Download Programming and Operating Manual (Milling)

Table of contents
Preface................................................................................................................................................................... 2
1
Introduction............................................................................................................................................................. 7
1.1
1.1.1
1.1.2
SINUMERIK 808D ADVANCED operator panels .......................................................................................... 7
Overview ....................................................................................................................................................... 7
Control elements on the PPU........................................................................................................................ 8
1.2
1.2.1
1.2.2
Machine control panels ............................................................................................................................... 10
Overview ..................................................................................................................................................... 10
Control elements on the MCP ..................................................................................................................... 11
1.3
Screen layout .............................................................................................................................................. 13
1.4
Protection levels .......................................................................................................................................... 14
1.5
Setting user interface language .................................................................................................................. 15
2
Turning on, reference point approach .................................................................................................................... 15
3
Setting-up ............................................................................................................................................................. 16
4
5
3.1
Coordinate systems .................................................................................................................................... 16
3.2
3.2.1
3.2.2
3.2.3
3.2.4
3.2.5
3.2.6
3.2.7
3.2.8
Setting up tools ........................................................................................................................................... 19
Creating a new tool ..................................................................................................................................... 19
Activating the tool ........................................................................................................................................ 20
Assigning the handwheel ............................................................................................................................ 20
Activating the spindle .................................................................................................................................. 22
Measuring the tool (manually) ..................................................................................................................... 23
Setting up the workpiece ............................................................................................................................. 25
Verifying the tool offset result in "MDA" mode............................................................................................. 28
Entering/modifying the tool wear data ......................................................................................................... 29
3.3
Operating area overview ............................................................................................................................. 30
Part programming ................................................................................................................................................. 31
4.1
Creating a part program .............................................................................................................................. 32
4.2
Editing part programs .................................................................................................................................. 33
4.3
Managing part programs ............................................................................................................................. 35
Automatic machining............................................................................................................................................. 37
5.1
Performing the simulation ........................................................................................................................... 38
5.2
Program control .......................................................................................................................................... 39
5.3
Program test ............................................................................................................................................... 41
5.4
Starting and stopping / interrupting a part program ..................................................................................... 42
5.5
5.5.1
5.5.2
5.5.3
Executing / transferring a part program through the RS232 interface ......................................................... 43
Configuring RS232 communication ............................................................................................................. 43
Executing from external (through RS232 interface) .................................................................................... 44
Transferring from external (through RS232 interface) ................................................................................. 45
5.6
Machining at a specific point ....................................................................................................................... 46
6
Saving system data............................................................................................................................................... 47
7
Data backup ......................................................................................................................................................... 49
8
Programming principles ........................................................................................................................................ 50
8.1
8.1.1
8.1.2
Fundamentals of programming ................................................................................................................... 50
Program names .......................................................................................................................................... 50
Program structure ....................................................................................................................................... 50
8.2
Positional data ............................................................................................................................................ 51
Programming and Operating Manual (Milling)
6FC5398-4DP10-0BA1, 01/2014
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