Download 920-0400 Onan CW series Genset Parts & Service manual (new copy)
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The following catalog has gaps in its page numbers, or doesn’t have any numbers. We have chosen to leave the page numbering in the order that Acrobat assigns it. .,.= .._..+ =“”? :? -.-”. —- — — — 0- I Cimrrrl 1 L---- CD SERVICE PARTS AND CATALOG .. SERIES Cw ELECTRICGENERATING PLANTS ,,< –--y .. -, ,,,,2 ONAN 920-400 1400 73RD AVENUE N.E. “ MINNEAPOLIS, A DIVISION OF ONAN MINNESOTA 55432 CORPORATION 9AL66 PrintedinuSA INSTRUCTIONS REPAIR For parts or service, Service Center, contact the~dealer from whom you purchased To avoid errors or delay in filling yrmr parts order, please Always refer to the nameplate I on~our I 1. Always give the MODEL &SP~C. FOR ORDERING PARTS this equipment furnish all information orrefer toyour Nearest Authorized P~ts & requested, plant: NO. and SERIAI, NO. 1- ......-1 ~ 2. Do not order byreference For handy reference, nameplate information in insert the YOUR spaces plant above. num$er or group number, always use part numher and description. 3. Give the part number, descri~tion and quantity neededof each item. prepaid to your dealer or near~st AUTHORIZED SERVICh; STATION, Write a letter to the same add<ess stating If an older part cannot be identified, return the part Print your name and address plainly on the package. the reason for returning the part. Any claim for loss or damage to your unit in transit ,should be filed promptly against 4. State definite shipping instructions. Shipments are complete unless the packing’ list indicates items are the transportwion co ll~rany making the delivery. back ordered. Prices are purposely omitted fro m this sales taxes, exchange rates, etc. For current parts prices consult Parts Catalog J our Onan Dealer, due to the confusion Distributor, or Parts resulting 10S precios vigentes de su distribuidor de prod uctos ‘ ‘ONAN”. 16 costs, import duties, and Service Center. “En esta Iista de partes 10S prec ios se omiten de proposito, ya que bastante confusion derechos aduanales, impuestos d e venta, cambios extranjeros etc. Consiga from fluctuating resulto de fluctuaciones de 10S precios, PARTS This catalog applies groups of related to the standard items. CW Plants Each illustrated (including part is identified CATALOG mobile application by a reference plants) as listed number corresponding below. Parts are arranged to the same reference in number below the illustration. Parts illustrations are typical. Using the Model arrd Spec. No. from the plant nameplate, select the Parts Key No. (1, 2, etc., in the last column) that applies to your plant Model and Spec. No. This Parts Key No. represents parts that differ between models. Right and left plant sides Unless otherwise mentioned in the description, parts are determined by facing the engine end (front) of the plant. PLANT DATA &SPEC. ELECTRIC NO. WATTS VOLTS** CYCLE 5CW- lM/ 5CW-2M/ 5CW-3M/ 5CW-4MJ 5CW-5M/ 5,000 5,000 5,000 5,000 5,000 I 20 240 120/240 120/208 60 60 5CW- 1R/ 5CW-8 R/ 5,000 5,000 5,000 5,000 5,000 5,000 5,000 5,000 5CW-53M/ 5CV&54M/ 5cw-57M/ 5,000 5,000 5,000 5CW-53 R/ 5CW-54R/ 5CW-55R/ 5CW-57R/ 5,000 5,000 5,000 5,000 240 220/380 6,250 120/240 6,250 6,250 6,250 6,250 120/208 240 120/240 5CW-2R/ 5CW-3 R/ 5CW-4R/ 5CW-5R/ 5CW-6R/ 5cw-7R/ 6CW-53 R/ 6CW-54FV 6cw-55R/ 6CW-55DR/ 6CW-56 R/ 6CW-57R/ 6,250 705 CW- I R/ 705 CVi-2R/ 705CW-3 R/ 705CW-3R17/ 705cw-4R/ 705 CW-5R/ 705 CW-5DR/ 705cw-6R/ 705 CW-7R/ 7,500 7,500 7,500 7,500 7,500 7,500 7,500 7,500 7.500 8cw-3R/ 8CW-4R/ 8,000 8,000 8CW-53M/ 8CW-54M/ 8CW-55M/ 8CW-56M/ 8CW-57M/ 8,000 8,000 8CW-53 R/ 8CW-54R/ 8cw-55R/ 8CW-55DR/ 8cw-56R/ 8CW-57 R/ 9CW-3 R/ 9CW-4R/ 10CW-5M/ I ocw-6M/ I 20 120/240 120/208 220/380 120/240 120/208 480 220/380 I 20 240 I 20/240 120/240 120/208 I I I 3 KEY NO. i 3 3 2 2 3’ 4 3 2 2 2 2 2 3 3 3 3 4 4 2 2 2 50 50 50 I 3 3 3 4 4 I I I 50 50 50 50 I 3 3 4 3 3 3 4 2 2 2 2 50 50 50 50 50 50 I 3 3 3 3 3 3 4 3 4 3 4 60 60 60 60 60 480 220/380 [ 27/220 PARTS WIRES 3 60 60 60 240 120/240 120/208 240 DATA PHASE I I I I I 60 60 60 240 L 60 60 60 60 60 60 60 60 3 I I I I I I 2 2 3 4 —— 4 4 4 4 4 4 2 2 3 3 4 3 4 3 4 4 4 4 4 4 4 4 4 4 60 120/208 50 50 3 3 4 4 4 120/240 120/208 240 480 220/380 50 50 50 50 50 I 3 3 3 3 3 4 3 3 4 3 3 3 3 3 [ 20/240 120/208 240 120/240 480 220/380 50 50 50 50 50 50 I 3 3 3 3 3 3 4 3 4 3 4 4 4 4 4 4 4 9,000 9,000 I 20/240 60 I 3 4 120/208 60 3 4 4 [0,000 120/240 120/208 240 60 60 60 60 I 3 3 4 3 3 3 3 3 240 120/240 480 220/380 I 120 / 240 J--8,000 8,000 8,000 8,000 8,000 8,000 , models. 3 3 3 3 3 8,000 8,000 8.000 10CW-3M/ 10CW-4M/ between TABLE * MODEL are interchangeable 10,000 I 0,000 I 0,000 480 .— — I 3 3 3 .- — PLANT DATA * I MODEL & SPEC. NO. WATTS i APPLICATION PLAh s *** / * - The Specification Letter A ** - Reference to 120, 240, 120 - Parts PHASE WIRES lj%J ~ I 0:000 I 0,000 10,000 ~ ;%% 240 120/240 480 220/380 127/220 that Differ Between I .. antes 3 4 3 (A to B, 40 and 480-volt bile 3 3 3 3 3 3 60 60 60 60 60 60 10,000 250 DC 1 ~PECIFICATION NUMBERS, 96, 665, 980, i329, 1615, 1689, 1725, 1775, 1776, 1813, 1819, 1824, 1970, 1991, 2148, 2203, 2206, 22[7, 2428, 2537 ! Application .— B to C, etc. ) with Also Applies Planta will Manufacturtig to 115, 230, Also have KEY NO. I 60 I L *** PARTS DATA CYCLE { ! 10,000 MOBILE (Cont.) EL ECTRI( VOLTS** , I ocw-3R/ 10CW-4R/ \ TABLE 1338, 1511, 1837, 1841, 4 3 4 4 4 4 4 4 4 4 4 2 5 1597, 1850, 6 Changes. 115/230 and 460-volt. the Specification Number Shown in the Part Description. —. 26 a’ ,—... 23 ()4- ? .. . — 22 ‘w ,=.. ~ ...... 1 CRANKCASE REF. NO. —. I PART GROUP NO. QTY. USED 10 IA236 I 2 IO IB373 I 3 10 I A367 I 4 PLATE, IO IC67 10 IC268 REAR Crankcase. Brg. Plate IO IK341 2 -. .- 6 516A72 7 8 505-274 517-48 9 10 502-2 520A I I As 2 Req. 4 I 2 8 Rr. seal) Bearing Rr., Kit, Incl. Prec. Prec. Type I / , Frt. Ref. - Frt. Washer Type, Specify: Std. or .002”, .020” or .030” Under., Original Repl. Equip. Alum. Pin, Lock (2) & 16 17 f I Begin Spec. J Flanged Brg. on Earlier Thrust Flanged 18 ~: 1 21 Bronze Faced, .010”, Kit IO IK220 Used Models Washer, Crankshaft II 12 13 14 15 Prec. Crankshaft Thrust 10A QTY. PART NO. PARTS USED DESCRIPTION 8 805-18 . 5A Pins, I04B432 Oil To Spec. E Begin Spec. E Bearing Kit, Crankshaft J , See & Rr. - TO spec. & 5B NO. —— Brgs., & Bearing, Rr. Cam., (Repl. IO IA50) CRANKSHAFT BRG. No. 5A (Incl. REF. Repl. IO IA217 Bearing, Cam., Frt. Type (Repl. 10 IA70) I I 2 5 PART DESCRIPTIONS I 1 22 1 ~ I \ 23 I 24 ~ / 520A43 I 520A434 520A432 520A433 STUD, GEAR 520A9 520A 520A I I I 18 509P64 IO IKI16 I IOB640 I IOA647 526-63 HOUSING, IO IE 188 IO IE222 8 2 2 2 29 Rear Brg. Stud, Stud, Stud, Stud, Cyl. BaSe Cyl. Base Oil Base, Spec. Oil BaSe, Spec. Spec. B Flywhl. Hsg., Oil, Crank Spec. Gasket 2 2 2 (Assorted Thickness) Cover, Valve Box Gasket, Valve Box Cover Washer, CopperValve Cover Screw FLYWHEEL Spec. A Only I I Key 1,2,3,4,6- Rr. Begin 123A445 I 2,6 123A458 I Tube, B Cap, Breather Spec. B I Valve, I Filter, Spec. Breather Rear Brg. 25 15 A I Kit, shaf~ 403A95 IO IA154 123A3 A A Seal, Key 5 Bolt, Eye - Lifting Plate, Cover, Flywhl Opening, Spec. A 123-452 ,, ,, A I I I 10 I B229 Plate E I I ~; Place, Spec. COVER Spec. 6 I Begin Stud, 6 Brg., (4) Separate Thrust Washers Plug, Countersunk Hd. Plug, Exp., Rr. Camshaft Brg. Opening (Rep!. 517-18) Elbow, Oil Fi[ter Lines Stud, Rear Brg. Plate, To Spec. E Bolt, Begin Plate Spec. Hsg. - Begin Tube - Spec. Begin Breather Breather B Tube B - Begin “ - ‘.. ,., db-CI OIL PUMP, OIL FILTER & BY@ PART QTY. PART NO. —— NO. USED DESCRIPTIONS I 2 120A222 120A22 I 3 120A224 I Screlw, (Repl. Guide 120 A380) 4 526-153 I 5 6 i 20A279 I Washer (Repl. Pump, - Copper 526-69) Oil 120K161 120 B275 I Gas I I Cup 122C56 122C122 10 193P6 II 12 13 122-37 502-57 505-52 ,., - /’ ASS GROUP REF. 7 8 9 20-+? 7 Pis~on, Valve Spri~g, Oil 120~270) et Kit, REF. PART QTY. NO. NO. USED 502-3 2 Connector, to Filter Line, Filter 14 - oil By-pass By-Pass (Repl. PARTS 15 122B94 I Oil By-Pass 16 122B95 - Oil By-Pass 17 18 120A 182 502-2 I I 2 19 309BI0 Pump Intake - Pump 1 Filter, Incl. Cartridge Bra~ket, Fi Iter (Repl. 20 DESCRIPTION Switch, 122C89 21 502-58 I I 22 502-20 2 I I Car~ridge, Filter Tee! Filter Inlet El b~w, Press. Tee, Mtg., Gage Corm. 30 Flare - Lines Inlet Line, Filter Outlet Screw, Shoulder - Pump Mtg. Elbow, Flare, Inv. Filter Lines, Key 1,2,3,4,5 Switch, Cut-off Low Oil Press. (Opt. ) Key 6 (Used Switch) & 122C 120) Gag~, Pressure Inv. Momentary Contact with opt. cut-off Repl. 308 P37, Key 6 (Opt. ) Key Cut-off Switch 6 Elbow, St. (Two Used Oil Gage Optionally Left) Key 6 to Mt. Facing ., ) . il 5+ --- 1’ -—-, If 1- 14 13 1: +19+ 11’”- II--2’+ _ -23 .2&- , —. OIL 3EF. NO. ——— I BASE GROUP PART NO. QTY. USED BASE, OIL I02E220 I02E262 I I I 02E465 2 3 4 5 PART i FOOT, /020223 OIL I02B27 I COVER, I02A221 102A248 BASE 2 2 OIL 102A222 BASE I I I I02B215 REF. NO. DESCRIPTIONS — Spec. A, Key 1,2,3,4,5 Begin Spec. B, Key 1,2,3,4,5 & 6 (Except Spec. 2428) Key 6 (Spec. 2428 Only) Spec. A Begin Spec. B Gasket, Oil Elbow, St. Base to Crkcase. 7 505-268 Pipe, 8 505-29 Coupling, 9 10 II 505-130 123C402 12 23A380 Plug, Oil Drain - 3/4” Tube, Oil Fill - Spec. A Only Housing, Crankcase BreatherSpec. A Only Gasket Oil Fill Tube, I - Oil Base I 23C388 ‘ 2 Breather Drain Drain Hsg., (3/4 123A437 I Tube, 123 B409 I Cap, 16 123A410 I Gasket, A Only 17 123A378 I 18 123A439 I Indicator, Only Indicator, Spec. B Spec. Oil - Begin Fill Breather I Gasket, 19 402A36 4 Cushion, 20 21 22 23 402A38 402A46 526A 124 4 4 8 Cushion, Bushing, Washer. Drain x 9) Pipe, PART$ DESCRIPTION 15 (3/’4”) Oil QTY. USED 13 18A Optional - For Heater Assy, Less Heater Gasket, Oil Base Opening Cover 505-5 ~ Spec. Hsg., Spec. B A Only OPENING Standard 6 PARTS 3/4” 24 123A191 MOUNTING HARDWARE 402A 103 ASSY. IN CL. A Only 31 Oil Oil Level - A Begin Indicator - Upper Mtg. - Lower Cushion Spacer Mt~. Cushion REF; 19,20,21,22 With 6“ Bolt 4 With 8“ Bolt 333B42 I Element, I Spec. - Spec, Level Mtg. 4 309-29 Hsg., Level Oil 402A219 (opt. 25 Breather PLUS (Optional) Heater - Oil Base Heater Cont. ) Thermostat (opt.) - Oil REF. PART PART QTY. I NO. NO. -— USED — ~ DESCRIPTIONS I BLOCK, I VALVE GUIDES CYL. - IN CL. VALVE SEAT I I OC757 INSERT - LESS VALVES, Left Hand, Std. II OC1201 I Left Hand with & E haust 1 Optional I IOC756 I IO C1200 3 4 I I 00644 INSERT, I I 0A646 I I Righ4 Righ~ 4 Intakk lnserls Guid~, VALVE 2 I & EXH. Stellite Valve 13 NO. I IOD637 QTY. PARTS USED DESCRIPTION I Inserts Stellite Valve SEAT - STELLITE - Specify: Exha~st Seat Std. ,010”, 13 I IOD748 I 14 15 16 17 18 I IOB641 I I 0B645 I I OA707 I04A91 I IOA815 2 2 8 2 10 or 19 I IOA814 20 21 526A 127 I I 2-90 8 18 2 .025” Over. II OAI 5 191 2 Intake - Optional VALVE I IOB642 II OBI 195 2 2 Exha~st *Exhadst Rotator I IOB643 II OBI 193 2 2 7 I IOA738 4 Intake *intake Spring, 8 RETAINER, I IOA648 VALVE 4 II OA1204 4 I I 0A620 4 8 - Stellite - Std. Stellite - Optional 9 I IOA639 8 I I 5A34 4 II 12,13 520A I I HEAD, CYL. Compression) I IOD638 12 12 I IOD749 4 - (Be .— Comp., Right Hand, High Comp., Gas Fuel Gasket, Cyl. Hd. Gasket, Cy 1. Base Nut, Cyl. Base Nut, Cyl. Base Screw, Hex. Mtg. Screw, For Hex Hd. Washer, Cyl. Piston & Pin .010”, .020”, Over. (Repl. Ring, Lock - Mtg. Mtg. Hd, For Cyl. Cyl. Hd. Hd. Mtg. Hd. Mtg. -Specify: Std. or .030” or .040” I 12-S5) Piston Pin I12A19 4 I I 2A54 2 Pin, 24 113-105 2 Ring Set - For I Piston Specify: Std. or .010”, .020”, .030”, .040” Over. (Repl. 25 2 Rod, 26 I 14B64 I 14B53 4 27 I 14B54 2 28 I I 4A20 4 Bearing Half, Con. Rod Specify: Std. or .002”, .010”, .020”, .030” Under. Bushing, Piston Pin - SemiFinished Washer, Lock Con. Rod Screw - (See Ref. 30) 29 I 14A57 4 Piston - Specify: Std. or I I 3-59) - Std. - Stellite Valve - Optional I IOBI 195 Valves - Optional *Rotoc’ap, Valve - Used with II OBI 193 & IIOBI 195 Valves Connecting Screw, Corm. Rod - (See Ref. I 14A20 & 30) Valve Sprg. Retainer 30 Tappet, Valve - Incl. Adj. Screw Stud, ~Exhaust Manifold Sure Both Heads are of the Same I Left Hand, Std. Gasol ine Fuel I Left Gas Std. Fuel 23 For SPRlk G Used with I 10 B642& I IOB643 Valve s II OB1193 & with *Used Lock) Hand, 22 Optional 10 Right Gasoline Intake Seat & Exhaust - Optional Valve .005”, I 1 PART ETC. Hand, Std. Hand, with .002”,, REF. NO. .— Hand, #uel High Comp., Comp. 805-20 4 Bolt, Place - Repl. I 14A57 * - The optional Stellite Valve has its groove located 1/4” from end of stem to accommodate optional Rotocap Valve Rotatora and not change spring tension. If the Rotoc ap is For not used on this valve, the optional (13/64” thick at O. D.) is required For 32 110A 1204 Spring for proper spring Retainer tension. . —. -—.. — II 54 : RAN KSHAFT, CAMSHAFT, FLYWHEEL& BLOWER WHEEL L REF. NO. —. I 2 3 4 PART NO. QTY. 9EJL I I 2 I I04D 172 I04BI 515-1 I04A365 5 51&16 6 I05AI I I PART DESCRIPTIONS Crankshaft Gear, Crankshaft Key, Crnkshft & Camshft. Gr. Washer & Slinger, Crnkshft. Gear (Repl. I04A95) Ring, Lock - Crnkshft. l– Gr. Washer . . 12 I 105 B107 150A4 13 150C417 I I I 12 Camshaft 7 8 9 10 510-46 II 150A440 I 12 I 50P437 I Ring, 13 I05A42 I Washer, 14 516AI16 15 CRANK, 192C259 2 - Incl. Gear, Camshaft Plate, Back -Gov. Spacer, Gov. Ball Ball, Fly - Governor Cup, Pin, Center Pin Ball Spec. (Repl. PART NO. NO. — QTY. Snap Roll DESCRIPTION 16 17 192C268 150A435 I I Pin, 18 FLYWHEEL 104D 192 I Key 1,2,3,4,6 104A205 I Key 5- 19 I04A160 I Washer, 20 5 I 5-90 I Key, 21 22 23 134C388 134C387 192B193 I I I Wheel, Hub, Blower Wheel Support Guide, Crank 2 Dowel Pins Pin, Dowel 24 516AII Begin Spec. - Center Thrust PARTS USED — Governor Pin - Cam. - Crank Guide 25 A, B - Housed 192 C204) 520A45 I I Gear Pilot HAND I REF. Plants Spec. Center Incl. Ring Gr. Flywheel Flywheel Mtg. Blower - Spec. - Crank - Incl. A,B Support - A,B Stud, Blower Spec. A,B Crank, Wheel 26 I04B252 I Dog, 27 104- I 37 800-75 I I Gear, Ring - Key Screw, Dog Mtg., 28 C (Repl. 33 C Camshaft 806-38) Begin & Support Spec. 5 Begin C Spec. ,.-. GOVERNOR& Note: GEAR Vacuum COVER booster parts GROUP do (705 CW-3R17/). not apply to X-Ray models I I REF. PART QTY. ~ NO. —.— NO. USED — I 2’ 3’ 4. 150AI15 150A96 150A398 150A639 I I I 5. 6 150A410 150A495 I 1- 7 150A47 I PART I DESCRIPTIONS Spr(ng, Governor Stud, Gov. Sprg. I 3,4,5,6 Rind, 150A425 I 9 150K580 I 10 150K582 I Gasket - Man! - Key 3,4,5,6 Kit, ,Eooster Repl. Kit, lBooster Diaph,, 19 - Key Booster Key to 3,4,5,6 Key 3,4, II 150A475 I SPring, 4,5,6 12 150,4376 I 13 150A666 I 14 150A668 Brat’ket, Booster Int. Sprg., Key 3,4,5,6 Plate, Diaph., Booster, Key 3,4,5,6 (Repl. 150 A373) Gasket, Diaph. Plate, Key 3, 4,5,4 (Repl. - Int., I I I 516-39 516-85 Key I COVER, I03CI15 GEAR 25 26 27 28 29 30 31 3, DESCRIPTION — Pin, Cotter, Key 3,4,5,6 pin, Roll, Key 3,4,5,6 Housing, Vacuum Booster Sold Separately) Cover, Vacuum Booster (Not Sold Separately) 34 Hsg. - ASSY., IN CL. REF. 20-29 Spec. A Begin Spec. B (Repl. I03C140) I I I Seal, 510-14 I I Bearing, Needle Ball, Brg., Shaft (Lower) Thrust 509-46 Shaft 509- I 9 510-48 5 I o-49 Oil Bearing, - Crnkshft. Needle Frt. (Upper) I Seal, 150A444 I Yoke, 516-90 150B416 150A438 I I I Pin, Stop - Gov. Cup Arm & Shaft Gov. Screw, Adj. - Gov. Sensitivity 150A4 I Bracket, I I Gasket, Gr. Cover Mtg. Stud, Arm Cover Mtg. - Spec. I03CII0 520A363 I I Oil A Only 150 A374) (Not I I03C173 20 21 22 23 24 5,6 BOoster USED 18 Sprg. PART QTY. PART NO. —— (Repl. Lin~, Gov. Arm to Carb. Bra~ket, Booster Ext. Key13,4,5,6 Spri~g, Ext. Booster 8 NO. Is 16 17 Tension Nut~ GOV. Spd. Adj. Joir+ Ball, Gov. Link I 50 A300) REF. - Gov. Governor Gov. Shaft Spring REF. B@=’” ‘L y;” l!Z ‘%’ 1A ~~~~~5 ,DE’;gP;;’oNBegin --—.. ;g “IBF ~ EZ;;rz;i Spec, G (Note: Wrapper not ,.. 17 7 ‘- ‘“- :-, %%%f? m 6 5 I 7-9 I 7 140B467” I 8 140A357 I 8A 145A239 I ~ Plug, Button -Spec. F Gasket, Spec. B (Repl. 508-73) Inlet, 3A through F Inlet, Carb. Air (Metal) Spec. B through H - Order 145A239 Rub. Inlet, 145A246 Bushing, 503 P368 @ B through Clamp Carb. Bushing, (Air Carb. Horn) Air Rubber Inlet for 4 @ 2: 22X ‘B >-& ‘:: : E::;’:::.%ii:; I Metal Inlet to Carb. - Spec. B through H Clamp, Hose - Rubber Inlet Spec. J to Car b., Begin 4 ~ .\#l@$’ ; ,{ir ~“ ‘Yp%g ,0 ,0 ~.@ ‘0’ 7. /’/ ‘Y CLAMP, 503-274 503-274 HOSE Air 8 ‘ I ‘& lR CLEANER :& GROUP 10’ PART 10. — NO. USED QTY. DESCRIPTIONS I 140A343 [ 2 140D355 1 2A 140D53 Cleaner, Air - Oil Bath Type, Spec. A (Repl. 140 C266) Housing, Mesh Type - Spec. B through F Housing, Cart. Type - Begin I I Spec. 3 1406356 I 3A 1406532 I 4 520A75 2 133A32 10r2 12 503-259 I 13 14 503A215 133K30 I [ 15 503-269 3 Clamp, I heater Hose, (1) Air Hose to Air Clnr. ) Breather Cap Hose, 16 503A275 Tube, A (l), Air Pre-heater - Spec. Begin Spec. B (2) Hose (3-1/8”) Also System 17 ~ \’23A41 508-3 I I GROUP 35 Group) - (2) Air PreClnr. to Air Begin Spec. B Optional Fuel Spec. A I Tube, Breather Cap to Air Clnr. (See Also Optional Fuel System Group) Spec. A I Grommet, Rubber - Air Clnr. (For I 1/32” Hole) Spec. B Through ;NITION Inlet Hose, Air Pre-heater - Begin Spec. B Hose, Air Pre-heater - Spec. A Pre-Heater Kit, Air - Spec. A Air Adapter, Hose, (Incl. Clamps & Tube) Inlet (See ,..—. Carb. II G Cover, Mesh Type - Spec. B through F Cover, Cart. Type - Begin Spec. G Stud, Mesh Type - Spec. B through F to 503A368 + PART :F. Hose 10A 9 o Clnr. F MAGNETO Note: sure PARTS GROUP parts are for These to replacement check magneto (Typ~e type FM-PEI) FM-PE nameplate for I-2 B69A type magneto. before REF. NO. Be ordering PART NO. PART QTY . USED DESCRIPTIONS parts. 16 I C238 Magneto Assy., (Repl. Incl. Dr. Gr., 161 A148) I 2 160B339 161-242 I I Gear, Msg. Drive Point Set, Incl. Stationary Brkt, 3 4 5 6 161 A178 161 P210 161 P212 I I Condenser, Magneto Cap, End Rotor Assy., Magnetic 161 P217 I Bearing, Roller Arm - & Rotor Cam End ~ I I I I I 7 8 9 10 II 12 13 161 P211 161AII 161 PI18 161-19 161-236 161-120 16 I P224 4 I Coil, Magneto Ferrule, Grd. Term. Insulator, Grd. Term. Ring, Drive Shaft Snap Housing, Magneto Screw, End Cap ( IO-24x 5/8”) Screw, Condenser Mtg. (8-32 x 14 16 I P223 I Screw 1/4”) 30 Arm KA’W ‘?/24 & Lockwasher, Brkr. Term. Is 161 P231 I Screw & Lockwasher, Support Locking (8-32 Contact x 5/16) 16 17 161 P123 16 I P226 Outlet, High Tension Set Screw, Coil Bridge Cable 18 161-128 2 2 I Washer, Rotor Dr. End Seal Rotor Dr. End Seal Rotor Dr. End Brg. (Outer) 19 161 P213 I Washer, (Inner) . ‘ -48 ‘\. 20 161 P214 I Washer, Retaining 21 22 23 24 161 P215 161-136 161-170 16 I -243 I I I I Gasket, End Cap to Hsg. Spring, Contact Support Hub, Coupling Coupling Assy., Impulse Incl. 23, 25, 26 Spring, Impulse Cplg. 25 161-51 I 26 27 161-131 161-96 I I 28 161-172 I 29 161-53 161-135 16 I -240 I I I 30 31 32 33 34 35 36 37 38 Shell, Impulse Spring, - ,,. Dr. Cplg. Impulse Cplg. Pawl Pin, Impulse Cplg. Pawl (3/8-16) Nut, Impulse Coupling Bushing, Impulse Coupling Washer, Coupling Plate 161 P164 I Nut, Ground 16 I P230 I 161-62 I I I I 4 Wick Seal, & Holder, Cam Rotor Drive End 161-186 161-I 19 161 P216 814-77 Grd. Stop Cable Spring, Terminal Support, Coil Lead Ground Cable Bearing Screw, Brg. Support (8-32 x 3/8”) 39 40 161P71 526-3 I I Bearing, Washer, Rotor Contact Drive Locking Screw Plate 41 42 43 161A79 161 P219 16 I P220 I I I 44 161 P221 45 515-1 I I Washer, Ground Terminal Cover, Vent Screw, Vent Cover (6-32 1/4”) Screen, Vent Key, Rotor Shaft End Support to x Impulse Cplg. I Screw, Washer 46 16 I -244 47 850-25 Rotor Dr. (8-32 x 3/8”) Brg. Lockwasher, 161 P232 I Screw Washer, Brg. Support Grease I Retaining Washer, (Outer) Brg. Support Grease 48 49 161 P213 Retaining 36 (Inner) End Brg. Retainer ___-= ... ------ . .. .. .. .. ——,—. MAGNETO —.. PARTS .. . . GROUP ..—. FM-JEI) (Type Note: These parts are sure to check magneto parts. . REF. for type FM-JE I-2 B69A magneto. Be nameplate for type before ordering NCI. .. PART No. I 2 3 4 PART CITY. USED 160B339 161-86 161 A178 DESCRIPTIONS I I I I Magneto Assy., Incl. (Order 16 IC238) Gear, Magneto Drive Point Set, Contact Condenser Magneto Cap, End Dr. I I Rotur Assy., Magnetic Bearing, Rotor Cam End Gr. 5 161 P210 161-169 6 161-72 7 8 9 10 II 161-168 161AII 161 PI18 161-19 161-236 12 161-120 I I I I 4 13 16 I P225 I 14 16 I P225 I Screw Arm Term. (8-32 x 3/8”) Screw & Lockwasher, Contae-t Support Locking (8-32 x 318”) Coil, Magneto Ferrule, Primary Grd. Insulator, Primary Grd. “Term. Ring, Rotor Shaft Snap Housing, Magneto Screw, End Cap ( IO-24 x 5/8”) Screw, Condenser Mtg. (8-32 X 318”) \:. \ q,, ,y~i’ 42 ~ 35 7 Brkr. 16 I P225 2 16 161 P123 161-239 161-128 2 17 18 2 I Outlet, High Tension Cable Set Screw, Coil Bridge Washer, Rotor Dr: End Seal 19 161 P213 [ (Outer) Washer, Rotor Dr. End Seal (Inner) -!3– 4+ ,.;, 43”,/’ .,’ ‘d “ , Lockwasher, 15 II ~.@ & ,,, “ ,, ____ / / 3Y I&i \.,_,,/’ :>b{”;o 2/ / .,, \ 8 16 ‘“-z+ / / / ‘ 77~ 14 .( /’ . -., / 20 21 22 23 24 161-56 161A42 161-136 25 26 27 28 161-S1 161-175 161-96 161-172 I 29 161-53 161.135 16 I -240 I I I 161 P164 161-112 161-62 161-186 161-119 161-173 814-77 I I 2 I I 4 161-170 161-171 As Req. I I I I . ‘%~;& ‘( 49 30 31 32 33 34 35 36 37 38 50 - Nut, Impulse Coupling Bushing, Impulse Coupling Washer, Coupling Plate 39 161P71 40 526-3 I 2 Nut, Ground Cable Wick & Holder, Cam Seal, Rotor Drive End Spring, Coil Lead Terminal, Ground Cable Support, Bearing Screw, Brg. Support (8-32 x 3/8”) Bearing, Rotor Drive End Contact Washer, Support 41 42 43 161A79 16i A2i9 I I Locking Screw Plate Washer, Grd. Term. Cover, Vent 16 I P220 I 44 45 161 P221 515-1 46 161-18 I 47 48 49 161-241 161-35 812-61 161-116 161-113 161-114 I I 50 51 52 37 Shim, Rotor Dr. End Brg. Gasket, End Cap to Hsg. Spring, Ground Switch Hub, Coupling Coupling Assy., Impulse Incl. 23, 25, 26 Spring, Impulse Cplg. Dr. Shell, Impulse Cplg. Spring, Impulse Cplg. Pawl Pin, Impulse Cplg. Pawl Stop (3/8-16) I Screw, 1/4”) Vent Screen, Vent Cover (6-32 Key, Rotor Shaft to Impulse Coupling Ring, Rotor Bearing Snap Washerj End Cap Plate Screw, Screw, Contact Cam Wick Lockwasher, Cam Spacer, Cam Wick Washer, Cam Wick Support (6-32x Wick Adj. 3/8”) Screw x 24-+?s=’-”o A.J-’ I) FUEL. Fuel REF. No. SYSTEM System GROUP, DAR13 Group) .— PART -— STAN 1 149D6Y3 PLIMP, Optional I PART DESCRIPTIONS Pump, 149q405 2 Also I QTY. USED _ NO. (See 1 Fuel Spec. & 149 C559) - BEGIN SPEC. B — With+ut Priming FUEL I 49C567 REF. NO. —. A Lever (Repl, 3 4 154A252 149C528 I 2 I 5 149A277 I Gas~et, 6 149A388 I Spacer, Ai 7 149A520 I Spat er, F1. Mtg. - Begin 8 502-2 with ~priming Lever - Key 1,3 Gasket, Intake Man. Mtg. Adapter, F1. Pump - Begin Speci B Begi[] As Req, Fuel Spec. F1. ~, Pump to Adapter Mtg. Pump Spec. Fuel Line Connection A (3), Begin Spec. ;;:: 159A477 I Bracket, F1. Line Begin Spec. B 18 508-2 I Grommet, Rubber - FI. Line Support Brkt. - Begin Spec. B Line, FI Tank to plant. Cap, Rain --Rubber 50 I A27 415A124 415 B126 22 23 504A 24 B 9 868-3 10 502-3 Nut, ,Carburetor Connkctor, Fl, II 149A519 I Pum~ Out. - Begin Spec. B Rod, lPush -F1. Pump Adapter 12 149B79 I Stud Line . I I 25 13 I 154A133 I INTAKE I F1. 154D3 14 Key 4Gasket, 13 14 15 I-l NE, FUEL 149A533 149 B403 159B407 Spec. B 154A266 to I Key Also I Line, I FUel Pump Bracket, Spec. - Supply in. Ft. A 154D3 - Spec. Supply Con. to A Con, - 26 800-52 15 I Key I 2 Spec. L to Manifold 1,2- Begin Spec. B (Note: for Key 4, X-RAY only Spec. 3,4 Key 4, 154D253) - PUMP TO WRBURETOR I Begin Spec. B I Spec/ A F1. 14YA171 - Begin Carb. Key !,2. - Spec. A (Note: Also for Key 4, X-RAY Only -Spec . A) Begin ~~~~,sp;~~~ Seriai 508834 - Tank, F1. (5-Gal. ) - Repl. 415AI0 I Valve, Shut Off - F1. Tank - GASOLINE Key 1,2 I Key 3,5 (Also Key 4,6 - To Spec. F) I Key 4,6 - Spec. F through K CARBURETOR 141 C560 14 I C564 MANIFOLD, 154D253 Support I 141 C621 i4 I C655 (2) 2 I 19 20 21 - Spec. Adapter B PART DESCRIPTIONS 17 B Pump QTY. USED - Key 2,4,5,6 149C530 PART NO. B) - Spec. A (Note: X-Ray Only - For Use Key 3,4,5,6 - Begin Spec. B (Note: For Key 4, X-RAY Only Use i54D314) Screw, Hex Hd. to Repl. Man. (3/8-16 520A3 I 1) Mach. X - Carb. 1-1/2) - .. . .... .,. FUEL .-—.-. PUMP PARTS GROUP PART NO. NO. I 149D693 2 PUMP, FUEL I 49C530 r PART QTY. REF. USED DESCRIPTIONS I Pump, Blaking Fuel Mfr. - Spec. Pump) A (Repl. - BEGIN SPEC. B I Key 1,3 (With Priming Lever) I Key 2,4,5,6 (Less Priming 149C567 Lever) 3 Body, Upper (Note Sold Separ- ately) 4 5 6 DIAPHRAGM 149A582 149P276 7 SPRING, 149A672 .:, 0 @ ,“ - 2 2 149A96 149A95 & PULL ROD I ** Spec. A I LBegin Spec. DIAPHRAGM ** Spec. I I 149P576 17 8 RETAINER, 149A539 149 P575 149A 159 9 10 *Valve & Cage *Gasket, Valve SPRING, 149A675 B A (Repl. Begin Spec. 149A93) B VALVE I Spec. A (Repl. 149A84) I Begin Spec. B **Gasket, Valve Ret. - SPec. 2 (Blaking Mfr. Pump Only) ROCKER I ARM ** Spec. 149 P580 I Begin Spec. II PIN, ARM I I I Spec. Begin A (Repl. 516A25) Spec. B 12 516Ai13 149 P578 I 49-7 I o 13 ]4 ROCKER 149P58 I I 149A55 I I 15 509-65 16 [ 49.A404 17 GASKET, 149A3 Lever, Primer MOUNTING **spe=. 2 I I A (Pump LBegin Ring, Shaft Mfr. I 20 20 I 49A4~ 21 22 23 I I 4 2 815-148 815-147 24 149 P579 I 25 149P577 I Pump 149P483 I 27 2a 149A275 149 P793 I I Mtg. ) Priming A (Onan Only) (Not Sold Bail, BOW I Retainer - Spec. Bowl, Screw, Screw, B StrainerBegin Pump Assy., Valve Retainer, Spec. B Spec. A Spec. A Begin Rocker Arm Link, Spec. B Bushing, Rocker Arm Begin 26 - - Spec. Lower Body, Separately) I 149 P573 A(Onan & Spacer Spec. B E Retainer Lever 19 - Spec. Mfr. Pump Only) Seal, O-ring - Primer Lever Spec. A(Onan Mfr. Pump Only) Sprin~, Primin~ Lever - Spec. A (O~an Mfr. Pump Only) I 5[8-129 149A94) B Arm & Link Set, Rocker (Sold only as a set ) Spec. A Arm, Rocker - Begin Spec. B 2 149A277 18 A (Repl. A Spec. Screen, B Begin Pin - B Strainer - Begin Spec. LGasket, Bowl - Begin Spec. LSeal, Diaphragm Pull Rod B - Begin Spec. B - Note: Req. to maintain crankcase vacuum with pumps having lower body 29 815-135 30 850-30 REPAIR 149K526 6 6 PARTS KIT, I 149 KI06 —.. . vent I prior All parts Pump only. to assembly —— 39 serial listed Carter Begin 508834) 149 C567, for Begin Mfr. parts Body FUEL PUMP Spec. A $ Incl. *&+$ Spec. Marked Note: Mfr. hole. Screw, Body Lockwasher, Parts Marked B - Incl. Parts L & * Spec. Pulmp are Screw not B Malls. (used during available, are for Spec. use AC B pump REF. PART No. -— — NO. I 2 CARBURETOR 141 C560 141 C564 I I 141 C621 I 141 C655 I CARBURETOR 14 i C492 141 C494 I I 141 C622 I 141 C656 I 4 - GASOL INE Key I ,2 Key 3,5( Spe c. F) Key BODY. AIR I 41-530 I 4 I -666 141-531 INTAKE I I I 4 SHAFT, 14 IA478 7 8 9 10 II 12 13 PLATE, 14 I-532 14 I-667 141-471 141-8 Spec. 4,6 To F Through Spec. K 1.. Gas -GasolineGasrGasoline Spek. F GaslGasoline F Through K Gas-Gasoline Spec. L Gasl(Only) Gas~(Only), - Key 2 Key 4 -Key 4,6 - Key - To - Spec. 4 - ~egin - IN+ CHOKE To Spec, L Begin Spec. L B~s~ing, Choke BUSI+. Shaft Key ~4,6 - Begin - I I To Spec. L Begi,n Spec. L Screw, Choke Plate I 141-533 141-566 141-534 I I 15 16 17 18 141-72 141-536 141-537 141-538 1 1 6 I Key Spec. 4,6 - Axle, I Pluglj Fuel Filter Head Fi[tqr, Fuel Inlet Was~er, Gasket - Filter FLOAT 141-535 I Gas~l 14 IA493 I Gas-’Gasoline ine Carburetor 40 4,6 - 19 23 4 I Plug, I 41-540 141-541 I Jet, 141-542 I 23 141-543 I Plug, ator Plug, 1 Channel Gasket, -Bow Lead Bushing, Idle Blank Jet I Passages Channel - Accelerator Channel - Acceler- Accelerator Gas Pump Adapter Rod - Gas Carb, or Only 25 148 B197 i Adapter, Gas Fuel Gas-Gasoline Carb. 26 148A135 I 27 28 29 141-70 141-544 I I Lock, Float - Gas-Gasoline Carb. Only (Not needed replace with pipe plug. ) Plug, Bowl Drain Plug, Power Jet Channel 14 I-545 I 30 31 141-546 14 I-585 2 I 32 14 I K586 I 33 34 :3.5 36 37 38 Plug - Key Intake to Bowl Intake to Bowl Fuel p.lncl. Ref. 141”539 148A 198 Shaft F Float Gasket, Screw, Bowl, through 19 F Idle Adjusting Idle Needle Carb. Arm, Choke Begin Sp.ec. 20 21 22 To CHOKE 141-9 I L I Needle, Spring, 153A214 Gas-Gasoline SHAFT Key 1,2,3, S (Also “To Spec. F) PART DESCRIPTIONS QTY. USED 14 24 - Key 2 Key 4,6 I 2 I PA R-T NO. .— FUEL CHOKE 141-624 6 Key - Begin NAL Sped. rJ Also 4,6- Key I I REF. No. DESCRIPTIONS - OPTIO 141 C562 141 C519 3 PART QTY. USED — I I 815-133 141-551 14 I-257 I 4 I-552. 141-2 2 I I VENTURI 141-484 I ——. .—. Bowl Gasket, Body Screw, Bowl to Body, Plate Throttle & Brgs. ) Shaft & Lever - Gas Only to Throttle Body (Incl. Kit, 1,2- Gasoline Shaft, Throttle Incl. Stop Screw Screw, Lever Stop Plate, Throttle Screw, Throttle Plate Lever, Clamp - Throttle Screw, Throttle Lever Key or - - Clamp Carb. —— . .-—.—...—. REF. PART QTY. NO. NO. USED I 4 I P573 148A 195 I I Key 3,4,5,6 - Gasoline Carb. Key 2 - Gas or Gas-Gasoline Carb. 148A 196 I Key 39 I 41-553 I Jet 40 141A77 2 41 141-554 141-555 I Washer, Main Fuel Valve Jet, Idle I I Jet, Jet, I Valve, ... ~.... PART DESCRIPTIONS 141-556 ,, 7:, \bt 141-323 44 QTY. NO. USED PARTS DESCFtl PTION 141 A501 I Spring, Gasoline 46 148A17 I Gasket, Float Gas-Gasoline 47 504-7 I 141 P590 I Discharge Well Vent Valve, Gasoline In. Shutoff Key 2,4,6 Gas-Gasoline Carb. Kit, Repair - Throttle Body Needle Bearing - Incl. Seal & Washer 141-563 I Kit, Repair - Carb. Fuel 14 I -529 I Kit, Gasket - Carb. 4,6-Gas or Gas-Gasoline & Adj, Needle Assy., Adj. Main Needle & Inlet “r. I PART NO. 45 Carb. 42 43 REF. ,, Choke Carb. Stop Lock Carb. - Bushing - 8A .. . ,,. .. Gas- p., ,’ 16 5 4 6 —. 14% 9 -. .. v 13{ ,. . ....... 15.4 10 “.6; - -., c“‘F &. CHOKE REF. No. I 2 3 .—.. GROUP PART — NO. QTY . USED — I 153A155 14 IA502 I 141 A372 I 4 153A58 I 5 I 53-57 I 6 COVER, CHOKE 153A 162 I 153A50 7 8 8A LEVER, 145A60 145-172 BRACKET, 14 IA496 153A347 518 P176 I REF. PART DESCRIPTIONS NO. Adapter, Choke -For Gasoline (Only) Carb. - Key 2,5 (Also Key 4,6To Spec. F Adapter, Choke - For Opt, Gas-Gasoline Carb, - Key 2, 4,5, - To Spec. L (Note: Used only as choke lock for Key 4 Spec. F through K) Knob, Choke Shaft - Key 2,5 (Also Key 4 - To Spec. F) *Housing, Choke Bimetal - Key 2,5 (Also Key 4,6- To Spec. F) *Element, Bimetal - Key (Also Key 4,6 - To Spec. 9 12 153A252 DESCRIPTION CONTROL I Key I Key AUTOMATIC I I I - SISSON - KEY 4,6 Spec. F through K Begin Spec. L Cover, Choke Incl. Htg. Key 4,6, Begin Element, I [3 2,5 F) LINKAGE, 153A2S3 153A344 153A254 153A343 CLIP, Clip, Choke Rod to 1,3 Begin Spec. L Brkt. - Key 14 15 16 END SPEC. F 518-5 518-47 153A214 153A256) (Repl. Auto. Begin Choke Spec. - - CHOKE I I I 5pec. LINKAGE Key F AUTOMATIC CHOKE - KEY 4,6 Gasoline (Only) Carb. I Spec. L Gasoline (Only) Carb. I Spec. L I Optional Gas-Gasoline To Spec. L I Optional Gas-Gasoline Begin 1,3,6 F Bracket, 4,6- I I - KEY 1,3 6 Spec. CHOKE I ROD, CHOKE 14 I A497 II 10 PARTS USED 153A18 CHOKE, 153 P213 153A337 153A346 - INCLUDES HEATING ELEMENT *28-Volt - Key 2 (Also Key 4,6 To Spec. F) 6-Volt - Key 5 SHAFT Key 1,3 Key 6 CHOKE CONTROL ROD To Spec. L Begin Spec. L I QTY. PARTS NO. —— To Begin Carb. Carb. L - KEY Carburetor End Choke End Arm, Choke Shaft Begin Spec. F 4,6- - BEGIN Key 6 - ‘-’ -4 OPTIONAL FUEL (Combination SYSTEM GROUP Gas-Gasoline o) Gas Only, Downdraft Carburetor) I I I 1’ REF. No. —— I 1A PART , No. PART QTY. DESCRIPTIONS — USED ~ REGULATOR, Manufacturer. 148C3 I I GAS (~heck Reg. Nameplate for Order Pa~ts Accordingly) I Ga~retson ManufactureUsed , Begin Serial 57357 I - Key 2, ,6 Ensi gn Manufacture - Used 1 serial 57357 I - Repl. Prior 148A-428 148A9 2 LINE, GASOLINE LINE MDLS. 149B43 I 149A533 3 l-U BE, 503A267 - Key - PU MP TO - KEY I I BREATHER MODELS 123A412 2,4, 6 Sp ec. Begin A Spec. (Ru~bber) 503A266 Key I 1 Ke) Ke~ I 503A3 4 148A2 18 14 I I 6 CARBURETOR 14 lC492L” I 4 I C494 14 I C622 141 C656 - GAS-GASO- 159 B294 I I Hose, Tank, Feed 9 505-135 I 10 505-13 Nipple, Key 2,4 Bushing, B GAS-GASOLINE I I I I CARBURETOR Reg. & GAS 13 Key 15 505-101 17 307P3 Ch~okep la 14 I C562 I (O~lY) Ke~ 2 141 C519 I Key 4,6 Gas Ensign with Ke~ 4,6 - Spec. B Through E (Use with Garretson Reg. On~ly) Key 4,6 - Begin Spec. F (Use with Garrets on Reg. Only) Fuel - GAS-G~ASOLINE Key 2 Ke~ 4- To Spec. - GAS B (Use 505-57 Ensign Half - Gas Reg. Out. Reg. Out., Use Reg. Only) - Key CLAMP, GAS HOSE (Note: The 0.D. of the Gas Fuel Hose varies, select appropriate clamps. ) 2 3/4” O.D. Hose 503-27 7/8” O.D. Hose 2 503-32 15/16° O.D. Hose 2 503-49 I Vent (Use with Garretson Reg. 148A 107 On Iy) I Elbow, Pipe - 3/8” (Used 505-39 14 Kel J 4,6 Ke~y 4- I Only) ‘4 Gas I Gas Reg. to Carb. (42”) Reservoir Gravity - Gasoline - Key 2,4 with II 4- Spec. A 4 - Begin Spec. B (Use h Ensign Reg. Only) with DESCRIPTION —. 2,4 Spec. A Spec. 2 - Begin (Use 5 No. —— 503-51 2- Ke, PARTS QTY. USED 7 8 12 I I WI 503A275 No. PART 2,4 CARB. wi 1h Ensign 123A415 ‘ .... .. . REF. Reg. Key 4 I I I F Key Valve, Key 149-558 Only)- 2,4 Sol. - Gaseous Fuel Strainer, 148-300 I 148-522 I 148-390 I Model Repair Gaseous Kit, F) Kit, F 1) Kit, Fuel - Key Gas Reg. (Ensign Gas Reg. (Ensign Gas Regulator (Garretson) 149A555 I Cover, (Gas - 2,4 2,4 Repair Model Repair K Reg. - Gas Reg. Plug, Pipe - l/8° Key 2,4 - 3/8S1 ~ 1~$ Nipple, Pipe Garretson Reg. (Used with Only) 12 Only) --Spec. F through Begin Spec. L Garretson 2,4 Crkcs. Only) F1. Pump Hole ... , OPTIONAL FUEL SYSTEM GROUP (Liquid Petroleum Gas Only) -–., PART NO. QTY. USED — 141 B671 I REF. NO. —— 13 PART DESCRIPTIONS 5 I ~_Q + ,=; r ~’ :q \ ~. ,,..;*T . ,– . *“: k~ Pressure Carburetor, - Combination Fuel J Press. 2 I # 2 Describe I =-—-= % 3 520A429 502-230 2 I :’~-’ : 4 ‘ 5 6 7 502-138 I 148C429 502-23 I I I 8 9 332-50 148A418 2 I 7+ ‘~ ,,,’,,, <( ,’4 w~ ~ /9 ,@ 10 !1. _ ; =“* II 148A423 145A23 I I I 12 149A555 I 13 503A366 I Not Stud, Carb. Mtg. (3/8 x 2- I /2”) Elbow, Carb. F1. In. (3/8” Male Pipe Thrd. by 3/8” Tube) Elbow, Breather Hose to Carb. Line, Fuel - Vapor. to Carb. Union, Half - Vapor. Out. (1/4” Male Pipe Thrd. by 3/8” Tube) Clip, Fuel Line to Eng. Assy. Vaporizer (Mts. on — 8 t (Components Available) - Repl. 141 B637) Throttle Shaft (Zenith Seal, 50-CT48-9) - Component of Carb. 141 B637 & 141 B671 kde @“ Reg. - LPG Carb. & Blower Bracket, Spacer, Hsg. Frt. ) Vapor. Mtg. Carb. to Intake Cover, Hole Tube, Crankcase Ereather Man. Fuel Pump (Rubber) - Air Cleaner .,—. EXHAUST GROUP 4 ,.,..,,,,, ,, .:. ,, b REF. PART NO. —— NO. I ‘MANIFOLD, 155C352 .! ,, j, .,, PART QTY. USED — ‘:, DESCRIPTIONS EXHAUST I Horizontal Outlet, All Except ,, Key 6 (Specs. 2203 & 2537) Vertical Down, Optional Key 6 (Spec. 2203 Only) Key 6 (Spec. 2537 Only) Adapter, Exh. Man. Out. 2 3 4 154D562 154C727 154D76i 155A 170 154A133 155A343 I 1 I I I 2 Gasket, Gasket, Exh. Exh. 5 155B77 I Muffler, Exhaust 6 6A 7 I 550492 505-3 I 155A294 I I I Tube, Exh. - Flexible Coupling, Pipe - Exh. Plate, Wall - Exh. Tube 4:. :~ 23 ~ Adapter Manifold i, }\\ ,, ,0 ‘,’ I ///, ,:-= ,ti Lb \ ., ..“ ,, ....’, .--.l ~ Tube ~ .:. ,, ,~, “ 6 \,’ < 6A ,.! .’; > ..:>’ ~..;’; .-, t ,, ,’” &3 ,\’1 /’ ,,... 7“ 7 \ ., ,’ ,,, / ,,, ., ,> / ‘$ 0, ~] . ..+ .. I , ,.. - /m 5 --- .,, ,..,., ;,, , ,> 7Q ‘“~’, 1 /111./ I ~s!!::_ p’” ‘ “1 ,T,” J,, ,?”} / 8 I “’. +-” ,65 la AIR Note: HOUSING Shutter HOUSING, 134D394 BLOWER I I 134D462 I 134 D1228 I 134D503 2 3 4 are listed but SCROLL, 134D396 BLOWER I I I 134 AI095 134B397 PANEL, BLOWER GRAL CRANK 134E999 not %1 illustrated. u PART QTY . USED PART NO. REF. NO. l<” GROUP components DESCRIPTIONS K~Y 2537) 1,2,3,4,6 (Except Spec. 17 Key 6 (Spec. Key 5 2537 18 HOIUSING 1,2,3,4,5,6 K~y Spec. 2203) LPG 2203 7 8 9 10 II 134A I 169 134D423 I I 134B47 I I Pits. & Crank Baffle Baffle 134B398 I 134B399 I Pjate, Plate, 134 B402 134B403 I I Extension, E~tension, SHROUD, 134 B437 LEFT Only) - Opening - L.H. - R.H. L.H. R.H. 134D458 I RIGHT I 134D4S9 I Begin 13 134D576 134A487 I 2 Kby 5 Biracket, 14 517-9 15 CATCH, 134B414 SHROUD I 134A413 I I B~egin Spec. B1 P lug, Repl. for I 134 C1219 I 23 134 C1220 26 SPEED GRIP Left Hand Upper Cover, Gov. Arm Only Plate, - Pre-1 - Spec. Support Housing) 1/4+20, I /4-20, Thin Thick I Key 6 (Spec. Shrcud, Cyl. 2428 Only) - Lower R.t+. I Key 6 (Spec. Elbow, Air I Key 6 (Spec. 2428 Only) Shutter, Auto. - Air Discharge 134 C1208 (opt. 134C884 6-1/2” Spec. 134D893 I 134C880 I A ONLY Lower 44 2428 Outlet Only) Adapter Accessory) Applies Long After Incl. Parts Marked * Plus Hdw. *Extension, Air Discharge Adapter *Plate, Mtg. Vernatherm Shutter Element I *Shaft, 134 B660 I I I I * Bracket, Vernatherm *Element, *Spring, *Spring, Vernatherm Vernatherm Shutter I I 3 *Switch, High Air Temp. *Strap, Switch Grdg. *Clip, Lead Securing Cutoff *Lead, Circuit 309P77 160A I 44 332-47 336A 1090 —— .— I Switch & to - Repl. Shutter 1958- - Only to Assy. 134A885 309P85 134A656 134A658 -itr. Tube Dur- I 134 C1221 134C892 (Blower A - Begin - Upper L.H. 2428 Only) - Lower L,H, 2428 Only) - lJpper R.H. 1,2,3,4,6 - Begin Crank ,-- A ONLY 5/16-48 Shroud, Cyl. Key 6 (Spec. Shroud, Cyl. Key 6 (Spec. Shroud, Cyl, Plate Plate A ir Out. — 22 25 Fasteners - SPEC. FAS TENER R ight Hand Lower I 21 2 2 4 I 24 Cyl. Cyl. B, Key Shroud L ,eft Hand NUT, 870- I I O 870-1 I I 870- I I 4 134 C1218 - B Button 20 Fasteners HAND CYLINDER Spec. A - Incl. Spec. I FASTENER - SPEC. Right Hand Upper Spec. C & Discontinued ing Spec. G - Spec. Baffle Baffle PARTs DESCRIPTION Used HAN@ CYLINDER I Spec. A - Incl. SHROUD, 134B438 12 1926266 Key LPG Pits. (With Prov. M~g. Vaporizer) Key 6 (Spec. 2203 Only) Adapter, Air Outlet Cover, B~Only CATCH, SHROUD 134A41 I I 134A410 I 150C454 I (Except K~y6 (Spec. 2203 Only) G1ille, Air Outlet r HSG. FRONT - WITH INTE (Spec. QTY . USED Only) 134E408 5 6 NO. A GUIDE I A I Except I PART NO. —— 16 Spec. 6 134 BI020 REF Pin Assy. Mtg. Power Element Stop _.... 2! 23 22 & T 24 1 GG ,*,, 0 Q& Q-” D-” “ ‘“’ Q >* 17 “ * .::* * _-~? m , ,, ,**’ *? # 18 ;, * 20 19 ,. GENERATOR GROUP L REF. NO. PART NO. —— * I 2 I 5 10A52 * I 4 * * i I 9 * 4 10 * I 13 .—.. ~. I 3 II BRUSH, 2 14A45 COMMUTATOR- 214A57 214A49 4 4 COLLECTOR 8 8 4 BRUSH, 2 14A46 2 14A54 PART QTY. USED 15 212 BII06 4 16 212BI 123 8 17 212BI 120 4 18 GUIDE, COMMUTATOR 212AI 121 4 212AIIOI 4 DESCRIPTIONS Armature - Incl. Brg. & Drive Disc Bearing, Ball Armature (Rep]. 510A2) Frame - Machined & Drilled, Less Coils & Pole Shoes Coil Set, Field -Set of 4 Coil, Commutating (Interpole) Key 5 Shoe, Pole Rig Assy., Brush Brushes & Springs Spec. Begin Key A, Key 1,2,3,4 Spec. B, Key - QTY. PARTS REF. PART NO. NO. USED DESCRIPTION RING, INSULATOR I -BRUSH GUIDE Spec. A, All Key 19 213BI06 213 BI16 20 21 I 213115 SPIDER, BRUSH I 212 BII19 I 212 BI 138 BELL, 211D76 Begin I Key RIG I 211D91 I 211D90 211 A140 I I Incl. 1,2,3,4,6 COVER, 232A60 Use 6) Spring, 232A 23 B (Some Pits. BEARING I I Commutator Brush BRUSH Key 1,2,3,4,6 Key 5 24 232B 1093 232BI 162 232B84 I 25 26 232A6 15 232C784 * - Order by I I031 COVER. 232B814 232 BI089 Spring, Coil. Ring Brush (Some Pits. Use6) Block, Holder - Co Il. Ring Br ush part 1,2,3 ,4,6 5 MOUNTING Spec. A, All Begin Spec. Key Nos. B, Key 1,2,3,4,6 Spec. Begin Key Nos. B, Key 1,2,3,4,6 A, All Spec. (Except 22 Nos. E$ Key END 5 RINGSpec. A Begin Spec. Spec. END Spec. Key 5 Key6 (Spec. Key Spec. 2206 -’Top & 5 (Key6, 2 I I Key I description, Only) (Except OPENING Key 1,2,3,4,6 I 2206 Key 1,2,3,4,6 2206) BELL 3 I 2206) 5- Spec. Sides Top Key 5- Lower Left Key 5- Lower Right Cover, End Bel I Opening Key I ,2,3,4,6Bottom Clip, Bearing Stop Support, Gen. Frame giving Only) plant Model, Spec. - and .. I 16 1A .--’ CONTROL REF. No. —— I PARTS GROUP PART ~ QTY. No. REF. PART USED — 10 BOX, CONTROL 301 !3857 I I 301 D990 PART QTY. USED 332A464 I Jumper, Term. to Grd., I 2,3,4,6 Condenser, Term. - Key Battery DESCRIPTIONS Spe c. A Begin Spec. BThrough D, Key II 312A17 PARTS DESCRIPTION 1,2)3,4 * I * I 2 30 I B856 I 3 BLOCK, 332A254 332A419 1A 4 TERM., Ke4 6 Pa~el, Key Key Key TERMINAL 332A43S Box Ke~ 6 Coyer, Control LO.AD CONNECTION I I MARKER, Control I 12 307 B40 I Relay, 3,4,6 13 308-2 I Switch, Hand Key 2,4,6 14 SWITCH 308-26 15 308-90 15A 308P - Upper, Box 1,2-To Spec. E (3-7/8”) 1,2 - Begin Spec. E, All 3,4,6 (6-1/4”) - START I & STOP Key 2,4- I BI!OCK Key 1,2 - To Spec. E (M I,M2, 154 I M3,~4) 332A434 5 I MARKER, 332A437 TERMINAL I Key 1,2- To Spec. E (M I,M2. M3, kO) BLOCK Key~ 1,2 - Begin Spec. E, All Key 3,4,6 (M 1,M2,M3,M4) Key, 1,2 - Begin Spec. E, All 332A436 I CONDENSER, LOAD TERMINAL 3 12A22 2 Spet. A (Some Beg~in Spec. Key~ 3,4 6 8 312P87 JUMPER, PLANTS 332A439 332A440 9 332A484 TER; . - VOLT. 2 2 3 16 17 18 (M I, M2,M3,MO) Plants Use 3) ‘%19 B SELECTION - l-PHASE 20 Key 1,2- To Spec. E Key 1,2 - Begin Spec. E, All Key 3,4,6 J urn per, Term. to Condenser Key 21 AMMETER, CHARGE 302-58 I 302-60 I I 306A28 RELAY, STOP 307052 I 307 B253 I 307 B180 I Key 2,4,6 Key 5 Relay, Start 46 Key 2,4,6 Key 2,4Spec. A Key 2,4,6 (Except Pits. With Manual Choke) Begin Spec. B Relay, 2,4,6 Reverse 332A222 TERMINAL I - A Disc., Key 2,4,6 Block, Term. 332A406 Start Hole) Regulator, BLOCK, 22 Spec. Elec. 1,2, 2,4,5,6 - Begin Spec. B Rect. Hole) - To (Mts . in Repl. Use 308A166 Key 2,4,5,6 Use Began During Spec. J (Mts. in Round 305A I I Pos. 1,2,3,4,6 - Start - Key or 1, Key Key 1,2,3,4,6 Sol. Key -Chg. - Remote - Key Circuit Control 2,4,6 3-Place Key Volt. Current 5 - Key 2,4, Spec. A-- . REF. .% PART QTY. ~ PARTS USED REF. PART NO. NO. DESCRIPTION PARTS DESCRIPTION QTY. USED I 23 332A333 I MARKER, 24 25 26 2~lace Spec. TERMINAL - Key 2,4,6 - I Begin B BLOCK 332A438 332A483 I I Key 2,4 - Spec. A Key 2,4,6 - Begin (5, AI) 332A426 I Key S ( 1,2,3) REGULATOR - KEY Spec. Begin (30-Ohm, RESISTOR, 304-121 304-25 I VOLTAGE I I 27 27A RESISTOR, 304A256 304A483 CHARGE 3 I - KEY 2,4 To Spec. H (6-Ohm, Begin Spec, H (3 225-Watt) 28 309-:10 I Switch, Ign. Cut-Off Oil Press, (Opt. ) 29 308-97 I Switch, A ( 10-Ohm, Spec. B (4,5,6) Spec. I I 308A 165 308A9 CABLE, 416A77 33 Key Key BATTERY 2 Key 2428) B By-Pass 30 301 C853 31 * i Cover, 6 ::; 32 SWITCH, 3PTi0NAL Ac REMOTE METER ’;:;:P CONTROL PANEL Low Oil 308-37) COntrol 307 B597 I Relay, Choke Key 4,6 Spec. (Repl. 307B4) pits. with 36 30 I A974 I 37 323A207 I 38 301 A878 I 303-84 I Start-Stop Switch Bracket, For 308-90 Mtg. , Key 2,4,36 Switch Only) Receptacle, Key 6 (Spec. 2206 Only) Plate Control Box Panel Key 6 Rheostat, Control. , volt. Opt. Key & choke circuits %- *. EQuIPMENT by Order and Serial - STOP Spec. 35 BOX - Key 2,4, START (Except Key 6 (Spec. 2428 Only) Cable, Battery Jumper, 2,4,6 (Repl. 416 AI) _ press-switch (Repl. 2,4,5,6 2 I Watt) - LOW 308A94) 416A38 4 16A4 5- 75-Watt) - 6-Ohm, (Repl. 34 2,4,6 10-Watt) 2,4 6 description giving Key Disconnect F Through K Not used on manual choke. 5 complete Model, Spec., Number. GROUP 2 ,’, Lir ..,,, ,.* m .?Z:’G=3 ..__y_ .. ... ,3 REF. NO. QTY . NO. USED PART DESCRIPTIONS 4 I 2 3 . 4 o —. Q 0 5 6 . ..’” +—. —-.. 85 ‘\ , ,. f As Req. As 302P42 I Req. METER, RUNNING I 302-2 i 2 I 302-102 RESISTOR, 304P99 304P12S 308-12 7 CIRCUIT 320P18 320P19 320P58 325K2 320PS2 323 P184 8 323-23 9 323-1 10 323-9 II 302 B448 RUNNING I I 1 BREAKER As Req. As Req. As Req. I As Req. I As Req. As Req. 4,- , @ 0 /.”” 10 4/ 0-20 0-30 O-35 0-50 Amperes Amperes Amperes Amperes (Repl. 302-5) (Repl. 302-7) VOLTMETER 302P420 I!i 5 AMMETER 302-335 302 P418 302P444 302P419 o 0 7 PART O-150-Volts (Repl. O-300-Volts (Repl. TIME - I 15-V 60-Cycle 302-40) 302-41) 50-Cycle TIME METER 230-V 46 O-V Switch, Selector - Voltmeter 20-Amperes 25-Am peres 30-Amperes 35-Amperes 50-Amperes Receptacle Dup - 2-Wire PIUS Ground - 15-Amp Receptacle, 2-wire Twistlock 20-Amp Receptacle - 3-wire Twistlock 20-Am p Receptacle -4-wire Twistlock 20-Amp Plate, Meter Face S~ARTING REF.~ MOTOR & CHARGING GENERATOR GROUP PART GITY. PART NO. USED DESCRIPTIONS NO. l —. 191P86 I 191AH6 I 191 PI05 I *Motor, Starting Jumper, Copper **Generator, (Not Illustrated) - 6-V Starter Connection Charge - - Incl. Reg. 6-V I I I I 191C90 511P37 512P25 5 15A7 191B91 or parts, contact Prestolite starter no. from nameplate. - For service or parts, contact generator no. from nameplate. THE FOLLOWING AS USED ON SPECIAL MODEL Note: Control are terminated REF. PART NO. —— No. PJote: For Gen. Key, Generator Pul Iey Bracket, Generator I * - J$or service ** Guard, Belt - Charge Belt, Generator Drive Pulley, Generator service, Delco giving service, CONTROL KEY giving 6, SPEC. PARTS ARE OPTIONAL (Not Illustrated) output leads 18S0 ONLY box is wall mtd. in Junction Box. type. AC PART QTY . USED DESCRIPTIONS 302-212 I 308-68 332A607 332A642 308A29 338C235 301 D1852 I Meter, Switchr I I I I 1 Block, Term. - 12-Place Strip, Marker - Blank Switch, Start Harness, Wiring Box, Control Panel, Control Bracket, Contro 301 B1853 I 301 C1854 I 301 B1855 508-26 I I 508- I I 508-8 I 330-28 330-6 I Box, I Cover, other Box I Box Box, Resistor Grommet, Rubber Bracket Grommet, Rubber put Box Grommet, put Box SERVICE KITS kits, to the refer Running Time Run-Stop-DRDT (3/8”) Rubber AC Mtg. Mtg. (3/4”) Out- ( 1/2”) [3ut- Output AC group Output for Box tie part in ques- tion. REF. No. ,—— PART NO. 168K56 525P90 QTY . USED — I As Req. 525P 137 522K131 I 522K138 I 522K210 I PART DESCRIPTIONS Gasket Paint, 12-OZ. Kit, Plant - Complete Touch-up (Pres s. Can) - Mouse Paint, Touch-up 16-oz. - Green Grey Enamel (Press. Can) Enamel . Overhaul Kit, Spec. A Only Key 1,2,3,4 Overhaul Kit, Spec. Bthrough J - Less 1,2,3,4 Fuel Overhaul Kit, L - Key 48 Less I ,2,3,4 Pump Spec. Fuel Kit- Key K through Pump Kit - WIRING DIAGRAM #61 lC 505 SINGLE PHASE MODELS PENN STATE GASEOUS FUEL BEGIN SPECIFICATION ‘%” .— ——— ___ ____ _l f b L I I ) -1 , PLANTS I I --—... 49 —. WIRING DIAGRAM #61 IC 506 THREE PHASE MODELS PENN STATE GASEOUS FUEL BEGIN SPECIFICATION “L” PLANTS ,,, 7 7,,- , c K.”.,<. w-.,,, 4’. 7 I I D3---- L’ ) 1(111 J , 50 .,7! ,%40. (m . WIRING DIAGRAM # 611B127 250 VOLT, DC MODEL MAGNET USE PLANT II &l r ‘I— __ 0 ‘1 ———Z -1 S7%R7_JNG MOTOR 51 DIAGRAMS ARE SHOWN FOR STANDARD PLANTS BEGINNING WITH SPEC LETTER F, DIAGRAMS FOR PLANTS PRIOR TO SPEC F AND SPECIAL MODELS ARE AVA~LABLE. GIVE COMPLETE MODEL, SPEC AND SERIAL NUMBER AS SHOWN ON THE PLANT NAMEPLATE. f31_lczJ33 IC5 ] -- &JL CW-3?. /’1F G68C*,63R11C ,,.... U.4RWFAS .fl.ff. $ MAGNF7D ,v$358.6zof. @ WIRING DIAGRAM #611C283 SING”:EPHASEMODELS ~ SPECIFICATION “F” AND “G” ~ l~L-’-= ‘ Ga+mms J\ 52 ... . WIRING DIAGRAM #611C279 THREE PHASE MODELS SPECIFICATION “F” AND l’G” I ;)11 I 1’ I i--_________ -____” ________ ‘ i--(---~. ,. + 53 I ---l! -——— —J__ .. ... .. WIRING DIAGRAM #61 1C327 SINGLE PHASE MODELS SPECIFICATION “H”, “J”, “K” (Also Penn State Gasoline Plants) “., ..- 1 ,—---------- . ---J=CIM. I PM*SE,2 120-w — . . . . . . . . . . . . . . .l_. .. ... ., ’,1. s,.”..< ,/f#r”$”:?c7c_5959 . “T--WA G*’ u’r*E, v. M, II / ~1 . J’ —— ... ., 54 .— WIRING DIAGRAM #611C 324 THREE PHASE MODELS ~!K!f SPECIFICATION “H”, “J”, (Also Penn State Gasoline Plants) ,=__2___,_.-_L= >._=== =.: .ILAF?NCS3 C“.*E 6MAGNE70 w;z?a E2c.. ——— J 70?<&ow+e5i~t,w 6 f 5CW’54,5S.C’WM ‘====------–== ====----------T----= (RF,G-V%S7”--—__ [Itmuu TT-T-==,– *w ,(!/+ A,, z,. .27 I - ‘I:;-:W VIEW. – –_ _ _ r I L______________ - _- 1 ———— .—— ———— +-% J .a 1/ 1+ \ fA!;c ;,TR , _ L= BA77ZRY _ _. Pcs+ 6 ti-G ,-- —---- ____________ / .. . WIRING DIAGRAM #61 IC 331 SINGLE PHASE MODELS ~ PENN STATE GASEOUS FUEL SPECIFICATION “H”, “J”, “K” PLANTS r II .. ---- I L .. 56 — —— .- DIAGRAM #611C325 THREE PHASE MODELS PENN STATE GASEOUS FUEL SPECIFICATION“H”,“J”, “K” WLIUNG I —“* —* .—— Uml.. I —______ -J wnma : *ox c.en(wmnjwm,c9r3 -L _,”,L ● Qx ● nx 9M#CL!WPtWVSS,Wt9,, CC. VER(L.3WER1 “,YD)B,5S r&r,ycL @-aw I18w. **Z N9xnll? mm+ : PLA7C H$X01A#7, 1—m. uri7-a4 I f Ma*. ●*M 3m. Co”B, .,,.-.—. .,s.,.—, !.- I w I I 1’ !/l LJ 4+1 +“mr u .0’7 m.r’r,. 30,b,5D7) w 1- .– (0 m .1111 PLANTS . --------------.@–’ rf(ft m -J I J1 I IT==+ J 57 1::, / / ’ ‘,, .\ . .——_—-.— w) -. [-~’’’----’ (REAR WE [INSIDE VIEW] ==%?uL -@ I ;71! 1 L-_____ Ii -______ -___ ’______ .,___, I q-” II II ?11 ,----, ::::, // 1!2 A — 6 OHMS — -L ,- ,-’ A I J _J 7——— ,.! VOLT ELECTRIC CH4YI 4P I /“ ~M4 .—— — ——— ——. j ILJT / :: I MAT’L.,4V7F: CO N7RDL CD K7ROL cnw7m0L co KrRoL . ..-4 BQX COVER (uPPFR)N530!C853 BOX PA NEL(UPPCR) N>30!C BOX co /ER IL 0WER)N$30,B .9P. N,?.,. ,,.4 13 AFFLL PLATE N> F0,A8,S z-mm: B u 77UNS-. Nrx, 7-34. +mfiwEss CHONE $MAGNETO M>33e 99( 856 Ea05 ‘f ‘1111 58 I DIAGRAM #611C498 PHASE MODELS PACIFICATION “L” nn State Gasoline Plants] ,“. .. ..— , ._— ,- WIRING DIAGRAM #61 1C499 THREE PHASE MODELS BEGIN SPECIFICATION “L” (Also Penn State Gasoline Plants) J if----= ~= >--=----- ---== ==. =_=_-_-.-_-. /.s.. .,FW, =.===------------------------—————- T,, .—, .— .7..,. .7 —---— ,0, .6 —... —- —_—_______________ —— . . #. . . —,=-... —____ ,_J 1 L___-_~] l’fifl~ ,. M47LN.ZC, 1’ -— J . . 59 — j- t- ,