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EZ-SCREEN LP Instruction Manual Overview Overview 1. Overview 1.1 Introduction Banner EZ-SCREEN LP emitters and receivers provide a redundant, microprocessor-controlled, opposed-mode optoelectronic “curtain of light,” or “safety light screen.” EZ-SCREEN LP typically is used for point-of-operation safeguarding, and is suited to safeguard a variety of machinery. Emitters have a row of synchronized modulated infrared (invisible) light-emitting diodes (LEDs) in a compact metal housing. Receivers have a corresponding row of synchronized photodetectors. The light screen created by the emitter and receiver is called the “defined area”; its width and height are determined by the length of the sensor pair and the distance between them. The low-profile housing provides maximum sensing within minimum space; its defined area (sensing area) is equivalent to the height of the housing. The maximum sensing range is 7 m (23'), which decreases if corner mirrors are used. The sensing area extends from end to end of the housing; there is no “dead zone.” Specialty brackets allow easy mounting of cascaded sensors, without any loss of resolution between sensor pairs. Electrical connections (power, ground, inputs and outputs) are made via M12 (or Euro-style) quick-disconnects or unique RD (removable disconnect) cordsets, depending on model. A “System” as referred to in this manual may be defined as an emitter and its receiver, plus their cabling, or to a cascade of emitters and their receivers and their cabling. Functions such as Trip/Latch select, Display Invert, Cascading, Fixed Blanking, Reduced Resolution (Floating Blanking), Scan Code select, and External Device Monitoring are described in Section 1.4. An auxiliary (aux.) output may be used to signal the state of the OSSDs to a process controller; see Section 1.4.3. All models require a supply voltage of +24V dc ±15%. See Section 2.4 for interfacing solutions. Both emitter and receiver feature 7-segment Diagnostic Displays and individual LEDs to provide continuous indication of operating status, configuration and error conditions. See Section 1.4.7 for more information. This manual contains numerous WARNING and CAUTION statements. Warnings refer to situations that could lead to significant or serious personal injury or death. Cautions refer to situations that could lead to slight personal injury or potential damage to equipment. In typical operation, if any part of an operator’s body (or any opaque object) of more than a pre-determined cross section is detected, the solid-state output signal switching device (OSSD) safety outputs will turn OFF. These safety outputs are connected to the guarded machine’s final switching devices (FSDs) that control the primary control elements (MPCEs), which immediately stop the motion of the guarded machine. EZ-SCREEN LP is extensively FMEA (Failure Mode and Effects Analysis) tested to establish an extremely high degree of confidence that when properly installed, no system component will (even if it should fail) cause a failure to danger. The OSSD safety outputs are capable of performing a “handshake” communication with the muteable safety stop interface (MSSI) or universal safety stop interface (USSI) found on other Banner Engineering safety products. Banner EZ-SCREEN LP is a two-piece (“two-box”) system – comprising an emitter and a receiver, but no external controller. The external device monitoring (EDM) function ensures the fault detection capability required by U.S. Control Reliability and ISO13849-1 Categories 3 and 4 without a third box, a controller or a “smart” (i.e., self-checking) safety module required of systems without EDM. Figure 1-1. Banner EZ-SCREEN LP: a typical application Banner Engineering Corp. • Minneapolis, U.S.A. www.bannerengineering.com • Tel: 763.544.3164 P/N 140044 P/N 133487 rev. A 1