Download L.E.D. HALO TRIM RING For 5
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INSTALLATION L.E.D. HALO TRIM RING for 5-3/4” LIGHTS PARTS INCLUDED 1 1 1 1 1 1 Chrome Halo Trim Ring with Bottom Tab L.E.D. Halo Light Ring #8-32 X 1” Self Tapping Screw Wire Harness Wiring Kit Containing 3 4” Black Nylon Cable Ties 4 Female T-Tap Connectors 4 Insulated Female Spade Connectors—NOT USED 4 Male Spade Connectors 3 Adhesive Foam Strips 1 Dielectric Grease Pack Installation Instructions Please read and understand entire instructions before starting installation. THANK YOU FOR CHOOSING KϋRYAKYN! IN ORDER TO PROTECT YOU AND OTHERS FROM POSSIBLE INJURY AND/OR PROPERTY DAMAGE OR LOSS, PLEASE PAY CLOSE ATTENTION TO ALL INSTRUCTIONS, WARNINGS, CAUTIONS AND ATTENTION NOTES REGARDING THE USE AND CARE OF THIS PRODUCT. WARNING! THIS INDICATION ALERTS YOU TO THE FACT THAT IGNORING THE CONTENTS DESCRIBED HEREIN CAN RESULT IN POTENTIAL DEATH OR SERIOUS INJURY. ATTENTION! This indication alerts you to the fact that ignoring the contents described herein may negatively affect product performance and functionality. CAUTION! This indication alerts you to the fact that ignoring the contents described herein can result in potential injury or material damage. TOOLS SUGGESTED Phillips Screwdriver, Flat Blade Screwdriver, Set of Combination Wrenches STRICTLY OBSERVE THE FOLLOWING GUIDELINES IN ORDER TO USE THE PRODUCT PROPERLY AND AVOID POTENTIALLY DANGEROUS ACCIDENTS. STEP 1 Read and understand all steps in the instructions before starting the installation. Park the motorcycle on a hard, level surface and turn off the ignition. 7270 CUSTOMER SERVICE 877.370.3604 (toll free) INSTALLATION QUESTIONS [email protected] or call 715.247.2983 LIMITED WARRANTY Küryakyn warrants that any Küryakyn products sold hereunder, shall be free of defects in materials and workmanship for a period of one (1) year from the date of purchase by the consumer excepting the following provisions: ● Küryakyn shall have no obligation in the event the customer is unable to provide a receipt showing the date the customer purchased the product(s). ●The product must be properly installed, maintained and operated under normal conditions. ●Küryakyn makes no warranty, expressed or implied, with respect to any gold plated products. ●Küryakyn shall not be liable for any consequential and incidental damages, including labor and paint, resulting from failure of a Küryakyn product, failure to deliver, delay in delivery, delivery in nonconforming condition, or for any breech of contract or duty between Küryakyn and a customer. ●Küryakyn products are often intended for use in specific applications. Küryakyn makes no warranty if a Küryakyn product is used in applications other than intended. ●Küryakyn electrical products are warranted for one (1) year from the date of purchase by the consumer. L.E.D.’S contained in components of Küryakyn products will be warranted for defects in materials and workmanship for 3 years from the date of purchase where as all other components shall be warranted for one(1) year. This includes, but is not limited to; control modules, wiring, chrome & other components. ●Küryakyn makes no warranty of any kind in regard to other manufacturer¹s products distributed by Küryakyn. Küryakyn will pass on all warranties made by the manufacturer and where possible, will expedite the claim on behalf of the customer, but ultimately, responsibility for disposition of the warranty claim lies with the manufacturer. ABOUT OUR CATALOG For purchasing Küryakyn® products, you can receive a complete catalog free of charge. Send the Proof-of-Purchase below with your address to: Küryakyn, P.O. Box 339, Somerset, WI 54025. Please indicate either Accessories Catalog for Harley-Davidson® or GL & Metric Cruisers. Be sure to ask your local dealer about other Küryakyn® products, the motorcycle parts and accessories designed for riders by riders. WARNING! YOU WILL BE WORKING AROUND THE ENGINE AND EXHAUST SYSTEM DURING INSTALLATION. ENSURE THAT THE ENGINE AND EXHAUST SYSTEM HAVE FULLY COOLED TO PREVENT INJURY. 7270-21HD-0212 -cont.- ©2005 Küryakyn USA® All Rights reserved. CAUTION! Avoid damage to the motorcycle. Protect painted surfaces with a soft cloth or blanket. PIC 1 REMOVE TRIM RING ATTENTION! A factory service manual may be helpful in performing this installation. Do not attempt to perform this installation if you are not confident in your ability to complete all of the steps in the procedure; consult a trained technician. STEP 2 Remove the screw from the bottom of the headlight trim ring and remove the trim ring. PIC 1 Set the trim ring aside, it will not be reused. STEP 3 Install the new Halo Trim Ring to the headlight by inserting the cutouts on the Trim Ring over the tabs on the headlight housing (PIC 2), then turning the Trim ring clockwise until the screw tabs are in line. PIC 3 STEP 4 Secure the Trim Ring to the headlight housing using the included #8-32 X 1” Self Tapping Screw. The L.E.D. Halo Light Ring will seat next to the front of the Trim Ring. PIC 4 REMOVE THIS SCREW PIC 2 CUTOUT TAB PIC 3 NOTE: If the headlight feels loose or rattles when assembled, disassemble the headlight and attach the included Adhesive Backed Foam Tape to the backing plate so it presses against the back of the headlight. PIC 5 ATTENTION! It is the installer’s responsibility to ensure that all of the fasteners (including pre-assembled) are tightened before operation of the motorcycle. Küryakyn will not issue a warranty on components lost due to improper installation. Periodic maintenance may be required. TURN CLOCKWISE TO ALIGN TABS LED HALO RING PIC 4 STEP 4 Install one of the included male spades to the end of the RED and to the end of the BLACK wires coming from the L.E.D. Halo Light. Route the wire harness from the L.E.D. Halo light below the headlight and along the headlight wire harness. STEP 5 Remove the seat. #8-32 X 1” SCREW PIC 5 STEP 6 Plug the extension harness into the leads from the Halo Light—Red wire to Red wire, Black wire to Black wire. FOAM TAPE GOES AGAINST HEADLIGHT NOTE:Wrap each connection with electrical tape to help prevent shorting out. ATTENTION! Küryakyn recommends the use of dielectric grease on electrical connections. PAGE -cont.- 2 L.E.D. HALO TRIM RING INSTALLATION STEP 7 Loosen the front tank bolts and remove the rear tank bolt to allow you to raise the rear of the tank. PIC 6 and PIC 7 Route the extension harness under the tank and along the main harness to the battery. CAUTION! When raising the fuel tank, care MUST be taken not to stretch, puncture or break the attached fuel line. PIC 6 LOOSEN FRONT FASTENER STEP 8 Using a test light or the wiring schematic for your bike, turn the key “ON” and locate a “keyed” 12 volt power wire (one that gets power when the key is turned on and loses power when the key is turned off) and a ground wire in the bike harness under the seat. Turn the key “OFF” and disconnect the battery. Install one of the included Female T-Tap connectors to each wire. PIC 8 STEP 9 Install one of the included Male Spade connectors to the RED wire in the extension harness and plug it into the Female T-Tap on the “keyed” power wire. PIC 8 Install one of the included Male Spade connectors to the BLACK wire in the extension harness and plug it into the Female T-Tap on the ground wire. PIC 8 STEP 10 Using the included Nylon Cable Ties, secure the extension harness out of the way of excessive heat and pinch points. Install the rear tank bolt. Tighten this and the front tank bolts securely. PIC 7 REMOVE REAR FASTENER PIC 8 ATTENTION! Secure all wiring away from any moving parts, pinch points or extreme heat. Küryakyn WILL NOT issue a warranty on any electrical component that fails due to pinched, crimped, broken, abraded, melted or frayed wires. STEP 11 Reconnect the battery. Test the L.E.D. Halo Light for proper operation. Reinstall the seat. WARNING! ENSURE PROPER LIGHT OPERATION BEFORE RIDING THE MOTORCYCLE. VISIBILITY IS A MAJOR CONCERN FOR MOTORCYCLISTS. A LIGHT MALFUNCTION COULD RESULT IN DEATH OR SERIOUS INJURY. PAGE Ride On! L.E.D. HALO TRIM RING 3 INSTALLATION