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Quizix
5000 SERIES PUMP MANUAL
CHAPTER 9 System Cables ......................................................................................... 9-1
9.1 Motor Cable ...................................................................................... 9-1
9.2 Sensor Cable ..................................................................................... 9-1
9.3 Transducer and Valve Cable ............................................................. 9-1
9.4 Data Link Cable ................................................................................ 9-2
9.5 RS–232 Cable ................................................................................... 9-2
9.6 AC Power Cables .............................................................................. 9-2
9.7 User Interface Cable (Optional) ........................................................ 9-3
9.8 Front Panel Cable (Optional) ............................................................ 9-3
9.9 Cable Extensions ............................................................................... 9-3
CHAPTER 10 System Power ....................................................................................... 10-1
10.1 Basic Power Requirements ........................................................... 10-1
10.2 Using Uninterruptable Power Supplies ......................................... 10-1
10.3 Changing the Voltage Setting ....................................................... 10-2
10.4 Replacing a Fuse ........................................................................... 10-3
CHAPTER 11 Maintenance .......................................................................................... 11-1
11.1 Special Tools and Spare Parts Kit ................................................. 11-1
11.2 Changing the Cylinder Barrel Seals .............................................. 11-3
11.2.1 Removing the Cylinder Barrel ............................................ 11-3
11.2.2 Changing the Seals.............................................................. 11-4
11.2.2.1 Cup-Type and T-Type Seals ................................ 11-4
11.2.2.2 Seal Removal Procedure for All Seals ................. 11-5
11.2.2.3 Seal Insertion Procedure for Cup–Type Seals...... 11-6
11.2.2.4 Seal Insertion Procedure for T–Type Seals.......... 11-7
11.2.3 Inspecting, Removing, Cleaning, and Re–Installing a Piston11-8
11.2.3.1 Inspecting and Cleaning a Piston ......................... 11-8
11.2.3.2 Re–installing the Piston........................................ 11-9
11.2.4 Replacing the Cylinder Barrel............................................. 11-9
11.3 Maintaining the Pump Cylinder .................................................... 11-9
11.3.1 Replacing the Cam Rollers ................................................. 11-9
11.3.2 Re–Greasing the Ball Screw ........................................ 11-11
11.3.3 Re–Greasing the Harmonic Drive Bearing ....................... 11-13
11.4 Cooling Fan Maintenance ........................................................... 11-17
11.4.1 High Temperature Systems .............................................. 11-17
11.4.2 CMD-5000 Fan ................................................................. 11-18
11.5 Replacing the Safety Rupture Disk ............................................. 11-18
11.6 Calibrating the Pressure Transducers ......................................... 11-20
11.6.1 What is a Pressure Transducer? ........................................ 11-21
11.6.2 Methods of Calibrating the Pump System ........................ 11-21
11.6.2.1 Calibrated Gauge Method ................................. 11-22
11.6.2.2 Calibrated Pressure Source Method ................... 11-24
11.7 Valve Maintenance ..................................................................... 11-25
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