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Modicon M340 Using Unity Pro 35012474 10/2013 Modicon M340 Using Unity Pro Discrete Input/Output Modules User Manual 35012474.08 10/2013 www.schneider-electric.com The information provided in this documentation contains general descriptions and/or technical characteristics of the performance of the products contained herein. This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications. It is the duty of any such user or integrator to perform the appropriate and complete risk analysis, evaluation and testing of the products with respect to the relevant specific application or use thereof. Neither Schneider Electric nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information contained herein. If you have any suggestions for improvements or amendments or have found errors in this publication, please notify us. No part of this document may be reproduced in any form or by any means, electronic or mechanical, including photocopying, without express written permission of Schneider Electric. All pertinent state, regional, and local safety regulations must be observed when installing and using this product. For reasons of safety and to help ensure compliance with documented system data, only the manufacturer should perform repairs to components. When devices are used for applications with technical safety requirements, the relevant instructions must be followed. Failure to use Schneider Electric software or approved software with our hardware products may result in injury, harm, or improper operating results. Failure to observe this information can result in injury or equipment damage. © 2013 Schneider Electric. All rights reserved. 2 35012474 10/2013 Table of Contents Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . About the Book. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Part I Hardware Installation of the Discrete I/O Modules Chapter 1 General Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . General Description of the Modules . . . . . . . . . . . . . . . . . . . . . . . . . . Physical Description of Discrete Modules with 20-pin Terminal Block Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Physical Description of Discrete Modules with 40-Pin Connectors . . . Discrete Input Modules Catalog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Discrete Output Modules Catalog . . . . . . . . . . . . . . . . . . . . . . . . . . . . Discrete Mixed Input/Output Modules Catalog . . . . . . . . . . . . . . . . . . Temperature Derating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Modicon M340H (Hardened) Equipment . . . . . . . . . . . . . . . . . . . . . . . Chapter 2 General Rules for Installing the Modules . . . . . . . . . . Fitting of the Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fitting the 20-Pin Terminal Block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Presentation for Choosing Power Supplies for Sensors and PreActuators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . How to Connect Discrete I/O Modules: Connecting 20-Pin Terminal Block Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . How to Connect Discrete Input/Output Modules: Connecting 40-Pin Connector Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . How to Connect Discrete Input/Output Modules: Connecting 40-Pin Connector Modules to TELEFAST Interfaces . . . . . . . . . . . . . . . . . . . Sensor/Input Compatibility and Pre-actuator/Output Compatibility . . . Chapter 3 Discrete Input/Output Module Diagnostic Processing General Protective Measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Module and Channel Status Display . . . . . . . . . . . . . . . . . . . . . . . . . . Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Checking the Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Chapter 4 BMX DDI 1602 Input Modules . . . . . . . . . . . . . . . . . . . . Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35012474 10/2013 9 11 13 15 16 17 18 19 21 24 26 28 29 30 32 36 38 42 46 51 55 59 60 61 64 67 69 70 71 73 3 Chapter 5 BMX DDI 1603 Input Modules . . . . . . . . . . . . . . . . . . . . Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Chapter 6 BMX DDI 1604T Input Modules . . . . . . . . . . . . . . . . . . Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Chapter 7 BMX DAI 1602 Input Modules . . . . . . . . . . . . . . . . . . . . Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Chapter 8 BMX DAI 1603 Input Modules . . . . . . . . . . . . . . . . . . . . Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Chapter 9 BMX DAI 1604 Input Modules . . . . . . . . . . . . . . . . . . . . Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Chapter 10 BMX DAI 0805 Input Modules . . . . . . . . . . . . . . . . . . . . Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Chapter 11 BMX DAI 0814 Input Module . . . . . . . . . . . . . . . . . . . . . Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Chapter 12 BMX DDI 3202 K Input Modules . . . . . . . . . . . . . . . . . . Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Chapter 13 BMX DDI 6402 K Input Modules . . . . . . . . . . . . . . . . . . Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 75 76 77 79 81 82 83 86 89 90 91 93 97 98 99 101 103 104 105 107 109 110 111 113 115 116 117 119 121 122 123 125 127 128 129 131 35012474 10/2013 Chapter 14 BMX DDO 1602 Static Output Modules . . . . . . . . . . . . Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Chapter 15 BMX DDO 1612 Static Output Modules . . . . . . . . . . . . Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Chapter 16 BMX DRA 0804T Relay Output Modules . . . . . . . . . . . Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Chapter 17 BMX DRA 0805 Relay Output Modules . . . . . . . . . . . . Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Chapter 18 BMX DRA 1605 Relay Output Modules. . . . . . . . . . . . . Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Chapter 19 BMX DDO 3202 K Static Output Modules. . . . . . . . . . . Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Chapter 20 BMX DDO 6402 K Static Output Modules . . . . . . . . . . Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Chapter 21 BMX DAO 1605 Triac Output Modules . . . . . . . . . . . . . Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Chapter 22 BMX DDM 16022 Mixed Static Input/Output Module . Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35012474 10/2013 139 140 141 143 133 134 135 137 145 146 147 149 151 152 153 156 159 160 161 163 165 166 167 169 171 172 173 175 177 178 179 181 183 184 185 189 5 Chapter 23 BMX DDM 16025 Mixed Relay Input/Output module . Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Chapter 24 BMX DDM 3202 K Mixed Static Input/Output Module Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Chapter 25 TELEFAST 2 Connection Interface Links for the Discrete I/O Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.1 Introduction to the TELEFAST 2 Connection Interfaces for Discrete I/O General Overview of TELEFAST 2 Connection Interfaces for Discrete I/O Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TELEFAST 2 Connection Bases Catalog . . . . . . . . . . . . . . . . . . . . . . Combination of Discrete I/O Modules and TELEFAST 2 Connection Bases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.2 Connection Principles for the TELEFAST 2 Interfaces for Discrete I/O Connecting a Discrete Input/Output Module to a TELEFAST 2 Base Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dimensions and Mounting of the TELEFAST 2 Connection Bases . . . 25.3 TELEFAST 2 ABE-7H08R10/08R11 and ABE-7H16R10/16R11 Connection Bases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sensor and Pre-actuator Connections on the ABE-7H08R10/R11 and ABE-7H16R10/R11 Bases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.4 TELEFAST 2 ABE-7H12R10/12R11 Connection Bases . . . . . . . . . . . Sensor and Pre-actuator Connections on the ABE-7H12R10/R11 Bases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.5 TELEFAST 2 ABE-7H08R21 and ABE-7H16R20/16R21/16R23 Connection Bases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sensor and Pre-actuator Connections on the ABE-7H08R21 and ABE7H16R20/R21/R23 Bases for Type 2 Inputs . . . . . . . . . . . . . . . . . . . . 25.6 TELEFAST 2 ABE-7H12R20/12R21 Connection Bases . . . . . . . . . . . Sensor and Pre-actuator Connections on the ABE-7H12R20/12R21 Bases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.7 TELEFAST 2 ABE-7H08S21/16S21 Connection Bases . . . . . . . . . . . Sensor and Pre-actuator Connections on ABE-7H08S21/16S21 Bases with One Isolator per Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.8 TELEFAST 2 ABE-7H12S21 Connection Base . . . . . . . . . . . . . . . . . . Sensor and Pre-actuator Connections on the ABE-7H12S21 Base with 1 Isolator per Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 193 194 195 199 203 204 205 208 211 212 213 214 221 223 224 226 229 229 231 231 233 233 235 235 237 237 239 239 35012474 10/2013 25.9 TELEFAST 2 ABE-7H16R30/16R31 Connection Bases . . . . . . . . . . . Sensor and Pre-actuator Connections on the ABE-7H16R30/R31 Bases. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.10 TELEFAST 2 ABE-7H12R50 Connection Base . . . . . . . . . . . . . . . . . Sensor and Pre-actuator Connections on the ABE-7H12R50 Bases . 25.11 TELEFAST 2 ABE-7H16R50 Connection Base . . . . . . . . . . . . . . . . . Sensor and Actuator Connections on the ABE-7H16R50 Base . . . . . 25.12 TELEFAST 2 ABE-7H16F43 Connection Base. . . . . . . . . . . . . . . . . . Actuator Connections on ABE-7H16F43 Output Base with One Fuse and One isolator per Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.13 TELEFAST 2 ABE-7H16S43 Connection Base. . . . . . . . . . . . . . . . . . Sensor Connections on ABE-7H16S43 Output Base with One Fuse and One Isolator per Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.14 TELEFAST 2 Connection Base Accessories. . . . . . . . . . . . . . . . . . . . TELEFAST 2 Connection Base Accessories Catalog . . . . . . . . . . . . . Association Table for the Relays on ABE-7R16Txxx, ABE-7P16Txxx and ABE-7P16Fxxx Bases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Characteristics of the Removable ABR-7xxx Electromechanical Output Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Characteristics of the Removable ABS-7Exx Static input Relays . . . . Characteristics of the Removable ABS-7Sxx Static Output Relays . . Part II Discrete Input/Output Modules Software Implementation . . . . . . . . . . . . . . . . . . . . . . . . . . . Chapter 26 General Introduction to the Application-Specific Discrete Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Chapter 27 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.1 Configuration of a Discrete Module: General Points . . . . . . . . . . . . . . Discrete Module Configuration Screen in Modicon M340 local rack . . Discrete Module Configuration Screen in X80 Drop . . . . . . . . . . . . . . 27.2 Discrete Input and Output Channel Parameters . . . . . . . . . . . . . . . . . Discrete Input Parameters on the Rack. . . . . . . . . . . . . . . . . . . . . . . . Discrete Output Parameters for 8-Channel Modules in Rack . . . . . . . 27.3 Configuration of Discrete Module Parameters. . . . . . . . . . . . . . . . . . . How to Modify the Task Parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . How to Modify the External Power Supply Error Monitoring Parameter How to Modify the Fallback Mode Parameter . . . . . . . . . . . . . . . . . . . How to Modify the Output Reset Parameter . . . . . . . . . . . . . . . . . . . . 35012474 10/2013 241 241 243 243 245 245 247 247 249 249 251 252 255 257 258 259 261 263 263 265 266 267 270 272 273 274 276 277 278 279 280 7 Chapter 28 Application-Specific Discrete Module Language Objects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28.1 Language Objects and IODDT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Description of the Discrete Function Objects Languages . . . . . . . . . . 28.2 Discrete Module IODDTs and Device DDTs . . . . . . . . . . . . . . . . . . . . IODDT Links. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Details About T_DIS_IN_GEN Type IODDT Implicit Object Exchange Details About T_DIS_IN_STD Type IODDT Implicit Object Exchange Details About T_DIS_IN_STD Type IODDT Explicit Object Exchange Details About T_DIS_OUT_GEN Type IODDT Implicit Object Exchange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Details About T_DIS_OUT_STD Type IODDT Implicit Object Exchange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Details About T_DIS_OUT_STD Type IODDT Explicit Object Exchange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Details of the Language Objects of the IODDT of Type T_GEN_MOD Modicon 340 Discrete I/O Module Configuration Constants . . . . . . . . Discrete Device DDT Names . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Chapter 29 Debugging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to the Debugging Function of a Discrete Module . . . . . . . Debugging Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . How to Access the Forcing/Unforcing Function . . . . . . . . . . . . . . . . . . How to Access the SET and RESET Commands . . . . . . . . . . . . . . . . How to Access the Reactivation of Outputs Command . . . . . . . . . . . . Applied Outputs of a Discrete Module . . . . . . . . . . . . . . . . . . . . . . . . . Chapter 30 Diagnostics of the Modules . . . . . . . . . . . . . . . . . . . . . How to Access the Diagnostics Function . . . . . . . . . . . . . . . . . . . . . . . How to Access the Channel Diagnostics Function of a Discrete Module Appendices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Appendix A Topological/State RAM Addressing of the Modules . . Topological/State RAM Addressing of Modicon M340 Discrete Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 281 282 282 283 284 285 286 287 289 290 291 293 294 296 301 302 303 305 306 307 308 309 310 312 313 315 315 319 321 35012474 10/2013 Safety Information Important Information NOTICE Read these instructions carefully, and look at the equipment to become familiar with the device before trying to install, operate, or maintain it. The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure. 35012474 10/2013 9 PLEASE NOTE Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material. A qualified person is one who has skills and knowledge related to the construction and operation of electrical equipment and its installation, and has received safety training to recognize and avoid the hazards involved. 10 35012474 10/2013 About the Book At a Glance Document Scope This manual describes the hardware and software installation of discrete modules for Modicon M340 PLCs and X80 drops. Validity Note This documentation is valid for Unity Pro 8.0. Product Related Information WARNING UNINTENDED EQUIPMENT OPERATION The application of this product requires expertise in the design and programming of control systems. Only persons with such expertise should be allowed to program, install, alter, and apply this product. Follow all local and national safety codes and standards. Failure to follow these instructions can result in death, serious injury, or equipment damage. 35012474 10/2013 11 12 35012474 10/2013 Modicon M340 Using Unity Pro Application-Specific Discrete Modules 35012474 10/2013 Part I Hardware Installation of the Discrete I/O Modules Hardware Installation of the Discrete I/O Modules Subject of this Part This part presents the range of discrete I/O modules on Modicon M340 PLCs. What Is in This Part? This part contains the following chapters: Chapter Chapter Name Page 1 General Introduction 15 2 General Rules for Installing the Modules 29 3 Discrete Input/Output Module Diagnostic Processing 59 4 BMX DDI 1602 Input Modules 69 5 BMX DDI 1603 Input Modules 75 6 BMX DDI 1604T Input Modules 81 7 BMX DAI 1602 Input Modules 89 8 BMX DAI 1603 Input Modules 97 9 BMX DAI 1604 Input Modules 103 10 BMX DAI 0805 Input Modules 109 11 BMX DAI 0814 Input Module 115 12 BMX DDI 3202 K Input Modules 121 13 BMX DDI 6402 K Input Modules 127 14 BMX DDO 1602 Static Output Modules 139 15 BMX DDO 1612 Static Output Modules 133 16 BMX DRA 0804T Relay Output Modules 145 17 BMX DRA 0805 Relay Output Modules 151 18 BMX DRA 1605 Relay Output Modules 159 19 BMX DDO 3202 K Static Output Modules 165 20 BMX DDO 6402 K Static Output Modules 171 21 BMX DAO 1605 Triac Output Modules 177 22 BMX DDM 16022 Mixed Static Input/Output Module 183 23 BMX DDM 16025 Mixed Relay Input/Output module 193 24 BMX DDM 3202 K Mixed Static Input/Output Module 203 25 TELEFAST 2 Connection Interface Links for the Discrete I/O Modules 211 35012474 10/2013 13 Application-Specific Discrete Modules 14 35012474 10/2013 Modicon M340 Using Unity Pro General Introduction 35012474 10/2013 Chapter 1 General Introduction General Introduction Subject of this Section This chapter provides a general introduction to discrete input/output modules. What Is in This Chapter? This chapter contains the following topics: Topic Page General Description of the Modules 16 Physical Description of Discrete Modules with 20-pin Terminal Block Connection 17 Physical Description of Discrete Modules with 40-Pin Connectors 18 Discrete Input Modules Catalog 19 Discrete Output Modules Catalog 21 Discrete Mixed Input/Output Modules Catalog 24 Temperature Derating 26 Modicon M340H (Hardened) Equipment 28 35012474 10/2013 15 General Introduction General Description of the Modules At a Glance The discrete input/output modules of the Modicon M340 range are standard format modules (occupying one single position), fitted with either: z z one 20-pin terminal block or one or two 40-pin connectors For modules fitted with 40-pin connector outputs, a series of products known as TELEFAST 2 (see page 211) is available that enables discrete input/output modules to be quickly connected to operational parts. A wide range of discrete inputs and outputs make it possible to meet the following requirements: z z functional: direct or alternating inputs/outputs, with positive or negative logic modularity: 8, 16, 32, or 64 channels per module Inputs Inputs receive signals from the sensors and carry out the following functions: z z z z z acquisition adaptation galvanic insulation filtering protection against interference Outputs Outputs store the orders given by the processor, in order to control pre-actuators via decoupling and amplification circuits. 16 35012474 10/2013 General Introduction Physical Description of Discrete Modules with 20-pin Terminal Block Connection At a Glance The I/O modules are housed in plastic cases which provide IP20 protection for all the electronic parts. Illustration The diagram below shows a 20-pin discrete module and a 20-pin terminal block. Elements The following table describes the different elements of the discrete input/output modules with 20pin terminal block connections. Number Description 1 Rigid structure which supports and protects the electronic card 2 Module reference label Note: A label is also visible on the right-hand side of the module. 3 Channel status display panel 4 Connector housing the 20-pin terminal block 5 20-pin terminal block, used to connect sensors or pre-actuators NOTE: Terminal blocks are supplied separately. 35012474 10/2013 17 General Introduction Physical Description of Discrete Modules with 40-Pin Connectors At a Glance The input/output modules are housed in plastic cases which provide IP20 protection for all the electronic parts. Illustration The diagram below shows a 40-pin discrete module. Elements The following table describes the different elements of the discrete input/output modules by 40-pin connectors. 18 Number Description 1 Rigid structure which supports and protects the electronic card 2 Module reference labels Note: A label is also visible on the right-hand side of the module. 3 Channel status display panel 4 40-pin connector, used to connect sensors or pre-actuators 35012474 10/2013 General Introduction Discrete Input Modules Catalog At a Glance The tables below present the two catalogs of discrete input modules: with 20-pin terminal block z with 40-pin connectors z Catalog of Terminal Block Input Modules Catalog of discrete input modules with 20-pin terminal block connection. Type of module Inputs with 20-pin terminal block connection Illustration Discrete input module Number of channels 16 inputs 16 inputs 16 inputs 16 inputs Range 24 VDC Insulation Insulated Insulated Insulated Insulated inputs inputs inputs inputs Insulated Insulated channel to Insulated inputs inputs inputs channel isolated inputs IEC 61131-2 compliance Type 3 Type 1 N/A Type 1 N/A Type 3 Logic Positive Positive Positive N/A Positive or N/A Negative 48 VDC 125 VDC 24 VAC 2-wire DC and 3-wire PNP proximity Proximity sensor (IEC 947-5-2 standard compliant) sensor compatibility Response time 35012474 10/2013 4 ms 4 ms 5 ms 15 ms 24 VDC N/A 16 inputs 16 inputs 8 inputs 8 inputs 48 VAC 200... 240 VAC 100... 100... 120 VAC 120 VAC Type 3 Type 3 Type 2 N/A N/A N/A 2-wire DC and 3-wire PNP proximity sensor (IEC 947-5-2 standard compliant) 10 ms 10 ms 10 ms 10 ms 19 General Introduction 20-pin terminal block 20-pin terminal block 20-pin terminal block 20-pin terminal block Type of Interface 20-pin terminal block Reference BMX DDI BMX DDI BMX DDI BMX DAI 1602 1602 1603 1604T 20-pin terminal block 20-pin terminal block BMX DAI BMX DAI BMX DAI 1603 1604 0814 20-pin terminal block BMX DAI 0805 Catalog of 40-pin Connector Input Modules Catalog of discrete input modules with 40-pin connectors. Type of module Inputs with connection via 40-pin connectors Illustration Discrete input module Discrete input module Number of channels 32 inputs 64 inputs Range 24 VDC 24 VDC Insulation Inputs insulated per group of 16 channels Inputs insulated per group of 16 channels IEC 61131-2 compliance Type 3 Not IEC Logic Positive Positive Proximity sensor compatibility 2-wire proximity sensor 3-wire PNP proximity sensor 3-wire PNP proximity sensor Response time 4 ms 4 ms Type of Interface 1 x 40-pin connector 2 x 40-pin connectors Reference BMX DDI 3202 K BMX DDI 6402 K 20 35012474 10/2013 General Introduction Discrete Output Modules Catalog At a Glance The tables below show the catalogs of static and relay output modules. Catalog of Output Modules Catalog of discrete static output modules with connection via 20-pin terminal blocks and 40-pin connectors. Type of module Static outputs with 20-pin terminal block connections Static outputs with 40-pin connectors Illustration Discrete output module Discrete output module Discrete output module Number of channels 16 outputs 16 outputs 32 outputs 64 outputs Range 24 VDC 24 VDC 24 VDC 24 VDC Insulation Insulated outputs Insulated outputs Outputs insulated per group of 16 channels Current 0.5 A 0.5 A 0.1 A Overload protection Outputs protected against short-circuits and overloads with automatic or controlled reactivation and fast electromagnet demagnetization circuit. Logic Positive Negative Positive Positive Response time 1.2 ms 1.2 ms 1.2 ms 1.2 ms Type of Interface 20-pin terminal block 20-pin terminal block 1 x 40-pin connector 2 x 40-pin connectors Reference BMX DDO 1602 BMX DDO 6402 K 35012474 10/2013 BMX DDO 1612 BMX DDO 3202 K 0.1 A 21 General Introduction Catalog of Relay Output Modules Catalog of discrete relay output modules with 20-pin terminal block connection. Type of module Relay outputs with 20-pin terminal block connections Illustration Discrete output module Discrete output module Discrete output module Number of channels 8 outputs 8 outputs 16 outputs Range 125 VDC 24 VDC or 24 ... 240 VAC 24 VDC or 24 ... 240 VAC Insulation Outputs insulated from ground Outputs insulated from ground Outputs insulated from ground Type of contact 8 insulated channels 8 insulated channels Current 0.3 A 3A 2A Overload protection No protection No protection No protection Logic Positive/negative Positive/negative Positive/negative Response time 10 ms max 10 ms max 10 ms max Type of Interface 20-pin terminal block 20-pin terminal block 20-pin terminal block Reference BMX DRA 0804T BMX DRA 0805 BMX DRA 1605 22 1 common per group of 8 channels 35012474 10/2013 General Introduction Catalog of Triac Output Module Catalog of discrete triac output module with connection via 20-pin terminal blocks. Type of module Triac outputs with 20-pin terminal block connections Illustration Discrete output module Number of channels 16 outputs Range 100 ... 240 VAC Insulation Outputs insulated by group of 4 channels Current max: 0.6 A / points (with derating (see page 26)) Overload protection Snubber circuit and varistor Logic - Response time 1 ms + 1/(2xF) (where F = frequency in Hz) Type of Interface 20-pin terminal block Reference BMX DAO 1605 35012474 10/2013 23 General Introduction Discrete Mixed Input/Output Modules Catalog At a Glance The table below presents the catalog of discrete mixed input/output modules with connections by 20-pin terminal block and by 40-pin connectors. Catalog Catalog of discrete mixed input/output modules with connection via 20-pin terminal blocks and 40pin connectors. Inputs 24 Type of module Mixed inputs/outputs with 20-pin terminal block connections Mixed inputs/outputs with 40-pin terminal block connections Illustration Discrete mixed input/output modules Discrete mixed input/output modules Number of channels 8 inputs 8 outputs 8 inputs 8 outputs 16 inputs 16 outputs Range 24 VDC 24 VDC 24 VDC Insulation Insulated inputs Insulated inputs Insulated inputs IEC 61131-2 compliant Type 3 Type 3 Type 3 Logic Positive Positive Positive Response time 4 ms 4 ms 4 ms 35012474 10/2013 General Introduction Outputs Range Static outputs 24 VDC Relay outputs 24 VDC or 24...240 VAC Static outputs 24 VDC Insulation Outputs insulated from ground Outputs insulated from ground 1 common per group of 8 channels Outputs insulated from ground Current 0.5 A IEC 61131-2 compliant Yes 2A 0.1 A Yes Yes Overload protection Outputs are protected N/A against overloads and short-circuits. Outputs are protected against overloads and short-circuits. Logic Positive Positive Response time 1.2 ms 10 ms max 1.2 ms Connections 20-pin terminal block 20-pin terminal block 1 x 40-pin connector Reference BMX DDM 16022 BMX DDM 16025 BMX DDM 3202 K 35012474 10/2013 N/A 25 General Introduction Temperature Derating At a Glance The characteristics are specified for a load rate of 60% of the channels. CAUTION OVERHEATING HAZARD Take into account the temperature derating of the discrete I/O modules at the installation to prevent the device from overheating and/or deteriorating. Failure to follow these instructions can result in injury or equipment damage. If the rate is greater than 60%, the following downgrade curve must be taken into consideration. NOTE: There is no temperature derating for relay modules. Users must therefore check that the overall consumption of the 24 VDC power supply is sufficient. NOTE: For static outputs, temperature derating is carried out on the basis of the maximum current produced by the active outputs. 26 35012474 10/2013 General Introduction Examples z BMX DDO 1602 Suppose the BMX DDO 1602 module with sixteen 24 VDC/0.5 A outputs produces 0.5 A per channel. For an ambient temperature reading of between 0° C and 40° C, the maximum admissible current in the module is equal to 16 x 0.5 = 8 A. Above 40° C, the downgrading curve must be applied. At 60° C, the maximum current in 24 VDC must not exceed 8 x 60% = 4.8 A. This value corresponds to 10 outputs at 0.5 A or 16 outputs at 0.3 A or other combinations. z BMX DDO 6402 Suppose the BMX DDO 6402 K module with sixty-four 24 VDC/0.1 A outputs produces 0.1 A per channel. For an ambient temperature reading of between 0° C and 40° C, the maximum admissible current in the module is equal to 64 x 0.1 = 6.4 A. Above 40° C, the downgrading curve must be applied. At 60° C, the maximum current in 24 VDC must not exceed 6.4 x 60% = 3.8 A. This value corresponds to 38 outputs at 0.1 A or 64 outputs at 0.05 A or other combinations. z BMX DAO 1605 Suppose the BMX DAO 1605 module with sixteen 220 VAC outputs producing 0.3 A per channel. For an ambient temperature reading of between 0° C and 40° C, the maximum admissible current in the module is equal to 16 x 0.3 A = 4.8 A (2,4 A per 8-channel group maximum). Above 40° C, the downgrading curve must be applied. At 60° C, the maximum current in 220 Vac must not exceed 4.8 A x 0.6 = 2.9 A (1.5 A per 8-channel group maximum). This value corresponds to 10 outputs at 0.3 A or to 16 outputs at 0.18 A. 35012474 10/2013 27 General Introduction Modicon M340H (Hardened) Equipment M340H The Modicon M340H (hardened) equipment is a ruggedized version of M340 equipment. It can be used at extended temperatures (-25...70ºC) (-13...158ºF) and in harsh chemical environments. This treatment increases the isolation capability of the circuit boards and their resistance to: condensation z dusty atmospheres (conducting foreign particles) z chemical corrosion, in particular during use in sulphurous atmospheres (oil, refinery, purification plant and so on) or atmospheres containing halogens (chlorine and so on) z The M340H equipment, when within the standard temperature range (0...60ºC) (32...140ºF), has the same performance characteristics as the standard M340 equipment. At the temperature extremes (-25... 0ºC and 60... 70ºC) (-13...32ºF and 140...158ºF) the hardened versions can have reduced power ratings that impact power calculations for Unity Pro applications. If this equipment is operated outside the -25...70ºC (-13...158ºF) temperature range, the equipment can operate abnormally. CAUTION UNINTENDED EQUIPMENT OPERATION Do not operate M340H equipment outside of its specified temperature range. Failure to follow these instructions can result in injury or equipment damage. Hardened equipment has a conformal coating applied to its electronic boards. This protection, when associated with appropriate installation and maintenance, allows it to be more robust when operating in harsh chemical environments. 28 35012474 10/2013 Modicon M340 Using Unity Pro General Rules for Installation 35012474 10/2013 Chapter 2 General Rules for Installing the Modules General Rules for Installing the Modules Subject of this Section This chapter presents the general rules for installing discrete input/output modules. What Is in This Chapter? This chapter contains the following topics: Topic Page Fitting of the Modules 30 Fitting the 20-Pin Terminal Block 32 Presentation for Choosing Power Supplies for Sensors and Pre-Actuators 36 Wiring Precautions 38 How to Connect Discrete I/O Modules: Connecting 20-Pin Terminal Block Modules 42 How to Connect Discrete Input/Output Modules: Connecting 40-Pin Connector Modules 46 How to Connect Discrete Input/Output Modules: Connecting 40-Pin Connector Modules to TELEFAST Interfaces 51 Sensor/Input Compatibility and Pre-actuator/Output Compatibility 55 35012474 10/2013 29 General Rules for Installation Fitting of the Modules At a Glance The discrete input/output modules are powered by the bus of the rack. The modules may be handled without turning off power supply to the rack, without damage or disturbance to the PLC. Fitting operations (installation, assembly and disassembly) are described below. Installation Precautions The discrete modules may be installed in any of the positions in the rack except for the first two (marked PS and 00) which are reserved for the rack’s power supply module (BMX CPS ••••) and the processor (BMX P34 ••••) respectively. Power is supplied by the bus at the bottom of the rack (3.3 V and 24 V). Before installing a module, you must take off the protective cap from the module connector located on the rack. DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH Disconnect the power to the sensors and pre-actuators and disconnect the terminal block to carry out assembly and disassembly of the modules. Failure to follow these instructions will result in death or serious injury. Installation The diagram below shows discrete input/output modules mounted on the rack. 30 35012474 10/2013 General Rules for Installation The following table describes the different elements which make up the assembly below. Number Description 1 20-pin terminal block module 2 40-pin connector module 3 2 x 40-pin connector module 4 Standard rack Installing the Module on the Rack The following table shows the procedure for mounting the discrete input/output modules in the rack. Step Action Illustration 1 Position the locating pins situated at the rear of the Steps 1 and 2 module (on the bottom part) in the corresponding slots in the rack. Remark: Before positioning the pins, make sure you have removed the protective cover. 2 Swivel the module towards the top of the rack so that the module sits flush with the back of the rack. It is now set in position. 3 Tighten the retaining screw to ensure that the module is held in place on the rack. Tightening torque: Max. 1.5 N•m (1.11 lb-ft). 35012474 10/2013 Step 3 31 General Rules for Installation Fitting the 20-Pin Terminal Block At a Glance All the discrete input/output modules with 20-pin terminal block connections require the terminal block to be connected to the module. These fitting operations (assembly and disassembly) are described below. CAUTION EQUIPMENT DAMAGE Do not plug an AC terminal block into a DC module. This will cause damage to the module. Failure to follow these instructions can result in injury or equipment damage. Installing the 20-Pin Terminal Block The following table shows the procedure for assembling the 20-pin terminal block onto a discrete input/output module. Assembly Procedure Step Action 1 Once the module is in place on the rack, install the terminal block by inserting the terminal block encoder (the rear lower part of the terminal) into the module’s encoder (the front lower part of the module), as shown above. 2 Fix the terminal block to the module by tightening the 2 mounting screws located on the lower and upper parts of the terminal block. Tightening torque: 0.4 N•m (0.30 lb-ft). NOTE: If the screws are not tightened, there is a risk that the terminal block will not be properly fixed to the module. 32 35012474 10/2013 General Rules for Installation Coding the 20-Pin Terminal Block When a 20-pin terminal block is installed on a module dedicated to this type of terminal block, you can code the terminal block and the module using studs. The purpose of the studs is to prevent the terminal block from being mounted on another module. Incorrect insertion can then be avoided when replacing a module. Coding is done by the user with the STB XMP 7800 guidance wheel’s studs. You can only fill the 6 slots in the middle of the left side (as seen from the wiring side) of the terminal block, and can fill the module’s 6 guidance slots on the left side. To fit the terminal block to the module, a module slot with a stud must correspond to an empty slot in the terminal block, or a terminal block with a stud must correspond to an empty slot in the module. You can fill up to and including either of the 6 available slots as desired. The diagram below shows a guidance wheel as well as the slots on the module used for coding the 20-pin terminal blocks. 35012474 10/2013 33 General Rules for Installation The diagram below shows an example of a coding configuration that makes it possible to fit the terminal block to the module. The diagram below shows an example of coding configuration with which it is not possible to fit the terminal block to the module. 34 35012474 10/2013 General Rules for Installation DANGER HAZARD OF ELECTRICAL SHOCK, EXPLOSION OR ARC FLASH Terminal blocks must be connected or disconnected with sensor and pre-actuator voltage switched off. Failure to follow these instructions will result in death or serious injury. WARNING UNEXPECTED BEHAVIOUR OF APPLICATION Code the terminal block as described above to prevent the terminal block from being mounted on another module. Plugging the wrong connector could cause unexpected behaviour of the application. Failure to follow these instructions can result in death, serious injury, or equipment damage. CAUTION DESTRUCTION OF THE MODULE Code the terminal block as described above to prevent the terminal block from being mounted on another module. Plugging the wrong connector could cause the module to be destroyed. Failure to follow these instructions can result in injury or equipment damage. NOTE: The module connector have indicators which show the proper direction to use for terminal block installation. 35012474 10/2013 35 General Rules for Installation Presentation for Choosing Power Supplies for Sensors and Pre-Actuators At a Glance The different choices of power supply for sensors and pre-actuators linked to discrete input/output modules require certain usage precautions to be observed. External Direct Current Power Supplies WARNING UNEXPECTED EQUIPMENT OPERATION When using an external 24 VDC direct current power supply, use either: z z regulated power supplies or non-regulated power supplies with: z filtering of 1000 μF/A with full-wave single phase rectification and 500 μF/A with tri-phase rectification z a 5% maximum peak to peak ripple rate z a maximum voltage variation of: -20% to +25% of the nominal voltage (including ripple) Rectified power supplies with no filtering are prohibited. Failure to follow these instructions can result in death, serious injury, or equipment damage. Ni-Cad Battery Power Supplies Ni-Cad battery power supplies can be used to power sensors and pre-actuators and all associated inputs/outputs that have a normal operating voltage of 30 VDC maximum. While being charged, this type of battery can reach, for a duration of one hour, a voltage of 34 VDC. For this reason, all input/output modules with an operating voltage of 24 VDC can withstand this voltage (34 VDC) for up to one hour every 24 hours. This type of operation entails the following restrictions: z z 36 at 34 VDC, the maximum current withstood by the outputs must under no circumstances exceed the maximum current defined for a voltage of 30 VDC temperature downgrading imposes the following restrictions: z 80% of inputs/outputs at 1° C to 30° C z 50% of inputs/outputs at 1° C to 60° C 35012474 10/2013 General Rules for Installation CAUTION OVERHEATING HAZARD Take into account the temperature derating of the discrete I/O modules at the installation to prevent the device from overheating and/or deteriorating. Failure to follow these instructions can result in injury or equipment damage. 35012474 10/2013 37 General Rules for Installation Wiring Precautions At a Glance Discrete inputs/outputs feature protective measures which ensure a high resistance to industrial environmental conditions. Nevertheless, the rules described below must be followed. External Power Supplies for Sensors and Pre-Actuators Use quick-blow fuses to protect external sensor and pre-actuator power supplies associated with discrete input/output modules against short-circuits and overloads. For 40-pin connector discrete input/output modules, link the sensor/pre-actuator power supply to each connector, except in the event where the corresponding channels are not in use and are not assigned to any task. DANGER IMPROPER GROUNDING HAZARD Install the 24V supply according to applicable codes. The 0V terminals of the 24V power supplies must be connected to metallic ground and safety ground as close as possible to the supply. This is to ensure personnel safety in the event of a power phase coming into contact with the 24V supply. Failure to follow these instructions will result in death or serious injury. NOTE: If an input/ouput module is present on the PLC, connect the sensor and pre-actuator power supply to the power supply of the module otherwise, an external power supply error occurs causing the input/output LED to flash. Inputs Recommendations for use concerning the inputs of discrete modules are as follows: z for 24 VDC inputs and line coupling with an alternating current network: WARNING UNEXPECTED EQUIPMENT OPERATION z z Avoid excessive coupling between AC cables and cables relaying signals intended for direct current inputs. Follow the cable routing rules. Failure to follow these instructions can result in death, serious injury, or equipment damage. 38 35012474 10/2013 General Rules for Installation This case (excessive coupling) is illustrated in the following circuit diagram. When the input contact is open, the alternating currents may induce a current in the input which might cause it to be set to 1. For a 240 VCA/50 Hz line coupling, do not exceed the line capacity values given in the summary table at the end of this section. For a coupling with a different voltage, use the following formula . z for 24 to 240 VAC inputs and line coupling: When the line that controls the input is open, the current passes according to the coupling capacity of the cable (see circuit diagram below). Do not exceed the line capacity values given in the summary table below. 35012474 10/2013 39 General Rules for Installation The following summary table shows the acceptable line capacity values. Module Maximum coupling capacity 24 to 125 VDC inputs BMX DDI 1602 BMX DDI 1603 BMX DDI 1604T BMX DDM 16022 BMX DDM 16025 45 nF (1) BMX DDI 3202 K BMX DDI 6402 K BMX DDM 3202 K 25 nF (1) 24 to 140 VAC inputs BMX DAI 0805 50 nF BMX DAI 1602 50 nF BMX DAI 1603 60 nF BMX DAI 0814 BMX DAI 1604 70 nF (1) max. admissible coupling capacity with a 240 VAC / 50 Hz line Example: A standard cable of 1 m in length has a coupling capacity that falls within 100 and 150 pF. Outputs For the outputs of discrete I/O modules, follow the recommendations described here. WARNING UNEXPECTED EQUIPMENT OPERATION Use wires of a sufficient diameter to avoid drops in voltage, overheating, and unexpected equipment operation. Failure to follow these instructions can result in death, serious injury, or equipment damage. 40 35012474 10/2013 General Rules for Installation Cable Routing WARNING UNEXPECTED EQUIPMENT OPERATION Observe the precautions below for the wiring system. Failure to follow these instructions can result in death, serious injury, or equipment damage. Precautions for use to be taken concerning the wiring system are as follows: in order to reduce the number of alternating couplings, separate the power circuit cables (power supplies, power switches, etc.) from input cables (sensors) and output cables (pre-actuators) both inside and outside the equipment z outside the equipment, place the cables leading to inputs/outputs in covers that make them easily distinguishable from those containing wires relaying high energy levels. Place them in separate metal cableways which are grounded. Route these various cables at least 100 mm (4 in.) apart z 35012474 10/2013 41 General Rules for Installation How to Connect Discrete I/O Modules: Connecting 20-Pin Terminal Block Modules At a Glance There are three types of 20-pin terminal blocks: BMX FTB 2010 screw clamp terminal blocks z BMX FTB 2000 caged terminal blocks z BMX FTB 2020 spring terminal blocks z Cable Ends and Contacts Each terminal block can accommodate: z bare wires z wires with DZ5-CE type cable ends: Description of the 20-Pin Terminal Blocks The table below shows the description of the three types of 20-pin terminal blocks. Screw clamp terminal blocks Caged terminal blocks Spring terminal blocks 1 or 2 1 Illustration Number of wires 1 Wire gauge min AWG 22 (0.34 mm AWG 22 (0.34 max AWG 15 (1.5 mm2) AWG 18 (1 mm2) 42 2) mm2) AWG 22 (0.34 mm2) AWG 18 (1 mm2) 35012474 10/2013 General Rules for Installation Screw clamp terminal blocks Caged terminal blocks Wiring constraints Screw clamps have slots that accept: z flat-tipped screwdrivers with a diameter of 5 mm, z posidriv n° 1 cross-tipped screwdrivers. Screw clamp terminal blocks have captive screws. On the supplied blocks, these screws are not tightened. Max screw tightening torque 0.5 N•m (0.37 lb-ft). Spring terminal blocks Caged terminal blocks have slots that accept: flat-tipped screwdrivers with a diameter of 3 mm, Caged terminal blocks have captive screws. On the supplied blocks, these screws are not tightened. The wires are connected by pressing on the button located next to each pin. To press on the button, you have to use a flat-tipped screwdriver with a maximum diameter of 3 mm. 0.5 N•m (0.37 lb-ft). N/A DANGER RISK OF ELECTRIC SHOCK, ARC FLASH OR EXPLOSION Terminal block must be connected or disconnected with sensor and pre-actuator voltage switched off. Failure to follow these instructions will result in death or serious injury. Connection of 20-Pin Terminal Blocks The following diagram shows the method for opening the 20-pin terminal block door so that it can be wired. 35012474 10/2013 43 General Rules for Installation The connection cables for 20-pin terminal blocks come in three different lengths: z 3 meters: BMX FTW 301 z 5 meters: BMX FTW 501 z 10 meters: BMX FTW 1001 NOTE: The connection cable is installed and held in place by a cable clamp positioned below the 20-pin terminal block. Connection of BMX FTW ••1 Cables The following diagram shows the connection of the BMX FTW ••1 cable: 44 35012474 10/2013 General Rules for Installation Labeling of 20-Pin Terminal Blocks The labels for the 20-pin terminal blocks are supplied with the module. They are to be inserted in the terminal block cover by the customer. Each label has two sides: One side that is visible from the outside when the cover is closed. This side features the commercial product references, an abbreviated description of the module, as well as a blank section for customer labeling. z One side that is visible from the inside when the cover is open. This side shows the terminal block connection diagram. z 35012474 10/2013 45 General Rules for Installation How to Connect Discrete Input/Output Modules: Connecting 40-Pin Connector Modules Introduction 40-pin connector modules are connected to sensors, pre-actuators, or terminals using a cable designed to enable trouble-free direct wire to wire transition of the module’s inputs/outputs. DANGER HAZARD OF ELECTRIC SHOCK, ARC FLASH OR EXPLOSION 40-pin connectors must be connected or disconnected with sensor and pre-actuator voltage switched off. Failure to follow these instructions will result in death or serious injury. The following diagram shows the connection of the cable to the module. WARNING UNEXPECTED EQUIPMENT OPERATION During the installation process, ensure that the connectors are identified with the corresponding modules so that incorrect connection cannot occur. Plugging the wrong connector into a module will result in unexpected equipment operation. Failure to follow these instructions can result in death, serious injury, or equipment damage. 46 35012474 10/2013 General Rules for Installation BMX FCW • Connection Cables They are made up of: at one end, a compound-filled 40-pin connector from which extend 1 or 2 cable sheaths, each containing 20 wires with a cross-sectional area of 0.34 mm2 (AWG 24) z z at the other end, free wire ends color coded The cables with 1 cable sheath containing 20 wires designed to connect the 40-pin connectors to the sensors or pre-actuators come in 3 different lengths: z 3 meters: BMX FCW 301 z 5 meters: BMX FCW 501 z 10 meters: BMX FCW 1001 The figure below shows the BMX FCW ••1 cables. The cables with 2 cable sheaths containing 20 wires designed to connect the 40-pin connectors to the sensors or pre-actuators come in 3 different lengths: z 3 meters: BMX FCW 303 z 5 meters: BMX FCW 503 z 10 meters: BMX FCW 1003 35012474 10/2013 47 General Rules for Installation The figure below shows the BMX FCW ••3 cables. NOTE: A strand of nylon incorporated in the cable allows the cable sheath to be stripped with ease. NOTE: The maximum torque for tightening BMX FCW •••• cable connection screws is 0.8 N•m (0.59 lb-ft). WARNING UNEXPECTED EQUIPMENT OPERATION Do not exceed the maximum tightening torque. Excessive torque may result in wire breakage, resulting in poor or intermittent connection. Failure to follow these instructions can result in death, serious injury, or equipment damage. 48 35012474 10/2013 General Rules for Installation Connection of BMX FCW • Cables The diagram below shows the connection of BMX FCW ••1 cables: 35012474 10/2013 49 General Rules for Installation The diagram below shows the connection of BMX FCW ••3 cables: 50 35012474 10/2013 General Rules for Installation How to Connect Discrete Input/Output Modules: Connecting 40-Pin Connector Modules to TELEFAST Interfaces At a Glance The inputs/outputs of discrete 40-pin connector modules are connected to TELEFAST quick-wiring connection and adaptation interfaces using specific cables for 40-pin to HE10 connectors. Illustration The drawing below shows the connection of a discrete 40-pin connector module to a TELEFAST interface. 35012474 10/2013 51 General Rules for Installation BMX FCC • Connection Cables The cables designed for connecting 40-pin connectors to 1xHE10 come in 6 different lengths: 0.5 meters, 20 wires: BMX FCC 051 z 1 meter, 20 wires: BMX FCC 101 z 2 meters, 20 wires: BMX FCC 201 z 3 meters, 20 wires: BMX FCC 301 z 5 meters, 20 wires: BMX FCC 501 z 10 meters, 20 wires: BMX FCC 1001 z The cables designed for connecting 40-pin connectors to 2xHE10 come in 6 different lengths: z 0.5 meters, 20 wires: BMX FCC 053 z 1 meter, 20 wires: BMX FCC 103 z 2 meters, 20 wires: BMX FCC 203 z 3 meters, 20 wires: BMX FCC 303 z 5 meters, 20 wires: BMX FCC 503 z 10 meters, 20 wires: BMX FCC 1003 52 35012474 10/2013 General Rules for Installation Connection of BMX FCC • Cables The diagram below shows the connection of BMX FCC ••1 cables. 35012474 10/2013 53 General Rules for Installation The diagram below shows the connection of BMX FCC ••3 cables. NOTE: The maximum torque for tightening BMX FCC • cable connection screws is 0,5 N•m (0.37 lb-ft). WARNING UNEXPECTED EQUIPMENT OPERATION Do not exceed the maximum tightening torque. Excessive torque may result in wire breakage, resulting in poor or intermittent connection. Failure to follow these instructions can result in death, serious injury, or equipment damage. 54 35012474 10/2013 General Rules for Installation Sensor/Input Compatibility and Pre-actuator/Output Compatibility At a Glance The compatibility between sensors and discrete module inputs depends on the type of sensor used. Similarly, the compatibility between pre-actuators and discrete module outputs depends on the type of pre-actuator used. Sensor/Input Compatibility The following table presents the compatibility between 3-wire sensors and 24 VDC and 48 VDC inputs. 3-wire sensors and IEC 61131-2 compliant type 3 positive logic (sink) inputs: all 3-wire PNP inductive or capacitive proximity sensors and photo-electric detectors which have an operating voltage of 24 VDC and 48 VDC are compatible with all positive logic inputs. 3-wire sensors and negative logic (source) inputs: all 3-wire NPN inductive or capacitive proximity sensors and photo-electric detectors which have an operating voltage of 24 VDC and 48 VDC are compatible with all negative logic inputs. 35012474 10/2013 55 General Rules for Installation The following table presents the compatibility between 2-wire sensors and 24 VDC and 48 VDC inputs. 2-wire sensors and IEC 61131-2 compliant type 1 positive logic (sink) inputs: all proximity sensors or other 2-wire sensors with an operating voltage of 24 VDC and 48 VDC and with the characteristics described in the next table are compatible with all positive logic 24 VDC inputs. 2-wire sensors and negative logic (source) inputs: all proximity sensors or other 2-wire sensors with an operating voltage of 24 VDC are compatible with all negative logic 24 VDC inputs. Compatibility between 2-wire sensors and 24/48 VDC and 120 VAC inputs: All IEC 947-5-2 compliant 2-wire AC proximity sensors able to withstand 100...120 VAC are compatible with all type 2 IEC 1131-2 type 1 and type 3 compliant 110..120 VAC inputs. The following table provides a summary of compatibility between sensors and discrete input/output module inputs. Types of proximity sensor Types of input 24 VDC 48 VDC 24 VDC 24/48 VDC Positive Type 1 Type 3 Negative logic Positive logic Positive logic logic All PNP-type 3-wire (DC) proximity sensors X X X - All NPN-type 3-wire (DC) proximity sensors - - - X Telemecanique or other brand 2-wire (DC) proximity sensors with the following characteristics: z Voltage drop in closed state ≤ 7 V z Minimum switched current ≤ 2.5 mA z Residual current in open state ≤ 1.5 mA X X - Telemecanique or other brand 2-wire (DC) proximity sensors X with the following characteristics: z Voltage drop in closed state ≤ 4 V z Minimum switched current ≤ 1 mA z Residual current in open state ≤ 0.5 mA X X - 56 35012474 10/2013 General Rules for Installation Types of proximity sensor Types of input 24 VAC Type 1 48 VAC Type 3 100-120 VAC Type 3 2-wire (AC/DC) proximity sensor (see note) X X X 2-wire (AC) proximity sensor X X X Note: 24 VDC inputs can be used in positive (sink) or negative (source) logic but are not IEC compliant. X compatible - not compatible AC AC voltage operation DC DC voltage operation AC/DC AC or DC voltage operation Compatibility of Pre-Actuators with Outputs Compatibility of DC Pre-actuators with Outputs: Comply with the output’s maximum current and maximum switching frequency as specified in the module characteristics. NOTE: Where low consumption pre-actuators are used, special attention must be paid to the leakage current of the idle output, to ensure that the maximum current is correctly calculated: I max = I nominal + I leakage Given that: I nominal = Current required to operate by the pre-actuator I leakage = Maximum leakage current in idle output state Compatibility of Tungsten Filament Lamps and Static Outputs (Static Current): For outputs with protection against short circuits, the maximum power of the tungsten filament lamps specified in the module characteristics must comply. If not, the lamp’s pick-up current might cause a tripped output at the time of power-up. Compatibility of AC Pre-actuators and Relay Outputs: Inductive AC pre-actuators have a pick-up current of up to 10 times their holding current for a duration of 2/F seconds (F = alternating current frequency). Relay outputs are therefore set to withstand these conditions (AC14 and AC15). The table of characteristics for relay outputs gives the maximum authorized running power (in AV) according to the number of operations. 35012474 10/2013 57 General Rules for Installation CAUTION SHORTENED RELAY LIFE Ensure that currents switched by the relay outputs do not exceed the relay ratings. Excessive currents will shorten relay life. Failure to follow these instructions can result in injury or equipment damage. 58 35012474 10/2013 Modicon M340 Using Unity Pro Discrete Modules: Diagnostic Processing 35012474 10/2013 Chapter 3 Discrete Input/Output Module Diagnostic Processing Discrete Input/Output Module Diagnostic Processing Subject of this Section This section explains the processing of hardware detected faults related to discrete input/output modules. What Is in This Chapter? This chapter contains the following topics: Topic Page General Protective Measures 60 Module and Channel Status Display 61 Diagnostics 64 Checking the Connection 67 35012474 10/2013 59 Discrete Modules: Diagnostic Processing General Protective Measures At a Glance Some general protective measures are integrated into the channels of discrete input/ouput direct current modules. DC Outputs Every static output (except where specifically labeled "Non-Protected"), features a protective device which allows the following to be detected when an output is active: z An overload or short circuit. Events such as these cause the output to be deactivated (tripped) and the event to be indicated on the display on the front panel of the module (the LED corresponding to the channel flashes, the I/O LED comes on). z Reversal of polarity. An event such as this causes the power supply to short circuit without damaging the module. In order to obtain optimal protection, a quick-blow fuse must be installed on the power supply and upstream from the pre-actuators. z Inductive overvoltage. Each output is individually protected against inductive overvoltage and has a fast electro-magnet demagnetization circuit using a zener diode which allows the mechanical cycle of certain fast machines to be reduced. DC Inputs 24 VDC and 48 VDC inputs are of constant current type. The input current is constant for a voltage greater than: z z 15 V for 24 VDC inputs 25 V for the 48 VDC inputs This characteristic has the following advantages: z z z 60 guaranteed minimum current in active state in accordance with IEC standards limited consumed current when input voltage increases, to avoid the module overheating unnecessarily reduced consumed current to the power supply sensor supplied by the PLC power supply or a process power supply 35012474 10/2013 Discrete Modules: Diagnostic Processing Module and Channel Status Display At a Glance The discrete I/O modules are equipped with a display block featuring LEDs that displays the module’s channels status the overall module status. Illustration The figure below shows the position of the channel status display LEDs as well as the 3 (or 4) module status LEDs, on the front panel of the discrete I/O modules. Description The following table explains how the LEDs located on the discrete I/O display block operate. LEDs Continually Lit Flashing Off RUN (green) module operating normally N/A module inoperative or off ERR (red) internal event: Module analysis needed Communication loss between the discrete module and the CPU no detected internal error I/O (red) external event: overload, short circuit, Terminal block incorrectly wired sensor/pre-actuator voltage error no detected external error +32 Green selection of channels 32 to 63 selection of channels 0 to 31 Channel channel at 1 status 35012474 10/2013 N/A channel error, overload or short circuit channel at 0 61 Discrete Modules: Diagnostic Processing NOTE: The +32 LED is only present on the 64-channel modules. It is enabled/disabled with a pushbutton located on the top of the module. By default, the first 32 channels are displayed. NOTE: For a mixed input/output module, the first line of channel status LEDs represents the inputs (for example, for a mixed 16 input/16 output module, LEDs 0 to 15 represent the inputs and LEDs 16 to 31 represent the outputs). NOTE: After the sensor power outage, the I/O (red) LED of the following modules switch on and the last recorded position of the sensor is displayed by the input channel status LED’s. The following list gives the 24 VDC modules: z BMX DDI 1602 z BMX DDI 3202 z BMX DDI 6402 z BMX DDM 16022 z BMX DDM 3202 z BMX DDM 16025 WARNING CHANNEL LED INFORMATION NOT MATCHING SENSORS POSITION After a sensor power outage: z The I/O error LED is on z Do not take into account the input LEDs information (they show the last recorded position of the sensors, not their real positions) z Check the real positions on the sensors. Failure to follow these instructions can result in death, serious injury, or equipment damage. Display Panels When a voltage is present on an input or output, the corresponding LED is lit. Display of internal or external events is only effective once the module has been configured. After powering-up or a cold start, all the LEDs flash twice (for 2 seconds) to show that the module is operational. When an event is detected, the channel status is recorded until the cause of the event is cleared. 62 35012474 10/2013 Discrete Modules: Diagnostic Processing There are several display blocks depending on the type of discrete I/O module. Modules BMX DDI 1602 BMX DDI 1603 BMX DDI 1604T BMX DAI 0814 (1) BMX DAI 1602 BMX DAI 1603 BMX DAI 1604 BMX DDO 1602 BMX DDO 1612 BMX DRA 0804T (1) BMX DRA 0805 (1) BMX DRA 1605 BMX DAO 1605 BMX DAI 0805 BMX DDI 3202 K BMX DDO 3202 K BMX DDM 3202 K BMX DDM 16022 (2) BMX DDM 16025 (2) BMX DDI 6402 K BMX DDO 6402 K Display Panel illustration Description These modules have: z 3 module status LEDs: RUN - ERR - I/O z 16 channel status LEDs These modules have: z 3 module status LEDs: RUN - ERR - I/O z 32 channel status LEDs These modules have: 3 module status LEDs: RUN - ERR - I/O a +32 LED to display channels 32 to 63 32 channel status LEDs a switch to display channels 32 to 63 z z z z (1) The BMX DAI 0814, BMX DRA 0804T, BMX DRA 0805 and BMX DAI 0805 are 8-channel modules (channel 0 to 7). (2) The BMX DDM 16022 and BMX DDM 16025 mixed input/output modules have 2 groups of 8 channels. The input group is represented by channels 0 to 7 and the output group is represented by channels 16 to 23. 35012474 10/2013 63 Discrete Modules: Diagnostic Processing Diagnostics At a Glance The diagnostics function detects any conditions that may affect module operation. Three diagnostic groups can be identified: z z z internal events external events other events Internal Events Internal events concern all internal module conditions and all communication loss occurrences that prevent a discrete input/output module from operating correctly. A communication loss can be caused by: z z z a hardware detected fault at rack bus level a processor malfunction or power cable circuit open or short a power cable circuit open or short External Events External events include: z z z Overload and Short-Circuit: Static output modules contain a device for checking the load status. In the event of an overload or short-circuit of one or more outputs, they are tripped to open circuit. The status will be shown on the front panel of the module - the LEDs corresponding to the tripped outputs will flash and the red I/O LED will light up. Sensor Voltage Error: All input modules contain a device for checking sensor voltage for all module channels. This device checks that sensor and module power supply voltages are of a sufficiently high level for correct operation of the module’s input channels. When sensor voltage is less than or equal to the defined threshold, the status is shown by the I/O LED lighting up on front panel of the module. Pre-actuator Voltage Error: All 24 VDC and 48 VDC transistor output modules contain a device for checking the pre-actuator voltage of all module channels. This device checks that pre-actuator and module power supply voltages are of a sufficiently high level for correct operation of the module’s output channels. This voltage must be greater than 18 V (24 VDC supply) or 36 V (48 VDC supply) for modules with direct current static outputs. In the event of pre-actuator voltage being less than or equal to this threshold, the error is shown by the I/O LED lighting up on the front panel of the module. NOTE: The sensor/pre-actuator voltage check is unique to terminal block modules. In 32 or 64channel connector modules, there is one checking device per connector (equivalent to one per group of 16 channels). 64 35012474 10/2013 Discrete Modules: Diagnostic Processing A sensor or pre-actuator voltage error leads to all the inputs and outputs of the group affected by the error (i.e. groups of 8 or 16 channels for a terminal block module and the group of 16 channels for a 32 or 64-channel connector module) to be set to inactive. NOTE: Relay output modules do not contain pre-actuator voltage checking devices. Other Events The other errors category includes loss of power to the modules. Description The following table can be used to determine the module’s status on the basis of the LEDs located on the discrete input/output modules’ display panel. State of module LEDs RUN (green) ERR (red) I/O (red) Normal operation Internal events Module analysis needed CPU communication interruption External events Overload, short circuit, sensor/preactuator voltage error Configuration Self-test of the module at start-up Not configured module Other events 35012474 10/2013 Module loss of power 65 Discrete Modules: Diagnostic Processing State of module LEDs RUN (green) ERR (red) I/O (red) Key: LED on LED flashing LED off NOTE: After the sensor power outage, the I/O (red) LED of the following modules switch on and the last recorded position of the sensor is displayed by the input channel status LED’s. The following list gives the 24 VDC modules: z BMX DDI 1602 z BMX DDI 3202 z BMX DDI 6402 z BMX DDM 16022 z BMX DDM 3202 z BMX DDM 16025 WARNING CHANNEL LED INFORMATION NOT MATCHING SENSORS POSITION After a sensor power outage: z The I/O error LED is on z Do not take into account the input LEDs information (they show the last recorded position of the sensors, not their real positions) z Check the real positions on the sensors. Failure to follow these instructions can result in death, serious injury, or equipment damage. 66 35012474 10/2013 Discrete Modules: Diagnostic Processing Checking the Connection At a Glance In order to check the discrete I/O connection, ensure that: z z sensor data is registered by the corresponding inputs and by the processor control orders from the processor are registered by the outputs and transmitted to the corresponding pre-actuators WARNING UNEXPECTED EQUIPMENT OPERATION Active outputs can activate machine movements. All power must be turned off before this check is carried out: 1. remove power fuses from the motor controls 2. turn off the power of hydraulic and pneumatic units 3. power up the PLC fitted with its Discrete I/O modules Failure to follow these instructions can result in death, serious injury, or equipment damage. Description After this, it is possible to check the connection of the Discrete I/O modules: z z without a terminal: activate each sensor and check whether the corresponding input LED changes. If it remains unchanged, check the wiring and correct operation of the sensor. with a terminal (more in-depth check on the connection of the inputs/outputs). An application with configured I/Os in the PLC is required, even if it is empty (in that case, do not declare any module in the ‘FAST task’). z This check can be carried out with the PLC in RUN mode, from a PC equipped with Unity Pro software giving access to debug functions. z This check can also be carried out with an entire application loaded in the memory. In this case, stop the processing of the program by de-activating the MAST, FAST and event tasks by setting system bits %S30, %S31, and %S38 to 0. Input Check The following table shows the procedure for checking input connections. Step Action 1 Activate each sensor and check that the corresponding input LED changes status. 2 Check on the terminal screen that the corresponding input bit (%I•) also changes status. 35012474 10/2013 67 Discrete Modules: Diagnostic Processing Output Check The following table shows the procedure for checking output connections. Step 68 Action 1 From the terminal, set each bit (%Q•) that corresponds to an output to 1 then 0. 2 Check that the corresponding output LED turns on then off and that the corresponding pre-actuator activates then de-activates. 35012474 10/2013 Modicon M340 Using Unity Pro BMX DDI 1602 35012474 10/2013 Chapter 4 BMX DDI 1602 Input Modules BMX DDI 1602 Input Modules Subject of this Section This section presents the BMX DDI 1602 module, its characteristics, and explains how it is connected to the various sensors. What Is in This Chapter? This chapter contains the following topics: Topic Page Introduction 70 Characteristics 71 Connecting the Module 73 35012474 10/2013 69 BMX DDI 1602 Introduction Function The BMX DDI 1602 module is a 24 VDC discrete module connected via a 20-pin terminal block. It is a positive logic (or sink) module: its 16 input channels receive current from the sensors. Illustration 70 35012474 10/2013 BMX DDI 1602 Characteristics General Characteristics This table presents the general characteristics for the BMX DDI 1602 and BMX DDI 1602H (see page 28) modules: BMX DDI 1602 Module 24 VDC positive logic inputs Nominal input values Threshold input values Voltage 24 VDC Current 3.5 mA At 1 Voltage ≥ 11 V Current > 2 mA (for U ≥ 11 V) At 0 Voltage 5V Current < 1.5 mA Sensor supply (including ripple for standard module) 19...30 V (possible up to 34 V, limited to 1 hour/day) Input impedance At nominal U 6.8 kΩ Response time Typical 4 ms Maximum 7 ms Reliability MTBF for continuous operation in hours 738 749 at ambient temperature (30° C) (86° F) Reverse polarity Protected IEC 1131-2 compliance Type 3 2-wire / 3-wire proximity sensor compatibility IEC 947-5-2 Dielectric strength 1500 V actual, 50 / 60 Hz for 1 min. Resistance of insulation >10 MΩ (below 500 VDC) Type of input Current sink Paralleling of inputs (1) Yes Sensor voltage: monitoring threshold OK > 18 VDC Error < 14 VDC Sensor voltage: monitoring response On appearance time at 24 V (-15% ... +20%) On disappearance 8 ms < T < 30 ms Power consumption 3.3 V Typical 76 mA Maximum 107 mA 35012474 10/2013 1 ms < T < 3 ms 71 BMX DDI 1602 Sensor supply consumption Typical 46 mA Maximum 73 mA Power dissipation 2.5 W max. Temperature derating of BMX DDI 1602 None (1) This characteristic is used to connect several inputs to the same module in parallel or to different modules for input redundancy. NOTE: For the BMX DDI 1602H, the maximum value of the sensor power supply must not exceed 26.4 V when operated at 70° C (158° F). WARNING OVERHEATING MODULE Do not operate the BMX DDI 1602H at 70° C (158° F) if the sensor power supply is greater than 26.4 V or less than 21.1 V. Failure to follow these instructions can result in death, serious injury, or equipment damage. Fuses Internal None External Fast blow fuse of 0.5 A CAUTION LOSS OF INPUT FUNCTION Install the correct rating and type of fuse. Failure to follow these instructions can result in injury or equipment damage. 72 35012474 10/2013 BMX DDI 1602 Connecting the Module At a Glance The BMX DDI 1602 module is fitted with a removable 20-pin terminal block for the connection of sixteen input channels. Input Circuit Diagram The following diagram shows the circuit of a direct current input (positive logic). 35012474 10/2013 73 BMX DDI 1602 Module Connection The following diagram shows the connection of the module to the sensors. power supply: 24 VDC fuse: fast blow fuse of 0.5A 74 35012474 10/2013 Modicon M340 Using Unity Pro BMX DDI 1603 35012474 10/2013 Chapter 5 BMX DDI 1603 Input Modules BMX DDI 1603 Input Modules Subject of this Section This section presents the BMX DDI 1603 module, its characteristics, and explains how it is connected to the various sensors. What Is in This Chapter? This chapter contains the following topics: Topic Page Introduction 76 Characteristics 77 Connecting the Module 79 35012474 10/2013 75 BMX DDI 1603 Introduction Function The BMX DDI 1603 module is a 48 VDC discrete module connected via a 20-pin terminal block. It is a positive logic (or sink) module: its 16 input channels receive current from the sensors. Illustration 76 35012474 10/2013 BMX DDI 1603 Characteristics General Characteristics This table presents the general characteristics for the BMX DDI 1603 and BMX DDI 1603H (see page 28) modules: BMX DDI 1603 Module 48 VDC positive logic inputs Nominal input values Threshold input values Voltage 48 VDC Current 2.5 mA At 1 Voltage ≥ 34 V Current > 2 mA (for U ≥ 34 V) At 0 Voltage 10 V Current < 0.5 mA Sensor supply (including ripple) 36...60 V Input impedance At nominal U 19.2 kΩ Response time Typical 4 ms Maximum 7 ms MTBF for continuous operation in hours at ambient temperature (30° C) (86° F) 738 749 Reliability Reverse polarity Protected IEC 1131-2 compliance Type 1 2-wire / 3-wire proximity sensor compatibility IEC 947-5-2 Dielectric strength 1 500 V actual, 50 / 60 Hz for 1 min. Resistance of insulation >10 MΩ (below 500 VDC) Type of input Current sink Paralleling of inputs (1) Sensor voltage: monitoring threshold Yes OK > 36 VDC Error < 24 VDC Sensor voltage: monitoring response time at 24 V (-15% ... +20%) On appearance 1 ms < T < 3 ms On disappearance 8 ms < T < 30 ms Power consumption 3.3 V Typical 76 mA Maximum 107 mA 35012474 10/2013 77 BMX DDI 1603 Sensor supply consumption Typical 47 mA Maximum 60 mA Power dissipation 3.6 W max. Temperature derating of BMX DDI 1603 None (1) This characteristic is used to connect several inputs to the same module in parallel or to different modules for input redundancy NOTE: For the BMX DDI 1603H, the maximum value of the sensor power supply must not exceed 52.8 V when operated at 70° C (158° F). WARNING OVERHEATING MODULE Do not operate the BMX DDI 1603H at 70° C (158° F) if the sensor power supply is greater than 52.8 V or less than 42.2 V. Failure to follow these instructions can result in death, serious injury, or equipment damage. Fuses Internal None External Fast blow fuse of 0.5 A CAUTION LOSS OF INPUT FUNCTION Install the correct type of fuse with the correct rating. Failure to follow these instructions can result in injury or equipment damage. DANGER HAZARD OF ELECTRICAL SHOCK, EXPLOSION OR ARC FLASH Switch off the sensor and pre-actuator voltages before connecting or disconnecting the module. Failure to follow these instructions will result in death or serious injury. 78 35012474 10/2013 BMX DDI 1603 Connecting the Module At a Glance The BMX DDI 1603 module is fitted with a removable 20-pin terminal block for the connection of sixteen input channels. Input Circuit Diagram The following diagram shows the circuit of a direct current input (positive logic). 35012474 10/2013 79 BMX DDI 1603 Module Connection The following diagram shows the connection of the module to the sensors. power supply: 48 VDC fuse: fast blow fuse of 0.5A 80 35012474 10/2013 Modicon M340 Using Unity Pro BMX DDI 1604T 35012474 10/2013 Chapter 6 BMX DDI 1604T Input Modules BMX DDI 1604T Input Modules Subject of this Section This section presents the BMX DDI 1604T module, its characteristics, and explains how it is connected to the various sensors. NOTE: There is no H version of this module. What Is in This Chapter? This chapter contains the following topics: Topic Page Introduction 82 Characteristics 83 Connecting the Module 86 35012474 10/2013 81 BMX DDI 1604T Introduction Function The BMX DDI 1604T module is a 125 VDC discrete module connected via a 20-pin terminal block. It is a positive logic (or sink) module: its 16 input channels receive current from the sensors. NOTE: BMX DDI 1604T provides an extended temperature range, as listed in the General Characteristics (see page 83) topic of this chapter. Illustration 82 35012474 10/2013 BMX DDI 1604T Characteristics General Characteristics This table presents the general characteristics for the BMX DDI 1604T module: BMX DDI 1604T Module 125 VDC positive logic inputs Nominal input values Threshold input values At 1 At 0 Voltage 125 VDC Current 2.4 mA Voltage ≥ 88 VDC Current > 2 mA (for U ≥ 88 V) Voltage 36 VDC Current < 0.5 mA Sensor supply (including ripple for standard module) 88...150 V (156 V including ripple) Input impedance At nominal U 50 kΩ Response time Typical 5 ms Maximum 9 ms MTBF for continuous operation in hours at ambient temperature (30° C) (86° F) 888 402 Reliability Reverse polarity Protected Dielectric strength 2500 VDC for 1 min. Resistance of insulation >10 MΩ (below 500 VDC) Type of input Current sink Paralleling of inputs Sensor voltage: monitoring threshold Yes I/O LED off > 100 VDC I/O LED on < 80 VDC Sensor voltage: monitoring response time at 125 VDC (-20% ... +20%) On appearance 8 ms < T < 30 ms On disappearance 1 ms < T < 5 ms Power consumption 3.3 V Typical 76 mA Maximum 107 mA Sensor supply consumption 4-channel at 70° C Typical 1.85 W Maximum 2.85 W Sensor supply consumption 8-channel at 60° C Typical 3.07 W Maximum 4.61 W 35012474 10/2013 83 BMX DDI 1604T Sensor supply consumption 12-channel at 50° C Typical Maximum 6.37 W Sensor supply consumption 16-channel at -25...40° C Typical 5.51 W Maximum 8.13 W Power dissipation 4.29 W 3.2 W max. at 70° C 5.0 W max. at 60° C 6.7 W max. at 50° C 8.5 W max. at 40° C Input operating voltage range 88...150 VDC Maximum input voltage 156 VDC (including ripple) Operating temperature range -25° C...+70° C The following graph shows the temperature derating of BMX DDI 1604T. NOTE: For the BMX DDI 1604T, the maximum value of the sensor power supply must not exceed 150 V when operated at 70° C (158° F). WARNING OVERHEATING MODULE Do not operate the BMX DDI 1604T at 70° C (158° F) if the sensor power supply is greater than 150 V or less than 100 V. Failure to follow these instructions can result in death, serious injury, or equipment damage. 84 35012474 10/2013 BMX DDI 1604T Fuses Internal None External Fast blow fuse of 0.5 A Acquire and install the proper fuse. CAUTION LOSS OF INPUT FUNCTION Install the correct rating and type of fuse. Failure to follow these instructions can result in injury or equipment damage. 35012474 10/2013 85 BMX DDI 1604T Connecting the Module At a Glance The BMX DDI 1604T module is fitted with a removable 20-pin terminal block for the connection of sixteen input channels. Input Circuit Diagram The following diagram shows the circuit of a direct current input (positive logic). 86 35012474 10/2013 BMX DDI 1604T Module Connection The following diagram shows the connection of the module to the sensors. 35012474 10/2013 87 BMX DDI 1604T 88 35012474 10/2013 Modicon M340 Using Unity Pro BMX DAI 1602 35012474 10/2013 Chapter 7 BMX DAI 1602 Input Modules BMX DAI 1602 Input Modules Subject of this Section This section presents the BMX DAI 1602 module, its characteristics, and explains how it is connected to the various sensors. What Is in This Chapter? This chapter contains the following topics: Topic Page Introduction 90 Characteristics 91 Connecting the Module 93 35012474 10/2013 89 BMX DAI 1602 Introduction Function The BMX DAI 1602 module is a 24 VAC discrete module connected via a 20-pin terminal block. This module has 16 input channels that operate on alternating current. This module can also be used with 24 VDC, with positive or negative logic. Illustration 90 35012474 10/2013 BMX DAI 1602 Characteristics General Characteristics This table presents the general characteristics for the BMX DAI 1602 and BMX DAI 1602H (see page 28) modules: BMX DAI 1602 Module 24 VAC inputs Nominal input values Threshold input values Voltage At 1 At 0 Input impedance Current 3 mA Frequency 50/60Hz Voltage ≥ 15 V Current ≥ 2 mA Voltage ≤5 V Current ≤ 1 mA Frequency 47 Hz to 63 Hz Sensor supply (including ripple) 20...26 V Peak of current on enabling (at nominal U) 5 mA At nominal U and f = 55 Hz 6 kΩ Activation 15 ms Type of input Response time Resistive Deactivation IEC 1131-2 compliance Reliability 24 VAC 20 ms Type 1 MTBF for continuous operationin hours at ambient temperature (30° C) (86° F) 1 307 702 2-wire / 3-wire proximity sensor compatibility IEC 947-5-2 Dielectric strength 1500 V actual, 50 / 60 Hz for 1 min. Resistance of insulation >10 MΩ (below 500 VDC) Sensor voltage: monitoring threshold OK > 18 V Error < 14 V Sensor voltage: monitoring response time at 24 V (-15% ... +20%) On appearance 20 ms < T < 50 ms On disappearance 5 ms < T < 15 ms Power consumption 3.3 V Typical 76 mA Maximum 107 mA 35012474 10/2013 91 BMX DAI 1602 Sensor supply consumption Typical 1.45 mA Maximum 1.8 mA Power dissipation 3 W max. Temperature derating for BMX DAI 1602 None NOTE: Over its extended -25...70° C (-13...158° F) temperature range, the BMX DAI 1602H characteristics are the same as the BMX DAI 1602 characteristics in the table. Fuses Internal None External Fast blow fuse of 0.5 A CAUTION LOSS OF INPUT FUNCTION Install the correct type of fuse with the correct rating. Failure to follow these instructions can result in injury or equipment damage. 92 35012474 10/2013 BMX DAI 1602 Connecting the Module At a Glance The BMX DAI 1602 module is fitted with a removable 20-pin terminal block for the connection of sixteen input channels. Input Circuit Diagram The following diagram shows the circuit of an alternating current input. 35012474 10/2013 93 BMX DAI 1602 Module Connection (AC Power Supply) The following diagram shows the connection of the module to the sensors, using an AC power supply. power supply: 24 VAC fuse: fast blow fuse of 0.5A 94 35012474 10/2013 BMX DAI 1602 Module Connection (DC Power Supply) This module can also be used with 24 VDC, with positive or negative logic. The following diagram shows the connection of the module to the sensors, using a DC power supply. power supply: 24 VDC fuse: fast blow fuse of 0.5A 35012474 10/2013 95 BMX DAI 1602 96 35012474 10/2013 Modicon M340 Using Unity Pro BMX DAI 1603 35012474 10/2013 Chapter 8 BMX DAI 1603 Input Modules BMX DAI 1603 Input Modules Subject of this Section This section presents the BMX DAI 1603 module, its characteristics, and explains how it is connected to the various sensors. What Is in This Chapter? This chapter contains the following topics: Topic Introduction Characteristics Connecting the Module 35012474 10/2013 Page 98 99 101 97 BMX DAI 1603 Introduction Function The BMX DAI 1603 module is a 48 VAC discrete module connected via a 20-pin terminal block. This module has 16 input channels that operate on alternating current. Illustration 98 35012474 10/2013 BMX DAI 1603 Characteristics General Characteristics This table presents the general characteristics for the BMX DAI 1603 and BMX DAI 1603H (see page 28) modules: BMX DAI 1603 Module 48 VAC inputs Nominal input values Threshold input values Voltage At 1 At 0 Input impedance Current 5 mA Frequency 50/60Hz Voltage ≥ 34 V Current ≥ 2 mA Voltage ≤ 10 V Current ≤ 1 mA Frequency 47 Hz to 63 Hz Sensor supply (including ripple) 40...52 V Peak of current on enabling (at nominal U) 95 mA At nominal U and f = 55 Hz 9 kΩ Activation 10 ms Type of input Response time Capacitive Deactivation IEC 1131-2 compliance Reliability 48 VAC 20 ms Type 3 1 303 645 MTBF for continuous operation in hours at ambient temperature (30° C) (86° F) 2-wire / 3-wire proximity sensor compatibility IEC 947-5-2 Dielectric strength 1500 V actual, 50 / 60 Hz for 1 min. Resistance of insulation >10 MΩ (below 500 VDC) Sensor voltage: monitoring threshold OK > 36 V Error < 24 V Sensor voltage: monitoring response time at 24 V (-15% ... +20%) On appearance 20 ms < T < 50 ms On disappearance 5 ms < T < 15 ms Power consumption 3.3 V Typical 76 mA Maximum 107 mA 35012474 10/2013 99 BMX DAI 1603 Sensor supply consumption Typical 466 mA Maximum 846 mA Power dissipation 4 W max. Temperature derating for BMX DAI 1603 None NOTE: Over its extended -25...70° C (-13...158° F) temperature range, the BMX DAI 1603H characteristics are the same as the BMX DAI 1603 characteristics in the table. Fuses Internal None External Fast blow fuse of 0.5 A CAUTION LOSS OF INPUT FUNCTION Install the correct type of fuse with the correct rating. Failure to follow these instructions can result in injury or equipment damage. DANGER HAZARD OF ELECTRICAL SHOCK, EXPLOSION OR ARC FLASH Switch off the sensor and pre-actuator voltages before connecting or disconnecting the module. Failure to follow these instructions will result in death or serious injury. 100 35012474 10/2013 BMX DAI 1603 Connecting the Module At a Glance The BMX DAI 1603 module is fitted with a removable 20-pin terminal block for the connection of sixteen input channels. Input Circuit Diagram The following diagram shows the circuit of an alternating current input. 35012474 10/2013 101 BMX DAI 1603 Module Connection The following diagram shows the connection of the module to the sensors. power supply: 48 VAC fuse: fast blow fuse of 0.5A 102 35012474 10/2013 Modicon M340 Using Unity Pro BMX DAI 1604 35012474 10/2013 Chapter 9 BMX DAI 1604 Input Modules BMX DAI 1604 Input Modules Subject of this Section This section presents the BMX DAI 1604 module, its characteristics, and explains how it is connected to the various sensors. What Is in This Chapter? This chapter contains the following topics: Topic Page Introduction 104 Characteristics 105 Connecting the Module 107 35012474 10/2013 103 BMX DAI 1604 Introduction Function The BMX DAI 1604 module is a 100...120 VAC discrete module connected via a 20-pin terminal block. This module has 16 input channels that operate on alternating current. Illustration 104 35012474 10/2013 BMX DAI 1604 Characteristics General Characteristics This table presents the general characteristics for the BMX DAI 1604 and BMX DAI 1604H (see page 28) modules: BMX DAI 1604 Module 100...120 VAC inputs Nominal input values Threshold input values Voltage At 1 At 0 100...120 VAC Current 5 mA Frequency 50/60Hz Voltage ≥ 74 V Current ≥ 2.5 mA Voltage ≤ 20 V Current ≤ 1 mA Frequency 47 Hz to 63 Hz Sensor supply (including ripple) 85...132 V Peak of current on enabling 240 mA (at nominal U) Input impedance at nominal U and f = 55 Hz Type of input Response time Capacitive Activation 10 ms Deactivation 20 ms IEC 1131-2 compliance Reliability 13 kΩ Type 3 MTBF for continuous operation in hours at ambient temperature (30° C) (86° F) 1 303 067 2-wire / 3-wire proximity sensor compatibility IEC 947-5-2 Dielectric strength 1500 V actual, 50 / 60 Hz for 1 min. Resistance of insulation Sensor voltage: monitoring threshold >10 MΩ (below 500 VDC) OK > 82 V Error < 40 V Sensor voltage: monitoring response time at 24 V (-15% ... +20%) on appearance 20 ms < T < 50 ms on disappearance 5 ms < T < 15 ms Power consumption 3.3 V typical 76 mA maximum 107 mA 35012474 10/2013 105 BMX DAI 1604 Sensor supply consumption typical 228 mA maximum 510 mA Power dissipation 3.8 W max. Temperature derating for BMXDAI1604 None NOTE: Over its extended -25...70° C (-13...158° F) temperature range, the BMX DAI 1604H characteristics are the same as the BMX DAI 1604 characteristics in the table. Fuses Internal None External Fast blow fuse of 0.5 A CAUTION LOSS OF INPUT FUNCTION Install the correct type of fuse with the correct rating. Failure to follow these instructions can result in injury or equipment damage. DANGER HAZARD OF ELECTRICAL SHOCK, EXPLOSION OR ARC FLASH Switch off the sensor and pre-actuator voltages before connecting or disconnecting the module. Failure to follow these instructions will result in death or serious injury. 106 35012474 10/2013 BMX DAI 1604 Connecting the Module At a Glance The BMX DAI 1604 module is fitted with a removable 20-pin terminal block for the connection of sixteen input channels. Input Circuit Diagram The following diagram shows the circuit of an alternating current input. 35012474 10/2013 107 BMX DAI 1604 Module Connection The following diagram shows the connection of the module to the sensors. power supply: 100...120 VAC fuse: fast blow fuse of 0.5A 108 35012474 10/2013 Modicon M340 Using Unity Pro BMX DAI 0805 35012474 10/2013 Chapter 10 BMX DAI 0805 Input Modules BMX DAI 0805 Input Modules Subject of this Section This section presents the BMX DAI 0805 module, its characteristics, and explains how it is connected to the various sensors. What Is in This Chapter? This chapter contains the following topics: Topic Page Introduction 110 Characteristics 111 Connecting the Module 113 35012474 10/2013 109 BMX DAI 0805 Introduction Function The BMX DAI 0805 module is a 200...240 VAC discrete module connected via a 20-pin terminal block. This module has 8 input channels that operate on alternating current. Illustration 110 35012474 10/2013 BMX DAI 0805 Characteristics General Characteristics This table presents the general characteristics for the BMX DAI 0805 and BMX DAI 0805H (see page 28) module: BMX DAI 0805 Module 200...240 VAC inputs Nominal input values Threshold input values Voltage At 1 At 0 200...240 VAC Current 10.40 mA (for U=220 V at 50 Hz) Frequency 50/60Hz Voltage ≥ 159 V Current > 6 mA (for U=159) Voltage ≤ 40 V Current ≤ 4 mA Frequency 47 Hz to 63 Hz Sensor supply (including ripple) 170...264 V Peak of current on enabling 480 mA (at nominal U) Input impedance at nominal U and f = 55 Hz 21 kΩ Type of input Response time Capacitive Activation Deactivation IEC 61131 compliance Reliability 10 ms 20 ms Type 2 MTBF for continuous operation in hours at ambient temperature (30° C) (86° F) 1 730 522 2-wire / 3-wire proximity sensor compatibility IEC 947-5-2 Dielectric strength 1500 V rms, 50 / 60 Hz for 1 min. Resistance of insulation Sensor voltage: monitoring threshold >10 MΩ (below 500 VDC) OK > 164 V Error < 80 V Sensor voltage: monitoring response time on appearance Power consumption 3.3 V 35012474 10/2013 20 ms < T < 50 ms on disappearance 5 ms < T < 15 ms typical 76 mA maximum 126 mA 111 BMX DAI 0805 Sensor supply consumption typical 93.60 mA maximum 154.80 mA Power dissipation 4.73 W max. Temperature derating for BMXDAI0805 None NOTE: Over its extended -25...70° C (-13...158° F) temperature range, the BMX DAI 0805H (see page 28) characteristics are the same as the BMX DAI 0805 characteristics. Fuses CAUTION LOSS OF INPUT FUNCTION Install the correct type of fuse with the correct rating. Failure to follow these instructions can result in injury or equipment damage. DANGER HAZARD OF ELECTRICAL SHOCK, EXPLOSION OR ARC FLASH Switch off the sensor and pre-actuator voltages before connecting or disconnecting the module. Failure to follow these instructions will result in death or serious injury. 112 Internal None External Fast blow fuse of 0.5 A 35012474 10/2013 BMX DAI 0805 Connecting the Module At a Glance The BMX DAI 0805 module is fitted with a removable 20-pin terminal block for the connection of eight input channels. Input Circuit Diagram The following diagram shows the circuit of an alternating current input. 35012474 10/2013 113 BMX DAI 0805 Module Connection The following diagram shows the connection of the module to the sensors. power supply: 200...240 VAC fuse: fast blow fuse of 0.5A 114 35012474 10/2013 Modicon M340 Using Unity Pro BMX DAI 0814 35012474 10/2013 Chapter 11 BMX DAI 0814 Input Module BMX DAI 0814 Input Module Subject of this Section This section presents the BMX DAI 0814 module, its characteristics, and explains how it is connected to the various sensors. What Is in This Chapter? This chapter contains the following topics: Topic Page Introduction 116 Characteristics 117 Connecting the Module 119 35012474 10/2013 115 BMX DAI 0814 Introduction Function The BMX DAI 0814 module is a 100...120 Vac discrete module connected via a 20-pin terminal block. The module has 8 isolated input channels that operate on alternating current. Illustration 116 35012474 10/2013 BMX DAI 0814 Characteristics General Characteristics This table presents the general characteristics for the BMX DAI 0814 module: BMX DAI 0814 module characteristics Nominal input values Threshold input values Voltage 100...120 Vac Current 5 mA Frequency 50/60Hz At 1 Voltage ≥ 74 V Current ≥ 2.5 mA At 0 Voltage ≤ 20 V Current Input impedance 47 Hz to 63 Hz Sensor supply (including ripple) 85...132 V Peak of current on enabling (at nominal U) 240 mA at nominal U and f = 55 Hz 13 kΩ Activation 10 ms Type of input Response time ≤ 1 mA Frequency Capacitive Deactivation IEC 61131-2 compliance 20 ms Type 3 Reliability MTBF for continuous operation in hours at ambient temperature (30° C) (86° F) 1700000 Power consumption 3.3 V typical 61 mA maximum 112 mA 2-wire / 3-wire proximity sensor compatibility IEC 947-5-2 Dielectric strength Channel to Bus 1780 V actual, 50 / 60 Hz for 1 min. Channel to Channel 1780 V actual, 50 / 60 Hz for 1 min. Channel to Bus >10 MΩ (below 500 VDC) Channel to Channel >10 MΩ (below 500 VDC) Resistance of insulation Power dissipation 2.35 W max. Temperature derating for BMX DAI 0814 None 35012474 10/2013 117 BMX DAI 0814 Fuses Internal None External Fast blow fuse of 0.25 A CAUTION LOSS OF INPUT FUNCTION Install the correct type of fuse with the correct rating. Failure to follow these instructions can result in injury or equipment damage. DANGER HAZARD OF ELECTRICAL SHOCK, EXPLOSION OR ARC FLASH Switch off the sensor and pre-actuator voltages before connecting or disconnecting the module. Failure to follow these instructions will result in death or serious injury. 118 35012474 10/2013 BMX DAI 0814 Connecting the Module At a Glance The BMX DAI 0814 module is fitted with a removable 20-pin terminal block for the connection of eight input channels. Input Circuit Diagram The following diagram shows the circuit of an alternating current input. 35012474 10/2013 119 BMX DAI 0814 Module Connection The following diagram shows the connection of the sensors to the module. power supply: 100...120 VAC fuse: fast blow fuse of 0.25A NC not connected 120 35012474 10/2013 Modicon M340 Using Unity Pro BMX DDI 3202 K 35012474 10/2013 Chapter 12 BMX DDI 3202 K Input Modules BMX DDI 3202 K Input Modules Subject of this Section This section presents the BMX DDI 3202 K module, its characteristics and explains how it is connected to the various sensors. What Is in This Chapter? This chapter contains the following topics: Topic Page Introduction 122 Characteristics 123 Connecting the Module 125 35012474 10/2013 121 BMX DDI 3202 K Introduction Function The BMX DDI 3202 K module is a 24 VDC discrete module connected via a 40-pin connector. It is a positive logic (or sink) module: its 32 input channels receive current from the sensors. Illustration 122 35012474 10/2013 BMX DDI 3202 K Characteristics General Characteristics This table presents the general characteristics for the BMX DDI 3202 K module. BMX DDI 3202 K Module 24 VDC positive logic inputs Nominal input values Threshold input values At 1 At 0 Voltage 24 VDC Current 2.5 mA Voltage ≥ 11 V Current > 2 mA (for U ≥ 11 V) Voltage 5V Current < 1.5 mA Sensor supply (including ripple) 19..30 V (possible up to 34 V, limited to 1 hour/day) Input impedance at nominal U 9.6 kΩ Response time typical 4 ms maximum 7 ms Reverse polarity Protected IEC 1131-2 compliance Type 3 2-wire / 3-wire proximity sensor compatibility IEC 947-5-2 Dielectric strength Primary/Secondary 1500 V actual, 50 / 60 Hz for 1 min. Between channel groups 500 VDC Resistance of insulation >10 MΩ (below 500 VDC) Type of input Current sink Paralleling of inputs Reliability No MTBF in hours at ambient temperature 696 320 (30° C) (86° F) Sensor voltage: monitoring threshold OK > 18 VDC Error < 14 VDC Sensor voltage: monitoring response time at 24 V (-15% ... +20%) on appearance 1 ms < T < 3 ms on disappearance 8 ms < T < 30 ms Power consumption 3.3 V typical 121 mA Sensor supply consumption maximum 160 mA typical 92 mA maximum 145 mA Power dissipation 3.9 W max. Temperature derating None 35012474 10/2013 123 BMX DDI 3202 K Fuses Internal None External 1 fast blow fuse of 0.5 A for each 16-channel group CAUTION LOSS OF INPUT FUNCTION Install the correct rating and type of fuse. Failure to follow these instructions can result in injury or equipment damage. 124 35012474 10/2013 BMX DDI 3202 K Connecting the Module At a Glance The BMX DDI 3202 K module is fitted with a 40-pin connector for the connection of thirty-two input channels. Input Circuit Diagram The following diagram shows the circuit of a direct current input (positive logic). 35012474 10/2013 125 BMX DDI 3202 K Module Connection The following diagram shows the connection of the module to the sensors. power supply: 24 VDC fuse: fast blow fuse of 0.5 A for each 16-channel group SPS: sensor power supply 126 35012474 10/2013 Modicon M340 Using Unity Pro BMX DDI 6402 K 35012474 10/2013 Chapter 13 BMX DDI 6402 K Input Modules BMX DDI 6402 K Input Modules Subject of this Section This section presents the BMX DDI 6402 K module, its characteristics, and explains how it is connected to the various sensors. What Is in This Chapter? This chapter contains the following topics: Topic Page Introduction 128 Characteristics 129 Connecting the Module 131 35012474 10/2013 127 BMX DDI 6402 K Introduction Function The BMX DDI 6402 K module is a 24 VDC discrete module connected via two 40-pin connectors. It is a positive logic (or sink) module: its 64 input channels receive current from the sensors. Illustration 128 35012474 10/2013 BMX DDI 6402 K Characteristics General Characteristics This table presents the general characteristics for the BMX DDI 6402 K module. BMX DDI 6402 K Module 24 VDC positive logic inputs Nominal input values Threshold input values At 1 At 0 Voltage 24 VDC Current 1 mA Voltage ≥ 15 V Current > 1 mA (for U ≥ 15 V) Voltage 5V Current < 0.5 mA Sensor supply (including ripple) 19...30 V (possible up to 34 V, limited to 1 hour/day) Input impedance at nominal U 24 kΩ Response time typical 4 ms maximum 7 ms Reverse polarity Protected IEC 1131-2 compliance Not IEC 2-wire / 3-wire proximity sensor compatibility No compatibility (only 1 contact per sensor allowed) Dielectric strength Primary/Secondary 1500 V actual, 50 / 60 Hz for 1 min Between channel groups 500 VDC Resistance of insulation >10 MΩ (below 500 VDC) Type of input Current sink Paralleling of inputs No Reliability MTBF for contiunos operation in hours at ambient temperature (30° C) (86° F) 342 216 Sensor voltage: monitoring threshold OK > 18 V Error < 14 V Sensor voltage: monitoring response time at 24 V (-15% ... +20%) on appearance 1 ms < T < 3 ms on disappearance 8 ms < T < 30 ms Power consumption 3.3 V typical 160 mA maximum 226 mA 35012474 10/2013 129 BMX DDI 6402 K Sensor supply consumption typical 96 mA maximum 125 mA Power dissipation 4.3 W max. Temperature derating for BMX DDI 6402 K None Fuses Internal None External 1 fast blow fuse of 0.5 A for each 16-channel group CAUTION LOSS OF INPUT FUNCTION Install the correct rating and type of fuse. Failure to follow these instructions can result in injury or equipment damage. 130 35012474 10/2013 BMX DDI 6402 K Connecting the Module At a Glance The BMX DDI 6402 K module is fitted with two 40-pin connectors for the connection of sixty-four input channels. Input Circuit Diagram The following diagram shows the circuit of a direct current input (positive logic). 35012474 10/2013 131 BMX DDI 6402 K Module Connection The following diagram shows the connection of the module to the sensors. power supply: 24 VDC fuse: fast blow fuse of 0.5 A for each 16-channel group SPS: sensor power supply 132 35012474 10/2013 Modicon M340 Using Unity Pro BMX DDO 1612 35012474 10/2013 Chapter 15 BMX DDO 1612 Static Output Modules BMX DDO 1612 Static Output Modules Subject of this Section This section presents the BMX DDO 1612 module, its characteristics, and explains how it is connected to the pre-actuators. What Is in This Chapter? This chapter contains the following topics: Topic Page Introduction 134 Characteristics 135 Connecting the Module 137 35012474 10/2013 133 BMX DDO 1612 Introduction Function The BMX DDO 1612 module is a 24 VDC discrete module connected via a 20-pin terminal block. It is a negative logic (or sink) module: its 16 output channels receive current from the pre-actuators. Illustration 134 35012474 10/2013 BMX DDO 1612 Characteristics General Characteristics This table presents the general characteristics for the BMX DDO 1612 and BMX DDO 1612H (see page 28) modules: BMX DDO 1612 Module Nominal values Threshold values 24 VDC negative logic static outputs Voltage 24 VDC Current 0.5 A Voltage (including ripple) 19...30 V (34 V possible for 1 hour/day) Current/channel 0.625 A Current/module 10 A Power of tungsten filament lamp Maximum 6W Leakage current At 0 < 0.5 mA Residual voltage At 1 < 1.2 V Load impedance minimum 48 Ω Response time (1) Reliability 1.2 ms MTBF for continuous operation in hours at ambient temperature (30° C) (86° F) 403 804 Frequency of switching to inductive load 0.5 / LI2 Hz Paralleling of outputs Yes (maximum of 3) Compatibility with DC inputs Yes (source and not IEC inputs) Built-in protection (2) against over voltage Yes, by Transil diode against reverse polarity Yes, by reverse-mounted diode against short-circuits and overloads Yes, by current limiter and electric circuit-breaker 1.5 In < Id < 2 In Pre-actuator voltage: monitoring threshold OK > 18 V Error < 14 V Pre-actuator voltage: monitoring response time on appearance 8 ms < T < 30 ms on disappearance 1 ms < T < 3 ms Power consumption 3.3 V typical 79 mA maximum 111 mA 24 V pre-actuator consumption (Excluding load current) Power dissipation 35012474 10/2013 typical 23 mA maximum 32 mA 2.26 W max. 135 BMX DDO 1612 Dielectric strength Output / ground or output / internal logic 1500 V rms, 50 / 60 Hz for 1 min. Resistance of insulation >10 MΩ (below 500 VDC) Temperature darting for BMX DDO 1612 None (1) All outputs are equipped with fast demagnetization circuits for electromagnets. Electromagnet discharge time < L/R. (2) Provide a fuse to the +24 V pre-actuator supply NOTE: For the BMX DDO 1612H, the maximum pre-actuator power supply must not exceed 26.4 V and the output current value must not exceed 0.55 A at 70° C (158° F). Fuses Internal None External 1 fast blow fuse of 6.3 A CAUTION LOSS OF OUTPUT FUNCTION Install the correct rating and type of fuse. Failure to follow these instructions can result in injury or equipment damage. 136 35012474 10/2013 BMX DDO 1612 Connecting the Module At a Glance The BMX DDO 1612 module is fitted with a removable 20-pin terminal block for the connection of sixteen output channels. Output Circuit Diagram The following diagram shows the circuit of a direct current output (negative logic). 35012474 10/2013 137 BMX DDO 1612 Module Connection The following diagram shows the connection of the module to the pre-actuators. power supply: 24 VDC fuse: fast blow fuse of 6.3 A pre-act: pre-actuator 138 35012474 10/2013 Modicon M340 Using Unity Pro BMX DDO 1602 35012474 10/2013 Chapter 14 BMX DDO 1602 Static Output Modules BMX DDO 1602 Static Output Modules Subject of this Section This section presents the BMX DDO 1602 module, its characteristics, and explains how it is connected to the pre-actuators. What Is in This Chapter? This chapter contains the following topics: Topic Page Introduction 140 Characteristics 141 Connecting the Module 143 35012474 10/2013 139 BMX DDO 1602 Introduction Function The BMX DDO 1602 module is a 24 VDC discrete module connected via a 20-pin terminal block. It is a positive logic (or source) module: its 16 output channels provide current to the pre-actuators. Illustration 140 35012474 10/2013 BMX DDO 1602 Characteristics General Characteristics This table presents the general characteristics for the BMX DDO 1602 and BMX DDO 1602H (see page 28) modules: BMX DDO 1602 Module Nominal values Threshold values 24 VDC positive logic static outputs Voltage 24 VDC Current 0.5 A Voltage (including ripple) 19...30 V (34 V possible for 1 hour/day) Current/channel 0.625 A Current/module 10 A Power of tungsten filament lamp Maximum 6W Leakage current At 0 < 0.5 mA Voltage drop At 1 < 1.2 V Load impedance minimum 48 Ω Response time (1) Reliability 1.2 ms MTBF for continuous operation in hours at ambient temperature (30° C) (86° F) 392 285 Frequency of switching to inductive load 0.5 / LI2 Hz Paralleling of outputs Yes (maximum of 2) Compatibility with IEC 1131-2 DC direct inputs Yes (type 3 and not IEC) Built-in protection against over voltage Yes, by Transil diode against inversions Yes, by inverted diode (2) against short-circuits and overloads Yes, by current limiter and electric circuit-breaker 1.5 In < Id < 2 In Pre-actuator voltage: monitoring threshold OK > 18 V Error < 14 V Pre-actuator voltage: monitoring response time on appearance 8 ms < T < 30 ms on disappearance 1 ms < T < 3 ms Power consumption 3.3 V typical 79 mA maximum 111 mA 24 V pre-actuator consumption (excluding load current) Power dissipation 35012474 10/2013 typical 23 mA maximum 32 mA 4 W max. 141 BMX DDO 1602 Dielectric strength Output / ground or output / internal logic 1500 V actual, 50 / 60 Hz for 1 min. Resistance of insulation >10 MΩ (below 500 VDC) Temperature derating for BMX DDO 1602 None (1) All outputs are equipped with fast demagnetization circuits for electromagnets. Electromagnet discharge time < L/R. (2) Provide a fuse to the +24 V pre-actuator supply NOTE: For the BMX DDO 1602H, the maximum pre-actuator power supply must not exceed 26.4 V and the output current value must not exceed 0.55 A at 70° C (158° F). Fuses Internal None External 1 fast blow fuse of 6.3 A CAUTION LOSS OF OUTPUT FUNCTION Install the correct rating and type of fuse. Failure to follow these instructions can result in injury or equipment damage. 142 35012474 10/2013 BMX DDO 1602 Connecting the Module At a Glance The BMX DDO 1602 module is fitted with a removable 20-pin terminal block for the connection of sixteen output channels. Output Circuit Diagram The following diagram shows the circuit of a direct current output (positive logic). 35012474 10/2013 143 BMX DDO 1602 Module Connection The following diagram shows the connection of the module to the pre-actuators. power supply: 24 VDC fuse: fast blow fuse of 6.3 A pre-act: pre-actuator 144 35012474 10/2013 Modicon M340 Using Unity Pro BMX DRA 0804T 35012474 10/2013 Chapter 16 BMX DRA 0804T Relay Output Modules BMX DRA 0804T Relay Output Modules Subject of this Section This section presents the BMX DRA 0804T module, its characteristics, and explains how it is connected to the pre-actuators. NOTE: There is no H version of this module. What Is in This Chapter? This chapter contains the following topics: Topic Page Introduction 146 Characteristics 147 Connecting the Module 149 35012474 10/2013 145 BMX DRA 0804T Introduction Function The BMX DRA 0804T module is a 125 VDC discrete relay module connected via a 20-pin terminal block. Its 8 relay output channels operate on direct current. NOTE: BMX DRA 0804T provides an extended temperature range, as listed in the General Characteristics (see page 147) topic of this chapter. Illustration 146 35012474 10/2013 BMX DRA 0804T Characteristics General Characteristics This table presents the general characteristics for the BMX DRA 0804T module: BMX DRA 0804T Module Threshold service voltage Relay outputs for direct current Direct 100...150 VDC Maximum switching current 0.3 A Direct current load in resistive mode Voltage Response time Activation < 10 ms Deactivation < 10 ms 125 VDC Surge current maximum 10 A capacitive t = 10ms Built-in protection Against inductive over voltage in DC modes None. Fit a discharge diode on each output. against short-circuits and overloads None. Fit a fast-blow fuse on each channel or channel group. MTBF for continuous operation in hours at ambient temperature (30° C) (86° F) 2 683 411 Reliability Power dissipation 3.17 W maximum Field to Bus (Dielectric strength) 2000 V actual, 50 / 60 Hz for 1 min. Resistance of insulation >10 MΩ below 500 VDC Power supply consumption 3.3 V 24 V relay Typical 61 mA Maximum 112 mA Typical 104 mA Maximum 117 mA Temperature derating for BMX DRA 0804T None Point to point isolation 1780 VAC rms Output current 0.3 A at 125 VDC (resistive load) 100,000 ops. minimum 0.1 A (L/R = 10 ms) 100,000 ops. minimum Operating temperature range -25° C...+70° C Mechanical operations 20,000,000 minimum 35012474 10/2013 147 BMX DRA 0804T Fuses Internal None External 1 fast blow fuse of 0.5 A, 250 VDC for each relay Acquire and install the proper fuse for every relay line. CAUTION LOSS OF OUTPUT FUNCTION Install the correct rating and type of fuse. Failure to follow these instructions can result in injury or equipment damage. DANGER HAZARD OF ELECTRICAL SHOCK, EXPLOSION OR ARC FLASH Switch off the sensor and pre-actuator voltages before connecting or disconnecting the module. Failure to follow these instructions will result in death or serious injury. 148 35012474 10/2013 BMX DRA 0804T Connecting the Module At a Glance The BMX DRA 0804T module is fitted with a removable 20-pin terminal block for the connection of eight relay output channels. Output Circuit Diagram The following diagram shows the circuit of a relay output. Note the enlargement of the pre-actuator. It is recommended to install this type of protection on the terminals of each pre-actuator. 35012474 10/2013 149 BMX DRA 0804T Module Connection The following diagram shows the connection of the module to the pre-actuators. power supply: 125 VDC (100...150 VDC) fuse: 1 fast blow fuse of 0.5 A, 250 VDC for each relay NC: not connected NOTE: A Zener Diode voltage of 47V or slightly higher is recommended. 150 35012474 10/2013 Modicon M340 Using Unity Pro BMX DRA 0805 35012474 10/2013 Chapter 17 BMX DRA 0805 Relay Output Modules BMX DRA 0805 Relay Output Modules Subject of this Section This section presents the BMX DRA 0805 module, its characteristics, and explains how it is connected to the pre-actuators. What Is in This Chapter? This chapter contains the following topics: Topic Page Introduction 152 Characteristics 153 Connecting the Module 156 35012474 10/2013 151 BMX DRA 0805 Introduction Function The BMX DRA 0805 module is a 24 VDC or 24...240 VAC discrete module connected via a 20-pin terminal block. Its 8 relay output channels operate either on alternating current or direct current. Illustration 152 35012474 10/2013 BMX DRA 0805 Characteristics General Characteristics This table presents the general characteristics for the BMX DRA 0805 and BMX DRA 0805H (see page 28) modules: BMX DRA 0805 Module Threshold service voltage Relay outputs for alternating and direct current Direct Alternating Thermal current Alternating current load in inductive mode (AC15) Direct current load in resistive mode (DC12) Direct current load in inductive mode (DC13) (L:R=60 ms) 35012474 10/2013 19 to 264 VAC 3A Minimum switching load Alternating current load in resistive mode (AC12) 10 to 34 VDC 5 VDC / 1 mA Voltage 24 VAC 48 VAC 100...120 VAC 200...240 VAC Power 50 VA(5) 50 VA(6) 110 VA(4) 110 VA(6) 220 VA(4) 220 VA(6) Maximum Power of Hardened module at 70° C (158° F) 30 VA(5) 30 VA(6) 66 VA(4) 66 VA(6) 132 VA(4) 132 VA(6) Voltage 24 VAC 48 VAC 100...120 VAC 200...240 VAC Power 24 VA(4) 10 VA(10) 24 VA(8) 10 VA(11) 50 VA(7) 110 VA(2) 10 VA(11) 50 VA(9) 110 VA(6) 220 VA(1) Maximum Power of Hardened module at 70° C (158° F) 14.4 VA(4) 6 VA(10) 14.4 VA(8) 6 VA(11) 30 VA(7) 66 VA(2) 6 VA(11) 30 VA(9) 66 VA(6) 132 VA(1) Voltage 24 VDC Power 24 W (6) 40 W (3) Maximum Power of Hardened module at 70° C (158° F) 14.4 W (6) 24 W (3) Voltage 24 VDC Power 10 W (8) 24 W (6) Maximum Power of Hardened module at 70° C (158° F) 6 W (8) 14.4 W (6) 153 BMX DRA 0805 Response time Built-in protection Activation < 10 ms Deactivation < 8 ms Against inductive over voltage in AC modes None. Fit an RC circuit or a ZNO type over voltage limiter in parallel on each output appropriate to the voltage in use. Against inductive over voltage in DC modes None. Fit a discharge diode on each output. against short-circuits and None. Fit a fast-blow fuse on each channel or channel overloads group. Reliability MTBF for continuous operation in hours at ambient temperature (30° C) (86° F) 2 119 902 Power dissipation 2.7 W max. Dielectric strength 2000 V actual, 50 / 60 Hz for 1 min. Resistance of insulation Power supply consumption >10 MΩ below 500 VDC 3.3 V 24 V relay (12) Temperature derating for BMX DRA 0805 Typical 79 mA Maximum 111 mA Typical 51 mA Maximum 56 mA None (1) 0.1 x 106 cycles (2) 0.15 x 106 cycles (3) 0.3 x 106 cycles (4) 0.5 x 106 cycles (5) 0.7 x 106 cycles (6) 1 x 106 cycles (7) 1.5 x 106 cycles (8) 2 x 106 cycles (9) 3 x 106 cycles (10) 5 x 106 cycles (11) 10 x 106 cycles (12) per channel at 1 154 35012474 10/2013 BMX DRA 0805 Fuses Internal None External 1 fast blow fuse of 3 A for each relay CAUTION LOSS OF OUTPUT FUNCTION Install the correct rating and type of fuse. Failure to follow these instructions can result in injury or equipment damage. DANGER HAZARD OF ELECTRICAL SHOCK, EXPLOSION OR ARC FLASH Switch off the sensor and pre-actuator voltages before connecting or disconnecting the module. Failure to follow these instructions will result in death or serious injury. 35012474 10/2013 155 BMX DRA 0805 Connecting the Module At a Glance The BMX DRA 0805 module is fitted with a removable 20-pin terminal block for the connection of eight relay output channels. Output Circuit Diagram The following diagram shows the circuit of a relay output. 156 35012474 10/2013 BMX DRA 0805 Module Connection The following diagram shows the connection of the module to the pre-actuators. power supply: 24 VDC or 24...240 VAC fuse: 1 fast blow fuse of 3 A for each relay NC: not connected 35012474 10/2013 157 BMX DRA 0805 158 35012474 10/2013 Modicon M340 Using Unity Pro BMX DRA 1605 35012474 10/2013 Chapter 18 BMX DRA 1605 Relay Output Modules BMX DRA 1605 Relay Output Modules Subject of this Section This section presents the BMX DRA 1605 module, its characteristics, and explains how it is connected to the pre-actuators. What Is in This Chapter? This chapter contains the following topics: Topic Page Introduction 160 Characteristics 161 Connecting the Module 163 35012474 10/2013 159 BMX DRA 1605 Introduction Function The BMX DRA 1605 module is a 24 VDC or 24...240 VAC discrete module connected via a 20-pin terminal block. Its 16 non-isolated relay output channels operate either on alternating current or direct current. Illustration 160 35012474 10/2013 BMX DRA 1605 Characteristics General Characteristics This table presents the general characteristics for the BMX DRA 1605 and BMX DRA 1605H (see page 28) modules: BMX DRA 1605 Module Threshold service voltage Relay outputs for alternating and direct current Direct Alternating Minimum switching load 24 VDC / 2 A (resistive load) 19 to 264 VAC / 2 A, Cos ϕ = 1 5 VDC / 1 mA. Maximum switching load 264 VAC / 125 VDC Mechanical service life Number of switching 20 million or more Alternating current load in resistive mode (AC12) Voltage 24 VAC 48 VAC 100...120 VAC 200...240 VAC Power 50 VA(2) 50 VA(1) 80 VA(2) 80 VA(1) 200 VA(2) 24 VAC 48 VAC 100...120 VAC 200...240 VAC 36 VA(1) 72 VA(1) 120 VA(2) 36 VA(1) 72 VA(1) 120 VA(2) 36 VA(1) 72 VA(1) 120 VA(2) Voltage Alternating current load in inductive mode Power (AC15) Direct current load in Voltage resistive mode (DC12) Power Direct current load in Voltage inductive mode (DC13) Power (L/R = 7 ms) Power (L/R = 20 ms) Response time 48 VDC 24 W(4) 24 VDC 48 VDC 3 W(1) 10 W(2) 3 W(1) 10 W(2) 24 W(3) 24 W(3) Activation < 8 ms Deactivation < 10 ms On-line module change Built-in protection 24 VDC 24 W (2) 200 VA(1) 36 VA(1) Cos ϕ = 0,35 72 VA(1) Cos ϕ = 0,7 120 VA(2) Cos ϕ = 0,35 240 VA(2) Cos ϕ = 0,7 Possible None. Fit an RC circuit or a ZNO type over voltage limiter in parallel Against alternating current inductive over on each output appropriate to the voltage in use. voltage Against direct current None. Fit a discharge diode on each output. inductive over voltage Against short-circuits and overloads None. Fit a fast-blow fuse on each channel or channel group. Maximum switching frequency 3 600 cycles per hour Power dissipation 3 W max Dielectric strength 2000 V actual, 50 / 60 Hz for 1 min. 35012474 10/2013 161 BMX DRA 1605 Resistance of insulation > 10 MΩ (below 500 VDC) Noise immunity In noise simulation below 1500 V actual, noise width of 1s and frequency of 25 to 60 Hz Reliability MTBF for continuous operation in hours at ambient temperature (30° C) (86° F) 1 357 810 Power supply consumption 3.3 V 79 mA Typical Maximum 111 mA 24 V relay Typical 89 mA (5) Maximum 100 mA Temperature derating None (1) 3 x 105 cycles (2) 1 x 105 cycles (3) 7 x 103 cycles (4) 5 x 104 cycles (5) per channel at 1 NOTE: These characteristics are available also for the BMX DRA 1605H in the temperature range -25...60° C (-13...140° F). At 70° C (158° F), the maximum power must not exceed 24 VA per channel. Fuses Internal None External 1 fast blow fuse of 12 A for each 8-channel group CAUTION LOSS OF OUTPUT FUNCTION Install the correct rating and type of fuse. Failure to follow these instructions can result in injury or equipment damage. DANGER HAZARD OF ELECTRICAL SHOCK, EXPLOSION OR ARC FLASH Switch off the sensor and pre-actuator voltages before connecting or disconnecting the module. Failure to follow these instructions will result in death or serious injury. 162 35012474 10/2013 BMX DRA 1605 Connecting the Module At a Glance The BMX DRA 1605 module is fitted with a removable 20-pin terminal block for the connection of sixteen non-isolated relay output channels. Output Circuit Diagram The following diagram shows the circuit of relay outputs. 35012474 10/2013 163 BMX DRA 1605 Module Connection The following diagram shows the connection of the module to the pre-actuators. power supply: 24 VDC or 24...240 VAC fuse: 1 fast blow fuse of 12 A for each 8-channel group 164 35012474 10/2013 Modicon M340 Using Unity Pro BMX DDO 3202 K 35012474 10/2013 Chapter 19 BMX DDO 3202 K Static Output Modules BMX DDO 3202 K Static Output Modules Subject of this Section This section presents the BMX DDO 3202 K module, its characteristics, and explains how it is connected to the pre-actuators. What Is in This Chapter? This chapter contains the following topics: Topic Page Introduction 166 Characteristics 167 Connecting the Module 169 35012474 10/2013 165 BMX DDO 3202 K Introduction Function The BMX DDO 3202 K module is a 24 VDC discrete module connected via a 40-pin connector. It is a positive logic (or source) module: its 32 output channels provide current to the pre-actuators. Illustration 166 35012474 10/2013 BMX DDO 3202 K Characteristics General Characteristics This table presents the general characteristics for the BMX DDO 3202 K. BMX DDO 3202 K Module Nominal values Threshold values 24 VDC positive logic static outputs Voltage 24 VDC Current 0.1 A Voltage (including ripple) 19...30 V (34 V possible for 1 hour/day) Current/channel 0.125 A Current/module 3.2 A Power of tungsten filament lamp Maximum 1.2 W Leakage current At 0 100 μA for U = 30 V Voltage drop At 1 < 1.5 V for I = 0.1 A Load impedance Minimum 220 Ω Response time (1) 1.2 ms Max. overload time before internal damage 15 ms Reliability MTBF for continuos operation in hours at ambient temperature (30° C) (86° F) 312 254 Frequency of switching to inductive load 0.5 / LI2 Hz Paralleling of outputs Yes (maximum of 3) Compatibility with IEC 1131-2 DC direct inputs Yes (type 3 or not IEC) Built-in protection Pre-actuator voltage: monitoring threshold Against overvoltage Yes, by Transil diode Against inversions Yes, by inverted diode (2) Against short-circuits and overloads Yes, by current limiter and electric circuit-breaker 0.125 A < Id < 0.185 A OK > 18 V Error < 14 V Pre-actuator voltage: monitoring response time On appearance On disappearance Power consumption 3.3 V 24 V pre-actuator consumption (excluding load current) 35012474 10/2013 1 ms < T < 3 ms 8 ms < T < 30 ms Typical 125 mA Maximum 166 mA Typical 46 mA Maximum 64 mA 167 BMX DDO 3202 K Power dissipation 3.6 W max. Dielectric strength Output / ground or output / internal logic 1500 V actual, 50 / 60 Hz for 1 min Between channel groups 500 VDC Resistance of insulation >10 MΩ (below 500 VDC) Temperature derating None (1) All outputs are equipped with fast demagnetization circuits for electromagnet. Electromagnet discharge time < L/R. (2) Provide a fuse to the +24 V pre-actuator supply Fuses Internal None External 1 fast blow fuse of 2 A for each 16-channel group CAUTION LOSS OF INPUT FUNCTION Install the correct rating and type of fuse. Failure to follow these instructions can result in injury or equipment damage. 168 35012474 10/2013 BMX DDO 3202 K Connecting the Module At a Glance The BMX DDO 3202 K module is fitted with a 40-pin connector for the connection of thirty-two output channels. Output Circuit Diagram The following diagram shows the circuit of a direct current output (positive logic). 35012474 10/2013 169 BMX DDO 3202 K Module Connection The diagram below shows the connection of the module to the pre-actuators. power supply: 24 VDC fuse: fast blow fuse of 2 A for each 16-channel group pre-act: pre-actuator PPS: pre-actuator power supply 170 35012474 10/2013 Modicon M340 Using Unity Pro BMX DDO 6402 K 35012474 10/2013 Chapter 20 BMX DDO 6402 K Static Output Modules BMX DDO 6402 K Static Output Modules Subject of this Section This section presents the BMX DDO 6402 K module, its characteristics, and explains how it is connected to the pre-actuators. What Is in This Chapter? This chapter contains the following topics: Topic Page Introduction 172 Characteristics 173 Connecting the Module 175 35012474 10/2013 171 BMX DDO 6402 K Introduction Function The BMX DDO 6402 K module is a 24 VDC discrete module connected via two 40-pin connectors. It is a positive logic (or source) module: its 64 output channels provide current to the pre-actuators. Illustration 172 35012474 10/2013 BMX DDO 6402 K Characteristics General Characteristics This table presents the general characteristics for the BMX DDO 6402 K module. BMX DDO 6402 K module. Nominal values Threshold values 24 VDC positive logic static outputs Voltage 24 VDC Current 0.1 A Voltage (including ripple) 19..30 V (34 V possible for 1 hour/day) Current/channel 0.125 A Current/module 6.4 A Power of tungsten filament lamp Maximum 1.2 W Leakage current At 0 100 μA for U = 30 V Voltage drop At 1 < 1.5 V for I = 0.1 A Load impedance Minimum Response time (1) 220 Ω 1.2 ms Max. overload time before internal damage 15 ms Reliability 159 924 MTBF for continuos operation in hours at ambient temperature (30° C) (86° F) Frequency of switching to inductive load 0.5 / LI2 Hz Paralleling of outputs Yes (maximum of 3) Compatibility with IEC 1131-2 DC direct inputs Yes (type 3 and not IEC) Built-in protection Against overvoltage Yes, by Transil diode Against inversions Yes, by inverted diode (2) Against short-circuits and overloads Yes, by current limiter and electric circuitbreaker 0.125 A < Id < 0.185 A Pre-actuator voltage: monitoring threshold OK > 18 V Error < 14 V Pre-actuator voltage: monitoring response time On appearance 8 ms < T < 30 ms On disappearance 1 ms < T < 3 ms Power consumption 3.3 V Typical 160 mA Maximum 226 mA 24 V pre-actuator consumption (excluding load current) Power dissipation 35012474 10/2013 Typical 92 mA Maximum 127 mA 6.85 W max. 173 BMX DDO 6402 K Dielectric strength Output / ground or output / internal logic 1500 V actual, 50 / 60 Hz for 1 min Between channel groups 500 VDC Resistance of insulation >10 MΩ (below 500 VDC) Temperature derating Apply the temperature derating curve (see page 26) (1) All outputs are equipped with fast demagnetization circuits for electromagnet. Electromagnet discharge time < L/R. (2) provide a 2 A fuse to the +24 V pre-actuator supply Fuses Internal None External 1 fast blow fuse of 2 A for each 16-channel group CAUTION LOSS OF INPUT FUNCTION Install the correct rating and type of fuse. Failure to follow these instructions can result in injury or equipment damage. 174 35012474 10/2013 BMX DDO 6402 K Connecting the Module At a Glance The BMX DDO 6402 K module is fitted with two 40-pin connectors for the connection of sixty-four output channels. Output Circuit Diagram The following diagram shows the circuit of a direct current output (positive logic). 35012474 10/2013 175 BMX DDO 6402 K Module Connection The diagram below shows the connection of the module to the pre-actuators. power supply: 24 VDC fuse: fast blow fuse of 2 A for each 16-channel group pre-act: pre-actuator PPS: pre-actuator power supply 176 35012474 10/2013 Modicon M340 Using Unity Pro BMX DAO 1605 35012474 10/2013 Chapter 21 BMX DAO 1605 Triac Output Modules BMX DAO 1605 Triac Output Modules Subject of this Section This section presents the BMX DAO 1605 module, its characteristics, and explains how it is connected to the pre-actuators. What Is in This Chapter? This chapter contains the following topics: Topic Page Introduction 178 Characteristics 179 Connecting the Module 181 35012474 10/2013 177 BMX DAO 1605 Introduction Function The BMX DAO 1605 module is a 100...240 VAC discrete module connected via a 20-pin terminal block. Its 16 triac output channels operate on alternating current. Illustration 178 35012474 10/2013 BMX DAO 1605 Characteristics General Characteristics This table presents the general characteristics for the BMX DAO 1605 and BMX DAO 1605H (see page 28) modules: BMX DAO 1605 Module 100...240 VAC triac outputs Nominal values Voltage 100...240 VAC Current 0.6 A / points Voltage 100 mA at 24 VAC 25 mA at 100...240 VAC Current/channel 0.6 A Current/module 2.4 A max/common (4.8 A max for all commons) Threshold values Maximum inrush current 20 A / cycle or less Leakage current At state 0 ≤ 3 mA (for 240 VAC, 60 Hz) ≤ 1.5 mA (for 120 VAC, 60 Hz) Residual voltage At state 1 ≤ 1.5 mA Response time Built-in protection 1 ms + 1/(2xF) Against inductive over voltage in AC modes None. Fit an RC circuit or a ZNO type over voltage limiter in parallel on each output appropriate to the voltage in use Against inductive over voltage None. Fit a discharge diode on each output. against shortcircuits and overloads None. Fit a fast-blow fuse on each channel or channel group. Command type Zero crossing Output protection no protection Dielectric maximum Voltage 2 830 VAC rms/3 cycles (Altitude: 2 000 m = 6 557.38 ft) Insulation Resistance ≥ 10 MΩ (by insulation resistance meter) Noise immunity By noise simulator of noise voltage, 1 μs noise width and 1 500 Vp-p 25...60 Hz noise frequency Power consumption 3.3 V Typical 79 mA Maximum 111 mA Temperature derating for BMX DAO 1605 Apply the temperature derating curve (see page 26) NOTE: The characteristics in this table apply to the BMX DAO 1605H in the temperature range 25...60° C (-13...140° F). At 70° C (158° F), the maximum threshold current must not exceed 0.24 A per channel and the maximum module current must not exceed 1.9 A. 35012474 10/2013 179 BMX DAO 1605 Fuses Internal None External 1 fast blow fuse of 3 A for each 4-channel group CAUTION LOSS OF OUTPUT FUNCTION Install the correct rating and type of fuse. Failure to follow these instructions can result in injury or equipment damage. DANGER HAZARD OF ELECTRICAL SHOCK, EXPLOSION OR ARC FLASH Switch off the sensor and pre-actuator voltage before connecting or disconnecting the module. Failure to follow these instructions will result in death or serious injury. 180 35012474 10/2013 BMX DAO 1605 Connecting the Module At a Glance The BMX DAO 1605 module is fitted with a removable 20-pin terminal block for the connection of sixteen triac output channels. Output Circuit Diagram The following diagram shows the circuit of a alternating current triac output. 35012474 10/2013 181 BMX DAO 1605 Module Connection The following diagram shows the connection of the module to the pre-actuators. power supply: 100...240 VAC fuse: 1 fast blow fuse of 3 A for each 4-channel group 182 35012474 10/2013 Modicon M340 Using Unity Pro BMX DDM 16022 35012474 10/2013 Chapter 22 BMX DDM 16022 Mixed Static Input/Output Module BMX DDM 16022 Mixed Static Input/Output Module Subject of this Section This section presents the BMX DDM 16022 module, its characteristics, and explains how it is connected to the sensors and pre-actuators. What Is in This Chapter? This chapter contains the following topics: Topic Page Introduction 184 Characteristics 185 Connecting the Module 189 35012474 10/2013 183 BMX DDM 16022 Introduction Function The BMX DDM 16022 module is a 24 VDC discrete module connected via a 20-pin terminal block. It is a positive logic module: its 8 input channels receive current from the sensors (sink) and its 8 output channels provide current to the pre-actuators (source). Illustration 184 35012474 10/2013 BMX DDM 16022 Characteristics General Input Characteristics The following table shows the general characteristics of the BMX DDM 16022 and BMX DDM 16022H (see page 28) module inputs: BMX DDM 16022 Module 24 VDC positive logic inputs Nominal input values Threshold input values Voltage 24 VDC Current 3.5 mA At 1 Voltage ≥ 11 V Current > 3 mA for U ≥ 11 V At 0 Voltage 5V Current ≤ 1.5 mA Sensor supply (including ripple) 19...30 V (possibly up to 34 V, limited to 1 hour/day) Input impedance At nominal U 6.8 kΩ Response time Typical 4ms Maximum 7ms IEC 1131-2 compliance Type 3 Reverse polarity Protected 2-wire / 3-wire proximity sensor compatibility IEC 947-5-2 Reliability MTBF for continuos operation in hours at ambient temperature (30° C) (86° F) 427 772 Dielectric strength Primary/secondary 1500 V actual, 50 / 60 Hz for 1 min. Between input/output groups 500 VCC Resistance of insulation >10 MΩ (below 500 VDC) Type of input Current sink Paralleling of inputs No Sensor voltage: monitoring threshold OK > 18 V Error < 14 V Sensor voltage: monitoring response On appearance time at 24 V (-15% ... +20%) On disappearance 1 ms < T < 3 ms Power consumption 3.3 V Typical 79 mA Maximum 111 mA 35012474 10/2013 8 ms < T < 30 ms 185 BMX DDM 16022 24 V pre-actuator consumption (excluding load current) Typical 59 mA Maximum 67 mA Power dissipation 3.7 W max. Temperature derating for BMX DDM 16022 None NOTE: These characteristics are available also for the BMX DDM 16022H in the temperature range -25..60° C (-13...140° F). At +70° C (158° F), the maximum voltage value of input Sensor supply must not exceed 26.4 V. WARNING LOSS OF INPUT FUNCTION Do not operate the BMX DDM 16022H at 70° C (158° F) if the sensor power supply is greater than 29.0 V or less than 21.1 V. Overheating the module can cause the loss of the input function. Failure to follow these instructions can result in death, serious injury, or equipment damage. Input Fuses Internal None External 1 fast blow fuse of 0.5 A for the input group CAUTION LOSS OF INPUT FUNCTION Install the correct rating and type of fuse. Failure to follow these instructions can result in injury or equipment damage. 186 35012474 10/2013 BMX DDM 16022 General Output Characteristics The following table shows the general characteristics of the BMX DDM 16022 and BMX DDM 16022H (see page 28) module outputs. BMX DDM 16022 Module Nominal values Threshold values 24 VDC positive logic static outputs Voltage 24 VDC Current 0.5 A Voltage (including ripple) 19...30 V (34 V possible for 1 hour/day) Current/channel 0.625 A Current/module 5A Power of tungsten filament lamp Maximum 6W Leakage current At 0 < 0.5 mA Voltage drop At 1 < 1.2 V Load impedance Minimum 48 Ω Response time (1) 1.2 ms Max. overload time before internal damage 15 ms Reliability MTBF for continuos operation in hours at ambient temperature (30° C) (86° F) 427 772 Frequency of switching to inductive load 0.5 / LI2 Hz Paralleling of outputs Yes (maximum of 2) Compatibility with IEC 1131-2 DC direct inputs Yes (type 3 and not IEC) Built-in protection Against over voltage Yes, by Transil diode Against inversions Yes, by inverted diode (2) Against short-circuits and overloads Yes, by current limiter and electric circuit-breaker 1.5 In < Id < 2 In Pre-actuator voltage: monitoring threshold OK Error > 18 V < 14 V Pre-actuator voltage: monitoring response time at 24 V (-15% ... +20%) On appearance 8 ms < T < 30 ms On disappearance 1 ms < T < 3 ms Power consumption 3.3 V Typical 79 mA Maximum 111 mA 24 V pre-actuator consumption (excluding load current) Power dissipation 35012474 10/2013 Typical 59 mA Maximum 67 mA 3.7 W max. 187 BMX DDM 16022 Dielectric strength Output / ground or output / 1500 V actual, 50 / 60 Hz for 1 min. internal logic Resistance of insulation >10 MΩ (below 500 VDC) Temperature derating for BMX DDM 16022 None (1) All outputs are equipped with fast demagnetization circuits for electromagnets. Electromagnet discharge time < L/R. (2) Provide a 2 A fuse to the +24 V pre-actuator supply NOTE: The characteristics in this table also apply to the BMX DDM 16022H in the temperature range -25...60° C (-13...140° F). At 70° C (140° F): z The maximum voltage of the pre-actuator power supply must not exceed 26.4 V. z The maximum output current must not exceed 0.55 A. WARNING LOSS OF OUTPUT FUNCTION Do not operate the BMX DDM 16022H at 70° C (158° F) if the pre-actuator power supply is greater than 29.0 V or less than 21.1 V. Overheating the module can cause the loss of the output function. Failure to follow these instructions can result in death, serious injury, or equipment damage. Output Fuses Internal None External 1 fast blow fuse of 6.3 A for the output group CAUTION LOSS OF OUTPUT FUNCTION Install the correct rating and type of fuse. Failure to follow these instructions can result in injury or equipment damage. 188 35012474 10/2013 BMX DDM 16022 Connecting the Module At a Glance The BMX DDM 16022 module is fitted with a removable 20-pin terminal block for the connection of eight input channels and eight output channels. Input Circuit Diagram The following diagram shows the circuit of a direct current input (positive logic). 35012474 10/2013 189 BMX DDM 16022 Output Circuit Diagram The following diagram shows the circuit of a direct current output (positive logic). 190 35012474 10/2013 BMX DDM 16022 Module Connection The following diagram shows the connection of the module to the sensors and pre-actuators. power supply: 24 VDC input fuse: fast blow fuse of 0.5 A output fuse: fast blow fuse of 6.3 A pre-act: pre-actuator 35012474 10/2013 191 BMX DDM 16022 192 35012474 10/2013 Modicon M340 Using Unity Pro BMX DDM 16025 35012474 10/2013 Chapter 23 BMX DDM 16025 Mixed Relay Input/Output module BMX DDM 16025 Mixed Relay Input/Output module Subject of this Section This section presents the BMX DDM 16025 module, its characteristics, and explains how it is connected to the sensors and pre-actuators. What Is in This Chapter? This chapter contains the following topics: Topic Page Introduction 194 Characteristics 195 Connecting the Module 199 35012474 10/2013 193 BMX DDM 16025 Introduction Function The BMX DDM 16025 module is a 24 VDC discrete module connected via a 20-pin terminal block. It is a positive logic module: its 8 input channels receive current from the sensors (sink). The 8 isolated relay outputs operate either on direct current (24 VDC) or alternating current (24...240 VAC). Illustration 194 35012474 10/2013 BMX DDM 16025 Characteristics General Input Characteristics The following table shows the general characteristics of the BMX DDM 16025 and BMX DDM 16025H (see page 28) module inputs: BMX DDM 16025 Module Eight 24 VDC positive logic inputs Nominal input values Threshold input values Voltage 24 VDC Current 3.5 mA At 1 Voltage ≥ 11 V Current ≥ 2 mA for U ≥ 11 V At 0 Voltage 5V Current < 1.5 mA Sensor supply (including ripple) 19...30 V (possibly up to 34 V, limited to 1 hour/day) Input impedance At nominal U 6.8 kΩ Response time Typical 4 ms Maximum 7 ms IEC 1131-2 compliance Type 3 Reverse polarity Protected 2-wire / 3-wire proximity sensor compatibility IEC 947-5-2 Reliability MTBF for continuous operation in hours at ambient temperature (30° C) (86° F) 835 303 Dielectric strength Primary/secondary 1500 V actual, 50 / 60 Hz for 1 min. Between input/output groups 500 VDC Resistance of insulation >10 MΩ (below 500 VDC) Type of input Current sink Paralleling of inputs Sensor voltage: monitoring threshold No OK > 18 V Error < 14 V Sensor voltage: monitoring response time at 24V (-15% ... +20%) On appearance 8 ms < T < 30 ms On disappearance 1 ms < T < 3 ms Power consumption 3.3 V Typical 35 mA Maximum 50 mA Typical 79 mA Maximum 111 mA 24 V pre-actuator consumption (excluding load current) 35012474 10/2013 195 BMX DDM 16025 Power dissipation 3.1 W max. Temperature derating for BMX DDM 16025 None NOTE: For the BMX DDM 16025H, at 70° C (158° F) the maximum pre-actuator power supply must not exceed 26.4 V. WARNING LOSS OF INPUT FUNCTION Do not operate the BMX DDI 16025H at 70° C (158° F) if the sensor power supply is greater than 29.0 V or less than 21.1 V. Overheating the module can cause the loss of the input function. Failure to follow these instructions can result in death, serious injury, or equipment damage. Input Fuses Internal None External 1 fast blow fuse of 0.5 A for the input group CAUTION LOSS OF INPUT FUNCTION Install the correct rating and type of fuse. Failure to follow these instructions can result in injury or equipment damage. General Output Characteristics The following table shows the general characteristics of the BMX DDM 16025 and BMX DDM 16025H (see page 28) module outputs: BMX DDM 16025 Module Nominal values Eight 24 VDC/24-240 VAC relay outputs Switching direct voltage 24 VDC resistive load Switching direct current 2 A resistive load Switching alternating voltage 220 VAC, Cos Φ = 1 Switching alternating current 2 A, Cos Φ = 1 Minimum switching load Voltage / Current 5 VDC / 1 mA. Maximum switching load Voltage 264 VAC / 125 VDC On-line module change 196 Possibility 35012474 10/2013 BMX DDM 16025 Response time ≤ 8 ms Activation Deactivation ≤ 10 ms Mechanical service life Number of switching 20 million or more Reliability MTBF for continuous operation in hours at ambient temperature (30° C) (86° F) 835 303 Max. switching frequency Cycles per hour 3 600 Electrical service life Switching voltage / current 200 VAC / 1.5 A, 240 VAC / 1 A, Cos Φ = 0.7 (1) 200 VAC / 0.4 A, 240 VAC / 0.3 A, Cos Φ = 0.7 (2) 200 VAC / 1 A, 240 VAC / 0.5 A, Cos Φ = 0.35 (1) 200 VAC / 0.3 A, 240 VAC / 0.15 A, Cos Φ = 0.35 (2) 200 VAC / 1.5 A, 240 VAC / 1 A, Cos Φ = 0.7 (1) 200 VAC / 0.4 A, 240 VAC / 0.3 A, Cos Φ = 0.7 (2) Noise immunity In noise simulation, 1500 V actual, width 1s and 25 to 60 Hz Power consumption 3.3 V Typical 79 mA 24 V pre-actuator consumption Maximum 111 mA Typical 36 mA Maximum 58 mA Power dissipation Dielectric strength 3.1 W max. Max. voltage 2830 VAC rms / cycles Resistance of insulation 10 MΩ Temperature derating for BMX DDM 16025 None (1) 1 x 105 cycles (2) 3 x 105 cycles NOTE: For the BMX DDM 16025H, at 70° C (158° F) the maximum pre-actuator power supply must not exceed 24 VA. WARNING LOSS OF OUTPUT FUNCTION Do not operate the BMX DDI 16025H at 70° C (158° F) if the pre-actuator power supply is greater than 28.8 V or less than 19.2 V. Overheating the module can cause the loss of the input function. Failure to follow these instructions can result in death, serious injury, or equipment damage. 35012474 10/2013 197 BMX DDM 16025 Output Fuses Internal None External 1 fast blow fuse of 12 A for the output group CAUTION LOSS OF INPUT FUNCTION Install the correct rating and type of fuse. Failure to follow these instructions can result in injury or equipment damage. DANGER HAZARD OF ELECTRICAL SHOCK, EXPLOSION OR ARC FLASH Switch off the sensor and pre-actuator voltages before connecting or disconnecting the module. Failure to follow these instructions will result in death or serious injury. 198 35012474 10/2013 BMX DDM 16025 Connecting the Module At a Glance The BMX DDM 16025 module is fitted with a removable 20-pin terminal block for the connection of eight input channels and eight isolated relay output channels. Input Circuit Diagram The following diagram shows the circuit of a direct current input (positive logic). 35012474 10/2013 199 BMX DDM 16025 Output Circuit Diagram The following diagram shows the circuit of relay outputs. 200 35012474 10/2013 BMX DDM 16025 Module Connection The diagram below shows the connection of the module to the sensors and pre-actuators. input power supply: 24 VDC output power supply: 24 VDC or 24...240 VAC input fuse: 1 fast blow fuse of 0.5 A output fuse: 1 fast blow fuse of 12 A pre-act: pre-actuator 35012474 10/2013 201 BMX DDM 16025 202 35012474 10/2013 Modicon M340 Using Unity Pro BMX DDM 3202 K 35012474 10/2013 Chapter 24 BMX DDM 3202 K Mixed Static Input/Output Module BMX DDM 3202 K Mixed Static Input/Output Module Subject of this Section This section presents the BMX DDM 3202 K module, its characteristics, and explains how it is connected to the sensors and pre-actuators. What Is in This Chapter? This chapter contains the following topics: Topic Page Introduction 204 Characteristics 205 Connecting the Module 208 35012474 10/2013 203 BMX DDM 3202 K Introduction Function The BMX DDM 3202 K module is a 24 VDC discrete module connected via a 40-pin connector. It is a positive logic module: its 16 input channels receive current from the sensors (sink) and its 16 output channels provide current to the pre-actuators (source). Illustration 204 35012474 10/2013 BMX DDM 3202 K Characteristics General Input Characteristics The following table shows the general characteristics of the BMX DDM 3202 K module inputs: BMX DDM 3202 K module. 24 VDC positive logic inputs Nominal input values Threshold input values At 1 At 0 Voltage 24 VDC Current 2.5 mA Voltage ≥ 11 V Current ≥ 2 mA for U ≥ 11 V Voltage 5V Current ≤ 1.5 mA Sensor supply (including ripple) 19...30 V (possibly up to 34 V, limited to 1 hour/day) Input impedance At nominal U 9.6 kΩ Response time Typical 4ms Maximum 7ms IEC 1131-2 compliance Type 3 Reverse polarity Protected 2-wire / 3-wire proximity sensor compatibility IEC 947-5-2 Reliability MTBF for continuos operation in hours 650 614 at ambient temperature (30° C) (86° F) Dielectric strength Primary/secondary 1500 V actual, 50 / 60 Hz for 1 min. Between input/output groups 500 VDC Resistance of insulation >10 MΩ (below 500 VDC) Type of input Current sink Paralleling of inputs No Sensor voltage: monitoring threshold OK > 18 V Error < 14 V Sensor voltage: monitoring response On appearance time at 24 V (-15% ... +20%) On disappearance 1 ms < T < 3 ms Power consumption 3.3 V Typical 125 mA Maximum 166 mA Typical 69 mA Maximum 104 mA 24 V pre-actuator consumption (excluding load current) 8 ms < T < 30 ms Power dissipation 4 W max. Temperature darting for BMX DDM 3202 K None 35012474 10/2013 205 BMX DDM 3202 K Input Fuses Internal None External 1 fast blow fuse of 0.5 A for the input group CAUTION LOSS OF INPUT FUNCTION Install the correct rating and type of fuse. Failure to follow these instructions can result in injury or equipment damage. General Output Characteristics The following table shows the general characteristics of the BMX DDM 3202 K module outputs. BMX DDM 3202 K module. Nominal values 24 VDC positive logic static outputs Voltage 24 VDC Current 0.1 A Voltage (including ripple) 19..30 V (34 V possible for 1 hour/day) Current/channel 0.125 A Current/module 3.2 A Power of tungsten filament lamp Maximum 1.2 W Leakage current at 0 100 μA for U = 30 V Voltage drop at 1 < 1.5 V for I = 0.1 A Load impedance Minimum 220 Ω Threshold values Response time (1) 1.2 ms Max. overload time before internal damage 15 ms Reliability MTBF for continuos operation in hours at ambient temperature (30° C) (86° F) 650 614 Frequency of switching to inductive load 0.5 / LI2 Hz Paralleling of outputs Yes (maximum of 3) Compatibility with IEC 1131-2 DC direct inputs Yes (type 3 and not IEC) Built-in protection 206 Against over voltage Yes, by Transil diode Against inversions Yes, by inverted diode (2) Against short-circuits and overloads Yes, by current limiter and electric circuit-breaker 0.125 A < Id < 0.185 A 35012474 10/2013 BMX DDM 3202 K Pre-actuator voltage: monitoring threshold OK > 18 V Error < 14 V Pre-actuator voltage: monitoring response time at 24 V (-15% ... +20%) On appearance 8 ms < T < 30 ms On disappearance 1 ms < T < 3 ms Power consumption 3.3 V Typical 125 mA 24 V pre-actuator consumption (excluding load current) Maximum 166 mA Typical 69 mA Maximum Power dissipation 104 mA 4 W max. Dielectric strength Output / ground or output / internal logic 1500 V actual, 50 / 60 Hz for 1 min. Resistance of insulation >10 MΩ (below 500 VDC) Temperature derating None (1) All outputs are equipped with fast demagnetization circuits for electromagnet. Electromagnet discharge time < L/R. (2) Provide a 2 A fuse to the +24 V pre-actuator supply Output Fuses Internal None External 1 fast blow fuse of 2 A for the output group CAUTION LOSS OF INPUT FUNCTION Install the correct rating and type of fuse. Failure to follow these instructions can result in injury or equipment damage. 35012474 10/2013 207 BMX DDM 3202 K Connecting the Module At a Glance The BMX DDM 3202 K module is fitted with a 40-pin connector for the connection of sixteen input channels and sixteen output channels. Input Circuit Diagram The following diagram shows the circuit of a direct current input (positive logic). 208 35012474 10/2013 BMX DDM 3202 K Output Circuit Diagram The following diagram shows the circuit of a direct current output (positive logic). 35012474 10/2013 209 BMX DDM 3202 K Module Connection The following diagram shows the connection of the module to the sensors and pre-actuators. power supply: 24 VDC input fuse: fast blow fuse of 0.5 A output fuse: fast blow fuse of 2 A pre-act: pre-actuator SPS: sensor power supply PPS: pre-actuator power supply 210 35012474 10/2013 Modicon M340 Using Unity Pro TELEFAST 2 for Discrete I/Os 35012474 10/2013 Chapter 25 TELEFAST 2 Connection Interface Links for the Discrete I/O Modules TELEFAST 2 Connection Interface Links for the Discrete I/O Modules Aim of this Chapter This chapter describes the TELEFAST 2 interface links for the discrete input/output modules. What Is in This Chapter? This chapter contains the following sections: Section Topic Page 25.1 Introduction to the TELEFAST 2 Connection Interfaces for Discrete I/O 212 25.2 Connection Principles for the TELEFAST 2 Interfaces for Discrete I/O 223 25.3 TELEFAST 2 ABE-7H08R10/08R11 and ABE-7H16R10/16R11 Connection Bases 229 25.4 TELEFAST 2 ABE-7H12R10/12R11 Connection Bases 231 25.5 TELEFAST 2 ABE-7H08R21 and ABE-7H16R20/16R21/16R23 Connection Bases 233 25.6 TELEFAST 2 ABE-7H12R20/12R21 Connection Bases 235 25.7 TELEFAST 2 ABE-7H08S21/16S21 Connection Bases 237 25.8 TELEFAST 2 ABE-7H12S21 Connection Base 239 25.9 TELEFAST 2 ABE-7H16R30/16R31 Connection Bases 241 25.10 TELEFAST 2 ABE-7H12R50 Connection Base 243 25.11 TELEFAST 2 ABE-7H16R50 Connection Base 245 25.12 TELEFAST 2 ABE-7H16F43 Connection Base 247 25.13 TELEFAST 2 ABE-7H16S43 Connection Base 249 25.14 TELEFAST 2 Connection Base Accessories 251 35012474 10/2013 211 TELEFAST 2 for Discrete I/Os Section 25.1 Introduction to the TELEFAST 2 Connection Interfaces for Discrete I/O Introduction to the TELEFAST 2 Connection Interfaces for Discrete I/O Aim of this section This section describes the range of TELEFAST 2 products which allow the discrete input and output modules to be connected quickly to the operating pieces. What Is in This Section? This section contains the following topics: Topic 212 Page General Overview of TELEFAST 2 Connection Interfaces for Discrete I/O Modules 213 TELEFAST 2 Connection Bases Catalog 214 Combination of Discrete I/O Modules and TELEFAST 2 Connection Bases 221 35012474 10/2013 TELEFAST 2 for Discrete I/Os General Overview of TELEFAST 2 Connection Interfaces for Discrete I/O Modules At a Glance The TELEFAST 2 system is a group of products which enableS discrete input and output modules to be quickly connected to operational components. It replaces 20-pin terminal blocks, thus doing away with single wire connections. The TELEFAST 2 system, which consists of connection bases for interfaces and connection cables, can only be connected to modules which are fitted with 40-pin connectors. Several base types can be identified: z z z z z z z connection interface bases for 8/12/16-channel discrete inputs/outputs bases for connection and adaptation interfaces for inputs with 16 isolated channels bases for connection and adaptation interfaces for static outputs with 8 and 16 channels bases for connection and adaptation interfaces relating to relay outputs with 8 and 16 channels bases for adapter splitting 16 channels into 2 x 8 channels bases for connection and adaptation interfaces relating to outputs, with or without removable electromechanical or static relays, with 16 channels input bases for 12.5-mm wide static relays 35012474 10/2013 213 TELEFAST 2 for Discrete I/Os TELEFAST 2 Connection Bases Catalog At a Glance The catalog of TELEFAST 2 bases for discrete input/output modules is shown here. Catalog The table below shows the catalog of connection interface bases for 8/12/16-channel discrete I/Os. Reference ABE-7H•• 08R10 08R11 08R21 08S21 Base types Connection interface bases for 8/12/16-channel discrete I/Os. Sub groups 8-channel bases Illustration TELEFAST 2 base Description - with 1 isolator/ channel 12R50 16R50 Compact 12 and 16channel bases 12R10 12R20 12R21 16R10 16R11 16R20 16R21 16R23 16R30 16R31 12S21 16S21 16S43 (1) 16F43 (2) 12 and 16-channel bases TELEFAST 2 base - - with 1 isolator/ channel with 1 fuse + 1 isolator/ channel (1) for inputs (2) for outputs 214 35012474 10/2013 TELEFAST 2 for Discrete I/Os Illustration The principle for identifying the connection interface bases for 8/12/16-channel discrete I/Os is as follows. Description The table below describes the different elements which make it possible to identify the connection interface bases for 8/12/16-channel discrete I/Os. Number Description (1) 08 = 8-channel base 12 = 12-channel base 16 = 16-channel base (2) Primary function: z R = simple connection z S = isolator/channel z F = fuse/channel (3) 1 = with 1 screw terminal per channel on 1 level 2 = with 2 screw terminals per channel on 2 levels 3 = with 3 screw terminals per channel on 3 levels 4 = with 2 screw terminals per channel on 1 level 5 = with 1 screw terminal per channel on 2 levels (4) 0 or even number = without LED display per channel odd number = with LED display per channel 35012474 10/2013 215 TELEFAST 2 for Discrete I/Os Catalog The table below shows the catalog of bases for connection and adaptation interfaces for inputs with 16 isolated channels. ABE-7S•• reference 16E2B1 16E2E1 Base types Bases for connection and adaptation interfaces for inputs with 16 isolated channels. Illustration TELEFAST 2 base Description 16 x 24 VDC inputs 16 x 48 VDC inputs 16E2E0 16 x 48 VAC inputs 16E2F0 16 x 110...120 VAC inputs 16E2M0 16 x 220...240 VAC inputs The table below shows the catalog of bases for connection and adaptation interfaces for static outputs with 8 and 16 channels. ABE-7S•• reference 08S2B0 Base types Bases for connection and adaptation interfaces for static outputs with 8 and 16 channels. Sub groups 8-channel bases Illustration TELEFAST 2 base TELEFAST 2 base Description 8 static 24 VDC / 0.5A outputs, with error detection transfer to PLC. 8 static 24 VDC / 2A outputs, with error detection transfer to PLC. 216 08S2B1 16S2B0 16S2B2 16-channel bases 16 static 24 VDC / 0.5A outputs, with error detection transfer to PLC. 16 static 24 VDC / 0.5A outputs, without error detection transfer to PLC. 35012474 10/2013 TELEFAST 2 for Discrete I/Os The table below shows the catalog of bases for connection and adaptation interfaces for relay outputs with 8 and 16 channels. ABE-7R•• reference 08S111 08S210 16S111 16S210 16S212 Base types Bases for connection and adaptation interfaces for relay outputs with 8 and 16 channels. Sub groups 8-channel bases Illustration TELEFAST 2 base TELEFAST 2 base Description 8 relay outputs, 1 F with + or alternating polarity distribution. 8 relay outputs, 1 F, potential free contact. 16-channel bases TELEFAST 2 base 16 relay outputs, 1 F, 16 relay outputs, 1 F, potential free 2 x 8 shared + contact. or alternating. 16 relay outputs, 1 F with distribution of the 2 polarities by 8channel group. The table below displays the catalog entry showing the connection base for the adapter splitting 16 channels into 2 x 8 channels. ABE-7A•• reference CC02 Base types Bases for adapter splitting 16 channels into 2 x 8 channels. Illustration TELEFAST 2 base Description Allows splitting of: z 16 channels into two x 8 channels z 12 channels into 8 channels + 4 channels 35012474 10/2013 217 TELEFAST 2 for Discrete I/Os The table below shows the catalog of output adaptation interface bases with or without removable electromechanical or static relays with 16 channels. ABE-7•• reference R16T210 Base types Output adaptation interface bases with or without removable electromechanical or static relays with 16 channels Sub groups Output bases, 1 F, potential free contact. Illustration TELEFAST 2 base Description with 10-mm wide electromechanical relay 218 P16T210 10-mm wide relay not provided P16T214 10-mm wide relay not provided, 1 fuse/channel R16T212 P16T212 P16T215 P16T318 Output bases, 1 F, distribution of Output base, 1 F, the 2 polarities by 8-channel group. distribution of the 2 polarities by 4-channel group. with 10-mm wide electromechanical relay 10-mm wide relay not provided 10-mm wide relay not provided, 1 fuse/channel 12.5-mm wide relay, not provided, 1 fuse + 1 isolator/channel 35012474 10/2013 TELEFAST 2 for Discrete I/Os The table below shows the catalog of output adaptation interface bases with or without removable electromechanical or static relays with 16 channels (continued). ABE-7•• reference R16T230 R16T330 P16T330 P16T334 Base types Output adaptation interface bases with or without removable electromechanical or static relay with 16 channels (continued). Sub groups Output bases, 1 OF, potential free contact. Illustration R16T332 P16T332 R16T370 Output bases, 1 OF, shared by 8-channel group. Output bases, 1 OF, distribution of the 2 polarities by 8channel group. with 10mm wide electromechanical relay with 12.5mm wide electromechanical relay Output bases, 2 OF, potential free contact. TELEFAST 2 base Description with 10-mm wide electromechanical relay 35012474 10/2013 R16T231 with 12.5mm wide electromechanical relay 12.5-mm wide relay, not provided 12.5-mm wide relay, not provided, 1 fuse/channel 12.5-mm wide relay, not provided with 12.5mm wide electromechanical relay 219 TELEFAST 2 for Discrete I/Os The table below shows the catalog of input bases for 12.5-mm wide static relays. ABE-7P•• reference 16F310 Base types Input bases for 12.5-mm wide static relays Illustration TELEFAST 2 base Description potential free 220 16F312 distribution of the 2 polarities by 8-channel group 35012474 10/2013 TELEFAST 2 for Discrete I/Os Combination of Discrete I/O Modules and TELEFAST 2 Connection Bases Compatibility Table The following table summarizes compatibility between Discrete I/O modules and TELEFAST 2 connection bases. BMX DDI 3202 K BMX DDM 3202 K BMX DDI 6402 K BMX DDO 3202 K BMX DDM 3202 K BMX DDO 6402 K 1 connector 2 connectors 1 connector 2 connectors ABE-7H08R•• X (1) X (1) X (1) X (1) ABE-7H08S21 X (1) X (1) X (1) X (1) ABE-7H12R•• - - - - ABE-7H12S21 - - - - ABE-7H16R•• X X X X ABE-7H16S21 X X X X ABE-7H16R23 X X - - ABE-7H16F43 - - X X ABE-7H16S43 X X - - Connection bases 8 channels 12 channels 16 channels Input adapter connection bases 16 channels ABE-7S16E2•• X X - - ABE-7P16F3•• X X - - Output adapter connection bases 8 channels ABE-7S08S2•• - - X (1) X (1) ABE-7R08S••• - - X (1) X (1) 35012474 10/2013 221 TELEFAST 2 for Discrete I/Os BMX DDI 3202 K BMX DDM 3202 K BMX DDI 6402 K BMX DDO 3202 K BMX DDM 3202 K BMX DDO 6402 K 1 connector 2 connectors 1 connector 2 connectors ABE-7R16S••• - - X X ABE-7R16T••• - - X X ABE-7P16T••• - - X X 16 channels (1) with 16 to 2 x 8 channel adapter ABE-7ACC02 X compatible - non-compatible 222 35012474 10/2013 TELEFAST 2 for Discrete I/Os Section 25.2 Connection Principles for the TELEFAST 2 Interfaces for Discrete I/O Connection Principles for the TELEFAST 2 Interfaces for Discrete I/O Aim of this section This section describes the connection principles for the TELEFAST 2 products for discrete input/output modules. What Is in This Section? This section contains the following topics: Topic Page Connecting a Discrete Input/Output Module to a TELEFAST 2 Base Interface 224 Dimensions and Mounting of the TELEFAST 2 Connection Bases 226 35012474 10/2013 223 TELEFAST 2 for Discrete I/Os Connecting a Discrete Input/Output Module to a TELEFAST 2 Base Interface At a Glance A discrete input/output module with a 40-pin connector can be connected to the TELEFAST 2 connection base with a connection cable. Illustration The following diagram shows the connection of a discrete input/output module with a 40-pin connector to a TELEFAST 2 connection base. 224 35012474 10/2013 TELEFAST 2 for Discrete I/Os Illustration The following diagram shows an example specific to the connection of 16 channels in 2 x 8-channel groups via the ABE-7ACC02 adapter base. 35012474 10/2013 225 TELEFAST 2 for Discrete I/Os Dimensions and Mounting of the TELEFAST 2 Connection Bases At a Glance Here is an overview of the dimensions of different TELEFAST 2 connection products and their mounting methods. Illustration The illustration below shows the dimensions (in mm) of the products: ABE-7H••R1•, ABE-7H••R5•, ABE-7H••R2•, ABE-7H••S21, ABE-7H16R3•, ABE-7S08S2B0, ABE-7R••S1••, ABE-7R08S210. (1) Dimension with additional shunt terminal block ABE-7BV20 or ABE-7BV10. The illustration below shows the dimensions (in mm) of the products: ABE-7H16S43, ABE7S16E2••, ABE-7S08S2B1, ABE-7S16S2B•, ABE-7H16F43•, ABE-7R16S21. 226 35012474 10/2013 TELEFAST 2 for Discrete I/Os The illustration below shows the dimensions (in mm) of the product ABE-7ACC02. The illustration below shows the dimensions (in mm) of the products: ABE-7R16T2•• and ABE7P16T2••. (1) Dimension with additional shunt terminal block ABE-7BV20 or ABE-7BV10. 35012474 10/2013 227 TELEFAST 2 for Discrete I/Os The illustration below shows the dimensions (in mm) of the products: ABE-7R16T3•• and ABE7P16T3••. (1) Dimension with additional shunt terminal block ABE-7BV20 or ABE-7BV10. Mounting The TELEFAST 2 bases are mounted on 35-mm wide DIN mounting rails. WARNING UNEXPECTED EQUIPMENT OPERATION Install the input adaptation bases ABE-7S16E2E1 and static output adaptation bases ABE7S••S2B• lengthways and horizontally to prevent the device from overheating and unexpected operation. Failure to follow these instructions can result in death, serious injury, or equipment damage. 228 35012474 10/2013 TELEFAST 2 for Discrete I/Os Section 25.3 TELEFAST 2 ABE-7H08R10/08R11 and ABE-7H16R10/16R11 Connection Bases TELEFAST 2 ABE-7H08R10/08R11 and ABE7H16R10/16R11 Connection Bases Sensor and Pre-actuator Connections on the ABE-7H08R10/R11 and ABE7H16R10/R11 Bases At a Glance This is an overview of the sensor and pre-actuator connections on TELEFAST 2 bases. NOTE: The bases are manufactured with a general-purpose, quick-blow fuse rated 6.3 A. To guarantee optimum protection, this fuse should be rated according to the application (connection to input or output functions) and the maximum current allowable in the base. Type and rating of fuse to be fitted to the base: z z input functions: 0.5 A quick-blow output functions: z 2 A quick-blow on the ABE-7H16R•• base z 6.3 A quick-blow on the ABE-7H08R•• base Illustration Description of the connection terminal blocks. 35012474 10/2013 229 TELEFAST 2 for Discrete I/Os Illustration Connections for input and output functions. Connecting the common for sensors: z onto terminals 1 or 2: sensors to the ‘+’ of the supply (positive logic inputs) Connecting the common for pre-actuators: z 230 onto terminals 3 or 4: pre-actuators to the ‘-’ of the supply (positive logic outputs) 35012474 10/2013 TELEFAST 2 for Discrete I/Os Section 25.4 TELEFAST 2 ABE-7H12R10/12R11 Connection Bases TELEFAST 2 ABE-7H12R10/12R11 Connection Bases Sensor and Pre-actuator Connections on the ABE-7H12R10/R11 Bases At a Glance This is an overview of the sensor and pre-actuator connections on TELEFAST 2 bases. NOTE: The bases are manufactured with a general-purpose, quick-blow fuse rated 6.3 A. To guarantee optimum protection, this fuse should be rated according to the application (connection to input or output functions) and the maximum current allowable in the base. Type and rating of fuse to be fitted to the base: z z input functions: 0.5 A quick-blow output functions: 6.3 A quick-blow on the ABE-7H12R ••base Illustration Description of the connection terminal blocks. 35012474 10/2013 231 TELEFAST 2 for Discrete I/Os Illustration Connections for input and output functions. Connecting the common for sensors: z onto terminals 1 or 2: sensors to the ‘+’ of the supply (positive logic inputs) Connecting the common for pre-actuators: z 232 several terminals linked to the ‘-‘ polarity (3, 4, 200, 201, 202, and 203) allowing sharing in groups of 4 or 2 channels (positive logic outputs) 35012474 10/2013 TELEFAST 2 for Discrete I/Os Section 25.5 TELEFAST 2 ABE-7H08R21 and ABE-7H16R20/16R21/16R23 Connection Bases TELEFAST 2 ABE-7H08R21 and ABE7H16R20/16R21/16R23 Connection Bases Sensor and Pre-actuator Connections on the ABE-7H08R21 and ABE7H16R20/R21/R23 Bases for Type 2 Inputs At a Glance This is an overview of the sensor and pre-actuator connections on TELEFAST 2 bases. NOTE: The bases are manufactured with a general-purpose, quick-blow fuse rated 2 A. To guarantee optimum protection, this fuse should be rated according to the application (connection to input or output functions) and the maximum current allowable in the base. Type and rating of fuse to be fitted to the base: z z input functions: 0.5 A quick-blow output functions: z 2 A quick-blow on the ABE-7H16R•• base z 6.3 A quick-blow on the ABE-7H08R•• base Illustration Description of the connection terminal blocks. 35012474 10/2013 233 TELEFAST 2 for Discrete I/Os Illustration Connections for input and output functions. Connecting the common for sensors: z In order to create the shared sensor supply, position the jumper (1) on terminals 1 and 2: terminals 200 to 215 will be on the ‘+’ of the supply (positive logic inputs). Connecting the common for pre-actuators: z 234 In order to create the shared supply for the pre-actuators, position the jumper (2) on terminals 3 and 4: terminals 200 to 215 will be on the ‘-’ of the supply (positive logic outputs). 35012474 10/2013 TELEFAST 2 for Discrete I/Os Section 25.6 TELEFAST 2 ABE-7H12R20/12R21 Connection Bases TELEFAST 2 ABE-7H12R20/12R21 Connection Bases Sensor and Pre-actuator Connections on the ABE-7H12R20/12R21 Bases At a Glance This is an overview of the sensor and pre-actuator connections on TELEFAST 2 bases. NOTE: The bases are manufactured with a general-purpose, quick-blow fuse rated 6.3 A. To guarantee optimum protection, this fuse should be rated according to the application (connection to input or output functions) and the maximum current allowable in the base. Type and rating of fuse to be fitted to the base: z z input functions: 0.5 A quick-blow output functions: 6.3 A quick-blow on the ABE-7H12R•• base Illustration Description of the connection terminal blocks. 35012474 10/2013 235 TELEFAST 2 for Discrete I/Os Illustration Connections for input and output functions. Connecting the common for sensors: z In order to create the shared sensor supply, position the jumper (1) on terminals 1 and 2: terminals 200 to 215 will be on the ‘+’ of the supply (positive logic inputs). Terminals 216, 217, 218 and 219 are linked to the ‘-‘ polarity. Connecting the common for pre-actuators: z 236 In order to create the shared supply for the pre-actuators, position the jumper (2) on terminals 3 and 4: terminals 200 to 215 will be on the ‘-’ of the supply (positive logic outputs). Terminals 216, 217, 218 and 219 are linked to the ‘-‘ polarity 35012474 10/2013 TELEFAST 2 for Discrete I/Os Section 25.7 TELEFAST 2 ABE-7H08S21/16S21 Connection Bases TELEFAST 2 ABE-7H08S21/16S21 Connection Bases Sensor and Pre-actuator Connections on ABE-7H08S21/16S21 Bases with One Isolator per Channel At a Glance This is an overview of the sensor and pre-actuator connections on TELEFAST 2 bases. NOTE: The bases are manufactured with a general-purpose, quick-blow fuse rated 2 A. To guarantee optimum protection, this fuse should be rated according to the application (connection to input or output functions) and the maximum current allowable in the base. Type and rating of fuse to be fitted to the base: z z input functions: 0.5 A quick-blow output functions: z 2 A quick-blow on the ABE-7H16S21 base z 6.3 A quick blow on the ABE-7H08S21 base Illustration Description of the connection terminal blocks. 35012474 10/2013 237 TELEFAST 2 for Discrete I/Os Illustration Connections for input and output functions. Connecting the common for sensors: z In order to create the shared sensor supply, position the jumper (1) on terminals 1 and 2: terminals 200 to 215 will be on the ‘+’ of the supply (positive logic inputs). Connecting the common for actuators: z 238 In order to create the shared supply for the actuators, position the jumper (2) on terminals 3 and 4: terminals 200 to 215 will be on the ‘-’ of the supply (positive logic outputs). 35012474 10/2013 TELEFAST 2 for Discrete I/Os Section 25.8 TELEFAST 2 ABE-7H12S21 Connection Base TELEFAST 2 ABE-7H12S21 Connection Base Sensor and Pre-actuator Connections on the ABE-7H12S21 Base with 1 Isolator per Channel At a Glance This is an overview of the sensor and actuator connections on the TELEFAST 2 base. NOTE: The base is manufactured with a general-purpose, quick-blow fuse rated 6.3 A. To guarantee optimum protection, this fuse should be rated according to the application (connection to input or output functions) and the maximum current allowable in the base. Type and rating of fuse to be fitted to the base: z z input functions: 0.5 A quick-blow output functions: 6.3A quick-blow on the ABE-7H12S21 base Illustration Description of the connection terminal blocks. 35012474 10/2013 239 TELEFAST 2 for Discrete I/Os Illustration Connections for input and output functions. Connecting the common for sensors: z In order to create the shared sensor supply, position the jumper (1) on terminals 1 and 2: terminals 200 to 215 will be on the ‘+’ of the supply (positive logic inputs). Terminals 216, 217, 218 and 219 are linked to the ‘-‘ polarity. Connecting the common for pre-actuators: z 240 In order to create the shared supply for the pre-actuators, position the jumper (2) on terminals 3 and 4: terminals 200 to 215 will be on the ‘-’ of the supply (positive logic outputs). Terminals 216, 217, 218 and 219 are linked to the ‘-‘ polarity. 35012474 10/2013 TELEFAST 2 for Discrete I/Os Section 25.9 TELEFAST 2 ABE-7H16R30/16R31 Connection Bases TELEFAST 2 ABE-7H16R30/16R31 Connection Bases Sensor and Pre-actuator Connections on the ABE-7H16R30/R31 Bases At a Glance This is an overview of the sensor connections on TELEFAST 2 bases. NOTE: The bases are manufactured with a general-purpose, quick-blow fuse rated 2 A. To guarantee optimum protection, this fuse should be rated according to the application and the maximum current allowable in the base. Type and rating of fuse to be fitted to the base: z input functions: 0.5A quick-blow Illustration Description of the connection terminal blocks. 35012474 10/2013 241 TELEFAST 2 for Discrete I/Os Illustration Input function connections. Connecting the common for sensors: z to create the shared sensor supply: z position the jumper wire (1) on terminals 1 and 2: terminal blocks 200 to 215 will be at the "+" of the supply z link terminal 4 to one of the C terminals of the 3rd level (2): terminal blocks 300 to 315 will be at the "-" of the supply NOTE: The ABE-7H16R30/R31 base can also be used for connecting actuators. 242 35012474 10/2013 TELEFAST 2 for Discrete I/Os Section 25.10 TELEFAST 2 ABE-7H12R50 Connection Base TELEFAST 2 ABE-7H12R50 Connection Base Sensor and Pre-actuator Connections on the ABE-7H12R50 Bases At a Glance This is an overview of the sensor and pre-actuator connections on the TELEFAST 2 base. NOTE: The base is manufactured with a general-purpose, quick-blow fuse rated 6.3 A. To guarantee optimum protection, this fuse should be rated according to the application (connection to input or output functions) and the maximum current allowable in the base. Type and rating of fuse to be fitted to the base: z z input functions: 0.5 A quick-blow output functions: 6.3 A quick-blow on the ABE-7H12R50 base Illustration Description of the connection terminal blocks. 35012474 10/2013 243 TELEFAST 2 for Discrete I/Os Illustration Connections for input and output functions. Connecting the common for sensors: z onto terminals 1 or 2: sensors to the ‘+’ of the supply (positive logic inputs). Terminals 200, 201, 202 and 203 are linked to the ‘-‘ polarity Connecting the common for pre-actuators: z 244 several terminals linked to the ‘-‘ polarity (3, 4, 200, 202, and 203) allow sharing in groups of 4 or 2 channels (positive logic outputs) 35012474 10/2013 TELEFAST 2 for Discrete I/Os Section 25.11 TELEFAST 2 ABE-7H16R50 Connection Base TELEFAST 2 ABE-7H16R50 Connection Base Sensor and Actuator Connections on the ABE-7H16R50 Base At a Glance This is an overview of the sensor and actuator connections on the TELEFAST 2 base. NOTE: The base is manufactured with a general-purpose, fast-blow fuse rated 6.3 A. To guarantee optimum protection, this fuse should be rated according to the application (connection to input or output functions) and the maximum current allowable in the base. Type and rating of fuse to be fitted to the base: z z input functions: 0.5A fast blow output functions: 2A fast blow on the ABE-7H16R50 base Illustration Description of the connection terminal blocks. 35012474 10/2013 245 TELEFAST 2 for Discrete I/Os Illustration Connections for input and output functions. Connecting the common for sensors: z onto terminals 1 or 2: sensors to the ‘+’ of the supply (positive logic inputs) Connecting the common for actuators: z 246 onto terminals 3 or 4: actuators to the ‘-’ of the supply (positive logic outputs) 35012474 10/2013 TELEFAST 2 for Discrete I/Os Section 25.12 TELEFAST 2 ABE-7H16F43 Connection Base TELEFAST 2 ABE-7H16F43 Connection Base Actuator Connections on ABE-7H16F43 Output Base with One Fuse and One isolator per Channel At a Glance This is an overview of the actuator connections on TELEFAST 2 bases. Illustration Description of the connection terminal blocks. Illustration Output connection functions. 35012474 10/2013 247 TELEFAST 2 for Discrete I/Os Functionality per channel: z z original fitted 0.125 A fuse isolator cuts the ‘-’ and the channel signal simultaneously NOTE: Terminals 200..215 are connected to the ‘-’ polarity of the supply. 248 35012474 10/2013 TELEFAST 2 for Discrete I/Os Section 25.13 TELEFAST 2 ABE-7H16S43 Connection Base TELEFAST 2 ABE-7H16S43 Connection Base Sensor Connections on ABE-7H16S43 Output Base with One Fuse and One Isolator per Channel At a Glance This is an overview of the sensor connections on TELEFAST 2 bases. Illustration Description of the connection terminal blocks. 35012474 10/2013 249 TELEFAST 2 for Discrete I/Os Illustration Input function connections. Functionality per channel: z z 0.125 A fuse fitted during manufacture isolator cuts the ‘+’ and the channel signal simultaneously NOTE: Terminals 200...215 are connected to the ‘+’ polarity of the supply. 250 35012474 10/2013 TELEFAST 2 for Discrete I/Os Section 25.14 TELEFAST 2 Connection Base Accessories TELEFAST 2 Connection Base Accessories Aim of this Section This section introduces the TELEFAST 2 connection bases’ range of accessories. What Is in This Section? This section contains the following topics: Topic Page TELEFAST 2 Connection Base Accessories Catalog 252 Association Table for the Relays on ABE-7R16Txxx, ABE-7P16Txxx and ABE-7P16Fxxx Bases 255 Characteristics of the Removable ABR-7xxx Electromechanical Output Relays 257 Characteristics of the Removable ABS-7Exx Static input Relays 258 Characteristics of the Removable ABS-7Sxx Static Output Relays 259 35012474 10/2013 251 TELEFAST 2 for Discrete I/Os TELEFAST 2 Connection Base Accessories Catalog At a Glance This is an overview of the TELEFAST 2 connection base accessories catalog for discrete I/O modules. Catalog The table below shows the TELEFAST 2 connection base accessories catalog. Product reference Illustration Description Additional shunt terminal block ABE-7BV10 Terminal block fitted with 10 screw terminal blocks ABE-7BV20 Terminal block fitted with 20 screw terminal blocks Adapter base ABE-7ACC02 Enables the connection of 16 channels in 2 x 8-channel groups Mounting kit ABE-7ACC01 Enables the bases to be mounted on monoblock mounting plates Sealed cable lead-through ABE-7ACC84 Allows transit through cabinets without cutting the cables Transit through cabinet ABE-7ACC83 40-pin connectors for 8/12 channels -> M23 cylindrical connector ABE-7ACC82 40-pin connectors for 16 channels -> M23 cylindrical connector 252 35012474 10/2013 TELEFAST 2 for Discrete I/Os Product reference Illustration Description ABE-7ACC80 40-pin connectors for 32 channels -> HARTING type connector ABE-7ACC81 Plug-in connector for ABE-7ACC80 Removable continuity module ABE-7ACC20 Width 10 mm ABE-7ACC21 Width 12.5 mm Customer identification label marking software ABE-7LOGV10 - - 5 x 20 quick-blow glass fuse ABE-7FU012 0.125 A ABE-7FU050 0.5 A ABE-7FU100 1A ABE-7FU200 2A ABE-7FU630 6.3 A Adhesive marker holder AR1-SB3 For AB1-R. / AB1-G type markers Relays for ABE-7R16T•••, ABE-7P16T••• and ABE-7P16F••• bases 35012474 10/2013 253 TELEFAST 2 for Discrete I/Os Product reference Illustration Description ABR-7S••• (1) ABE-7S3•• and ABE-7S2•• Output electromechanical relay (4) ABS-7S••• (2) Output static relay (4) ABS-7E••• (3) Input static relay (4) (1) For electrical characteristics, see Characteristics of the Removable ABR-7xxx Electromechanical Output Relays, page 257. (2) For electrical characteristics, see Characteristics of the Removable ABS-7Sxx Static Output Relays, page 259. (3) For electrical characteristics, see Characteristics of the Removable ABS-7Exx Static input Relays, page 258. (4) Contingency table of relays for bases, see Association Table for the Relays on ABE-7R16Txxx, ABE-7P16Txxx and ABE-7P16Fxxx Bases, page 255. 254 35012474 10/2013 TELEFAST 2 for Discrete I/Os Association Table for the Relays on ABE-7R16Txxx, ABE-7P16Txxx and ABE7P16Fxxx Bases At a Glance The table for comparison between the TELEFAST 2 ABE-7R16T•••, ABE-7P16T••• and ABE7P16F••• link bases and the electromagnetic or static relays is described here. Compatibility Table The table below shows the association possibilities for the electromagnetic or static relays on the TELEFAST 2 bases. Bases ABE-7•• equipped with electromagnetic relays R16T21• R16T23• not equipped with relays R16T33• R16T370 P16T21• P16T33• P16T318 P16F31• Electromagnetic relays from ABR-7••• output 10 mm 12.5 mm S21 1F X - - - X - - - S23 1OF X (1) X - - - - - - S33 1OF - - X - - X X - S37 2OF - - - X - - - - Static relays from ABS-S•• output 10 mm 12.5 mm C2E X (1) - - - X - - - A2M X (1) - - - X - - - C3BA - - X (1) - - X (2) X - C3E - - X (1) - - X X - A3M - - X (1) - - X X - Static relays from ABS-7E•• input 12.5 mm C3AL - - - - - - - X C3B2 - - - - - - - X C3E2 - - - - - - - X A3E5 - - - - - - - X A3F5 - - - - - - - X A3F6 - - - - - - - X A3M5 - - - - - - - X A3M6 - - - - - - - X 35012474 10/2013 255 TELEFAST 2 for Discrete I/Os Bases ABE-7•• equipped with electromagnetic relays not equipped with relays R16T21• R16T23• R16T33• R16T370 P16T21• P16T33• P16T318 P16F31• ABE-7••• continuity block 10 mm ACC20 X - - - X - - - 12.5 mm ACC21 - - X - - X X - (1) relays can be in line (2) except on ABE-7P16T334 X compatible - not compatible 256 35012474 10/2013 TELEFAST 2 for Discrete I/Os Characteristics of the Removable ABR-7xxx Electromechanical Output Relays At a Glance The general characteristics of the removable ABR-7••• electromechanical output relays for TELEFAST 2 bases are described in this section. General Characteristics This table shows the general characteristics of the ABR-7••• relays. ABR-7••• reference S21 Relay width 10 mm S23 S33 S37 12.5 mm Characteristics of the contacts Composition of the contacts 1F Max. operating voltage according to IEC 947-5-1 Alternating Direct 250 V 4A Frequency of current used 50/60 Hz Inductive load AC15 Direct current load Resistive, load DC12 Inductive load DC13, L/R = 10 ms Minimum switching Response time 2 OF 264 V 125 V Thermal current Alternating current load Resistive, load AC12 1 OF Voltage 230 VAC Current 1.5 A Voltage 230 VAC Current 0.9 A Voltage 24 VDC Current 1.5 A Voltage 24 VDC Current 0.6 A Current 10 mA Voltage 5V 5A 1.2 A 3A 2.5 A 0.7 A 1.7 A 1.3 A 1.2 A 3A 2.5 A 0.45 A 1.4 A 1A 100 mA State 0 to 1 10 ms 13 ms 15 ms State 1 to 0 5 ms 13 ms 20 ms Voltage assigned insulation Coil/contact 300 V Voltage assigned shock resistance (1.2/50) Coil/contact 2.5 kV Maximum speed of function loading 0.5 Hz (1) for 0.5 x 106 maneuvers 35012474 10/2013 257 TELEFAST 2 for Discrete I/Os Characteristics of the Removable ABS-7Exx Static input Relays At a Glance The general characteristics of the removable ABS-7E•• static input relays for TELEFAST 2 bases are described in this section. General Characteristics This table shows the general characteristics of the ABS-7E•• relays. ABS-7E•• reference C3AL Relay width 12.5 mm C3B2 C3E2 A3E5 A3F5 A3M5 24 V 48 V 48 V 110..130 V 230..240 V 30 V 60 V 53 V 143 V 264 V 12 mA 8.3 mA 8 mA 30 V 32 V 79 V 164 V 30 V 40 V Command characteristics Assigned operating voltage (Us) Direct Alternating Max. operating voltage (including ripple) Max. current at Us State 1 guaranteed State 0 guaranteed Voltage 5V 6V 13.6 mA 15 mA 3.75 V 11 V Current 4.5 mA 6 mA Voltage 2V 5V 0.09 mA 2 mA Current Maximum switching frequency (cyclic report 50%) 1000 Hz Complies with IEC1131-2 - Response time 5 mA 10 V 1.5 mA Type 2 Type 1 0.05 ms 20 ms State 1 to 0 0.4 ms 20 ms Input/output 300 V Voltage assigned to Input/output shock resistance (1.2/50) 2.5 kV 258 2 mA 25 Hz State 0 to 1 Voltage assigned to insulation 4.5 mA 35012474 10/2013 TELEFAST 2 for Discrete I/Os Characteristics of the Removable ABS-7Sxx Static Output Relays At a Glance The general characteristics of the removable ABS-7S•• static output relays for TELEFAST 2 bases are described in this section. General Characteristics This table shows the general characteristics of the ABS-7S•• relays. ABS-7S•• reference C2E Relay width 10 mm A2M C3BA C3E A3M 5..48 V - 60 VDC 264 VAC 12.5 mm Output circuit characteristics Voltage assigned to job Direct Alternating - 24 V - 24..240 V - 57.6 VDC 264 VAC 30 VDC - 0.5 A - 0.5 A - 2A Current - - Filament lamp load DC6 - Max. voltage Alternating current load 5..48 V Resistive, load Current AC12 Direct current Resistive, load Current load DC12 Inductive load DC13 2A 1.5 A - 0.3 A - 10 W - Leakage current at state 0 <= 0.5 mA Breakdown voltage at state 1 <= 1 V <= 1.1 V <= 0.3 V Minimum current through channel 1 mA 10 mA 1 mA Response time State 0 to 1 0.1 ms 10 ms 0.1 ms State 1 to 0 0.6 ms 10 ms 0.02 ms 0.6 ms < 0.5 LI2 - Switching frequency on inductive load - Voltage assigned to insulation Input/output 300 V Voltage assigned to shock resistance (1.2/50) Input/output 2.5 kV 35012474 10/2013 <= 2 mA 24..240 V <= 0.3 mA <= 2 mA <= 1.3 V 10 mA 10 ms 10 ms 259 TELEFAST 2 for Discrete I/Os 260 35012474 10/2013 Modicon M340 Using Unity Pro Application Specific Discrete Modules 35012474 10/2013 Part II Discrete Input/Output Modules Software Implementation Discrete Input/Output Modules Software Implementation Subject of this Part This part describes the application-specific discrete functions for Modicon M340 PLCs and describes their implementation with the Unity Pro software. What Is in This Part? This part contains the following chapters: Chapter Chapter Name Page 26 General Introduction to the Application-Specific Discrete Function 263 27 Configuration 265 28 Application-Specific Discrete Module Language Objects 281 29 Debugging 301 30 Diagnostics of the Modules 309 35012474 10/2013 261 Application Specific Discrete Modules 262 35012474 10/2013 Modicon M340 Using Unity Pro General Introduction 35012474 10/2013 Chapter 26 General Introduction to the Application-Specific Discrete Function General Introduction to the Application-Specific Discrete Function Overview Introduction The software installation of the application-specific modules is carried out from various Unity Pro editors in both online and offline modes. If you do not have a processor to connect to, Unity Pro allows you to carry out an initial test using the simulator. In this case there are differences in the installation (see page 264). The following order of installation phases is recommended but it is possible to change the order of certain phases (for example, starting with the configuration phase). Installation Phases with Processor The following table shows the various phases of installation with the processor. Phase Description Mode Declaration of variables Declaration of IODDT-type variables for the application-specific modules and variables of the project Offline / Online Programming Project programming Offline / Online Declaration of modules Offline Configuration Module channel configuration Entry of configuration parameters Association Association of IODDTs with the channels configured (variable editor) Offline / Online Generation Project generation (analysis and editing of links) Transfer Transfer project to PLC Online Adjustment Debugging Project debugging from debug screens, animation tables Online Documentation Building documentation file and printing miscellaneous information relating to the project Offline / Online Operation/Diagnostic Displaying miscellaneous information necessary for supervisory control of the project Online Offline Modifying the program and adjustment parameters Diagnostic of project and modules 35012474 10/2013 263 General Introduction Implementation Phases with Simulator The following table shows the various phases of installation with the simulator. Phase Description Mode Declaration of variables Declaration of IODDT-type variables for the application-specific modules and variables of the project Offline / Online Programming Project programming Offline / Online Declaration of modules Offline Configuration Module channel configuration Entry of configuration parameters Association Association of IODDTs with the modules configured (variable editor) Offline / Online Generation Project generation (analysis and editing of links) Offline Transfer Transfer project to simulator Online Simulation Program simulation without inputs/outputs Online Adjustment Debugging Project debugging from debug screens, animation tables Online Modifying the program and adjustment parameters Note: The simulator is only used for the discrete or analog modules. 264 35012474 10/2013 Modicon M340 Using Unity Pro Configuration 35012474 10/2013 Chapter 27 Configuration Configuration Subject of this Section This section describes the configuration of application-specific discrete modules for implementation. What Is in This Chapter? This chapter contains the following sections: Section 27.1 Topic Page Configuration of a Discrete Module: General Points 266 27.2 Discrete Input and Output Channel Parameters 272 27.3 Configuration of Discrete Module Parameters 276 35012474 10/2013 265 Configuration Section 27.1 Configuration of a Discrete Module: General Points Configuration of a Discrete Module: General Points Subject of this Section This section describes the basic operations required to configure a discrete module in a Modicon M340 local rack and in X80 drop. What Is in This Section? This section contains the following topics: Topic 266 Page Discrete Module Configuration Screen in Modicon M340 local rack 267 Discrete Module Configuration Screen in X80 Drop 270 35012474 10/2013 Configuration Discrete Module Configuration Screen in Modicon M340 local rack At a Glance The configuration screen is a graphic tool designed for configuring a module selected in a rack. It displays the parameters defined for this module’s channels, and enables their modification in offline mode and on-line mode (function available for Unity Pro versions greater than 3.0). It also provides access to the debug screen (in on-line mode only). NOTE: It is not possible to configure a module by programming using direct language objects %KW (see page 294); these words are accessible in read only format. NOTE: With Unity Pro 6.1 or later and Modicon M340 firmware 2.4 or later, you can access the modules either via topological or State RAM addresses. Please refer to Memory Tab and Topological/State RAM Addressing of Modicon M340 Discrete Modules (see page 315). 35012474 10/2013 267 Configuration Illustration This screen enables the display and modification of parameters in offline mode, as well as debug in online mode. P:\AIN-P12TAFR0416\Project Management\DTP\PROJECT\UNITY 8.0\UNITY 8.0 - SHOBHA\3 - REVIEW\1 - INTERNAL REVIEW\P-SG-162 268 35012474 10/2013 Configuration Description The next table shows the various elements of the configuration screen and their functions. Address Element Function 1 Tabs The tab in the foreground indicates the mode in progress (Configuration in this example). Every mode can be selected using the respective tab. The Debug mode is only accessible in online mode. 2 Module area Specifies the abbreviated heading of the module. In online mode, this area also includes the three LEDs: Run, Err and IO. 3 Channel area Allows you: clicking on the reference number, to display the tabs: Description which gives the characteristics of the device I/O Objects, which is used to pre-symbolize the input/output objects Fault which shows the device status (in on-line mode) z by z z z z to select a channel z to display the Symbol, name of the channel defined by the user (using the variable editor) 4 General parameters area Allows you to select the associated function and task in groups of 8 channels: z Function: defines the configuration/de-configuration of the channel group selected (other than groups 0 to 7) z Task: defines the task (MAST, FAST) in which channel default exchange objects will be exchanged The check box Supply monitoring defines the active or inactive state of the external power supply monitoring (available only on some discrete modules). The Reset and Fallback mode drop-down menus enable you to configure the output reset and output fallback mode (available only on some discrete modules). 5 35012474 10/2013 Configuration zone Enables the configuration of parameters for the various channels. This field includes various items, displayed according to the selected discrete module. The Symbol column displays the symbol associated with the channel when it has been defined by the user (using the variable editor). 269 Configuration Discrete Module Configuration Screen in X80 Drop At a Glance The various available screens for the discrete modules are: Configuration screen z Type z Illustration This screen shows the configuration screen: 270 35012474 10/2013 Configuration Description This table shows the various elements of the configuration screen and their functions. Address Element Function 1 Tabs The tab in the foreground indicates the mode in progress (Configuration in this example). Every mode can be selected using the respective tab: z Overview z Configuration z Device DDT which gives the Device DDT (see page 296) name and typeof the device 2 Module area Specifies the abbreviated heading of the module. 3 Channel area Allows you: z by clicking on the reference number, to display the tabs: z Description which gives the characteristics of the device z to select a channel z to display the Symbol, name of the channel defined by the user (using the variable editor) NOTE: All channel are activated and a channel cannot be de-activated to None. 4 General parameters area Allows you to select the associated function and task in groups of 8 channels: z Function: defines the configuration/de-configuration of the channel group selected (other than groups 0 to 7) z Task: defines the (MAST) task in which channel default exchange objects are exchanged The check box Supply monitoring defines the active or inactive state of the external power supply monitoring for the 16-channel group selected (available only on 16, 32 and 64 channel discrete modules). In a user application the WRITE_CMD(in a X80 drop) or the WRITE_CMD_QX(in an EIO drop) can also defines the active or inactive state of the external power supply monitoring and overrides the Supply monitoring setting. WRITE_CMD_QXonly works over the first 8 channels (0...7, 16...23, 32...39 and 48...55) of the 16 channel groups, but affects all 16 channels of the group. WRITE_CMDworks over any of the 16 channels of a channel group and affects all 16 channels of the group. WRITE_CMDalso allows reactivation of tripped outputs. The Reactivate and Fallback mode drop-down menus enable you to configure the output reset and output fallback mode (available only on some discrete modules). 5 35012474 10/2013 Configuration zone Enables the configuration of parameters for the various channels. This field includes various items, displayed according to the selected discrete module. The Symbol column displays the symbol associated with the channel when it has been defined by the user (using the variable editor). 271 Configuration Section 27.2 Discrete Input and Output Channel Parameters Discrete Input and Output Channel Parameters Subject of this Section This section presents the various parameters of input and output channels for discrete modules. What Is in This Section? This section contains the following topics: Topic 272 Page Discrete Input Parameters on the Rack 273 Discrete Output Parameters for 8-Channel Modules in Rack 274 35012474 10/2013 Configuration Discrete Input Parameters on the Rack At a Glance The discrete input module includes different parameters per channel. The channels are divided into blocks of 8 or 16 consecutive channels. Parameters The following table displays the parameters available for each in-rack discrete input module. Reference Module Number of inputs Associated task (8-channel group) Function (8-channel group) Supply monitoring (16-channel group) BMX DDI 1602 16 Mast / Fast Discrete inputs / None Active / Inactive BMX DDI 1604 16 Mast / Fast Discrete inputs / None Active / Inactive BMX DAI 0805 8 Mast / Fast Discrete inputs Active / Inactive BMX DAI 0814 8 Mast / Fast Discrete inputs – BMX DAI 1604 16 Mast / Fast Discrete inputs / None Active / Inactive BMX DDI 3202 K 32 Mast / Fast Discrete inputs / None Active / Inactive BMX DDI 6402 K 64 Mast / Fast Discrete inputs / None Active / Inactive BMX DDM 16022 8 (inputs) Mast / Fast Discrete inputs Active / Inactive BMX DDM 16025 8 (inputs) Mast / Fast Discrete inputs Active / Inactive BMX DDM 3202 K 16 (inputs) Mast / Fast Discrete inputs / None Active / Inactive BMX DDI 1603 16 Mast / Fast Discrete input / None Active/ Inactive BMX DAI 1602 16 Mast / Fast Discrete / None Active / Inactive BMX DAI 1603 16 Mast / Fast Discrete / None Active / Inactive NOTE: Parameters indicated in bold characters are part of the default configuration. NOTE: The BMX DDM 16022 and BMX DDM 16025 discrete mixed input/output modules have 2 groups of 8 channels. The input group is represented by channels 0 to 7 and the output group is represented by channels 16 to 23. 35012474 10/2013 273 Configuration Discrete Output Parameters for 8-Channel Modules in Rack At a Glance The discrete output modules include several parameters per channel. The channels are divided into blocks of 8 or 16 consecutive channels. Parameters The following table displays the parameters available for each of the discrete output module with more than 8 channels in the rack. 8-channel group Reference Module Number of Reset outputs 16-channel Channel group by channel Associated Fallback task mode Function Supply Fallback monitoring value BMX DDO 1602 16 Programmed Mast / Fast / Automatic Fallback / Maintenance Discrete outputs / None Active / Inactive 0/1 BMX DDO 1612 16 Programmed Mast / Fast / Automatic Fallback/ Maintenance Discrete output / None Active / Inactive 0/1 BMX DAO 1605 16 Programmed Mast / Fast / Automatic Fallback/ Maintenance Discrete output / None Active / Inactive 0/1 BMX DDO 3202 K 32 Programmed Mast / Fast / Automatic Fallback / Maintenance Discrete outputs / None Active / Inactive 0/1 BMX DDO 6402 K 64 Programmed Mast / Fast / Automatic Fallback / Maintenance Discrete outputs / None Active / Inactive 0/1 BMX DRA 0804T 8 - Mast / Fast Fallback / Maintenance Discrete outputs - 0/1 BMX DRA 0805 8 - Mast / Fast Fallback / Maintenance Discrete outputs - 0/1 BMX DRA 1605 16 - Mast / Fast Fallback / Maintenance Discrete outputs / None - 0/1 BMX DDM 16022 8 (outputs) Programmed Mast / Fast / Automatic Fallback / Maintenance Discrete outputs / None Active / Inactive 0/1 274 35012474 10/2013 Configuration 8-channel group 16-channel Channel group by channel Reference Module Number of Reset outputs Associated Fallback task mode Function Supply Fallback monitoring value BMX DDM 16025 8 (outputs) - Mast / Fast Fallback / Maintenance Discrete outputs / None Active / Inactive 0/1 BMX DDM 3202 K 16 (outputs) Programmed Mast / Fast / Automatic Fallback / Maintenance Discrete outputs / None Active / Inactive 0/1 NOTE: The parameters in bold correspond to the parameters configured by default. NOTE: The BMX DDM 16022 and BMX DDM 16025 discrete mixed input/output modules have 2 groups of 8 channels. The input group is represented by channels 0 to 7 and the output group is represented by channels 16 to 23. 35012474 10/2013 275 Configuration Section 27.3 Configuration of Discrete Module Parameters Configuration of Discrete Module Parameters Subject of this Section This section presents general rules for implementing various configuration parameters for discrete input/output channels. What Is in This Section? This section contains the following topics: Topic 276 Page How to Modify the Task Parameter 277 How to Modify the External Power Supply Error Monitoring Parameter 278 How to Modify the Fallback Mode Parameter 279 How to Modify the Output Reset Parameter 280 35012474 10/2013 Configuration How to Modify the Task Parameter At a Glance This parameter defines the processor task where input acquisitions and output updates are performed. The task is defined for 8 consecutive channels in the case of on-rack discrete modules. The possible choices are as follows: z z MAST task FAST task NOTE: Modifying the Task parameter is only possible in off-line mode. Procedure The following table shows how to define the type of task assigned to module channels. Step Action 1 Open the desired module configuration screen. 2 Click on the Task button of the drop-down menu to assign a task to the group you wish. Result: The following list appears. 3 Choose the desired task. 4 Confirm the modification with the Edit →Validate menu command. 35012474 10/2013 277 Configuration How to Modify the External Power Supply Error Monitoring Parameter At a Glance This parameter defines the status (activation or deactivation) of external power supply error monitoring. It runs in groups of 16 consecutive channels. Monitoring is active by default (box checked). Procedure The following table shows how to disable or enable the external power supply monitoring function. Step 278 Action 1 Open the desired module configuration screen. 2 Check the Supply monitor box in the General Parameters area. Result : The I/O editor window appears. Click OK. 3 Validate the change by clicking Edit →Validate. 35012474 10/2013 Configuration How to Modify the Fallback Mode Parameter At a Glance This parameter defines the fallback mode adopted by outputs when the PLC switches to STOP due to: z z z a processor error a rack connection error an inter-rack cable connection error The modes are as follows: Mode Meaning Fallback Channels are set to 0 or 1 according to the defined fallback value for the corresponding 8-channel group. Maintenance The outputs remain in the status they were in before switching to Stop. Procedure The following table shows the procedure for defining the fallback mode to be assigned to a channel group. Step Action 1 Open the desired module configuration screen. 2 For the desired channel group, click on the arrow of the Fallback mode drop-down menu. Result : The following list appears. 3 Select the desired fallback mode. 4 For Fallback mode, configure each channel of the selected group. To do this, click on the drop-down menu arrow of the channel to be configured, located in the Fall Back Value column. 5 Click on the desired value (0 or 1). 6 Confirm the modification with the Edit →Validate menu command. 35012474 10/2013 279 Configuration How to Modify the Output Reset Parameter At a Glance This parameter defines the reactivation mode of disconnected outputs. The modes are as follows. Mode Meaning Programmed Reactivation is executed with a command from the PLC application or through the appropriate debug screen. Remark: In order to avoid repeated reactivations, the module ensures an automatic 10s delay between two resets. Automatic The reactivation is executed automatically every 10s until the error disappears. The reactivation mode is defined for 8-channel groups. Procedure The following table shows the procedure for defining the module output channel reset mode. Step 280 Action 1 Open the desired module configuration screen. 2 For the desired channel group, click on the arrow of the Reactivate drop-down menu. Result : The following list appears. 3 Select the required reactivation mode. 4 Validate the modification by clicking Edit →Confirm. 35012474 10/2013 Modicon M340 Using Unity Pro Language Objects 35012474 10/2013 Chapter 28 Application-Specific Discrete Module Language Objects Application-Specific Discrete Module Language Objects Subject of this Section This chapter describes the language objects associated with application-specific discrete modules from various IODDT. What Is in This Chapter? This chapter contains the following sections: Section Topic Page 28.1 Language Objects and IODDT 282 28.2 Discrete Module IODDTs and Device DDTs 283 35012474 10/2013 281 Language Objects Section 28.1 Language Objects and IODDT Language Objects and IODDT Description of the Discrete Function Objects Languages General Points Discrete modules have different associated IODDTs. The IODDTs are predefined by the manufacturer. They contain input/output languages objects belonging to a channel of a specific application module. There are 4 IODDT types for the discrete modules: z z z z T_DIS_IN_GEN T_DIS_IN_STD T_DIS_OUT_GEN T_DIS_OUT_STD NOTE: IODDT variables may be created in two ways: z z using the I/O objects tab using the Data Editor Language Object Types Each IODDT contains a group of language objects which are used to control them and check their operation. There are two types of language objects: z z Implicit Exchange Objects, which are automatically exchanged at each cycle pass of the task associated to the module Explicit Exchange Objects, which are exchanged upon demand from the application, while using explicit exchange instructions Implicit exchanges concern the module inputs/outputs: measurement, information, and operation results. Explicit exchanges enable module configuration and diagnosis. NOTE: In order to avoid several simultaneous explicit exchanges for the same channel, it is necessary to test the value of the word EXCH_STS of the IODDT associated to the channel before to call EF using this channel. 282 35012474 10/2013 Language Objects Section 28.2 Discrete Module IODDTs and Device DDTs Discrete Module IODDTs and Device DDTs Subject of this Section This section presents the different IODDT languages usable in a Modicon M340 Local and objects related to discrete input/output modules and the Device DDTs. What Is in This Section? This section contains the following topics: Topic Page IODDT Links 284 Details About T_DIS_IN_GEN Type IODDT Implicit Object Exchange 285 Details About T_DIS_IN_STD Type IODDT Implicit Object Exchange 286 Details About T_DIS_IN_STD Type IODDT Explicit Object Exchange 287 Details About T_DIS_OUT_GEN Type IODDT Implicit Object Exchange 289 Details About T_DIS_OUT_STD Type IODDT Implicit Object Exchange 290 Details About T_DIS_OUT_STD Type IODDT Explicit Object Exchange 291 Details of the Language Objects of the IODDT of Type T_GEN_MOD 293 Modicon 340 Discrete I/O Module Configuration Constants 294 Discrete Device DDT Names 296 35012474 10/2013 283 Language Objects IODDT Links IODDT Link Table This table describes the IODDT linked to each discrete input/output module: Module Reference IODDTs linked to discrete module T_DIS_IN_GEN T_DIS_IN_STD T_DIS_OUT_GEN T_DIS_OUT_STD BMX DDI 1602 x x - - BMX DDI 1604T x x - - BMX DDI 3202 K x x - - BMX DDI 6402 K x x - - BMX DDI 1603 x x - - BMX DDI 1602 x x - - BMX DDI 1603 x x - - BMX DDO 1602 - - x x BMX DDO 3202 K - - x x BMX DDO 6402 K - - x x BMX DRA 0804T - - x x BMX DRA 0805 - - x x BMX DRA 1605 - - x x BMX DDM 16022 x x x x BMX DDM 16025 x x x x BMX DDM 3202 K x x x x BMX DAO 1605 - - x x BMX DDO 1612 - - x x X: Linked -: Not linked 284 35012474 10/2013 Language Objects Details About T_DIS_IN_GEN Type IODDT Implicit Object Exchange At a glance This section describes T_DIS_IN_GEN type IODDT Implicit Object Exchange that applies to all discrete input modules. Input Flag The following table presents the VALUE (%Ir.m.c) bit meaning. Standard symbol Type Access Meaning VALUE EBOOL R Indicates that the status of the sensor controlling %Ir.m.c the input channel c. Address Error Bit The following table presents the CH_ERROR (%Ir.m.c.ERR) bit meaning. Standard symbol Type Access Meaning Address CH_ERROR BOOL R Indicates that c input channel is in error. %Ir.m.c.ERR 35012474 10/2013 285 Language Objects Details About T_DIS_IN_STD Type IODDT Implicit Object Exchange At a Glance This section presents IODDT implicit exchange objects of the T_DIS_IN_STD-type applicable to discrete input modules. Input Flag The following table shows the VALUE (%Ir.m.c) bit meaning. Standard symbol Type Access Meaning VALUE EBOOL R Indicates that the status of the sensor controlling %Ir.m.c the input channel c. Address Error Bit The following table presents the CH_ERROR (%Ir.m.c.ERR) bit meaning. Standard symbol Type Access Meaning Address CH_ERROR BOOL R Indicates that c input channel is in error. %Ir.m.c.ERR 286 35012474 10/2013 Language Objects Details About T_DIS_IN_STD Type IODDT Explicit Object Exchange At a Glance This section presents IODDT explicit exchange objects of the T_DIS_IN_STD type applicable to discrete input modules. This section includes the word type objects whose bits have a specific meaning. These objects are explained in detail below. Example of a declaration of a variable: IODDT_VAR1 of type T_DIS_INT_STD NOTE: In general, the meaning of the bits is given for bit status 1. In specific cases an explanation is given for each status of the bit. NOTE: Not all bits are used. Execution Indicators for an Explicit Exchange: EXCH_STS The following table shows exchange control bit meanings for channel EXCH_STS (%MWr.m.c.0). Standard symbol Type Access Meaning Address STS_IN_PROGR BOOL R Read channel status words in progress %MWr.m.c.0.0 CMD_IN_PROGR BOOL R Command parameter exchange in progress %MWr.m.c.0.1 Explicit Exchange Report: EXCH_RPT The table below presents the meaning of the EXCH_RPT exchange report bits (%MWr.m.c.1). Standard symbol Type Access Meaning Address STS_ERR BOOL R Error in reading status words of the channel (1 = error) %MWr.m.c.1.0 CMD_ERR BOOL R Error during a command parameter exchange (1 = error) %MWr.m.c.1.1 Standard Channel Status: CH_FLT The table below shows the meaning of the bits of the status word CH_FLT (%MWr.m.c.2). Reading is performed by a READ_STS (IODDT_VAR1). Standard symbol Type Access Meaning Number TRIP BOOL R External event: Tripped %MWr.m.c.2.0 FUSE BOOL R External event: Fuse %MWr.m.c.2.1 BLK BOOL R Terminal block incorrectly wired %MWr.m.c.2.2 EXT_PS_FLT BOOL R External supply event %MWr.m.c.2.3 INTERNAL_FLT BOOL R Internal event module inoperative %MWr.m.c.2.4 35012474 10/2013 287 Language Objects Standard symbol Type Access Meaning Number CONF_FLT BOOL R Hardware or software configuration error %MWr.m.c.2.5 COM_FLT BOOL R Communication interruption %MWr.m.c.2.6 SHORT_CIRCUIT BOOL R External event: Short-circuit on a channel %MWr.m.c.2.8 LINE_FLT BOOL R External event: Line open or short circuit %MWr.m.c.2.9 Status Word: CH_CMD The table below shows the CH_CMD (%MWr.m.c.3) status word bit meanings. The command is made by a WRITE_CMD (IODDT_VAR1). Standard symbol Type PS_CTRL_DIS BOOL PS_CTRL_EN BOOL Access Meaning Number R/W Disable control of the external supply. %MWr.m.c.3.1 R/W Enable control of the external supply. %MWr.m.c.3.2 NOTE: The control of the external power supply is managed to enable or disable a group of 16channels from the PLC application and through a WRITE_CMD instruction addressing the 1st channel of 16-channel group (that is, channel 0, 16, 32, 46). However this command does not work with the last eight channels of the 16-channel groups (that is, channels 8..15, 24..31, 40..47, 56..63). 288 35012474 10/2013 Language Objects Details About T_DIS_OUT_GEN Type IODDT Implicit Object Exchange At a Glance This section presents T_DIS_OUT_GEN type IODDT Implicit Object Exchange that applies to discrete output modules. Output Flag The following table presents the VALUE (%Qr.m.c) bit meaning. Standard symbol Type Access Meaning Number VALUE EBOOL R/W Indicates the status of the c output channel %Qr.m.c Error Bit The following table presents the CH_ERROR (%Ir.m.c.ERR) bit meaning. Standard symbol Type Access Meaning Number CH_ERROR BOOL R Indicates that c output channel is in error %Ir.m.c.ERR 35012474 10/2013 289 Language Objects Details About T_DIS_OUT_STD Type IODDT Implicit Object Exchange At a Glance This section presents T_DIS_OUT_STD type IODDT Implicit Object Exchange that applies to discrete output modules. Output Flag The following table presents the VALUE (%Qr.m.c) bit meanings. Standard symbol Type Access Meaning Number VALUE EBOOL R/W Indicates the status of the c output channel %Qr.m.c Error Bit The following table presents the CH_ERROR (%Ir.m.c.ERR) bit meaning. Standard symbol Type Access Meaning Number CH_ERROR BOOL R Indicates that c input channel is in error %Ir.m.c.ERR 290 35012474 10/2013 Language Objects Details About T_DIS_OUT_STD Type IODDT Explicit Object Exchange At a Glance This section presents T_DIS_OUT_STD type IODDT Explicit Object Exchange that applies to discrete output modules. It includes the word type objects whose bits have a specific meaning. These objects are explained in detail below. Example of a declaration of a variable: IODDT_VAR1 of the T_DIS_OUT_STD type NOTE: In general, the meaning of the bits is given for bit status 1. In specific cases an explanation is given for each status of the bit. NOTE: Not all bits are used. Execution Indicators for an Explicit Exchange: EXCH_STS The table below shows the meanings of channel exchange control bits from channel EXCH_STS (%MWr.m.c.0). Standard symbol Type Access Meaning Address STS_IN_PROGR BOOL R Read channel status words in progress %MWr.m.c.0.0 CMD_IN_PROGR BOOL R Command parameter exchange in progress %MWr.m.c.0.1 Explicit Exchange Report: EXCH_RPT The table below presents the meaning of the EXCH_RPT exchange report bits (%MWr.m.c.1). Standard symbol Type STS_ERR BOOL CMD_ERR BOOL Access Meaning Address R Error in reading status words of the channel (1 = error) %MWr.m.c.1.0 R Error during a command parameter exchange (1 = error) %MWr.m.c.1.1 Standard Channel Status: CH_FLT The table below shows the meaning of the bits of the status word CH_FLT (%MWr.m.c.2). Reading is performed by a READ_STS (IODDT_VAR1). Standard symbol Type Access Meaning TRIP BOOL R External event: Tripped %MWr.m.c.2.0 FUSE BOOL R External event: Fuse %MWr.m.c.2.1 BLK BOOL R Terminal block incorrectly wired %MWr.m.c.2.2 EXT_PS_FLT BOOL R External supply event %MWr.m.c.2.3 INTERNAL_FLT BOOL R Internal event module inoperative %MWr.m.c.2.4 35012474 10/2013 Number 291 Language Objects Standard symbol Type Access Meaning Number CONF_FLT BOOL R Hardware or software configuration error %MWr.m.c.2.5 COM_FLT BOOL R Communication interruption %MWr.m.c.2.6 SHORT_CIRCUIT BOOL R External event: Short-circuit on a channel %MWr.m.c.2.8 LINE_FLT BOOL R External event: Line open or short circuit %MWr.m.c.2.9 Status word: CH_CMD The table below shows the CH_CMD (%MWr.m.c.3) status word bit meanings. The command is made by a WRITE_CMD (IODDT_VAR1). Standard symbol Type Access Meaning Address REAC_OUT BOOL R/W Reactivation of tripped outputs (protected outputs) %MWr.m.c.3.0 PS_CTRL_DIS BOOL R/W Inhibit control of external supply %MWr.m.c.3.1 PS_CTRL_EN BOOL R/W Validation of the external supply control %MWr.m.c.3.2 NOTE: This object is specific to output modules with reactivation. NOTE: The control of the external power supply is managed to enable or disable a group of 16channels from the PLC application and through a WRITE_CMD instruction addressing the 1st channel of 16-channel group (i.e. channel 0, 16, 32, 46). However this command does not work with the last eight channels of the 16-channel groups (i.e. channels 8..15, 24..31, 40..47, 56..63). 292 35012474 10/2013 Language Objects Details of the Language Objects of the IODDT of Type T_GEN_MOD Introduction The modules of Modicon M340 and X80 PLCs have an associated IODDT of type T_GEN_MOD. Observations In general, the meaning of the bits is given for bit status 1. In specific cases an explanation is given for each status of the bit. Some bits are not used. List of Objects The table below presents the objects of the IODDT. Standard Symbol Type Access Meaning Address MOD_ERROR BOOL R Module detected error bit %Ir.m.MOD.ERR EXCH_STS INT R Module exchange control word %MWr.m.MOD.0 STS_IN_PROGR BOOL R Reading of status words of the module in progress %MWr.m.MOD.0.0 EXCH_RPT INT R Exchange report word %MWr.m.MOD.1 STS_ERR BOOL R Event when reading module status words %MWr.m.MOD.1.0 MOD_FLT INT R Internal detected errors word of the module %MWr.m.MOD.2 MOD_FAIL BOOL R module inoperable %MWr.m.MOD.2.0 CH_FLT BOOL R Inoperative channel(s) %MWr.m.MOD.2.1 BLK BOOL R Terminal block incorrectly wired %MWr.m.MOD.2.2 CONF_FLT BOOL R Hardware or software configuration anomaly %MWr.m.MOD.2.5 NO_MOD BOOL R Module missing or inoperative %MWr.m.MOD.2.6 EXT_MOD_FLT BOOL R Internal detected errors word of the module (Fipio %MWr.m.MOD.2.7 extension only) MOD_FAIL_EXT BOOL R Internal detected error, module unserviceable (Fipio extension only) %MWr.m.MOD.2.8 CH_FLT_EXT BOOL R Inoperative channel(s) (Fipio extension only) %MWr.m.MOD.2.9 BLK_EXT BOOL R Terminal block incorrectly wired (Fipio extension only) %MWr.m.MOD.2.10 CONF_FLT_EXT BOOL R Hardware or software configuration anomaly (Fipio extension only) %MWr.m.MOD.2.13 NO_MOD_EXT BOOL R Module missing or inoperative (Fipio extension only) %MWr.m.MOD.2.14 35012474 10/2013 293 Language Objects Modicon 340 Discrete I/O Module Configuration Constants Module level constants The table following presents the %KW common for each channel group of the module: Object Type %KWr.m.c.0 with c = 0, 8, 16, 24, 32, 40, 48, 56. INT Detail Channel group 0-7 For each channel group 1 st bit 0: Validation input grp function = 1 bit 1: Validation output function = 1 bit 2: Strategy of fallback: 1 = get value, 0 = stay at current value bit 3: Input filtering (1 = fast, 0 = normal), fixed at 0 bit 4: Ouput protection (1 = yes, 0 = no) bit 5: Rearm outputs: 1 = automatic, 0 = by command bit 6: Not used bit 7: Power supply control inhibition (1 = yes, 0 = 0) 8-15 2 nd grp 16-23 3 rd grp 24-31 4 th grp 32-39 5 th grp 40-47 6 th grp 48-55 7 th grp 56-63 8 th grp Fallback value (ouputs) or sensor type (inputs) for channel: %KWr.m.c.1 294 bit 8 0 8 16 24 32 40 48 56 bit 9 1 9 17 25 33 41 49 57 bit 10 2 10 18 26 34 42 50 58 bit 11 3 11 19 27 35 43 51 59 bit 12 4 12 20 28 36 44 52 60 bit 13 5 13 21 29 37 45 53 61 bit 14 6 14 22 30 38 46 54 62 bit 15 7 15 23 31 39 47 55 63 INT 35012474 10/2013 Language Objects Object Type byte 0 byte byte 1 Detail Channel group Validation of Input/output open line control for channel: bit 0 0 8 16 24 32 40 48 56 bit 1 1 9 17 25 33 41 49 57 bit 2 2 10 18 26 34 42 50 58 bit 3 3 11 19 27 35 43 51 59 bit 4 4 12 20 28 36 44 52 60 bit 5 5 13 21 29 37 45 53 61 bit 6 6 14 22 30 38 46 54 62 bit 7 7 15 23 31 39 31 55 63 byte Validation of value memorization for channel: bit 8 0 8 16 24 32 40 48 56 bit 9 1 9 17 25 33 41 49 57 bit 10 2 10 18 26 34 42 50 58 bit 11 3 11 19 27 35 43 51 59 bit 12 4 12 20 28 36 44 52 60 bit 13 5 13 21 29 37 45 53 61 bit 14 6 14 22 30 38 46 54 62 bit 15 7 15 23 31 39 47 55 63 %KWr.m.c.2 INT byte 0 byte not used byte 1 byte not used There are one %KWr.m.c.0, one %KWr.m.c.1 and one %KWr.m.c.2 common for all channels for a group in this FB_type NOTE: It is not possible to configure a module by programming using direct language objects %KW; these words are accessible in read only format. 35012474 10/2013 295 Language Objects Discrete Device DDT Names Introduction This topic describes the Unity Pro Discrete Device DDT. The default device DDT name contains the following information: module input and/or output (X symbol) z module insertion number (# symbol) z For example: MOD_DIS_X_# The default device DDT type contains the following information: z platform with: z M for Modicon M340 z U for unified structure between M340 and Quantum z device type (DIS for discrete) function (STD for standard) direction: z IN z OUT z max channel (1, 2, 4 …64) z z Example For a Modicon M340 device with 16 standard inputs/outputs: T_U_DIS_STD_IN_16_OUT_16 List of Implicit Device DDT The following table shows the list of Modicon M340 devices and their corresponding device DDT name and type: Device DDT Name Device DDT Type Modicon M340 Devices MOD_DIS_8_# T_U_DIS_STD_IN_8 BMX DAI 0805 BMX DAI 0814 MOD_DIS_16_# T_U_DIS_STD_IN_16 BMX DAI 1602 BMX DAI 1603 BMX DDI 1602 BMX DDI 1603 BMX DDI 1604 BMX DAI 1604 MOD_DIS_32_# T_U_DIS_STD_IN_32 BMX DDI 3202K MOD_DIS_64_# T_U_DIS_STD_IN_64 BMX DDI 6404K MOD_DIS_8_# T_U_DIS_STD_OUT_8 BMX DRA 0805 BMX DRA 0804 296 35012474 10/2013 Language Objects Device DDT Name Device DDT Type Modicon M340 Devices MOD_DIS_16_# T_U_DIS_STD_OUT_16 BMX DDO 1612 BMX DDO 1602 BMX DAO 1605 BMX DRA 1605 MOD_DIS_32_# T_U_DIS_STD_OUT_32 BMX DDO 3202K MOD_DIS_64_# T_U_DIS_STD_OUT_64 BMX DDO 6404K MOD_DIS_16_# T_U_DIS_STD_IN_8_OUT_8 BMX DDM 16022 BMX DDM 16025 MOD_DIS_32_# T_U_DIS_STD_IN_16_OUT_16 BMX DDM 3202K Implicit Device DDT instances Description The following table shows the T_U_DIS_STD_IN_x and the T_U_DIS_STD_OUT_y status word bits: Standard Symbol Type Meaning MOD_HEALTH BOOL 0 = the module has a detected error read Access 1 = the module is operating correctly BYTE internal detected errors byte of the module DIS_CH_IN ARRAY [0...x-1]of T_U_DIS_STD_CH_IN array of structure DIS_CH_OUT ARRAY [0...y-1] of T_U_DIS_STD_CH_OUT array of structure MOD_FLT1 1 read Module Status is implicitly exchanged through the MOD_FLT field The following table shows the T_U_DIS_STD_IN_x_OUT_y status word bits: Standard Symbol Type Meaning Access MOD_HEALTH BOOL 0 = the module has a detected error read 1 = the module is operating correctly BYTE internal detected errors byte of the module DIS_CH_IN ARRAY [0...x-1] of T_U_DIS_STD_CH_IN array of structure DIS_CH_OUT ARRAY [x...(x+y-1)] of T_U_DIS_STD_CH_OUT array of structure MOD_FLT1 1 read Module Status is implicitly exchanged through the MOD_FLT field 35012474 10/2013 297 Language Objects The following table shows the T_U_DIS_STD_CH_IN[0...x-1] and the T_U_DIS_STD_CH_OUT[x...(x+y-1)] structure meaning: Standard Symbol Type Meaning Access CH_HEALTH BOOL 0 = the channel has a detected error read 1 = the channel is operating correctly VALUE 1 EBOOL indicates the status of the sensor controlling the input channel c read1 VALUE of the T_U_DIS_STD_CH_OUT structure can be accessed in read / write Explicit DDT Instances Description Explicit exchanges (Read Status or Write Command) - only applicable to Modicon M340 I/O channels - are managed with READ_STS_QX or WRITE_CMD_QX EFB instances. z Targeted channel address (ADDR) can be managed with ADDMX EF (connect ADDMX OUT to ADDR) z READ_STS_QX output parameter (STS) can be connected to a "T_M_xxx_yyy_CH_STS" DDT instance (variable to be created manually), where: z xxx represents the device type z yyy represents the function z Example: T_M_DIS_STD_CH_STS WRITE_CMD_QX input parameter (CMD) can be connected to a ""T_M_DIS_STD_xxx_yyy_CMD" DDT instance where: z xxx represents the device type z yyy represents the direction Example: T_M_DIS_STD_CH_IN_CMD The following table shows the T_M_DIS_CH_STS, T_M_DIS_STD_CH_IN_CMD, T_M_DIS_STD_CH_OUT_CMD status word bits: 298 Type Type STRUCT T_M_DIS_STD_CH_STS STRUCT T_M_DIS_STD_CH_IN_CMD STRUCT T_M_DIS_STD_CH_OUT_CMD Access 35012474 10/2013 Language Objects The following table shows the T_M_DIS_STD_CH_STS structure status word bits: Standard Symbol CH_FLT Type Bit Meaning Access BOOL 0 external detected error tripped read FUSE BOOL 1 external detected error: fuse read BLK BOOL 2 terminal block detected error read EXT_PS_FLT BOOL 3 internal detected error: module out of order read INTERNAL_FLT BOOL 4 external supply detected fault read CONF_FLT BOOL 5 configuration detected fault: different hardware and software configurations read COM_FLT BOOL 6 problem communicating with the PLC read read TRIP - BOOL 7 reserved SHORT_CIRCUIT BOOL 8 external detected error: short-circuit on a read channel LINE_FLT BOOL 9 external detected error: line fault read The following table presents the T_M_DIS_STD_CH_IN_CMD structure status word bits: Standard Symbol CH_CMD [INT] Type Bit Meaning Access PS_CTRL_DIS BOOL 1 disable control of the external supply read / write PS_CTRL_EN BOOL 2 enable control of the external supply read / write The following table presents the T_M_DIS_STD_CH_OUT_CMD structure status word bits: Standard Symbol CH_CMD [INT] Type Bit Meaning REAC_OUT BOOL 0 reactivation of tripped outputs (protected read / write outputs) Access PS_CTRL_DIS BOOL 1 disable control of the external supply read / write PS_CTRL_EN BOOL 2 enable control of the external supply read / write NOTE: In a user application the WRITE_CMD_QX (in an EIO drop) can also define the active or inactive state of the external power supply monitoring and overrides the Supply monitoring setting. WRITE_CMD_QX only works over the first 8 channels (0...7, 16...23, 32...39 and 48...55) of the 16 channel groups, but affects all 16 channels of the group. 35012474 10/2013 299 Language Objects 300 35012474 10/2013 Modicon M340 Using Unity Pro Debugging 35012474 10/2013 Chapter 29 Debugging Debugging Subject of this Section This section describes the debugging aspect of the application-specific discrete module for implementation. What Is in This Chapter? This chapter contains the following topics: Topic Page Introduction to the Debugging Function of a Discrete Module 302 Debugging Screen 303 How to Access the Forcing/Unforcing Function 305 How to Access the SET and RESET Commands 306 How to Access the Reactivation of Outputs Command 307 Applied Outputs of a Discrete Module 308 35012474 10/2013 301 Debugging Introduction to the Debugging Function of a Discrete Module Introduction For each discrete input/output module, the Debug function enables: z z display of the parameters of each of its channels (channel state, filtering value, etc.) access to the diagnostics and adjustment functions for the selected channel (channel forcing, channel masking, etc.) The function also gives access to module diagnostics in the event of a detected error. NOTE: This function is only available in on-line mode. 302 35012474 10/2013 Debugging Debugging Screen At a Glance The debugging screen shows, in real time, the value and state of each channel of the selected module. It also allows access to the channel commands (forcing of the input or output value, reactivation of outputs, etc.). Illustration The figure below shows a sample debugging screen. 35012474 10/2013 303 Debugging Description The following table shows the various parts of the debugging screen and their functions. Number Element Function 1 Tabs The tab in the foreground indicates the mode in progress (Debug in this example). Every mode can be selected using the respective tab. z Debug which can be accessed only in online mode z Configuration 2 Module area Contains the abbreviated title of the module. In the same area there are 3 LEDs which indicate the module’s operating mode: z RUN indicates the operating status of the module z ERR indicates an internal event in the module z I/O indicates an event from outside the module or an application issue 3 Channel area Allows you: clicking on the reference number, to display the tabs: Description which gives the characteristics of the device I/O Objects, which is used to pre-symbolize the input/output objects Fault which shows the device status (in on-line mode) z by z z z z to select a channel z to display the Symbol, name of the channel defined by the user (using the variable editor) Specifies the parameters of the channel: z Function: specifies the function configured. This heading is frozen. The Global unforcing button provides direct access to the global unforcing of channels function. z Task: specifies the MAST or FAST task configured. This heading is frozen. 4 General parameters area 5 Parameters in This field displays the state of inputs and outputs and the various current parameters. progress field For each channel, four items of information are available: z Symbol displays the symbol associated with the channel when it has been defined by the user (using the variable editor) z Value displays the state of each channel of the module z Error provides direct access to channel by channel diagnostics when these are inoperable (indicated by the LED built into the diagnostics access, which turns red) 304 35012474 10/2013 Debugging How to Access the Forcing/Unforcing Function At a Glance This function allows you to modify the state of all or part of the channels of a module. NOTE: The state of a forced output is frozen and can only be modified by the application after unforcing. However, in the event of a detected error leading to output fallback, the state of these outputs -assumes the value defined when configuring the Fallback mode parameter. The various commands available are: z for one or more channels: z force to 1 z force to 0 z unforcing (when the channel or channels selected are forced) z for all the channels on the module (when at least one channel is forced): z global unforcing of channels Procedure The following table shows the procedure for forcing or unforcing all or part of the channels of a module. Step Action for one channel 1 Access the module’s debugging screen. 2 In the Value column, right-click the cell of the required channel. 3 Select the required function: z forcing to 0 z forcing to 1 35012474 10/2013 Action for all channels Click on the Global unforcing button found in the general parameters field. 305 Debugging How to Access the SET and RESET Commands At a Glance These commands are used to change the state of a module’s outputs to 0 (RESET) or 1 (SET). NOTE: The state of the output affected by one of these commands is temporary and can be modified at any time by the application when the PLC is in RUN. Procedure The table below shows the procedure for assigning the value 0 or 1 to all or part of the channels of a module. 306 Step Action for one channel 1 Access the module’s debugging screen. 2 In the Value column, right-click the cell of the required channel. 3 Select the desired function. z Set z Reset 35012474 10/2013 Debugging How to Access the Reactivation of Outputs Command At a Glance When an event has caused a tripped output, this command is used to reactivate the output if no error remains at its terminals. Reset is defined by a group of 8 channels. It has no effect on an inactive channel or channel without a detected error. Procedure The following table shows the procedure for reactivating tripped outputs. Step Action 1 Access the module’s debugging screen. 2 For the chosen group of channels, click on the Reset button situated in the General parameters field. 35012474 10/2013 307 Debugging Applied Outputs of a Discrete Module At a Glance This check (red Stop LED lit) informs the user that a given group of output channels is not correctly applied by the PLC (fallback status). The possible causes are: z z z 308 processor error rack connection error inter-rack link connection error 35012474 10/2013 Modicon M340 Using Unity Pro Diagnostics 35012474 10/2013 Chapter 30 Diagnostics of the Modules Diagnostics of the Modules Subject of this Section This section describes the diagnostic aspect in the implementation of the application-specific discrete modules. What Is in This Chapter? This chapter contains the following topics: Topic Page How to Access the Diagnostics Function 310 How to Access the Channel Diagnostics Function of a Discrete Module 312 35012474 10/2013 309 Diagnostics How to Access the Diagnostics Function At a Glance The Module diagnostics function displays current errors and where they exist. Errors are classified according to their category. z Internal events: z module inoperable z self-tests running z External events Other events: z configuration error z module missing or off z inoperative channel(s) z A module status is indicated when certain LED’s change to red, such as: z in the configuration editor at rack level: z the LED of the rack number z z 310 the LED of the slot number of the module on the rack in the configuration editor at module level: z the I/O LED according to the type of event z the Channel LED in the Channel field z the Fault tab 35012474 10/2013 Diagnostics Procedure The following table shows the procedure for accessing the Module status screen. Step Action 1 Access the module’s debugging screen. 2 Click on the module reference in the channel zone and select the Fault command. Result: The list of module errors appears. Remark: It is not possible to access the module diagnostics screen if a configuration error, major breakdown error, or module missing error occurs. The following message then appears on the screen: The module is not present or is different from the one configured in this position. 35012474 10/2013 311 Diagnostics How to Access the Channel Diagnostics Function of a Discrete Module At a Glance The Channel diagnostics function displays current errors and where they exist. Errors are classified according to their category: z Internal events: z inoperative channel z External events: z link or sensor supply fault z Other events: z terminal block incorrectly wired z configuration error z communication interruption A channel error appears in the Debug tab when the turns red. LED, located in the Error column, Procedure The following table shows the procedure for accessing the Channel error screen. Step 1 Action Access the module’s debugging screen. 2 Click on the button situated in the Error column of the inoperative channel. Result: The list of channel errors appears. Note: Channel diagnostics information can also be accessed by program using the READ_STS instruction. 312 35012474 10/2013 Modicon M340 Using Unity Pro 35012474 10/2013 Appendices 35012474 10/2013 313 314 35012474 10/2013 Modicon M340 Using Unity Pro Topological/State RAM Addressing 35012474 10/2013 Appendix A Topological/State RAM Addressing of the Modules Topological/State RAM Addressing of the Modules Topological/State RAM Addressing of Modicon M340 Discrete Modules Discrete Modules With Unity Pro 6.1 or later and Modicon M340 firmware 2.4 or later, you can access the modules either via topological or State RAM addresses. Please also refer to Memory Tab. The following table shows the Modicon M340 discrete module objects that can be mapped to topological or State RAM addresses. Module reference Topological address State RAM address BMX DAI 0805 BMX DAI 0814 %I rack.slot.channel, channel [0,7] -%IStart address ... %IStart address + 7, one channel per %I or -%IWStart address, one channel per bit of %IW BMX DAI 1602 %I rack.slot.channel, channel [0,15] - %IStart address ... %IStart address + 15, one channel per %I or - %IWStart address, one channel per bit of %IW BMX DAI 1603 %I rack.slot.channel, channel [0,15] - %IStart address ... %IStart address + 15, one channel per %I or - %IWStart address, one channel per bit of %IW BMX DAI 1604 %I rack.slot.channel, channel [0,15] - %IStart address ... %IStart address + 15, one channel per %I or - %IWStart address, one channel per bit of %IW %I rack.slot.channel, channel [0,7] BMX DAI 0804 (BMX DAI 1604 module with reduced number of I/Os) - %IStart address ... %IStart address + 7, one channel per %I or - %IWStart address, one channel per bit of %IW BMX DAO 1605 - %MStart address ... %MStart address + 15, one channel per %M or - %MWStart address, one channel per bit of %MW %Q rack.slot.channel, channel [0,15] %Q rack.slot.channel, channel [0,7] BMX DAO 0805 (BMX DAO 1605 module with reduced number of I/Os) 35012474 10/2013 - %MStart address ... %MStart address + 7, one channel per %M or - %MWStart address, one channel per bit of %MW 315 Topological/State RAM Addressing Module reference Topological address State RAM address BMX DDI 1602 %I rack.slot.channel, channel [0,15] - %IStart address ... %IStart address + 15, one channel per %I or - %IWStart address, one channel per bit of %IW BMX DDI 1603 %I rack.slot.channel, channel [0,15] - %IStart address ... %IStart address + 15, one channel per %I or - %IWStart address, one channel per bit of %IW BMX DDI 1604 %I rack.slot.channel, channel [0,15] - %IStart address ... %IStart address + 15, one channel per %I or - %IWStart address, one channel per bit of %IW %I rack.slot.channel, channel [0,7] BMX DDI 0804 (BMX DDI 1604 module with reduced number of I/Os) - %IStart address ... %IStart address + 7, one channel per %I or - %IWStart address, one channel per bit of %IW BMX DDI 3202K %I rack.slot.channel, channel [0,31] - %IStart address ... %IStart address + 31, one channel per %I or - %IWStart address ... %IWStart address + 1, one channel per bit of %IW BMX DDI 6402K %I rack.slot.channel, channel [0,63] - %IStart address ... %IStart address + 63, one channel per %I or - %IWStart address ... %IWStart address + 3, one channel per bit of %IW BMX DDM 16022 %I rack.slot.channel, channel [0,7] %Q rack.slot.channel, channel [16,23] - %IStart address ... %IStart address + 7, one channel per %I and - %M Start address ... %MStart address + 7, one channel per %M or - %IWStart address, one channel per bit of %IW and %MWStart address, one channel per bit of %MW BMX DDM 16025 %I rack.slot.channel, channel [0,7] %Q rack.slot.channel, channel [16,23] - %IStart address ... %IStart address + 7, one channel per %I and - %M Start address ... %MStart address + 7, one channel per %M or - %IWStart address one channel per bit of %IW and - %MWStart address, one channel per bit of %MW 316 35012474 10/2013 Topological/State RAM Addressing Module reference Topological address State RAM address BMX DDM 3202K %I rack.slot.channel, channel [0,15] %Q rack.slot.channel, channel [16,31] - %IStart address ... %IStart address + 15, one channel per %I and - %M Start address ... %MStart address + 15, one channel per %M or - %IWStart address, one channel per bit of %IW and - %MWStart address, one channel per bit of %MW BMX DDO 1602 %Q rack.slot.channel, channel [0,15] - %MStart address ... %MStart address + 15, one channel per %M or - %MWStart address, one channel per bit of %MW BMX DDO 1612 %Q rack.slot.channel, channel [0,15] - %MStart address ... %MStart address + 15, one channel per %M or - %MWStart address, one channel per bit of %MW BMX DDO 3202K %Q rack.slot.channel, channel [0,31] - %MStart address ... %MStart address + 31, one channel per %M or - %MWStart address ... %MWStart address + 1, one channel per bit of %MW BMX DDO 6402K %Q rack.slot.channel, channel [0,63] - %MStart address ... %MStart address + 63, one channel per %M or - %MWStart address ... %MWStart address + 3, one channel per bit of %MW BMX DRA 0804 %Q rack.slot.channel, channel [0,7] - %MStart address ... %MStart address + 7, one channel per %M or - %MWStart address, one channel per bit of %MW BMX DRA 0805 %Q rack.slot.channel, channel [0,7] - %MStart address ... %MStart address + 7, one channel per %M or - %MWStart address, one channel per bit of %MW BMX DRA 1605 %Q rack.slot.channel, channel [0,15] - %MStart address ... %MStart address + 15, one channel per %M or - %MWStart address, one channel per bit of %MW For additional information please refer to Special Conversion for Compact I/O Modules. 35012474 10/2013 317 Topological/State RAM Addressing 318 35012474 10/2013 Modicon M340 Using Unity Pro Glossary 35012474 10/2013 Glossary C Channel group Channels of the same type with common parameters. This notion concerns certain applicationspecific modules such as discrete modules. CPU Central Processing Unit: generic name used for Schneider Electric processors. D Discrete Module Discrete inputs/outputs I IODDT Type of data derived from inputs/outputs (Input/Output Derived Data Type). IP20 This index is present on all device labels. It specifies the device’s level of protection: z z against an intrusion of solids and dust, against contact with parts that are powered up (in our case, IP2•: protection against solids larger than 12 mm); against permeation of liquids (in our case, IP•0: Negligeable presence of water). P PLC Type of computer dedicated to controlling industrial processes (Programmable Logic Controller). T TELEFAST 2 A group of products which enable discrete input and output modules to be quickly connected to operational components. This system, which consists of connection bases for interfaces and linking cables, can only be connected to modules which are fitted with 40-pin connectors. 35012474 10/2013 319 Glossary U Unity Pro Schneider Electric PLC programming software. 320 35012474 10/2013 Modicon M340 Using Unity Pro Index 35012474 10/2013 Index A ABE-7H08R10, 229 ABE-7H08R11, 229 ABE-7H08R21, 233 ABE-7H08S21, 237 ABE-7H12R10, 231 ABE-7H12R11, 231 ABE-7H12R20, 235 ABE-7H12R21, 235 ABE-7H12R50, 243 ABE-7H12S21, 239 ABE-7H16F43, 247 ABE-7H16R10, 229 ABE-7H16R11, 229 ABE-7H16R20, 233 ABE-7H16R21, 233 ABE-7H16R23, 233 ABE-7H16R30, 241 ABE-7H16R31, 241 ABE-7H16R50, 245 ABE-7H16S21, 237 ABE-7H16S43, 249 ABR-7xxx relays, 257 ABS-7Exx relays, 258 applied outputs, 308 B BMX FTW ••1 connection cables , 44 BMXDAI0805, 110 BMXDAI0814, 116 BMXDAI1602, 90 BMXDAI1603, 98 BMXDAI1604, 104 BMXDAO1605, 178 BMXDDI1602, 70 BMXDDI1603, 76 BMXDDI1604T, 82 BMXDDI3202K, 122 BMXDDI6402K, 128 BMXDDM16022, 184 35012474 10/2013 BMXDDM16025, 194 BMXDDM3202K, 204 BMXDDO1602, 140 BMXDDO1612, 134 BMXDDO3202K, 166 BMXDDO6402K, 172 BMXDRA0804T, 146 BMXDRA0805, 152 BMXDRA1605, 160 BMXFTB2000, 42 BMXFTB2010, 42 BMXFTB2020, 42 C channel data structure for all modules T_DIS_IN_GEN, 285 T_DIS_IN_STD, 286, 287 T_DIS_OUT_GEN, 289 T_DIS_OUT_STD, 290, 291 T_GEN_MOD, 293 connection bases, 211 connection cables BMXFCCxxx, 51 BMXFCWxxx, 46 D debugging, 301 diagnostics, 309, 312 F fallback mode, 279 forcing, 305 I input parameters, 273 321 Index M output parameters, 274 output reset, 280 task parameter, 277 TELEFAST 2, 211 temperature derating, 26 terminal blocks BMXFTB2000, 42 BMXFTB2010, 42 BMXFTB2020, 42 installing, 29, 30, 42, 46, 51 topological/state RAM addressing of M340 discrete modules, 315 P W M340 hardened, 28 ruggedized, 28 O parameter settings, 281, 282 wiring precautions, 38 R reactivation of outputs, 307 relays, 251, 259 RESET, 306 S SET, 306 simulator, 263 state RAM/topological addressing of M340 discrete modules, 315 T T_DIS_IN_GEN, 285 T_DIS_IN_STD, 286, 287 T_DIS_OUT_GEN, 289 T_DIS_OUT_STD, 290, 291 T_GEN_MOD, 293 T_U_DIS_STD_IN_16, 296 T_U_DIS_STD_IN_16_OUT_16, 296 T_U_DIS_STD_IN_32, 296 T_U_DIS_STD_IN_64, 296 T_U_DIS_STD_IN_8, 296 T_U_DIS_STD_IN_8_OUT_8, 296 T_U_DIS_STD_OUT_16, 296 T_U_DIS_STD_OUT_32, 296 T_U_DIS_STD_OUT_64, 296 T_U_DIS_STD_OUT_8, 296 322 35012474 10/2013