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Transcript
SERVICE DATA SHEET
242292100
PERFORMANCE DATA NO LOAD & NO DOOR OPENINGS AT 37°/0°
CONTROL SETTING
Type A with Run / Start
Capacitor
Operating Time
Freezer Temperature
Refrigerator Temperature
65°F (18°C) Ambient
90°F (32°C) Ambient
90 to 100%
100%
-5° to 2°F (-20° to -17°C)
-1° to 3°F (-18° to -16°C)
ICE & WATER - AUTOMATIC DEFROST
34° to 39°F (1° to 4°C)
34° to 39°F (1° to 4°C)
Low Side Pressure
-2 to 6 psig ( -14 to 41 kPa)
-2 to 6 psig (-14 to 41 kPa)
High Side Pressure (last 1/3
cycle)
85 to 105 psig (586 to 724 kPa)
120 to 135 psig (827 to 931
kPa)
Wattage (last 1/3 cycle)
30 to 50
50 to 70
Amps (running)
.4 to .8
.7 to .9
Base Voltage
26’ & 28’ SD, 23’ CD
Thermostat
Cut-out
Watts
Ohms
25°F (-4°C)
47°F
(8°C)
500
26.5
Electronic Timer - (ADC) Defrost 24 minutes every 6-96 hours of compressor run
time.
CONDENSER FAN MOTOR
Watts
RPM
Amps
3.1
1100 CW Opposite Shaft
0.03 Running
Electrical
Opens at 48°F ( 9°C), Closes at 15° F ( -9°C)
Heater Voltage
115 vac
FF
FZ
FF
Open FF Thermistor
Manual Defrost
d
F
+ and - / same to deactivate
OP
--
Open FZ Thermistor
Display / Showroom
77
77
٨ and - / Power-on-Reset (POR)
--
SH
Sb
Sb
٧ and + / same to deactivate
Wire Color
Connects to:
1
Green / Yellow
Ground
Yellow
Shorted FF Thermistor
Sabbath
Shorted FZ Thermistor
System Diagnostic
No FF or FZ display,
all UI LEDs on.
٨ and ٧/ + to deactivate
Numerical display of
first test
٨ and + together to activate /
press and hold + to deactivate
SH
-CF
UI to Main Control
Board communication
failure; on start up
FFIM Diagnostic
SY
SY
CE
UI Main Control Board
communication error;
after a period in operation
SY
EF
Evaporator Fan Failure
Notes:
• Always check for pin back-outs, pinched or damaged wires before replacing components.
• Determine whether failure is caused by the component, main control board or wiring. Contact
TID before replacing main control board.
• Refer to Service Manual for additional information.
Fresh Food Ice Maker Diagnostic Mode
Activate:
Black
Line
4
Light Blue
Neutral
Press + for up to 10 sec. FFIM Diagnostic Mode will automatically deactivate after 5 min. of inactivity.
NOTE: Silence alarm.
--
All segments on UI temperature displays illuminated
--
Third Screen
--
Blank UI display, no lights illuminated, no shadowing; “-” and “+”
blinking on FF display side to show location.
28
Dispenser Paddle
Press disp. paddle
“on” on UI when depressed; “off” when released
1*
Standard
Compressor
Set
Compressor running when “on”; stopped when “off”
2
Defrost Heater
Set
Defrost limit switch must be closed; verify “CL” in test 26.
Feel for heat from defrost heater when “on”.
If “OP” in test 26, heater will not activate.
3
FF Light
Set
With FF door open, FF lights on when “on”; off when “off”
8
Water Valve
(Dispenser)
Set
Be prepared to collect water at dispenser.
Water dispenses when “on”; stops when “off”
9
FZ Light
Set
With FZ door open, FZ lights on when “on”, off when “off”
10
Auger Motor
Set
FF door must be closed.
Motor running when “on”; motor stopped when “off”
11
Cube/Crush
Solenoid
Set
FF door must be closed. Do not leave solenoid in activated state.
Solenoid activated when “on”; deactivated when “off”
41*
Perfect Temp Drawer
(PTD)
Set
PTD UI illuminated when “on”, off when “off”
12*
VCC Condenser Fan
Set
Fan running when “on”; stopped when “off”
38*
VCC Compressor
Set
Compressor running when “on”; stopped when “off”
15
Evaporator Fan
Set
Fan running for minimum of 10 sec. when “LO” or “HI”; stopped when
“off”. Feedback failure if fan starts but runs less than 10 sec. Listen for
speed change from “LO” to “HI”.
36
Ice Chute Door
Depress ice chute door
or set
“OP” on UI when manually opened; “CL” when closed. Or, using “power onoff”, “OP” on UI when solenoid activated, “CL” when deactivated
55C
Water Valve
Set
Remove ice tray to collect water into a measuring container to measure water fill. If collecting water into ice tray, first perform test 63C to empty ice tray.
22
Damper
Set
With inspection mirror, observe damper open when “OP”; closed when “CL”
23
FF Door
Open/close FF door
“CL” on UI when door closed; “OP” when open
24
FZ Door
Open/close FZ door
“CL” on UI when door closed; “OP” when open
26
Defrost Limit Switch
Activates automatically
“CL” on UI when closed; “OP” when open
29
FF Thermistor Midlevel
Activates automatically
UI shows temperature sensed by FF thermistor; pass if within 10°F of
temperature measured with gauge at mid-level FF thermistor location.
“OP-” if open; “SH-” if short
30
FZ Thermistor
Activates automatically
UI shows temperature sensed by FZ thermistor; pass if within 10°F of temperature
measured with gage at FZ thermistor location.
“OP” if open; “SH” if short
33
Ambient Thermistor
@ Main Board
Activates automatically
UI shows temperature sensed at main board; pass if within +20°F/-10°F of
temperature measured with gauge at main board location.
“OP” if open; “SH” if short
35*
FF Thermistor
Upper-Level
Activates automatically
UI shows temperature sensed by upper level FF thermistor; pass if within
10°F of temperature measured with gauge at upper-level FF thermistor location. “OP¯” if open; “SH¯” if short
34*
Ambient Thermistor
@ UI
Activates automatically
UI shows temperature sensed at UI; pass if within +20°F/-10°F of temperature measured with gauge at UI location. “OP” if open; “SH” if short
0-
Firmware
Parameters
Set
Displays digit sequence; record
2-
Main Board
Firmware
Set
Displays digit sequence; record
4-
UI Firmware
Set
Displays digit sequence; record
Evaporator Fan (FFIM)
Set
“On” on FZ display when fan activated, “OFF” when deactivated.
Activates
automatically
Twist Tray
Set
Check at the connector from the power cord
harness into the inverter board, located in
the machine compartment.
(PUR and WHT wires)
→
yes
Remove ice bucket.
Allow bail arm to drop freely. Pass if no alarm when tray returns to “home” position.
Hold bail arm up. Pass if alarm sounds when tray returns to “home” position.
This test runs continuously until another test is selected.
Remove ice bucket.
FZ display shows “1” and “GOOD”.
Check at Inverter Board on
Compressor
(BLK and RED wires)
→
yes
Is Inverter Board receiving 10-15
VAC and 1-5 VDC from Main
Control Board?
Is Inverter Board receiving 115 VAC
from power supply?
no
Remove inverter box from the
compressor and check resistance
across compressor winding pairs as
shown.
Is resistance across all winding
pairs equal?
no
Check voltage supply.
Check and repair power
cord harness wiring and
connections.
Check at Main Control Board
(BLK/WHT and RED/BLK wires)
yes
Check connections from Inverter
Board to Compressor
Are connections from Inverter
Board to Compressor intact?
no
Replace Compressor and
Inverter Board.
→
→
no
no
Is Main Control Board sending
10-15 VAC and 1-5 VDC to
Inverter Board?
Replace Main Control Board.
VCC Resistance Check
IMPORTANT SAFETY NOTE
FREEZER ICE MAKER INFORMATION
(Where Applicable)
The information provided herein is designed to assist qualified repair personnel only. Untrained persons
should not attempt to make repairs due to the possibility of electrical shock. Disconnect power cord before
servicing this appliance.
Water Fill
Adjustment
Motor
Gear
TU
R
N
Water Fill Volume: The water fill adjustment screw will change the fill time. One full
turn is equal to 20cc (.68 oz.). The correct fill is 102 to 130cc (3.4 to 4.3 oz.). When
a water valve is replaced, the fill volume must be checked.
Replace Inverter Board
Check resistance between terminals 1 and
2, 2 and 3, 3 and 1.
If all resistances are equal,
compressor is operative.
Identify and repair damaged wires or
poor connections between Main Control
Board and Inverter Board.
Test Cycling: Remove cover by inserting screwdriver in notch at bottom and prying cover
from housing. Use screwdriver to rotate motor gear counterclockwise until holding switch
circuit is completed. All components of ice maker should function to complete the cycle.
Identify and repair damaged
wires or poor connections
between Inverter Board and
Compressor.
yes
yes
All electrical parts and wiring must be shielded from torch flame. DO NOT allow torch
to touch insulation; it will char at 200°F and flash ignite (burn) at 500°F. Excessive
heat will distort the plastic liner.
Second Screen
FZ display shows temperature sensed by Ice Maker Thermistor.
“OP” if open; “SH” if short
Variable Capacity Compressor (VCC) Diagnostics (select models)
If test 38 fails, diagnose as follows:
CAUTION
All LED lights on UI illuminated
--
Activates
automatically
63C
•
--
Ice Maker Thermistor
58C
•
Passing result
First Screen
Passing Result
To activate test
Ice Level Sensor
→
To activate test:
--
52C
57C
Water Valve
3
Press ٨ and V temperature pads for up to 10 sec. simultaneously.
Press + or - to move forward or backward through tests.
Test
FREEZER ICE MAKER CONNECTOR PLUG CONNECTIONS
Wire Number
Activate/Deactivate
(press for up to 10 sec. simultaneously)
OP
Deactivate:
Thermostat
Mode
--
115 vac (127 vac max)
2
Display
Interpretation
FZ
FREEZER ICE MAKER SPECIFICATIONS
Press + for up to 10 sec. Diagnostic Mode will automatically deactivate after 5 min. of inactivity.
Note: Silence alarm.
Test
Special Modes
Display
Heater
Cut-in
Deactivate:
IMPORTANT: PLEASE RETURN THIS SHEET TO ITS ORIGINAL LOCATION.
Error Codes
115 vac (127 vac max)
Press ٨ and ٧ for up to 10 sec. simultaneously.
• Tests marked with “*” may not be applicable to this unit and will not be displayed in System Diagnostic Mode.
• Tests displayed in diagnostic mode but not described below are for internal purposes only; advance through.
• View UI display for “on,” “off,” “CL,” “OP,” “SH,” “LO,” “HI” or numerical results of tests.
• Listen for operating sounds; feel for heat or air flow as appropriate to determine results of tests.
BOTTOM FREEZER - R134a
DEFROST SPECIFICATIONS
Cabinet Size
System Diagnostic Mode
Activate:
Mounting
Plate
Screws
Mounting
Plate
Screw
Timing
Gear
IMPORTANT
If any green grounding wires are removed during servicing, they must be returned to their original position
and properly secured.
LED
DAMPER
MOTOR
TO UI
J3 CONN.
M
J4B-6
J4B-1
OUT 1B
J4B-2
OUT 2B
J4B-3
J4A-3
J4A-9
J4A-5
J4A-11
NTC - FF
NTC - FZR
LED
GND
ICE MAKER DEFROST HEATER
FLAPPER
FRESH FOOD
THERMISTOR
DAMPER
MOTOR
+12V DC
A2
VCC(+12)
+12V DC
M
DC EVAPORATOR FAN
DOOR HARNESS
RED/YEL
BLK/YEL
WHT/YEL
BRN/YEL
J4A-6
J4B-4
FG
GND
B1
A1
B2
ICE FLAPPER
RELAY COIL
+12V DC
MICROSWITCH
GRY/BLK
J2-1
DEFROST THERM.
COM
VS
1
VCC
COMPRESSOR
2
1
2
4
3
3
4
GND
RELAY
MOLD
THERMISTOR
7
8
9
4
5
6
GRY/BLK
BRN/YEL
RED/YEL
LT. BLU
3
BLK/YEL
YEL/BLK
1
2
GRY/BLK
WHT/YEL
3
9
1
2
3
4
5
6
3
AIR TOWER
CONNECTION
F
L
A
P
P
E
R
2 1
4 3
1
9
FREEZER
11
12
13
14
15
6
7
8
9
10
1
2
3
4
5
DEFROST HEATER
BLU
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
CATCH
COMPARTMENT
FRZR
FAN
(DC)
BRN
BLU
YEL
7
1
1
7
RIBBED
12
6
6
12
PUR/BLK
BRN
BRN/BLK
GRN/BLU
WHT
BLU
BLU/WHT
DEFROST HEATER
2
BLK
IM DEFROST
THERMOSTAT
BLK
BLK/WHT
12V+ BLK
RED/BLK
12V- RED
BRN/BLU
BRN/WHT
BLU/WHT
YEL/WHT
12
4
4
12
9
1
1
9
J4A
J3
MAIN BOARD
BLK/YEL
BRN/BLK
BRN/YEL
RED/WHT
WHT/YEL
RED/YEL
1
4
2
5
3
6
J4B
J2
RED
1 RED
2 WHT
3 BLK
J9A
J1
1
LED POWER
SUPPLY
FREEZER
ICE MAKER
FILL VALVE
J6-7
FREEZER ICE MAKER
PRIMARY VALVE
LINE
J3-6
VERTICAL MULLION HEATER
CUBE /CRUSHED ICE GATE CONTROL
AUGER MOTOR
DOOR SWITCH
J2
+12V
J2-1
GND J2-3
RG-1
RG-2
LED
(L) PUR
(N) WHITE
1
2
3
4
1
2
3
4
WHT/BLU
WHT/BLU
WHT/BRN
WHT/BRN
7
6
5
4
3
2
16
8 YEL/RED
15
TAN
7
14 LT. BLU
6 LT.BLU/BLK
13
YEL
5
12
4 BLU/WHT
11 YEL/RED
3 PUR/BLK
10 YEL/BLK
2 RED/BLK
9 YEL/BLK
1 BLK/WHT
1
LED POWER
PCBA
LED
LED
WHT/BRN
VARIABLE SPEED
COMPRESSOR/ INV.
RG-1
RG-7
4
3
2
1
WHT/BRN
WHT/BRN
WHT/BLU
WHT/BLU
4
3
2
1
RG-6
RG-7
+12V
YELLOW
WATER
DISPENSER
VALVE
BLUE
FREEZER IM
WATER VALVE
FZ-2
FREEZER SWITCH (120V AC)
FRESH FOOD SWITCH (120V AC)
9
1
7
7
3
FZ-1
LED
FREEZER LEDS
TYPICAL LED CONNECTOR
1
J3
J2
J1
LED
BROWN
MAIN
WATER
VALVE
TAN/YEL
9
FZ-2
J1-4
J1-3
J1-1
1
1
3
J2-2
GND J2-4
FZ-1
REFRIGERATOR LEDS
GREEN
FRESH FOOD
ICE MAKER
WATER VALVE
1
2
3
4
5
6
7
8
9
10
11
12
LT.BLU/BLK
13
BRN/BLU 14
1
RG-2
RG-6
RG-5
WHT/BRN
WHT/BRN
WHT/BLU
WHT/BLU
NEUTRAL
BLK
RED
YEL/GRY
BLK/WHT
PUR/BLK
TAN
BRN/BLK
GRN/YEL
YEL/BLU
YEL/BLK
RED/BLK
BLU/WHT
1 LT. BLU
BLK
3
2 GRN/YEL
4
LED
LED
WHT/BLU
RG-4
RG-3
COND. FAN
LT. BLU
YEL
BRN
DK. BLU
RED
YEL
GRN/BLU
WHT
BLU
MACHINE COMPARTMENT
CONNECTIONS AT CONTROL
HOUSING
12 YEL/GRY
6 YEL/PNK
11
5
10
4
9
3
8
RED
2
BLK
7
1
BRN
LED
RG-4
4
WHT/GRN 3
2
WHT/RED 1
8
YEL
J6
9
TAN
GRY/WHT
GRY/WHT
1
8
2
9
3
10
4
11
5
12
6
13
7
14
J6-1
TWIST ICE MAKER
AND DISPENSER
CONTROL
BLK
GRN/YEL
SPLICE
SPLICE
BLK/ORN
BLK
BLK
J1
DIODE
YEL/RED
+12V DC
J6-5
LED LIGHT WIRING
BLK
3
SPLICE
YEL/PNK
4
1
SPLICE
SPLICE
FREEZER DOOR
SWITCH
(DOOR OPEN)
GRY/BLK
GRY/BLK
12
BRN
BLK
11
GRY/WHT 10
GRY/WHT 9
8
YEL/BLU
YEL/PNK
7
BLU/WHT 6
YEL/WHT 5
4
LT. BLU
3
YEL/RED
BRN/WHT 2
RED/WHT 1
GRY/WHT
GRY
SPLICE
GRY
8
GRY
4
BLU
7
YEL
3
WHT
6
RED
2
5 GRN/BLU
1 DK. BLU
FREEZER
CONNECTION AT
CONTROL HOUSING
GRY/WHT
LT. BLU
12 VDC (120V AC REF.)
1
FREEZER THERMISTOR
LT. BLU
LT. BLU
2
COIL COVER
GROUND
J6-2
GND
FRESH FOOD
ICE MAKER
FILL VALVE
RG-3
FRESH FOOD
COMPARTMENT
CONNECTION AT
CONTROL HOUSING
3
J3-5
M
RG-5
4
LINE
J3-3
AUGER
MOTOR
COMPRESSOR
GROUND
DEFROST
THERM.
FREEZER
ICE MAKER
(SEE FZ ICE
MAKER DIAGRAM)
DISPENSER
VALVE
CUBE/CRUSH
SOLENOID
LED
GROUND ATTACHED
TO CABINET
BEHIND LEFT ROLLER
J3-7
WHT/GRN 4
WHT/GRN 3
WHT/RED 2
WHT/RED 1
1
1
BRN/BLU
DK. BLU
RED
YEL
LATCH
CATCH
1
1
5
LT. BLU
LATCH
LATCH
CATCH
5
5
1
2
3
4
5
6
7
8
9
10
11
12
5
15
14
13
12
11
10
9
WHT/YEL 8
BRN/YEL 7
6
BLK/YEL
5
RED
4
GRY
3
LT. BLU
2
YEL/BLK
1
YEL/RED
5
4
7
8
9
RED
1
2
3
5
CATCH
RED
LT. BLU
YEL/GRY
YEL/BLK
4
LT.BLU
5 GRN/YEL
6 YEL/BLK
LT. BLU
BLK
LT.BLU/BLK
3
3
LATCH
4
BLK
WHT
3 6 9
2 5 8
1 4 7
3
9 6 3
8 5 2
7 4 1
BLK
WHT
FRESH FOOD CONNECTION
IN MACHINE COMPARTMENT
1
2
BLK
GRY
GRY/BLK
GRY/BLK
RED/YEL
WHT
TO UI
COMM.
CONNECTOR
LINE
NEUTRAL
PURPLE
BRN
1
2
+5V
RESET_ FLASH
BKGD / MSJ
GROUND
J3-4
BLU/WHT
GRY
LEFT
DOOR HINGE
GROUND
1
2
COM
SPLICE
GROUND ATTACHED
TO CABINET
DISPENSER
HOUSING
GROUND
JF-1
JF-2
JF-3
JF-4
WHT/BRN 4
WHT/BRN 3
WHT/BLU 2
WHT/BLU 1
8
BLK
HOUSING
GROUND
GRN/YEL
LT. BLU
BLU/WHT
PUR
BRN
ASSY_OUT
ASSY__IN
+5V
GROUND
1
WHT/BRN 4
WHT/BRN 3
WHT/BLU 2
WHT/BLU 1
4
3
2
3
LT.BLU/BLK
M
2
4
3
2
1
5
6
7
+12V
WHT/BRN
WHT/BRN
WHT/BLU
WHT/BLU
4
YEL/BLK
LT. BLU
PUR
YEL/GRY
M
+5V DC
1
2
3
4
LH LIGHT
SWITCH
(DOOR OPEN)
8
PUR/BLK
BRN/BLK
TWIST
MOTOR
IM FAN
MOTOR
IM EVAP FAN
RED
J8-5
J8-6
J8-7
J8-8
J4A-14
J3-2
J3-1
J6-3
1
DK.BLU
GRN/BLU
9
7
6
5
7
WHT/BLU
WHT/RED
WHT/BRN
WHT/GRN
YEL/BLK (COM)
YEL/GRY (N/C)
VIOLET (N/O)
PUR (COM)
7
LT. BLU
RH LIGHT
SWITCH
(DOOR OPEN)
1
1
2
BLK
BRN/BLU
1 2 4 6
YEL/BLK (COM)
YEL/GRY (N/C)
PUR/BLK (N/O)
VIOLET (COM)
SPLICE
5
6
LT.BLU
3
YEL/BLU
4
4
3
9
VEE (+12)
COMM
GROUND
J4A-13
J6-8
J6-4
J6-6
GND
3
9
3
RIGHT HINGE
CAB-DOOR
CONNECTIONS
9
DIODE
3
LT. BLU/WHT
BRN/BLU
SPLICE
NEUTRAL
GROUND
LINE
NON-RIBBED
1
2
1
2
1 2 4 6
TO
I&W
MODULE
9
3
LT. BLU/BLK
BLK
BRN/BLK
J1-1
LINE
J9A-1
J9A-2
J9A-3
J4B-5
J1-4
NEUTRAL
CONNECTIONS AT
FRONT OF ICEMAKER
BEHIND COVER
1
2
3
4
7
NEUTRAL
NEUTRAL
J1-3
J2-7
J2-1
NTC - IM MOLD
BAIL ARM
7
LINE
G5LE RELAY
J4A-7
ICE & WATER
MODULE
YEL/BLK
YEL/RED
1
1
J1-1
J2-9
J2-10
J3-14
J3-15
J3-16
LED POWER
BOARD
ERF2500++ V5
MICROSWITCH
GND
FREEZER
LIGHTS
J2-6
NEUTRAL
S
O
L
E
N
O
I
D
FZR DOOR SW. SENSE
DIODES MUST BE
POLARIZED IN
SAME DIRECTION
1
3
TWIST MOLD
MOTOR
SPLICE
3
1
GRY
WHT
RED
GRY
BLU
YEL
M
+5V DC
3
1
1
2
9
7
RIGHT
DOOR
HINGE
GROUND
RIGHT
DOOR
GROUND
DISPENSER
HOUSING HEATER
LT. BLU/WHT
LT. BLU/BLK
1
1
2
LT. BLU/BLK
LT. BLU/WHT
7
1
2
BLK
GRN/YEL
LT. BLU
LINE
LINE (120V AC)
FLIP MULLION HEATER
MULLION
GROUND
J3-8
J3-11
CONDENSER FAN
CIRCUIT BOARD
REFRIGERATOR
LIGHTS
J1-3
J2-12
DEFROST THERM.
NEUTRAL
FF DOOR SW. SENSE
J3-10
NTC - AMBIENT
MAIN SYSTEM DEFROST HEATER
GND
MICROSWITCH
PADDLE
GRY/BLK
NEUTRAL
REFRIGERATOR
CONTROL J3-9
OUT 1A
OUT 2A
UI A
1
2
3
4
5
6
ISOLATED
+12V DC
J6
4
1
5
1
2
5
2
6
2
6 14
10 3
6
3
7
3
8
4
5 11
8 16
7 15
4
2
4 10
9
5 13
11 4
2
8
4 12
12 5
1
7
3 11
13 6
2 10
14 7
3
J4B
1
9
1
6 12
J4A
8
3
1
9
Wire Diagram 242292601