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Installation Manual -G006 Corner Climber YM11554 63 ½” (1.61m) (0.51m) (0.69m) (0.51m) (0.69m) Yardistry Ltd. Mount Forest, ON Canada N0G 2L1 Toll Free Customer Support: 1.888.509.4382 [email protected] www.yardistrystructures.com Revised 08/24/2011 1 !Important Safety Notice! • Yardistry components are intended for privacy, decorative and ornamental use only. Product is NOT INTENDED for the following: - A safety barrier to prevent unsupervised access to pools, hot tubs, spas, or ponds. - Safety railings for elevated platforms or decks. - As load bearing support for a building, structure, heavy objects or swings. - Used in structures that trap wind, rain or snow that would create extra load on the product. • Permanent structures may require a building permit. As the purchaser and or installer of this product you are advised to consult local planning, zoning, and building inspection departments for guidance on applicable building codes and or zoning requirements. • Wood is NOT flame retardant and will burn. Grills, fire pits and chimneys are a fire hazard if placed too close to a Yardistry structure. Consult user’s manual of the grill, fire pit or chimney for safe distances from combustible materials. • During installation, follow all safety warnings provided with your tools and use OHSA approved safety glasses. • Some structures may require two or more people to install safely. Check for underground utilities before digging or driving stakes into the ground! General Information: Wood components are manufactured with Cedar (C. Lanceolata) which is protected with factory applied water-based stain. Knots, small checks (cracks) and weathering are naturally occurring and do not affect the strength of the product. Annual application of a water-based water repellent sealant or stain will help reduce weathering and checks. Keys to Assembly Success Tools Required Warranty: Yardistry Limited products are backed by a 5 year limited lifetime warranty from the date of original retail purchase and if installed as• Open per manufacturer’s installation • Tape Measure for manufacturing • #1, defects #2 & #3 Phillips End Wrench • 3/16”instructions. Hex Key • Carpenters Level • Carpenters Square • Claw Hammer • Standard or Cordless Drill • Tape Measure or Robertson Bits (7/16”, 1/2” & 9/16”) Patents Pending or Screwdriver • Adjustable Wrench • Ratchet with extension Tools Required • 1/8” & 3/16” Drill Bits (1/2” & 9/16” sockets) • Pencil • #2 Phillips or Robertson Bits or Screwdriver Part Identification Key • Carpenters Level On each page, you will find the parts andDrill Bit • 1/8” • Carpenters Square quantities required to complete the assembly Pencil step illustrated on that page. Here• is a sample. • Standard or Cordless Drill Symbols • 8’ Step Ladder • Safety Glasses • Adult Helpers • Safety Glasses • Adult Helpers 2X A1 Post 2 x 4 x83” • 8’ Step Ladder Quantity Key Number Part Description, Part Size Throughout these instructions symbols are provided as To important reminders for proper and safe assembly. Keys Assemble Success This identifies information that requires special attention. Improper assembly could lead to an unsafe or dangerous condition. Use Help Measure Distance Use Help Check that set or assembly is properly level before proceeding. Pre-drill 1/8” & 3/16” Bit Where this is shown, 2 or 3 people are required to safely complete the step. To avoid injury or damage to the assembly make sure to get help! Check that assembly is square before tightening bolts. Pre-drill a pilot hole before fastening screw or lag to prevent splitting of wood. Square Assembly Tighten Bolts This indicates time to tighten bolts, but not too tight! Do not crush the wood. This may create splinters and cause structural damage. Use a measuring tape to assure proper location. No CAUTION – Protrusion Hazard Use Level 2 Yes If Bolt protrudes beyond T-Nut Material List R Top and Bottom Rail -2x 7 1/4” (18.4cm) and 2x 20” (50.8cm) S4 S4 S4 S7 #8 x 2 1/4” Wood Screw S5 S4 S7 S5 #10 x 1” Pan Head Screw P 4x4 Posts - 1x 63” (1.60m) and 2x 49 1/4” (1.25m) S7 S7 S6 S5 #8 x 1 1/2” Wood Screw S6 S5 (3) Post Caps S6 (12) Panel Clips PA1 (2)Arch Topper PX2 (2) Two High X Panel 3 Insert male into female. Slide down until flush with also be connected together as à deux ou à trois carreaux de hauteur Panels if required. altos apanel. medida que se adquieran. adjacent purchased. séparément). os paneles.*Use 2 1/4" stainless steel screws *Use los tornillos de acero inoxidable (vendus *Utilisez vis en acier inoxydable de de 2 1/4"el queextremo se incluyen en el juego en el les Introduzca macho extremo hembra. the Panel Clip set Wings to Step 1-included Assemble s supérieures et inles panneaux dans l'orientation exigée pour votredeprojet. 2-1/4 po fournies dans le nécessaire de sujetadores de paneles para Deslícelo hacia abajo secure and strengthen the assembly. el ensamblado. panel reforzar adyacente. hasta que quede al rasafin del fixations pour panneaux de fixer et 20" Two Wide de renforcer l'assemblage. 1. Remove the upper metal connectors on both sides of PX2 - Two High X Panel. Reattach the metal connectors Insérez les pièces debyraccordement mâles dans les Three Wide Assemble Panels side side. to PX2 by securing the bottom two holes the metal connectors to the Faites top twoglisser holes on pièces deofraccordement femelles. le PX2 so that the metal connectors stick out from theConecte top. Slide PA1 – Arch Topper between the two los paneles lado a lado. panneau vers le bas jusqu'à ce qu'il soit protruding au mêmemetal connectors on the top of PX2. Attach the metal connectors to the factory drilled holes in PA1. (Fig. 1A) *Ensure Panels are niveau que panneau adjacent. Assemblez leslepanneaux côte à côte. oriented correctly! (Fig. 1B) Groove Four Wide 2 2. Secure panels with a S4 - 2 1/4” Wood Screw the location indicated by the large arrow in Notez l'orientation en direction of the arrow. When de l'encoche the trou de serrure. pre-drilled holes are not available use a 1/8” Drill Bit to drill holes on an angle in the inside of the panel as shown. (Fig. F) Skinny Piece of Wood Thick Piece of Wood Fig. F R Note orientation of keyhol 3. Secure R-Top and Bottom Rails to Panel Assembly with S4 - 2Insert 1/4”male into female. Slide down until flush with adjacent panel. ectorsWood and reattach Instructions deTenga base en cuentaCut atta laand orient Screws locations using indicated Pautas Introduzca el extremo machobásicas en el extremo para hembra. Deslícelo hacia 3. Connect last assembled panels to make a fence section. 2 1/4” Screw pour l'assemblage del agujero de la cerradur d holes on panel. ensamblado de by arrows in the direction ofabajo thehasta queelquede Basic Guidelines al ras del panel adyacente. PA1 Corte y fije l des panneaux Drill Hole on an Angle los paneles for Panel Assembly arrow. *RTop and Bottom Rails Insérez les pièces de raccordement mâles dans les pièces de l'enc Les assemblages illustrés Notez comportentl'orientation des will overhang 1/4” either using Las ilustraciones muestran Taillez et fix grandes y Shown vuelva a here areon configurations de raccordement femelles. Faites glisser le panneau en trou deserrure. pièces supérieures. Il est possible configuraciones con topes. También side of panel. Except on Arch avers Topper. and 3 High Panels canmême niveau que dos agujeros le bas2 jusqu'à ce qu'il soit au également d'assembler des panneaux One Wide se pueden conectar 2 y 3 paneles Top and Bottom Rail will Topper!!also be connected together as le panneau adjacent. male à deux ou à trois carreaux de hauteur 3 anel. altos a medida que se adquieran. purchased. * R- Top and Bottom Rails may *Use los tornillos de acero inoxidable (vendus séparément). e Small Connectors. *Use 2 1/4" stainless steel screws *Utilisezthe les visoutside en acier inoxydable Remove male connectors of thede to be cutintothe20” de 2the 1/4" que se incluyen en el juego from èces need de raccordement included Panel(50.8cm) Clip setet to 2-1/4 po fournies dans le nécessaire de onectores panel assembly. and 7 1/4” (18.4cm) secure and strengthen the assembly. de sujetadores de paneles para fixations pour panneaux afin de fixer et au moyen des deux trous reforzar el ensamblado. de renforcer l'assemblage. (Itpièces is recommended to useàa Mitre Quite los conectores masculinos del exterior de la au qui ont été percés les petites Box or Mitre Saw) ent. asamblea de panel. C. 2 Assemble Panels side by side. 4. Repeat until two panel assemblies Enlever los les paneles connecteurs Conecte lado a mâles lado. de l'extérieur de are created. l'assemblée de panneau. Assemblez les panneaux côte à côte. actory holes. Notezdrilled l'orientation en de l'encoche eros pretaladrados. trou de serrure. prépercés à l'usine. *Les vis sont celles de 2-1/4 po en acier inoxydable qui sont fournies dans le nécessaire de fixations pour panneaux. x2 Insert male into female. Slide down until flush with adjacent panel. connecteur mâle Three Wide 1/4" Los tornillos* son de acero inoxidable de 2 1/4" y se incluyen en el juego de sujetadores de paneles. Fig. 1B - Filler Strips on Bottom of Panel! through factory drilled hol On Bottom,Two space Screws conector Wide 4" from edges of panels. masculino short male Four Wide connector Screws* are 2 1/4" stainless steel included in Panel Clip set. Pilot holes to the right 20" si overhang 1/4"on either connector Attach Top with Screws* 1/4" conector masculino corto le connecteur mâle court Fig. 1A Do not remove Smal Introduzca el extremo macho en el extremo hembra. Deslícelo hacia 3. Connect last assembled panels to make a fence section. PX2 abajo hasta que quede al ras del panel adyacente. No retire los conecto R Insérez les pièces de raccordement mâles dans les pièces m er. de raccordement femelles. Faites glisser le panneau vers le bas jusqu'à ce qu'il soit au même niveau que le panneau adjacent. dera2x PA1 Arch Topper ón deConnectors. e Small 2x conectores 2x en bois PX2 R Ne retirez pas les pe raccordement. Top and Bottom Rail will 2x R Top & Bottom Rail At 7 1/4” (18.4cm) overhang 1/4"on either s 8x S4 #8- 2 1/4” Wood Screws Two High X Panel Top & Bottom Rail At 20” (50.8cm) s les petites pièces ment. 4 Attach Top with Screws* through factory drilled ho On Bottom, space Screw 4" from edges of panels. Step 2- Attach Panel Clips For Wings 1. On a flat surface place P- 4x4 Post on its side and position Panel Clips in locations indicated in Figures 1 and 1A. Ensure Panel Clips are oriented as shown in Diagrams! Fig. 2 2. Panel Clips should be placed in the centre of the post or the leading edge of the clip should be 1 3/8” or 3.49cm away from the side of the post as shown in Fig. 2. 3. With Panel Clips in place, mark screw holes with a pencil and pre-drill holes with a 1/8” drill bit. (Not provided) 4. Secure Panel Clips in locations indicated in figure 1 and 1A with S7- #8 x 1 1/2” wood screws. 1 3/8” (3.5cm) Pre-drill holes and secure with S7- #8 x 1 1/2” Wood Screws 5. Repeat for each post configuration. Fig. 1A- Top View C Note: Post A has Panel Clips on two sides! A B Side View Fig. 1 Front View Fig. 1 A B C (138.2cm) (111.8cm) (111.8cm) 38” (101.6cm) (96.5cm) 38” (101.6cm) (96.5cm) (20.3cm) (20.3cm) 2x P 4x4 Post at 49 1/4” (1.25m) 12x - Panel Clips 1x P 4x4 Post at 63” (1.60m) 24x S7 #8 x 1 1/2” Wood Screw 5 38” (101.6cm) (96.5cm) (20.3cm) Step 3- Attaching Post Caps 1. Place a Post Cap on each 4x4 Post 2. Secure Post Cap with 2 S7- #8- 1 1/2” Wood Screws x3 3x Post Caps 6x 6 S7 #8- 1 1/2” Wood Screws This identifies information that requires special Check that set or assembly is properly level before proceeding. Step 4- A ttach to attention. Wings Improper assembly couldPosts lead to an unsafe or dangerous condition. Use Use Pre-drill 1/8” & 3/16” Bit Where this is shown, 2 or 3 Help Help Pre-drill a pilot hole 1. Place panel assemblies on posts as shownpeople (Fig.1) a safely 2” gap between areallowing required to before fastening screw the step.rail To avoid the bottom of the post and the bottom edgecomplete of the bottom on the panel or lag to prevent injury or damage to the assembly. Note: Assemble with the help of another adult! splitting of wood. assembly make sure to get help! 2. With a 1/8” drill bit, predrill holes as shown in figure 2. Measure to Check that and assembly is Clips squarewith aSquare 3. Fasten the panel assembles the post Panel S5- 1” Pan Distance Assembly before tightening bolts. Head Screw provided in location of circles. (Fig. 1) This indicates time to tighten bolts, but *Posts must be securely installed to support structure. Consult local not too tight! Do not crush the wood. Use a measuring tape to assure building codes and ground conditions for required footing design. It is This may create splinters and cause proper location. recommended the structure be secured to existing stone, concrete or structural damage. deck. Fig. 2. Predrill Holes and Fasten No S5- 1” Pan Head Screw with If Bolt protrudes beyond T-Nut CAUTION – Protrusion Hazard 1 Once the assembly is tightened, watch forFig. exposed threads. If a thread protrudes from the T-Nut, remove the bolt and add washers to eliminate this condition. Extra washers have been provided for this purpose. Use an extra Flat Washer Lag Screw For bolts, tap T-Nut into hole with hammer. Insert the hex bolt through lock washer first then flat washer then hole. Because the assemblies need to be squared do not completely tighten until instructed. Pay close attention to diameter of the bolts. 5/16” is slightly larger than 1/4”. Before mounting use factory drilled guides to drill 1/8 Flat Washer Bolt Assembly Hex Bolt Lock Washer Note: Wafer head bolts with blue lock tight or a bolt with a Ny-Lok nut do NOT require a lock washer. Flat Washer 6 12x P 2” (5.1cm) Ye Lag Assembly Proper Hardware Assembly Lag screws require drilling pilot holes to avoid splitting wood. Only a flat washer is required. For ease of installation liquid soap can be used on all lag-type screws. B Tigh Bo A 2” (5.1cm) C 4x4 Post 12x S5 #10 x 1” Pan Screws 7 T-Nut (Hammer Do not cr