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Download Air Handling Units Danvent DV With control system
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May2015 AirHandlingUnits DanventDV Withcontrolsystem GB UserManual Transport,installation,startͲupandmaintenance Version1.01.06 MasterversionfortranslatedUserManuals Originalversionforthisairhandlingunit Thismanualhaspartnumber90925372 Detailedtableofcontentsonthefollowingpages Generaldescription a. Manufacturer b. Nameofmachines c. DeclarationofconformityͲexample d. Generaldescriptions,dangersandwarnings e. Drawings,diagrams,guidesandinstructionsforuse,maintenance,repairs f. Employeesinchargeofoperation/control/maintenance g. Intendeduseandapplications h. Unintendeduseandmisuse–inappropriateapplicationsforthemachine Installation i. Instructionsforunloadingonthesite,installationandconnection j. Installationandassemblyinstructionsforreductionofnoiseandvibrations StartͲup,adjustmentsandoperation k. StartͲup,adjustments,useandcommissioning l. Residualrisksthatremain m. Instructionsontheprotectivemeasuresduringrepairandmaintenance n. Toolswhichmaybefittedtothemachinery Machinestability o. Stabilityduringuse,transportation,assembly,dismantlingwhenoutofservice p. Machinerywheretheseareregularlytobetransported Breakdown q. Operatingmethodintheeventofbreakdown.Saferestart. Maintenance r. Adjustmentandmaintenanceoperations s. Adjustmentsandmaintenancetobecarriedoutsafely t. Sparepartstobeused,whentheseaffecthealthandsafety Noise u. Informationonairbornenoiseemissionsexceeding70dB(A)2 Annexes 1. Declarationofconformitywithproductionnumber(inseparatecover) 2. Technicaldata–uniquedataforeveryunit(inseparatecover) 3. Sparepartlist(inseparatecover) 4. Assemblyofbaseframe–height150mmforunitsizes10–40 5. Assemblyofbaseframe–height150mmforunitsizes50–150 6. Assemblyofbaseframe–height250mmforunitsizes10–0 7. Assemblyofbaseframe–height250mmforunitsizes50–150 8. Installationofsteelroofinthesizes10Ͳ150 9. Rotaryexchanger–speedcontrolandassemblyofdividedrotor 10. Internalcontrollerinthecoolingcompressorunits–DVUandDVUͲC 11. MenuforinternalcontrollerinthecoolingcompressorunitsͲDVUandDVUͲC 12. ConnectionoffanmotorandsetͲupmanualforDanfossVLTFC101frequencyconverter 13. Commissioningprotocol–proposal(inseparatecover) 14. ReportwithdatafromfinalfunctionaltestontheSystemairfactory(inseparatecover) 15. Shortdescriptionofmaincomponentsinthecontrolsystem 16. Wiringdiagram 17. Operator’sguide(howtousetheSystemaircontrolpanel)(inseparatecover) 2 Contents A.MANUFACTURER 12 B.NAMEOFMACHINES 12 C.DECLARATIONOFCONFORMITYǦEXAMPLE 13 D.GENERALDESCRIPTIONS,DANGERSANDWARNINGS 14 d.1Overviewviapictogramsontheinspectionsideoftheunit d.1.1Wherearepictogramsplacedontheunits d.1.2CElabel–exampleforDVunit d.1.3CElabel–exampleforTIMEunit d.1.4PictogramonadoorforafaninaDVunit d.1.5PictogramonadoorforafaninaTIMEunit d.1.6Pictogramsforallavailablefunctionsintheunits d.1.7Pictogramsaboutwarningsanddangersontheunits 14 15 16 16 16 17 17 18 d.2Dataabouttheunitaccordingtocardsandlabelsinandontheunit d.2.1Machinecardwithuniquedataoneveryunit d.2.2Labelwithdataaboutthecabinet d.2.3Flowchart–exampleofthelabelplacedonorwiththecabinet d.2.4Symbolsintheflowchartandexplanationaboutthesymbols. d.2.5Exampleoflabelplacedonorwiththecabinet–Terminalplanforexternal components 19 19 20 20 21 22 22 d.3Handterminal(optionalforDVunits–alwaysstandardforTIMEunits) 22 d.4Dimensionsoftheunits–selectedexamples. 23 d.5Ordinaryautomaticallyoperation–onlymanualoperationbynewparameters. 24 d.6Warningsaboutdangers 24 E.DRAWINGS,DIAGRAMS,GUIDESANDINSTRUCTIONSFORTHEUSE,MAINTENANCE ANDREPAIR 24 F.EMPLOYEESINCHARGEOFOPERATION/CONTROL/MAINTENANCE f1.Employeesthattakecareofordinaryoperation G.INTENDEDUSEANDRANGEOFAPPLICATIONS 25 25 25 3 H.UNINTENDEDUSEANDMISUSE–INAPPROPRIATEAPPLICATIONSFORTHEMACHINE 25 h.1Airhandlingunitinoperation I.INSTRUCTIONSFORUNLOADINGONTHESITEASWELLASINSTALLATIONAND CONNECTION 25 26 i.1.Unloadingonthesite i.1.1UnloadingbyforkͲlifttruck i.1.2Unloadingbycrane i.1.3Transportofunitwithoutbaseframeonthesite i.1.4Liftingaunitwithstraps i.1.5Liftingaunitwithpreinstalledbracketsonthebaseframeforlifting. i.1.6Roofunitwithbitumenroof i.1.7Roofunitwithsteelroof i.1.8PreͲassemblystorage i.1.9Tiltlessthan30ȗduringtransportationofthesectionwithcoolingcompressor–DVUorDVUͲC 26 26 26 26 26 27 27 27 28 28 i.2.InstallationͲmechanical i.2.1Freeareainfrontofandabovetheunit i.2.2Supportingsurface i.2.3Adjustablefeetunderlegsorbaseframeandtransportofsections i.2.4Baseframeassembly i.2.5Baseframesforoutdoorunits i.2.6Installationonthesiteofunitsectionsatthebaseframewhensectionsaredeliveredonpallets. i.2.7JoiningtheAHUsections i.2.8Fittingtheductwork i.2.9Riskofstackeffectbyverticalductsandwindpressureonlouvers i.2.10Refittingofguards 28 28 28 28 28 29 29 31 32 32 32 i.3.InstallationͲelectrical 33 i.3.1Description 33 i.3.2Wiringdiagrams 33 i.3.2.1TIMEunitsͲlabelsonthecabinetnexttothesupplyfan 33 i.3.2.2DVunits–labelsonorwiththecabinet 33 i.3.3Installationofmainspowersupply 33 i.3.3.1NecessarymainspowersupplyforTIMEunitswithecmotorsandwithoutDVU 34 i.3.3.2NecessarymainspowersupplyforDVunitswithcabinet/controlsystem 34 i.3.3.3Necessaryovervoltageprotectiondevice,thatleadslightningovervoltagetoanearthleadonasafe way. 34 i.3.4Electricalconnectionofcomponentsandfunctions 34 i.3.4.1ConnectionoftheSystemairControlPaneltotheCorrigoE28controller–softwareversion3.3 34 i.4Installation–Pipesforwater–hotandchilled,valvesanddrains i.4.1Description i.4.2Pipeconnections i.4.3Possibilityofextractingcomponentsfromtheunit i.4.4Pipeconnectionstobatteries 35 35 35 36 36 4 i.4.4.1Heatingcoils i.4.4.2Coolingcoils i.4.4.3Rigidpipemountingbracketsforvalves,circulationpumpsandpipesystem i.4.4.3.1Pipeconnectiontoheatingcoils i.4.4.3.2Pipeconnectiontocoolingcoilsforchilledwater i.4.4.3.3Valvemotorandvalveforheating i.4.4.3.4Valvemotorandvalveforcooling i.4.5Drainingcondensatewater i.4.6Drainingcondensatewaterfromplateheatexchanger i.4.7Drainingcondensatewaterfromcoolingbattery 36 36 36 36 37 38 38 38 38 38 J.INSTALLATIONANDASSEMBLYINSTRUCTIONSFORREDUCTIONOFNOISEAND VIBRATIONEMISSIONS 39 K.INSTRUCTIONSFORPUTTINGINTOSERVICE,ADJUSTMENTS,USEAND COMMISSIONING. 39 k.1PrintͲoutsonpaper 39 k.2Electronicmedia 39 k.3Documentationisavailablefordownloadfromhttps://techdoc.systemair.dk 40 k.4StartͲupbyinstaller k.4.1Checklist,relevantvalues k.4.1.1ChecklistpriortostartͲup k.4.1.2Switchonpower 40 40 40 40 K.5Adjustmentsanduse 41 K.6Descriptionoffunctions K.6.1Remotecontrol k.6.1.1CommunicationWEBͲmaster(TCP/IPExoline)toPCandAndroidtelephone k.6.1.2CommunicationtoBMSsystemswithMODBUS k.6.1.3CommunicationtoBMSsystemswithLON k.6.1.4CommunicationtoBMSsystemsviaBACnet K.6.2Extendedoperationandexternalstart/stop(forexamplebypresencedetectors) k.6.3Valveandvalvemotorforheatingcoil k.6.4Valveandvalvemotorforcoolingcoil k.6.5DXcooling k.6.6Circulationpump,heating k.6.7Firealarmfunction k.6.7.1Externalfiresignalthatindicateblockorrun k.6.7.2Externalfiresignal k.6.7.3Twofirethermostats k.6.7.4Onesmokedetectorinextractair k.6.8EtoolͲconfigurationtool k.6.9Electricalheaterbattery k.6.9.1ControlofheatingcapacityconnectedtounitwithSystemaircontrolsystem 41 41 41 41 41 41 41 42 42 42 42 42 42 42 42 42 42 43 43 5 k.6.9.2ControlofheatingcapacityconnectedtounitwithoutSystemaircontrolsystem k.6.10Speedcontroloffans k.6.10.1TIMEcontrolsystem–ECmotors k.6.10.2DVcontrolsystemͲfrequencyconvertersinsidetheunitareIP20 k.6.10.3Pressuretransmitters k.6.10.4CO2Ͳdependentairflow k.6.10.5Humiditydependentairflow k.6.11Cabinet k.6.11.1IntegratedcabinetsinTIMEunits k.6.11.2IntegratedcabinetinDVunitswithcontrolsystem k.6.11.3CabinetplacedontheDVunitwithcontrolsystem k.6.12Temperaturesensors k.6.13Dampermotors k.6.14Filterguards k.6.15Roomtemperaturesensors k.6.16Frostprotection k.6.17SystemairControlPanelͲSCP k.6.18Coolingrecovery k.6.19Freecooling k.6.20Alarmsignal k.6.21Heatrecovery k.6.22Frostprotection–plateheatexchanger k.7Commissioning 43 43 43 43 43 43 43 44 44 44 44 44 44 44 44 44 45 45 45 45 45 45 45 L.INFORMATIONABOUTTHERESIDUALRISKSTHATREMAINDESPITETHEINHERENT SAFEDESIGNMEASURES,SAFEGUARDINGANDCOMPLEMENTARYPROTECTIVE MEASURESADOPTED. 45 l.1Unitcasing. l.1.1.Designofthemachinetomaketransportsafe 45 45 l.2Commonforallunitsections l.2.1Riskcausedbysurfaces,edgesandcorners 46 46 l.3Commonforallunitsectionsbyinsufficientlighting l.3.1Riskcausedbyinsufficientlightinginsidesections 46 46 l.4DamperstypeDVA–DVB–DVM–DVP–BypassdampersinDVQ l.4.1Riskcausedbymaintenanceandcleaningofdampers 46 46 l.5AttenuatorstypeDVD l.5.1Riskcausedbymaintenanceandcleaningofattenuators 46 46 l.6FilterstypeDVG–DVF l.6.1Riskcausedbymissingchangeoffilters l.6.2Riskcausedbytheexecutionoffilterchange 47 47 47 l.7PlugfanstypeDVE l.7.1Riskcausedbylightningstrike 47 47 6 l.7.2.Riskcausedbypermanentmagnetmotor l.7.3Riskofrotatingimpellercausedbystackeffect(chimneyeffect). 47 48 l.8BatteriesforheatingandcoolingtypeDVR–DVH–DVK,coolingcompressor l.8.1ExtremetemperaturesͲheating l.8.2ExtremetemperaturesͲcooling 48 48 48 l.9CoolingcompressorunitstypeDVU–DVUͲC l.9.1Riskofhightemperature l.9.2Riskcausedbylightningstrike 48 48 49 M.INSTRUCTIONSONTHEPROTECTIVEMEASURESTOBETAKENBYALLSERVICE TECHNICIANSDURINGREPAIRANDMAINTENANCE 49 N.THEESSENTIALCHARACTERISTICSOFTOOLSWHICHMAYBEFITTEDTOTHE MACHINERY 49 O.THECONDITIONSOFSTABILITYDURINGUSE,TRANSPORTATION,ASSEMBLY, DISMANTLINGWHENOUTOFSERVICE 49 o.1Installedreliabletoavoidunitstobetiltedormovedbytheanystorm. 50 o.2Transportofsectionwithcoolingcompressorunit 50 o.3DisposalofthecoolingcompressorsystemͲtypeDVUandDVUͲC 50 o.4Genereldisassembly–sharpedges 50 P.INSTRUCTIONSFORMACHINERYWHERETHESEAREREGULARLYTOBE TRANSPORTED 50 Q.THEOPERATINGMETHODTOBEFOLLOWEDINTHEEVENTOFBREAKDOWN.SAFE RESTART. 50 R.ADJUSTMENTANDMAINTENANCEOPERATIONS 51 r.1Shutdownoftheunittoasafestate. 51 r.2Recommendedmaintenanceintervals 52 r.3.Filters–sizesandnumbers r.3.1Bagfilters r.3.2Panelfilters 53 53 54 r.4.ChangingtheInternalBatteryinthecontroller 54 r.5Otherfunctionstomaintain r.5.1Theunit 54 54 7 r.5.2Dampers r.5.3RotaryheatexchangerDVC r.5.3.1Rotor r.5.3.2Motorandbeltdrive r.5.4Crossflowandcounterflowexchanger r.5.4.1ByͲpassdamper r.5.4.2Condensatewaterdrain r.5.5RunͲaroundheatexchangerDVR r.5.5.1Pumpandpressureexpansion r.5.5.2Condensatewaterdrain r.5.6HeatingcoilDVH,coolingcoilDVKandchangeovercoilDVHK r.5.6.1Heatingbattery r.5.6.2Coolingbattery r.5.6.3Electericheatingbattery r.5.7PlugfansDVE r.5.7.1Motor r.5.8SilencerDVD r.5.9OutdoorairsectionDVY r.5.10Heatpumpunit–DVUͲHP S.INSTRUCTIONSDESIGNEDTOENABLEADJUSTMENTANDMAINTENANCETOBE CARRIEDOUTSAFELY,INCLUDINGTHEPROTECTIVEMEASURESTHATSHOULDBE TAKENDURINGTHESEOPERATIONS s.1.Protectivemeasuresandadditionalprotectivemeasures s.1.1NecessaryprotectionmeasurespriortostartͲup. s.1.1.1Designofprotectionmeasures s.1.1.2Configurationoffrequencyconverterswithinstalledguard s.1.2Safeadjustmentandmaintenance s.1.3Personalprotectiveequipmentformaintenancestaff–healthandsafety 55 56 56 56 56 57 57 57 57 57 57 58 58 58 58 58 58 59 60 61 61 61 61 61 61 62 T.THESPECIFICATIONSOFTHESPAREPARTSTOBEUSED,WHENTHESEAFFECTTHE HEALTHANDSAFETYOFOPERATORS 62 t.1SparepartsͲMechanical 62 t.2SparepartsͲElectrical 62 U.INFORMATIONONAIRBORNENOISEEMISSIONSEXCEEDING70DB(A) 62 OVERVIEWOFANNEXES 63 Annex1Declarationofconformitywithuniqueproductionnumber. 63 Annex2Technicaldata–uniquedataforeveryunit 63 Annex3sparepartlists 63 8 Annex4Assemblebaseframes–height150mmforunitsinthesizes10Ͳ40 63 Annex5Assemblebaseframes–height150mmforunitsinthesizes50Ͳ150 63 Annex6Assemblebaseframes–height250mmforunitsinthesizes10Ͳ40 63 Annex7Assemblebaseframes–height250mmforunitsinthesizes50Ͳ150 63 Annex8Installationofsteelroofinthesizes10Ͳ150 63 Annex9Rotaryexchanger–speedcontrolandassemblyofdividedrotor 63 Annex10Heatpumpunit–DVUͲHP 63 Annex11Menuforinternalcontrollerintheheatpumpunit 63 Annex12ConnectionoffanmotorandsetͲupmanualforDanfossVLTFC101frequencyconverter 63 Annex13Commissioningprotocol–proposal(receiptforhandͲover) 63 Annex14ReportwithdatafromthefinalfunctionaltestontheSystemairfactory 63 Annex15Shortdescriptionofmaincomponentsincontrolsystem 64 Annex16Wiringdiagram 64 Annex17Operator’sguide(howtousetheSystemaircontrolpanel) 64 ASSEMBLEBASEFRAMES–HEIGHT150MMFORUNITSSIZES10Ǧ40 4.1Baseframelength720–2420[mm]Unitsize10Ͳ40 4.2Baseframelength2420–4590[mm]Unitsize10Ͳ40 4.3Baseframelength4590–6200[mm]Unitsize10Ͳ40 ASSEMBLEBASEFRAMES–HEIGHT250MMFORUNITSSIZES10Ǧ40 6.1Baseframelength720–2420[mm]Unitsize10Ͳ40 6.2Baseframelength2420–4590[mm]Unitsize10Ͳ40 6.3Baseframelength4590–6200[mm]Unitsize10Ͳ40 5—2 5—3 5—4 6—1 6—2 6—3 6—4 ASSEMBLEBASEFRAMES–HEIGHT250MMFORUNITSSIZES50Ǧ150 7—1 7.1Baseframelength720–2420[mm]Unitsize50Ͳ150 7.2Baseframelength2420–4590[mm]Unitsize50Ͳ150 7.3Baseframelength4590–6200[mm]Unitsize50Ͳ150 4—2 4—3 4—4 ASSEMBLEBASEFRAMES–HEIGHT150MMFORUNITSSIZES50Ǧ150 5—1 5.1Baseframelength720–2420[mm]Unitsize50ͲDV150 5.2Baseframelength2420–4590[mm]Unitsize50Ͳ150 5.3Baseframelength4590–6200[mm]Unitsize50Ͳ150 4—1 INSTALLATIONOFSTEELROOFINTHESIZES10Ǧ150 7—2 7—3 7—4 8—5 9 8.1Overview 8.2Mountrails.Unitsofsize10,15,20,and25 8.3Mountrails.Unitsofsize30andunitslargerthansize30. 8.4Roofoverhangalongthelongsidesoftheunit 8.5Calculationoftheoverhangattheendsoftheunit.Mountoverhangprofile–G1. 8.6Foambandsbetweenrailsandroofplates–mountroofplates. 8.7Foambandsbetweenroofplates 8.8Mountroofplates–someofthemareoverlappingby2ribs 8.9Mountoverhangprofile–G5ontheotherendoftheunit. 8.10Mountsideprofilesandcornersalongtheedgesoftherooftoprotectpersons 8.11Applysealingonplatejointstoensurewaterresistance. SPEEDCONTROLFORROTORANDASSEMBLYOFDIVIDEDROTOR 9.1Speedcontrol 9.1.1Selectionofcorrectsignalviathe4DIPswitchlevers 9.1.2IndicationofoperationmodeviaredandgreenLEDaswellastestofmotor 9.1.3Copyofthelabelwithinformationaboutconnectionofcables 9.2AssembletheSystemaircasingforDV60,DV80,DV100,DV120ogDV150 9.3AssembledividedrotorforDV60,DV80,DV100,DV120ogDV150 9.4AssembledividedrotorforDV190ogDV240 9.5Installationofmotorthatturnsrotorandsensorforrotation REVERSIBLEHEATPUMPUNITFORCOOLINGANDHEATING 10.1DVUͲHPsection(reversibleheatpumpunit) 10.1.1DVUͲHP–Heatpumpcircuit 10.1.2DVUͲHPͲElectricaldocumentation 10.1.3Controlsignals 10.2DVUͲHPͲinternalcontrollerforthecompressorsystem 10.3Backgroundilluminationofthedisplay 10.4Menu–drawingofthemenustructuretoguidetheuser 10.5Thestartdisplay,Mainmenu 10.6Settings 10.7Service 10.8Manualoperation 10.8.1Runninghours 10.9Alarm 10.9.1Alarm 10.9.2AlarmLog 10.9.3Alarmreset 10.10Maintenance 10.11DVUͲHPͲData 10.12Dataplate MENUFORINTERNALCONTROLLERINTHEDVUǦHP CONNECTIONOFFANMOTORANDSETǦUPFORFREKV.CONV. 12.1Connectionoffanmotor 12.2SetͲupforDanfossFC101forDVͲunitswithACmotors 8—5 8—5 8—6 8—7 8—7 8—10 8—10 8—10 8—10 8—11 8—12 9—1 9—1 9—1 9—2 9—3 9—4 9—8 9—19 9—30 10—1 10—1 10—1 10—1 10—2 10—2 10—2 10—2 10—3 10—3 10—6 10—7 10—8 10—8 10—8 10—8 10—8 10—10 10—10 10—10 11—12 12Ǧ1 12Ͳ1 12Ͳ2 10 12.3ACͲfanoperationwithoutthermistorforDanfossFC101. 12.4SetͲupDanfossFC101forDVͲunitswithPMmotors COMMISSIONING 13Ǧ1 TESTREPORT 14Ǧ1 COMPONENTS 15Ǧ1 15.1DVunitsdeliveredinseveralsections Externalcomponents 15.2DVunitdeliveredassembledonbaseframe Externalcomponents WIRINGDIAGRAM 12Ͳ4 12Ͳ5 15Ͳ1 15Ͳ1 15Ͳ1 15Ͳ2 16Ǧ2 11 a.Manufacturer ThisUserManualcoversallairhandlingunitswithcontrolsystemdeliveredbySystemairA/S. Manufacturerandsupplierdata: SystemairA/S VedMilepælen7 DKͲ8361Hasselager Responsiblefordocumentation:UlfBang b.Nameofmachines ThismanualisaboutSystemairairhandlingunitswithcontrolsystemscalledDANVENTDV10,DANVENT DV15,DANVENTDV20,DANVENTDV25,DANVENTDV30,DANVENTDV40,DANVENTDV50,DANVENT DV60,DANVENTDV80,DANVENTDV100,DANVENTDV120,DANVENTDV150,DANVENTDV190og DANVENTDV240. 12 c.DeclarationofConformityǦexample The manufacturer: SystemairA/S VedMilepælen7 DK - 8361 Hasselager Hereby declares that, air handling units of the flowing types: Deliveredwithcontrolsystem DANVENT DV10, DANVENT DV15, DANVENT DV20, DANVENT DV25, DANVENT DV30, DANVENT DV40, DANVENT DV50, DANVENT DV60, DANVENT DV80, DANVENT DV100, DANVENT DV120, DANVENT DV150, DANVENT DV190 and DANVENT DV240. TIMEec 10, TIMEec 15, TIMEec 20, TIMEec 25, TIMEec 30, TIMEec 40 Serial No: ”YYMM-71800-X” are manufactured and delivered in accordance with following directives: Machinery directive 2006/42/EC EMC – directive 2004/108/EC Low voltage directive 2006/95/EC Pressure equipment directive 97/23/EC European Standard EN378 Equipment type: DVU-series Consisting of: Compressor, evaporator and condenser VerificationandAssessmentby: Notified Body Bureau VERITAS CE0041 for PED Bureau VERITAS UK, “Parklands”, Wilmslow Road Didsbury, Manchester M20 2RE Module: A1 Certificate no: CE-0041-PEDA1-SYA-001-10-DNK The declaration is only valid, if the installation of the air handling unit is carried out according to the instructions delivered with the unit. The installer will be responsible for the CE marking and documentation, if any construction or functional changes are applied to the air handling unit. Hasselager 24. June 2013 13 d.Generaldescriptions,dangersandwarnings TIMEandDVairhandlingunitsareorderspecificmachinesavailableinthousandsofdifferent configurations.Onlyafewexamplesofmachineconfigurationsaredescribedbelow. TheairhandlingunitsareintendedforthetransportandtreatmentofairbetweenͲ40°Cand+40°C Theunitsareexclusivelyforcomfortventilation. Maintenanceoftheunitsmustbecarriedoutbyskilledtechnicians. Onthedrawingbelow,arighthandunitisshownbecausetheinspectiondoorsaremountedontheright handsideoftheunitwhenlookedindirectionofSUPPLYairflow.Theunitbelowiswithrotaryheat exchanger. Position Description Symbol A Connection,supplyair(totherooms) B Connection,exhaustair C Connection,outdoorairin D Connection,extractair(fromtherooms) d.1Overviewviapictogramsontheinspectionsideoftheunit 7 8 11A 11B 9 2 1 10 B D C A 3 4 5 6 Thisisarighthandunitbecausetheinspectiondoorsaremountedontherighthandsideoftheunitwhen lookedindirectionofSUPPLYairflow. 14 d.1.1Wherearepictogramsplacedontheunits Example(Symbolsanddescriptionsoffunctionsforfastidentification) Position Description 1 TheCElabelandtheuniqueproductionnumberofthismachine 2 Machinecard 3 DamperͲsupplyair 4 FilterͲsupplyair Symbol 5 FanͲsupplyair 6 HeatingbatteryͲsupplyair 7 FanͲextractair 8 Rotaryheatexchanger 9 Filter–extractair 10 Damper–extractair 11A 3labels.OnelabelwithFlowchart,onelabelwithterminalplanforexternal componentsandonelabellistingdataaboutthecabinet.Thelabelsareplaced behindinspectiondoors,ifthecabinetwithcontrolsystemisinsidetheunit. 3labels.OnelabelwithFlowchart,onelabelwithterminalplanforexternal componentsandonelabellistingdataaboutthecabinet.Thelabelsareplaced onthecoverofthecabinet,ifthecabinetwithcontrolsystemisplacedonthe topoforonthefrontoftheunit. 11B 15 d.1.2CElabel–exampleforDVunit ThisisthemandatoryinformationsfortheCEmarkingwith; Productname(inthisexampleDanventDV20,where20informs aboutthesizeoftheunit),Productionnumberforthecomplete unit(inthisexampleYYMMͲxxxxxͲx,whereYYMMinformsabout yearandmonthforthemanufacture),xxxxxͲxistheunique productionnumber. d.1.3CElabel–exampleforTIMEunit ThisisthemandatoryinformationsfortheCE markingwith; Productname(inthisexampleTIME40,where40informs aboutthesizeoftheunit),Productionnumberforthe completeunit(inthisexampleYYMMͲxxxxxͲ1,whereYYMM informsaboutyearandmonthforthemanufacture),xxxxxͲ1 istheuniqueproductionnumber. d.1.4PictogramonadoorforafaninaDVunit Exampleofthepictogramwiththesymbolfor thefunctionͲ fan,SystemairproductnameisDVEͲ20ͲBKwhere20informs aboutthesizeoftheunitandBKisBackwardCurvedfan blades,productionnumberforthecompleteunit(inthis example73004Ͳ2)andthecustomer’snamefortheunit, alwayswrittenafter–Plantno:____________ 16 d.1.5PictogramonadoorforafaninaTIMEunit Exampleofthepictogramwiththesymbolforthefunction Ͳfan,SystemairproductnameisthisexampleisͲFan Supply,productionnumberforthecompleteunit(inthis examplexxxxxͲ1)andthecustomer’snamefortheunit, alwayswrittenafterͲPlantno:____________ d.1.6Pictogramsforallavailablefunctionsintheunits Id Description Symbol DVA Damper DVB Damper DVM Damperformixing DVP Damperformixing DVG Panelfilter DVF Bagfilter DVC Rotaryheatexchanger DVQ Plateheatexchanger(crossflowandcounter flow) DVR Runaroundheatexchanger DVH Heatingbattery 17 DVK Coolingbattery DVU Integratedcoolingwithcompressorunit DVE Plugfan DVD Silencer DVX Humidifier d.1.7Pictogramsaboutwarningsanddangersontheunits PictogramsaccordingtoEN1886about Warningaboutdangerbyrotatingparts Warningaboutdangerbyelectricity Warningaboutdangerbyheat 18 d.2Dataabouttheunitaccordingtocardsandlabelsinandontheunit d.2.1Machinecardwithuniquedataoneveryunit Anexampleofamachinecardisshownbelow. 19 d.2.2Labelwithdataaboutthecabinet SystemairA/S Anexampleofthelabelthatisalways placedonorwiththecabinet Systemairdeclaresherebythatthe cabinetisinconformitywith: SBBLowvoltage N60439Ͳ1 panels: Electricalmaterialon EN60204Ͳ1 machines: EMCͲdirective 89/336/EOF environment: Diagramversion DVver.2.11 Systemairorder 72800Ͳ1 number Unitsize DV10Ͳ150 Cabinetdata: Systemground TNͲS Currenttype AC Frequence 50HZ 3*400 Ratedvoltage V+N+PEVAC Controlvoltage 24VDC IKmax 6kA IKmin 650A Maxfuse 25 Minfuse 10 Cablecolors: Protectioncircuit Green/yellow 230VACphase Black 0VACneutral Blue 24VDC Grey 0VDC Grey Analog/digital Grey d.2.3Flowchart–exampleofthelabelplacedonorwiththecabinet 20 d.2.4Symbolsintheflowchartandexplanationaboutthesymbols. Id Description RX TemperaturesensorͲ PT1000 Symbol MX DampermotorͲon/off MX Dampermotor–0Ͳ10V BX FilterguardͲdigital PX Pressuretransmitter– 0Ͳ10V PX Sensorforrelativehumidity – 0Ͳ10V PX SensorforCO2–0Ͳ10V T110 Controllerforrotaryheatexchanger– 0Ͳ10V 21 d.2.5Exampleoflabelplacedonorwiththecabinet–Terminalplanforexternal components d.3Handterminal(optionalforDVunits–alwaysstandardforTIMEunits) Thehandterminalisdeliveredinacardboardboxcontainingtheotherexternalcomponents.This cardboardboxisusually,butnotalways,placedinthesectionwiththesupplyairfan.TheOperator’sGuide forthehandterminalistheannex17attachedtothis–UserManual. 1. ALARM:Pressforalarmlist 2. AlarmLED–redlightforalarm 3. LEDindicatingchangeofparameters 4. OK/ENTER 5. Pressforclear 6. Pressformoveofcurserinmenu Important!AllLEDsonthehandterminalmustbeoffbeforestartupoftheunit. 22 d.4Dimensionsoftheunits–selectedexamples. Examplesondimensionsofselectedconfigurationsbelow.Otherconfigurationshaveotherdimensions. 23 d.5Ordinaryautomaticallyoperation–onlymanualoperationbynew parameters. Theunitisoperatingfullyautomaticallyandmanualoperationincludesonlyselectionofnewparameters viathebuttonsonthehandterminal.Thehandterminalisconnectedbyacabletothecontrollerinthe cabinet.10metersofcableisdeliveredwiththeunitandthecustomerhasthepossibilitytoreplacethis cablewithanidenticaltypeofcablethatisupto100meterslong.Thealternativeisthatthecontrolleris connectedtoaBMSsystemwiththeabilitytoselectnewparametersviaPC,tablet,SmartPhoneormobile phone. d.6Warningsaboutdangers PictogramsareaccordingtoEN1886about; Warningaboutdangerbyrotating parts Warningaboutdangerbyelectricity Warningaboutdangerbyheat Disregardsofinstructionsshownon warningsignsareconnectedbyriskfor injuryordamageonmaterial. e.Drawings,diagrams,guidesandinstructionsfortheuse,maintenance andrepair AllDVunitswithintegratedcontrolsystemandTIMEunitsaremanufacturedincompliancewiththeEC DeclarationofConformityandtheyareCEmarkedasmachines.UniqueDeclarationwithproduction numberofthemachineisanintegralpartofthemachine–enclosedasannex1tothismanual.Ifthe buyercarriesoutchangesoraddscomponentsinoronthemachine,thebuyermustissueanewEC DeclarationofConformityandanewCEmarkingofthemachine.Topromotecorrectuseofthemachines, thebelowͲmentionedinstructionsareanintegralpartofthemachine: x Uniquedrawings,dataanddescriptionoffunctionsforthedeliveredunit–annex2 x Wiringdiagrams–annex16 x Operator’sGuide–annex17 24 x x x Instructionsforuseofthemachine–sectionkinthismanual Instructionsaboutadjustmentandmaintenance–sectionrinthismanual Safetyduringadjustmentandmaintenance–sections f.Employeesinchargeofoperation/control/maintenance Theunitisabletooperatefullyautomaticallywhentheinstallerhasstarted,adjustedandhandedoverthe faultlessunittothestaffthattakescareofoperation,controlandmaintenance. f1.Employeesthattakecareofordinaryoperation IndicationsofoperationstatusaswellasindicationoffaultsarevisibleinthedisplayandontheLED’sof thehandterminal.Theemployeescanenternewparametersinthecontrollerviathebuttonsonthehand terminal.ThealternativeisthatthecontrollerisconnectedtoaBMSsystemwiththeabilitytoselectnew parametersviaPC,tablet,SmartPhoneormobilephone. g.Intendeduseandrangeofapplications TheairhandlingunitsareintendedforthetransportandtreatmentofairbetweenͲ40°Cand+40°C Theunitsareexclusivelyforcomfortventilationandnotforairthatcausesseverecorrosiontogalvanized steelandtocopperandaluminum.TheunitsarenotforenvironmentsthatexceedthecorrosionclassC4 accordingtoENISO12944Ͳ2. Intendedapplicationsfortheunitsare: Offices,teachingrooms,hotels,shops,homesandsimilarcomfortzones. h.Unintendeduseandmisuse–inappropriateapplicationsforthe machine TheairhandlingunitsarenotsuitablefortransportofairwithriskofexplosionandwithExͲClassification. DonotinstalltheunitsinExͲareasatall. Donotinstallunitsoutdoorsunlesstheunitsareconstructedforoutdoorinstallation.Unitsnotsuitablefor outdoorinstallationareunitswithoutroofandunitswithcabinetinstalledontheunit(thecabinetis installedinsidetheunitforoutdoorinstallation). TheunitsarenotforenvironmentsthatexceedthecorrosionclassC4accordingtoENISO12944Ͳ2,andthe unitsarenotfortransportofsolidparticles. Notintendedapplicationsfortheunitsare: Kitchenextraction,swimmingpools,offͲshore,ExͲareas,dryingofwashedclothes. Donotusetheunitwithpartlyfinishedductsystems.Donotusetheunitforventilationofthebuildingsite untiltheunitisproperlyprovidedwithguards. h.1Airhandlingunitinoperation Thepressuredifferencebetweeninteriorandexterioroftheunitmustnotexceed2000PafortheDV10 anduptoDV150(includingDV150),and1500PaforDV190andDV240. BeforestartͲupoftheunitallducts,guardsandallprotectivedevicesmustbemountedtopreventany accesstorotatingfanimpellers.Allinspectiondoorsmustbeclosedandlockedwhentheunitisin operation. Donotusetheunitwithoutfilters. 25 i.Instructionsforunloadingonthesiteaswellasinstallationand connection i.1.Unloadingonthesite Theairhandlingunit–AHUͲisdeliveredasonesectionorinseveralsections,whicharetobeassembled onsite.TheAHUisdeliveredontransportpallets,legsoronabaseframe.Loadingandunloadingaswellas transportonthesiteispossiblebyforkͲlifttruckorbycraneusingsuitableliftingstraps. i.1.1UnloadingbyforkǦlifttruck TheforksofthetruckmustbesufficientlylongtoavoidanydamagetotheAHUunderside. i.1.2Unloadingbycrane AHUdeliveredontransportpalletmustbeliftedbystrapsasshownintheillustration. AHUdeliveredwithlegsmustbeliftedbystrapssecuredtothelegsasshownintheillustration. i.1.3Transportofunitwithoutbaseframeonthesite Unitswithoutbaseframearealwaysdeliveredinsectionswitheachsectiononapallet.Sectionscanbe transportedonthesitebyhandmanualforklifts. i.1.4Liftingaunitwithstraps Useanappropriateliftingbeamwithasufficientspantoavoidthatthestrapstouchanddamagethedrip noseprofilesandtheinspectionsidewithhandles,pipesandaccessories–forexamplemanometers, cabinets,tabsformeasuringthepressure. 26 i.1.5Liftingaunitwithpreinstalledbracketsonthebaseframeforlifting. Liftingbeamandstrapsarenotincludedinthedelivery. i.1.6Roofunitwithbitumenroof Avoiddamagingthedripnoseprofilesalongthebitumenroof.KeeptheprotectionprofilesofStyrofoam ontheunituntiltheinstallationhasbeencompleted.Iftheunitisliftedbystraps,thestrapsmustbekept awayfromthedripnoseprofilesbybarstoavoiddamagetoroofingprofiles. i.1.7Roofunitwithsteelroof Forunitswithsteelplateroof,thesteelplatesaredelivereduninstalledonaseparatepallet.Donotstepor walkontheplates. . 27 i.1.8PreǦassemblystorage TheAHUmustbeprotectedfromtheweatherandaccidentalimpact.Plasticpackagingmustberemoved andtheunitcoveredwithtarpaulinorsimilarmaterials.Inordertominimizecondensation,sufficientair circulationmustbeensuredbetweenthecoveringandtheunit. i.1.9Tiltlessthan30Ǐduringtransportationofthesectionwithcoolingcompressor– DVUorDVUǦC Duringtransportation,theunitsectionͲDVUorDVUͲCͲmustalwaysbeintheuprightpositionortiltedless than30ȗ.Ifitisnecessarytotilttheunitmorethan30ȗ,thesuctionpipeofthecompressormustpoint upwardstopreventtheescapeofoilfromthecompressorsump. i.2.InstallationǦmechanical i.2.1Freeareainfrontofandabovetheunit Important!Whenpositioningtheunitonthesite,itmustbeensuredthatanareawiththesamewidthas theunitiskeptfreeforserviceandinspectionandalsoforreplacementoffansandexchanger,ifneeded. Thewidthofthefreeareamustbeatleast900mm. Important!Forsafeaccesstothecabinetwithelectricalcomponents,ifthecabinetisplacedontopofthe unit,thefreeareafromtheupperedgeofthecabinettotheceilingmustbeatleast700mm. i.2.2Supportingsurface Thesurfacebeneaththeunitmustbelevel,horizontalandvibrationͲfree.Thesurfacemustbeableto withstandtheloadoftheAHU.WeightsofthesectionsarewritteninAnnex2. Remember!Ductworkmustbesoundinsulatedandmustnotbemounteddirectlyonbeams,trussesor othercriticalbuildingparts. i.2.3Adjustablefeetunderlegsorbaseframeandtransportofsections Adjustablefeetareprovidedinacartonboxplacedinsidetheunit.Adjustablefeetaredeliveredforindoor unitsandnotforoutdoorunits. Sectionscanbetransportedonthesitebyhandmanualforkliftsorsimilar.Theframeprofilesintheedges ofthesectionshavecarryingcapacityforliftingbythehandmanualforklifts. i.2.4Baseframeassembly Thebaseframeisdeliveredunassembledandhastobeassembledonthesitebeforeitispossibleto positionandassemblethevarioussectionsoftheAHU.Assemblyofthebaseframeisillustratedon4pages inamanualthatisalwaysinaplasticfolderandisattachedtooneofthelargebaseframeparts.This manualisavailableonthesiteamongthebaseframeparts. Therearetwotypesofbaseframes: 1. 150mmhighbaseframes 2. 250mmhighbaseframes 28 Thereare4differentmanualsandeachofthemillustratestheassemblyofthe4differenttypesofbase frames: 1. Manualaboutthe150mmhighbaseframesforAHUsinthesizesfromDV10toDV40.The nameofthismanualis–Baseframe150DVZ10Ͳ40 2. Manualaboutthe150mmhighbaseframesforAHUsinthesizesfromDV50toDV150.The nameofthemanualis–Baseframe150DVZ50Ͳ150 3. Manualaboutthe250mmhighbaseframesforAHUsinthesizesfromDV10toDV40.The nameofthemanualis–Baseframe250DVZ10Ͳ40 4. Manualaboutthe250mmhighbaseframesforAHUsinthesizesfromDV50toDV150.The nameofthemanualis–Baseframe250DVZ50Ͳ150 Exampleof150mmhighbaseframeforAHUsinthesizefromDV50toDV150 Mountadjustablefeetwithadistanceofmaximum1500mmbetweeneachfootunderthebaseframe.The baseframecannowbelevelledbytheadjustablefeet.ThenextstepistoplaceandassembleAHUsections onthebaseframe. i.2.5Baseframesforoutdoorunits Outdoorunitsmustbeinstalledon250mmhighbaseframesandarealwaysfittedtotheAHUsections. HotͲdipgalvanizedbaseframesarerecommendedforoutdoorunits.Systemairdeliversthesebaseframes withouttheabovementionedadjustablefeet. i.2.6Installationonthesiteofunitsectionsatthebaseframewhensectionsare deliveredonpallets. Liftupthesectionbyhandmanualforkliftstothelevelwheretheundersideofthesectionisevenwiththe oversideofthebaseframe. 1. Pullthesectiontothecorrectpositiononthebaseframebyliftingstraps–itismaybenecessaryto supportthesectionbyheavydutyfurnituretrolleys(seethephotosbelow) Exampleofheavydutyfurniture trolleyturnedwiththewheels upwards.Placedinthiswayon theforksofthehandmanual forkliftstheheavydutyfurniture trolleysaresuitableforsafeand carefulrollingoftheunit sectionsovertothebaseframes. 29 Exampleofveryheavyduty furnituretrolleys.Turned withthewheelsupwardsand placedontheforksofhand manualforkliftstheseheavy dutyfurnituretrolleysare verysuitableforsafeand carefulrollingoftheunit sectionsovertothebase frames. 2. Pullsectionstogetherwithliftingstraps.Werecommendthebelowshowntypeofbrackets becausethistypeisnotdamagingtheframeprofilesoftheunits.Anexampleofliftingstrapsis shownbelow. 30 3. SectionsaremountedtobaseframeswithlongselfͲdrillingscrews.Theframeprofileunderthe inspectiondoorsisplacedoverthehorizontalprofileofthebaseframe.Seetheexampleonthe photobelow. i.2.7JoiningtheAHUsections Thesectionsmustbeplacedonthebaseframeandiftheunitisdeliveredwith100mmlegs,thesections mustbepositioneddirectlyoppositeeachother. 1. EnsurethattheinternalfactoryͲfittedrubbersealingisundamaged 2. Thesectionsarethentobepositioneddirectlyoppositeeachother.Ifthesectionsarebuiltwith legs,theadjustablefeetcanbeusedtogetthesectionsparallelandatthesameheight. 3. Pressthesectionshardtogethersothattherubberprofilesaresoflatthattheironframesofthe twosectionsarejoined.Strapswithtensionerasshownbelowaresuitableforpressingthesections hardtogether. 4. ThesectionsarethentobelockedpermanentlytogetherwiththeblackplasticͲcoatedSystemair DiscͲLocks.TheDiscͲLocksaredeliveredinacartonboxplacedinsidetheunit.PlaceeachDiscͲLock overthe2factoryfittedlockingpins.Thediscsandlockingpinsarenotreliableforpullingthe sectionstogether.Theyareonlysufficientforkeepingthesectionswelltogether,sojustturneach discgentlywiththesuppliedAllenkey.Useasequencewhereeachdiscistightenedwithonlyone clickatatime.Iftheunitisplacedtooclosetoawallwithnospaceleftforthemountingof SystemairDiscͲLocks,bracketsmustbeplacedinsidetheunittokeepthesectionspermanently together(bracketsforthispurposearenotdeliveredbySystemair) 31 i.2.8Fittingtheductwork FlexibleductconnectionsbetweenAHUandductworkmustalwaysbeinstalled.Besurethatflexibleduct connectionsarealmostfullystretched.(Flexibleconnectionsareorderedasaccessoriesandtheyareplaced insidetheunit).Atthefanoutletonacentrifugalfan,theductsizeshouldbeasclosetotheoutletsizeas possible.Avoidblockageandturbulenceatthefanoutlet. i.2.9Riskofstackeffectbyverticalductsandwindpressureonlouvers Onspecialoccasionsstackeffect–alsocalledchimneyeffect–intheductscreateairflowsthatdrivesthe impellersbyturnedoffmotors. Arotatingimpellerisapotentialhazardduringcleaningandmaintenanceoftheunit. EliminatethisairflowbydamperswithspringreturnmotorsforautomaticclosingofthedampersͲevenby powerfailure. Important!TheSystemairairhandlingunitscanbeorderedanddeliveredwithoutdampers,andthe installer/usermustcheckthatductsystemswiththedescribedriskofstackeffect(chimneyeffect)willbe providedwithdampersandspringreturnmotors. i.2.10Refittingofguards Theguardisasafetyguardinstalledinsidethedoor.Toolsarenecessaryfortheremovaloftheguard.Ifthe guardhasbeendemountedduringtheinstallationonthesite,theguardmustberefittedbeforestartupof theunit. 32 Inserttheedgesoftheguardintheframeprofileinthegroovethatisintheframeprofile,andconnect bothpartsoftheguardatthemiddlewith2screws. Replacethevibrationdampingfoamrubberlistifitisdamaged. i.3.InstallationǦelectrical i.3.1Description Thepositionofcomponentsisshownanddescribedinannex2. Connectionstoterminalsareshowninthewiringdiagram–annex16. Whencontrolofconstantpressureintheducts(alsocalleddemandcontrolledcapacity)isrequired,the pressuretransmittersmustmeasureintheductsystematplaceswhereallpressurechangescanbe registeredaccuratelyforreliablepressurecontrol.Thisplacementislefttothecustomer’sfreechoice. Itisimportanttoachieveaconstantpressure–alsoforthemostfarawaydiffusers. i.3.2Wiringdiagrams Thewiringdiagramsareprintedinseparatemanualsdeliveredwiththeunitsasannex16. Thewiringdiagramsarenotuniquefortheorderspecificunits,butitisstandardwiringdiagramswithdata aboutallconfigurationsoftheunits.Herebythewiringdiagramswillinformaboutcomponentsthatarenot orderedanddelivered.Seetheorderconfirmationandannex2withexactinformationabouttheaccessory componentsthatareorderedanddelivered. Thewiringdiagramincludes: Generaldescription,Circuitdiagrams,Cabinetlayout,TerminalmatrixandCableplan. ThewiringdiagramsareontheDVDdeliveredwitheveryunit. i.3.2.1TIMEunitsͲlabelsonthecabinetnexttothesupplyfan x x x Labelwithdataaboutthecabinet–includingdataaboutfuses–seesectiond.2.2 Flowchart–seesectiond.2.3–standardandnotuniquefortheorderspecificunit Labelwithterminalplanforexternalcomponents–seesectiond.2.5–standard,andnotuniquefor theorderspecificunit i.3.2.2DVunits–labelsonorwiththecabinet x x x Labelwithdataaboutthecabinet–includingdataaboutfuses–seesectiond.2.2 Flowchart–seesectiond.2.3–uniquefortheorderspecificunit–printedwiththeunique productionnumberoftheunit Labelwithterminalplanforexternalcomponents–seesectiond.2.5–standard,andnotuniquefor theorderspecificunit i.3.3Installationofmainspowersupply AnAC/DCresidualcurrentdevicemustbeinstalledinthepowersupply.Thepowersupplyfortheunitsis 3*400V+N+PEͲ50Hz.Protectionoftheunitsinaccordancewiththelocalstatutoryrequirementsforthe additionalprotectionofsystemswithfrequencyconverters. 33 i.3.3.1NecessarymainspowersupplyforTIMEunitswithecmotorsandwithoutDVU Necessarymainspowersupplyinthetablebelowandinthewiringdiagraminannex16.Thisinformationis alsoprintedontheuniquemachinecardplacedonthefrontofeveryunit(seeexampleofamachinecard insectiond.2.1). Motor Fuse Fuse Maximum Unit Minimum Maximum ShortͲcircuitcurrent 2*0.94kW TIME10 10A 16A 16kA 2*0.99kW 2*0.99kW 10A TIME15 25A 16kA 2*1.7kW 13A 2*1.7kW TIME20 13A 25A 16kA 2*3.0kW 2*3.0kW 13A TIME25 25A 16kA 2*2.73kW 13A 2*2.73kW TIME30 20A 32A 16kA 2*5.18kW 2*5.18kW 20A TIME40 32A 16kA 2*4.7kW 20A i.3.3.2NecessarymainspowersupplyforDVunitswithcabinet/controlsystem Necessarymainspowersupplyisprintedontheuniquemachinecardplacedonthefrontofeveryunit(see exampleofamachinecardinsectiond.2.1). i.3.3.3Necessaryovervoltageprotectiondevice,thatleadslightningovervoltagetoanearthleadona safeway. TheInstallerandusermustbeawareofthefactthatlightningstrikesmakeariskthatrequiresinstallation ofovervoltageprotectiondevicestoleadthelightningovervoltagetoanearthleadinasafeway. Installerandusermusttakecareofthisaccordingtolocalstatutoryrequirements. i.3.4Electricalconnectionofcomponentsandfunctions Externalcomponentsandfunctionsaredeliveredaccordingtotheorderconfirmation.Cablenumber’sare writtenonthecables,onthelabelwithterminalplanonorwiththecabinet–seesectiond.2.5andinthe wiringdiagrams–annex16. i.3.4.1ConnectionoftheSystemairControlPaneltotheCorrigoE28controller–softwareversion3.3 TheSCPpanel–partnumberSͲ208997forsoftwareversion3.3Ͳisprovidedwith10metresofcableanda socketforconnectionwiththecontrollerinsidethecabinet.Thecableisnotpulledthroughthecableentry inthecabinet,sodemountthecableatthebackoftheSystemairControlPanelͲpullthecablethroughthe cableentryinthecabinetͲadjustthelengthofthecableandremountthecableinthepanel,oraddmore cable–upto100mofcablebetweentheSystemairControlPanelandthecontrollerispossible.Placethe SystemairControlPanelontheoutersideoftheunitoronawall. 34 Position Description 1 Alarmbutton:Pressforalarmlist. 2 Alarmindicator: Flashingforunacknowledgedalarm. 3 WriteenableLED:Slowflashingindicatesparameterscanbechanged. 4 OKbutton:Presstoactivateaselectedmenu/setting,ifpossible. 5 Buttonforclear:Abortaparametersettingor– ifpossibleͲ restoretheoriginalvalue. 6 Right/left–andup/downbuttons:Usedfornavigationupanddownandtotherightandleftin themenutree.Up/downbuttonsarealsousedforincreasingordecreasingvaluesof parameters. 7 Holesformounting 8 Terminalblock 9 Nocableonterminal5forsoftwareversion3.3(illustratedwithnumber9 ontheabovedrawing) 10 Browncableonterminal4forsoftwareversion3.3(illustratedwithnumber10ontheabovedrawing) 11 Yellowcableonterminal3forsoftwareversion3.3(illustratedwithnumber11ontheabovedrawing) 12 Whitecableonterminal2forsoftwareversion3.3(illustratedwithnumber12ontheabovedrawing) 13 Blackcableonterminal1forsoftwareversion3.3 (illustratedwithnumber13ontheabovedrawing) i.4Installation–Pipesforwater–hotandchilled,valvesanddrains i.4.1Description Iforderedwiththeunit,thevalvesandvalvemotorsarestoredinacartonboxplacedinsidetheunit. Watertrap(s)–standardoroptionalͲis(are)necessarytoensureescapeofwaterfromthetrayunder plateheatexchangerand(or)coolingcoil.Watertrap(s)is(are)storedinacartonboxplacedinsidethe unit. i.4.2Pipeconnections ConnectionpipesonheatingͲandcoolingcoilsareprovidedwithexternalthread.Drainageoutletsondrip traysareprovidedwithexternalthread. 35 i.4.3Possibilityofextractingcomponentsfromtheunit Pipesandcablesmustnotobstructtheinspectiondoorsandcomponentswhichcanbeextractedfromthe unit.Potentialcomponentsforextractionarefilters,fansandrotaryheatexchanger. i.4.4Pipeconnectionstobatteries i.4.4.1Heatingcoils Pipesforhotwatermustbeprotectedbyinsulationagainstfrostandlossofheat.Furtherprotection againstfrostcanbeobtainedbyinstallingelectricalheatingwiresaroundthepipesandunderthe insulationcombinedwithtemperaturesensorsandacontrolsystem.Pipes,insulation,electricalheating wires,controlsystemforheatingwiresandcirculationpumparenotdeliveredbySystemair. i.4.4.2Coolingcoils Iforderedwiththeunit,thevalvesandvalvemotorsarestoredinacartonboxplacedinsidetheunit. Pipesforcoolingmustbeprotectedbyinsulationagainstcondensationonthepipesandlossofcoolingin thesummer.PipesandinsulationarenotdeliveredbySystemair. i.4.4.3Rigidpipemountingbracketsforvalves,circulationpumpsandpipesystem Thecoilandpipesfromthecoilarenotconstructedtowithstandtheweightandstressfromvalves, circulationpumps,longpipesandinsulationofpipes.Thesystemmustbesupportedcarefullyinrigidpipe mountingbracketstoroof,floorandwalls. i.4.4.3.1Pipeconnectiontoheatingcoils Theheatingcapacityofthecoilwithonly2rowsisindependentoftheconnectionofthehotwaterinequal floworincounterflowtothedirectionoftheair,butconnectionofthehotwatertothepipemarkedfor inletandthereturnwatertothepipemarkedforoutletisveryimportanttoensurethatthesensorfor transmissionofthewatertemperaturereallywillbeplacedinareturncircuitofthecoil(ScrewͲjointforthe watertemperaturesensorisweldedinthemaincollectionpipeforreturnwater). Forthefrostprotectionofheatingcoil,thewatertemperatureinthecoilistransmittedtothecontroller Thecontrolleralwaysgeneratesasignaltothevalvemotorthatkeepsasufficientflowofhotwaterto protectthecoilagainstfrost.Thisfrostprotectionisalsoactivatedwhentherunningmodeis“off”. Coilswith3rowsormoremustalwaysbeconnectedincounterflowtotheairflow. NOTE:Ifglycolisadded,theglycolmustbewithoutadditivesandautoglycolmustnotbeused.Automatic bleedinghastobeinstalledatthehighestpointofthe2pipes—supplyorreturnpipe. Iftheheatingbatteryisbuiltwith3ormorerows,thewaterflowmustbeincounterflowtothedirection oftheair. 36 Toprotectagainstfrostatemperature sensorforthetransmissionofan analogsignaltothecontrollerisplaced inapipeonthecollectionpipefor returnwater.Thesensormustbe fittedwatertightwithacapinthepipe beforewaterunderpressureisinthe battery.Thepipeforthesensoris solderedonthecollectionpipeandit isimportanttoholdcontraonthe pipe,whenthecapistightened. Batteryseenfromabove. The sensormeasuresthewater temperatureofthewaterinside oneofthesmallpipesforreturn waterinthebattery.Thesensor reducestheareainthispipeand herebyalsotheflowofwarm waterinthispipe.The temperatureinthispipeis reducedmorethanthe temperatureinallotherpipes bytheairflowthroughthe battery.Becausethelowest temperatureinthebattery probablyismeasuredhere,this systemcreatesearlyandsafe warningoffrost. Itisimportantthatthecapistightened sufficienttokeepthesensorsystem fullywatertight. i.4.4.3.2Pipeconnectiontocoolingcoilsforchilledwater Coilswith3rowsormoremustalwaysbeconnectedincounterflowtotheairflow. NOTE:Theglycolmustbewithoutadditivesandautoglycolmustnotbeused. 37 Automaticbleedinghastobeinstalledatthehighestpointofthe2pipes—supplyorreturnpipe. i.4.4.3.3Valvemotorandvalveforheating Thevalveandvalvemotorarenotinstalled.2Ͳwayor3Ͳwayvalveisavailable. i.4.4.3.4Valvemotorandvalveforcooling TThevalveandvalvemotorarenotinstalled.2Ͳwayor3Ͳwayvalveisavailable. i.4.5Drainingcondensatewater Driptraysforcollectionofcondensatewaterareinstalledunderplateheatexchangerandcoolingcoil.Each driptrayisprovidedwithadrainageoutlet.Awatertrapisalwaysnecessary.Toavoidfreezeupsandfrost burstsofwatertrapandpipes,sufficientinsulationisrecommendedandinstallationofheatingbetween theinsulationandwatertrap/pipescouldevenbenecessary(insulation,heatingandcontrollerforthe heatingarenotdeliveredbySystemair). i.4.6Drainingcondensatewaterfromplateheatexchanger Heavynegativepressurewherethecondensatefromtheplateheatexchangeriscollectedinthedriptray allowsairtoflowthroughthedrainagepipeintotheunitandpreventscondensatewaterfromflowingout oftheunitthroughthedrainagepipe.Awatertrapwithsufficientclosinglevelofthewaterisextremely necessarytoensurethatcondensatewaterflowsoutoftheunit.Thepipediameterofthewatertrapand sewagesystemmustbeidenticaltothepipediameterofthedrainageoutletfromthetray. Theclosinglevelofthewatertrapmustbeestimatedcorrectlytoensuresafeescapeofthewater(seethe illustrationandestimatetheminimumclosinglevelaccordingtothetable). Awatertrapisoptionalandinstallationofthewatertrapisnotincluded. NegativepressureP(Pa) P H1Minimum H2 500Pa 100mm 40mm 750Pa 150mm 55mm 1.000Pa 190mm 70mm i.4.7Drainingcondensatewaterfromcoolingbattery Ifthecoolingbatteryandthedriptrayareplacedintheunitwherenegativepressure(underpressure) occurs,theclosinglevelofthewatertrapmustbeestimatedcorrectly.SeetheaboveͲmentioned informationinsectioni.4.6–Drainingcondensatewaterfromtheplateheatexchanger. Ifthecoolingbatteryandthedriptrayareplacedintheunitwherepositivepressure(overpressure) occurs,theclosinglevelofthewatertrapmustbeestimatedcorrectlyasshownontheillustration.Awater trapisoptionalandinstallationofthewatertrapisnotincluded. 38 PositivepressureP(Pa) P H1Minimum H2 500Pa 90mm 65mm 750Pa 120mm 90mm 1.000Pa 150mm 120mm j.Installationandassemblyinstructionsforreductionofnoiseand vibrationemissions Duetothedesignandconstructionoftheunitsthe(A)weighedsoundpressurelevelfromfansandother componentsdonotexceed70dB(A)outsidetheunits. Dataaboutsoundinannex2. Installationoftheunitsonspringswillreducethetransmissionofnoiseandvibrationstothebuilding. Systemairdoesnotdeliverspringsforthispurpose. Flexibleconnectionsbetweentheunitsandtheductsareavailableasaccessories. k.Instructionsforputtingintoservice,adjustments,useand commissioning. k.1PrintǦoutsonpaper Thedocumentslistedbelowarealwaysprintedonpaperanddeliveredtogetherwiththeunitsaccordingto theMachineryDirectiveandtherelatednationallaws ThisUserManualwith; x Declarationofincorporation–annex1 x TheuniquetechnicaldataforthisunitͲannex2 x InstallationinstructionsincludinginstructionsfortheDanfossfrequencyconverter–annex4Ͳ12 x PrintedformforCommissioningprotocolͲannex13 x Testreport–annex14 x Shortdescriptionaboutthemaincomponentsinthecontrolsystem–annex15 x WiringdiagramsͲannex16 x Operator’sguidefortheSystemaircontrolpanelͲannex17 k.2Electronicmedia ADVDisdeliveredwitheveryunit.ThebelowͲmentioneddocumentsareavailableoneveryDVDandthis meansthateveryDVDisprovidedwithinformationaboutmanycomponentsthatarenotdeliveredwith everyunit.ThedocumentsontheDVD: Common x ThisUserManual x Operator’sGuide x CommissioningProtocolasaWordͲfileformodificationbytheinstaller 39 Componentsinthecontrolsystem x Danfossfrequencyconverter x Corrigocontrollermanuals x InformationaboutBuildingManagementSystems x Dampermotors x Filterguards x Temperaturesensors x Firethermostats x Smokedetectors x Pressuretransmitters x Valves x Valvemotors x Humiditysensors x CO2sensor x Humiditysensor x Humidifier x EͲToolsoftwareforfastcommunicationwiththeCorrigocontroller x Other k.3Documentationisavailablefordownloadfromhttps://techdoc.systemair.dk YourlocalSystemaircompanyisabletoprovidethedata. k.4StartǦupbyinstaller AllprotectionandsafetymeasuresmustbemetbeforestartͲupoftheunit.Themainssupplyvoltagemust alsobecheckedtoo.Themainssupplyvoltagemustbemeasuredatthesupplyterminalsinthecabinet. k.4.1Checklist,relevantvalues k.4.1.1ChecklistpriortostartͲup x x x x x x x x x x x x x Istheunitassembledcorrectlywithitsfunctionsinthecorrectorder?Seeannex2. Arethesectionsandductsassembledcorrect?Seeannexi. CheckthatfansandantiͲvibrationmountsarenotdamagedaftertransportationandinstallation. Istherotaryexchangerturningfreely? Aresafetyguardsinstalledcorrectly? Iftheunitincludesintegratedcooling(DVU),checkwhetheritisinstalledandsupervisedby qualifiedservicepersonnel. IftheunitcontainsElectricairheater,makesurethatthesupplyisolatordisconnectswiththeunit. DuctsͲareallductsinstalled? ExternalcomponentsͲarethevalveandvalvemotorinstalledcorrectly? Isthecirculationpumpinstalledcorrectly? Iswaterunderpressureinthecoilandcirculationpump? Arethepressuretransmittersinstalledandconnectedcorrectly?(Ifthisisasystemwithpressure transmittersintheducts) Mainpowersupply: o Connectedcorrectly?(3x400V+N+PE) o Testofsupplyvoltageforactuatorsandcontrolsignal! o Arecontrolsignalsforactuatorsconnectedcorrectly? k.4.1.2Switchonpower 40 Donotstartuntilallsafetyprocedureshavebeencompletedandensurethatinspectiondoorsareclosed andlocked. SwitchonpowerandtheunitshouldbereadyforthestartͲup. ForstartͲupseetheOperator’sguidefortheSystemaircontrolpanelͲannex17(thismanualisdelivered withtheunit–printedonpaperandalsoavailableonthedeliveredDVD). K.5Adjustmentsanduse AdjustthefactorysetvaluesforparametersontheSystemairControlPanelorviathesoftwareEͲToolona PC.SeetheOperator’sguidefortheSystemaircontrolpanelͲannex17(thismanualisdeliveredwiththe unit–printedonpaperandalsoavailableonthedeliveredDVD.Furtherinformationaboutthecontrolleris availableonthe100pagesintheCorrigoE28UserManualthatisavailableonthedeliveredDVD. EͲToolsoftwareisalsoavailableonthedeliveredDVDandfordownloadfromahomepage. K.6Descriptionoffunctions K.6.1Remotecontrol k.6.1.1CommunicationWEBͲmaster(TCP/IPExoline)toPCandAndroidtelephone ThecontrollerhasbeenpreparedwithaWEBͲmasterinterface(WEBsideintegrated)availablewhen connectedtoaLANnetwork.ItispossibleviatheLANnetworktoreadvaluesandtochangesome parameters–forexamplesetͲpointtemperatures,schedules,airflowcapacity.Itispossibletoreadand resetpresentalarms.Thereare2levelsoflogin. k.6.1.2CommunicationtoBMSsystemswithMODBUS ThecontrollerhasbeenpreparedforcommunicationviaRS485communicationporttoaMODBUSbased BMSsystem(BuildingManagementSystem). ThecontrollercanworkasastandͲalonesystemwithoutanysupportfromothercontrollers.Specialsetup ofthecontrollerforcommunicationwiththeBMSsystemisnotincludedinthedeliveryfromSystemair. k.6.1.3CommunicationtoBMSsystemswithLON ThecontrollerhasbeenpreparedforcommunicationviaLONcommunicationporttoBMSsystems (BuildingManagementSystems).TheportusesLonWorksaccordingtotheLonMarkͲguidelines.TheLONͲ interfacevariablesareavailablefromSystemair.ThecontrollercanworkasastandͲalonesystemwithout anysupportfromothercontrollers.SpecialsetͲupofthecontrollerforcommunicationwiththeBMS systemisnotincludedinthedeliveryfromSystemair. k.6.1.4CommunicationtoBMSsystemsviaBACnet ThecontrollerhasbeenpreparedforBACnetTCP/IPinterface.Thiscanbeusedforcommunicationwitha BMSsystem(BuildingManagementSystem). ThecontrollercanworkasastandͲalonesystemwithoutanysupportfromothercontrollers.SpecialsetͲup ofthecontrollerforcommunicationwiththeBMSsystemisnotincludedinthedeliveryfromSystemair. K.6.2Extendedoperationandexternalstart/stop(forexamplebypresencedetectors) Whentheunitisrunningatreducedspeedorisinshutdownmode,itcanbeforceduponestepbyusinga Pushbutton(impulse).Therequirednumberofminutesfortheextendedoperationmustbeselectedon theSystemairControlPanel.ButtonandcablearenotdeliveredbySystemair.Furthermorewhentheunitis inshutdownmodeitispossibletostart/stoptheunitbypresencedetectors.Presencedetectorsandcable arenotdeliveredbySystemair. 41 k.6.3Valveandvalvemotorforheatingcoil Thesupplyvoltageforthewatervalveactuatoris24VAC,thecontrolsignalis0Ͳ10V.Thesensorforwater temperaturehastobeinstalledintheheatingcoilandthesensorisprovidedwithcablebutnotconnected totheterminalsinthecabinet.Thecablebetweenvalvemotorandterminalsinthecabinetisnotdelivered bySystemair.Standardvalvesareavailablefor2or3Ͳwayconnection. k.6.4Valveandvalvemotorforcoolingcoil Thesupplyvoltageforthewatervalveactuatoris24VAC,thecontrolsignalis0Ͳ10V.Cablesbetweenvalve motorandterminalsinthecabinetarenotdeliveredbySystemair.Standardvalvesareavailablefor2or3Ͳ wayconnection. k.6.5DXcooling ADXͲcoolercanbeconnectedtothecontroller.Inputandoutputareavailablefor: Startcooling–Alarmcooling–CoolingY3.CablesarenotdeliveredbySystemair k.6.6Circulationpump,heating CirculationpumpisnotincludedinthedeliveryfromSystemair.Ifthepumphasnotbeenactivatedfor24 hours,thepumpisexercisedoncedailyfor1minutetokeepthepumpinagoodcondition.Cablesarenot deliveredbySystemair. k.6.7Firealarmfunction k.6.7.1Externalfiresignalthatindicateblockorrun Theunitisavailablewithoutcomponentsforthisfunction.Thecontrollerisasstandardconfiguredfor ordinaryrunningwhenthecontactisclosed(NC).Byopencontactsthefansstopandthedampersclose.If disconnected,fireisindicatedandtheunitwillstopuntilthesignalisreͲconnected.Onthesitequalified techniciansareabletochangetheconfiguration. k.6.7.2Externalfiresignal Theunitisdeliveredwithoutcomponentsforthisfunction.Thecontrollerisasstandardconfiguredfor ordinaryrunningwhenthecontactisclosed(NC).Byopencontactsthefansstopandthedampersclose. Whentheunithasbeenshutdownbyafiresignal,theunithastoberestartedonthecontrolpanel.Onthe sitequalifiedtechniciansareabletochangetheconfiguration. k.6.7.3Twofirethermostats Theunitisavailablewith2thermostatsinstalledintheunit–1intheextractairand1inthesupplyair.The cutͲofftemperatureinthethermostatsisadjustablebetween40and70ȗC.Atthefactorysupplyissetat 70ȗCandextractissetat40ȗC.Thecontrollerisasstandardconfiguredtostopthefansandclosethe dampersifathermostatisreleased.Onthesitequalifiedtechniciansareabletochangetheconfiguration. k.6.7.4Onesmokedetectorinextractair Thesmokedetectorhasbeeninstalledinextractairnexttothefan.Thecontrollerisasstandard configuredtostopthefansandclosethedampersifthedetectorisreleasedbysmoke.Whentheunithas beenshutdownbyafiresignal,theunithastoberestartedonthecontrolpanel.Onthesitequalified techniciansareabletochangetheconfiguration. k.6.8EtoolǦconfigurationtool TheinstallercandownloadthePCsoftwarecalledEtoolfromwww.regincontrols.comandthissoftware enablestheinstallertoconfigureandsupervisethefunctionofthesystemviaagraphicinterface.This softwaredisplaysalltheparameterstobewritteninacommissioningreport(thecommissioningreportis 42 availableasaWordͲfileontheCDdeliveredwiththeunit).TheTCP/IPportintheCorrigoE28controlleris preparedforcommunicationwiththeEtoolsoftware. k.6.9Electricalheaterbattery k.6.9.1ControlofheatingcapacityconnectedtounitwithSystemaircontrolsystem Electricalheaterinstalledwithseparatecontrollerbesidetheheater.Theseparatecontrollerisdesignedfor capacityconversionofthe0Ͳ10Vcontrolsignalfromthemaincontrolsystem.Theelectricheaterisnot suppliedfromtheairhandlingunitcabinetasthecabinetisnotdesignedtosupplytheheaterwithpower. Nopowersupplycablesareconnectedtotheelectricheater.Theseparatecontrolleriswithoutsupply disconnectingdevice k.6.9.2ControlofheatingcapacityconnectedtounitwithoutSystemaircontrolsystem Electricalheaterinstalledwithseparatecontrollerbesidetheheater.Theseparatecontrollerisdesignedfor capacityconversionofthe0Ͳ10Vcontrolsignalfromthemaincontrolsystem.Theheatingcapacityis adaptedinsteps. Theelectricheaterisnotsuppliedfromtheairhandlingunitcabinetasthecabinetisnotdesignedto supplytheheaterwithpower.Nopowersupplycablesareconnectedtotheelectricheater.Theseparate controlleriswithoutsupplydisconnectingdevice. k.6.10Speedcontroloffans k.6.10.1TIMEcontrolsystem–ECmotors FanmotorrevolutionsarecontrolledbytheECmotors.TheECmotorsareconfiguredandtestedtocomply withthedataoftheunit. k.6.10.2DVcontrolsystemͲfrequencyconvertersinsidetheunitareIP20 Fanmotorrevolutionsarecontrolledbyfrequencyconverters,andtheyareconfiguredandtestedto complywiththedatafortheunit.Thefrequencyconverterforeachfanmotorisinstalledinsidetheunit besidethefanmotorwithcablesbetweenmotorandconverter.Inunitswithcompletecontrolsystemthe frequencyconvertersaredeliveredwithsystemparametersadaptedtothemotorsandtheproject. k.6.10.3Pressuretransmitters Separatecontroloftheairfloworductpressureforsupplyfanandforextractfan.Therequiredairflowor ductpressureswithnormalaswellasreducedcapacityareselectedontheSystemairControlPanel. Theactualpressureismeasuredbypressuretransmitters.PIcalculationinthecontrollercontinuously transmitsthenecessaryrevolutionsforthefanstothefrequencyconverterstoachievetherequired pressure. k.6.10.4CO2Ͳdependentairflow TheairflowiscontrolledbyaCO2sensor.HighCO2concentrationisequaltohigherairflow.LowCO2 concentrationisequaltolowerairflow.BasedontheactualCO2levelandamin/maxlevel,theneeded airflowiscalculated.Thespeedofeachfanisadjustedviafrequencyconverter.Terminalsinthecabinetare availableforconnectionofthesensor. k.6.10.5Humiditydependentairflow Theairflowiscontrolledbythehumiditysensor.Highhumidityisequaltohigherairflow.Lowhumidityis equaltolowerairflow.Basedontheactualhumiditylevelandamin/maxleveltheneededairflowis calculated.Thespeedofeachfanisadjustedviafrequencyconverter.Terminalsinthecabinetareavailable forconnectionofthesensor. 43 k.6.11Cabinet k.6.11.1IntegratedcabinetsinTIMEunits TIMEunitsaredeliveredwith2integratedcabinets.Onecabinetinthesupplyfansectionandonecabinet inexhaustfansection.Bothcabinetsareinstalledbehindinspectiondoors.Externalcomponentsmustbe connectedtoterminalsinthecabinetinthesupplyfansection. k.6.11.2IntegratedcabinetinDVunitswithcontrolsystem Cabinetisintegratedintheunitbehindaninspectiondoor.Terminalsareinstalledinthecabinetforall externalcomponents.Thenumberofterminalsisalwaysadaptedtotheindividualorder. k.6.11.3CabinetplacedontheDVunitwithcontrolsystem Themodelswiththecabinetontheunitareexclusivelyforindoorinstallation.Terminalsareinstalledinthe cabinetforallexternalcomponents.Thenumberofterminalsisalwaysadaptedtotheindividualorder. k.6.12Temperaturesensors Foursensorsarealwaysdeliveredwitheachunit.Seebelowwherethesensorsareplaced; x 1sensorintheextractair,installedinsidetheunit x 1sensorintheoutdoorair,installedinsidetheunitbeforethesupplyairfilteronthecoldsideof theheatexchanger x 1sensorinthesupplyairtobeplacedinthesupplyairductbytheinstaller x 1sensorintheexhaust,installedinsidetheunit k.6.13Dampermotors Fourdifferenttypesofdampermotorsareavailable; x On/offdampermotor,notmodulating,withoutspringfunction.Torqueis20Nmandruntimeis 150seconds x On/offdampermotor,modulating,withoutspringfunction.Torqueis20Nmandruntimeis150 seconds x SpringͲreturndampermotor,notmodulating,withspringfunction.Torqueis20Nmandruntime is150/16seconds x SpringͲreturndampermotor,modulating,withspringfunction.Torqueis20Nmandruntimeis 150/16seconds k.6.14Filterguards FilterguardoverpreͲfilterandprimaryfilterinstalledandconnectedtothecontrollerfordisplayofalarm whenthemechanicallysetlimitisexceeded.FilteralarmwillbedisplayedontheSystemairControlPanel. k.6.15Roomtemperaturesensors Oneortwoexternalroomtemperaturesensorsareavailable.Thecabinethasbeenpreparedwith additionalterminalsforconnectionoftheroomtemperaturesensors.Thesensorsaredeliveredwithout cable.Thecontrollercalculatesanaverageofthevaluefromthe2sensorsasinputforthecontrol. k.6.16Frostprotection Forthefrostprotectionoftheheatingcoil,thewatertemperatureinthecoilistransmittedtothe controllerbyatemperaturesensorinawaterreturncircuitofthecoil.Thecontrolleralwaysgeneratesa signaltothevalvemotorthatkeepsasufficientflowofhotwatertoprotectthecoilagainstfrost.Thisfrost protectionisalsoactivatedwhentherunningmodeis“off”. Ifthewatertemperaturefallsbelowthesetpointtemperaturethefansstop,thedampersclose,andan alarmisactivated. 44 FromSystemaireveryheatingcoilforhotwaterisprovidedwithalittlepipeatthecollectionpipeforthe returnwater.Thislittlepipeispreparedfortheinstallationoftheabovementionedtemperaturesensorfor thetransmissionofthereturnwatertemperaturetothecontroller. k.6.17SystemairControlPanelǦSCP TheseparatecableͲconnected(10m)handterminalwithdisplayandbuttons–theSystemairControlPanel isalwaysnecessaryforthenormalhandlingandprogramming,becausethemainSystemairE28controller iswithoutdisplayandbuttons. k.6.18Coolingrecovery Iftheextractairtemperatureislowerthantheoutdoorairtemperature,andthereisacoolingdemandin therooms,thecoolingrecoverywillbeactivatedbyreversingtheheatexchangersignal.Thesignalis increasedtothecoolingrecoverybyincreasingcoolingdemand. k.6.19Freecooling Atemperaturesensorhasbeeninstalledinsidetheunitintheoutdoorairentrance.Iftheoutdoor temperatureaftermidnightisbelowtheroomtemperaturesetpointandtheactualaverageroom temperatureisabovethesetpointtemperature,thefansstartduringthesummertocooldownthe buildingduringnighthours. k.6.20Alarmsignal Byalarmthereare24VDConterminalsinthecabinet.LampsandcablesarenotavailablefromSystemair. k.6.21Heatrecovery Theheatrecoverycapacityiscontrolledbymodulatingspeedoftherotor k.6.22Frostprotection–plateheatexchanger Topreventtheplateheatexchangerfrombeingblockedanddamagedbyicewhentheoutdoorair temperatureisverylow,theexhaustairtemperaturefromthecoldestareaaftertheheatexchangeris transmittedtothecontrollerbyatemperaturesensor.Thedampersarecontrolledbymodulatingdamper motorordampermotorstoreducetheflowofoutdoorairthroughtheexchangerandtoincreasetheflow ofoutdoorairthroughthebypassduct.Bythissequencetheriskoficeblockingoftheexchangerisreduced andpleasenotethecapacityoftheheatingbatteryissufficientforheatingthismixtureofpreheatedand notpreheatedsupplyair. k.7Commissioning Whentheinstallerhascompletedtheinstallationandwantstohandoverthefinishedinstallationtohis customerforpaymentthecommissioningprotocolcanbethewrittenreceiptforthefullendedjob.Fillin theblankspacesandsigntheproposedcommissioningprotocolthatisannex13,orfillintheWordͲfile withaCommissioningProtocolthatisincludedontheDVDdeliveredwiththeunit. l.Informationabouttheresidualrisksthatremaindespitetheinherent safedesignmeasures,safeguardingandcomplementaryprotective measuresadopted. l.1Unitcasing. l.1.1.Designofthemachinetomaketransportsafe Hazards/dangerousarea: Incorrecthandlingduringtransportationmaycausethattheunitisdropped. 45 Dangerousincident: Ifapersonishitbyaunitthatisdropped,thiscouldinunfortunatecircumstancesleadtoirreversibleinjury ordeath. Claimforreductionofdanger: Correcthandlingduringtransportationisdescribedinthismanual.IfliftedbyforkͲlifttrucktheforksofthe truckmustbesufficientlylong.Safetymeasuresarealsodescribedinthismanualbyuseofcrane. Informationaboutweightofeachsectionisalsovisible. l.2Commonforallunitsections l.2.1Riskcausedbysurfaces,edgesandcorners Hazards/dangerousarea: Sharpedgesonplatesmightoccurinsidethemachinesaswellassharpedgesonframesofdampers.No sharpedgesontheoutsideoftheunits. Dangerousincident: Cutfingers/hands. Claimforreductionofdanger: Riskonlyexistsduringmaintenanceandcleaning.Thistakesplaceatleastonceeveryyear.Useofgloves andhelmetisdescribedinthismanual.CutͲresistantglovesforprotectionagainstinjuryfromsharpmetal plateedges.UseCEͲmarkedglovesforthispurpose.Lampsmountedinsidetheunitwithsufficientlighting reducetheriskofinjury. l.3Commonforallunitsectionsbyinsufficientlighting l.3.1Riskcausedbyinsufficientlightinginsidesections Hazards/dangerousarea: Onthefloorsoftheunitstherearehandlestoholdfilters,profilesforthecarryingoffanmotors.Cablesare betweenfanmotorsandfrequencyconverters. Dangerousincident: Byinsufficientlighting,theaboveͲmentionedobstaclesarenotvisiblewiththeriskofstumblingthat becomesafall,leadinginunfortunatecircumstancestoirreversibleinjuryordeath. Claimforreductionofdanger: Riskonlyexistsduringmaintenanceandcleaning.Thistakesplaceatleastonceeveryyear.Accordingto thismanualandintheSystemairCADsoftwareforconfigurationandselectionofaccessories,lampsfor sufficientlightinginsidetheunitsaremandatoryaccordingtothelatestinterpretationsoftheMachinery Directivebytheauthorities.Useofhelmetsreducestheriskofinjury. l.4DamperstypeDVA–DVB–DVM–DVP–BypassdampersinDVQ l.4.1Riskcausedbymaintenanceandcleaningofdampers Hazards/dangerousarea: Arebetweenthedamperbladesandthesystemofbarsandlinksbetweenmotoranddamperblades. Dangerousincident: Crushingoffingers. Claimforreductionofdanger: Examinationisstillunderpreparationinourownlaboratory.Stillnovoluntarytestpersonsareavailable. l.5AttenuatorstypeDVD l.5.1Riskcausedbymaintenanceandcleaningofattenuators Hazards/dangerousarea: Highconcentrationofdustonthesurfaceofthebafflesmightbeharmfultothehealth. 46 Dangerousincident: Tobreatheinparticlesthatisharmfultothehealth. Claimforreductionofdanger: Riskonlyexistsduringmaintenanceandcleaning.Thistakesplaceatleastonetimeeveryyear.Useof particulaterespiratorisdescribedinthismanual.Particulaterespirator–maintenancefreeincludingfoam faceͲsealandadjustablepreͲthreadedheadbands(sameparticulaterespiratorasrecommendedforchange offilters). l.6FilterstypeDVG–DVF l.6.1Riskcausedbymissingchangeoffilters Hazards/dangerousarea: Missingchangeoffiltersandmissingmaintenancedecreasethecapacityandfinalconsequencewillbe breakdown. Dangerousincident: Byextensivelackofoffilterchangeandmaintenancethemachinecanbreakdown. Claimforreductionofdanger: Inthemanualisthemethodandscheduleforchangeoffiltersandmaintenancespecified. l.6.2Riskcausedbytheexecutionoffilterchange Hazards/dangerousarea: Filterpanelsandfilterbags Dangerousincident: Tobreatheinparticlesthatisharmfultothehealth. Claimforreductionofdanger: Useofparticulaterespirator–maintenancefreeincludingfoamfaceͲsealandadjustablepreͲthreaded headbands(sameparticulaterespiratorasrecommendedforcleaningofattenuators. l.7PlugfanstypeDVE l.7.1Riskcausedbylightningstrike Hazards/dangerousarea: Lightningstrikeclosetothemachine. Dangerousincident: Lightningstrikecancreateflashoverbetweenphasesandconductiveparts.Thiscancausefireorthe overvoltagecanmakeinjuryonpersons Claimforreductionofdanger: Installerandusermustbeawareofthefactthatlightningmakesariskthatrequiresinstallationof overvoltageprotectiondevicestoleadthelightningovervoltagetoanearthleadonasafeway.Theneed forovervoltageprotectiondevicesdependonwheretheunitisplacedinandonthebuilding. Installerandusermusttakecareofthisaccordingtolocalstatutoryrequirements.Overvoltageprotection devicesarealsodescribedinsectioni.3.3.3ofthismanual. l.7.2.Riskcausedbypermanentmagnetmotor Hazards/dangerousarea: Rotationoftheshaftgenerateselectricity.Thisdangerisalwaysvisualizedbyayellowwarninglabelonthe inspectiondoorwherepermanentmagnetmotorsareinstalled. 47 Dangerousincident: Personstouchingconductivepartsgetelectricshock,burns,heartflickerandsoon. Claimforreductionofdanger: Byinstallationorrepairsofconductivecomponents,theshaftmustbeblockedtopreventanyrotation. l.7.3Riskofrotatingimpellercausedbystackeffect(chimneyeffect). Hazards/dangerousarea: Onspecialoccasionsstackeffect–alsocalledchimneyeffect–intheductscreateairflowsthatdrivesthe impellersbyturnedoffmotors. Dangerousincident: Injuryoffingers,handsandarms. Claimforreductionofdanger: Eliminatethisairflowforsupplyairandexhaustairbydamperswithspringreturnmotorsforautomatic closingofthedampersbyturnedofffanmotorsandbypowerfailure. l.8BatteriesforheatingandcoolingtypeDVR–DVH–DVK,coolingcompressor l.8.1ExtremetemperaturesǦheating Hazards/dangerousarea: Electricalheatingelementscanachievesurfacetemperatureof500degreeCelsius. Batteriesandpipesforhotwatercanachieve95degreeCelsius. Dangerousincident: AccordingtoISO13732Ͳ1:2006,hereisnodirectriskofburns.(shortͲtimecontact–lesserthan2,5sec). Claimforreductionofdanger: No. l.8.2ExtremetemperaturesǦcooling Hazards/dangerousarea: Evaporatorbatteriesandpipesconnectedtocoolingcompressorcanachieveminus10degreesCelsius. Dangerousincident: AccordingtoISO13732Ͳ1:2006,hereisnodirectriskofburns.(shortͲtimecontact–lesserthan2,5sec). Claimforreductionofdanger: No. l.9CoolingcompressorunitstypeDVU–DVUǦC l.9.1Riskofhightemperature Hazards/dangerousarea: Condenserbatteriesandpipescanachievetemperatureof60degreeCelsius. Dangerousincident: VurderetudfraISO13732Ͳ1:2006,dererumiddelbartikkerisikoforforbrændinger.(berøringstid2,5sek). 48 Claimforreductionofdanger: No. l.9.2Riskcausedbylightningstrike Hazards/dangerousarea: Lightningstrikeclosetothemachine. Dangerousincident: Lightningstrikecancreateflashoverbetweenphasesandconductiveparts.Thiscancausefireorthe overvoltagecanmakeinjuryonpersons Claimforreductionofdanger: Installerandusermustbeawareofthefactthatlightningmakesariskthatrequiresinstallationof overvoltageprotectiondevicestoleadthelightningovervoltagetoanearthleadonasafeway.Theneed forovervoltageprotectiondevicesdependonwheretheunitisplacedinandonthebuilding. Installerandusermusttakecareofthisaccordingtolocalstatutoryrequirements.Overvoltageprotection devicesarealsodescribedinsectioni.3.3.3ofthismanual m.Instructionsontheprotectivemeasurestobetakenbyallservice techniciansduringrepairandmaintenance UsethebelowͲmentionedpersonalprotectiveequipmentformaintenance: x CutͲresistantglovesforprotectionagainstinjuryfromsharpmetalplateedges.UseCEͲmarked glovesforthispurpose. x Helmet x Particulaterespirator–maintenancefreeincludingfoamfaceͲsealandadjustablepreͲthreaded headbands–forreplacingfilters. x Padlockforlockingtheautomaticcircuitbreakersinoffposition x Permanentmagnetmotor.Theshaftmustbeblockedduringrepairsandmaintenanceofthe electricsystem(themotorgenerateselectricitybyrotation–forexamplethatthewindand thermicdrivesthefan/motor). x Lightinginsidetheunits.AccordingtothelatestinterpretationsoftheMachineryDirectivebythe authoritiessufficientlightinginsidetheunitsismandatory. x Toolstoblocktheimpellerduringrepairsandmaintenanceifstackeffect–alsocalledchimney effect–intheductscreateairflowsthatdrivestheimpellersbyturnedoffmotors n.Theessentialcharacteristicsoftoolswhichmaybefittedtothe machinery ThesubjectintheMachineryDirectiveabouttoolsonthemachinedoesnotexistfortheTIMEandDVair handlingunits,becausethosetoolsdoesnotexist. o.Theconditionsofstabilityduringuse,transportation,assembly, dismantlingwhenoutofservice Theunitmustalwaysbehandledinanuprightposition.Nevertiltanysectionmorethan15degrees.If sectionsmustbetiltedmorethan15degrees,sectionswithfansorrotatingexchangersthatcanbedrawn outforservicemustbesecuredcarefully. Duringtransportation,installation,dismantlingorotherhandling,itmustbesecuredthatallcomponentsin theunitareproperlyfastenedandwithadditionalattentiontothecontrolofantiͲvibrationmountsunder 49 thefansthattheyareundamaged.Themountingandsmoothrunningofthefansmustbecontrolledand handledwithgreatcare. o.1Installedreliabletoavoidunitstobetiltedormovedbytheanystorm. Unitsinstalledonroofsandotherplaceswiththeriskofheavywindsmustbeinstalledreliabletoavoid thattheycanbetiltedormovedbytheanystorm.Thebaseframeisprovidedwithholesthatareintended forfasteningbysufficientboltsandfittingssuppliedbytheinstaller. o.2Transportofsectionwithcoolingcompressorunit Duringtransportation,theunitsection–DVUandDVUͲCͲmustalwaysbeintheuprightpositionortilted lessthan30ȗ.Ifitisnecessarytotilttheunitmorethan30ȗ,thesuctionpipeofthecompressormustpoint upwardstopreventtheescapeofoilfromthecompressorsump. o.3DisposalofthecoolingcompressorsystemǦtypeDVUandDVUǦC PriortothedisposaloftheDVUorDVUͲCunitsection,therefrigerantinthecoolingsystemmustbe drainedoffbyaskilledtechnicianfromacertifiedcompany.Aftercorrectevacuationoftherefrigerant,the disposaloftheDVUorDVUͲCunitsectionissimilartothedisposaloftherestoftheairhandlingunit. o.4Genereldisassembly–sharpedges Payattentiontoseveralsharpedgesduringdismantlinganddisposaloftheunit.Toavoidinjury,CEͲmarked cutͲresistantglovesaswellashelmetmustbeused.Themeasuresaredescribedfurtherinthe Maintenance,DismantlingandDisposalManual. p.Instructionsformachinerywheretheseareregularlytobetransported ThesubjectintheMachineryDirectiveaboutmachinerythatareregularlytobetransporteddoesnotexist fortheTIMEandDVairhandlingunits,becausethoseunitsareforspeciallymadeforoneintended application. q.Theoperatingmethodtobefollowedintheeventofbreakdown.Safe restart. Usethebelowmentionedprocedureintheeventofbreakdownorblockage: x Switchoffthepowerandlockthesupplydisconnectingdeviceintheoffposition. x Removethereasonforbreakdownorblockage. x FollowthestartͲupproceduredescribedinsectionk. 50 r.Adjustmentandmaintenanceoperations Mustbeperformedbyskilledtechnicians. r.1Shutdownoftheunittoasafestate. SwitchtheunittoOFFontheSystemairControlPanel.SeetheͲOperator’sGuide–Annex17.Switchoffthe automaticcircuitbreakersandblockthembypadlocks.TheautomaticcircuitbreakersaremarkedF1toF4. Seetheillustrationbelowabouthowtoplaceapadlockoneachautomaticcircuitbreaker. CheckthattheautomaticcircuitbreakermarkedF5isstillswitchedonbecausethelampsinsidetheunit, andonlythoselamps,areconnectedtothisswitch.Switchonthelampsforlightduringthemaintenance activities. UsethestartͲupproceduredescribedinsectionk,whenthemaintenanceactivitiesarecompleted. 51 r.2Recommendedmaintenanceintervals Function Unitcasing Filters Fans Rotaryheat exchanger Plateheat exchanger RunͲaroundheat exchanger Dampers Hotwaterbattery Electricheating battery Coolingbattery Coolingcompressor unit Condensatedrain SavingͲandcomfort functions Firealarm Batteryincontroller Remotecontrol Maintenance Number peryear Cleaningoftheunitcasing. 1 Controlofrubberseals ondoorsandbetweensections. 1 Changeondemandbyalarmandalwaysminimumtwiceayear. 2 Controlofrubberseals.Controlofthesystemwithlateral 2 lockingrailsandhandlesonTIMEandDV10–DV150.Controlof thefilterbankframeswithfastenersonDV190andDV240. Cleaningofallparts. 1 Checkmotorsandbearings 1 Checkthattheimpellersarerotatingwithoutdissonance. 1 CheckthatantiͲvibrationmountsareintact. 1 Checkthattheunitisoperationwithoutvibrationsafterthe 1 cleaning,overhaulandmaintenance. Checkthatleakageanddirtaccumulationisinsignificant 1 Checkthattherotorcan turn freelyand easilymanuallywitha 1 handwhenthebeltisremovedfromthedrive Checkbypassfunctionandsequence fordeͲicing 1 Checktheexchangerfunctionandtestthefrostprotection.The glycolmustbewithoutadditivesandautoglycolmustnotbe used. Testtheoperation. Visualinspectionof sealsandtightnesswhenclosed. Checkthedirtaccumulationandclean,ifneeded. Bleeding,ifneeded. Testoffrostprotectionsequence Testofcirkulation pump Checkdirtaccumulationandclean,ifneeded. Testthefunctionofthesystemwiththefusesforthesafety. Checkdirtaccumulationandclean,ifneeded. Testthefrostprotection(glycol) Mandatoryannualcontrolofthecompressorsystem. Mustbe donebycertifiedtechnicianfromacertifiedcompany. Cleaningoftray,watertrap andoutlet.Checktheelectrical heatingbetweeninsulationandpipes,ifinstalled. TestofCO2sensor,humiditysensor, motionsensor, pressure transmittersforaircapacitycontrol,extendedoperationvia button,coolingrecovery,freecooling Testofthermostats,smokedetectorsandfiredetection systems Changethebatteryondemandbyalarminthedisplayand alwayschangethebatteryasaminimumevery5.Year. TestofCommunications. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 52 r.3.Filters–sizesandnumbers Filtersinsupplyairandinextractairarealwaysthesamesizesandthesamenumbers.Seethefiltersin supplyorextractairbelow.REMEMBERtoorderfiltersforsupplyaswellasforextract. Sizeofunit 10 15 20 25 30 40 50 60 80 100 120 150 190 240 Numbersandsizesofframesforbagfilters(WxH) 1x[792x392] 2x[490x392] 1x[490x490]+1x[592x490] 2x[592x592] 1x[592x592]+1x[490x592]+1x[287x592] 3x[490x742] 3x[592x490]+3x[592x287] 8x[490x490] 4x[490x592]+4x[490x490] 4x[592x592]+4x[490x592] 4x[592x592]+4x[592x490]+4x[592x287] 9x[592x490]+6x[490x490] 15x[592x592] 15x[592x592]+3x[287x592]+5x[592x287] Sizeofunit 10 15 20 25 30 40 50 60 80 100 120 150 190 240 Numbersandsizesofframesforpanelfilters(WxHxD) 2x[376x376x44] 2x[448x448x44] 1x[241x495x44]+1x[495x495x44]+1x[391x495x44] 2x[445x622x44]+1x[391x622x44] 3x[445x622x44] 6x[495x368x44] 6x[622x391x44] 8x[495x495x44] 4x[495x495x44]4x[495x597x44] 10x[445x622x44] 15x[495x445x44] 21x[391x495x44] 15x[592x592x25] 15x[592x592x25]+3x[287x592x25]+5x[592x287x25] NOTEthatspecialsizesoffiltersareavailablebyCamfil. r.3.1Bagfilters Releasethebagfiltercellsbyactivatingthehandlesandpulloutthefiltercellsoftheunitcasing.Theframe profilesaretobecleanedandallsealscheckedfordamage.Thehandlesandlockingguiderailsarealsoto 53 becheckedtoensurethattheycanoperateunobstructed.Thenewfilterbagsmustbepushedcarefully intotheunitinordertoensurethattheyaresealedproperly.Thevariousfiltersizesshouldbeplacedinan ordercorrespondingtothewayinwhichtheunitisdesigned,andthefiltersmusthaveverticalbags. r.3.2Panelfilters Thefiltercellguiderailsaretobecleanedbeforefittingthenewfilters. r.4.ChangingtheInternalBatteryinthecontroller Note:ThisprocedurerequiresknowledgeofproperESDprotection;i.e.anearthedwristbandmustbeused! Whenthealarm”InternalBattery”isactivatedandthebatteryLEDlightsupred,thebatteryforbackupof programmemoryandrealͲtimeclockhasbecometooweak.Thebatteryisreplacedasdescribedbelow.A backupcapacitorsavesthememoryandkeepstheclockrunningforatleast10minutesafterthepower supplyisremoved.Therefore,ifthebatteryreplacementtakeslessthan10minutes,therewillbenoneed toreloadtheprogram,andtheclockwillcontinuetorunnormally. ThereplacementbatterymustbeofthetypeCR2032. Removethecoverbypressingdownthe locking torquesattheedgeofthecoverusingasmall screwdriver,andatthesametimepullingtheedges outwards. Gripthebatteryfirmlywithyourfingers and lift it upwardsuntilitrisesfromitsholder.Pressthenew batteryfirmlydownintoplace.Notethatto preservecorrectpolarity;thebatterycanonlybe insertedthe“rightwayround”. r.5Otherfunctionstomaintain r.5.1Theunit Theunitshouldbecleanedonceayearwhenoperatingwithnormalairqualityforcomfort ventilationwith nospecialhygienerequirements. 54 Tocleantheunit,dryitoffwithadrycloth,orusewatermixedwithanonͲcorrosivecleaningmedium. Anycorrosioni.e.atthefiltersshouldbecleanedoffimmediately,andthesurfacetreated. Inspecialoperatingconditions,wheretheairisaggressiveorveryhumid,forexample,orwherethereare specialhygienerequirements,theunitshallbecleanedmorefrequentlyasrequired. Cleaningmediumandmethodshouldbeadaptedtotherelevant conditions.Anycorrosionshouldbe cleanedoffimmediately,andthesurfacetreated. Closingmechanismsaretobelubricatedatleastonceayear.Syntheticdoorhingesareservicefree.Seals aroundinspectiondoorsaretobecleanedatleastonceayearandaretobecheckedforleakage. Itisrecommendedtotreatthesealswithamoisturerepellentagent.Connectingpiecesfortheunit sections,includingtheDiscͲLocktypes,aretobecheckedfortightnessatleastonceayear. Allsealsaretobeinspectedatleastonceayearandaretoberepairedifnecessary. Grillesforairintakeandexhaustairoutletaretobecleanedatleastonceayeartopreventblockage. r.5.2Dampers Rubbersealsbetweenthedamperbladesthemselvesandbetweenthedamperbladesandtheframeare tobecheckedonceayear.Thesesealsarenottobelubricatedortreatedinanyotherway. Eachdamperbladeisconnectedbyapivotingsystem.Thesteelrodsandbrassbushesdonotrequire lubrication. Thedamperbladesarefittedwithsyntheticbearingsrequiringnolubrication.AirͲtightnessofthedamper, whenthedampermotor isintheclosedposition,mustbevisuallycheckedonceayear.Thedampermotor istobeadjustedifthedamperdoesnotclosetightly. 55 r.5.3RotaryheatexchangerDVC r.5.3.1Rotor Therotoristobecheckedatleastonceayeartoensurethatitcanturnfreelyandeasily.Thiscanbedone byremovingthebeltdriveatthemotorandthenturningtherotormanuallywithahandontheperipheral rotorcasing.Atthesametimethebrushsealsaretobecheckedfordamage.Thebearingsarefactory lubricatedanddonotrequireanyservicelubrication.Duringoperationtherotorcanbecomedirty.The rotorcanbecleanedbyblowingthroughwithcompressedair. Toeaseinspectionandservicetherotorcanbepulledoutofthesizes10,15,20,25og30. r.5.3.2Motorandbeltdrive Thebearingsarefactorylubricatedanddonotrequireanyservicelubrication.Thebeltdriveistobe checkedforcorrecttightnessandthatitisundamaged.OnsmallerAHU,therotorisfittedwithanelastic beltdriveandsuppliedwithareservebeltontherotor.Thisbeltdrivedoesnotrequireserviceandcannot beshortened.Anewbeltcanbefittedusingspecialisttools.OnlargerheatexchangerstherotorhasaVͲ beltwithabeltconnector.Ifthebeltisnolongertight,itmustbeshortenedtoalengthwhichenablesthe motorbaseframetighteningspringtoholdthebelttight.Ifnewscrewsareusedforthebeltconnector, theymustnothavealengthwhichexceedsthethicknessofthebeltandconnector.Removetheexcess,if any,withafile. r.5.4Crossflowandcounterflowexchanger Onceayeartheedgesoftheheatexchangerplatesaretobecheckedforcleanlinessanddamage. Ifthereisdustontheedgesoftheplates,removeitwithasoftbrush.Ifgreaseorothersuchsubstances arepresent,thentheedgesmustbewashedusinggreasedissolvingdetergents. 56 r.5.4.1ByͲpassdamper Thedamperbladesarefittedwithsyntheticbearingsrequiringnolubrication.Eachdamperbladeis connectedbyapivotingsystem.Thesteelrodsandbrassbushesdonotrequirelubrication.AirͲtightnessof thedampers,whenthedampermotor isintheclosedposition,mustbevisuallycheckedonceayear.The dampermotor istobeadjustedifthedamperdoesnotclosetightly. r.5.4.2Condensatewaterdrain Onceayearcleanthedriptraybeneaththeheatexchanger,aswellasthedrainandthewatertrap. Takecarethatthatthereissufficientwaterinthewatertrap.Ifadropleteliminatorhasbeenfitted,this mustbecheckedonceayearandcleanedifnecessary. r.5.5RunǦaroundheatexchangerDVR AheatrecoverysystemofthistypeconsistsofaheatingcoilinthesupplyairͲflowandacoolingcoilinthe exhaustairͲflow.Afteranextendedrunningperiod(normallyafewyears)dustparticlescanaccumulateon thesurfaceofthecoils.Thiscanreducetheefficiencyofthecoils.Cleaningmustbecarriedoutwiththe utmostcaretoensurethatthecoilfinsarenotdamaged. Thepipingsystemmustbeventedonceayearasairinthesystemcansignificantlyreducethecapacityof thecoils. r.5.5.1Pumpandpressureexpansion Theserviceinstructionsissuedbythepumpmanufacturermustbefollowed.Thepressureexpansionsystem mustbecheckedonceayear.Ifnecessary,thepressuremustbeincreasedtothecorrectlevel. r.5.5.2Condensatewaterdrain Onceayearcleanthedriptraybeneaththeheatexchanger,aswellasthedrainandthewatertrap. Takecarethatthatthereissufficientwaterinthewatertrap.Ifadropleteliminatorhasbeenfittedtothe coolingcoil,thismustbecheckedonceayearandcleanedifnecessary. r.5.6HeatingcoilDVH,coolingcoilDVKandchangeovercoilDVHK Afteranextendedrunningperiod(normallyafewyears)dustparticlescanaccumulateonthesurfaceofthe coil.Thiscanreducetheefficiencyofthecoil.Cleaningmustbecarriedoutwiththeutmost caretoensure 57 thatthecoilfinsarenotdamaged.Thepipingsystemmustbeventedonceayearasairinthesystemcan significantlyreducethecapacityofthecoil. r.5.6.1Heatingbattery Checkthatthefrostprotectionsystemisfullyoperational.Abatterymayburstduetofrostifthefrost protectionsystemisnotoperational. r.5.6.2Coolingbattery Onceayearcleanthedriptraybeneaththecoolingcoil,aswellasthedrainandthewatertrap.Takecare thatthatthereissufficientwaterinthewatertrap.Ifadropleteliminatorhasbeenfittedtothecooling coil,thismustbecheckedonceayearandcleanedifnecessary. r.5.6.3Electericheatingbattery CheckthatthebuiltͲinsafetythermostatwithanautomaticresetfunctionandtheoverheatthermostat withmanualresettingarefullyoperational. r.5.7PlugfansDVE Dustcanaccumulateonthefanimpellerwhichcancauseimbalanceandvibrations.Thefanimpellermust thereforebecheckedonceayearandcleaned,ifnecessary.AntiͲvibrationmountsandflexibleconnections shouldbecheckedatthesametime.IftheantiͲvibrationmountsaredamagedinanywaytheymustbe replaced. r.5.7.1Motor Themotor areusuallyfittedwithfactorylubricatedbearingswhichrequirenofurtherlubrication. Largermotorscanbefittedwithgreasingnipplesandbearingswhichrequireregularlubrication. Lubricatingthesetypesofbearingsmustbecarriedoutaccordingto themanufacturer’sinstructions. r.5.8SilencerDVD 58 Duringoperationdustparticlescanaccumulateonthesurfaceofthebaffles.Silencersthataredesignedfor dryandwetcleaningarefittedwithbafflesthatcanbeextractedfromtheunitcasing.Largeinspection doorsgiveaccesstoeasilyextractionofthebaffles.Bafflesdesignedfordrycleaningcanbecleanedusinga softbrushortheycanbevacuumcleaned.Bafflesdesignedforwetcleaningcanbewasheddown usinga softbrushandsoapywater.ThedetergentusedmustbenonͲaggressive.Afterwashing,thebafflesmustbe wipeddrywithacloth.Remembertocleantheinsidesurfaceoftheunitcasingbeforerefittingthebaffles. r.5.9OutdoorairsectionDVY Dustanddirtcanaccumulateinthissection.Largeinspectiondoorsgiveaccessforcleaning. 59 r.5.10Heatpumpunit–DVUǦHP Mandatoryannualcontrolmustbedonebycertifiedtechniciansfromacertifiedcompany.Seefurther descriptioninannex10and11. 60 s.Instructionsdesignedtoenableadjustmentandmaintenancetobe carriedoutsafely,includingtheprotectivemeasuresthatshouldbetaken duringtheseoperations s.1.Protectivemeasuresandadditionalprotectivemeasures Adjustmentandmaintenancemustbedonebyskilledtechnicians–usuallybasedonservicecontractsfor someyearsorlongͲtermESCOcontracts. Theunitsareprovidedwithguardstoavoidunintendedhazardsandinjurybecauseofrotatingpartsinthe unit.Thepotentialsourcesofharmarethefanswithfastrotatingimpellers.Hazardsfromtheimpellers areobviousduringoperation,butwhenpoweriscutͲoff,theimpellersarestillpotentialhazardsdueto afterͲrunforatleast20seconds.NoticethatevencutͲofftheimpellersarestillpotentialhazards. Thefanguard’saretheinspectiondoorsandthedoorsareprovidedwithlocks.Insidethedoorsare additionalprotectioninstalled–guardsthatonlycanberemovedbyuseoftools. OthermotorͲdrivenpartsaredamperswithdampermotorsandrotaryheatexchangers,butthemovement issoslowthatguardmeasuresarenotnecessary.Justkeepyourhandsawayfromplaceswithriskofinjury. Useparticulaterespiratorwhenfiltersarereplaced. s.1.1NecessaryprotectionmeasurespriortostartǦup. EnsurethatallprotectionmeasuresareinstalledcorrectbeforestartͲup. s.1.1.1Designofprotectionmeasures Insidethedoorsareadditionalprotectioninstalled–guardsthatonlycanberemovedbyuseoftools. s.1.1.2Configurationoffrequencyconverterswithinstalledguard Afrequencyconverterismountedbesidethefaninsomeunits.Iftheconfigurationoffrequencyiscarried outwiththefaninoperation,theguardmustbeinstalledforsafetyreasonsandalongcablemustbe installedbetweenthefrequencyconverterinsidetheunitandthecontrolpaneloutsidetheunit. s.1.2Safeadjustmentandmaintenance Beforemaintenanceandrepair,theunitmustbeswitchedoffbyswitchingofftheautomaticcircuit breakersandblockthembypadlocks.TheautomaticcircuitbreakersaremarkedF1toF4.Seethe illustrationbelowabouthowtoplaceapadlockoneachautomaticcircuitbreaker.Checkthatthe automaticcircuitbreakermarkedF5isstillswitchedonbecausethelampsinsidetheunit,andonlythose lamps,areconnectedtothisswitch.Switchonthelampsforlightduringthemaintenanceactivities(note thatthelampsareanaccessory–onlyinstalled,ifordered). UsecutͲresistantglovesforprotectionagainstinjuryfromsharpmetalplateedges.UseCEͲmarkedgloves forthispurpose.Usehelmetduringmaintenanceworkintheunit. 61 s.1.3Personalprotectiveequipmentformaintenancestaff–healthandsafety UsethebelowͲmentionedpersonalprotectiveequipmentformaintenance: x CutͲresistantglovesforprotectionagainstinjuryfromsharpmetalplateedges.UseCEͲmarked glovesforthispurpose. x Helmet x Particulaterespirator–maintenancefreeincludingfoamfaceͲsealandadjustablepreͲthreaded headbands–forreplacingfilters. x Padlockforlockingtheabovementionedautomaticcircuitbreakers. x Permanentmagnetmotor.Theshaftmustbeblockedduringrepairsandmaintenanceofthe electricsystem(themotorgenerateselectricitybyrotation–forexamplethatthewindand thermicdrivesthefan/motor). t.Thespecificationsofthesparepartstobeused,whentheseaffectthe healthandsafetyofoperators DVandTIMEunitsareoperatingautomatically.OperatorscancontroltheunitbytheSystemaircontrol panel. t.1SparepartsǦMechanical Annexe3Ͳavailableondemand t.2SparepartsǦElectrical Annexe3–availableondemand u.Informationonairbornenoiseemissionsexceeding70dB(A) Duetothedesignandconstructionoftheunitsthe(A)weighedsoundpressurelevelfromfansandother componentsdonotexceed70dB(A)outsidetheunits. 62 Overviewofannexes Annexes1,2,3,13and14areenclosedinaseparatecover. Annex1Declarationofconformitywithuniqueproductionnumber. Printedonseparatepageanddeliveredwitheveryunit.Enclosedinseparatecover. Annex2Technicaldata–uniquedataforeveryunit Printedonseparatepagesanddeliveredwitheveryunit.Enclosedinseparatecover. Annex3sparepartlists Printedonseparatepagesbutnotdeliveredwitheveryunit.Availableondemand. Annex4Assemblebaseframes–height150mmforunitsinthesizes10Ǧ40 Annex5Assemblebaseframes–height150mmforunitsinthesizes50Ǧ150 Annex6Assemblebaseframes–height250mmforunitsinthesizes10Ǧ40 Annex7Assemblebaseframes–height250mmforunitsinthesizes50Ǧ150 Annex8Installationofsteelroofinthesizes10Ǧ150 Annex9Rotaryexchanger–speedcontrolandassemblyofdividedrotor Annex10Heatpumpunit–DVUǦHP Annex11Menuforinternalcontrollerintheheatpumpunit Annex12ConnectionoffanmotorandsetǦupmanualforDanfossVLTFC101 frequencyconverter Annex13Commissioningprotocol–proposal(receiptforhandǦover) Printedonseparatepagesanddeliveredwitheveryunit.Enclosedinseparatecover Annex14ReportwithdatafromthefinalfunctionaltestontheSystemairfactory Printedonseparatepagesanddeliveredwitheveryunit.Enclosedinseparatecover. 63 Annex15Shortdescriptionofmaincomponentsincontrolsystem Annex16Wiringdiagram Annex17Operator’sguide(howtousetheSystemaircontrolpanel) Aseparatemanualon12pagesdeliveredwitheveryunit.Thismanualassiststheeverydayuser/operator abouthowtocontroltheunitbynavigatingthemenusbythebuttonsandthedisplay.Enclosedinseparate cover. 64 Assemblebaseframes–height150mmforunitssizes 10Ǧ40 A=Corner B=Splice C=Lengthprofile D=Widthprofile 4—1 4.1Baseframelength720–2420[mm]Unitsize10Ǧ40 WidthprofiletypeD Unitsize DVͲ10 DVͲ15 DVͲ20 DVͲ25 DVͲ30 DVͲ40 Quantity 2 2 2 2 2 2 C Framelength[mm] 700Ͳ770 770Ͳ920 920Ͳ1070 1070Ͳ1220 1220Ͳ1370 1370Ͳ1520 1520Ͳ1670 1670Ͳ1820 1820Ͳ1970 1970Ͳ2120 2120Ͳ2270 2270Ͳ2420 Length[mm] 876 1026 1176 1326 1476 1626 Quantity 2 2 2 2 2 2 2 2 2 2 2 2 A Length [mm] 520 670 820 970 1120 1270 1420 1570 1720 1870 2020 2170 Quantity 4 4 4 4 4 4 4 4 4 4 4 4 4—2 4.2Baseframelength2420–4590[mm]Unitsize10Ǧ40 WidthprofiletypeD Unitsize DVͲ10 DVͲ15 DVͲ20 DVͲ25 DVͲ30 DVͲ40 Quantity 3 3 3 3 3 3 Length[mm] 876 1026 1176 1326 1476 1626 C1 Framelength[mm] 2420-2570 2570-2640 2640-2790 2790-2940 2940-3090 3090-3240 3240-3390 3390-3540 3540-3690 3690-3840 3840-3990 3990-4140 4140-4290 4290-4440 4440-4590 C2 Quantity Length [mm] 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1120 1270 1270 1270 1420 1420 1570 1570 1720 1720 1870 1870 2020 2020 2170 A Quantity Length [mm] 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1200 1200 1270 1420 1420 1570 1570 1720 1720 1870 1870 2020 2020 2170 2170 B Quantity Quantity 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 4—3 4.3Baseframelength4590–6200[mm]Unitsize10Ǧ40 WidthprofiletypeD Unitsize Quantity Length[mm] DV-10 DV-15 DV-20 DV-25 DV-30 DV-40 4 4 4 4 4 4 876 1026 1176 1326 1476 1626 C1 C2 C3 A Framelength [mm] Quantity Length [mm] Quantity Length [mm] Number Length [mm] 4590-4740 4740-4890 4890-5040 5040-5110 5110-5260 5260-5410 5410-5560 5560-5710 5710-5860 5860-6010 6010-6160 6160-6200 2 2 2 2 2 2 2 2 2 2 2 2 1420 1570 1720 1720 1720 1720 1870 1870 1870 2020 2020 2020 2 2 2 2 2 2 2 2 2 2 2 2 1500 1570 1500 1720 1720 1720 1720 1870 1870 1870 2020 2020 2 2 2 2 2 2 2 2 2 2 2 2 1570 1500 1570 1500 1570 1720 1720 1720 1870 1870 1870 2020 B Qty Qty 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4—4 Assemblebaseframes–height150mmforunitssizes 50Ǧ150 A=Corner B=Splice C=Spacer D=Lengthprofile E=Spacerprofile F=Widthprofile 5—1 5.1Baseframelength720–2420[mm]Unitsize50ǦDV150 WidthprofiletypeF Unitsize Quantity Length[mm] DV-50 DV-60 DV-80 DV-100 DV-120 DV-150 2 2 2 2 2 2 2020 2170 2170 2370 2590 2890 D A Framelength[mm] Quantity Length [mm] Quantity 700-770 770-920 920-1070 1070-1220 1220-1370 1370-1520 1520-1670 1670-1820 1820-1970 1970-2120 2120-2270 2270-2420 3 3 3 3 3 3 3 3 3 3 3 3 520 670 820 970 1120 1270 1420 1570 1720 1870 2020 2170 6 6 6 6 6 6 6 6 6 6 6 6 5—2 5.2Baseframelength2420–4590[mm]Unitsize50Ǧ150 WidthprofiletypeF WidthprofiletypeE Unitsize Quantity Length [mm] Length[mm] DV-50 DV-60 DV-80 DV-100 DV-120 DV-150 2 2 2 2 2 2 2020 2170 2170 2370 2590 2890 940 1015 1015 1115 1225 1375 D1 Framelength Quantity [mm] 2420-2570 2570-2640 2640-2790 2790-2940 2940-3090 3090-3240 3240-3390 3390-3540 3540-3690 3690-3840 3840-3990 3990-4140 4140-4290 4290-4440 4440-4590 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 D2 Length Quantity [mm] 1120 1270 1270 1270 1420 1420 1570 1570 1720 1720 1870 1870 2020 2020 2170 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 A Length Quantity [mm] 1200 1200 1270 1420 1420 1570 1570 1720 1720 1870 1870 2020 2020 2170 2170 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 B C E Quantity Quantity Quantity 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 5—3 5.3Baseframelength4590–6200[mm]Unitsize50Ǧ150 WidthprofiletypeF WidthprofiletypeE Unitsize Quantity Length [mm] Length[mm] DV-50 DV-60 DV-80 DV-100 DV-120 DV-150 2 2 2 2 2 2 2020 2170 2170 2370 2590 2890 940 1015 1015 1115 1225 1375 D1 D2 D3 A B C E Frame length [mm] Qty Length [mm] Qty Length [mm] Qty Length [mm] Qty Qtyl Qty Qty 4590-4740 4740-4890 4890-5040 5040-5110 5110-5260 5260-5410 5410-5560 5560-5710 5710-5860 5860-6010 6010-6160 6160-6200 3 3 3 3 3 3 3 3 3 3 3 3 1420 1570 1720 1720 1720 1720 1870 1870 1870 2020 2020 2020 3 3 3 3 3 3 3 3 3 3 3 3 1500 1570 1500 1720 1720 1720 1720 1870 1870 1870 2020 2020 3 3 3 3 3 3 3 3 3 3 3 3 1570 1500 1570 1500 1570 1720 1720 1720 1870 1870 1870 2020 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 2 2 2 2 2 2 2 2 2 2 2 2 4 4 4 4 4 4 4 4 4 4 4 4 5—4 Assemblebaseframes–height250mmforunitssizes 10Ǧ40 A=Corner B=Splice C=Lengthprofile D=Spacerprofile E=Widthprofile 6—1 6.1Baseframelength720–2420[mm]Unitsize10Ǧ40 WidthprofiletypeE Unitsize Quantity Length[mm] DV-10 DV-15 DV-20 DV-25 DV-30 DV-40 2 2 2 2 2 2 870 1020 1170 1320 1470 1620 C A Framelength[mm] Quantity Length [mm] Quantity 700-770 770-920 920-1070 1070-1220 1220-1370 1370-1520 1520-1670 1670-1820 1820-1970 1970-2120 2120-2270 2270-2420 2 2 2 2 2 2 2 2 2 2 2 2 520 670 820 970 1120 1270 1420 1570 1720 1870 2020 2170 4 4 4 4 4 4 4 4 4 4 4 4 6—2 6.2Baseframelength2420–4590[mm]Unitsize10Ǧ40 WidthprofiletypeE Spacerprofiletype D Unitsize Quantity Length [mm] Length[mm] DV-10 DV-15 DV-20 DV-25 DV-30 DV-40 2 2 2 2 2 2 870 1020 1170 1320 1470 1620 870 1020 1170 1320 1470 1620 C1 C2 A B D Qty Framelength[mm] Quantity Length [mm] Quantity Length [mm] Qty Qty 2420-2570 2570-2640 2640-2790 2790-2940 2940-3090 3090-3240 3240-3390 3390-3540 3540-3690 3690-3840 3840-3990 3990-4140 4140-4290 4290-4440 4440-4590 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1120 1270 1270 1270 1420 1420 1570 1570 1720 1720 1870 1870 2020 2020 2170 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1200 1200 1270 1420 1420 1570 1570 1720 1720 1870 1870 2020 2020 2170 2170 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6—3 6.3Baseframelength4590–6200[mm]Unitsize10Ǧ40 WidthprofiletypeE Spacerprofiletype D Unitsize Quantity Length [mm] Length[mm] DV-10 DV-15 DV-20 DV-25 DV-30 DV-40 2 2 2 2 2 2 870 1020 1170 1320 1470 1620 870 1020 1170 1320 1470 1620 C1 C2 C3 A B D Framelength[mm] Qty Length[mm] Qty Length [mm] Qty Length [mm] Qty Qty Qty 4590-4740 4740-4890 4890-5040 5040-5110 5110-5260 5260-5410 5410-5560 5560-5710 5710-5860 5860-6010 6010-6160 6160-6200 2 2 2 2 2 2 2 2 2 2 2 2 1420 1570 1720 1720 1720 1720 1870 1870 1870 2020 2020 2020 2 2 2 2 2 2 2 2 2 2 2 2 1500 1570 1500 1720 1720 1720 1720 1870 1870 1870 2020 2020 2 2 2 2 2 2 2 2 2 2 2 2 1570 1500 1570 1500 1570 1720 1720 1720 1870 1870 1870 2020 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 2 2 2 2 2 2 2 2 2 2 2 2 6—4 Assemblebaseframes–height250mmforunitssizes 50Ǧ150 A=Corner C=Splice B=Splice D=Spacer E=Lengthprofile F=Spacerprofile G=Widthprofile 7.1Baseframelength720–2420[mm]Unitsize50Ǧ150 WidthprofiletypeG Unitsize Quantity Length[mm] DV-50 DV-60 DV-80 DV-100 DV-120 DV-150 2 2 2 2 2 2 1920 2070 2070 2270 2490 2790 A B Framelength[mm] Quantity E Length [mm] Quantity Quantity 700-770 770-920 920-1070 1070-1220 1220-1370 1370-1520 1520-1670 1670-1820 1820-1970 1970-2120 2120-2270 2270-2420 3 3 3 3 3 3 3 3 3 3 3 3 520 670 820 970 1120 1270 1420 1570 1720 1870 2020 2170 4 4 4 4 4 4 4 4 4 4 4 4 2 2 2 2 2 2 2 2 2 2 2 2 7.2Baseframelength2420–4590[mm]Unitsize50Ǧ150 WidthprofiletypeG SpacerprofiletypeF Unitsize Quantity Length [mm] Length[mm] DV-50 DV-60 DV-80 DV-100 DV-120 DV-150 2 2 2 2 2 2 1920 2070 2070 2270 2490 2790 935 1010 1010 1110 1220 1370 Framelength[mm] Qty Length [mm] Qty 2420-2570 2570-2640 2640-2790 2790-2940 2940-3090 3090-3240 3240-3390 3390-3540 3540-3690 3690-3840 3840-3990 3990-4140 4140-4290 4290-4440 4440-4590 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 1120 1270 1270 1270 1420 1420 1570 1570 1720 1720 1870 1870 2020 2020 2170 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 C1 C2 A B C D F Length [mm] Qty Qty Qty Qty Qty 1200 1200 1270 1420 1420 1570 1570 1720 1720 1870 1870 2020 2020 2170 2170 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 7.3Baseframelength4590–6200[mm]Unitsize50Ǧ150 WidthprofiletypeG SpacerprofiletypeF Unitsize Quantity Length [mm] Length[mm] DV-50 DV-60 DV-80 DV-100 DV-120 DV-150 2 2 2 2 2 2 1920 2070 2070 2270 2490 2790 935 1010 1010 1110 1220 1370 E1 E2 E3 A B C D F Frame length [mm] Qty Length [mm] Qty Length [mm] Qty Length [mm] Qty Qty Qty Qty Qty 4590-4740 4740-4890 4890-5040 5040-5110 5110-5260 5260-5410 5410-5560 5560-5710 5710-5860 5860-6010 6010-6160 6160-6200 3 3 3 3 3 3 3 3 3 3 3 3 1420 1570 1720 1720 1720 1720 1870 1870 1870 2020 2020 2020 3 3 3 3 3 3 3 3 3 3 3 3 1500 1570 1500 1720 1720 1720 1720 1870 1870 1870 2020 2020 3 3 3 3 3 3 3 3 3 3 3 3 1570 1500 1570 1500 1570 1720 1720 1720 1870 1870 1870 2020 4 4 4 4 4 4 4 4 4 4 4 4 2 2 2 2 2 2 2 2 2 2 2 2 6 6 6 6 6 6 6 6 6 6 6 6 2 2 2 2 2 2 2 2 2 2 2 2 4 4 4 4 4 4 4 4 4 4 4 4 Installationofsteelroofinthesizes10Ǧ150 8.1Overview x x x x x x x x MountrailsA1,B2,C3,D4,E5ontheunitforsupportoftrapezoidalroofplates(mountalsorailsY andZonunitsofthesize30andonunitsthatarelargerthansize30longitudinallyatthecentreͲ lineoftheunits). Placefoambands–P–onthehorizontalrailsA1,B2,C3andD4forsupportofroofplates. Calculateoverhangoftheroofatbothendsoftheunitandmountroofoverhangprofile–G1on thefirsttrapezoidalroofplate–F1beforetheroofplateismounted. PlaceandmountroofplatesF1,F2,F3andsoon. Rememberfoambandsonthesidelapsbetweenroofplatestopreventrainwaterfrompassing through. Placeroofoverhangprofile–G5attheotherendoftheunitbeforethelastroofplateismounted. Mountsidesandcornersontheroof. ApplysealingwhereplatesarejoinedtoensurewaterresistanceͲeveninstormyweather. 8.2Mountrails.Unitsofsize10,15,20,and25 SqueezesealantinsufficientquantitybetweentheundersideoftherailsA1,B2,C3,D4,E5andthe horizontaltopsideoftheunitbeforetherailsaremounted.Thismeansthattherailsarestandingon sealanttoachievethetightestconnectionbetweenrailsandunittopreventrainwaterfrompassingunder therailsandintotheunit.MounttherailsA1andB2onthefrontside(thesidewiththeinspectiondoors)– usethesimpleselfͲdrillingscrewswithoutthesealingwasher–seetheillustrationofthescrewbelow. Note:RailB2fitsintotherailA1,andthisofferstheadvantagethattherailB2canbeslidinsidetherailA1 toadjustthelengthofrailB2accuratelytothelengthoftheunit.Inthiswayitisnotnecessarytospend timeandeffortcuttingtherailB2. MountthelowerrailsC3andD4onthebacksideoftheunit. Note:RailD4fitsintotherailC3,andthisofferstheadvantagethattherailD4canbeslidinsidetherailC3 toadjustthelengthofrailD4accuratelytothelengthoftheunit.Inthiswayitisnotnecessarytospend timeandeffortoncuttingtherailD4. Mountverticalrail–E5Ͳwiththeroofslopeateachendoftheunit Itisimportanttoplaceascrewineachhole–eventhoughthenumberofholesforscrewsseemstobe verylarge,ascrewineachholeisnecessaryasthestressontheroofduringstormyweatherisextremely high. 8.3Mountrails.Unitsofsize30andunitslargerthansize30. Onunitsofsize30andonunitsthatarelargerthansize30,railsA1,B2,C3,D4,E5mustbemountedonthe unitforsupportoftrapezoidalroofplates,butalsorailsYandZmustbemountedlongitudinallyatthe centreͲlineoftheunitstoholdthetrapezoidalroofplates. SqueezesealantinsufficientquantitybetweentheundersideoftherailsA1,B2,C3,D4,E5andthe horizontaltopsideoftheunitbeforetherailsaremounted.Thismeansthattherailsarestandingon sealanttoachievethetightestconnectionbetweenrailsandunittopreventrainwaterfrompassingunder therailsandintotheunit.MounttherailsA1andB2onthefrontside(thesidewiththeinspectiondoors)– usethesimpleselfdrillingscrewswithoutthesealingwasher–seetheillustrationofthescrewbelow. Note:RailB2fitsintotherailA1,andthisofferstheadvantagethattherailB2canbeslidinsidetherailA1 toadjustthelengthofrailB2accuratelytothelengthoftheunit.Inthiswayitisnotnecessarytospend timeandeffortcuttingtherailB2. MountthelowerrailsC3andD4onthebacksideoftheunit. Note:RailD4fitsintotherailC3,andthisofferstheadvantagethattherailD4canbeslidinsidetherailC3 toadjustthelengthofrailD4accuratelytothelengthoftheunit.Inthiswayitisnotnecessarytospend timeandeffortcuttingtherailD4. Mountverticalrail–E5Ͳwiththeroofslopeateachendoftheunit. MounttherailsYandZontheunitwiththecentreͲlineoftherailsexactlyoverthecentreͲlineoftheunit. Itislongitudinalonthemiddleoftheunitstoholdthetrapezoidalroofplates. Notice,thatrailZfitsoverthelowerrailY,andthisofferstheadvantagethattherailZcanbeslidedonthe railYtoadjustthelengthofrailZaccuratelytothelengthoftheunit.Inthiswayitisnotnecessarytospent timeandeffortoncuttingtherailZ. Itisimportanttoplaceascrewineachhole–eventhoughthenumberofholesforscrewsseemstobe verylarge,ascrewineachholeisnecessaryasthestressontheroofduringstormyweatherisextremely high. 8.4Roofoverhangalongthelongsidesoftheunit Theroofplatesarelongerthanthewidthoftheunittoensuresufficientoverhangalongthesidesofthe unit. Theoverhangis100mmalongeachsideofthesmallestunit–size10. Theoverhangis150mmalongeachsideoftheunits–size15,20,25. Theoverhangis175mmalongeachsideofthebiggestunits–includingsize30. 8.5Calculationoftheoverhangattheendsoftheunit.Mountoverhangprofile–G1. Theroofmustbebetween200and400mmlongerthanthelengthoftheunittosecurearoofoverhang between100mmand200mmattheeachofthe2endsoftheunit,andthelengthofthisoverhangmust becalculatedbeforethefirstroofplateismounted. Theunitisdeliveredwith2similaroverhangprofilesͲG1andG5Ͳoneforeachendoftheroof.Mountone ofthe2roofoverhangprofiles–Gonatrapezoidalroofplate.Usetheselfdrilling,paintedscrewswith sealingwashersͲWͲseetheillustration. Note:FoambandsͲP–arenecessarybetweentheoverhangprofileG1andtheroofplateF1.Seethe illustration. SelfͲdrilling,paintedscrewssuppliedwithsealingwasherforthemountingofthetrapezoidalplatetothe roofoverhangprofile. Thetotalcoverwidthofthetrapezoidalroofplatesalwayschangeswiththepitchof207mmbetweenthe trapezoidalribs,makingupatotallengthofthecompleteroofofͲforexample2070mm,2277mm,2484 mmandsoon.WecallthislengthofthetotalroofforRLandwecallthetotallengthofthecompleteunit forAL. Thetrapezoidalroofmustalwaysbelongerthantheunit,toobtainareasonableoverhangcalled– XXͲoftheroofatbothends. Inthetablebelowyouwillfind40differentlengthsofroofs(alwayschangingwiththe207mm)andthe lengthsofunitsthatareidealforeachofthe39alternativerooflengths. Measurethetotallength–ALoftheunit–forexample5metresbetweenthe4982and5182mm mentionedinthetablebelow. AHUlength Roof AHUlength Roof AHUlength Roof length length length AL AL AL RL RL RL 1670– 1870 2100 4568–4768 4970 7466–7666 8045 1877– 2077 2305 4775–4975 5175 7673–7873 8250 2084– 2284 2510 4982–5182 5380 7880–8080 8455 2291– 2491 2715 5189–5389 5585 8087–8287 8660 2498– 2698 2920 5396–5596 5790 8294–8494 8865 2705– 2905 3125 5603–5803 5995 8501–8701 9070 2912– 3112 3330 5810–6010 6200 8708–8908 9275 3119– 3319 3535 6017–6217 6405 8915–9115 9480 3326– 3526 3740 6224–6424 6610 9122–9322 9685 3533– 3733 3945 6431–6631 6815 9329–9529 9890 3740– 3940 4150 6638–6838 7020 9536–9736 10095 3947– 4147 4355 6845–7045 7430 9743–9943 10143 4154– 4354 4560 7052–7252 7635 4361Ͳ4561 4765 7259Ͳ7459 7840 Thementionedlengthofroof–RLͲforthislengthofunitis5380mm(thedeliveredtrapezoidalplatescan becombinedtothislengthͲRL=5380mm).5380mmminus5000mmis380mmoverhangforbothends, and380/2mm=190mmistheoverhangforeachend.PlacethetrapezoidalroofplateF1withtheroof overhangprofileG1onrailEwithanoverhangof190mm. 8.6Foambandsbetweenrailsandroofplates–mountroofplates. PlacefoambandsPbetweenprofilesA1,B2,C3,D4androofplates. ThetrapezoidalroofplatesaremountedwiththeselfͲdrilling,paintedscrewssuppliedwithsealingwasher. 8.7Foambandsbetweenroofplates MounttheselfͲadhesivefoamband–OͲontheunderlappingribforwaterresistantandeffectivesealing duetothesmallslopeoftheroof. 8.8Mountroofplates–someofthemareoverlappingby2ribs Thewidthofeachplateisalways1.035mmandsomeoftheplateshavetooverlapby2ribstoachievethe optimaltotallengthofthewholeroof—seetheillustrationabove. 8.9Mountoverhangprofile–G5ontheotherendoftheunit. Whenthelasttrapezoidalplate(inthisexampleF5)hasbeenplacedontheunit,thesecondroofoverhang profileG5mustbepushedunderthetrapezoidalroofplateandmountedwiththeselfͲdrilling,painted screwwithsealingwasher.Mountingmustbesimilartothemountingofroofoverhangprofileunderthe trapezoidalroofplateattheotherendoftheunit. 8.10Mountsideprofilesandcornersalongtheedgesoftherooftoprotectpersons ProfilesNandOwiththerectangularholesareforthelongandlowersideoftheroofbecauseraincan escapethroughtheholes.MounttheprofilestypeNfirstandtheprofileOlastbecausetheprofileOgoes overtheprofileN.Mountedinthisorder,theprofileOcanmatchtheendoftheroofandthesurplus lengthoftheprofileOwilljustcoverpartofthepreviousprofileN.MounttheprofilesLandMalongthe longandhigherfrontsideoftheroof.Mountthe4protectioncorners. 8.11Applysealingonplatejointstoensurewaterresistance. Finishinstallationofthesteelroofbysealingallplatejointswithsiliconetopreventrainwaterfrompassing intotheunit.Seeexamplesbelowofjointstobesealed. Speedcontrolforrotorandassemblyofdividedrotor 9.1Speedcontrol Thecabinetwiththespeedcontrolsystemfortherotorisinstalledbehindtheinspectiondoorintherotor section. Thecabinetcontainsthespeedcontrollerwithallcomponents,terminalblocks,LEDdisplayingthe operationmode,thedualpositionDIPswitchwith4slidingleversforprogrammingtherotormotorsignal andabuttonfortheactivationofthetestmode. Throughthedifferentcombinationsofthe4slidingleversofthisdualpositionDIPswitch,thecorrectsignal isavailableforthe3differentmotorsusedforthe14sizesofairhandlingunits.Theslidingleversareset andthefunctionischeckedatthefactory.Thepositionsoftheleversappearfromthetablesbelow. 9.1.1Selectionofcorrectsignalviathe4DIPswitchlevers The4DIPswitchlevers Position Function Code Up Down 1 0 Active=ON Deactivated=OFF Thefactorysetsthepositionsofthe4DIPswitchleversforthemaximumof10revolutionsperminute forstandardtemperatureexchangersandforhygroscopicexchangers.ThepositionofeachDIPswitch leverisshownbelow. DV Diameterof DIPswitchposition Motor pulley 10 15 20 25 30 40 50 60 80 100 120 150 190 240 50 50 50 65 65 65 71 80 85 95 106 112 132 140 0000 90TYDͲS214ͲM2.8Nm 1000 0100 120TYDͲS214ͲM5.5Nm 0010 120TYDͲS214ͲL7.5Nm Thefactorysetsthepositionsofthe4DIPswitchleversforthemaximumof20revolutionsperminute forsorptionexchangers.ThepositionofeachDIPswitchleverisshownbelow. DV Diameterof DIPswitchposition Motor pulley 10 15 20 25 30 40 50 60 80 100 120 150 190 240 50 87 87 107 107 107 118 118 140 150 150 160 160 160 1000 0100 90TYDͲS214ͲM2.8Nm 120TYDͲS214ͲM5.5Nm 1100 1010 0110 120TYDͲS214ͲL7.5Nm 9.1.2IndicationofoperationmodeviaredandgreenLEDaswellastestofmotor TheLEDisinthecoverofthecabinet. LEDindication Value Noindication Poweroff Green Ordinaryoperation Green–flashes Readyforoperation Constantgreenandredindicationforactivatedrotor Magnetontherotorhasactivatedrotorguard guard Constantgreenandfastredflashes Restartsequenceactive Red Rotorguardhasnotbeenactivated Numberofredflashesinseries Value 1 Outputcurrentlimit 2 Overvoltage 3 Undervoltage 4 Failureinthecontroller 5 Communicationfailure Restartofrotor: Ͳ Switchoffpowerandswitchonpoweragain or Ͳ Pressthetestbuttoninsidethecabinet Testofmotorbycheckingtheresistanceinall3vindings Motorsizes Ohm 90TYDͲS214ͲM 40ɏ 120TYDͲS214ͲM 18ɏ 120TYDͲS214ͲL 10ɏ Settingofconstantspeed: Ͳ SetfourthDIPswitchleverinpositionͲON Test: Ͳ SetfourthDIPswitchleverinposition–ON Ͳ Pressthetestbutton 9.1.3Copyofthelabelwithinformationaboutconnectionofcables ThisselfͲadhesivelabelisalwaysplacedonthecoverofthecabinet.ThetextisalwaysinEnglish. 9.2AssembletheSystemaircasingforDV60,DV80,DV100,DV120ogDV150 Size DV60 DV80 DV100 DV120 DV150 A 2170 2320 2520 2890 3040 B 1640 1790 1940 2090 2240 C 520 588 588 558 558 A1 Size DV60 DV80 DV100 DV120 DV150 A1 Quantity 4 4 4 4 4 Length (mm) 1014 1164 1314 1464 1614 B1 B5 B4 B2 B3 Size DV60 DV80 DV100 DV120 DV150 B5 Number # 2 12100510 Size DV150 B1 Quantity 1 1 1 1 1 # 10122310 10122610 10122710 10122810 10122910 B2 Quantity Ͳ 4 4 4 4 # Ͳ 11200400 11200410 12100410 11200420 B3 Quantity Ͳ 4 4 4 4 # Ͳ 21000200 21000210 21000230 21000220 B4 Quantity # 1 10722310 1 10722610 1 10722710 1 10722810 1 10722910 Size DV60 DV80 DV100 DV120 DV150 A 2170 2320 2520 2890 3040 C 520 588 588 558 558 D 2240 2540 2840 3140 3440 9.3AssembledividedrotorforDV60,DV80,DV100,DV120ogDV150 9.4AssembledividedrotorforDV190ogDV240 9.5Installationofmotorthatturnsrotorandsensorforrotation InstallationofrotormotorandsensorforcontrolofrotationinDVC moduleafterassemblyofdividedrotor Fig.1 Fig.2 Fig. 2 BydeliveryofaDVCmodulewith dividedrotor,themotorisinstalled beforedeliverytothecustomer Fig.3 Fig.4 Fig.5 Fig. 3, 4 and 5 Themotorandconsoleissecuredto themotorplateby4shockabsorbers mountedbyM8bolts. Fig.6 Fig. 2 og 6 Thedrivebeltmustbeplacedaround therotorandinthecenterposition oftherotor.Observebracketsfor assemblyoftherotorsegments. Fig. 7 and 8 .Sensorforcontrolofrotationmust beinstalledbytheinstaller.The distancemustbe1Ͳ4mmfromthe outmostbracketsusedforthe assemblyoftherotorsegments. Fig.8 1Ͳ4mm Fig.9 Fig. 9 Pleasebeawareoftheheightofthe bracketsthatareusedforthe assemblyoftherotorsegments. Pleaseturntherotortocheckthe sensordonottouchanyofthe brackets. Reversibleheatpumpunitforcoolingandheating 10.1DVUǦHPsection(reversibleheatpumpunit) Theairhandlingunitsection–DVUͲHP–isaseparatesectionintheairhandlingunit,containinga completestandͲalonereversibleheatpumpsystem(heatingandcooling).Thesystemhasbeentestedand optimizedbeforedelivery.Therefrigerantisevaporatedandcondenseddirectlyintheintegratedbatteries andthecapacityiscontrolledautomaticallyandsteplesslybetween5and100%. ThesystemisdeliveredwiththerefrigerantRͲ410ainthecircuit.InthesectionaninternalcontrollerͲ pCOOEMͲandacompletesystemcontrolallsafetyfunctionsaswellasthecapacityofthedigitalscroll compressor(digitalcompressorandadditionalon/offcompressorinthelargerunitsDV20–DV80).The systemcreatesexactlythecapacityrequestedbythemainairhandlingunitcontrollerviaa0Ͳ10VDC controlsignal.Whenademandforheatingorcoolingoccurs,themainairhandlingunitcontrollersendsa startsignalforheatingorastartsignalforcoolingaswellasacapacitysignal0Ͳ10VDCtotheinternal controllerinthissection.Whenthesignalexceeds1.6VDC,thedigitalcompressorstarts.AfterstartͲup thecapacityisregulatedbetween5and50%bythedigitalscrollcompressorͲC1andQ6Ͳinthe illustrationbelow.Whenmorethan50%ofthecapacityisdemanded,thecontrolsignalexceeds5.0VDC andthesecondcompressor,C2starts.Thenthecapacityofthedigitalcompressorisreducedtothe minimumandwithincreasingdemandgraduallyincreasedto100%capacity.Thereversesequencesare activatedbydecliningdemanduntilthedemandislessthan5%.Ifthecontrolsignalisbelow0.5VDC,the systemwillstop. Afullenvelopecontrolsystemintheinternalcontrolsystempreventsoperationthatexceedssafe conditionsforanyofthecomponents.Signalsfromthehighandlowpressuretransmitters,K3andK4, contributewithinformationtoensuremaximumperformancewithoutexceedingthesetvalueandthereby preventsafetyswitchesfortheHPandLP,K1andK2fromdisconnectingcoolingorheating.Thissystem ensuresmaximumperformanceunderthegivenflowsandtemperaturesofsupplyairandexhaustair. Thesystemincludes2electronicexpansionvalves.OneforheatingmodeͲQ3,andoneforcoolingmodeͲ Q2.SuperheatiscontrolledbythebuildͲincontrollerandisbasedonsignalshowingtheevaporating pressuremeasuredbyLPtransmitterandtemperaturesensorplacedinthecommonsuctionlineatthe compressorconsole.Thisensuresaveryaccurateandefficientperformanceofthesystemunderall operatingconditions. A4ͲwayvalveQ1changesthefunctionofthesystembetweenheatingandcoolingmode. Theevaporator(condenserincoolingmode)ontheDVUͲHPunitisplacedintheextractairflowafterthe rotaryheatexchanger.Thismakesitpossibletoutilizetheheatexchangerinboothheatingandcooling modeforrecoveryofenergy.Thiswillminimizethepowerconsumptionofthecompressorsystem. Aheatingelementhasbeeninstalledbelowtheevaporatorinthedriptraytopreventicebuildupduring heatingoperation. Duringheatingoperation,itisnecessarytodeicetheevaporatorintheexhaustairwhenoperatingatlow outdoortemperatures.Intheintegratedcontrolsystem,thereisanadvancedsoftwarefunctiontodetect theicebuildͲup.WhenicebuildͲupisatacertainlevel,adeicingcycleisinitiated.Duringthiscycle,the refrigerationsystemwillreversetobringenergytothecoilintheexhaustair,tomelttheice.Oncethe controlsystemdetectsthaticeisgone,thesystemreturnstonormalheatingoperation.Averyquickand efficientcycle. 10.1.1DVUͲHP–Heatpumpcircuit 10.1.2DVUͲHPͲElectricaldocumentation Wiringdiagramfortheintegratedcontrolsystemisavailableinaseparatedocument. Atpowerup,2ͲsegmentLEDdisplaywilllightupwithmovingdotsuntilcontrolleranddisplayisreadyfor operation. 10—1 10.1.3Controlsignals Signal: Start(Heatmode) Coolingdemand Capacity Alarm Terminals: X5;18Ͳ19 X5;16Ͳ17 X5;10Ͳ11 X5;25Ͳ26 Electrical: Potentialfreecontact Potentialfreecontact 10:gnd.11:0Ͳ10VDC Potentialfreecontact 10.2DVUǦHPǦinternalcontrollerforthecompressorsystem ControlpanelpGD1placedinsidetheintegratedcontrolcabinet Thecontrolpanelhas6buttonswiththefollowingfunctions ͲAlarm Displaythelistofactivealarms Manuallyresetalarms ͲPrg Accesstheservicemenu ͲEsc Returntothepreviousscreen ͲUp Navigatebetweenthedisplayscreensor increase/decreasevalues ͲDown ͲEnter Switchfromparameterdisplaytoedit Confirmvalueandreturntotheparameterlist Byflashingredalarmlight,thereisanactivealarmanddisplayisnotinalarmview. Bypermanentredalarmlight,thereisanactivealarmanddisplayisinalarmview 10.3Backgroundilluminationofthedisplay Backgroundilluminationofthedisplayswitchesonautomaticallywhenthefirstpushbuttonisactivated. Theilluminationswitchesoffsometimeafterthelastactivation.Byalarmtheredalarmbuttonflashesuntil thealarmisacknowledged. 10.4Menu–drawingofthemenustructuretoguidetheuser Overviewofthemenusappearsfromannex11. 10—2 10.5Thestartdisplay,Mainmenu Thefollowingscreendisplaysanexampleofthemainscreenwithanactiveunit,highlightingthefieldsand iconsused: 1 3 2 4 5 1. DateandTime 2. Currentunitstatus: 3. Devicesstatus a. Compressorsinoperationanddigitalcapacity.Digital35%output,fixedoff) b. Timerinaction,Minon/offtime,Mintimebetweenstarts c. SuperHeatandExpansionvalveopening 4. Systemcapacityrequestandactualpoweroutput a. Systemstatus i. SystemOFF ii. ONbyinput,butnocapacitysignal iii. Regulating iv. PumpͲDown,andcountdown v. Defrosting,andcountup vi. Manualmode vii. OFFalarm 5. IndicatesaccesstotheinfomenuusingtheDOWNbutton 10.6Settings Fromthemainscreen,theDOWN(UP)buttoncanbeusedtoscrollthroughthestatusofdevices.No passwordisneededtoaccessthesevariables. Thephysicalstatusofinputs,outputsandtransmittersareallavailableinthemenus.Theindividualscreens areshownbelow. 10—3 Compressorstatus: 1 2 3 4 5 6 7 1. 2. 3. 4. 5. Dischargetemperaturezoneandpreventaction. Dischargetemperature Condensingpressureandtemperature Compressorsstatusanddigitalpercentage; Envelopezoneandtime: x EZ1:Ok:zonewithinoperatinglimits x EZ2:HiDP:Highcompressionratio x EZ3:HiDscgP:Highcondensationpressure x EZ4:HiCurr:Highmotorcurrent x EZ5:HiSuctP:Highsuctionpressure x EZ6:LoDP:Lowdifferentialpressure x EZ7:LoPRat:Lowcompressionratio x EZ8:LoDscgP:Lowcondensationpressure x EZ9:LoSuctP:Lowevaporationpressure 6. Suctiongastemperature 7. Evaporatingpressureandtemperature ExpansionValveOverview: 1 2 3 4 5 1. 2. 3. 4. SuperHeatandactualsetͲpoint Suctiongastemperature Valveopeningmode,percentageandsteps; Valvestatus: x Close:valveclosed x StdͲby:systemstopposition x Pos:fixedpositionduringsequence x Wait:afterpositioningandincaseofchangeofcoolingcapacitygreaterthan10%,thevalveto dolargemovementthatcantakesomeseconds.Waitwillbedisplayedduringthisphase. x On:valveinregulaton x Init:driverinitialization 5. Evaporatingpressureandtemperature StatusInformation: 10—4 PushEntertogetthefollowinginformation: 10—5 10.7Service Regardlessofthedisplayedscreen,pressingtheprogrammingkeyaccessesthepasswordentryscreen whichallowsaccesstothemenushownbelowforservicelevel.Enterthepassword(1111)andpushenter. Oncethepasswordisentered,itwillbemaintainedfor5minutesfromthelasttimeakeywasactivated. ThenthepasswordwillhavetobereͲenteredinordertoaccesstheservicelevelagain.IntheLogͲOut menu,youcanlogͲoutwithoutwaiting5minutes. Servicelevelgivesreadaccesstoallparameterswiththeabilitytoeditsomeofthem.Formoreinformation ontheparametersthatcanbechanged,seetheparametertable.Defaultpassword:1111. Assoonasthepasswordisenteredintheloginscreen,andfunctionselected,theaccesslevelneededto editthevaluesisshown.Asshowninthefollowingscreens,SflashingforServiceandMforManufactor: 10—6 10.8Manualoperation Fromthemenu–Manualmode–itispossibletooperatecomponentsmanually.Thetechniciancancontrol theoperationofcomponentsmanually.Thisprocedureisrelevantforthetestduringtheannual maintenancewiththecontrolofallsafetyandcontrolfunctionsorafterexchangeofcomponents.Menus asfollows: Inthefirstscreenabove:Compressor1status.Actualoperatinghours.Nextthresholdofoperatinghours forservicecanbeset.Currentcapacityandselectionofmanualmode. Compressor2status.Actualoperatinghours.Nextthresholdofoperatinghoursforservicecanbeset. Currentstatusandmanualselection. Whenoperatingcompressorsmanually,SuperHeatcontrolwillstillbeactiveaslongassettoAuto. Preliminary Expansionvalvescanbeoperatedmanualindividually.Thevalvedohave0Ͳ480steps Dateandtime 10—7 OnlyEnglishisavailable 10.8.1Runninghours Thisisavailableinthemenuformaintenance. 10.9Alarm 10.9.1Alarm BypushingtheAlarmbutton,youcanseeanyactivealarm. 1 2 3 4 1. 2. 3. 4. Alarm1of2activealarmswhichhasnotbeenreset.Alarmnumberfromlistbelow Timeanddateofalarm Alarmtype Operatingconditionsatthepointofalarm 10.9.2AlarmLog Byusingtheenterkeyyoucanenterthealarmlog.Upto100alarmsaresaved. 10.9.3Alarmreset Alarmscanberesetmanually,automaticallyorwithretries. Ͳ Manualreset:Whenthealarmconditionisnolongerpresent,youmustenteralarmmenuand acknowledgethealarmbypushingthealarmbutton.Nowtheunitcanrestart. Ͳ Automaticreset:Whenthealarmconditionisgone,thesystemwillautomaticallyrestart.Still holdingminofftime. Ͳ Automaticresetwithretries:Retryconditionsarechecked,ifOK,itwillbeautomaticresetmode.If not,itwillbemanualresetmode. 10—8 10.9.4Alarmlist Code Description AL001 ProbeU1brokenordisconnected AL002 ProbeU2brokenordisconnected AL003 ProbeU4brokenordisconnected AL004 ProbeU5brokenordisconnected AL005 ProbeU6brokenordisconnected AL006 ProbeU7brokenordisconnected AL007 ProbeU8brokenordisconnected AL008 ProbeU9brokenordisconnected AL009 AL010 AL011 AL012 AL013 AL014 AL015 AL016 AL017 AL018 AL019 AL020 AL021 AL022 AL023 AL024 AL025 AL026 AL027 AL028 AL029 AL030 AL031 ProbeU10brokenordisconnected ProbeU11brokenordisconnected ProbeU12brokenordisconnected LowSHalarm LOPalarm MOPalarm Lowsuctiontemp. Highdischargepress. Lowsuctionpressure Lowpressurebypressostat Envelopealarm Motorphasealarm Highpressurebypressostat Highdischargetemp.compressor1 Highdischargetemp.compressor2 Highdischargetemp.compressor3 PumpͲdownendformaxtimecircuit1 Maintenancerequestcompressor1 Maintenancerequestcompressor2 Maintenancerequestcompressor3 Clockalarm Memoryexpansiondamaged BMSOffline Reset A A A A A A A A Action None CircuitOFF CircuitOFF CircuitOFF CircuitOFF None None None Delay 10s No 10s No 10s No 10s 10s A A A M A A A M A A A A M A A A A A A A A A A None Compressor2OFF Compressor3OFF CircuitOFF CircuitOFF CircuitOFF CircuitOFF CircuitOFF CircuitOFF CircuitOFF CircuitOFF CircuitOFF CircuitOFF CircuitOFF Compressor2OFF Compressor3OFF None None None None None None 50% 10s 10s 10s 180s 180s 180s 180s 3retries 3retries 3s 300s No 3retries 60s No No No Parameter Parameter Parameter No No 60s 10—9 10.10Maintenance Generalmaintenancemustbecarriedoutaccordingtonationalandlocalregulationsbyaskilledtechnician fromacertifiedcompany. ListofsparepartsaswellasdatasheetsfromthemanufacturersareavailableontheDVDdeliveredwith theunit. 10.11DVUǦHPǦData Dimensions,heatingandcoolingcapacity,refrigerantcontent DVUͲHP 10 15 20 25 30 40 Widthinmm 970 1120 1270 1420 1570 1720 Heightinmm 970 1120 1270 1420 1570 1720 Lengthinmm 1420 1420 1420 1420 1570 1570 Weightinkg 190 240 280 375 400 550 Powersupply–3phase+N+PE3x400V+N+PE PrefuseAmp. 10A 16A 20A 25A 32A 40A Refrigerant R410a R410a R410a R410a R410a R410a Refrigerantcontentinkg 3 4 6 8 10 12 Testpressure,46,2bar Nominalairvolume,m3/s 1.0 1.4 1.9 2.4 2.9 3.6 Coolingcapacity,kW 14 18 27 32 37 47 Valuesbasedon50°Ccondensingtemperatureand10°evaporatingtemperature 50 2020 2020 2320 700 60 2170 2240 2460 1000 50A 63A R410a R410a 24 26 63A R410a 28 5.0 64 6.7 80 5.9 78 80 2170 2540 2460 1200 DetailedperformancedatacanbefoundbyusingdesignprogramSystemairCAD 10.12Dataplate Thedataplateforthecoolingunitismountedinsidetheunitsection–DVUͲHP–behindoneofthedoors. Anexampleofthedataplateisshownbelow. Insidetheunit Outsideontheunit 10—10 Controlcabinet: Supplyvoltage: 3x400VAC+N+PE Minfuse: 63A Maxfuse: 80A Minshortcircuitlevel: 650A Maxshortcircuitlevel: 10kA Cablecolors: Protectioncircuit: Green/yellow FaseͲVAC: Black NeutralͲVAC: Black 24VDC: Grey 0VDC: Grey Analog/digitalsignal: Grey 10—11 MenuforinternalcontrollerintheDVUǦHP Main Unitstatus Expansionvalvecontrol InputoutputInfo Compressor1 Compressor2 Digitaloutputs Analogueoutputs AnalogueLP Defrost AnalogueHP Temp.Probes Controlsignal Digitalinputs1 Digitalinputs2 SWinfo Controllerstatus Prg. Manualmode Compressor1 Exv Compressor2 Compressors Defrost Defroststart/stop Formula Input/Output Evap.Filter Factors CompressorsHeating ExpansionvalveHaeting Cool/Heatselection ExpansionvalveCooling DateandTime MinEvap.Temp.Limiter1 LogͲOut Min/maxtime Language MinEvap.Temp.Limiter2 Endthreshold 11—12 ConnectionoffanmotorandsetǦupforfrekv.conv. 12.1Connectionoffanmotor Deltaconnectionisshowntotheleft,andstarconnectionisshowntotheright. 12Ͳ1 12.2SetǦupforDanfossFC101forDVǦunitswithACmotors SETUPISDONEINFACTORYBEFOREDELIVERY ToreloadSystemairfactorysettingsfromthecontrolpanel: 0Ͳ50:LCPCopy: [2] SystemairfactorysetͲupisbasedonDanfossinitialization. 14Ͳ22:Operationmode: [2]Initialisation(DanfossInitialisation) Turnpoweroffandon. SystemairfactorysetͲup: 0Ͳ01:Languageselection: 1Ͳ03:Torquecharacteristic: Singlefan:[3]AutoͲEnergyoptim. WithtwinfansetͲup:[1]VariableTorque 1Ͳ20:MotorPower: Accordingtomotorplate/orderpapers WithtwinfansetͲuptotalpowermustbeused 1Ͳ24:MotorCurrent: Accordingtomotorplate/orderpapers WithtwinfansetͲuptotalcurrentmustbeused 1Ͳ25:MotorNominalSpeed: Accordingtomotorplate/orderpapers 1Ͳ42:MotorCableLength: 3m 1Ͳ50:MotorMagnetisationatzerospeed.: 0% 1Ͳ52:Min.SpeedNormalMagnetisation: 10Hz 1Ͳ73:FlyingStart: [0]Disabled 1Ͳ90:MotorThermalProtection: [2]Thermistortrip 3Ͳ15:Reference1Source: [2]AnaloginputAI54 1Ͳ93:ThermistorSource: [1]AnaloginputAI53 3Ͳ03:MaximumReference: Max.Hzfromorderpapers 3Ͳ16+3Ͳ17:Reference2Ͳand3Source: [0]Nofunction 3Ͳ41+342:Ramp1upanddown: 20Sec. 4Ͳ19:Max.OutputFrequency: 90Hz 4Ͳ14:MotorSpeedHighLimit:90Hz 4Ͳ18:Currentlimit: 100% 5Ͳ12:Terminal27Digitalinput:[0]Nooperation 5Ͳ40.0:FunctionRelay: [3]Driveready/remote 5Ͳ40.1:FunctionRelay: [3]Driveready/remote 6Ͳ25:Terminal54HighReference: Max.Hzfromorderpapers 14Ͳ03:Overmodulation: [1]Active 14Ͳ20:ResetMode: [2]Automaticresetx2 0Ͳ50:LCPCopy: [1]AlltoLCP(CopyofSystemairfactorysettingstopanel) Connections: 0Ͳ10V: terminal54Ͳ55 Start: terminal12Ͳ18 Thermistor: terminal50Ͳ53 Driveready: terminal1Ͳ2 12Ͳ2 12Ͳ3 12.3ACǦfanoperationwithoutthermistorforDanfossFC101. SystemairfactorysetͲupisbasedonDanfossinitialization. 14Ͳ22:Operationmode: [2]Initialisation(DanfossInitialisation) Turnpoweroffandon. SystemairfactorysetͲup: 0Ͳ01:Languageselection: 1Ͳ03:Torquecharacteristic: 1Ͳ20:Motorpower: 1Ͳ24:MotorCurrent: 1Ͳ25:MotorNominalSpeed: 1Ͳ29:Automaticmotoradption(AMA): 1Ͳ42:MotorCableLength: 1Ͳ50:MotorMagnetisationatzerospeed.: 1Ͳ52:Min.SpeedNormalMagnetisation: 1Ͳ73:Flyingstart: 5Ͳ40.0:FunctionRelay: 14Ͳ03:Overmodulation: 14Ͳ20:ResetMode: 0Ͳ50:LCPCopy: [3]AutoͲEnergyoptim. Accordingtomotorplate Accordingtomotorplate Accordingtomotorplate [1]Kompl.motoradaptionto(Turnpoweroffandon.) Orderspecific 0% 10Hz [0]Deaktivated [3]Driveready/remote [1]Active [2]Automaticresetx2 [1]AlltoLCP(CopyofSystemairfactorysettingstopanel) Connections: 0Ͳ10V: Start: Driveready: Jumper terminal54Ͳ55 terminal12Ͳ18 terminal1Ͳ2 terminal12Ͳ27 12Ͳ4 12.4SetǦupDanfossFC101forDVǦunitswithPMmotors SETUPISDONEINFACTORYBEFOREDELIVERY ToreloadSystemairfactorysettingsfromthecontrolpanel: 0Ͳ50:LCPCopy: [2] SystemairfactorysetͲupisbasedonDanfossinitialization. 14Ͳ22:Operationmode: [2]Initialisation(DanfossInitialisation) Turnpoweroffandon. SystemairfactorysetͲup: 0Ͳ01:Languageselection: 1Ͳ06:ClockwiseDirection: [1]Inverse 1Ͳ10:MotorConstruction: [1]PM,nonͲsalientSPM 1Ͳ24:MotorCurrent: Accordingtomotorplate/Schedule 1Ͳ25:MotorNominalSpeed:Accordingtomotorplate/Schedule 1Ͳ26:MotorCont.Ratedtorque: Accordingtomotorplate/Schedule 1Ͳ30:StatorResistance(Rs): Accordingtomotorplate/Schedule 1Ͳ37:dͲaxisinductance(Ld): Accordingtomotorplate/Schedule 1Ͳ39:MotorPoles: Accordingtomotorplate/Schedule 1Ͳ40:BackEMFat1000RPM: Accordingtomotorplate/Schedule 3m 1Ͳ42:MotorCableLength: 1Ͳ90:MotorThermalProtection: [2]Thermistortrip 3Ͳ15:Reference1Source: [2]AnaloginputAI54 1Ͳ93:ThermistorSource: [1]AnaloginputAI53 3Ͳ03:MaximumReference: Accordingtomotorplate/Schedule 3Ͳ16+3Ͳ17:Reference2Ͳand3Source: [0]Nofunction 3Ͳ41+3Ͳ42:Ramp1Upanddown: 30sec. 4Ͳ19:Max.OutputFrequency: Accordingtomotorplate/Schedule 4Ͳ14:MotorSpeedHighLimit: Accordingtomotorplate/Schedule 4Ͳ18:Currentlimit: 115% 5Ͳ12:Terminal27Digitalinput: [0]Nooperation 5Ͳ40.0:FunctionRelay: [3]Driveready/remote 5Ͳ40.1:FunctionRelay: [3]Driveready/remote 6Ͳ25:Terminal54HighReference: Accordingtomotorplate/Schedule 14Ͳ03:Overmodulation: [1]Active 14Ͳ20:ResetMode: [2]Automaticresetx2 0Ͳ50:LCPCopy: [1]AlltoLCP(CopyofSystemairfactorysettingstopanel) Connections: 0Ͳ10V: terminal54Ͳ55 Start: terminal12Ͳ18 Thermistor: terminal50Ͳ53 Driveready: terminal1Ͳ2 12Ͳ5 ScheduleforPMmotorparameters Menu: MotorType Number 124 Amp Name plate 125 Motor RPM rated 126 Nm Name plate HPS71380018 HPS71370028 HPS71330018 HPS71320030 HPS71290021 HPS71280040 HPS71250029 HPS71235038 HPS90265064 HPS90235076 HPS90210063 HPS902050100 HPS90185084 HPS901900136 HPS901700106 HPS1121550108 HPS1121700145 HPS1121350135 HPS1121500187 HPS1121000140 HPS1321250199 HPS1321000202 HPS1321150300 HPS132930273 1,8 2,8 1,8 3 2,1 4 2,9 3,8 6,4 7,6 6,3 10 8,4 13,6 11 10,9 14,5 13,5 18,7 14 19,9 20,2 30 27,3 3800 3700 3300 3200 2900 2800 2500 2350 2650 2350 2100 2050 1850 1900 1700 1550 1700 1350 1500 1000 1250 1000 1150 930 2 3,6 2,6 4,2 3,3 6,14 5 7,3 9,6 13 10,5 19 16 26 22 32 39 44 54 51 69 77 104 118 130 137 Ohm [RfͲf] mH[LfͲf] 3,600 1,580 5,750 1,850 4,500 1,675 3,000 2,300 1,250 0,800 1,500 0,810 1,050 0,575 0,575 0,750 0,465 0,490 0,295 0,475 0,255 0,315 0,235 0,280 13,00 6,10 20,50 7,25 14,75 6,75 11,00 9,35 10,75 10,00 14,75 8,75 11,50 7,25 7,25 8,75 5,45 6,45 4,35 7,00 7,60 9,25 8,00 9,75 139 Poles 6 6 6 6 6 6 6 6 8 8 8 8 8 8 8 6 6 6 6 6 6 6 6 6 140 303+625 414+419 Bemf@ Max 1000 MaxHz motorHz 67 79 85 84 95 95 105 115 87 103 101 115 110 110 117 178 162 197 175 242 210 230 230 261 215 191 170 161 143 144 129 120 182 159 142 140 127 127 116 80 88 69 76 54 65 51 58 46 219 204 182 176 160 154 138 129 194 172 154 150 136 139 125 85 94 74 83 55 69 65 65 65 12Ͳ6 Commissioning Seeseparatecoverwithannexes1,2,3,13and14 Testreport Seeseparatecoverwithannexes1,2,3,13and14 Components 15.1DVunitsdeliveredinseveralsections ThismodeloftheDVunithasanintegratedcontrolsystemanddependingonthesizeoftheunit,the cabinetisinstalledontheunitoronthefrontoftheunit.The2controllersͲSystemairE28–2port controllerandaSystemairE28expansionͲbothcontrollersaremountedinthecabinet,andallelectrical connectionsbetweencabinetandcomponentsintheunitareinstalled.Thecontrolsystemisconfigured accordingtothecustomer’sorder–confirmedbytheorderconfirmationͲtopromoteeasystartͲuponthe site.Theunitistestedatthefactoryandallfunctionsareconfirmedbyafinalfunctionaltestandtest report.Thetestreportisannex14fortheUserManual.Afterthefinaltesttheunitisdividedinsectionsto facilitatethetransport.Afterreassemblyoftheunitonthesite,theclearlymarkedcableswithsockets mustbereconnectedinthemarkedcabinetterminals.Cablestripsarepreinstalledforinstallationofthe cablesbetweenthecomponentsintheunitͲsectionsandthecabinet.CablesinstalledontheunitͲsections inthepreinstalledstripsareprotectedbymetalcovers.Thecovershavebeenremovedbeforeinstallation oftheunitonthefinalsiteandmustbereplacedafterinstallationofthecables.Cableswiththemains powersupplymustbeinstalledintheautomaticcircuitbreakersbelongingtofans,coolingcompressorunit DVU(ifdelivered)andcoolingcompressorunitwithrotaryheatexchanger–DVUͲC(ifdelivered).All externalcomponentsmustbeconnectedonthesite. Externalcomponents ExternalcomponentsareSystemairControlPanel,valves,valvemotors,pressuretransmitters,supplyair temperaturesensor,sensorforwatertemperatureintheheatingcoil(ifwaterheatingcoilwasrequested) andcirculationpump(Systemairdoesnotdeliverthepump).Terminalsarepresentinthecabinetfor pressuretransmitters,ifitisasolutionforconstantpressureintheducts,andterminalsarepresentinthe cabinetforvalvemotors,circulationpump,supplyairtemperaturesensorandsensorforwater temperatureintheheatingcoil,butcablesarenotinstalledandnotconnectedtoterminalsinthecabinet. TheSystemairControlPanelwith10metersofcableisnotconnectedtothecontrollerinthecabinet.All externalcomponentsdeliveredarepackedinacardboardboxdeliveredtogetherwiththeunit. 15.2DVunitdeliveredassembledonbaseframe ThismodeloftheDVunithasanintegratedcontrolsystemandthecabinetmountedinsidetheunit.The cabinetisalwaysmountedintheunitsectionwiththeheatexchangerandthecabinetisalwaysplacedat thewarmsideoftheheatexchanger.Theintelligentcontrollers–SystemairE28–2portcontrolleranda SystemairE28expansionͲbothcontrollersaremountedinthecabinet,andallelectricalconnections betweencabinetandcomponentsintheunitareinstalled.Thecontrolsystemisconfiguredaccordingto thecustomer’sorder–confirmedbytheorderconfirmationͲtopromoteeasystartͲuponthesite.Theunit istestedatthefactoryandallfunctionsareconfirmedbyafinalfunctionaltestandtestreport.Thetest reportisannex14fortheUserManual.Theunitisdeliveredasoneassembledsectiononbaseframe. Cableswiththemainspowersupplymustbeinstalledintheautomaticcircuitbreakersbelongingtofans, coolingcompressorunitDVU(ifdelivered)andcoolingcompressorunitwithrotaryheatexchanger–DVUͲ C(ifdelivered).Allexternalcomponentsmustbeconnectedonthesite. Externalcomponents ExternalcomponentsareSystemairControlPanel,valves,valvemotors,pressuretransmitters,supplyair temperaturesensor,sensorforwatertemperatureintheheatingcoil(ifwaterheatingcoilwasrequested) andcirculationpump(Systemairdoesnotdeliverthepump).Terminalsarepresentinthecabinetfor pressuretransmitters,ifitisasolutionforconstantpressureintheducts,andterminalsarepresentinthe cabinetforvalvemotors,circulationpump,supplyairtemperaturesensorandsensorforwater temperatureintheheatingcoil,butcablesarenotinstalledandnotconnectedtoterminalsinthecabinet. TheSystemairControlPanelwith10metersofcableisnotconnectedtothecontrollerinthecabinet.All externalcomponentsdeliveredarepackedinacardboardboxdeliveredtogetherwiththeunit. Wiringdiagram Seebelow Danvent DV Annex 16 - Wiring diagrams Bilag 16 PDF file is listed as follows: General description 1 - 9 Circuit diagram 10 - 44 Switchboard layout 45 - 49 Terminal matrix 60 - 69 Cable plan 70 - 99 Units with external cabinet: DV 10-40 are placed on top of the unit. DV 50-240 are placed on front of the unit Units with internal cabinet: Cabinet is always inside the unit. supplier: Systemair A/S, Denmark Ved Milepælen 7 8361 Hasselager Components according to functions are mark with ** Symbols are according to IEC 60617. On the following 2 pages there are descriptions of used symbols in the project. Switchgear, 4 pole M a i n s u p p l yC a b Supply air Fre q ue n cy Co nve rte r Frequency converter References le Automatic tripping, 3-pole Terminal Automatic tripping, 2-pole Cirkulation pump Ci rcul a ti o n p u m p Pump Fan Supply Shielded cable Lamp Resistor -Co rri g o E 0 -R 1 G_ 1 Info text Fuse T h e rm i st o r T h e rm i st o r Thermistor Motor three phase + PE Transformer Symbols are according to IEC 60617. These pages are descriptions of used symbols in the project. Swit chgear Relay contact s, normaly open Exte n d e d op e ra ti o n E kst e rn a l Swit chgear Light Swit chgear P GP 1 E xtra ct a i r fireguard Temperature (measuring) P Supply air Damper motor Damper motor Supply air Power Pressure Cont rol s i gnal Rotary heat exchanger S p e e d d r i ve r o t a r y h e a t e xc h a n g e r Al arm s i gnal Relay Damper motor Plate exchanger dampermotor Labeling of wires Cables are marked with terminal name Components are marked with component codes followed by a number according to IEC 61346-1 Chart 1 Components code 2 Wire has number N Wire has number 2 Number Component codes used in the project Data for the unit S = switchgear F = automatic tripping M = pump / Damper motor / valve motor Max load look in order paper R = temperature sensors T = VLT Converter / transformer P = lamps Max pre-fuse look in order paper C = controller B = fire guard / pressure guard / pressure transducer W = cables K = relay coils X = terminal U = cabinet RCD type B Supply air Supply air V L T Co n ve rte r - Supply N - Supply PE - Supply L3 - Supply L2 - Supply L1 1 T h e rm i st o r 1 2 1 T h e rm i st o r AC/PM Supply air 2 T h e rm i st o r T win AC Supply air T win PM Supply air 2 4 6 5 6 5 2 3 4 3 When installing a R ecidual C u r r e n t D e vi c e i n f r o n t o f t h i s u n i t i t m u s t b e o f t yp e B . D u e t o t h e r e c t i f ye r l o a d o f t h e f r e q u e n c y c o n ve r t r e s t h i s p r o d u c t can cause a D C cur r ent i n the pr otectice conductor . 1 2 1 V L T Co n ve rte r L L L Mixer pump Mast er cont roller SystemAir A/S Sta rt h ea ti n g pu m p Heating coil Y1 Capacity Coo l i ng al a rm T e m p e r a t u r e se n so r Outdoor air Sta rt coo l i n g Cooling / changeover Capacity F ro st t h e r m o st a t T e m p e r a t u r e se n so r F ro st p ro t e c t i o n Y 1 A l a rm si g n a l Reci rcu l a ti o n Capacity R e d u c e d sp e e d o r st o p u n i t P re ssu r e t r a n sm i t t e r Extra ct a i r Dam per m otor Extra ct ai r Fre e N o rm a l sp e e d Sta rt u ni t F l o w m e a su r i n g Supply air fan Rec dam per Sta rt F i re si g n a l C O 2 se n so r Extra ct a i r o r Roo m Fre e E l e ctri a l h e a te r P re ssu r e t r a n sm i t t e r Supply air Duct 50 B 54 B T e m p e r a t u r e se n so r Supply air 50 B R e a d y su p p l y f a n 4 +C Speed Supply air 1 G F a n su p p l y a i r Sta rt 3 PE T e m p e r a t u r e se n so r Extra ct a i r 2 GO Fi l ter g u a rd Extra ct ai r 1 8 7 3 P Fi l te r gu a rd Supply air VL T Co n ve rte r R el ay Supply air VL T Co n ve rte r R el ay Wh e n th e re a re twi n fa n s th e re a d y re l a y t e rm i n a l s a re c o n n e c t e d i n se ri e s Sy s t emAir A/ S Fi l te r g u a rd Sy st emAir A/ S R e a d y su p p l y f a n Sy st emAir A/ S Co o l i n g a l a rm Sy st emAir A/ S F r o st t h e r m o st a t Extract a i r M a st e r c o n t ro l l e r M a st e r c o n t ro l l e r M a st e r c o n t r o l l e r M a st e r c o n t ro l l e r Sy st emAir A/ S Sy st emAir A/ S R e d u c e d sp e e d N o rm a l sp e e d o r st o p u n i t Sta rt u n i t M a st e r c o n t r o l l e r M a st e r c o n t ro l l e r F i re t e r m o st a t su p p l y a i r 8 7 1 1 2 9 5 4 -E x t f i re si g . S m o ke d e t . 2 E l e ctri ca l h e a te r Exte rna l p o wer F i re t e rm o st a t e x t ra c t a i r Sy st emAir A/ S F i re si g n a l M a st e r c o n t ro l l e r Sy st emAir A/ S El ectri a l h e a te r M a st e r c o n t r o l l e r T e m p e ra t u re se n so r T e m p e ra t u re se n so r T e m p e ra t u r e se n so r T e m p e r a t u r e se n so r Sy st emAir A/ S Sy s t emAir A/ S Sy s t emAir A/ S Sy st emAir A/ S T e m p e ra t u re se n so r T e m p e ra t u r e se n so r T e m p e r a t u r e se n so r T e m p e ra t u re se n so r Extract a i r Supply air Outdoor air F ro st p ro t e c t i o n Y 1 M a st e r c o n t ro l l e r M a st e r c o n t ro l l e r M a st e r c o n t ro l l e r M a st e r c o n t ro l l e r P r e ssu re t r a n sm i t t e r P P r e ssu r e t r a n sm i t t e r Sy st emAir A/ S P C O 2 se n so r Sy st emAir A/ S P P r e ssu r e t ra n sm i t t e r Sy st emAir A/ S P Sy st emAir A/ S P re ssu re t ra n sm i t t e r F l o w m e a su ri n g C O 2 se n so r P r e ssu r e t r a n sm i t t e r Extra ct a i r Supply air fan E xtra ct a i r o r Ro o m Supply air Duct M a st e r c o n t ro l l e r M a st e r c o n t r o l l e r M a st e r c o n t r o l l e r M a st e r c o n t r o l l e r Sy st emAir A/ S F a n su p p l y a i r Sy s t emAir A/ S Sta rt he a ti ng p u m p Sy st emAir A/ S Start co o l i n g Sy s t emAir A/ S A l a rm si g n a l Start M a st e r c o n t ro l l e r M a st e r c o n t ro l l e r M a st e r c o n t r o l l e r M a st e r c o n t ro l l e r Sy st emAir A/ S Sy st emAir A/ S Dam per m otor Rec dam per E xtra ct a i r Sta rt M a st e r c o n t r o l l e r M a st e r c o n t ro l l e r E xtra ct a i r Damper motor On/ of f wit hout On/ of f spring ret urn dampermot or spring ret urn dampermot or Extra ct m i x Damper motor E xtra ct m i x Damper motor On/ of f wit hout On/ of f wit h spring ret urn dampermot or spring ret urn dampermot or Rec dam per Damper motor on/ of f or modulat ion damper mot or wit h spring ret urn re c d am p e r 2 1 1 2 3 2 1 3 2 1 2 1 3 Damper motor Damper motor on/ of f or modulat ion damper mot or wit hout spring ret urn If ther e ar e no capi l ar sensor on the coi l a c o n n e kt i o n b e t we e n X 3 : 3 9 a n d X 3 : 4 0 i s necessar y 4 1 Extra ct ai r 2 1 4 1 C a p i l a r se n so r Sy s t emAir A/ S Sy st emAir A/ S Sy st emAir A/ S Speed Heating coil Y1 Cooling / changeover Reci rcu l a ti o n Supply air Capacity Capacity Capacity A 0M a s t e r A 0M a s t e r 2 1 3 Valve for heating 2 con tro l l e r Mo d u l a t i n g motor Valve for cooling Mo d u l a t i n g motor A 0M a s t e r co n tro l l e r 5 A 0M a s t e r 1 co n tro l l e r 3 co n trol l e r 6 Sy st emAir A/ S -a l a rm si g n a l -a l a rm si g n a l - o p e ra t i n g si g n a l - o p e ra t i n g si g n a l -Co rri g o E 0 -R 2 G0 -Corri go E0 -R 1 G -He a ti n g a cti ve -He a ti n g a cti ve 4 3 - C o o l i n g st a r t 4 - C o o l i n g st a r t 3 -a l a rm si g n a l 6 5 L 4 3 L 2 1 L L e xtra ct a i r V L T Co n ve rte r 1 extract a i r 2 T h e rm i st o r A C T w i n f a n . O n e t h e r m i st o r o n e v ry f a n . B o t h i n se ri e s AC/PM Extra ct m oto r 1 2 T h e r m i st o r VL T Con ve rte r 1 2 T h e r m i st o r AC twi n Extra ct m o to r PM twi n Extract m o to r Slave cont roller SystemAir A/S T e m p e r a t u r e se n so r Deicing D a m p e r su p p l y a i r Hea t re co ve ry capacity Rot. heat exhanger H u m i d i t y se n so r Roo m / Extract Ci rcu l a ti on pu m p Sta rt E l e ctri ca l P re h e a t o ve rh ea t T e m p e ra t u r se n so r E x h a u st P re h e a ti n g Sta rt P re h e a te r R o o m se n so r 1 Fre e M i x d a m p e r extract Reci rcu l a ti o n ON R o o m se n so r 2 P re h e a ti n g te m p e ra tu r Fre e Fre e H u m i d i t y se n so r I n t a ke Fre e Fre e F l o w m e a su r i n g Extra ct a i r fan 50 B Rea d y e xtra ct fa n LON terminals 50 B 4 +C Speed Extra ct a i r 1 G Fa n e xtra ct Sta rt 3 PE T e m p e r a t u r e se n so r I n t a ke 2 GO Fi l ter g u a rd Extra ct ai r P re h e a ti n g L 1 Cont rol s i gnal Power P S p e e d d ri ve ro t a ry h e a t e xc h a n g e r 3 Fi l te rg u a rd 9 Al arm s i gnal -R e c si g n a l 1 P P re -fi l te rg u a rd 3 If ther e i s no pr e- fil ter ther e i s a c onnec ti on between X5:2 and X5:3 -c h a n g e o v e r si g n a l e xtra ct a i r VL T Co n verte r R elay extract a i r VL T Con ve rte r R elay When ther e ar e twi n fans the r eady r el ay ter mi nal s ar e c onnec ted i n s er i es Sy st emAir A/ S Fi l te r g u a rd Sy st emAir A/ S Re a dy extract fa n Sy st emAir A/ S Rot. heat exhanger E xtra ct a i r Sl a ve co ntro l l e r Sy st emAir A/ S Sy s t emAir A/ S El ectri ca l Preh e a t Sy st emAir A/ S Re ci rcu l a ti on ON o verh e a t Sl a ve con tro l l e r Sl a ve co n tro l l e r Sl a ve co n trol l e r Sl ave co n tro l l e r Sl a ve con trol l e r H u m i d i t y se n so r T e m p e ra t u r se n so r P T e m p e ra t u r se n so r T e m p e ra t u r se n so r Sy st emAir A/ S Sy st emAir A/ S T e m p e r a t u r e se n so r T e m p e ra t u re se n so r H u m i d i t y se n so r T e m p e r a t u r se n so r I n t a ke Deicing Ro o m / E xtra ct E x h a u st Sl a ve con tro l l e r Sl a ve co n trol l e r Sy s t emAir A/ S Sl ave co n tro l l e r Sy st emAir A/ S S l a ve co n tro l l e r P H u m i d i t y se n so r T e m p e ra t u re se n so r T e m p e ra t u re se n so r Sy st emAir A/ S R o o m se n so r 1 Sl a ve co n trol l e r F l o w m e a su ri n g P T e m p e ra t u r se n so r Sy st emAir A/ S Sy st emAir A/ S Sy st emAir A/ S R o o m se n so r 2 H u m i d i t y se n so r F l o w m e a su ri n g Preh e a ti n g te m pe ra tu r I n t a ke Extract a i r fa n Sl a ve co n trol l e r Sl a ve co ntro l l e r Sl a ve co n tro l l e r Sy st emAir A/ S Fa n e xtra ct Sy s t emAir A/ S Sy st emAir A/ S D a m p e r su p p l y a i r Start Supply air Ci rcu l a ti o n p u m p P re h e a ti n g S ta rt Sta rt Damper motor on/ of f wit hout Spring ret urn damper mot or Supply air Damper motor Supply mix 1 2 3 2 1 3 Sl a ve co ntro l l e r 2 Sl ave co n tro l l e r 1 Sl a ve con trol l e r Sy st emAir A/ S Damper motor On/ of f wit h on/ of f or modulat ion damper mot or spring ret urn dampermot or wit h or wit hout Spring ret urn S l a ve co n tro l l e r Sy s t emAir A/ S Speed He a t re co ve ry Extra ct a i r capacity A 0S l a v e A 0S l a v e Sy st emAir A/ S Pre he a ter A 0S l a v e A 0S l a v e con trol l e r con tro l l e r Pre h e a ti n g L co n tro l l e r Mo d u l a t i n g motor E l e ctri ca l p re -h e a te r Plat e heat ing recovery Rot . heat ing recovery 7 8 2 1 3 E xte rn a l p o we r 1 co n trol l e r Sy st emAir A/ S 2 Sy st emAir A/ S Set-up Danfoss FC101 for DV-units with AC motors Set-up Danfoss FC101 for DV-units with PM motors Connecti ons : Connecti ons: T T T T erm i n al erm i n al erm i n al erm i n al 5 4 -5 5 1 2 -1 8 5 0 -5 3 1 -2 S y s temai r fac tor y s et- up i s bas ed on Danfos s i ni ti al i s ati on. S y s temai r fac tor y s et- up: 0 -0 1 : L a n g u a g e se l e c t i o n : 1 - 0 3 : T o r q u e c h a r a c t e r i st i c : 1-2 0 : M o to r Po wer: 1 -2 4 : M o to r Cu rre n t: 1-2 5 : M o to r No m i n a l Sp e ed : 1-4 2 : M o to r Ca b l e L e n g th : 1 - 5 0 : M o t o r M a g n e t i sa t i o n a t z e r o sp e e d . : 1 - 5 2 : M i n . S p e e d N o r m a l M a g n e t i sa t i o n : 1-7 3 : Fl yi n g Sta rt: 1 -9 0 : M o to r T h e rm a l P ro te cti o n : 3-1 5 : Refe re nce 1 So u rce : 1 - 9 3 : T h e r m i st o r S o u r c e : 3-0 3 : M a xi m u m Re fere n ce : 3 -1 6 + 3 -1 7 : Re fe re n ce 2 - a n d 3 S o u rce : 3-4 1 + 3 4 2 : Ra m p 1 u p a n d d o wn : 4-1 4 : M o tor Sp e e d Hi g h L i m i t: 4-1 9 : M a x. Ou tp ut Fre q ue n cy: 5-1 2 : T erm i n a l 27 Di g i ta l i n pu t: 5-4 0 .0: Fu n cti o n Re l a y: 5-4 0 .1: Fu n cti o n Re l a y: 6-2 5 : T erm i n a l 54 Hi g h Re fe re nce : 1 4 -2 0 : R e se t M o d e : 0-5 0 : L CP Cop y: T T T T erm i n al erm i n al erm i n al erm i n al 5 4 -5 5 1 2 -1 8 5 0 -5 3 1 -2 S y s temai r fac tor y s et- up i s bas ed on Danfos s i ni ti al i s ati on. S y s temai r fac tor y s et- up: Si n g l e fa n : [3 ] Auto -En e rg y o pti m . W i t h t w i n f a n se t - u p : [ 1 ] V a r i a b l e T o r q u e Acco rd i n g to m o to r p l a te / o rd e r pa p e rs W i t h t w i n f a n se t -u p t o t a l p o w e r m u st b e u se d Acco rd i n g to m o to r p l a te / o rd e r pa p e rs W i t h t w i n f a n se t -u p t o t a l c u r re n t m u st b e u se d Acco rd i n g to m o to r p l a te / o rd e r pa p e rs 3m 0 % 10 Hz [ 0 ] D i sa b l e d [ 2 ] T h e rm i st o r t ri p [2] Analog input AI54 [1] Analog input AI53 M a x. Hz fro m o rd e r p a p e rs [0] No function 20 Sec. 90Hz 90Hz [0 ] No o p e ra ti o n [3 ] Dri ve re a d y/re m o te [3 ] Dri ve re a d y/re m o te M a x. Hz fro m o rd e r p a p e rs [ 2 ] A u t o m a t i c re se t x 2 [ 1 ] A l l t o L C P (C o p y o f se t t i n g s t o p a n e l ) To s tor e S y s temai r fac tor y s etti ngs fr om the c ontr ol panel : 0 -0 1 : L a n g u a g e se l e c t i o n : 1 -0 6 : C l o c kw i se D i re c t i o n : 1 - 1 0 : M o t o r C o n st r u c t i o n : 1 -2 4 : M o to r Cu rre n t: 1-2 5 : M oto r No m i n a l Sp e ed : 1-2 6 : M oto r Co n t. Ra ted to rq ue : 1 -3 0 : S t a t o r R e si st a n c e (R s): 1 -3 7 : d -a xi s i n d u cta n ce (L d ): 1 -3 9 : M o t o r P o l e s: 1-4 0 : Back EM F a t 1 0 00 RPM : 1-4 2 : M oto r Ca b l e L e n g th : 1 -9 0 : M o to r T h e rm a l P ro te cti o n : 3 -1 5 : Re fe re n ce 1 S o u rce : 1 - 9 3 : T h e r m i st o r S o u r c e : 3-0 3 : M axi m u m Re fe re n ce : 3 -1 6 + 3 -1 7 : Re fe re n ce 2 - a n d 3 S o u rce : 3-4 1 : Ram p 1 Up T i m e : 3-4 2 : Ram p 1 Do wn T i m e : 4-1 4 : M o to r Sp e e d Hi g h L i m i t: 4-1 9 : M ax. Ou tp ut Fre q ue n cy: 5-1 2 : T erm i n al 2 7 Di g i ta l i n pu t: 5-4 0 .0 : Fu n cti o n Rel a y: 5-4 0 .1 : Fu n cti o n Rel a y: 6-2 5 : T erm i n al 5 4 Hi g h Re fe re nce : 1 4 -2 0 : R e se t M o d e : 0-5 0 : LCP Co p y: [ 1 ] I n v e rse [ 1 ] P M , n o n sa l i e n t S P M Acco rdi n g to m o to r p l a te / Sch e du l e Acco rdi n g to m o to r p l a te / Sch e du l e Acco rdi n g to m o to r p l a te / Sch e du l e Acco rdi n g to m o to r p l a te / Sch e du l e Acco rdi n g to m o to r p l a te / Sch e du l e Acco rdi n g to m o to r p l a te / Sch e du l e Acco rdi n g to m o to r p l a te / Sch e du l e 3m [ 2 ] T h e rm i st o r t ri p [2] Analog input AI54 [1] Analog input AI53 Acco rdi n g to m o to r p l a te / Sch e du l e [0] No function 30 Sec. 60 Sec. Acco rdi n g to m o to r p l a te / Sch e du l e Acco rdi n g to m o to r p l a te / Sch e du l e [0 ] No o p e ra ti o n [3 ] Dri ve re a d y/re m ote [3 ] Dri ve re a d y/re m ote Acco rdi n g to m o to r p l a te / Sch e du l e [ 2 ] A u t o m a t i c re se t x 2 [ 1 ] A l l t o L C P ( C o p y o f se t t i n g s t o p a n e l ) T o s tor e S y s temai r fac tor y s etti ngs fr om the c ontr ol panel : Parameter: Motor Type Number HPS 71 3800 18 HPS 71 3700 28 HPS 71 3300 18 HPS 71 3200 30 HPS 71 2900 21 HPS 71 2800 40 HPS 71 2500 29 HPS 71 2350 38 HPS 90 2650 64 HPS 90 2350 76 HPS 90 2100 63 HPS 90 2050 100 HPS 90 1850 84 HPS 90 1900 136 HPS 90 1700 106 HPS 112 1550 108 HPS 112 1700 145 HPS 112 1350 135 HPS 112 1500 187 HPS 112 1000 140 HPS 132 1250 199 HPS 132 1000 202 HPS 132 1150 300 HPS 132 930 273 124 Amp Name plate 1,8 2,8 1,8 3 2,1 4 2,9 3,8 6,4 7,6 6,3 10 8,4 13,6 11 10,9 14,5 13,5 18,7 14 19,9 20,2 30 27,3 125 126 130 137 Motor Nm RPM Name Ohm mH rated plate [Rf-f] [Lf-f] 3800 2 7,20 0,64 3700 3,6 3,16 0,75 3300 2,6 11,50 0,81 3200 4,2 3,70 0,80 2900 3,3 9,00 0,91 2800 6,1 3,35 0,91 2500 5 6,00 1,00 2350 7,3 4,60 1,10 2650 9,6 2,50 0,83 2350 13 1,60 0,98 2100 10,5 3,00 0,96 2050 19 1,40 1,10 1850 16 2,10 1,05 1900 26 1,15 1,05 1700 22 1,15 1,15 1550 32 1,50 1,70 1700 39 0,93 1,55 1350 44 0,98 1,88 1500 54 0,59 1,67 1000 51 0,95 2,10 1250 69 0,51 2,00 1000 77 0,63 2,20 1150 104 0,47 2,20 930 118 0,56 2,50 139 140 341 342 303 Poles 6 6 6 6 6 6 6 6 8 8 8 8 8 8 8 6 6 6 6 6 6 6 6 6 Bemf @ 1000 255 291 280 268 276 267 262 271 230 241 212 236 203 209 199 276 276 266 262 242 262 230 265 243 Ramp up 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 Ramp Down 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 215 191 170 161 143 144 129 120 182 159 142 140 127 127 116 80 88 69 76 54 65 51 58 46 625 414 215 191 170 161 143 144 129 120 182 159 142 140 127 127 116 80 88 69 76 54 65 51 58 46 Max motor Hz 219 219 204 204 182 182 176 176 160 160 154 154 138 138 129 129 194 194 172 172 154 154 150 150 136 136 139 139 125 125 85 85 94 94 74 74 83 83 55 55 69 69 65 65 65 65 65 65 Max Hz 419 Li s t of Doc ument s Funct ion (= ) Locat ion (+ ) Sheet K ind of Docum ent Descript ion Revision dat e Li s t of Doc ument s Funct ion (= ) Locat ion (+ ) Sheet K ind of Docum ent Descript ion Revision dat e Li s t of Doc ument s Funct ion (= ) Locat ion (+ ) Sheet K ind of Docum ent Descript ion Revision dat e Li s t of Doc ument s Funct ion (= ) Locat ion (+ ) Sheet K ind of Docum ent Descript ion Revision dat e Li s t of Termi nal s : Connect ion 1 Term inal Connect ion 2 Type -X1 Com m ent S heet Cell Li s t of Termi nal s : Connect ion 1 Term inal Connect ion 2 Type -X2 Com m ent S heet Cell Li s t of Termi nal s : Connect ion 1 Term inal Connect ion 2 Type -X3 Com m ent S heet Cell Li s t of Termi nal s : Connect ion 1 Term inal Connect ion 2 Type -X3 Com m ent S heet Cell Li s t of Termi nal s : Connect ion 1 Term inal Connect ion 2 Type -X4 Com m ent S heet Cell Li s t of Termi nal s : Connect ion 1 Term inal Connect ion 2 Type -X5 Com m ent S heet Cell Li s t of Termi nal s : Connect ion 1 Term inal Connect ion 2 Type -X5 Com m ent S heet Cell Li s t of Cabl e Cores Cablenam e (-) Wire Connect ion 1 Connect ion 2 Descript ion -W90 1 =A1-X3:45 =A1-Corrigo E0-R 1 G Remote panel Sheet 20 12.G Path -W90 2 =A1-X3:46 =A1-Corrigo E0-R 2 G0 Remote panel 20 12.G -W90 3 =A1-C1:50 B =A1-Corrigo E0-R Remote panel 12 6.J -W90 4 =A1-C1:51 A =A1-Corrigo E0-R Remote panel 12 6.J -W90 5 =A1-C1:52 N =A1-Corrigo E0-R Remote panel 12 6.J -W100 1 =A1-X2:3 =A1-M12:U Mixing pump 11 5.J -W100 2 =A1-X2:4 =A1-M12:N Mixing pump 11 5.J -W100 3 =A1PE =A1-M12:PE Mixing pump 11 5.J -W101 1 =A1-X4:1 =A1-T110:L VVX Power 21 17.K -W101 2 =A1-X4:2 =A1-T110:N VVX Power 21 17.K -W101 3 =A1-X4:3 =A1-T110:PE VVX Power 21 17.K -W101.1 1 =A1-F1:1 =A1-T101:L1 VLT Supplyair 10 7.F -W101.1 2 =A1-F1:3 =A1-T101:L2 VLT Supplyair 10 7.F -W101.1 3 =A1-F1:5 =A1-T101:L3 VLT Supplyair 10 7.F -W101.1 4 =A1PE =A1-T101:PE VLT Supplyair 10 8.F -W101.1.2 1 =A1-F1:1 =A1-T101.1:L1 VLT Supplyair 10 14.F -W101.1.2 2 =A1-F1:3 =A1-T101.1:L2 VLT Supplyair 10 14.F -W101.1.2 3 =A1-F1:5 =A1-T101.1:L3 VLT Supplyair 10 14.F -W101.1.2 4 =A1PE =A1-T101.1:PE VLT Supplyair 10 15.F -W101.2 1 =A1-X3:3 =A1-T101:12 VLT control supply 13 4.E Li s t of Cabl e Cores Cablenam e (-) Wire Connect ion 1 Connect ion 2 Descript ion -W101.2 2 =A1-X3:4 =A1-T101:18 VLT control supply Sheet 13 5.E Path -W101.2 3 =A1-X3:5 =A1-T101:01 VLT control supply 13 4.G -W101.2 4 =A1-X3:6 =A1-T101:02 VLT control supply 13 5.G -W101.2 5 =A1-X3:7 =A1-T101:54 VLT control supply 13 5.E -W101.2 6 =A1-X3:8 =A1-T101:55 VLT control supply 13 6.E -W101.2.2 1 =A1-X3:3 =A1-T101.1:12 VLT control supply 13 7.E -W101.2.2 2 =A1-X3:4 =A1-T101.1:18 VLT control supply 13 7.E -W101.2.2 5 =A1-X3:7 =A1-T101.1:54 VLT control supply 13 8.E -W101.2.2 6 =A1-X3:8 =A1-T101.1:55 VLT control supply 13 8.E -W101.3 1 =A1-T101:U =A1-M1:U1 motor supplyair 10 7.J -W101.3 2 =A1-T101:V =A1-M1:V1 motor supplyair 10 7.J -W101.3 3 =A1-T101:W =A1-M1:W1 motor supplyair 10 7.J -W101.3 4 =A1-T101:PE =A1-M1:PE motor supplyair 10 8.J -W101.3 5 =A1-T101:PE =A1-M1:PE motor supplyair 10 8.J -W101.3.1 1 =A1-T101:U =A1-M1.1:U1 motor supplyair 10 10.J -W101.3.1 2 =A1-T101:V =A1-M1.1:V1 motor supplyair 10 11.J -W101.3.1 3 =A1-T101:W =A1-M1.1:W1 motor supplyair 10 11.J -W101.3.1 4 =A1-T101:PE =A1-M1.1:PE motor supplyair 10 11.J -W101.3.1 5 =A1-T101:PE =A1-M1.1:PE motor supplyair 10 11.J -W101.3.2 1 =A1-T101.1:U =A1-M1.2:U1 motor supplyair 10 14.J Li s t of Cabl e Cores Cablenam e (-) Wire Connect ion 1 Connect ion 2 Descript ion -W101.3.2 2 =A1-T101.1:V =A1-M1.2:V1 motor supplyair Sheet 10 14.J Path -W101.3.2 3 =A1-T101.1:W =A1-M1.2:W1 motor supplyair 10 14.J -W101.3.2 4 =A1-T101.1:PE =A1-M1.2:PE motor supplyair 10 15.J -W101.3.2 5 =A1-T101.1:PE =A1-M1.2:PE motor supplyair 10 15.J -W101.4 1 =A1-T101:53 =A1-R17:1 Supply thermistor 10 6.J -W101.4 2 =A1-T101:50 =A1-R17:2 Supply thermistor 10 6.J -W101.4.1 1 =A1-R17.1:1 Supply thermistor 10 9.J -W101.4.1 2 =A1-R17.1:2 Supply thermistor 10 9.J -W101.4.2 1 =A1-T101.1:53 =A1-R19:1 Supply thermistor 10 13.J -W101.4.2 2 =A1-T101.1:50 =A1-R19:2 Supply thermistor 10 13.J -W102.1 1 =A1-F4:1 =A1-T102:L1 VLT extract power 21 3.F -W102.1 2 =A1-F4:3 =A1-T102:L2 VLT extract power 21 3.F -W102.1 3 =A1-F4:5 =A1-T102:L3 VLT extract power 21 3.F -W102.1 4 =A1PE =A1-T102:PE VLT extract power 21 3.F -W102.1.2 1 =A1-F4:1 =A1-T102.1:L1 VLT extract power 21 11.F -W102.1.2 2 =A1-F4:3 =A1-T102.1:L2 VLT extract power 21 11.F -W102.1.2 3 =A1-F4:5 =A1-T102.1:L3 VLT extract power 21 11.F -W102.1.2 4 =A1PE =A1-T102.1:PE VLT extract power 21 12.F -W102.2 1 =A1-X5:4 =A1-T102:12 VLT control extract 23 5.D -W102.2 2 =A1-X5:5 =A1-T102:18 VLT control extract 23 5.E Li s t of Cabl e Cores Cablenam e (-) Wire Connect ion 1 Connect ion 2 Descript ion -W102.2 3 =A1-X5:6 =A1-T102:01 VLT control extract Sheet 23 5.G Path -W102.2 4 =A1-X5:7 =A1-T102:02 VLT control extract 23 5.G -W102.2 5 =A1-X5:8 =A1-T102:54 VLT control extract 23 6.E -W102.2 6 =A1-X5:9 =A1-T102:55 VLT control extract 23 7.E -W102.2.2 1 =A1-X5:4 =A1-T102.1:12 VLT control extract 23 8.D -W102.2.2 2 =A1-X5:5 =A1-T102.1:18 VLT control extract 23 8.E -W102.2.2 5 =A1-X5:8 =A1-T102.1:54 VLT control extract 23 10.E -W102.2.2 6 =A1-X5:9 =A1-T102.1:55 VLT control extract 23 10.E -W102.3 1 =A1-T102:U =A1-M2:U1 motorcable power 21 3.K -W102.3 2 =A1-T102:V =A1-M2:V1 motorcable power 21 3.K -W102.3 3 =A1-T102:W =A1-M2:W1 motorcable power 21 3.K -W102.3 4 =A1-T102:PE =A1-M2:PE motorcable power 21 3.K -W102.3 5 =A1-M2:PE motorcable power 21 4.J -W102.3.1 1 =A1-T102:U =A1-M2.1:U1 motorcable power 21 6.K -W102.3.1 2 =A1-T102:V =A1-M2.1:V1 motorcable power 21 7.K -W102.3.1 3 =A1-T102:W =A1-M2.1:W1 motorcable power 21 7.K -W102.3.1 4 =A1-T102:PE =A1-M2.1:PE motorcable power 21 7.K -W102.3.1 5 =A1-T102:PE =A1-M2.1:PE motorcable power 21 7.J -W102.3.2 1 =A1-T102.1:U =A1-M2.2:U1 motorcable power 21 11.K -W102.3.2 2 =A1-T102.1:V =A1-M2.2:V1 motorcable power 21 11.K Li s t of Cabl e Cores Cablenam e (-) Wire Connect ion 1 Connect ion 2 Descript ion -W102.3.2 3 =A1-T102.1:W =A1-M2.2:W1 motorcable power Sheet 21 11.K Path -W102.3.2 4 =A1-T102.1:PE =A1-M2.2:PE motorcable power 21 12.K -W102.3.2 5 =A1-T102.1:PE =A1-M2.2:PE motorcable power 21 12.J -W102.4 1 =A1-T102:53 =A1-R18:1 Extract thermistor 21 1.J -W102.4 2 =A1-T102:50 =A1-R18:2 Extract thermistor 21 2.J -W102.4.1 1 =A1-R18.1:1 Extract thermistor 21 5.J -W102.4.1 2 =A1-R18.1:2 Extract thermistor 21 5.J -W102.4.2 1 =A1-T102.1:53 =A1-R20:1 Extract thermistor 21 10.J -W102.4.2 2 =A1-T102.1:50 =A1-R20:2 Extract thermistor 21 10.J -W301 1 =A1-X5:1 =A1-B1:1 Filterguard supply 23 2.B -W301 2 =A1-X5:2 =A1-B1:3 Filterguard supply 23 2.D -W301.1 1 =A1-X5:2 =A1-B2:1 Pre-filterguard supply 23 2.E -W301.1 2 =A1-X5:3 =A1-B2:3 Pre-filterguard supply 23 2.F -W302 1 =A1-X3:2 =A1-B3:1 Filterguard Extract 13 2.C -W302 2 =A1-X3:1 =A1-B3:3 Filterguard Extract 13 2.E -W304 1 =A1-X3:13 =A1-B4 Fire termostat supply air 14 2.B -W304 2 =A1-X3:14 =A1-B4 Fire termostat supply air 14 2.D -W305 1 =A1-X3:14 =A1-B5 Fire termostat extract air 14 2.E -W305 2 =A1-X3:15 =A1-B5 Fire termostat extract air 14 2.G -W306 1 =A1-X3:16 =A1-B6:1 Smokedetector 14 8.C Li s t of Cabl e Cores Cablenam e (-) Wire Connect ion 1 Connect ion 2 Descript ion -W306 2 =A1-X3:17 =A1-B6:2 Smokedetector Sheet 14 8.C Path -W306 3 =A1-X3:13 =A1-B6:4 Smokedetector 14 7.C -W306 4 =A1-X3:15 =A1-B6:10 Smokedetector 14 7.E -W310 1 =A1-X3:20 =A1-R3 Temperatur sensor extract 15 3.C -W310 2 =A1-X3:19 =A1-R3 Temperatur sensor extract 15 3.C -W311 1 =A1-X3:20 =A1-R4 Temperatur sensor supply air 15 7.C -W311 2 =A1-X3:21 =A1-R4 Temperatur sensor supply air 15 7.C -W312 1 =A1-X5:18 =A1-R1 Temperatur sensor intake 24 2.C -W312 2 =A1-X5:17 =A1-R1 Temperatur sensor intake 24 2.C -W313 1 =A1-X5:21 =A1-R2 Temperatur sensor exhaust 24 12.C -W313 2 =A1-X5:20 =A1-R2 Temperatur sensor exhaust 24 12.C -W314 1 =A1-X3:23 =A1-R5 Frost protection heating coil 15 15.C -W314 2 =A1-X3:24 =A1-R5 Frost protection heating coil 15 15.C -W315 1 =A1-X5:18 =A1-R6 Deicing for plate heat 24 5.C -W315 2 =A1-X5:19 =A1-R6 Deicing for plate heat 24 5.C -W319 1 =A1-X3:17 -B8:1 Electrical heating coil 14 12.B -W319 2 =A1-X3:18 -B8:2 Electrical heating coil 14 12.F -W319 3 =A1-X3:41 -B8:Y Electrical heating coil 14 13.C -W319 4 =A1-X3:42 -B8:GO Electrical heating coil 14 14.C -W319 5 =A1-X2:3 -B8:7 Electrical heating coil 14 14.C Li s t of Cabl e Cores Cablenam e (-) Wire Connect ion 1 Connect ion 2 Descript ion -W319 6 =A1-X2:4 -B8:8 Electrical heating coil Sheet 14 14.C Path -W320 1 =A1-X3:42 =A1-M6:1 Heating valve 19 5.J -W320 2 =A1-X3:43 =A1-M6:2 Heating valve 19 5.K -W320 3 =A1-X3:41 =A1-M6:3 Heating valve 19 4.J -W321 1 =A1-X3:42 =A1-M7:1 Cooling valve 19 11.J -W321 2 =A1-X3:43 =A1-M7:2 Cooling valve 19 11.K -W321 3 =A1-X3:44 =A1-M7:3 Cooling valve 19 11.J -W322 1 =A1-X5:36 =A1-M8:1 Bypass plate heating 27 7.K -W322 2 =A1-X5:37 =A1-M8:2 Bypass plate heating 27 7.K -W322 3 =A1-X5:35 =A1-M8:3 Bypass plate heating 27 7.K -W328 1 =A1-X3:10 =A1-DVU:7 DVU Control 13 11.C -W328 2 =A1-X3:9 =A1-DVU:8 DVU Control 13 11.F -W328 3 =A1-K3:14 =A1-DVU:3 DVU Control 20 4.J -W328 4 =A1-K3:11 =A1-DVU:4 DVU Control 20 4.J -W328 5 =A1-X3:44 =A1-DVU:5 DVU Control 19 13.J -W328 6 =A1-X3:42 =A1-DVU:6 DVU Control 19 13.J -W329 1 =A1-F2:1 =A1-DVU L1 DVU supply 10 17.J -W329 2 =A1-F2:3 =A1-DVU L2 DVU supply 10 17.J -W329 3 =A1-F2:5 =A1-DVU L3 DVU supply 10 18.J -W329 4 =A1-F2:N =A1-DVU N DVU supply 10 18.J Li s t of Cabl e Cores Cablenam e (-) Wire Connect ion 1 Connect ion 2 Descript ion -W329 5 =A1PE =A1-DVU PE DVU supply Sheet 10 18.J Path -W330 1 =A1-X5:29 =A1-M3:1 Supply air damper on/off 26 5.K -W330 2 =A1-X5:28 =A1-M3:2 Supply air damper on/off 26 5.K -W330 3 =A1-X5:30 =A1-M3:3 Supply air damper on/off 26 5.K -W330S 1 =A1-X5:29 =A1-M3s:1 Supply air damper springreturn 26 8.K -W330S 2 =A1-X5:30 =A1-M3s:2 Supply air damper springreturn 26 8.K -W331 1 =A1-X3:35 =A1-M4:1 Extract air damper on/off 18 1.J -W331 2 =A1-X3:34 =A1-M4:2 Extract air damper on/off 18 2.J -W331 3 =A1-X3:33 =A1-M4:3 Extract air damper on/off 18 2.J -W331S 1 =A1-X3:35 =A1-M4s:1 Extract air damper spring 18 4.J -W331S 2 =A1-X3:33 =A1-M4s:2 Extract air damper spring 18 4.J -W332 1 =A1-X3:38 =A1-M11:1 Rec mix damper 18 12.J -W332 2 =A1-X3:39 =A1-M11:2 Rec mix damper 18 12.J -W332 3 =A1-X3:37 =A1-M11:3 Rec mix damper 18 12.J -W332s 1 =A1-X3:38 =A1-M11s:1 18 14.J -W332s 2 =A1-X3:37 =A1-M11s:2 18 15.J -W333 1 =A1-X5:33 =A1-M9:1 Supply air mix damper 26 11.J -W333 2 =A1-X5:32 =A1-M9:2 Supply air mix damper 26 11.J -W333 3 =A1-X5:31 =A1-M9:3 Supply air mix damper 26 11.J -W334 1 =A1-X3:35 =A1-M10:1 mix extract damper on/off 18 6.J Li s t of Cabl e Cores Cablenam e (-) Wire Connect ion 1 Connect ion 2 Descript ion -W334 2 =A1-X3:34 =A1-M10:2 mix extract damper on/off Sheet 18 7.J Path -W334 3 =A1-X3:36 =A1-M10:3 mix extract damper on/off 18 7.J -W334s 1 =A1-X3:35 =A1-M10s:1 Mix extract damper spring 18 9.J -W334s 2 =A1-X3:36 =A1-M10s:2 Mix extract damper spring 18 9.J -W340 1 =A1-X3:27 =A1-P4:24V Pressure extract air external 16 3.C -W340 2 =A1-X3:25 =A1-P4:0-10V Pressure extract air external 16 2.C -W340 3 =A1-X3:26 =A1-P4:ANG Pressure extract air external 16 2.C -W341 1 =A1-X3:31 =A1-P3:24V Pressure supply external 16 15.C -W341 2 =A1-X3:32 =A1-P3:0-10V Pressure supply external 16 15.C -W341 3 =A1-X3:30 =A1-P3:ANG Pressure supply external 16 14.C -W350 1 =A1-X3:27 =A1-P1:24V Flow measuring supply 16 7.C -W350 2 =A1-X3:28 =A1-P1:0-10V Flow measuring supply 16 6.C -W350 3 =A1-X3:26 =A1-P1:ANG Flow measuring supply 16 6.C -W351 1 =A1-X5:28 =A1-P2:24V Flow measuring extract 25 15.C -W351 2 =A1-X5:27 =A1-P2:0-10V Flow measuring extract 25 14.C -W351 3 =A1-X5:29 =A1-P2:ANG Flow measuring extract 25 14.C -W352 1 =A1-X5:25 =A1-P6:24V Humidity sensor supplyair 25 11.C -W352 2 =A1-X5:26 =A1-P6:0-10V Humidity sensor supplyair 25 10.C -W352 3 =A1-X5:24 =A1-P6:ANG Humidity sensor supplyair 25 10.C -W353 1 =A1-X5:14 =A1-P9/-P5:24V Humidity sensor external 24 9.C Li s t of Cabl e Cores Cablenam e (-) Wire Connect ion 1 Connect ion 2 Descript ion -W353 2 =A1-X5:16 =A1-P9/-P5:0-10V Humidity sensor external Sheet 24 8.C Path -W353 3 =A1-X5:15 =A1-P9/-P5:ANG Humidity sensor external 24 8.C -W354 1 =A1-X3:31 =A1-P7/-P8:24V CO2 Sensor 16 11.C -W354 2 =A1-X3:29 =A1-P7/-P8:0-10V CO2 Sensor 16 11.C -W354 3 =A1-X3:30 =A1-P7/-P8:ANG CO2 Sensor 16 10.C -W360 1 =A1-X5:21 =A1-R7 Room sensor no.1 25 2.C -W360 2 =A1-X5:22 =A1-R7 Room sensor no.1 25 2.C -W361 1 =A1-X5:24 =A1-R8 Room sensor no.2 25 5.C -W361 2 =A1-X5:23 =A1-R8 Room sensor no.2 25 5.C -W363 1 =A1-X3:23 =A1-R9 Outdoor sensor 15 11.C -W363 2 =A1-X3:22 =A1-R9 Outdoor sensor 15 11.C -W365 1 =A1-R10 =A1-X5:24 Pre-heat temperatur sensor 25 7.C -W365 2 =A1-R10 =A1-X5:23 Pre-heat temperatur sensor 25 8.C -W371 1 =A1-X3:39 =A1-B7:1 Capilarsensor 18 17.B -W371 2 =A1-X3:50 =A1-B7:4 Capilarsensor 18 17.D -W371.1 1 =A1-B8:1 =A1-X3:50 Capilarsensor bulb 18 17.E -W371.1 2 =A1-X3:40 =A1-B8:4 Capilarsensor bulb 18 17.F -W380 1 =A1-X3:10 =A1-S2 Reduced speed 13 15.C -W380 2 =A1-X3:11 =A1-S2 Reduced speed 13 15.E -W381 1 =A1-X3:13 =A1-S10 Normal speed 13 17.C Li s t of Cabl e Cores Cablenam e (-) Wire Connect ion 1 Connect ion 2 Descript ion -W381 2 =A1-X3:12 =A1-S10 Normal speed 13 17.E -W390 1 =A1-X5:35 =A1-T110:12 Rot. heat recovery 27 4.K -W390 2 =A1-X5:36 =A1-T110:13 Rot. heat recovery 27 5.K -W390 3 =A1-X5:10 =A1-T110:9 Rot. heat recovery 23 12.D -W390 4 =A1-X5:11 =A1-T110:10 Rot. heat recovery 23 12.D -W700 1 =A1-X2:5 =A1-S1 Light switch 11 8.J -W700 2 =A1-X2:6 =A1-S1 Light switch 11 9.J -W701.1 1 =A1-X2:7 =A1-E1.1:L1 Light P20 11 11.J -W701.1 2 =A1-X2:8 =A1-E1.1:N Light P20 11 11.J -W701.2 1 =A1-E1.1:L1 =A1-E1.2:L1 Light P20 11 12.K -W701.2 2 =A1-E1.1:N =A1-E1.2:N Light P20 11 12.K -W701.3 1 =A1-E1.2:L1 =A1-E1.3:L1 Light P20 11 13.L -W701.3 2 =A1-E1.2:N =A1-E1.3:N Light P20 11 13.L -W702.1 1 =A1-X2:8 =A1-E2.1:L1 Light P21 11 15.J -W702.1 2 =A1-X2:9 =A1-E2.1:N Light P21 11 16.J -W702.2 1 =A1-E2.1:L1 =A1-E2.2:L1 11 17.K -W702.2 2 =A1-E2.1:N =A1-E2.2:N 11 17.K -W702.3 1 =A1-E2.2:L1 =A1-E2.3:L1 11 18.L -W702.3 2 =A1-E2.2:N =A1-E2.3:N 11 18.L -W900 1 =A1-X5:38 -B9:1 27 11.J Pre-heating Sheet Path Li s t of Cabl e Cores Cablenam e (-) Wire Connect ion 1 Connect ion 2 Descript ion -W900 2 =A1-X5:37 -B9:2 Pre-heating Sheet 27 12.J Path -W900 3 =A1-X5:39 -B9:Y Pre-heating 27 13.J -W900 4 =A1-X5:36 -B9:G0 Pre-heating 27 14.J -W900 5 =A1-X5:40 -B9:8 Pre-heating 27 14.J -W900 6 =A1-K10:14 -B9:7 Pre-heating 27 15.J -W1000 1 =A1-X1:L1 =A1- Supply L1 Main supply 10 3.J -W1000 2 =A1-X1:L2 =A1- Supply L2 Main supply 10 3.J -W1000 3 =A1-X1:L3 =A1- Supply L3 Main supply 10 3.J -W1000 4 =A1-X1:N =A1- Supply N Main supply 10 3.K -W1000 5 =A1-X1:PE =A1- Supply PE Main supply 10 4.K Li s t of PLC I / O Funct ion (= ) Locat ion (+ ) P LC (-) Operand S ym bol A dress Com m ent Con. No. MODB US B A CK net Connect ion S heet Cell Li s t of PLC I / O Funct ion (= ) Locat ion (+ ) P LC (-) Operand S ym bol A dress Com m ent Con. No. MODB US B A CK net Connect ion S heet Cell Pat h Sheet Cable nam e Not e Cable t ype Cable nam e Connect i on 1 Term. -X1 Ter mi nal St r i p: ----- Cable ----- No. Connect i on 2 Cable t ype Termi nal Mat ri x Not e ----- Cable ----- Pat h Sheet Cable nam e Not e Cable t ype Cable nam e Connect i on 1 Term. -X2 Ter mi nal St r i p: ----- Cable ----- No. Connect i on 2 Cable t ype Termi nal Mat ri x Not e ----- Cable ----- Pat h Sheet Cable nam e Not e Cable t ype Cable nam e Connect i on 1 Term. -X3 Ter mi nal St r i p: ----- Cable ----- No. Connect i on 2 Cable t ype Termi nal Mat ri x Not e ----- Cable ----- Pat h Sheet Cable nam e Not e Cable t ype Cable nam e Connect i on 1 Term. -X3 Ter mi nal St r i p: ----- Cable ----- No. Connect i on 2 Cable t ype Termi nal Mat ri x Not e ----- Cable ----- Pat h Sheet Cable nam e Not e Cable t ype Cable nam e Connect i on 1 Term. -X4 Ter mi nal St r i p: ----- Cable ----- No. Connect i on 2 Cable t ype Termi nal Mat ri x Not e ----- Cable ----- Pat h Sheet Cable nam e Not e Cable t ype Cable nam e Connect i on 1 Term. -X5 Ter mi nal St r i p: ----- Cable ----- No. Connect i on 2 Cable t ype Termi nal Mat ri x Not e ----- Cable ----- Pat h Sheet Cable nam e Not e Cable t ype Cable nam e Connect i on 1 Term. -X5 Ter mi nal St r i p: ----- Cable ----- No. Connect i on 2 Cable t ype Termi nal Mat ri x Not e ----- Cable ----- 9 L -Corri go E0 -R 2 G0 Mixer pump Power S p e e d d ri ve ro t a ry h e a t e xc h a n g e r Cont rol s i gnal Al arm s i gnal Type: Y -OZ Di m ensi on: Lengt h: m Descript i on: V V X P ower Type: Y -OZ Di m ensi on: Lengt h: m Descript i on: M ixing pum p Type: Not del i vered Di m ensi on: Lengt h: m Descript i on: Rem ot e panel Supply air VL T Co n verte r Supply air VL T Co n verte r Supply air R el ay VL T Co n verte r Type: Y -OZ Di m ensi on: Lengt h: m Descript i on: V LT cont rol suppl y Type: Y -OZ Di m ensi on: Lengt h: m Descript i on: V LT S uppl yai r Type: Y -OZ Di m ensi on: Lengt h: m Descript i on: V LT S uppl yai r Supply air R el ay VL T Co n verte r AC/PM Supply air T win AC Supply air T wi n PM Suppl y ai r Type: Y -OZ Di m ensi on: Lengt h: m Descript i on: m ot or suppl yai r Type: Y -OZ Di m ensi on: Lengt h: m Descript i on: m ot or suppl yai r Type: Y -OZ Di m ensi on: Lengt h: m Descript i on: m ot or suppl yai r Type: Y -OZ Di m ensi on: Lengt h: m Descript i on: V LT cont rol suppl y T h e r m i st o r 1 2 T h e rm i st o r 1 2 T h e rm i st o r 1 2 Type: Y -OZ Di m ensi on: Lengt h: m Descript i on: S uppl y t herm i st or Type: Y -OZ Di m ensi on: Lengt h: m Descript i on: S uppl y t herm i st or Type: Y -OZ Di m ensi on: Lengt h: m Descript i on: S uppl y t herm i st or e xtra ct ai r VL T Co n ve rte r e xtra ct ai r VL T Co nve rter extra ct a i r R el ay VL T Co nve rte r Type: Di m ensi on: Lengt h: m Descript i on: V LT cont rol ext ract Type: Y -OZ Di m ensi on: Lengt h: m Descript i on: V LT ext ract power Type: Y -OZ Di m ensi on: Lengt h: m Descript i on: V LT ext ract power e xtra ct ai r R elay VL T Co n ve rte r AC/PM Extra ct m oto r AC twi n Extra ct m oto r PM twi n Extract m o to r Type: Y -OZ Di m ensi on: Lengt h: m Descript i on: m ot orcabl e power Type: Y -OZ Di m ensi on: Lengt h: m Descript i on: m ot orcabl e power Type: Y -OZ Di m ensi on: Lengt h: m Descript i on: m ot orcabl e power Type: Di m ensi on: Lengt h: m Descript i on: V LT cont rol ext ract T h e r m i st o r 1 2 T h e rm i st o r 1 2 T h e rm i st o r 1 2 Type: Y -OZ Di m ensi on: Lengt h: m Descript i on: E xt ract t herm i st or Type: Y -OZ Di m ensi on: Lengt h: m Descript i on: E xt ract t herm i st or Type: Y -OZ Di m ensi on: Lengt h: m Descript i on: E xt ract t herm i st or 3 Fi l te rg u a rd Pre -fi l terg u ard 3 P Fi l te r g u a rd 3 P P F i re t e rm o st a t su p p l y a i r 1 1 1 Type: Di m ensi on: Lengt h: m Descript i on: Fi re t erm ost at suppl y ai r Type: Y -OZ Di m ensi on: Lengt h: m Descript i on: Fi l t erguard E xt ract Type: Di m ensi on: Lengt h: m Descript i on: P re-f i l t erguard suppl y Type: Di m ensi on: Lengt h: m Descript i on: Fi l t erguard suppl y F i re t e rm o st a t e x t ra c t a i r S m o ke d e t . T e m p e ra t u re se n so r 1 2 9 5 4 Type: Di m ensi on: Lengt h: m Descript i on: Tem perat ur sensor ext ract Type: Di m ensi on: Lengt h: m Descript i on: S m okedet ect or Type: Di m ensi on: Lengt h: m Descript i on: Fi re t erm ost at ext ract ai r T e m p e ra t u re se n so r T e m p e ra t u r se n so r T e m p e ra t u r se n so r Type: Di m ensi on: Lengt h: m Descript i on: Tem perat ur sensor exhaust Type: Di m ensi on: Lengt h: m Descript i on: Tem perat ur sensor i nt ake Type: Di m ensi on: Lengt h: m Descript i on: Tem perat ur sensor suppl y ai r T e m p e ra t u re se n so r T e m p e ra t u r se n so r Type: Di m ensi on: Lengt h: m Descript i on: Dei ci ng f or pl at e heat Type: Di m ensi on: Lengt h: m Descript i on: Frost prot ect i on heat i ng coi l 2 El e ctri ca l he a ter Valve for heating Mo d u l a t i n g motor 2 1 3 8 7 1 Type: Y -OZ Di m ensi on: Lengt h: m Descript i on: Heat i ng val ve Type: Di m ensi on: Lengt h: m Descript i on: E l ect ri cal heat i ng coi l Valve for cooling Mo d u l a t i n g motor 8 Mo d u l a t i n g motor 3 2 1 2 1 3 6 5 4 3 7 Type: Y -OZ Di m ensi on: Lengt h: m Descript i on: DV U suppl y Type: Di m ensi on: Lengt h: m Descript i on: DV U Cont rol Type: Y -OZ Di m ensi on: Lengt h: m Descript i on: B ypass plat e heat i ng Type: Y -OZ Di m ensi on: Lengt h: m Descript i on: Cool i ng val ve Supply air Damper motor Supply air Damper motor Extract a i r Damper motor 3 2 1 2 1 3 2 1 Type: Y -OZ Di m ensi on: Lengt h: m Descript i on: E xt ract ai r dam per on/ of f Type: Y -OZ Di m ensi on: Lengt h: m Descript i on: S uppl y ai r dam per spri ngret urn Type: Y -OZ Di m ensi on: Lengt h: m Descript i on: S uppl y ai r dam per on/ of f Type: Y -OZ Di m ensi on: Lengt h: m Descript i on: DV U suppl y Extra ct a i r Damper motor Rec dam per Damper motor re c d am p e r Damper motor Supply mix Damper motor 1 2 3 2 1 1 2 3 2 1 Type: Y -OZ Di m ensi on: Lengt h: m Descript i on: S uppl y ai r m i x dam per Type: Di m ensi on: Lengt h: m Descript i on: Type: Y -OZ Di m ensi on: Lengt h: m Descript i on: Rec m i x dam per Type: Y -OZ Di m ensi on: Lengt h: m Descript i on: E xt ract ai r dam per spri ng E xtra ct m i x Damper motor E xtra ct m i x Damper motor P re ssu re t ra n sm i t t e r P 2 1 3 2 1 Type: Y -OZ Di m ensi on: Lengt h: m Descript i on: P ressure ext ract ai r ext ernal Type: Di m ensi on: Lengt h: m Descript i on: M ix ext ract dam per spri ng Type: Di m ensi on: Lengt h: m Descript i on: m ix ext ract dam per on/ of f P re ssu r e t r a n sm i t t e r P P re ssu re t ra n sm i t t e r P F l o w m e a su r i n g P Type: Y -OZ Di m ensi on: Lengt h: m Descript i on: Fl ow m easuri ng ext ract Type: Y -OZ Di m ensi on: Lengt h: m Descript i on: Fl ow m easuri ng suppl y Type: Y -OZ Di m ensi on: Lengt h: m Descript i on: P ressure suppl y ext ernal H u m i d i t y se n so r P H u m i d i t y se n so r P C O 2 se n so r P Type: Y -OZ Di m ensi on: Lengt h: m Descript i on: CO2 S ensor Type: Y -OZ Di m ensi on: Lengt h: m Descript i on: Hum i dit y sensor ext ernal Type: Y -OZ Di m ensi on: Lengt h: m Descript i on: Hum i dit y sensor supplyai r T e m p e ra t u re se n so r T e m p e ra t u re se n so r T e m p e ra t u re se n so r Type: Di m ensi on: Lengt h: m Descript i on: P re-heat t em perat ur sensor Type: Di m ensi on: Lengt h: m Descript i on: Out door sensor Type: Di m ensi on: Lengt h: m Descript i on: Room sensor no. 2 Type: Di m ensi on: Lengt h: m Descript i on: Room sensor no. 1 1 1 4 4 C a p i l a r se n so r Type: Y -OZ Di m ensi on: Lengt h: m Descript i on: Reduced speed Type: Di m ensi on: Lengt h: m Descript i on: Capi l arsensor bul b Type: Di m ensi on: Lengt h: m Descript i on: Capi l arsensor Type: Di m ensi on: Lengt h: m Descript i on: P re-heat t em perat ur sensor 9 Power S p e e d d ri ve r o t a r y h e a t e xc h a n g e r Cont rol s i gnal Al arm s i gnal L Type: Y -OZ Di m ensi on: Lengt h: m Descript i on: Light P 20 Type: Di m ensi on: Lengt h: m Descript i on: Light swi t ch Type: Y -OZ Di m ensi on: Lengt h: m Descript i on: Rot . heat recovery Type: Di m ensi on: Lengt h: m Descript i on: Norm al speed Type: Di m ensi on: Lengt h: m Descript i on: Type: Di m ensi on: Lengt h: m Descript i on: Type: Y -OZ Di m ensi on: Lengt h: m Descript i on: Light P 21 Type: Y -OZ Di m ensi on: Lengt h: m Descript i on: Light P 20 Type: Y -OZ Di m ensi on: Lengt h: m Descript i on: Light P 20 - Supply PE - Supply N - Supply L3 - Supply L2 - Supply L1 E l e ctri ca l p re -h e a te r 7 8 2 1 Type: Not del i vered Di m ensi on: Lengt h: m Descript i on: M ai n supply Type: Di m ensi on: Lengt h: m Descript i on: P re-heat i ng Path Sheet Cable t ype ----- Cable ----- Cable nam e Term. No. -X1 Termi nal St ri p Connect i on Not e Path Sheet Cable t ype ----- Cable ----- Cable nam e Term. 2 L 8 7 1 No. -X2 Termi nal St ri p Connect i on Not e Path Sheet Cable t ype ----- Cable ----- Cable nam e Term. 1 No. S ys t e m A i r A / S P 3 -X3 Termi nal St ri p Connect i on Not e VL T Co n ve rte r R elay F ilt er guar d Ext r act air Mas t er c ont r oller V L T Co n ve rte r R elay Path Sheet Cable t ype ----- Cable ----- Cable nam e Term. 8 S ys t e m A i r A / S Cooling alar m Mas t er c ont r oller 1 2 9 5 4 7 No. -X3 Termi nal St ri p Connect i on Not e Path Sheet Cable t ype ----- Cable ----- Cable nam e Term. 2 8 7 1 1 2 9 5 4 No. -X3 Termi nal St ri p Connect i on Not e Path Sheet Cable t ype ----- Cable ----- Cable nam e Term. No. -X3 Termi nal St ri p Connect i on Not e P P P P Path Sheet Cable t ype ----- Cable ----- Cable nam e Term. 1 Damper motor 1 1 2 3 2 Damper motor Damper motor 4 Damper motor 1 3 2 1 2 Damper motor 2 Damper motor 1 3 2 No. -X3 1 Termi nal St ri p Connect i on Not e Path Sheet Cable t ype ----- Cable ----- Cable nam e Term. 4 1 No. -X3 Termi nal St ri p Connect i on Not e Path Sheet Cable t ype ----- Cable ----- Cable nam e Term. 2 1 6 3 2 1 3 8 7 5 No. -X3 1 Mo d u l a t i n g motor 2 Termi nal St ri p Connect i on Not e Mo d u l a t i n g motor Path Sheet Cable t ype ----- Cable ----- Cable nam e Term. 4 1 No. -X3 Termi nal St ri p Connect i on Not e Path Sheet Cable t ype ----- Cable ----- Cable nam e Term. No. L Cont rol s i gnal Power S p e e d d ri ve r o t a r y h e a t e xc h a n g e r Al arm s i gnal 9 -X4 Termi nal St ri p Connect i on Not e Path Sheet Cable t ype ----- Cable ----- Cable nam e Term. 1 No. 1 P S ys t e m A i r A / S 3 P 3 -X5 Termi nal St ri p Connect i on Not e F ilt er guar d Ext r act air S lav e c ont r oller Path Sheet Cable t ype ----- Cable ----- Cable nam e Term. L No. Control s i gnal Power VL T Co nve rte r R el ay VL T Co n ve rter R elay S p e e d d r i ve r o t a r y h e a t e xc h a n g e r Al arm s i gnal 9 -X5 Termi nal St ri p Connect i on Not e Path Sheet Cable t ype ----- Cable ----- Cable nam e Term. No. -X5 Termi nal St ri p Connect i on Not e S ys t e m A i r A / S S ys t e mA i r A / S Rec ir c ulat ion O N S lav e c ont r oller S lav e c ont r oller P Path Sheet Cable t ype ----- Cable ----- Cable nam e Term. P P Damper motor Damper motor 1 2 3 2 1 3 2 1 No. -X5 Termi nal St ri p Connect i on Not e Damper motor Path Sheet Cable t ype ----- Cable ----- Cable nam e Term. Cont rol s i gnal Power S p e e d d r i ve ro t a ry h e a t e xc h a n g e r Al arm s i gnal 9 Mo d u l a t i n g motor 7 8 2 1 L 3 2 No. -X5 1 Termi nal St ri p Connect i on Not e SystemairA/S VedMilepælen7 DKͲ8361Hasselager Tel.:004587387500 www.systemair.dk Thismanualhaspartnumber90925372
