Download GC-1337C - SSP, Operation, English
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Operation SSP GC-1337 C EN Super Slave Pump For use with Polyester Resin, and Gel-Coat . For professional use only. Maximum fluid working pressure: 2000 psi. (14 MPa, 138 bar) Important Safety Instructions Read all warnings and instructions in this manual. Save these instructions. PROVEN QUALITY. LEADING TECHNOLOGY. Contents Warnings Warnings ............................................................................................................................................................ Important Safety Information............................................................................................................................... Grounding .......................................................................................................................................................... 3 5 6 Set-Up Set-up Instructions .............................................................................................................................................. Pressure Relief Instructions ............................................................................................................................... Start-Up ............................................................................................................................................................... Parts .................................................................................................................................................................... Assembly Drawings ............................................................................................................................................. Sub-Assembly Drawings ..................................................................................................................................... 7 8 N/A 9 10 14 Maintenance Maintenance ........................................................................................................................................................ Accessories ......................................................................................................................................................... 17 18 Technical Data Technical Data .................................................................................................................................................. Graco Ohio Standard Warranty.................................................................................................... Graco Ohio Information ......................................................................................................... 19 20 20 N/A = Non Applicable 2 GC-1337C Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedurespecific risk. Refer back to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where applicable. • See Important Safety Information - MEKP, Polyester Resins and Gel-Coats and Spraying and Lamination Operations section of this manual. Changing Materials Changing Materials WARNING • When changing materials, flush the equipment multiple times to ensure it is thoroughly clean. FIRE AND EXPLOSION HAZARD • prevent and explosion: Always clean thefire fluid inlet strainers after flushing. Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help • • • • Use equipment only in well ventilated area. • Eliminate all ignition sources; for such as pilot lights, cigarettes, portable electric lamps, and plastic Check with your material manufacturer chemical drop cloths (potential static arc). compatibility. • Keep work area free of debris, including solvent, rags and gasoline. • Do not plug or unplug power cords, or turn power or light switches on or off when flammable Most materials useare ISO on the A side, but some use fumes present. ISO on the B side. • Ground all equipment in the work area. See Grounding instructions. • Use only grounded hoses. Epoxies•often have theofBgrounded (hardener) Hold gunamines firmly toon side pail when triggering into pail. • If there is static or you a shock, stop operation immediately. Do not use side. Polyureas often have sparking amines on the feel B (resin) equipment until you identify and correct the problem. side. • Keep a working fire extinguisher in the work area. PERSONAL PROTECTIVE EQUIPMENT You must wear appropriate protective equipment when operating, servicing, or when in the operating area of the equipment to help protect you from serious injury, including eye injury, This section inhalation is used with somefumes, RAM burns, plates and which couldloss. get pushed out of the drumsbut of is sealant. of toxic hearing This equipment includes not limited to: • Protective eyewear • Clothing and respirator as recommended by the fluid and solvent manufacturer • Gloves • Hearing protection Splatter Hazard WARNING TOXIC FLUID OR FUMES HAZARD SPLATTER Toxic fluids HAZARD or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or Hot or toxic fluid can cause serious injury if splashed in the eyes or on skin. During blow off of platen, swallowed. • Read MSDS’s splatter may occur.to know the specific hazards of the fluids you are using. Store hazardous in approved containers,platen and dispose of it according to applicable • • Use minimum airfluid pressure when removing from drum. • guidelines. Always wear impervious gloves when spraying or cleaning equipment. Burn Hazard For equipment used with heated material. GC-1337C WARNING 3 BURN HAZARD - Hot Surfaces Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe burns: • Do not touch hot fluid or equipment. Skin Injection Hazard Use with high pressure equipment, generally equipment with pressure rating of 900 psi or higher. There sions of this section. 1) manual guns, 2) UL-1450 compliant equipment 3) automatic guns,/dispense val Warnings tion valves, 4) heated hoses. Since the text contains mostly “Do not” statements, the symbols have lines them. WARNING WARNING SKIN HAZARD SKININJECTION INJECTION HAZARD - Basic High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may l like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatm treatment. point gun at anyone at of any •• DoDo notnot point gun at anyone or at anyorpart thepart body.of the body. •• DoDo notnot put put youryour hand hand over the dispense outlet. tip. over the spray •• DoDo notnot stopstop or deflect leaks with yourwith hand, body, glove,body, or rag.glove, or rag. or deflect leaks your hand, •• Engage trigger lock when not Do not spray without tipspraying. guard and trigger guard installed. •• Follow Pressure Relief Procedure in spraying. this manual, when you stop spraying and before cleaning, Engage trigger lock when not checking, or servicing equipment. • Follow Pressure Relief Procedure in this manual, when you stop spraying and before c checking, or servicing equipment. MOVING PARTS HAZARD SKIN Use with UL1450 Compliance Moving INJECTION parts can pinchHAZARD or amputate- fingers and other body parts. not aim gun at,parts. or spray any person or animal. •DoKeep clearthe of moving •• DoKeep not operate equipment with protective covers hands and other body partsguards awayor from theremoved. discharge. For example, do not try to sto • Pressurized equipment can start without warning. Before checking, moving, or servicing any part of the body. equipment, follow the Pressure Relief Procedure in this manual. Disconnect power or air • supply. Always use the nozzle tip guard. Do not spray without nozzle tip guard in place. • Use Graco nozzle tips. •EQUIPMENT Use caution when cleaning and changing nozzle tips. in the case where the nozzle tip clo MISUSE HAZARD spraying, follow the Pressure Misuse can cause death or serious injury. Relief Procedure for turning off the unit and relieving the • Dobefore not operate the unitthe when fatigued the influence of drugs or alcohol. removing nozzle tiportounder clean. Fire and Explosion Hazard •• DoDo notnot exceed thethe maximum working pressure or temperature the lowest rated system leave unit energized or under pressure rating whileofunattended. When the unit is not component. See Technical Data in all equipment manuals. off the unit and follow the Pressure Relief Procedure for turning off the unit. • Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data • in High-pressure sprayRead is able inject toxins into the body andFor cause serious bodily injury. all equipment manuals. fluidto and solvent manufacturer’s warnings. complete Pressurized Aluminum Parts Hazard that injection occurs, get request immediate information about your material, MSDS surgical forms from treatment. distributor or retailer. • Check hoses and parts for signs of damage. Replace any damaged hoses or parts. • Check equipment daily. Repair or replace worn or damaged parts immediately with genuine replacement parts only.parts only. Use with equipment pressurized aluminum Equipment havereplacement aluminum parts thatoraren’t pres • manufacturer’s Thiswith system is capable of producing XXXX psi. Usemay Graco parts accesso Dorated not alter or modify equipment. ized - check• with engineering. a minimum of XXXX psi. • Use equipment only for its intended purpose. Call your distributor for information. • Always engage the trigger lock when not spraying. Verify the trigger lock is functioning pr • Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces. that all connections operating the unit. •• DoVerify not kink or over bend hoses or are use secure hoses to before pull equipment. • Know how to stop the unit and bleed pressure quickly. Be thoroughly familiar with the con • Keep children and animals away from work area. • WARNING Comply with all applicable safety regulations. PRESSURIZED ALUMINUM PARTS HAZARD PRESSURIZED ALUMINUM PARTS HAZARD Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or Do notcontaining use 1,1,1-trichloroethane, methylenealuminum chloride,equipment. other halogenated solvents or fluid fluids such solvents in pressurized Such use hydrocarbon can cause serious chemical reaction and equipment rupture, and result in death, seriousSuch injury,use andcan property damage. containing such solvents in pressurized aluminum equipment. cause serious chemical reaction and equipment rupture, and result in death, serious injury, and property damage. 4 Plastic Parts Cleaning Solvent Hazard GC-1337C Created for CEDs Texture Sprayer. May have use with other waterbase application equipment with plastic parts th can be damaged by certain solvents. Important Safety Information Methyl Ethyl Ketone Peroxide (MEKP) MEKP is among the more hazardous materials found in commercial channels. Proper handling of the “unstable (reactive)” chemicals presents a definite challenge to the plastics industry. The highly reactive property which makes MEKP valuable to the plastics industry in producing the curing reaction of polyester resins and gel-coats also produces the hazards which require great care and caution in its storage, transportation, handling, processing and disposal. Workers must be thoroughly informed of the hazards that may result from improper handling of MEKP, especially in regards to contamination and heat. They must be thoroughly instructed regarding the proper action to be taken in the storage, use and disposal of MEKP and other hazardous materials used in the laminating operation. MEKP is flammable and potentially explosive, as well as potentially damaging to the eyes and skin. Read material manufacturer’s warnings and material MSDS to know specific hazards and precautions related to MEKP. Contaminated MEKP can become explosive. Prevent contamination of MEKP with other materials, which includes, but is not limited to polyester overspray, polymerization accelerators and promoters, and non-stainless metals. Even small amounts of contaminates can make MEKP explosive. This reaction may start slowly, and gradually build-up heat, which can accelerate until fire or an explosion result. This process can take from seconds to days. Heat applied to MEKP, or heat build-up from contamination reactions can cause it to reach what is called its Self-Accelerating Decompisition Temperature (SADT), which can cause fire or explosion. Spills should be promptly removed, so no residues remain. Spillage can heat up to the point of selfignition. Dispose in accordance with manufacture’s recommendation. Store MEKP in a cool, dry and well-ventilated area in the original containers away from direct sunlight and away from other chemicals. It is strongly recommended that the storage temperature remain below 86° F (30° C). Heat will increase the potential for explosive decomposition. Refer to NFPA 432. Keep MEKP away from heat, sparks and open flames. GC-1337C Current catalysts are premixed and do not require any diluents. GlasCraft strongly recommends that diluents not be used. Diluants add to the possibility of contaminates entering the catalyst system. Never dilute MEKP with acetone or any solvent since this can produce an extremely shock-sensitive compound which can explode. Use only original equipment or equivalent parts from GlasCraft in the catalyst system (i.e.: hoses, fittings, etc.) because a hazardous chemical reaction Spraying materials containing isocyanates creates may result between substituted parts and MEKP. potentially mists, vapors, and atomized To preventharmful contact with MEKP, appropriate personalparticulates. protective equipment, including chemically impermeable gloves, boots, aprons and goggles are required Read material manufacturer’s for everyone in the work area. warnings and material MSDS to know specific hazards and precautions related to isocyanates. Isocyanate Conditions Polyester Resins and Gel-Coats Prevent inhalation of isocyanate mists, vapors, and atomized particulates by providing sufficient ventilation in the work area. If sufficient ventilation is not available, a supplied-air respirator is required for Sprayinginmaterials containing everyone the work area. polyester resin and gel-coats creates potentially harmful mist, vapors and atomized particulates. Prevent inhalationappropriate by providing perTo prevent contact with isocyanates, sufficient ventilation and the use of respirators in the sonal protective equipment, including chemically work area. impermeable gloves, boots, aprons, and goggles, is Read the material manufacturer’s and maalso required for everyone in the warnings work area. terial MSDS to know specific hazards and precautions related to polyester resins and gel-coats. To prevent contact with polyester resins and gelcoats, appropriate personal protective equipment, including chemically impermeable gloves, boots, aprons and goggles are required for everyone in the work area. Material Self-ignition Some materials may become self-igniting if applied too thickly. Read manufacturer’s warnings Spraying and material Lamination Operations and material MSDS. Moisture Sensitivity of Remove all accumulations of overspray, FRP sandIsocyanites ings, etc. from the building as they occur. If this waste is allowed to build are up, spillage of used catalyst more likely Isocyanites (ISO) catalysts in istwo component to start a fire. foam and polyurea coatings. ISO will react with moisture If cleaning solvents are required, read material (such as humidity) to form small, hard, abrasive crystals, manufacture’s warnings and material MSDS to know a film which become suspended in the fluid. Eventually specific hazards and precautions. (GlasCraft recomwill form on the surface and the ISO will begin to gel, mends that clean-up solvents be nonflammable.) increasing in viscosity. If used, this partially cured ISO will reduce performance and the life of all wetted parts. GlasCraft recommends that you consult OSHA The amount of film formation and rate of crystalliSections 1910.94, 1910.106, 1910.107 and NFPA zation varies depending on the blend of ISO, the No. 33, Chapter 16,17, and NFPA No. 91 for further humidity, and the temperature. guidance. To prevent exposing ISO to moisture: 5 • • • • • • K B To we an Fo B Som abo if ag circ Some materials may become self-igniting if applied Grounding too thickly. Read material manufacturer’s warnings and material MSDS. Moisture Sensitivity of Isocyanites This equipment needs to be grounded. Isocyanites (ISO) are catalysts used in two component Ground dispense gun through to anmoisture foam andthe polyurea coatings. ISOconnection will react with GlasCraft approved grounded fluid supply hose. (such as humidity) to form small, hard, abrasive crystals, which become suspended in the fluid. Eventually a film Check localsurface electrical code related manuals will formyour on the and theand ISO will begin to gel, for detailed grounding instructions of all equipment in ISO increasing in viscosity. If used, this partially cured the work area. will reduce performance and the life of all wetted parts. NOTICE To prevent cross-contamination of the equipment’s wetted parts, never interchange component A (isocyanate) and component B (resin) parts. Foam Resins with 245 fa Blowing Agents Some foam blowing agents will froth at temperatures above 90°F (33°C) when not under pressure, especially if agitated. To reduce frothing, minimize preheating in a circulation system. The amount of film formation and rate of crystallization varies depending on the blend of ISO, the A grounding wire and clamp are provided, humidity, and the temperature. assembly p/n 17440-00 with all FRP equipment. To prevent exposing ISO to moisture: Rev. G 6/17/2008 6 21 GC-1337C Isocyanites Isocyanites (ISO) are catalysts used in two component foam and polyurea coatings. ISO will react with moisture Set-Up (such as humidity) to form small, hard, abrasive crystals, which become suspended in the fluid. Eventually a film 1. Attach the slave pump assembly to the fluid section will 3. Install from thethe catalyst pump to thetocatalyst form on the thetubing surface and ISO will begin gel, plate. jug. Use two wrenches to carefully tighten cured compression increasing in viscosity. If used, this partially ISO nuts toperformance lock the tubing down. will reduce and the life of all wetted parts. Isocyanate Conditions The amount of film formation and rate of crystalli- The tubing must be cut to desired length, giving a natural zation varies depending on the blend of ISO, the gravity feed supply to the slave pump. humidity, and the temperature. To prevent exposing ISO to moisture: Spraying materials containing isocyanates creates potentially harmful mists, vapors, and atomized particulates. MSDS to know specific hazards and precautions related to isocyanates. • • To prevent contact with isocyanates, appropriate personal protective equipment, including chemically impermeable gloves, boots, aprons, and goggles, is also required for everyone in the work area. K B Material Self-ignition To we an 4. Install the catalyst bypass tubing into the holes in Some materials may and become self-igniting if applied the catalyst jug cap. Make sure the filter screen is in too thickly. Read material manufacturer’s warnings place under the cap. and material MSDS. Fo B Moisture Sensitivity of Isocyanites Isocyanites (ISO) are catalysts used in two component foam and polyurea coatings. ISO will react with moisture (such as humidity) to form small, hard, abrasive crystals, which become suspended in the fluid. Eventually a film will form on the surface and the ISO will begin to gel, increasing in viscosity. If used, this partially cured ISO will reduce performance and the life of all wetted parts. The of manuals film formation andstart-up rate ofand crystalliReferamount to system for proper shut zation varies depending on the blend of ISO, the down. humidity, and the temperature. To prevent exposing ISO to moisture: • • Prevent inhalation of isocyanate mists, vapors, and atomized particulates by providing sufficient ventilation in the work area. If sufficient ventilation is not available, a supplied-air respirator is required for everyone in the work area. GC-1337C • • Rev. G 6/17/2008 Read material manufacturer’s warnings and material 2. Attach the slave pump drive arm to pump shaft. abo if ag circu 7 Som abo if ag circ Pressure Relief Procedure To relieve fluid and air pressures: 1. Push down Yellow slide valve, P/N 21402-00 to bleed off air to system. 2. Open P/N 21228-00 on catalyst pump to recirculation position. 3. Open P/N 21192-00 on bottom of material pump. 8 GC-1337C Parts Model - Super Slave Pump Part Number Description SSP-160-XX SUPER SLAVE PUMP GC-1337 USER MANUAL GC-1337C 9 Assembly Drawings SSP-160-01 Super Slave Pump Part Number Description Qty. Part Number Description Qty. LPA-163 CAM, FOLLOWER 1 SSP-164 SLIDER INSERT 1 SSP-112 PLATE EXTENSION 1 SSP-165 SLIDER LOCK 1 SSP-113 PLATE ADAPTER 1 SSP-166 CLAMPING HANDLE 1 SSP-114 SLAVE PUMP SLIDER 1 SSP-190-01 SLAVE PUMP 1 SSP-115 SLAVE PUMP DRIVE ARM 1 16028-03 HITCH PIN 1 SSP-116 HEX ADAPTER 1 623-RC TUBING 5 SSP-148 RELEASE PIN 1 7486-08 WASHER 3 SSP-157-01 CALIBRATION DECAL 1 7733-17 HEX NUT 1 SSP-159 PIVOT KNOB 1 7734-12 LOCK WASHER 3 SSP-161 SLAVE PUMP LOCK 1 7957-32C SCREW 2 SSP-162 COMPRESSION SPRING 1 7957-48C SCREW 2 SSP-163 PIVOT HANDLE 1 9704-03 TUBING 5 9944-24C SCREW 1 9944-32C SCREW 2 REVISION C 10 GC-1337C Assembly Drawings SSP-160-02 Super Slave Pump Part Number Description Qty. Part Number Description Qty. LPA-163 CAM, FOLLOWER 1 SSP-164 SLIDER INSERT 1 SSP-112 PLATE EXTENSION 1 SSP-165 SLIDER LOCK 1 SSP-113 PLATE ADAPTER 1 SSP-166 CLAMPING HANDLE 1 SSP-114 SLAVE PUMP SLIDER 1 SSP-190-02 SLAVE PUMP 1 SSP-115 SLAVE PUMP DRIVE ARM 1 16028-03 HITCH PIN 1 SSP-116 HEX ADAPTER 1 623-RC TUBING 5 SSP-148 RELEASE PIN 1 7486-08 WASHER 3 SSP-157-01 CALIBRATION DECAL 1 7733-17 HEX NUT 1 SSP-159 PIVOT KNOB 1 7734-12 LOCK WASHER 3 SSP-161 SLAVE PUMP LOCK 1 7957-32C SCREW 2 SSP-162 COMPRESSION SPRING 1 7957-48C SCREW 2 SSP-163 PIVOT HANDLE 1 9704-03 TUBING 5 9944-24C SCREW 1 9944-32C SCREW 2 REVISION C GC-1337C 11 Assembly Drawings SSP-160-03 Super Slave Pump Part Number Description Qty. Part Number Description Qty. LPA-163 CAM, FOLLOWER 1 SSP-164 SLIDER INSERT 1 SSP-112 PLATE EXTENSION 1 SSP-165 SLIDER LOCK 1 SSP-113 PLATE ADAPTER 1 SSP-166 CLAMPING HANDLE 1 SSP-114 SLAVE PUMP SLIDER 1 SSP-190-03 SLAVE PUMP 1 SSP-115 SLAVE PUMP DRIVE ARM 1 16028-03 HITCH PIN 1 SSP-116 HEX ADAPTER 1 623-RC TUBING 5 SSP-148 RELEASE PIN 1 7486-08 WASHER 3 SSP-157-05 CALIBRATION DECAL 1 7733-17 HEX NUT 1 SSP-159 PIVOT KNOB 1 7734-12 LOCK WASHER 3 SSP-161 SLAVE PUMP LOCK 1 7957-32C SCREW 2 SSP-162 COMPRESSION SPRING 1 7957-48C SCREW 2 SSP-163 PIVOT HANDLE 1 9704-03 TUBING 5 9944-24C SCREW 1 9944-32C SCREW 2 REVISION C 12 GC-1337C Assembly Drawings SSP-160-04 Super Slave Pump THREAD LOCKER Part Number Description Qty. Part Number Description Qty. 10773-12C SCREW 6 23278-00 ROLLER BEARING 1 10773-14C SCREW 8 7486-08 WASHER 3 10773-28C SCREW 4 7733-17 HEX NUT 1 16028-03 HITCH PIN 1 7734-12 LOCK WASHER 3 23251-00 MOUNTING BRACKET 3 7957-32C SCREW 2 23252-00 MOTOR COUPLER 1 7957-48C SCREW 2 23253-00 SLAVE SLIDER 1 8212-20F SCREW 4 23254-00 ADJUSTABLE MOUNT 1 8301-16C SCREW 2 23255-00 ADAPTER PLATE 1 9944-20C SCREW 2 23256-00 ADJUSTMENT ROD 1 9944-32C SCREW 1 23259-00 HEX ADAPTER 1 SSP-112 SLAVE PLATE EXTENSION 1 23260-00 PRECISION ROD 2 SSP-115 DRIVE ARM 1 23261-00 SUPPORT RAIL 2 SSP-148 RELEASE PIN 1 23262-00 SERVO MOTOR 1 SSP-157-01 CALIBRATION DECAL 1 23269-00 NORMALLY OPEN SENSOR 1 SSP-190-01 SLAVE PUMP 1 23269-01 NORMALLY CLOSED SENSOR 2 GC-1337C REVISION A 13 Sub-Assembly Drawings SSP-190-01 Fluid Section 21195-00 21194-00 20178-00 LPA-141 22017-03 20170-00 (TURN FITTING 45 DEG. CCW FROM VERTICAL POSITION) 20390-00 SSP-120 LPA-130-01 LPA-131 LPA-129 SSP-119 LPA-117 LPA-144 LPA-125 LPA-130-04 20126-00 SSP-122 21960-01 SSP-133 15902-00 LPA-127 LPA-126 LPA-117 LPA-123 LPA-128 LPA-134-01 11021-41 LPA-132 LPA-134-02 20378-01 LPA-139 CJ-143 21228-00 21198-00 Part Number Description Qty. Part Number Description Qty. CJ-143 O-RING 2 SSP-119 SLAVE PUMP BUMPER 1 LPA-117 SEAL 2 SSP-120 “Y” BRACKET 1 LPA-123 COMPRESSION SPRING 1 SSP-122 PUMP SHAFT 1 LPA-125 TRANSFER HOUSING 1 SSP-133 PUMP CYLINDER 1 LPA-126 SEAL 1 11021-41 PIPE PLUG 1 LPA-127 PISTON GUIDE 1 15902-00 TUBE FITTING 2 LPA-128 GUIDE SUPPORT 1 20126-00 FELT WIPER 2 LPA-129 SNAP RING 2 20170-00 ELBOW FITTING 1 LPA-130-01 CRUSH WASHER 1 20178-00 PRESSURE GAUGE 1 LPA-130-04 CRUSH WASHER 1 20378-01 FITTING 1 LPA-131 SEAL HOUSING 1 20390-00 FITTING 1 ELBOW FITTING 1 LPA-132 PUMP HEAD 1 21194-00 LPA-134-01 BALL 1 21195-00 RELIEF VALVE 1 LPA-134-02 BALL 1 21198-00 TEE FITTING 1 LPA-139 PUMP CAP 1 21228-00 2-WAY BALL VALVE 1 LPA-141 ELBOW FITTING 1 21960-01 TEE FITTING 1 LPA-144 LOCK NUT 2 22017-03 TUBE ADAPTER 1 623-RC TUBING 5 9704-03 TUBING 5.583 NOTE: Do not attempt to remove the PTFE insert inside LPA-131. SEAL KIT: LPA-190-SK 14 REVISION L GC-1337C Sub-Assembly Drawings SSP-190-02 Fluid Section 21197-00 21194-00 20639-01 LPA-141 22017-03 20170-00 (TURN FITTING 45 DEG. CCW FROM VERTICAL POSITION) 20390-00 SSP-120 LPA-130-01 LPA-131 LPA-129 SSP-119 21960-01 LPA-144 LPA-125 LPA-130-04 SSP-133 15902-00 LPA-127 20126-00 SSP-122 LPA-126 LPA-117 LPA-117 LPA-123 LPA-128 LPA-134-01 11021-41 LPA-132 LPA-134-02 20378-01 LPA-139 CJ-143 21228-00 21198-00 Part Number Description Qty. Part Number Description Qty. CJ-143 O-RING 2 SSP-119 SLAVE PUMP BUMPER 1 LPA-117 SEAL 2 SSP-120 “Y” BRACKET 1 LPA-123 COMPRESSION SPRING 1 SSP-122 PUMP SHAFT 1 LPA-125 TRANSFER HOUSING 1 SSP-133 PUMP CYLINDER 1 LPA-126 SEAL 1 11021-41 PIPE PLUG 1 LPA-127 PISTON GUIDE 1 15902-00 TUBE FITTING 2 LPA-128 GUIDE SUPPORT 1 20126-00 FELT WIPER 2 LPA-129 SNAP RING 2 20170-00 ELBOW FITTING 1 FITTING 1 LPA-130-01 CRUSH WASHER 1 20378-01 LPA-130-04 CRUSH WASHER 1 20390-00 FITTING 1 LPA-131 SEAL HOUSING 1 20639-01 GAUGE 1 LPA-132 PUMP HEAD 1 21194-00 ELBOW FITTING 1 LPA-134-01 BALL 1 21197-00 RELIEF VALVE 1 LPA-134-02 BALL 1 21198-00 TEE FITTING 1 2-WAY BALL VALVE 1 LPA-139 PUMP CAP 1 21228-00 LPA-141 ELBOW FITTING 1 21960-01 TEE FITTING 1 LPA-144 LOCK NUT 2 22017-03 TUBE ADAPTER 1 623-RC TUBING 5 9704-03 TUBING 5.583 NOTE: Do not attempt to remove the PTFE insert inside LPA-131. SEAL KIT: LPA-190-SK GC-1337C REVISION M 15 Sub-Assembly Drawings SSP-190-03 Fluid Section 21194-00 20639-03 21195-01 LPA-141 22017-03 20170-00 (TURN FITTING 45 DEG. CCW FROM VERTICAL POSITION) 20390-00 SSP-120 LPA-130-01 LPA-131 LPA-129 SSP-119 21960-01 LPA-144 LPA-125 LPA-127 LPA-130-04 SSP-133 15902-00 20126-00 SSP-122 LPA-126 LPA-117 LPA-117 LPA-123 LPA-128 LPA-134-01 11021-41 LPA-132 LPA-134-02 20378-01 LPA-139 CJ-143 21228-00 21198-00 Part Number Description Qty. Part Number Description Qty. CJ-143 O-RING 2 SSP-119 SLAVE PUMP BUMPER 1 LPA-117 SEAL 2 SSP-120 “Y” BRACKET 1 LPA-123 COMPRESSION SPRING 1 SSP-122 PUMP SHAFT 1 LPA-125 TRANSFER HOUSING 1 SSP-133 PUMP CYLINDER 1 PIPE PLUG 1 LPA-126 SEAL 1 11021-41 LPA-127 PISTON GUIDE 1 15902-00 TUBE FITTING 2 LPA-128 GUIDE SUPPORT 1 20126-00 FELT WIPER 2 LPA-129 SNAP RING 2 20170-00 ELBOW FITTING 1 LPA-130-01 CRUSH WASHER 1 20639-03 PRESSURE GAUGE 1 LPA-130-04 CRUSH WASHER 1 20378-01 FITTING 1 LPA-131 SEAL HOUSING 1 20390-00 FITTING 1 LPA-132 PUMP HEAD 1 21194-00 ELBOW FITTING 1 LPA-134-01 BALL 1 21195-01 RELIEF VALVE 1 LPA-134-02 BALL 1 21198-00 TEE FITTING 1 LPA-139 PUMP CAP 1 21228-00 2-WAY BALL VALVE 1 LPA-141 ELBOW FITTING 1 21960-01 TEE FITTING 1 LPA-144 LOCK NUT 2 22017-03 TUBE ADAPTER 1 623-RC TUBING 5 9704-03 TUBING 5.583 NOTE: Do not attempt to remove the PTFE insert inside LPA-131. SEAL KIT: LPA-190-SK 16 REVISION M GC-1337C Maintenance Before performing any maintenance on this pump Follow pressure relief procedures on page 8. Weekly Maintenance 1. Remove catalyst check valve. Pull the poppet at the end of the check valve lightly with your hand. Inspect and clean any contamination. Replace into gun. 2. Clean filter at resin pump. When opening pump relief valve, make sure all resin and air is evacuated from surge bottle. 3. Inspect and clean filter on pick-up wand. 4. Clean pump lube cup and add fresh pump lube. GC-1337C 17 Accessories Repair Kits: LPA-190-RK 18 LPA-190-SK Part Number Description Qty. Part Number Description Qty. CJ-143 O-RING 2 CJ-143 O-RING 2 CJ-154 O-RING 1 CJ-154 O-RING 1 D-123-10 O-RING 1 D-123-10 O-RING 1 LPA-117 SEAL 2 LPA-117 SEAL 2 LPA-126 SEAL 1 LPA-126 SEAL 1 LPA-127 PISTON GUIDE 1 PISTON GUIDE 1 LPA-118 TUBING LPA-127 1.75 FT. LPA-130-04 CRUSH WASHER 1 LPA-123 SPRING 1 20126-00 FELT WIPER 2 LPA-130-04 CRUSH WASHER 1 LPA-134-01 BALL 1 LPA-134-02 BALL 1 LPA-157 DECAL 1 9704-11 TUBING 5 FT. 9704-03 TUBING 1 FT. 20126-00 FELT WIPER 2 17653-01 FRONT FERRULE 1 17653-26 BACK FERRULE 1 GC-1337C Technical Data Category Data Maximum Fluid Working Pressure 2000 psi (14 MPa, 138 bar) Maximum Air Inlet Pressure Maximum Fluid temperature 100° F (38° C) Sound Pressure Sound Power, measured per ISO 9614-2 GC-1337C Dimensions SSP-160-01 & -02 13.82 L X 8.0 W X 16.30 H (351.03 X 203.2 X 414.02 mm) Dimensions SSP-160-04 15.96 L X 6.60 W X 16.73 H (405.38 X 167.64 X 424.94 mm) Weight SSP-160-01 & -02 13.60 Lbs. Weight SSP-160-04 17.00 Lbs. Wetted Parts Catalyst- Chemically coated aluminum, stainless steel, chemically resistant o-rings Resin- Carbon steel, carbide, chemically resistant o-rings. 19 Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations. This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco. This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation. THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale. GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties. In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise. FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées. Graco Information For the latest information about Graco products, visit www.graco.com. TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor. Toll Free: 1-800-746-1334 Fax: 1-330-966-3006 All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice. Original instructions. This manual contains English. MM GC-1337 Graco Headquarters: Minneapolis International Offices: Belgium, China, Japan, Korea GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA Copyright 2008, Graco Inc. All Graco manufacturing locations are registered to ISO 9001. www.graco.com Revised 07/2011