Download Installation Guide 8`–24` Powerfoil® X2.0 Washdown
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8’–24’ POWERFOIL®X2.0 WASHDOWN & POWERFOIL®X2.0PLUS WASHDOWN Installation Checklist Do you have the appropriate mount to accommodate your roof pitch? If you are uncertain or feel you have the incorrect mount for your building structure, please contact Customer Service at 1-877-BIG-FANS. Did a structural engineer approve the mounting structure? See page 9 for Big Ass Fans-approved mounting structures. Are you familiar with the function and use of the safety cable? See page 19 for information on properly securing the safety cable. :LOOWKHIDQEHLQVWDOOHGVRWKDWWKHDLUIRLOVDUHDWOHDVWIWPDERYHWKHÀRRU" Will the fan be installed so that the airfoils have at least 2 ft (0.61 m) of clearance from obstructions? Will the fan be installed so that it is not subjected to high winds such as from an HVAC system or near a large garage door? If the fan is mounted at the same level or higher than a diffuser, the winglets must be at a distance that is at least 1x the measure of the fan’s diameter. If the fan is mounted at the same height or below a diffuser, the winglets must be at a distance that is at least 2x the measure of the fan’s diameter. Will the distance between multiple fans be at least 2.5x the fans’ diameter when measured from the centers of the fans. If installing the fan on an I-beam, ensure the upper yoke is the correct size. See page 12 for more information on installing the fan to an I-beam. If you ordered multiple fans, did you keep the parts for each fan together? It is critical that the airfoils be properly matched with the motor unit. Do you have the correct power circuit for the fan controller? See pages 2–3 for information concerning power requirements for the fan controller. Customer Service: 1-877-BIG-FANS (International: 1-859-233-1271) WWW.BIGASSFANS.COM ©2012 DELTA T CORP. DBA BIG ASS FAN CO. ALL RIGHTS RESERVED 8’–24’ POWERFOIL®X2.0 WASHDOWN & POWERFOIL®X2.0PLUS WASHDOWN i Installation Guide 8’–24’ Powerfoil® X2.0 Washdown Installation Guide: Oct. 2013 Rev. F 3128438 Conforms to ANSI/UL STD 507: Electric Fans &HUWL¿HGWR&$1&6$&1R)DQV9HQWLODWRUV This product was manufactured in a plant whose Management 6\VWHPLVFHUWL¿HGDVEHLQJLQFRQIRUPLW\ZLWK,62 Contact Information Manufacturing 2425 Merchant Street Lexington, KY 40511 1-877-BIG-FANS www.bigassfans.com Customer Service 2348 Innovation Drive Lexington, KY 40511 1-877-BIG-FANS www.bigassfans.com Warranty Returns 800 Winchester Road Lexington, KY 40505 1-877-BIG-FANS www.bigassfans.com $XVWUDOLD2I¿FH Unit 4, 5 McPhall Road Coomera QLD 4209 (07) 550 0690 www.bigassfans.com.au EU Authorized Representative ALURA GROUP Zwolsestraat 156 2587 WB The Hague, The Netherlands Ph.: +31 70 250 0353 Powerfoil X 2.0 and the Powerfoil X 2.0 logo are trademarks of Delta T Corporation, registered in the United States and/or other countries. All other trademarks used herein are the properties of their respective owners. No part of this document may be reproduced or translated into a different language without the prior written consent of Big Ass Fan Company. The information contained in this document is subject to change without notice. May be covered by one or more of the following United States Patents: 6244821; 6589016; 6817835; 6939108; 7252478; 7284960; D607988; D587799; 7654798; D642674; 7934907; 8079823; D635237; D641075; D650893; D642674; 8075273; D650893; 8147182; 8147204; 8152453; and other patents pending. WWW.BIGASSFANS.COM ©2012 DELTA T CORP. DBA BIG ASS FAN CO. ALL RIGHTS RESERVED 8’–24’ POWERFOIL®X2.0 WASHDOWN & POWERFOIL®X2.0PLUS WASHDOWN ii IMPORTANT SAFETY INSTRUCTIONS READ AND SAVE THESE INSTRUCTIONS TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING: WARNING: Before servicing or cleaning unit, switch power off at service panel and lock the service disconnecting means to prevent power from being switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the service panel. WARNING: Big Ass Fans must be installed with Big Ass Fan-supplied controllers. Other parts cannot be substituted. CAUTION: The installation of a Big Ass )DQPXVWEHLQDFFRUGDQFHZLWKWKHUHTXLUHPHQWVVSHFL¿HGLQWKLVLQVWDOODWLRQPDQXDO and with any additional requirements set forth by the National Electric Code (NEC), ANSI/NFPA 70-2011, and all local codes. Code compliance is ultimately YOUR responsibility! Failure to comply with these codes could result in personal injury or property damage. WARNING: The fan controllers contain high voltage capacitors which take time to discharge after removal of mains supply. Before servicing the fan controller, ensure isolation of mains supply from line inputs at the controller. Wait three minutes for capacitors to discharge to safe voltage levels. Failure to do so may result in personal injury or death. Note: Darkened display LEDs are not an indication of safe voltage levels. CAUTION: Exercise caution and common sense when powering the fan. Do not connect the fan to a damaged or hazardous power source. Do not attempt to resolve electrical malfunctions or failures on your own. Contact Big Ass Fans at 1-877-BIG-FANS if you have any questions regarding the electrical installation of this fan. CAUTION: When service or replacement of a component in the fan requires the removal or disconnection of a safety device, the safety device is to be reinstalled or remounted as previously installed. :$51,1*5LVNRI¿UHHOHFWULFVKRFNRULQMXU\WRSHUVRQVGXULQJFOHDQLQJDQGXVHUPDLQWHQDQFH'LVFRQQHFWWKHIDQIURPWKH power supply before servicing. CAUTION: Do not bend the airfoils when installing, adjusting, or cleaning the fan. Do not insert foreign objects between rotating fan airfoils. WARNING: Stay alert, watch what you are doing, and use common sense when installing fans. Do not install fans if tired or under WKHLQÀXHQFHRIGUXJVDOFRKRORUPHGLFDWLRQ$PRPHQWRILQDWWHQWLRQZKLOHLQVWDOOLQJIDQVPD\UHVXOWLQVHULRXVSHUVRQDOLQMXU\ &$87,21,QVWDOODWLRQZRUNDQGHOHFWULFDOZLULQJPXVWEHGRQHE\TXDOL¿HGSHUVRQVLQDFFRUGDQFHZLWKDOODSSOLFDEOHFRGHVDQG standards. CAUTION: Use this fan only in the manner intended by the manufacturer. If you have questions, contact the manufacturer. CAUTION: The installation of this fan requires the use of some power tools. Follow the safety procedures found in the owner’s manual for each of these tools and do not use them for purposes other than those intended by the manufacturer. CAUTION: The Big Ass Fans product warranty will not cover equipment damage or failure that is caused by improper installation. CAUTION: Do not operate fan with a damaged cord or plug. Return fan to an authorized service facility for examination or repair. WARNING: This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance. Leave this installation guide with the owner of the fan after installation. Suitable for use in wet locations and outdoor use when installed in a GFCI protected branch circuit. ATTENTION: If installing the fan in the United States, the fan must be installed per the following National Fire Protection Association (NFPA) guidelines: • The fan must be centered approximately between four adjacent sprinklers. • 7KHYHUWLFDOGLVWDQFHIURPWKHIDQWRWKHVSULQNOHUGHÀHFWRUPXVWEHDWOHDVWIWFP • 7KHIDQPXVWEHLQWHUORFNHGWRVKXWGRZQLPPHGLDWHO\XSRQUHFHLYLQJDZDWHUÀRZVLJQDOIURPWKHDODUPV\VWHP WWW.BIGASSFANS.COM ©2012 DELTA T CORP. DBA BIG ASS FAN CO. ALL RIGHTS RESERVED See page 13 for mounting instructions. See page 12 for mounting instructions. WWW.BIGASSFANS.COM Bar Joists I-Beam ©2012 DELTA T CORP. See complete instructions included with the L-Bracket Installation Kit. Solid Beam DBA BIG ASS )$1&2$//5,*+765(6(59(' See complete instructions included with the Z-Purlin Installation Kit. Z-Purlins See complete instructions included with the Compound Angle Mount Installation Kit. I-Beam (Angled) The following is intended as a reference guide for Powerfoil®X 2.0 Washdown and Powerfoil®X2.0Plus Washdown fan mounting methods. See the referenced pages for complete fan installation and operating instructions. Consult a structural engineer to determine which mounting method best suits your building structure. Mounting Reference Guide 8’–24’ POWERFOIL®;:$6+'2:132:(5)2,/®X2.0PLUS WASHDOWN 8’–24’ POWERFOIL®X2.0 WASHDOWN & POWERFOIL®X2.0PLUS WASHDOWN Contents Introduction Safety Instructions Mounting Reference Guide Thank You About Big Ass Fans About the Fan 7HFKQLFDO6SHFL¿FDWLRQV Pre-Installation What’s in the Box Parts and Hardware Tools Needed Understanding Roof Pitch Fan Diagram Controller Diagram Preparing the Work Site 8QGHUVWDQGLQJ$LUÀRZ3DWWHUQV 4 5 6 6 7 8 9 10 Mounting Structure: I-Beam Attach Upper Yoke (to I-Beam) 12 Mounting Structure: Bar Joists 1. Select Proper Angle Irons 2. Pre-drill Angle Irons 3. Secure Angle Irons (span is longer than 8 ft) 4a. Fasten Single Angle Irons to Roof Structure 4b. Fasten Double Angle Irons to Roof Structure 5a. Attach Upper Yoke (to Angle Irons) 5b. Attach Main Fan Unit (to Angle Irons) 13 14 14 15 16 17 18 Hanging the Fan 1. Attach Extension Tube (to Upper Yoke) 2. Secure Upper Safety Cable 3. Attach Lower Yoke (to Extension Tube) 4. Attach Main Fan Unit (to Lower Yoke) &RQ¿UP2ULHQWDWLRQ 19 19 20 20 20 Installing Guy Wires 1. Attach Locking Carabiners to Main Fan Unit 2. Attach Beam Clamp 3. Route Guy Wire through Gripple® 4. Install Remaining Guy Wires 21 21 23 23 Installing Airfoils 1. Attach Winglets to Airfoils 2. Position Airfoils 3. Attach Airfoils to Hub 24 24 25 Electrical Installation Safety Guidelines Delta Secondary Branch Circuit Protection Mounting the Variable Frequency Drive (VFD) Wiring: Fan Controller (200V–250V Single-Phase, 1 HP) Wiring: Fan Controller (200V–250V Single-Phase, 2 HP) Wiring: Fan Controller (200V–250V Three-Phase, 1 HP & 2 HP) Wiring: Fan Controller (400V–480V Three-Phase, 1 HP & 2 HP) Daisy Chaining %DVLF'LVWULEXWHG,2,QWHUIDFH/2&$/&RQWURO %DVLF'LVWULEXWHG,2,QWHUIDFH(;7(51$/&RQWURO ,QWHUIDFLQJZLWK%DVLF7LPHUV7KHUPRVWDWVDQG2WKHU(TXLSPHQW &RQWUROOHU2SHUDWLRQ Starting, Stopping, and Direction Control Changing the Fan Speed Cycling through the LED Display Modes Toggling the Fan’s Command Source 26 27 28 29 30 31 32 33 34 36 37 38 39 39 39 40 40 WWW.BIGASSFANS.COM ©2012 DELTA T CORP. DBA BIG ASS FAN CO. ii iii 1 1 1 2 ALL RIGHTS RESERVED 8’–24’ POWERFOIL®X2.0 WASHDOWN & POWERFOIL®X2.0PLUS WASHDOWN Contents (cont.) Electrical Installation (cont.) Understanding and Clearing Fan Faults Programming and Parameter Changes Locking and Unlocking Procedures 41 41 42 Operating the Fan Heating Season Cooling Season 44 44 Preventive Maintenance Annual Preventive Maintenance General Preventive Maintenance Annual Maintenance Checklist 45 45 47 Troubleshooting General Troubleshooting E Series Fan Error Codes M Series Fan Error Codes 49 50 52 Warranty Return Instructions Return Instructions Warranty Claim Form Instructions Warranty Claim Form Responsibility Agreement 54 55 57 58 Big Ass )DQ&HUWL¿HG Installers Check-In Procedure &ORVH2XW3URFHGXUH 59 61 WWW.BIGASSFANS.COM ©2012 DELTA T CORP. DBA BIG ASS FAN CO. ALL RIGHTS RESERVED 8’–24’ POWERFOIL®X2.0 WASHDOWN & POWERFOIL®X2.0PLUS WASHDOWN Introduction 1 7KDQN\RXDQGFRQJUDWXODWLRQVRQ\RXUSXUFKDVHRID%LJAss )DQDQHI¿FLHQWDQGFRVWHIIHFWLYHZD\WRVWD\FRROLQWKHVXPPHUDQG ZDUPLQWKHZLQWHU7KHUHYROXWLRQDU\GHVLJQRIRXUIDQVFRPELQHVWKHEHVWRIERWKIRUPDQGIXQFWLRQWREULQJSRZHUSHUIRUPDQFHDQGD VOHHNORRNWRDQ\VHWWLQJ0RUHLPSRUWDQWO\\RXKDYHSXUFKDVHGDSURGXFWWKDWLVEDFNHGE\H[WHQVLYHUHVHDUFKWKRURXJKWHVWLQJDQG TXDOLW\PDQXIDFWXULQJ:H¶UHUHDG\WRDQVZHUDQ\TXHVWLRQVRUFRPPHQWVDW%,*)$16RUYLVLWRXU:HEVLWHDW ZZZELJassIDQVFRP Who we are and what we do %LJAss )DQVKDVEHHQWKHSUHHPLQHQWPDQXIDFWXUHURIODUJHGLDPHWHUORZVSHHGIDQVVLQFH:LWKDZRUOGZLGHSUHVHQFHDQG ORFDWHGLQEHDXWLIXO/H[LQJWRQ.<ZHUHVHDUFKGHVLJQDQGPDQXIDFWXUHWKHPRVWHIIHFWLYHDLUPRYHPHQWVROXWLRQVRQWKHPDUNHW 2XUQHYHUHQGLQJFRPPLWPHQWWRTXDOLW\DQGLQQRYDWLRQNHHSVXVDWWKHOHDGLQJHGJHRIDEXUJHRQLQJLQGXVWU\:LWKDQH\HWRKHOSLQJ FXVWRPHUVVDWLVI\WKHLUQHHGVDQGDVWURQJVHQVHRIFRUSRUDWHUHVSRQVLELOLW\WRWKHFRPPXQLW\%LJAss )DQVKDVUHGH¿QHGWKHZD\ EXVLQHVVLVGRQH About the fan The Powerfoil®;:DVKGRZQLVWKH¿UVWDQGRQO\IDQRILWVNLQGGHYHORSHGLQGLUHFWUHVSRQVHWRUHTXHVWVIURPIRRGPDQXIDFWXUHUV IRUDQDLUPRYHPHQWVROXWLRQWKDWZRXOGPHHWWKHQHHGVRIWKHVWULFWHVWIRRGSURFHVVLQJIDFLOLWLHV)HDWXUHVDQGEHQH¿WVRIWKH 3RZHUIRLO;:DVKGRZQLQFOXGH • • • • • 6WDLQOHVVVWHHODQGDOXPLQXPFRPSRQHQWV 6WDLQOHVVVWHHOZDVKGRZQPRWRUIRUIUHTXHQWLQWHQVHFOHDQLQJ )RRGGXW\HSR[\ &RPSOHWHO\VHDOHG1LWUR6HDOJHDUER[ZLWKIRRGJUDGHRLO 1RQSRURXVQRQDEVRUEHQWDQGFRUURVLRQUHVLVWDQWPDWHULDOV WWW.BIGASSFANS.COM ©2012 DELTA T CORP. DBA BIG ASS FAN CO. ALL RIGHTS RESERVED 8’–24’ POWERFOIL®X2.0 WASHDOWN & POWERFOIL®X2.0PLUS WASHDOWN ,QWURGXFWLRQFRQW 2 Powerfoil®;VSHFL¿FDWLRQV Fan size Motor size, HP (kW) Minimum required supply circuit size Nominal output YROWDJHĭ1 Maximum full load motor current (as programmed)2 Max RPM Airfoil length Suggested distance from ceiling3 IW P $#±9ĭ $#±9ĭ $#±9ĭ $#±9ĭ 9 9 9 9 ±$ ±$ ±$ ±$ 530 LQ P IWP IW P $#±9ĭ $#±9ĭ $#±9ĭ $#±9ĭ 9 9 9 9 ±$ ±$ ±$ ±$ 530 LQ P IWP IW P $#±9ĭ $#±9ĭ $#±9ĭ $#±9ĭ 9 9 9 9 ±$ ±$ ±$ ±$ 530 LQ P IWP IW P $#±9ĭ $#±9ĭ $#±9ĭ $#±9ĭ 9 9 9 9 ±$ ±$ ±$ ±$ 530 LQ P IWP IW P $#±9ĭ $#±9ĭ $#±9ĭ $#±9ĭ 9 9 9 9 ±$ ±$ ±$ ±$ 530 LQ P IWP IW P $#±9ĭ $#±9ĭ $#±9ĭ $#±9ĭ 9 9 9 9 ±$ ±$ ±$ ±$ 530 LQ P IWP 20 ft P 2.0 $#±9ĭ $#±9ĭ $#±9ĭ $#±9ĭ 9 9 9 9 ±$ ±$ ±$ ±$ 530 LQ P IWP IW P 2.0 $#±9ĭ $#±9ĭ $#±9ĭ $#±9ĭ 9 9 9 9 ±$ ±$ ±$ ±$ 530 LQ P IWP 2XWSXWYROWDJHZLOOQRWH[FHHG,QSXWYROWDJHZLWKWKHH[FHSWLRQRI9PRGHOV$OOFRQWUROOHUVSURGXFHĭRXWSXWSRZHUUHJDUGOHVVRILQSXWSKDVH 2. 7KLVYDOXHPD\YDU\GXHWRLQSXWYROWDJHFRQGLWLRQV 7KHGLVWDQFHRIWKHIDQIURPWKHFHLOLQJVKRXOGEHPHDVXUHGIURPWKHWRSRIWKHZLQJOHWVWRWKHFHLOLQJ CAUTION: Big Ass Fans requires that the Powerfoil X2.0 fan be supplied from one of the following types of transformers: 575V–600V models: 575V/330V Wye secondary (neutral not utilized) 400V–480V models: 480V/277V Wye secondary (neutral not utilized) 200V–250V models: 208V/120V Wye secondary (neutral not utilized) 240V/120V Delta secondary (Wild/High Phase B) Integration into any other power distribution scheme may result in improper fan operation or premature hardware failure! See page 26 for more information. WWW.BIGASSFANS.COM ©2012 DELTA T CORP. DBA BIG ASS FAN CO. ALL RIGHTS RESERVED 8’–24’ POWERFOIL®X2.0 WASHDOWN & POWERFOIL®X2.0PLUS WASHDOWN ,QWURGXFWLRQFRQW 3 Powerfoil®;3OXVVSHFL¿FDWLRQV Fan size Motor size, HP (kW) Minimum required supply circuit size Nominal output YROWDJHĭ1 Maximum full load motor current (as programmed)2 Max RPM Airfoil length Suggested distance from ceiling3 IW P $#±9ĭ $#±9ĭ $#±9ĭ $#±9ĭ 9 9 9 9 ±$ ±$ ±$ ±$ 530 LQ P IWP IW P $#±9ĭ $#±9ĭ $#±9ĭ $#±9ĭ 9 9 9 9 ±$ ±$ ±$ ±$ 530 LQ P IWP IW P $#±9ĭ $#±9ĭ $#±9ĭ $#±9ĭ 9 9 9 9 ±$ ±$ ±$ ±$ 530 LQ P IWP IW P $#±9ĭ $#±9ĭ $#±9ĭ $#±9ĭ 9 9 9 9 ±$ ±$ ±$ ±$ 530 LQ P IWP IW P $#±9ĭ $#±9ĭ $#±9ĭ $#±9ĭ 9 9 9 9 ±$ ±$ ±$ ±$ 530 LQ P IWP 20 ft P 2.0 $#±9ĭ $#±9ĭ $#±9ĭ $#±9ĭ 9 9 9 9 ±$ ±$ ±$ ±$ 530 LQ P IWP IW P 2.0 $#±9ĭ $#±9ĭ $#±9ĭ $#±9ĭ 9 9 9 9 ±$ ±$ ±$ ±$ 530 LQ P IWP 2XWSXWYROWDJHZLOOQRWH[FHHG,QSXWYROWDJHZLWKWKHH[FHSWLRQRI9PRGHOV$OOFRQWUROOHUVSURGXFHĭRXWSXWSRZHUUHJDUGOHVVRILQSXWSKDVH 2. 7KLVYDOXHPD\YDU\GXHWRLQSXWYROWDJHFRQGLWLRQV 7KHGLVWDQFHRIWKHIDQIURPWKHFHLOLQJVKRXOGEHPHDVXUHGIURPWKHWRSRIWKHZLQJOHWVWRWKHFHLOLQJ CAUTION: Big Ass Fans requires that the Powerfoil X2.0 Plus fan be supplied from one of the following types of transformers: 575V–600V models: 575V/330V Wye secondary (neutral not utilized) 400V–480V models: 480V/277V Wye secondary (neutral not utilized) 200V–250V models: 208V/120V Wye secondary (neutral not utilized) 240V/120V Delta secondary (Wild/High Phase B) Integration into any other power distribution scheme may result in improper fan operation or premature hardware failure! See page 26 for more information. WWW.BIGASSFANS.COM ©2012 DELTA T CORP. DBA BIG ASS FAN CO. ALL RIGHTS RESERVED 8’–24’ POWERFOIL®X2.0 WASHDOWN & POWERFOIL®X2.0PLUS WASHDOWN 4 Pre-Installation What’s in the box If you ordered multiple fans, be sure to keep the components of each fan together. The fans each have differently rated components that are not interchangeable. 7KHIDQLVVKLSSHGLQPXOWLSOHER[HV5HIHUWRWKHLOOXVWUDWLRQVEHORZ,IWKHH[WHQVLRQWXEHLVIWRUORQJHULWZLOOEHVKLSSHGLQD VHSDUDWHER[$OODFFHVVRULHVDUHVKLSSHGLQVHSDUDWHER[HV7KLVLQVWDOODWLRQJXLGHVKRXOGUHPDLQZLWKWKHRZQHURIWKHIDQ Note: Dashed lines indicate internal boxes. The drawings below are not to scale. %HDP&OLS 6SDFHU 8SSHU<RNH /RZHU<RNH :LQJOHW +DUGZDUH %RDUGV Main Box 9DULDEOH)UHTXHQF\'ULYH ZLWK&RQWUROOHU.H\SDG 0DLQ)DQ8QLW Extension Tube Box Airfoil Box ([WHQVLRQ7XEH 6DIHW\&DEOH $LUIRLO2 Powerfoil®ZLQJOHWVKRZQ3RZHUIRLORU3RZHUIRLO3OXVZLQJOHWVDUHDYDLODEOH 2. $LUIRLOUHWDLQHUVDUHSDFNHGLQDEDJZLWKWKH,QVWDOODWLRQ*XLGH 7KHVDIHW\FDEOHLVDWWDFKHGWRWKHH[WHQVLRQWXEH,IWKHH[WHQVLRQWXEHLVIWRUORQJHULWZLOOEHVKLSSHGLQDVHSDUDWHER[*X\ZLUHVLIRUGHUHG DUHEDJJHGVHSDUDWHO\LQPDLQER[ WWW.BIGASSFANS.COM ©2012 DELTA T CORP. DBA BIG ASS FAN CO. ALL RIGHTS RESERVED 8’–24’ POWERFOIL®X2.0 WASHDOWN & POWERFOIL®X2.0PLUS WASHDOWN 3UH,QVWDOODWLRQFRQW 5 Parts and hardware Note: The drawings below are not to scale. No hardware substitutions are acceptable. Hardware Upper Yoke Hardware [´*5%ROW ´)ODW:DVKHU 1\ORFN1XW Extension Tube Hardware [´*5%ROW ´)ODW:DVKHU 1\ORFN1XW Lower Yoke Hardware [´*5%ROW ´)ODW:DVKHU 1\ORFN1XW Winglet Hardware [´%ROW [´%DUUHO Airfoil Hardware [´*5%ROW ´)ODW:DVKHU 1\ORFN1XW Main Fan Unit Hardware [´*5%ROW ´)ODW:DVKHU 1\ORFN1XW Guy Wire Hardware /RFNLQJ&DUDELQHU ´%HDP&OLS [´(\HEROW +H[1XW *ULSSOH® *X\:LUH :LUH5RSH&OLS Mounting %HDP&OLS 6SDFHU Airfoils /RZHU<RNH 8SSHU<RNH2 $LUIRLOV or 3RZHUIRLO® :LQJOHWV ([WHQVLRQ7XEH 6DIHW\&DEOH4 6KDFNOH6 0DLQ)DQ8QLW+XE&RYHU 3RZHUIRLO®3OXV :LQJOHWV $LUIRLO5HWDLQHUV Electrical 9DULDEOH)UHTXHQF\'ULYH 9)'ZLWK.H\SDG *X\ZLUHVDUHGHVLJQHGWRFRQVWUDLQIDQ¶VODWHUDOPRYHPHQWDQGDUHRQO\LQFOXGHGLQVRPHIDQ SDFNDJHV%LJAss )DQVUHFRPPHQGVXVLQJJX\ZLUHVLIWKHIDQ¶VH[WHQVLRQWXEHLVIWRUORQJHULI WKHIDQLVH[SRVHGWRKLJKZLQGVRUVLPLODUFRQGLWLRQVRULIWKHIDQLVFORVHWRDQ\EXLOGLQJ¿[WXUHV *X\:LUHKDUGZDUHLVEDJJHGVHSDUDWHO\IURPKDUGZDUHERDUGV 2. (QVXUH\RXKDYHWKHFRUUHFWXSSHU\RNHIRU\RXUPRXQWLQJPHWKRG7KHXSSHU\RNHPD\GLIIHUIURP WKHLOOXVWUDWLRQ 3RZHUIRLOZLQJOHWVDUHVWDQGDUG3RZHUIRLO3OXVZLQJOHWVDUHRQO\LQFOXGHGLIRUGHUHG 6DIHW\FDEOHLVDWWDFKHGWRH[WHQVLRQWXEH 6KDFNOHLQFOXGHGRQKDUGZDUHERDUGV WWW.BIGASSFANS.COM ©2012 DELTA T CORP. DBA BIG ASS FAN CO. ALL RIGHTS RESERVED 8’–24’ POWERFOIL®X2.0 WASHDOWN & POWERFOIL®X2.0PLUS WASHDOWN 3UH,QVWDOODWLRQFRQW 6 Tools needed %LJAss )DQVUHFRPPHQGVJDWKHULQJWKHIROORZLQJWRROVSULRUWREHJLQQLQJLQVWDOODWLRQNote: This list of suggested tools is not exhaustive. Additional tools may be necessary. Mechanical installation Electrical installation 6WDQGDUGZUHQFKVHW 3KLOOLSVDQGÀDWKHDGVFUHZGULYHU 6WDQGDUGVRFNHWVHWZLWKUDWFKHW ´QXWGULYHU 7RUTXHZUHQFKFDSDEOHRIIWÂOE1ÂP ´QXWGULYHU 3KLOOLSVDQGÀDWKHDGVFUHZGULYHU 3DLURIWR$:*VWULSSHUV 6WDQGDUGDOOHQZUHQFKVHW 3DLURIPHGLXPFKDQQHOORFNV 0XOWLPHWHU Understanding roof pitch %HIRUHEHJLQQLQJLQVWDOODWLRQFRQ¿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ss )DQV&XVWRPHU6HUYLFHDW%,*)$16 Standard Upper Yoke WWW.BIGASSFANS.COM ©2012 DELTA T CORP. 90-Degree Offset Mount DBA BIG ASS FAN CO. ALL RIGHTS RESERVED 8’–24’ POWERFOIL®X2.0 WASHDOWN & POWERFOIL®X2.0PLUS WASHDOWN 3UH,QVWDOODWLRQFRQW 7 Fan diagram A. Safety Cable. $UHGXQGDQWVDIHW\IHDWXUHWKDWVHFXUHVWKHIDQWRWKH PRXQWLQJVWUXFWXUH B. Upper Yoke.6HFXUHVWKHIDQWRWKHPRXQWLQJVWUXFWXUHDQGDOORZVWKHIDQ WRDGMXVWLWVFHQWHURIJUDYLW\ C. Extension Tube. ([WHQGVWKHIDQIURPWKHFHLOLQJ D. Lower Yoke. &RQQHFWVWKHPDLQIDQDVVHPEO\WRWKHH[WHQVLRQWXEH A E. VFD Enclosure (not shown). &RQWDLQVWKHYDULDEOHIUHTXHQF\GULYHZLWK WKHFRQWUROOHUNH\SDGPRXQWHGRQWKHIURQWRIWKHHQFORVXUH F. Gearbox. 1LWUR6HDO'ULYH™FXVWRPJHDUER[IRULQFUHDVHGGXUDELOLW\DQG FRROHURSHUDWLRQ B G. Motor. 6HHSDJHV±IRUPRUHLQIRUPDWLRQ H. Hub.6HFXUHVWKHDLUIRLOVWRWKHJHDUER[RXWSXWVKDIW I. Airfoil. 3URYLGHVDLUPRYHPHQW7KHXQLTXHSDWHQWHGGHVLJQSURYLGHV HI¿FLHQWDQGHIIHFWLYHDLUPRYHPHQW J. Winglet (Powerfoil® [shown] or Powerfoil®Plus). ,PSURYHVWKHHI¿FLHQF\ DQGSHUIRUPDQFHRIWKHIDQ C D G F H I J WWW.BIGASSFANS.COM ©2012 DELTA T CORP. DBA BIG ASS FAN CO. ALL RIGHTS RESERVED 8’–24’ POWERFOIL®X2.0 WASHDOWN & POWERFOIL®X2.0PLUS WASHDOWN 3UH,QVWDOODWLRQFRQW 8 Controller diagram Note: The illustration below does not show wiring. VFD Enclosure (Front View) A. Controller Keypad. &RQWUROVIDQRSHUDWLRQ B. Disconnect.(PHUJHQF\GLVFRQQHFWIRUWKHIDQFRQWUROOHU7KH VZLWFKPXVWEHXVHGWRGLVFRQQHFWSRZHUZKHQVHUYLFLQJWKH 9)'RURWKHUHOHFWULFDOFRPSRQHQWV A C. Variable Frequency Drive (VFD). 7KH9)'FRQWUROV$&SRZHU WRWKHPRWRU B D. Fire Relay. 6KXWGRZQUHOD\IRU¿UHFRQWUROSDQHOLQWHJUDWLRQ E. Fuses.3URWHFWVWKHV\VWHPDJDLQVWSRZHUVXUJHVDQG RYHUFXUUHQW F. Category 5 Cable and Connector.'DWDFDEOHEHWZHHQWKH FRQWUROOHUNH\SDGDQGWKH9)' VFD Enclosure (Inner View) B F E C D WWW.BIGASSFANS.COM ©2012 DELTA T CORP. DBA BIG ASS FAN CO. ALL RIGHTS RESERVED 8’–24’ POWERFOIL®X2.0 WASHDOWN & POWERFOIL®X2.0PLUS WASHDOWN 3UH,QVWDOODWLRQFRQW 9 Preparing the work site %HIRUHEHJLQQLQJLQVWDOODWLRQUHYLHZWKHPHFKDQLFDODQGHOHFWULFDOLQVWDOODWLRQJXLGHOLQHVEHORZ Mechanical installation • $IWP3RZHUIRLO®; IDQZHLJKVDWPD[LPXPOEVNJ$VXLWDEOHPHDQVIRUOLIWLQJWKHZHLJKWRIWKHIDQVXFKDVD VFLVVRUOLIWDQGDWOHDVWWZRLQVWDOODWLRQSHUVRQQHOZLOOEHUHTXLUHG • %LJAss )DQVFDQRQO\EHPRXQWHGWRDQ,EHDPRUDQJOHLURQV,IPRXQWLQJWRDQ,EHDPWKH,EHDPPXVWEHSDUWRIWKHH[LVWLQJ EXLOGLQJVWUXFWXUH'RQRWPRXQWWKHIDQWRDVLQJOHSXUOLQWUXVVRUEDUMRLVW&RQVXOWDVWUXFWXUDOHQJLQHHUIRULQVWDOODWLRQPHWKRGVQRW FRYHUHGLQWKHJXLGH I-Beam Angle Iron • 7KHPRXQWLQJVWUXFWXUHPXVWEHDEOHWRZLWKVWDQGWKHWRUTXHIRUFHVJHQHUDWHGE\WKHIDQ$IWIDQJHQHUDWHVQHDUO\IWÂOE 1ÂPRIWRUTXHGXULQJRSHUDWLRQ • )DQVPRXQWHGRQIDEULFDWHG,EHDPVZKLFKDUHFRPPRQLQVWHHOEXLOGLQJVFRXOGFDXVHWKHEHDPWRÀH[DQGWKHIDQWRPRYH VLJQL¿FDQWO\GXULQJRSHUDWLRQ,IWKLVÀH[LQJFDXVHVDFOHDUDQFHSUREOHPZHVXJJHVWLQVWDOOLQJWKH,%HDP6WDELOL]HUNLW • ,IWKHIDQ¶VH[WHQVLRQWXEHLVIWPRUORQJHURULIWKHPRXQWLQJVWUXFWXUHUHTXLUHVLWWKHIDQ¶VODWHUDOPRYHPHQWPXVWEHVHFXUHG XVLQJJX\ZLUHV,IWKHIDQLVFORVHWRDQ\EXLOGLQJ¿[WXUHVLWLVUHFRPPHQGHGWRVHFXUHWKHIDQZLWKJX\ZLUHVDVDVDIHW\PHDVXUH • $GKHUHWRWKHVDIHW\UHTXLUHPHQWVLQWKHWDEOHEHORZZKHQVHOHFWLQJZKHUHWRPRXQWWKHIDQ Safety requirement Minimum distances &OHDUDQFH IWIURPDOOIDQSDUWV7KHIDQLQVWDOODWLRQDUHDPXVWEHIUHHRIREVWUXFWLRQVVXFKDVOLJKWVFDEOHV VSULQNOHUVRURWKHUEXLOGLQJVWUXFWXUH6HHWKHWDEOHVRQSS±IRUUHFRPPHQGHGPLQLPXPFHLOLQJ FOHDUDQFHV $LUIRLOKHLJKW IWDERYHWKHIORRU +9$&HTXLSPHQW [IDQGLDPHWHULIDERYHGLIIXVHU[IDQGLDPHWHULIEHORZGLIIXVHU5HIHUWRWKHLOOXVWUDWLRQEHORZ )DQVSDFLQJ [IDQGLDPHWHUFHQWHUWRFHQWHU 5DGLDQW,5KHDWHUV 6HHWKHPDQXIDFWXUHU¶VUHTXLUHPHQWVIRUWKHPLQLPXPFOHDUDQFHWRFRPEXVWLEOHV ,IWKHIDQLVPRXQWHGDWWKHVDPHOHYHO RUKLJKHUWKDQDGLIIXVHUWKHZLQJOHWV PXVWEHDWDGLVWDQFHWKDWLVDWOHDVW [WKHPHDVXUHRIWKHIDQ¶VGLDPHWHU HVAC Diffuser [IDQ¶VGLDPHWHU IW IWGLDPHWHU ,IWKHIDQLVPRXQWHGEHORZD GLIIXVHUWKHZLQJOHWVPXVWEHDW DGLVWDQFHWKDWLVDWOHDVW[WKH PHDVXUHRIWKHIDQ¶VGLDPHWHU HVAC Diffuser [IDQ¶VGLDPHWHU IW IWGLDPHWHU Electrical installation • 7RUHGXFHWKHULVNRIHOHFWULFVKRFNZLULQJVKRXOGEHSHUIRUPHGE\DTXDOL¿HGHOHFWULFLDQ,QFRUUHFWDVVHPEO\FDQFDXVHHOHFWULF VKRFNRUGDPDJHWKHPRWRUDQGWKHFRQWUROOHU • 7KHLQVWDOODWLRQRID%LJAss )DQPXVWEHLQDFFRUGDQFHZLWKWKH1DWLRQDO(OHFWULFDO&RGH1(&$16,1)3$DQGDOOORFDO FRGHV • $&VXSSO\IHHGVIRURQHIDQFRQWUROOHUPD\VKDUHWKHVDPHFRQGXLWZLWK$&VXSSO\IHHGVIRURQHRUPRUHFRQWUROOHUV • $OOXQXVHGFRQGXFWRUVWKDWVKDUHDFRQGXLWZLWKWKH$&VXSSO\IHHGVPXVWEHJURXQGHGRQERWKHQGV • ,IUHTXLUHGDORFDOGLVFRQQHFWVKRXOGEHLQVWDOOHGSHU1(&DQGDOOORFDOFRGHV • 5HIHUWRVSHFL¿FDWLRQVRQSDJHV±IRUDSSURSULDWHFLUFXLWUHTXLUHPHQWV • (DFKIDQUHTXLUHVGHGLFDWHGEUDQFKFLUFXLWSURWHFWLRQ • 7RDYRLGGDPDJHWRWKH9)'DQGIDQFRQWUROOHUWHVWWKH9)'DQGIDQFRQWUROOHUZLWKDWHVWFDEOHEHIRUHZLULQJWKH&$7FDEOH WWW.BIGASSFANS.COM ©2012 DELTA T CORP. 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ALL RIGHTS RESERVED 8’–24’ POWERFOIL®X2.0 WASHDOWN & POWERFOIL®X2.0PLUS WASHDOWN 3UH,QVWDOODWLRQFRQW 10 8QGHUVWDQGLQJDLUÀRZSDWWHUQV $LUÀRZLQDQRSHQDUHD 7KHDLUÀRZPRYHVIURPWKHIDQWRZDUGWKHÀRRU 2QFHDLUÀRZKLWVWKHÀRRULWPRYHVRXWZDUGLQ DOOGLUHFWLRQV7KHGHÀHFWLRQRIDLURIIWKHÀRRULV FDOOHGD³ÀRRUMHW´ $LUÀRZLQDQHQFORVHGDUHD 7KHÀRRUMHWUDGLDWHVRXWZDUGXQWLOLWUHDFKHVWKH ZDOOVZKLFKGHÀHFWWKHMHWXSZDUG$IWHULWKLWV WKHFHLOLQJWKHXSZDUGÀRZLVGLUHFWHGLQZDUG WRWKHORZSUHVVXUHDUHDDERYHWKHIDQZKHUH LWLVWKHQSXOOHGGRZQWRZDUGWKHÀRRU7KLV FUHDWHVDFRQYHFWLRQOLNHDLUFXUUHQWWKDWJDWKHUV PRPHQWXP2QFHWKLVFXUUHQWLVHVWDEOLVKHG WKHIDQEHJLQVWRPRYHDLURXWVLGHRIWKH FXUUHQWHVFDODWLQJLWVFRROLQJHIIHFWV $LUÀRZZLWKPXOWLSOHIDQV :KHUHWKHUHDUHPXOWLSOHIDQVDSSURSULDWHO\ VSDFHGWKHH[SDQGLQJMHWVRIDGMDFHQWIDQV PHHWWRFUHDWHDSUHVVXUH]RQH7KHSUHVVXUH ]RQHDFWVOLNHDZDOOFDXVLQJHDFKIDQWR EHKDYHOLNHDVLQJOHHQFORVHGIDQ7\SLFDOO\ DVLQJOHIDQ¶VSHUIRUPDQFHZLOOLQFUHDVHZKHQ ZRUNLQJLQFRQMXQFWLRQZLWKRWKHUIDQV $LUÀRZZLWKVWUHDPOLQHGREVWUXFWLRQ Overhead View 2EVWUXFWLRQVRQWKHÀRRUWHQGWREORFNWKH KRUL]RQWDOO\PRYLQJDLU7KLQRUVWUHDPOLQHG REVWUXFWLRQVGRQRWEORFNPXFKDLUÀRZ UHJDUGOHVVRIVL]H7KHDLUWHQGVWRÀRZ VPRRWKO\DURXQGWKHVHREVWUXFWLRQVORVLQJOLWWOH PRPHQWXPDQGOHDYLQJRQO\DVPDOOVWDJQDQW DUHDEHKLQGWKHREVWUXFWLRQ Side View $LUÀRZZLWKZLGHEOXQWREVWUXFWLRQ $ZLGHEOXQWRUÀDWIDFHGREVWUXFWLRQIRUFHV DLUÀRZWRFKDQJHGLUHFWLRQWXUQLQJLWXSZDUG DQGRXWZDUG7KHUHLVDVWDJQDQWDUHDEHKLQG WKHVHREVWUXFWLRQVWKDWLVZLGHUDQGKLJKHUWKDQ WKHREVWUXFWLRQVWKHPVHOYHV WWW.BIGASSFANS.COM ©2012 DELTA T CORP. DBA BIG ASS FAN CO. ALL RIGHTS RESERVED 8’–24’ POWERFOIL®X2.0 WASHDOWN & POWERFOIL®X2.0PLUS WASHDOWN 3UH,QVWDOODWLRQFRQW 11 Powerfoil® X2.0Plus 7KH3RZHUIRLO 3OXVZLQJOHWFUHDWHVDMHWRIDLUWKDWÀRZVRXWZDUGDWDDQJOHSDVVLQJRYHUÀRRUREVWUXFWLRQVDQGGHOLYHULQJ DLUÀRZLQDPXFKEURDGHUSDWWHUQ:KHQSODQQLQJIDQSODFHPHQWFRQVLGHUWKH3RZHUIRLO; 3OXVIDQ¶VODUJHUFRYHUDJHDUHDNote: Powerfoil Plus winglets are optional and may not be included in your fan order. Tips %HORZDUHVRPHWHFKQLTXHVWKDWFDQPDNHDGUDPDWLFGLIIHUHQFHLQFRQJHVWHGDUHDVRI\RXUIDFLOLW\7UHDWDLUOLNHZDWHUDQGVFRRS GLUHFWDQGFKDQQHOLWWRZKHUHLWLVQHHGHGPRVWNote: Powerfoil X 2.0Plus fans deliver air from a much higher angle, resolving many of the issues outlined below. • 0DNHVXUHSHRSOHDUHQRWKLGGHQEHKLQGVWUXFWXUHVWKDWZRXOGEORFNDLUÀRZ7KLVPD\VHHPREYLRXVEXWZRUNDUHDVDUHURXWLQHO\ EORFNHGE\VKHOYLQJFUDWHVDQGPDFKLQHU\ • 3RVLWLRQODUJHREVWUXFWLRQVVRWKDWWKHLUVPDOOHVWSUR¿OHVDUHSHUSHQGLFXODUWRWKHGLUHFWLRQRIDLUPRYHPHQW)RUH[DPSOHDVKHHW PHWDOSUHVVEUDNHPLJKWKDYH¿YHWLPHVWKHIURQWDODUHDLILWLVIDFLQJWKHDLUÀRZUDWKHUWKDQLILWLVWXUQHGVLGHZD\V • :KHUHYHUSRVVLEOHSRVLWLRQZHOGLQJFXUWDLQVSDUWLWLRQVVKHHWPDWHULDOVHWFWRVFRRSDLULQWRWKHZRUNDUHDUDWKHUWKDQGHÀHFWLW • 7DNHDGYDQWDJHRIWKHDLUPRYLQJQHDUWKHÀRRUE\FUHDWLQJJURXQGOHYHORSHQLQJVLQ\RXUZRUNDUHD,WLVEHWWHUWRKDYHDZRUNDUHD EORFNHGE\PDWHULDOVVWDFNHGWRWKHFHLOLQJZLWKDQRSHQLQJEHORZWKDQWRKDYHORZVWDFNVIWPWRIWPKLJKVLWWLQJRQ WKHÀRRU WWW.BIGASSFANS.COM ©2012 DELTA T CORP. DBA BIG ASS FAN CO. ALL RIGHTS RESERVED 8’–24’ POWERFOIL®X2.0 WASHDOWN & POWERFOIL®X2.0PLUS WASHDOWN 12 Mounting Structure: I-Beam Big Ass Fans can only be hung from an I-beam or bar joists. See the following page for bar joist mounting instructions. Consult a structural engineer for installation methods not covered in this manual. WARNING: The fan should not be installed unless the structure on which the fan is to be mounted is of sound construction, undamaged, and capable of supporting the loads of the fan and its method of mounting. A structural engineer should verify that the structure is adequate prior to fan installation. Verifying the stability of the mounting structure is the sole responsibility of the customer and/or end user, and Big Ass Fans hereby expressly disclaims any liability arising therefrom, or arising from the use of any materials or hardware other than those supplied by Big Ass Fans RURWKHUZLVHVSHFL¿HGLQWKHVHLQVWDOODWLRQLQVWUXFWLRQV CAUTION: It is not recommended to mount a Big Ass Fan to a fabricated I-beam. The I-beam on which the fan will mount must be part of the existing building structure. Do not direct mount the fan to an I-beam. &$87,21,QVWDOOWKHVSDFHUVRQO\LIWKHWKLFNQHVVRIWKH,EHDPÀDQJHH[FHHGV´FP7KHPRXQWLQJKROHVRQWKH spacer are closer to one edge than the other. Make sure this edge of the spacer is facing the I-beam. %HIRUHEHJLQQLQJLQVWDOODWLRQFRQ¿UPWKDW\RXKDYHWKHDSSURSULDWHPRXQWIRU\RXUURRISLWFK $WWDFKXSSHU\RNHWR,EHDP 0HDVXUHWKHÀDQJHZLGWKRIWKH,EHDPIURPZKLFKWKHIDQZLOOEHKXQJ6HOHFWWKHXSSHU\RNHPRXQWLQJKROHVWKDWPDWFKWKHÀDQJH ZLGWKRIWKH,EHDP 6HFXUHWKHXSSHU\RNHWRWKH,EHDPZLWKWKH8SSHU<RNH+DUGZDUHDVVKRZQ7LJKWHQWKHEROWVWRIWÂOE1ÂP XVLQJDWRUTXH ZUHQFKDQG´VRFNHW 3URFHHGWR³+DQJLQJWKH)DQ´S 8SSHU<RNH+DUGZDUH%$)6XSSOLHG D [´*5%ROW E ¶¶)ODW:DVKHU F 1\ORFN1XW G %HDP&OLS H 6SDFHU Small Upper Yoke ¶¶PP[´PP I-beam ÀDQJHZLGWK Upper yoke mounting holes ´PPWR ´PP ,QQHUKROHV !´PPWR ´PP 0LGGOHKROHV !´PPWR ´PP 2XWHUKROHV outer holes middle holes inner holes Large Upper Yoke ¶¶PP[´PP Upper Yoke (top view) I-beam ÀDQJHZLGWK Upper yoke mounting holes ´PPWR ´PP ,QQHUKROHV !´PPWR ´PP 0LGGOHKROHV !´PPWR ´PP 2XWHUKROHV Side View a E G Spacers are only used if WKHEHDPÀDQJHH[FHHGV 3/8” (1 cm). e E F Note: Ensure the spacers are oriented as shown above. WWW.BIGASSFANS.COM ©2012 DELTA T CORP. DBA BIG ASS FAN CO. ALL RIGHTS RESERVED 8’–24’ POWERFOIL®X2.0 WASHDOWN & POWERFOIL®X2.0PLUS WASHDOWN Mounting Structure: Bar Joists Big Ass Fans can only be hung from an I-beam or bar joists. See the previous page for I-beam mounting instructions. Consult a structural engineer for installation methods not covered in this manual. WARNING: The fan should not be installed unless the structure on which the fan is to be mounted is of sound construction, undamaged, and capable of supporting the loads of the fan and its method of mounting. A structural engineer should verify that the structure is adequate prior to fan installation. Verifying the stability of the mounting structure is the sole responsibility of the customer and/or end user, and Big Ass Fans hereby expressly disclaims any liability arising therefrom, or arising from the use of any materials or hardware other than those supplied by Big Ass Fans RURWKHUZLVHVSHFL¿HGLQWKHVHLQVWDOODWLRQLQVWUXFWLRQV WARNING: Never use beam clips when mounting the fan to angle irons! Beam clips are only intended for I-beam installations. CAUTION: Do not install the fan from a single purlin, truss, or bar joist. &$87,218QVXSSRUWHGDQJOHLURQVSDQVVKRXOGQRWH[FHHGIWP CAUTION: The angle irons must be fastened to the roof structure at each end. 1. Select proper angle irons 8VLQJWKHWDEOHDQGGLDJUDPVEHORZVHOHFWWKHSURSHUDQJOHLURQVIRUIDQLQVWDOODWLRQ 1RWH$QJOHLURQVDQGDQJOHLURQKDUGZDUHDUHQRWLQFOXGHGZLWKWKHIDQ Angle iron span EHWZHHQPRXQWLQJSRLQWV Minimum angle iron dimensions :[+[7 Number of angle irons needed IWPRUOHVV ´FP[´FP[´FP IWPWRIWP ´FP[´FP[´FP IWPWRIWP ´FP[´FP[´FP Angle Iron Side View (see table for dimensions) Height 7ZRSDLUVRIDQJOHLURQV3DLUVVKRXOGEHSODFHGEDFNWREDFNDQGIDVWHQHGLQFHQWHUVHHVWHS ) or .8m 6’ (1 Width less .4m) 8’ (2 ) .8m 6’ (1 over over WWW.BIGASSFANS.COM 12’ m) - ) (3.7m .4 8’ (2 ©2012 DELTA T CORP. DBA BIG ASS FAN CO. Thickness ALL RIGHTS RESERVED 8’–24’ POWERFOIL®X2.0 WASHDOWN & POWERFOIL®X2.0PLUS WASHDOWN 0RXQWLQJ6WUXFWXUH%DU-RLVWVFRQW 14 2. Pre-drill angle irons %HIRUHGULOOLQJWKHDQJOHLURQVFRQ¿UPWKDW\RXKDYHWKHDSSURSULDWHPRXQWWRDFFRPPRGDWHWKHURRISLWFKRI\RXU mounting structure. 'ULOOWZR´FPKROHVH[DFWO\´FPDSDUWLQWKHFHQWHUVRIWZRDQJOHLURQV 0HDVXUHWKHGLVWDQFHEHWZHHQWKHPRXQWLQJSRLQWVRIWKHURRIVWUXFWXUHWKDWWKHDQJOHLURQVZLOOVSDQ0HDVXUHWKHVDPHGLVWDQFHRQ WKHDQJOHLURQVDQGGULOO´FPKROHVWKURXJKHDFKHQGRIWKHDQJOHLURQV'ULOOKROHVLQWZRDQJOHLURQVLIWKHVSDQLVIW PRUOHVV'ULOOKROHVLQDQJOHLURQVLIVSDQLVJUHDWHUWKDQIWP A Ø 9/16" (1.4cm) 1/2 A Mount with extension tube: 5-3/8” (13.7cm) Direct mount: 5-1/2” (14cm) Distance between roof structure mounting points 6HFXUHDQJOHLURQVVSDQORQJHUWKDQIW ,IWKHDQJOHLURQVSDQLVIWPRUOHVVVNLSVWHSDQGSURFHHGWRVWHSD ,IWKHDQJOHLURQVSDQLVORQJHUWKDQIWPLWLVQHFHVVDU\WRXVHGRXEOHDQJOHLURQV /RFDWHWKHFHQWHURIWKHDQJOHLURQOHQJWK'ULOO´FPKROHWKURXJKWKHFHQWHURIWKHYHUWLFDOZDOORIWKHDQJOHLURQ'ULOODWRWDO RIIRXUDQJOHLURQV 3ODFHWZRGULOOHGDQJOHLURQVEDFNWREDFN)DVWHQWKHDQJOHLURQVWRJHWKHUZLWKFXVWRPHUVXSSOLHGVWDLQOHVVVWHHOKDUGZDUH DQGWLJKWHQWKHEROWVWRIWÂOE1ÂP XVLQJDWRUTXHZUHQFKDQG´VRFNHW 5HSHDWWKLVVWHSIRUWKHUHPDLQLQJWZRDQJOHLURQV Proceed to step 4b. F $QJOH,URQ+DUGZDUH&XVWRPHU6XSSOLHG D %ROW E ´:DVKHU F ´1XW E E a Side View WWW.BIGASSFANS.COM ©2012 DELTA T CORP. DBA BIG ASS FAN CO. ALL RIGHTS RESERVED 8’–24’ POWERFOIL®X2.0 WASHDOWN & POWERFOIL®X2.0PLUS WASHDOWN 0RXQWLQJ6WUXFWXUH%DU-RLVWVFRQW 4a. Fasten single angle irons to roof structure ,IWKHDQJOHLURQVSDQLVJUHDWHUWKDQIWPDQGUHTXLUHVGRXEOHDQJOHLURQVSURFHHGWRVWHSE )DVWHQWKHDQJOHLURQVWRWKHURRIVWUXFWXUHPRXQWLQJSRLQWVDWHDFKHQGZLWKFXVWRPHUVXSSOLHGKDUGZDUHDVVKRZQ'RQRWWLJKWHQWKH KDUGZDUHXQWLOWKHXSSHU\RNHKDVEHHQPRXQWHGWRWKHDQJOHLURQVVWHS%LJAss )DQVUHFRPPHQGVRULHQWLQJWKHDQJOHLURQVVR WKDWWKHKRUL]RQWDOOHJVDUHIDFLQJHDFKRWKHUYHUWLFDOOHJVDUHRQWKHRXWVLGH 3URFHHGWRVWHS *UDGH+DUGZDUH&XVWRPHU6XSSOLHG D %ROW E ´:DVKHU F ´6TXDUH:DVKHU%$)6XSSOLHGVHHGLDJUDP G ´1\ORFN1XW Square Washer 3” (7.6 cm) Ø 9/16” (1.4 cm) a 3” (7.6 cm) E Thickness: 1/4” (6 mm) F E G 9HUWLFDOZDOOVDUH WRWKHRXWVLGH 1RWH(QVXUHWKHDQJOHLURQVDUHRULHQWHGDVVKRZQ WWW.BIGASSFANS.COM ©2012 DELTA T CORP. DBA BIG ASS FAN CO. ALL RIGHTS RESERVED 8’–24’ POWERFOIL®X2.0 WASHDOWN & POWERFOIL®X2.0PLUS WASHDOWN 0RXQWLQJ6WUXFWXUH%DU-RLVWVFRQW 16 4b. Fasten double angle irons to roof structure )DVWHQWKHDQJOHLURQVWRWKHURRIVWUXFWXUHPRXQWLQJSRLQWVDWHDFKHQGZLWKFXVWRPHUVXSSOLHGKDUGZDUHDVVKRZQ7KHDQJOHLURQV ZLWKIDQPRXQWLQJKROHVVKRXOGEHSRVLWLRQHGRQWKHLQVLGHIDFLQJHDFKRWKHU'RQRWWLJKWHQWKHKDUGZDUHXQWLOWKHXSSHU\RNHKDV EHHQPRXQWHGWRWKHDQJOHLURQV $QJOH,URQ+DUGZDUH&XVWRPHU6XSSOLHG D %ROW E ´:DVKHU F ´6TXDUH:DVKHU%$)6XSSOLHGVHHGLDJUDP G ´1\ORFN1XW Square Washer 3” (7.6 cm) Ø 9/16” (1.4 cm) 3” (7.6 cm) a Thickness: 1/4” (6 mm) E F E G WWW.BIGASSFANS.COM ©2012 DELTA T CORP. DBA BIG ASS FAN CO. ALL RIGHTS RESERVED 8’–24’ POWERFOIL®X2.0 WASHDOWN & POWERFOIL®X2.0PLUS WASHDOWN 0RXQWLQJ6WUXFWXUH%DU-RLVWVFRQW D$WWDFKXSSHU\RNHWRDQJOHLURQV ,IWKHIDQZLOOEHGLUHFWO\PRXQWHGWRWKHDQJOHLURQVVNLSWKLVVWHSDQGSURFHHGWRVWHSE %HIRUHGULOOLQJWKHDQJOHLURQVFRQ¿UPWKDW\RXKDYHWKHDSSURSULDWHPRXQWWRDFFRPPRGDWHWKHURRISLWFKRI\RXU mounting structure. 6HFXUHWKHXSSHU\RNHGLUHFWO\WRWKHDQJOHLURQVZLWKWKH8SSHU<RNH+DUGZDUHDVVKRZQ7KHDQJOHLURQVVKRXOGEHDOLJQHGZLWKWKH RXWHUPRVWKROHVRIWKHXSSHU\RNH&RQVXOWWKHGLDJUDPVEHORZIRUGLVWDQFHVEHWZHHQWKHDQJOHLURQV 7LJKWHQWKHEROWVWRIWÂOE1ÂP XVLQJDWRUTXHZUHQFKDQG´VRFNHW$IWHUDWWDFKLQJWKHXSSHU\RNHWRWKHDQJOHLURQVWLJKWHQ DOOWKHEROWVVHFXULQJWKHDQJOHLURQVWRWKHURRIVWUXFWXUHWRIWÂOE1ÂP 3URFHHGWR³+DQJLQJWKH)DQ´S 8SSHU<RNH+DUGZDUH%$)6XSSOLHG D [´*5%ROW E ¶¶)ODW:DVKHU F 1\ORFN1XW 10-7/8" (27.6 cm) 15-5/8" (39.7 cm) Small Upper Yoke Large Upper Yoke 13-3/4’’ (34.9 cm) x 9-5/8” (24.4 cm) 18-1/2’’(46.9 cm) x 9-5/8”(24.4 cm) 1RWH'DVKHGOLQHVUHSUHVHQWDQJOHLURQVLQWKHDERYHLOOXVWUDWLRQV The angle irons should be aligned with the outermost holes on the upper yoke. Do not use beam clips on angle irons! Side View a E E F WWW.BIGASSFANS.COM ©2012 DELTA T CORP. DBA BIG ASS FAN CO. ALL RIGHTS RESERVED 8’–24’ POWERFOIL®X2.0 WASHDOWN & POWERFOIL®X2.0PLUS WASHDOWN 0RXQWLQJ6WUXFWXUH%DU-RLVWVFRQW E$WWDFKPDLQIDQXQLWWRDQJOHLURQV CAUTION: The main fan unit is heavy. Use caution when raising it. $WWDFKWKHPDLQIDQXQLWGLUHFWO\WRWKHDQJOHLURQVZLWKWKH0RWRU+XE+DUGZDUHDVVKRZQ&RQVXOWWKHGLDJUDPEHORZIRUGLVWDQFHV EHWZHHQWKHDQJOHLURQV1RWH7KHIDQFDQRQO\EHGLUHFWO\PRXQWHGWRDQJOHLURQV'RQRWGLUHFWO\PRXQWWKHIDQWRDQ,EHDP 7LJKWHQWKHEROWVWRIWÂOE1ÂP XVLQJDWRUTXHZUHQFKDQG´VRFNHW $IWHUDWWDFKLQJWKHPDLQIDQXQLWWRWKHDQJOHLURQV WLJKWHQDOOWKHEROWVVHFXULQJWKHDQJOHLURQVWRWKHURRIVWUXFWXUHWRIWÂOE1ÂP XVLQJDWRUTXHZUHQFKDQG´VRFNHW 3URFHHGWR³6HFXUH8SSHU6DIHW\&DEOH´S 0DLQ)DQ8QLW+DUGZDUH%$)6XSSOLHG D [´*5%ROW E ¶¶)ODW:DVKHU F 1\ORFN1XW 5 1/2” (14 cm) a E E F WWW.BIGASSFANS.COM ©2012 DELTA T CORP. DBA BIG ASS FAN CO. ALL RIGHTS RESERVED 8’–24’ POWERFOIL®X2.0 WASHDOWN & POWERFOIL®X2.0PLUS WASHDOWN Hanging the Fan $WWDFKH[WHQVLRQWXEHWRXSSHU\RNH )DVWHQWKHH[WHQVLRQWXEHWRWKHXSSHU\RNHZLWKWKH([WHQVLRQ7XEH +DUGZDUHDVVKRZQ,QRUGHUWRHI¿FLHQWO\GUDLQZDWHUWKHWXEHPXVWEH RULHQWHGVRWKDWVORWVRQWKHEDUVEHWZHHQWKHH[WHQVLRQWXEHÀDQJHVDUH IDFLQJGRZQZDUG5HIHUWRWKHLOOXVWUDWLRQEHORZ (QVXUHWKHH[WHQVLRQWXEHLVKDQJLQJSOXPEWRWKHJURXQGDQGWKHQ WLJKWHQWKHKDUGZDUHVRWKDWLWLVVQXJEXWQRWIXOO\WLJKWHQHG ([WHQVLRQ7XEH+DUGZDUH%$)6XSSOLHG D 1\ORFN1XW E ¶¶)ODW:DVKHU F [¶¶*5%ROW a E E F 6ORWVIDFLQJ GRZQZDUG 2. Secure upper safety cable The safety cable is a crucial part of the fan and must be installed correctly. If you have questions or require assistance, FDOO&XVWRPHU6HUYLFHDW%,*)$16IRUDVVLVWDQFH :UDSWKHVDIHW\FDEOHDURXQGWKHPRXQWLQJVWUXFWXUHDQGVHFXUHWKHORRSHGHQGVZLWKWKHVKDFNOHDVVKRZQ7KHFDEOHPXVWEHGUDZQ WLJKWO\DURXQGWKH,EHDPRUDQJOHLURQOHDYLQJDVOLWWOHVODFNDVSRVVLEOH7KHVKDFNOHVKRXOGEHRQWKHWRSVLGHRIWKH,EHDPRUDQJOH LURQLISRVVLEOH6HFXUHO\WLJKWHQWKHVKDFNOH I-Beam Mount Shackle Angle Iron Mount Direct Mount WWW.BIGASSFANS.COM ©2012 DELTA T CORP. DBA BIG ASS FAN CO. ALL RIGHTS RESERVED 8’–24’ POWERFOIL®X2.0 WASHDOWN & POWERFOIL®X2.0PLUS WASHDOWN +DQJLQJWKH)DQFRQW 20 $WWDFKORZHU\RNHWRH[WHQVLRQWXEH $WWDFKWKHORZHU\RNHWRWKHERWWRPRIWKHH[WHQVLRQWXEHZLWKWKH /RZHU<RNH+DUGZDUHDVVKRZQ 7LJKWHQWKHKDUGZDUHVRWKDWLWLVVQXJEXWQRWIXOO\WLJKWHQHG /RZHU<RNH+DUGZDUH%$)6XSSOLHG D [¶¶*5%ROW E ¶¶)ODW:DVKHU F 1\ORFN1XW F E E a $WWDFKPDLQIDQXQLWWRORZHU\RNH CAUTION: Do not remove main fan unit from its protective packaging prior to hanging it! CAUTION: To prevent damage, avoid contact with the bottom of the main fan unit and hub! a CAUTION: The main fan unit is heavy. Use caution when raising it. E $WWDFKWKHPDLQIDQXQLWWRWKHORZHU\RNHZLWKWKH0DLQ)DQ8QLW +DUGZDUHDVVKRZQ'RQRWUHVWWKHPDLQIDQXQLWRQWKHJURXQG 0DNHVXUHWKHORZHUFDEOHLVSRVLWLRQHGEHWZHHQWKHORZHU\RNH EUDFNHWVDVVKRZQRQWKHULJKW 7LJKWHQWKHEROWVWRIWÂOE1ÂP XVLQJDWRUTXHZUHQFKDQG ´VRFNHW'RQRWGLVFDUGWKHPDLQIDQXQLWSDFNDJLQJ,WVKRXOG be used if the fan is ever moved or relocated. E F 0DLQ)DQ8QLW+DUGZDUH%$)6XSSOLHG D [´*5%ROW E ¶¶)ODW:DVKHU F 1\ORFN1XW &RQ¿UPRULHQWDWLRQ $IWHUVHFXULQJWKHPDLQIDQXQLWWRWKHORZHU\RNHDOORZWKHIDQWRKDQJVR WKDWWKHH[WHQVLRQWXEHLVSOXPEWRWKHJURXQG:KHQLWLVSURSHUO\SRVLWLRQHG IXOO\WLJKWHQWKHPRXQWLQJKDUGZDUH/RZHU<RNH+DUGZDUHDQG([WHQVLRQ 7XEH+DUGZDUHWRIWÂOE1ÂP WWW.BIGASSFANS.COM ©2012 DELTA T CORP. DBA BIG ASS FAN CO. ALL RIGHTS RESERVED 8’–24’ POWERFOIL®X2.0 WASHDOWN & POWERFOIL®X2.0PLUS WASHDOWN Installing Guy Wires 21 Guy wires may not be included in your fan order. They are intended to constrain the fan’s lateral movement and are RQO\LQFOXGHGZLWKIDQVWKDWKDYHH[WHQVLRQWXEHVIWPRUJUHDWHULQOHQJWK'HSHQGLQJRQWKHFRQGLWLRQVDWWKH installation site, guy wires may be needed for fans with shorter tubes to prevent any lateral movement. If guy wires are needed and were not included with your fan order, contact Big Ass )DQV&XVWRPHU6HUYLFHDW%,*)$16 WARNING: Ensure power is disconnected from the fan before installing the guy wires. 1. Attach locking carabiners to main fan unit $WWDFKWKHORFNLQJFDUDELQHUVWRWKHJX\ZLUHFOLSVRQWKH PDLQIDQXQLWDVVKRZQ6HFXUHO\WLJKWHQWKHFDUDELQHUV 2. Attach beam clamp Beam Clamp a $WWDFKWKHEHDPFODPSWRWKHPRXQWLQJVWUXFWXUH7KHJX\ZLUHVKRXOG EHDSSUR[LPDWHO\IURPWKHKRUL]RQWDOSODQH3ODFHWKHEHDPFODPS DFFRUGLQJO\5HIHUWRWKHLOOXVWUDWLRQVRQWKHIROORZLQJSDJH)XOO\WLJKWHQ WKHVHWVFUHZWRVHFXUHWKHFODPS )DVWHQWKHVPDOOH\HEROWDQGQXWRQWRWKHEHDPFODPS7KHQXWZLOOEHRQ WKHRXWVLGHRIWKHEHDPFODPS E F /RRSWKHJX\ZLUHWKURXJKLWVFULPSHGHQGWRVHFXUHLWWRWKHH\HEROWDV VKRZQ *X\:LUH+DUGZDUH%$)6XSSOLHG D ´%HDP&ODPS E [´(\HEROW F +H[1XW G *X\:LUH WWW.BIGASSFANS.COM ©2012 DELTA T CORP. DBA BIG ASS FAN CO. ALL RIGHTS RESERVED G 8’–24’ POWERFOIL®X2.0 WASHDOWN & POWERFOIL®X2.0PLUS WASHDOWN ,QVWDOOLQJ*X\:LUHVFRQW 22 )RUEHVWUHVXOWVWKHJX\ZLUHVVKRXOGEHLQVWDOOHGDWLQWKH;<<=DQG;=SODQHVDVVKRZQEHORZ,IWKHDQJOHGHYLDWHVE\PRUH WKDQFRQWDFW&XVWRPHU6HUYLFHDW%,*)$16IRUDVVLVWDQFH 1RWH,EHDPVDUHVKRZQLQWKHLOOXVWUDWLRQEHORZ<RXUPRXQWLQJVWUXFWXUHPD\GLIIHU *X\:LUH I-Beam I-Beam *X\:LUH 45° I-Beam I-Beam I-Beam I-Beam WWW.BIGASSFANS.COM ©2012 DELTA T CORP. DBA BIG ASS FAN CO. ALL RIGHTS RESERVED 8’–24’ POWERFOIL®X2.0 WASHDOWN & POWERFOIL®X2.0PLUS WASHDOWN ,QVWDOOLQJ*X\:LUHVFRQW 5RXWHJX\ZLUHWKURXJK*ULSSOH® 5RXWHWKHJX\ZLUHWKURXJKWKH*ULSSOHWKHFDUDELQHURQWKHPDLQIDQXQLWDQGWKHQEDFNWKURXJKWKH*ULSSOHDVVKRZQ'RQRWWLJKWHQ WKH*ULSSOHXQWLOWKHUHPDLQLQJJX\ZLUHVKDYHEHHQLQVWDOOHG 1RWH7REDFNWKHJX\ZLUHRXWRIWKH*ULSSOHLQVHUWPP$OOHQZUHQFKLQWRWKHVPDOOKROHRQWKH*ULSSOH 4. Install remaining guy wires Wire Rope Clip CAUTION: Over-tightening the guy wires could throw the fan off balance. 5HSHDWVWHSV±WRLQVWDOOWKHWKUHHUHPDLQLQJJX\ZLUHV (YHQO\FLQFKDOOIRXUJX\ZLUHVLQWRSODFHXVLQJWKH*ULSSOHV7KHJX\ZLUHVVKRXOGEHWDXW HYHQO\VSDFHGDURXQGWKHIDQDQGDZD\IURPWKHSDWKRIWKHDLUIRLOV0DLQWDLQDGLVWDQFHRI ´±´EHWZHHQWKH*ULSSOHDQGWKHFDUDELQHU 2QFHDOORIWKHJX\ZLUHVDUHWDXWVHFXUHWKHLUORRVHHQGVZLWKWKHZLUHURSHFOLSVDQGWRUTXH WRIWÂOE1ÂP(QVXUHDOOHOHFWULFDOFRUGVFDEOHVDUHXQREVWUXFWHGE\WKHJX\ZLUH system. WWW.BIGASSFANS.COM ©2012 DELTA T CORP. DBA BIG ASS FAN CO. ALL RIGHTS RESERVED 8’–24’ POWERFOIL®X2.0 WASHDOWN & POWERFOIL®X2.0PLUS WASHDOWN 24 Installing Airfoils Big Ass )DQVUHFRPPHQGVFRPSOHWLQJ(OHFWULFDO,QVWDOODWLRQSEHIRUHLQVWDOOLQJWKHDLUIRLOV WARNING: Disconnect power to the fan before installing the airfoils. 1. Attach winglets to airfoils $WWDFKWKHZLQJOHWWRWKHDLUIRLOXVLQJWKH:LQJOHW+DUGZDUHDVVKRZQ%RWKD3KLOOLSVKHDGDQGÀDWKHDGVFUHZGULYHUDUHUHTXLUHGWR SURSHUO\VHFXUHWKHIDVWHQHUV$WWDFKZLQJOHWVWRDOODLUIRLOVEHIRUHDWWDFKLQJWKHDLUIRLOVWRWKHIDQ :LQJOHW+DUGZDUH%$)6XSSOLHG D [´%ROW E [´%DUUHO PowerfoilPlus Powerfoil a a E E 2. Position airfoils 6OLGHWKHDLUIRLOVRQWRWKHWDEVRIWKHIDQKXEThe airfoils must be DWWDFKHGWRWKHIDQKXEZLWKWKHFXUYHGVLGHVIDFLQJGRZQZDUG 'RQRWIDVWHQWKHDLUIRLOVWRWKHKXEZLWKKDUGZDUHDWWKLVSRLQW 3URFHHGWRVWHS WWW.BIGASSFANS.COM ©2012 DELTA T CORP. DBA BIG ASS FAN CO. ALL RIGHTS RESERVED 8’–24’ POWERFOIL®X2.0 WASHDOWN & POWERFOIL®X2.0PLUS WASHDOWN ,QVWDOOLQJ$LUIRLOVFRQW $WWDFKDLUIRLOVWRKXE $WWDFKWKHDLUIRLOUHWDLQHUVZLWKWKH$LUIRLO+DUGZDUH0RYLQJFORFNZLVHDURXQGWKHIDQKXESRVLWLRQWKHDLUIRLOUHWDLQHUVHQGRYHUHQG DVVKRZQ+ROH$RIWKHUHWDLQHUVKRXOGEHSRVLWLRQHGRYHUWRSRI+ROH%'RQRWWLJKWHQWKHEROWVXQWLODOOWKHDLUIRLOUHWDLQHUVKDYHEHHQ DWWDFKHG 7LJKWHQWKHEROWVDORQJWKHRXWHUSHULPHWHUWRIWÂOE1ÂPXVLQJDWRUTXHZUHQFKDQG´VRFNHW$IWHUWKHRXWHUSHULPHWHUEROWV DUHWRUTXHGWLJKWHQWKHEROWVDORQJWKHLQQHUSHULPHWHUWRIWÂOE1ÂP $LUIRLO+DUGZDUH%$)6XSSOLHG D [¶¶*5%ROW E ´)ODW:DVKHU F 1\ORFN1XW Airfoil Retainer +ROH$ +ROH% a E E F WWW.BIGASSFANS.COM ©2012 DELTA T CORP. DBA BIG ASS FAN CO. ALL RIGHTS RESERVED 8’–24’ POWERFOIL®X2.0 WASHDOWN & POWERFOIL®X2.0PLUS WASHDOWN 26 Electrical Installation :$51,1*7RUHGXFHWKHULVNRIHOHFWULFVKRFNZLULQJVKRXOGEHSHUIRUPHGE\DTXDOL¿HGHOHFWULFLDQ,QFRUUHFWDVVHPEO\FDQ FDXVHHOHFWULFVKRFNRUGDPDJHWKHPRWRUDQGWKHFRQWUROOHU+D]DUGRIHOHFWULFDOVKRFN WARNING: The installation of a Big Ass )DQPXVWEHLQDFFRUGDQFHZLWKWKHUHTXLUHPHQWVVSHFL¿HGLQWKLVLQVWDOODWLRQPDQXDO and with any additional requirements set forth by the National Electric Code (NEC), ANSI/NFPA 70-2011, and all local codes. &RGHFRPSOLDQFHLVXOWLPDWHO\<285UHVSRQVLELOLW\ WARNING: The fan controllers contain high voltage capacitors that take time to discharge after removal of mains supply. Before working on the fan controller, ensure isolation of mains supply from line inputs at the fan controller’s disconnect if installed (L1, L2/N, L3). Wait three (3) minutes for capacitors to discharge to safe voltage levels. Failure to do so may result in personal injury or death. Note: Darkened display LEDs are not an indication of safe voltage levels. &$87,21,WLVWKHVROHUHVSRQVLELOLW\RIWKHLQVWDOOHUWRYHULI\WKHRSHUDWLQJYROWDJHRIWKHIDQV\VWHPSULRUWRLQVWDOODWLRQ,W is also mandatory that the installer verify that airfoils, motor hub assemblies, and fan controllers are matched properly at the time of installation, especially if multiple fan systems will be installed. CAUTION: An incorrectly installed controller can result in component damage or reduction in the fan’s life. Wiring or DSSOLFDWLRQHUURUVVXFKDVXQGHUVL]LQJWKHFRQWUROOHULQFRUUHFWRULQDGHTXDWH$&VXSSO\RUH[FHVVLYHDPELHQWWHPSHUDWXUHV PD\UHVXOWLQDPDOIXQFWLRQRIWKHIDQV\VWHP9HULI\FRUUHFWYROWDJHSKDVHDQGKRUVHSRZHUEHIRUHEHJLQQLQJLQVWDOODWLRQ :$51,1*([HUFLVHFDXWLRQDQGFRPPRQVHQVHZKHQSRZHULQJWKHIDQ'RQRWFRQQHFWWKHIDQWRDGDPDJHGRUKD]DUGRXV power source. Do not attempt to resolve electrical malfunctions or failures on your own. Contact Big Ass Fans at 1-877-BIGFANS if you have any questions regarding the electrical installation of this fan. &$87,21)RUXVHZLWKPDQXIDFWXUHUVXSSOLHGYDULDEOHIUHTXHQF\GULYHRQO\1RWIRUXVHZLWKRWKHUVSHHGFRQWUROGHYLFHV &$87,216KLHOGHGFDEOHLIDSSOLFDEOHPXVWEHODQGHGRQPRWRU¶VJURXQGWHUPLQDO &$87,217RDYRLGDVKRUWFLUFXLWEHYHU\FDUHIXOQRWWRJHWPHWDOFKLSVLQWKHFRQWURO CAUTION: The Big Ass Fans product warranty will not cover equipment damage or failure that is caused by improper installation. &$87,21,ILWZDVGHWHUPLQHGWKDWDPRWRUIUHTXHQF\OHVVWKDQ+]LVRSWLPDOIRUPD[LPXPSHUIRUPDQFHRI\RXUSDUWLFXODU IDQPRGHOXQGHUQRFLUFXPVWDQFHVVKRXOGWKHIDFWRU\SURJUDPPHGPD[LPXPIUHTXHQF\FRPPDQGOLPLWVEHFKDQJHG Damage to the fan assembly or loss of warranty coverage can result. ATTENTION: If installing the fan in the United States, the fan must be installed per the following National Fire Protection Association (NFPA) guidelines: • 7KHIDQPXVWEHFHQWHUHGDSSUR[LPDWHO\EHWZHHQIRXUDGMDFHQWVSULQNOHUV • 7KHYHUWLFDOGLVWDQFHIURPWKHIDQWRWKHVSULQNOHUGHÀHFWRUPXVWEHDWOHDVWIWFP • 7KHIDQPXVWEHLQWHUORFNHGWRVKXWGRZQLPPHGLDWHO\XSRQUHFHLYLQJDZDWHUÀRZVLJQDOIURPWKHDODUPV\VWHP. WWW.BIGASSFANS.COM ©2012 DELTA T CORP. DBA BIG ASS FAN CO. ALL RIGHTS RESERVED 8’–24’ POWERFOIL®X2.0 WASHDOWN & POWERFOIL®X2.0PLUS WASHDOWN Electrical Installation (cont.) 27 Delta secondary &$87,21&DUHPXVWEHWDNHQZKHQFRQQHFWLQJWRDWKUHHSKDVH9VHFRQGDU\DVVKRZQEHORZ$OOIDQFRQWUROOHU models rely on internal references made between each incoming phase and ground. To prevent nuisance tripping such as 2YHUYROWDJHDQG8QGHUYROWDJHIDXOWV±9WKUHHSKDVHIDQFRQWUROOHUVVKRXOGEHFRQQHFWHGVRWKDWWKH+LJKOHJRU “phase B,” terminates on “L2” of the fan controller’s input power terminals. &$87,21$YRLGLQVWDOODWLRQVXWLOL]LQJVXSSO\WUDQVIRUPHUVZLWKD9GHOWDVHFRQGDU\XQJURXQGHGFRUQHUJURXQGHG open). Proper fan operation cannot be guaranteed due to a lack of proper phase-to-ground voltage references. There are many different arrangements available for industrial and commercial power distribution in North America. The most common are the following: 575V/330V Three-Phase (Wye Secondary). Provides 575V between phases, and 330V from each phase to Neutral/Ground. 997KUHH3KDVH:\H6HFRQGDU\. Provides 480V between phases, and 277V from each phase to Neutral/Ground. 208V/120V Three-Phase (Wye Secondary). Provides 208V between phases, and 120V from each phase to Neutral/Ground. 997KUHH3KDVH'HOWD6HFRQGDU\. Provides 240V between phases for three-phase loads, 120V from phase “A” and “C” to Neutral/Ground, and 208V from phase “B” to Neutral/Ground as shown below. In this transformer arrangement, phase “B” is FRPPRQO\UHIHUUHGWRDVD³:LOG/HJ´RU³+LJK/HJ´DQGVKDOOEHPDUNHGDFFRUGLQJO\ZLWKDQRUDQJH¿QLVKRURWKHUHIIHFWLYHPHDQV per NEC 110.15. 208V 240V “B” Phase 120V “C” Phase 240V 240V Neutral / Ground 120V • • • • “A” Phase WWW.BIGASSFANS.COM ©2012 DELTA T CORP. DBA BIG ASS FAN CO. ALL RIGHTS RESERVED 8’–24’ POWERFOIL®X2.0 WASHDOWN & POWERFOIL®X2.0PLUS WASHDOWN Electrical Installation (cont.) 28 Branch circuit protection The fan controllers include fuses for branch short circuit protection. If desired, these fan controller models can be installed with a dedicated fusible disconnect and/or input circuit breaker. National and local industrial safety standards and/or electrical codes may determine additional requirements for these installations. Electrical Distribution Panel Included Fusing REA RU DY N FAU LT REA RU DY N FAU LT FAU LT AV AC I I NP PN N P WWW.BIGASSFANS.COM O N 1 REA RU DY N FAU LT ©2012 DELTA T CORP. 2 3 REA RU DY N 1 FAU LT DBA BIG ASS FAN CO. 1 2 3 Included Fusing O N 1 2 3 3 AV AC I I NP PN N P O N RA RB RC AV AC I I NP PN N P 2 RA RB RC FAU LT Included Fusing REA RU DY N O N RA RB RC AV AC I I NP PN N P 1 RA RB RC AV AC I I NP PN N P Included Fusing 2 3 Included Fusing O N 3 O N 1 FAU LT 2 RA RB RC AV AC I I NP PN N P Included Fusing REA RU DY N REA RU DY N 2 3 RA RB RC AV AC I I NP PN N P Electrical Distribution Panel O N 1 Included Fusing Included Fusing REA RU DY N FAU LT O N 1 2 3 RA RB RC ALL RIGHTS RESERVED AV AC I I NP PN N P RA RB RC 8’–24’ POWERFOIL®X2.0 WASHDOWN & POWERFOIL®X2.0PLUS WASHDOWN Electrical Installation (cont.) Mounting the variable frequency drive (VFD) :$51,1*(QVXUHSRZHULVGLVFRQQHFWHGEHIRUHLQVWDOOLQJWKH9)' :$51,1*7RDYRLGGDPDJLQJ9)'DQGIDQFRQWUROOHUWHVWWKH9)'DQGIDQFRQWUROOHUZLWKDWHVWFDEOH &$87,217RDYRLGDVKRUWFLUFXLWEHYHU\FDUHIXOQRWWRJHWPHWDOFKLSVLQWKHFRQWURO The VFD enclosure does not provide conduit knockouts. Big Ass Fans recommends using a hole punch to create conduit knockouts in the most accessible locations on the enclosure. 1. Select a mounting location Select a mounting location that is shaded from direct sunlight and allows enough clearance for the door to fully open. The mounting ORFDWLRQVKRXOGEHDÀDWVXUIDFHWKDWLVUHDGLO\DFFHVVLEOHIUHHIURPYLEUDWLRQDQGDQDGHTXDWHGLVWDQFHIURPIRUHLJQREMHFWVRUPRYLQJ equipment. 2. Predrill the VFD enclosure Drill appropriately sized holes in the VFD enclosure to accommodate the conduit connectors. Position the holes where the conduit can most accessibly exit the enclosure. Note: Use appropriately rated connectors (IP56) to protect against foreign matter from entering the enclosure. 3. Mount the VFD enclosure (to the wall) Mount the VFD enclosure to the wall using the screws provided with the enclosure. :LUHWKHIDQ Refer to the wiring diagrams on the following pages for your fan controller. Note: Wiring is not shown in the illustration below. WWW.BIGASSFANS.COM ©2012 DELTA T CORP. DBA BIG ASS FAN CO. ALL RIGHTS RESERVED 8’–24’ POWERFOIL®X2.0 WASHDOWN & POWERFOIL®X2.0PLUS WASHDOWN 30 Electrical Installation (cont.) :LULQJ)DQ&RQWUROOHU9±9ĭ+3 :$51,1*:DLWWKUHHPLQXWHVDIWHUGLVFRQQHFWLQJEHIRUHVHUYLFLQJ :$51,1*,PSURSHULQVWDOODWLRQFDQFDXVHHOHFWULFVKRFNRUGDPDJHWRWKHPRWRUDQGFRQWUROOHU$TXDOL¿HGHOHFWULFLDQ should perform the installation. The diagram below shows a standard fan controller (200V–250V, 1HP) using single-phase input from AC power supply. See pages 2–3 for detailed voltage, current, and circuit breaker/fuse requirements. Mains Input Leads 1 FAULT ON ON 1 AVI ACI 2 3 RA RB RC NPN PNP L2 5 2 T1 4 T2 6 15A RUN 3 Data Cable to Remotely Mounted Keypad ESFR Relay Motor Output Leads WWW.BIGASSFANS.COM ©2012 DELTA T CORP. DBA BIG ASS FAN CO. L3 3 Pole Disconnect 15A READY Optional Inline EMI/RFI (EMC) FILTER L1 ALL RIGHTS RESERVED T3 AC Input Fusing 8’–24’ POWERFOIL®X2.0 WASHDOWN & POWERFOIL®X2.0PLUS WASHDOWN Electrical Installation (cont.) 31 :LULQJ)DQ&RQWUROOHU9±9ĭ+3 :$51,1*:DLWWKUHHPLQXWHVDIWHUGLVFRQQHFWLQJEHIRUHVHUYLFLQJ :$51,1*,PSURSHULQVWDOODWLRQFDQFDXVHHOHFWULFVKRFNRUGDPDJHWRWKHPRWRUDQGFRQWUROOHU$TXDOL¿HGHOHFWULFLDQ should perform the installation. The diagram below shows a standard fan controller (200V–250V, 1HP) using single-phase input from AC power supply. See pages 2–3 for detailed voltage, current, and circuit breaker/fuse requirements. Mains Input Leads 1 L1 READY RUN FAULT 5 L3 ON ON 1 2 3 Optional Inline EMI/RFI (EMC) FILTER AVI ACI 3 L2 3 Pole Disconnect 2 T1 4 T2 6 T3 RA RB RC 25A 25A NPN PNP Data Cable to Remotely Mounted Keypad ESFR Relay Motor Output Leads WWW.BIGASSFANS.COM ©2012 DELTA T CORP. DBA BIG ASS FAN CO. ALL RIGHTS RESERVED AC Input Fusing 8’–24’ POWERFOIL®X2.0 WASHDOWN & POWERFOIL®X2.0PLUS WASHDOWN Electrical Installation (cont.) 32 :LULQJ)DQ&RQWUROOHU9±9ĭ+3DQG+3 :$51,1*:DLWWKUHHPLQXWHVDIWHUGLVFRQQHFWLQJEHIRUHVHUYLFLQJ :$51,1*,PSURSHULQVWDOODWLRQFDQFDXVHHOHFWULFVKRFNRUGDPDJHWRWKHPRWRUDQGFRQWUROOHU$TXDOL¿HGHOHFWULFLDQ should perform the installation. The diagram below shows a standard fan controller (200V–250V, 1HP and 2HP) using three-phase input from AC power supply. See pages 2–3 for detailed voltage, current, and circuit breaker/fuse requirements. Mains Input Leads 1 ON ON 1 AVI ACI 2 3 RA RB RC NPN PNP 5 L3 2 T1 4 T2 6 T3 Data Cable to Remotely Mounted Keypad ESFR Relay Motor Output Leads WWW.BIGASSFANS.COM ©2012 DELTA T CORP. DBA BIG ASS FAN CO. ALL RIGHTS RESERVED 10A/15A FAULT L2 10A/15A RUN 3 3 Pole Disconnect 10A/15A READY Optional Inline EMI/RFI (EMC) FILTER L1 AC Input Fusing 8’–24’ POWERFOIL®X2.0 WASHDOWN & POWERFOIL®X2.0PLUS WASHDOWN Electrical Installation (cont.) 33 :LULQJ)DQ&RQWUROOHU9±9ĭ+3DQG+3 :$51,1*:DLWWKUHHPLQXWHVDIWHUGLVFRQQHFWLQJEHIRUHVHUYLFLQJ :$51,1*,PSURSHULQVWDOODWLRQFDQFDXVHHOHFWULFVKRFNRUGDPDJHWRWKHPRWRUDQGFRQWUROOHU$TXDOL¿HGHOHFWULFLDQ should perform the installation. The diagram below shows a standard fan controller (400V–480V, 1HP and 2HP) using three-phase input from AC power supply. See pages 2–3 for detailed voltage, current, and circuit breaker/fuse requirements. Mains Input Leads 1 ON ON 1 AVI ACI 2 3 RA RB RC NPN PNP 5 L3 2 T1 4 T2 6 T3 Data Cable to Remotely Mounted Keypad ESFR Relay Motor Output Leads WWW.BIGASSFANS.COM ©2012 DELTA T CORP. DBA BIG ASS FAN CO. ALL RIGHTS RESERVED 6A/10A FAULT L2 6A/10A RUN 3 3 Pole Disconnect 6A/10A READY Optional Inline EMI/RFI (EMC) FILTER L1 AC Input Fusing 8’–24’ POWERFOIL®X2.0 WASHDOWN & POWERFOIL®X2.0PLUS WASHDOWN Electrical Installation (cont.) Daisy Chaining The Powerfoil®X2.0 fan is preprogrammed to operate in Master/Slave or Daisy Chain mode. Starting, stopping, and speed control signals are transmitted by the master fan controller to remaining slaved fans via 0–10 VDC analog outputs. The wall controller for the slaved fans remains active as a display so that the operator can still view any fault messages, toggle between output frequency and fan RPM displays, or operate the fan via the LOCAL/REM button. LOCAL REM The LOCAL/REM button toggles the fan’s command sources between the wall controller (LOC LED illuminated) and external sources (REM LED illuminated). In a daisy chained installation, the master fan controller will operate via the wall controller (local mode), and the Slaved fan controller(s) will operate via the 0–10 VDC command reference provided by the master fan controller (REM mode). Note: To access the LOCAL/REM button, the controller cover must be removed. Wall Controller Unit CAT 5 cable Master Fan Controller “LOC ” LE D is illuminated 2 Conductor Shielded Cable with Drain Lead Slaved Fan Controller “R E M” LE D is illuminated Slaved Fan Controller “R E M” LE D is illuminated Slaved Fan Controller “R E M” LE D is illuminated ,QWKHH[DPSOHDERYHWKH¿UVWFRQWUROOHULVWKHPDVWHUFRQWUROOHUORFDOPRGH7KHUHPDLQLQJIDQV5(0PRGHZKHQFRQQHFWHGZLWK a two-conductor shielded cable, will follow command references provided by the master controller. See the following page for detailed wiring diagrams. Limit two-conductor shielded cable runs to 200 ft (61 m) or less. Consult Big Ass Fans Customer Service Department at 1-877-BIG-FANS for conversion to 4–20 mA current loop. System redundancy If one of the fans in the chain is disabled, the next fan controller in the chain can become the master controller for all remaining fans by pressing the LOCAL/REM button on that fan’s wall controller. Master Slave WWW.BIGASSFANS.COM Disabled ©2012 DELTA T CORP. Master DBA BIG ASS FAN CO. Slave ALL RIGHTS RESERVED Slave 8’–24’ POWERFOIL®X2.0 WASHDOWN & POWERFOIL®X2.0PLUS WASHDOWN Electrical Installation (cont.) 35 Daisy chaining (cont.) Reverse fan rotation is disabled when the fan is operated as a slaved unit. Note: To access all buttons on the controller, the controller cover must be removed. RS-485 1:Reserved 2:EV 3:GND 4:SG5:SG+ 6:Reserved 7:Reserved 8:Reserved RA RB RC Digital Input (MI1 Digital Input (MI2 Digital Input (MI3 F H U Master Fan Controller RUN STOP Digital Input (MI4 FWD REV REM LOC Digital Input (MI5 Digital Input (MI6 ( MODE LOCAL REM DCM Digital Common - DCM +24VDC / 20mA (24V PROG DATA FWD REV ANL Common (ACM ANL In 0-10VDC / 47kΩ (AVI +10VDC / 3mA (10V ANL Out; 0-10VDC / 2mA / 20kΩ (AFM STOP RESET RUN ANL In 4-20mA / 250Ω (ACI 0-10VDC Analog Output to Slaved Fans Opto-Out Common (MCM LOCAL/REMOTE Toggle LOC indicator is lit Opto-Out; Max 48VDC / 50mA ( M01 I/O Mode Selection DIP Switches RS-485 1:Reserved 2:EV 3:GND 4:SG5:SG+ 6:Reserved 7:Reserved 8:Reserved RA RB RC F H U Digital Input (MI1 Digital Input (MI2 Digital Input (MI3 Digital Input (MI4 Digital Input (MI5 Digital Input (MI6 ( RUN STOP Slaved Fan Controller FWD REV REM LOC MODE LOCAL REM DCM Digital Common - DCM +24VDC / 20mA (24V ANL Common (ACM ANL In 0-10VDC / 47kΩ (AVI 0–10VDC Analog output to master fan RUN ANL In 4-20mA / 250Ω (ACI +10VDC / 3mA (10V ANL Out; 0-10VDC / 2mA / 20kΩ (AFM FWD REV PROG DATA STOP RESET 0–10VDC Analog output to additional slaved fans Opto-Out Common (MCM LOCAL/REMOTE Toggle REM indicator is lit Opto-Out; Max 48VDC / 50mA ( M01 I/O Mode Selection DIP Switches WWW.BIGASSFANS.COM ©2012 DELTA T CORP. DBA BIG ASS FAN CO. ALL RIGHTS RESERVED 8’–24’ POWERFOIL®X2.0 WASHDOWN & POWERFOIL®X2.0PLUS WASHDOWN Electrical Installation (cont.) 36 Basic Distributed I/O Interface; LOCAL Control Note: RA to Digital Input #1 jumper removed. RS-485 1:Reserved 2:EV 3:GND 4:SG5:SG+ 6:Reserved 7:Reserved 8:Reserved RA RB RC F H U FWD / STOP Digital Input (MI1 RUN STOP Digital Input (MI2 FWD REV REM LOC REV / STOP Digital Input (MI3 MODE Digital Input (MI4 LOCAL REM Digital Input (MI5 Digital Input (MI6 Digital Common ( FWD REV PROG DATA DCM RUN DCM +24VDC / 20mA (24V STOP RESET Required 0-10VDC Analog Speed Reference - V + ANL Common (ACM $1/,Q9'&ȍ$9, ANL In 4-20mA / 250 (ACI +10VDC / 3mA (10V Optional 0-10VDC Analog Speed Feedback ANL out; 0-10VDC / 2mA / 20k (AFM Opto-Out Common (MCM Optional Drive Fault Status Output 48V @ 50mA Max. Opto-Out; Max 48VDC / 50mA (M01 LOCAL / REMOTE TOGGLE “REM” indicator is Lit The Powerfoil® X2.0 fan is programmed to be controlled via the included wall controller, which starts, stops, and performs speed control duties for the fan. Fault messages and toggling between output frequency and fan RPM displays are also controlled by the wall controller. This mode of operation is commonly referred to as “local control.” *For the wall control unit to be active, the LOC indicator light must be illuminated by pressing the LOCAL/REM button. WWW.BIGASSFANS.COM ©2012 DELTA T CORP. DBA BIG ASS FAN CO. ALL RIGHTS RESERVED 8’–24’ POWERFOIL®X2.0 WASHDOWN & POWERFOIL®X2.0PLUS WASHDOWN 37 Electrical Installation (cont.) Basic Distributed I/O Interface; EXTERNAL Control Note: RA to Digital Input #1 jumper removed. RS-485 1:Reserved 2:EV 3:GND 4:SG5:SG+ 6:Reserved 7:Reserved 8:Reserved RA RB RC F H U FWD / STOP Digital Input (MI1 RUN STOP Digital Input (MI2 FWD REV REM LOC REV / STOP Digital Input (MI3 MODE Digital Input (MI4 LOCAL REM Digital Input (MI5 Digital Input (MI6 Digital Common ( FWD REV PROG DATA DCM RUN DCM STOP RESET Required 0-10VDC Analog Speed Reference +24VDC / 20mA (24V - ANL Common (ACM V + $1/,Q9'&ȍ$9, ANL In 4-20mA / 250 (ACI +10VDC / 3mA (10V Optional 0-10VDC Analog Speed Feedback ANL out; 0-10VDC / 2mA / 20k (AFM Opto-Out Common (MCM Optional Drive Fault Status Output 48V @ 50mA Max. Opto-Out; Max 48VDC / 50mA (M01 LOCAL / REMOTE TOGGLE “REM” indicator is Lit I/O mode selection DIP Switches The Powerfoil® X2.0 fan is also programmed to be controlled by an Energy Management System or Building Automation System. Starting, stopping, and speed control duties are handled by the distributed I/O (2 N.O. contacts, 1 analog) provided by the installer. The wall controller remains active as a display so that fault messages can still be viewed, and toggling between output frequency and fan RPM displays can still be performed. This mode of operation is commonly referred to as “external control.” *For distributed I/O to be active, the REM indicator light must be illuminated by pressing the LOCAL/REM button as shown above. About I/O Mode Selection Big Ass Fans factory defaults for analog and digital inputs are ACI (4-20 mA) and NPN (inputs pulled down to DC Common). If required, these may be switched to AVI (0-10 VDC as shown above) and PNP (inputs pulled up to 24 VDC) via the dip switches shown above. If UHTXLUHGDGLDJUDPFDQEHSURYLGHGWRUHÀHFWWKHVHDOWHUQDWHFRQQHFWLRQVFKHPHV WWW.BIGASSFANS.COM ©2012 DELTA T CORP. DBA BIG ASS FAN CO. ALL RIGHTS RESERVED 8’–24’ POWERFOIL®X2.0 WASHDOWN & POWERFOIL®X2.0PLUS WASHDOWN Electrical Installation (cont.) 38 Interfacing with basic timers, thermostats, and other equipment RS-485 1:Reserved 2:EV 3:GND 4:SG5:SG+ 6:Reserved 7:Reserved 8:Reserved RA RB F H RC FU H U RUN STOP JOG FWD REV EXT PU Digital Input (MI1 Digital Input (MI2 RUN STOP Digital Input (MI3 FWD REV REM LOC JOG MODE PU Digital Input (MI4 MODE LOCAL REM Digital Input (MI5 Digital Input (MI6 ( DCM Digital Common - DCM Thermostat, timer, T-Stat or Timer orAuxiliary other equipment Contact auxiliary contact FWD REV RUN FWD REV RUN +24VDC / 20mA (24V PROG DATA PROG STOP DATA RESET STOP RESET ANL Common (ACM ANL In 0-10VDC / 47kȍ(AVI ANL In 4-20mA / 250ȍ(ACI +10VDC / 3mA (10V ANL Out; 0-10VDC / 2mA / 20kȍ(AFM Opto-Out Common (MCM Opto-Out; Max 48VDC / 50mA ( M01 I/O mode selection I/O DIP Switches switches DIP When a contact closure is seen across Digital Input #4 (MI4) and DC Common (DCM), the fan is pre-programmed to issue a base-block code and initiate fan shutdown. This is essentially turning off the fan controller’s output terminals, while leaving the fan controller in Run mode. Auxiliary contacts can be associated with basic timers and thermostats, as well as equipment such as overhead cranes, in order to initiate fan shutdown simultaneously with equipment shutdown when contact closure is seen. $IWHUWKHDX[LOLDU\FRQWDFWKDVUHRSHQHGWKHIDQZLOOUHWXUQWRLWVSUHYLRXVRSHUDWLQJPRGH WWW.BIGASSFANS.COM ©2012 DELTA T CORP. DBA BIG ASS FAN CO. ALL RIGHTS RESERVED 8’–24’ POWERFOIL®X2.0 WASHDOWN & POWERFOIL®X2.0PLUS WASHDOWN Controller Operation Upon initial power-up of the fan, the controller display appears as shown on the right. The controller is programmed to show the fan’s current running speed in RPM on the LED display. The display also indicates if the fan is stopped (STOP), set to run forward (FWD), or is set to respond to a remote control source (REM) such as an Energy Management System or Building Automation System. Other main LED display modes include Motor Current, Memory Status, Motor Command Frequency, and Motor Actual Frequency. Useful indicators of fan status on the controller are RUN/STOP, JOG, FWD/REV direction, and External or Local Control. To operate the fan from the controller, press the LOCAL/REM button to make sure that the LOC indicator is illuminated. The RUN, STOP, and FWD/REV buttons are functional only when the LOC indicator is illuminated. Note: To access the LOCAL/REM button on the controller, the controller cover must be removed. Wall Controller F H U RUN STOP FWD REV REM LOC MODE LOCAL REM )RUHUURUFRGHGH¿QLWLRQVDQGFRUUHFWLYHDFWLRQVVHH)DQ(UURU&RGHVRQSDJH Starting, stopping, and direction control The LOC indicator must be illuminated on the controller in order to start, stop, or change the direction of the fan. Note: The RUN, STOP/RESET, and FWD/REV buttons are disabled while External Automation Control is enabled (REM LED illuminated). RUN To start the fan, press the RUN button on the controller’s display. When the RUN button is pressed, the STOP LED extinguishes and the RUN LED illuminates while the fan accelerates to the commanded speed. STOP RESET To decelerate the fan, press the STOP/RESET button. The RUN LED ZLOOÀDVKLQGLFDWLQJWKDWWKHFRQWUROOHUKDVDFFHSWHGWKHFRPPDQGDQG the STOP LED will illuminate. FWD REV FWD REV RUN PROG DATA STOP RESET Note: The controller cover is removed in the above illustration. Proper fan rotation is initially set at the factory. To reverse the rotation of the fan, press the FWD/REV button. The fan does not have to be stopped in order to perform this action. When pressed while the fan is running, the FWD or REV /('ZLOOÀDVKFXUUHQWGLUHFWLRQLQGLFDWLQJDSHQGLQJFKDQJHLQIDQGLUHFWLRQ Changing the fan speed 7KH/2&LQGLFDWRUPXVWEHLOOXPLQDWHGWRDGMXVWIDQVSHHGZKLFKFDQEHSHUIRUPHGZKHQWKHIDQLVVWRSSHGRUUXQQLQJ To change the fan speed,SUHVVWKH83DQG'2:1DUURZEXWWRQV7KHIDQVSHHGFDQEHDGMXVWHG regardless of what is visible on the LED display, with the exception of the Memory Read/Write screen. When one of the direction keys is pressed, the current display mode is forced to change to the Fan Freq. Command screen as shown below. Note: To accelerate this process, press either the LEFT or RIGHT arrow button to select which digit is controlled by the UP and DOWN buttons. Allowing selection of the digit can make changing the fan speed a very fast or very accurate operation. The controller cover must be removed in order to access the LEFT and RIGHT arrow buttons F H U RUN STOP WWW.BIGASSFANS.COM ©2012 DELTA T CORP. FWD REV REM LOC DBA BIG ASS FAN CO. ALL RIGHTS RESERVED 8’–24’ POWERFOIL®X2.0 WASHDOWN & POWERFOIL®X2.0PLUS WASHDOWN Controller Operation (cont.) Cycling through the LED display modes To cycle through the possible display options on the wall controller, press the MODE button repeatedly. Below are the possible screens in the order in which they appear on the display. Note: To access the MODE button, the controller cover must be removed. MODE F H U MODE RUN STOP FWD REV REMLOC F H U F H U MODE RUN STOP FWD REV REMLOC RUN STOP FAN MOTOR CURRENT FAN RPM MODE FWD REV REMLOC MEMORY READ/WRITE (start-up screen) D MODE F H U MODE RUN STOP FWD REV REMLOC F H U RUN STOP FAN ACTUAL FREQ. FWD REV REMLOC FAN FREQ. COMMAND Toggling the fan’s command source LOCAL REM To select the fan’s command source, press the LOCAL/REM button. The fan controller is preprogrammed to accept digital and analog inputs from customer automation systems for start/stop and speed commands, or to be directly controlled from the wall controller. Upon startup, the fan puts priority on external commands provided by automation systems or other fans. Note: To access all buttons on the controller, the controller cover must be removed. To operate the fan from the wall controller, press the LOCAL/REM button to make sure that the LOC indicator is illuminated. The RUN, STOP, and FWD/REV buttons are functional only when the LOC indicator is illuminated. Note: To access the LOCAL/REM button on the controller, the controller cover must be removed. F H U LOCAL REM RUN STOP FWD REV REMLOC F H U LOCAL REM RUN STOP FWD REV REMLOC “R E M” is Illuminated “LO C” is Illuminated EXTERNAL AUTOMATION CONTROL ENABLED WALL CONTROL COMMANDS ENABLED WWW.BIGASSFANS.COM ©2012 DELTA T CORP. DBA BIG ASS FAN CO. ALL RIGHTS RESERVED 8’–24’ POWERFOIL®X2.0 WASHDOWN & POWERFOIL®X2.0PLUS WASHDOWN Controller Operation (cont.) Understanding and clearing fan faults ([WHUQDOIDXOWV F H U EF or “External Fault” is displayed when the fan has stopped due to an alarm condition. EF also displays if the user has interfaced the fan system with other equipment requiring fan shutdown, such as an ESFR system. RUN STOP FWD REV REM LOC Internal faults F H U RUN STOP STOP RESET FWD REV REM LOC $OORWKHUHUURUFRGHVDUHFRQVLGHUHG³,QWHUQDOIDXOWV´7KHVHFRGHVDUHVSHFL¿FWRSUREOHPVDVVRFLDWHGZLWKWKH fan controller or motor. For example, the error code for “input power phase loss” is shown on the left. For a full list of error codes and their meanings, see “Fan Error Codes” on page 50. To reset the fan controller, press the STOP/RESET button (after the condition that induced the fault has been cleared). Programming and parameter changes CAUTION: Under no circumstances should an operator attempt to alter the programming of the fan’s controller without WKHDVVLVWDQFHRIDQDXWKRUL]HG%LJAss Fans installer, the Big Ass Fans Customer Service Department, or the Big Ass Fans Engineering Department. PROG DATA To access parameters and make changes to the behavior of the fan system, press the PROG/DATA button. If this button is pushed inadvertently, exit programming mode by pressing the MODE button twice to return to the normal operational screen. Note: To access the PROG/DATA button on the controller, the controller cover must be removed. WWW.BIGASSFANS.COM ©2012 DELTA T CORP. DBA BIG ASS FAN CO. ALL RIGHTS RESERVED 8’–24’ POWERFOIL®X2.0 WASHDOWN & POWERFOIL®X2.0PLUS WASHDOWN Controller Operation (cont.) Locking and unlocking procedures To lock or unlock the wall controller, follow the chart below. Note: To access the required buttons, the controller cover must be removed. Frequency Output “H” Frequency Command “F” F H U RUN STOP F H U MODE MODE RUN STOP FWD REV REM LOC FWD REV REM LOC MODE F H U RUN STOP FWD REV REM LOC Invalid Code PROG DATA PROG DATA Press & hold to clear code from memory. 4 Digit Code Entry & Digit Selection F H U RUN STOP FWD REV REM LOC F H U RUN STOP FWD REV REM LOC OR MODE WWW.BIGASSFANS.COM ©2012 DELTA T CORP. DBA BIG ASS FAN CO. ALL RIGHTS RESERVED 8’–24’ POWERFOIL®X2.0 WASHDOWN & POWERFOIL®X2.0PLUS WASHDOWN Controller Operation (cont.) Locking and unlocking procedures User Selected Value “U” Output Current Display F H U F H U MODE RUN STOP FWD REV REM LOC RUN STOP FWD REV REM LOC MODE F H U Lockout Entry (Unlocked) RUN STOP FWD REV REM LOC OR These buttons are disabled in “LOC 1”. LOCAL REM IF CODE IS ALREADY SAVED IN MEMORY IF NO CODE SAVED IN MEMORY F H U RUN STOP FWD REV REM LOC 4 Digit Code Entry & Digit Selection F H U RUN STOP FWD REV REM LOC PROG DATA Keypad Locked FWD REV RUN PROG DATA Press to save code to memory F H U RUN STOP FWD REV REM LOC WWW.BIGASSFANS.COM ©2012 DELTA T CORP. STOP RESET DBA BIG ASS FAN CO. ALL RIGHTS RESERVED 8’–24’ POWERFOIL®X2.0 WASHDOWN & POWERFOIL®X2.0PLUS WASHDOWN Operating the Fan Big Ass Fans are the highest quality, most meticulously engineered HVLS fans on the planet, moving a lot of air with their size, not speed. Moving at a low speed means less energy used for operation, translating into more energy savings year-round. Follow the SURFHGXUHVEHORZWRHQVXUHWKHPRVWHI¿FLHQWRSHUDWLRQRI\RXU%LJAss Fan. To ensure proper fan rotation: 1. Turn on the fan. 2. Verify that the fan is rotating in the counterclockwise direction (when viewed from below). 3. If the fan is not rotating counterclockwise, reverse the direction of rotation. See page 39 for instructions on changing the direction of rotation. +HDWLQJVHDVRQ The Powerfoil®; IDQUHWXUQVKHDWIURPWKHFHLOLQJWRÀRRUOHYHOPRUHHI¿FLHQWO\WKDQVPDOOFHLOLQJIDQV)RUPD[LPXPHQHUJ\VDYLQJV the fan should be operated continuously during the heating season and should not be operated in reverse (clockwise). Big Ass Fans are GHVLJQHGWRRSHUDWHHI¿FLHQWO\DWYHU\ORZVSHHGVVRWXUQLQJWKHIDQYHU\VORZO\LQWKHIRUZDUGGLUHFWLRQFRXQWHUFORFNZLVHZLOOSURYLGH HQRXJKDLUPRYHPHQWWRFLUFXODWHWKHKRWDLUDWWKHFHLOLQJGRZQWRWKHÀRRUZLWKRXWFDXVLQJDGUDIW $GMXVWWKHIDQVSHHGWRWKHDSSURSULDWHVWDUWLQJIDQVSHHGOLVWHGLQWKHWDEOHEHORZ Floor-to-ceiling height (ft) Starting fan speed Display % < 40 15 Hz 20–30% 20 Hz 30–40% Stand directly below the tips of the airfoils with hand outstretched. If you feel a draft, slightly decrease the fan speed by 0.5 Hz (1–2%). Repeat until the draft is no longer noticeable. Cooling season The cooling effect created by the breeze from the Powerfoil X 2.0 fan keeps occupants comfortable with the thermostat at a higher setting. During the cooling season, every degree higher that the thermostat is reset reduces the energy consumed by the air conditioner by 1.5–2%. To minimize energy usage during the cooling season, operate the fan only when building occupants are present. $GMXVWWKHIDQVSHHGWRWKHDSSURSULDWHVWDUWLQJIDQVSHHGOLVWHGLQWKHWDEOHEHORZ Floor-to-ceiling height (ft) Starting fan speed Display % < 40 25 Hz 40–50% 40 Hz 60–70% Increase the speed of the fan until desired air speed or maximum fan speed is reached. In air conditioned facilities, increase the thermostat setting by 2–7°F to save energy. WWW.BIGASSFANS.COM ©2012 DELTA T CORP. DBA BIG ASS FAN CO. ALL RIGHTS RESERVED 8’–24’ POWERFOIL®X2.0 WASHDOWN & POWERFOIL®X2.0PLUS WASHDOWN Preventive Maintenance 45 :$51,1*5LVNRI¿UHHOHFWULFVKRFNRULQMXU\WRSHUVRQVGXULQJFOHDQLQJDQGXVHUPDLQWHQDQFH'LVFRQQHFWWKH DSSOLDQFHIURPWKHSRZHUVXSSO\EHIRUHVHUYLFLQJ :$51,1*%HIRUHVHUYLFLQJRUFOHDQLQJXQLWVZLWFKRIISRZHUDWVHUYLFHSDQHODQGORFNWKHVHUYLFHGLVFRQQHFWLQJPHDQV WRSUHYHQWSRZHUIURPEHLQJVZLWFKHGRQDFFLGHQWDOO\:KHQWKHVHUYLFHGLVFRQQHFWLQJPHDQVFDQQRWEHORFNHGVHFXUHO\ IDVWHQDSURPLQHQWZDUQLQJGHYLFHVXFKDVDWDJWRWKHVHUYLFHSDQHO :$51,1*:KHQVHUYLFHRUUHSODFHPHQWRIDIDQFRPSRQHQWLQWKHIDQUHTXLUHVWKHUHPRYDORUGLVFRQQHFWLRQRIDVDIHW\ GHYLFHWKHVDIHW\GHYLFHLVWREHUHLQVWDOOHGRUUHPRXQWHGDVSUHYLRXVO\LQVWDOOHG Please take a few moments each year to perform the following preventive maintenance inspection on your fan to ensure its safe and HI¿FLHQWRSHUDWLRQ%HIRUHFRQWDFWLQJ&XVWRPHU6HUYLFHWU\UHVROYLQJWKHLVVXHXVLQJWKHWURXEOHVKRRWLQJSURFHGXUHVRQSDJH,I\RX KDYHDQ\TXHVWLRQVFRQWDFW&XVWRPHU6HUYLFHDW%,*)$16Note: Actual installation setup may differ from picture. Annual preventive maintenance 3HUIRUPWKHIROORZLQJPDLQWHQDQFHSURFHGXUHVHDFK\HDUXVLQJWKH³0DLQWHQDQFH&KHFNOLVW´ &KHFNIRUWKHSUHVHQFHRIWKHVDIHW\FDEOHDQGVKDFNOH7KHFDEOHVKRXOGEHZUDSSHGDURXQGWKHPRXQWLQJVWUXFWXUHOHDYLQJDV OLWWOHVODFNDVSRVVLEOH7KHVKDFNOHVKRXOGEHVHFXUHO\WLJKWHQHGDQGORFDWHGRQWKHWRSVLGHRIWKHPRXQWLQJVWUXFWXUH (QVXUHDOOPRXQWLQJEROWVDUHSUHVHQWDQGWRUTXHGWRIWÂOE1ÂP(QVXUHWKHORZHUFDEOHLVEHWZHHQWKHEUDFNHWVRIWKH ORZHU\RNH ,QVSHFWPRWRUWHUPLQDOVLQVLGHWKHMXQFWLRQER[DQGWLJKWHQLIQHFHVVDU\ &KHFNDOOFRQQHFWLRQVLQWKHIDQFRQWUROOHUDQGWLJKWHQDVQHHGHG &KHFNWKHJHDUUHGXFHUIRURLOOHDNDJH,IOHDNDJHLVGHWHFWHGFRQWDFW&XVWRPHU6HUYLFHDW%,*)$16 EnsureDLUIRLOVDUHVHFXUHGWRRQHDQRWKHUE\DLUIRLOUHWDLQHUV (QVXUHDOOEROWVVHFXULQJDLUIRLOVWRIDQDUHSUHVHQWDQGtorqued toIWÂOE1ÂP ,QVSHFWWKHORZHUVDIHW\FDEOHWRHQVXUHLWLVVHFXUH ,QVSHFWWKHDLUIRLOVDQGPDLQPRWRUXQLWIRUVLJQVRIGDPDJHRUFUDFNV ,QVSHFWDOOIDQFRPSRQHQWVIRUVLJQVRIFRUURVLRQGLVFRORUDWLRQSLWWLQJDQGÀDNLQJRIPHWDO &KHFNJX\ZLUHVLILQVWDOOHGIRUIUD\LQJRUGDPDJH General preventive maintenance 3HULRGLFDOO\SHUIRUPWKHIROORZLQJPDLQWHQDQFHSURFHGXUHVRQ\RXUIDQ • 9HULI\SURSHUIDQURWDWLRQ7KHIDQVKRXOGEHWXUQLQJFRXQWHUFORFNZLVHZKHQYLHZHGIURP WKHÀRRU • 'XVWWKHDLUIRLOVPRWRUDQGPRWRUKRXVLQJ,IGHVLUHGXVHDJHQWOHFOHDQHURUGHJUHDVLQJ DJHQWWRSROLVKWKHIRLOV'RQRWXVH&ORUR[®RURWKHUFKORULQHEDVHGFOHDQHUVZKLFKFRXOG UHVXOWLQWKHUHOHDVHRIWR[LFIDWDOIXPHV • 2EVHUYHWKHPRWLRQRIWKHIDQGXULQJRSHUDWLRQ7KHIDQVKRXOGQRWZREEOHRUSUHFHVV,I DQ\ZREEOHLVQRWLFHGHQVXUHWKHPRXQWLQJVWUXFWXUHLVULJLGHQRXJKWRVXSSRUWWKHIDQDQG WKDWWKHJX\ZLUHVLIXVHGDUHVXI¿FLHQWO\WDXW,IJX\ZLUHVZHUHQRWXVHG%LJ$VV)DQV VXJJHVWVLQVWDOOLQJWKHP&RQWDFW&XVWRPHU6HUYLFHDW%,*)$16 WARNING: Do not operate a fan with missing or damaged components. Please contact Customer Service at 1-877-BIG-FANS. 8 9 5 F H U RUN STOP 4 FWD REV RUN 6 FWD REV REM LOC MODE LOCAL REM PROG DATA STOP RESET 7 WWW.BIGASSFANS.COM ©2012 DELTA T CORP. DBA BIG ASS FAN CO. ALL RIGHTS RESERVED Notes Annual Maintenance Checklist Fan Model: Fan Model: Fan Model: Serial #: Serial #: Serial #: Location: Location: Location: Date Initials Date Initials Date Initials 8’–24’ POWERFOIL®X2.0 WASHDOWN & POWERFOIL®X2.0PLUS WASHDOWN 7URXEOHVKRRWLQJ 49 *HQHUDOWURXEOHVKRRWLQJ :$51,1*5LVNRI¿UHHOHFWULFVKRFNRULQMXU\WRSHUVRQVGXULQJFOHDQLQJDQGXVHUPDLQWHQDQFH'LVFRQQHFWWKH DSSOLDQFHIURPWKHSRZHUVXSSO\EHIRUHVHUYLFLQJ 6RPHLVVXHVFDQEHUHVROYHGEHIRUHUHTXHVWLQJVHUYLFH5HYLHZWKHEHORZWURXEOHVKRRWLQJWLSVEHIRUHFRQWDFWLQJ&XVWRPHU6HUYLFHIRU VXSSRUW 6\PSWRP 3RVVLEOHVROXWLRQV The fan is turning in the wrong direction. 7REHHIIHFWLYHWKHIDQVKRXOGEHURWDWLQJLQWKHFRXQWHUFORFNZLVHGLUHFWLRQZKHQ YLHZHGIURPWKHÀRRU,IWKHIDQLVQRWURWDWLQJLQWKHFRXQWHUFORFNZLVHGLUHFWLRQSUHVV WKH):'5(9EXWWRQRQWKHZDOOFRQWUROOHU A popping noise is coming from the fan. 'LVFRQQHFWWKHIDQIURPSRZHUDQGWKHQWRUTXHWKHDLUIRLOKDUGZDUHWRIWÂOE 1ÂP,IWKHSRSSLQJVWLOORFFXUVYHULI\WKDWWKHDLUIRLOVDUHQRWFRQWDFWLQJHDFK RWKHU,IWKH\DUHFRQWDFW%LJ$VV)DQV&XVWRPHU6HUYLFHDW%,*)$16 $LUIRLOQRLVHLVDUHVXOWRIDLUIRLOVWKDWDUH QRWWLJKWHQHGWRWKHVSHFL¿HGWRUTXH 9HULI\WKHIROORZLQJ • 0DNHVXUHWKDWDOOZLUHVDUHVHFXUHO\FRQQHFWHG • 0DNHVXUHWKHZDOOFRQWUROOHULVVHWWR581DQG/2&PRGH • 9HULI\WKDWVXSSO\SRZHULVDGHTXDWHDQGIXQFWLRQDO The fan will not start. ,IWKHIDQVWLOOGRHVQRWVWDUWFRQWDFW&XVWRPHU6HUYLFHDW%,*)$16 9HULI\WKHIROORZLQJ • 'RQRWUXQ\RXUFRQWUROOHUDQGVHQVLWLYHHTXLSPHQWRQWKHVDPHSRZHUOLQH )DQFRQWUROOHUVJHQHUDWH5)QRLVHLQPDQ\ • (QVXUHSURSHUJURXQGLQJDWWKHPRWRUFRQWUROOHUDQGIURPWKHFRQWUROOHUWRWKHXWLOLW\ ZD\VEXWWKLVFDQEHSUHYHQWHGXVLQJ ,IWKHQRLVHLVVWLOOSUHVHQWFRQWDFW&XVWRPHU6HUYLFHDW%,*)$16 the proper wiring practices outlined in ³(OHFWULFDO,QVWDOODWLRQ´S The fan controller generates radio frequency noise (RF). The motor makes noise when fan speed is 9HULI\PRWRUFXUUHQWVDUHZLWKLQOLPLWV6HHWKHIDQVSHFL¿FDWLRQVRQSDJHV± increased. $XGLEOHKLJKIUHTXHQF\FDUULHUQRLVHPD\ EHDQLQGLFDWRURIDVWDOOFRQGLWLRQ 7KHIDQZREEOHVGXULQJRSHUDWLRQ • Verify that the mounting structure is rigid enough to support the fan and that the fan is QRWEHLQJH[SRVHGWRH[WHUQDODLUIRUFHV • ,IJX\ZLUHVZHUHLQVWDOOHGFRQ¿UPSURSHULQVWDOODWLRQ,IJX\ZLUHVZHUHQRWLQVWDOOHG FRQWDFW%LJ$VV)DQV&XVWRPHU6HUYLFHDW%,*)$16 Note: Some motor, gearbox, or drive noise is to be expected and is normal. WWW.BIGASSFANS.COM ©2012 DELTA T CORP. DBA BIG ASS FAN CO. ALL RIGHTS RESERVED 8’–24’ POWERFOIL®X2.0 WASHDOWN & POWERFOIL®X2.0PLUS WASHDOWN 7URXEOHVKRRWLQJFRQW 50 E Series fan error codes 5HYLHZWKHEHORZHUURUFRGHVDQGFRUUHFWLYHDFWLRQVIRU\RXUIDQFRQWUROOHUEHIRUHFRQWDFWLQJ&XVWRPHU6HUYLFHIRUVXSSRUW Error code Description and corrective action Over Current Abnormal condition exists on the motor side of the fan system. &KHFNPRWRU2/SRLQWSDUDPHWHUV&KHFNWKHPRWRUZLULQJIRUVKRUWV,IWKHFRQGLWLRQSHUVLVWVZLWKWKHGLVFRQQHFWHG PRWRUFRQWDFW&XVWRPHU6HUYLFHDW%,*)$16 High AC Input Voltage Incoming AC line voltage has exceeded acceptable limits or the motor is trying to stop too quickly. &KHFNWKH'&EXVVYROWDJHDWGULYHLGOHYHUVXVGULYHUXQQLQJ0RQLWRU'9EXVVYROWDJHDVWKHPRWRULVVWRSSLQJ 9HULI\WKDWLQFRPLQJ$&VXSSO\LVDFFHSWDEOHFRQ¿JXUDWLRQFHQWHUJURXQG:\H'HOWDZLWK:LOGRQ%SKDVH Drive Overtemp Verify the fan is installed in an acceptable environment (122°F [50°C] maximum). &KHFNWKHGULYHIRUH[FHVVLYHGLUWEXLOGXSRQWKHKHDWVLQNILQV&KHFNWKHGULYHFRROLQJIDQIXQFWLRQ Under Voltage Incoming AC line voltage has fallen below acceptable limits. &KHFNWKH'&EXVVYROWDJHDWGULYHLGOHYHUVXVGULYHUXQQLQJ0RQLWRU'9EXVVYROWDJHDVWKHPRWRULVVWRSSLQJ 9HULI\WKDWLQFRPLQJ$&VXSSO\LVDFFHSWDEOHFRQ¿JXUDWLRQFHQWHUJURXQG:\H'HOWDZLWK:LOGRQ%SKDVH Over Current During Acceleration Motor circuit insulation failure or over boosting. &KHFNWKHWRUTXHERRVW,IWKHFRQGLWLRQSHUVLVWVZLWKDGLVFRQQHFWHGPRWRUFRQWDFW&XVWRPHU6HUYLFHDW %,*)$16 Excessive Drive Output Current An abnormal condition exists on the motor side of the fan system. &KHFNWKHPRWRU2/SRLQWSDUDPHWHUV5HGXFHWRUTXHFRPS3U Over Current During Acceleration Motor circuit insulation failure or over boosting. &KHFNWKHWRUTXHERRVW,IWKHGHFHOHUDWLRQWLPHLVWRRVKRUWFKHFNSDUDPHWHUV 2YHU&XUUHQW'XULQJ6WHDG\2SHUDWLRQ Motor circuit insulation failure or over boosting. &KHFNWKHPRWRUZLULQJ7KLVIDXOWFRXOGLQGLFDWHDPHFKDQLFDOIDLOXUH External Fault ESFR input has been triggered (MI3). ,IWKHV\VWHP¶VEXLOGLQJLVQRWRQ¿UHFKHFNWKHUHOD\ZLULQJDQGWKHDODUPV\VWHPVWDWXV,IWKHEXLOGLQJLVRQ¿UH YDFDWHWKHSUHPLVHVLPPHGLDWHO\,IWKH6PDUW6HQVHLVLQXVHP$ORRSKDVEHHQFRPSURPLVHG&KHFNWKH 6PDUW6HQVHSRZHUVXSSO\DQGORRSZLULQJ7KHGULYHwill notDXWRUHFRYHUIURP() Ground Fault Drive output terminal shorted to ground. 'HSHQGLQJRQWKHVHYHULW\RIVKRUWWKHRXWSXWPRGXOHFDQEHGDPDJHGLI6&&RIGULYHUDWLQJ Communications Error The drive has been issued a command while in fault status. &OHDUDOODFWLYHIDXOWVEHIRUHWU\LQJWRRSHUDWHWKHGULYH Analog Error The ACI switch is active. The drive is searching for a 4-20mA signal, but it is not present or is out of tolerance. Incoming Phase Loss Possible loose connections or blown over current devices. &KHFNWKHLQFRPLQJ$&OLQHIRUORRVHFRQQHFWLRQVRUEORZRYHUFXUUHQWGHYLFHV WWW.BIGASSFANS.COM ©2012 DELTA T CORP. DBA BIG ASS FAN CO. ALL RIGHTS RESERVED 8’–24’ POWERFOIL®X2.0 WASHDOWN & POWERFOIL®X2.0PLUS WASHDOWN 7URXEOHVKRRWLQJFRQW 51 (6HULHVIDQHUURUFRGHVFRQW Error code Description and corrective action ,QWHUQDO0HPRU\(UURU ,IWKHSRZHUF\FOHLVQRWUHVROYHGSHUIRUPDSDUDPHWHUKDUGUHVHW,IWKHFRQGLWLRQSHUVLVWVFRQWDFW &XVWRPHU6HUYLFHDW%,*)$16 Communications Error—Slave 9HULI\SURSHUGDWDZLULQJEHWZHHQWKHGULYH¶V56SRUWDQGWKHFRPPDQGVRXUFH Base Block Base Block input (M4) has been triggered. &KHFNWKHDFFHVVRU\ZLULQJDQGDFFHVVRU\FRQ¿JXUDWLRQ7KHGULYHZLOODXWRUHFRYHUWRWKH SUHYLRXVRSHUDWLQJVWDWH )HHGEDFN6LJQDO(UURU &KHFNWKH$9,$&,ZLULQJ 9DULRXV8QUHFRYHUDEOH(UURUV ,IWKHSRZHUF\FOHZLOOQRWFOHDUWKHVHIDXOWVFRQWDFW&XVWRPHU6HUYLFHDW%,*)$16 3U'LDJQRVWLFVUXQQLQJGLVSOD\RSWLRQV Setting 5XQVFUHHQGLVSOD\ %$)'HIDXOW'LVSOD\XVHUGH¿QHGXQLW &RXQWHUYDOXHSXOVHVRQ75*WHUPLQDO 1RWYDOLG '&EXVVYROWDJH· DSSUR[$&OLQH 506HTXLYDOHQWIHHGEDFNOHYHOSHUFHQWDJH 3,'DQDORJIHHGEDFNOHYHOSHUFHQWDJH 3RZHUIDFWRUDQJOHRIPRWRUGHJUHHV 2XWSXWSRZHULQN: 0RWRUWRUTXHHVWLPDWH1ÂP 9'&DW$9,WHUPLQDOGLVSOD\HGLQYROWV P$DW$&,WHUPLQDOGLVSOD\HGLQP$ ,*%7WHPSHUDWXUHGHJUHHV&° 1RWYDOLG 1RWYDOLG 1RWYDOLG 1RWYDOLG WWW.BIGASSFANS.COM ©2012 DELTA T CORP. DBA BIG ASS FAN CO. ALL RIGHTS RESERVED 8’–24’ POWERFOIL®X2.0 WASHDOWN & POWERFOIL®X2.0PLUS WASHDOWN 7URXEOHVKRRWLQJFRQW 52 M Series fan error codes 5HYLHZWKHEHORZHUURUFRGHVDQGFRUUHFWLYHDFWLRQVIRU\RXUIDQFRQWUROOHUEHIRUHFRQWDFWLQJ&XVWRPHU6HUYLFHIRUVXSSRUW Error code Description and corrective action Over Current Abnormal condition exists on the motor side of the fan system. &KHFNPRWRU2/SRLQWSDUDPHWHUV&KHFNWKHPRWRUZLULQJIRUVKRUWV,IWKHFRQGLWLRQSHUVLVWVZLWKWKHGLVFRQQHFWHG PRWRUFRQWDFW&XVWRPHU6HUYLFHDW%,*)$16 High AC Input Voltage Incoming AC line voltage has exceeded acceptable limits or the motor is trying to stop too quickly. &KHFNWKH'&EXVVYROWDJHDWGULYHLGOHYHUVXVGULYHUXQQLQJ0RQLWRU'9EXVVYROWDJHDVWKHPRWRULVVWRSSLQJ 9HULI\WKDWLQFRPLQJ$&VXSSO\LVDFFHSWDEOHFRQ¿JXUDWLRQFHQWHUJURXQG:\H'HOWDZLWK:LOGRQ%SKDVH Drive Overtemp Verify the fan is installed in an acceptable environment (122°F [50°C] maximum). &KHFNWKHGULYHIRUH[FHVVLYHGLUWEXLOGXSRQWKHKHDWVLQNILQV&KHFNWKHGULYHFRROLQJIDQIXQFWLRQ Under Voltage Incoming AC line voltage has fallen below acceptable limits. &KHFNWKH'&EXVVYROWDJHDWGULYHLGOHYHUVXVGULYHUXQQLQJ0RQLWRU'9EXVVYROWDJHDVWKHPRWRULVVWRSSLQJ 9HULI\WKDWLQFRPLQJ$&VXSSO\LVDFFHSWDEOHFRQ¿JXUDWLRQFHQWHUJURXQG:\H'HOWDZLWK:LOGRQ%SKDVH Excessive Drive Output Current An abnormal condition exists on the motor side of the fan system. &KHFNWKHPRWRU2/SRLQWSDUDPHWHUV5HGXFHWRUTXHFRPS3U Over Current During Acceleration Motor circuit insulation failure or over boosting. &KHFNWKHWRUTXHERRVW,IWKHFRQGLWLRQSHUVLVWVZLWKDGLVFRQQHFWHGPRWRUFRQWDFW&XVWRPHU6HUYLFHDW %,*)$16 Over Current During Acceleration Motor circuit insulation failure or over boosting. &KHFNWKHWRUTXHERRVW,IWKHGHFHOHUDWLRQWLPHLVWRRVKRUWFKHFNSDUDPHWHUV 2YHU&XUUHQW'XULQJ6WHDG\2SHUDWLRQ Motor circuit insulation failure or over boosting. &KHFNWKHPRWRUZLULQJ7KLVIDXOWFRXOGLQGLFDWHDPHFKDQLFDOIDLOXUH External Fault ESFR input has been triggered (MI3). ,IWKHV\VWHP¶VEXLOGLQJLVQRWRQ¿UHFKHFNWKHUHOD\ZLULQJDQGWKHDODUPV\VWHPVWDWXV,IWKHEXLOGLQJLVRQ¿UH YDFDWHWKHSUHPLVHVLPPHGLDWHO\,IWKH6PDUW6HQVHLVLQXVHP$ORRSKDVEHHQFRPSURPLVHG&KHFNWKH 6PDUW6HQVHSRZHUVXSSO\DQGORRSZLULQJ7KHGULYHwill notDXWRUHFRYHUIURP() Ground Fault Drive output terminal shorted to ground. 'HSHQGLQJRQWKHVHYHULW\RIVKRUWWKHRXWSXWPRGXOHFDQEHGDPDJHGLI6&&RIGULYHUDWLQJ )HHGEDFN6LJQDO(UURU &KHFNWKH$9,$&,ZLULQJ Incoming Phase Loss Possible loose connections or blown over current devices. &KHFNWKHLQFRPLQJ$&OLQHIRUORRVHFRQQHFWLRQVRUEORZRYHUFXUUHQWGHYLFHV Base Block Base Block input (M4) has been triggered. &KHFNWKHDFFHVVRU\ZLULQJDQGDFFHVVRU\FRQ¿JXUDWLRQ7KHGULYHZLOODXWRUHFRYHUWRWKHSUHYLRXVRSHUDWLQJVWDWH WWW.BIGASSFANS.COM ©2012 DELTA T CORP. DBA BIG ASS FAN CO. ALL RIGHTS RESERVED 8’–24’ POWERFOIL®X2.0 WASHDOWN & POWERFOIL®X2.0PLUS WASHDOWN 7URXEOHVKRRWLQJFRQW 53 06HULHVIDQHUURUFRGHVFRQW Error code Description and corrective action 9DULRXV8QUHFRYHUDEOH(UURUV ,IWKHSRZHUF\FOHZLOOQRWFOHDUWKHVHIDXOWVFRQWDFW&XVWRPHU6HUYLFHDW%,*)$16 ,QWHUQDO0HPRU\(UURU ,IWKHSRZHUF\FOHLVQRWUHVROYHGSHUIRUPDSDUDPHWHUKDUGUHVHW,IWKHFRQGLWLRQSHUVLVWVFRQWDFW &XVWRPHU6HUYLFHDW%,*)$16 Communications Error—Slave 9HULI\SURSHUGDWDZLULQJEHWZHHQWKHGULYH¶V56SRUWDQGWKHFRPPDQGVRXUFH 3U'LDJQRVWLFVUXQQLQJGLVSOD\RSWLRQV Setting 5XQVFUHHQGLVSOD\ 'LVSOD\GULYHRXWSXWIUHTXHQF\+] 'HIDXOW8VHUGH¿QHGQXPEHU+][35 506HTXLYDOHQWRXWSXWYROWDJHWRPRWRU '&EXVVYROWDJH· DSSUR[$&OLQH 39L Display internal counter value 'LVSOD\WKHVHWWLQJVIUHTXHQF\)RU Display parameter setting 5HVHUYHG1RWYDOLG Output current to motor 'LVSOD\SURJUDPRSHUDWLRQ[[[ WWW.BIGASSFANS.COM ©2012 DELTA T CORP. DBA BIG ASS FAN CO. ALL RIGHTS RESERVED 8’–24’ POWERFOIL®X2.0 WASHDOWN & POWERFOIL®X2.0PLUS WASHDOWN 54 Warranty Return Instructions Congratulations on your purchase of a Big Ass Fan! We are delighted that you have chosen our product to improve the quality of your indoor environment, and hope you’ll have much pleasure using the fan for years to come. Replacement of products under warranty return instructions If you believe a part failed during normal operation and is covered under warranty, Big Ass Fans will ship a replacement part to you pursuant to your notice that you will be replacing the original part within 10 days. The replacement part will be shipped to you prior to our receipt of the item that failed, and prior to our evaluation of this part to determine the reasons for its failure and whether it is covered under warranty. ,QRUGHUWRHYDOXDWHWKHFDXVHRIWKHSURGXFWIDLOXUHZHZLOOQHHG\RXWRUHWXUQWKHRULJLQDOSDUWWRRXURI¿FHVZLWKLQZRUNLQJGD\VRI receipt of the replacement part. Should the part be covered under warranty, you will not be charged for the replacement item; however, you will be charged for the replacement part plus shipping if (1) the part is not under warranty because the source of failure is outside the scope of the warranty, or (2) the warranty period has expired. If there is no warranty coverage, we will send you a detailed letter of explanation. We also will charge you for the replacement item plus shipping and handling if you do not return the original item within 10 days of the receipt of the replacement item. Instructions for returning the original item 1. Please use the return label that is included in the box containing the replacement part. The return shipment address is: Big Ass Fan Company ATTN: RMA#________ 800 Winchester Road Lexington, KY 40505 2. 8VHWKHSDFNDJLQJIRUWKHUHSODFHPHQWSDUWWRUHWXUQWKHRULJLQDOSDUW 3. ,QFOXGHWKHSDFNLQJOLVWZHKDYHSURYLGHGZKLFKLQFOXGHVWKH50$ 4. ,IWKHSDUWZHLJKVRYHUOEV\RXZLOOEHSURYLGHGDSUHSDLG%LOO2I/DGLQJ7RVFKHGXOHDIUHLJKWSLFNXSSOHDVHFRQWDFW&XVWRPHU 6HUYLFH:HZLOORQO\FKDUJHEDFNWKHIUHLJKWFRVWVLIWKHRULJLQDOSDUWLVQRWXQGHUZDUUDQW\RULI\RXGRQRWUHWXUQWKHRULJLQDO component within 10 days of receipt of the replacement. 5. If the part weighs 50 lbs. or less, please use the provided prepaid UPS Ground shipping label and drop off at your nearest UPS SLFNXSORFDWLRQ If you have questions, please contact us at 1-877-BIG-FANS. WWW.BIGASSFANS.COM ©2012 DELTA T CORP. DBA BIG ASS FAN CO. ALL RIGHTS RESERVED 8’–24’ POWERFOIL®X2.0 WASHDOWN & POWERFOIL®X2.0PLUS WASHDOWN Warranty Return Instructions (cont.) 55 Warranty claim form instructions 1. Complete Warranty Claim Form and Responsibility Agreement and fax them to 859-967-1695, Attn: Customer Service. These SDJHVZLOOEHID[HGEDFNWR\RXIRU\RXUUHFRUGV7KH:DUUDQW\&ODLP)RUPZLOOLQFOXGHRXUDFNQRZOHGJPHQWDQGD5HWXUQ0DWHULDOV Authorization (RMA) number. 'RQRWUHWXUQDQ\LWHPZLWKRXW¿UVWEHLQJDVVLJQHGDQ50$E\%LJ$VVFans Customer Service. 2. No more than 10 days prior to the date you have made arrangements to replace the component part, call Customer Service at %,*)$16WRDUUDQJHIRUUHSODFHPHQWFRPSRQHQWGHOLYHU\DQGRULJLQDOFRPSRQHQWSLFNXS$WWKDWWLPHZHZLOOID[\RXD ZULWWHQDFNQRZOHGJPHQWRI\RXUFDOOWKDWLQFOXGHVDUHPLQGHURIWKHUHWXUQLQVWUXFWLRQV1RWH(YHQLI\RXDUHQRWDEOHWRUHSODFH the component immediately following your initial notice to us, returning the Warranty Claim Form and Responsibility Agreement ZLOOHIIHFWLYHO\VWRSWKHZDUUDQW\FORFNIURPUXQQLQJ<RXFDQWKHQPDNHWKHSURGXFWH[FKDQJHZKHQ\RXDUHSUHSDUHGWRGRVR +RZHYHUWKHZDUUDQW\SHULRGZLOOFRQWLQXHWRUXQXQWLOZHUHFHLYHWKHVHFRPSOHWHGSDJHVEDFNIURP\RXDQGQRZDUUDQW\ZLOOEH honored without receipt of these pages within the warranty period. We will not send out any replacement part until you have called to OHWXVNQRZWKDW\RXKDYHVFKHGXOHGLQVWDOODWLRQRIWKHUHSODFHPHQW7KLVHQVXUHVWKDWWKHUHSODFHPHQWSDUWLVQRWORVWRUGDPDJHG while awaiting installation, and that you are not billed for the replacement because you have waited too long to return the original component (see Responsibility Agreement). 3. :KHQ\RXUHFHLYHWKHUHSODFHPHQWSDUW\RXKDYHZRUNLQJGD\VWRUHPRYHDQGUHSODFHWKHH[LVWLQJFRPSRQHQWDQGUHWXUQLWWRXV at 800 Winchester Road, Lexington, KY 40505. a. Upon receiving the replacement part, verify that replacement part order is correct. If order is incorrect or damaged, notify Big Ass Fan Company within 24 hours after receiving order. b. 8VHFDUHXQSDFNLQJWKHUHSODFHPHQWFRPSRQHQWDV\RXZLOOQHHGWRXVH bothWKHSDFNDJLQJIURPWKHUHSODFHPHQWSDUWDQGWKH SDFNLQJOLVWDQGDUHWXUQDGGUHVVODEHOLQFOXGHGLQVLGHWKLVSDFNDJLQJWRUHWXUQWKHRULJLQDOSDUW,IWKHRULJLQDOSDFNDJLQJDQG return documents are not used, you will be responsible for any damage incurred in transit as well as any additional costs involved. Note: 7KH50$PXVWDSSHDURQWKHRXWVLGHRIWKHER[EHLQJUHWXUQHG,WHPVZLWKRXWDQ50$ZLOOQRWEHDFFHSWHG c. 8VHWKHGHOLYHU\VHUYLFHRURQHRIWKHWUXFNOLQHVVSHFL¿HGLQWKHDFNQRZOHGJHPHQWIRUUHWXUQRIWKHSDUW:HZLOOUHIXVHUHFHLSWRI DQ\VKLSPHQWWKDWLVUHWXUQHGYLDDQXQDXWKRUL]HGFDUULHU,I\RXSUHIHUZHFDQPDNHDOODUUDQJHPHQWVIRUGHOLYHU\DQGSLFNXS d. )D[DFRS\RIWKHELOORIODGLQJRURWKHUWUDFNLQJLQIRUPDWLRQWRZKHQWKHLWHPKDVEHHQVKLSSHGVRWKDWZHNQRZWR expect delivery of the original part. 4. ,IZHGRQRWUHFHLYHWKHRULJLQDOSDUWEDFNZLWKLQZRUNLQJGD\VIURPWKHGDWH\RXUHFHLYHGHOLYHU\RIWKHUHSODFHPHQW\RXZLOOEH invoiced for the cost of the replacement part, plus freight, on Net 15 terms (see Responsibility Agreement), and this invoice will be due and payable. If you subsequently return the replacement part to us after payment has been made, we will refund any payment made for the replacement part, unless we subsequently determine that the part is not covered under warranty. WWW.BIGASSFANS.COM ©2012 DELTA T CORP. DBA BIG ASS FAN CO. ALL RIGHTS RESERVED 800 Winchester Road Lexington, KY 40505 Phone: 1-877-BIG-FANS Fax: (859) 967-1695 www.bigassfans.com Warranty Claim Form Name (print): Signature: Company: 6KLSSLQJ$GGUHVV City/State/ZIP: Phone: Fax: Date of Purchase: Items Returned: Reason(s) for Returning Item (please provide detail, including length of time after fan had been in operation that problem was noticed, nature of problem, any attempts you made to remedy the problem, etc.): $77(17,21'RQRWUHWXUQDQ\LWHPZLWKRXW¿UVWEHLQJDVVLJQHGDQ50$E\%LJ$VVFan Company Customer Service 'HSDUWPHQW7KH50$PXVWDSSHDURQWKHRXWVLGHRIWKHER[EHLQJUHWXUQHG,WHPVZLWKRXWDQ50$ZLOOQRWEHDFFHSWHG Date Replacement Parts 6KRXOG%H6KLSSHGLINQRZQ (Please do not request shipment until you are prepared to install. Call us at 1-877-BIG-FANS to arrange shipment when you have scheduled installation.) $FNQRZOHGJPHQWRI5HFHLSWRI:DUUDQW\5HWXUQ1RWL¿FDWLRQ (to be completed by Big Ass Fan Company) $FNQRZOHGJHG%\ 50$ $XWKRUL]HG7UXFN/LQHV Date: 5HVSRQVLELOLW\$JUHHPHQW 800 Winchester Road Lexington, KY 40505 Phone: 1-877-BIG-FANS Fax: (859) 967-1695 www.bigassfans.com To: Big Ass Fan Company 7KHXQGHUVLJQHGXQGHUVWDQGVDQGDFNQRZOHGJHVUHFHLSWRIWKH:DUUDQW\&ODLP)RUPDQG,QVWUXFWLRQVDQGDJUHHVWKDW%LJAss Fans (“Big Ass )DQ&RPSDQ\´KDVWKHULJKWXSRQUHFHLSWRIUHWXUQHGPHUFKDQGLVHWRPDNH¿QDOGHWHUPLQDWLRQDVWRZKHWKHUWKLV merchandise should be replaced at no cost under Big Ass Fan Company’s stated warranty policy. The undersigned further agrees that if Big Ass Fan Company determines that this merchandise does not qualify under its stated warranty policy, Big Ass Fan Company can invoice for the replacement merchandise plus shipping and handling for the original part and all replacements, and such invoice will be paid within 15 days of receipt of the same. The undersigned agrees to ship to Big Ass Fan Company’s location at 800 Winchester Road, Lexington, KY 40505 all of the merchandise replaced by Big Ass )DQ&RPSDQ\LQFOXGLQJEXWQRWOLPLWHGWRGHIHFWLYHRUIDLOHGFRPSRQHQWVZLWKLQZRUNLQJGD\VRI the receipt of the any replacements. The undersigned further agrees that if said replaced merchandise has not been shipped to Big Ass )DQ&RPSDQ\ZLWKLQZRUNLQJ days, Big Ass Fan Company can invoice for the replacement merchandise plus shipping and handling, and the invoice will be paid within 15 days of receipt. Signed: Title: For: (Name of Company) Date: &KHFN,Q3URFHGXUH 2348 Innovation Drive Lexington, KY 40511 Phone: 1-877-BIG-FANS Fax: (859) 967-1695 www.bigassfans.com (for Big Ass )DQV&HUWL¿HG,QVWDOOHUV2QO\ $77(17,217KHVHLWHPVPXVWEHFRPSOHWHGSULRUWRDQ\DGGLWLRQDOLQVWDOODWLRQFUHZPHPEHUVHQWHULQJMREVLWHRUDQ\ LQVWDOODWLRQPDWHULDOEHLQJXQORDGHG Date: Company: -RE1DPH $GGUHVV 3XUFKDVH2UGHU1R City/State/ZIP: Contact Name: Phone: (PDLO 6((7+()2//2:,1*3$*()251)3$5(*8/$7,216 )DQSODFHPHQWLVWREHLQDFFRUGDQFHZLWKDJUHHGXSRQRULJLQDO6FRSHRI:RUNDQG/D\RXW,IWKLVLVWRFKDQJHSOHDVHQRWH change and consult Field Service Manager for approval. ,QVWDOODWLRQWHFKQLTXHVKDYHEHHQGLVFXVVHGW\SHRIFRQGXLW/EUDFNHWVLIUHTXLUHGPRXQWLQJWHFKQLTXHH[SODLQHG,IWKH extension tube exceed 4 ft (1.2 m), guy wires are explained and fully understood. Times in/out, duration, and schedule presented and accepted. Time (please list the number of employees and total duration of jobs): Safety rules and regulations have been brought to installer’s attention (e.g., badges, safety harnesses, vests, hard hats, IRRWZHDUORFNRXWWDJRXWFHUWL¿FDWLRQSURFHVVHVZRUNDUHDIUHHRIWUDVKDQGGHEULVHWF,IWKHUHDUHDQ\DUHDVWKDWDUH forbidden or secure, they are brought to the supervisor’s attention and instructed not to enter. If there are any special site conditions (i.e., open areas and operating machinery to be avoided), they are also brought to the supervisor’s attention and instructed how to bypass the area if required. Safety Rules and Regulations listed: 7KHIDFLOLW\PDQDJHUXQGHUVWDQGVDOOHOHFWULFDOUHTXLUHPHQWVLHEUHDNHUVL]HYROWDJHEUDQGPDLQSDQHOVSDFHDQGWKH\DUH LQDFFRUGDQFHZLWKRULJLQDO6FRSHRI:RUNDQG/D\RXW Additional comments: &KHFN,Q3URFHGXUHFRQW (for Big Ass )DQV&HUWL¿HG,QVWDOOHUV2QO\ 1DWLRQDO)LUH3URWHFWLRQ$VVRFLDWLRQ6WDQGDUG In accordance with NFPA 13 Standard from the National Fire Prevention Association as referenced in sections 12.1.4 and 11.1.7: High Volume Low Speed (HVLS) Fans: 7KHLQVWDOODWLRQRI+9/6IDQVLQEXLOGLQJVHTXLSSHGZLWKVSULQNOHUVLQFOXGLQJ(6)5VSULQNOHUVVKDOOFRPSO\ZLWKWKHIROORZLQJ • The maximum fan diameter shall be 24 feet (7.3 m). • 7KHIDQVKDOOEHDSSUR[LPDWHO\FHQWHUHGEHWZHHQIRXUDGMDFHQWVSULQNOHUV • 7KHYHUWLFDOFOHDUDQFHIURPWKHIDQWRVSULQNOHUGHÀHFWRUVKDOOEHDPLQLPXPRIIHHWP • $OOIDQVVKDOOEHLQWHUORFNHGWRVKXWGRZQLPPHGLDWHO\XSRQUHFHLYLQJDZDWHUÀRZVLJQDOIURPWKHDODUPV\VWHPLQDFFRUGDQFHZLWK the requirements of NFPA 72- National Fire Alarm and Signaling Code. IIWKLVLQVWDOODWLRQZLOOEHSHUIRUPHGRXWVLGHWKHVFRSHRIZRUNRUQRWZLWKLQWKHVSHFL¿FDWLRQVRI%LJAss Fans by customer’s request, please provide VSHFL¿FGHWDLOV Please sign below if both parties agree that all aspects of this installation have been thoroughly explained and are of clear understanding and agreement of the installation to be completed. Customer Signature: Printed Name: Date: Contractor Signature: Printed Name: Date: 7KHVXSHUYLVRULVWRKROGDOOGRFXPHQWVXQWLOWKHMRELVFRPSOHWHDQGVHQGDOOIRUPVEDFNWR)LHOG6HUYLFH0DQDJHU7KLVZLOOFRQVLVWRI WKHVHUYLFHZRUNRUGHU&KHFN,QGRFXPHQWDQG&ORVH2XWGRFXPHQW7KHLQVWDOODWLRQFUHZZLOOQRWUHFHLYHSD\PHQWXQWLODOOIRUPVDUH signed by the facility manager and the supervisor. These documents will then be forwarded to the Field Service Manager at Big Ass Fans. &ORVH2XW3URFHGXUH 2348 Innovation Drive Lexington, KY 40511 Phone: 1-877-BIG-FANS Fax: (859) 967-1695 www.bigassfans.com (for Big Ass )DQV&HUWL¿HG,QVWDOOHUV2QO\ Date: Company: -RE1DPH $GGUHVV 3XUFKDVH2UGHU1R City/State/ZIP: Contact Name: Phone: (PDLO 7KH¿HOGFUHZVXSHUYLVRUDQGIDFLOLW\PDQDJHUDUHWRZDONWKURXJKWKHFRPSOHWHGLQVWDOODWLRQ 7KHLQVWDOODWLRQLVFRPSOHWHDQGRQWLPHLQDFFRUGDQFHZLWKWKHRULJLQDO&KHFN,QGRFXPHQW,IQRWH[SODLQ &RQGXLWUXQVDUHLQVWDOOHGLQDFFRUGDQFHZLWKWKH&KHFN,QGRFXPHQW6FRSHRI:RUNDQG/D\RXW,IQRWH[SODLQ 7KHIDQVDUHFRUUHFWO\SODFHGLQDFFRUGDQFHZLWKERWKWKH&KHFN,QGRFXPHQW6FRSHRI:RUNDQG/D\RXW,IQRWH[SODLQ %UHDNHUVL]HDQGZLUHW\SHDUHLQDFFRUGDQFHZLWKWKH&KHFN,QGRFXPHQW6FRSHRI:RUNDQG/D\RXW,IQRWH[SODLQ $OOVDIHW\UXOHVDQGUHJXODWLRQVPHWLQDFFRUGDQFHZLWKWKH&KHFN,QGRFXPHQW6FRSHRI:RUNDQG/D\RXW,IQRWH[SODLQ Fans have been running for over an hour and operate without visible defect or issue. 7KHIDQLVVSLQQLQJLQWKHFRUUHFWGLUHFWLRQFRXQWHUFORFNZLVHZKHQYLHZHGIURPÀRRU Angle irons are securely fastened and are without any apparent problems in accordance with installation techniques discussed DWFKHFNLQ If extension tube is 4 ft (1.2 m) or longer, guy wires are in place and there is no evidence of a wobble. Supervisor or contractor has supplied and explained the Installation Guide. If not, explain: The supervisor or contractor has explained and I understand how to operate fan including starting/stopping, speed operation, and power disconnect. If not, explain: 7LPHLQRXWDQGGXUDWLRQDUHLQDFFRUGDQFHZLWK&KHFN,QGRFXPHQW Additional comments: &ORVH2XW3URFHGXUHFRQW (for Big Ass )DQV&HUWL¿HG,QVWDOOHUV2QO\ 1DWLRQDO)LUH3URWHFWLRQ$VVRFLDWLRQ6WDQGDUG In accordance with NFPA 13 Standard from the National Fire Prevention Association as referenced in sections 12.1.4 and 11.1.7: High Volume Low Speed (HVLS) Fans: 7KHLQVWDOODWLRQRI+9/6IDQVLQEXLOGLQJVHTXLSSHGZLWKVSULQNOHUVLQFOXGLQJ(6)5VSULQNOHUVVKDOOFRPSO\ZLWKWKHIROORZLQJ • The maximum fan diameter shall be 24 feet (7.3 m). • 7KHIDQVKDOOEHDSSUR[LPDWHO\FHQWHUHGEHWZHHQIRXUDGMDFHQWVSULQNOHUV • 7KHYHUWLFDOFOHDUDQFHIURPWKHIDQWRVSULQNOHUGHÀHFWRUVKDOOEHDPLQLPXPRIIHHWP • $OOIDQVVKDOOEHLQWHUORFNHGWRVKXWGRZQLPPHGLDWHO\XSRQUHFHLYLQJDZDWHUÀRZVLJQDOIURPWKHDODUPV\VWHPLQDFFRUGDQFHZLWK the requirements of NFPA 72- National Fire Alarm and Signaling Code. 127(7KHFXVWRPHU¶VLQLWLDOVDUHUHTXLUHGDVDFNQRZOHGJHPHQWIRUWKHIROORZLQJLQVWDQFHV 5HWXUQ7ULS5HTXLUHG±$GGLWLRQDO&KDUJHV$SSO\&XVWRPHUQRW5HDG\/LIW,VVXHV :RUN&RPSOHWHG2XWVLGH6FRSHRI:RUNLIDSSOLFDEOH ,QVWDOODWLRQ1RW3HUIRUPHG3HU%$)5HFRPPHQGDWLRQVRU6SHFL¿FDWLRQV)RU$Q\5HDVRQ &XVWRPHU8QGHUVWDQGVDQG$SSURYHV$GGLWLRQDO&KDUJHV$V([SODLQHGLQDPRXQWRI 2WKHU3OHDVH([SODLQ%HORZ LIDSSOLFDEOH IIWKLVLQVWDOODWLRQZLOOEHSHUIRUPHGRXWVLGHWKHVFRSHRIZRUNRUQRWZLWKLQWKHVSHFL¿FDWLRQVRI%LJAss Fans by customer’s request, please provide VSHFL¿FGHWDLOV Please sign below if both parties agree that all aspects of this installation have been thoroughly explained and are of clear understanding and agreement of the installation to be completed. Customer Signature: Printed Name: Date: Contractor Signature: Printed Name: Date: 7KHVXSHUYLVRULVWRKROGDOOGRFXPHQWVXQWLOWKHMRELVFRPSOHWHDQGVHQGDOOIRUPVEDFNWR)LHOG6HUYLFH0DQDJHU7KLVZLOOFRQVLVWRI WKHVHUYLFHZRUNRUGHU&KHFN,QGRFXPHQWDQG&ORVH2XWGRFXPHQW7KHLQVWDOODWLRQFUHZZLOOQRWUHFHLYHSD\PHQWXQWLODOOIRUPVDUH signed by the facility manager and the supervisor. These documents will then be forwarded to the Field Service Manager at Big Ass Fans. *002972* 002972 5(9) 2348 Innovation Drive, Lexington, KY 40511