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m User Manual s. co Configuring an INTERBUS System Using Devices in the Fieldline Product Range FLS FLM IB SYS PRO UM E Order No.: 27 99 06 6 on l in ec om po ne nt Designation: s. nt ne po om in ec on l co m User Manual C01 Order No.: 26 99 06 6 nt Revision: ne Fieldline in ec om po Designation: s. co m Configuring an INTERBUS System Using Devices in the Fieldline Product Range This manual is valid for: on l Devices in the Fieldline product range for the INTERBUS system © Phoenix Contact 09/2004 6851C01 Fieldline Please Observe the Following Notes In order to guarantee the safe use of your device, we recommend that you read this manual carefully. The following notes give you information on how to use this manual. Qualifications of the User Group co m The products described in this manual should be installed/operated/maintained only by electricians or persons instructed by them, who are familiar with applicable national standards. Phoenix Contact assumes no liability for damage to any products resulting from disregard of information contained in this manual. s. Explanation of Symbols Used ne nt The attention symbol refers to an operating procedure which, if not carefully followed, could result in damage to equipment or personal injury. po The note symbol informs you of conditions that must strictly be observed to achieve error-free operation. It also gives you tips and advice on hardware and software optimization to save you extra work. om The text symbol refers you to detailed sources of information (manuals, data sheets, literature, etc.) on the subject matter, product, etc. This text also provides helpful information for the orientation in the manual. We Are Interested in Your Opinion in ec We are constantly striving to improve the quality of our documents. on l Should you have any suggestions or recommendations for improving the contents and layout of our documents, please send us your comments. Please use the fax form at the end of the manual for this purpose. 6851C01 FOR USE IN POTENTIALLY EXPLOSIVE AREAS, PLEASE OBSERVE THE FOLLOWING: – s. – m – THIS EQUIPMENT IS SUITABLE FOR USE IN CLASS I, DIVISION 2, GROUPS A, B, C AND D OR IN NON-HAZARDOUS LOCATIONS ONLY WARNING - EXPLOSION HAZARD - SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS I; DIVISION 2. WARNING EXPLOSION HAZARD - DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NON-HAZARDOUS: ALL WIRING OF THESE DEVICES MUST BE IN ACCORDANCE WITH THE NATIONAL ELECTRICAL CODE ARTICLE 501.4(B) FOR CLASS I, DIVISION 2. co – nt General Terms and Conditions of Use for Technical Documentation ne Phoenix Contact GmbH & Co. KG reserves the right to alter, correct, and/or improve the technical documentation and the products described in the technical documentation at its own discretion and without giving any notice. om po The receipt of technical documentation (in particular data sheets, installation instructions, manuals, etc.) does not constitute any further duty on the part of Phoenix Contact GmbH & Co. KG to furnish information on alterations to products and/or technical documentation. Any other agreement shall only apply if expressly confirmed in writing by Phoenix Contact GmbH & Co. KG. on l in ec Although Phoenix Contact GmbH & Co. KG makes every effort to ensure that the information content is accurate, up-to-date and state-of-the-art, technical inaccuracies and/or printing errors in the information cannot be ruled out. Phoenix Contact GmbH & Co. KG does not offer any guarantees as to the reliability, accuracy or completeness of the information appearing on the Website. Phoenix Contact GmbH & Co. KG accepts no liability or responsibility for errors or omissions in the content of the technical documentation (in particular data sheets, installation instructions, manuals, etc.). 6851C01 As far as is permissible by applicable jurisdiction, no guarantee or claim for liability for defects whatsoever shall be granted in conjunction with the information available in the technical documentation, whether expressly mentioned or implied. This information does not include any guarantees on quality, does not describe any fair marketable quality and does not make any claims as to quality guarantees or guarantees on the suitability for a special purpose. Phoenix Contact GmbH & Co. KG reserves the right to alter, correct, and/or improve the information and the products described in the information at its own discretion and without giving any notice. Fieldline Statement of Legal Authority This manual, including all illustrations contained herein, is copyright protected. Use of this manual by any third party in departure from the copyright provision is forbidden. Reproduction, translation and electronic or photographic archiving or alteration requires the express written consent of Phoenix Contact. Violators are liable for damages. m Phoenix Contact reserves the right to make any technical changes that serve the purpose of technical progress. co Phoenix Contact reserves all rights in the case of patent award or listing of a registered design. External products are always named without reference to patent rights. The existence of such rights shall not be excluded. s. Internet on l in ec om po ne nt You will find current information on products from Phoenix Contact on the Internet at www.phoenixcontact.com. 6851C01 Table of Contents 1 Fieldline on the INTERBUS .......................................................................................... 1-1 The Fieldline Product Range .................................................................. 1-1 1.2 Documentation for Fieldline Devices ...................................................... 1-2 1.3 INTERBUS ............................................................................................. 1-3 1.4 Fieldline Modular Local Bus ................................................................... 1-4 m 1.1 co 2 Connecting Bus Cables ................................................................................................ 2-1 Configuring the INTERBUS System ....................................................... 3-1 3.2 Installation .............................................................................................. 3-2 3.3 Configuration and Startup....................................................................... 3-2 ne nt 3.1 Appendix: Ordering Information ................................................................................A-1 on l in ec om po A s. 3 Configuration and Startup............................................................................................. 3-1 6851C01 i on l in ec om po ne nt s. co m FLS FLM IB SYS PRO UM E ii 6851C01 Fieldline on the INTERBUS 1 Fieldline on the INTERBUS 1.1 The Fieldline Product Range m The input and output devices in the Fieldline product range are designed for distributed automation tasks in harsh environmental conditions. The devices meet the requirements for IP65/IP67 protection. They enable the direct connection of sensors and actuators in an environment close to the station. co The Fieldline product range includes the Fieldline Stand-Alone (FLS) and Fieldline Modular (FLM) product groups. nt s. Fieldline Stand-Alone devices cannot be extended and have a directly integrated fieldbus connection and I/O level. They are used for distribution in the field when only a few digital I/O points are required. on l in ec om po ne Fieldline Modular devices consist of a bus coupler (gateway) and I/O devices that can be connected. They are used for special functions, primarily for applications with a high I/O node density and complex functions. 6851C01 1-1 FLS FLM IB SYS PRO UM E 1.2 Documentation for Fieldline Devices The documentation for Fieldline devices is modular, providing you with the optimum information for your specific bus system. You also require the following documentation: m This user manual describes only the INTERBUS-specific features of the devices. co Installation of Devices in the Fieldline Product Range FLS FLM SYS INST UM E (Order No. 26 89 7 3) ne nt s. This user manual describes the devices for all bus systems. This includes: – The device properties, which are the same for all bus systems – Mounting – The voltage supply concept and connection Device-Specific Data Sheet on l in ec om po The data sheet describes the specific properties of a device. This includes: – Function – Local diagnostic and status indicators – Connector pin assignment and connection example – Programming data – Technical data 1-2 6851C01 Fieldline on the INTERBUS 1.3 INTERBUS INTERBUS is a fieldbus standardized according to IEC 61158 for the serial transmission of data on the sensor/actuator level. co m For a general description of INTERBUS with information on, e.g., the bus topology, system data, and cable lengths, please refer to the "General Introduction to the INTERBUS System" user manual (IBS SYS INTRO G4 UM E; Order No. 27 45 21 1). IN T E R B U S c o n tr o lle r b o a r d R D L D U L D R C U S D 1 1 1 2 R D U M 1 2 D 1 2 2 D 1 2 D 1 2 2 1 1 2 s. B A R C IB S IP 4 0 0 M E -V F D 1 -3 A D I4 In lin e s ta tio n B K 1 2 2 D O 2 D I8 D O 2 ne D O 8 nt L D R B -T B U S B U S B U S IN O U T IN U U U L S O 1 F L S IB M 1 2 D IO B U S B U S IN O U T L S I1 O 1 ( x y in c h ) I3 U O 3 L S I2 I4 in ec U 4 /4 M 1 2 om O 7 1 6 8 m m R e m o te b u s O 5 on l R D L D B U S O U T U L S O 2 I1 I2 O 4 I3 I4 O 6 I5 I6 O 8 I7 I8 L S F L S IB M 1 2 D I 8 M 1 2 8 M 1 2 O 2 L o c a l b u s In lin e s ta tio n B K B A L S F L S IB M 1 2 D O O 4 R C ( x y in c h ) O 3 1 6 8 m m po R e m o te b u s b ra n c h U L U S D 1 2 1 1 2 1 2 D 1 2 D 1 2 D 1 2 2 U M D O 8 D I2 D I2 B U S L B L B L B L B L B L B L B L B L B B U S O U T IN O U T IN O U T IN O U T IN O U T O U T U L S U L S U L S U L S U L S U L S U L S U L S U L S U L S B K IB F L M F L M B K IB F L M D I 8 D I D IO 8 D IO F L M A I F L M A I D I 8 D I D I2 6 8 5 1 B 0 0 2 Figure 1-1 6851C01 Typical structure of an INTERBUS system with remote bus and local bus 1-3 FLS FLM IB SYS PRO UM E 1.4 Fieldline Modular Local Bus A Fieldline Modular local bus is a bus connection that branches off from a remote bus via a bus coupler (FLM BK IB) and connects the Fieldline Modular local bus devices with each other. The bus coupler opens a powerful local bus, which can be used to connect up to 16 more devices. Devices are Fieldline modular local bus devices used to implement a local bus station. The bus coupler provides the power supply. m The maximum total length of a local bus is 20 m. The transmission speed can be switched from 500 kBaud to 2 MBaud. on l in ec om po ne nt s. co The bus coupler can also be connected to up to eight digital sensors via M12 connectors, which are double-assigned. It supplies the sensors with the required voltage and reads the available signals. 1-4 6851C01 Connecting Bus Cables 2 Connecting Bus Cables In the following, a cable that conforms to the INTERBUS specification must be used to connect INTERBUS. m Use shielded M12 connectors to connect the bus. The thread of the M12 connector is used to connect the shielding to functional earth ground. co Phoenix Contact recommends the use of pre-assembled bus cables (see the Phoenix Contact AUTOMATIONWORX catalog). s. If you assemble the cables yourself, please follow the description provided in the Fieldline user manual FLS FLM SYS INST UM E (Order No. 26 98 93 7) and the device-specific data sheet. Connect the incoming bus to the BUS IN socket and the outgoing bus to the BUS OUT socket. B U S IN R C B A R D B U S O U T B U S O U T L S U S om U U L po B U S IN ne nt BUS IN/BUS OUT U L S Bus connection Accessories: Two M12 connectors on l in ec Figure 2-1 6 8 5 1 A 0 0 3 6851C01 2-1 FLS FLM IB SYS PRO UM E For a device that is followed by another device, the incoming and outgoing bus must be connected (Figure 2-2, A). For the last device of a remote bus, only the incoming bus is connected (Figure 2-2, B). To ensure IP65/IP67 protection, cover the unused BUS OUT connection with a protective cap (1). U L R C B A R D IN Figure 2-2 B U S B U S L S s. U U S R C B A R D IN O U T L S U L U L S 1 B U S O U T U S U L S 6 8 5 1 A 0 0 9 nt U B U S IN co B U S Connecting the bus B B U S O U T m B U S IN Connecting INTERBUS ne A Connect the bus via BUS IN/BUS OUT. B U S O U T om po B U S IN on l in ec Figure 2-3 2-2 6 6 2 5 A 0 0 4 INTERBUS pin assignment (connections on the device) Pin IN OUT 1 DO DO 2 DO DO 3 DI DI 4 DI DI 5 GND GND 6851C01 Connecting Bus Cables O u tg o in g r e m o te b u s a n d lo c a l b u s 3 5 S o ld e r s id e Figure 2-4 1 D O D I 2 D I 4 G N D S h ie ld 5 y e llo w g re e n g re y p in k b ro w n 3 1 D O 2 D O D I 3 4 5 S c re w . S c re w . m 4 D O D I G N D S h ie ld 1 2 3 4 5 S o ld e r s id e 6 8 5 1 B 0 0 4 Connector pin assignment of the M12 connector (INTERBUS) (connector on the cable) nt s. The thread is used for shielding. co 2 1 In c o m in g r e m o te b u s a n d lo c a l b u s In the INTERBUS system, the connections for the bus are B-encoded and the connections for the supply voltage are A-encoded. In this way, the bus and supply voltage cannot be mixed up. S o c k e t po P in ne Encoding of the connections om A in ec B 6 8 5 1 A 0 0 5 Difference between A and B-encoding (connections on the device) on l Figure 2-5 6851C01 2-3 on l in ec om po ne nt s. co m FLS FLM IB SYS PRO UM E 2-4 6851C01 Configuration and Startup 3 Configuration and Startup 3.1 Configuring the INTERBUS System Considering system restrictions Take into account the basic system specifications (see IBS SYS INTRO G4 UM E, Order No. 27 45 21 1) om – • Specify the devices to be installed according to the input and output signals ne – • s. Select the devices required po • Specify the device range for the I/O devices Specify the type and number of input and output signals nt – – co To configure your system, proceed as follows: • Describing and Defining the Task m The INTERBUS system with a controller board with firmware version 4.40 (G4) or later must be used to ensure the optimum use of all system and diagnostic functions. Select the voltage supply Please refer to the information on the power supply in the FLS FLM SYS INST UM E User Manual (Order No. 26 98 93 7) The selection of suitable power supplies always depends on the particular system. The following criteria should always be met for the 24 V DC voltage supply: Nominal value: 24 V Tolerance: ±25 % (complies with EN 61131-2: -15 % / +20%) Incl. ripple: ±5% in ec – on l – This corresponds to a range of 18 V to 30 V (ripple included) A selection of suitable voltage supplies can be found in the INTERFACE catalog from Phoenix Contact. 6851C01 3-1 FLS FLM IB SYS PRO UM E • Select INTERBUS cables For interference-free transmission, Phoenix Contact recommends a 6-wire, twisted pair and shielded cable. Installation co 3.2 m A selection of suitable bus cables can be found in the AUTOMATIONWORX catalog from Phoenix Contact. • ne • Installing devices See User Manual FLS FLM SYS INST UM E. Connecting the bus See Section "Connecting Bus Cables" on page 2-1. Connecting the supply voltage See FLS FLM SYS INST UM E user manual. po • nt s. Disconnect the power supply before installing the devices. in ec om Further measures are not necessary for installation. It is not necessary to set an address or the baud rate or to use termination resistors for INTERBUS. on l 3.3 3-2 Configuration and Startup For configuration, parameterization, and visualization of the system, CMD software Version 4.40 or later is available for standard controller boards. PC WORX software Version 2.x or later is available for use with a Field Controller (FC) or a Remote Field Controller (RFC). Please refer to the relevant documentation of software used for the configuration and startup of Fieldline devices. 6851C01 A Appendix: Ordering Information The Phoenix Contact AUTOMATIONWORX catalog contains the ordering data for all Fieldline products. s. co m Products include: – Fieldline devices – Bus cables – Shielded bus connectors – Unshielded connectors – Other accessories ne nt For additional information about Fieldline devices and accessories, visit the Phoenix Contact eShop at www.phoenixcontact.com. on l in ec om po Complete documentation for the Fieldline devices can be found on the Internet at www.phoenixcontact.com. 6851C01 A-1 on l in ec om po ne nt s. co m FLS FLM IB SYS PRO UM E A-2 6851C01 We Are Interested in Your Opinion! We would like to hear your comments and suggestions concerning this document. We review and consider all comments for inclusion in future documentation. on l in ec om po ne co nt Phone +49 - (0) 52 35 - 3-00 Telefax +49 - (0) 52 35 - 3-4 18 08 E-Mail [email protected] s. Phoenix Contact GmbH & Co. KG Marketing Services Dokumentation INTERBUS 32823 Blomberg GERMANY m Please fill out the form on the following page and fax it to us or send your comments, suggestions for improvement, etc. to the following address: FAX Reply Phoenix Contact GmbH & Co. KG Date: Marketing Services Dokumentation INTERBUS Fax No: +49 - (0) 52 35 - 3-4 18 08 From: Company: Name: City, ZIP code: Phone: Country: Fax: nt My Opinion on the Document C01 Order No.: 26 99 06 6 Yes In part No Yes In part No om Form Is the table of contents clearly arranged? Revision: po FLS FLM IB SYS PRO UM E ne Document: Designation: co Job function: s. Address: m Department: Are the figures/diagrams easy to understand/helpful? in ec Are the written explanations of the figures adequate? Does the quality of the figures meet your expectations/needs? Does the layout of the document allow you to find information easily? on l Contents Is the phraseology/terminology easy to understand? Are the index entries easy to understand/helpful? Are the examples practice-oriented? Is the document easy to handle? Is any important information missing? If yes, what? Other Comments: