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Low-Voltage Power Circuit Breakers Table of Contents Description SECTION 1-lntroduction 1.1 1.2 Frame Size Operation Mounting Trip Device Short Circuit Ratings SECTION 3-8torage, Safety and Maintenance 3.1 3.2 3.3 Storage Safety Maintenance SECTION 4-Breaker Operation 4.1 4.2 4.2.1 4.3 4.3.1 4.3.2 4.4 4.5 Manual Closing Electrical Closing Alternate Control Circuit Connections Stationary Breaker Drawout Breaker Tripping Charging and Closing Using the Maintenance Handle SECTION 5-Contact Maintenance 5.1 5.1.1 5.1.2 5.2 5.2.1 5.3 5.4 5.5 5.5.1 5.5.2 5.6 5.7 5.8 5.9 5.10 5.10.1 5.10.2 5.10.3 5.10.4 5.11 Slow Closing the Breaker Electrical Breaker Manual Breaker Arc Ouencher Removal and Inspection Removal and Replacement Separation of Front and Back Frames Back Frame Assembly Measuring Contact Force Stationary Arcing Contacts Stationary Main and Intermediate Contacts Measuring Contact Wipe Adjusting Contact Wipe Measuring Contact Open Gap Checking Contact Sequence Replacement of Contacts Stationary Arcing Contacts Movable Arcing Contacts Movable Main and Intermediate Contacts Stationary Intermediate and Main Contacts Assembly and Adjustment of Crossbar © 1993 GEN ERAL ELECTRIC COMPANY 2 4 Inspection and Maintenance 4 Renewal Parts ...........•.................... 4 SECTION 2-General Description 2.1 2.2 2.3 2.4 2.5 Page 6 6 6 7 7 7 9 9 9 9 10 10 10 11 12 12 " 12 13 13 14 " 14 14 14 15 15 16 18 19 19 19 19 19 21 22 22 22 22 23 24 25 Page Description SECTION 6-Breaker Maintenance 6.1 6.2 6.3 6.3.1 6.3.2 6.3.3 6.4 6.4.1 6.4.2 6.4.3 6.4.4 6.5 6.5.1 6.5.2 6.5.3 6.6 6.7 Safety Precautions Lubrication Breaker Mechanism Adjustments Trip Latch Latch Buffer Reset Latch Bearing and Prop Electrical Mechanism Control Components Charging Motor Motor Operator Unit Spring Discharge Interlock Manual Mechanism Mechanism Part Replacement Ratchet Pawl Replacement Adjustments Drawout Mechanism Drawout Mechanism Lock , SECTION 7-Accessories 7.1 7.1.1 7.1.2 7.2 7.2.1 7.3 7.3.1 7.3.2 7.4 7.4.1 7.4.2 7.5 7.5.1 7.5.2 7.6 7.7 7.7.1 7.8 7.8.1 7.9 7.9.1 7.9.2 Primary Disconnects AKR 75/100 AKSIAKST 50 Secondary Disconnects Replacement Auxiliary Switch Replacement Adjustments Shunt Trip Replacement Adjustment Undervoltage Device Replacement Adjustment Static Time-Delay Undervoltage Electric Lockout Device AdJustment Bell Alarm Device Adjustment Open Fuse Lockout Device Coil Replacement Adjustments SECTION 8-Type SST Overcurrent T' . np Devlce 8.1 8.2 8.2.1 8.2.2 8.3 8.4 8.4.1 Programmer Unit Current Sensors Replacement of Current Sensors - AKS 50 Replacement of Current Sensors - AKR 75/100 Flux Shift Trip Device Troubleshooting SST Test Set 26 26 , 26 26 26 26 26 28 28 29 30 32 32 33 35 35 36 36 37 37 37 38 39 39 40 40 40 41 41 41 42 42 42 43 44 44 45 45 46 46 46 47 47 48 50 51 51 54 54