Download Manual - Advantage Controls

Manual
AC-FS-1000
Fouling Sensor
by Neosens
Quick User Manual
Installation Guide
Installation Instructions:
1. Install the probe on pipe. (see page 2)
2. Remove the screw from the sensor head.
3. Open the sensor head in a dry environment,
away from water and humidity.
4. Unscrew seal connector and pass through
the 6 wire cable (1 pair for power, 2 pairs for
analog outputs).
5. Wire the 3 pairs following opposite schematics
6. Pull on cable and tighten the seal connector.
Set jumper to organic or inorganic depending
upon fouling most likely to experience based on
installation point. (see page 3 & 4)
(Note: Sensor cannot distinguish between organic
and inorganic fouling)
7. Close the sensor head.
8. Reposition screw and tighten.
Advantage Controls
P.O. Box 1472
Muskogee, OK 74402
Phone: 800-743-7431
Fax: 888-686-6212
www.advantagecontrols.com
email: [email protected]
5/2010
Analog Output
#1
#2
Measurement
Type
Range
Biofilm/fouling thickness Active 4-20mA @ 250 Ohms 0 to 1 or 5mm (0 to 0.039 or 0.197 in)
Temperature
Active 4-20mA @ 250 Ohms
Included Accessories:
Glues in here if needed
Mounting Diagrams:
0 to 160°C (32 to 320°F)
Direct Pipe Thread
Mounting with included
Adapters A and B
(on existing pipe)
Adapter A
(1” male slip)
Tee Mounting with
included Adapter A
(tee not included)
Adapter B
(1” MNPT x 1” slip)
Must be used in
conjunction with
Adapter A
Installation Notes
Specifications
The sensor cannot distiguish between organic
(biofouling) and inorganic (scale) fouling, but the
type of fouling is influenced by the installation
location.
Electrical:
• Input: 8-18 VDC @ 60mA
• Output: 4-20mA (500 Ω)
Environment:
• Ambient temperature - 0 to 180oF
(without PVC adapter)
• Relative humidity - 0 to 100%
• Pressure - 125 PSI Max
Install the sensor in a cool, low flow area for
monitoring biofouling.
Install the sensor immediately after the heat
exchanger in the hottest part of the system for
monitoring scale fouling.
Fouling Monitoring:0-1 mm (0 to 0.039 in)
Accuracy:1% of Full scale
Note: The PVC quick release adaptor may
not have a temperature rating suitable for this
installation point.
Material: PEEK (body) & 316L SS (sensor tip)
Connection: Sensors are supplied with a 1” (2.54
cm) slip and a 1” MNPT PVC quick release
adaptor. The PVC adaptor has a maximum
temperature rating of 125oF.
• Peak sensor body has 1/2” straight BMPT
Set the jumper configuration shown on front
page accordingly.
Shipping Weight: 4 lbs (1.814 kg)
Sensor Length: 9.375” (23.8 cm)
Insertion Depth: Approx. 3.375” (8.57 cm)
Jumper Settings & Wiring Diagram for MegaTron Connection
4-20mA Input Card
J2-8
4-20mA Input 84-20mA Input 8+
4-20mA Input 74-20mA Input 7+
4-20mA Input 64-20mA Input 6+
4-20mA Input 54-20mA Input 5+
NORMAL MODE (RUNNING MODE) J1
J2-1
Type
Organic **
Range
Filter
Activation
Output
Filter ON **
Inorganic
Output
Filter OFF
Output
Filter ON
J1-8
4-20mA Input 44-20mA Input 4+
Output
Filter OFF
4-20mA Input 34-20mA Input 3+
0 to 5 mm
4-20mA Input 24-20mA Input 2+
4-20mA Input 14-20mA Input 1+
0 to 1 mm **
J1-1
** Default configuration
CALIBRATION MODE (TEST MODE) J1
LED
0...9-18 VDC
GND
OUTPUT #1 -
OUTPUT #2 -
Both Outputs
OUTPUT #1 +
20mA
OUTPUT #2 +
4mA
MegaTron Mother Board
T3
Q2
R26
U18
R7
T4
R22
U12
U13
R4
R21
MH1
C28
C26
C2
U2
R28
R35
D2
Eprom
T2
R24
R27
R23
Q1
7
!
+5
+5
GND
-12
+12
C27
WARNING
0...9-18Vdc
R30
P10
D1
6
Q4
C30
J1
C29
R17
Card Slots
3
4
5
Q3
MH2
T1
R11
R31
P2
R25
P3
!
2
P1
R14
U8
C1
R32
C8
1
C34
Calibration
Note: The number of
channels or 4-20mA
inputs depends on
on the number ordered.
Relay Card Outputs
Incoming
Power
16-20 11-15 6-10
1-5
Jumper Settings & Wiring Diagram for MegaTron SS Connection
Part # SS-MAI-2
NORMAL MODE (RUNNING MODE) J1
Type
Range
Filter
Activation
Input 1 -
Organic **
Output
Filter ON **
Input 1 +
Inorganic
Output
Filter OFF
Output
Filter ON
Output
Filter OFF
Input 2 Input 2 +
Rev D
0 to 5 mm
0 to 1 mm **
Input 3 Input 3 +
MegaTron SS
4-20mA Input
** Default configuration
CALIBRATION MODE (TEST MODE) J1
U18
T2
R7
Flow Switch
ORP
ORP
pH
pH
Ground
Drum Level 5
Drum Level 4
Drum Level 3
Ground
Drum Level 2
Drum Level 1
Water Meter Ground
Water Meter 2 Signal
Water Meter 1 Signal
Red
Black
Green
White
Red
Black
Black
Red
+5 VDC
Ground
Ground
Ground
W
W
W
R All 3
Incoming
Power
T4
R22
U12
R21
U13
R4
C2
MH1
C28
C26
Note: Use 22 AWG (.76 mm)
twisted pair shielded wire
for all of these low voltage
signal connections.
Processor
Key Pad Ribbon
Cable Connection
U2
R28
R35
Q1
R24
R27
R23
D2
!
+5
+5
GND
-12
+12
R26
R30
P10
D1
Conductivity
Temperature
Q3
MH2
Q2
WARNING
0...9-18Vdc
Q4
C30
J1
C29
C27
R32
T3
R14
T1
R11
R31
P2
R25
P3
C1
Communications Program / Memory
Card Connection
Card
Connection
P1
R17
Aux Flow
Aux Flow
C8
U8
!
Aux Flow
PIC Chip
Signal Aux Flow 3
Signal Aux Flow 2
Signal Aux Flow 1
Aux Flow +5 vdc
B Ground
B Ground
0...9-18 VDC
GND
OUTPUT #1 -
OUTPUT #2 -
Both Outputs
OUTPUT #1 +
20mA
OUTPUT #2 +
4mA
C34
Calibration
Display Ribbon
Cable Connection
LED
Cable
Relay Card
Ribbon
MegaTron Menus • Customize Setup
Step 1:
First, push the SET UP RUN button to get this
screen. From here push the CUSTOMIZE (Button
4) to go to the next screen.
Step 6:
From here push the UNITS (Button 2) to go to the next
screen.
>CUSTOMIZE mA INPUT 1<
>HOME SETUP<
SETPOINTS
CALIBRATION
TIMERS
CUSTOMIZE
ALARMS
DATE/TIME
CONFIGURE
HISTORY
WATER METER
RELAYS
Step 2:
This is the Customize Screen. From here push
the mA IN (Button 9) to go to the next screen.
NAME
FOULING
UNITS
NUMBER
mm
x.xxx
Step 7:
This is the Customize mA Units screen. From here select
the type of units (i.e. mm) by using the Arrow buttons.
Then press ENTER to confirm and return to the previous
screen.
>CUSTOMIZE<
>CUSTOMIZE mA INPUT 1<
UNIT NAME
RELAY NAMES
SYS NAME INPUT NAMES
NAME
FOULING
TYPE OFmm
UNITS
UNITS
NOTEPAD
NUMBER
mA IN
RUN SCREEN
Step 3:
This is the mA IN screen. From here push
INPUT 1 OR 2 (Button 1 or 2) then go to the next
screen.
x.xxx ->
mm
USE UP/DOWN KEYS TO CHANGE
PRESS ENTER TO ACCEPT
Step 8:
From here push the NUMBER (Button 3) to go to the next
screen.
>CUSTOMIZE mA INPUT 1<
>CUSTOMIZE mA INPUTS<
INPUT 1
INPUT 2
NAME
FOULING
UNITS
NUMBER
mm
x.xxx
Step 9:
Step 4:
This is the Customize mA Input 1 Screen. From
here push the NAME (Button 1) to go to the next
screen.
This is the Customize mA Number Format screen. From
here select the number format (i.e. x.xxx) by using the
Arrow buttons. Then press ENTER to confirm and HOME
to return to the Home screen.
>CUSTOMIZE mA INPUT 1<
NAME
FOULING
UNITS
NUMBER
mm
x.xxx
>CUSTOMIZE mA INPUT 1<
NAME
FOULING
NUMBER mm
FORMAT
UNITS
NUMBER
x.xxx->
X.XXX
USE UP/DOWN KEYS TO CHANGE
PRESS ENTER TO ACCEPT
Step 5:
This is the Customize mA Name screen. From here
enter the name of the mA Input (i.e. FOULING)
by using the Arrow buttons. Then press ENTER
to confirm and return to the previous screen.
>CUSTOMIZE mA INPUT 1<
NAME
FOULING
mA INPUT
UNITS
mm1 NAME
NUMBER
x.xxx
[FOULING
]
USE ARROW KEYS TO CHANGE, PRESS
ENTER TO ACCEPT OR BACK TO ERASE
MegaTron Menus • Calibration Setup
Step 1:
Step 5:
First, push the SET UP RUN button to get this
screen. From here push the CALIBRATION
(Button 2) to go to the next screen.
This is the mA Input MAX screen. From here adjust the
MAX reading by using the number keys (MAX should be
set to 1.000 mm and MIN should be set to 0.000 mm).
Then press ENTER to confirm and return to the previous
screen.
>HOME SETUP<
SETPOINTS
CALIBRATION
TIMERS
CUSTOMIZE
ALARMS
DATE/TIME
CONFIGURE
HISTORY
WATER METER
RELAYS
Note: All other mA Input Calibration settings can be
adjusted in the same fashion beginning at Step 4.
>mA INPUT CALIBRATION<
Step 2:
20 mA
This is the Calibration Screen. From here push
the mA IN (Button 7) to go to the next screen.
>CALIBRATION<
SENSORS
USE NUMBER KEYS TO CHANGE, PRESS
ENTER TO ACCEPT OR BACK TO ERASE
mA OUT
mA IN
Step 3:
This is the Curren Loop Calibration screen. From
here push INPUT 1 OR 2 (Button 1 or 2) then go
to the next screen.
>CURRENT LOOP CALIBRATION<
INPUT 1
INPUT 2
Step 4:
This is the mA Input Calibration Screen. From
here choose the MAX or MIN (Button 3 and 4) to
go to the next screen.
>mA INPUT CALIBRATION<
20 mA
19649
4 mA
MAX
MIN
OFFSET
3913
1.000 mm
0.000 mm
Enabled
19649
4 mA
3913
MAX
1.000 mm
1 MAX
MINmA INPUT
0.000
mm(1.000 mm)
[_.
] mm
OFFSET
Enabled
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