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Distributed by: minilablaser.com SERVICE MANUAL / PARTS LIST DIGITAL MINILAB FRONTIER 590 SCANNER/IMAGE PROCESSOR SP-3000 LASER PRINTER/PAPER PROCESSOR LP5900 Principle of Operation Servicing and Electrical Circuit Diagram SUPPLEMENT PP3-C1069E Distributed by: minilablaser.com INTRODUCTION This Servicing Manual outlines the maintenance and servicing procedures for the Fujifilm Digital Minilab FRONTIER 590. For the service information not described in this manual, refer to the following Service Manuals. • FRONTIER 570 (SP-3000/LP5700) Principle of Operation (System Disk Ver.1.7 or later) Ref.No.PP3-C1052E • FRONTIER 570 (SP-3000/LP5700) Servicing and Electrical Circuit Diagram (System Disk Ver.1.7 or later)Ref.No.PP3-C1053E • FRONTIER 550/570 (SP-3000/LP5500/LP5700) Installation Manual (System Disk Ver.1.7 or later) Ref. No. PP3-A1301E This manual is a professional publication provided for qualified service personnel or persons fully trained in equipment service procedures. All other personnel and operators are restricted from servicing the FRONTIER 590. When maintenance service is needed, be sure to contact qualified service personnel. Precautions Generally Applying to All Serving Operations ! WARNING When servicing internal machine parts, make sure the power switch and the main power supply on the power distribution board are both set to the OFF position. If the main power is left ON, electricity will flow as far as the power switch and power supply section, and this can cause electric shocks and/or short-circuiting. If the power is left on, there is also the possibility for the machine to be accidentally activated causing damage to the machine and/or bodily injury. ! CAUTION The light source section and dryer will be hot to the touch. Wait 15 minutes after turning off the power before commencing with servicing procedures. • Wear gloves when handling the optical system parts to keep the parts free from fingerprints. • When mounting machine parts, take care not to sandwich any of the wires. • Each of the connectors is provided with a symbol indicating what it is to be connected to. Make sure the connectors are connected to the connectors, harness ends or parts bearing the corresponding symbols. • The plastic connectors have a locking catch on the plug (male) end. To disconnect one of these connectors, loosen the catch first; when connecting, make sure the catch engages (locks). Service Manual Regulations 1. All rights are reserved by the Fuji Photo Film Co., Ltd. (FUJIFILM). 2. Manual usage is restricted to FUJIFILM equipment related technical and service personnel. 3. This manual contains exclusive information relating to FUJIFILM equipment and is therefore proprietary. Unauthorized disclosure is prohibited. 4. FUJIFILM’s prior consent is required in regard to the following. K Manual copying in whole or in part. K Disclosure of manual contents to unauthorized personnel. K Manual uses for purposes other than technical service. Distributed by: minilablaser.com CONTENTS 1. SAFETY ......................................................................................................................................... 5 1.1 2. Dryer Section Caution Label................................................................................................... 5 MAIN SPECIFICATIONS ......................................................................................................... 6 2.1 2.2 Laser Printer/Paper Processor (LP5900) ............................................................................... 6 Dimensions and Weight.......................................................................................................... 7 2.2.1 Laser Printer/Paper Processor (LP5900) ..................................................................... 7 2.3 Installation Space ................................................................................................................... 8 2.4 Maintenance Schedule ........................................................................................................... 9 2.5 Regular Maintenance and Inspection Table ......................................................................... 10 3. ERROR MESSAGE ................................................................................................................. 12 4. MAINTENANCE MENU .......................................................................................................... 43 4.1 5. Printer Adjustment/Maintenance (05) ................................................................................... 43 4.1.1 Printer Input Check (0525) ......................................................................................... 43 4.1.2 Printer I/O Check (0540) ............................................................................................ 44 DISTRIBUTION SECTION ..................................................................................................... 45 5.1 Outline .................................................................................................................................. 45 5.1.1 Unit Identification........................................................................................................ 45 5.1.2 Parts Location ............................................................................................................ 46 5.2 Operation Sequences........................................................................................................... 50 5.2.1 Sensors and Motors ................................................................................................... 50 5.2.2 Nip OFF/ON Operation of No. 16 Roller..................................................................... 52 5.2.3 Distribution Processing............................................................................................... 53 5.3 Distribution Entrance Unit Parts Replacement ..................................................................... 54 5.3.1 Printer Right Inner Cover Removal/Reinstallation...................................................... 54 5.3.2 Drive Gear Disengagement........................................................................................ 55 5.3.3 Distribution Entrance Unit Removal/Reinstallation..................................................... 56 5.4 Distribution Unit Parts Replacement..................................................................................... 57 5.4.1 Distribution Unit Removal/Reinstallation .................................................................... 57 5.4.2 Nip Release Motor Bracket Removal/Reinstallation................................................... 58 5.4.3 Nip Release Motor 5 (M657) Replacement ................................................................ 58 5.4.4 Nip Release Drive Gear/Belt Replacement ................................................................ 60 5.4.5 Nip Release Home Position Sensor (Front: D662/Rear: D663) Replacement ........... 62 5.4.6 Nip Roller Replacement ............................................................................................. 63 5.4.7 Distribution Home Position Sensor (D661) Replacement .......................................... 64 5.4.8 Nip Release Start Sensor (Front : D658P / Rear : D659P) Replacement .................. 65 5.4.9 Nip Release Start Sensor LED (Front : D658L / Rear : D659L) Replacement........... 66 5.4.10 Nip Release Home Position Sensor for M657 (D657) Replacement.......................... 67 5.4.11 Distribution Roller Replacement................................................................................. 68 5.4.12 Pipe Slider Replacement............................................................................................ 72 6. DRYER SECTION .................................................................................................................... 74 6.1 6.2 Outline .................................................................................................................................. 74 Dryer Entrance Squeegee Rack Parts Replacement ........................................................... 75 6.2.1 Upper Roller Section Removal/Reinstallation ............................................................ 75 3 Distributed by: minilablaser.com 6.2.2 Upper Section Roller Replacement ............................................................................ 76 6.2.3 Lower Section Roller Replacement ............................................................................ 77 6.3 Dryer Belt Unit Parts Replacement....................................................................................... 78 6.3.1 Dryer Rack Section Rollers and Mesh Belts Replacement ........................................ 78 6.4 Dryer Rack Parts Replacement ............................................................................................ 80 6.4.1 Front Bearing Housing Disassembly/Reassembly ..................................................... 80 6.4.2 Rear Bearing Housing Disassembly/Reassembly...................................................... 81 6.5 Dryer Rack Maintenance ...................................................................................................... 82 6.5.1 Cleaning the Dryer Rack Mesh Belt ........................................................................... 82 7. ELECTRICAL SECTION ....................................................................................................... 83 7.1 8. ELECTRICAL CIRCUIT DIAGRAMS ................................................................................. 84 8.1 8.2 8.3 9. Parts Location....................................................................................................................... 83 Printer I/O Parts Diagram ..................................................................................................... 84 JND23 Circuit Board Wiring Diagram ................................................................................... 89 PDA26 Circuit Board Wiring Diagram................................................................................... 91 PARTS LIST .............................................................................................................................. 93 4 Distributed by: minilablaser.com 1. SAFETY 1.1 Dryer Section Caution Label CAUTION HOT G2-002 5 Distributed by: minilablaser.com 2. MAIN SPECIFICATIONS 2.1 Laser Printer/Paper Processor (LP5900) Item Specifications Type Floor-type, normal-light operation (laser printer, processor, cutter, sorter in one unit). Exposure system Scanning exposure system using RGB lasers. Pixel density: 300dpi, Sub-scanning luster density: 600dpi Scanning speed Sub-scanning speed: 100 mm/sec. Paper transport system Full-auto sheet paper transport system Magazine Two switchable paper magazines Paper width: 8.9 to 15.2 cm, length: 186 m Paper width: 16.5 to 30.5 cm, length: 90 m Paper width 8.9, 9.5, 10.2, 11.4, 11.7, 12.0, 12.7, 13.0, 15.2, 16.5, 17.8, 20.3, 21.0, 21.6, 24.0, 25.4, 27.9, 29.7, 30.5 cm Paper FUJICOLOR paper (silver-halide). Print size 89 ✕ 82.5 mm to 305 ✕ 457 mm Back printing Two 40-character lines Front printing Time and date of photograph in black characters in lower right-hand corner of prints from Advanced Photo System (IX240) cartridge film. Index print Color index print and normal prints can be printed from Advanced Photo System/135 (negative, positive, black and white) film. Print condition setup Semi-automatic calibration by AD300 densitometer Operation panel 16 ✕ 2 lines, LCD display with 8 keys Counter Software-controlled counting system Processing system Two-line sheet transport system Type 2 42.5 mm/sec. Type 1 30.5 mm/sec. Type 2 82 sec. Type 1 116 sec. Type 2 Approx. 2,400 prints/hr. (4R) Type 1 Approx. 1,610 prints/hr. (4R) Processing speed Processing time (Dry-to-dry) Processing capacity Processing chemicals New chemical system CP-49E Rack washing Auto-washing No.2/No.3 crossover racks, dryer entrance rack Waste solution tank 11.2 L ✕ 1 Sorter SU2400AY, Sorting capacity: 24 orders of C/H/P-mixed format prints Power requirements AC200-240V (50/60Hz) Single-phase 25A, Three-phase three-wire and four-wire 17A, Approx. 4.8 KVA SU1400AY sorter 1,515(W) ✕ 820(D) ✕ 1,325(H) mm/ 59.65(W) ✕ 32.28(D) ✕ 52.17(H) in. SU2400AY sorter 1,965(W) ✕ 850(D) ✕ 1,360(H) mm/ 77.36(W) ✕ 33.46(D) ✕ 53.54(H) in. *1): Dimensions *1) Solution-filled 520 kg (1,146 lbs) Without solutions 470 kg (1,036 lbs) Solution-filled 554 kg (1,221 lbs) Without solutions 504 kg (1,111 lbs) SU1400AY sorter Weight SU2400AY sorter SU1400AY sorter Approx. 4.2 sq. m/5.02 sq. yds. SU2400AY sorter Approx. 4.5 sq. m/5.38 sq. yds. Installation space *1): With densitometer: 1390mm (H)/54.72 in. (H) 6 Distributed by: minilablaser.com 2. MAIN SPECIFICATIONS Laser Printer/Paper Processor (LP5900) Dimensions Length Weight 1,965 mm (77.36 inches) Width 850 mm (33.46 inches) Height 1,360 mm (53.54 inches) When transported 435 kg (960 lbs) When operated (Max.) 590 kg (1,302 lbs) 850 445 820 (Unit: mm) Densitometer 1515 820 450 1965 1360 Sorter SU2400AY 1325 2.2.1 Dimensions and Weight 1325 2.2 L2-947 7 Distributed by: minilablaser.com 2. MAIN SPECIFICATIONS 2.3 Installation Space (Unit : mm) 2845 1515 730 100 600 820 655 450 603 420 772 615 2845 600 1515 730 480 1625 1330 955 1365 1120 1325 375 2400 65 450 640 L2-949 8 Distributed by: minilablaser.com 2. MAIN SPECIFICATIONS 2.4 Maintenance Schedule On the day when the regular inspection is due, a message appears at the pre-operational check stage. To keep the FRONTIER 590 operating at peak performance, conduct regular maintenance and inspections as indicated in the table below. Schedule Pre-operational Post-operational Check Check Item Scanner Scanner Printer/ Processor Scanner Printer/ Processor Printer/ Processor Printer/ Processor Printer/ Processor Printer/ Processor Printer/ Processor Scanner Printer/ Processor Printer/ Processor Printer/ Processor Printer/ Processor Printer/ Processor Printer/ Processor Printer/ Processor Printer/ Processor Printer/ Processor Printer/ Processor Printer/ Processor Printer/ Processor Printer/ Processor Scanner Printer/ Processor Printer/ Processor Printer/ Processor Every Day Diffusion Box/LED Board Cover Auto Film Carrier NC100AY Feed Lanes Control Strip Auto Film Carrier NC100AY Magnetic Heads/Rollers Waste Solution Dryer Entrance Rack Every 2 Days Every Week Every Every 3 Every 6 Month Months Months Every Year Every Two Years Refer to Section Clean 3.2.1 *3 Clean 3.2.2 *3 Process/ Check 3.2.5 *3 Clean 6.1.1 *3 Collect 6.1.2 *3 Wash 3.2 Crossover Racks Wash 8.3 *3 Upper Part of the P1/ P2/PS1 Processing Racks Dryer Entrance Roller Clean 8.3 *3 Wash 3.3 Dryer Rack Mesh Belt Clean 3.4 Light Source Section Air Filter Printer Section Air Filter Clean Replace 8.5 *3 Clean 8.6 *3 Printer Power Supply Section Air Filters Processing Solution Cooling Fan Air Filter Dryer Section Air Filters Clean 8.7 *3 Clean 8.8 *3 Clean 8.9 *3 Dryer Exit Section Air Filter P1/P2 Circulation Filters Clean 8.10 *3 8.11 *3 Processing Racks Replace *1 Wash Auto-washing Nozzles Clean 8.13 *3 Paper Feed Section Rollers Dryer Exit Section Rollers Dryer Roller/Dryer Rack Mesh Belt Exposure Section Cooling Air Filter Densitometer White Board G Laser Optimal Temperature Setup PS Processing Solutions PS Circulation Filters Clean 8.14 *3 Clean 8.15 *3 Clean 8.16 *3 Paper Magazine Rollers/Inside of the Magazine 8.12 *3 Replace 8.17 *3 Clean 8.18 *3 Setup 4.6.2 *4 Replace 8.19 *3 Replace *2 Clean (at the time of paper end) 8.20 *3 8.21 *3 *1: When printing in large quantities (average 5,000 prints par day), replace the filters every handled and fifty thousand prints. *2: When printing in large quantities (average 2,800 prints par day), replace the filters every million prints. *3: Basic Operating Instructions of FRONTIER 570 *4: Condition Setup and Maintenance of FRONTIER 570 9 Distributed by: minilablaser.com 2. MAIN SPECIFICATIONS 2.5 Regular Maintenance and Inspection Table Implementation Period (Every) Item Lens Scanner 6 months year 2 Years 3 Years Clean Refer to Subsection 2.3.1* Mouse Clean Subsection 2.3.2* Auto Film Carrier Inspect Subsection 2.3.3* Floppy Disk Drive Inspect Subsection 2.3.7* CD-ROM Drive Inspect Subsection 2.3.8* Printing Functions Inspect Subsection 2.3.9* Carrier Base Slider Rails Clean Subsection 2.3.4* Carrier Base Slide Guides Replace Carrier Base Plug-in Connector Subsection 2.3.6* Replace Main Control Unit Backup Battery Power Supply Cord Subsection 7.6.1* Replace Clean Magazine Rollers Subsection 9.3.4* Subsection 2.3.5* Inspect Subsection 5.6.1* Cutters Inspect Subsection 2.3.10 for inspection* Subsection 11.1.12 for upper cutter replacement* Subsection 11.1.15 for lower cutter replacement* Back Printer Head Inspect Replace Registration Section Feed Rollers Nip Release System (before exposure) Replace Subsection 2.3.11 for inspection* Subsection 2.3.12 for replacement* Clean Subsection 2.3.13* Inspect Subsection 2.3.14* Sub-scanning Section Rollers Clean Subsection 2.3.15* Steel Belt Replace Subsection 12.3.3* Rubber Belt Replace Subsection 12.3.7* Cam Followers (Rubber Bearings) Replace Subsection 2.3.16* Distribution Pipe Slider Inspect Distribution Section Nip Release System/ Rollers Printer/ Processor 5 Years Subsection 2.3.17* Clean Subsection 2.3.18* Laser Optical Unit Air Filter Replace Subsection 12.2.1* Processing Rack Helical Drive Gears Grease Subsection 2.3.19* P1R, P2RA, P2RB Pump Output/Leaks Inspect Subsection 5.7.1* PSR Pump Output/Leaks Inspect Subsection 5.7.1* PSR Pump Bellows/Valve Replace Subsection 16.2.6 for bellows* Subsection 16.2.5 for valve* Crossover Rack Auto Washing Nozzle Inspect Subsection 2.3.20* Dryer Entrance Rack Auto Washing Nozzle Inspect Subsection 2.3.20* Dryer Entrance Rack Soft Roller (Gray) Replace Section 6.2 PS Tank Separate Plate Blade/Seal Replace Subsection 14.3.1* Circulation Pumps Inspect Subsection 2.3.21* Processing Solution Heaters Inspect Subsection 2.3.22* Processing Solution Level Sensors Clean Subsection 2.3.23* Replenisher Level Sensors Clean Subsection 2.3.24* PS4 Solution Concentration Sensor Clean Waste Solution Level Sensor Subsection 2.3.25* Clean PSR Level Sensor Subsection 2.3.26* Inspect Subsection 2.3.27* Processing Solution Temperature Sensors Calibrate Subsection 5.7.4* Solution Hoses/Clamps Inspect Subsection 2.3.28* Processor Drive Chain Grease Subsection 2.3.29* Dryer Rack Soft Roller (Gray) Replace Section 6.3 Dryer Mesh Belt Inspect Subsection 2.3.30* 10 Distributed by: minilablaser.com 2. MAIN SPECIFICATIONS Implementation Period (Every) Item Printer/ Processor 6 months year 2 Years 3 Years 5 Years Refer to Drive Timing Belt Tension (Dryer Rack, Dryer Exit and Print Sending Units) Inspect/ Adjust Subsection 17.2.3 for Dryer rack unit* Subsection 18.1.10 for dryer exit unit* Subsection 18.2.2 for print sending unit* Print Sending Feed Belt Tension Inspect Subsection 18.2.3* Sorter Drive Chain Tension Inspect Subsection 18.4.7 for SU1400AY* Subsection 18.6.8 for SU2400AY* SU1400AY/SU2400AY Transverse Sorter Belt Tension Inspect Subsection 18.3.6 for SU1400AY* Subsection 18.5.8 for SU2400AY* SU1400AY/SU2400AY Sorter Stop Position Inspect Subsection 18.4.5 for SU1400AY* Subsection 18.6.9 for SU2400AY* *: Refer to LP-5700 service manual 11 Distributed by: minilablaser.com 3. ERROR MESSAGE No. Message Factor Actions I-2221 Data was downloaded. Additional language loading completed. (Causes of the error message) Data download completed. — I-2222 Data was deleted. Additional language deleting completed. (Causes of the error message) Data deleting completed. — W-2223 Downloading of files failed. No message file was found. Check if the message file exists in the folder. No additional language file (Causes of the error message) Message file is not in specified folder. Copy message file to specified folder. W-2224 Downloading of files failed. Writing of FROM failed. Download it again. Additional language file writing failed. (Causes of the error message) Massage file writing to FROM failed. 1. Restart the system software. If the error occurs again, reinstall the system software. 2. Replace the GMC circuit board. W-2225 Downloading of files failed. Version of printer and that of message file mismatched. Check the version of message file. Language version unconformity (Causes of the error message) Version of message file does not meet with printer. Down load message file with the same version as printer. W-2226 Incorrect file contents. Undefined language was selected. Check the message file with the check tool. Incorrect language ID (Causes of the error message) Undefined language ID is set to the message file. Correct the message file with the checking tool. W-2227 Incorrect file contents. Unregistered special character is used. Check the message file with the check tool. Incorrect character code (Causes of the error message) Unregistered character is used in message file. Correct the message file with the checking tool. W-2228 Incorrect file contents. Necessary characters are insufficient. Check the message file with the check tool. Lack of letter string (Causes of the error message) Lack of letter string in message file Correct the message file with the checking tool. W-2229 Incorrect file contents. Check the message file with the check tool. Too much letter string (Causes of the error message) Too much letter string of message file Correct the message file with the checking tool. W-2230 Incorrect file contents. File with 0KB size exists. Check the file size, then download it again. File size is zero. (Causes of the error message) File with size zero exists. Create message file again correctly. W-2231 Too large file size. File size exceeds 400KB. Be sure to use the file with the size less than 400KB. Too large file size (Causes of the error message) File size exceeds 400 KB. Reduce the file size less than 400 KB. W-2331 Image control box cooling fan(F620) abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Rotation of the image control section cooling fan (F620) is not detected. (Causes of the error message) 1. Poorly connected or broken harness between the image control section cooling fan (F620) and GMC4 on the GMC23 circuit board 2. Faulty F620 3. Faulty GMC23 circuit board 12 1. Connect the harness correctly, or repair or replace it. 2. Replace F620. 3. Replace the GMC23 circuit board. Distributed by: minilablaser.com 3. ERROR MESSAGE No. E-2332 E-2333 E-2334 Message Image control box cooling fan(F620) abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Temperature in circuit board(GMC23) abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Communication error occurred in printer(GMC23-CTL23). After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Factor The temperature of the GMC23 circuit board exceeds 45 degrees and fan operation cannot be detected. (Causes of the error message) 1. Blocked GMC box or exhaust port 2. Poorly connected or broken harness between the image control section cooling fan (F620) and GMC4 on the GMC23 circuit board 3. Faulty F620 4. Faulty GMC23 circuit board Although the rotation of the image control section cooling fan (F620) is detected, the temperature of the GMC circuit board exceeds 45 °C. (Causes of the error message) 1. Ventilation holes in the GMC box are blocked by with foreign matter. 2. Faulty GMC23 circuit board Communication timeout between the GMC23 and CTL23 circuit boards. (Causes of the error message) 1. Poorly connected or broken harness between the GMC23 and CTL23 circuit boards 2. Abnormal CTL software 3. After data transmission, the GMC23 cannot receive any responses from the CTL23. E-2335 The backup switch is turned off. Turn off the printer, then turn on the backup switch, and then restart the FRONTIER. Backup battery switch on GPR is OFF. (Causes of the error message) Backup battery switch on GPR is OFF. E-2350 Printer rear upper exhaust fan(F600/F601/F602/F603) abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Fan rotation cannot be detected. (Causes of the error message) 1. Poorly connected or broken harness between the control section exhaust fan (F600/F601/ F602/F603) and PDA16 on the PDA26 circuit board 2. Faulty F600/F601/F602/F603 3. Faulty PDA26 circuit board E-2351 Electric section cooling fan(F630) Fan rotation cannot be detected. abnormal. (Causes of the error message) After post-operational check is 1. Poorly connected or broken harness completed, restart the system. If between the power supply cooling fan problems persist, consult your (F630) and PAC03 on the PAC23 technical representative. circuit board 2. Faulty F630 3. Faulty PAC23 circuit board 13 Actions 1. Remove the foreign matter. 2. Connect the harness correctly, or repair or replace it. 3. Replace F620. 4. Replace the GMC23 circuit board. 1. Remove foreign matter. 2. Replace the GMC23 circuit board. 1. Connect the harness correctly, or repair or replace it. 2. Reinstall the system software. 3. Replace the CTL23 circuit board. Turn ON the backup switch on the GPR and restart the printer 1. Connect the harness correctly, or repair or replace it. 2. Replace F600/F601/F602/F603. 3. Replace the PDA26 circuit board. 1. Connect the harness correctly, or repair or replace it. 2. Replace F630. 3. Replace the PAC23 circuit board. Distributed by: minilablaser.com 3. ERROR MESSAGE No. W-2412 W-2413 Message Upper cutter operation(M600/ D601/D602) abnormal. When a paper jam occurs in the printer section, this problem is solved by removing the paper. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Lower cutter operation(M601/ D603/D604) abnormal. When a paper jam occurs in the printer section, this problem is solved by removing the paper. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Factor Home position or close sensor does not function during operation. (Causes of the error message) 1. Jammed paper remains. 2. Poorly connected or broken harness between: 1) The upper cutter open (home) position sensor (D601) and the JND2 on the JND23 circuit board 2) The upper cutter close (home) position sensor (D602) and the JND2 on the JND23 circuit board 3) The upper cutter drive motor (M600) and the PDA4 on the PDA26 circuit board 4) The CTL9 on the CTL23 circuit board and the JND1 on the JND23 circuit board 5) The CTL13 on the CTL23 circuit board and the PDA1 on the PDA26 circuit board 3. Faulty D601 4. Faulty D602 5. Faulty M600 6. Faulty PDA26 circuit board 7. Faulty CTL23 circuit board Home position or close sensor does not function during operation. (Causes of the error message) 1. Jammed paper remains. 2. Poorly connected or broken harness between: 1) The lower cutter open (home) position sensor (D603) and the JND3 on the JND23 circuit board 2) The lower cutter close (home) position sensor (D604) and the JND3 on the JND23 circuit board 3) The lower cutter drive motor (M601) and the PDA4 on the PDA26 circuit board 4) The CTL9 on the CTL23 circuit board and the JND1 on the JND23 circuit board 5) The CTL13 on the CTL23 circuit board and the PDA1 on the PDA26 circuit board 3. Faulty D603 4. Faulty D604 5. Faulty M601 6. Faulty PDA26 circuit board 7. Faulty CTL23 circuit board 14 Actions 1. Remove paper. 2. Connect the harness correctly, or repair or replace it. 3. 4. 5. 6. 7. Replace D601. Replace D602. Replace M600. Replace the PDA26 circuit board. Replace the CTL23 circuit board. 1. Remove paper. 2. Connect the harness correctly, or repair or replace it. 3. 4. 5. 6. 7. Replace the cutter unit. Replace the cutter unit. Replace the cutter unit. Replace the PDA26 circuit board. Replace the CTL23 circuit board. Distributed by: minilablaser.com 3. ERROR MESSAGE No. W-2448 W-2449 Message Initializing of upper cutter failed(M600,D601,D602). After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Initializing of lower cutter failed(M601,D603,D604). After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Factor • Both the cutter open and close sensors detect their home position. • Cutter error flag is detected. • The cutter close position sensor does not function even after the specified time has elapsed. (Causes of the error message) 1. Poorly connected or broken harness between: 1) D601, D602 and the JND2 on the JND23 circuit board 2) The CTL9 on the CTL23 circuit board and the JND1 on the JND23 circuit board 3) The M600 and the PDA4 on the PDA26 circuit board 4) The CTL13 on the CTL23 circuit board and the PDA1 on the PDA26 circuit board 2. Faulty upper cutter drive motor (M600) 3. Faulty upper cutter open (home) position sensor (D601) 4. Faulty upper cutter close position sensor (D602) 5. Faulty PDA26 circuit board 6. Faulty CTL23 circuit board • Both the cutter open and close sensors detect their home position. • Cutter error flag is detected. • The cutter close position sensor does not function even after the specified time has elapsed. (Causes of the error message) 1. Poorly connected or broken harness between: 1) D603, D604 and the JND2 on the JND23 circuit board 2) The CTL9 on the CTL23 circuit board and the JND1 on the JND23 circuit board 3) The M601 and the PDA4 on the PDA26 circuit board 4) The CTL13 on the CTL23 circuit board and the PDA1 on the PDA26 circuit board 2. Faulty lower cutter drive motor (M601) 3. Faulty lower cutter open (home) position sensor (D603) 4. Faulty lower cutter close position sensor (D604) 5. Faulty PDA26 circuit board 6. Faulty CTL23 circuit board 15 Actions 1. Connect the harness correctly, or repair or replace it. 2. Replace the upper cutter unit. 3. Replace the upper cutter unit. 4. Replace the upper cutter unit. 5. Replace the PDA26 circuit board. 6. Replace the CTL23 circuit board. 1. Connect the harness correctly, or repair or replace it. 2. Replace the lower cutter unit. 3. Replace the lower cutter unit. 4. Replace the lower cutter unit. 5. Replace the PDA26 circuit board. 6. Replace the CTL23 circuit board. Distributed by: minilablaser.com 3. ERROR MESSAGE No. W-2450 W-2451 W-2452 Message Tilt in registration section(M641/ D641) malfunction. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Registration section nip(M642/ D642) malfunction. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Exposure section nip(M651/ D651) malfunction. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Factor Tilt home position cannot be detected. (Causes of the error message) 1. Poorly connected or broken harness between: 1) The tilt home position sensor (D641) and the JND5 on the JND23 circuit board 2) The CTL9 on the CTL23 circuit board and the JND1 on the JND23 circuit board 3) The registration tilt motor (M641) and the PDA10 on the PDA26 circuit board 4) The CTL13 on the CTL23 circuit board and the PDA1 on the PDA26 circuit board 2. Faulty tilt home position sensor (for M641) (D641) 3. Faulty registration tilt motor (M641) 4. Faulty PDA26 circuit board 5. Faulty CTL23 circuit board 6. Faulty registration mechanism Nip release home position cannot be detected. (Causes of the error message) 1. Poorly connected or broken harness between: 1) The nip release home position sensor (D642) and the JND5 on the JND23 circuit board 2) The CTL9 on the CTL23 circuit board and the JND1 on the JND23 circuit board 3) The nip release motor (M642) and the PDA10 on the PDA26 circuit board 4) The CTL13 on the CTL23 circuit board and the PDA1 on the PDA26 circuit board 2. Faulty nip release home position Sensor 1 (for M642) (D642) 3. Faulty nip release motor (M642) 4. Faulty PDA26 circuit board 5. Faulty CTL23 circuit board 6. Faulty registration mechanism Nip home position cannot be detected. (Causes of the error message) 1. Poorly connected or broken harness between: 1) The soft nip home position sensor (for M651) (D651) and the JND6 on the JND23 circuit board. 2) The soft nip motor (M651) and the PDA11 on the PAD23 circuit board 3) The CTL9 on the CTL23 circuit board and the JND1 on the JND23 circuit board 4) The CTL13 on the CTL23 circuit board and the PDA1 on the PDA26 circuit board 2. Faulty D651 3. Faulty M651 4. Faulty PDA26 circuit board 5. Faulty CTL23 circuit board 6. Faulty cam mechanism 16 Actions 1. Connect the harness correctly, or repair or replace it. 2. Replace D641. 3. 4. 5. 6. Replace M641. Replace the PDA26 circuit board. Replace the CTL23 circuit board. Replace the registration unit. 1. Connect the harness correctly, or repair or replace it. 2. Replace D642. 3. 4. 5. 6. Replace M642. Replace the PDA26 circuit board Replace the CTL23 circuit board Replace the registration unit. 1. Connect the harness correctly, or repair or replace it. 2. 3. 4. 5. 6. Replace D651. Replace M651. Replace the PDA26 circuit board. Replace the CTL23 circuit board. Replace the sub scanning unit. Distributed by: minilablaser.com 3. ERROR MESSAGE No. W-2453 W-2454 Message Sub scanning receiving section nip(M655/D655/M656/D656) malfunction. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Nip in distribution section(M662/ D662/M663/D663) malfunction. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Factor Nip release home position cannot be detected. (Causes of the error message) 1. Poorly connected or broken harness between: 1) The nip release home position Sensor 2 (for M655)/3 (for M656) (D655/D656) and the JND7 on the JND23 circuit board 2) The nip release motor 2/3 (M655/ M656) and the PDA12 on the PDA26 circuit board 3) The CTL9 on the CTL23 circuit board and the JND1 on the JND23 circuit board 4) The CTL13 on the CTL23 circuit board and the PDA1 on the PDA26 circuit board 2. Faulty D655/D656 3. Faulty M655/M656 4. Faulty PDA26 circuit board 5. Faulty CTL23 circuit board 6. Faulty nip release mechanism Nip release home position cannot be detected. (Causes of the error message) 1. Poorly connected or broken harness between: 1) The nip release home position Sensor 4 (front/rear) (D662/D663) and the JND8 on the JND23 circuit board 2) The nip release motor 4 (front/rear) (M662/M663) and the PDA14 on the PDA26 circuit board 3) The CTL9 on the CTL23 circuit board and the JND1 on the JND23 circuit board 4) The CTL13 on the CTL23 circuit board and the PDA1 on the PDA26 circuit board 5) The CTL14 on the CTL23 circuit board and the PDA2 on the PDA26 circuit board 2. Faulty D662/D663 3. Faulty M662/M663 4. Faulty PDA26 circuit board 5. Faulty CTL23 circuit board 6. Faulty nip release mechanism 17 Actions 1. Connect the harness correctly, or repair or replace it. 2. 3. 4. 5. 6. Replace D655/D656. Replace M655/M656. Replace the PDA26 circuit board. Replace the CTL23 circuit board. Replace the distribution entrance unit. 1. Connect the harness correctly, or repair or replace it. 2. 3. 4. 5. 6. Replace D662/D663. Replace M662/M663. Replace the PDA26 circuit board. Replace the CTL23 circuit board. Replace the distribution unit. Distributed by: minilablaser.com 3. ERROR MESSAGE No. Message Factor W-2455 Distribution section(M661/D661) malfunction. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Distribution home position cannot be detected. (Causes of the error message) 1. Poorly connected or broken harness between: 1) The distribution home position sensor (for M661) (D661) and the JND8 on the JND23 circuit board 2) The distribution slide motor (M661) and the PDA13 on the PDA26 circuit board 3) The CTL9 on the CTL23 circuit board and the JND1 on the JND23 circuit board 4) The CTL13 on the CTL23 circuit board and the PDA1 on the PDA26 circuit board 2. Faulty D661 3. Faulty M661 4. Faulty PDA26 circuit board 5. Faulty CTL23 circuit board 6. Faulty nip release mechanism W-2464 E-2465 W-2466 W-2467 E-2501 Actions 1. Connect the harness correctly, or repair or replace it. 2. 3. 4. 5. 6. Replace D661. Replace M661. Replace the PDA26 circuit board. Replace the CTL23 circuit board. Replace the distribution unit. Conditions are not set properly, the calibration cannot be done. Problems persist, consult your technical representative. Door is opened or temperature in printer is outside the range. (Causes of the error message) 1. Door is opened. 2. Temperature in printer is outside the range. Setting of sensor conditions failed.(Err%NUM%) Problems persist, consult your technical representative. Sensor calibration error (Causes of the error message) 1. Sensor calibration error occurs. 1. Replace the sensor. Sensor output is lowered. Problems persist, consult your technical representative. Low sensor output (Causes of the error message) 1. Low sensor output 1. Replace the sensor. Initializing of distribution section nip(M657/D657) failed. Open and close magazine door. If problems persist, consult your technical representative. Home position cannot detect when initializing nip of distribution section. (Causes of the error message) 1. Disconnected or broken harness between nip release home position sensor for M657 (D657) and JND8 on JND23 circuit board 2. Disconnected or broken harness between nip release motor (M657) and PDA14 on PDA26 circuit board 3. Faulty D657 4. Faulty M657 5. Faulty JND23 circuit board 6. Faulty PDA26 circuit board 7. Faulty CTL23 circuit board 8. Faulty nip release mechanism Anti-dust shutter abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Shutter open/close sensor (D674) does not function even if operating anti-dust shutter at initialization. (Causes of the error message) 1. Poorly connected or broken harness between JROS on the laser unit and LDD7 on the LDD23 circuit board 2. Faulty D674 3. Faulty S673 4. Faulty LDD23 circuit board 18 1. Close the door. 2. Restart the system software. 1. Reconnect, repair or replace the harness. 2. Reconnect, repair or replace the harness. 3. 4. 5. 6. 7. 8. Replace the D657. Replace the M657. Replace the JND23 circuit board. Replace the PDA26 circuit board. Replace the CTL23 circuit board. Replace the distribution unit. 1. Connect the harness correctly, or repair or replace it. 2. Replace D674. 3. Replace S673 4. Replace the JDD23 circuit board. Distributed by: minilablaser.com 3. ERROR MESSAGE No. E-2502 E-2503 E-2504 E-2505 E-2508 E-2509 E-2510 Message Anti-dust fan malfunction. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Polygon malfunction. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. AOM driver cooling fan malfunction. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. LDD23 circuit board cooling fan malfunction. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Communication error occurred in printer(GMC23-LDD23). After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Factor Fan does not function (Rotating sensor malfunction). (Causes of the error message) 1. Poorly connected or broken harness between JROS on the laser unit and LDD7 on the LDD23 circuit board 2. Faulty F610/F611/F612 3. Faulty LDD23 circuit board 4. Faulty CTL23 circuit board Mechanical polygon is abnormal (Rotating sensor malfunction). (Causes of the error message) 1. Poorly connected or broken harness between JROS on the laser unit and LDD7 on the LDD23 circuit board 2. Faulty LDD23 circuit board 3. Faulty laser unit AOM cooling fan malfunction (Rotating sensor malfunction). (Causes of the error message) 1. Poorly connected or broken harness between the AOM cooling fan (F614A) and LDD5 on the LDD23 circuit board 2. Faulty F614A 3. Faulty LDD23 circuit board LDD cooling fan malfunction (Rotating sensor malfunction). (Causes of the error message) 1. Poorly connected or broken harness between the LDD cooling fan (F614B) and LDD5 on theLDD23 circuit board 2. Faulty F614B 3. Faulty LDD23 circuit board Communication error occurred between the GMC23 and LDD23 circuit board. (Causes of the error message) 1. Poorly connected or broken harness between the LDD1 on the LDD23 circuit board and GMC2 on the GMC23 circuit board 2. Poorly connected or broken harness between the LDD2 on the LDD23 circuit board and PWR3 on the PWR23 circuit board 3. Replace the LDD23 circuit board 4. Replace the GMC23 circuit board Actions 1. Connect the harness correctly, or repair or replace it. 2. Replace F610/F611/F612. 3. Replace the JDD23 circuit board. 4. Replace the CTL23 circuit board. 1. Connect the harness correctly, or repair or replace it. 2. Replace the JDD23 circuit board. 3. Replace the laser unit. 1. Connect the harness correctly, or repair or replace it. 2. Replace F614A. 3. Replace the JDD23 circuit board. 1. Connect the harness correctly, or repair or replace it. 2. Replace F614B. 3. Replace the JDD23 circuit board. 1. Connect the harness correctly, or repair or replace it. 2. Connect the harness correctly, or repair or replace it. 3. Replace the LDD23 circuit board. 4. Replace the GMC23 circuit board. Abnormal R laser (R-LD) information. The laser temperature control stopped. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Abnormal data read from EEPROM in the laser unit at start-up. (Causes of the error message) 1. Poorly connected or broken harness between the laser unit and LDD11 on the LDD23 circuit board 2. Faulty LDD23 circuit board 3. Faulty laser unit 1. Connect the harness correctly, or repair or replace it. Abnormal G laser (G-SHG) information. The laser temperature control stopped. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Abnormal data read from EEPROM in the laser unit at start-up. (Causes of the error message) 1. Poorly connected or broken harness between the laser optical unit and LDD13 on the LDD23 circuit board 2. Faulty LDD23 circuit board 3. Faulty laser optical unit 1. Connect the harness correctly, or repair or replace it. 19 2. Replace the LDD23 circuit board. 3. Replace the laser unit. 2. Replace the LDD23 circuit board. 3. Replace the laser optical unit. Distributed by: minilablaser.com 3. ERROR MESSAGE No. E-2511 Message Factor Actions Abnormal B laser (B-LD) information. The laser temperature control stopped. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Abnormal data read from EEPROM in the laser unit at start-up. (Causes of the error message) 1. Poorly connected or broken harness between the laser optical unit and LDD9 on the LDD23 circuit board 2. Faulty LDD23 circuit board 3. Faulty laser optical unit R laser (R-LD) temperature adjustment outside specified range. The laser temperature control stopped. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Laser temperature did not converge within a specified range during initialization. (Causes of the error message) 1. Poorly connected or broken harness between the laser optical unit and LDD11 on the LDD23 circuit board 2. Faulty LDD23 circuit board 3. Faulty laser optical unit G laser (G-SHG) temperature adjustment outside specified range. The laser temperature control stopped. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Laser temperature did not converge within a specified range during initialization. (Causes of the error message) 1. Poorly connected or broken harness between the laser optical unit and LDD12/LDD14 on the LDD23 circuit board 2. Faulty LDD23 circuit board 3. Faulty laser optical unit B laser (B-LD) temperature adjustment outside specified range. The laser temperature control stopped. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Laser temperature did not converge within a specified range during initialization. (Causes of the error message) 1. Poorly connected or broken harness between the laser optical unit and LDD9 on the LDD23 circuit board 2. Faulty LDD23 circuit board 3. Faulty laser optical unit E-2515 Abnormal R laser (R-LD) temperature. The laser temperature control stopped. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. 1. Laser temperature exceeds the range. 2. Thermistor error is detected. (Causes of the error message) 1. Poorly connected or broken harness 1. Connect the harness correctly, or between the laser optical unit and repair or replace it. LDD11 on the LDD23 circuit board 2. Faulty LDD23 circuit board 2. Replace the LDD23 circuit board. 3. Faulty laser optical unit 3. Replace the laser optical unit. E-2516 Abnormal G laser (G-SHG) temperature. The laser temperature control stopped. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. 1. Laser temperature exceeds the range. 2. Thermistor error is detected. (Causes of the error message) 1. Poorly connected or broken harness 1. Connect the harness correctly, or between the laser optical unit and repair or replace it. LDD12/LDD14 on the LDD23 circuit board 2. Faulty LDD23 circuit board 2. Replace the LDD23 circuit board. 3. Faulty laser optical unit 3. Replace the laser optical unit. E-2517 Abnormal B laser (B-LD) temperature. The laser temperature control stopped. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. 1. Laser temperature exceeds the range. 2. Thermistor error is detected. (Causes of the error message) 1. Poorly connected or broken harness 1. Connect the harness correctly, or between the laser optical unit and repair or replace it. LDD9 on the LDD23 circuit board 2. Faulty LDD23 circuit board 2. Replace the LDD23 circuit board. 3. Faulty laser optical unit 3. Replace the laser optical unit. E-2512 E-2513 E-2514 20 1. Connect the harness correctly, or repair or replace it. 2. Replace the LDD23 circuit board. 3. Replace the laser optical unit. 1. Connect the harness correctly, or repair or replace it. 2. Replace the LDD23 circuit board. 3. Replace the laser optical unit. 1. Connect the harness correctly, or repair or replace it. 2. Replace the LDD23 circuit board. 3. Replace the laser optical unit. 1. Connect the harness correctly, or repair or replace it. 2. Replace the LDD23 circuit board. 3. Replace the laser optical unit. Distributed by: minilablaser.com 3. ERROR MESSAGE No. E-2520 E-2521 E-2522 E-2523 E-2524 E-2525 E-2529 Message Factor R laser (R-LD) current exceeded. LD current value limiter detection. After post-operational check is (Causes of the error message) completed, restart the system. If 1. Poorly connected or broken harness problems persist, consult your between the laser optical unit and technical representative. LDD10 on the LDD23 circuit board 2. Faulty LDD23 circuit board 3. Faulty laser optical unit G laser (G-SHG) current exceeded. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. LD current value limiter detection. (Causes of the error message) 1. Poorly connected or broken harness between the laser optical unit and LDD12 on the LDD23 circuit board 2. Faulty LDD23 circuit board 3. Faulty laser optical unit B laser (B-LD) current exceeded. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. LD current value limiter detection. (Causes of the error message) 1. Poorly connected or broken harness between the laser optical unit and LDD8 on the LDD23 circuit board 2. Faulty LDD23 circuit board 3. Faulty laser optical unit Actions 1. Connect the harness correctly, or repair or replace it. 2. Replace LDD23 circuit board. 3. Replace the laser optical unit. 1. Connect the harness correctly, or repair or replace it. 2. Replace LDD23 circuit board. 3. Replace the laser optical unit. 1. Connect the harness correctly, or repair or replace it. 2. Replace LDD23 circuit board. 3. Replace the laser optical unit. R laser (R-LD) current measurement value outside specified range. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. PD current value does not converge within a specified range. (Causes of the error message) 1. Poorly connected or broken harness between the laser optical unit and LDD10 on the LDD23 circuit board 2. Faulty LDD23 circuit board 3. Faulty laser optical unit 1. Connect the harness correctly, or repair or replace it. G laser (G-SHG) current measurement value outside specified of range. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. PD current value does not converge within a specified range. (Causes of the error message) 1. Poorly connected or broken harness between the laser optical unit and LDD12 on the LDD23 circuit board 2. Faulty LDD23 circuit board 3. Faulty laser optical unit 1. Connect the harness correctly, or repair or replace it. B laser (B-LD) current measurement value outside specified range. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. PD current value does not converge within a specified range. (Causes of the error message) 1. Poorly connected or broken harness between the laser optical unit and LDD8 on the LDD23 circuit board 2. Faulty LDD23 circuit board 3. Faulty laser optical unit 1. Connect the harness correctly, or repair or replace it. SOS detection failed. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. SOS (Start of Scanning) is not detected. (Causes of the error message) 1. Poorly connected or broken harness between JROS on the laser optical unit and LDD7 on the LDD23 circuit board 2. Poorly connected or broken harness between LDD1 on the LDD23 circuit board and GEP10 on the GEP23 circuit board 3. Poorly connected connector on the DTA23 circuit board on ROS 4. Faulty DTA23 circuit board 5. Faulty GEP23 circuit board 6. Faulty LDD23 circuit board 7. Faulty laser unit 21 2. Replace the LDD23 circuit board. 3. Replace the laser optical unit. 2. Replace the LDD23 circuit board. 3. Replace the laser optical unit. 2. Replace the LDD23 circuit board. 3. Replace the laser optical unit. 1. Connect the harness correctly, or repair or replace it. 2. Connect the harness correctly, or repair or replace it. 3. Connect the harness correctly, or repair or replace it. 4. Replace the laser optical unit. 5. Replace the GEP23 circuit board. 6. Replace the LDD23 circuit board. 7. Replace the laser unit. Distributed by: minilablaser.com 3. ERROR MESSAGE No. Message E-2530 Electric power failure occurred in the exposure and light source sections. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. E-2534 E-2535 E-2536 E-2542 E-2544 E-2545 E-2546 E-2547 Factor Abnormal power voltage on the LDD23 circuit board. (Causes of the error message) 1. Poorly connected or broken harness between LDD2/3/4 on the LDD23 circuit board and PWR3/6 on the PWR23 circuit board 2. Faulty LDD23 circuit board 3. Faulty PWR23 circuit board Actions 1. Connect the harness correctly, or repair or replace it. 2. Replace the LDD23 circuit board. 3. Replace the PWR23 circuit board. R laser (R-LD) connector removed or temperature sensor abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Laser thermistor detected. (Causes of the error message) 1. Poorly connected or broken harness between LDR1 on the laser optical unit and LDD11 on the LDD23 circuit board 2. Faulty LDD23 circuit board 3. Faulty laser optical unit G laser (G-SHG) connector removed or temperature sensor abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Laser thermistor detected. (Causes of the error message) 1. Poorly connected or broken harness between JMH2 on the laser optical unit and LDD12 on the LDD23 circuit board 2. Faulty LDD23 circuit board 3. Faulty laser optical unit B laser (B-LD) connector removed or temperature sensor abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Laser thermistor detected. (Causes of the error message) 1. Poorly connected or broken harness between LDB1 on the laser optical unit and LDD9 on the LDD23 circuit board 2. Faulty LDD23 circuit board 3. Faulty laser optical unit AOM driver temperature error occurred. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Abnormal temperature of AOM driver is detected. (Causes of the error message) 1. Faulty temperature control circuit on the AOM driver An error detected by R-laser (RLD) sensor. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Laser thermistor detected. (Causes of the error message) 1. Faulty LDD23 circuit board 2. Faulty laser thermistor 1. Replace the LDD23 circuit board. 2. Replace the laser optical unit. An error detected by G-laser(GSHG) sensor. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Laser thermistor detected. (Causes of the error message) 1. Faulty LDD23 circuit board 2. Faulty laser thermistor 1. Replace the LDD23 circuit board. 2. Replace the laser optical unit. An error detected by B-laser (BLD) sensor. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Laser thermistor detected. (Causes of the error message) 1. Faulty LDD23 circuit board 2. Faulty laser thermistor 1. Replace the LDD23 circuit board. 2. Replace the laser optical unit. Fuse in exposure section blown out. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Blown fuse is detected. (Causes of the error message) 1. Blown fuse on the LDD23 circuit board 1. Replace the blown fuse on the LDD23 circuit board. 22 1. Connect the harness correctly, or repair or replace it. 2. Replace the LDD23 circuit board. 3. Replace the laser optical unit. 1. Connect the harness correctly, or repair or replace it. 2. Replace the LDD23 circuit board. 3. Replace the laser optical unit. 1. Connect the harness correctly, or repair or replace it. 2. Replace the LDD23 circuit board. 3. Replace the laser optical unit. 1. Replace the AOM driver. Distributed by: minilablaser.com 3. ERROR MESSAGE No. E-2548 Message Factor Actions DTA connector disconnected. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Disconnected DTA connector is detected. (Causes of the error message) 1. Poorly connected or broken harness between JROS on the laser optical unit and LDD7 on the LDD23 circuit board E-2580 R-laser (R-LD) CB temperature error occurred. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. R laser CB temperature is outside the specified range. (Causes of the error message) 1. Faulty CB temperature control section 1. Replace the laser optical unit. on the LDR23 circuit board E-2592 Exposing process failed. Problems persist, consult your technical representative. Exposure timeout is detected. (Causes of the error message) Exposure timeout is detected. W-2604 Sorter operation(M810/D810) abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Sorter malfunction. (Causes of the error message) 1. Poorly connected or broken harness between: 1) Sorter cable 2) The sorter tray stop position sensor (D810) and the SWA3 on the SWA20 circuit board 3) The sorter drive motor (M810) and the SWA2 on the SWA20 circuit board 4) The SWA1 on the SWA23 circuit board and the JNE6 on the JNE23 circuit board 5) The CTL10 on the CTL23 circuit board and the JNE1 on the JNE23 circuit board 2. Faulty D810 3. Faulty M810 4. Faulty SWA20 circuit board 5. Tray and chain setting position error. Loaded by interference. 6. Faulty CTL23 circuit board E-2608 Communication error occurred in printer(GMC23-CTL23). After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Communication time-out with processor occurred. (Causes of the error message) 1. Poorly connected or broken harness between: 1) The GPR23 and the GMC23 circuit boards 2) The GPR2 on the GPR23 circuit board and the CTL1 on the CTL23 circuit board 2. Faulty CTL23 circuit board 3. Faulty GPR23 circuit board 4. Faulty GMC23 circuit board 23 1. Connect the connector, or repair or replace the harness. Remove remaining paper and close the door. If the error occurs frequently, perform following: 1. Replace the image processing box. 2. Replace the LDD circuit board. 1. Connect the cable correctly, or repair or replace it. 2. 3. 4. 5. Replace D810. Replace M810. Replace the SWA20 circuit board. Install the sorter chain and trays properly. 6. Replace the CTL23 circuit board. 1. Connect the harness correctly, or repair or replace it. 2. Replace the CTL23 circuit board 3. Replace the GPR23 circuit board 4. Replace the GMC23 circuit board Distributed by: minilablaser.com 3. ERROR MESSAGE No. E-2614 E-2615 E-2616 E-2617 E-2618 Message P1 processing tank temperature not rising. The heaters (H700 to H703) turned off. After post-operational check is completed, restart the system. If problems persist, consult your technical representative P2 processing tank temperature not rising. The heaters (H700 to H703) turned off. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. PS1/2/3 processing tank temperatures not rising. The heaters (H700 to H703) turned off. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. PS4 processing tank temperatures not rising. The heaters (H700 to H703) turned off. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Dryer section temperature not rising. The heaters (H760 to 767) turned off. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Factor Solution temperature does not rise more than 1 °C within 30 minutes. (Causes of the error message) 1. Abnormal heater system 2. Abnormal temperature sensor system 3. Abnormal circulation system 4. Poorly connected or broken harness between the K4 on the power supply unit 1 and PAC17 on the PAC23 circuit board 5. Faulty K4 6. CP5 has tripped Solution temperature does not rise more than 1 °C within 30 minutes. (Causes of the error message) 1. Abnormal heater system 2. Abnormal temperature sensor system 3. Abnormal circulation system 4. Poorly connected or broken harness between the K4 on the power supply unit 1 and PAC17 on the PAC23 circuit board 5. Faulty K4 6. CP5 has tripped Solution temperature does not rise more than 1 °C within 30 minutes. (Causes of the error message) 1. Abnormal heater system 2. Abnormal temperature sensor system 3. Abnormal circulation system 4. Poorly connected or broken harness between the K2 on the power supply unit 1 and PAC17 on the PAC23 circuit board 5. Faulty K2 6. CP3 has tripped Solution temperature does not rise more than 1 °C within 30 minutes. (Causes of the error message) 1. Abnormal heater system 2. Abnormal temperature sensor system 3. Abnormal circulation system 4. Poorly connected or broken harness between the K4 on the power supply unit 1 and PAC17 on the PAC23 circuit board 5. Faulty K4 6. CP5 has tripped Dryer section temperature does not rise more than 1 °C in a minute at heat up. (Causes of the error message) 1. Cover around the dryer section is open. 2. Abnormal dryer heater system 3. Abnormal dryer temperature sensor 4. Abnormal dryer fan system 5. Poorly connected or broken harness between the K3/K5 on the power supply unit 1 and PAC17 on the PAC23 circuit board 6. Faulty K3 7. Faulty K5 8. CP4 has tripped 9. CP6 has tripped *:Refer to LP-5700 service manual. 24 Actions 1. 2. 3. 4. (See Subsection 3.3.5)* (See Subsection 3.3.5)* (See Subsection 3.3.5)* Connect the harness correctly, or repair or replace it. 5. Replace the K2. 6. Reset CP3. 1. 2. 3. 4. (See Subsection 3.3.5)* (See Subsection 3.3.5)* (See Subsection 3.3.5)* Connect the harness correctly, or repair or replace it. 5. Replace the K4. 6. Reset CP5. 1. 2. 3. 4. (See Subsection 3.3.5) (See Subsection 3.3.5) (See Subsection 3.3.5) Connect the harness correctly, or repair or replace it. 5. Replace the K2. 6. Reset CP3. 1. 2. 3. 4. (See Subsection 3.3.5)* (See Subsection 3.3.5)* (See Subsection 3.3.5)* Connect the harness correctly, or repair or replace it. 5. Replace the K4. 6. Reset CP5. 1. (See Subsection 3.3.5)* 2. 3. 4. 5. (See Subsection 3.3.5)* (See Subsection 3.3.5)* (See Subsection 3.3.5)* Connect the harness correctly, or repair or replace it. 6. 7. 8. 9. Replace K3. Replace K5. Reset CP4. Reset CP6. Distributed by: minilablaser.com 3. ERROR MESSAGE No. E-2619 E-2620 E-2621 E-2622 E-2623 Message P1 processing tank temperature is out of range. The heaters (H700 to H703) turned off. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. P2 processing tank temperature is out of range. The heaters (H700 to H703) turned off. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. PS1/2/3 processing tank temperature is out of range. The heaters (H700 to H703) turned off. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. PS4 processing tank temperature is out of range. The heaters (H700 to H703) turned off. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Dryer section temperature is out of range. The heaters (H760 to 767) turned off. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Factor P1 temperature is abnormal. (Causes of the error message) 1. Abnormal heater system 2. Abnormal temperature sensor system 3. Abnormal circulation system 4. Poorly connected or broken harness between the K2 on the power supply unit 1 and PAC17 on the PAC23 circuit board 5. Faulty K2 6. CP3 has tripped P2 temperature is abnormal. (Causes of the error message) 1. Abnormal heater system 2. Abnormal temperature sensor system 3. Abnormal circulation system 4. Poorly connected or broken harness between the K4 on the power supply unit 1 and PAC17 on the PAC23 circuit board 5. Faulty K4 6. Reset CP5. PS1/2/3 temperature is abnormal. (Causes of the error message) 1. Abnormal heater system 2. Abnormal temperature sensor system 3. Abnormal circulation system 4. Poorly connected or broken harness between the K2 on the power supply unit 1 and PAC17 on the PAC23 circuit board 5. Faulty K2 6. CP3 has tripped PS4 temperature is abnormal. (Causes of the error message) 1. Abnormal heater system 2. Abnormal temperature sensor system 3. Abnormal circulation system 4. Poorly connected or broken harness between the K4 on the power supply unit 1 and PAC17 on the PAC23 circuit board 5. Faulty K4 6. CP5 has tripped Dryer section temperature is abnormal. (Causes of the error message) 1. Abnormal dryer heater system 2. Abnormal dryer temperature sensor system 3. Abnormal dryer fan system 4. Poorly connected or broken harness between the K3/K5 on the power supply unit 1 and PAC17 on the PAC23 circuit board 5. Faulty K3 6. Faulty K5 7. CP4 has tripped 8. CP6 has tripped *:Refer to LP-5700 service manual. 25 Actions 1. 2. 3. 4. (See Subsection 3.3.5)* (See Subsection 3.3.5)* (See Subsection 3.3.5)* Connect the harness correctly, or repair or replace it. 5. Replace the K2. 6. Reset CP3. 1. 2. 3. 4. (See Subsection 3.3.5)* (See Subsection 3.3.5)* (See Subsection 3.3.5)* Connect the harness correctly, or repair or replace it. 5. Replace the K4. 6. CP5 has tripped 1. 2. 3. 4. (See Subsection 3.3.5)* (See Subsection 3.3.5)* (See Subsection 3.3.5)* Connect the harness correctly, or repair or replace it. 5. Replace the K2. 6. Reset CP3. 1. 2. 3. 4. (See Subsection 3.3.5)* (See Subsection 3.3.5)* (See Subsection 3.3.5)* Connect the harness correctly, or repair or replace it. 5. Replace the K4. 6. Reset CP5. 1. (See Subsection 3.3.5)* 2. (See Subsection 3.3.5)* 3. (See Subsection 3.3.5)* 4. Connect the harness correctly, or repair or replace it. 5. 6. 7. 8. Replace the K3. Replace the K5. Reset CP4. Reset CP6. Distributed by: minilablaser.com 3. ERROR MESSAGE No. E-2624 E-2625 E-2626 E-2627 E-2628 Message P1 safety thermostat (D700) activated. The heaters (H700 to H703) turned off. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. P2 safety thermostat (D701) activated. The heaters (H700 to H703) turned off. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. PS1/2/3 safety thermostat (D702) activated. The heaters (H700 to H703) turned off. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. PS4 safety thermostat (D703) activated. The heaters (H700 to H703) turned off. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Safety thermostat in dryer section (D760A,D760B) activated. The heaters (H760 to 767) turned off. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Factor Safety thermostat in the P1 processing tank is activated. (Causes of the error message) 1. Abnormal heater system 2. Abnormal temperature sensor system 3. Abnormal circulation system 4. Abnormal heater safety thermostat system 5. Control system abnormality Safety thermostat in the P2 processing tank is activated. (Causes of the error message) 1. Abnormal heater system 2. Abnormal temperature sensor system 3. Abnormal circulation system 4. Abnormal heater safety thermostat system 5. Control system abnormality Safety thermostat in the PS1/2/3 processing tank is activated. (Causes of the error message) 1. Abnormal heater system 2. Abnormal temperature sensor system 3. Abnormal circulation system 4. Abnormal heater safety thermostat system 5. Control system abnormality Safety thermostat in the PS4 processing tank is activated. (Causes of the error message) 1. Abnormal heater system 2. Abnormal temperature sensor system 3. Abnormal circulation system 4. Abnormal heater safety thermostat system 5. Control system abnormality Safety thermostat in dryer section is activated. (Causes of the error message) 1. Abnormal dryer heater system 2. Abnormal dryer temperature sensor system 3. Abnormal dryer fan system 4. Abnormal dryer heater safety thermostat system 5. Control system abnormality *:Refer to LP-5700 service manual. 26 Actions 1. 2. 3. 4. (See Subsection 3.3.5)* (See Subsection 3.3.5)* (See Subsection 3.3.5)* (See Subsection 3.3.5)* 5. Reinstall system software or replace CTL23 circuit board 1. 2. 3. 4. (See Subsection 3.3.5)* (See Subsection 3.3.5)* (See Subsection 3.3.5)* (See Subsection 3.3.5)* 5. Reinstall system software or replace CTL23 circuit board 1. 2. 3. 4. (See Subsection 3.3.5)* (See Subsection 3.3.5)* (See Subsection 3.3.5)* (See Subsection 3.3.5)* 5. Reinstall system software or replace CTL23 circuit board 1. 2. 3. 4. (See Subsection 3.3.5)* (See Subsection 3.3.5)* (See Subsection 3.3.5)* (See Subsection 3.3.5)* 5. Reinstall system software or replace CTL23 circuit board 1. (See Subsection 3.3.5)* 2. (See Subsection 3.3.5)* 3. (See Subsection 3.3.5)* 4. (See Subsection 3.3.5)* 5. Reinstall system software or replace CTL23 circuit board Distributed by: minilablaser.com 3. ERROR MESSAGE No. W-2641 W-2642 W-2643 Message P1R replenisher pump (PU721) malfunctions. If problems persist, consult your technical representative. P2RA replenisher pump (PU722) malfunctions. If problems persist, consult your technical representative. P2RB replenisher pump (PU723) malfunctions. If problems persist, consult your technical representative. Factor (Causes of the error message) 1. Pump malfunction due to bent or clogged hose 2. Faulty replenisher pump (due to hardened bellows, faulty rotation sensor or motor) 3. Poorly connected or broken harness between: 1) The PU721 and the PDB5 or the PDB3 on the PDB23 circuit board 2) The CTL12 on the CTL23 circuit board and the PDB1 on the PDB23 circuit board 3) The CTL10 on the CTL23 circuit board and the JNE1 on the JNE23 circuit board 4. Faulty PDB23 circuit board 5. Faulty CTL23 circuit board (Causes of the error message) 1. Pump malfunction due to bent or clogged hose 2. Faulty replenisher pump (due to hardened bellows, faulty rotation sensor or motor) 3. Poorly connected or broken harness between: 1) The PU722 and the PDB5 or the PDB3 on the PDB23 circuit board 2) The CTL12 on the CTL23 circuit board and the PDB1 on the PDB23 circuit board 3) The CTL10 on the CTL23 circuit board and the JNE1 on the JNE23 circuit board 4. Faulty PDB23 circuit board 5. Faulty CTL23 circuit board (Causes of the error message) 1. Pump malfunction due to bent or clogged hose 2. Faulty replenisher pump (due to hardened bellows, faulty rotation sensor or motor) 3. Poorly connected or broken harness between: 1) The PU723 and the PDB5 or the PDB3 on the PDB23 circuit board 2) The CTL12 on the CTL23 circuit board and the PDB1 on the PDB23 circuit board 3) The CTL10 on the CTL23 circuit board and the JNE1 on the JNE23 circuit board 4. Faulty PDB23 circuit board 5. Faulty CTL23 circuit board 27 Actions 1. Repair or replace the hose. 2. Replace the pump. 3. Connect the harness correctly, or repair or replace it. 4. Replace the PDB23 circuit board. 5. Replace the CTL23 circuit board. 1. Repair or replace the hose. 2. Replace the pump. 3. Connect the harness correctly, or repair or replace it. 4. Replace the PDB23 circuit board. 5. Replace the CTL23 circuit board. 1. Repair or replace the hose. 2. Replace the pump. 3. Connect the harness correctly, or repair or replace it. 4. Replace the PDB23 circuit board. 5. Replace the CTL23 circuit board. Distributed by: minilablaser.com 3. ERROR MESSAGE No. W-2647 W-2650 W-2651 Message PSR replenisher pump (PU724) malfunctions. If problems persist, consult your technical representative. Waste solution tank nearly full. Collect the solution in the recovery tank in the W2 manner. Waste solution tank full. Printing stopped. Collect the solution in the recovery tank in the W2 manner. Factor (Causes of the error message) 1. Pump malfunction due to bent or clogged hose 2. Faulty replenisher pump (due to hardened bellows, faulty rotation sensor or motor) 3. Poorly connected or broken harness between: 1) The PU724 and the PDB5 or the PDB3 on the PDB23 circuit board 2) The CTL12 on the CTL23 circuit board and the PDB1 on the PDB23 circuit board 3) The CTL10 on the CTL23 circuit board and the JNE1 on the JNE23 circuit board 4. Faulty PDB23 circuit board 5. Faulty CTL23 circuit board Internal waste solution sensor detects “Solution exists”. (Causes of the error message) 1. Waste solution tank is full. 2. Poorly connected or broken harness between: 1) The waste solution level sensor (FS728) and the JNE6 on the JNE23 circuit board 2) The CTL10 on the CTL23 circuit board and the JNE1 on the JNE23 circuit board 3. Dirty FS728 4. Faulty FS728 5. Faulty CTL23 circuit board Internal waste solution sensor detects “Solution full”. (Causes of the error message) 1. Waste solution tank is full. 2. Poorly connected or broken harness between: 1) The waste solution level sensor (FS728) and the JNE6 on the JNE23 circuit board 2) The CTL10 on the CTL23 circuit board and the JNE1 on the JNE23 circuit board 3. Dirty FS728 4. Faulty FS728 5. Faulty CTL23 circuit board 28 Actions 1. Repair or replace the hose. 2. Replace the pump. 3. Connect the harness correctly, or repair or replace it. 4. Replace the PDB23 circuit board. 5. Replace the CTL23 circuit board. 1. Collect waste solution 2. Connect the harness correctly, or repair or replace it. 3. Clean FS728. 4. Replace FS728. 5. Replace the CTL23 circuit board. 1. Collect waste solution. 2. Connect the harness correctly, or repair or replace it. 3. Clean FS728. 4. Replace FS728. 5. Replace the CTL23 circuit board. Distributed by: minilablaser.com 3. ERROR MESSAGE No. Message E-2653 Remaining replenisher abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Factor Status of P1R, P2RA, or P2RB level sensor changed during standby. (Causes of the error message) 1. Solution leakage from replenisher tank 2. Replenisher collected or supplied during stand-by. 3. Poorly connected or broken harness between: 1) The solution level sensor (FS720/ FS721/FS722/FS724/FS725/FS726) and the JNE6 on the JNE23 circuit board 2) The CTL10 on the CTL23 circuit board and the JNE1 on the JNE23 circuit board 4. Faulty solution level sensor (FS720/ FS721/FS722/FS724/FS725/FS726) 5. Faulty CTL23 circuit board E-2657 P1R replenishment flow volume or its solution level abnormal. About 510 3R-size sheets can still be printed without replenishment. Consult your technical representative. Accumulated output amount of solution to P1R upper level sensor exceeds the specified value (1998.0 ml). (Causes of the error message) 1. Faulty P1R pump (PU721) 2. Faulty P1R stirring valve (S731) 3. Faulty P1R cartridge washing valve (S728) 4. Faulty P1R upper level sensor (FS720) 5. Bent or clogged P1R hose 6. Poorly connected or broken harness between: 1) The PU721 and the PDB5 on the PDB23 circuit board 2) The S731/S728 and the PDB8 on the PDB23 circuit board 3) The FS720 and the JNE6 on the JNE23 circuit board 4) The PDB1 on the PDB23 circuit board and the CTL12 on the CTL23 circuit board 5) The JNE1 on the JNE23 circuit board and the CTL10 on the CTL23 circuit board 7. Faulty PDB23 circuit board 8. Faulty CTL23 circuit board *:Refer to LP-5700 service manual. 29 Actions 1. Repair solution leakage. 2. Take appropriate corrective measures. (See Subsection 3.3.12)* 3. Connect the harness correctly, or repair or replace it. 4. Replace FS720/FS721/FS722/ FS724/FS725/FS726. 5. Replace the CTL23 circuit board. 1. (See Subsection 3.3.8)* 2. (See Subsection 3.3.10)* 3. (See Subsection 3.3.10)* 4. (See Subsection 3.3.11)* Take appropriate corrective measures. (See Subsection 3.3.12) 5. Repair or replace the hose. 6. Connect the harness correctly, or repair or replace it. 7. Replace the PDB23 circuit board. 8. Replace the CTL23 circuit board. Distributed by: minilablaser.com 3. ERROR MESSAGE No. Message Factor E-2658 P2RA replenishment flow volume or its solution level abnormal. About 510 3R-size sheets can still be printed without replenishment. Consult your technical representative. Accumulated output amount of solution to P2RA upper level sensor exceeds the specified value (777.0ml). (Causes of the error message) 1. Faulty P2RA pump (PU722) 2. Faulty P2RA cartridge washing valve (S729) 3. Faulty P2RA upper level sensor (FS721) 4. Bent or clogged P2RA hose 5. Poorly connected or broken harness between: 1) The PU722 and the PDB5 on the PDB23 circuit board 2) The S731/S729 and the PDB8 on the PDB23 circuit board 3) The FS721 and the JNE6 on the JNE23 circuit board 4) The PDB1 on the PDB23 circuit board and the CTL12 on the CTL23 circuit board 5) The JNE1 on the JNE23 circuit board and the CTL10 on the CTL23 circuit board 6. Faulty PDB23 circuit board 7. Faulty CTL23 circuit board E-2659 P2RB replenishment flow volume or its solution level abnormal. About 510 3R-size sheets can still be printed without replenishment. Consult your technical representative. Accumulated output amount of solution to P2RB upper level sensor exceeds the specified value (777.0ml). (Causes of the error message) 1. Faulty P2RB pump (PU723) 2. Faulty P2RB cartridge washing valve (S730) 3. Faulty P2RB upper level sensor (FS722) 4. Bent or clogged P2RB hose 5. Poorly connected or broken harness between: 1) The PU723 and the PDB5 on the PDB23 circuit board 2) The S731/S730 and the PDB8 on the PDB23 circuit board 3) The FS722 and the JNE6 on the JNE23 circuit board 4) The PDB1 on the PDB23 circuit board and the CTL12 on the CTL23 circuit board 5) The JNE1 on the JNE23 circuit board and the CTL10 on the CTL23 circuit board 6. Faulty PDB23 circuit board 7. Faulty CTL23 circuit board *:Refer to LP-5700 service manual. 30 Actions 1. (See Subsection 3.3.8)* 2. (See Subsection 3.3.10)* 3. (See Subsection 3.3.11)* Take appropriate corrective measures. (See Subsection 3.3.12)* 4. Repair or replace the hose. 5. Connect the harness correctly, or repair or replace it. 6. Replace the PDB23 circuit board. 7. Replace the CTL23 circuit board. 1. (See Subsection 3.3.8)* 2. (See Subsection 3.3.10)* 3. (See Subsection 3.3.11)* Take appropriate corrective measures. (See Subsection 3.3.12)* 4. Repair or replace the hose. 5. Connect the harness correctly, or repair or replace it. 6. Replace the PDB23 circuit board. 7. Replace the CTL23 circuit board. Distributed by: minilablaser.com 3. ERROR MESSAGE No. W-2668 Message SU2400AY alignment operation (M814/D814) abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Factor Abnormal print alignment (Causes of the error message) 1. Poorly connected or broken harness between: 1) Sorter cable 2) The print alignment motor for SU2400AY (M812) and the PDB10 on the PDB23 circuit board 3) The print alignment stop sensor (D814) and the JNE4 on the JNE23 circuit board 4) The PDB1 on the PDB23 circuit board and the CTL12 on the CTL23 circuit board 5) The JNE1 on the JNE23 circuit board and the CTL10 on the CTL23 circuit board 2. Faulty M812 3. Faulty D814 4. Faulty PDB23 circuit board 5. Increased load in the drive system for print alignment 6. Prints are hit by a sorter tray. 7. Faulty CTL23 circuit board E-2675 P1R replenisher cartridge washing valve (S728) or P1R replenisher stirring valve (S731) malfunctions. About 510 3R-size sheets can still be printed without replenishment. Consult your technical representative. Accumulated output amount of solution to P1R upper level sensor exceeds the specified value (1998.0ml). (Causes of the error message) 1. Faulty auto washing pump (PU720) 2. Faulty P1R stirring valve (S731) 3. Faulty P1R cartridge washing valve (S728) 4. Faulty P1R upper level sensor (FS720) 5. Bent or clogged P1R hose 6. Poorly connected or broken harness between: 1) The PU720 and the PDB7 on the PDB23 circuit board 2) The S738 and the PDB8 on the PDB23 circuit board 3) The FS720 and the JNE6 on the JNE23 circuit board 4) The PDB1 on the PDB23 circuit board and the CTL12 on the CTL23 circuit board 5) The JNE1 on the JNE23 circuit board and the CTL10 on the CTL23 circuit board 7. Faulty PDB23 circuit board 8. Faulty CTL23 circuit board *:Refer to LP-5700 service manual. 31 Actions 1. Connect the cable correctly, or repair or replace it. 2. 3. 4. 5. Replace M812. Replace D814. Replace the PDB23 circuit board. Repair the drive system. 6. Remove the sorter and then reinstall it. 7. Replace the CTL23 circuit board. 1. (See Subsection 3.3.8)* 2. (See Subsection 3.3.10)* 3. (See Subsection 3.3.10)* 4. (See Subsection 3.3.11) * Take appropriate corrective measures. (See Subsection 3.3.12)* 5. Repair or replace the hose. 6. Connect the harness correctly, or repair or replace it. 7. Replace the PDB23 circuit board. 8. Replace the CTL23 circuit board. Distributed by: minilablaser.com 3. ERROR MESSAGE No. E-2676 Message P2RA replenisher cartridge washing valve (S729) malfunctions. About 510 3R-size sheets can still be printed without replenishment. Consult your technical representative. Factor Accumulated output amount of solution to P2RA upper level sensor exceeds the specified value (777.0ml). (Causes of the error message) 1. Faulty auto washing pump (PU720) 2. Faulty P2RA cartridge washing valve (S729) 3. Faulty P2RA upper level sensor (FS721) 4. Bent or clogged P2RA hose 5. Poorly connected or broken harness between: 1) The PU720 and the PDB7 on the PDB23 circuit board 2) The S729 and the PDB8 on the PDB23 circuit board 3) The FS721 and the JNE6 on the JNE23 circuit board 4) The PDB1 on the PDB23 circuit board and the CTL12 on the CTL23 circuit board 5) The JNE1 on the JNE23 circuit board and the CTL10 on the CTL23 circuit board 6. Faulty PDB23 circuit board 7. Faulty CTL23 circuit board E-2677 P2RB replenisher cartridge washing valve (S730) malfunctions. About 510 3R-size sheets can still be printed without replenishment. Consult your technical representative. Accumulated output amount of solution to P2RB upper level sensor exceeds the specified value (777.0ml). (Causes of the error message) 1. Faulty auto washing pump (PU720) 2. Faulty P2RB cartridge washing valve (S730) 3. Faulty P2RB upper level sensor (FS722) 4. Bent or clogged P2RB hose 5. Poorly connected or broken harness between: 1) The PU723 and the PDB7 on the PDB23 circuit board 2) The S730 and the PDB8 on the PDB23 circuit board 3) The FS722 and the JNE6 on the JNE23 circuit board 4) The PDB1 on the PDB23 circuit board and the CTL12 on the CTL23 circuit board 5) The JNE1 on the JNE23 circuit board and the CTL10 on the CTL23 circuit board 6. Faulty PDB23 circuit board 7. Faulty CTL23 circuit board W-2680 Number of prints exceeds limit. Stop printing. Actions 1. (See Subsection 3.3.8)* 2. (See Subsection 3.3.10)* 3. (See Subsection 3.3.11)* Take appropriate corrective measures. (See Subsection 3.3.12)* 4. Repair or replace the hose. 5. Connect the harness correctly, or repair or replace it. 6. Replace the PDB23 circuit board. 7. Replace the CTL23 circuit board. 1. (See Subsection 3.3.8)* 2. (See Subsection 3.3.10)* 3. (See Subsection 3.3.11) * Take appropriate corrective measures. (See Subsection 3.3.12)* 4. Repair or replace the hose. 5. Connect the harness correctly, or repair or replace it. 6. Replace the PDB23 circuit board. 7. Replace the CTL23 circuit board. Accumulated output amount of P1R replenisher exceeds the specified range. (Causes of the error message) 1. Error in the replenishment system has 1. Perform Menu 0123 “Error not been solved. Information Check” to solve the error, and then take appropriate corrective measures. (See Subsection 3.3.12)* *:Refer to LP-5700 service manual. 32 Distributed by: minilablaser.com 3. ERROR MESSAGE No. Message Factor E-2685 Error occurred in replenishment section. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. System is started up but the replenishment section is in an error state. I-2691 Solution remains in replenisher tank. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Replenisher tank lower level sensor detects “Solution exists”. (Causes of the error message) 1. At the time of installation, when solution mixing is performed again after error recovery, a lower level sensor detects “Solution exists” because solution remains in the replenisher tank. 2. Faulty lower level sensor (FS724/ FS725/FS726) W-2696 Switching operation in feed lane(S770/D776) abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Abnormal operation of the feeding path switching guide is detected. (Causes of the error message) 1. Foreign matter such as jammed paper in the feeding path switching guide section 2. Incorrectly positioned solenoid (Solenoid dog does not reach the sensor.) 3. Poorly connected or broken harness between: 1) The sorter tray section solenoid (S770) and the PDB11 on the PDB23 circuit board 2) The feeding path switch position sensor (D776) and the JNE3 on the JNE23 circuit board 3) The PDB1 on the PDB23 circuit board and the CTL12 on the CTL23 circuit board 4) The JNE1 on the JNE23 circuit board and the CTL10 on the CTL23 circuit board 4. Faulty S770 5. Faulty D776 6. Faulty PDB23 circuit board 7. Faulty CTL23 circuit board 33 Actions 1. Perform Menu 0123 “Error Information Check” to solve the error, and then take appropriate corrective measures. (See Subsection 3.3.12)* 1. Drain solution remaining in the replenisher tank. 2. Replace FS724/FS725/FS726. 1. Remove foreign matter. 2. Adjust the position of the solenoid. 3. Connect the harness correctly, or repair or replace it. 4. 5. 6. 7. Replace S770. Replace D776. Replace the PDB23 circuit board. Replace the CTL23 circuit board. Distributed by: minilablaser.com 3. ERROR MESSAGE No. Message Factor W-2699 Transversal sorter operation(M811/D813) abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Abnormal operation of the transversal sorter is detected. (Causes of the error message) 1. Poorly connected or broken cable between the transversal sorter and processor. 2. Poorly connected or broken harness between: 1) The transversal sorter drive motor (M811) and the PDB10 on the PDB23 circuit board 2) The transversal sorter stop sensor (D813) and the JNE4 on the JNE23 circuit board 3) The PDB1 on the PDB23 circuit board and the CTL12 on the CTL23 circuit board 4) The JNE1 on the JNE23 circuit board and the CTL10 on the CTL23 circuit board 3. Faulty M811 4. Faulty D813 5. Faulty PDB23 circuit board 6. Increased load in the belt drive system 7. Faulty CTL23 circuit board Actions 1. Connect the cable correctly, or repair or replace it. 2. Connect the harness correctly, or repair or replace it. 3. 4. 5. 6. Replace M811. Replace D813. Replace the PDB23 circuit board. Repair or replace the drive system. 7. Replace the CTL23 circuit board. E-2752 Power failure in PS4 tank leak solution sensor circuit. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Abnormal power supply to solution concentration detecting circuit (Causes of the error message) 1. Poorly connected or broken harness 1. Connect the harness correctly, or between: repair or replace it. 1) The PS4 solution concentration sensor (FS706) and the CTL7 on the CTL23 circuit board 2) The JNE1 on the JNE23 circuit board and the CTL10 on the CTL23 circuit board 2. Faulty FS706 2. Replace the FS706circuit board. 3. Faulty CTL23 circuit board 3. Replace the CTL23 circuit board E-2761 Rotating of dryer fan (F760) abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Dryer fan rotation detecting function is abnormal. (Causes of the error message) 1. Poorly connected or broken harness between: 1) The dryer fan (F760) and the PDB9 on the PDB23 circuit board 2) The PDB1 on the PDB23 circuit board and the CTL12 on the CTL23 circuit board 3) The JNE1 on the JNE23 circuit board and the CTL10 on the CTL23 circuit board 2. Faulty F760 3. Faulty PDB23 circuit board 4. Faulty CTL23 circuit board 34 1. Connect the harness correctly, or repair or replace it. 2. Replace F760. 3. Replace the PDB23 circuit board. 4. Replace the CTL23 circuit board. Distributed by: minilablaser.com 3. ERROR MESSAGE No. W-2762 W-2763 W-2764 W-2771 E-2773 Message Thermometer abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Hygrometer abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Water addition data abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Sorter operation(M810/D815) abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Error occurred in AD converter. Heater(H700 to H703, H760 to H767) was turned off. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Factor Thermohygrometer is faulty. (Causes of the error message) 1. Thermohygrometer (HS760) is covered with an obstacle. 2. Poorly connected or broken harness between: 1) The HS760 and the CTL15 on the CTL23 circuit board 2) The JNE1 on the JNE23 circuit board and the CTL10 on the CTL23 circuit board 3. Faulty HS760 4. Faulty CTL23 circuit board Thermohygrometer is faulty. (Causes of the error message) 1. Thermohygrometer (HS760) is covered with an obstacle. 2. Poorly connected or broken harness between: 1) The HS760 and the CTL15 on the CTL23 circuit board 2) The JNE1 on the JNE23 circuit board and the CTL10 on the CTL23 circuit board 3. Faulty HS760 4. Faulty CTL23 circuit board Thermohygrometer is faulty. (Causes of the error message) 1. Thermohygrometer (HS760) is covered with an obstacle. 2. Poorly connected or broken harness between: 1) The HS760 and the CTL15 on the CTL23 circuit board 2) The JNE1 on the JNE23 circuit board and the CTL10 on the CTL23 circuit board 3. Faulty HS760 4. Faulty CTL23 circuit board Abnormal sorter (SU700AY) (Causes of the error message) 1. Poorly connected or broken harness between: 1) Sorter Drive Motor (M810) and SWA20 circuit board 2) Print Push Position Sensor (D815) and SWA20 circuit board 2. Faulty M810 3. Faulty D815 4. Faulty SWA20 circuit board 5. Faulty JNE23 circuit board 6. Faulty CTL23 circuit board 7. Excessive load on drive system Abnormal AD converter on CTL circuit board (Causes of the error message) 1. Disconnected CTL circuit board connector 2. Faulty AD converter 35 Actions 1. Remove the obstacle. 2. Connect the harness correctly, or repair or replace it. 3. Replace HS760. 4. Replace the CTL23 circuit board. 1. Remove the obstacle. 2. Connect the harness correctly, or repair or replace it. 3. Replace HS760. 4. Replace the CTL23 circuit board. 1. Remove the obstacle. 2. Connect the harness correctly, or repair or replace it. 3. Replace HS760. 4. Replace the CTL23 circuit board. Restart the system software. If the error appears again, perform the following. 1. Connect the harness correctly, or repair or replace it. 2. 3. 4. 5. 6. 7. Replace M810. Replace D815. Replace the SWA20 circuit board. Replace the JNE23 circuit board. Replace the CTL23 circuit board. Check the drive system and repair it if necessary. 1. Reconnect the connectors on the CTL circuit board and restart the system. 2. Replace the CTL circuit board. Distributed by: minilablaser.com 3. ERROR MESSAGE No. Message E-2774 Error occurred in thermometer(TS700 to TS703 or TS760). Heater(H700 to H703, H760 to H767) was turned off. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Temperature sensor detects temperature outside conversion table. (Causes of the error message) 1. Faulty temperature sensor 1. Replace the temperature sensor. 2. Faulty CTL circuit board 2. Replace the CTL circuit board. E-2801 Printer rear upper exhaust fan(F600,F601,F602,F603) abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Fan alarm 1 (F600 to F603) (Causes of the error message) 1. Poorly connected following connector: 1) Control section exhaust fan 4 (F600) 2) Control section exhaust fan 1 (F601) 3) Control section exhaust fan 2 (F602) 4) Control section exhaust fan 3 (F603) 2. Faulty F600 3. Faulty F601 4. Faulty F602 5. Faulty F603 Restart the system software. Feed section cooling fan(F608,F609) abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Fan alarm 2 (F608 and F609) (Causes of the error message) 1. Poorly connected following connector: 1) Feed section cooling fan 5 (F608) 2) Feed section cooling fan 6 (F609) 2. Faulty F608 3. Faulty F609 Restart the system software. Feed section cooling fan(F606,F607) abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Fan alarm 3 (F606 and F607) (Causes of the error message) 1. Poorly connected following connector: 1) Feed section cooling fan 3 (F606) 2) Feed section cooling fan 4 (F607) 2. Faulty F606 3. Faulty F607 Restart the system software. Control section exhaust fan(F604) or feed section cooling fan(F605) abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Fan alarm 4 (F604 and F605) (Causes of the error message) 1. Poorly connected following connector: 1) Feed section cooling fan 1 (F604) 2) Feed section cooling fan 2 (F605) 2. Faulty F604 3. Faulty F605 Restart the system software. AC input in main DC power source abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. The PS1 AC input is abnormal. (Causes of the error message) 1. Poorly connected or broken harness between the CTL11 on the CTL23 circuit board and PWR1 on the PWR23 circuit board 2. Faulty PWR23 circuit board 3. Poorly connected AC input cable connector in the DC power supply E-2802 E-2803 E-2804 E-2805 Factor 4. Faulty unit (PS1) in the DC power supply 36 Actions 1. Reconnect the fan connector. 2. 3. 4. 5. Replace F600. Replace F601. Replace F602. Replace F603. 1. Reconnect the fan connector. 2. Replace F608. 3. Replace F609. 1. Reconnect the fan connector. 2. Replace F606. 3. Replace F607. 1. Reconnect the fan connector. 2. Replace F604. 3. Replace F605. 1. Connect the harness correctly, or repair or replace it. 2. Replace the PWR23 circuit board. 3. Connect the AC input cable connector in the DC power supply properly. 4. Replace the unit (PS1) in the DC power supply. Distributed by: minilablaser.com 3. ERROR MESSAGE No. E-2806 Message AC input in main DC power source abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Factor The PS2 AC input is abnormal. (Causes of the error message) 1. Poorly connected or broken harness between the CTL11 on the CTL23 circuit board and PWR1 on the PWR23 circuit board 2. Faulty PWR23 circuit board 3. Poorly connected AC input cable connector in the DC power supply 4. Faulty unit (PS2) in the DC power supply E-2807 E-2808 E-2809 E-2810 E-2823 Main DC power source abnormal. PS1 built-in fan alarm After post-operational check is (Causes of the error message) completed, restart the system. If 1. Poorly connected or broken harness problems persist, consult your between the CTL11 on the CTL23 technical representative. circuit board and PWR1 on the PWR23 circuit board 2. Faulty PWR23 circuit board 3. Faulty unit (PS1) in the DC power supply Main DC power source abnormal. PS2 built-in fan alarm After post-operational check is (Causes of the error message) completed, restart the system. If 1. Poorly connected or broken harness problems persist, consult your between the CTL11 on the CTL23 technical representative. circuit board and PWR1 on the PWR23 circuit board 2. Faulty PWR23 circuit board 3. Faulty unit (PS2) in the DC power supply DC output in main DC power source abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. DC output in main DC power source abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. CTL circuit board fuse blowout. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. PS1 LV (Low Voltage) abnormality (Causes of the error message) 1. Poorly connected or broken harness between the CTL11 on the CTL23 circuit board and PWR1 on the PWR23 circuit board 2. Faulty PWR23 circuit board 3. Faulty unit (PS1) in the DC power supply PS2 LV (Low Voltage) abnormality (Causes of the error message) 1. Poorly connected or broken harness between the CTL11 on the CTL23 circuit board and PWR1 on the PWR23 circuit board 2. Faulty PWR23 circuit board 3. Faulty unit (PS2) in the DC power supply Actions 1. Connect the harness correctly, or repair or replace it. 2. Replace the PWR23 circuit board. 3 . Connect the AC input cable connector in the DC power supply properly. 4. Replace the unit (PS2) in the DC power supply. 1. Connect the harness correctly, or repair or replace it. 2. Replace the PWR23 circuit board. 3. Replace the unit (PS1) in the DC power supply. 1. Connect the harness correctly, or repair or replace it. 2. Replace the PWR23 circuit board. 3. Replace the unit (PS2) in DC power supply. 1. Connect the harness correctly, or repair or replace it. 2. Replace the PWR23 circuit board. 3. Replace the unit (PS1) in the DC power supply. 1. Connect the harness correctly, or repair or replace it. 2. Replace the PWR23 circuit board. 3. Replace the unit (PS2) in the DC power supply. Blown fuse for D+5V2 is detected. (Causes of the error message) 1. Poorly connected or broken harness 1. Connect the harness correctly, or between the CTL4 on the CTL23 repair or replace it. circuit board and KEY1 on the operation panel 2. Blown fuse (F111) on the CTL23 2. Replace F111 on the CTL23 circuit circuit board caused by Item 1 above. board. 37 Distributed by: minilablaser.com 3. ERROR MESSAGE No. E-2824 Message CTL circuit board fuse blowout. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Factor Blown fuse for D+5Va is detected. (Causes of the error message) 1. Disconnected or broken cable for a printer-related sensor 2. Disconnected or broken cable for a processor-related sensor 3. Blown fuse (F112) on the CTL23 circuit board caused by Item 1 or 2 above. E-2825 CTL circuit board fuse blowout. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Blown fuse for D+5Vb is detected. (Causes of the error message) 1. Disconnected or broken cable for a printer-related motor or solenoid 2. Disconnected or broken cable for a processor-related motor or solenoid 3. Blown fuse (F113) on the CTL23 circuit boa E-2826 CTL circuit board fuse blowout. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Blown fuse for A+5Va is detected. (Causes of the error message) 1. Disconnected or broken harness between the CTL15 on the CTL23 circuit board and HS760 2. Blown fuse (NFB1) on the CTL23 circuit board caused by Item 1 above Actions 1. Connect the printer-related sensor cable correctly, or repair or replace it. (Locate the faulty sensor by visual inspection while referring to the wiring diagram of the JND23 circuit board.) 2. Connect the processor-related sensor cable correctly, or repair or replace it. (Locate the faulty sensor by visual inspection while referring to the wiring diagram of the JNE23 circuit board.) 3. Replace F112 on the CTL23 circuit board. 1. Connect the printer-related motor/ solenoid cable correctly, or repair or replace it. (Locate the faulty part by visual inspection while referring to the wiring diagram of the PDA26 circuit board.) 2. Connect the processor-related motor/solenoid cable c 1. Connect the harness correctly, or repair or replace it. 2. Replace NFB1 on the CTL23 circuit board. E-2836 Ambient temperature around electrical section in back of printer abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Abnormal ambient temperature around a circuit board for mechanical control (CTL/PDA/PDB) is detected. (Causes of the error message) 1. Increased temperature due to dust, 1. Remove dust, foreign matter, etc. foreign matter, etc. in the CTL/PDA/ from the inside of the CTL/PDA/ PDB circuit board bracket PDB circuit board bracket for proper heat radiation. 2. Faulty PDA26 circuit 2. Replace the PDA26 circuit board. E-2851 PAC circuit board power source abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Abnormal PAC_MC5V power supply (abnormal PAC23 D+5V input) (Cause of the error message) Poorly connected or broken harness between the PAC01 on the PAC23 circuit board and CTL2 on the CTL23 circuit board E-2852 PAC circuit board power source abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Abnormal PAC_+24V02 power supply (abnormal PAC23 +24V02 input) (Causes of the error message) 1. Poorly connected or broken harness between the PAC15 on the PAC23 circuit board and PWR5 on the PWR23 circuit board 2. Faulty PWR23 circuit board 3. Faulty unit 38 Connect the harness correctly, or repair or replace it. 1. Connect the harness correctly, or repair or replace it. 2. Replace the PWR23 circuit board. 3. Replace the unit (PS2) in the DC power supply. Distributed by: minilablaser.com 3. ERROR MESSAGE No. E-2853 E-2854 Message PAC circuit board power source abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Power supply cooling fan(F630) abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Factor Abnormal PAC_+24V50 power supply (abnormal PAC23 +24V50 input) (Causes of the error message) 1. Poorly connected or broken harness between the PAC14 on the PAC23 circuit board and PWR8 on the PWR23 circuit board 2. Faulty PWR23 circuit board 3. Faulty unit Actions 1. Connect the harness correctly, or repair or replace it. 2. Replace the PWR23 circuit board. 3. Replace the unit (PS1) in the DC power supply. Power supply/electrical equipment section fan alarm (Causes of the error message) 1. Poorly connected or broken harness between the power supply cooling fan (F630) and PAC03 on the PAC23 circuit board 2. Faulty Fan (F630) Restart the system software. 1. Connect the harness correctly, or repair or replace it. 2. Replace F630. E-2856 Electrical section relay abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Abnormal K1relay (main power supply AC input) status (Cause of the error message) Faulty K1relay Replace the K1 relay. E-2859 Electrical equipment cooling fan(F631) abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Power supply/electrical equipment section fan alarm (Causes of the error message) 1. Poorly connected or broken harness between: 1) Electrical equipment cooling fan 1 (F631A) and PAC03 on the PAC23 circuit board 2) Electrical equipment cooling fan 2 (F631 Restart the system software. LDD circuit board power source abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Abnormal +24V power supply is detected. (Causes of the error message) 1. Poorly connected or broken harness between the LDD4 on the LDD23 circuit board and PWR6 on the PWR23 circuit board 2. Faulty PWR23 circuit board 3. Faulty LDD23 circuit board E-2871 1. Connect the harness correctly, or repair or replace it. 2. Replace F631A. 3. Replace F631B. 1. Connect the harness correctly, or repair or replace it. 2. Replace the PWR23 circuit board. 3. Replace the LDD23 circuit board. E-2872 LDD circuit board power source abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Abnormal +8V power supply is detected. (Causes of the error message) 1. Poorly connected or broken harness 1. Connect the harness correctly, or between the LDD4 on the LDD23 repair or replace it. circuit board and PWR6 on the PWR23 circuit board 2. Faulty PWR23 circuit board 2. Replace the PWR23 circuit board. 3. Faulty LDD23 circuit board 3. Replace the LDD23 circuit board. E-2873 LDD circuit board power source abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Abnormal +12V power supply is detected. (Causes of the error message) 1. Poorly connected or broken harness between the LDD4 on the LDD23 circuit board and PWR6 on the PWR23 circuit board 2. Faulty PWR23 circuit board 3. Faulty LDD23 circuit board 39 1. Connect the harness correctly, or repair or replace it. 2. Replace the PWR23 circuit board. 3. Replace the LDD23 circuit board. Distributed by: minilablaser.com 3. ERROR MESSAGE No. E-2874 Message LDD circuit board power source abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Factor Abnormal -12V power supply is detected. (Causes of the error message) 1. Poorly connected or broken harness between the LDD4 on the LDD23 circuit board and PWR6 on the PWR23 circuit board 2. Faulty PWR23 circuit board 3. Faulty LDD23 circuit board Actions 1. Connect the harness correctly, or repair or replace it. 2. Replace the PWR23 circuit board. 3. Replace the LDD23 circuit board. E-2875 LDD circuit board power source abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Abnormal +24V interlock power supply is detected. (Causes of the error message) 1. The magazine door opened. 1. Close the magazine door. 2. Poorly connected or broken harness 2 . Connect the harness correctly, or between the LDD3 on the LDD23 repair or replace it. circuit board and PWR6 on the PWR23 circuit board 3. Faulty PWR23 circuit boar 3. Replace the PWR23 circuit board. 4. Replace the LDD23 circuit board. E-2876 LDD circuit board power source abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Abnormal +12V interlock power supply is detected. (Causes of the error message) 1. The magazine door opened. 1. Close the magazine door. 2. Poorly connected or broken harness 2. Connect the harness correctly, or between the LDD3 on the LDD23 repair or replace it. circuit board and PWR6 on the PWR23 circuit board 3. Faulty PWR23 circuit boar 3. Replace the PWR23 circuit board. 4. Replace the LDD23 circuit board. E-2877 LDD circuit board power source abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Abnormal L+5V power supply is detected. (Cause of the error message) Faulty LDD23 circuit board Replace the LDD23 circuit board. E-2878 LDD circuit board power source abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Abnormal L+8V power supply is detected. (Cause of the error message) Faulty LDD23 circuit board Replace the LDD23 circuit board. E-2879 LDD circuit board power source abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Abnormal A+5V power supply is detected. (Cause of the error message) Faulty LDD23 circuit board Replace the LDD23 circuit board. E-2880 LDD circuit board power source abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Abnormal A-5V power supply is detected. (Cause of the error message) Faulty LDD23 circuit board Replace the LDD23 circuit board. E-2881 LDD circuit board power source abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Abnormal R+5V power supply is detected. (Cause of the error message) Faulty LDD23 circuit board Replace the LDD23 circuit board. 40 Distributed by: minilablaser.com 3. ERROR MESSAGE No. Message Factor E-2882 LDD circuit board power source abnormal. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Abnormal R-5V power supply is detected. (Cause of the error message) Faulty LDD23 circuit board E-2884 LDD circuit board fuse blowout. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Blown fuse for D+5V power supply is detected. (Causes of the error message) 1. Poorly connected or broken harness between the LDD7 on the LDD23 circuit board and JROS in the laser optical unit. 2. Faulty laser optical unit 3. Blown fuse (F138) on the LDD2 E-2885 E-2886 E-2887 E-2888 E-2889 LDD circuit board fuse blowout. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Blown fuse for A+5V power supply is detected. (Causes of the error message) 1. Poorly connected or broken harness between the LDD7 on the LDD23 circuit board and JROS in the laser optical unit. 2. Faulty laser optical unit 3. Blown fuse (F135) on theLDD23 LDD circuit board fuse blowout. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Blown fuse for +24V power supply is detected. (Causes of the error message) 1. Poorly connected or broken harness between: 1) LDD15 on the LDD23 circuit board and F614A 2) LDD15 on the LDD23 circuit board and F614B 3) LDD5 on the LDD23 circuit board and A LDD circuit board fuse blowout. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Blown fuse for A+8V power supply is detected. (Causes of the error message) 1. Faulty laser optical unit 2. Blown fuse (F133) on the LDD23 circuit board caused by Item 1 above 3. Faulty LDD23 circuit board LDD circuit board fuse blowout. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Blown fuse for A+12V power supply or abnormal A-12V voltage is detected. (Causes of the error message) 1. Poorly connected or broken harness between: 1) LDD5 on the LDD23 circuit board and AOM1 on the AOM driver 2) LDD7 on the LDD23 circuit board and JROS LDD circuit board fuse blowout. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Blown fuse for A-12V power supply or abnormal A+12V voltage is detected. (Causes of the error message) 1. Poorly connected or broken harness between: 1) LDD5 on the LDD23 circuit board and AOM1 on the AOM driver 2) LDD7 on the LDD23 circuit board and JROS 41 Actions Replace the LDD23 circuit board. 1. Connect the harness correctly, or repair or replace it. 2. Replace the laser optical unit. 3. Replace F138. 1. Connect the harness correctly, or repair or replace it. 2. Replace the laser optical unit. 3. Replace F135. 1. Connect the harness correctly, or repair or replace it. 2. Replace the LDD/AOM driver cooling fan (F614A). 3. Replace the LDD/AOM driver cooling fan (F614B). 4. Replace the AOM driver. 5. Replace the laser optical unit. 6. Replace F132. 1. Replace the laser optical unit. 2. Replace F133. 3. Replace the LDD23 circuit board. 1. Connect the harness correctly, or repair or replace it. 2. Replace the AOM driver. 3. Replace the laser optical unit. 4. Replace F134. 1. Connect the harness correctly, or repair or replace it. 2. Replace the AOM driver. 3. Replace the laser optical unit. 4. Replace F136. Distributed by: minilablaser.com 3. ERROR MESSAGE No. E-2890 E-2891 E-2892 Message LDD circuit board fuse blowout. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. LDD circuit board fuse blowout. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. LDD circuit board fuse blowout. After post-operational check is completed, restart the system. If problems persist, consult your technical representative. Factor Blown fuse for A-12VR power supply is detected. (Causes of the error message) 1. Poorly connected or broken harness between the LDD5 on the LDD23 circuit board and AOM1 on the AOM driver 2. Faulty AOM driver 3. Blown fuse (F137) on the LDD23 circuit board Blown fuse for IL+24V power supply is detected. (Causes of the error message) 1. Poorly connected or broken harness between the LDD7 on the LDD23 circuit board and JROS in the laser optical unit 2. Faulty fan (F670) 3. Faulty fan (F671) 4. Faulty fan (F67 Blown IL+8V power supply fuse is detected. (Causes of the error message) 1. Faulty laser optical unit 2. Blown fuse (F131) on the LDD23 circuit board caused by Item 1 3. Faulty LDD23 circuit board 42 Actions 1. Connect the harness correctly, or repair or replace it. 2. Replace the AOM driver. 3. Replace F137. 1. Connect the harness correctly, or repair or replace it. 2. 3. 4. 5. 6. Replace F670. Replace F671. Replace F672. Replace S673. Replace F139. 1. Replace the laser optical unit. 2. Replace F131. 3. Replace the LDD23 circuit board. Distributed by: minilablaser.com 4. MAINTENANCE MENU 4.1 4.1.1 Printer Adjustment/Maintenance (05) Printer Input Check (0525) This procedure displays the status of the sensors. [Selection] [Setup and Maintenance] → [05 Printer Adjustment/ Maintenance] → [0525 Printer Input Check] 1. Click the [Close] button. • Operation returns to the menu screen. ↓ [Next page] 43 [Prev. page] ↑ Distributed by: minilablaser.com 4. MAINTENANCE MENU 4.1.2 Printer I/O Check (0540) This procedure displays the status of the motors, solenoids and sensors. [Selection] [Setup and Maintenance] → [05 Printer Adjustment/ Maintenance] → [0540 Printer I/O Check] 1. Click the required operation button. • The respective motor or solenoid operates if it is normal. ↓ [Next page] [Prev. page] ↑ ↓ [Next page] [Prev. page] ↑ ↓ [Next page] [Prev. page] ↑ 2. Click the [Close] button. • Operation returns to the menu screen. 44 Distributed by: minilablaser.com 5. DISTRIBUTION SECTION 5.1 Outline 5.1.1 Unit Identification The model identification color label is attached to each printer unit. TYPE Model Identification Color Label VG2-004 Identification Color List Printer/Processor LP-5500 LP-5700 LP-5900 Not used Color Red Yellow Blue White NOTE: White circle indicates label attaching position. Example: Blue + White: Unit for LP-5900 Yellow + Blue: Unit for LP-5700 and LP-5900 Example Distribution Unit Model Identification Color Label G2-020 45 Distributed by: minilablaser.com 5. DISTRIBUTION SECTION 5.1.2 Parts Location • Distribution Entrance Unit Nip Release Motor 3 (M656) Nip Release Home Position Sensor 3 (D656) Nip Release Motor 2 (M655) Nip Release Home Position Sensor 2 (D655) VG2-042 46 Distributed by: minilablaser.com 5. DISTRIBUTION SECTION • Distribution Unit Distribution Section Paper Sensor LED (Rear : D665L) Distribution Section Paper Sensor (Rear : D665P) Distribution Section Paper Sensor (Center : D660P) Distribution Section Paper Sensor (Front : D664P) Distribution Section Paper Sensor LED (Center : D660L) Distribution Section Paper Sensor LED (Front : D664L) Distribution Slide Motor (M661) Nip Release Home Position Sensor for M657 (D657) Nip Release Motor 5 (M657) Feed Motor 5 (M660) Nip Release Start Sensor 2 LED (Rear : D659L) Nip Release Start Sensor 2 (Rear : D659P) Nip Release Start Sensor 1 LED (Front : D658L) Nip Release Start Sensor 1 (Front : D658P) Nip Release Motor 4 (Front : M662) Distribution Section Drive Standby Sensor (D669) VG2-001 47 Distributed by: minilablaser.com 5. DISTRIBUTION SECTION Distribution Home Position Sensor for M661 (D661) Nip Release Home Position Sensor for M662 (Front : D662) Nip Release Home Position Sensor for M663 (Rear : D663) Nip Release Motor 4 (Rear : M663) VG2-002 48 Distributed by: minilablaser.com 5. DISTRIBUTION SECTION Pipe Slider Distribution Roller Feed Rollers VG2-003 49 Distributed by: minilablaser.com 5. DISTRIBUTION SECTION 5.2 Operation Sequences 5.2.1 Sensors and Motors Symbol Name Function D657 Nip Release Home Position Sensor (for M657) M657 home position detecting D658L/P Nip Release Start Sensor (Front) Trigger for nipping, releasing and distribution returning start D659L/P Nip Release Start Sensor (Rear) Trigger for nipping, releasing and distribution returning start D660L/P Distribution Section Paper Sensor (Center) Trigger for distribution start and jamming monitoring D664L/P Distribution Section Paper Sensor (Front) Trigger for nipping and releasing D665L/P Distribution Section Paper Sensor (Rear) Trigger for nipping and releasing D666L/P Speed Control Section Paper Sensor (Front) Trigger for speed control (up/down) start and jamming monitoring D667L/P Speed Control Section Paper Sensor (Center) Trigger for speed control (up/down) start and jamming monitoring D668L/P Speed Control Section Paper Sensor (Rear) Trigger for speed control (up/down) start and jamming monitoring D669 Distribution Section Drive Standby Sensor Drive standby detecting M657 Nip Release Motor 5 Nips and releases the No. 16 roller. M661 Distribution Slide Motor Distributes paper sheets. 50 Distributed by: minilablaser.com 5. DISTRIBUTION SECTION D657 M657 D658L/P(F) D659L/P(R) Unit Photo-transistor Sensor Photo-interrupter Sensor Roller with Nip Release Roller with One Way Clutch GIIxxx 51 Distributed by: minilablaser.com 5. DISTRIBUTION SECTION 5.2.2 Nip OFF/ON Operation of No. 16 Roller Roller nip ON/OFF is determined according to the sheet feed length (L). L 254.0 mm: Nip OFF L > 254.0 mm: Nip ON START Is the leading end of paper detected by the distribution section paper sensor (Front : D658 / Rear : D659) ? No Yes Nip release motor 5 (M657) turns counterclockwise for 56 pulses to release nip. Is the trailing end of paper detected by the distribution section paper sensor (Front : D664 / Rear : D665) ? Yes Nip release motor 5 (M657) turns clockwise for 56 pulses to nip. END 52 No Distributed by: minilablaser.com 5. DISTRIBUTION SECTION 5.2.3 Distribution Processing START Paper Distribution Roller The distribution section paper sensor (D660) detects the leading end of paper. D664 Is the distribution unit in the center position? Yes D660 D665 No Is the trailing end of paper detected by the distribution section paper sensor (Front: D664/Rear: D665)? Yes Disregard Jamming error The distribution slide motor (M661) moves the distribution roller to the front (or rear) position at 2400 pps. (Distribution is started from the front position.) After the nip start sensor (Front: D658/Rear: D659) detects the leading end of paper, nip is released and the distribution roller moves toward the center position at 2400 pps. D658 When the trailing end of paper is detected by the distribution section paper sensor (Front: D664/Rear: D665) and the distribution roller stops at the center position, the roller is nipped. END 53 No D659 Distributed by: minilablaser.com 5. DISTRIBUTION SECTION 5.3 5.3.1 Distribution Entrance Unit Parts Replacement Printer Right Inner Cover Removal/Reinstallation Removal Light Shield Cover Screws (3) 1. Open the magazine door hinge section (refer to LP-5700 service manual). 2. Remove the left cover section (refer to LP-5700 service manual). 3. Remove the screws then the light shield cover. L2485 4. Remove the screw then the upper knob. Screws (4) 5. Remove the screw then the lower knob. 6. Remove the screws then the printer right inner cover. Screw Upper Knob Lower Knob Printer Right Inner Cover Screw G2-011 Reinstallation Reinstallation is essentially in the reverse order of removal. Upper Knob NOTE: Adjust the upper knob position as described below. 1) Temporarily install the upper knob to the unit. 2) Turn the knob counterclockwise fully. 3) Reinstall the upper knob so its rib is in a horizontal and tighten the screw. Screw G2-021 54 Distributed by: minilablaser.com 5. DISTRIBUTION SECTION 5.3.2 Drive Gear Disengagement Disengagement Screws (2)(Loosen) 1. Remove the printer right inner cover (see Subsection 5.3.1). 2. Loosen the two screws and remove the two screws. Screws (2) G2-013 3. Lift the motor bracket, shift the bracket on the distribution entrance unit to the left side and then lower the motor bracket. Bracket Motor Bracket NOTE: The distribution slider is in the front, push it toward the rear before performing Step 3. Motor Bracket G2-014 4. Loosen the screw securing the drive gear bracket, then swing the bracket up and retighten it. Drive Gear Bracket Screw G2-016 55 Distributed by: minilablaser.com 5. DISTRIBUTION SECTION Engagement Drive Gear Bracket Screw (Loosen) Engagement is essentially in the reverse order of disengagement. NOTE: Perform the gear engagement adjustment described below. 1) Loosen the screw and remove the jig. 2) Loosen the screw securing the drive gear bracket. 3) Install the jig between the gear shafts and tighten the screw. 4) Remove the jig and return it to its original position. Jig Jig Screw (Loosen) G2-019 5.3.3 Distribution Entrance Unit Removal/Reinstallation Removal JFKE2 Connector 1. Remove the connector cover (refer to LP-5700 service manual). 2. Disengagement the drive gear (see Subsection 5.3.2). 3. Disconnect the connectors. jfke1 Connector L2487 4. Remove the screws mounting the unit. Screws (2) 5. Remove the distribution entrance unit. Reinstallation Reinstallation is essentially in the reverse order of removal. Distribution Entrance Unit G2-017 56 Distributed by: minilablaser.com 5. DISTRIBUTION SECTION 5.4 5.4.1 Distribution Unit Parts Replacement Distribution Unit Removal/Reinstallation Removal Screws (2) (Loosen) 1. Disengage the drive gear (see Subsection 5.3.2). Spring Hook 2. Loosen the two upper screws, remove the two lower screws then the distribution section inner cover by shifting the spring hook. Screws (2) Distribution Section Inner Cover G2-015 3. Disconnect the connectors and open the clamp. JFKR3 Connector JFKR4 Connector jfut2 Connector Clamp jfut2 Connector L2518 4. Remove the screws then the unit. Screws (2) Reinstallation Reinstallation is essentially in the reverse order of removal. Distribution Unit G2-018 57 Distributed by: minilablaser.com 5. DISTRIBUTION SECTION 5.4.2 Nip Release Motor Bracket Removal/Reinstallation Removal 1. Remove the distribution unit (see Subsection 5.4.1). 2. Disconnect the JFUR7 connector. JFUR7 Connector VG2-007 3. Remove the E-ring then the bearing. Nip Release Motor Bracket 4. Remove the nip release motor bracket. E-ring Bearing Reinstallation Reinstallation is essentially in the reverse order of removal. VG2-005 5.4.3 Nip Release Motor 5 (M657) Replacement Removal Spring 1. Remove the nip release motor bracket (see Subsection 5.4.2). 2. Remove the spring. 3. Remove the E-ring then the nip release knob gear and pin. 4. Remove the E-ring then the bearing. Bearing E-ring Pin E-ring Nip Release Knob Gear VG2-006 58 Distributed by: minilablaser.com 5. DISTRIBUTION SECTION 5. Remove the screws then the gear bracket. Gear Bracket Screws (2) VG2-008 6. Disconnect the M657 connector. M657 Connector VG2-011 7. Remove the screws then the motor bracket. Motor Bracket Screws (2) VG2-009 59 Distributed by: minilablaser.com 5. DISTRIBUTION SECTION 8. Remove the screws then the motor. Screws (2) Bracket Nip Release Motor 5 (M657) VG2-010 Reinstallation Spring Reinstallation is essentially in the reverse order of removal. NOTE: After installing the tension spring, tighten the bracket fixing screws. Screws (2) VG2-012 5.4.4 Nip Release Drive Gear/Belt Replacement Removal Nip Release Drive Belt Pin Belt Flange 1. Remove the nip release motor 5 (see Subsection 5.4.3). Gear Pulley Bearings (2) 2. Remove the E-rings then the bearings, one way gear, gear pulley, pin, shaft, belt flange and nip release drive belt. Shaft One Way Gear E-rings (2) VG2-013 60 Distributed by: minilablaser.com 5. DISTRIBUTION SECTION 3. Remove the E-ring then the bearing, shaft, pin and gear. Pin Shaft Gear E-ring Bearing VG2-014 4. Remove the E-rings then the gears. Gears (3) E-rings (3) VG2-015 5. Remove the E-rings then the gears. Reinstallation Reinstallation is essentially in the reverse order of removal. E-rings (2) Gears (2) VG2-016 61 Distributed by: minilablaser.com 5. DISTRIBUTION SECTION 5.4.5 Nip Release Home Position Sensor (Front: D662/Rear: D663) Replacement Removal 1. Remove the distribution unit (see Subsection 5.4.1). 2. Remove the screws then the sensor bracket. Sensor Bracket Screws (2) VG2-017 3. Remove the screws then the sensor bracket. Screws (2) Sensor Bracket L2520 4. Disconnect the connector, release the locking tabs and remove the sensor. Sensor (D663) Installation Installation is essentially in the reverse order of removal. Locking Tabs Sensor (D662) Connector L2521 62 Distributed by: minilablaser.com 5. DISTRIBUTION SECTION 5.4.6 Nip Roller Replacement Removal jfur3 Connector 1. Remove the distribution unit (see Subsection 5.4.1). 2. Open the clamp then disconnect the jfur3 connector. Clamp VG2-018 3. Remove the screws then the nip roller bracket assembly. Nip Roller Bracket Screws (4) L2531 4. Remove the pre-turning belts. Pre-turning Belts (2) L2532 63 Distributed by: minilablaser.com 5. DISTRIBUTION SECTION 5. Remove each E-ring then the roller and the two bearings. E-rings (2) Installation Installation is essentially in the reverse order of removal. Bearings (2) Roller L2533 5.4.7 Distribution Home Position Sensor (D661) Replacement Removal 1. Remove the distribution unit (see Subsection 5.4.1). 2. Remove the screws then the sensor bracket. Sensor Bracket Screws (2) VG2-017 3. Disconnect the connector, release the locking tabs and remove the sensor. Connector Locking Tabs Installation Installation is essentially in the reverse order of removal. Sensor (D661) L2534 64 Distributed by: minilablaser.com 5. DISTRIBUTION SECTION 5.4.8 Nip Release Start Sensor (Front : D658P / Rear : D659P) Replacement Removal 1. Remove the distribution unit (see Subsection 5.4.1). 2. Remove the screws then the sensor bracket. Sensor Bracket Screws (2) VG2-017 3. Disconnect the connector. Nip Release Start Sensor 2 (D659P) Screw 4. Remove the screw then the sensor. D659 Connector Installation Installation is essentially in the reverse order of removal. Screw D658 Connector Nip Release Start Sensor 1 (D658P) VG2-019 65 Distributed by: minilablaser.com 5. DISTRIBUTION SECTION 5.4.9 Nip Release Start Sensor LED (Front : D658L / Rear : D659L) Replacement Removal 1. Remove the distribution unit (see Subsection 5.4.1). 2. Open the distribution section guide plate. Distribution Section Guide Plate VG2-020 3. Remove the screw then the sensor bracket. Screw Sensor Bracket VG2-021 4. Open the clamps. Screw Sensor Cover D658L Connector 5. Disconnect the connector. 6. Remove the screw then the sensor and cover. Installation Nip Release Start Sensor 2 LED (D659L) Installation is essentially in the reverse order of removal. Nip Release Start Sensor 1 LED (D658L) Clamps (2) VG2-022 66 Distributed by: minilablaser.com 5. DISTRIBUTION SECTION 5.4.10 Nip Release Home Position Sensor for M657 (D657) Replacement Removal E-ring 1. Remove the nip release motor bracket (see Subsection 5.4.2). 2. Remove the E-ring then slide the bearing. Bearing VG2-023 3. Remove the shaft assembly. Shaft Assembly VG2-024 4. Open the clamp then disconnect the D657 connector. Locking Tabs (4) D657 Connector 5. Loosen the locking tabs then remove the sensor. Installation Nip Release Home Position Sensor for M657 (D657) Installation is essentially in the reverse order of removal. Clamp VG2-025 67 Distributed by: minilablaser.com 5. DISTRIBUTION SECTION 5.4.11 Distribution Roller Replacement Removal Screws (3) Distribution Bracket 1. Remove the shaft assembly (see Subsection 5.4.10). 2. Remove the screws then the distribution bracket. Screws (3) VG2-026 3. Remove the screws then the slide bush housing and slide shaft. Slide Shaft Slide Bush Housing Screws (2) VG2-027 4. Remove the screws. Screws (3) Screws (6) VG2-028 68 Distributed by: minilablaser.com 5. DISTRIBUTION SECTION 5. Remove the screws then the entrance guide plates. Entrance Guide Plates (2) Screws (4) VG2-029 6. Loosen the screws and remove the screws then the pipe frame. Pipe Frame Screws (2) Screws (2) (Loosen) VG2-030 7. Remove the screws then the pipe slider cover. Pipe Slider Cover Screws (2) VG2-031 69 Distributed by: minilablaser.com 5. DISTRIBUTION SECTION 8. Remove the screws then the bearing holder. Bearing Holder Screws (2) VG2-032 9. Remove the E-ring then the bearing and drive roller. Drive Roller Bearing E-ring VG2-033 10. Remove the E-ring then the gear, pin and bearing. Pin Gear Bearing E-ring VG2-034 70 Distributed by: minilablaser.com 5. DISTRIBUTION SECTION 11. Remove the E-ring and bearing then the nip roller bracket. Bearing E-ring Nip Roller Bracket VG2-035 12. Remove the E-rings and bearings then the upper nip roller. Bearings (2) E-rings (4) Upper Nip Roller VG2-036 13. Remove the E-rings and bearings then the lower nip roller. Bearings (2) E-rings (2) Installation Installation is essentially in the reverse order of removal. Lower Nip Roller VG2-037 71 Distributed by: minilablaser.com 5. DISTRIBUTION SECTION 5.4.12 Pipe Slider Replacement Removal 1. Remove the bearing holder (see Subsection 5.4.11). 2. Loosen the locking tab then remove the drive gear. 3. Remove the E-ring then the bearing. Bearing E-ring Locking Tab Drive Gear VG2-038 4. Remove the E-ring then the bearing. E-ring Bearing VG2-039 5. Remove the screws then the distribution section. Distribution Section Screws (2) VG2-040 72 Distributed by: minilablaser.com 5. DISTRIBUTION SECTION 6. Remove the pipe slider assembly. Installation Installation is essentially in the reverse order of removal. Pipe Slider Assembly VG2-041 73 Distributed by: minilablaser.com 6. DRYER SECTION 6.1 Outline Dryer Belt Unit Dryer Belt 20 Soft Rollers (Gray) 20 Soft Rollers (Beige) Dryer Entrance Squeegee Roller 74 20 Hard Rollers (Brown) Distributed by: minilablaser.com 6. DRYER SECTION 6.2 6.2.1 Dryer Entrance Squeegee Rack Parts Replacement Upper Roller Section Removal/Reinstallation Removal Screws (4) 1. Remove the E-ring then the gear. Spacers (4) 2. Remove the screws and spacers. Gear E-ring VG2-043 3. Remove the screws then the upper roller section. Upper Roller Section Screws (2) VG2-044 Reinstallation Reinstallation is essentially in the reverse order of removal. NOTE: Install the upper section to the lower section by aligning their D-cut as shown. D-cut VG2-048 75 Distributed by: minilablaser.com 6. DRYER SECTION 6.2.2 Upper Section Roller Replacement Removal 1. Remove the upper roller section (see Subsection 6.2.1). 2. Remove the E-rings then the gears. Gears (2) E-rings (2) VG2-045 3. Remove the screws then the bracket, spring and bearings. Bearings (2) Spring Bracket Screws (2) VG2-046 4. Remove the screws then the brackets, frames, spring, bearings and rollers. Rollers (2) Screws (2) Frames (2) Reinstallation Reinstallation is essentially in the reverse order of removal. Bearings (2) Brackets (2) Spring VG2-047 76 Distributed by: minilablaser.com 6. DRYER SECTION 6.2.3 Lower Section Roller Replacement Removal Springs (3) 1. Remove the upper roller section (see Subsection 6.2.1). 2. Remove the E-rings then the gears, springs and bearings. Bearings (6) E-rings (9) Gears (9) VG2-049 3. Remove the springs then the bearings. Bearings (3) Springs (3) VG2-050 4. Remove the rollers. Reinstallation Reinstallation is essentially in the reverse order of removal. Rollers (6) VG2-051 77 Distributed by: minilablaser.com 6. DRYER SECTION 6.3 6.3.1 Dryer Belt Unit Parts Replacement Dryer Rack Section Rollers and Mesh Belts Replacement Removal Bearings (2) 1. Remove the dryer belt unit (refer to LP-5700 service manual). E-rings (2) Roller 1 2. Remove the E-rings then the bearings. 3. Remove the screws then the bracket and Roller 1. Screws (2) Bracket G2-023 4. Remove the springs. Bearings (2) Roller 2 Brackets (2) 5. Remove the E-rings then the washers, brackets, bearings and Roller 2. Springs (2) Washers (2) E-rings (4) G2-024 6. Remove the E-rings then the bearings. 7. Remove the screws then the bracket and Roller 3. Roller 3 Bracket E-rings (2) Bearings (2) Screws (2) VG2-025 78 Distributed by: minilablaser.com 6. DRYER SECTION 8. Remove the E-ring then the gear. Roller 4 Gear 9. Remove the E-rings then the bearings and Roller 4. E-ring Bearings (2) E-rings (2) G2-026 10. Remove the screws then the brackets and mesh belts. Mesh Belt Installation Installation is essentially in the reverse order of removal. Brackets (2) NOTE: • Install Roller 2 with its longer shaft end towards the rear. • Align the D-cut of Roller 2 and the bearing bracket. • Note the thickness of the washers. Screws (8) G2-027 79 Distributed by: minilablaser.com 6. DRYER SECTION 6.4 6.4.1 Dryer Rack Parts Replacement Front Bearing Housing Disassembly/Reassembly Disassembly Shaft 1. Remove the dryer feed roller drive belt (refer to LP-5700 service manual). 2. Remove the E-ring then the pulley, shaft and bearings. Bearings (2) Pulley E-ring VG2-052 3. Remove the screw then the Housing 1. Screw Housing 2 4. Remove the screw then the Housing 2. Reassembly Reassembly is essentially in the reverse order of disassembly. Housing 1 Screw VG2-053 80 Distributed by: minilablaser.com 6. DRYER SECTION 6.4.2 Rear Bearing Housing Disassembly/Reassembly Disassembly Spring 1. Remove the dryer rack belt (refer to LP-5700 service manual). 2. Pressure the spring then loosen the hex. socket head set screws. Hex. Socket Head Set Screws (2) VG2-054 3. Remove the shaft then the spacers, spring and bearing. Shaft Spring Bearing Spacers (2) VG2-055 4. Remove the screw then the housing and bearing. Bearing Reassembly Housing Reassembly is essentially in the reverse order of disassembly. Screw VG2-056 81 Distributed by: minilablaser.com 6. DRYER SECTION 6.5 6.5.1 Dryer Rack Maintenance Cleaning the Dryer Rack Mesh Belt 1. Remove the dryer belt unit (refer to LP-5700 service manual). 2. Wipe clean the mesh belt using a cloth moistened with water. 3. Reinstallation the dryer belt unit (refer to LP-5700 service manual). G2-022 82 Distributed by: minilablaser.com 7. ELECTRICAL SECTION 7.1 Parts Location AOM Driver Operation Panel (AOM23 Circuit Board) Laser Optical Unit Densitometer LDD23 Circuit Board AD300 Power Switch PDA26 Circuit Board JNF23 Circuit Board Image Control Box GDM23 Circuit Board GIE23 Circuit Board GPR23 Circuit Board GEP23 Circuit Board CTL23 Circuit Board PDB23 Circuit Board Relays (K1 to K5) JND23 Circuit Board ATX Power Supply Leakage Breakers (LB1 to LB3) Capacitors (C1 to C3) Noise Filters (NF1 to NF3) GMC23 Circuit Board JNE23 Circuit Board PAC23 Circuit Board Circuit Protectors (CP1 to CP6) DC Power Supply Section PWR23 Circuit Board Power Supply Built-in Circuit Electrical Equipment Section Terminal Section Breaker Auxiliary Power (SPS23 Circuit Board) L21975 83 Distributed by: minilablaser.com 8. ELECTRICAL CIRCUIT DIAGRAMS 8.1 Printer I/O Parts Diagram M657 D658L/P D659L/P Switch M Motor Photo-interrupter Photo-transistor Micro Switch Solenoid Temperature Sensor Fan L21189 84 Distributed by: minilablaser.com 8. ELECTRICAL CIRCUIT DIAGRAMS ■ Paper Supply Section Symbol Name Remark D680A Magazine door interlock switch 1 Micro Switch D680B Magazine door interlock switch 2 Micro Switch M610 Upper magazine paper supply motor Pulse Motor M620 Lower magazine paper supply motor Pulse Motor ■ Paper Feeding Section Symbol Name Remark D601 Upper cutter open (home position) sensor Photo Interrupter D602 Upper cutter close sensor Photo Interrupter D603 Lower cutter open (home position) sensor Photo Interrupter D604 Lower shutter close sensor Photo Interrupter D610~D615 Upper magazine ID sensor Micro Switch D616 Upper magazine paper end sensor Photo Interrupter D617 Upper magazine open/close sensor 1 Micro Switch D618 Upper magazine open/close sensor 2 Micro Switch D619 Upper magazine splice sensor LED, Photo-transistor D620~D625 Lower magazine ID sensor Micro Switch D626 Lower magazine paper end sensor Photo Interrupter D627 Lower magazine open/close sensor 1 Micro Switch D628 Lower magazine open/close sensor 2 Micro Switch D629 Lower magazine splice sensor LED, Photo-transistor D631 Upper magazine paper sensor Photo Interrupter D632 Lower magazine paper sensor Separate Type Photo Interrupter D633 Feed section paper sensor Photo Interrupter D640 Registration section paper sensor Separate Type Photo Interrupter D641 Tilt home position sensor (for M641) Photo Interrupter D642 Nip release home position sensor 1 (for M642) Photo Interrupter D681A Left side door interlock switch 1 Micro Switch D681B Left side door interlock switch 2 Micro Switch M600 Upper cutter drive motor DC Motor M601 Lower cutter drive motor DC Motor M630/M631/ Feed motor 1 to 4 M632/M640 Pulse Motor M641 Registration tilt motor Pulse Motor M642 Nip release motor 1 Pulse Motor S630 Back printer head S631/S632/ S640/S641 Nip release solenoid 1 to 4 85 Distributed by: minilablaser.com 8. ELECTRICAL CIRCUIT DIAGRAMS ■ Exposure Section Symbol Name Remark D650 Exposure section entrance paper sensor LED, Photo-transistor D651 Soft nip home position sensor (for M651) Photo Interrupter D653 Exposure position paper sensor LED, Photo-transistor D674 Shutter open/close sensor Photo Interrupter D684 Power switch Switch F608 Feed section cooling fan 4 F609 Feed section cooling fan 5 F610~F612 Anti-dust fan F690A AOM cooling fan F690B LDD cooling fan HS760 Thermohygrometer IC M650 Sub-scanning feed motor Pulse Motor M651 Soft nip motor Pulse Motor S673 Shutter solenoid TS650 Exposure point temperature sensor IC ■ Distribution/Print Exit Section Symbol Name Remark D655 Nip release home position sensor 2 (for M655) Photo Interrupter D656 Nip release home position sensor 3 (for M656) Photo Interrupter D657 Nip release home position sensor (for M657) Photo Interrupter D658 Nip release start sensor (Front) Separate Type Photo Interrupter D659 Nip release start sensor (Rear) Separate Type Photo Interrupter D660 Distribution paper sensor (center) Separate Type Photo Interrupter D661 Distribution home position sensor (for M661) Photo Interrupter D662 Nip release home position sensor 4 (front) (for M652) Photo Interrupter D663 Nip release home position sensor 4 (rear) (for M653) Photo Interrupter D664 Distribution paper sensor (front) Separate Type Photo Interrupter D665 Distribution paper sensor (rear) Separate Type Photo Interrupter D666 Speed control section paper sensor (front) Separate Type Photo Interrupter D667 Speed control section paper sensor (center) Separate Type Photo Interrupter D668 Speed control section paper sensor (rear) Separate Type Photo Interrupter D669 Distribution drive standby sensor Micro Switch F606 Feed section cooling fan 2 F607 Feed section cooling fan 3 M655 Nip release motor 2 Pulse Motor M656 Nip release motor 3 Pulse Motor M657 Nip release motor 5 Pulse Motor M660 Feed motor 5 Pulse Motor M661 Distribution motor Pulse Motor M662 Nip release motor 4 (front) Pulse Motor M663 Nip release motor 4 (rear) Pulse Motor M664 Speed control motor (front) Pulse Motor M665 Speed control motor (rear) Pulse Motor 86 Distributed by: minilablaser.com 8. ELECTRICAL CIRCUIT DIAGRAMS ■ Power/Electrical/Control Section Symbol Name Remark D765 Dryer heater selection switch Switch F600~F604 Control section exhaust fan F605 Feed section cooling fan 1 F620 Image control section cooling fan F630 Power supply cooling fan F631A/B Electrical equipment cooling fan 87 Distributed by: minilablaser.com A50 A49 A48 A1 A2 A3 A4 1618 1921 2022 232527 2426 28 293133 303234 1 3 5 A4 A3 A2 A1 B50 B49 B48 A48 A49 A50 B1 B2 B3 7 9 8 10 (RED) (GRY) (RED) (GRY) (RED) (BLU) (BLK) 2 4 6 7 9 8 10 1113 1214 1517 1618 1921 2022 232425 1113 1214 1517 jha1 jha1 2 4 6 7 9 8 10 1113 1214 1517 1618 jha2 jha2 1618 JND2 JND2 1921 1921 2022 232425 26 2729 313335 2830 323436 1 3 2 4 2022 232425 26 2729 313335 2830 323436 1 3 (RED) (BLU) (BLK) 1 3 5 (RED) (BLU) (BLK) 303234 (RED) (BLU) (BLK) 293133 (RED) (BLK) 1416 20 171819 1 2 jha5/jha8 jha8 3 4 5 1416 20 171819 1 2 Paper Supply/Feed Section 3 4 5 (RED) (BLU) (BLK) 1315 (RED) (BLK) 1012 (RED) (BLK) 9 11 D632L D632L 1 2 26 2729 313335 2830 323436 1 3 2 4 5 7 9 6 8 10 11121314 jfk1 jfk1 2 4 JND3 JND3 5 7 9 (RED) (BLU) (BLK) jha4/jha7 jha7 Lower Magazine ID Sensor 2 Lower Magazine ID Sensor 3 Lower Magazine ID Sensor 4 Lower Magazine Paper Sensor Exposure Section Entrance Paper Sensor Exposure Position Paper Sensor D632L D632P D650L D653L D650P D653P D629P D632L D632P D650L D653L D650P D653P 1 2 1 2 3 1 3 1 2 3 1 2 1 2 3 1 2 3 jfk2 jfk2 Soft Nip Home Position Sensor (for M651) Exposure Position Paper Sensor LED Exposure Section Entrance Paper Sensor LED Lower Magazine Splice Sensor Lower Magazine Paper Sensor LED Lower Magazine Splice Sensor LED Lower Magazine Paper End Sensor Lower Magazine ID Sensor 6 Lower Magazine ID Sensor 5 D629P D629L 1 2 (RED) (BLU) (BLK) 1315 1 2 3 (RED) (BLK) (RED) (BLU) (BLK) Lower Magazine ID Sensor 1 Lower Magazine Open/Close Sensor 2 Lower Cutter Close Sensor Lower Magazine Open/Close Sensor 1 Lower Cutter Open (Home Position) Sensor 1 2 (RED) (BLU) (BLK) 1012 (RED) (BLK) 9 11 (RED) (BLK) 6 8 (RED) (BLK) 5 7 (RED) (BLU) (BLK) 2 4 (RED) (BLU) (BLK) 1 3 (RED) (BLK) 2 4 678 (RED) (BLK) 1 3 5 (RED) (BLU) (BLK) 6 8 (RED) (BLU) (BLK) 5 7 (RED) (BLK) 2 4 (RED) (BLK) 1 3 (RED) (BLK) 2 4 678 jha3/jha6 jha6 (RED) (BLU) (BLK) 1 3 5 (RED) (GRY) 3 4 5 (RED) (GRY) 1 2 (RED) (GRY) 171819 (RED) (BLU) (BLK) (RED) (GRY) 1416 (RED) (GRY) 1315 (RED) (GRY) (RED) (GRY) (RED) (GRY) 1012 (RED) (GRY) (RED) (GRY) (RED) (GRY) Upper Magazine Splice Sensor Upper Magazine Paper Sensor Upper Magazine Splice Sensor LED Upper Magazine Paper End Sensor Upper Magazine Open/Close Sensor 2 Upper Magazine Open/Close Sensor 1 1 2 1 2 D629L D+5Va D651 DGND (DGND) 1517 1 2 D+5Va D653P DGND 1214 1 2 10 D+5Va D650P DGND 1113 2 4 6 1 2 D626 D+5Va D653L 8 10 1 3 5 1 2 9 D+5Va D650L 7 9 303234 D628 D+5Va D632P DGND 2 4 6 (RED) (GRY) (RED) (GRY) 9 11 8 D+5Va D632L 1 3 5 293133 D627 D+5Va D629P DGND D 28 D628 D624 D625 D+5Va D629L 2426 D627 D623 (DGND) 232527 7 D+5Va D626 DGND 2022 D624 D625 D622 1 2 D628 DGND E 1921 1 2 3 D627 DGND 1618 28 (RED) (GRY) 2426 D621 D621 D623 D604 D620 D620 D622 D603 D625 DGND 232527 (RED) (GRY) 2022 3 4 5 (RED) (GRY) 1921 1 2 6 D624 DGND 1517 jha5/jha8 jha5 1 2 3 D623 DGND 1618 171819 D631 (RED) (GRY) 1517 1416 1 2 3 D622 DGND 1214 1315 (RED) (GRY) jha4/jha7 jha4 1 2 (RED) (GRY) 1113 1012 1 2 3 D621 DGND (RED) (GRY) 1 2 (RED) (GRY) 1 2 D619P (RED) (GRY) 1 2 5 D620 DGND 1214 (RED) (BLU) (BLK) 1 2 (RED) (BLU) (BLK) 1 2 D619P D619L (RED) (BLU) (BLK) 1 2 D619L D+5Va D604 DGND 1113 (RED) (BLU) (BLK) 1 2 (RED) (BLU) (BLK) 1 2 D616 (RED) (BLU) (BLK) D618 (RED) (BLU) (BLK) 8 10 9 11 4 D+5Va D603 DGND 8 10 (RED) (BLU) (BLK) D618 D617 (RED) (BLU) (BLK) D617 D615 (RED) (BLU) (BLK) 7 9 6 8 (RED) (BLK) D615 D614 D+5Va D631 DGND (RED) (BLK) 2 4 6 5 7 (RED) (BLU) (BLK) D614 D613 (RED) (BLU) (BLK) (RED) (BLU) (BLK) 6 8 (RED) (GRY) Upper Magazine ID Sensor 5 D613 D612 D+5Va D619P DGND (RED) (GRY) 5 7 (RED) (GRY) Upper Magazine ID Sensor 4 D612 D611 Upper Magazine ID Sensor 6 Upper Magazine ID Sensor 3 D611 D610 (DGND) (RED) (BLK) 7 9 3 D+5Va D619L (RED) (BLU) (BLK) (RED) (GRY) 2 4 (RED) (GRY) Upper Magazine ID Sensor 2 D610 D+5Va D616 DGND (RED) (GRY) (RED) (GRY) (RED) (GRY) 1 3 (RED) (GRY) (RED) (GRY) 2 4 6 78 D618 DGND (RED) (GRY) 2 4 6 Upper Magazine ID Sensor 1 2 D617 DGND (RED) (GRY) (RED) (GRY) jha3/jha6 jha3 D615 DGND (RED) (GRY) 2 4 (RED) (GRY) (RED) (GRY) 1 3 5 D614 DGND (RED) (GRY) 1 3 5 1 3 (RED) (GRY) 2 4 6 78 (RED) (GRY) (RED) (GRY) 1 2 3 D613 DGND (RED) (GRY) 1 3 5 D602 D612 DGND (RED) (GRY) 1 3 5 (RED) (GRY) 1 2 3 Upper Cutter Close Sensor Upper Cutter Open (Home Position) Sensor 1 D611 DGND (RED) (GRY) (RED) (BLU) (BLK) D601 (RED) (BLU) (BLK) (RED) (BLU) (BLK) A D610 DGND (RED) (BLU) (BLK) C (RED) (BLU) (BLK) B (RED) (BLU) (BLK) 8.2 D+5Va D602 DGND D+5Va D601 DGND Distributed by: minilablaser.com 8. ELECTRICAL CIRCUIT DIAGRAMS JND23 Circuit Board Wiring Diagram (1/2) 11 12 D651 3 2 1 1 2 3 1 2 1 3 2 4 1 2 3 1 3 2 4 1 2 3 jfk3 jfk3 5 7 9 6 8 10 11121314 6 8 10 11121314 JND6 JND6 Sub-scanning Section JND23 Circuit Board (1/2) F JND1 JND1 B3 B2 B1 G CTL9 CTL9 B48 B49 B50 CTL23 Circuit Board H 8-89 Feed Section Paper Sensor (RED) (BLU) (BLK) H 8-90 7 9 1 3 5 1 3 5 G 3 2 1 D633 D633 JND5 JND5 2 4 6 11 8 10 12 Registration Section JND4 JND4 4 6 8 9 10 1 2 3 5 7 F 2 4 6 7 8 jin1 jin1 2 4 6 7 8 1 3 5 Distribution Entrance Section 2 4 6 JND7 JND7 7 8 1 3 5 2 4 6 7 9 11 (RED) (BLU) (BLK) (RED) (BLU) (BLK) 1718 19 2123 JND8 JND8 2022 24 25 2729 2628 30 D+5Va D660P DGND Back Print/Feed Section JND23 Circuit Board (2/2) Distribution Section 23 24 D 31 32 33 35 34 36 373839 1 2 3 5 4 6 7 9 (RED) (BLU) (BLK) 40 Paper Exit Section D+5Va D668P DGND (DGND) DGND D666P D667P D668P D668L 1 3 D666P 1 2 3 D667P 1 2 3 D668P 1 2 3 1 2 3 4 5 6 jshu1 jshu1 7 9 11 8 10 12 13 141516 7 9 11 8 10 12 13 141516 (RED) (BLU) (BLK) (RED) (BLU) (BLK) 5 6 (RED) (BLU) (BLK) 10 D+5Va D667P DGND D668L D667L 1 3 (RED) (BLU) (BLK) 3 4 (RED) (BLU) (BLK) 1 2 D+5Va D666P DGND D667L D666L 1 3 28 (DGND) 9 D+5Va D668L 28 (RED) (BLK) 252627 (RED) (BLK) Nip Release Home Position Sensor (for M657) Nip Release Start Sensor LED (Rear) Speed Control Section Paper Sensor (Rear) 101214 Speed Control Section Paper Sensor (Center) 252627 Speed Control Section Paper Sensor (Front) 23 24 Speed Control Section Paper Sensor LED (Rear) 21 22 D666L jfur5 jfur5 (RED) (BLK) 19 20 D+5Va D667L C Speed Control Section Paper Sensor LED (Center) 141618 9 11 13 131517 jfur2 jfur2 131517 21 22 D657 D657 1 2 3 (RED) (BLK) 8 10 12 (RED) (BLK) jfur4 jfur4 CTL_CN_STG NC D+5Va D666L D669 1 2 (RED) (BLK) D659L 1 3 Speed Control Section Paper Sensor LED (Front) 7 9 11 19 20 D659L D658L 1 3 (RED) (BLK) 5 6 141618 Nip Release Start Sensor LED (Front) 8 (DGND) 3 4 8 10 12 (RED) (BLK) D669 D658L (RED) (BLU) (BLK) (RED) (BLU) (BLK) Distribution Paper Sensor (Rear) D665P 1 2 3 (RED) (BLU) (BLK) Distribution Paper Sensor (Center) D665P D660P 1 2 3 Distribution Drive Standby Sensor Distribution Paper Sensor (Front) 7 D+5Va D697 DGND (RED) (BLK) 1 2 7 9 11 D660P D664P 1 2 3 (RED) (BLK) (RED) (BLK) 101214 5 6 D664P D+5Va D659L (RED) (GRY) 9 11 13 1 3 5 2 4 6 7 8 jfur1 jfur1 2 4 6 7 8 3 4 D661 D661 1 2 3 (RED) (BLK) (RED) (BLU) (BLK) D665L 1 3 D+5Va D658L (RED) (BLU) (BLK) D665L D660L 1 3 (RED) (GRY) (RED) (BLU) (BLK) D660L D664L 1 3 Distribution Home Position Sensor (for M661) D664L D669 DGND (RED) (BLU) (BLK) Distribution Paper Sensor LED (Rear) 6 D+5Va D665P DGND (RED) (BLU) (BLK) 14 16 D+5Va D664P DGND 1315 (RED) (BLU) (BLK) 8 1012 D+5Va D661 DGND (RED) (BLK) 1 3 5 1 2 (RED) (BLK) D659P 1 2 3 Distribution Paper Sensor LED (Center) D659P Distribution Paper Sensor LED (Front) Nip Release Start Sensor (Rear) D658P D658P 1 2 3 D+5Va D665L (RED) (BLK) 1 3 5 (RED) (BLU) (BLK) 5 (RED) (BLK) 2 4 6 7 8 jfur3 jfur3 2 4 6 7 8 D+5Va D660L (RED) (BLK) 1 3 5 (RED) (BLK) 1 2 3 jfke2 jfke2 1 2 3 Nip Release Start Sensor (Front) Nip Release Home Position Sensor 4 (Rear) (for M663) D663 D663 1 2 3 (RED) (BLU) (BLK) (RED) (BLU) (BLK) Nip Release Home Position Sensor 4 (Front) (for M662) D662 D662 1 2 3 D+5Va D664L (RED) (BLU) (BLK) 9 10 7 8 (RED) (BLU) (BLK) 9 10 7 8 (RED) (BLU) (BLK) (RED) (BLU) (BLK) D656 D656 1 2 3 (RED) (BLU) (BLK) 2 4 6 jfke1 jfke1 2 4 6 (RED) (BLU) (BLK) 4 D+5Va D659P DGND 1 3 5 (RED) (BLU) (BLK) 11 8 10 12 Nip Release Home Position Sensor 3 (for M656) Registration Section Paper Sensor Nip Release Home Position Sensor 1 (for M642) 3 D+5Va D658P DGND 2 4 6 (RED) (BLU) (BLK) 1 3 5 D+5Va D663P DGND 11 8 10 12 (RED) (BLU) (BLK) 2 4 6 (RED) (BLU) (BLK) 4 5 6 D+5Va D662 DGND 1 2 3 D655 D655 1 2 3 NC NC 4 5 6 (RED) (BLU) (BLK) jre2 jre2 (RED) (BLU) (BLK) 1 2 3 D+5Va D656 DGND D640P 1 2 3 Nip Release Home Position Sensor 2 (for M655) D640P (RED) (BLU) (BLK) (RED) (BLU) (BLK) D642 D642 1 2 3 (RED) (BLU) (BLK) jre1 jre1 (RED) (BLU) (BLK) (RED) (BLU) (BLK) Registration Section Paper Sensor LED Tilt Home Position Sensor (for M641) 2 D+5Va D655 DGND 1 3 5 (RED) (BLU) (BLK) 7 9 D+5Va D640P DGND D640L 1 3 (DGND) 7 9 (RED) (BLU) (BLK) 1 3 5 (RED) (BLU) (BLK) (RED) (BLK) D640L (BLK) D+5Va D642 DGND (RED) (BLK) 1 3 5 D+5Va D640L D641 D641 1 2 3 D+5Va D633 DGND (DGND) DGND CTL_CN_ST5 NC D+5Va D630 DGND E (RED) (BLU) (BLK) B (RED) (BLU) (BLK) 1 (RED) (BLU) (BLK) (RED) (BLU) (BLK) D+5Va D641 DGND Distributed by: minilablaser.com 8. ELECTRICAL CIRCUIT DIAGRAMS JND23 Circuit Board Wiring Diagram (2/2) 11 12 A 8 10 12 11 JND9 JND9 131517 141618 19 20 1 5 4 3 2 6 M631 M631 1 5 4 3 2 6 (ORG) (BLK) 1 16 2 3 4 1011 12 8 9 JIN1 JIN1 1 16 2 3 4 10 11 12 8 9 5 6 7 3 4 5 1 6 2 3 4 5 5 6 7 3 4 5 1 5 4 3 2 6 M632 M632 1 5 4 3 2 6 1 6 2 3 JIN2 JIN2 4 5 4 5 6 12 13 14 JIN4 JIN4 4 5 6 12 13 14 7 8 1516 7 8 1516 S630 1 2 S631 S631 1 2 1 2 S632 S632 1 2 M632 S631 S632 PDA8 PDA8 1 2 3 4 5 6 7 8 9 10 11 1213 14 15 16 17 1819 20 21 2223 24 25 26 2728 29 30 3132 33 34 3536 37 38 3940 1 2 3 4 5 6 7 8 9 10 11 1213 14 15 16 17 1819 20 21 2223 24 25 26 2728 29 30 3132 33 34 3536 37 38 3940 JNF1 JNF1 JNF23 Circuit Board 1 2 7 8 3 4 9 10 PDA14 PDA14 5 6 11 12 1 14 2 3 4 5 6 7 PDA15 PDA15 8 9 10 11 1213 1 3 5 PDA17 PDA17 1 2 1 2 1 2 3 4 5 6 7 8 9 10 11 1213 14 15 16 17 1819 20 21 2223 24 25 26 2728 29 30 3132 33 34 3536 37 38 3940 JIN3 JIN3 1 2 3 4 5 6 7 8 9 10 11 1213 14 15 16 17 1819 20 21 2223 24 25 26 2728 29 30 3132 33 34 3536 37 38 3940 1 2 JPWA1 JPWA1 1 2 1 2 JPWA2 JPWA2 1 2 7 9 11 8 10 12 PDA16 PDA16 PDA18 PDA18 6 5 8 7 3 4 (RED) (BLK) (WHT) 2 4 6 (RED) (BLK) (WHT) (RED) (BLK) (WHT) F601 F602 F603 F604 F605 1 4 3 F600 F600 F600 4 1 2 1 4 3 F601 F601 F601 4 1 2 1 4 3 F602 F602 F602 4 1 2 1 4 3 F603 F603 F603 4 1 2 1 4 3 F604 F604 F604 4 1 2 1 4 3 F605 F605 F605 4 1 2 2 6 3 7 4 8 1 5 JPWA3 JPWA3 2 6 3 7 4 8 1 5 1 7 2 8 3 9 4 10 5 11 6 12 JPWA4 JPWA4 1 7 2 8 3 9 4 10 5 11 6 12 P+24V GND Feed Section Cooling Fan 6 Sensor Signal P+24V GND Feed Section Cooling Fan 5 Sensor Signal P+24V GND Feed Section Cooling Fan 2 Sensor Signal 10 13 15 17 14 16 18 19 21 23 20 22 24 F609 F609_rtn F609_err (RED) (BLK) (WHT) JFAN1 JFAN1 (RED) (BLK) (WHT) 8 10 12 P+24V GND Control Section Exhaust Fan Sensor Signal P+24V GND Control Section Exhaust Fan Sensor Signal P+24V GND Control Section Exhaust Fan Sensor Signal P+24V GND Control Section Exhaust Fan Sensor Signal P+24V GND Control Section Exhaust Fan Sensor Signal Speed Control Motor (Rear) Nip Release Motor 4 (Rear) Speed Control Motor (Front) F600 F608 F608_rtn F608_err 7 9 11 (RED) (BLK) (WHT) 2 4 6 F605 F605_rtn F605_err 8 10 12 (RED) (BLK) (WHT) 7 9 11 (RED) (BLK) (WHT) 7 8 9 10 11 12 (RED) (BLK) (WHT) C 2 4 6 F604 F604_rtn F604_err (RED) (BLK) (WHT) 7 8 9 10 11 12 1 3 5 To PWR11 3 4 5 8 9 10 9 +24V51 GND-24V5 +24V52 GND-24V5 +24V53 GND-24V5 +24V61 GND-24V6 +24V62 GND-24V6 +24V63 GND-24V6 Paper Supply/Back Print Section 1 3 5 (ORG) (BLK) (ORG) (BLK) (ORG) (BLK) (ORG) (BLK) (ORG) (BLK) (ORG) (BLK) Distribution Section 8 9 10 11 1213 F603 F603_rtn F603_err 8 9 10 11 1213 1 2 3 4 1 14 2 3 4 5 6 7 JSHU1 JSHU1 1 14 2 3 4 5 6 7 (RED) (BLK) (WHT) JSHU2 JSHU2 (RED) (BLK) (WHT) 9 10 11 12 3 4 5 8 9 10 5 6 7 8 JFUR2 JFUR2 5 6 7 8 F602 F602_rtn F602_err 1 2 3 4 +24V41 GND-24V4 +24V42 GND-24V4 +24V43 GND-24V4 3 4 5 8 9 10 (ORG) (BLK) (ORG) (BLK) (ORG) (BLK) JFUR5 JFUR5 (RED) (BLK) (WHT) 1 2 6 7 9 10 11 12 8 To PWR10 1 2 3 4 5 6 (RED) (BLK) (WHT) 1 2 3 4 5 6 5 6 11 12 1 5 4 3 2 6 M665 M665 1 5 4 3 2 6 (RED) (BLK) (WHT) (RED) (YEL) (BLU) (ORG) Nip Release Motor 4 (Front) Distribution Motor M657 F601 F601_rtn F601_err (RED) (YEL) (BLU) (ORG) (RED) (YEL) (BLU) (ORG) Feed Motor 5 Nip Release Motor 5 +24V01 GND-24V0 5 6 11 12 (RED) (BLK) (YEL) (BLU) (WHT) (ORG) 3 4 9 10 JFUR4 JFUR4 3 4 9 10 (RED) (BLK) (WHT) 1 2 7 8 M665 F600 F600_rtn F600_err (RED) (BLK) (YEL) (BLU) (WHT) (ORG) 1 2 7 8 3 4 5 8 9 10 (RED) (BLK) (YEL) (BLU) (WHT) (ORG) 3 4 5 8 9 10 M664 D+5V2_MC GND-5MC (RED) (BLK) (YEL) (BLU) (WHT) (ORG) (RED) (BLK) (YEL) (BLU) (WHT) (ORG) 1 2 3 4 (RED) (YEL) (BLU) (ORG) 1 2 3 4 M656 M656 1 3 4 6 (RED) (YEL) (BLU) (ORG) 1 3 4 6 M655 M655 1 4 3 6 1 5 4 3 2 6 M664 M664 1 5 4 3 2 6 M665 A M665/ACOM M665 / A M665 B M665/BCOM M665/B PDA13 PDA13 (BLK) (BLK) (RED) (BLK) (YEL) (BLU) (WHT) (ORG) (RED) (YEL) (BLU) (ORG) JFUR1 JFUR1 (RED) (YEL) (BLU) (ORG) (RED) (BLK) (YEL) (BLU) (WHT) (ORG) 1 4 3 6 JFUR6 JFUR6 1 4 3 6 M663 M663 1 4 3 6 7 (ORG) (BLK) 4 5 1 4 3 6 M662 M662 1 4 3 6 M663 (CN_ST) (CN_ST_rtn) M664 A M664/ACOM M664 / A M664 B M664/BCOM M664/B 1 2 6 7 (RED) (YEL) (BLU) (ORG) 3 4 7 8 1 2 3 4 5 6 M661 M661 1 2 3 4 5 6 1 3 4 6 M657 M657 1 3 4 6 M663 A M663 /A M663 B M663 /B PDA12 PDA12 (RED) (YEL) (BLU) (ORG) 1 2 6 7 (RED) (YEL) (BLU) (ORG) 1 2 6 7 M662 M657 A M657 /A M657 B M657 /B 5 6 7 8 (RED) (YEL) (BLU) (ORG) 1 2 6 7 5 6 7 8 (RED) (YEL) (BLU) (ORG) 5 6 7 8 (RED) (BLK) (YEL) (BLU) (WHT) (ORG) (RED) (YEL) (BLU) (ORG) A 6 To PWR8 PDA7 PDA7 1 6 2 3 M661 5 (RED) (BLK) Distribution Entrance Section M660 M662 A M662 /A M662 B M662 /B 1 2 3 4 (RED) (YEL) (BLU) (ORG) JFUR3 JFUR3 5 6 7 8 (RED) (BLK) (YEL) (BLU) (WHT) (ORG) (RED) (YEL) (BLU) (ORG) JFKE2 JFKE2 M661 A M661 / ACOM M661 / A M661 B M661 / BCOM M661 / B M660 A M660 / A M660 B M660 / B 1 3 4 6 M660 M660 1 3 4 6 (CN_ST) NC S630_#5DRY S630_#5COM S630_#9DRY S630_#9COM S630_#3DRY S630_#3COM S630_#11DRY S630_#11COM S630_#1DRY S630_#1COM S630_#13DRY S630_#13COM S630_#15DRY S630_#15COM S630_#17DRY S630_#17COM S630_#18DRY S630_#18COM S630_#16DRY S630_#16COM S630_#2DRY S630_#2COM S630_#14DRY S630_#14COM S630_#4DRY S630_#4COM S630_#12DRY S630_#12COM S630_#6DRY S630_#6COM S630_#10DRY S630_#10COM S630_#7DRY S630_#7COM S630_#8DRY S630_#8COM NC (CN_ST_rtn) S632 S632_rtn 4 To PWR8 (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) 5 6 7 3 4 5 (CN_ST) (CN_ST_rtn) S631 S631_rtn Nip Release Motor 3 M656 (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (GRY) (BLK) (BLK) (ORG) (BLK) (RED) (YEL) (BLU) (ORG) 3 Printing Head F (BLK) JFKE1 JFKE1 (RED) (YEL) (BLU) (ORG) Nip Release Motor 2 M655 (ORG) (BLK) (ORG) (BLK) 1 2 3 9 10 11 (ORG) (BLK) (RED) (YEL) (BLU) (ORG) 1 2 5 6 Nip Release Solenoid 2 M631 M655 A M655 / A M655 B M655 / B (RED) (YEL) (BLU) (ORG) 2 (ORG) (BLK) M632 A M632/ACOM M632 /A M632 B M632/BCOM M632/ B 1 2 3 4 (RED) (YEL) (BLU) (ORG) 1 2 3 4 Nip Release Solenoid 1 (RED) (BLK) (YEL) (BLU) (WHT) (ORG) (RED) (YEL) (BLU) (ORG) 1 2 3 4 (RED) (BLK) (YEL) (BLU) (WHT) (ORG) 1 2 3 9 10 11 (RED) (BLK) (YEL) (BLU) (WHT) (ORG) M655 A M655 / A M655 B M655 / B 1 Feed Motor 3 NC NC PDA6 PDA6 1 16 2 3 4 1011 12 8 9 M631 B M631/BCOM M631/ B B Feed Motor 2 H (CN_ST) (CN_ST_rtn) M631 A M631/ACOM M631/ A E (BLK) (BLK) (RED) (BLK) (YEL) (BLU) (WHT) (ORG) D (RED) (BLK) (YEL) (BLU) (WHT) (ORG) 8.3 (RED) (BLK) (YEL) (BLU) (WHT) (ORG) Distributed by: minilablaser.com 8. ELECTRICAL CIRCUIT DIAGRAMS PDA26 Circuit Board Wiring Diagram (1/2) 11 12 F608 F609 1 2 3 F608 F608 1 2 3 1 2 3 F609 F609 1 2 3 13 15 17 14 16 18 19 21 23 20 22 24 13 15 17 14 16 18 19 21 23 20 22 24 Paper Exit Section PDA26 Circuit Board (1/2) PDA19 PDA19 2 3 7 1 9 8 11 10 6 12 4 5 JNF2 JNF2 1 2 3 4 5 6 7 8 9 10 11 1213 14 15 16 17 1819 20 21 2223 24 25 26 2728 29 30 3132 33 34 3536 37 38 3940 G 21 2223 24 25 26 2728 29 30 3132 33 34 3536 37 38 3940 1 2 3 4 5 6 7 8 9 10 11 1213 14 15 16 17 1819 20 8-91 Distributed by: minilablaser.com 8. ELECTRICAL CIRCUIT DIAGRAMS PDA26 Circuit Board Wiring Diagram (2/2) 1 2 3 4 5 6 7 8 9 10 12 11 9 10 11 12 13 14 15 16 17 18 2 3 4 5 1 2 3 8 9 7 8 9 10 11 12 1 6 1 2 3 8 9 7 8 9 10 11 12 1 6 1 2 3 8 9 JHA1 JHA1 15 16 17 18 4 5 2 3 Lower Magazine Paper Supply Motor P+24V GND Feed Section Cooling Fan 3 Sensor Signal P+24V GND Feed Section Cooling Fan 4 Sensor Signal F606 F607 4 10 11 5 6 7 12 13 14 JFUK2 JFUK2 4 10 11 5 6 7 12 13 14 4 10 11 5 6 7 12 13 14 JFUK1 JFUK1 4 10 11 5 6 7 12 13 14 1 2 3 F607 F607 1 2 3 1 3 2 4 JMAG3 JMAG3 1 3 2 4 1 3 2 4 JMAG4 JMAG4 1 3 2 4 1 2 3 1 6 2 3 4 5 JMAG1 JMAG1 1 6 2 3 4 5 (RED) (BLK) (WHT) 1 3 4 6 M620 M620 1 3 4 6 1 3 4 6 M610 M610 1 3 4 6 1 2 3 4 5 6 M651 M651 1 2 3 4 5 6 1 4 3 F606 F606 F606 4 1 2 4 5 6 JFAN3 JFAN3 1 2 3 4 5 6 (RED) (BLK) (WHT) 5 6 7 8 9 10 2 4 M620 (RED) (BLK) (WHT) (BLK) (RED) (ORG) (YEL) (BLU) (ORG) (BLK) 1 3 17 1819 20 M610 (RED) (BLK) (WHT) 11 12 13 14 15 16 9 10 11 12 13 14 7 8 1 2 3 8 9 (BLK) (RED) (ORG) (YEL) (BLU) 5 6 5 6 7 8 9 10 JHA3 JHA3 JRE1 JRE1 1 2 3 4 (RED) (BLK) (YEL) (BLU) (WHT) (ORG) (ORG) (BLK) 2 4 (BLK) 7 8 1 3 1 2 3 4 5 JFUK3 JFUK3 1 2 3 4 5 1 5 4 3 2 6 M630 M630 1 5 4 3 2 6 (RED) (BLK) (YEL) (BLU) (WHT) (ORG) 5 6 17 1819 20 (ORG) (BLK) 1 2 3 4 11 12 13 14 15 16 (ORG) (BLK) (ORG) (BLK) 7 8 (ORG) (BLK) 5 6 (RED) (YEL) (BLU) (ORG) 1 2 3 4 (RED) (YEL) (BLU) (ORG) 9 10 JRE3 JRE3 9 10 (RED) (YEL) (BLU) (ORG) 7 8 (RED) (BLK) (YEL) (BLU) (WHT) (ORG) 5 6 1 2 M601 M601 1 2 (RED) (BLK) (YEL) (BLU) (WHT) (ORG) (ORG) (BLK) 1 2 3 4 C 1 2 M600 M600 1 2 1 4 3 6 M641 M641 1 4 3 6 1 5 4 3 2 6 M640 M640 1 5 4 3 2 6 1 2 S641 S641 1 2 (ORG) (BLK) 1 2 S640 S640 1 2 (RED) (YEL) (BLU) (ORG) 1 4 3 6 M642 M642 1 4 3 6 M651 (RED) (YEL) (BLU) (ORG) M630 (RED) (YEL) (BLU) (ORG) Feed Motor M601 Upper Magazine Paper Supply Motor Lower Cutter Driver Motor M600 (RED) (YEL) (BLU) (ORG) Upper Cutter Driver Motor M641 (BLK) (RED) (YEL) (BLU) (ORG) Registration Tilt Motor M640 Soft Nip Motor Feed Motor S641 (RED) (BLK) (YEL) (BLU) (WHT) (ORG) Nip Release Solenoid 2 S640 1 2 3 4 5 M650 M650 1 2 3 4 5 (RED) (BLK) (YEL) (BLU) (WHT) (ORG) Nip Release Solenoid 1 M642 M650 (BLK) (RED) (ORG) (YEL) (BLU) Nip Release Motor 1 B Sub-scanning Feed Motor A 1 3 2 4 JMAG2 JMAG2 1 3 2 4 1 2 3 4 JFAN2 JFAN2 4 1 2 3 5 6 7 5 6 7 (RED) (BLK) (WHT) 3 4 5 8 9 10 F607 F607_rtn F607_err 1 2 6 7 (RED) (BLK) (WHT) (RED) (YEL) (BLU) (ORG) 1 6 2 3 4 5 PDA3 PDA3 F606 F606_rtn F606_err (BLK) (BLK) (RED) (YEL) (BLU) (ORG) (RED) (BLK) (YEL) (BLU) (WHT) (ORG) PDA20 PDA20 M620 A M620 / A M620 B M620 / B (CN_ST) (CN_ST_rtn) M610 A M610 / A M610 B M610 / B M651 A M651 ACOM M651 / A M651 B M651 BCOM M651 / B M650 M650 M650 M650 M650 Paper Supply/Feed Section Registration Section 4 10 11 5 6 7 12 13 14 PDA11 PDA11 NC NC NC (BLK) (RED) (ORG) (YEL) (BLU) 1 2 3 8 9 A B C D E (BLK) (BLK) 1 8 M601 M601_rtn M600 M600_rtn M641 A M641 / A M641 B M641 / B M640 A M640 ACOM M640 / A M640 B M640 BCOM M640 / B 2 3 4 5 6 7 PDA5 PDA5 PDA4 PDA4 PDA9 PDA9 NC 2 4 (CN_ST) (CN_ST_rtn) (ORG) (BLK) 1 3 (RED) (BLK) (YEL) (BLU) (WHT) (ORG) (RED) (YEL) (BLU) (ORG) 7 8 9 10 M630 A M630 ACOM M630 / A M630 B M630 BCOM M630 / B (RED) (BLK) (YEL) (BLU) (WHT) (ORG) 1 2 3 4 5 6 (ORG) (BLK) (ORG) (BLK) 7 8 9 S641 S641_rtn (ORG) (BLK) 5 6 PDA10 PDA10 S640 S640_rtn 1 2 3 4 M642 A M642 / A M642 B M642 / B (RED) (YEL) (BLU) (ORG) D Magazine Drive Section Sub-scanning Section E PDA26 Circuit Board (2/2) B1 B2 B3 B4 B47 B48 B49 B50 A1 A2 A3 A4 A47 A48 A49 A50 B1 B2 B3 B4 PDA1 PDA1 B28 B29 B30 A1 A2 A3 A28 A29 A30 PDA2 PDA2 F A1 A2 A3 A4 CTL13 CTL13 A47 A48 A49 A50 B1 B2 B3 B4 CTL14 CTL14 B47 B48 B49 B50 A1 A2 A3 A4 A28 A29 A30 B1 B2 B3 G CTL23 Circuit Board H 8-92 CTL23 Circuit Board B28 B29 B30 Distributed by: minilablaser.com 9. PARTS LIST 93 Distributed by: minilablaser.com STANDARD MARKING SYSTEM CHART FOR METAL FASTENINGS These screws,bolts and nuts are ISO metric screw thread. (The table belows classifies M4 screws.For information on other screws see the guide to screw classification.) DRAWING REFERENCE NO. PART NAME PART NO (EXAMPLE) SYMBOL SYMBOL USED IN FIG. (EXAMPLE) 1 Screw,flat head S 301S7000410 S4x10 M4x10 2 Screw,pan head N 301S2000410 N4x10 M4x10 T 301S3000410 T4x10 M4x10 3 Screw,truss head 4 Screw,tapping,flat head (NOTE) STa 306S3004010 STa4x10 4x10 5 Screw,tapping,pan head (NOTE) NTa 306S1004010 NTa4x10 4x10 6 Screw,tapping,pan head (with flute) (NOTE) NATa 306SA004010 NATa4x10 4x10 7 Screw,tapping,truss head TTa 306SF004010 TTa4x10 4x10 8 Setscrew,hex socket head (cup point) PK 303S2000410 PK4x10 M4x10 9 Setscrew,hex socket head (W point) PW (NOTE) R4x10 M4x10 11 Bolt,hex socket head Q 304S3000410 Q4x10 M4x10 12 Nut,hex Na 305S1120004 Na4 M4 13 Nut,hex NaA 305S1110004 NaA4 M4 14 Nut,hex NaC 305S1130004 NaC4 M4 W 309S0120004 W4 M4 SW 309S0220004 SW4 M4 E 315S3000040 E4 Nominal diam.4 CG 315S1000040 CG4 Nominal diam.4 B 308S2000410 B4x10 M4x10, with flat and spring washer 16 Washer,spring 17 E-ring 18 External ring 19 Screw,double sems 2. Screw,flat head S 20 Screw,Deltight,hex head DT Refer to attached table 21 Screw,TP,hex head DH Refer to attached table 22 Screw,TP,pan head NH 3. Screw,pan head N Screw,truss head T 5. 4. 6. Screw,tapping,flat Screw,tapping,pan Screw,tapping,pan head head head NTa NATa STa 8. 9. Screw,tapping,truss Setscrew hex socket Setscrew hex socket head (cup point) head (W point) head TTa PK PW 10. 11. 12. Refer to attached table 304S1000410 15 Washer,plain 1. 7. R 10 Bolt,hex head SHAPE NOTE Bolt,hex head R 13. Nut,hex NaA 16. Bolt,hex socket head Q 14. Nut,hex Na 15. Nut,hex NaC 17. Washer,spring SW 19. Washer,plain W 18. External ring CG E-ring E 20. 21. Screw,double sems B 22. Screw,Deltight, hex head DT 23. Screw,TP, pan head NH 25. Screw,binding head BH 26. Screw,TP, hex head DH 24. Refer to attached table 23 Screw,binding head BH 301S4410410 24 Washer,toothed TW 309S0424104 TW4 M4 25 Bolt,cross-recessed hex head,double sems RB 308S9410306 RB3x6 M3x6 26 Screw,tapping,hex head,for resin JTa BH4x10 M4x10 Bolt,cross-recessed hex head, double sems RB Refer to attached table Washer,toothed TW Screw,tapping,hex head, for resin JTa MATERIAL INDICATING MARK MATERIAL MARK ADDED TO PART SYMBOL Iron Chromate Not used SUS304 SUS316 Titanium EXAMPLE N4 N4 N4 N4 N4 SUS304-CSP MATERIAL CODE 11 00 05 80 36 MATERIAL MARK ADDED TO PART SYMBOL EXAMPLE MATERIAL CODE MATERIAL N4 10 N4 12 Plastic SWRH nickel 0 0 0 0 0 1 2 3 4 8 92 N4 41 N4 18 N4 78 N4 55 SCM black oxide coating SCM nickel Shape-indicating . symbol enclosed in a double triangle N4 15 Shape-indicating . symbol SWCH Zinc coating+ White chromate treatment enclosed in a double square S S S S S TYPE (SHAPE) CLASSIFICATION Screw,tapping,truss head (cone,large diam)..... F Screw,tapping,truss head (flat point) ...... G Length Screw,tapping,truss head (cone point)... H Item Nominal Diam Screw,tapping,pan head (flat point) ....... 1 Material Screw,tapping,pan head (cone point) .... 2 Screw,tapping,flat head (flat point) ........ 3 Type (Shape) Screw,tapping,flat head (cone point) ..... 4 (NOTE) Screw,tapping,pan head (with flute) ....... A DECIPHERING THE IDENTIFICATION MARKINGS OF NOMINAL DIAMETER Example: 3x8 Nominal diam. 3 30, Length 8 08 3.5x10 Nominal diam. 3.5 35, Length 10 10 4x10 Nominal diam. 4 40, Length 10 10 94 CP Shape-indicating . symbol enclosed in a double circle Shape-indicating . symbol enclosed in a triangle Shape-indicating . symbol enclosed in a triangle DECIPHERING THE IDENTIFICATION MARKINGS OF TAPPING SCREW Screw,tapping MATERIAL CODE Brass nickel TYPE (SHAPE) CLASSIFICATION Screw,pan head ..................................... 2 Screw,truss head ................................... 3 Screw,binding head ............................... 4 Screw,flat head ...................................... 7 Setscrew,slotted head (flat point)............ 1 Setscrew,slotted head (cup point)............. 2 Length Item Setscrew,slotted head (cone point)......... 3 Nominal Diam Setscrew,hex socket head (flat point)..... 1 Material Setscrew,hex socket head (cup point) .... 2 Type (Shape) Setscrew,hex socket head (cone point).. 3 Bolt,hex head (Leguar)............................ 1 Bolt,hex head (thin) ................................ 2 Bolt,hex socket head .............................. 3 Screw,sems (small)................................. 4 Screw,sems (large) ................................ 5 DECIPHERING THE IDENTIFICATION Screw,double sems (small)..................... 2 MARKINGS OF NOMINAL DIAMETER Screw,double sems (large)...................... 3 Example: M2.6x8 Nominal diam. M2.6 26, Length 8 08 Bolt,hex socket head,double sems (small).... 7 M3x10 Nominal diam. M3 03, Length 10 10 Bolt,hex socket head,double sems (large).... 8 M4x10 Nominal diam. M4 04, Length 10 10 Bolt,cross-recessed hex head,double sems... 9 3 3 3 3 3 EXAMPLE Iron (black oxide coating) Iron nickel DECIPHERING THE IDENTIFICATION MARKINGS OF SCREWS Screw Setscrew Setscrew Bolt Screw,sems MARK ADDED TO PART SYMBOL Shape-indicating . symbol enclosed in a circle Shape-indicating . symbol enclosed in a square DECIPHERING THE IDENTIFICATION MARKINGS OF WASHER. NUT AND RETANING RING Washer Item DECIPHERING THE IDENTIFICATION MARKINGS OF NOMINAL DIAMETER Example: M2.6 M3 M4 2 3 0 9 S Nominal Diam Material Shape Type TYPE CLASSIFICATION Washer,plain........01 Washer,spring ......02 Washer,toothed....04 26 03 04 Nut 1 2 3 0 5 S Nominal Diam Material Shape SHAPE Item DECIPHERING THE IDENTIFICATION MARKINGS OF NOMINAL DIAMETER Example: M2.6 M3 M4 26 03 04 CLASSIFICATION 1 Type............1 2 Type............2 3 Type............3 Screw Standards Type TYPE CLASSIFICATION Nut,hex..................1 3 0 6 S Ring, retaining 3 1 5 S 0 Item Nominal Diam Material DECIPHERING THE IDENTIFICATION MARKINGS OF NOMINAL DIAMETER Example: Nominal diam. 3 Nominal diam. 4 Nominal diam. 12 030 040 120 Type TYPE CLASSIFICATION C-ring,external.....1 C-ring,internal......2 E-ring................... 3 Distributed by: minilablaser.com STANDARD MARKING SYSTEM CHART FOR METAL FASTENINGS DRAWING REFERENCE NO. 9 20 PART NAME SYMBOL USED IN FIG. NOTE 303S0102 PW3x4 M3x4 303S0104 PW3x6 M3x6 Screw,Deltight,hex head 306S0101 DT3x6 M3x6 Material : SWCH 16A 306S0102 DT3x8 M3x8 Treatment : Zinc coating + 306S0103 DT3x10 M3x10 306S0107 DT4x8 M4x8 306S0109 DT4x12 M4x12 308S0414 DH3x6 M3x6 Material : Carbon steel 308S0416 DH4x6 M4x6 Treatment : Zinc coating + 308S0417 DH3x8 M3x8 308S0418 DH3x10 M3x10 308S0419 DH3x12 M3x12 308S0422 DH3x18 M3x18 308S0423 DH3x25 M3x25 White chromate treatment Screw,TP,hex head White chromate treatment 21 Screw,TP,pan head 22 PART NO Setscrew,hex socket head (W point) Material : Alloy steel Treatment : Zinc coating +Phosphite Material : SUSXM-7 308S0424 DH4x8 M4x8 308S0426 DH4x12 M4x12 308S0462 NH3x6 M3x6 308S0466 NH4x6 M4x6 NH4x8 M4x8 308S0468 NH4x10 M4x10 306S0151 JTa3x6 M3x6 Material : SWCH 16A 306S0152 JTa3x8 M3x8 Treatment : Zinc coating + 306S0153 JTa3x10 M3x10 306S0154 JTa3x12 M3x12 306S0155 JTa4x8 M4x8 306S0156 JTa4x10 M4x10 306S0157 JTa4x12 M4x12 26 White chromate treatment Setscrew hex socket head (W point) PW 20. Screw,Deltight,hex head DT 21. 308S0467 Screw,tapping,hex head,for resin SHAPE 9. Screw,TP,hex head DH 22. Screw,TP,pan head NH 26. Screw,tapping,hex head,for resin JTa 95 Distributed by: minilablaser.com INDEX OUTPUT UNIT (LASER PRINTER/PAPER PROCESSOR LP-5900) INDEX 15 INDEX 16 DISTRIBUTION ENTRANCE SECTION (1) DISTRIBUTION ENTRANCE SECTION (2) LP-5900 LP-5900 INDEX 18 DISTRIBUTION SECTION (2) LP-5900 INDEX 20B LP-5900 96 19 DISTRIBUTION SECTION (3) INDEX 33 DRYING ENTRANCE RACK SECTION INDEX INDEX 20A DISTRIBUTION SECTION (4) LP-5900 INDEX 41 DRYER SECTION (1) LP-5900 LP-5900 42 17 LP-5900 LP-5900 DISTRIBUTION SECTION (5) INDEX INDEX INDEX DISTRIBUTION SECTION (1) 43 INDEX 44 DRYER SECTION (2) DRYER SECTION (3) DRYER SECTION (4) LP-5900 LP-5900 LP-5900 Distributed by: minilablaser.com INDEX 54 INDEX INDEX SU2400AY (1) LP-5900 55 SU2400AY (2) INDEX 75 OUTPUT UNIT PARTS NO. INDEX LIST LP-5900 The parts shown in the shaded area of each index illustration are described in the page or pages having the same index number. 97 Distributed by: minilablaser.com 15 LP-5900 DISTRIBUTION ENTRANCE SECTION (1) LP-5900 05 03 A01 04 DT3x6 09 B3x6 E4 02 08 01 DT3x6 10 06 M655 11 E6 07 E6 B3 x10 E6 b E6 c DT3x6 d b b a 35 a 15 a E6 b a 14 12 13 b E6 b E6 e 16 E6 17 34 f B3 x10 31 18 E6 B4 x8 33 30 19 32 B4 x12 a 29 E6 DT3x6 20 22 26 E6 Gear Types 25 E4 24 28 27 98 JTa3x8 23 21 Symbol Drawing Ref. No. a 36 b 37 c 38 d 39 e 40 f 41 Distributed by: minilablaser.com 15 LP-5900 DISTRIBUTION ENTRANCE SECTION (1) Drawing Ref. No. Part No. Part Name 01 A 118SX204A Motor M655 02 356D1057805C 03 356D1057477C 04 A 388D1057901B 05 348C1112182B 06 338D1057826 07 363D1057497C 08 348C1112180C 09 355C1112194B 10 327D1057837A 11 356C1112156B 12 A 334C1057788 13 A 334C1057431A 14 356D1112170A 15 356D1112181C 16 A 334D1058426 17 A 322D1058194A 18 355C1057416L 19 A 322SP214 Bracket Bracket Spring Side plate ass'y Ring Guide Side plate ass’y Frame Gear Bracket ass'y Roller Roller Bracket Bracket Roller Support,shaft Frame Support,shaft 20 A 322D1057498A 21 319D1057525A Support,shaft Shaft Qty Remarks 3 SHINANO STP-42D2046 3 1 2 8 1 1 1 1 1 2 1 1 1 2 2 1 69 MINEBEA,DDLF168HH,NIHON SEIKOH(NSK), F688A-H-ZZ1 2 1 Drawing Ref. No. Part No. 22 340D990513A 23 A 322D1057919A 24 342D1057489G 25 338D1057783B 26 A 383D1057785 27 356C1057557B 28 365D1057550E 29 356D1057779C 30 A 383D1057786A 31 309S010004 32 A 388D1057784C 33 A 388D1057526A 34 365D1057552 35 A 334C1057430 36 327S1121603A 37 327S1121604A 38 327S1122403B 39 327D1057835B 40 327S1124803 41 327D1057496A A01 F 808C1112151 Part Name Qty Remarks Knob Support,shaft Lever Ring Wire Bracket Rail Bracket Wire Washer Spring Spring Rail Roller Gear,spur Gear,spur Gear,spur Gear Gear,spur Gear 7 (E) 2 1 1 1 1 1 1 1 1 2 1 2 1 6 5 4 2 1 1 Distribution entrance unit 1 INDEXES 15-A01 and 16-A01 inclusive 99 Distributed by: minilablaser.com 16 LP-5900 DISTRIBUTION ENTRANCE SECTION (2) LP-5900 DH3x6 01 D655 02 A01 03 B4 x8 DT3x6 E4 04 07 32 E4 E4 E4 06 DT3x6 08 05 B3 x10 09 DH3x6 D656 10 11 12 E4 E4 DT3x6 13 14 31 DT3x6 30 15 M656 E4 E4 29 16 DT3x6 E4 DT4x8 21 E4 17 28 23 20 DT4x8 24 27 22 25 DT3x6 26 DT3x6 100 18 19 Distributed by: minilablaser.com 16 LP-5900 DISTRIBUTION ENTRANCE SECTION (2) Drawing Ref. No. Part No. Part Name 01 356D1057485B 02 A 146S0029A 03 355C1057559A 04 319D1057542 05 316S0256 06 316S1026 07 A 323S3363 Bracket Detector D655 Frame Shaft Clamp,cord Clamp,cord Belt,timing 08 355C1112161 09 A 146S0029A 10 356D1057486D 11 316S1076 12 356D1057482B 13 A 118SX206 Frame Detector D656 Bracket Tie,wire Bracket Motor M656 14 356C1057417B 15 A 334D1057883B 16 A 388D1057536 17 A 334C1057438B 18 A 322D1057934A Bracket Roller Spring Roller Support,shaft Qty Remarks Drawing Ref. No. Part No. 19 A 322D1057842A 1 20 341C1057414D 22 SHARP GP-1A73A 21 341C1057412D 1 22 A 334D1057532C 1 23 356D1112163A 42 NIX LES-0510 24 405D1058064 29 NIX LWS-0511Z 25 405D1058063 1 MITSUBOSHI 26 363C1057440G B60S3M420 27 316S1245 1 28 356D1057541F 22 SHARP GP-1A73A 29 316S0260 1 19 KITAGAWA PLT 1M 30 356C1057418G 31 356C1057419D 2 32 A 323S3362 2 SHINANO STP-59D3001 2 A01 F 808C1112151 10 8 4 16 Part Name Qty Remarks Support,shaft Arm Arm Roller Bracket Label Label Guide ass'y Clamp,cord Bracket Clamp,cord Bracket Bracket Belt,timing 8 2 2 38 1 3 1 1 2 NIX LES-0505 1 52 NIX LWSM-0605 1 1 1 MITSUBOSHI B60S3M327 Distribution entrance unit 1 INDEXES 15-A01 and 16-A01 inclusive 101 Distributed by: minilablaser.com 17 LP-5900 DISTRIBUTION SECTION (1) LP-5900 15 14 10 16 17 DT3x6 11 A01 12 13 E6 31 19 18 E4 32 30 29 28 20 21 E6 E8 27 E6 26 DT3x6 25 E4 01 24 23 22 E4 02 03 B3x8 B3x8 06 DH4x8 05 04 33 DH4x8 34 07 JTa3x8 09 B4 x8 08 35 B4 x8 DH3x6 102 Distributed by: minilablaser.com 17 LP-5900 DISTRIBUTION SECTION (1) Drawing Ref. No. Part No. Part Name 01 386D1057963C 02 386S1087 03 350D1057932D 04 350D1112303C 05 405D1112342 06 350D1112302B 07 340D1112319C 08 327D1057925C 09 405D1057977A 10 338D1057826 11 327S1123202A 12 A 322SP224 Pad Pad Cover Cover Label Cover Knob Gear Label Ring Gear,spur Support,shaft 13 A 322D1057919A 14 356D1112239B 15 316S0258 16 A 146S0080A Support,shaft Bracket Clamp,cord Detector D660/4/5L 17 350D1057800B 18 A 334C1057756B 19 363D1112240A 20 348C1112272B Cover Roller Guide Side plate ass'y Qty Remarks 1 2 1 1 1 1 1 1 1 8 4 m=1.25 Z=32 31 MINEBEA,DDRF2280HH,NIHON SEIKOH(NSK), F608-H-ZZ 2 1 7 NIX LWSM-0306 3 SHINKOH KB1242-AA14 3 2 1 1 Drawing Ref. No. Part No. Part Name 21 316S0258 22 A 322SP224 Clamp,cord Support,shaft 23 318S1072 24 340D990513A 25 356D1057960F 26 342D1057818D 27 A 388D1057789B 28 327S1123202A 29 335D1057986 30 A 388D1057961C 31 327S1122403B 32 338D1057990A 33 347D1057865A 34 347D1057866C 35 347D1057900B Bushing Knob Bracket Lever Spring Gear,spur Flange Spring,torsion Gear,spur Ring Plate,adjustment Plate,adjustment Plate,adjustment A01 F 808C1112200 Distribution section Qty Remarks 7 NIX LWSM-0306 31 MINEBEA,DDRF2280HH,NIHON SEIKOH(NSK), F608-H-ZZ 1 HEICO OCB-375 7 (E) 1 1 1 3 1 1 4 1 1 1 1 1 INDEXES 17-A01, 18-A01,19-A01, 20A-A01 and 20B-A01 inclusive 103 Distributed by: minilablaser.com 18 LP-5900 DISTRIBUTION SECTION (2) LP-5900 A01 Clamp Types Symbol Drawing Ref. No. a 50 b 51 c 52 d 53 e 54 f 55 g 56 04 03 05 06 DT3x6 DT3x6 07 08 B3x6 a 01 09 10 DT3x6 M661 D661 DH3x6 14 E6 11 D665P 15 02 B3x10 b E6 D660P D664P 16 49 47 48 M660 B3 x10 17 12 13 c 20 21 B3x10 E6 E6 46 22 23 B4 x8 18 19 24 25 f 27 DT3x6 Na4 N4x20 f g a DT3x6 B3 x6 d 41 40 D665L c 43 42 26 E6 45 44 e DH3x6 28 34 B3x12 39 e b DT4x8 D669 38 29 DT3x6 D660L D664L b B2x10 b 33 30 e E6 B3 x6 35 DH3x6 DH4x8 DH3x6 36 DH3x6 JTa3x8 32 37 e DH3x6 104 31 Distributed by: minilablaser.com 18 LP-5900 DISTRIBUTION SECTION (2) Drawing Ref. No. Part No. Part Name 01 A 118C1057772A 02 356D1057482B 03 356D1057920G 04 A 388D1057829C 05 356D1057988A 06 A 323S3367 Motor M661 Bracket Bracket Spring Bracket Belt,timing 07 A 322SP214 Support,shaft 08 A 324D1057875D 09 A 323S3368 Wheel,belt Belt,timing 10 A 146S0029A 11 356D1057820B 12 A 324D1057878C 13 A 146S0089 14 350D1057962B 15 356D1057821H 16 319D1057520A 17 355C1057750F 18 316S1076 19 356C1057723C 20 348D1112346 21 A 322SB035 22 A 324D1057877C 23 A 323S3364 Detector D661 Bracket Wheel,belt Detector D660P, D664P,D665P Cover Bracket Shaft Frame Tie,wire Bracket Plate,side Support,shaft Wheel,belt Belt,timing 24 A 327D1057838B Gear 25 26 27 28 Gear Shaft ass'y Bracket Tie,wire 327D1057835B 319C1057791 356D1112267B 316S1076 Qty Remarks 1 103H7126-1245 2 1 1 1 1 MITSUBOSHI B100S5M320 69 MINEBEA,DDLF168HH,NIHON SEIKOH(NSK), F688A-H-ZZ1 1 1 MITSUBOSHI B100S5M780 22 SHARP GP-1A73A 1 1 16 SHINKOH KB1241-AA24 1 1 1 1 19 1 1 2 NMB DDL-1480ZZ 1 1 MITSUBOSHI B60S3M246 1 OSCO with torque limiter 2 1 1 9 Drawing Ref. No. Part No. Part Name Qty Remarks 43 350D1057800A 44 350D1057936 45 356D1057930C 46 364D1057970 47 A 118SX206 Side plate ass'y Gear,spur Gear,spur Clamp,cord Detector D669 Cover Frame Guide Guide Label Bracket Label Label Detector D660L, D664L,D665L Cover Cover Bracket Guard Motor M660 48 356C1057984 49 A 388D1057828A 50 316S0256 51 316S0259 52 316S1033 53 316S1246 54 316S0258 55 316S1026 56 318S1072 Bracket Spring Clamp,cord Clamp,cord Clamp,cord Clamp,cord Clamp,cord Clamp,cord Clamp,cord 1 1 6 23 NIX SB-1909 1 OMRON SS-01GL2 1 1 1 1 4 1 2 2 11 SHINKOH KB1242-AA14 11 3 1 1 2 SHINANO STP-59D3001 1 1 42 NIX LES-0510 136 NIX LWSM-0511 49 NIX LES-1010 1 NIX SKB-100PW 7 NIX LWSM-0306 2 NIX LWS-0511Z 1 29 348C1112322A 30 327S1122003A 31 327S1121603A 32 316S0174 33 A 128C1057971B 34 350D1057972C 35 355D1057873H 36 363D1112241E 37 363D1057906B 38 405F8168C 39 356D1057824H 40 405D1058064 41 405D10580603 42 A 146S0080A A01 F 808C1112200 Distribution section 1 INDEXES 17-A01, 18-A01,19-A01, 20A-A01 and 20B-A01 inclusive 105 Distributed by: minilablaser.com 19 LP-5900 DISTRIBUTION SECTION (3) LP-5900 A01 01 B3 x6 M663 04 10 06 11 02 B3 x6 B3 x6 07 08 03 09 DH3x6 D663 05 12 D662 13 14 E2 E2 B3 x6 E2 15 16 17 18 E2 B3 x6 E2 E4 20 B3 x6 19 E2 B3 x6 B3 x6 21 E4 B3 x6 E2 B3 x6 22 E2 23 E4 25 E4 32 24 B3 x6 M662 E4 31 30 26 28 E4 27 29 E4 106 Distributed by: minilablaser.com 19 LP-5900 DISTRIBUTION SECTION (3) Drawing Ref. No. Part No. Part Name 01 A 118SX204A Motor M662,M663 02 A 388D1057901B 03 347D1112315A 04 356D1057805C 05 355C1112353 06 A 323S3366 Spring Plate,adjustment Bracket Frame Belt,timing 07 A 146S0029A 08 356D1057807G 09 316S0258 10 356D1112256A 11 316S1076 12 A 146S0079A 13 A 323S3365 Detector D662,D663 Bracket Clamp,cord Bracket Tie,wire Detector D658/9P Belt,timing 14 316S0174 15 A 388D1112259 16 334C1112304D 17 A 322D1112311C Clamp,cord Spring Roller ass'y Support,shaft Qty Remarks 3 SHINANO STP-42D2046 2 2 3 1 1 MITSUBOSHI B60S3M369 22 SHARP GP-1A73A 1 7 NIX LWSM-0306 1 9 2 1 MITSUBOSHI B60S3M405 23 NIX SB-1909 8 2 2 Drawing Ref. No. Part No. 18 356D1112309A 19 319D1057891 20 308D1112344 21 A 334D1057883C 22 A 322D1057842B 23 341C1057716E 24 A 334D1057883C 25 A 322D1112310B 26 A 323D1057923A 27 A 324D1112329B 28 356D1057806D 29 334C1112328B 30 341C1057717C 31 A 322D1057842B 32 A 322D1057934B A01 F 808C1112200 Part Name Qty Remarks Bracket Shaft Screw,special Roller Support,shaft Arm ass'y Roller Support,shaft Belt Wheel,belt Bracket Roller ass'y Arm ass'y Support,shaft Support,shaft 1 2 2 1 4 1 1 4 2 2 1 1 1 4 2 Distribution section 1 INDEXES 17-A01, 18-A01,19-A01, 20A-A01 and 20B-A01 inclusive 107 Distributed by: minilablaser.com 20A LP-5900 DISTRIBUTION SECTION (4) LP-5900 A01 01 03 02 04 05 07 06 08 10 09 A02 30 29 38 12 13 28 39 40 41 14 15 27 42 11 24 16 23 26 25 17 22 18 31 19 20 32 E3 43 33 21 44 45 46 47 34 35 36 37 108 Distributed by: minilablaser.com 20A LP-5900 DISTRIBUTION SECTION (4) Drawing Ref. No. Part No. 01 A 322SB033 02 348D1057749D 03 363C1112216B 04 363C1112215B 05 356D1112243C 06 310S1952014 07 A 334C1112265B 08 A 322SP207 09 356C1112220C 10 348D1057748B 11 332D1112250A 12 327D1057834D 13 356C1112244C 14 A 388D1112255A 15 A 318S1245 16 360D1112246B 17 315S1360150 18 356D1112238B 19 345D1057804B 20 319D1112260C 21 356C1112213C 22 A 322B020 23 356D1057822C 24 A 322D816785 25 319D1057893A 26 334C1057747D 27 334C1057747D 28 319D1057892A 29 356C1112218A Part Name Support,shaft Plate,side Guide ass'y Guide ass'y Bracket Pin,spring Roller Support,shaft Bracket Plate,side Stop Gear Bracket Spring Bushing Housing C-ring Bracket Plate,shield Shaft Bracket Support,shaft Bracket Support,shaft Shaft Roller ass'y Roller ass'y Shaft Bracket ass'y Qty Remarks Drawing Ref. No. Part No. 2 NMB DDLF-1480ZZ 30 A 322SB020 31 A 322SP214 1 1 1 2 32 356D1057722D 1 Diam.2x14 33 405D1057976A 1 34 350D1057928A 1 35 405F8168C 1 36 319D1057887E 1 37 327S1123202A 2 38 303D1057958B 1 39 338D1057908 1 40 A 318S1245 2 2 41 A 322SY325 1 4 42 369D1057858B 1 43 310D1057857B 1 44 A 322SB034 1 45 338D1057959 1 46 319D1057896C 2 47 327D1057836 1 4 A01 F 808C1112200 1 2 2 1 1 Part Name Support,shaft Support,shaft Bracket Label Cover Label Shaft Gear,spur Screw Ring Bushing Support,shaft Tube Pin Support,shaft Ring Shaft Gear Distribution section Qty Remarks 2 69 MINEBEA,DDLF168HH,NIHON SEIKOH(NSK), F688A-H-ZZ1 1 1 1 4 1 3 14 M3x6 1 3 NIHONBEARING SM8-G 2 KITANIHONSEIKI 6903ZZ MG-2 1 2 2 NMB DDL-840ZZ 2 1 1 1 INDEXES 17-A01, 18-A01,19-A01, 20A-A01 and 20B-A01 inclusive 109 Distributed by: minilablaser.com 20B LP-5900 DISTRIBUTION SECTION (5) LP-5900 A01 02 04 03 05 06 07 08 09 01 11 32 31 10 30 12 13 14 15 16 29 19 18 17 28 27 26 25 20 21 22 24 110 23 Distributed by: minilablaser.com 20B LP-5900 DISTRIBUTION SECTION (5) Drawing Ref. No. Part No. 01 02 03 04 327S1121604A 327D1112294C 356C1112257B 327D1112307A Part Name Gear Gear Bracket Gear 05 319C1112285A 06 A 324D1112306B 07 A 323S3379 08 335D1112287 09 356D1112293D 10 310S1952014 11 327D1112283C 12 319C1112305A 13 A 322SP214 Shaft Wheel,belt Belt Flange Bracket Pin,spring Gear Shaft Support,shaft 14 A 322SP214 Support,shaft 15 A 388D1112317A 16 A 118SX206 17 356D1112281B 18 360D1112320D 19 A 322SP214 Spring Motor M657 Bracket Housing Support,shaft Qty Remarks 4 1 1 1 One-way clutch internal 1 1 1 1 1 1 Diam.2x14 1 1 6 MINEBEA,DDLF168HH,NIHON SEIKOH(NSK), F688A-H-ZZ1 6 MINEBEA,DDLF168HH,NIHON SEIKOH(NSK), F688A-H-ZZ1 1 1 1 1 6 MINEBEA,DDLF168HH,NIHON SEIKOH(NSK), F688A-H-ZZ1 Drawing Ref. No. Part No. 20 A 327D1112270C 21 A 146S0029A Part Name 22 347D1112231B 23 316S1076 24 316S0256 25 363C1112206B 26 319C1112229B 27 A 322SP214 Gear,spur Photo-interrupter D662/3 Plate,adjustment Tie,wire Clamp,cord Guide Shaft Support,shaft 28 356D1112271A 29 365D1112237B 30 A 322SY067 31 342D1112233B 32 310D1112269A Bracket Rail Support,shaft Lever Pin A01 F 808C1112200 Distribution section Qty Remarks 1 m=1.25 Z=24 2 SHARP GP-1A73A 1 9 3 NIX LES-0510 1 1 6 MINEBEA,DDLF168HH,NIHON SEIKOH(NSK), F688A-H-ZZ1 1 1 2 OIRESU 80F-0403 1 2 1 INDEXES 17-A01, 18-A01,19-A01, 20A-A01 and 20B-A01 inclusive 111 Distributed by: minilablaser.com 33 LP-5900 DRYING ENTRANCE RACK SECTION LP-5900 A01 A02 12 E6 13 14 15 17 B3x10 E5 E5 16 18 26 19 B3x8 20 21 25 24 23 B3x10 22 01 02 a b E6 E6 NTa3x8 a b a c a 03 a a B4x8 04 B B 05 06 B E6 A B A 112 Roller Types Gear Types Symbol Drawing Ref. No. Symbol Drawing Ref. No. A 07 B 08 a 09 b 10 c 11 Distributed by: minilablaser.com 33 LP-5900 DRYING ENTRANCE RACK SECTION Drawing Ref. No. Part No. 01 346C1060276 02 338D1060274A 03 363D1134360 04 A 322FY217A 05 405D1060267A 06 A 388D1061103D 07 A 334C1060026D 08 A 334C1060018D 09 A 327F1121646B 10 A 327C1024765A 11 A 327C1061257D 12 A 327F1121646B 13 A 327C1024765A 14 319C1134374 15 A 322FY217A Part Name Plate,brace Ring Guide Support,shaft Label Spring,tension Roller Roller Gear,spur Gear,spur Gear,spur Gear,spur Gear,spur Shaft ass'y Support,shaft Qty Remarks 1 4 1 16 1 6 2 6 8 3 1 2 1 1 4 Drawing Ref. No. Part No. 16 388D1061345A 17 345D1134381 18 345D1134379 19 345D1134380 20 347D1134377 21 355D1134371 22 348D1134372 23 A 334D1134366A 24 A 334C1134362A 25 340D1134378 26 348D1134373 A01 A 802C1134301 A02 334C1134383 Part Name Qty Remarks Spring,tension Insulator,heat Insulator,heat Insulator,heat Spacer Frame Plate,side Roller Roller Handle Plate,side 2 1 1 1 4 1 1 1 1 1 1 Drying entrance rack section Roller ass'y 1 1 113 Distributed by: minilablaser.com 41 LP-5900 DRYER SECTION (1) 02 LP-5900 05 03 04 01 06 JTa4x8 B4x12 NH4x6 NH4x6 A01 65 B4x12 07 69 66 68 64 A 63 62 D762 67 JTa4x8 13 NH4x6 14 F760 61 15 08 B4x12 09 16 10 12 NH4x6 H760T - H767 17 18 NH4x6 NH4x6 11 59 60 58 19 20 21 E4 56 57 A 22 55 NH4x6 NH4x6 23 24 54 29 B4x8 30 25 NH4x6 NH4x6 31 53 47 52 48 51 TS760 46 B4x8 26 27 28 45 50 49 NH4x6 32 B4x8 38 NH4x6 33 B4x8 40 44 43 42 39 41 114 NH4x6 37 36 JTa4x8 35 34 B4x12 Distributed by: minilablaser.com 41 LP-5900 DRYER SECTION (1) Drawing Ref. No. Part No. Part Name 01 350D1058123C 02 C 138D1058124A 03 350D1061126C 04 C 376D1061025A 05 350D1061102B 06 350D1061112E 07 350C1061132A 08 A 119C1061076 Cover Filter Cover Filter Cover Cover Cover Fan,electric F760 09 A 117C1060960 Heater H760T-H767 Bracket Clamp,cord Support Shaft Bracket Clamp,cord 10 11 12 13 14 15 356D1061021B 316S1031 362D1061027B 319D1062505 356D1062504B 316S1014 16 350D1062541A 17 356D1060970D 18 405F8168C 19 338D1061240 20 342D1061062D 21 356D1061063E 22 356D1061020D 23 345D1061162A 24 382D1061696 25 356D1060959A 26 356D1061060C 27 A 115C966115A Cover Bracket Label Ring Lever Bracket Bracket Insulator,heat Tape,sponge Bracket Bracket Thermistor TS760 28 29 30 31 32 33 34 Chassis Label Bracket Clamp,cord Cover Bracket Strap 353C1061064N 405D1134354 356D1061022B 316S1008 350D1061127C 356D1061346A 316D1061584 Qty Remarks 2 2 1 1 2 1 1 1 MATSUSHITA ECO SYSTEMS FW-09L4B-DC 1 HITACHI HZ203C Drawing Ref. No. Part No. 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 371D1060536B 350D1061127C 319C1061143A 345D1061162A 358D1134356 345D1061161 356C1061114B 350C1061026E 345D1134512 345D1061181D 319D1061071 345D1061097A 355D1061094C 355C1061093C 345D1061182B 356D1061023C 332D1061281 345D1061171A 346D1061595 345D1061097A 345D1060979A 345D1060977D 316S0028 1 45 NIX LWS-1316Z 2 2 2 5 KITAGAWA NK-13N 3 1 1 8 1 58 316S1031 1 59 356D1061061D 1 60 316S1027 1 61 382D1061594 1 62 316S1179 2 63 316S1033 1 64 356D1061073E 1 (E)(F)FOHYU 65 356D1061010 ET-205 66 356F10134F 1 67 A 128S0740 1 1 THREE PEACE 68 A 388F2231F 4 KITAGAWA NK-6N 69 356H0071A 1 1 A01 A 128C1060969 6 Part Name Nozzle Cover Shaft Insulator,heat Box Insulator,heat Bracket Cover Insulator,heat Insulator,heat Shaft Plate,shield Frame Frame Insulator,heat Bracket Stop Insulator,heat Plate,brace Plate,shield Insulator,heat Insulator,heat Clamp,cord Clamp,cord Bracket Clamp,cord Tape,sponge Clamp,cord Clamp,cord Bracket Bracket Bracket Switch D762 Spring,tension Bracket Switch ass'y Qty Remarks 2 1 2 1 1 1 2 1 1 1 2 6 1 1 1 1 5 1 1 6 1 1 3 KITAGAWA SB-6025 45 NIX LWS-0711Z 1 29 1 8 NIX LES-1017 49 NIX LES-1010 1 1 2 (B) 3 OMRON V-152-1C25 3 (B) 3 (B) 2 115 Distributed by: minilablaser.com 42 LP-5900 DRYER SECTION (2) LP-5900 A01 Roller Types A A Symbol Drawing Ref. No. A 33 B 34 C 35 D 36 E 37 F 38 G 39 A A A A A A A A B E4 E6 E6 C 40 E6 D E6 05 01 08 07 06 E 02 03 F 09 04 18 11 19 10 20 21 NH3x6 12 32 17 31 30 13 14 15 16 E6 22 23 E6 G 29 25 24 26 E6 F 28 F 116 27 Distributed by: minilablaser.com 42 LP-5900 DRYER SECTION (2) Drawing Ref. No. Part No. 01 363C1134289 02 405N100027 03 340F0441 04 345D1134517 05 347D1134334C 06 A 388D1134332A 07 335D1134331 08 A 334C1134329B 09 360D1134325C 10 319D1134327 11 A 322D966245B 12 348D1134358B 13 319D1060966D 14 319D1061570C 15 319D1060965C 16 A 322D966246B 17 348D1134357B 18 319D1134326 19 A 322D966245B 20 360D1134323A 21 360D1134324A 22 324C1061015C Part Name Guide Label Knob Insulator,heat Plate,adjustment Spring,compression Flange Roller Housing Shaft Support,shaft Plate,side Shaft Shaft Shaft Support,shaft Plate,side Shaft Support,shaft Housing Housing Wheel,belt Qty Remarks 1 1 2 1 1 1 1 1 1 1 2 1 1 1 4 22 (E)(F) 1 1 2 1 1 1 Drawing Ref. No. Part No. 23 319D1061047B 24 A 322D966245B 25 A 388D1061574B 26 A 388D1061575B 27 A 388D1061692 28 319D1061596 29 319D1060965C 30 319D1061336B 31 319D1060967A 32 319D1061183A 33 A 334D1061014F 34 A 334D1061013E 35 A 334D1134510 36 A 334D1134511 37 A 334D1061327A 38 A 334D1060994F 39 A 334D1061581A 40 890D1134348A A01 F 808C1134321 Part Name Shaft Support,shaft Spring,tension Spring,tension Spring,tension Shaft Shaft Shaft Shaft Shaft Roller Roller Roller Roller Roller Roller Roller Tool Dryer transport section Qty Remarks 1 24 (E)(F)DIC 2 2 2 2 4 1 4 1 10 1 1 1 1 2 1 1 1 INDEXES 42-A01 and 43-A01 inclusive 117 Distributed by: minilablaser.com 43 LP-5900 DRYER SECTION (3) LP-5900 A01 01 02 NH4x6 Gear Types Symbol Drawing Ref. No. JTa4x8 39 38 03 37 a 40 b 41 c 42 d 43 e 44 f 45 g 46 h 47 i 48 04 05 06 35 09 36 34 b B3x6 08 33 NH4x6 e 32 31 07 10 11 NH4x6 27 30 29 E6 B4x8 c E6 NH3x6 e E6 28 a 24 d 26 25 f E6 E6 i ga a 19 12 E6 NH4x6 h 13 18 NH3x6 23 22 20 21 118 E4 b c 17 16 14 15 Distributed by: minilablaser.com 43 LP-5900 DRYER SECTION (3) Drawing Ref. No. Part No. Part Name 01 356D1060996D 02 369D1060955C 03 362D1061057F 04 369D1134343A 05 363D1134298 06 363D1061572D 07 355D1061338B 08 345D1134345B 09 356D1134344C 10 A 324D1061267A 11 A 324C1061015C 12 A 323S3361 Bracket Duct Support Duct Guide Guide Frame Insulator,heat Bracket Wheel,belt Wheel,belt Belt 13 356C1060997F 14 A 324C1061016C 15 A 322SY318 16 356C1060109 17 A 388D1061054D 18 A 388D1060989H 19 319C1061007B 20 340F0441F 21 A 388D1134513 22 363C1134285 23 A 388D1134514 24 356D1061049J 25 345D1134359 26 345D1060972B Bracket Wheel,belt Support,shaft Bracket Spring,tension Spring,torsion Shaft Knob Spring,torsion Guide Spring,torsion Bracket Plate Insulator,heat Qty Remarks Drawing Ref. No. Part No. 27 319D1061339B 1 28 319C1061007B 1 29 A 388D1060990J 4 30 A 388D1061337B 1 31 356C1061333C 1 32 A 324C1061016C 1 33 A 324C1061580B 1 34 A 323S3376 1 1 5 35 363D1061308B 12 36 363D1061573C 1 MITSUBOSHI 37 363D1061089F B60S3M1113Ultra heat-resistant 38 363D1061088E 39 371C1061592 1 40 A 34B5591065 2 41 A 327D1061325C 2 OIRESU 77F-0606 42 A 327C1061577C 1 43 A 327C1061319C 1 44 A 324C1061328B 1 45 A 327C1061322C 1 46 A 327C1961578B 1 47 A 327D1061321D 1 48 A 327D1061698C 1 1 A01 F 808C1134321 1 1 1 Part Name Shaft Shaft Spring,torsion Spring,tension Bracket Wheel,belt Wheel,belt Belt Guide Guide Guide Guide Nozzle Gear,spur Gear,spur Gear,spur Gear,spur Wheel,belt Gear,spur Gear,spur Gear,spur Gear,spur Dryer transport section Qty Remarks 1 1 1 1 1 1 1 1 MITSUBOSHI B60S3M252Ultra heat-resistant 10 1 1 1 1 3 (E)(F) 3 2 1 1 1 1 1 1 1 INDEXES 42-A01 and 43-A01 inclusive 119 Distributed by: minilablaser.com 44 LP-5900 DRYER SECTION (4) A01 LP-5900 01 03 02 04 NH4x10 05 06 07 08 09 JTa4x12 44 NH4x6 43 NH4x6 10 11 42 12 41 40 NH4x6 38 37 36 NH4x6 39 E6 NH4x6 NH4x6 13 NH4x6 14 E6 B4x8 33 32 31 35 15 NH4x6 34 16 E6 NH4x6 E6 NH4x6 E6 30 NH4x6 E6 E6 17 E6 29 20 E6 19 23 B4x8 E6 26 28 120 27 E5 18 25 24 22 21 Distributed by: minilablaser.com 44 LP-5900 DRYER SECTION (4) Drawing Ref. No. Part No. 01 02 03 04 05 06 07 08 345D1060980C 340D1061691A 58B7507941 345D1060974E 309D1061028A 347S0794 345D1060978C 316D1061157A 09 350D1061029E 10 345D1060975D 11 356D1134526 12 58B7507941 13 348D1134126A 14 A 322D966246B 15 345D1134143 16 A 334D1134137A 17 A 322D966246B 18 A 388D1134520 19 341D1134124 20 319D1134129 21 347D1134139B 22 A 322D1134130C 23 362D1061330B Part Name Insulator,heat Handle Label Insulator,heat Washer Spacer Insulator,heat Catch Cover Insulator,heat Bracket Label Plate,side Support,shaft Insulator,heat Roller Support,shaft Spring,tension Arm Shaft Spacer Support,shaft Support Qty Remarks Drawing Ref. No. Part No. 24 A 327D1061697A 1 25 A 322C966208C 1 26 A 334D1134137A 1 27 356D1061092J 1 28 A 334D1134138A 6 6 HIROSUGI CU-404 29 A 334D1134136A 30 345D1134141 1 31 362D1134134A 1 SHIMONISHI 32 A 323D1134538 SCM-0827A 33 362D1134135A 1 34 356D1061033C 1 35 362D1061331B 1 36 356D1061332B 1 37 341D1134125 1 38 356D1134128A 1 39 348D1134384 1 40 356D1061184B 1 41 356D1134133A 2 42 356D1061034B 2 43 A 322D966246B 1 44 345D1060973C 2 2 A01 808C1134322 2 1 Part Name Qty Remarks Gear,spur Support,shaft Roller Bracket Roller Roller Insulator,heat Guide Belt Guide Bracket Support Bracket Arm Bracket Plate,side Bracket Bracket Bracket Support,shaft Insulator,heat 1 2 1 2 1 1 1 1 1 YUASA 1 1 1 1 1 1 1 1 1 1 1 3 Transport section 1 121 Distributed by: minilablaser.com 54 LP-5900 SU2400AY (1) LP-5900 A01 05 06 04 T4 x8 T4 x8 07 36 03 01 02 21 20 T4 x8 E6 24 B3 x8 25 19 DH4 x8 10 35 34 DH4 x8 DH4 x8 12 26 13 09 Na8 DH4 x8 14 B4 x8 27 T4 x8 B4 x8 22 E6 DH4 x8 18 B3 x8 B4 x8 DH4 x8 17 B4 x8 DH4 x8 28 B4 x8 33 DH4 x8 29 31 32 Na8 23 DH4 x8 30 A02 122 15 DH4 x8 DH4 x8 16 Distributed by: minilablaser.com 54 LP-5900 SU2400AY (1) Drawing Ref. No. Part No. Part Name 01 02 350D1061974D 318D1062033 Cover Bushing 03 04 05 355C1134490 350D1134501 318D1062033 Frame Cover Bushing 06 07 08 09 10 350D1061977C 405D1061958 -------------350D1134084 318D1062034 Cover Label -------------Cover Bushing 11 -------------12 304S3100835 13 356D1061957A 14 356D1061956 15 A 367S1112 16 350D1134500 17 A 316S3014 18 309S0420004 19 A 314D1061972A 20 A 316S3014 21 319D1061991 -------------Bolt,hex Bracket Bracket Caster Cover Magnet Washer,toothed lock Hinge Magnet Shaft Qty Remarks 1 2 SHINAGAWA EE-32 1 1 2 SHINAGAWA EE-32 1 1 1 (B) 2 SHINAGAWA EE-32 1 M8x35 1 1 4 TOHKAI TX40 1 2 4 1 2 1 Drawing Ref. No. Part No. 22 318D1062034 Part Name Bushing 23 350G02642 24 317D1061954A 25 356C1062062B 26 A 314C1062009B 27 316S1007 28 355C1061960E 29 332D1061987B 30 367S2030 Cover Cap Bracket Hinge Clamp,cord Frame Stop Foot 31 356D1061962D 32 A 314C1062009B 33 309S0420004 34 386D1061687 35 386D1061686 36 347S0874 Bracket Hinge Washer,toothed lock Pad Pad Spacer A01 D P SORTER SU2400 SU2400AY A02 Mount 357C1062060 Qty Remarks 2 SHINAGAWA EE-32 1 (B) 1 1 2 8 KITAGAWA NK-5N 1 1 4 TOCHIGIYA TM-204 1 2 4 2 2 2 HIROSUGI BS-411E 1 INDEXES 53-A01, 54-A01 and 55-A01 inclusive 1 123 Distributed by: minilablaser.com 55 LP-5900 SU2400AY (2) LP-5900 A01 06 07 08 NTa3x8 B4 x6 D810 04 05 B3 x10 M810 09 E4 02 10 03 01 DH4 x8 SWA01 11 38 12 A' 39 A E2.5 42 32 13 45 40 E2.5 41 15 18 17 14 31 30 A' E8 16 E12 DH4 x8 33 34 A 29 B4 x8 B3 x8 19 28 W6 Na6 Na6 B' 27 B D811 24 26 37 36 35 25 W6 Na6 Na6 A02 DH4 x8 44 E12 DH4 x8 DH4 x8 43 20 B 23 22 124 21 B' Distributed by: minilablaser.com 55 LP-5900 SU2400AY (2) Drawing Ref. No. Part No. Part Name Qty Remarks 35 NIX LWS-0711Z 120 NIX LWSM-0306 2 2 NTN 6902ZZNR 1 1 22 SHARP GP1A73A 08 405D1062036A 09 A 118C1062058B Clamp,cord Clamp,cord Support,shaft Support,shaft Gear,spur Bracket Photo-interrupter D810 Plate,graduated Motor M810 10 A 327D1061967A 11 A 113G02024 12 316S0040 Gear,spur PCB,SWA01 Strap 13 316S0258 14 356D1061989A 15 356D1061978A 16 A 326D1062048A 17 310S9034035 18 319D1134503 19 A 325C1062023A 20 319D1134502 21 A 322SF160 22 A 326D1062049A 23 363G02413 24 A 146D1061630 Clamp,cord Bracket Bracket Sprocket Pin,straight Shaft Chain Shaft Support,shaft Sprocket Guide Detector D811 01 316S1027 02 316S0258 03 A 322SP223 04 A 322SF159 05 A 327D1061966B 06 356D1061955A 07 A 146S0029A 1 1 THREE PEACE TP-3644G-KW150-A076-24 1 3 12 KITAGAWA KGLS-6S 120 NIX LWSM-0306 1 1 2 3 Diam.4x35 1 2 1 NTN 6902ZZNR 2 2 2 (B) 1 (B)NIHON ALEPH OS-580293-708 Drawing Ref. No. Part No. 25 A 388D1062043A 26 304S3100680 27 316S0174 28 316S0258 29 316S1007 30 316S1033 31 316S0174 32 A 322SF159 33 362D1062047B 34 319D1062042A 35 362D1134504 36 A 388D1134192 37 A 30B7854110 38 356D1134499 39 319D1061673 40 319D1061674 41 A 334D1061675 42 356C1061670A 43 356D1061565 44 356D1061568 45 386D1061631 Part Name Spring,compression 1 Bolt,hex 2 M6x80 Strap 23 NIX SB-1909 Clamp,cord 120 NIX LWSM-0306 Clamp,cord 8 KITAGAWA NK-5N Clamp,cord 49 KITAGAWA NK-5N Strap 23 NIX SB-1909 Support,shaft 2 NTN 6902ZZNR Support 52 Shaft 52 Support 52 Spring,torsion 52 Roller 104 (B) Bracket 1 Shaft 1 Shaft 1 Roller 1 Bracket ass'y 1 Bracket 1 Bracket 1 Pad 2 A01 D P SORTER SU2400 SU2400AY A02 Support 362C1134221 Qty Remarks 1 INDEXES 53-A01, 54-A01 and 55-A01 inclusive 52 125 Distributed by: minilablaser.com 75 OUTPUT UNIT PARTS NO. INDEX LIST Part No. Index No.- Ref. No. Part No. Index No.-Ref. No. Part No. #30B7854110 55-37A 125 316S0256 16-05 101 319D1057887E #34B5591065 43-40A 119 316S0256 18-50 105 319D1057891 #58B7507941 44-03 121 316S0256 20B-24 111 #58B7507941 44-12 121 316S0258 17-15 113G02024 55-11A 125 316S0258 115C966115A 41-27A 115 117C1060960 41-09A 118C1057772A Index No.-Ref. No. 20A-36 109 19-19 107 319D1057892A 20A-28 109 103 319D1057893A 20A-25 109 17-21 103 319D1057896C 20A-46 109 316S0258 18-54 105 319D1060965C 42-15 117 115 316S0258 19-09 107 319D1060965C 42-29 117 18-01A 105 316S0258 55-02 125 319D1060966D 42-13 117 118C1062058B 55-09A 125 316S0258 55-13 125 319D1060967A 42-31 117 118SX204A 15-01A 99 316S0258 55-28 125 319D1061047B 42-23 117 118SX204A 19-01A 107 316S0259 18-51 105 319D1061071 41-45 118SX206 16-13A 101 316S0260 16-29 101 319D1061183A 42-32 117 118SX206 18-47A 105 316S1007 54-27 123 319D1061336B 42-30 117 118SX206 20B-16A 111 316S1007 55-29 125 319D1061339B 43-27 119 119C1061076 41-08A 115 316S1008 41-31 115 319D1061570C 42-14 117 128C1057971B 18-33A 105 316S1014 41-15 115 319D1061596 42-28 117 128C1060969 41-A01A 316S1026 16-06 101 319D1061673 55-39 125 128S0740 41-67A 115 316S1026 18-55 105 319D1061674 55-40 125 138D1058124A 41-02C 115 316S1027 41-60 115 319D1061991 54-21 123 146D1061630 55-24A 125 316S1027 55-01 125 319D1062042A 55-34 125 146S0029A 16-02A 101 316S1031 41-11 115 319D1062505 41-13 115 146S0029A 16-09A 101 316S1031 41-58 115 319D1112260C 20A-20 109 146S0029A 18-10A 105 316S1033 18-52 105 319D1134129 44-20 121 146S0029A 19-07A 107 316S1033 41-63 115 319D1134326 42-18 117 146S0029A 20B-21A 111 316S1033 55-30 125 319D1134327 42-10 117 146S0029A 55-07A 125 316S1076 16-11 101 319D1134502 55-20 125 146S0079A 19-12A 107 316S1076 18-18 105 319D1134503 55-18 125 146S0080A 17-16A 103 316S1076 18-28 105 322B020 146S0080A 18-42A 105 316S1076 19-11 107 146S0089 18-13A 105 316S1076 20B-23 303D1057958B 115 115 20A-22A 109 322C966208C 44-25A 121 111 322D1057498A 15-20A 99 20A-38 109 316S1179 41-62 115 322D1057842A 16-19A 101 304S3100680 55-26 125 316S1245 16-27 101 322D1057842B 19-22A 107 304S3100835 54-12 123 316S1246 18-53 105 322D1057842B 19-31A 107 308D1112344 19-20 107 316S3014 54-17A 123 322D1057919A 15-23A 99 309D1061028A 44-05 121 316S3014 54-20A 123 322D1057919A 17-13A 103 309S010004 15-31 99 317D1061954A 54-24 123 322D1057934A 16-18A 101 309S0420004 54-18 123 318D1062033 54-02 123 322D1057934B 19-32A 107 309S0420004 54-33 123 318D1062033 54-05 123 322D1058194A 15-17A 99 310D1057857B 20A-43 109 318D1062034 54-10 123 322D1112310B 19-25A 107 310D1112269A 20B-32 111 318D1062034 54-22 123 322D1112311C 19-17A 107 310S1952014 20A-06 109 318S1072 17-23 103 322D1134130C 44-22A 121 310S1952014 20B-10 111 318S1072 18-56 105 322D816785 20A-24A 109 310S9034035 55-17 125 318S1245 20A-15A 109 322D966245B 42-11A 117 314C1062009B 54-26A 123 318S1245 20A-40A 109 322D966245B 42-19A 117 314C1062009B 54-32A 123 319C1057791 18-26 105 322D966245B 42-24A 117 314D1061972A 54-19A 123 319C1061007B 43-19 119 322D966246B 42-16A 117 315S1360150 20A-17 109 319C1061007B 43-28 119 322D966246B 44-14A 121 316D1061157A 44-08 121 319C1061143A 41-37 115 322D966246B 44-17A 121 316D1061584 41-34 115 319C1112229B 20B-26 111 322D966246B 44-43A 121 316S0028 41-57 115 319C1112285A 20B-05 111 322FY217A 33-04A 113 316S0040 55-12 125 319C1112305A 20B-12 111 322FY217A 33-15A 113 316S0174 18-32 105 319C1134374 33-14 113 322SB020 20A-30A 109 316S0174 19-14 107 319D1057520A 18-16 105 322SB033 20A-01A 109 316S0174 55-27 125 319D1057525A 15-21 99 322SB034 20A-44A 109 316S0174 55-31 125 319D1057542 16-04 101 322SB035 18-21A 105 126 Distributed by: minilablaser.com OUTPUT UNIT PARTS NO. INDEX LIST Part No. Index No.-Ref.No. Part No. Index No.-Ref. No. 322SF159 55-04A 125 327D1057836 322SF159 55-32A 125 327D1057837A 20A-47 15-10 322SF160 55-21A 125 327D1057838B 18-24A 322SP207 20A-08A 109 327D1057925C 17-08 322SP214 15-19A 99 327D1061321D 43-47A 322SP214 18-07A 105 327D1061325C 322SP214 20A-31A 109 322SP214 20B-13A 322SP214 Part No. 75 Index No.-Ref. No. 109 334D1061675 55-41A 125 99 334D1134136A 44-29A 121 334D1134137A 44-16A 121 334D1134137A 44-26A 121 119 334D1134138A 44-28A 121 43-41A 119 334D1134366A 33-23A 113 327D1061697A 44-24A 121 334D1134510 42-35A 117 111 327D1061698C 43-48A 119 334D1134511 42-36A 117 20B-14A 111 327D1061966B 55-05A 125 335D1057986 17-29 103 322SP214 20B-19A 111 327D1061967A 55-10A 125 335D1112287 20B-08 111 322SP214 20B-27A 111 327D1112270C 20B-20A 111 335D1134331 42-07 117 322SP223 55-03A 125 327D1112283C 20B-11 111 338D1057783B 15-25 99 322SP224 17-12A 103 327D1112294C 20B-02 111 338D1057826 15-06 99 322SP224 17-22A 103 327D1112307A 20B-04 111 338D1057826 17-10 103 322SY067 20B-30A 111 327F1121646B 33-09A 113 338D1057908 20A-39 109 322SY318 43-15A 119 327F1121646B 33-12A 113 338D1057959 20A-45 109 322SY325 20A-41A 109 327S1121603A 15-36 99 338D1057990A 17-32 103 323D1057923A 19-26A 107 327S1121603A 18-31 105 338D1060274A 33-02 113 323D1134538 44-32A 121 327S1121604A 15-37 99 338D1061240 41-19 115 323S3361 43-12A 119 327S1121604A 20B-01 111 340D1061691A 44-02 121 323S3362 16-32A 101 327S1122003A 18-30 105 340D1112319C 17-07 103 323S3363 16-07A 101 327S1122403B 15-38 99 340D1134378 33-25 113 323S3364 18-23A 105 327S1122403B 17-31 103 340D990513A 15-22 99 323S3365 19-13A 107 327S1123202A 17-11 103 340D990513A 17-24 103 323S3366 19-06A 107 327S1123202A 17-28 103 340F0441 42-03 117 323S3367 18-06A 105 327S1123202A 20A-37 109 340F0441F 43-20 119 323S3368 18-09A 105 327S1124803 15-40 99 341C1057412D 16-21 101 323S3376 43-34A 119 332D1061281 41-51 115 341C1057414D 16-20 101 323S3379 20B-07A 111 332D1061987B 54-29 123 341C1057716E 19-23 107 332D1112250A 20A-11 109 341C1057717C 19-30 107 105 103 324C1061015C 42-22 324C1061015C 43-11A 119 334C1057430 15-35A 99 341D1134124 44-19 121 324C1061016C 43-14A 119 334C1057431A 15-13A 99 341D1134125 44-37 121 324C1061016C 43-32A 119 334C1057438B 16-17A 101 342D1057489G 15-24 99 324C1061328B 43-44A 119 334C1057747D 20A-26 109 342D1057818D 17-26 103 324C1061580B 43-33A 119 334C1057747D 20A-27 109 342D1061062D 41-20 115 324D1057875D 18-08A 105 334C1057756B 17-18A 103 342D1112233B 20B-31 111 324D1057877C 18-22A 105 334C1057788 15-12A 99 345D1057804B 20A-19 109 324D1057878C 18-12A 105 334C1060018D 33-08A 113 345D1060972B 43-26 119 324D1061267A 43-10A 119 334C1060026D 33-07A 113 345D1060973C 44-44 121 324D1112306B 20B-06A 111 334C1112265B 20A-07A 109 345D1060974E 44-04 121 324D1112329B 19-27A 107 334C1112304D 19-16 107 345D1060975D 44-10 121 325C1062023A 55-19A 125 334C1112328B 19-29 107 345D1060977D 41-56 115 326D1062048A 55-16A 125 334C1134329B 42-08A 117 345D1060978C 44-07 121 326D1062049A 55-22A 125 334C1134362A 33-24A 113 345D1060979A 41-55 115 327C1024765A 33-10A 113 334C1134383 33-A02 345D1060980C 44-01 121 327C1024765A 33-13A 113 334D1057532C 16-22A 101 345D1061097A 41-46 115 327C1061257D 33-11A 113 334D1057883B 16-15A 101 345D1061097A 41-54 115 327C1061319C 43-43A 119 334D1057883C 19-21A 107 345D1061161 41-40 115 327C1061322C 43-45A 119 334D1057883C 19-24A 107 345D1061162A 41-23 115 327C1061577C 43-42A 119 334D1058426 15-16A 99 345D1061162A 41-38 115 327C1961578B 43-46A 119 334D1060994F 42-38A 117 345D1061171A 41-52 115 327D1057496A 15-41 99 334D1061013E 42-34A 117 345D1061181D 41-44 115 327D1057834D 20A-12 109 334D1061014F 42-33A 117 345D1061182B 41-49 115 327D1057835B 15-39 99 334D1061327A 42-37A 117 345D1134141 44-30 121 327D1057835B 18-25 105 334D1061581A 42-39A 117 345D1134143 44-15 121 117 113 127 Distributed by: minilablaser.com 75 OUTPUT UNIT PARTS NO. INDEX LIST Part No. Index No.- Ref. No. Part No. Index No.-Ref. No. Part No. Index No.-Ref. No. 345D1134345B 43-08 119 350D1134501 54-04 123 356D1060970D 41-17 115 345D1134359 43-25 119 350G02642 54-23 123 356D1060996D 43-01 119 345D1134379 33-18 113 353C1061064N 41-28 115 356D1061010 41-65 115 345D1134380 33-19 113 355C1057416L 15-18 99 356D1061020D 41-22 115 345D1134381 33-17 113 355C1057559A 16-03 101 356D1061021B 41-10 115 345D1134512 41-43 115 355C1057750F 18-17 105 356D1061022B 41-30 115 345D1134517 42-04 117 355C1061093C 41-48 115 356D1061023C 41-50 115 346C1060276 33-01 113 355C1061960E 54-28 123 356D1061033C 44-34 121 346D1061595 41-53 115 355C1112161 16-08 101 356D1061034B 44-42 121 347D1057865A 17-33 103 355C1112194B 15-09 99 356D1061049J 43-24 119 347D1057866C 17-34 103 355C1112353 19-05 107 356D1061060C 41-26 115 347D1057900B 17-35 103 355C1134490 54-03 123 356D1061061D 41-59 115 347D1112231B 20B-22 111 355D1057873H 18-35 105 356D1061063E 41-21 115 347D1112315A 19-03 107 355D1061094C 41-47 115 356D1061073E 41-64 115 347D1134139B 44-21 121 355D1061338B 43-07 119 356D1061092J 44-27 121 347D1134334C 42-05 117 355D1134371 33-21 113 356D1061184B 44-40 121 347D1134377 33-20 113 356C1057417B 16-14 101 356D1061332B 44-36 121 347S0794 44-06 121 356C1057418G 16-30 101 356D1061346A 41-33 115 347S0874 54-36 123 356C1057419D 16-31 101 356D1061565 55-43 125 348C1112180C 15-08 99 356C1057557B 15-27 99 356D1061568 55-44 125 348C1112182B 15-05 99 356C1057723C 18-19 105 356D1061955A 55-06 125 348C1112272B 17-20 103 356C1057984 18-48 105 356D1061956 54-14 123 348C1112322A 18-29 105 356C1060109 43-16 119 356D1061957A 54-13 123 348D1057748B 20A-10 109 356C1060997F 43-13 119 356D1061962D 54-31 123 348D1057749D 20A-02 109 356C1061114B 41-41 115 356D1061978A 55-15 125 348D1112346 18-20 105 356C1061333C 43-31 119 356D1061989A 55-14 125 348D1134126A 44-13 121 356C1061670A 55-42 125 356D1062504B 41-14 115 348D1134357B 42-17 117 356C1062062B 54-25 123 356D1112163A 16-23 101 348D1134358B 42-12 117 356C1112156B 15-11 99 356D1112170A 15-14 99 348D1134372 33-22 113 356C1112213C 20A-21 109 356D1112181C 15-15 99 348D1134373 33-26 113 356C1112218A 20A-29 109 356D1112238B 20A-18 109 348D1134384 44-39 121 356C1112220C 20A-09 109 356D1112239B 17-14 103 350C1061026E 41-42 115 356C1112244C 20A-13 109 356D1112243C 20A-05 109 350C1061132A 41-07 115 356C1112257B 20B-03 111 356D1112256A 19-10 107 350D1057800A 18-43 105 356D1057477C 15-03 99 356D1112267B 18-27 105 350D1057800B 17-17 103 356D1057482B 16-12 101 356D1112271A 20B-28 111 350D1057928A 20A-34 109 356D1057482B 18-02 105 356D1112281B 20B-17 111 350D1057932D 17-03 103 356D1057485B 16-01 101 356D1112293D 20B-09 111 350D1057936 18-44 105 356D1057486D 16-10 101 356D1112309A 19-18 107 350D1057962B 18-14 105 356D1057541F 16-28 101 356D1134128A 44-38 121 350D1057972C 18-34 105 356D1057722D 20A-32 109 356D1134133A 44-41 121 350D1058123C 41-01 115 356D1057779C 15-29 99 356D1134344C 43-09 119 350D1061029E 44-09 121 356D1057805C 15-02 99 356D1134499 55-38 125 350D1061102B 41-05 115 356D1057805C 19-04 107 356D1134526 44-11 121 350D1061112E 41-06 115 356D1057806D 19-28 107 356F10134F 41-66 115 350D1061126C 41-03 115 356D1057807G 19-08 107 356H0071A 41-69 115 350D1061127C 41-32 115 356D1057820B 18-11 105 357C1062060 54-A02 350D1061127C 41-36 115 356D1057821H 18-15 105 358D1134356 41-39 115 350D1061974D 54-01 123 356D1057822C 20A-23 109 360D1112246B 20A-16 109 350D1061977C 54-06 123 356D1057824H 18-39 105 360D1112320D 20B-18 111 350D1062541A 41-16 115 356D1057920G 18-03 105 360D1134323A 42-20 117 350D1112302B 17-06 103 356D1057930C 18-45 105 360D1134324A 42-21 117 350D1112303C 17-04 103 356D1057960F 17-25 103 360D1134325C 42-09 117 350D1134084 54-09 123 356D1057988A 18-05 105 362C1134221 55-A02 350D1134500 54-16 123 356D1060959A 41-25 115 362D1061027B 41-12 128 123 125 115 Distributed by: minilablaser.com OUTPUT UNIT PARTS NO. INDEX LIST Part No. Index No.-Ref.No. Part No. Index No.-Ref. No. Part No. 75 Index No.-Ref. No. 362D1061057F 43-03 119 371D1060536B 41-35 362D1061330B 44-23 121 376D1061025A 41-04C 362D1061331B 44-35 121 382D1061594 41-61 362D1062047B 55-33 125 382D1061696 41-24 362D1134134A 44-31 121 383D1057785 15-26A 99 405D1057976A 20A-33 109 362D1134135A 44-33 121 383D1057786A 15-30A 99 405D1057977A 17-09 103 362D1134504 55-35 125 386D1057963C 17-01 103 405D10580603 18-41 105 363C1057440G 16-26 101 386D1061631 55-45 125 405D1058063 16-25 101 363C1112206B 20B-25 111 386D1061686 54-35 123 405D1058064 16-24 101 363C1112215B 20A-04 109 386D1061687 54-34 123 405D1058064 18-40 105 363C1112216B 20A-03 109 386S1087 17-02 103 405D1060267A 33-05 113 363C1134285 43-22 119 388D1057526A 15-33A 99 405D1061958 54-07 123 363C1134289 42-01 117 388D1057536 16-16A 101 405D1062036A 55-08 125 363D1057497C 15-07 99 388D1057784C 15-32A 99 405D1112342 17-05 103 363D1057906B 18-37 105 388D1057789B 17-27A 103 405D1134354 41-29 115 363D1061088E 43-38 119 388D1057828A 18-49A 105 405F8168C 18-38 105 363D1061089F 43-37 119 388D1057829C 18-04A 105 405F8168C 20A-35 109 363D1061308B 43-35 119 388D1057901B 15-04A 99 405F8168C 41-18 115 363D1061572D 43-06 119 388D1057901B 19-02A 107 405N100027 42-02 117 363D1061573C 43-36 119 388D1057961C 17-30A 103 802C1134301 33-A01A 113 363D1112240A 17-19 103 388D1060989H 43-18A 119 808C1112151 15-A01F 99 363D1112241E 18-36 105 388D1060990J 43-29A 119 808C1112151 16-A01F 101 363D1134298 43-05 119 388D1061054D 43-17A 119 808C1112200 17-A01F 103 363D1134360 33-03 113 388D1061103D 33-06A 113 808C1112200 18-A01F 105 363G02413 55-23 125 388D1061337B 43-30A 119 808C1112200 19-A01F 107 364D1057970 18-46 105 388D1061345A 33-16 808C1112200 20A-A01F 109 365D1057550E 15-28 99 388D1061574B 42-25A 117 808C1112200 20B-A01F 111 365D1057552 15-34 99 388D1061575B 42-26A 117 808C1134321 42-A01F 117 111 388D1061692 42-27A 117 808C1134321 43-A01F 119 388D1062043A 55-25A 125 808C1134322 44-A01 20A-14A 109 890D1134348A 42-40 19-15A 107 P SORTER SU2400 54-A01D 123 20B-15A 111 P SORTER SU2400 55-A01D 125 365D1112237B 367S1112 367S2030 20B-29 54-15A 123 388D1134513 43-21A 119 388D1134514 43-23A 119 115 388D1134520 44-18A 121 115 388F2231F 41-68A 115 115 115 113 54-30 123 388D1112255A 369D1057858B 20A-42 109 388D1112259 369D1060955C 43-02 119 388D1112317A 369D1134343A 43-04 119 388D1134192 55-36A 125 371C1061592 43-39 119 388D1134332A 42-06A 117 121 117 129 Distributed by: minilablaser.com Distributed by: minilablaser.com FAX : 81-3-5484-0454 Questionnaire concerning This Manual Fujifilm’s Photo Imaging Technical Service Division would be most grateful if you would make copies of this form, then complete and send them to us by FAX. 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