Download Image 16i - IVIE Enterprises
Transcript
IMAGE 16 120V Section II Parts and Service Manual Order Parts Here: www.ivie-ent.com/parts Ph:(918)254-5161 (78486B) CLARKE TECHNOLOGY Image 16 Operator's Manual Page 27 AUTHORIZED PERSONNEL MAINTENANCE To Access Pump Motor 1. Remove brush housing from machine. See "Brush Motor Repair". 2. Remove pump ground wire from ground screw. 3. Disconnect pump electrical wires form machine harness. 4. Remove solution hoses by turning swivel nut counter clockwise. 5. Remove four (4) mounting screws that secure pump motor to solution tank. 6. Reverse procedures for installing new pump. Check wiring diagram for proper connections when reinstalling electrical parts. Solenoid/Spray Valve Removal 1. Loosen screw in rear plate that secures recovery tank to machine. 2. Raise and tilt recovery tank to the side. 3. Disconnect electrical lead from solution valve. 4. Disconnect solenoid from brush housing by press quick disconnect coupling on top of brush housing. 5. Remove hoses by loosening hose clamps and pull hoses from solenoid valve. 6. To reinstall, reverse procedure. Check wiring diagram for proper connections when reinstalling electrical parts. Brush Motor Repair 1. Tilt machine on handle or place machine upside down. 2. Pull brush adjustment rod out of adjustment holes. 3. Remove brush stop bracket by removing two (2) screws. 4. Remove two (2) brush pivot shoulder screws (3/16" Allen Wrench) from sides of solution tank. 5. Pull brush housing away from solution tank far enough to access wiring . 6. Disconnect wiring and place brush housing on bench. 7. Remove bottom plate by removing nine (9) 10-32 screws. 8. Remove motor and reverse procedure to reinstall. 9. Check wiring diagram for proper connections when reinstalling electrical parts. Page 28 CLARKE TECHNOLOGY Image 16 Operator's Manual AUTHORIZED PERSONNEL MAINTENANCE (cont.) Brush Drive Belt Replacement 1. Tilt machine on handle or place machine upside down. 2. Remove bottom brush plate. 3. Remove pivot screw on drive sprocket side. 4. Remove drive sprocket and replace belt. 5. Reassemble in reverse order. Maintenance of the Vacuum Motor This machine has a vacuum motor that uses carbon brushes. The carbon brushes in the motor must be checked every three months, or every 500 hours of operation, whichever comes first. If either of the brushes is shorter than 3/8 inch, replace both of the carbon brushes. 1¼ inches Figure 1 To gain access to the vacuum motor: 1. Remove one (1) screw in rear plate that secures recovery tank to machine. 2. Raise and tilt recovery tank. 3. Can now access the brushes or the three (3) bolts that secure the vacuum motor to tank. Replacement of float switch 1. Install and tighten strain relief onto float cord. See fig. 1. 2. Install new o-ring seal onto strain relief. 3. Install replacement float with strain relief through inside wall of recovery tank. 4. Tighten strain relief. 5. Check wiring diagram for proper connections and check fittings for leaks. 6. Check float switch for proper operation and shut off capacity. Brush Maintenance (See page 35 for parts references) 1. Tilt machine on handle or place machine upside down. 2. Remove one screw from each side (ref. #5 and #33 on page 35) of the brush housing. 3. Remove one screw (ref. #15 on page 35) from brush retainer strap (ref. #19 on page 35) and rotate strap so that brush can be removed. 4. Remove brush. 5. Carefully pry brush pivot out from bearing (applying pressure unevenly can break brush pivot). 6. Add a small amount of grease to face of seal and bearing on I.D. of brush core. 7. Reassemble in reverse order. Page 30 CLARKE TECHNOLOGY Image 16 Operator's Manual HOW TO CORRECT PROBLEMS IN THE MACHINE PROBLEM CAUSE ACTION The machine will not run. 1. Machine does not have power... 1. Make sure the machine is connected to the correct frequency and voltage, and all connections are tight. There is no suction. 1. Vacuum motor may not be running... 1. Be sure the vacuum/accessory switch for the vacuum motor is at the “ON” position. 2. Vacuum/accessory motor switch may be defective. 3. There may be a loose motor connection.. 3. Contact an authorized service person. 4. There may be an obstruction in the vacuum hose.... 4. Remove the obstruction. 5. 5. Replace the motor brushes. Motor brushes may be worn... 6. Drain valve may be open... 6. Close the drain valve. 7. Dome gasket may be worn or damaged... 7. Replace the gasket. 8. Vacuum hose may be damaged... 8. Replace the hose. 9. Vacuum intake screen clogged... 9. Remove and clean lint screen on vacuum stand pipe. 1. The spray/brush switch may be defective... 1. Turn the switch to "I". 2. The spray tips may be dirty, plugged or worn... 2. Clean or replace the tips 3. The hose may be kinked... 3. Inspect the hose. 1. The drain valve gaskets may be worn or damaged... 1. Replace the gaskets. 2. There may be lint or dirt in the drain valve... 2. Clean or replace the drain valve. 1. The spray tips may be plugged... 1. Clean the spray tips. 2. The spray solenoid may be damaged... 2. Replace spray solenoid. 3. The solution screen may be plugged... 3. Clean or replace the nozzle. 4. The pump may be worn... 4. Contact an authorized service person. 5. The hose may be kinked... 5. Inspect the hose. 1. There may be a faulty seal in the pump... 1. Contact an authorized service person. 2. The pump may be worn... 2. Contact an authorized service person. The float switch may not be shutting off or turning on. 1. The switch may be damaged... 1. Contact an authorized service person. Brush motor doesn't run. 1. Circuit breaker tripped... 2. Switch is bad... 3. Motor is bad.... 1. Reset circuit breaker. 2. Contact an authorized service person. 3. Contact an authorized service person. Uneven or no spray from the jets. The drain valve leaks. The solution pump runs but no solution comes out of the spray nozzle The solution pump leaks. Page 32 2. Contact an authorized service person. CLARKE TECHNOLOGY Image 16 Operator's Manual Authentic CLARKE TECHNOLOGY Products 6 5 4 3 2 1 Item Part No. Description 1 2 3 4 5 6 59231A 59230A 59228A 59229A 398420 398421 RM-4P Tool Assembly RM-8P Tool Assembly RM-4M Tool Assembly RM-12M Tool Assembly Defoamer Extractor, Concentrate Qty 1 1 1 1 *1 case *1 case *12 , 1 quart bottles CLARKE TECHNOLOGY Image 16 Operator's Manual Page 35 CLARKE TECHNOLOGY Image 16i/ix Drawing Final Assembly 4/99 3 19 18 11 16 20 15 12 21 10 13 22 4 14 23 44 49 1 37 26 28 5 39 40 41 38 47 25 24 32 27 30 31 51 29 35 34 42 17 48 46 17 45 6 38 36 43 9 33 50 45 2 7 8 Page 36 CLARKE TECHNOLOGY Image 16 Operator's Manual CLARKE TECHNOLOGY Image 16i/ix Parts List, Final Assembly 4/99 Ref. Part No. Description 1 2 3 4 Page 38 Page 35 Page 34 Page 36 Page 37 912201 Page 39 59947A 920346 67463A 38996B 44911R 47708A 980603 962546 85736A 58533A 84237A 643418 962798 832322 81110A 692409 85519A 962113 980982 911933 47905A 45905C 45928A 77094A 920224 85383A 68779A 85395A 674110 872010 Page 39 47711A 87607A 980651 980652 85813A 53619A 59322A 171112 51518A 52414A 42911A 699203 67897A 51526A 980650 699202 14608A Asm., Recovery Shoe 1 Asm., Brush Housing 1 Asm., Recovery Tank 1 Asm., Electrical Panel 1 Asm., Electrical Panel 1 Fuse Holder 1 Asm., Valve Support 1 Wheel 2 Nut, PAL 2 Axle 1 Tank. Solution(incl. #'s 45,46,50) 1 Motor, Vac, 3 Stage 1 Terminal, Male, Q.D. 2 Washer, Lock 3 Screw, 10-24 x ½ 1 Screw, ¼-20 x 3.75 Hx 3 Spacer, 3 1/16 Lg. Plastic 3 Screw, 10-32 x ½ 4 Gasket 1 Screw, 10-24 x ½ 1 Cover, Solution Tank 1 Nut, 10-24 1 Chain, Cover 1 Screw, ¼-20 x 3/8 1 Screw, 10-32 x 1 4 Washer, Plain 4 Terminal, Clip #10 Ring 1 Terminal, ¼ FIMQD* 1 Pump, 100 psi 120V 1 Pump, 100 psi, Bypass 1 Label, Ground Symbol 1 Nut, 10-32 2 Screw, 10-32 x 3/4 1 Cover, Bottom 1 Screw, ¼-20 x ½ 1 Hose, Exhaust 1 Clamp Hose 2 Assembly,Plate, Rear Cover 1 Terminal, ¼ FIFQD** 1 Washer, Flat Nylon 12 Washer, 5/16 Flat 4 Washer, 5/16 Lock 4 Screw, 5/16 - 18 x1 4 Adapter, 3/8 Barb x ¼ NPT Nylon 1 Hose, Clear 3/8 x 23" 1 Screw, ¼-20 x ½ 2 Bushing 2 Connector 1 Fuse, 1.25A 1 Tag, Caution 1 Spacer, Recovery, Tool 2 Bushing Drain 1 Washer 4 Cable, Tie 9 Literature Kit 1 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 NI NI Qty i ix x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x Accessories: Part No. 77275A - Label Operating Instructions *FIMQD=Fully Insulated Male Quick Disconnect **FIFQD=Fully Insulated Female Quick Disconnect CLARKE TECHNOLOGY Image 16 Operator's Manual Page 37 CLARKE TECHNOLOGY Image 16i/ix Drawing & Parts List, Recovery Tank Assembly 2/99 Form #19183A 7 6 14 1 12 10 8 5 3 2 11 19 4 17 22 21 25 20 13 23 4 24 18 9 15 16 Page 38 Ref. Part No. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 38982C 47419A 56459A 837304 692409 832322 962798 81110A 39326A 85519A 59877A 34256A 39327A 56476A 832002 30431A 752020 962943 82100A 839401 833407 833901 962987 52206A 839410 Tank, Recovery Switch, Float Strain, Relief O'Ring Chain Cover, Solution Tank Screw, 10-24 x ½ Nut, 10-24 Tube, Vacuum Screw, ¼-20 x 3/8 Washer, ½ NPT Sealing Gasket, Cover Tube, Recovery Strainer Clamp, Plastic Hose, Recovery Clamp, Hose Screw, 8-18 x ½ Lock Nut, ½ Conduit Drain, Valve Gasket, Drain Handle, Drain, Valve Screw, 10-24 x 3/8 Chain Vavle Assembly Qty 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 ref. CLARKE TECHNOLOGY Image 16 Operator's Manual CLARKE TECHNOLOGY Image 16i/ix Drawing and Parts List, Brush Housing Assembly 5/01 Form #15718A 15 3 35 32 7 28 36 9 1 11 34 35 4 6 33 20 31 5 16 19 15 22 38 21 23 24 10 29 26 2 22 27 13 26 37 17 17a 30 18 25 8 14 12 12A 21 20 15 NOTE: Kindicates a change has taken place since last publication of this manual. Ref. Part No. Description Qty Ref. Part No. Description 1 2 3 4 5 6 7 8 9 10 11 12 12a 13 14 15 16 17 17a 18 19 20 35231A 980202 52654A 87026A 85521A 81104A 68775A 58517A 47807A 925549 960970 45022C 40832A 57268A 68666B 84237A 54880A 54339A 30042A 54155A 66970A 66188B* Housing, Brush Washer, Wave Coupling Male QD Washer ¼, Flat S.S. Screw, 10-24 x ½ Nut ¼ -20 Plate, Spray S.s. Spacer Terminal, #10 Ring Pin, 3/16 x 1½ Roll Bolt, Shoulder 3/8 x ½ x 1½ Motor, Brush Drive Brush Carton Pulley Plate, Brush Screw, 10-32 x ½ S.S. Housing, Spray Nozzle Cap w/Seal Assembly Gasket, Spray Nozzle, #2 x 150 Bracket, Brush Retainer Pivot, Brush 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 12 1 1 1 1 1 2 21 22 23K 24 25 25a 26 27 28 29 30 31 32 33 34 35 36 37 53047A* 902648* 66187B 34273A 63059A* 63060A 962628 50909A 47701A 980603 920224 628382 67148B 85605A 63071A 85903A 38404A 14657A 37A 14671A 38 NI 30076A 699202 Seal Bearing Sprocket, 28T Gasket, Brush Brush, Restoration Brush, Maintenance Screw, Set 8-32 x 3/16 Belt Terminal, ¼ FIFQD** Washer, #10 Ext. Lock Nut, 10-32 Hex Spring Rod, Brush Adjustment Screw, 10-24 x ¾ SS Bracket Brush Stop Screw, 10x½ Shield, Deflector Kit, Restoration, Brush includes one of:(#20, 21, 22, 25) Kit, Interim Brush includes 1 each of: (# 20, 21, 22, 25a) (ix model only) Strainer Cable Tie **FIFQD=Fully Insulated Female Quick Disconnect *When servicing these items (#'s 21, 22, and 25) see page 26 Brush Maintenance. CLARKE TECHNOLOGY Image 16 Operator's Manual Qty Page 39 2 2 1 1 1 1 2 1 2 2 2 1 1 1 1 6 1 Ref Ref 1 2 CLARKE TECHNOLOGY Image 16i Drawing and Parts List, Electric Assembly 5/01 Form #17653A 1 22 9 2 17 8 16 10 20 4 15 19 3 18 6 7 7 23 13 21 14 24 5 12 11 Ref. Part No. Description Qty 1 85815A Screw, 5/16" x 1½ 2 980692 Washer, 5/16" Flat 3 34809B Handle, Control 4 47411A Switch, Vacuum/Accessories 5 47412A Switch, Spray/Brush 6 84237A Screw, 10-32 x ½ 7 85383A Screw, 10-32 x ¾ 8 980603 Washer, #10 Ext. Lock 9 920224 Nut, 10-32 10 77094A Label, Ground Symbol 11 42188A Cord, Power 35' 12 47711A Terminal, ¼ FIFQD* 13 911933 Terminal, #10 Insulated Ring 14 58013A Strain, Relief 15 170870 Washer, 7/8 Flat 16 46103A Rectifier 17 920722 Nut, 10-32 Elastic Stop 18 68776A Panel, Electrical 19 41435B Breaker, Brush 1.25 A 20 82100A Lock Nut, ½ Conduit 21 49725A Cord, Harness Machine 22 962308 Screw, 5/16" x 18 x 2¼" 23 980666 Washer, 3/8 Ext. Star 24 40148A Cord Assembly, 35' NI 699202 Cable Tie *FIFQD=Fully Insulated Quick Disconnect Page 40 2 4 1 1 1 2 2 2 2 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 CLARKE TECHNOLOGY Image 16 Operator's Manual CLARKE TECHNOLOGY Image 16i/ix Drawing and Parts List, Recovery Shoe Assembly 8/00 Form # 19221A/19223A 4 17 11 8 2 5 1 7 9 10 18 6 9A 10 16 8 15 14 3 13 12, 12A Page 42 Ref. Part No. Description Qty i ix 1 2 3 4 5 6 7 8 9 9A 10 11 12 12a 13 14 15 16 17 18 28204B 53607A 67615A 872010 36505A 696801 63063A 962798 54880A 54164A 81110A 30426A 54339A 30042A 54157A 962333 49067A 980603 63061C 30076A Shoe, Recovery Elbow, ¼ St Shoe, Recovery S.S. Clamp, Hose Manifold, Spray Plug, ¼ Recess Bracket, Manifold Retainer Screw, 10-24 x ½ Housing, Spray Nozzles 110° x 1.5 Nut, 10-24 Nylock S.S. Hose, Recovery Cap w/Gasket Asm. Gasket, Spray Nozzle, 110° x 1 Brass Q.D. Screw, 10-32 x 3/8 Wire, Ground Washer, #10 Ext. Lock Bracket, Brush Adj. Strainer 1 1 2 1 1 2 1 3 4 4 3 1 4 4 4 1 1 1 1 1 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x CLARKE TECHNOLOGY Image 16 Operator's Manual CLARKE TECHNOLOGY Image 16 Drawing and Parts List, Valve Assembly 5/01 Form #19411A 1 21 28 20 1 19 12 1 1 5 2 18 1 23 22 9 2 1 10 14 1 18 27 24 16 15 16 15 26 19 3 7 4 6 5 16 15 25 17 1 16 15 11 26 14 12 1 8 13, 13a, 13b, 13c Ref. Part No. Description Qty Ref. Part No. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 13a 13b 13cK 14 722030 30425A 170030 68665A 839204 85395A 980410 170040 697501 737140 35172B 53619A 53050A 58061A 54369A 50018A 85383A Clamp, Hose Hose, Air 24" Hosebarb Support, Valve Trim Screw, ¼-20 x ½ Washer, S.S. Elbow Reducer Quick Disconnect Hose, 4½" Hosebarb, Nylon Strainer, Bowl (incl. #13a,b, c) Screen, Filter Gasket, Viton Bowl, Filter Screw, 10-32 10 2 1 1 3 4 4 1 1 1 1 2 1 1 1 1 2 15 16 17 18 19 20 21 22 23 24 25 26 27 28 980603 920224 962987 692870 35147A 59785A 59016A 53617A 50328A 170863 302101 77094A 68668A 49068A Washer, #10 Ext. Lock Nut, 10-32 Hex Screw, 10-24 x 3/8 Elbow, Swivel Hose 14" Valve, Solution Flow Tee Elbow, ¼ NPT x 3/8 Hosebarb Coupling, Female Q.D. shut-off Washer, flat 3/8 Clip Label, Ground Symbol Plate, Rear, Cover Wire, Ground CLARKE TECHNOLOGY Image 16 Operator's Manual Qty 4 4 1 2 2 1 1 1 1 2 1 2 1 1 NOTE: K indicates a change has been made since the last publication of this manual. Page 43 CLARKE TECHNOLOGY Image 16 Drawing and Parts List 6/95 Pump (#45905C) i model Pump (45928A) ix model 4 3 2 1 7 6 Ref. Part No. Description Qty 1 55372A 53057A 55374A 52908A 54881A 55373A 59783A 53201A 53205A 54882A 54837A 52909A Kit, Switch - Viton 80/100psi Kit, Switch 80/100psi Kit, Dual Check Valves Kit, Check Valves Housing, Upper Kit, Valve KIt, Valve Kit, Diaphragm KIt, Diaphragm Housing, Lower KIt, Drive Assembly KIt, Drive Assembly 1 1 1 1 1 1 1 1 1 1 1 1 2 3 4 5 6 7 Page 44 45905C 45928A 5 x x x x x x x x x x x x x x CLARKE TECHNOLOGY Image 16 Operator's Manual CLARKE TECHNOLOGY Image 16 Drawing and Parts List 6/95 Motor (#44911R) 13 19 2 4 14 6 3 15 5 16 7 18 8 9 14 15 20 10 11 21 12 17 22 1 Ref. 1* 2* 3* 4 5 6 7 8* 9 10* 11* 12* 13* Part No. 85303A 40812A 51914A 50618A 672714 Description Nut Housing Vent Fan Screw, 8-32 x 3/8 Brush, Mechanism Clamp Bracket, End, Com. Bearing Disc Bearing Washer Bracket, Fan End Spacer CLARKE TECHNOLOGY Image 16 Operator's Manual Qty Ref. 1 1 1 4 2 2 1 1 1 1 1 1 1 14* 15* 16* 17* 18 19 20* 21* 22* Part No. 638313 53995A Description Qty Fan, Rotating Spacer Fan, Stationary Shell, Fan Spring, Load Fan, Air Seal Fan, Stationary Fan, Rotating Washer 2 2 1 1 1 1 1 1 1 NOTE: #'s 1,2,3,8,10,11,12,13,14,15,16,17,20,21,22 are not available at this time. Page 45 Brush Circuit Breaker = 2.5 amp Fuse = 1.25 amp CLARKE TECHNOLOGY Image 16 i/ix Electrical Schematic 4/99 Page 46 CLARKE TECHNOLOGY Image 16 Operator's Manual CLARKE TECHNOLOGY Image 16 i/ix Connection Diagram 4/99 CLARKE TECHNOLOGY Image 16 Operator's Manual Page 47