Download Image 16i - IVIE Enterprises

IMAGE 16
120V
Section II
Parts and Service Manual
Order Parts Here:
www.ivie-ent.com/parts
Ph:(918)254-5161
(78486B)
CLARKE TECHNOLOGY Image 16 Operator's Manual
Page 27
AUTHORIZED PERSONNEL MAINTENANCE
To Access Pump Motor
1. Remove brush housing from machine. See "Brush Motor
Repair".
2. Remove pump ground wire from ground screw.
3. Disconnect pump electrical wires form machine harness.
4. Remove solution hoses by turning swivel nut counter
clockwise.
5. Remove four (4) mounting screws that secure pump motor
to solution tank.
6. Reverse procedures for installing new pump. Check wiring
diagram for proper connections when reinstalling electrical
parts.
Solenoid/Spray Valve Removal
1. Loosen screw in rear plate that secures recovery tank to
machine.
2. Raise and tilt recovery tank to the side.
3. Disconnect electrical lead from solution valve.
4. Disconnect solenoid from brush housing by press quick
disconnect coupling on top of brush housing.
5. Remove hoses by loosening hose clamps and pull hoses
from solenoid valve.
6. To reinstall, reverse procedure. Check wiring diagram for
proper connections when reinstalling electrical parts.
Brush Motor Repair
1. Tilt machine on handle or place machine upside down.
2. Pull brush adjustment rod out of adjustment holes.
3. Remove brush stop bracket by removing two (2) screws.
4. Remove two (2) brush pivot shoulder screws (3/16" Allen
Wrench) from sides of solution tank.
5. Pull brush housing away from solution tank far enough to
access wiring .
6. Disconnect wiring and place brush housing on bench.
7. Remove bottom plate by removing nine (9) 10-32 screws.
8. Remove motor and reverse procedure to reinstall.
9. Check wiring diagram for proper connections when reinstalling electrical parts.
Page 28
CLARKE TECHNOLOGY Image 16 Operator's Manual
AUTHORIZED PERSONNEL MAINTENANCE (cont.)
Brush Drive Belt Replacement
1. Tilt machine on handle or place machine upside down.
2. Remove bottom brush plate.
3. Remove pivot screw on drive sprocket side.
4. Remove drive sprocket and replace belt.
5. Reassemble in reverse order.
Maintenance of the Vacuum Motor
This machine has a vacuum motor that uses carbon
brushes. The carbon brushes in the motor must be
checked every three months, or every 500 hours of
operation, whichever comes first. If either of the brushes is
shorter than 3/8 inch, replace both of the carbon brushes.
1¼ inches
Figure 1
To gain access to the vacuum motor:
1. Remove one (1) screw in rear plate that secures
recovery tank to machine.
2. Raise and tilt recovery tank.
3. Can now access the brushes or the three (3) bolts that
secure the vacuum motor to tank.
Replacement of float switch
1. Install and tighten strain relief onto float cord. See
fig. 1.
2. Install new o-ring seal onto strain relief.
3. Install replacement float with strain relief through
inside wall of recovery tank.
4. Tighten strain relief.
5. Check wiring diagram for proper connections and
check fittings for leaks.
6. Check float switch for proper operation and shut off
capacity.
Brush Maintenance (See page 35 for parts references)
1. Tilt machine on handle or place machine upside down.
2. Remove one screw from each side (ref. #5 and #33 on
page 35) of the brush housing.
3. Remove one screw (ref. #15 on page 35) from brush
retainer strap (ref. #19 on page 35) and rotate strap so
that brush can be removed.
4. Remove brush.
5. Carefully pry brush pivot out from bearing (applying
pressure unevenly can break brush pivot).
6. Add a small amount of grease to face of seal and
bearing on I.D. of brush core.
7. Reassemble in reverse order.
Page 30
CLARKE TECHNOLOGY Image 16 Operator's Manual
HOW TO CORRECT PROBLEMS IN THE MACHINE
PROBLEM
CAUSE
ACTION
The machine will not run.
1. Machine does not have power...
1. Make sure the machine is connected to
the correct frequency and voltage, and
all connections are tight.
There is no suction.
1. Vacuum motor may not be running...
1. Be sure the vacuum/accessory switch for
the vacuum motor is at the “ON” position.
2. Vacuum/accessory motor switch may
be defective.
3. There may be a loose motor
connection..
3. Contact an authorized service person.
4. There may be an obstruction in the
vacuum hose....
4. Remove the obstruction.
5.
5. Replace the motor brushes.
Motor brushes may be worn...
6. Drain valve may be open...
6. Close the drain valve.
7. Dome gasket may be worn or
damaged...
7. Replace the gasket.
8. Vacuum hose may be damaged...
8. Replace the hose.
9. Vacuum intake screen clogged...
9. Remove and clean lint screen on vacuum
stand pipe.
1. The spray/brush switch may be
defective...
1. Turn the switch to "I".
2. The spray tips may be dirty, plugged
or worn...
2. Clean or replace the tips
3. The hose may be kinked...
3. Inspect the hose.
1. The drain valve gaskets may be worn
or damaged...
1. Replace the gaskets.
2. There may be lint or dirt in the drain
valve...
2. Clean or replace the drain valve.
1. The spray tips may be plugged...
1. Clean the spray tips.
2. The spray solenoid may be damaged...
2. Replace spray solenoid.
3. The solution screen may be plugged...
3. Clean or replace the nozzle.
4. The pump may be worn...
4. Contact an authorized service person.
5. The hose may be kinked...
5. Inspect the hose.
1. There may be a faulty seal in the pump...
1. Contact an authorized service person.
2. The pump may be worn...
2. Contact an authorized service person.
The float switch may not
be shutting off or turning on.
1. The switch may be damaged...
1. Contact an authorized service person.
Brush motor doesn't run.
1. Circuit breaker tripped...
2. Switch is bad...
3. Motor is bad....
1. Reset circuit breaker.
2. Contact an authorized service person.
3. Contact an authorized service person.
Uneven or no spray from the
jets.
The drain valve leaks.
The solution pump runs
but no solution comes out
of the spray nozzle
The solution pump leaks.
Page 32
2. Contact an authorized service person.
CLARKE TECHNOLOGY Image 16 Operator's Manual
Authentic CLARKE TECHNOLOGY Products
6
5
4
3
2
1
Item
Part No.
Description
1
2
3
4
5
6
59231A
59230A
59228A
59229A
398420
398421
RM-4P Tool Assembly
RM-8P Tool Assembly
RM-4M Tool Assembly
RM-12M Tool Assembly
Defoamer
Extractor, Concentrate
Qty
1
1
1
1
*1 case
*1 case
*12 , 1 quart bottles
CLARKE TECHNOLOGY Image 16 Operator's Manual
Page 35
CLARKE TECHNOLOGY Image 16i/ix
Drawing Final Assembly 4/99
3
19
18
11
16
20
15
12
21
10
13
22
4
14
23
44
49
1
37
26
28
5
39
40
41
38
47
25
24
32
27 30
31
51
29
35
34
42
17
48
46
17
45
6
38
36
43
9
33
50
45
2
7
8
Page 36
CLARKE TECHNOLOGY Image 16 Operator's Manual
CLARKE TECHNOLOGY Image 16i/ix
Parts List, Final Assembly 4/99
Ref.
Part No.
Description
1
2
3
4
Page 38
Page 35
Page 34
Page 36
Page 37
912201
Page 39
59947A
920346
67463A
38996B
44911R
47708A
980603
962546
85736A
58533A
84237A
643418
962798
832322
81110A
692409
85519A
962113
980982
911933
47905A
45905C
45928A
77094A
920224
85383A
68779A
85395A
674110
872010
Page 39
47711A
87607A
980651
980652
85813A
53619A
59322A
171112
51518A
52414A
42911A
699203
67897A
51526A
980650
699202
14608A
Asm., Recovery Shoe
1
Asm., Brush Housing
1
Asm., Recovery Tank
1
Asm., Electrical Panel
1
Asm., Electrical Panel
1
Fuse Holder
1
Asm., Valve Support
1
Wheel
2
Nut, PAL
2
Axle
1
Tank. Solution(incl. #'s 45,46,50) 1
Motor, Vac, 3 Stage
1
Terminal, Male, Q.D.
2
Washer, Lock
3
Screw, 10-24 x ½
1
Screw, ¼-20 x 3.75 Hx
3
Spacer, 3 1/16 Lg. Plastic
3
Screw, 10-32 x ½
4
Gasket
1
Screw, 10-24 x ½
1
Cover, Solution Tank
1
Nut, 10-24
1
Chain, Cover
1
Screw, ¼-20 x 3/8
1
Screw, 10-32 x 1
4
Washer, Plain
4
Terminal, Clip #10 Ring
1
Terminal, ¼ FIMQD*
1
Pump, 100 psi 120V
1
Pump, 100 psi, Bypass
1
Label, Ground Symbol
1
Nut, 10-32
2
Screw, 10-32 x 3/4
1
Cover, Bottom
1
Screw, ¼-20 x ½
1
Hose, Exhaust
1
Clamp Hose
2
Assembly,Plate, Rear Cover
1
Terminal, ¼ FIFQD**
1
Washer, Flat Nylon
12
Washer, 5/16 Flat
4
Washer, 5/16 Lock
4
Screw, 5/16 - 18 x1
4
Adapter, 3/8 Barb x ¼ NPT Nylon
1
Hose, Clear 3/8 x 23"
1
Screw, ¼-20 x ½
2
Bushing
2
Connector
1
Fuse, 1.25A
1
Tag, Caution
1
Spacer, Recovery, Tool
2
Bushing Drain
1
Washer
4
Cable, Tie
9
Literature Kit
1
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
NI
NI
Qty
i ix
x x
x x
x x
x
x
x x
x x
x x
x x
x x
x x
x x
x x
x x
x x
x x
x x
x x
x x
x x
x x
x x
x x
x x
x x
x x
x x
x x
x
x
x x
x x
x x
x x
x x
x x
x x
x x
x x
x x
x x
x x
x x
x x
x x
x x
x x
x x
x x
x x
x x
x x
x x
x x
x x
Accessories: Part No. 77275A - Label Operating Instructions
*FIMQD=Fully Insulated Male Quick Disconnect
**FIFQD=Fully Insulated Female Quick Disconnect
CLARKE TECHNOLOGY Image 16 Operator's Manual
Page 37
CLARKE TECHNOLOGY Image 16i/ix
Drawing & Parts List, Recovery Tank Assembly 2/99
Form #19183A
7
6
14
1
12
10
8
5
3
2
11
19
4
17
22
21
25
20
13
23
4
24
18
9
15
16
Page 38
Ref.
Part No.
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
38982C
47419A
56459A
837304
692409
832322
962798
81110A
39326A
85519A
59877A
34256A
39327A
56476A
832002
30431A
752020
962943
82100A
839401
833407
833901
962987
52206A
839410
Tank, Recovery
Switch, Float
Strain, Relief
O'Ring
Chain
Cover, Solution Tank
Screw, 10-24 x ½
Nut, 10-24
Tube, Vacuum
Screw, ¼-20 x 3/8
Washer, ½ NPT Sealing
Gasket, Cover
Tube, Recovery
Strainer
Clamp, Plastic
Hose, Recovery
Clamp, Hose
Screw, 8-18 x ½
Lock Nut, ½ Conduit
Drain, Valve
Gasket, Drain
Handle, Drain, Valve
Screw, 10-24 x 3/8
Chain
Vavle Assembly
Qty
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
ref.
CLARKE TECHNOLOGY Image 16 Operator's Manual
CLARKE TECHNOLOGY Image 16i/ix
Drawing and Parts List, Brush Housing Assembly 5/01
Form #15718A
15
3
35
32
7
28
36
9
1
11
34
35
4
6
33
20
31
5
16
19
15
22
38
21
23
24
10
29
26
2
22
27
13
26
37
17
17a
30
18
25
8
14
12
12A
21
20
15
NOTE: Kindicates a change
has taken place since last
publication of this manual.
Ref.
Part No.
Description
Qty Ref.
Part No.
Description
1
2
3
4
5
6
7
8
9
10
11
12
12a
13
14
15
16
17
17a
18
19
20
35231A
980202
52654A
87026A
85521A
81104A
68775A
58517A
47807A
925549
960970
45022C
40832A
57268A
68666B
84237A
54880A
54339A
30042A
54155A
66970A
66188B*
Housing, Brush
Washer, Wave
Coupling Male QD
Washer ¼, Flat S.S.
Screw, 10-24 x ½
Nut ¼ -20
Plate, Spray S.s.
Spacer
Terminal, #10 Ring
Pin, 3/16 x 1½ Roll
Bolt, Shoulder 3/8 x ½ x 1½
Motor, Brush Drive
Brush Carton
Pulley
Plate, Brush
Screw, 10-32 x ½ S.S.
Housing, Spray Nozzle
Cap w/Seal Assembly
Gasket, Spray
Nozzle, #2 x 150
Bracket, Brush Retainer
Pivot, Brush
1
1
1
1
1
1
1
1
1
1
2
1
2
1
1
12
1
1
1
1
1
2
21
22
23K
24
25
25a
26
27
28
29
30
31
32
33
34
35
36
37
53047A*
902648*
66187B
34273A
63059A*
63060A
962628
50909A
47701A
980603
920224
628382
67148B
85605A
63071A
85903A
38404A
14657A
37A
14671A
38
NI
30076A
699202
Seal
Bearing
Sprocket, 28T
Gasket, Brush
Brush, Restoration
Brush, Maintenance
Screw, Set 8-32 x 3/16
Belt
Terminal, ¼ FIFQD**
Washer, #10 Ext. Lock
Nut, 10-32 Hex
Spring
Rod, Brush Adjustment
Screw, 10-24 x ¾ SS
Bracket Brush Stop
Screw, 10x½
Shield, Deflector
Kit, Restoration, Brush includes
one of:(#20, 21, 22, 25)
Kit, Interim Brush includes
1 each of: (# 20, 21, 22, 25a)
(ix model only)
Strainer
Cable Tie
**FIFQD=Fully Insulated Female Quick Disconnect
*When servicing these items (#'s 21, 22, and 25) see page
26 Brush Maintenance.
CLARKE TECHNOLOGY Image 16 Operator's Manual
Qty
Page 39
2
2
1
1
1
1
2
1
2
2
2
1
1
1
1
6
1
Ref
Ref
1
2
CLARKE TECHNOLOGY Image 16i
Drawing and Parts List, Electric Assembly 5/01
Form #17653A
1
22
9
2
17
8
16
10
20
4
15
19
3
18
6
7
7
23
13
21
14
24
5
12
11
Ref.
Part No.
Description
Qty
1
85815A
Screw, 5/16" x 1½
2
980692
Washer, 5/16" Flat
3
34809B
Handle, Control
4
47411A
Switch, Vacuum/Accessories
5
47412A
Switch, Spray/Brush
6
84237A
Screw, 10-32 x ½
7
85383A
Screw, 10-32 x ¾
8
980603
Washer, #10 Ext. Lock
9
920224
Nut, 10-32
10
77094A
Label, Ground Symbol
11
42188A
Cord, Power 35'
12
47711A
Terminal, ¼ FIFQD*
13
911933
Terminal, #10 Insulated Ring
14
58013A
Strain, Relief
15
170870
Washer, 7/8 Flat
16
46103A
Rectifier
17
920722
Nut, 10-32 Elastic Stop
18
68776A
Panel, Electrical
19
41435B
Breaker, Brush 1.25 A
20
82100A
Lock Nut, ½ Conduit
21
49725A
Cord, Harness Machine
22
962308
Screw, 5/16" x 18 x 2¼"
23
980666
Washer, 3/8 Ext. Star
24
40148A
Cord Assembly, 35'
NI
699202
Cable Tie
*FIFQD=Fully Insulated Quick Disconnect
Page 40
2
4
1
1
1
2
2
2
2
1
1
2
1
1
1
1
1
1
1
1
1
2
1
1
1
CLARKE TECHNOLOGY Image 16 Operator's Manual
CLARKE TECHNOLOGY Image 16i/ix
Drawing and Parts List, Recovery Shoe Assembly 8/00
Form # 19221A/19223A
4
17
11
8
2
5
1
7
9
10
18
6
9A
10
16
8
15
14
3
13
12,
12A
Page 42
Ref.
Part No.
Description
Qty i ix
1
2
3
4
5
6
7
8
9
9A
10
11
12
12a
13
14
15
16
17
18
28204B
53607A
67615A
872010
36505A
696801
63063A
962798
54880A
54164A
81110A
30426A
54339A
30042A
54157A
962333
49067A
980603
63061C
30076A
Shoe, Recovery
Elbow, ¼ St
Shoe, Recovery S.S.
Clamp, Hose
Manifold, Spray
Plug, ¼ Recess
Bracket, Manifold Retainer
Screw, 10-24 x ½
Housing, Spray
Nozzles 110° x 1.5
Nut, 10-24 Nylock S.S.
Hose, Recovery
Cap w/Gasket Asm.
Gasket, Spray
Nozzle, 110° x 1 Brass Q.D.
Screw, 10-32 x 3/8
Wire, Ground
Washer, #10 Ext. Lock
Bracket, Brush Adj.
Strainer
1
1
2
1
1
2
1
3
4
4
3
1
4
4
4
1
1
1
1
1
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
CLARKE TECHNOLOGY Image 16 Operator's Manual
CLARKE TECHNOLOGY Image 16
Drawing and Parts List, Valve Assembly 5/01
Form #19411A
1
21
28
20
1
19
12
1
1
5
2
18
1
23
22
9
2
1
10
14
1
18
27
24
16
15
16
15
26
19
3
7
4
6
5
16
15
25
17
1
16
15
11
26
14
12 1
8
13, 13a, 13b, 13c
Ref.
Part No.
Description
Qty
Ref.
Part No.
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
13a
13b
13cK
14
722030
30425A
170030
68665A
839204
85395A
980410
170040
697501
737140
35172B
53619A
53050A
58061A
54369A
50018A
85383A
Clamp, Hose
Hose, Air 24"
Hosebarb
Support, Valve
Trim
Screw, ¼-20 x ½
Washer, S.S.
Elbow
Reducer
Quick Disconnect
Hose, 4½"
Hosebarb, Nylon
Strainer, Bowl (incl. #13a,b, c)
Screen, Filter
Gasket, Viton
Bowl, Filter
Screw, 10-32
10
2
1
1
3
4
4
1
1
1
1
2
1
1
1
1
2
15
16
17
18
19
20
21
22
23
24
25
26
27
28
980603
920224
962987
692870
35147A
59785A
59016A
53617A
50328A
170863
302101
77094A
68668A
49068A
Washer, #10 Ext. Lock
Nut, 10-32 Hex
Screw, 10-24 x 3/8
Elbow, Swivel
Hose 14"
Valve, Solution Flow
Tee
Elbow, ¼ NPT x 3/8 Hosebarb
Coupling, Female Q.D. shut-off
Washer, flat 3/8
Clip
Label, Ground Symbol
Plate, Rear, Cover
Wire, Ground
CLARKE TECHNOLOGY Image 16 Operator's Manual
Qty
4
4
1
2
2
1
1
1
1
2
1
2
1
1
NOTE: K indicates a change has been made since the last
publication of this manual.
Page 43
CLARKE TECHNOLOGY Image 16
Drawing and Parts List 6/95
Pump (#45905C) i model
Pump (45928A) ix model
4
3
2
1
7
6
Ref.
Part No.
Description
Qty
1
55372A
53057A
55374A
52908A
54881A
55373A
59783A
53201A
53205A
54882A
54837A
52909A
Kit, Switch - Viton 80/100psi
Kit, Switch 80/100psi
Kit, Dual Check Valves
Kit, Check Valves
Housing, Upper
Kit, Valve
KIt, Valve
Kit, Diaphragm
KIt, Diaphragm
Housing, Lower
KIt, Drive Assembly
KIt, Drive Assembly
1
1
1
1
1
1
1
1
1
1
1
1
2
3
4
5
6
7
Page 44
45905C
45928A
5
x
x
x
x
x x
x
x
x
x
x x
x
x
CLARKE TECHNOLOGY Image 16 Operator's Manual
CLARKE TECHNOLOGY Image 16
Drawing and Parts List 6/95
Motor (#44911R)
13
19
2
4
14
6
3
15
5
16
7
18
8
9
14
15
20
10
11
21
12
17
22
1
Ref.
1*
2*
3*
4
5
6
7
8*
9
10*
11*
12*
13*
Part No.
85303A
40812A
51914A
50618A
672714
Description
Nut
Housing Vent
Fan
Screw, 8-32 x 3/8
Brush, Mechanism
Clamp
Bracket, End, Com.
Bearing
Disc
Bearing
Washer
Bracket, Fan End
Spacer
CLARKE TECHNOLOGY Image 16 Operator's Manual
Qty
Ref.
1
1
1
4
2
2
1
1
1
1
1
1
1
14*
15*
16*
17*
18
19
20*
21*
22*
Part No.
638313
53995A
Description
Qty
Fan, Rotating
Spacer
Fan, Stationary
Shell, Fan
Spring, Load
Fan, Air Seal
Fan, Stationary
Fan, Rotating
Washer
2
2
1
1
1
1
1
1
1
NOTE: #'s 1,2,3,8,10,11,12,13,14,15,16,17,20,21,22
are not available at this time.
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Brush Circuit Breaker = 2.5 amp
Fuse = 1.25 amp
CLARKE TECHNOLOGY Image 16 i/ix
Electrical Schematic 4/99
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CLARKE TECHNOLOGY Image 16 Operator's Manual
CLARKE TECHNOLOGY Image 16 i/ix
Connection Diagram 4/99
CLARKE TECHNOLOGY Image 16 Operator's Manual
Page 47