Download Digital Video Assembly
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Product Training Guide Plasma Display Systems PDP-5030HD & PDP-4330HD Multimedia & Web Training Department 545 Nolan Drive Suite 100 Southlake, Texas 76092 Contents Preface ……………………….…….. 3 System Configurations……………4-5 DVI Interface…………………..…….6 Front Panel Facilities..………………….25 Trap Switch….………………..……..7 PCB Locations……………………..….…26 Cell Structure………….…………….8 Disassembly……………………………...27-32 Overall Block………………..…9-11 Factory Service Modes……………..….33-38 Main PCB Layout………………12 Adjustments……………………………..39-46 Audio Amp……………………………13 Shut Down & Power Down…….………47-53 Digital Video………………………...14-15 Y Drive…………………………….….16-17 X Drive…………………………….….18-19 Sub Address………………………...20-21 Resonance & Mid Clamp…….……22-23 MR Interface…………………………24 Preface This technical training guide will address the disassembly and adjustments of the Pioneer PDP-5030HD & PDP4330HD Plasma Display Systems. This guide was designed as a servicing aid and is not intended to replace the service manual. The student should have the appropriate service manual on hand when when using this guide. Data in the service manual for this unit contains specific information on safety, parts and adjustments. Safety information Important safety data for this Pioneer model is contained in the service manual. Before returning the unit to the customer, complete all product safety obligations and tests. Technicians who bypass safety features or fail to carry out safety checks may expose themselves and others to possible injury, and may be liable for any resulting damages. For more information on electronic circuits and block diagrams refer to Service manuals ARP3107, ARP3111 & ARP3113. Lead in the solder used in this product is a known reproductive toxicant which may cause birth defects or other reproductive harm. (California Health and Safety Code Section 25249.5). When servicing this or handling circuit boards and other components which contain solder, avoid unprotected skin contact with the solder. Also, when soldering do not inhale any smoke or fumes produced. 3 3. Model Number PDP-5030HD Consists of 1 PDP-503PU (Plasma Dispay) 1 PDP-R03U (Media Receiver) 1 Remote (Packed with PDP-R03) 1 System Cable (3m long, Packed with PDP-R03U) 1 PDP-S06-LR (Pair of Side Mount Speaker) 1 PDK-TS01 (Table Top Stand) System Configuration Optional Equipment PDWB-5003 (Flat Wall Mount) PWM-503 (Tilt Wall Mount) 50 inch PDP-503PU (Plasma Display) 50” System Cable (3m) PDP-R03U (Media Receiver) STANDBY POWER STANDBY/ON PDP-S06-LR (Side Mount Speaker / pair) PDK-TS01 (Table Top Stand) PLASM A DISPLAY SYSTEM INPUT + - DOWN UP CHANNEL VOLUME Remote (Packed with PDP-R03U) 4. Model Number PDP-4330HD Consists of 1 PDP-433PU (Plasma Dispay) 1 PDP-R03U (Media Receiver) 1 Remote (Packed with PDP-R03) 1 System Cable (3m long, Packed with PDP-R03U) 1 PDP-S09-LR (Pair of Side Mount Speaker) 1 PDK-TS01 (Table Top Stand) System Configuration Optional EquipmentPDP-S08 (Under Mount Speaker) PDWB-5003 (Flat Wall Mount) PWM-503 (Tilt Wall Mount) 43 inch PDP-433PU (Plasma Display) System Cable (3m) 43” PDP-R03U (Media Receiver) STANDBY POWER STANDBY/ON PDP-S09-LR (Side Mount Speaker / pair) PDK-TS01 (Table Top Stand) PLASM A DISPLAY SYSTEM INPUT + - DOWN UP CHANNEL VOLUME Remote (Packed with PDP-R03U) 5. DVI-I interface for Plasma Display Systems There are two types of DVI interface; DVI-D and DVD-I. Media Receiver PDP-R03U Only! HDCP System PDP-5030HD PDP-4330HD No Connection Possible (Yellow square) 6. Supplied cable must be used. Y-Drive Heat Sink Trap switch must be closed to operate with back off. AC Trap Switch Caution! See Page 27 in this guide or page 85 in the service manual. X-Drive Heat Sink Caution Due to fan less operation the X & Y drive PCB's have heat sinks attached and must be reinstalled if PCB needs replacement. 7. Higher luminance is realized by changing the cell structure. 2. Technical explanation on the new features. - Higher luminance and contrast - PDP-5030HD PDP-4330HD 8. Overall Block diagram Memory Address PDP panel Y Drive Drive controller Scan X Drive Memory Controller Data Controller Input From Media Receivers System Connector Data Interface Input From Media Receivers DVI System Connector R(A)0~7 G(A)0~7 B(A)0~7 R(B)0~7 G(B)0~7 B(B)0~7 CLK HD VD DE Address Panel controller Power supply PDP module CONTROL 6V/15V Power On/Standby control 9. BLOCK DIAGRAM Driver IC Driver IC Driver IC Driver IC VADR2 CLK/LE ADR CONNECT A ASSY AA1 CLAMP Driver IC Driver IC Driver IC Driver IC VADR2 IC6501 Buffer IC Driver IC VADR2 Driver IC Driver IC Driver IC CLK/LE ADR CONNECT B ASSY AB1 CLAMP CLA1 Driver IC Driver IC Driver IC IC6601 Buffer IC Driver IC VADR2 BGA1 CLAMP A ASSY Q6706 - Q6711 VADR Gen. BRIDGE A ASSY K2 K1 ADR RESONANCE ASSY SAA3 ADR_CO +60 SUB ADDRESS A ASSY SAA1 D8 D9 D16 D10 D1 +12V V+5V V+5V_STB SCAN (B) ASSY (UPPER) THERMAL SENSOR ASSY IC5 VCC_VH IC6201 ADD PSUS SEL_PULSE V+3V +12V DC/DC Conv. Module TE1 D11 Y DRIVE ASSY DIGITAL VIDEO ASSY KL_U0:2 VC_VF+ VC_VF- V_OFS VCC_VH V_IC5V D7 D18 DC/DC Conv. Block VCP Y4 Y-SUS MASK Block IC5 VCC_VH IC6204 ADD SEL_PULSE IC2206 Pulse Module +15V XDRV_SIG ADL_LE_UL ADL_LE_DL Y1 +5V +15V VSUS PSUS IC1703 XY Drive Sequence Pattern Gen. Drive Signal D6 VSUS V+2V YDRV_SIG SCAN_SIG IC5 VCC_VH IC6203 ADD SEL_PULSE V+3V X180 V+3V_IC Clock V+2V_IC V+5V_STB Gen. Logic Block +Reset Block IC5 VCC_VH IC6206 ADD SEL_PULSE SCAN VCC_VH V_IC5V D4 V+3V Y2 IC5 VCC_VH IC6205 ADD SEL_PULSE V+2V +12V V+3V IC5 VCC_VH IC6202 ADD SEL_PULSE IC1301 (IC31 L) Sub-Field Conv. for Left with Field Memory VCP D15 +5V +15V VSUS Y-SUS MASK Block Y3 IC2204 Pulse Module Drive Signal V+3V_I SCAN (A) ASSY (LOWER) D14 V+2V_I +15V VCC_VH V_IC5V IC5 VCC_VH IC6001 ADD SCAN SEL_PULSE IC1401 (IC31 R) Sub-Field Conv. for Right with Field Memory Soft-D Block D2 Y5 IC5 VCC_VH IC6002 ADD SEL_PULSE ADCLK_DR BA2:9 VC_VF+ VC_VF- V_OFS BB2:9 V+3V Scan Signal IC5 VCC_VH IC6003 ADD SEL_PULSE SAA2 Offset Block GA2:9 IC1191 Flash ROM V+5V_STB PSUS V_IC5V IC5 VCC_VH IC6004 ADD SEL_PULSE Photo Coupler Block Y6 GB2:9 V+3V IC1207 Module UCOM IC5 VCC_VH IC6005 ADD SEL_PULSE TXD/RX RA2:9 IC1101 Panel UCOM RB2:9 TXD0/RX0 RE LED_SIG I2 IC5 VCC_VH IC6006 ADD SEL_PULSE PSUS D17 D12 D3 D13 FRONT KEY ASSY FRONT KEY CONN ASSY SW21 KL21 KL22 SUB ADDRESS B SAB1 ASSY IR (P) ASSY SAB2 +60 RE1 CLAMP B ASSY BRIDGE C ASSY CLB1 ADR_CO SAB3 ADR RESONANCE ASSY K1 K2 Q6706 - Q6711 VADR Gen. BGC1 VADR2 CLAMP AD1 CLAMP ADR CONNECT D ASSY CLK/LE IC6901 Buffer IC VADR2 VADR2 ADR CONNECT C ASSY AC1 CLK/LE IC6801 Buffer IC VADR2 10. Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST". Driver IC Driver IC Driver IC VADR2 Driver IC Driver IC Driver IC Driver IC CLK/LE ADR CONNECT C ASSY AC1 Driver IC Driver IC VADR2 IC6801 Buffer IC Driver IC Driver IC VADR2 Driver IC Driver IC Driver IC CLK/LE ADR CONNECT D ASSY AD1 CLAMP Driver IC Driver IC VADR2 IC6901 Buffer IC CLAMP BGB1 CLB1 BRIDGE B ASSY K3 CLAMP B ASSY SW POWER SUPPLY MODULE SW POWER SUPPLY Block V MID CLAMP Block RC101 +13.5V -9V T101 +6.5V CLAMP Switching Q115 M111 Switching Q119 +15V T103 NEUTRAL Switching Q112 Switching Q117 +12V T102 LIVE T104 T105 CLAMP RL101 PRIMARY T105 SECONDARY VSUS_CONT M114 VM1 P2 VSUS +15V VSUS +13.5V P5 -9V +15V STB5V VADR +12V P1 STB5V STB5V +6.5V +13.5V -9V P7 P6 LIVE P3 NEUTRAL AC IN X DRIVE ASSY P4 X1 +5V AUDIO AMP ASSY VCP Drive Signal IC3200 Pulse Module X_SUS MASK IC4201 EEPROM (EDID) MR INTERFACE ASSY L R L R IC5202 +5V V_RN +15V Volume & Tone & Balance I2C Interface • Scalling • Gamma IC5201 SRS & Focus A24 TMDS Receiver L, R IC4204 (Sil861) TMDS Receiver +Reset Pulse Block Logic Block +12V Copy Guard Release FOCUS SRS R3 +12V L, R IC4203 EEPROM (HDCP KEY) P_SUS R23 R26 R21 R2 X3 VSUS +15V DC/DC Conv. Block X CONNECTOR (A) ASSY POWER (RELAY) +5V X2 R27 +15V VSUS +15V VCP IC3201 Pulse Module X_SUS MASK IC5002 A21 R24 V+5V_DIG Drive Signal +13.5V L, R IC4011 I/O Expander KEY1 P_SUS +12V IC5001 Reg. KEY2 X4 LED_SIG TXD/RXD SR_UP R11 L1 LED ASSY TRAP SW R22 L, R V+5V_ST AUDIO_SIG (L/R) V+5V_ST TMDS with HDCP A22 SR_DW X CONNECTOR (B) ASSY Power Amp. I2C_BUS (SCL/SDA) SP TERMINAL ASSY System Cable Connector SP21 SP OUT K3 BRIDGE D ASSY CLAMP A ASSY BGD1 ADR CONNECT B ASSY VADR2 Driver IC Driver IC Driver IC Driver IC CLA1 CLAMP AB1 CLK/LE Driver IC Driver IC IC6601 Buffer IC Driver IC Driver IC VADR2 AA1 VADR2 Driver IC CLAMP ADR CONNECT A ASSY Driver IC Driver IC Driver IC CLK/LE Driver IC Driver IC IC6501 Buffer IC Driver IC Driver IC VADR2 11. Main PCB Layout PDP-503PU & PDP-433PU Address Modules Resonance Assy Y-Drive X-Drive Power Supply V-Mid Clamp Scan Modules Audio Amp Address Modules MR Interface Resonance Assy Digital Video 12. PDP-433PU AUDIO AMP and SP TERMINAL ASSYS AUDIO AMP ASSY IC5202 (CXA2021S) IC5201 (NJM2193L) No. Voltage (V) No. Voltage (V) IC5002 (LA4628) No. Voltage (V) No. Voltage (V) No. Voltage (V) 1 5.9 12 5.25 1 5.95 16 11.91 1 1.6 2 0 13 1.73 2 5.94 17 0 2 7.5 3 5.95 14 5.95 3 5.84 18 0 3 0 4 5.94 15 5.92 4 5.98 19 5.98 4 3.37 5 5.98 16 5.91 5 5.98 20 5.91 5 2.29 6 6.02 17 5.93 6 5.97 21 5.97 6 1.6 7 6.02 18 5.92 7 5.98 22 5.98 7 1.97 8 7.38 19 5.94 8 5.98 23 5.98 8 7.3 9 5.95 20 5.95 9 5.98 24 5.98 9 7.3 10 1.55 21 11.91 10 5.97 25 5.97 10 0 11 5.24 22 5.9 11 5.97 26 5.98 11 7.3 12 5.98 27 5.98 12 0 13 5.96 28 5.84 13 7.3 14 5.98 29 5.94 14 15 15 0 30 5.95 A22 J5003 A24 4 6 L R 22 IC5202 14 (CXA2021S) 1 Audio Pre-Amp. 9 11 7 8 11 12 13 14 R+ 8 CN5001 12 L R IC5201 19 (NJM2193L) Focus & SRS 1 Audio Processor 12 30 17 L 1 R 6 18 IC5002 (LA4628) Audio Power Amp. 4 R– 9 L+ 11 L– 13 2 3 5 6 5 STB SW A_MUTE SCL SDA 12 watt X 2 Audio Amp IC FOCUS SRS SP TERMINAL ASSY SP21 CN5302 2 3 5 6 R+ L5301 ATF1206 CN5301 4 R– 3 L+ 1 L– SPEAKER TERMINAL 2 L5352 ATF1206 13. DIGITAL VIDEO ASSY MR INTERFACE ASSY DIGITAL VIDEO ASSY 3.3V 2.5V 3.3V RGB 2 phase 8 bit IC1301 (IC31 L) (PD6358) DRAM Address Data IC1401 (IC31 R) (PD6358) DRAM Address Data ADR CONNECT A - D Assy (Left section) Line Buffer IC4204 SiI861 Address BUS Data BUS 3.3V Control Signal RESET APD MUTE EXD TXD 3.3V → 5.0V RST2 EXD RXD EXT_TXD RST PU 5.0V → 3.3V Reset IC EXT_RXD IC4005 Expander RXDO TXDO AND OR STB5V IIC BUS IC1207 (M30624FGAFP) Module Microcomputer A_SCL, A_SDA EEP ROM DCC_PD 5V RXDO IC4011 Expander ADR RESONANCE Assy ADR_K_EMG 5V STB5V To MR X DRIVE Assy PC_VIDEO RXD BUSY REQ_PU CN1201 Address Resonance Control DEW DET AND IC1101 (HD64F2328VF) Panel Microcomputer ADR K PD U ADR K PD D HD VD Y DRIVE Assy Sustain Control ADR PD 3.3V IC1703 (IC23) (PE5064) STOPB IC1191 Flash ROM APLR Reflesh-rate Det. ADR CONNECT A - D Assy (Right section) 3.3V VD 31 VD HD DE CLK Panel W/B ADJ. Hour/Pulse meter pn 5V 3.3V 2.5V STB5V DC/DC Converter Block OR TXDO STB5V Digital RGB 12V AC_OFF PD_TRIGGER DIG. ADR. PD Reset IC RELAY RESET TEMP1 WE_PN To AUDIO Assy THERMAL SENSOR Assy Sync & Clock Signals SW POWER SUPPLY Module 14. Digital Video Assembly The 2 phase 8 bit RGB signal, sync, data and clock lines input the Digital Video Assembly from the MR Interface assembly. The signals pass through the line buffer and into IC1301 and IC1410 (sub-field Data Generators) where the address data is generated and sent out to the left section and right section address connectors A-D. X and Y drive sustain control is preformed by IC1703 and the panel microcomputer IC1101. The panel microcomputer monitors the horizontal and vertical drive signals to select the proper refresh rate. The module microcomputer IC1207 controls the panel microcomputer via logic lines sent through voltage logic level converters. IC1207 is controlled by the main microcomputer inside the media receiver. IC1207 functions also include thermal sensor monitoring, dew detection, reset control and is used not only to switch on the power supply but to also switch off the power supply should one of the power down detect lines activate. 15. - Y drive circuit block Scan logic Reset pulse gene Logic Block Sus pulse gen Sus pulse gen Sus mask Block Detect over current of 15V or Vcp. Voffset gene Detect over current over voltage of Vofs/ Vh/IC5V. D-D conv 16. Y- Drive Block The Y- Drive PCB receives Scan and Y – Drive signals from the Digital Video Assembly’s drive sequence generator. Scan signals are processed by the logic block and sent out to the upper and lower scan drive assembly’s. The Y – Drive signals ( YSUS up, YSUS down, YSUS B plus and YSUS ground are also sent to the logic block. The four signals are sent out in parallel to the upper and lower sustain pulse generators. The drive signal output from the sustain pulse generators are controlled by reset, offset and mask FET’s shown in each block to obtain the Panel Sustain signal sent to the upper and lower scan drive modules. This module also contains a DC to DC converter, dew detect and over current detect circuits. 17. - X drive circuit block - Sus pulse gen Logic Block Sus pulse gen Sus mask Block -Reset pulse gen Detect over current of 15V or Vcp. Detect over current of reset pulse. Detect over current. Over voltage of Vrn. Vrn D-D conv 18. X- Drive Block The X- Drive PCB receives X – Drive signals from the Digital Video Assembly’s drive sequence generator. The X – Drive signals ( XSUS up, XSUS down, XSUS B plus and XSUS ground are sent to the logic block. The four signals are sent out in parallel to the upper and lower sustain pulse generators. The drive signal output from the sustain pulse generators are controlled by reset and mask FET’s shown in each block to obtain the Panel Sustain signal sent to the upper and lower X connector assembly’s. This module also contains a DC to DC converter and over current detect circuits. 19. - Sub Address circuit block To Power Supply ADR K power down detection Detect over current of Vadr line. 1 Detect Stop of Vadr pulse To Digital Video Assembly To Address Resonance Assembly ADR load detect Detect current load of ADR IC. Limit the number of adr data pulses. 20. Sub Address Block The two Sub Address Circuits are located just above and below the address driver connect assembly’s ( between B & C connectors ). See the overall block Diagram for locations. The upper and lower sub address circuits monitor the current draw of the 60 volt supply to the address drivers. If a small amount of current draw is detected (more than normal) a signal is sent back to the Digital Video Assembly (ADRK EMG1) as an emergency signal and the Digital Video Assembly will limit the number of address data pulses in order to lower the current draw. If the current draw is too large the address power down signal will be sent to the Digital Video Assembly (ADRK PD) and the panel will go into power down condition. (red flashing LED). 21. Address resonance/V mid clamp circuit block ADR resonance assy K2 Vadr(60V) 1 10 19 20 21 22 23 K3- VM* 1 SW 2 DGND 3 ADRGND 4 V MID 5 V ADR To Bridge/ Clamp assy 22. Address Resonance & V-Mid Assembly’s The two Address Resonance circuits are located next to each Sub Address PCB and the V-Mid circuit is located just to the right of the power supply PCB. In later production models the V-Mid assembly will be located on the power supply bracket. These circuits are used to protect the address driver IC’s in the event of extreme picture changes. An example would be if the entire picture was alternating each cell black and white. This causes the IC’s to overheat. The Digital Video circuit will detect the rapid frequency change in the addressing signals and will turn on the V-Mid clamp switch. The VMid circuit will take the normally 60 volt address output signal and lower it by half (30 volts). The voltage will return to normal once the Digital Video circuit has determined the frequency to be an acceptable rate. 23. PDP-433PU MR INTERFACE ASSY CN4003 (DVI) IC4204 TMDS_RXCORE CONTENT_PROTECTION SCALING 8bit_DIGITAL × RGB TMDS IC4203 (CONF_ROM) Q4201, Q4202 (5V ↔ 3.3V I2C_LEVEL_SHIFT) Q4005, Q4006 (5V ↔ 3.3V I2C_LEVEL_SHIFT) IC4201 (DDC_ROM) IC4012 (IC2_SW) 6 DDC_SCL 7 DDC_SDA DDC_SCL DDC_SDA 14 DDC5V IC4013 (STB_DET) Q4014 (REM_CUT) PMST IC4010 (NON_SYSTEM_DET) Q4018 (INV) C4043 (HPF) Q4001, Q4002 (I2C_SW) CN4002 (MDR) CN4004, CN4005 IC4011 (I/O_EXPANDER) IC4006 (REM_SLICER) 15 SR_UP V+5V_DIG IC4005 (I/O_EXPANDER) Q4008 (2.5V_REG) IC4006 (TTL → CMOS CONVERT) A_SCL A_SDA S4001, S4004, etc (MODEL_INFO) RXD0 11 M_TXD IC4006 (BUFF) TXD0 1 M_RXD Q4012 (INV) REM 14 SR_DOWN IC4008, IC4009 (REM_SW) Q4007 (BUFF) SM_POW 5 SM_POW 7 CCKM 8 CSEN2 R4093 R4098 (BIAS) IC4010 (BUFF) CCKM IC4007 (COMPR) + SW_TRG F_KEY1 F_KEY2 Q4011 (DRIVER) LED_G LED_R I2C Q4401 (BUFF) 10 20 SPL 4 13 SPR L_CH Q4402 (BUFF) R_CH CN4007 LED_R LED_G KEY2 KEY1 REM CN4401 CN4009 24. PDP-433PU PANEL FACILITIES Plasma Display STANDBY/ON INPUT CHANNEL VOLUME STANDBY/ON Power indicator MAIN POWER button INPUT button STANDBY/ON button CHANNEL VOLUME buttons buttons Remote control sensor 25. PDP-433PU PCB LOCATION CLAMP A Assy ADR CONNECT A Assy BRIDGE A Assy THERMAL SENSOR Assy ADR CONNECT B Assy SUB ADDRESS A Assy ADR RESONANCE Assy SCAN (A) Assy Y DRIVE Assy ADR CONNECT C Assy BRIDGE B Assy SW POWER SUPPLY Module DIGITAL VIDEO Assy ADR CONNECT D Assy SCAN (B) Assy CLAMP B Assy IR (P) Assy X CONNECTOR (A) Assy CLAMP A Assy X DRIVE Assy AUDIO AMP Assy FRONT KEY CONN Assy FRONT KEY Assy ADR CONNECT D Assy SP TERMINAL Assy BRIDGE C Assy ADR CONNECT C Assy X CONNECTOR (B) Assy MR INTERFACE Assy ADR RESONANCE Assy SUB ADDRESS B Assy ADR CONNECT B Assy BRIDGE D CLAMP B Assy Assy ADR CONNECT A Assy LED Assy Rear View 26. PDP-433PU DISASSEMBLY About Detect (Trap) switch SW Power Supply Module This unit uses a "Rear Case opened ! detection" system. Please follow the outline and cautions below. Outline and caution In servicing, the media receiver should be connected to the plasma display. Input signals passing through the media receiver adopt contents protection by HDCP for copyright protection. After removing the rear case do not apply power until the Detect (Trap) switch has been defeated. The media receiver and plasma will not power up otherwise. Detect switch does not detect at the power supply OFF and the remote control unit wait state. Please close this detect switch with tape before turning on the power for service and diagnoses of the plasma display. 1 Remove the Rear Case (P).(Screws × 19) 1 1 ×2 ×2 1 1 1 ×2 1 1 1 1 1 2 3 4 ×2 1 1 1 1 1 Remove the IF Earth Metal.(Screws × 2) Remove four screws. Remove the SW Power Supply Module. SW Power Supply Module 3 3 Rear View Detect Switch (S2) 4 IF the detect switch has Activated If the detect switch activates, the front panel LED flashes by a 300msec period. To release the detect mode cover the switch with tape then Press the "MENU" key, "ENTER" key, "POWER" key in that order with the remote control unit. 3 2 ×2 IF Earth Metal 3 This unit powers on and enters the service factory mode screen. Afterwards, turn off the power with the remote control unit. Perform the normal operation afterward. 27. PDP-433PU 5 Insert the SW Power Supply Module into the slit of Sub Frame L and R. Slit MR INTERFACE, AUDIO AMP SP TERMINAL and DIGITAL VIDEO Assys 1 2 Remove the Rear Case (P). (Screws × 19) 3 4 5 6 Remove the IF Earth Metal (Screws × 2) Remove the SW Power Supply Module. (Connector, Screws × 4) Remove the MR INTERFACE Assy (Connector, Screws × 4) Remove the SP TERMINAL Assy (Connector, Screws × 2) Remove the AUDIO AMP Assy (Connector, Screws × 2) IF Earth Metal 5 MR INTERFACE Assy AUDIO AMP Assy SW Power Supply Module Sub Frame L Sub Frame R 3 ×2 4 6 6 SP TERMINAL Assy 5 6 4 ×4 5 SW Power Supply Module 7 ×2 Remove the DIGITAL VIDEO Assy (Connector,Circuit Board Spacer × 6) Diagnosis 7 DIGITAL VIDEO Assy 28. PDP-433PU Y DRIVE, SCAN (A), (B) Assy 1 Remove the three screws. 7 8 Remove the Rear Case (P). (Screws × 19) 9 Remove the Front Chassis V. (Screws × 5) Remove the Y DRIVE Assy. (Connector, PCB Spacer × 3, Screws × 8) 10 Remove the Scan IC Spring (43L) and (43R). (Screws × 1) Y DRIVE Assy Front Case Assy 43 (P) 2 3 4 8 Loosen the rivet. 1 8 ×2 ×2 8 ×3 Remove the Lead Cover (P). Pull out Flexible Cable. 9 8 8 10 9 8 8 9 9 2 Scan IC Spring (43L) 4 Scan IC Spring (43R) 9 Lead Cover (P) Rivet Turn to release the rivet. 3 Lead Cover (P) To remove, pull out the Lead Cover (P) with the rivet before completely removing the rivet. 5 6 11 Flip over the SCAN (A) and SCAN (B) Assemblies. 12 If defective replace the scan IC's. SCAN (B) Assy Remove bottom by the fulcrum at the top of Front Case Assy 43 (P). Remove the Front Case Assy 43 (P). Front Case Assy 43 (P) 11 Rear Case 6 Aluminum Materials 11 The hook on the Front Case Assy 43 (P) was put between with Rear Case and aluminum materials. Scan IC's ×6 SCAN (A) Assy 5 29. PDP-433PU X DRIVE Assy 1 2 Remove the Rear Case (P). (Screws × 19) Remove the X DRIVE Assy. (Connector, PCB Spacer × 3, Screws × 8) 2 ×2 2 2 2 X DRIVE Assy 2 2 ×2 30. PDP-433PU UPPER LAYER SECTION (1) 13 14 13 13 13 14 13 13 2 1 5 4 14 16 15 14 J201 17 12 J202 6 7 8 3 10 11 9 Caution in the MR INTERFACE Assy Replacement Set the slide switches in accordance with model chart when replacing the MR INTERFACE Assy. PDP-4333P PDP-433PE PDP-433PU S4001 CBIT_1 S4004 CBIT_0 → ← → → → → Note 1: When there is not S4004, set only S4001. Note 2: When there are not S4001 and S4004, setting is unnecessary. S4001 (CBIT_1) S4004 (CBIT_0) 31. PDP-433PU UPPER LAYER SECTION (2) 15 PDP-433PU ONLY 17 14 4 15 3 8 7 5 6 18 9 16 13 10 11 12 2 7 P7 P6 P1 P4 P2 P3 P5 100V SW101 200V 1 Caution! AC input Voltage selector switch 32. PDP-433PU ADJUSTMENT SERVICE FACTORY MODE Service factory mode uses an OSD function of the Media Receiver (PDP-R03E or PDP-R03U). Perform adjustments with the Media Receiver connected to the system. Remote Control Unit Operation in The Service Factory Mode Operate the service factory mode with the remote control unit (AXD1463 or AXD1460) . Please perform the adjustment by operating the following keys. Remote Control Key Function P + key One line moves the selection cursor of the adjustment item up. P – key One line moves the selection cursor of the adjustment item down. VOL + key +1 raises a adjustment value VOL – key –1 reduces a adjustment value 5 key Perform page down (previous page) ∞ key Perform page up (next page) 2 key –10 reduces a adjustment value 3 key +10 raises a adjustment value 33. PDP-433PU How to Enter the Service Factory Mode Press the " (POWER)" key (POWER OFF) System standby state Confirm that the plasma display and the media receiver turned on together and the system cable is connected properly. Perform the following operation by the remote control unit in less than 3 seconds. • Press the "MENU" key • Press the "ENTER" key • Press the "0" key Press the "Factory" key (Note 1) Image receiving state Press the "Factory" key (Note 1) Service Factory Mode Page 1/13 General information of the Plasma Display and Media Receiver Page 2/13 to 9/13 Adjustment and setting item of the Media Receiver Switch pages with "5" and "∞" keys. Page 11/13 to 13/13 Adjustment and setting item of the Plasma Display Note 1: When using remote control with a {AA5F code} Factory Key 34. PDP-433PU General Information of the Plasma Display and Media Receiver Display example of the first page 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 1 / 13 CENTER Ve r s i on OSD Ve r s i on CV I C Ve r s i on TTXP Ve r s i on MON I TOR Ve r s i on PANEL Ve r s i on FLASH Ve r s i on MON I TOR Mode l Mod e l S e l e c t Ma i n Mod e l S e l e c t AV Mod e l S e l e c t MON I TOR Sen so r e Temp Cen t e r A cu t ime RESET Mon i t o r Ac u t i me RESET Pu l s e Ac u t i me RESET No. I NPUT 1 No S I G MR MA I N E 2 0 0 1 / 0 9 / 2 5 H MR OSD 2 0 0 1 / 0 9 / 1 0 A W2 0 0 1 / 0 9 / 1 2 0 9 : 0 0 X2 0 0 1 / 0 9 / 1 2 0 9 : 0 7 V2 0 0 1 / 0 9 / 1 2 0 9 : 1 0 TTX PRG 061 F6 9 1 1 0 - 00 - 05 01 0 4 0 +28 16 H 41 M OFF 47 H 42 M OFF 164 OFF Item 1 Main software version information of the media receiver 2 OSD version information of the media receiver 3 IP/resize IC control software version information of the media receiver 4 Text microcomputer software version information of the media receiver 5 Module microcomputer software version information of the PDP 6 Panel microcomputer version information of the PDP 7 Panel flash ROM version information of the PDP 8 PDP model information Explanation Reference 01: PIONEER 50 inches, 02: PIONEER 43 inches, 11: SHARP 50 inches, 12: SHARP 43 inches 9 Media receiver model information 10 Media receiver model information 11 PDP destination information 0: All SHARP destinations, Japanese and North America destinations of PIONEER, 3: European and general destinations of PIONEER 12 Temperature information of panel temperature sensor on the PDP This is internal temperature information. This is not establishment environment temperature. 13 Media receiver accumulation operating time 14 Media receiver accumulation operating time reset 15 PDP accumulation operating time 16 PDP accumulation operating time reset 17 PDP accumulation pulse number Real accumulation pulse number becomes "indicated value *10,000,000 pulse". PDP accumulation pulse number reset Turn the display to [ON] by pressing the "VOL +" key, then it becomes [0] when pressing the "ENTER" key. 18 Turn the display to [ON] by pressing the "VOL +" key, then it becomes [0H] when pressing the "ENTER" key. Turn the display to [ON] by pressing the "VOL +" key, then it becomes [0H] when pressing the "ENTER" key. 35. PDP-433PU Adjustment and Setting Item of the Plasma Display Display example of the eleventh page 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 No. 11 / 13 MNTR V5 0 WB MNTR V6 0 WB MNTR PC WB MNTR R H I GH1 MNTR G H I GH1 MNTR B H I GH1 MNTR R LOW1 MNTR G LOW1 MNTR B LOW1 MNTR R H I GH2 MNTR G H I GH2 MNTR B H I GH2 MNTR R LOW2 MNTR G LOW2 MNTR B LOW2 I NPUT1 No S I G 02 01 01 255 255 254 510 509 512 255 255 254 510 511 512 Item Adjustable Range Shipping Setting Storage Place 1 PDP_W/B table selection at VIDEO 50Hz 1 or 2 2 PDP 2 PDP_W/B table selection at VIDEO 60Hz 1 or 2 1 PDP 3 PDP_W/B table selection at PC 1 or 2 1 PDP 4 RED_GAIN of PDP_W/B table 1 0 to 255 Factory adjustment value PDP 5 GREEN_GAIN of PDP_W/B table 1 0 to 255 Factory adjustment value PDP 6 BLUE_GAIN of PDP_W/B table 1 0 to 255 Factory adjustment value PDP 7 RED_OFS of PDP_W/B table 1 0 to 999 Factory adjustment value PDP 8 GREEN_OFS of PDP_W/B table 1 0 to 999 Factory adjustment value PDP 9 BLUE_OFS of PDP_W/B table 1 0 to 999 Factory adjustment value PDP 10 RED_GAIN of PDP_W/B table 2 0 to 255 Factory adjustment value PDP 11 GREEN_GAIN of PDP_W/B table 2 0 to 255 Factory adjustment value PDP 12 BLUE_GAIN of PDP_W/B table 2 0 to 255 Factory adjustment value PDP 13 RED_OFS of PDP_W/B table 2 0 to 999 Factory adjustment value PDP 14 GREEN_OFS of PDP_W/B table 2 0 to 999 Factory adjustment value PDP 15 BLUE_OFS of PDP_W/B table 2 0 to 999 Factory adjustment value PDP Caution in the PDP W/B (No.4 to 15) adjustment: Adjustment value is reflected without relation in input signal during adjustment to the actual PDP. For example, when operate a adjustment value of [MNTR HIGH1] during PAL input, switch to the adjustment value operation of W/B table 1 while displaying PAL in the actual PDP. This is temporary. After adjustment, it becomes the W/B table 2 operation in the PAL input after restarted in the normal mode. It becomes an operation of the W/B table 1 adjustment value after adjustment in the NTSC input. As for the above example, table selection (No. 1 and 2) becomes the shipping setting. 36. PDP-433PU Display example of the twelfth page 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 12 / 13 ABL V I DEO 6 0 PC ABL V I DEO 5 0 VOF S ADJ VSU S ADJ XSU SB ADJ XSU SG ADJ YSU SB ADJ YSU SG ADJ No. Item I NPUT1 No S I G 118 122 131 128 08 08 08 08 Adjustable Range Shipping Setting Storage Place 1 Electric power setting at the PC, VIDEO 60Hz 0 to 255 Factory adjustment value PDP 2 Electric power setting at VIDEO 50Hz 0 to 255 Factory adjustment value PDP 3 VOFS voltage setting 0 to 255 Factory adjustment value PDP 4 VSUS voltage setting 0 to 255 Factory adjustment value PDP 5 SUS_B timing setting of X drive 0 to 15 Factory adjustment value PDP 6 SUS_G timing setting of X drive 0 to 15 Factory adjustment value PDP 7 SUS_B timing setting of Y drive 0 to 15 Factory adjustment value PDP 8 SUS_G timing setting of Y drive 0 to 15 Factory adjustment value PDP Adjustment of these items could result in damage if improperly adjusted. When adjustment is needed, be careful. Caution in the electric power setting (No. 1 and 2) adjustment: Adjustment value is reflected without relation in input signal during adjustment to the actual PDP. For example, when operate a adjustment value of [ABL VIDEO 60 PC] during PAL input, switch to the adjustment value operation of [ABL VIDEO 60 PC] while displaying PAL in the actual PDP. This is temporary. After adjustment, it becomes the [ABL VIDEO 50] operation in the PAL input after restarted in the normal mode. It becomes an operation of the [ABL VIDEO 60PC] adjustment value after adjustment in the NTSC input. 37. PDP-433PU Display example of the thirteenth page 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 12 / 13 V I DEO DR I VE MODE PC DR I VE MODE NEGAT I VE MODE BR I GHT ENHANC E MASK V FREQ PATTERN MASK FULL MASK No. Item I NPUT1 No S I G 00 03 OFF OFF 50 OFF OFF Adjustable Range Shipping Setting Storage Place 1 Drive mode selection at VIDEO 0 to 5 0 PDP 2 Drive mode selection at PC 0 to 5 3 PDP 3 Negative positive inversion mode OFF/ON OFF PDP 4 Bright enhance OFF/ON OFF None 5 Refresh rate at mask signal generation 50/60/70 – None 6 Pattern mask signal generation OFF/ OFF PDP 7 Full mask signal generation OFF/ OFF PDP Caution in the mask (generation test signal screen in the PDP inside) signal generation: • A pattern mask and a full mask can use only either. Therefore, turn full mask OFF when using a pattern mask. Also turn pattern mask OFF when using a full mask. • A pattern mask and a full mask are test signal screens occurring together in the PDP inside. Therefore, in the mask signal generation, it cannot acept video inputting from OSD and the outside. When release mask setting or change of each setting or perform the confirmation of the adjustment or external input signal, perform key operation of the main unit button or the remote control unit. 38. PDP-433PU ADJUSTMENT REQUIRED WHEN THE SET IS REPAIRED OR REPLACED Y DRIVE Assy SW POWER SUPPLY Module When replaced When repaired No adjustment required. 1. VOFS/VH/IC5V voltage adjustment 2. Timing adjustment of pulse module DIGITAL VIDEO Assy When replaced When repaired 1. SUSB ground timing adjustment 2. Panel white balance adjustment No adjustment required. When replaced X DRIVE Assy • Remove IC1204 (24LC04(1) SN-TBB) from the former PC Board to replace, and install it to the new PC Board. When repaired 1. VRN voltage adjustment 2. Timing adjustment of pulse module MR INTERFACE Assy 1. Remove IC4201 from the former PC Board to replace, and install it to the new PC Board. 2. Set slide SW according to page in this manual or page 22 in the service manual. When replaced 1. SUSB ground timing adjustment 2. Panel white balance adjustment SW POWER SUPPLY Module Y DRIVE Assy X DRIVE Assy DIGITAL VIDEO Assy MR INTERFACE Assy Fig. 1 PC Board Location (rear side view) 39. PDP-433PU ADJUSTMENT VOFS/VH/IC5V Voltage Adjustment Input Signal Adjusting Point Adjusting Method VOFS (Offset voltage) adjustment Method 1 1. Write down a adjustment value of VOFS ADJ in the factory mode. 2. Set this adjustment value to center (128). 3. Adjust VR2701 so that the voltage between K2701 (VOFS) and K2703 (SUS GND) becomes 45V. 4. Return it to the value that wrote down a adjustment value of V-OFFSET in step 1. Method 2 1. Read the adjustment value of VOFS ADJ in the factory mode. 2. Adjust VR2701 so that the voltage between K2710 (VOFS) and K2703 (SUS GND) becomes following voltage ± 0.5V. Input Command VR2701 (VOFS) (Y DRIVE Assy) White 100% DAC Output Setting Voltage Input Command DAC Output Setting Voltage VOF000 0.4 25 VOF134 2.599212598 45.94488 VOF006 0.4984375 25.9375 VOF141 2.71496063 47.04724 VOF013 0.61328125 27.03125 VOF147 2.814173228 47.99213 VOF019 0.71171875 27.96875 VOF153 2.913385827 48.93701 VOF026 0.8265625 29.0625 VOF160 3.029133858 50.03937 VOF032 0.925 30 VOF166 3.128346457 50.98425 VOF038 1.0234375 30.9375 VOF172 3.227559055 51.92913 VOF045 1.13828125 32.03125 VOF179 3.343307087 53.0315 VOF051 1.23671875 32.96875 VOF185 3.442519685 53.97638 VOF058 1.3515625 34.0625 VOF191 3.541732283 54.92126 VOF064 1.45 35 VOF198 3.657480315 56.02362 VOF070 1.5484375 35.9375 VOF204 3.756692913 56.9685 VOF077 1.66328125 37.03125 VOF211 3.872440945 58.07087 VOF083 1.76171875 37.96875 VOF217 3.971653543 59.01575 VOF090 1.8765625 39.0625 VOF223 4.070866142 59.96063 VOF096 1.975 40 VOF230 4.186614173 61.06299 VOF102 2.0734375 40.9375 VOF236 4.285826772 62.00787 VOF109 2.18828125 42.03125 VOF242 4.38503937 62.95276 VOF115 2.28671875 42.96875 VOF249 4.500787402 64.05512 VOF122 2.4015625 44.0625 VOF255 4.6 65 VOF128 2.5 45 The symptom is case of mis-adjustment If the VOFS Voltage adjustment is not performed properly, dots like blinking luminance points appear. If deviated greatly from the right adjustment point, panel will light white. VR2703 (VH) (Y DRIVE Assy) VH (voltage for scan IC) Adjustment Adjust so that the voltage between K2716 (VH) and K2720 (PSUS) becomes 103V ± 0.5V. PSUS (=GNDH) is a floating GND and the electric potential is different from that of chassis GND. Be sure not to short-circuit PSUS (=GNDH) and another GND, because that may damage the unit. The symptom is case of mis-adjustment If the VH adjustment is not performed properly, dots like blinking luminance points appear. If deviated greatly from the right adjustment point, panel will light white. VR2702 (IC5V) (Y DRIVE Assy) IC5V Adjustment Adjust so that the voltage between K2707 (IC5V) and K2720 (PSUS) becomes 5.0V ± 0.1V. PSUS (=GNDH) is a floating GND and the electric potential is different from that of chassis GND. Be sure not to short-circuit PSUS (=GNDH) and another GND, because that may damage the unit. Note : Be sure to measure between specified test points. 40. PDP-433PU Sustain Pulse Waveform Adjustment Adjusting Point Input Signal REF_DIG mode in Factory mode White 100% XSUSB ADJ YSUSB ADJ Adjusting Method X-SUS-B, Y-SUS-B Adjustment Set to the indicated value with the remote control unit. (Refer to "Timing adjustment of control signal of X and Y Drive Assys".) VRN Voltage Adjustment Adjusting Point Input Signal White 100% VR3701 (VRN) (X DRIVE Assy) Adjusting Method VRN (minus reset voltage adjustment) Adjust so that the voltage between K3707 (VRN) and K3702 (SUS-GND) becomes -280V ± 1.0V. Panel White Balance Adjustment Input Signal Adjusting Point Adjusting Method Adjust the parameter in the OFFSET-DIGITAL of factory mode as follows; PANEL R-HIGH PANEL B-LOW In this time, dispay uses the mask (MASK04) of factory mode. Reference : Adjustment values using the Media color-difference meter (A-100) MASK Left Side MASK Right Side x 294 293 y 303 294 ∗ When performing the various adjustments by RS-232C control, execute a "DM0" command (release the limit of pulse number) beforehand. After the adjustment completion, execute a "DM 3" command (Limit of pulse number: 64%, shipping state) 41. PDP-433PU Timing Adjustment of X and Y DRIVE Assys Control Signal Purpose • Pulse module loads in DRIVE Assy is one of heat measures of DRIVE Assy. Adjust the drive timing of the pulse module driving parallel with VR. • Pulse module has each peculiar delay time. Readjustment is necessary when replacing the pulse module in the X and Y DRIVE Assys. Adjustment Method CR delay circuit is each inserted on signal path of four control signals (SUS-U, SUS-B, SUS-D, SUS-G) driving the pulse module. Quantity of delay can adjust pulse module of one side with VR. Adjust VR while measuring a waveform of the pulse module, and match timing. Adjustment VR X DRIVE SUS-U VR3203 SUS-D VR3202 SUS-B VR3201 SUS-G VR3200 Y DRIVE VR2204 VR2203 VR2202 VR2201 Test pin for adjustment and measurment Pulse Module X DRIVE Upper Lower SUSOUT K3105 K3106 SUS-U K3200 K3204 SUS-D K3108 K3205 Y DRIVE Upper Lower K2212 K2203 K2220 K2224 K2207 K2225 Adjustment Procedure Power ON Black Mask Screen Measuring points of waveform are refered to next page. Display a SUSOUT waveform Coarse adjustment of SUS-U, SUS-B, SUS-G Display a SUS-D waveform SUS-D adjustment Adjust the waveform to 20-25ns. Display a SUS-U waveform SUS-U adjustment Adjust the waveform to 20-25ns. Power OFF Adjust VR resistance value of SUS-B and SUS-G to match VR resistance value of SUS-D within ± 2Ω. Power ON and display a SUS-D waveform SUS-D readjustment Adjust the waveform to 20-25ns. Display a SUS-U waveform SUS-U readjustment Adjust the waveform to 20-25ns. Power OFF Adjust VR resistance value of SUS-B and SUS-G to match VR resistance value of SUS-D within ± 2Ω. Power ON and display a SUSOUT waveform Compare waveforms, Should look almost the same? No Yes Adjustment end 42. PDP-433PU Measuring Waveform of Pulse Module Timing Adjustment Timing adjustment of the pulse module control signal adjusts with the sustain pulse of eighth pulse (X DRIVE) and the ninth pulse (Y DRIVE) from the back of 6SF. Measuring point of waveform Y DRIVE SUSOUT waveform 1SF X DRIVE SUSOUT waveform 2SF 3SF 4SF 5SF 6SF 7SF 1SF 1ms/div Magnify 6SF block 2SF 3SF 4SF 5SF 6SF 7SF 1ms/div Magnify 6SF block CH1 : Y SUSOUT Under (K2203), 50V/div CH2 : Y SUSOUT Upper (K2212), 50V/div CH4 : YPR-U1 (K2038)- Trigger, 5V/div Trigger : 2msec delay 5µs/div Use this sustain pulse and adjust. CH1 : X SUSOUT Under (K3106), 50V/div CH2 : X SUSOUT Upper (K3105), 50V/div CH4 : YPR-U1 (K2038)- Trigger, 5V/div Trigger : 2msec delay 5µs/div Use this sustain pulse and adjust. • Perform adjustment of waveform with a black mask screen. • It is easy to adjust when turned field AB offset to OFF (RS-232C command: OCN) in adjustment. Note: • Sampling rate of oscilloscope sets it more than 500MS/s in order to perform ns order adjustment. • Collecting calibration of probe before adjustment. When looking at drive Assy unit waveforms, measure at the fourth sustain pulse from the back except for a large width sustain pulse. Therefore, when measured both waveforms of the X and Y drives together, it becomes the sustain pulse of 8 and 9 pulses from the back. • Connect GND of probe measuring waveform to SUSGND terminal by all means. • Precise waveform is not displayed, and an adjustment gap may occur, make sure to GND properly. Waveform coarse adjustment Measure the SUSOUT waveform When there is a gap with waveform of CH1 / CH2 of the part which is enclosed in the following circle, adjust required VR to overlap the waveforms. 1ms/div Magnify the adjustment waveform Adjust with SUS-B 500ns/div Adjust with SUS-U CH1 : Y SUSOUT Under (K2203), 50V/div CH2 : Y SUSOUT Upper (K2212), 50V/div CH4 : YPR-U1 (K2038)- Trigger, 5V/div Trigger : 2msec delay Adjust with SUS-G 43. PDP-433PU SUS-D Adjustment (Y DRIVE) SUS-U Adjustment (Y DRIVE) 1ms/div Magnify 6SF block 1ms/div Magnify 6SF block 5µs/div 5µs/div Magnification Magnification 1ms/div Magnify 6SF block 1ms/div Magnify 6SF block 500ns/div 200ns/div Magnification Magnification 1ms/div Magnify 6SF block 1ms/div Magnify 6SF block Upper PM Lower PM 20 - 25ns Caution: Not absolutely mistaking upper and lower of waveform. 10ns/div CH1 : Y SUS-D Under (K2225), 50V/div CH2 : Y SUS-D Upper (K2207), 50V/div CH4 : YPR-U1 (K2038)- Trigger, 5V/div Trigger : 2msec delay 20 - 25ns Upper PM Lower PM 10ns/div CH1 : Y SUS-U Under (K2224), 50V/div CH2 : Y SUS-U Upper (K2220), 50V/div CH4 : YPR-U1 (K2038)- Trigger, 5V/div Trigger : 2msec delay Waveform Confirmation in Adjustment completion Measure the SUSOUT waveform Confirm it to waveform of CH1 / CH2 of the part which enclosed in the following circle whether there is not a large gap. (A gap of the quantity that shifts 20nS and adjusted remains.) 1ms/div Magnify the adjustment waveform 500ns/div CH1 : Y SUSOUT Under (K2203), 50V/div CH2 : Y SUSOUT Upper (K2212), 50V/div CH4 : YPR-U1 (K2038)- Trigger, 5V/div Trigger : 2msec delay When adjust in the power supply ON state, change so that the quantity of gap that adjusted by temperature-rise of the pulse module becomes small. Therefore, perform high power OFF (RS-232C command: DRF) except measurement time of waveform when adjusts, and adjustment error by temperature-rise does not occur. 44. PDP-433PU SUS-B Ground Timing Adjustment It is necessary to adjust when replacing the X or Y DRIVE Assy and the pulse module. Measurement point and method Measurement point of waveform of X and Y DRIVE Assy in timing adjustment is test pin of SUSOUT of the pulse module of bottom of the main unit. X DRIVE Assy : K3106 Y DRIVE Assy : K2203 Measurement screen : Black mask (PC 60Hz) The measurement is easy to perform when turns field AB alternation to OFF. (RS-232C command: OCN) Measure a sustain pulse of the fifth pulse (X DRIVE) and the fifth pulse (Y DRIVE) from the back of the fourth FS, and adjust. In the start section of this sustain pulse, waveform has inflection point with the timing when SUS-B becomes ON. Adjust so that the voltage of this inflection point is the nearest to 140V and do not become less than 140V. Adjustment parameter X DRIVE: XSUSB (RS-232C command : XSB) Y DRIVE: YSUSB (RS-232C command : YSB) Note: • Connect GND of probe measuring waveform to SUSGND terminal by all means. • Precise waveform is not displayed, and an adjustment gap may occur that does not collect GND properly. Waveform in the measurement Rst 1SF 2SF 3SF 4SF 5SF 1ms/div Magnify 5FS block CH1 : Y SUSOUT (K2203), 50V/div CH2 : X SUSOUT (K3106), 50V/div CH4 : YPR-U1 (K2038)- Trigger, 5V/div Trigger : 2msec delay 5µs/div Measure a waveform of this section and adjust. G N O K Magnify the fourth pulse sustain pulse (XSUSOUT waveform) from the back of the above waveform. 100nsec/div 140V Line 100nsec/div 140V Line GND 50V/div This broken section moves by changing the adjustment parameter. 50V/div Become less than 140V. → NG 45. PDP-433PU Y DRIVE Assy X DRIVE Assy K2720 (PSUS) K2716 (VH) K2218 (1/2 VSUS) K2215 K2217 (SUS_B) (SUS_U) K2214 (SUS_G) K2717 (VH CONT) K3214 (SUSGND) K3708 (VRN_OVP) K3213 (1/2VSUS) K3702 (SUS. GND) K3707 (VRN) K2216 (SUS_D) VR3701 (VRN. ADJ) K2227 (SUS_D) K3705 VRN UVP) K3701 (VSUS) K3205 (SUS_D) K2715 (YDC_DC_PD) K2226 (SUS_U) K3703 (SUS. GND) K2718 (VH UVP) K3704 (VRN. CNT) K3204 (SUS_U) VR2703 (VH_ADJ) K2212 (SUSOUTB) K2719 (VH OVP) K2222 K2703 (SUSGND) K2702 (VSUS) VR2701 K2710 (VOFS) K2011 K2010 K2013 K2009 K2005 K2003 K2002 K2001 K2004 K2205 K2708 (VOFS) K2705 (SUSGND) K3106 (SUSOUT_B) K2709 K2712 (VOFSUVP) K2211 K2225 (SUS_D) K3102 (XNR_PD) K3030 K2050 K2048 K2046 K2045 K2049 K2047 K2044 K2043 (DGND) K2021 K2008 (YPR_U2) K2012 (DGND) (PN MUTE) K2053 (SOFT_D) K2041 (OFS) K2040 K2038 (YCP_MSK) (YPR_U1) K2039 (YSUS_MSK) K2007 K2037 (YSUS_G) K2029 (DGND) K2028 (YSUS_U) (YSUS_D) K2006 K2024 (+5V) VR2204 K2027 (DGND) (SUS_U_ADJ) (YSUS_B) VR2203 K2101 (SUS_D_ADJ) (DEW_DET) VR2202 (SUS_B_ADJ) VR2201 (SUS_G_ADJ) K2203 (SUSOUTA) K2704 (VF-) K3008 (PN_MUTE) K3021 K3007 K3010 (XNR-U) K3022 K3025 K3015 K3017 (XSUS-MSK) (XCP-MSK) K3014 (XNR-D1) K3012 (XSUS-D) K3203 (1/2VSUS) K2701 (VF+) K3018 (XNR-D2) K3013 (XSUS-G) K3004 (XSUS-U) K3003 K3001 (XSUS-B) (+5V) K3103 (VCP_PD) VR3203 (SUS-U) K3108 (SUS_D) K3104 (+5V) VR3202 (SUS-D) VR3201 (SUS-B) VR3200 (SUS-G) K3200 (SUS_U) K2714 (GNDHS) K3009 K3006 K3011 K3029 K2221 (+15V) K2707 (IC5V) K2224 (SUS_U) K3706 (X DC-DC PD) K3105 (SUSOUTA) K2706 (+14V) K2711 (-8V) K2713 VR2702 (IC5V_ADJ) (IC5V UVP) K3201 (SUSGND) Adjusting Points 46. PDP-433PU SHUT DOWN/POWER DOWN DIAGNOSIS BY LED DISPLAY When internal circuit abnormality and other operation abnormality occurred from this unit, self-diagnose display function by STANDBY/ON (LED) indicator is loaded. Each NG point by LED blinking and a PD (power down) point are as follows. Shut Down • Operations : When a microcomputer detected abnormality, turn the power supply to OFF. • LED display : Green blinks Examples: LED blinks in the DIGITAL-IIC communication NG Green LED lights for 200 msec. Lights out for 100 msec Green LED lights for 200 msec. Lights out for 3 sec Number of blinks Name 1 2 3 4 Panel Microcomputer NG DIGITAL-IIC communication NG Dew abnormality Temperature abnormality How to release the shut down state Turn the power supply ON by remote control , release from the shut down state, and turn the power supply ON. (It is not necessary to turn the AC power OFF.) Power Down • Operations : When this unit enters the power down state, the power supply shuts OFF by the protection circuit. • LED display : Red blinks * When more than one protection circuit activates, display shows LED's in order to 1st - 2nd. Examples: LED blinks in the 1st power down = Y-DC/DC CONVERTER, 2nd power down = Y-DRIVE 2nd power-down information 1st power-down information Red LED lights for 200 msec. Lights out for 100 msec Red LED lights for 200 msec. Lights out for 1 sec Red LED lights for 200 msec. Lights out for 3 sec Number of blinks 1 2 3 4 5 6 7 8 Name Y-DRIVE Y-DC/DC CONVERTER X-DC/DC CONVERTER X-DRIVE Power supply Address junction Address resonance DIGITAL-DC/DC CONVERTER How to release the power down state AC power OFF ↓ Wait for PD LED in the power supply module to shut off (around 30 seconds). ↓ next, wait for five seconds. ↓ Turn AC power ON. * After power down release, this unit comes up in the standby state. 47. PDP-433PU Block Diagram of Shut Down Signal System DIGITAL VIDEO ASSY IC1101 Panel UCOM DDC_SCL DDC_SDA RXD BUSY REQ_PU 1 IC1191 Panel UCOM external Flash ROM THERMAL SENSOR ASSY TXD CLK *PU_CE D18 2 TEMP1 4 2 IC1207 Module UCOM D3 IC8351 Thermal Sensor 1 TE1 Y DRIVE ASSY DEW_DET 3 D6 IC1204 EEPROM Y2 Moisture Sensor CN2002 2 A_SCL A_SDA SCL SDA D1 SW POWER SUPPLY MODULE P2 Expander MR INTERFACE ASSY AUDIO ASSY R3 IC5202 CXA2021S IC4204 SiI861 IC4005 Expander IC4011 Expander MEDIA RECEIVER Note: 1 - 4 Shows LED flashing number of times when shut has occurred. 48. PDP-433PU Shut down diagnosis 1 Panel microcomputer NG When a module microcomputer failed in communication with a panel microcomputer, this NG occurs. Shut down after OSD display for 30 seconds from the NG detection. Abnormality to expect Open / Short of communication line in the Assy E06 2 DIGITAL-IIC communication NG When a module microcomputer failed in communication with outside EEPROM or EXPANDER, this NG occurs. Shut down after OSD display for 30 seconds from the NG detection. * However, this communication NG may occur in the standby state. E06 Abnormality to expect • Open / Short of communication line in the DIGITAL VIDEO, MR INTERFACE and AUDIO Assys • Check points. DIGITAL VIDEO Assy (D1) ↔ SW POWER SUPPLY Module (P2) DIGITAL VIDEO Assy (D3) ↔ MR INTERFACE Assy (R3) MR INTERFACE Assy (R23) ↔ AUDIO Assy (A24) System Cable 3 Dew detection When it becomes the dew state in this unit, this NG occurs. After the dew detection, shuts down immediately. Abnormality to expect for dew drop Disconnect a connector CN2002 between Dew drop sensor and Y DRIVE Assy. 4 Temperature abnormality When temperature of this unit is abnormally high, this NG occurs. Shut down after OSD display from the NG detection for 30 seconds. Note: When temperature fell down during indication, return to the normal operation. E04 Abnormality to expect when it occurs in the environment that is not high-temperature • Disconnect a connector between DIGITAL VIDEO Assy (D18) and temperature sensor 1 (TE1). Reference Shut down temperature of each temperature sensor Sensor Temp 78 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 1 / 13 CENTER Ve r s i on OSD Ve r s i on CV I C Ve r s i on TTXP Ve r s i on MON I TOR Ve r s i on PANEL Ve r s i on FLASH Ve r s i on MON I TOR Mode l Mod e l S e l e c t Ma i n Mod e l S e l e c t AV Mod e l S e l e c t MON I TOR Sen so r e Temp Cen t e r A cu t ime RESET Mon i t o r Ac u t i me RESET Pu l s e Ac u t i me RESET I NPUT 1 No S I G MR MA I N E 2 0 0 1 / 0 9 / 2 5 H MR OSD 2 0 0 1 / 0 9 / 1 0 A W2 0 0 1 / 0 9 / 1 2 0 9 : 0 0 X2 0 0 1 / 0 9 / 1 2 0 9 : 0 7 V2 0 0 1 / 0 9 / 1 2 0 9 : 1 0 TTX PRG 061 F6 9 1 1 0 - 00 - 05 01 0 4 0 +28 16 H 41 M OFF 47 H 42 M OFF 164 OFF 49. RESONANCE ASSY (Lower) RESONANCE ASSY (Upper) ADR CONNECT ASSY (Lower) ADR CONNECT ASSY (Upper) OR IC1201-pin 6 OR IC1201-pin 8 Address PD Mute 6 D1202 Cathode AND 7 8 DIGITAL DC-DC D1 PD_TRIGGER DIG_ADR.PD OR Y DRIVE ASSY Y Drive 1 PD Circuit P2 4 X Drive X DRIVE ASSY SW POWER SUPPLY MODULE Note: 1 - 8 Shows LED flashing number of times when power down has occurred. D17 D16 OR D12 - D15 OR D8 - D11 DIGITAL VIDEO ASSY P3 P4 2 Y DC-DC 5 3 X DC-DC Y1 X1 OR Relay Circuit PDP-433PU Block Diagram of Power Down Signal System 50. PDP-433PU Function of the various protection circuits (P.D. circuit) Assy Name Red LED Number of Blinks 1 Kind of P.D. Circuit VCP OCP VOFS OVP Y DRIVE Assy VOFS UVP 2 VH OVP VH UVP 3 X DRIVE Assy 4 P.D. by VOFS undervoltage (= overcurrent) P.D. by VH overvoltage P.D. by VH undervoltage (= overcurrent) VRN OVP P.D. by VRN overvoltage VRN UVP P.D. by VRN undervoltage (= overcurrent) VCP OCP P.D. by VCP overcurrent P.D. by reset circuit overcurrent P.D. by VSUS overvoltage VSUS UVP P.D. by VSUS undervoltage (= overcurrent) VADR OVP P.D. by VADR overvoltage VADR UVP P.D. by VADR undervoltage (= overcurrent) 15V OVP 5 P.D. by VOFS overvoltage P.D. by IC5V undervoltage (= overcurrent) RESET OCP P.D. by 15V overvoltage 15V UVP P.D. by 15V undervoltage (= overcurrent) 12V UVP P.D. by 12V undervoltage (= overcurrent) 6.5V OVP P.D. by 6.5V overvoltage 6.5V UVP P.D. by 6.5V undervoltage (= overcurrent) 13.5V UVP -9V UVP Remarks P.D. by VCP overcurrent IC5V UVP VSUS OVP SW POWER SUPPLY Module Function P.D. by 13.5V undervoltage (= overcurrent) P.D. by -9V undervoltage (= overcurrent) +B OVP P.D. by +B overvoltage +B OCP P.D. by +B overcurrent AC200V P.D. P.D. by AC200V apply Note 1 PFC module overheat protection VSUS arc resistance overheat protection ADR CONNECT Assy 6 ADR.PD P.D. by disconnecting the connector RESONANCE Assy 7 ADR.K.PD P.D. by ICP open and TCP defective 5.0V OVP P.D. by 5V overvoltage DIGITAL VIDEO Assy 8 5.0V UVP P.D. by 5V undervoltage (= overcurrent) 3.3V OVP P.D. by 3.3V overvoltage 3.3V UVP P.D. by 3.3V undervoltage (= overcurrent) 2.5V OVP P.D. by 2.5V overvoltage 2.5V UVP P.D. by 2.5V undervoltage (= overcurrent) Reference OVP : Over Voltage Protect UVP : Under Voltage Protect OCP : Over Current Protect Note 1: AC200V P.D. is not applicable to the PDP-433PE and PDP-433PU models. 51. Diagnosis of the error point in the various protection circuit (P.D. circuit) operation (Red LED blinks) Number P.D. Point in of Blinks Operation 1 Y DRIVE Error Pont Possible Part of Error Circuit State Operation P.D. Circuit Y DRIVE Assy IC2206, IC2214 (Pulse module), IC2203, IC2204, IC2212, IC2213, IC2213, IC2217, R2209 K2211 Lo VCP OCP VOFS D/D CONV. BLOCK (Y DRIVE Assy) IC2702, IC2709, IC2715 K2712 Lo VOFS OVP K2709 Lo VOFS UVP K2719 Lo VH OVP IC2701, IC2702, IC2709, IC2715 VOFS D/D CONV. BLOCK (Y DRIVE Assy) Q2211, Q2212, R2277, IC2208, IC2210 2 Y DC DC VH D/D CONV. BLOCK (Y DRIVE Assy) IC2712, IC2716 VH D/D CONV. BLOCK (Y DRIVE Assy) IC2711, IC2712, IC2716 SCAN (A), (B) Assy SCAN IC IC5V D/D CONV. BLOCK (Y DRIVE Assy) IC2704, IC2706, IC2717 SCAN (A), (B) Assy SCAN IC IC5V D/D CONV. BLOCK (Y DRIVE Assy) IC2704, IC2706, IC2717 VRN D/D CONV. BLOCK (X DRIVE Assy) IC3702, IC3712 4 X DC DC VRN D/D CONV. BLOCK (X DRIVE Assy) IC3701, IC3702, IC3712 X DRIVE 5 PS Drive section (control signal, output elements etc.) in normal operation K2718 Lo 7 ADR ADR K VH D/D CONV. BLOCK in normal operation SCAN Assy in normal operation IC5V D/D CONV. BLOCK in normal operation IC5V UVP SCAN Assy in normal operation K3708 Lo VRN OVP K3705 Lo VRN UVP Q3122 K3103 Lo VCP OCP X DRIVE Assy IC3200, IC3201 (pulse module), IC3103, IC3104, IC3106, IC3107, IC3110, IC3113, R3109 Q3122 K3102 Lo VRN OCP Drive section (control signal, output elements etc.) in normal operation VRN D/D CONV. BLOCK in normal operation X DRIVE Assy IC3200, IC3201 (Pulse module) When P4 connector disconnected, P.D. does not occur Y DRIVE Assy IC2206, IC2214 (Pulse module) When P3 connector disconnected, P.D. does not occur MX AUDIO Assy IC8601 (Audio IC) When P6 connector disconnected, P.D. does not occur ADDRESS CONNECT A - D Assy, RESONANCE Assy, D/D CONV. BLOCK (DIGITAL VIDEO Assy) ADDRESS CONNECT A~D Assy RESONANCE Assy When pin 5 of P2 connector disconnected, P.D. does not occur SW POWER SUPPLY Module When the voltage is not output even if P4, P3 and P6 connectors disconnected Disconnect D8 - D15 connectors ADR. PD TCP damage of IC6704 (ICP), disconnect D16 and D17 connectors, panel microcomputer is defective, outside Flash ROM of the panel microcomputer is defective. D/D CONV. BLOCK (DIGITAL VIDEO Assy) IC1901 8 VH UVP X DRIVE Assy SW POWER SUPPLY Module 6 Drive section (control signal, output elements etc.) in normal operation VOFS D/D CONV. BLOCK in normal operation K2713 Lo 3 Diagnosis Condition ADR. K. PD K1901 Lo 5.0V OVP K1902 Lo 5.0V UVP D/D CONV. BLOCK (DIGITAL VIDEO Assy) IC1901 K1903 Lo 3.3V OVP K1904 Lo 3.3V UVP D/D CONV. BLOCK (DIGITAL VIDEO Assy) IC1901 K1905 Lo 2.5V OVP K1906 Lo 2.5V UVP DIGITAL DC DC Note: About PS PD The condition that Red LED blinks five times (power supply PD) 1 When the internal protection circuit of SW POWER SUPPLY Module worked 2 When a microcomputer was not able to identify the PD point ↓ Being careful because the protection circuit of SW POWER SUPPLY Module cannot conclude that worked. 52. PDP-433PU Block diagram for Power supply section SW POWER SUPPLY MODULE AC IN 100 - 240V Power Factor Control ST-BY Power Supply STB5V Y DRIVE ASSY +B395V VSUS DC/DC Converter VOFS DC/DC Converter VOFS -45V VH DC/DC Converter VH 130V IC5V, VF12V DC/DC Converter IC5V VF12V VSUS 215V VADR 61V VADR DC/DC Converter 6.5V DC/DC Converter (6.5V, 13.5V, -9V) 13.5V -9V 15V DC/DC Converter (15V, 12V) 12V X DRIVE ASSY VRN DC/DC Converter VRN -280V DIGITAL VIDEO ASSY 15V DC/DC Converter (5V, 3.3V, 2.5V) 5.0V 3.3V 2.5V Supplementary information 1. Power on/off switch for the large-signal system (SW102) Function: Only the power for the small-signal system (15V, 12V, 6.5V, 13.5V, and -9V) is on, and the power for the large-signal system (VSUS, VADR) is off. Usage: Use when only an operational check for the smallsignal system is required. Supplementary information: When this switch is to be used, the wires of pin 5 (DIG, ADR, and PD) of the P2 connector of the power-supply module should be disconnected to prevent the PD circuit from operating. To turn the power of the large-signal system off without using this switch, operation from an external PC through RS-232C commands "DRF" is basically required. In this case, the above procedure is not required, as the PD circuit is muted by software. Method of power supply ON in the large signal system OFF state with RS-232C command 1 Confirm that this unit is the standby state. 2 Transmit RS-232C command "DRF." 3 Turn the power supply ON by remote control unit, side key or command "PON." ∗ When turn the power supply OFF once, return to setting of large signal system ON. When turn the power supply ON in the large signal system OFF, transmit "DRF" command each time. 2. 200V AC power-down switch (SW101) Function: While 200V AC voltage is applied, operation of the PD circuit is turned on and off (ON when the switch is set to 100V AC, and OFF when the switch is set to 200V AC). Setting: For the PU model only, the switch is set to 100V, and for other models, it is set to 200V. 3. Temperature compensation of the VSUS voltage for the drive system Function: Control the power supply voltage mentioned above according to temperature. (Temperature compensation works so that the voltage is lowered on the lowertemperature side, and is raised on the highertemperature side.) Purpose: To improve the yield by compensating the temperature characteristics of the panel. Supplementary information: For this model, temperature compensation is performed only for the VSUS voltage, and not for the VOFS voltage, and it is controlled by software. 4. When a fuse blows • If a fuse blows, never turn the power on again only after replacing the fuse. (In most cases, the fuse itself did not have any problem. So as long as factors of overcurrent have not been removed, chances of destruction increase every time the power is turned on. In the worst case, about a dozen parts may be destroyed.) • Principally, the whole power-supply module must be replaced. 5. Voltage adjustment of the panel drive As this model employs the electronic VR system for the VSUS and VOFS voltages, and as the voltage-adjustment data are stored in the DIGITAL assembly, voltage adjustment of the panel drive is not necessary when the power-supply modules are changed. (For VADR, VH, and VRN, adjustments with semifixed VR controls are necessary.) For this model, as the power-supply block has been developed and designed by an outside vendor, at the point you know which module is a cause of failure (through diagnosis described elsewhere in this manual), change the corresponding modules, and do not diagnose or repair the module. Similarly, the switches and the semifixed VRs inside the powersupply module must not be adjusted without a special reason. 53.