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6.5 PUMP ASSEMBLY (fig. 21) Carry out component removal procedure as described in 6.4. Disconnect and remove the pump outlet pipe (A) from the pump assembly/combustion chamber connection. Remove the expansion pipe locking pin from the top of the pump assembly and withdraw the flexible pipe. Locate and remove the pressure gauge securing pin and disconnect the pressure gauge from the pump assembly. Disconnect the electrical wiring from the pump’s electrical connection point. Locate and remove the 2 securing screws (E) at the rear of the pump assembly. Remove locking pin (F) from pump base and lift pump assembly clear of the hydraulic manifold. The pump assembly can now be removed from the appliance. Replace carefully in the reverse order. Fig. 20 6.6 SAFETY VALVE (fig. 22) Carry out component removal procedure as described in 6.4. Disconnect the outlet pipe from the safety valve, remove safety valve locking pin (H) from the hydraulic manifold. Replace in the reverse order. A J 6.7 LOWER AUTOMATIC AIR RELEASE VALVE (fig. 21) M N Carry out component removal procedure as described in 6.4. Rotate and remove the AAV assembly (J). Replace in the reverse order. 6.8 WATER PRESSURE SWITCH (fig. 22) Carry out component removal procedure as described in 6.4. Locate and remove the locking pin (M) from the water pressure switch (N). Remove the wiring. Carefully withdraw the switch. Replace in the reverse order. E H 6.9 FLOW THERMISTOR (fig. 4 - pos. 10) Carry out component removal procedure as described in 6.4. Unclip and remove the air chamber front cover. Unclip the flow thermistor from the flow outlet pipe. Disconnect thermistor electrical plug. Replace in the reverse order. F Fig. 21 6.10 PRINTED CIRCUIT BOARD (fig. 23) Carry out component removal procedure as described in 6.4. Pull the control fascia forward and lower it. Push the clips (O) which secure the PCB cover, remove cover, after carefully taking note of all wiring connections and jumper tag configuration. Unhook and remove connection block. Disconnect all wiring from the PCB, locate and remove the PCB securing screws, remove the required PCB. Replace in the reverse order ensuring that the position of the 2 control knobs are correctly aligned with the respective potentiometers on the PCB. Ensure that the correct jumper tag configuration has been respected. It will be necessary to check the functioning of the PCB is set for the correct boiler type/application. O Fig. 23 19