Download RUSH 750 EVO

Revision 1
Warranty & Safety
Radio Controlled Helicopters of this size are not Toys!
Please read before use.
Radio controlled helicopters use various high tech electronic technologies and products. Improper use of these products can result in serious
injury, or even death. Please read this manual carefully before flying the Rush 750 TM. Make sure to be conscious of your own safety and the
safety of others.
Neither AleeS Inc nor its affiliated groups or sellers have any control over the assembly, maintenance, and use of this product. Therefore, no
responsibility can be traced back to the manufacturer. By assembling and flying this product, you hereby agree to release AleeS Inc., its
Distributors, Dealers, and Affiliates from any responsibility or liability arising from the use of this product.
The user/purchaser is responsible for common knowledge and observance of one's own safety and the safety of others that may be affected by
the use of the product be they a participant or spectator. This radio controlled helicopter is intended for use only by those with experience flying
radio controlled helicopters at a legal flying field. After the sale of this product, we cannot maintain any control over its operation or usage. We
recommend that you obtain assistance from an experienced pilot before attempting to fly our products and to help verify proper assembly,
setup, and flight of your model for the first time. This AleeS TM helicopter is a consumer item that requires a certain degree of skill to operate. Any
damage or dissatisfaction as a result of accidents or modifications are not covered by any warranty and cannot be returned for repair or
replacement.
Safety notes:
You can lose control over the helicopter at any given moment for a number of reasons, NEVER fly over or near other
people.
Choose a legal flying field
- Verify air field to have ample space, flat, and smooth ground.
- Clear airfield from debris and obstacles.
Do not operate:
- If model has been in contact with rain, moisture, or contaminants.
- If model has been in contact with fire or high heat - plastics are very susceptible to damage or deformation due to heat.
- In crowed areas.
- Near homes, schools, or hospitals.
- Near roads, railways, or power lines.
- Near another radio controlled unit that uses same frequency.
- Do not allow children to operate.
- If tired, sick, or under the influence of drugs or alcohol.
- If beginner or individual(s) planning to operate a borrowed helicopter without being familiar with model or safety instructions.
Inspect All Parts:
- Before each flight, check for damaged parts and verify all parts operate normally with all functions in order.
- Adjust the positioning of movable parts and check that all nuts, bolts, screws are fastened correctly in accordance to this instruction manual.
- Verify all parts are installed correctly.
- Verify that there are no abnormalities that would adversely affect the flight of the helicopter.
- Verify all batteries on board helicopter and transmitter are to a sufficient level of charge.
- Exchange or repair damaged or worn parts using only parts shown in this instruction manual, or via the online catalog.
- Verify there is no introduction or exposure to water or moisture in any form.
During operation of helicopter:
- Maintain safe distances from aircraft and rotating main/tail rotor blades.
- Always be aware of your surroundings and be conscious of your actions.
- Never leave your model unattended.
- Maintain eye contact during all aspects of flight.
- Maximum main rotor speed of 2000 RPM's for 690-710mm rotor blades, and 1800 RPM's for 720mm+ rotor
blades, or maximum specified speed by the rotor blade manufacturer. Failure to maintain these speeds could result
in catastrophic failure of either the aircraft and/or rotor blades which could result in injury or even death!
Copyright 2014 AleeS Inc. All rights reserved
Model Safety
Mechanical Features
FEATURES & BENEFITS
Chassis and Drive System:
- 112T CNC helical main gear modulus 1;
- 105T CNC auto-rotation gear modulus 1;
- 23T CNC counter gear modulus 1;
- 24T bevel gears modulus 1;
- AleeS all-new, industry's first "TDD" Drive System (patent pending; more details to come);
- Field replaceable bevel and counter gears;
- Dual ball bearing supported one-way hub assembly with sprag style clutch bearing;
- Triple main shaft bearing support;
- Bridged top bearing block for superior drive system rigidity;
- Motor shaft end bearing block;
- Large open saddle style battery pockets for up to 7s packs with room to spare;
- Ample space for modern electronics placement, ventilation and serviceability;
- Protective flybarless gyro mounting compartment;
- Direct servo to swash linkage for reduced parts count;
- Easy servo install/removal design;
- Sleek carbon fiber landing skid standard; and
- Canopy pin break away system.
Head System:
- Robust triple radial bearing main blade grips
- 10mm Super Duty Spindle shaft
- 1 piece flap Hard 3D dampers
- Compact center hub
- AleeS "2SIC" innovative rotor head design (patent pending) combined phasing/pitch/cyclic control levers
with dual step bearing placement for increased operational precision and low servo loading
- Heavy duty plastic ball links for today's high-power demands
- Compact swash plate with maintenance friendly design
- Stainless steel linkage balls for strength and improved wear resistance
- Turnbuckle style swash linkage rods; and
- Turnbuckle style pitch linkage rods
Tail System:
- Ultra rigid aluminum tail boom;
- Ultra rigid torque tube shaft with quad ball bearing support;
- Split ring tail control rod guides for easy install/removal;
- Compact tail hub and gear box;
- Dual supported pitch mechanics;
- Anti-twist tail case w/ safety locking pin screw; and
- Dual radial and thrusted tail blade grips.
Canopy:
- AleeS all-new "Legend II" canopy with superb aerodynamic characteristics;
- Air-brushed by Canomod.
ASSEMBLED SPECIFICATION:
- Length: 1185mm (without Canopy)
- Height: 398mm
- Width: 185mm
- Air Frame only with canopy weight: 1.8kg
- Approximate Ready to fly weight: 5.0kg
- Main Rotor Diameter w/ 710mm blades : 1608mm
- Tail Rotor w/115mm blades: 296mm
- Torque Tube drive gear ratio: 4.57:1
Copyright 2014 AleeS Inc. All rights reserved
Model Specs.
Flybarless Head
Bag 1
Cap Screw Shouldered (Special)
M4 x 22mm
(Part # CSS4X22) ... QTY 1
M4 Lock Nut
(Part # LNM4) ... QTY 1
Install Mast Screw
here
Main Shaft XT
(Part # 102-0003)
... QTY 1
Cap Screw Shouldered M4 x 22mm
....x1
Lock Nut M4
Red
Blue
Use thread lock compound on all
screws noted by Color:
Blue = Medium - Red = Strong
....x1
Copyright
2014 AleeS Inc. All rights reserved.
02
Flybarless Head
Bag 2
Ball Bearing 10x19x5mm
......x6
Thrust bearing 10x18x5.5mm
!
Tapered edge towards
damper
Damper Spacer
(Part # 100-0016)
... QTY 2
Ball Link
(Part # 100-0009)
... QTY 4
......x2
Spindle Shaft
(Part # 100-0005)
... QTY 1
Head Turn Buckle M2.5 x 40.5mm
(Part # 102-0001)
... QTY 2
Use light Oil on spindle
shaft for easy installation
through "stock" dampers
Linkage Ball Long M3
(Part # 100-0010) ... QTY 2
Main Blade Grip
(Part # 100-0001)
Nut, Locking M8
...QTY 2
Grip Arm FBL
...QTY 2
Bl
ue
(Part # 100-0004)
Thrust Washer
....x2
(Part # 100-0032)
Blue
...QTY 2
Ball Bearing 10 x 19 x 5mm
Flat Washer M8 x 16mm x
3mm
Cap Screw M3 x 8mm
(Part # B6800ZZ) ... QTY 2
(Part # CS3X8) ... QTY 4
!
See Thrust
Bearing
Installation
Notes
Thrust Bearing
10 x 18 x 5.5mm
(Part # BF10-18M) ... QTY 2
Flat Washer M8 x 16 x 3mm
(Part # W8x16x3)
....x2
... QTY 2
Nut, Locking M8
Cap Screw M3 x 8mm
(Part # LNM8F)
!
....x4
Linkage Ball Long M3
Thrust Bearing Installation
Smaller hole
Head Linkage Rod M2.5 x 40.5 Measurement
....x2
59.5mm
Spindle Shaft
25.5mm
Red
Blue
Use thread lock compound on all
screws noted by Color:
Blue = Medium - Red = Strong
Grooves are
inside
Apply Bearing Grease!
Thrust Bearing 10x18x5.5mm (F10-18M)
Copyright
2014 AleeS Inc. All rights reserved.
M8 nut, tighten
approx. 1/8 turn
after nut stops*
(*makes contact to
spindle shoulder)
Open side of Cage
Larger hole
... QTY 2
03
Small notch notes left hand thread end
Cap Screw M2 x 8mm
Flybarless Head
Cap Screw M2 x 8mm
....x6
Bag 2
(Continued)
(Part # CS2X8) ... QTY 6
Linkage Ball Long M3
Blue
Swash Plate
....x6
....x4
AR Ball Long M3
Swash Plate Upper Cup
(Part # 100-0033)
... QTY 1
....x1
Pivot Ball
(Part # 100-0036)
...QTY 1
Pivot Race
(Part # 100-0037)
... QTY 1
! Note screw pattern in swash
plate requires special alignment in
order to be assembled
Bearing Spacer
(Part # 100-0038)
... QTY 1
Ball Bearing
(Part # B6706ZZ)
(Factory Installed)
... QTY 2
Swash Plate Lower Cup
(Part # 100-0034)
... QTY 1
Pivot Stand
(Part # 100-0035)
... QTY 1
Swash Plate Assembly
Blue
(Spare Part # 400-0015)
...x3
Red
Blue
...x2
Linkage Ball Long M3
(Part # 100-0010
AR Ball
(Part # 101-0013)
2014 AleeS Inc. All rights reserved.
Red
!
Use thread lock compound on all
screws noted by Color:
Blue = Medium - Red = Strong
Copyright
... QTY 1
x2 -- Lower Cup
x2 -- Upper Cup
... QTY 1
04
....QTY 4
Battery Tray
Bag 3 and 6
Tray Center Spacer
(Part # 201-0012) ... QTY 14
Set Screw
M3 x 12mm
Blue
Blue
(Part # SS3X12) ...QTY 7
CF Battery Tray Matte Finish
Blue
Blue
(Part # 202-0044) ...QTY 1
Blue
Set Screw M3 x 12mm
Red
Blue
Use thread lock compound on all
screws noted by Color:
Blue = Medium - Red = Strong
....x7
Copyright
2014 AleeS Inc. All rights reserved
05
Tray
Assemblies
Bag 3 and 6
Blue
Button Head Screw
M3 x 6mm
(Part # BHS3X6) ...QTY 10
Blue
CF Tray Mount
(Part # 201-0013) ... QTY 10
Blue
Blue
CF ESC Tray Matte Finish
(Part # 202-0046) ...QTY 1
Blue
Blue
Blue
Blue
Blue
Blue
CF Gyro Tray Matte Finish
(Part # 202-0054) ...QTY 1
Button Head Screw M3 x 6mm
Red
Blue
Use thread lock compound on all
screws noted by Color:
Blue = Medium - Red = Strong
......x10
Copyright
2014 AleeS Inc. All rights reserved.
06
Bearing
Assemblies
Bag 3
Button Head Screw
M3 x 6mm
(Part # BHS3X6) ...QTY 3
Blue
Blue
Blue
Ball Bearing 12 x 24 x 6mm
(Part # B6901ZZ) ... QTY 1
(Factory Installed)
Bearing Mount
Bearing Mount
(Part # 202-0001) ... QTY 1
(Part # 202-0001) ... QTY 1
Button Head Screw
M3 x 6mm
Blue
(Part # BHS3X6) ...QTY 3
Bearing Insert
(Part # 202-0002) ... QTY 1
Blue
Bl
ue
Button Head Screw
M3 x 6mm
Blue
(Part # BHS3X6) ...QTY 2
Blue
Ball Bearing 12 x 24 x 6mm
Ball Bearing 12 x 24 x 6mm
(Part # B6901ZZ) ... QTY 1
(Factory Installed)
......x2
Ball Bearing 12 x 21 x 5mm
Bearing Block
(Part # 200-0003) ... QTY 1
......x1
Button Head Screw M3 x 6mm
Red
Blue
Use thread lock compound on all
screws noted by Color:
Blue = Medium - Red = Strong
......x8
Copyright
2014 AleeS Inc. All rights reserved.
07
Boom Mount
Assembly
Bag 4
Set Screw Extended M3 x 20mm
(Part # 202-0030)
...QTY 2
Do not over tighten!
Bevel Gear Short 24T CNC
(Part # 302-0001-A & B) ...QTY 1
Not Compatable with injection gear
Cap Screw M3 x 6mm
Use CA or Epoxy
to secure parts
A & B as 1 piece
!
Larger OD end up
Pin, 2mm OD
(Part # 202-0029)
...QTY 2
......x4
Counter Gear Shaft
(Part # 202-0020)
...QTY 1
Ball Bearing 5 x 13 x 4mm
Center pins within gears and lock into
position with extended set screws
Smaller OD end down
......x2
Counter Gear 23T CNC
Ball Bearing 12 x 18 x 4mm
(Part # 202-0019)
...QTY 1
Do not over tighten!
......x2
Cap Screw M3 x 6mm
Counter Shaft Bearing Top Mount
(Part # CS3X6) ...QTY 4
(Part # 200-0059-T)
...QTY 1
mm talled)
3 x 4(Factory Ins
1
x
2
g5
earin ) ...QTY
Note: Top Mount has 2
M3 Threaded holes
Ball tB# B695ZZ
(Par
Bevel Gear Long 24T CNC
(Part # 302-0002) ...QTY 1
Not Compatable with injection gear
Boom Mount Front
(Part # 200-0058)
...QTY 1
Bearing Spacer
(Part # 300-0022)
....QTY 1
Red
Blue
Use thread lock compound on all
screws noted by Color:
Blue = Medium - Red = Strong
Counter Shaft Bearing Bottom Mount
(Part # 200-0059-B)
Copyright
2014 AleeS Inc. All rights reserved.
08
...QTY 1
Boom Mount
Assembly
Bag 4 and 6
Button Head Screw M3 x 6mm
(Part # BHS3X6)
...QTY 4
CF Boom Tray Matte Finish
(Part # 202-0041)
...QTY 1
Add Thread Lock to Pin screw
and M3 x 8mm cap screws after
installation of complete boom
assembly
Button Head Screw Pin
M3 x 4.5mm
(Part # SP3x4.5)
...QTY 2
Cap Screw M3 x 8mm
(Part # CS3X8) ...QTY 2
......x2
Boom Mount Rear
(Part # 200-0057)
...QTY 1
Button Head Screw Pin M3 x 4.5mm
......x2
Button Head Screw M3 x 6mm
......x4
Cap Screw M3 x 8mm
Red
Blue
Use thread lock compound on all
screws noted by Color:
Blue = Medium - Red = Strong
......x2
Copyright
2014 AleeS Inc. All rights reserved.
09
Frame Assembly
Bag 5 and 6
Center Washer
(Part # 200-0023) ...QTY 3
Blue
Base Mount
Blue
(Part # 202-0005) ...QTY 2
Blue
Cap Screw M3 x 8mm
Blue
CF Right Frame Matte Finish
(Part # CS3X8) ...QTY 3
(Part # 202-0043) ...QTY 1
Blue
CF Frame Doubler Matte Finish
Blue
(Part # 202-0047) ...QTY 2
Blue
Cap Screw M3 x 10mm
(Part # CS3X10) ...QTY 4
Cap Screw M3 x 8mm
......x3
Cap Screw M3 x 10mm
Red
Blue
Use thread lock compound on all
screws noted by Color:
Blue = Medium - Red = Strong
......x4
Copyright
2014 AleeS Inc. All rights reserved.
10
Frame Assembly
Bag 5 and 6
Previously assembled
items not shown for
clarity
AR Guide
(Part # 201-0023) ...QTY 1
Previously Assembled Trays
Center Washer
(Part # 200-0023) ...QTY 7
Blue
Blue
M3 Round Spacer
(Part # 200-0014) ...QTY 1
Bridge Support Right
(Part # 201-0016) ...QTY 1
Blue
Blue
Blue
Blue
Blue
Blue
Cap Screw M3 x 6mm
(Part # CS3X6) ...QTY 7
Blue
Canopy Pin Bottom
(Short)
(Part # 200-0028) ...QTY 1
Cap Screw M3 x 8mm
(Part # CS3X8) ...QTY 1
Button Head Screw M3 x 6mm
......x1
Cap Screw M3 x 6mm
......x7
Cap Screw M3 x 8mm
Red
Blue
Use thread lock compound on all
screws noted by Color:
Blue = Medium - Red = Strong
......x1
Copyright
2014 AleeS Inc. All rights reserved
11
Frame Assembly
Bag 5 and 6
Previously assembled
items not shown for
clarity
Button Head Screw
M3 x 6mm
(Part # BHS3X6) ...QTY 1
Blue
Break Away Matte Finish
(Part # 202-0052) ...QTY 1
Center Washer
(Part # 200-0023) ...QTY 1
Blue
Blue
Canopy Mount Post
(Part # 202-0036) ...QTY 1
Cap Screw M3 x 6mm
(Part # CS3X6) ...QTY 1
Cap Screw M3 x 8mm
(Part # CS3X8) ...QTY 1
Button Head Screw M3 x 6mm
......x1
Cap Screw M3 x 6mm
......x1
Cap Screw M3 x 8mm
Red
Blue
Use thread lock compound on all
screws noted by Color:
Blue = Medium - Red = Strong
......x1
Copyright
2014 AleeS Inc. All rights reserved
12
Frame Assembly
Bag 5
Brushless Motor
(Not Included)
Cap Screw M3 x 8mm
(Part # CS3x8)
Or
...x4
Cap Screw M4 x 8mm
(Part # CS4x8)
...x4
Set Screw M4 x 4mm
(Part # SS4X4) ...QTY 2
Blue
Motor Mount
(Part # 201-0020) ...QTY 1
Blue
Blue X4
Previously assembled
items not shown for
clarity
Pinion 12 T x 6mm
(Part # 200-0042) ...QTY 1
Middle bearing assembly
Motor Mount
Pre assembled with motor and
pinion
Motor Doubler Right
(Part # 202-0004) ...QTY 1
Blue
Blue
Flat Washer M3 x 7 x 0.8mm
Flat Washer M3 x 7 x 0.8mm
(Part # W3x7x08) ...QTY 2
......x2
Cap Screw M3 x 8mm
Cap Screw M3 x 8mm
......x8
(Part # CS3X8) ...QTY 4
Cap Screw M4 x 8mm
.......x4
Set Screw M4 x 4mm
Red
Blue
Use thread lock compound on all
screws noted by Color:
Blue = Medium - Red = Strong
Note: At this time do not
apply thread lock to
screws. Temporarily
install
......x2
Copyright
2014 AleeS Inc. All rights reserved.
13
Frame Assembly
Bag 5
Previously assembled
items not shown for
clarity
Motor Shaft Support
(Part # 500-0017) ...QTY 1
Center Washer
(Part # 200-0023) ...QTY 6
Blue
Blue
Blue
Support Doubler
Blue
(Part # 200-0051) ...QTY 1
Blue
Blue
Cap Screw M3 x 8mm
(Part # CS3X8) ...QTY 10
Cap Screw M3 x 8mm
Red
Blue
Use thread lock compound on all
screws noted by Color:
Blue = Medium - Red = Strong
......x10
Copyright
2014 AleeS Inc. All rights reserved.
14
Frame Assembly
Bag 5
Blue
Servo Mount
(Part # 200-0015)
Install to Exteriour
...QTY 4
Blue
Phillips Special Screw
M2 x 6mm
(Part # PSS2X6)
...QTY 4
Blue
Blue
CF Left Frame Matte Finish
(Part # 202-0042) ...QTY 1
Special Phillips Screw
Red
Blue
Use thread lock compound on all
screws noted by Color:
Blue = Medium - Red = Strong
......x 4
Copyright
2014 AleeS Inc. All rights reserved
15
Frame Assembly
Bag 5
Previously assembled
items not shown for
clarity
Bridge Support Left
(Part # 201-0017) ...QTY 1
Blue
Blue
Blue
Blue
Blue
Cap Screw M3 x 6mm
(Part # CS3X8) ...QTY 6
(Part # 200-0023) ...QTY 4
Blue
Center Washer
Cap Screw M3 x 6mm
Red
Blue
Use thread lock compound on all
screws noted by Color:
Blue = Medium - Red = Strong
......x6
Copyright
2014 AleeS Inc. All rights reserved.
16
Frame Assembly
Bag 5
Previously assembled
items not shown for
clarity
Cap Screw M3 x 6mm
Blue
(Part # CS3X6) ...QTY 2
Mo
Blue
Blue
Blue
Blue
(Pa tor D
rt #
o
202 ubl
-00 er L
03)
ef
...Q t
TY
1
Support Doubler
Cap Screw M3 x 8mm
(Part # 200-0051) ...QTY 1
(Part # CS3X8) ...QTY 9
Flat Washer M3 x 7 x 0.8mm
(Part # W3x7x08) ...QTY 2
Cap Screw M3 x 8mm
Blue
Blue
Note: At this time do not
apply thread lock to
screws. Temporarily
install
Center Washer
(Part # 200-0023) ...QTY 5
Cap Screw M3 x 6mm
......x 2
Cap Screw M3 x 8mm
Red
Blue
Use thread lock compound on all
screws noted by Color:
Blue = Medium - Red = Strong
......x 9
Copyright
2014 AleeS Inc. All rights reserved.
17
Frame Assembly
Bag 5 and 6
Previously assembled
items not shown for
clarity
Button Head Screw
M3 x 6mm
Break Away Matte Finish
(Part # BHS3X6) ...QTY 2
(Part # 202-0052) ...QTY 2
Canopy Mount Post
(Part # 202-0036) ...QTY 1
Blue
Blue
Blue
Blue
Blue
Blue
Cap Screw M3 x 8mm
Blue
(Part # CS3X8) ...QTY 10
Cap Sc
re
w M3 x
1
Blue
Blue
0) ...Q 0mm
TY 4
CS3X1
Blue
(Part #
Canopy Pin Bottom
Blue
(Short)
(Part # 200-0028) ...QTY 1
CF Frame Doubler
(Part # 202-0016) ...QTY 2
Center Washer
(Part # 200-0023) ...QTY 11
Button Head Screw M3 x 6mm
......x2
Cap Screw M3 x 8mm
......x10
Cap Screw M3 x 10mm
Red
Blue
Use thread lock compound on all
screws noted by Color:
Blue = Medium - Red = Strong
......x4
Copyright
2014 AleeS Inc. All rights reserved
18
Frame Assembly
Bag 5 and 6
Previously assembled
items not shown for
clarity
Button Head Screw
M3 x 6mm
(Part # BHS3X6) ...QTY 4
Blue
Blue
CF Base Tray Matte Finish
Blue
(Part # 202-0045) ...QTY 1
Blue
Button Head Screw M3 x 6mm
Red
Blue
Use thread lock compound on all
screws noted by Color:
Blue = Medium - Red = Strong
......x4
Copyright
2014 AleeS Inc. All rights reserved
19
CF Skid Assembly
Bag 6 and 7
Button Head Screw
M3 x 10mm
(Part # BHS3X10) ...QTY 8
e
Blu
e
Blu
CF Skid Doubler Front
Matte Finish
CF Skid Mount Evo
(Part # 202-0035) ...QTY 2
(Part # 202-0049) ...QTY 2
e
Blu
e
Blu
CF Skid Doubler Back
Matte Finish
Blu
e
(Part # 202-0050) ...QTY 2
Blu
e
CF Skid Plate Matte Finish
(Part # 202-0048) ...QTY 2
Blu
e
Blu
e
Button Head Screw M3 x 10mm
Red
Blue
Use thread lock compound on all
screws noted by Color:
Blue = Medium - Red = Strong
......x8
Copyright
2014 AleeS Inc. All rights reserved.
20
Frame Assembly
Bag 7
Previously assembled
items not shown for
clarity
M3 Insert
(Part # 201-0031) ...QTY 4
Cap Screw M3 x 8mm
(Part # CS3X8) ...QTY 4
Cap Screw M3 x 8mm
Red
Blue
Use thread lock compound on all
screws noted by Color:
Blue = Medium - Red = Strong
......x 4
Copyright
2014 AleeS Inc. All rights reserved.
21
Servo Installation
Cap Screw M2.5 x 10mm
Bag 7
......x16
M2 Linkage Ball
Servo linkage ball spacing
17-18mm approx. for cyclic
servos on most Flybarless
Gyro systems
......x4
!
Recommend heavy duty
or aluminum single sided
servo arms
Cap Screw M2.5 x 10mm
Repeat install process
for second aileron servo
......x4
... QTY 16
Blue
(Part # CS2.5X10)
M2 Nut
...x4
Metal Gear
Servos and
Arms
(Not Provided)
CF Servo Keeper Matte Finish
(Part # 202-0053)
... QTY 8
Blue
M2 Nut
...x4
(Part # NM2) ... QTY 4
Blue
...x4
Linkage Ball M2
(Part # 200-0054)
... QTY 4
Repeat install process
for Elevator and Tail
servo
Elevator servo output
shaft to be located
closest to main shaft
Tail servo output shaft to
be located closest to
Boom Mount
Copyright
Red
Blue
Use thread lock compound on all
screws noted by Color:
Blue = Medium - Red = Strong
2014 AleeS Inc. All rights reserved.
22
Main Drive Assembly
Bag 8
Button Head Screw
M3 x 6mm
(Part # BHS3X6) ...QTY 6
Oneway Hub Assembly HF
(Part # 200-0068) ...QTY 1
Blu
e
Clutch Bearing
x6
(Part # BHF1616) ...QTY 1
(Bearing Factory Installed)
Oneway Hub Assembly HF
(Part # 200-0068)
(Bottom Plate)
...QTY 1
Ball Bearing 15 x 21 x 4mm
(Part # B67002ZZS) ...QTY 2
(Bearing Factory Installed)
Blue x 6
One Way Sleeve HF
(Part # 200-0069) ...QTY 1
Button Head Screw M3 x 8mm
Button Head Screw
M3 x 6mm
(Part # BHS3X8)
...QTY 6
TDD Damper Insert
(Part # BHS3X6) ...QTY 6
(Part # 202-0007)
...QTY 2
TDD Damper
(Part # 202-0009)
...QTY 2
TDD
Blu
e
TDD Bushing
x6
(Part # 202-0010)
(Factory Installed)
...QTY 1
TDD Hub
(Part # 202-0006)
...QTY 2
AleeS Inc.
Intellectual Property
**Patent Pending**
Torque Dampen Drive
All Rights Reserved
Auto Gear 105T
(Part # 202-0018)
TM
Torque Dampen Drive
...QTY 1
Button Head Screw M3 x 6mm
......x12
Button Head Screw M3 x 8mm
......x6
Clutch Bearing
Red
Blue
Use thread lock compound on all
screws noted by Color:
Blue = Medium - Red = Strong
......x1
Copyright
2014 AleeS Inc. All rights reserved.
23
Head
Installation
Bag 8
Ball Bearing 3 x 8 x 3mm
....x2
Washer M2 x 5 x 0.5mm
....x1
Washer M2.5 x 7 x 0.5mm
....x2
Cap Screw M2 x 4mm
Elevator Turnbuckle M2.5 x 42mm
....x1
(Part# 101-0015) ... QTY 1
Cap Screw M2.5 x 6mm
Aileron Turnbuckle M2.5 x 31mm
(Part# 101-0016) ... QTY 2
....x4
Ball Link
(Part# 100-0009) ... QTY 6
Ball Bearing 3 x 8 x 3mm
(Part # BMR83ZZ)
... QTY 2
Washer M2 x 5 x 0.5mm
(Part # W2x5x05)
... QTY 1
Swashplate
Cap Screw M2 x 4mm
(Part # CS2x4)
... QTY 1
Install assembled
elevator linkage first
Cap Screw M2.5 x 5mm
(Part # CS2.5x5)
Washer M2.5 x 7 x 0.5mm
TDD Lower Mast Pin
(Part # 202-0008)
(Part # W25x7x05)
... QTY 2
... QTY 1
Shaft Retainer
(Part # 200-0024)
... QTY 1
Aileron Linkage Rod M2.5 x 31mm Measurement
Elevator Linkage Rod M2.5 x 42mm Measurement
Copyright
... QTY 2
2014 AleeS Inc. All rights reserved.
58.25 mm (Approx.)
46.5 mm (Approx.)
24.25 mm (Approx.)
12.5 mm (Approx.)
24
Blue
Tail System
Bag 9
Tail Plate Left
Button Head Screw M3 x 6mm
(Part # BHS3X6)
... QTY 1
Blue
(Part # 300-0002)
... QTY 4
Ball Bearing 6 x 12 x 4mm
(Part # BMR126ZZ)
(Factory Installed)
... QTY 2
Tail Case Hub
(Part # 300-0001)
... QTY 1
Plate Spacer
(Part # 300-0004)
Tail Shaft Bevel Gear Set
Tail Plate Right
(Part # 300-0003)
Ball Bearing 12 x 18 x 4mm
(Part # B6701ZZS)
... QTY 1
Arm Support
... QTY 2
(Part # 300-0005) ... QTY 1
Blue
(Part # 600-0015) ... QTY 1
Not compatable with cnc gears
... QTY 1
(Part # 300-0022)
Bl
ue
Bearing Spacer
... QTY 1
Button Head Screw M3 x 10mm
(Part # BHS3X10)
Button Head Screw M3 x 6mm
......x4
Button Head Screw M3 x 10mm
......x2
Ball Bearing 12 x 18 x 4mm
......x2
Copyright
Red
Blue
Use thread lock compound on all
screws noted by Color:
Blue = Medium - Red = Strong
2014 AleeS Inc. All rights reserved.
25
... QTY 2
Tail System
Bag 9
Slider Arm
(Part # 300-0007)
... QTY 1
Ball Bearing 2.5 x 6 x 2.6mm
(Part # B682XZZ)
(Factory Installed)
Pin Screw
(Part # 300-0008)
... QTY 2
Shoulder Screw
... QTY 2
(Part # 300-0009)
... QTY 2
Slider Assembly
(Part # 600-0010) ... QTY 1
(Factory Assembled)
Lever
(Part # 300-0006)
... QTY 1
ue
Bl
Linkage Ball Short M3
(Part # 200-0067)
Slider Link
... QTY 1
(Part # 300-0011)
... QTY 2
***Note Direction of links***
Cap Screw M2.5 x 6mm
(Part # CS2.5X6) ... QTY 2
Linkage Ball Short M3
....x1
Flanged Bearing 2.5 x 6 x 2.6mm
....x2
Bl
ue
Cap Screw M2.5 x 6mm
....x4
Cap Screw M2.5 x 6mm
... QTY 2
Bl
ue
(Part # CS2.5X6)
Copyright
Red
Blue
Use thread lock compound on all
screws noted by Color:
Blue = Medium - Red = Strong
2014 AleeS Inc. All rights reserved.
26
Tail System
Set Screw M4 x 4mm
Bag 9
......x1
Flat Washer M3 x 8 x 1mm
......x2
Cap Screw M3 x 8mm
......x2
Cap Screw M3 x 8mm
Tail Grip Hub
(Part # 300-0025)
... QTY 1
......x4
Thrust Bearing 5 x 10 x 4mm
Ball Bearing 5 x 9 x 3mm
(Part # BMR95ZZ)
(Factory Installed)
... QTY 4
......x2
Tail Blade Grip
(Part # 300-0012)
... QTY 2
Thrust Washer
(Part # 300-0026)
Flat Washer
Set Screw M4 x 4mm
(Part # SS4X4)
... QTY 2
(Part # W3x8x1mm )
... QTY 1
!
See Thrust
Bearing Installation
Shoulder Screw
(Part # 300-0009)
... QTY 2
... QTY 2
Blue
Cap Screw M3 x 8mm
(Part # CS3x8)
!
... QTY 2
Thrust Bearing Installation
Use caution when
applying thread lock
compound to threads. The
shoulder portion of the
screw have close
tolerances when installed
and thread lock compound
can interfere with smooth
operation of tail slider
assembly
Open side of Cage
Larger hole
Smaller hole
Tail Hub
Grooves are
inside
Apply Bearing Grease!
Thrust Bearing 5 x 10 x 4mm (F5-10M)
Note: During tail linkage
rod and servo setup.
Mechanical zero is
achieved when Slider Arm
is 90 degree relative to
Arm Support. Allowing a
preset hover pitch value to
approx 8 degree
Copyright
Red
Blue
Use thread lock compound on all
screws noted by Color:
Blue = Medium - Red = Strong
2014 AleeS Inc. All rights reserved.
27
Tail Linkage Rod
Self Tapping Cap Screw M2x8mm
Bag 10
.....x4
Ball Link
(Part # 100-0009)
... QTY 2
Rod Guide
Self Tapping Screw
M2 x 8mm
(Part # STHSS2x8)
... QTY 4
Tail Linkage Rod
!
(Part # 300-0015)
Partially Install Self-Tapping
Screws once in place after install
onto Boom then tighten until Rod
guide will no longer move (do not
over tighten)
Copyright
Red
Blue
Use thread lock compound on all
screws noted by Color:
Blue = Medium - Red = Strong
2014 AleeS Inc. All rights reserved.
28
... QTY 1
801 mm (Approx.)
767 mm (Approx.)
... QTY 4
***Tail Linkage Rod Measurement***
(Part # 300-0016)
Torque Tube Shaft
Cap Screw M2x12mm
Bag 10
.....x2
M2.5 Nut, Locking
.....x2
Ball Bearing 8 x 14 x 4mm
This end toward tail
rotor assembly
Approx. Ball Bearing
position 22mm
.....x4
Approx. Ball Bearing
position 250mm
!
Use CA or Epoxy to secure all (4) Ball Bearings at set positions
Approx. Ball Bearing
position 230mm
TT Shaft
(Part # 300-0020 )
... QTY 1
Approx. Ball Bearing
position 22mm
M2.5 Nut, Locking
(Part # LNM2.5)
... QTY 2
Cap Screw M2.5 x 12mm
(Part # CS2.5x12) ... QTY 2
Ball Bearing 8 14 x 4mm
(Part # BMR148ZZ)
... QTY 4 positions
Bearing Support
Red
Blue
Use thread lock compound on all
screws noted by Color:
Blue = Medium - Red = Strong
(Part # 300-0019)
... QTY 4
TT Shaft Spline
(Part # 300-0028 )
Copyright
2014 AleeS Inc. All rights reserved.
29
... QTY 2
Torque Tube Shaft
Bag 10
Oil
Oil
Tail Boom
(Part # 300-0021 )
... QTY 1
Oil
Use a light Non-Solvent based oil on rubber bearing
supports and inside tail boom to ease installation of TT shaft
assembly. Areas are noted by symbol. Be careful during
installation into boom that you are not to force ball bearings from
rubber supports.
Special Note: TT shaft is installed correctly when equal amount of
TT Spline extends from both ends of boom
Copyright
2014 AleeS Inc. All rights reserved.
Oil
30
Tail Rod and Guides
Bag 10
Tail push rod and guides
assembled
Boom and TT Shaft
assembled
! Leave all rod guide screws loose for
easy installation and setup. Tightening
screws will be covered at a later point in
instructions.
Copyright
Red
Blue
Use thread lock compound on all
screws noted by Color:
Blue = Medium - Red = Strong
2014 AleeS Inc. All rights reserved.
31
Boom Assembly
Installation
! Install boom assembly until boom opening is completely
seated in front boom mount. Once seated align logo on boom
and Install (2) Pin screws as shown in Rear Boom mount. Now
tighten all (2) M3 pinch clamp screws in rear mount
! Install plastic ball link on tail servo linkage ball upon above
noted steps
Blue
Boom Assembly
Button Head Screw Pin
M3 x 4.5mm
(Part # SP3X4.5) ... QTY 2
Remove from Temporary install
and apply Thread Lock
Compound.
Copyright
Red
Blue
Use thread lock compound on all
screws noted by Color:
Blue = Medium - Red = Strong
2014 AleeS Inc. All rights reserved.
32
Tail Systems
Button Head Screw Pin M3 x 4.5mm
Bag 6 and 11
......x1
Flat Washer M3 x 8 x 1mm
......x2
Cap Screw Shouldered M3 x 25mm
......x2
! Before installing M3 Pin Screw verify Tail Case
assembly is level by comparing that the CF Tail Fin is
parallel with Main CF side frames or Tail shaft is level with
main gear
(Part # SP3X4.5) ... QTY 1
Blue
Button Head Screw Pin
M3 X 4.5mm
... QTY 2
e
Blu
(Part # CSS3X25)
Blue
Cap Screw Shouldered
M3 x 25mm
M3 Flat Washer
(Part # W3X8X1) ... QTY 2
CF Tail Fin Matte Finish
(Part # 202-0051)
Copyright
Red
Blue
Use thread lock compound on all
screws noted by Color:
Blue = Medium - Red = Strong
2014 AleeS Inc. All rights reserved.
33
... QTY 1
Tail Systems
Bag 11
! Repeat assembly of
left side similar to right
Flat Washer M4 x 10 x 1mm
... QTY 4
Red
(Part # W4X10X1)
Cap Screw M3 x 6mm
(Part # CS3X6)
... QTY 2
M4 Spacer
(Part # 200-0065)
Blue
... QTY 1
(Part # CS4X16) ... QTY 2
Blue
Support Clamp
Red
(Part # 300-0017) ... QTY 1
Cap Screw M4 x 12mm
(Part # CS4X12) ... QTY 2
Cap Screw M3 x 6mm
......x2
Flat Washer M4 x 10 x 1mm
......x4
Cap Screw M4 x 12mm
......x2
Cap Screw M4 x 16mm
Red
Blue
Use thread lock compound on all
screws noted by Color:
Blue = Medium - Red = Strong
......x2
Copyright
2014 AleeS Inc. All rights reserved.
Cap Screw M4 x 16mm
34
Rotor Blades
Tail Rotor Blade
Bag 11
105-115mm
(Not Included)
Cap Screw Shouldered
M3 x 18mm
Lock Nut M3
(Part # LNM3)
... QTY 2
(Part # CSS3X18) ... QTY 2
Cap Screw Shouldered
M5 x 31mm
(Part # CSS5X31) ...QTY 2
Lock Nut M5
(Part # LNM5) ... QTY 2
Main Rotor Blade
690-710mm Short Boom
(Not Included)
Lock Nut M3
......x2
Lock Nut M5
Foam Blade Holder Red
(Part # 800-0001) ... QTY 1
......x2
Cap Screw Shouldered M3 x 18mm
......x2
Cap Screw Shouldered M5 x 31mm
......x2
Copyright
2014 AleeS Inc. All rights reserved.
35
Electronics
Placement
ESC
Gyro
RX Battery
Gyro Controller, BEC
or
RX
Main Batteries
12s-14s
Diagrams
display optional
electronics
placement
areas
ESC
Gyro
Gyro Controller, BEC
or
RX
Main Batteries
12s-14s
Copyright
2014 AleeS Inc. All rights reserved.
36
Canopy
Bag 11
Canopy
(Part # 202-0031) ... QTY 1
Canopy Grommet
(Part # 800-0005) ... QTY 4
Apply small amount of CA glue to
screw head to affix permanently to
canopy washer
G
lu
e
Canopy Washer
(Part # 202-0037)
... QTY 2
Flat Head Screw M3 x 8mm
(Part # FHS3X8)
... QTY 2
Flat Head Screw M3 x 8mm
......x2
Canopy Grommet
......x4
Copyright
2014 AleeS Inc. All rights reserved.
38
Notes:
Copyright
2014 AleeS Inc. All rights reserved.
39