Download CIGARETTE LIGHTER KIT - Harley

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REV. 2013-06-01
CIGARETTE LIGHTER KIT
GENERAL
REMOVAL
Kit Number
69200605
Models
For model fitment information, see the P&A Retail Catalog or
the Parts and Accessories section of www.harley-davidson.com
(English only).
To prevent accidental vehicle start-up, which could cause
death or serious injury, remove main fuse before proceeding. (00251b)
1.
Additional Parts Required
NOTE
This instruction sheet references service manual information.
A service manual for your model motorcycle is required for this
installation and is available from a Harley-Davidson dealer.
When installing any electrical accessory, be certain not
to exceed the maximum amperage rating of the fuse or
circuit breaker protecting the affected circuit being modified. Exceeding the maximum amperage can lead to electrical failures, which could result in death or serious injury.
(00310a)
Remove main fuse.
b.
Remove outer fairing.
c.
Remove right speaker enclosure
See Figure 1. Disconnect power outlet connector [132]
(16).
3.
Cut off 2-way connector as close to the connector as
possible.
4.
Hold socket and loosen outer shell. Remove the power
outlet and cap from inner fairing.
ELECTRICAL OVERLOAD
It is possible to overload your vehicle's charging system
by adding too many electrical accessories. If the combined
electrical accessories operating at any one time consume
more electrical current than the vehicle's charging system
can produce, the electrical consumption can discharge
the battery and cause damage to the vehicle's electrical
system. See an authorized Harley-Davidson dealer for
advice about the amount of current consumed by additional electrical accessories or for necessary wiring
changes. (00211c)
a.
2.
Kit Contents
See Figure 2 and Table 1.
Follow the instructions in the service manual for the following procedures:
INSTALLATION
1.
Strip wires and crimp spade terminals to wires.
NOTE
It may be necessary to shift the location of cable straps to
provide additional length in wire harness.
2.
Connect violet/blue wire (+) to center lug.
Connect black wire (-) to sleeve lug.
3.
Install cigarette lighter socket from inner fairing side and
tighten securely.
4.
Insert lighter element.
5.
Install main fuse and check operation.
6.
Follow the instructions in the service manual for the following procedures:
a.
Install right speaker enclosure
b.
Install outer fairing.
This cigarette lighter kit requires up to 5.0 amps more current
from the electrical system.
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Many Harley-Davidson® Parts & Accessories are made of plastics and metals which can be recycled.
Please dispose of materials responsibly.
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16
7
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15
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14
13
1.
2.
3.
4.
5.
6.
7.
8.
11
12
CB connector
P&A accessory
Auxiliary audio input
AM/FM radio antenna
GPS antenna
Left handlebar switches
CB antenna
Front fender tip lamp
9
10
9.
10.
11.
12.
13.
14.
15.
16.
Main-to-fairing harness, left
Heated hand grip power, if equipped (not visible)
Run/stop switch
Right handlebar switches (not visible)
Main-to-fairing harness, right
TGS
Radio
Power outlet
Figure 1. Inner Fairing Harness Connectors
SERVICE PARTS
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Table 1. Service Parts
Item
1
2
3
Description (Quantity)
Part Number
1
Cigarette lighter element
91808-89
2
Cigarette lighter socket
91812-89A
3
Terminal
72290-94
Figure 2. Service Parts: Cigarette Lighter Kit
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