Download APW Wyott XWAV1829EZ Operating instructions
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R INSTALLATION AND OPERATING INSTRUCTIONS Models: XWAV-1422 EZ, -1829 EZ, -1422 EZ SS & -1829 EZ SS PASS THROUGH TOASTER INTENDED FOR OTHER THAN HOUSEHOLD USE RETAIN THIS MANUAL FOR FUTURE REFERENCE UNIT MUST BE KEPT CLEAR OF COMBUSTIBLES AT ALL TIMES ! FOR YOUR SAFETY: Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. ! ! WARNING: Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the Installation, Operating and Maintenance Instructions thoroughly before installing or servicing this equipment. ! Initial heating of unit may generate smoke or fumes and must be done in a well ventilated area. Overexposure to smoke or fumes may cause nausea or dizziness. This equipment has been engineered to provide you with year-round dependable service when used according to the instructions in this manual and standard commercial kitchen practices. ANSI/NSF4 P/N 79967150 10/08 Phone: Fax: Toll Free: Website: E-mail: +1 (214) 421-7366 +1 (214) 565-0976 +1 (800) 527-2100 www.apwwyott.com [email protected] APW WYOTT 729 Third Avenue Dallas, TX 75226 1 IMPORTANT FOR FUTURE REFERENCE Please complete this information and retain this manual for the life of the equipment. For Warranty Service and/or Parts, this information is required. Model Number Serial Number Date Purchased TABLE OF CONTENTS SECTION ITEM 1 2 3 4 5 6 PAGE Owner's Information Safety Information Specifications Installation Instructions Operation Programming 2 2 3 4 5 6 SECTION ITEM 7 8 9 10 11 12 Cleaning Troubleshooting Preventative Maintenance Wiring Diagrams Parts Lists & Exploded Views Warranty PAGE 7 8 8 9 17 20 ! WARNING: In Europe, appliance must be connected by an earthing cable to all other units in the complete installation and thence to an independent earth connection in compliance with EN 60335-1 and/or local codes ! ! WARNING: An earthing cable must connect the appliance to all other units in the complete installation and from there to an independent earth connection. ! 1. OWNER’S INFORMATION General Information: 1. 2. 3. Always clean equipment thoroughly before first use. (See general cleaning instructions). Check rating label for your model designation and electrical rating. For best results, use stainless steel counter tops. General Operation Instructions: 1. 2. 3. All food-service equipment should be operated by trained personnel. Do not allow your customers to come in contact with any surface labeled “CAUTION HOT”. Never touch ceramic or steel heaters. Warranty Information: Reliability Backed By APW Wyott’s Warranty: All APW Wyott Pass Through Ovens are backed by a one year parts and labor warranty, including On-Site Service calls within 50 miles of authorized service technicians. Service Information: Service Hotline (800) 733-2203 2. SAFETY INFORMATION APW Wyott equipment is designed, built and sold for commercial use and should be operated by trained personnel only. Clearly post all CAUTIONS, WARNINGS and OPERATING INSTRUCTIONS near each unit to insure proper operation and to reduce the chance of personal injury and/or equipment damage. This product is used for the cooking, defrosting or re-thermalization of food products only. Always disconnect power before servicing the unit. Surfaces will remain hot after power has been turned off. Allow unit to cool before cleaning or servicing. Never clean the unit by immersing it in water. The unit is not protected against water jets; DO NOT CLEAN PASS THROUGH OVEN WITH A WATER JET. Always clean equipment properly before first use. 2 3. SPECIFICATIONS XWAV SS MODEL VOLTS WATTS PH A B C D E 208V 240V 208V 208V 240V 208V 240V 208V 240V 5400W 5400W 5400W 7000W 7000W 7000W 7000W 9000W 9000W 1 1 1 3 3 3 3 3 3 44.675 44.675 44.675 44.675 44.675 51.675 51.675 51.675 51.675 15.125 15.125 15.125 15.125 15.125 19.125 19.125 19.125 19.125 23.4 23.4 23.4 23.4 23.4 30.4 30.4 30.4 30.4 16.13 16.13 16.13 16.13 16.13 16.13 16.13 16.13 16.13 22.45 22.45 22.45 22.45 22.45 26.45 26.45 26.45 26.45 1422 EZ 1422 EZ 1422 EZ SS 1422 EZ SS 1422 EZ SS 1829 EZ 1829 EZ 1829 EZ SS 1829 EZ SS “B” 12.1 “A” “E” “C” “D” 4 Power Cord: Six (6) foot, 3 wire grounded cord. If the supply cord is damaged, the manufacturer, or an authorized service agent, must replace it in order to avoid a hazard and warranty. Please contact the factory by calling the 800 # located on the unit. Shipping Weights: XWAV1422 EZ 115 lbs. (52.2 kg.) XWAV 1829 EZ XWAV1422 EZ SS XWAV1829 EZ SS 149 lbs. (67.6 kg.) 115 lbs. (52.2 kg.) 149 lbs. (67.6 kg.) 3 4. INSTALLATION INSTRUCTIONS If the carton appears damaged, or damage is discovered once the carton is opened, stop immediately and contact the freight company to file a damage claim. ! CAUTION: The Pass Through Oven is shipped assembled. The unit is shipped with urethane supports between the top heaters and the conveyor assembly. Please remove all urethane supports and packaging materials before operating the unit. Failure to remove all packaging materials may lead to a fire and / or damage to the appliance. ! 1. Remove all external packaging that is protecting top portion of unit. 2. Remove unit from shipping container while in the upright position. The unit can be lifted out of the carton by grasping under the conveyor on each side of the appliance. Please remove the plastic bag. 3. Remove all internal packaging to the unit. Important: Remove urethane supports located inside the tunnel oven between the top heaters and the conveyor. Remove tape from conveyor trays. Remove tape from extrusion corners. Remove tape from deflecting curtains located just above entrance and exit of conveyor. 4. Visually inspect all external and internal portions of unit for damage. Important: Inspect the top white ceramic elements located inside the oven tunnel after removal of urethane supports. To inspect these white ceramic elements, use a small mirror held under each element to detect cracks. Important: The Ceramic elements are fragile and will break under stress. Do not twist, pull, push, or otherwise subject the white ceramic elements to stress. 5. Wipe down the exterior of the unit using a damp cloth with warm water. Do not use abrasive pads or cleaners as they will damage the stainless steel surface and high temperature plastic. NOTE: DO NOT USE CLEANERS OF ANY KIND ON THE WHITE CERAMIC HEATERS. 6. Remove four feet from box and install into threaded nuts located at the four corners underside of the left and right housings; Also remove conveyor extension tray(s). Conveyor extensions should be hung off end of conveyor frame. Model XWAV 1422EZ and XWAV 1829EZ will have two conveyor extensions for loading and exit ends. 7. Place unit in operating location. Note: Ambient Conditions - Make sure that the operating location is in an area where the ambient temperature is held constant (minimum 70°F). Please avoid areas such as near exhaust fans and air conditioning ducts. Warning: Operating environment Ensure that operation location is at a reasonable distance from combustible walls and materials otherwise combustion or discoloration could occur. Stand-off/Air-divider located on rear panel is important in maintaining proper division of inlet and exhaust air flow - If removed it could result in improper functioning of unit and MAY cause personal injury and WILL void your warranty. Caution: Operating environment Place unit on a stable, level counter at a convenient height for use. Turn the adjustable feet so that unit is level to counter top. The top of the unit is not intended for use a shelf. Materials placed there are at risk for fire. 8. Before plugging unit into wall, make sure that the switch is in the off position. 9. Warning: Ensure no hands, tools or parts or other unintended items are located on the conveyor as injury will result when unit is turned on. 10. Plug unit into grounded electrical outlet with correct voltage, and plug configuration. Warning: Using any receptacle that is not designed to match the attached cord and plug MAY cause personal injury and WILL void your warranty. Please attach the XWAV1422/Medium Size unit, 208V, 5400W only, to an individual branch circuit. 4 Oven Stacking FIGURE 1 Remove End Caps & Screws Before Installing Kit The stacking kit will consist of 4 corner posts to be inserted between stacked units. Warning: When stacking, unit must have proper stacking kit installed. This will prevent overheating and damaging of electrical components. Warning: Do not stack more than three units tall or do not use more than two stacking kits. Warning: Standoff on rear panel of unit is important to allow proper inlet and exhaust fan airflow. Do not cover inlet or exhaust fan openings as this could damage electrical components. Stacking Kit #94001189 1. Ensure bottom unit is mounted on secure surface, with feet installed. 2. Remove respective corner end caps and screws. This will allow each of the stacking spacer retaining fingers to slide into the extrusions. 3. Remove the feet from the top unit as shown. 4. Secure each stacking spacer to the bottom of the unit as shown by using the bolts and washers provided. You should have four total of each. 5. Once the stacking kit spacers are secure, place top unit onto bottom unit. The stacking kit spacers each have tapered guides to allow the unit to lock into position. 6. Refer to Cleaning Instructions for cleaning of stacking spacers and cleaning between units. 5. OPERATION 1. The controls that operate the belt conveyor and the heaters are located on the front of the unit. 2. A. The On/Off switch is used to turn the unit on or off. Once the unit is turned on the conveyor will automatically run. Warning: Ensure no hands, tools or parts are located on the conveyor as injury will result when unit is turned on. B. The direction of the belt conveyor travel is controlled by a hidden rocker switch located beneath the left side conveyor extension, behind a removable cover attached to the base housing panel. To change belt direction, remove this cover, flip the rocker switch to the opposite setting, and replace the cover. This operation can be performed while the belt is moving. 3. Note: Before moving the On / Off switch to the “On” position, please read the following statements: 4. A. CAUTION: HOT SURFACES! The exterior metal surfaces of the unit will get hot enough to cause burns. Avoid touching these surfaces to prevent injury. B. WARNING: SEVERE BURN HAZARD CERAMIC HEATERS (top heaters). The white ceramic heaters located in the top of the unit operate at very high temperatures. DO NOT TOUCH HEATERS AFTER UNIT IS TURNED ON. 5. Two adjustable deflector shields are located at the inlet/outlet of the unit, above the conveyor belt. These shields are designed to keep maximum heat inside the unit. Position the shields as needed for product flow. CAUTION HOT SURFACE! 6. This oven has 2 heating zones, 1 on top, and a bottom one. 5 6. PROGRAMMING INSTRUCTIONS (FAST.) Checking standby settings: Press the key that you want to check setting on 1-8. ! Arrow UP is to check the actual top temperature. ! Arrow DOWN is to check the actual bottom temperature. ! Arrow RIGHT is to check speed and the number 9 when setting speed and temperature. ! Arrow LEFT is to check actual and set temperature of the top and bottom. Will scroll through all the setting automatically. It is also the number 0 when setting speed and temperature. Programming System settings: Push and hold the “E” key for 3 seconds. ! CodE will be displayed type in 2222 then the “E” key. ! SYS (system) will be display. This is system programming. USER INTERFACE Press the “E” key. ! Unit will be displayed then either F (Fahrenheit) or C (Celsius). To toggle the choices use the LEFT or RIGHT arrow keys. Press the “E” key. ! oF t (offset top temperature)will be displayed then a number. Enter the offset temperature you want using the number keys. For negative temperature press the DOWN arrow key. Press the “E” key. ! oF b (offset bottom temperature) will be displayed then a number. Enter the offset temperature you want using the number keys. For negative temperature press the DOWN arrow key. Press the “E” key. SYS will be displayed. ! Press the arrow UP key Eit (exit) will displayed. ! Press the “E” key. This will exit from system programming. Programming Recipe settings: Push and hold the “E” key for 3 seconds. ! CodE will be displayed ! Type in 2222 then the “E” key. SYS (system) will be display. ! Press the arrow DOWN key. rECP (recipe) will be displayed. ! Press the “E” key. Prod (product) will be displayed. Press the key you would like to change. (1 through 8) ! ! Press the “E” key. tPFt (temperature programmed F top)will be displayed for 3 seconds then the current temperature. Use the number keys to change the temperature. Change the setting by pressing the left arrow key (”0”) until the current value is all 0’s and then enter the new value. 800° = 8, left arrow (”0”), left arrow (”0”). ! 6 Press the “E” key. ! tPFb (temperature programmed F bottom) will be displayed for 3 seconds then the current temperature. Use the number keys to change the temperature. Change the setting by pressing the left arrow key (“0”) until the current value is all 0's and then enter the new value. 800° = 8, left arrow (“0”), left arrow (“0”). Press the “E” key. ! SPd (speed) will be displayed then the current speed setting in minutes and seconds. Change the setting by pressing the left arrow key (“0”) until the current value is all 0's and then enter the new value in minutes and seconds. 2 minutes 30 seconds = 2,3, left arrow (“0”). Press the “E” key. ! rECP (recipe ) will be displayed. If another keys needs to be changed press the “E” key and Prod will be displayed. Follow the above steps to change the next key. If you wish to exit from rECP (recipe) press the DOWN key. Eit (exit) will be displayed. Press the “E” key to get out of programming. ! ! The temperatures cannot be set higher than 1000°F. The speed cannot be set faster than 30 seconds or slower than 10 minutes. 7. CLEANING Insure the appliance has been turned off and has had sufficient time for all surfaces to cool down before cleaning. Use only mild soap and water to clean this appliance. Appliance cleaning should be performed daily. NOTE: DO NOT USE ABRASIVE PADS OR CLEANING SOLUTIONS ON THIS APPLIANCE. Daily Cleaning ! ! Remove the crumb pans and wipe out debris with a damp rag and mild soap solution. Remove the deflector panels located at the entrance and exit of the oven tunnel. Wipe down the area under the deflector panels, and the deflector panels, with a damp rag and mild soap. Reinstall the deflector panels by reversing the procedure used to remove them. ! ! ! Using a damp rag with mild soap and water, wipe down the exterior surfaces of the appliance. Using a damp rag with mild soap solution, wipe down all areas of the conveyor. DO NOT ATTEMPT TO CLEAN THE UPPER WHITE CERAMIC, OR LOWER METAL HEATERS. When units are in the stacked configuration, it is still necessary to clean between the units. Using a damp rag with mild soap and water, wipe down the tops and undersides of all units. Ensure there are no foreign objects between the units that could catch fire. ! Using a damp rag with mild soap and water, wipe the surfaces of the stacking spacers on all four corners. ! USE CAUTION during disassembly and cleaning. Remove the tunnel guards from each end of the oven opening. Remove the conveyor assembly by pulling outward on the drive pin on the conveyor drive box on the right side end of the oven. Push the conveyor assembly partially through the tunnel and finish by removing the assembly from the other end of the oven. If the conveyor does not push through easily the oven interior is still too hot and allow it to cool further before attempting to push the conveyor assembly through. Attempting to force the assembly through may cause damage. Use a soft brush with mild soap to clean the wire belt and other conveyor surfaces. USE CAUTION during cleaning so that wires of the belt are not bent. 7 ! 8. TROUBLESHOOTING Always ask and check the following: Not getting power: 1. 2. 3. 4. 5. Is the unit connected to a live power source of the proper voltage? Check the rating label. Is the unit connected to the correct power source? Check the circuit breaker. Is power switch “ON” and led displaying information? If the above checks out, and you still have problems, call your local service agent. Conveyor not working: 1. Please refer to “Not getting power” section. 2. Check belt for obstructions. Belt may be jammed. 3. Reverse belt direction to check for belt jam - locate Reversing Switch on left side, beneath conveyor frame, hidden by removable cover. Remove cover, flip switch, and note if belt begins to move backwards. Does belt move backwards? 4. If YES, then clear belt jam and reset belt direction via Reversing Switch. 5. If NO, then call your local service agent. 6. Note: At slower settings the conveyor moves very slow and may appear stalled, which is not the case. 7. If the above checks out, and you still have problems, call your local service agent. Food not cooking properly: 1. 2. 3. 4. Please refer to “Not getting power” section. Are the controller and speed control adjusted to the desired setting? Are the deflector curtains in the proper position? If the above checks out, and you still have problems, call your local service agent. 9. PREVENTATIVE MAINTENANCE SCHEDULE ! ! ! ! ! ! ! Please follow the cleaning section for the daily preventative maintenance schedule. DO NOT USE ABRASIVES OR CLEANING SOLUTIONS ON THIS APPLIANCE. Routinely check before every operation that adequate distance is allowed between fans and anything that would possibly allow foreign debris or substances to be taken in by inlet fan. Clean fan guards on a daily basis to ensure proper inlet cooling to electrical components and efficient hot air exhaust. On a daily basis make sure side walls of tunnel oven remain clean to assist in maintaining even cooking around product. Be careful not to bump or hit the upper ceramic heaters when wiping down. Ensure belt is properly tensioned as to prevent slippage or binding, which causes strain on motor. DO NOT ATTEMPT TO MAINTENANCE, SERVICE OR CLEAN THE UPPER CERAMIC AND LOWER METAL HEATERS. 8 10. WIRING DIAGRAMS/SCHEMATICS WIRING DIAGRAM - XWAV 1422 EZ 1PH (96600394) TOP ELEMENT HOUSING ZONE 2 (6) x 350W =2100W 2100 W TOTAL BLUE RED WH RED WHITE 28 BLU BLK CASE GROUND T1 28 22 BLACK RED BLUE WIRE NUT ORANGE / WHITE WIRE NUT WHITE YELLOW YELLOW RED 17 5 BLACK BOTTOM T'COUPLE PROBE 17 15 15 19 17 BLACK BROWN BLUE / WHITE VIOLET / WHITE WIRE NUT RED 5 15 19 12 12 9 + + DC TOP BOTTOM 19 8 4 GROUND -24VDC BLK CASE GROUND 9 +24VDC RED 2 6-30P LEFT FAN INTAKE L2 L1 LOWER ELEMENTHOUSING G FAN THERMOSTAT CABLE TIE OUT OF WAY RED L1 1 REAR HOUSING GREEN NOT USED ORANGE 23 23 RIGHT FAN INTAKE 23 MOTOR POWER SUPPLY WIRE NUT ZONE 1 1 x 3400 W = 3400 W TOTAL 1 BLK 94100134 -24VDC WHITE 2 RED 24 VDC OUT BELT REVERSE SWITCH + DC CONTROL 7 RED + CASE GROUND RED L2 L1 - - - + + + 12 21 10 7 94100062 BLK 8 L1 BLK - 1 2 3 10 8 32 28 12 15 10 10 4 13 12 - 5 208240 VAC IN 17 14 + DC - 19 CASE GROUND 13 15 12 27 26 RED WIRE NUT 26 RED TOP T'COUPLE PROBE 28 WIRE NUT 4 BLUE / WHITE CASE GROUND WIRE NUT RED - BLACK = 208V TRANSFORMER BLUE - BLACK = 240V 22 19 RED T2 OPEN MOTOR DRIVE 28 16 22 BLACK BROWN GREY / WHITE YELLOW / WHITE GREEN / WHITE 18 22 WIRE NUT CONVEYOR MOTOR 24VBLDC 94200093 FRONT HOUSING 28 RED 208-240VAC, 1 PH, 50/60 Hz POWER SUPPLY, 5500 WATTS L2 1 2 28 MAIN ON / OFF SWITCH WIRING DIAGRAM - XWAV 1422 EZ 3PH (96600396) TOP ELEMENT HOUSING ZONE 2 (6) x 350W =2100W 2100 W TOTAL BLUE RED WH RED WHITE 28 BLU BLK CASE GROUND T1 28 22 BLACK RED BLUE ORANGE / WHITE MOTOR DRIVE WIRE NUT WIRE NUT WHITE YELLOW YELLOW RED 17 5 BLACK BOTTOM T'COUPLE PROBE 17 15 15 19 17 BLACK BROWN BLUE / WHITE VIOLET / WHITE 19 10 15 14 + DC - TOP BOTTOM 19 12 - + + DC - 8 CASE GROUND BELT REVERSE SWITCH + DC CONTROL 4 GROUND 94100134 -24VDC BLK -24VDC WHITE CASE GROUND 9 +24VDC RED 23 L3 L1 NEMA 15-30P LOWER ELEMENTHOUSING G FAN THERMOSTAT 1 L2 2 L3 3 L2 REAR HOUSING RED L1 2 RIGHT FAN INTAKE CABLE TIE OUT OF WAY 23 1 ZONE 1 1 x 3400 W = 3400 W TOTAL GREEN NOT USED ORANGE MOTOR POWER SUPPLY WIRE NUT LEFT FAN INTAKE 23 BLK RED + 12 21 RED 1 RED - - - + + + 1 2 3 10 2 7 24 VDC OUT 8 3 L2 L1 94100062 BLK 32 28 13 10 8 10 4 13 10 7 L3 BLK - 19 L1 15 208240 VAC IN 17 5 5 12 27 26 CASE GROUND WIRE NUT RED 15 12 12 RED WIRE NUT 26 RED TOP T'COUPLE PROBE 28 WIRE NUT 4 BLUE / WHITE CASE GROUND WIRE NUT RED - BLACK = 208V TRANSFORMER BLUE - BLACK = 240V 22 19 RED T2 OPEN 28 16 22 BLACK BROWN GREY / WHITE YELLOW / WHITE GREEN / WHITE 18 22 WIRE NUT CONVEYOR MOTOR 24VBLDC 94200093 FRONT HOUSING 28 RED 208-240VAC, 1 PH, 50/60 Hz POWER SUPPLY, 5500 WATTS 3 28 MAIN ON / OFF SWITCH WIRING DIAGRAM - XWAV 1422 SS 1PH (96601392) TOP ELEMENT HOUSING BLUE RED WH RED ZONE 2 (6) x 500W =3000W 3000 W TOTAL WHITE 28 BLU BLK CASE GROUND T1 28 22 BLACK RED BLUE WIRE NUT WHITE YELLOW YELLOW 4 RED 17 17 15 19 14 12 15 14 12 17 WIRE NUT RED 19 14 + - + DC - 32 TOP 14 BOTTOM 19 21 CASE GROUND BELT REVERSE SWITCH -24VDC WHITE + DC CONTROL 4 RED 32 GROUND + DC BOTTOM 20 8 -24VDC BLK CASE GROUND 9 19 +24VDC RED 8 RTD PROBE 22 22 22 19 23 ZONE 1 (10) x 400 W = 4000 W TOTAL L2 L1 6-50 P #8/3AWG 22 LOWER ELEMENTHOUSING G REAR HOUSING FAN THERMOSTAT RIGHT FAN INTAKE CABLE TIE OUT OF WAY RED L1 LEFT FAN INTAKE 20 GREEN NOT USED ORANGE 23 2 22 22 22 23 MOTOR POWER SUPPLY 1 22 1 RED WIRE NUT 20 2 BLK 94100134 8 7 RED + 1 2 3 22 10 32 28 L2 L1 - - - + + + 22 22 22 20 12 24 VDC OUT 11 11 94100062 BLK 11 13 10 8 32 7 BLK - 20 12 10 L1 15 12 10 4 5 208240 VAC IN 11 17 14 RED CASE GROUND 13 14 12 27 26 19 22 BLACK BOTTOM T'COUPLE PROBE 5 15 RED TOP T'COUPLE PROBE 5 BLACK BROWN BLUE / WHITE VIOLET / WHITE 26 BLUE / WHITE CASE GROUND WIRE NUT WIRE NUT + DC - 22 22 WIRE NUT 28 11 22 ORANGE / WHITE RED - BLACK = 208V TRANSFORMER BLUE - BLACK = 240V 22 WIRE NUT 19 RED T2 OPEN MOTOR DRIVE 28 16 22 BLACK BROWN GREY / WHITE YELLOW / WHITE GREEN / WHITE 18 22 WIRE NUT CONVEYOR MOTOR 24VBLDC 94200093 FRONT HOUSING 28 RED 208-240VAC, 1 PH, 50/60 Hz POWER SUPPLY, 7000 WATTS L2 1 2 28 MAIN ON / OFF SWITCH WIRING DIAGRAM - XWAV 1422 SS 3PH (96600392 Rev B) TOP ELEMENT HOUSING BLUE RED WH RED ZONE 2 (6) x 500W =3000W 3000 W TOTAL WHITE 28 BLU BLK CASE GROUND T1 28 22 BLACK RED BLUE WIRE NUT WHITE YELLOW YELLOW 4 RED 17 15 19 14 12 15 12 17 19 14 + - + DC - 19 11 22 BELT REVERSE SWITCH -24VDC WHITE + DC CONTROL 4 RED 32 GROUND + DC BOTTOM 20 94100134 8 8 -24VDC BLK CASE GROUND 9 19 +24VDC RED 22 22 22 22 22 22 19 ZONE 1 (10) x 400 W = 4000 W TOTAL L3 L2 L1 NEMA 15-30P 22 LOWER ELEMENTHOUSING G REAR HOUSING FAN THERMOSTAT RED L1 3 RIGHT FAN INTAKE CABLE TIE OUT OF WAY 23 23 20 GREEN NOT USED ORANGE MOTOR POWER SUPPLY 2 RTD PROBE 22 23 BLK 1 20 1 RED WIRE NUT LEFT FAN INTAKE 2 7 94100062 BLK 11 3 8 8 32 7 24 VDC OUT 22 22 22 CASE GROUND 10 10 10 32 28 11 14 12 11 RED + 22 1 2 3 21 4 13 L1 L3 L2 L1 - - - + + + 12 20 15 BLK - 20 5 208240 VAC IN 12 BOTTOM 12 10 14 CASE GROUND 13 14 32 TOP 19 RED BLACK BROWN BLUE / WHITE 5 12 27 26 17 22 22 BLACK BOTTOM T'COUPLE PROBE WIRE NUT RED 15 RED TOP T'COUPLE PROBE 5 28 VIOLET / WHITE 26 BLUE / WHITE CASE GROUND WIRE NUT WIRE NUT + DC - 22 WIRE NUT RED - BLACK = 208V TRANSFORMER BLUE - BLACK = 240V 22 17 14 ORANGE / WHITE MOTOR DRIVE WIRE NUT 19 RED T2 OPEN 28 16 22 BLACK BROWN GREY / WHITE YELLOW / WHITE GREEN / WHITE 18 22 WIRE NUT CONVEYOR MOTOR 24VBLDC 94200093 FRONT HOUSING 28 RED 208-240VAC, 3 PH, 50/60 Hz POWER SUPPLY, 7000 WATTS L2 1 L3 2 3 28 MAIN ON / OFF SWITCH WIRING DIAGRAM - XWAV 1829 SS 3PH (96600393) TOP ELEMENT HOUSING ZONE 2 (8) x 500W =4000W 4000 W TOTAL WHITE 28 BLU BLK CASE GROUND 22 94200093 GREY / WHITE YELLOW / WHITE GREEN / WHITE T1 BLACK RED WHITE 15 17 WIRE NUT YELLOW YELLOW 6 23 RED 15 19 14 12 12 28 17 15 19 14 12 13 CASE GROUND 9 19 BELT REVERSE SWITCH 18 18 RED 32 + DC BOTTOM 8 -24VDC BLK CASE GROUND 20 +24VDC RED 8 BLK RTD PROBE 21 22 9 L1 3 L3 L2 L1 NEMA 15-30P 20 LOWER ELEMENTHOUSING G REAR HOUSING FAN THERMOSTAT RED 5 18 WIRE NUT 20 ZONE 1 (10) x 500 W = 5000 W TOTAL CABLE TIE OUT OF WAY 5 LEFT FAN INTAKE 22 22 22 GREEN NOT USED ORANGE MOTOR POWER SUPPLY 2 22 22 22 5 RED 1 22 18 7 94100062 94100134 16 8 16 5 11 10 32 + DC TOP -24VDC WHITE BLK 11 12 8 11 24 VDC OUT 20 12 10 32 14 10 RED + 22 32 13 10 7 - - - + + + 18 22 22 22 22 4 1 2 3 6 BOTTOM 21 10 32 16 16 L1 L3 L2 L1 BLK - 5 + DC - 11 15 208240 VAC IN 20 22 22 14 12 32 TOP 17 22 13 32 + DC 32 RIGHT FAN INTAKE 28 CASE GROUND RED 12 27 26 19 9 BLACK BROWN BLUE / WHITE 15 + DC CONTROL 12 13 21 14 21 RED TOP T'COUPLE PROBE BLACK BOTTOM T'COUPLE PROBE RED VIOLET / WHITE 17 23 BLUE / WHITE CASE GROUND WIRE NUT WIRE NUT 21 17 ORANGE / WHITE MOTOR DRIVE 13 GROUND 19 BLUE RED T2 OPEN RED - BLACK = 208V TRANSFORMER BLUE - BLACK = 240V 22 WIRE NUT 14 BLACK BROWN CONVEYOR MOTOR 24VBLDC 28 22 28 WIRE NUT 28 22 FRONT HOUSING BLUE RED WH RED 208-240VAC, 3 PH, 50/60 Hz POWER SUPPLY, 9000 WATTS L2 18 1 L3 2 3 MAIN ON / OFF SWITCH WIRING DIAGRAM - XWAV 1829 EZ 3PH (96600397) TOP ELEMENT HOUSING ZONE 2 (8) x 350W =2800W 2800 W TOTAL WHITE 28 BLU BLK CASE GROUND 94200093 GREY / WHITE YELLOW / WHITE GREEN / WHITE T1 22 BLACK RED 28 22 WIRE NUT WHITE YELLOW YELLOW 6 23 15 CASE GROUND RED L1 15 + DC - 14 32 TOP BLK RED 32 9 94100134 8 BELT REVERSE SWITCH 5 8 -24VDC BLK CASE GROUND 20 +24VDC RED BLK WIRE NUT L1 3 LEFT FAN INTAKE L3 L2 L1 G FAN THERMOSTAT RED 5 2 LOWER ELEMENTHOUSING CABLE TIE OUT OF WAY MOTOR POWER SUPPLY 1 REAR HOUSING GREEN NOT USED ORANGE 5 9 ZONE 1 (1) x 4200 W = 4200 W TOTAL 5 RED 94100062 RED + + DC BOTTOM -24VDC WHITE 7 24 VDC OUT 11 10 32 11 3 L2 L1 8 8 11 10 7 3 L3 - - - + + + 6 12 11 10 20 CASE GROUND BOTTOM 21 12 32 15 13 BLK - 1 2 3 4 + DC - 12 13 208240 VAC IN 17 5 12 12 27 26 9 21 13 10 23 20 18 BLACK BROWN BLUE / WHITE VIOLET / WHITE 21 + DC CONTROL 12 RED 15 21 RED TOP T'COUPLE PROBE BLACK BOTTOM T'COUPLE PROBE 17 12 12 20 28 17 15 BLUE / WHITE CASE GROUND WIRE NUT WIRE NUT 21 RED 17 ORANGE / WHITE MOTOR DRIVE WIRE NUT 13 GROUND 17 BLUE RED T2 OPEN RED - BLACK = 208V TRANSFORMER BLUE - BLACK = 240V 22 15 BLACK BROWN CONVEYOR MOTOR 24VBLDC 28 22 28 WIRE NUT 22 22 FRONT HOUSING BLUE RED WH RED RIGHT FAN INTAKE NEMA 15-30P 208-240VAC, 1 PH, 50/60 Hz POWER SUPPLY, 7000 WATTS L2 1 L3 2 3 28 MAIN ON / OFF SWITCH WIRING DIAGRAM - XWAV 1829 EZ 1PH (96600395) TOP ELEMENT HOUSING ZONE 2 (8) x 350W =2800W 2800 W TOTAL WHITE 28 BLU BLK CASE GROUND 94200093 GREY / WHITE YELLOW / WHITE GREEN / WHITE T1 22 BLACK RED 28 22 WIRE NUT WHITE WIRE NUT YELLOW YELLOW 6 23 15 15 32 11 10 32 RED 32 9 5 8 -24VDC BLK CASE GROUND 20 BLK 94100134 8 BELT REVERSE SWITCH +24VDC RED WIRE NUT L1 LEFT FAN INTAKE L2 L1 6-50P / #8/3AWG G FAN THERMOSTAT RED 5 2 LOWER ELEMENTHOUSING CABLE TIE OUT OF WAY MOTOR POWER SUPPLY 1 REAR HOUSING GREEN NOT USED ORANGE 5 9 ZONE 1 (1) x 4200 W = 4200 W TOTAL 5 RED 94100062 RED + + DC BOTTOM -24VDC WHITE 7 8 BLK 11 L2 L1 24 VDC OUT 6 11 8 10 20 CASE GROUND BOTTOM 21 12 - - - + + + 4 + DC - 32 TOP 12 11 7 BLK - 21 1 2 3 12 L1 15 13 208240 VAC IN 9 20 18 + DC - 10 15 13 13 17 CASE GROUND RED 12 27 26 5 BLACK BOTTOM T'COUPLE PROBE BLACK BROWN BLUE / WHITE 10 15 + DC CONTROL 12 13 21 23 21 RED TOP T'COUPLE PROBE RED VIOLET / WHITE 17 12 12 20 28 17 15 BLUE / WHITE CASE GROUND WIRE NUT WIRE NUT 21 RED 17 ORANGE / WHITE MOTOR DRIVE 13 GROUND 17 BLUE RED T2 OPEN RED - BLACK = 208V TRANSFORMER BLUE - BLACK = 240V 22 15 BLACK BROWN CONVEYOR MOTOR 24VBLDC 28 22 28 WIRE NUT 22 22 FRONT HOUSING BLUE RED WH RED RIGHT FAN INTAKE 208-240VAC, 1 PH, 50/60 Hz POWER SUPPLY, 7000 WATTS L2 1 2 28 MAIN ON / OFF SWITCH WIRING DIAGRAM - XWAV 1829 SS 1PH (96601393) TOP ELEMENT HOUSING ZONE 2 (8) x 500W =4000W 4000 W TOTAL WHITE 28 BLU BLK CASE GROUND 22 94200093 GREY / WHITE YELLOW / WHITE GREEN / WHITE T1 BLACK RED WHITE 15 17 WIRE NUT YELLOW YELLOW 6 23 15 19 28 17 15 19 14 12 14 12 19 TOP 9 19 BELT REVERSE SWITCH 32 + DC TOP + DC BOTTOM RED 8 18 CASE GROUND 20 5 +24VDC RED BLK 9 L1 RTD PROBE 6-50 P #8/3AWG 20 20 ZONE 1 (10) x 500 W = 5000 W TOTAL LOWER ELEMENTHOUSING G REAR HOUSING FAN THERMOSTAT RED 5 18 WIRE NUT L2 L1 22 CABLE TIE OUT OF WAY 5 LEFT FAN INTAKE 22 22 22 21 GREEN NOT USED ORANGE MOTOR POWER SUPPLY 2 22 22 22 5 RED 1 22 18 94100062 94100134 32 -24VDC BLK 7 8 BLK 8 -24VDC WHITE 18 10 32 L2 L1 24 VDC OUT 22 32 13 RED + 18 22 22 22 22 32 15 8 BOTTOM 21 14 13 - - - + + + 22 22 32 10 20 CASE GROUND 10 + DC - 7 BLK - 22 4 1 2 3 6 12 L1 12 15 208240 VAC IN 16 5 13 14 12 32 RIGHT FAN INTAKE 28 CASE GROUND 12 32 + DC 32 9 12 RED 12 27 26 + DC CONTROL 20 BLACK BOTTOM T'COUPLE PROBE BLACK BROWN BLUE / WHITE 15 17 12 13 21 14 21 RED TOP T'COUPLE PROBE RED VIOLET / WHITE 17 23 BLUE / WHITE CASE GROUND WIRE NUT WIRE NUT 21 RED 17 ORANGE / WHITE MOTOR DRIVE 13 GROUND 19 BLUE RED T2 OPEN RED - BLACK = 208V TRANSFORMER BLUE - BLACK = 240V 22 WIRE NUT 14 BLACK BROWN CONVEYOR MOTOR 24VBLDC 28 22 28 WIRE NUT 28 22 FRONT HOUSING BLUE RED WH RED 208-240VAC, 3 PH, 50/60 Hz POWER SUPPLY, 9000 WATTS L2 18 1 2 MAIN ON / OFF SWITCH 11. PARTS LISTS & EXPLODED VIEWS XWAV EXPLODED VIEW 10 8 18 8 15 17 1 14 12 11 13 9 16 17 4 2 3 14 5 6 7 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 P/N 96600150 94200089 85284 96000118 94001405 94000405 89488 94000028 96001089 94100146 96600384 96600382 69148 30204 96600381 89408 95000033 96600264 Description Cord Set, 3 Ph, 30 Amp 350V Motor, Merkle-korff, 7 RPM Fan, Cooling, 4.5" Dia.,105CFM, 208/230V Control, F.A.S.T. Probe, T.C. Probe, T.C. Switch, Rocker DPST 20A 277V Eur 16A(4) Element, Ceramic, 208V, 500W FTE Element, 500 Watt X-WAV 1829 Power Supply, 24V 40W 50/60Hz Transformer Board, Motor Drive Daughter Relay, Sld St 50A 280volt, 4-32VDCIN, w/Pad Terminal Block, 600V, 50 Amp, 4 Pole Chain, 1/4" Pitch w/Master Link Switch, Lighted Rocker (see Text) Terminal Block, Ceramic 2 Pole S/Assy, Chain Drive Shaft S/ASSY - UPPER ELEMENT ASSEMBLY - CONTROL BOARD 5 4 1 8 4 15 15 3 17 2 2 14 13 7 Item P/N 1 2 96661090 94000028 94400004 96000034 96300004 94100036 95000028 95000033 3 4 5 Description Quan Assy, Reflector Holder Element, Ceramic, 208V, 500W, FTE Element, Ceramic, 240V, 500W, FTE Element, 1829 & 1422, 208V, 350W Element, 1829 & 1422, 240V, 350W Reflector, One Retainer, Ceramic Element Terminal Block, Ceramic 1 8 8 8 8 8 8 4 96600263 83248 96002100 83261 88959 Bracket, Drive Shaft Bearing, Shaft Shaft, Drive Pin Sprocket, 12 Tooth 1/4 Pitch 3/8 Bore Ring, Retaining 10 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 96600056 30204 89039 88919 89408 69148 96600384 94100146 89057 89050 88989 96600382 88986 96600059 89031 96100043 89059 5 1 2 3 4 5 11 P/N 2 Description 6 Item 4 P/N 9 5 1 Item 3 1 S/ASSY - CHAIN DRIVE SHAFT 3 12 Quan 1 2 1 1 2 18 Description W/Assy, Bracket, Control Terminal Block, 600V, 50A, 4 Pole Screw, 8-32 x 5/16 Ph Pan SS Screw, 8-32 x 3/4" SS Ph Pan Hd Switch, Lighted Rocker Relay, Sld St 50A, 280V Out, 3-32VDC IN Transformer Power Supply, 24V 40W 50/60Hz Washer, Lock #6 Internal Screw 6/32 X 3/16 Ph Pan Head Standoff, Female/Female, #4-40 Threads Board, Motor Drive Daughter Screw 4-40 X 1/4 Pan Hd Bracket, Mount, Power Supply Screw, 10-32 x 5/16 Screw, M3 X 6mm SS Pan Head, EGO Washer #10 External Lock Quan 1 1 14 2 1 5 1 1 8 4 4 1 4 1 4 5 4 LOWER ELEMENT HOUSING PARTS LIST 4 5 2 3 ITEM P/N 1 96601014 96600014 96001104 96000104 89025 96001089 96000089 96001090 96000190 96201006 96501001 96000114 96302006 89073 2 3 4 1 5 NOTES: 19 DESCRIPTION Housing, Heater Housing, Heater Cover, Reflector Cover, Reflector Nut, Speed 10-24 Pal Zinc Element, 208V, 500W Element, 208V, 400W Element, 240V, 500W Element, 240V, 400W Element, 208V, 4200W Element, 240V, 4200W Element, 208V, 3400W Element, 240V, 3400W Screw, #8 x 1/2 Hex Tapit Sht Mtl Type AB 1829 1422 QTY QTY 1 0 0 1 1 0 0 1 10 8 10 0 0 10(3ph), 6(1ph) 10 0 0 10 1 0 0 1 0 1 0 1 10 10(3ph), 6(1ph) 12. APW WYOTT EQUIPMENT LIMITED WARRANTY APW Wyott Foodservice Equipment Company warrants it's equipment against defects in materials and workmanship, subject to the following conditions: This warranty applies to the original owner only and is not assignable. Should any product fail to function in its intended manner under normal use within the limits defined in this warranty, at the option of APW Wyott such product will be repaired or replaced by APW Wyott or its Authorized Service Agency. APW Wyott will only be responsible for charges incurred or service performed by its Authorized Service Agencies. The use of other than APW Wyott Authorized Service Agencies will void this warranty and APW Wyott will not be responsible for such work or any charges associated with same. The closest APW Wyott Authorized Service Agent must be used. This warranty covers products shipped into the 48 contiguous United States, Hawaii, metropolitan areas of Alaska and Canada. There will be no labor coverage for equipment located on any island not connected by roadway to the mainland. Warranty coverage on products used outside the 48 contiguous United States, Hawaii, and metropolitan areas of Alaska and Canada may vary. Contact the international APW Wyott distributor, dealer, or service agency for details. Time Period One year for parts and one year for labor, effective from the date of purchase by the original owner. The Authorized Service Agency may, at their option, require proof of purchase. Parts replaced under this warranty are warranted for the un-expired portion of the original product warranty only. Exceptions *Gas/Electric Cookline: Models GCB, GCRB, GF, GGM, GGT, CHP-H, EF, EG, EHP. Three (3) Year Warranty on all component parts, except switches and thermostats. (2 additional years on parts only. No labor on second or third year.) *Broiler Briquettes, Rock Grates, Cooking Grates, Burner Shields, Fireboxes: 90 Day Material Only. No Labor. *Heat Strips: Models FD, FDL, FDD, FDDL. Two (2) Year Warranty on element only. No labor second year. *Glass Windows, Doors, Seals, Rubber Seals, Light Bulbs: 90 Day Material Only. No Labor. In all cases, parts covered by extended warranty will be shipped FOB the factory after the first year. Portable Carry In Products Equipment weighing over 70 pounds or permanently installed will be serviced on-site as per the terms of this warranty. Equipment weighing 70 pounds or under, and which is not permanently installed, i.e. with cord and plug, is considered portable and is subject to the following warranty handling limitations. If portable equipment fails to operate in its intended manner on the first day of connection, or use, at APW Wyott's option or its Authorized Service Agency, it will be serviced on site or replaced. From day two through the conclusion of this warranty period, portable units must be taken to or sent prepaid to the APW Wyott Authorized Service Agency for in-warranty repairs. No mileage or travel charges are allowed on portable units after the first day of use. If the customer wants on-site service, they may receive same by paying the travel and mileage charges. Exceptions to this rule: (1) countertop warmers and cookers, which are covered under the Enhanced Warranty Program, and (2) toasters or rollergrills which have in store service. Exclusions The following conditions are not covered by warranty: *Equipment failure relating to improper installation, improper utility connection or supply and problems due to ventilation. *Equipment that has not been properly maintained, calibration of controls, adjustments, damage from improper cleaning and water damage to controls. *Equipment that has not been used in an appropriate manner, or has been subject to misuse or misapplication, neglect, abuse, accident, alteration, negligence, damage during transit, delivery or installation, fire, flood, riot or act of god. *Equipment that has the model number or serial number removed or altered. If the equipment has been changed, altered, modified or repaired by other than an Authorized Service Agency during or after the warranty period, then the manufacturer shall not be liable for any damages to any person or to any property, which may result from the use of the equipment thereafter. This warranty does not cover services performed at overtime or premium labor rates. Should service be required at times which normally involve overtime or premium labor rates, the owner shall be charged for the difference between normal service rates and such premium rates. APW Wyott does not assume any liability for extended delays in replacing or repairing any items beyond its control. In all cases, the use of other than APW Wyott Authorized OEM Replacement Parts will void this warranty. This equipment is intended for commercial use only. Warranty is void if equipment is installed in other than commercial application. Water Quality Requirements Water supply intended for a unit that has in excess of 3.0 grains of hardness per gallon (GPG) must be treated or softened before being used. Water containing over 3.0 GPG will decrease the efficiency and reduce the operation life of the unit. Note: Product failure caused by liming or sediment buildup is not covered under warranty. “THE FOREGOING WARRANTY IS IN LIEU OF ANY AND ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSES AND CONSTITUTES THE ENTIRE LIABILITY OF APW WYOTT. IN NO EVENT DOES THE LIMITED WARRANTY EXTEND BEYOND THE TERMS STATED HEREIN.” 9/05 20