Download GC-1337C - SSP, Operation, English

Operation
SSP
GC-1337 C
EN
Super Slave Pump
For use with Polyester Resin, and Gel-Coat . For professional use only.
Maximum fluid working pressure:
2000 psi. (14 MPa, 138 bar)
Important Safety Instructions
Read all warnings and instructions in
this manual. Save these instructions.
PROVEN QUALITY. LEADING TECHNOLOGY.
Contents
Warnings
Warnings ............................................................................................................................................................
Important Safety Information...............................................................................................................................
Grounding ..........................................................................................................................................................
3
5
6
Set-Up
Set-up Instructions .............................................................................................................................................. Pressure Relief Instructions ...............................................................................................................................
Start-Up ...............................................................................................................................................................
Parts ....................................................................................................................................................................
Assembly Drawings .............................................................................................................................................
Sub-Assembly Drawings .....................................................................................................................................
7
8
N/A
9
10
14
Maintenance
Maintenance ........................................................................................................................................................
Accessories .........................................................................................................................................................
17
18
Technical Data
Technical Data ..................................................................................................................................................
Graco Ohio Standard Warranty.................................................................................................... Graco Ohio Information
......................................................................................................... 19
20
20
N/A = Non Applicable
2
GC-1337C
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment.
The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedurespecific risk. Refer back to these warnings. Additional, product-specific warnings may be found throughout the
body of this manual where applicable.
• See Important Safety Information - MEKP, Polyester Resins and Gel-Coats and Spraying and Lamination
Operations section of this manual.
Changing Materials
Changing Materials
WARNING
•
When changing materials, flush the equipment multiple times
to ensure
it is thoroughly
clean.
FIRE
AND EXPLOSION
HAZARD
•
prevent
and
explosion:
Always clean
thefire
fluid
inlet
strainers after flushing.
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help
•
•
•
• Use equipment only in well ventilated area.
• Eliminate
all ignition
sources; for
such
as pilot lights, cigarettes, portable electric lamps, and plastic
Check with
your material
manufacturer
chemical
drop
cloths
(potential
static
arc).
compatibility.
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords, or turn power or light switches on or off when flammable
Most materials
useare
ISO
on the A side, but some use
fumes
present.
ISO on the
B
side.
• Ground all equipment in the work area. See Grounding instructions.
• Use only grounded hoses.
Epoxies•often
have
theofBgrounded
(hardener)
Hold
gunamines
firmly toon
side
pail when triggering into pail.
• If there
is static
or you
a shock, stop operation immediately. Do not use
side. Polyureas
often
have sparking
amines on
the feel
B (resin)
equipment until you identify and correct the problem.
side.
• Keep a working fire extinguisher in the work area.
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or when in the
operating area of the equipment to help protect you from serious injury, including eye injury,
This section inhalation
is used with
somefumes,
RAM burns,
plates and
which
couldloss.
get pushed
out of the
drumsbut
of is
sealant.
of toxic
hearing
This equipment
includes
not limited to:
• Protective eyewear
• Clothing and respirator as recommended by the fluid and solvent manufacturer
• Gloves
• Hearing protection
Splatter Hazard
WARNING
TOXIC FLUID OR FUMES HAZARD
SPLATTER
Toxic fluids HAZARD
or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
Hot
or toxic fluid can cause serious injury if splashed in the eyes or on skin. During blow off of platen,
swallowed.
• Read
MSDS’s
splatter
may
occur.to know the specific hazards of the fluids you are using.
Store
hazardous
in approved
containers,platen
and dispose
of it according to applicable
• • Use
minimum
airfluid
pressure
when removing
from drum.
•
guidelines.
Always wear impervious gloves when spraying or cleaning equipment.
Burn Hazard
For equipment used with heated material.
GC-1337C
WARNING
3
BURN HAZARD - Hot Surfaces
Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe burns:
• Do not touch hot fluid or equipment.
Skin Injection Hazard
Use with high pressure equipment, generally equipment with pressure rating of 900 psi or higher. There
sions of this section. 1) manual guns, 2) UL-1450 compliant equipment 3) automatic guns,/dispense val
Warnings
tion valves, 4) heated hoses. Since the text contains mostly “Do not” statements, the symbols have lines
them.
WARNING
WARNING
SKIN
HAZARD
SKININJECTION
INJECTION
HAZARD - Basic
High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look
High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may l
like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical
a
cut, but it is a serious injury that can result in amputation. Get immediate surgical treatm
treatment.
point
gun
at anyone
at of
any
•• DoDo
notnot
point
gun at
anyone
or at anyorpart
thepart
body.of the body.
•• DoDo
notnot
put put
youryour
hand hand
over the
dispense
outlet. tip.
over
the spray
•• DoDo
notnot
stopstop
or deflect
leaks with
yourwith
hand,
body,
glove,body,
or rag.glove, or rag.
or deflect
leaks
your
hand,
•• Engage
trigger
lock
when not
Do not
spray
without
tipspraying.
guard and trigger guard installed.
•• Follow
Pressure
Relief
Procedure
in spraying.
this manual, when you stop spraying and before cleaning,
Engage trigger lock when not
checking, or servicing equipment.
•
Follow Pressure Relief Procedure in this manual, when you stop spraying and before c
checking, or servicing equipment.
MOVING PARTS HAZARD
SKIN
Use with
UL1450
Compliance
Moving INJECTION
parts can pinchHAZARD
or amputate- fingers
and other
body parts.
not aim
gun at,parts.
or spray any person or animal.
•DoKeep
clearthe
of moving
•• DoKeep
not operate
equipment
with
protective
covers
hands and other
body
partsguards
awayor
from
theremoved.
discharge. For example, do not try to sto
• Pressurized
equipment
can
start
without
warning.
Before
checking, moving, or servicing
any part of the body.
equipment, follow the Pressure Relief Procedure in this manual. Disconnect power or air
• supply.
Always use the nozzle tip guard. Do not spray without nozzle tip guard in place.
•
Use Graco nozzle tips.
•EQUIPMENT
Use caution
when
cleaning and changing nozzle tips. in the case where the nozzle tip clo
MISUSE
HAZARD
spraying,
follow
the
Pressure
Misuse can cause death or serious
injury. Relief Procedure for turning off the unit and relieving the
• Dobefore
not operate
the unitthe
when
fatigued
the influence of drugs or alcohol.
removing
nozzle
tiportounder
clean.
Fire and Explosion
Hazard
•• DoDo
notnot
exceed
thethe
maximum
working pressure
or temperature
the lowest rated
system
leave
unit energized
or under
pressure rating
whileofunattended.
When
the unit is not
component. See Technical Data in all equipment manuals.
off the unit and follow the Pressure Relief Procedure for turning off the unit.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data
• in High-pressure
sprayRead
is able
inject
toxins
into the body
andFor
cause
serious bodily injury.
all equipment manuals.
fluidto
and
solvent
manufacturer’s
warnings.
complete
Pressurized
Aluminum
Parts
Hazard
that injection
occurs,
get request
immediate
information
about your
material,
MSDS surgical
forms from treatment.
distributor or retailer.
•
Check
hoses
and
parts
for
signs
of
damage.
Replace
any damaged
hoses or parts.
• Check equipment daily. Repair or replace worn or damaged
parts immediately
with genuine
replacement
parts
only.parts only.
Use with equipment
pressurized
aluminum
Equipment
havereplacement
aluminum parts
thatoraren’t
pres
• manufacturer’s
Thiswith
system
is capable
of producing
XXXX
psi. Usemay
Graco
parts
accesso
Dorated
not alter
or modify equipment.
ized - check• with
engineering.
a minimum
of XXXX psi.
• Use equipment only for its intended purpose. Call your distributor for information.
•
Always engage the trigger lock when not spraying. Verify the trigger lock is functioning pr
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
that
all connections
operating the unit.
•• DoVerify
not kink
or over
bend hoses or are
use secure
hoses to before
pull equipment.
•
Know
how
to
stop
the
unit
and
bleed
pressure
quickly. Be thoroughly familiar with the con
• Keep children and animals away from work area.
•
WARNING
Comply with all applicable safety regulations.
PRESSURIZED ALUMINUM PARTS HAZARD
PRESSURIZED
ALUMINUM PARTS
HAZARD
Do not use 1,1,1-trichloroethane,
methylene
chloride, other halogenated hydrocarbon solvents or
Do
notcontaining
use 1,1,1-trichloroethane,
methylenealuminum
chloride,equipment.
other halogenated
solvents or fluid
fluids
such solvents in pressurized
Such use hydrocarbon
can cause serious
chemical reaction
and equipment
rupture, and
result in death,
seriousSuch
injury,use
andcan
property
damage.
containing
such solvents
in pressurized
aluminum
equipment.
cause
serious chemical
reaction and equipment rupture, and result in death, serious injury, and property damage.
4
Plastic Parts Cleaning Solvent Hazard
GC-1337C
Created for CEDs Texture Sprayer. May have use with other waterbase application equipment with plastic parts th
can be damaged by certain solvents.
Important Safety Information
Methyl Ethyl Ketone Peroxide (MEKP)
MEKP is among the more hazardous materials
found in commercial channels. Proper handling
of the “unstable (reactive)” chemicals presents a
definite challenge to the plastics industry. The
highly reactive property which makes MEKP
valuable to the plastics industry in producing the
curing reaction of polyester resins and gel-coats
also produces the hazards which require great care
and caution in its storage, transportation, handling,
processing and disposal.
Workers must be thoroughly informed of the hazards
that may result from improper handling of MEKP,
especially in regards to contamination and heat.
They must be thoroughly instructed regarding the
proper action to be taken in the storage, use and
disposal of MEKP and other hazardous materials
used in the laminating operation.
MEKP is flammable and potentially explosive,
as well as potentially damaging to the eyes and
skin.
Read material manufacturer’s warnings and
material MSDS to know specific hazards and
precautions related to MEKP.
Contaminated MEKP can become explosive.
Prevent contamination of MEKP with other materials, which includes, but is not limited to polyester
overspray, polymerization accelerators and promoters, and non-stainless metals. Even small amounts
of contaminates can make MEKP explosive. This reaction may start slowly, and gradually build-up heat,
which can accelerate until fire or an explosion result.
This process can take from seconds to days.
Heat applied to MEKP, or heat build-up from contamination reactions can cause it to reach what is
called its Self-Accelerating Decompisition Temperature (SADT), which can cause fire or explosion.
Spills should be promptly removed, so no residues
remain. Spillage can heat up to the point of selfignition. Dispose in accordance with manufacture’s
recommendation.
Store MEKP in a cool, dry and well-ventilated area
in the original containers away from direct sunlight
and away from other chemicals. It is strongly recommended that the storage temperature remain below
86° F (30° C). Heat will increase the potential for explosive decomposition. Refer to NFPA 432.
Keep MEKP away from heat, sparks and open
flames.
GC-1337C
Current catalysts are premixed and do not require
any diluents. GlasCraft strongly recommends that diluents not be used. Diluants add to the possibility of contaminates entering the catalyst system. Never dilute
MEKP with acetone or any solvent since this can produce an extremely shock-sensitive compound which
can explode.
Use only original equipment or equivalent parts
from GlasCraft in the catalyst system (i.e.: hoses, fittings, etc.) because a hazardous chemical reaction
Spraying
materials containing isocyanates creates
may result between substituted parts and MEKP.
potentially
mists,
vapors,
and atomized
To preventharmful
contact with
MEKP,
appropriate
personalparticulates.
protective equipment, including chemically impermeable gloves, boots, aprons and goggles are required
Read
material
manufacturer’s
for everyone
in the
work area. warnings and material
MSDS to know specific hazards and precautions
related to isocyanates.
Isocyanate Conditions
Polyester Resins and Gel-Coats
Prevent inhalation of isocyanate mists, vapors, and
atomized particulates by providing sufficient ventilation in the work area. If sufficient ventilation is not
available, a supplied-air respirator is required for
Sprayinginmaterials
containing
everyone
the work
area. polyester resin and
gel-coats creates potentially harmful mist, vapors and
atomized
particulates.
Prevent
inhalationappropriate
by providing perTo
prevent
contact with
isocyanates,
sufficient
ventilation
and the use
of respirators
in the
sonal
protective
equipment,
including
chemically
work area.
impermeable
gloves, boots, aprons, and goggles, is
Read
the material
manufacturer’s
and maalso
required
for everyone
in the warnings
work area.
terial MSDS to know specific hazards and precautions
related to polyester resins and gel-coats.
To prevent contact with polyester resins and gelcoats, appropriate personal protective equipment,
including chemically impermeable gloves, boots,
aprons and goggles are required for everyone in the
work area.
Material Self-ignition
Some materials may become self-igniting if applied
too
thickly. Read
manufacturer’s
warnings
Spraying
and material
Lamination
Operations
and material MSDS.
Moisture Sensitivity of
Remove all accumulations of overspray, FRP sandIsocyanites
ings, etc. from the building as they occur. If this waste
is allowed to
build are
up, spillage
of used
catalyst
more
likely
Isocyanites
(ISO)
catalysts
in istwo
component
to
start
a
fire.
foam and polyurea coatings. ISO will react with moisture
If cleaning
solvents
are required,
read material
(such
as humidity)
to form
small, hard,
abrasive crystals,
manufacture’s
warnings
and
material
MSDS
to know a film
which become suspended in the fluid.
Eventually
specific hazards and precautions. (GlasCraft recomwill form on the surface and the ISO will begin to gel,
mends that clean-up solvents be nonflammable.)
increasing in viscosity. If used, this partially cured ISO
will reduce performance and the life of all wetted parts.
GlasCraft recommends that you consult OSHA
The amount of film formation and rate of crystalliSections 1910.94, 1910.106, 1910.107 and NFPA
zation varies depending on the blend of ISO, the
No. 33, Chapter 16,17, and NFPA No. 91 for further
humidity, and the temperature.
guidance.
To prevent exposing ISO to moisture:
5
•
•
•
•
•
•
K
B
To
we
an
Fo
B
Som
abo
if ag
circ
Some
materials may become self-igniting if applied
Grounding
too thickly. Read material manufacturer’s warnings
and material MSDS.
Moisture Sensitivity of
Isocyanites
This equipment needs to be grounded.
Isocyanites (ISO) are catalysts used in two component
Ground
dispense
gun through
to anmoisture
foam
andthe
polyurea
coatings.
ISOconnection
will react with
GlasCraft
approved
grounded
fluid
supply
hose.
(such as humidity) to form small, hard, abrasive crystals,
which become suspended in the fluid. Eventually a film
Check
localsurface
electrical
code
related
manuals
will
formyour
on the
and
theand
ISO
will begin
to gel,
for
detailed
grounding
instructions
of
all
equipment
in ISO
increasing in viscosity. If used, this partially cured
the
work
area.
will reduce performance and the life of all wetted parts.
NOTICE
To prevent cross-contamination of the equipment’s
wetted parts, never interchange component A (isocyanate) and component B (resin) parts.
Foam Resins with 245 fa
Blowing Agents
Some foam blowing agents will froth at temperatures
above 90°F (33°C) when not under pressure, especially
if agitated. To reduce frothing, minimize preheating in a
circulation system.
The amount of film formation and rate of crystallization varies depending on the blend of ISO, the
A grounding wire and clamp are provided,
humidity, and the temperature.
assembly p/n 17440-00 with all FRP equipment.
To prevent exposing ISO to moisture:
Rev. G 6/17/2008
6
21
GC-1337C
Isocyanites
Isocyanites (ISO) are catalysts used in two component
foam and polyurea coatings. ISO will react with moisture
Set-Up
(such as humidity) to form small, hard, abrasive crystals,
which become suspended in the fluid. Eventually a film
1. Attach the slave pump assembly to the fluid section will 3.
Install
from
thethe
catalyst
pump
to thetocatalyst
form
on the
thetubing
surface
and
ISO will
begin
gel,
plate.
jug. Use
two wrenches
to carefully
tighten cured
compression
increasing
in viscosity.
If used,
this partially
ISO
nuts toperformance
lock the tubing
down.
will reduce
and
the life of all wetted parts.
Isocyanate
Conditions
The amount of film formation and rate of crystalli-
The tubing must be cut to desired length, giving a natural
zation varies depending on the blend of ISO, the
gravity feed supply to the slave pump.
humidity, and the temperature.
To prevent exposing ISO to moisture:
Spraying materials containing isocyanates creates
potentially harmful mists, vapors, and atomized particulates.
MSDS to know specific hazards and precautions
related to isocyanates.
•
•
To prevent contact with isocyanates, appropriate personal protective equipment, including chemically
impermeable gloves, boots, aprons, and goggles, is
also required for everyone in the work area.
K
B
Material Self-ignition
To
we
an
4. Install
the catalyst
bypass
tubing into the
holes in
Some
materials
may and
become
self-igniting
if applied
the
catalyst
jug
cap.
Make
sure
the
filter
screen
is in
too thickly. Read material manufacturer’s warnings
place
under
the
cap.
and material MSDS.
Fo
B
Moisture Sensitivity of
Isocyanites
Isocyanites (ISO) are catalysts used in two component
foam and polyurea coatings. ISO will react with moisture
(such as humidity) to form small, hard, abrasive crystals,
which become suspended in the fluid. Eventually a film
will form on the surface and the ISO will begin to gel,
increasing in viscosity. If used, this partially cured ISO
will reduce performance and the life of all wetted parts.
The
of manuals
film formation
andstart-up
rate ofand
crystalliReferamount
to system
for proper
shut
zation
varies
depending
on
the
blend
of
ISO,
the
down.
humidity, and the temperature.
To prevent exposing ISO to moisture:
•
•
Prevent inhalation of isocyanate mists, vapors, and
atomized particulates by providing sufficient ventilation in the work area. If sufficient ventilation is not
available, a supplied-air respirator is required for
everyone in the work area.
GC-1337C
•
•
Rev.
G 6/17/2008
Read
material manufacturer’s warnings and material
2. Attach the slave pump drive arm to pump shaft.
abo
if ag
circu
7
Som
abo
if ag
circ
Pressure Relief Procedure
To relieve fluid and air pressures:
1. Push down Yellow slide valve, P/N 21402-00 to bleed
off air to system.
2. Open P/N 21228-00 on catalyst pump to recirculation
position.
3. Open P/N 21192-00 on bottom of material pump.
8
GC-1337C
Parts
Model - Super Slave Pump
Part
Number
Description
SSP-160-XX
SUPER SLAVE PUMP
GC-1337
USER MANUAL
GC-1337C
9
Assembly Drawings
SSP-160-01 Super Slave Pump
Part
Number
Description
Qty.
Part
Number
Description
Qty.
LPA-163
CAM, FOLLOWER
1
SSP-164
SLIDER INSERT
1
SSP-112
PLATE EXTENSION
1
SSP-165
SLIDER LOCK
1
SSP-113
PLATE ADAPTER
1
SSP-166
CLAMPING HANDLE
1
SSP-114
SLAVE PUMP SLIDER
1
SSP-190-01
SLAVE PUMP
1
SSP-115
SLAVE PUMP DRIVE ARM
1
16028-03
HITCH PIN
1
SSP-116
HEX ADAPTER
1
623-RC
TUBING
5
SSP-148
RELEASE PIN
1
7486-08
WASHER
3
SSP-157-01
CALIBRATION DECAL
1
7733-17
HEX NUT
1
SSP-159
PIVOT KNOB
1
7734-12
LOCK WASHER
3
SSP-161
SLAVE PUMP LOCK
1
7957-32C
SCREW
2
SSP-162
COMPRESSION SPRING
1
7957-48C
SCREW
2
SSP-163
PIVOT HANDLE
1
9704-03
TUBING
5
9944-24C
SCREW
1
9944-32C
SCREW
2
REVISION C
10
GC-1337C
Assembly Drawings
SSP-160-02 Super Slave Pump
Part
Number
Description
Qty.
Part
Number
Description
Qty.
LPA-163
CAM, FOLLOWER
1
SSP-164
SLIDER INSERT
1
SSP-112
PLATE EXTENSION
1
SSP-165
SLIDER LOCK
1
SSP-113
PLATE ADAPTER
1
SSP-166
CLAMPING HANDLE
1
SSP-114
SLAVE PUMP SLIDER
1
SSP-190-02
SLAVE PUMP
1
SSP-115
SLAVE PUMP DRIVE ARM
1
16028-03
HITCH PIN
1
SSP-116
HEX ADAPTER
1
623-RC
TUBING
5
SSP-148
RELEASE PIN
1
7486-08
WASHER
3
SSP-157-01
CALIBRATION DECAL
1
7733-17
HEX NUT
1
SSP-159
PIVOT KNOB
1
7734-12
LOCK WASHER
3
SSP-161
SLAVE PUMP LOCK
1
7957-32C
SCREW
2
SSP-162
COMPRESSION SPRING
1
7957-48C
SCREW
2
SSP-163
PIVOT HANDLE
1
9704-03
TUBING
5
9944-24C
SCREW
1
9944-32C
SCREW
2
REVISION C
GC-1337C
11
Assembly Drawings
SSP-160-03 Super Slave Pump
Part
Number
Description
Qty.
Part
Number
Description
Qty.
LPA-163
CAM, FOLLOWER
1
SSP-164
SLIDER INSERT
1
SSP-112
PLATE EXTENSION
1
SSP-165
SLIDER LOCK
1
SSP-113
PLATE ADAPTER
1
SSP-166
CLAMPING HANDLE
1
SSP-114
SLAVE PUMP SLIDER
1
SSP-190-03
SLAVE PUMP
1
SSP-115
SLAVE PUMP DRIVE ARM
1
16028-03
HITCH PIN
1
SSP-116
HEX ADAPTER
1
623-RC
TUBING
5
SSP-148
RELEASE PIN
1
7486-08
WASHER
3
SSP-157-05
CALIBRATION DECAL
1
7733-17
HEX NUT
1
SSP-159
PIVOT KNOB
1
7734-12
LOCK WASHER
3
SSP-161
SLAVE PUMP LOCK
1
7957-32C
SCREW
2
SSP-162
COMPRESSION SPRING
1
7957-48C
SCREW
2
SSP-163
PIVOT HANDLE
1
9704-03
TUBING
5
9944-24C
SCREW
1
9944-32C
SCREW
2
REVISION C
12
GC-1337C
Assembly Drawings
SSP-160-04 Super Slave Pump
THREAD LOCKER
Part
Number
Description
Qty.
Part
Number
Description
Qty.
10773-12C
SCREW
6
23278-00
ROLLER BEARING
1
10773-14C
SCREW
8
7486-08
WASHER
3
10773-28C
SCREW
4
7733-17
HEX NUT
1
16028-03
HITCH PIN
1
7734-12
LOCK WASHER
3
23251-00
MOUNTING BRACKET
3
7957-32C
SCREW
2
23252-00
MOTOR COUPLER
1
7957-48C
SCREW
2
23253-00
SLAVE SLIDER
1
8212-20F
SCREW
4
23254-00
ADJUSTABLE MOUNT
1
8301-16C
SCREW
2
23255-00
ADAPTER PLATE
1
9944-20C
SCREW
2
23256-00
ADJUSTMENT ROD
1
9944-32C
SCREW
1
23259-00
HEX ADAPTER
1
SSP-112
SLAVE PLATE EXTENSION
1
23260-00
PRECISION ROD
2
SSP-115
DRIVE ARM
1
23261-00
SUPPORT RAIL
2
SSP-148
RELEASE PIN
1
23262-00
SERVO MOTOR
1
SSP-157-01
CALIBRATION DECAL
1
23269-00
NORMALLY OPEN SENSOR
1
SSP-190-01
SLAVE PUMP
1
23269-01
NORMALLY CLOSED SENSOR
2
GC-1337C
REVISION A
13
Sub-Assembly Drawings
SSP-190-01 Fluid Section
21195-00
21194-00
20178-00
LPA-141
22017-03
20170-00
(TURN FITTING 45 DEG. CCW
FROM VERTICAL POSITION)
20390-00
SSP-120
LPA-130-01
LPA-131
LPA-129
SSP-119
LPA-117
LPA-144
LPA-125
LPA-130-04
20126-00
SSP-122
21960-01
SSP-133
15902-00
LPA-127
LPA-126
LPA-117
LPA-123
LPA-128
LPA-134-01
11021-41
LPA-132
LPA-134-02
20378-01
LPA-139
CJ-143
21228-00
21198-00
Part
Number
Description
Qty.
Part
Number
Description
Qty.
CJ-143
O-RING
2
SSP-119
SLAVE PUMP BUMPER
1
LPA-117
SEAL
2
SSP-120
“Y” BRACKET
1
LPA-123
COMPRESSION SPRING
1
SSP-122
PUMP SHAFT
1
LPA-125
TRANSFER HOUSING
1
SSP-133
PUMP CYLINDER
1
LPA-126
SEAL
1
11021-41
PIPE PLUG
1
LPA-127
PISTON GUIDE
1
15902-00
TUBE FITTING
2
LPA-128
GUIDE SUPPORT
1
20126-00
FELT WIPER
2
LPA-129
SNAP RING
2
20170-00
ELBOW FITTING
1
LPA-130-01
CRUSH WASHER
1
20178-00
PRESSURE GAUGE
1
LPA-130-04
CRUSH WASHER
1
20378-01
FITTING
1
LPA-131
SEAL HOUSING
1
20390-00
FITTING
1
ELBOW FITTING
1
LPA-132
PUMP HEAD
1
21194-00
LPA-134-01
BALL
1
21195-00
RELIEF VALVE
1
LPA-134-02
BALL
1
21198-00
TEE FITTING
1
LPA-139
PUMP CAP
1
21228-00
2-WAY BALL VALVE
1
LPA-141
ELBOW FITTING
1
21960-01
TEE FITTING
1
LPA-144
LOCK NUT
2
22017-03
TUBE ADAPTER
1
623-RC
TUBING
5
9704-03
TUBING
5.583
NOTE: Do not attempt to remove the PTFE insert inside LPA-131.
SEAL KIT: LPA-190-SK
14
REVISION L
GC-1337C
Sub-Assembly Drawings
SSP-190-02 Fluid Section
21197-00
21194-00
20639-01
LPA-141
22017-03
20170-00
(TURN FITTING 45 DEG. CCW
FROM VERTICAL POSITION)
20390-00
SSP-120
LPA-130-01
LPA-131
LPA-129
SSP-119
21960-01
LPA-144
LPA-125
LPA-130-04
SSP-133
15902-00
LPA-127
20126-00
SSP-122
LPA-126
LPA-117
LPA-117
LPA-123
LPA-128
LPA-134-01
11021-41
LPA-132
LPA-134-02
20378-01
LPA-139
CJ-143
21228-00
21198-00
Part
Number
Description
Qty.
Part
Number
Description
Qty.
CJ-143
O-RING
2
SSP-119
SLAVE PUMP BUMPER
1
LPA-117
SEAL
2
SSP-120
“Y” BRACKET
1
LPA-123
COMPRESSION SPRING
1
SSP-122
PUMP SHAFT
1
LPA-125
TRANSFER HOUSING
1
SSP-133
PUMP CYLINDER
1
LPA-126
SEAL
1
11021-41
PIPE PLUG
1
LPA-127
PISTON GUIDE
1
15902-00
TUBE FITTING
2
LPA-128
GUIDE SUPPORT
1
20126-00
FELT WIPER
2
LPA-129
SNAP RING
2
20170-00
ELBOW FITTING
1
FITTING
1
LPA-130-01
CRUSH WASHER
1
20378-01
LPA-130-04
CRUSH WASHER
1
20390-00
FITTING
1
LPA-131
SEAL HOUSING
1
20639-01
GAUGE
1
LPA-132
PUMP HEAD
1
21194-00
ELBOW FITTING
1
LPA-134-01
BALL
1
21197-00
RELIEF VALVE
1
LPA-134-02
BALL
1
21198-00
TEE FITTING
1
2-WAY BALL VALVE
1
LPA-139
PUMP CAP
1
21228-00
LPA-141
ELBOW FITTING
1
21960-01
TEE FITTING
1
LPA-144
LOCK NUT
2
22017-03
TUBE ADAPTER
1
623-RC
TUBING
5
9704-03
TUBING
5.583
NOTE: Do not attempt to remove the PTFE insert inside LPA-131.
SEAL KIT: LPA-190-SK
GC-1337C
REVISION M
15
Sub-Assembly Drawings
SSP-190-03 Fluid Section
21194-00
20639-03
21195-01
LPA-141
22017-03
20170-00
(TURN FITTING 45 DEG. CCW
FROM VERTICAL POSITION)
20390-00
SSP-120
LPA-130-01
LPA-131
LPA-129
SSP-119
21960-01
LPA-144
LPA-125
LPA-127
LPA-130-04
SSP-133
15902-00
20126-00
SSP-122
LPA-126
LPA-117
LPA-117
LPA-123
LPA-128
LPA-134-01
11021-41
LPA-132
LPA-134-02
20378-01
LPA-139
CJ-143
21228-00
21198-00
Part
Number
Description
Qty.
Part
Number
Description
Qty.
CJ-143
O-RING
2
SSP-119
SLAVE PUMP BUMPER
1
LPA-117
SEAL
2
SSP-120
“Y” BRACKET
1
LPA-123
COMPRESSION SPRING
1
SSP-122
PUMP SHAFT
1
LPA-125
TRANSFER HOUSING
1
SSP-133
PUMP CYLINDER
1
PIPE PLUG
1
LPA-126
SEAL
1
11021-41
LPA-127
PISTON GUIDE
1
15902-00
TUBE FITTING
2
LPA-128
GUIDE SUPPORT
1
20126-00
FELT WIPER
2
LPA-129
SNAP RING
2
20170-00
ELBOW FITTING
1
LPA-130-01
CRUSH WASHER
1
20639-03
PRESSURE GAUGE
1
LPA-130-04
CRUSH WASHER
1
20378-01
FITTING
1
LPA-131
SEAL HOUSING
1
20390-00
FITTING
1
LPA-132
PUMP HEAD
1
21194-00
ELBOW FITTING
1
LPA-134-01
BALL
1
21195-01
RELIEF VALVE
1
LPA-134-02
BALL
1
21198-00
TEE FITTING
1
LPA-139
PUMP CAP
1
21228-00
2-WAY BALL VALVE
1
LPA-141
ELBOW FITTING
1
21960-01
TEE FITTING
1
LPA-144
LOCK NUT
2
22017-03
TUBE ADAPTER
1
623-RC
TUBING
5
9704-03
TUBING
5.583
NOTE: Do not attempt to remove the PTFE insert inside LPA-131.
SEAL KIT: LPA-190-SK
16
REVISION M
GC-1337C
Maintenance
Before performing any maintenance on this pump Follow pressure relief procedures on page 8.
Weekly Maintenance
1. Remove catalyst check valve. Pull the poppet at the
end of the check valve lightly with your hand. Inspect
and clean any contamination. Replace into gun.
2. Clean filter at resin pump. When opening pump relief
valve, make sure all resin and air is evacuated from
surge bottle.
3. Inspect and clean filter on pick-up wand.
4. Clean pump lube cup and add fresh pump lube.
GC-1337C
17
Accessories
Repair Kits:
LPA-190-RK
18
LPA-190-SK
Part
Number
Description
Qty.
Part
Number
Description
Qty.
CJ-143
O-RING
2
CJ-143
O-RING
2
CJ-154
O-RING
1
CJ-154
O-RING
1
D-123-10
O-RING
1
D-123-10
O-RING
1
LPA-117
SEAL
2
LPA-117
SEAL
2
LPA-126
SEAL
1
LPA-126
SEAL
1
LPA-127
PISTON GUIDE
1
PISTON GUIDE
1
LPA-118
TUBING
LPA-127
1.75 FT.
LPA-130-04
CRUSH WASHER
1
LPA-123
SPRING
1
20126-00
FELT WIPER
2
LPA-130-04
CRUSH WASHER
1
LPA-134-01
BALL
1
LPA-134-02
BALL
1
LPA-157
DECAL
1
9704-11
TUBING
5 FT.
9704-03
TUBING
1 FT.
20126-00
FELT WIPER
2
17653-01
FRONT FERRULE
1
17653-26
BACK FERRULE
1
GC-1337C
Technical Data
Category
Data
Maximum Fluid Working Pressure
2000 psi (14 MPa, 138 bar)
Maximum Air Inlet Pressure
Maximum Fluid temperature
100° F (38° C)
Sound Pressure
Sound Power, measured per ISO 9614-2
GC-1337C
Dimensions SSP-160-01 & -02
13.82 L X 8.0 W X 16.30 H (351.03 X 203.2 X 414.02 mm)
Dimensions SSP-160-04
15.96 L X 6.60 W X 16.73 H (405.38 X 167.64 X 424.94 mm)
Weight SSP-160-01 & -02
13.60 Lbs.
Weight SSP-160-04
17.00 Lbs.
Wetted Parts
Catalyst- Chemically coated aluminum, stainless steel,
chemically resistant o-rings
Resin- Carbon steel, carbide, chemically resistant o-rings.
19
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from
defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special,
extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace
any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated
and maintained in accordance with Graco’s written recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused
by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering,
or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design,
manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor
for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts.
The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose
any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of
parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental
or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED
BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of
their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties. In no event will
Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing,
performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco,
or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que
la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la
suite de ou en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
For the latest information about Graco products, visit www.graco.com.
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Toll Free: 1-800-746-1334 Fax: 1-330-966-3006
All written and visual data contained in this document reflects the latest product information available at the time of
publication. Graco reserves the right to make changes at any time without notice.
Original instructions. This manual contains English. MM GC-1337
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2008, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
www.graco.com
Revised 07/2011