout of the misuseor inabilityto usethe product. This limitedwarrantyshallnot extendto anyoneotherthan theoriginal purchaseror to the personfor whomitwas purchasedas a gift. HOWSTATELAWRELATESTOTHIS WARRANTY: This limited warrantygivesyou specificlegal rights,and youmay alsohaveother rightswhich vary from stateto state. IMPORTANT:OwnermustpresentOriginal Proofof Purchaseto obtain warrantycoverage. d. Servicecompletedby someoneotherthanan authorizedservice dealer. MTD LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136=0019; Phone: 1=800=800=7310, 1=330=220=4683