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SERVICE MANUAL
DIGITAL MINILAB
FRONTIER 355/375
SCANNER/IMAGE PROCESSOR
SP-3000
LASER PRINTER/PAPER PROCESSOR
LP1500SC/LP2000SC
Principles of Operation
System Disk Ver.1.5 or later
First Edition
PP3-C1033E
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Introduction
This Service Manual outlines the principles of operation for the Fujifilm Digital Minilab FRONTIER 355/375.
This manual is a professional publication provided for qualified service personnel or persons fully trained in
equipment service procedures. All other personnel and operators are restricted from servicing the FRONTIER
355/375. When maintenance service is needed, be sure to contact qualified service personnel.
Precautions Generally Applying to All Serving Operations
! WARNING
When servicing internal machine parts, make sure the power switch and the main power supply on the power distribution
board are both set to the OFF position.
If the main power is left ON, electricity will flow as far as the power switch and power supply section, and this can cause
electric shocks and/or short-circuiting.
If the power is left on, there is also the possibility that the machine may be accidentally activated causing damage to the
machine and/or bodily injury.
! CAUTION
The dryer will be hot to the touch. Wait 15 minutes after turning off the power before commencing with servicing procedures.
• Wear gloves when handling the optical system parts to keep the parts free from fingerprints.
• When mounting machine parts, take care not to sandwich any of the wires.
• Each of the connectors is provided with a symbol indicating what it is to be connected to. Make sure the connectors are
connected to the connectors, harness ends or parts bearing the corresponding symbols.
• The plastic connectors have a locking catch on the plug (male) end. To disconnect one of these connectors, loosen the
catch first; to connect, make sure the catch engages (locks).
• If the connector can not be held with fingers, disconnect and reconnect it gently by holding all of its wires and releasing the
lock.
Service Manual Appropriations
1. All rights are reserved by the Fuji Photo Film Co., Ltd. (FUJIFILM).
2. Manual usage is restricted to FUJIFILM equipment related technical and service
personnel.
3. This manual contains information relating to FUJIFILM equipment and is therefore
proprietary. Unauthorized disclosure is prohibited.
4. FUJIFILM’s prior consent is required in regard to the following.
K Manual copying in whole or in part.
K Disclosure of manual contents to unauthorized personnel.
K Manual uses for purposes other than technical service.
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1. SAFETY
1
2. MAIN SPECIFICATIONS
2
3. OUTLINE
3
4. OPERATION SEQUENCES
4
5. I/O PARTS DIAGRAM
5
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Contetnts
1. SAFETY ................................................................................................................................................... 1-1
1.1 Laser Radiation Safety ......................................................................................................................
1.1.1 Laser Radiation Safety ...............................................................................................................
1.1.2 Laser Warning Label...................................................................................................................
1.2 Safety Indications ..............................................................................................................................
1.2.1 Caution Label Locations on Printer/Paper Processor.................................................................
1.2.2 Laser Caution Label Locations on Printer...................................................................................
1.3 Processing Chemical (CP-48S) Handling Precautions......................................................................
1.4 Certification and Identification Labels ................................................................................................
1.4.1 Certification and Identification Label Locations on Scanner/Image Processor...........................
1.4.2 Certification and Identification Label Locations on Printer/Paper Processor ..............................
1-2
1-2
1-2
1-3
1-3
1-5
1-6
1-7
1-7
1-8
2. MAIN SPECIFICATIONS .................................................................................................................... 2-1
2.1 Main Specifications............................................................................................................................
2.1.1 Scanner and Image Processor (SP-3000)..................................................................................
2-2
2-2
2.1.2 Laser Printer/Paper Processor (LP1500SC/LP2000SC) ............................................................
2.2 Dimensions and Weight.....................................................................................................................
2.2.1 Scanner (SP-3000) .....................................................................................................................
2.2.2 Printer Processor (LP1500SC/LP2000SC).................................................................................
2-3
2-4
2-4
2-5
3. OUTLINE ................................................................................................................................................. 3-1
3.1 Scanner (SP-3000) ............................................................................................................................
3.1.1 Scanner Configuration ................................................................................................................
3.1.2 Scanner/Light Source Section Configuration..............................................................................
3.1.3 Auto Film Carrier NC100AY........................................................................................................
3.1.4 Multi-film Carrier MFC10AY (Optional) .......................................................................................
3.1.5 Carrier Base Section...................................................................................................................
3.1.6 Circuit Board Location and Functions.........................................................................................
3.1.7 Parameter Stored in Circuit Board..............................................................................................
3.1.8 Scanner Block Diagram ..............................................................................................................
3.1.9 Image Processing Block Diagram...............................................................................................
3.1.10 Image Data Transfer...................................................................................................................
3.1.11 Backup FD Parameter ................................................................................................................
3.2 Printer Section (LP1500SC/LP2000SC) ............................................................................................
3.2.1 Paper Supply Section Configuration...........................................................................................
3.2.2 Paper Supply Section Feed Roller Configuration .......................................................................
3.2.3 Exposure Section Configuration .................................................................................................
3.2.4 Laser Unit Configuration .............................................................................................................
3.2.5 Distribution Section.....................................................................................................................
3.2.6 Processor Entrance Unit.............................................................................................................
3.2.7 Printer Electrical Equipment Section Configurations ..................................................................
3.2.8 Circuit Board Main Functions......................................................................................................
3.2.9 Printer Electrical Equipment Block Diagram ...............................................................................
3.2.10 CTL20 Circuit Board Block Diagram...........................................................................................
3.3 Processor Section (LP1500SC/LP2000SC) ......................................................................................
3.3.1 Processing Section Configuration...............................................................................................
4
3-2
3-2
3-3
3-8
3-13
3-14
3-15
3-16
3-19
3-20
3-21
3-23
3-25
3-25
3-26
3-27
3-28
3-29
3-30
3-31
3-31
3-32
3-33
3-34
3-34
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3.3.2
3.3.3
3.3.4
3.3.5
3.3.6
3.3.7
3.3.8
3.3.9
3.3.10
Piping Diagram for Solution Circulation System .........................................................................
Replenishment/Auto-washing Piping System .............................................................................
Replenisher Cartridge Opening Mechanism...............................................................................
Dryer Section Configuration........................................................................................................
Print Feeding Section/Sorter Configurations ..............................................................................
Processor Electrical Equipment Section Configuration ..............................................................
Input Power Supply Section Parts and Circuit Functions ...........................................................
Circuit Board Main Functions......................................................................................................
Processor Electrical Equipment Block Diagram .........................................................................
3-35
3-37
3-38
3-39
3-40
3-41
3-42
3-43
3-43
4. OPERATION SEQUENCES .............................................................................................................. 4-1
4.1 Scanner .............................................................................................................................................
4.1.1 Power Supply Control of SP-3000 ..............................................................................................
4.1.2 Scanner Correction.....................................................................................................................
4.1.3 One-way/Two-way Mode ............................................................................................................
4.1.4 Multi-DSP Image Processing......................................................................................................
4.2 Auto Film Carrier NC100AY...............................................................................................................
4-3
4-3
4-4
4-5
4-6
4-8
4.2.1 135 Two-way Scanning ..............................................................................................................
4.2.2 135 One-way Scanning ..............................................................................................................
4.2.3 IX240 Scanning ..........................................................................................................................
4.2.4 Initialization .................................................................................................................................
4.2.5 Machine Data Reading ...............................................................................................................
4.2.6 Reading Production and Working Information ............................................................................
4.2.7 Search for Remaining Film (1)....................................................................................................
4.2.8 Search for Remaining Film (2)....................................................................................................
4.2.9 Feed Motor Initialization..............................................................................................................
4.2.10 Door Open/Close Motor and Supply Motor Initialization.............................................................
4.2.11 Sensor Calibration at Initialization ..............................................................................................
4.3 Paper Feed ........................................................................................................................................
4.3.1 Initialization .................................................................................................................................
4.3.2 Shut-down Process.....................................................................................................................
4.3.3 Cutter Sequence.........................................................................................................................
4.3.4 Width Guide Position Setting ......................................................................................................
4.3.5 Auto Loading...............................................................................................................................
4.3.6 Auto Rewinding...........................................................................................................................
4.3.7 Paper Drawing ............................................................................................................................
4.3.8 Back Printing...............................................................................................................................
4.3.9 Speed Adjustment ......................................................................................................................
4.3.10 Soft Nip .......................................................................................................................................
4.3.11 Distribution..................................................................................................................................
4.3.12 Splice ..........................................................................................................................................
4.3.13 Paper End Process.....................................................................................................................
4.4 Exposure Section...............................................................................................................................
4.4.1 Start-up Initialization ...................................................................................................................
4.4.2 End Process ...............................................................................................................................
4.4.3 Feed Start ...................................................................................................................................
4.4.4 Exposure Preparation .................................................................................................................
4-8
4-9
4-10
4-11
4-12
4-12
4-13
4-14
4-14
4-15
4-17
4-18
4-18
4-23
4-24
4-26
4-27
4-30
4-31
4-32
4-33
4-34
4-35
4-38
4-38
4-39
4-39
4-40
4-40
4-41
5
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4.4.5 Exposure Completion/RLD Exposure Stop.................................................................................
4.4.6 Feed Completion ........................................................................................................................
4.5 Processor...........................................................................................................................................
4.5.1 Heat-up Operation ......................................................................................................................
4.5.2 Normal Warm-up Operation........................................................................................................
4.5.3 Pre-heat Operation .....................................................................................................................
4.5.4 Cool-down Operation..................................................................................................................
4.5.5 Heater Cooling Fan.....................................................................................................................
4.5.6 Monitoring Processing Solution Level.........................................................................................
4.5.7 Normal Operation Drive Control .................................................................................................
4.5.8 Auto Intermittent Operation Control ............................................................................................
4.5.9 Auto Cleaning Control.................................................................................................................
4.5.10 Auto Cleaning Output Measurement ..........................................................................................
4.5.11 Replenishment Pump Control.....................................................................................................
4.5.12 Replenishment Initialization Control ...........................................................................................
4.5.13 P1-R Replenishment Control ......................................................................................................
4.5.14 P2-RA/P2-RB Replenishment Control ........................................................................................
4.5.15 Auto Opening Control .................................................................................................................
4.5.16 Replenisher Level Adjustment ....................................................................................................
4.5.17 Cleaning/Dilution.........................................................................................................................
4.5.18 Replenisher Cartridge Cap Cleaning Control .............................................................................
4.5.19 Power Supply Restore Control ...................................................................................................
4.5.20 Error Display Control ..................................................................................................................
4.5.21 Error Restore Control..................................................................................................................
4-42
4-42
4-43
4-43
4-44
4-45
4-45
4-46
4-46
4-47
4-47
4-48
4-49
4-50
4-50
4-51
4-54
4-57
4-59
4-60
4-62
4-63
4-64
4-65
4.5.22 Pump Output Measurement........................................................................................................
4.5.23 Auto Replenishment Control (at installation) ..............................................................................
4.5.24 Intermittent Process....................................................................................................................
4.5.25 Waste Solution Process..............................................................................................................
4.5.26 Dryer Section Heat-up Control....................................................................................................
4.5.27 Dryer Section Temperature Adjustment .....................................................................................
4.5.28 Dryer Section Pre-heat Control...................................................................................................
4.5.29 Dryer Section Pre-heat Drive Temperature Adjustment .............................................................
4.5.30 Dryer Section Cool-down Control ...............................................................................................
4.6 Densitometer .....................................................................................................................................
4.6.1 Densitometer AD100 ..................................................................................................................
4.6.2 Densitometer AD200 ..................................................................................................................
4-65
4-66
4-67
4-68
4-68
4-69
4-69
4-70
4-70
4-71
4-71
4-75
5. I/O PARTS DIAGRAM ......................................................................................................................... 5-1
5.1
5.2
5.3
5.4
5.5
6
Scanner (SP-3000) ............................................................................................................................ 5-2
Auto Film Carrier NC100AY............................................................................................................... 5-4
Multi-film Carrier MFC10AY (Optional) .............................................................................................. 5-6
Printer Section ................................................................................................................................... 5-7
Processor Section.............................................................................................................................. 5-10
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1. SAFETY
1.1 Laser Radiation Safety ....................................................................................
1.1.1
1.1.2
Laser Radiation Safety .....................................................................................
Laser Warning Label ........................................................................................
1.2 Safety Indications ..............................................................................................
1-2
1-2
1-2
Caution Label Locations on Printer/Paper Processor.......................................
Laser Caution Label Locations on Printer ........................................................
1-3
1-3
1-5
1.3 Processing Chemical (CP-48S) Handling Precautions ..........................
1-6
1.4 Certification and Identification Labels .........................................................
1-7
1-7
1-8
1.2.1
1.2.2
1.4.1
1.4.2
Certification and Identification Label Locations on Scanner/Image Processor ...
Certification and Identification Label Locations on Printer/Paper Processor....
1
1-1
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1.1 Laser Radiation Safety
1.1
1.1.1
1
Laser Radiation Safety
This product is a Class 1 laser device for which biological hazards have not been established.
Follow all warnings on the device label and in the Users Manual.
Laser Radiation Specification
R
1.1.1
1.1.2
Class
!
WARNING
G
B
IIIB
Laser
Semi-conductor
Solid-state Laser
Wavelength
685 nm
532 nm
473 nm
Output Max.
10mW
7mW
300µW
• Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.
• The exposure section front cover and upper side door of this device are provided with safety interlocks, which work
to stop laser radiation being emitted when the covers are opened. Do not press the safety interlocks, when they are
opened. Otherwise, radiation emissions may occur, resulting in serious hazards.
1.1.2
Laser Warning Label
Protective Housing Label and its position required by Section J of Chapter 1 of 21 CFR, issued by the U.S.FDA are shown in subsections 1.2.3
and 1.4.1.
REFERENCE:
FDA (Food and Drug Administration) is the U.S. government agency which retains authority over major high energy-radiating product safety.
1-2
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1.2 Safety Indications
1.2
On the machine, each location shown below is provided with a caution label concerning safety. In the case of operation or maintenance of the
machine, take good care when doing work so that burns or other personal injury may be avoided.
1.2.1
1
Caution Label Locations on Printer/Paper Processor
1.2.1
1-3
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1.2 Safety Indications
1
1.2.1
1-4
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1.2 Safety Indications
1.2.2
Laser Caution Label Locations on Printer
1
1.2.2
CAUTION
Visible laser radiation when open
DO NOT STARE INTO BEAM
1-5
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1.3 Processing Chemical (CP-48S) Handling Precautions
1.3
Processing chemicals should be handled in accordance with the precautions indicated on the boxes and labels of the
respective chemicals.
1
!
CAUTION
Protective Gloves
Safety Goggles
● Always wear protective gloves and safety goggles when handling chemicals with the above indications. This is recommended even for chemicals without these indications. For greater protection, the
use of a protective mask and apron is also recommended.
● Wash hands thoroughly after handling processing chemicals or solutions.
● Any spilled chemicals should be wiped up immediately.
● Use caution when mixing chemicals as certain mixtures may produce toxic gases.
● If you get any chemical on your skin or in your eyes, immediately flush the affected part with a great
amount of water.
● If you swallow any chemical or get any in your eyes, seek medical attention immediately and show the
physician the information printed on the box or label of the chemical(s) involved.
● In some countries, chemicals carrying a poison label are required by law to be stored under lock and
key. You are responsible for ascertaining and complying with the regulations concerning the handling
of poisonous substances that apply in your country.
● Store chemicals in a safe place out of reach of children.
● Waste solutions should be disposed of in accordance with the ordinances governing the handling of
industrial waste products in your locale. The P1-R chemical in the CP-48S replenisher cartridge and
the Component A of the P1 start-up chemical fall into the category of industrial waste. Should you
have any questions concerning these chemicals, consult your service representative.
Special note should be taken regarding the following properties of the CP-48S chemicals.
!
CAUTION
1-6
● The P1-R chemical of the Replenisher Cartridge PC and Component A of the P1 Start-up Chemical
These components contain P-phenylenediamine and may thus cause skin and eye irritation if improperly handled. They may be injurious to the health if swallowed.
● The P2-RA Chemical of the Replenisher Cartridge PC and Component A of the P2 Start-up Chemical
These components cause oxidation in metals. They may produce harmful ammonia gas if mixed with
a chlorine-based bleach (hypochlorite) or an alkaline (P1-R or N1-RA).
● The P2-RB Chemical of the Replenisher Cartridge PC and Component B of the P2 Start-up Chemical
These components may produce harmful ammonia gas if mixed with a chlorine-based bleach
(hypochlorite) or an alkaline (P1-R or N1-RA). They may also produce harmful sulfur trioxide gas
when mixed with an acid.
● FSC100 (Fuji Super Conditioner)
This component contains dichloroisocyanurate and may thus produce harmful chlorine gas if mixed
with an acid. It could be injurious to the health if swallowed.
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1.4 Certification and Identification Labels
1.4
1.4.1
Certification and Identification Label Locations on Scanner/Image Processor
1
1.4.1
Z2099
1-7
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1.4 Certification and Identification Labels
1.4.2
1
1.4.2
1-8
Certification and Identification Label Locations on Printer/Paper Processor
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2. MAIN SPECIFICATIONS
2.1 Main Specifications ..........................................................................................
2.1.1
2.1.2
Scanner and Image Processor (SP-3000)........................................................
Laser Printer/Paper Processor (LP1500SC/LP2000SC) ..................................
2.2 Dimensions and Weight ..................................................................................
2.2.1
2.2.2
Scanner (SP-3000)...........................................................................................
Printer Processor (LP1500SC/LP2000SC).......................................................
2-2
2-2
2-3
2-4
2-4
2-5
2
2-1
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2.1 Main Specifications
2.1.1 Scanner and Image Processor (SP-3000)
Specifications
Item
2.1
Type
Floor-type, independent scanner
Scanner section
Newly developed Super CCD Honeycomb (Area type), with precision pixel shifting system
Lens system
Single focus lens; conjugate length variable system
Light source
High luminance LED type, diffusion box
Film carrier
(1) 135/IX240 automatic film carrier NC100AY (standard)
• 135F/P/HV/Half (optional): Color negative/black-white negative/color reversal; piece and
strip film
• IX240: Color negative/color reversal; cartridge and strip film
(2) Multi-film carrier MFC10AY (optional)
110, IX240, 135F, 135P, 135 half, 135FP,
120/220 (6 × 4.5, 6 × 6, 6 × 7, 6 × 8, 6 × 9), 135 reversal mount
Operation
Operation keyboard, mouse and full keyboard (standard)
Image processing
Optimal color reproduction processing, gradation control, facial expression enhancement, hypertone processing, hyper sharpness processing, monotone finishing, retouching function (dust or
scratches on film can be erased automatically in printing)
Optional:
Variety print service software: mounted prints, negative sheet index, soft focus, cross lighting function, red-eye auto correction
Monitor
17-inch CRT color monitor (800 × 600 pixels)
6-frame or 1-frame display
Front printing
Printing possible for IX240
Index prints
Possible for 135 and IX240
Processing capacity
Scanner capacity (135 → 3R or 4R): 1,700 prints/hr
First print capacity with LP-2000SC (135 → 3R): 1,600 sheets/hr
Power requirement
100 to 240V (50Hz/60Hz) single phase, automatic switching
100V: 10A max., 240V: 4.2A max.
Dimensions
890mm (970mm with negative receiver)(W) × 770mm(D) × 1.208mm(H)
35.04in (38.19in with negative receiver)(W) × 30.31in(D) × 40.47in(H)
Weight
118kg (260 lbs) with NC100AY and 17in CRT monitor
Installation space
2.03m2/2.43sq.yd. [1,135mm/44.68in(W) × 1,785mm/70.28in(D)]
2
2.1.1
2-2
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2.1 Main Specifications
2.1.2
Laser Printer/Paper Processor (LP1500SC/LP2000SC)
Item
Specifications
Type
Floor-type, normal-light operation (laser printer, processor, cutter, sorter in one unit).
Exposure system
Scanning exposure system using RGB lasers (solid-state G and B lasers).
Pixel density: 300dpi, Sub-scanning luster density: 600dpi
Scanning speed
Sub-scanning speed: 80mm/sec.
Paper transport system
Full-auto sheet paper transport system
Magazine
Two switchable paper magazine
Paper width: 8.9 to 15.2cm, length: 180m Paper width: 16.5 to 25.4cm, length: 90m
Paper width
8.9, 10.2, 11.7, 12.7, 15.2, 16.5, 20.3, 21.0, 25.4cm
Paper
FUJICOLOR paper (silver-halide).
Print size
82.5 × 117mm to 254 × 381mm
Back printing
Two 40-character lines of information from Advanced Photo System cartridge film;
One 40-character line for 135 and other film sizes
Front printing
Time and date of photograph in black characters in lower-right corner on prints from Advanced Photo
System (IX240) cartridge film.
Index print
Color index print and normal prints can be printed from Advanced Photo System/135 (negative, positive,
black and white) film in one pass.
Print condition setup
Semi-automatic calibration by AC10Y calibrator
Operation panel
16 × 2 lines, LCD display with 8 keys
Counter
Software controlled counting system
Processing system
Multi-line sheet transport system
Processing speed
LP1500SC
1221mm/min.
LP2000SC
1652mm/min.
Processing time
2
2.1.2
Dry to dry: 4 min.
LP1500SC
Approx. 1,300 prints/hr. (3R)
LP2000SC
Approx. 1,600 prints/hr. (3R)
Processor capacity
Processing chemicals
New chemical system CP-48S (NC replenisher system)
Rack washing
Auto-washing (removable)
Waste solution tank
12L × 1
Sorter
SU1100Y; sorting capacity: 11 orders of C/H/P-mixed format prints (optiional 25 sorter also available)
Power requirements
AC200-240V (50/60Hz) Single-phase 25A, Three-phase three-wire and four-wire, 16A approx.6KVA.
Dimensions
1,708(W) × 830(D) × 1,850(H) mm/67.24(W) × 32.68(D) × 72.83(H) in.
LP1500SC
Approx.470kg/1,036lbs (530kg/1,168lbs during actual operation)
LP2000SC
Approx.480kg/1,058lbs (550kg/1,213lbs during actual operation)
Weight
Installation space
Approx. 1.40m2/1.65sq.yd.
2-3
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2.2 Dimensions and Weight
2.2.1 Scanner (SP-3000)
Dimensions
Length
970 mm (38.19 inches)
Width
770 mm (30.32 inches)
Height
2.2
Weight
When transported*
When operated
1,208 mm (47.56 inches)
82 kg (181 lbs)
118 kg (260 lbs)
*: Without main control unit, monitor and film carriers.
(Unit: mm)
2
2.2.1
Z2014
2-4
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2.2 Dimensions and Weight
2.2.2
Printer Processor (LP1500SC/LP2000SC)
Length
Dimensions
1,708 mm (67.24 inches)
Width
830 mm (32.68 inches)
Height
When transported
Weight
When operated
1,850 mm (72.83 inches)
LP1500SC
470 kg (1,036 lbs)
LP2000SC
480 kg (1,058 lbs)
LP1500SC
530 kg (1,168 lbs)
LP2000SC
550 kg (1,213 lbs)
2
(Unit: mm)
2.2.2
Densitometer
830
830
Sorter SU1100Y
1708
748
1850
1080
F.L
Laser Printer
Paper Processor
EZ1090
2-5
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3. OUTLINE
3.1 Scanner (SP-3000) ...........................................................................................
3.1.1
3.1.2
3.1.3
3.1.4
3.1.5
3.1.6
3.1.7
3.1.8
3.1.9
3.1.10
3.1.11
Scanner Configuration......................................................................................
Scanner/Light Source Section Configuration....................................................
Auto Film Carrier NC100AY .............................................................................
Multi-film Carrier MFC10AY (Optional).............................................................
Carrier Base Section ........................................................................................
Circuit Board Location and Functions...............................................................
Parameter Stored in Circuit Board....................................................................
Scanner Block Diagram....................................................................................
Image Processing Block Diagram ....................................................................
Image Data Transfer.........................................................................................
Backup FD Parameter ......................................................................................
3-2
3-2
3-3
3-8
3-13
3-14
3-15
3-16
3-19
3-20
3-21
3-23
3
3.2 Printer Section (LP1500SC/LP2000SC) .................................................... 3-25
3.2.1
3.2.2
3.2.3
3.2.4
3.2.5
3.2.6
3.2.7
3.2.8
3.2.9
3.2.10
Paper Supply Section Configuration.................................................................
Paper Supply Section Feed Roller Configuration .............................................
Exposure Section Configuration .......................................................................
Laser Unit Configuration...................................................................................
Distribution Section...........................................................................................
Processor Entrance Unit...................................................................................
Printer Electrical Equipment Section Configurations ........................................
Circuit Board Main Functions ...........................................................................
Printer Electrical Equipment Block Diagram.....................................................
CTL20 Circuit Board Block Diagram.................................................................
3-25
3-26
3-27
3-28
3-29
3-30
3-31
3-31
3-32
3-33
3.3 Processor Section (LP1500SC/LP2000SC).............................................. 3-34
3.3.1
3.3.2
3.3.3
3.3.4
3.3.5
3.3.6
3.3.7
3.3.8
3.3.9
3.3.10
Processing Section Configuration ....................................................................
Piping Diagram for Solution Circulation System...............................................
Replenishment/Auto-washing Piping System...................................................
Replenisher Cartridge Opening Mechanism.....................................................
Dryer Section Configuration .............................................................................
Print Feeding Section/Sorter Configurations ....................................................
Processor Electrical Equipment Section Configuration ....................................
Input Power Supply Section Parts and Circuit Functions .................................
Circuit Board Main Functions ...........................................................................
Processor Electrical Equipment Block Diagram ...............................................
3-34
3-35
3-37
3-38
3-39
3-40
3-41
3-42
3-43
3-43
3-1
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3.1 Scanner (SP-3000)
3.1.1
Scanner Configuration
3.1
Monitor
Scanner Section
Light Box (Optional)
3
Film Receiver (Optional)
Auto Film Carrier NC100AY
3.1.1
Operation Keyboard
Film Carrier Lock Release Lever
Full Keyboard
Film Receiver Box
Built-in Circuit Breaker
Main Control Unit
Image Processing Box
Power Supply Unit
START Switch
Z2440
3-2
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3.1 Scanner (SP-3000)
3.1.2
Scanner/Light Source Section Configuration
Scanner Section Cooling Fan (F212)
Scanner Section Exhaust Fan (F211)
CPZ23 Circuit Board
CCD23 Circuit Board *1
Conjugate Length
Variable Motor (M201)
CCD Unit
3
CTB23
Circuit Board
3.1.2
Lens Unit
Auto Film Carrier
NC100AY
Film Carrier
Lock Release
Lever
Diffusion Box
Magnet
LED Light Source Unit
Film Carrier Lock Unit
CLE23 Circuit Board
Z2436
*1: The CCD23 circuit board cannot be removed. Should be replaced as the CCD unit as necessary.
3-3
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3.1 Scanner (SP-3000)
CCD23 Circuit Board
CCD Unit
3
CCD/Pixel Shifting Unit
3.1.2
Shutter Home Position
Sensor (D203) *1
Shutter
Shutter Drive Motor (M203) *1
Lens Drive Motor (M202)
Lens Unit
Lens Home Position
Sensor (D202)
LED Light Source Assembly
LED23 Circuit Board
Z2437
*1: The parts cannot be removed. Should be replaced as the CCD unit as necessary.
3-4
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3.1 Scanner (SP-3000)
• Light Source Section
Light Source Type
Four color LED, chip array arrangement (compact, high durability and supports retouch function)
Temperature Control System
Temperature is controlled to 40°C by means of temperature sensor (D311) and two heaters
(LH311/LH312).
Diffusion Box
Diffusion plate, 135 and 120 boxes
Retouching Function
If film is scanned with infrared radiation that is cut out visible light, only scratch (abnormal refraction) or dust (vignetting, absorption) information is obtained without the film image. By using this
information, the scratch or dust area of the RGB image information is automatically corrected.
LED23 Circuit Board
Rear
Transparent Cover
3
IR Cut Filters
3.1.2
Filter
R Cut Filters
Gasket
LED23 Circuit
Board
Front
Z2172
LED Heater 1
(LH311)
: R-LED (8×8=64)
: G-LED (5×8=40)
: B-LED (5×10=50)
LED Light Source
Temperature Sensor
(D311)
: IR-LED (12×12=144)
• Lens Unit
LED Heater 2
(LH312)
Z2447
Type
Single focus floating lens
Focal Length (f)
46.36 to 47.12 mm
• CCD Unit
CCD Unit Configuration
Shutter
Close: For dark correction
Open: For pre-scanning, fine scanning and real time display
CCD
White and black area Honeycomb CCD
Pixel Shifting Section
Precisely controlled with piezoelectric element actuators and displacement sensors
3-5
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3.1 Scanner (SP-3000)
• Pixel Shifting
Type
Piezoelectric actuator type with two-axis, multi-step control (1-shifting, 2-shifting, 4-shifting and 8-shifting)
Shifting Length
0.0 to 8.1µm
Displacement Control
Feedback control using displacement sensors* 1
*1: When replacing the CCD unit, the displacement sensor parameter should be read out from an attached FD because it is the inherent in the
CCD unit.
Piezoelectric
Actuator 2
Displacement Sensor
Relay Circuit Board
Table
Piezoelectric
Actuator 1
dµm
3
Horizontal
Direction
Displacement Sensor
1536 Pixels
Displacement
Sensor 1 (D206)
Displacement Sensor
(Displacement - Oscillation Frequency )
3.1.2
2048 Pixels
Frequency
Vertical
Direction
Displacement
Sensor 2 (D207)
Front
dµm
CCD
Z2348
Scanning Times
Shifting Distance
Number of Pixels
Print Size
1-scanning
0.0 µm
2048 × 1536
Small sizes
2-scanning
2.7 µm
2048 × 3072
Middle sizes
4-scanning
5.4 µm
4096 × 3072
Middle sizes
8-scanning
8.1 µm
8192 × 6144
Large sizes
1-scanning
Main Scanning (H) Direction
1-scanning
Sub-scanning (V) Direction
Z2427
3-6
Z2431
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3.1 Scanner (SP-3000)
2-scanning
1-scanning
Main Scanning (H) Direction
2-scanning
Sub-scanning (V) Direction
Z2428
Z2432
4-scanning
3-scanning
2-scanning
4-scanning
3.1.2
Main Scanning (H) Direction
1-scanning
3
Sub-scanning (V) Direction
Z2429
Z2433
8-scanning
3-scanning
5-scanning
7-scanning
2-scanning
4-scanning
6-scanning
8-scanning
Main Scanning (H) Direction
1-scanning
Sub-scanning (V) Direction
Z2430
Z2434
3-7
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3.1 Scanner (SP-3000)
3.1.3
Auto Film Carrier NC100AY
• Outline of NC100AY
Film Feeding
Dual use for 135 and IX240, automatic feeding
Film Type
• 135F/P/HV/Half (optional): Color negative/black-white negative/color reversal; piece and strip film
• IX240: Color negative/color reversal; cartridge and strip film
Winding
Forced winding
Nest Section
Upper loading
Magnetic reading/Writing Heads
Reading: One head
Writing: One head (for verification only)
• Pressure Cover Top-view
Magnetic Reading
Head (D124)
3
Dummy Head
3.1.3
MRH23 Circuit Board
IX240 Dust
Removal Roller
Pressure Mask
Height Adjustment
Screw
Magnetic Writing
Head (MG101)
LEE1 Circuit
Board (D116L)
IX240 Winding Unit
MWH20
Circuit Board
LEE22 Circuit
Board (D101L)
LBF23 Circuit Board (D102L/D104L/D106L/
D108L/D109L/D110L/D111L/D112L/D114L/
D115L/D117L/D118L/D119L)
LEE22 Circuit
Board (D103L)
Pressure Cover
Open/Close Sensor
Pin Position Adjusting Screw
Z2441
3-8
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3.1 Scanner (SP-3000)
• Pressure Cover Bottom-view
D114L
D102L
DD115L
135 Upper Mask
D108L
D112L
D103L
D111L
D101L
D104L
3
D110L
D109L
3.1.3
D106L
D119L
D116L
D118L
Magnetic Writing
Head (MG101)
D117L
IX240 Upper Mask
Magnetic Reading
Head (D124)
Pressure Mask Plate
IX240 Dust
Removal Roller
Z2442
Symbol
Name
Symbol
Name
D101L
135 Leading End Sensor LED
D111L
135 Front Inner Frame Sensor LED
D102L
135 Upstream Perforation Sensor LED
D112L
135 Front Outer Frame Sensor LED
D103L
135 Downstream Perforation Sensor LED
D114L
135 Rear Panorama Sensor LED
D104L
135 Check Tape Sensor LED
D115L
135 Front Panorama Sensor LED
D106L
135 Rear Bar Code Sensor LED
D116L
IX240 Leading End/Trailing End/Bar Code Sensor LED
D108L
135 Front Bar Code Sensor LED
D117L
IX240 Perforation Sensor LED
D109L
135 Rear Outer Frame Sensor LED
D118L
IX240 Front Unexposed Frame Sensor LED
D110L
135 Rear Inner Frame Sensor LED
D119L
IX240 Rear Unexposed Frame Sensor LED
3-9
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3.1 Scanner (SP-3000)
• Lower Feed Section Top-view
SSD23 Circuit
Board (D122)
JNC23 Circuit Board
Plug-in Connector
Feed Motor (M101)
Solenoid (S101)
Supply Motor
(M102)
D116P
3
3.1.3
D118P
D119P
SSA23 Circuit
Board (D121)
D117P
Feed Lane
Switching
Lever
D106P
D109P
D110P
D101P
D104P
D111P
D112P
D108P
D103P
D115P
D102P
D114P
D128
SSB22 Circuit
Board (D120/D123)
Door Motor (M104)
135 Lower Mask
IX240 Feed Lane
Position Sensor
(D130)
135 Feed Lane
Position Sensor
(D129)
Z2443
3-10
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3.1 Scanner (SP-3000)
• Lower Feed Section Bottom-view
DTE22 Circuit Board (D103P)
MSA01 Circuit Board (D128)
DBF23 Circuit Board
(D106P/D108P/D109P/
D110P/D111P/D112P/
D114P/D115P)
DTG23 Circuit Board
(D101P)
DTF23 Circuit
Board (D102PD104P)
3
DTE23 Circuit
Board (D116P)
3.1.3
DTB23 Circuit
Board
(D117P/D118P/
D119P)
Dummy Head
Opposite Roller
Writing Head Opposite Roller
Reading Head
Opposite Roller
IX240 lower Dust
Removal Roller
SSE23 Circuit Board (D135)
Z2445
Symbol
Name
Symbol
Name
D101P
135 Leading End Sensor
D114P
135 Rear Panorama Sensor
D102P
135 Upstream Perforation Sensor
D115P
135 Front Panorama Sensor
D103P
135 Downstream Perforation Sensor
D116P
IX240 Leading End/Trailing End/Bar Code Sensor
D104P
135 Check Tape Sensor
D117P
IX240 Perforation Sensor
D106P
135 Rear Bar Code Sensor
D118P
IX240 Front Unexposed Frame Sensor
135 Rear Outer Bar Code Sensor
D119P
IX240 Rear Unexposed Frame Sensor
135 Front Bar Code Sensor
D120
Door Open Close Sensor
135 Front Outer Bar Code Sensor
D121
IPI Sensor
D109P
135 Rear Outer Frame Sensor
D122
Supply Motor Home Position Sensor
D110P
135 Rear Inner Frame Sensor
D123
Cartridge Set Sensor
D111P
135 Front Inner Frame Sensor
D135
Feed Roller Rotation Sensor
D112P
135 Front Outer Frame Sensor
D108P
3-11
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3.1 Scanner (SP-3000)
• Carrier Bottom-view
CYA23 Circuit Board
3
3.1.3
Z2444
3-12
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3.1 Scanner (SP-3000)
3.1.4
Multi-film Carrier MFC10AY (Optional)
Film Feeding
Manual feeding
Film Type
Negative and reversal
Film Masks
110, IX240, 135F, 135P, 135H, 135FP,
120/220 (6 × 4.5, 6 × 6, 6 × 7, 6 × 8, 6 × 9),
135/iX240 reversal mount
Solenoid
Plug-in Connector
CYB23 Circuit Board
Mask Table Slider
Position Sensor (D486)
3
Mask Cover Buffer
Gear Box
3.1.4
MSB23 Circuit Board (D480 to D484)
Z2211
3-13
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3.1 Scanner (SP-3000)
3.1.5
Carrier Base Section
Plug-in Connector
Film Carrier Lock Unit
Magnet
Carrier Base
3
3.1.5
Film Carrier Lock Release Lever
Carrier Base Slide Guides
Z2446
3-14
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3.1 Scanner (SP-3000)
3.1.6
Circuit Board Location and Functions
CPZ23 Circuit Board
CCD23 Circuit Board
Monitor
CTB23 Circuit Board
CYA23/CYB23 Circuit Board
LED23 Circuit Board
Full Keyboard
CLE23 Circuit Board
3
GPA23 Circuit Board
3.1.6
GSR23 Circuit Board
GIE23 Circuit Board
GIA23 Circuit Board
GMB23 Circuit Board
Expanded Image
Processing (GPA23)
Cirucuit Baord (Optional)
Power Supply Unit
Main Control Unit
Z2438
Circuit Boards
Functions
CCD23
CCD and CCD output amplifier
CLE23
LED light source control
CPZ23
Pixel shifting control
CTB23
Scanner section mechanical control
CYA23
Auto film carrier NC100AY control
CYB23
Multi film carrier MFC10AY control
GIA23
AD converter, CCD correction and scanner light source interface
GIE23
IEEE1394 interface
GMB23
Image processing section CPU circuit board
GPA23
Image processing
GSR23
Mechanical control interface
3-15
3-16
Carrier
CYA23
AD timing and
registration date
CCD23
NC100AY machine data
OFD voltage and
registration date
Piezoelectric
displacement correction
factor and adjustment
date
CPZ23
Focus calibration and
registration date
Optical magnification
calibration and
registration date
Lens ID, focal length and
registration date
When the [HD backup]
button is clicked in
Menu 0450 “Film
Carrier ID Setup/
Delete”. (From CYA23
to main control unit)
When the [Storage]
button for “CCD23” is
clicked in Menu 0350
“Scanner Parameter
Check/Update”. (From
CCD23 to main control
unit)
in Menu 0451 “NC100AY Machine Data Setup”.
(Displayed data to CYA23)
w When the [Flash ROM writing] button is clicked
in Menu 0443 “NC100AY Sensor Calibration
Information”. (Displayed data to CYA23)
e When the [Set] button is clicked in Menu 0447
“NC100AY Installation Information Setup”.
(Displayed data to CYA23)
download] button is
clicked in Menu 0450
“Film Carrier ID Setup/
Delete”. (From main
control unit to CYA23)
q When the [Flash ROM writing] button is clicked
When the [Regist.] button is clicked after executing
“OFD voltage adjustment” in Menu 0351 “CCD
Adjustment”. (From image data to CCD23)
When the [Regist.] button is clicked after executing
“AD timing adjustment” in Menu 0351 “CCD
Adjustment”. (From image data to CCD23)
0451 “NC100AY Machine Data Setup”.
(Displayed data to main control unit)
w When the [HD writing] button is clicked in Menu
0443 “NC100AY Sensor Calibration
Information”. (Displayed data to main control
unit)
When the [Reading]
button for “CCD23” is
clicked in Menu 0350
“Scanner Parameter
Check/Update”. (From
main control unit to
CCD23)
q When the [HD writing] button is clicked in Menu When the [HD
When the [Regist.] button is clicked after executing
“OFD voltage adjustment” in Menu 0351 “CCD
Adjustment”. (From image data to main control
unit)
When the [Regist.] button is clicked after executing
“AD timing adjustment” in Menu 0351 “CCD
Adjustment”. (From image data to main control
unit)
When the [FD reading] button for “CPZ23” is clicked in Menu 0350
“Scanner Parameter Check/Update”. (From FD supplied with CCD to
CPZ23)
w <After CCD Unit Replacement>
Parameter Check/Update”. (From main control unit to CPZ23)
q When the [Reading] button for “CPZ23” is clicked in Menu 0350 “Scanner PZR_ADJ.BIN
q When the [Storage] button for “CPZ23” is clicked in Menu 0350 “Scanner
Parameter Check/Update”. (From CPZ23 to main control unit)
w <After CCD Unit Replacement>
When the [FD reading] button for “CPZ23” is clicked in Menu 0350
“Scanner Parameter Check/Update”. (From FD supplied with CCD to
main control unit)
CyAxxxxxxxxAj
.dat
OFD_VOLT.BI
N
AD_TIMIMG.BI
N
LED_CUR.BIN
FOC_CALIB.BI
N
MAG_CALIB.B
IN
LEN_ID.BIN
q When the [Reading] button for “CLE23” is clicked in Menu 0350 “Scanner
Parameter Check/Update”. (From main control unit to CLE23)
w When the [Regist.] button is clicked in Menu 0349 “LED Light Amount
Adjustment”. (Displayed data to CLE23)
When the [Measure] and [Regist.] buttons are
clicked in Menu 0346 “Optical Magnification
Calibration”. (Displayed data to CTB23)
When the [Regist.] button is clicked in Menu 0344
“Lens Registration”. (Displayed data to CTB23)
q When the [Storage] button for “CLE23” is clicked in Menu 0350 “Scanner
Parameter Check/Update”. (From CLE23 to main control unit)
w When the [Regist.] button is clicked in Menu 0349 “LED Light Amount
Adjustment”. (Displayed data to main control unit)
When the [Reading]
button for “CTB23” is
clicked in Menu 0350
“Scanner Parameter
Check/Update”. (From
main control unit to
CTB23)
File Name
When the [Create table] and [Regist.] buttons are
clicked in Menu 0347 “Focus Calibration”.
(Displayed data to CTB23)
When the [Measure] and [Regist.] buttons are
clicked in Menu 0346 “Optical Magnification
Calibration”. (Displayed data to main control unit)
When the [Regist.] button is clicked in Menu 0344
“Lens Registration”. (Displayed data to main
control unit)
Data Writing into Circuit Board
When the [Create table] and [Regist.] buttons are
clicked in Menu 0347 “Focus Calibration”.
(Displayed data to main control unit)
When the [Storage]
button for “CTB23” is
clicked in Menu 0350
“Scanner Parameter
Check/Update”. (From
CTB23 to main control
unit)”
Data Writing into Main Control Unit
3.1.7
LED light amount
adjustment current
(scanning and film
position adjustment) and
registration date
CTB23
Scanner
Parameter
3.1.7
CLE23
Circuit
Board
3
Unit
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3.1 Scanner (SP-3000)
Parameter Stored in Circuit Board
CYA23
Carrier
CyAxxxxxxxxP
CyMxxxxxxxxR
<Writing into CYB23 during Printing Operation>
• At system starting up with carrier installed (From work memory un.dat
to CYB23)
• At system shutdown with carrier installed (From work memory to
CYB23)
• At carrier installation (From work memory to CYB23)
CyAxxxxxxxxL
ngJam.dat
CyAxxxxxxxxE
rr.dat
CyAxxxxxxxxL
ngEcd.datCyA
xxxxxxxxLngEc
dX.dat
• At system starting up with carrier installed (From work memory
to main control unit)
• At system shutdown with carrier installed (From work memory to
main control unit)
• At carrier installation (From work memory to main control unit)
• At carrier removal (From work memory to main control unit)”
• At system startup/shutdown with carrier
installed (From work memory to CYA23)
<Writing into CYA23 during Printing Operation>
• At system startup/shutdown with carrier
installed (From work memory to CYA23)
<Writing into CYA23 during Printing Operation>
• At system startup/shutdown with carrier
installed (From work memory to CYA23)
<Writing into CYA23 during Printing Operation>
• At system starting up with carrier installed ro.dat
(From work memory to CYA23)
• At system shutdown with carrier installed
(From work memory to CYA23)
• At carrier installation (From work memory
to CYA23)
<Writing into CYA23 during Printing Operation>
<Writing into Main Control Unit during Printing Operation>
MFC10AY working
information
CyAxxxxxxxxR
• At system starting up with carrier installed un.dat
(From work memory to CYA23)
• At system shutdown with carrier installed
(From work memory to CYA23)
• At carrier installation (From work memory
to CYA23)”
<Writing into CYA23 during Printing Operation>
File Name
CyMxxxxxxxxA
j.dat
When the [HD
download] button is
clicked in Menu 0450
“Film Carrier ID Setup/
Delete”. (From main
control unit to CYA23)
Data Writing into Circuit Board
When the [Set] button is clicked in Menu 0447 “MFC10AY Installation
Information Setup”. (Displayed data to CYB23)
• At system startup/shutdown with carrier
installed (From work memory to main
control unit)
<Writing into Main Control Unit during Printing
Operation>
• At system startup/shutdown with carrier
installed (From work memory to main
control unit)
<Writing into Main Control Unit during Printing
Operation>
• At system startup/shutdown (From work
memory to main control unit)
<Writing into Main Control Unit during Printing
Operation>
• At system starting up with carrier installed
(From work memory to main control unit)
• At system shutdown with carrier installed
(From work memory to main control unit)
• At carrier installation (From work memory
to main control unit)
<Writing into Main Control Unit during Printing
Operation>
• At system starting up with carrier installed
(From work memory to main control unit)
• At system shutdown with carrier installed
(From work memory to main control unit)
• At carrier installation (From work memory
to main control unit)
• At carrier removal (From work memory to
main control unit)”
<Writing into Main Control Unit during Printing
Operation>
No data in the main control unit
When the [HD backup]
button is clicked in
Menu 0450 “Film
Carrier ID Setup/
Delete”. (From CYA23
to main control unit)
Data Writing into Main Control Unit
MFC10AY machine data
NC100AY feed failure
stop position information
NC100AY error
information
NC100AY long term
fluctuation data
NC100AY production
information
NC100AY working
information
Parameter
Work Memory = RAM used by software operated in GMB23 circuit board
CYB23
Circuit
Board
Unit
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3.1 Scanner (SP-3000)
3
3.1.7
3-17
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3.1 Scanner (SP-3000)
Displayed
Data
Displayed
Data
Scanner
Circuit
Board
Main
Control
Unit
FDD
Carrier
Circuit
Board
Main
Control
Unit
Work
Memory
GMB23
Circuit
Board
3
Displayed Data:
Work Memory:
FDD:
3.1.7
3-18
Setup data or measured values displayed in the “Setup and Maintenance” menu screen.
RAM used by software operated in the GMB23 circuit board.
Parameter floppy disk attached to the replacement CCD unit
Motor
Drive
Motor
Drive
Sensors
Auto Film Carrier NC100AY
LED23 Circuit Board
Power Supply
Light Box
Asynchronous
Communication
57.6bps
RS422
Asynchronous
Communication
57.6bps
RS422
Installation/Removal
Detecting
Asynchronous
Communication
57.6bps
RS422
Asynchronous
Communication
5MHz
RS422
Power Supply
Multi Film Carrier MFC10AY
(Optional)
Sensors
Motor
Drive
CLE23 Circuit Board
LED Driver
Temperature
Control
Temperature Control
Light Source Control
CTB23 Circuit Board
Scanner Section
Control
CPZ23 Circuit Board
LED Light Source
Light Source Section
Scanner Section
• Lens (Motor and
Temperature)
• Conjugate Length
• Shutter
• Carrier Lock Release
Displacement
Sensor
Driver
Piezoelectric Actuator
Displacement Feedback
Pixel Shifting Control
Pixel Shifting Unit
GSR23
Circuit Board
GIA23 Circuit Board
Carrier Peripheral
Device I/F
USB
Main Control Unit
GMB23 Circuit Board
GPA23 Circuit Board
GPA23 Circuit Board (Optional)
GPA23 Circuit Board (Optional)
GIE23 Circuit Board
IEEE1394 Card
(REX-PFW4W-FF)
LP1500SC/
LP2000SC
SDRAM
(Max. 2 GB)
3.1.8
CCD23 Circuit Board
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3.1 Scanner (SP-3000)
Scanner Block Diagram
3
3.1.8
Z2090
3-19
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3.1 Scanner (SP-3000)
3.1.9
Image Processing Block Diagram
Scanner/Light
Source Section
Image Processing Section
CCD23 Circuit
Board (CCD drive)
LED23 Circuit
Board
(LED light source)
CLE23 Circuit
Board
(Light source control)
3
3.1.9
GMB23 Circuit Board (Image processing motherboard)
GIA23
Circuit Board
(AD converter/
CCD correction/
scanner light
source
interface)
GPA23
Circuit Board
(Image
processing)
GSR23
Circuit Board
(Mechanical
control interface)
GIE23
Circuit Board
(IEEE1394
interface)
GPA23
Circuit Board
(Optional)
CPZ23 Circuit
Board
(Pixel shifting control)
CTB23 Circuit Board
(Scanner mechanical
control)
To LP1500SC/
LP2000SC
Main Control Unit
Power Supply Unit
CYA23
Circuit Board
(Auto film carrier
NC100AY control)
CYB23
Circuit Board
(Optional Multi film
carrier MFC10AY
control)
Film Carrier
3-20
Monitor
Mouse/
Keyboard
Main Control Section
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3.1 Scanner (SP-3000)
3.1.10 Image Data Transfer
• One-way Mode
FMB20
GIA23 GPA23
CCD23
GPA23
(op)
Coaxial
Cable
Coaxial
Cable
FMA20
Coaxial
Cable
AOM Driver
FMC20
Laser Unit
1394
PCI
PCI
1394
GMB23
PCI
GIE23
Main Control Unit
Printer
GDM23 (DIMM)
• Two-way Mode Pre-scanning
GIA23 GPA23
CCD23
GPA23
(op)
3
Coaxial
Cable
3.1.10
PCI
1394
GMB23
PCI
GIE23
Laser Unit
GDM23 (DIMM)
• Two-way Mode Fine-scanning
FMB20
GIA23 GPA23
CCD23
GPA23
(op)
Coaxial
Cable
Coaxial
Cable
FMA20
Coaxial
Cable
AOM Driver
FMC20
Laser Unit
1394
PCI
PCI
1394
GMB23
PCI
GIE23
Main Control Unit
Printer
GDM23 (DIMM)
• Index Printing
FMB20
GIA23 GPA23
CCD23
GPA23
(op)
Coaxial
Cable
Coaxial
Cable
FMA20
FMC20
Coaxial
Cable
AOM Driver
Laser Unit
1394
1394
PCI
GMB23
GIE23
Main Control Unit
Printer
GDM23 (DIMM)
3-21
Distributed by: www.minilablaser.com
3.1 Scanner (SP-3000)
• Calibration Printing (421 Paper Condition Setup)
• Test Pattern Printing (453)
FMB20
FMB20
Coaxial
Cable
FMC20
Coaxial
Cable
Coaxial
Cable
AOM Driver
Laser Unit
FMC20
CTL20
Coaxial
Cable
AOM Driver
Laser Unit
CTL20
Printer
Printer
• DI Writing
3
CIA23 GPA23
GPA23
(op)
Coaxial
Cable
CCD23
3.1.10
PCI
1394
GMB23
GIE23
Main Control Unit
HUB
DI Controller
GDM23 (DIMM)
• DI Print
FMB20
GIA23 GPA23
CCD23
GPA23
(op)
Coaxial
Cable
Coaxial
Cable
FMA20
1394
GMB23
3-22
GIE23
1394
Main Control Unit
FMC20
Printer
HUB
DI Controller
Coaxial
Cable
AOM Driver
Laser Unit
Filename
link-dx-filmch.dat
Function_Order.csv
D:¥FujiFilm¥Frontier¥PARAM¥Ope
D:¥FujiFilm¥Frontier¥PARAM¥PDInfo
D:¥FujiFilm¥Frontier¥PARAM¥SCAN
5
6
7
8
MSKADJ_*_*.INI
NC100AY-*-*.ini
AFInfo.INI
RunningInfo.ini
IDINFO.*
SCAN_SRD_AREA.BIN
MNTRT_AFC_*.ini
MNTRT_MFC_*.ini
FCSOFS_AFC_*.ini
FCSOFS_MFC_*.ini
(Registry)
EzScnscNg.log
18
19
20
21
22
23
24
25
26
27
28
29
BwInput.*
RevInput.*
D:¥FUJIFILM¥STGLAYER¥Config¥ImgSys¥Profile¥Profiles¥Input¥Bw
FCSADJ_*_*.INI
17
D:¥FUJIFILM¥STGLAYER¥Config¥ImgSys¥Profile¥Profiles¥Input¥Rev
SK4LUT.BIN
16
33
SK4DPL.*
15
32
OFD_VOLT.*
14
NegaInput.*
AD_TIMING.*
13
D:¥FUJIFILM¥STGLAYER¥Config¥ImgSys¥Profile¥Profiles¥Input¥Nega
PZR_ADJ.*
12
31
LED_CUR.*
11
EzScnscRv.log
FOC_CALIB.*
10
30
MAG_CALIB.*
LEN_ID.*
9
D:¥FujiFilm¥Frontier¥LOG
filmch-rv.dat
ProductInfo.dat
filmch-nega.dat
4
EZ171scnsc-*.*
3
Path
dxcode.dat
D:¥FujiFilm¥Frontier¥PARAM¥IMGP
2
1
No.
• Scanner Backup FD
Item
Related menu
Spectral calibration data
Spectral calibration log
Spectral calibration log
NC100AY fixed feeding data
MFC10AY focus offset data
NC100AY focus offset data
MFC10AY monitor frame ratio data
[0348 Spectral Calibration]
[0348 Spectral Calibration]
[0348 Spectral Calibration]
[0348 Spectral Calibration]
[0348 Spectral Calibration]
[0400 NC100AY Fixed Feeding Setup]
[0442 MFC10AY Focus Offset Adjustment]
[0441 NC100AY Focus Offset Adjustment]
[0426 MFC10AY Monitor Frame Ratio Setup]
[0425 NC100AY Monitor Frame Ration Setup]
Fixed at release
CCD size data of standard scanning range
NC100AY monitor frame ratio data
CTB, CLE, CPZ or CCD circuit board difference at
system startup
[0322 Working Information Display] or Postoperational Check
[0323 AF Function Setup]
Fixed at release
[0420 Mask Position Adjustment]
[0321 Focus Position Adjustment]
Fixed parameter
[0351 CCD Adjustment - Gray pixel detecting]
[0351 CCD Adjustment - OFD voltage adjustment]
Scanner ID information data
Scanner working information data
AF operation setup data
Scanning condition parameter
Mask position adjustment data
Focus position adjustment data
Density conversion LUT data
Gray pixel information data
OFD voltage adjustment data
[0351 CCD Adjustment - AD timing adjustment]
[0350 Scanner Parameter Check/Delete]
AD timing adjustment data
[0349 LED Light Amount Adjustment]
Piezoelectric displacement correction fctor data
[0347 Focus Calibration]
[0346 Optical Magnification Calibration]
[0344 Lens Registration]
[0120 Production Information] [0127 Accumulated
Production Information]
–
[0223 Special Film Channel Setting]
[0223 Special Film Channel Setting]
[0223 Special Film Channel Setting]
–
–
LED light amount adjustment data
Focus calibration data
Optical magnification calibration data
Lens registration data
Production information data
Function registration data
Link data for special film CH
Reversal data for special film CH
Negative data for special film CH
DX code for special film CH
Fixed data for spectral calibration
Distributed by: www.minilablaser.com
3.1 Scanner (SP-3000)
3.1.11 Backup FD Parameter
3
3.1.11
3-23
3-24
Image position fine adjustment parameter
Exposure parameter
Processor setting parameter
Calibration result
Printer operation information
Printer operation information (transport system)
Laser deterioration record
Mode stabilization log
Processor operation information
Printer information
Printer function setup
Processor information
3
4
5
6
7
8
9
10
11
12
13
14
D:\FUJIFILM\FRONTIER\PARAM\PRIN
D:\FUJIFILM\FRONTIER\PARAM\PRIN
D:\FUJIFILM\FRONTIER\PARAM\PRIN
D:\FUJIFILM\FRONTIER\PARAM\PRIN
D:\FUJIFILM\FRONTIER\PARAM\PRIN
D:\FUJIFILM\FRONTIER\PARAM\PRIN
D:\FUJIFILM\FRONTIER\PARAM\PRIN
D:\FUJIFILM\FRONTIER\PARAM\PRIN
D:\FUJIFILM\FRONTIER\PARAM\PRIN
D:\FUJIFILM\FRONTIER\PARAM\PRIN
D:\FUJIFILM\FRONTIER\PARAM\PRIN
D:\FUJIFILM\FRONTIER\PARAM\PRIN
D:\FUJIFILM\FRONTIER\PARAM\PRIN
PRSETUP.TXT
MCSETUP.TXT
SSOTHIFO.TXT
PRRUNIFO.TXT
LDSHG.TXT
LDIM.TXT
MCRUNIFO.TXT
SSRUNIFO.TXT
PRLUT**.TXT
PRPARA.TXT
LDPARA.TXT
MCADJ.TXT
MCPARA.TXT
OPPARA.TXT
Filename
Related menu
Operation Panel Menu [SYSTEM] [PROC.INST.MODE]
[0528 Printer Function Select]
Automatically updated [0121 Timer Setup]
Automatically updated
[0522 G, B Laser (SHG) Optimal Temperature Setup]
Automatically updated
Automatically updated
[0140 Installation Information Setup]
[0623 Paper Condition Method Setup]
[0625 Paper Condition Setup Table (LUT) Copy]
Density measurement automatically updated upon execution of Density Measurement *2
[0221 Paper Magazine Registration]
[0640 Pump Output Measurement/Setting]
[0641 Auto Cleaning Output Measurement/Setting]
[0620 Processing Temperature Setting]
[0621 Replenisher Rate Setting]
[0626 Evaporation Correction Rate Setting]
[0622 Low Volume Setup]
[0242 Processor Temperature Calibration]
[0550 Processor Operating Condition Setup]
[0242 Paper Condition Method Setup]
[0221 Paper Magazine Registration]
[0546 Scanning Position/Scanning Home Position Parameter Setup]
[0547 Main Scanning Position Adjustment/Laser Beam Sync. Rough Adjustment]
[0548 Laser Beam Sync. Fine Adjustment Print]
*1
[0527 Image Position Fine Adjustment]
[0221 Paper Magazine Registration]
[0520 Paper Feed Length Adjustment]
[0551 Printer Mechanism Fine Adjustment]
[0526 Precut Length Setting]
Operation Panel Menu [LANGUAGE] [SYSTEM]
[0543] R Laser (R-LD) Data
[0544] G Laser (G-SHG) Data
[0545] B Laser (B-SHG) Data
*1: Even for [0543], [0544], and [0545], the contents may vary because of the presence of a copy of ROS EEPROM. No data will be read when only the beginning is provided.
*2: When “The ambient variable connection, the master magazine registration” is set for YES, calibration is executed at the start of transport or at the time of installation of the magazine.
* Timing in which the SRAM information in the printer is updated.
* The data file saved in the scanner is updated at the time of execution of Post-operation Check, Data Backup, or Data Saving.
Printer mechanism fine adjustment
2
D:\FUJIFILM\FRONTIER\PARAM\PRIN
Path
3.1.11
Operation panel Japanese/English display
Item
3
1
No.
• Printer Backup FD
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3.1 Scanner (SP-3000)
Distributed by: www.minilablaser.com
3.2 Printer Section (LP1500SC/LP2000SC)
3.2.1
Paper Supply Section Configuration
Upper Side Door Section Feed Motor (M542)
Upper Side Door Section
Nip Release Motor (M545)
Back Printer
3.2
Upper Paper
Supply Motor (M501)
3
Middle Side Door Section
Feed Motor (M541)
Upper Paper
Magazine
3.2.1
Middle Side Door Turn Section
Feed Motor (M540)
Upper Magazine
Table
Upper Cutter
Lower Paper
Magazine
Upper Cutter Motor (M500)
Lower Side Door Section
Feed Motor (M551)
Lower Magazine
Table
Lower Side Door Turn Section
Feed Motor (M550)
Lower Cutter
Lower Cutter Motor (M520)
EZ189
3-25
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3.2 Printer Section (LP1500SC/LP2000SC)
3.2.2
Paper Supply Section Feed Roller Configuration
Back Printer Ribbon Drive Gear
Upper Side Door Section
Feed Motor (M542)
Upper Side Door Section
Nip Release Motor (M545)
3
Middle Side Door Section
Feed Motor (M541)
3.2.2
Middle Side Door Turn Section
Feed Motor (M540)
Lower Side Door Section
Feed Motor (M551)
Lower Side Door Turn
Feed Motor (M550)
: One-way Gear
EZ1040
3-26
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3.2 Printer Section (LP1500SC/LP2000SC)
3.2.3
Exposure Section Configuration
Sub-scanning Motor (M561)
Laser Unit
Exposure Section Anti-dust Pressure Fans
1, 2 and 3 (F620 to F622)
Pre-exposure Feed
Motor (M560)
3
3.2.3
Exposure Section Nip Motor (M565)
Nip Motor Cooling Fan (F565)
Paper Width Guide Motor (M563)
Sub-scanning Belt
EZ190
3-27
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3.2 Printer Section (LP1500SC/LP2000SC)
3.2.4
Laser Unit Configuration
Laser beams pass through the polygon scanner mirror, lens and mirror, and reach the paper. The polygonal scanner mirror rotates at a constant speed, and always turns the reflecting light in the main scanning direction. The sub-scanning motor (M561) feeds the paper at a speed
of 80mm/s (equivalent to 600dpi).
Polygonal Scanner Mirror
B-SHG
G-SHG
R Laser
AOM
3
Lenses
3.2.4
Paper Sheet
Mirrors
EZ1170
Red Laser
AOM
R-LD
AOM
SHG
Infrared Laser
G-SHG
AOM
SHG
Infrared Laser
B-SHG
Output level is changed in
accordance with the digitized
color level.
Red laser (Semiconductor laser):
Green/blue lasers are
generated by the modulation
of infrared laser.
Laser diode is used as light source. Blue/green lasers are generated based on the infrared laser.
SHG (Second Harmonic Generator): Blue/green lasers are generated based on the infrared laser.
AOM (Acousto-Optic Modulator):
3-28
Each laser has one AOM. The laser's output level is changed in accordance with the digitalized color
level of the image.
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3.2 Printer Section (LP1500SC/LP2000SC)
3.2.5
Distribution Section
Distribution Unit
Distribution UP/DOWN Motor (M572)
UP/DOWN Timing Belt
Distribution Pump
Distribution Section
Solenoid Valves A/B
(S570/S571)
Retaining Belt
Distribution Motor
(M571)
3
Distribution Section
Feed Motor (M570)
3.2.5
Lower Feed Belt
Paper Release Roller
Upper Feed Belt
Suction Cup
Tension Roller
EZ191
3-29
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3.2 Printer Section (LP1500SC/LP2000SC)
3.2.6
Processor Entrance Unit
Gear Box
3
3.2.6
Pulley Shaft
Processor Entrance Feed Belts
Processor Drive Chain
EZ1172
3-30
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3.2 Printer Section (LP1500SC/LP2000SC)
3.2.7
Printer Electrical Equipment Section Configurations
AOM Drivers (AOM20 Circuit Board)
AOM Driver Cooling Fans (F591 to F593)
AOM-R
AOM-G
LDD20 Circuit Board
AOM-B
Electrical Equipment Section
Exhaust Fans
(F582 to F584)
Sub-scanning
Motor Drive
Circuit Board
Control Circuit Board
Bracket
3
3.2.7
3.2.8
Printer Control Section
Cooling Fans 1/2
(F587/F588)
PDC20 Circuit Board
FMC20 Circuit Board
CTL20 Circuit Board
FMB20 Circuit Board
FMA20 Cirucuit Board
DC Power Supply Exhaust
Fan (CF595)
DC Power Supply Unit
EZ1035
3.2.8
Circuit Board Main Functions
Circuit Board
Functions
CTL20
Printer main control circuit board
FMA20
Circuit board interfacing to scanner (receives inputted image data)
FMB20
Frame memory circuit board (stores inputted image data)
FMC20
Frame memory control circuit board (performs tone-processing on inputted image data, and outputs to a correct position)
PDC20
Printer load (motor, solenoid, fan) drive circuit board
LDD20
Laser drive circuit board
AOM20
AOM drive circuit board
3-31
3-32
Scanner
Air Pump (PU570)
(AC100V)
JEM20
Communication
Image
(IEEE1394)
Back Printing
JEM20
CTL20
JND20
FMB20 (Addition)
FMB20 (Addition)
FMB20 (Standard)
(Memory Controller/
LUT/DA)
FMC20
FMA20
Densitometer
Operator
Panel
JND20
DTA20
3.2.9
SSR
PDC20
LD (R)
JMR20
Polygon
SHG (G)
JMG20
RS422
AOM (R)
AOM (G)
AOM (B)
3
Motor/Fan/
Solenoid
Paper Feed Section
THA20
SHG (B)
AOM20
To Processor CTP20
Circuit Board
Laser Unit
3.2.9
LDD20
THA20
JMB20
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3.2 Printer Section (LP1500SC/LP2000SC)
Printer Electrical Equipment Block Diagram
FMC20
1394 I/F
SVP1
Feeding
Path
I/F
I/F
LDD20
MISO
MOSI
RXD
RXD
Serial I/F
For Debug
CS[3:0]
SUB-CPU_C
MC68HC711
TXD
SCI
TXD
DMAC
System : 28MHz
SH2
SH7043
MAIN-CPU
6 pcs
Each Device
CONT.FLEX
System
Peripheral LSI
SCLK
PLL_CLK(4.9MHz)
PLL_CLK(7MHz)
SVP x 2
H8S/2355 x 2
1394
INT(IRO[3:1])
DIP
SW
SRAM/ RTC
Battery Back up
Discreet Circuit
RESET Gen.
MB3771
CLOCK Gen.
(28MHz Dividing)
BZR_CLK
DC5/24V_ON
SA_IRO
FLEXdevice
System
CONTROL
I/F
DRAM
I/F
Peripheral Control
Each Device Selection
Config.
Prom
(512KB)
SRAM
(32KB+32KB)
SRAM
EPROM
SB_IRO
SUB-CPU_B
H8S/2355
Debug I/F
Each
Status
(2MB)
FPROM
SB_INT
Processor
I/F
(32KB+32KB)
Exposure Unit FMC20
/AS/DS/RW/GATE
CS[2:0]
FLX_CLK
TIOCA[1:0]
2 pcs
Distribution
Section
I/F
SB_CLK(19.6MHz)
Debug I/F
Densitometer
I/F
SA_INT
Back PRT
I/F
SUB-CPU_A
H8S/2355
Speed Adjust
I/F
SA_CLK(19.6MHz)
/S2_INT
EXP_CLK
TIOCA[2:0]
3 pcs
Feeding
System
I/F
M561_CLK(10KHz~26KHz)
4 pcs
SVP2
Guide I/F
CLOCK(28MHz)
MTU
RAMC
/S1_INT
PPI
Feeding
System
I/F
*For data
DRAM
(2MB)
FMC20 I/F
RTC_CLK(32.7KHz)
RTC
RF5C15
SRAM
BZR_ON
FMC20 Exposure Start Signal
PTC
uPD71054
EXP_TRG
EXP_CLK
EXP_STA
SUBCPU_PRST
INT.CLR/SEL
COUNT.ENB
Laser
Unit
I/F
(0.5MB)
PPI
PL121
Operator
Panel
I/F
*For backup data
Power SW
I/F
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3.2 Printer Section (LP1500SC/LP2000SC)
3.2.10 CTL20 Circuit Board Block Diagram
3
3.2.10
3-33
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3.3 Processor Section (LP1500SC/LP2000SC)
3.3.1
Processing Section Configuration
No. 1 Crossover Rack
No.2
No.3
Dryer Entrance Rack
No.4
No.5
No.6
3.3
3
Processor Drive
Motor (M700)
3.3.1
PS1
PS2
PS3
PS4
Processing Rack
P1
P2
Chan Tensioner
EZ1468
3-34
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3.3 Processor Section (LP1500SC/LP2000SC)
3.3.2
Piping Diagram for Solution Circulation System
LP1500SC
Processing Tanks
Overflow Hoses
Processing Solution Temperature
Sensors (TS700 to TS703)
P1
P2
Processing Solution Level
Sensors (FS700 to FS705)
PS1
PS2
PS3
Circulation Filters
3
PS4
3.3.2
Sub-tanks
Processing Solution Heaters
(H710 to H713)
Waste Solution
Level Sensor
(FS749)
Circulation Pumps
(PU710 to PU715)
Overflow
Waste Solution Tank
P1
P2
PS1
PS2
Drain Valves
PS3
PS4
Waste Solution Hose
EZ241
3-35
Distributed by: www.minilablaser.com
3.3 Processor Section (LP1500SC/LP2000SC)
LP2000SC
Processing Tanks
Overflow Hoses
PS1 to PS4 Processing
Solution Temperature sensors
(TS700 to TS703)
P1
P1 to PS4 Processing
Solution Level Sensors
(FS700 to FS705)
P2
PS1
PS2
PS3
PS4
Circulation Filters
Sub-tanks
3
P1 to PS4 Processing
Solution Heaters
(H710 to H713)
3.3.2
Waste Solution
Level Sensor
(FS749)
P1 to PS4 Circulation Pumps
(PU710 to PU715)
Waste Solution Tank
P1
P2
PS1
PS2
Waste Solution Hose
PS3
Drain Valves
PS4
EZ1465
3-36
Distributed by: www.minilablaser.com
3.3 Processor Section (LP1500SC/LP2000SC)
3.3.3
Replenishment/Auto-washing Piping System
P1 to PS4 Rear Side Rack
Auto Washing Valves
(S721/S723/S725/S727)
Replenisher Cartridge
3
P1-R, P2-RA and P2-RB
Cartridge Washing Valves
(S740 to S742)
P1-R Stirring Valves (S743)
P1 to PS4 Front Side Rack
Auto Washing Valves
(S720/S722/S724/S726)
Auto-washing Pump (PU740)
P1-R Stirring
One-way Valve
P1-R to PS-R
Upper Level
Sensors
(FS740 to FS743)
Replenisher Pumps
(PU741 to PU744)
P1-R to PS-R
Lower Level
Sensors
(FS745 to FS748)
Replenisher Filters
P2-RA Replenisher Tank
P2-RB Replenisher Tank
P1-R
P2-RA
P2-RB
PS-R
Drain Valves
PS-R Replenisher Tank
P1-R Replenisher Tank
EZ327
3-37
3.3.3
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3.3 Processor Section (LP1500SC/LP2000SC)
3.3.4
Replenisher Cartridge Opening Mechanism
Replenisher Box Door Detecting Interlock Switch (D744)
Replenisher Box Door Lock Lever
Cartridge Opening Motor (M740)
Cartridge Setting Sensor
(D741)
3
Cartridge Box
Upper Sensor (D742)
3.3.4
Cartridge Box
Lower Sensor (D743)
P1-R
P2-RA
Replenisher Cartridge
P2-RB
Cartridge Washing Water Hoses
Opening Nozzles
EZ1173
3-38
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3.3 Processor Section (LP1500SC/LP2000SC)
3.3.5
Dryer Section Configuration
Drying Rack
Dryer Belt
3
3.3.5
Dryer Heater (H760)
Dryer Fan (F760)
Dryer Air Filter
EZ1038
3-39
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3.3 Processor Section (LP1500SC/LP2000SC)
3.3.6
Print Feeding Section/Sorter Configurations
Dryer Section Drive Motor (M770)
Dryer Section Drive Unit
Path Switch Solenoid (S770)
Print Exit Unit
Dryer Exit Unit
3
Sorter Drive Motor
(M771)
Large-size Exit Unit
3.3.6
SWA20 Circuit Board
Large-size Tray
Sorter Chain
Sorter SU1100Y
EZ1039
3-40
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3.3 Processor Section (LP1500SC/LP2000SC)
3.3.7
Processor Electrical Equipment Section Configuration
Processor Drive Motor Driver Circuit Board
Processor Exhaust Fans 1/2 (F790/F791)
SSR1 to SSR3
Relays (K1 to K3)
Noise Filters
(NF1 tp NF3)
Terminal Block
(TB2)
3
Circuit Breaker
(NFB1)
Processor Control Section
Cooling Fan
(F792)
CTP20 Circuit Board
Terminal Block (TB1)
Leakage Breakers
(NFB2 to NFB4)
PAC20 Circuit Board
Transformer (T1)
Circuit Protector (CB15)
Circuit Protectors
(CB1 tp CB4)
EZ1036
3-41
3.3.7
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3.3 Processor Section (LP1500SC/LP2000SC)
3.3.8
Input Power Supply Section Parts and Circuit Functions
Parts
Breaker
Leakage Breaker
Symbol
Rating
NFB1
30A
Circuit
NFB2
Processing Solution Heaters (H710, H711), Dryer Heater A-1
NFB3
Processing Solution Heaters (H712, H713), Dryer Heater A-2, Printer DC Power Supply
NFB4
Dryer Heater B-1/B-2, AC100V System Load
NF1
Processing Solution Heaters (H710, H711), Dryer Heater A-1
NF2
Processing Solution Heaters (H712, H713), Dryer Heater A-2, Printer DC Power Supply
NF3
Dryer Heater B-1/B-2, AC100V System Load
Noise Filter
3
3.3.8
CB1
10A
Dryer Heater A-1
CB2
10A
Dryer Heater A-1
CB3
6A
Processing Solution Heaters (H710, H711)
CB4
6A
Processing Solution Heaters (H710, H711)
CB5
10A
Printer DC Power Supply
CB6
10A
Printer DC Power Supply
CB7
6A
Processing Solution Heaters (H712, H713)
CB8
6A
Processing Solution Heaters (H712, H713)
CB9
10A
Dryer Heater A-2
CB10
10A
Dryer Heater A-2
CB11
15A
Dryer Heater B-1, B-2
CB12
15A
Dryer Heater B-1, B-2
CB13
10A
AC100V System Load
CB14
10A
AC100V System Load
CB15
8A
AC100V System Load
Circuit Protector
Relay
SSR
3-42
K1
Dryer Heater A-1
K2
Dryer Heater A-2
K3
Dryer Heater B-1, B-2
SSR1
Dryer Heater A-1
SSR2
Dryer Heater A-2
SSR3
Dryer Heater B-1, B-2
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3.3 Processor Section (LP1500SC/LP2000SC)
3.3.9
Circuit Board Main Functions
Circuit Board
Functions
CTP20
Processor Main Control Circuit Board, DC Load (motor, solenoid, fan) Drive Circuit Board
PAC20
Processor AC Load (heater, motor) and DC Load (dryer section drive motor, processor drive motor) Drive
Circuit Board
3.3.10 Processor Electrical Equipment Block Diagram
Processor Section
3
Solution Heaters
From Printer CTL20
Circuit Board
CTP20
PAC20
Pumps
Fans
Temperature Sensor
Solution Level Sensors
Position Sensors
Sorter Sensors
Electrical Equipment
Section
Breaker SW
Transformer
3.3.9
3.3.10
Dryer Heater
AC200 V
Power Supply
DC3.3/5/6/±12/24V
3-43
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4. OPERATION SEQUENCES
4.1 Scanner................................................................................................................
4.1.1
4.1.2
4.1.3
4.1.4
Power Supply Control of SP3000 .....................................................................
Scanner Correction...........................................................................................
One-way/Two-way Mode..................................................................................
Multi-DSP Image Processing............................................................................
4.2 Auto Film Carrier NC100AY ...........................................................................
4-3
4-3
4-4
4-5
4-6
4.2.1
4.2.2
4.2.3
4.2.4
4.2.5
4.2.6
4.2.7
135 Two-way Scanning ....................................................................................
135 One-way Scanning ....................................................................................
IX240 Scanning ................................................................................................
Initialization.......................................................................................................
Machine Data Reading .....................................................................................
Reading Production and Working Information..................................................
Search for Remaining Film (1)..........................................................................
4-8
4-8
4-9
4-10
4-11
4-12
4-12
4-13
4.2.8
4.2.9
4.2.10
4.2.11
Search for Remaining Film (2)..........................................................................
Feed Motor Initialization ...................................................................................
Door Open/Close Motor and Supply Motor Initialization...................................
Sensor Calibration at Initialization ....................................................................
4-14
4-14
4-15
4-17
4
4.3 Paper Feed ......................................................................................................... 4-18
4.3.1
4.3.2
4.3.3
4.3.4
4.3.5
4.3.6
4.3.7
4.3.8
4.3.9
4.3.10
4.3.11
4.3.12
4.3.13
Initialization.......................................................................................................
Shut-down Process ..........................................................................................
Cutter Sequence...............................................................................................
Width Guide Position Setting............................................................................
Auto Loading ....................................................................................................
Auto Rewinding ................................................................................................
Paper Drawing..................................................................................................
Back Printing ....................................................................................................
Speed Adjustment ............................................................................................
Soft Nip.............................................................................................................
Distribution........................................................................................................
Splice................................................................................................................
Paper End Process...........................................................................................
4-18
4-23
4-24
4-26
4-27
4-30
4-31
4-32
4-33
4-34
4-35
4-38
4-38
4.4 Exposure Section .............................................................................................. 4-39
4.4.1
4.4.2
4.4.3
4.4.4
4.4.5
4.4.6
Start-up Initialization .........................................................................................
End Process .....................................................................................................
Feed Start.........................................................................................................
Exposure Preparation.......................................................................................
Exposure Completion/RLD Exposure Stop ......................................................
Feed Completion ..............................................................................................
4-39
4-40
4-40
4-41
4-42
4-42
4.5 Processor ............................................................................................................ 4-43
4.5.1
4.5.2
4.5.3
4.5.4
Heat-up Operation ............................................................................................
Normal Warm-up Operation .............................................................................
Pre-heat Operation ...........................................................................................
Cool-down Operation........................................................................................
4-43
4-44
4-45
4-45
4-1
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4
4.5.5
4.5.6
4.5.7
4.5.8
4.5.9
4.5.10
4.5.11
4.5.12
4.5.13
4.5.14
4.5.15
4.5.16
4.5.17
4.5.18
Heater Cooling Fan ..........................................................................................
Monitoring Processing Solution Level ..............................................................
Normal Operation Drive Control .......................................................................
Auto Intermittent Operation Control..................................................................
Auto Cleaning Control ......................................................................................
Auto Cleaning Output Measurement ................................................................
Replenishment Pump Control...........................................................................
Replenishment Initialization Control .................................................................
P1-R Replenishment Control............................................................................
P2-RA/P2-RB Replenishment Control..............................................................
Auto Opening Control .......................................................................................
Replenisher Level Adjustment..........................................................................
Cleaning/Dilution ..............................................................................................
Replenisher Cartridge Cap Cleaning Control ...................................................
4-46
4-46
4-47
4-47
4-48
4-49
4-50
4-50
4-51
4-54
4-57
4-59
4-60
4-62
4.5.19
4.5.20
4.5.21
4.5.22
4.5.23
4.5.24
4.5.25
4.5.26
4.5.27
4.5.28
4.5.29
4.5.30
Power Supply Restore Control .........................................................................
Error Display Control ........................................................................................
Error Restore Control .......................................................................................
Pump Output Measurement .............................................................................
Auto Replenishment Control (at installation) ....................................................
Intermittent Process..........................................................................................
Waste Solution Process ...................................................................................
Dryer Section Heat-up Control .........................................................................
Dryer Section Temperature Adjustment ...........................................................
Dryer Section Pre-heat Control ........................................................................
Dryer Section Pre-heat Drive Temperature Adjustment ...................................
Dryer Section Cool-down Control .....................................................................
4-63
4-64
4-65
4-65
4-66
4-67
4-68
4-68
4-69
4-69
4-70
4-70
4.6 Densitometer ...................................................................................................... 4-71
4.6.1
4.6.2
4-2
Densitometer AD100 ........................................................................................ 4-71
Densitometer AD200 ........................................................................................ 4-75
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4.1 Scanner
4.1.1
Power Supply Control of SP-3000
Power Supply
Unit
Relay
Main Control Unit
AC Input for SP3000
AC Input
12V
IEEE1394
START Switch
4.1
System Startup
The START switch is pressed.
4
AC power supply of the main control
unit is turned ON.
4.1.1
12V is supplied to the IEEE1394 line.
The relay is turned ON to
supply power continuously.
System Shutdown
The main control unit is shut down.
12V to the IEEE1394 line is
turned OFF.
The relay is turned OFF to
shut down power supply.
NOTE: • Wait 12 seconds or more when restarting the system.
• The LP1500SC/LP2000SC can be started up by the clock-timer; however the SP-3000 has no timer function.
• Always start up the LP1500SC/LP2000SC first, then the SP3000. If the SP-3000 has been started up first, it will enter stand-alone
function mode.
4-3
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4.1 Scanner
4.1.2
Scanner Correction
1) Function
Item
Function
Darkness Correction
To adjust light shielding output of each CCD pixel to zero.
Brightness Correction
To correct sensitivity and shading of each CCD pixel.
NOTE: Both dark and brightness corrections are executed by performing scanner correction.
2) Brightness correction table exists for each carrier/mask.
Carrier
NC100AY
MFC10AY
Mask
Brightness Correction Table
Darkness Correction Table
135F
K
Common for all carriers/masks
135H
K
IX240
—*
120 diffusion box
K
135 diffusion box
K
* Brightness correction for NC100AY IX240 mask is unnecessary because a 135F table is used for IX240.
3) Brightness/Darkness Correction Timing
4
4.1.2
Timing
Brightness Correction
Darkness Correction
Message Indication
At system startup
—
K
No message appears.
When “Scanner Correction” is
started in “Pre-operational Check”
K
K
Scanner correction screen
When printing screen is displayed
(Only for masks not performed
scanner correction in Preoperational check.
K
K
The “Setting scanner correction
data” message appears.
One order (sort) is completed.
—
K
No darkness correction message
appears because correction time too
short.
When a film is inserted after more
than ten minutes elapsed from
previous darkness correction.
—
—
The “Darkness correction is in
process.” message appears.
NOTE: Brightness/darkness correction can be performed in Menu 0340 “Darkness Correction/Brightness Correction”.
When the carrier already performed scanner correction is installed again, the “Downloading the scanner correction data.”
message appears and brightness correction data is downloaded.
4-4
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4.1 Scanner
4.1.3
One-way/Two-way Mode
1. One-way Mode
One-way mode is for high speed scanning of 135 first printing (82/120mm F (full)/P (panorama) mix, 127×89mm, 152×102mm).
• Fine scanning is carried out with one film passing. (Pre-scanning carried out for two-way mode is not performed.)
• Auto setup is performed based on fine scanning data of eleven frames.
• Images are displayed after auto setup of six frames.
Fine-scanning
Unloading
1
2
3
4
5
6
7
8
9
10 11 12 13 14 15
Film Loading
Auto Setup
(Auto setup is performed based on the
fine-scanning data of the eleven frames.)
Image Display
Auto Setup
(1) Auto setup data creation for the frame in the center of the film (five frames at both sides)
(Example)
1
2
3
4
5
6
7
8
9
10
11
(2) Auto setup data creation for the frame in the end of the film (less than five frames at one sides)
(Example)
1
2
3
4
5
6
7
8
9
10
11
Z2529
4
2. Two-way Mode
• Feed: Pre-scanning
• Return: Fine scanning
4.1.3
Pre-scanning
Film Loading
Auto Setup
Image Display
Fine-scanning
Z2530
4-5
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4.1 Scanner
4.1.4
Multi-DSP Image Processing
GPA23 Circuit Board
DSP1
DSP2
DSP3
DSP4
4
4.1.4
Expanded Image Processing (GPA23)
Circuit Board (Optional)
DSP = Digital Signal Processor
Z2538
1. Scanning of First Printing [One GPA23 Circuit Board (Standard)]
(1) Normal Condition
DSP1
q
t
o
GPA23 Circuit Board
DSP2
DSP3
DSP4
w
e
r
y
u
i
. . . . . . . .
!0
(2) DSP2 Failure
DSP1
q
r
u
!0
GPA23 Circuit Board
DSP2
DSP3
DSP4
(Failure)
w
e
t
y
i
o
. . . . . . . .
* When abnormality is occurred in a GSP on the GPA23 circuit board, an error message is displayed and the DSP is disabled automatically.
(Scanning speed may be reduced).
Error Message Codes: E-4241, E-4242, E-4243, E-4251, E-4253, E-4271, E-4272 or E-4273
4-6
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4.1 Scanner
* Abnormal DSP can be checked in the Menu 0720 “Image Processing Section Information” screen.
DSP Valid/Invalid:
“Valid”:
Normal condition
“Invalid”: “Invalid” is selected.
“- “:
Abnormal condition
2. Large Size Scanning (Example of 8-scanning pixel shifting)[One GPA23 Circuit Board (Standard)]
GPA23 Circuit Board
DSP1
DSP2
DSP3
DSP4
1
... ...
2
3. Large Size Scanning (Example of 8-scanning pixel shifting)[Two GPA23 Circuit Board (Added an optional circuit board)]
4
(1) Printing
GPA23 Circuit Board
DSP1
DSP2
DSP3
GPA23 Circuit Board (Added)
DSP4
DSP1
DSP2
DSP3
1
2
3
4
DSP4
4.1.4
(2) Printing + Digitizing
GPA23 Circuit Board
DSP1
DSP2
DSP3
GPA23 Circuit Board (Added)
DSP4
DSP1
DSP2
DSP3
Printing 1
Digitizing 1
Printing 2
Digitizing 2
DSP4
4-7
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4.2 Auto Film Carrier NC100AY
4.2.1
135 Two-way Scanning
Operator’s action
Carrier’s operation
The NC100AY is installed and
changed to the 135 feed lane.
Initialization
Selection of the 135 feed
lane is recognized.
Two-way scanning is selected.
Waiting for film insertion
Film insertion
4.2
The leading end of
the film is nipped.
4
The film is fed for scanning
the first frame.
First frame position
fine adjustment
4.2.1
First frame position fine
adjustment is completed.
Pre-scanning is started.
Pre-scanning
repetition
Fine-scanning
repetition















The film is fed for scanning
the next frame.
The film is fed for scanning
the last frame.
Correction and print indication
The film is fed for scanning
the specified frame.
Cancel indication
Film is ejected.
Film ejection
4-8
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4.2 Auto Film Carrier NC100AY
4.2.2
135 One-way Scanning
Operator’s action
Carrier’s operation
The NC100AY is installed and
changed to the 135 feed lane.
Intialization
Selection of the 135 feed lane
is recognized.
One-way scanning is selected.
Waiting for film insertion
Film insertion
The leading end of the
film is nipped.
The film is fed for scanning
the first frame.
4
First frame position
fine adjustment
First frame position fine adjustment
is completed. Scanning is started.
Photometry scanning and
fine-scanning repetition














4.2.2
The film is fed for scanning
the next frame.
Correction and print indication
Cancel indication
The film is fed for rescanning
frame position.
The film is fed for scanning
the last frame.
Film is ejected.
Film ejection
4-9
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4.2 Auto Film Carrier NC100AY
4.2.3
IX240 Scanning
Operator’s action
Carrier’s operation
The NC100AY is installed and
changed to the IX240 feed lane.
* Scanner’s brightness
correction should be carried
out with the 135 feed lane.
Initialization
Selection of the IX240 feed
lane is recognized.
Waiting for cartridge or
strip film insertion
Cartridge insertion
IPI checking
Door opening and film loading
4
Strip guide installation
and film insertion
4.2.3
The leading end of the
film is nipped.
The film is fed for scanning
base density position.
Pre-scanning
repetition
Fine-scanning
repetition
















The film is fed for scanning
the first frame.
The film is fed for scanning
the next frame.
The film is fed for scanning
the last frame.
Correction and print indication
The film is fed for scanning
the specified frame.
Cancel indication
Film is rewound into the cartridge.
Strip film is ejected.
Cartridge/strip film ejection
4-10

















Alternative
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4.2 Auto Film Carrier NC100AY
4.2.4
Initialization
START
LED lights red.
Reading machine data
Reading production and
working information
Search for remaining film (1)
Search for remaining film (2)
4
Feed motor initialization
When an error occurs
4.2.4
Door open/close motor and
supply motor initialization
LED blinks red.
Sensor calibration
at initialization
LED goes OFF.
END
4-11
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4.2 Auto Film Carrier NC100AY
4.2.5
Machine Data Reading
Machine data of the carrier is read from the Flash ROM. If the check sum is incorrect, an error is notified and the sequence is continued using
the default value.
“Reading machine
data” starts.
Reading data from Flash ROM
Is check sum correct?
No
Yes
Flash ROM reading error (E-7078)
Default value is set.
Creating sensor calibration table
4
END
4.2.5
4.2.6
4.2.6
Reading Production and Working Information
Production and working information is read from the hard disk of the main control unit.
“Reading production and
working information” starts.
Reading information from HDD
of the main control unit
Is check sum correct?
No
Yes
Carrier information in
HDD failure error (W-7150)
Production and working information
in Flash ROM is updated.
Production and working information
in Flash ROM is set as a master.
END
4-12
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4.2 Auto Film Carrier NC100AY
4.2.7
Search for Remaining Film (1)
Remaining film in the NC100AY is searched.
“Search for remaining
film (1)” starts
Is pressure cover open detected?
Yes
No
Carrier pressure cover open error (W-7024)
Is upstream perforation of
135 film detected?
Yes
No
Is downstream perforation of
135 film detected?
Yes
No
Is leading end of 135 film detected?
Yes
No
4
Remaining film in 135 feed lane error
W-7096: Film remains at 135 upstream perforation sensor D102.
W-7097: Film remains at 135 downstream perforation sensor D103.
W-7098: Film remains at 135 leading end sensor D101.
4.2.7
Is IX240 perforation detected?
Yes
No
Is leading end of IX240 film
detected?
Yes
No
Yes
Is IX240 cartridge detected?
No
Remaining film in IX240 feed lane error
W-7054: Film remains at IX240 leading end sensor D116.
W-7055: Film remains at IX240 perforation sensor D117.
W-7055: IX240 cartridge and sensor (D123) is setting position.
END
4-13
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4.2 Auto Film Carrier NC100AY
4.2.8
Search for Remaining Film (2)
Remaining film in the NC100AY is searched while turning the feed motor.
This sequence is performed in parallel with the feed motor initialization.
“Search for remaining
film (2)” starts.
The feed motor is driven for 273 pulses
(30mm) with 400pps clockwise and
“Search for remaining film (1)” is
performed every one pulse.
If an error is detected, the motor is stopped.
Is error detected?
Yes
No
An error is displayed.
END
4
4.2.9
4.2.8
4.2.9
Feed Motor Initialization
The feed motor is turned for specified pulses to make sure the encoder output changes the prescribed number of times.
This sequence is performed in parallel with the remaining film search (2).
“Feed motor initialization”
starts.
The feed motor is driven
clockwise 400 pulses (44mm) with
400pps of 1 - 2 phase excitation.
Is the D135 ON-OFF operation
count more than 22 times?
No
Yes
Is the attempt repeated
three times?
Yes
Feed motor initialization
error (E-7023)
END
4-14
No
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4.2 Auto Film Carrier NC100AY
4.2.10 Door Open/Close Motor and Supply Motor Initialization
The door driver shaft and spool are positioned as prescribed.
“Door open/close
motor and supply motor
initialization” starts.
Does the door open/close
sensor D120 detect close?
No
Yes
The door open/close motor is
driven counterclockwise 120 pulses
with 500pps of 2-phase excitation.
Does the door open/close
sensor D120 detect open?
No
Is motor driven 120 pulses?
No
Yes
Yes
The door open/close motor is
driven for the remaining L2 pulses.
Door motor drive error (E-7057)
4
*A
4.2.10
[Supply motor initialization]
See next page.
*B
The door open/close motor is driven
clockwise L2 + 20 pulses with
500pps of 2-phase excitation.
Does the door open/close
sensor D120 detect close?
Yes
The door open/close motor is
driven for the remaining L1 pulses.
No
Is motor driven L2 + 20 pulses?
No
Yes
Door motor initialization error
(E-7056)
END
L1 and L2: Machine data
4-15
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4.2 Auto Film Carrier NC100AY
[Supply Motor Initialization]
*A
The supply motor is driven 600
pulses clockwise with 600 to
2550pps of 2-phase excitation.
Is the supply motor home
position sensor D122 blocked?
No
Yes
Is the motor driven 600 pulses?
No
Yes
Supply motor initialization error
(E-7047)
Is the supply motor home position
sensor D122 transmitted?
Yes
4
No
Is the motor driven 600 pulses?
Yes
Supply motor initialization error
(E-7047)
The supply motor is driven
for the remaining 100 pulses.
4.2.10
*B
4-16
No
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4.2 Auto Film Carrier NC100AY
4.2.11 Sensor Calibration at Initialization
Calibration tables are created for the following sensors.
Symbol
Name
Description
Remarks
D101L/P
135 Leading End Sensor
Green LED/Phototransistor
D102L/P
135 Upstream Perforation Sensor
Green LED/Phototransistor
D103L/P
135 Downstream Perforation Sensor
Green LED/Phototransistor
D104L/P
135 Check Tape Sensor
Infrared LED/Phototransistor
D106L/P-A
135 Rear Inner Bar Code Sensor
D106L/P-B
135 Rear Outer Bar Code Sensor
D108L/P-A
135 Front Inner Bar Code Sensor
D108L/P-B
135 Front Outer Bar Code Sensor
D109L/P
135 Frame Sensor
Orange LED/PSD
–
D110L/P
135 Frame Sensor
Orange LED/PSD
–
D111L/P
135 Frame Sensor
Orange LED/PSD
–
D112L/P
135 Frame Sensor
Orange LED/PSD
–
D114L/P-A
135 Rear Inner Panorama Sensor
Orange LED/PSD
2 outputs
D114L/P-B
135 Rear Outer Panorama Sensor
D115L/P-A
135 Front Inner Panorama Sensor
Orange LED/PSD
2 Outputs
Red LED/PSD
2 Outputs
D115L/P-B
135 Front Outer Panorama Sensor
D116L/P-A
IX240 Rear Leading End/Trailing End/Bar Code Sensor
–
Red LED/PSD
2 Outputs
Red LED/PSD
2 Outputs
4
D116L/P-B
IX240 Front Leading End/Trailing End/Bar Code Sensor
D117L/P
IX240 Perforation Sensor
Green LED/Phototransistor
–
D118L/P
IX240 Rear Unexposed Frame Sensor
Orange LED/PSD
–
D119L/P
IX240 Front Unexposed Frame Sensor
Orange LED/PSD
–
4-17
4.2.11
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4.3 Paper Feed
4.3.1
Initialization
NOTE: Before starting the initialization, make sure that all covers are firmly closed and the power is not cut by the interlock switches.
1. Sensor initialization
Turns OFF the following sensors except the upper/lower splice sensors (D506, D526)
• Exposure section entrance paper sensor (D561)
• Pre-exposure paper sensor (D562)
• Processor entrance 1 sensor (D571)
• Processor entrance 2 sensor (D572)
• Processor entrance 3 sensor (D573)
2. Feed motor initialization
Turns OFF the following motors
• Upper paper feed motor (M501)
• Lower paper feed motor (M521)
4.3
Turns ON the following motors
• Lower side door turn section feed motor (M550)
• Lower side door section feed motor (M551)
• Middle side door turn section feed motor (M540)
• Middle side door section feed motor (M541)
• Upper side door section feed motor (M542)
• Pre-exposure feed motor (M560)
• Sub-scanning motor (M561)
• Distribution section feed motor (M570)
3. Cutter initialization
Moves the upper cutter, then lower cutter to their close positions.
4
START
4.3.1
Yes
Is close position detected?
D508/D528
No
Starts cutter drive.
M500/M520
Is cutter driven 600ms?
No
Yes
Error occurred?
No
End process
END
4-18
Yes
Error message
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4.3 Paper Feed
4. Width guide initialization
START
Yes
Is home position detected?
D563
No
Moves to the home position.
M563
Is home position detected?
D563
No
Yes
Time-out
Is pulse drive completed?
Stops move.
No
Yes
Waits 500ms.
Stops move.
4
Moves 1 pulse to clear
home position.
Is home position detected?
D563
4.3.1
No
Yes
Drives specified pulses.
M563
Does M563 move 50 pulses?
No
Yes
Malfunction
END
4-19
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4.3 Paper Feed
5. Nip initialization
q Speed adjustment section nip
It detects the home position, then moves to the nip position.
START
Yes
Is home position detected?
D547
No
Moves to the home position.
M545
Is home position detected?
D547
No
Yes
Does nip turn 1.5 times?
Stops move.
No
Yes
4
Stops move.
Waits 500ms.
4.3.1
Moves 1 pulse to clear
home position.
Is home position cleared?
D547
No
Yes
Moves specified pulses.
Does M545 move 50 pulses?
Yes
Moves 708 pulses.
(nip ON position)
END
4-20
Error message
No
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4.3 Paper Feed
w Soft nip
It detects the home position, then moves to the nip start (1st nip: ON, 2nd nip: OFF) position.
START
Yes
Is home position detected?
D566
No
Moves to the home position.
M565
Is home position detected?
D566
No
Yes
Has motor driven
time-out pulses?
Stops move.
No
Yes
4
Stops move.
Waits 500ms.
4.3.1
Moves 1 pulse to clear
home position.
Is home position cleared?
D566
No
Yes
Moves specified pulses.
Does M566 move 50 pulses?
No
Yes
Moves 386 pulses (CCW).
(1st:ON, 2nd:OFF)
Error message
END
4-21
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4.3 Paper Feed
6. Distribution section initialization
It is initialized vertically first, then horizontally.
q Vertical initialization
It detects the vertical home (lower limit) position, then moves to the waiting position.
START
No
Is home position detected?
D575
Yes
Moves 50 pulses to clear home position.
M572
Is home position detected?
D575
Yes
No
Waits 500ms.
4
Moves 1 pulse.
M572
4.3.1
Is home position detected?
D575
No
Yes
Moves specified pulses.
Has motor driven
time-out pulses?
Yes
Moves 80 pulses.
(waiting position)
END
4-22
Error message
No
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4.3 Paper Feed
w Horizontal initialization
It detects the horizontal home position, then moves to the waiting position.
START
No
Is home position detected?
D575
Yes
Moves 50 pulses CW.
M572
Is home position detected?
D575
Yes
No
Waits 500ms.
4
Moves 1 pulse to home position (CCW).
M572
Is home position detected?
D575
No
4.3.1
4.3.2
Yes
Moves specified pulses.
Has motor driven time-out pulses ?
No
Yes
Moves 80 pulses CW.
(rear-line position)
Error message
END
7. Auto loading
Draws the paper from magazine and sets its leading end to the cutter position.
4.3.2
Shut-down Process
At the system shut-down, the paper is rewound if it remains in the printer.
4-23
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4.3 Paper Feed
4.3.3
Cutter Sequence
1. Sets the cutter to the open (home) position.
The cutter blades move to the open (home) position.
2. Sets the cutter to the close position.
The cutter blades move to the close position.
START
START
Yes
Yes
Is “open” position detected?
D507/D527
No
No
Start cutter drive
M500/M520
Start cutter drive
M500/M520
Is cutter driven 600ms?
No
Yes
Error occurred?
Yes
Error message
Error message
4.3.3
4-24
No
No
No
4
Is cutter driven 600ms?
Yes
Yes
Error occurred?
Is “close” position detected?
D508/D528
End process
End process
END
END
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4.3 Paper Feed
3. Cut
The cutter blades are moved to “open”, “close” and “open” position in that order with the cutter motor drive, and the paper is cut.
START
No
Is “open” position detected?
D507/D527
Yes
Start cutter drive
M500/M520
Is cutter driven 600ms?
Malfunction
No
Yes
Error occurred?
Yes
No
4
Error message
4.3.3
End process
END
4-25
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4.3 Paper Feed
4.3.4
Width Guide Position Setting
Sets the exposure section paper guide to the paper width to be used.
START
Yes
Current position = Set position?
D563
No
Calculates move pulses.
Decides turn direction
Move pulses <
= Accelerated/
reduced pulses?
No
Yes
Moves to set position with
constant speed. D563
4
END
4.3.4
4-26
Moves to set position with accelerated/
reduced speed. M563
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4.3 Paper Feed
4.3.5
Auto Loading
The auto loading draws the paper from the magazine and sets its leading end to the cutter position. It has two steps: drawing and pre-cutting.
The paper leading end is fed to the cutter (drawing), then is cut and fed until it reaches the processor entrance (pre-cutting).
Splice detection
(D506/D526)
(25)
Cutter
(8)
End detection
(D505/D525)
37
45
69
62
17
4
4.3.5
4-27
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4.3 Paper Feed
q Drawing
START
Is paper end detected?
D505/D525
Yes
No paper error
No
Is there paper?
Yes
Paper exist error
No
Is back printer set?
No
Back printer set error
Yes
Is cutter home position detected? Yes
D507/D527
No
Sets to cutter home (open)
position.
4
Does splice sensor detect
“paper exists”? D506/D526
4.3.5
Yes
No
Paper feed motor rewinds 25mm.
M501/M521
Drives paper feed motor.
No
Is paper end detected?
D505/D525
Yes
No
No
Does splice sensor detect
“paper exists”? D506/D526
Yes
Paper feed motor rewinds 20mm.
M501/M521
Does splice sensor detect
“paper exists”? D506/D526
Yes
Jamming error
No
Is jammed paper process
completed?
Stops paper feed motor.
M501/M521
Yes
4-28
Jamming error
Paper leading end is fed to cutter
position. M501/M521
To next page
To next page
To next page
To next page
Distributed by: www.minilablaser.com
4.3 Paper Feed
From previous page
From previous page
Is paper end detected?
D505/D525
From previous page
From previous page
Paper end process
Yes
No
Is splice detected?
D506/D526
Yes
Splice
No
No
Is feeding completed?
Yes
END
w Pre-cutting
START
4
Starts paper feed motor.
M501/M521
4.3.5
Is paper end detected?
D505/D525
Yes
Paper end process
No
Is splice detected?
D506/D526
Yes
Splice
No
No
Is feeding completed?
Yes
Cut
Feeds sheet’s leading end
END
4-29
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4.3 Paper Feed
4.3.6
Auto Rewinding
Rewinds the unexposed paper from the cutter position into the magazine.
START
Is magazine set?
No
No magazine error
Yes
Is paper end detected?
D505/D525
No
No paper error
Yes
Does splice sensor detect
“paper exists”? D506/D526
No
No paper error
Yes
Feed motor rewinds.
M501/M521
4
Does splice sensor detect
“paper exists”? D506/D526
Yes
4.3.6
Sets cutter to close position.
Feed motor rewinds.
M501/M521
END
4-30
No
Jamming error
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4.3 Paper Feed
4.3.7
Paper Drawing
Draws the paper to the cutter position and cuts its end.
The paper drawing of the upper magazine is as follows:
START
> 225mm?
Drawn paper length =
No
Yes
Sets the stop positions for M501,
M540 and M541 motors,
and starts drive.
Is paper end detected?
D505
Sets the stop positions for M501
and M540 motors, and starts drive.
Yes
No
End process
Yes
Is splice detected?
D506
4
No
Splice
Does motor stop?
No
4.3.7
Yes
Cut
Starts driving motors except
M501.
END
4-31
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4.3 Paper Feed
4.3.8
Back Printing
Prints on back surface of the paper with the dot-printer.
START
Is paper’s leading end detected?
D541
No
Yes
Starts driving ink ribbon of back printer
M542
No
Has specified period of
time passed?
Yes
Starts back printing
4
Has specified period of
time passed?
No
Is paper’s leading end detected? Yes
D541
Yes
No
4.3.8
Stop driving ink ribbon
M542
END
* In case of the papers with more than 273mm of feed length, the back printing is started
within a specified period of time after the paper loading is complete.
4-32
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4.3 Paper Feed
4.3.9
Speed Adjustment
The paper is fed to the exposure section, reducing the feed speed from 100mm/sec to 78.8mm/sec.
START
Is paper’s leading end detected?
D560
No
Yes
Reduces feed speed to 78.8mm/sec.
M542
Is it paper with more than
152mm of feed length?
Yes
No
2000ms passed after paper leading
end detection? D560
No
Yes
Nip release
M545
4
No
Specified period of time passed
after reduction is complete?
* Paper’s length (mm)÷78.8mm/sec+0.1sec
4.3.9
Yes
Restores feed speed to 100mm/sec.
M542
Nip released?
No
Yes
Nip ON
M545
END
4-33
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4.3 Paper Feed
4.3.10 Soft Nip
Nips the papers passing through the exposure section.
START
Is paper leading end detected?
D562
No
Yes
Waits 190ms.
2nd nip ON
Is paper trailing end detected?
D561
No
Yes
4
Waits 310ms.
4.3.10
1st nip OFF
Is paper leading end detected?
D562
Yes
Waits 80ms.
1st nip ON
2nd nip OFF
END
4-34
No
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4.3 Paper Feed
4.3.11 Distribution
Distributes the papers.
q Sheet’s leading end detection
START
No
Is paper’s leading end detected?
D562
Yes
Waits specified period of time.
Goes down from waiting position
to distribution position. M572
Waits specified period of time.
4
Distribution left/right movement
M571
4.3.11
END
w Sheet’s trailing end detection
START
No
Is paper’s trailing end detected?
D562
Yes
Waits specified period of time.
Waits specified period of time.
Stops feed.
M570
Goes down to distribution position.
M572
Waits specified period of time.
Waits specified period of time.
To next page
To next page
From next page
4-35
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4.3 Paper Feed
From previous page To previous page
Yes
4
Drives feed motor.
M570
From previous page
Switches bulb to go down
suction position. M572
Left/right movement
M571
Waits specified period of time.
Waits specified period of time.
Switches bulb.
(S570/S571)
Stops feed
M570
Waits specified period of time.
Waits specified period of time.
Starts going up to suction section
waiting position. M572
Switches bulb to go down
suction position. M572
Specified period of time
passed after going-up is started?
No
Waits specified period of time.
Switches bulb.
(S570/S571)
No
4.3.11
Going-up is complete?
Yes
No
Waits specified period of time.
Feeding.
M570
Yes
Starts going up to suction section
waiting position. M571
Yes
Continue release working?
Yes
No
Specified period of time
passed after going-up is started?
No
Starts driving feed motor
M570
No
Going-up is complete?
Yes
No
Feeding.
M570
Yes
END
4-36
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4.3 Paper Feed
Distribution Line and Position
• Line
The following 5 distribution line types are used differently depending on the sheet’s width and length.
q Single line
Sheet is not distributed.
Condition: L > 254mm or W > 152mm
w 2-line high speed distribution
Absorption and release are performed alternately on the 2 lines (2nd low).
Condition: L <= 102mm and 102mm <= W <= 152mm
e 2-line low speed distribution
Release is performed after absorption and distribution.
Condition: 102mm < L and 102mm <= W <= 152mm
r 2-line special distribution
2-line high speed distribution. Absorption and release are performed alternately on the 2 lines (3rd low).
Condition: L <= 152mm and W = 102mm
t 3-line distribution
Condition: 82.5mm <= L <= 254mm and W <= 89mm
Distribution Position
• Distribution position: 3-line front, 2-line front, center, 2-line rear and 3-line rear.
Relation between distribution lines and positions is as follows:
Center
2nd row front
4
2nd row rear
3rd row front
3rd row rear
4.3.11
Feed direction
• Single line
• 2-line high speed
• 2-line low speed
The sheets are placed on the center line position.
The sheets are distributed on the 2nd row front
and 2nd row rear positions alternately.
• 2-line special
The sheets are distributed on the 3rd row front
and 3rd row rear positions alternately.
• 3-line
The sheets are distributed on the 3rd row front,
3rd row rear and center positions in that order.
(If the sheets are distributed in the reverse
order, they cannot be aligned). In case of a
sheet with a 254 mm length, it is always placed
on the front position.
4-37
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4.3 Paper Feed
4.3.12 Splice
If the splice sensors (D506/D526) detect the splice hole, the paper is cut at 193mm from the leading end of the hole and is output onto the
large-size tray.
Splice Hole
Splice
Cut Position
193mm
4.3.13 Paper End Process
If the paper end sensors (D505/D525) detect the paper end, the trailing paper length is detected by the splice sensors(D506/D526) and paper
end sensors (D505/D525), the system performs as follows:
Trailing paper length
4
Process
Less than 130mm
Stops feeding and displays the paper end processing messages (W-2421/W-2422).
More than 130mm
Displays the paper end processing messages (W-2421/W-2422) and draws the trailing paper, then outputs it
onto the large-size tray.
4.3.12
4.3.13
Splice Sensors
(D506/D526)
Cutter
4-38
Paper End Sensors
(D505/D525)
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4.4 Exposure Section
4.4.1
Start-up Initialization
Machine initialization → Warming-up initialization in normal operation
START
Initialize serial connection.
Read parameters from
EEPROM.
Polygon initialization
Mechanism
control
Fan initialization
4.4
Shutter initialization
4
Start warming-up?
→ Warming-up start
Warming-up
control
4.4.1
AOM temperature
warming-up
G-SHG temperature
warming-up
R-LD warming-up
B-SHG warming-up
R-LD exposure
initialization
SOS check
LD exposure
control
G-SHG exposure
initialization
B-SHG exposure
initialization
END
4-39
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4.4 Exposure Section
4.4.2
End Process
4.4.3
Feed Start
START
START
Light source deterioration
detection
Stop temperature monitor
Read total exposure time
B-SHG exposure
END
G-SHG exposure
Environment method calibration
END
4
4.4.2
4.4.3
4-40
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4.4 Exposure Section
4.4.4
Exposure Preparation
START
Yes
Sensor status error?
No
Initializing SHG?
No
Yes
SHG initialization check
at feed start
No
Within specified current?
Yes
Exposing R-LD?
Yes
No
R-LD exposure
No
Normally completed?
4
Yes
SOS detect check
No
4.4.4
Normally completed?
Yes
Yes
Exposing?
No
Stop exposure.
Set size/position info.
Set counter sub-scanning
start position.
Same as Exposure
Completion
Exposure OK
Abnormally completed.
Waiting exposure
completion.
Normally completed.
4-41
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4.4 Exposure Section
4.4.5
Exposure Completion/RLD Exposure Stop
START
No
Waiting exposure completion?
Yes
Timer Start-up
Set size/position info.
Set counter sub-scanning
start position.
No
Count up?
Exposure OK
Yes
Turn OFF R-LD.
Normally completed.
4
4.4.6
4.4.5
4.4.6
Feed Completion
START
Stop R-LD turn-OFF timer.
Turn OFF R-LD.
Turn OFF B-SHG.
Turn OFF G-SHG.
Exposure OK
END
4-42
Same as Exposure
Preparation
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4.5 Processor
4.5.1
Heat-up Operation
Heat-up Start
Solution levels of each tank
normal?
Yes
Heater OFF?
No
All heaters OFF
Yes
To “No warm-up operation”
To error processing
No
30 minutes passed?
Yes
Current temperature
< Former temperature +1°C
No
Yes
To error processing
Former temperature is updated to
current temperature.
4.5
No
Current temperature Temperature
setting + Controlled range
4
Yes
Error set
No
Current temperature <
Temperature setting
No
4.5.1
Yes
Heater ON
Yes
Heater OFF
Current temperature <
Temperature setting
No
Set temperature adjustment
completion.
No
Heat-up of all processing tank
solutions completed.
Yes
Error occurred?
No
Yes
To error processing
END
To normal operation
4-43
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4.5 Processor
4.5.2
Normal Warm-up Operation
Normal warm-up
Solution levels of processing
tanks normal?
No
Yes
Current temperature is
within controlled range?
No
Yes
Current temperature <
Temperature setting
No
Yes
Heater OFF
Heater ON
No
Error processing
Temperature adjustment of all processing
tank solutions completed?
Yes
END
4
4.5.2
4-44
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4.5 Processor
4.5.3
Pre-heat Operation
The pre-heat operation is designed to keep each solution temperature above a prescribed level when it might otherwise fall below freezing
point. The pre-heat operation time can be set twice in units of less than two hours between 23:00 and 4:00.
Heat-up
Solution levels of processing
tanks normal?
No
Yes
Circulation pump ON
Drive motor of processing tank ON
Solution temperatures of all processing
tanks are less than 30°C.
No
Yes
>
Current temperature =
Control temperature
Yes
Set heater OFF.
4
No
Current temperature <
Control temperature
No
Yes
4.5.3
4.5.4
Error processing
Set heater ON
END
4.5.4
Cool-down Operation
The temperature control of the processing tanks is stopped when the power or heater is turned OFF.
START
All heater OFF
Circulation pump OFF
END
4-45
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4.5 Processor
4.5.5
Heater Cooling Fan
START
No
Heater cooling fans
(F710~F13) are ON?
Yes
Current temperature >
=
Temperature setting + offset
No
Current temperature >
=
Temperature setting
No
Yes
Turn ON solution heater cooling
fans of processing tanks.
Turn OFF solution heater cooling
fans of processing tanks.
Are heater cooling fans ON?
Are heater cooling fans OFF?
No
Yes
Yes
No
Yes
Heater cooling fans ON output
Heater cooling fans OFF output
END
4
4.5.6
Monitoring Processing Solution Level
4.5.5
4.5.6
START
Solution levels of processing
tanks normal?
Yes
No
Solution levels of processing
tanks abnormal?
Yes
To “No warm-up operation”
“Processor entry inhibition” is notified.
“Processor tank levels lowered”
is notified.
No
Is there heater stop operation?
Yes
END
4-46
To heat-up operation.
“Normal solution level” is notified.
No
Distributed by: www.minilablaser.com
4.5 Processor
4.5.7
Normal Operation Drive Control
START
No
Processor drive motor ON
requested?
Processor drive motor
M700 OFF requested?
Yes
Processor cover/Dryer entrance rack
cover/Dryer front cover closed?
No
No
Yes
Yes
Drive motor OFF
Drive motor(M700) ON
Dryer heater OFF
END
4.5.8
Auto Intermittent Operation Control
Turns ON the drive motor(M700) to operate the circulation pump during the specified time, so that dust cannot collect on the processing rack
rollers.
4
START
4.5.7
4.5.8
Processor drive motor control
requested?
Yes
No
Drive motor (M700) ON
Circulation pump ON
Yes
Specified period of time passed?
No
Is there a power ON operation?
No
Yes
Drive motor OFF
END
4-47
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4.5 Processor
4.5.9
Auto Cleaning Control
Supply the PS-R replenisher solution to perform the auto cleaning of the processing racks during the post-operational check.
START
Drive processor.
(Rotate 70s CW)
Drive processor CW(10s).
Start rear side auto cleaning.
Drive continuously 19s CW.
Start front side auto cleaning.
Drive continuously 19s CW.
Stop processor.
Stop processor.
Wait 1s.
Wait 1s.
Drive processor CCW(10s).
4
Drive processor CCW(10s).
Start front side auto cleaning.
Drive continuously 19s CW.
4.5.9
Start rear side auto cleaning.
Drive continuously 19s CW.
Stop processor.
Stop processor.
Wait 1s.
Wait 1s.
2 sets completed?
Drive processor CW(10s)
Yes
END
4-48
No
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4.5 Processor
4.5.10 Auto Cleaning Output Measurement
START
Wait 10s.
Cleaning pump(PU740) ON.
Water pressure adjustment(1.0s)
Open front side auto cleaning valves
(S720~S723) during a specified time.
Close front side auto cleaning valves
(S720~S723).
Wait 1s.
4
Open rear side auto cleaning valves
(S724~S727) during a specified time.
4.5.10
Close rear side auto cleaning valves
(S724~S727). Cleaning pump OFF.
No
4 sets completed?
Yes
END
4-49
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4.5 Processor
4.5.11 Replenishment Pump Control
START
Does total P1-R replenisher
value exceed print stop timing?
Yes
No
Cutting print cut permitted.
Cutting print inhibited.
Does total P1-R replenisher value
exceed 1-unit output amount?
No
Yes
Replenisher operation OK
in replenisher mode?
No
Yes
1-unit replenisher pump operated.
4
Subtract 1-unit output amount from total
P1-R replenisher value.
4.5.11
4.5.12
END
4.5.12 Replenishment Initialization Control
START
Processing parameters received.
Status flag “error”?
Yes
Replenishment section error
No
Status flag “replenish”?
No
“Opening not completed normally.
Wait!”
Yes
To Replenishment sequence
To Power Supply Restore sequence
END
4-50
END
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4.5 Processor
4.5.13 P1-R Replenishment Control
START
Start P2-RA replenishment
sequence
Start P2-RB replenishment
sequence
P1-R replenishment operation flag
“OK“
Resume P1-R output amount
calculation
PS-R replenishment operation flag
“OK”
4
Replenisher upper level
sensor (P1-R) “Empty“?
Yes
No
Does total P1-R output amount
value exceed 1,998.0ml?
No
No
Yes
4.5.13
“P1R replenisher pump or
stirring valve abnormal.”
Set open time for replenisher
stirring valve (P1-R) to default.
Replenisher upper level sensor
(P1-R) “Empty”
Yes
To Error Display sequence
Clear total P1-R output amount
value to 0 and resume calculation.
To next page
4-51
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4.5 Processor
From previous page
Replenisher lower level
sensor (P1-R) “Empty”?
Yes
No
Does total P1-R output amount
value exceed 4507.2ml?
Yes
No
No
“Replenisher pump (P1-R)
abnormal”
Replenisher lower level
sensor (P1-R) “Empty”?
Yes
Is total P1-R output amount
value less than 3004.8ml.
No
Save current total P1-R
output amount. → [C]
4
Correct output amount for
“Replenisher pump (P1-R)”,
“P1-R stirring valve”.
4.5.13
Clear total P1-R output amount
value to 0 and resume calculation.
No
Does total P1-R output
amount value exceed 240ml?
Yes
P1-R replenishment operation flag
“Not operated”.
P1-R, P2-R synchronization control
flag “Requested”.
To next page
4-52
Set replenisher pump (P1-R)
output amount to default.
Yes
To Error Display sequence
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4.5 Processor
To previous page
No
P2-RA replenishment
sequence completed?
Yes
No
P2-RB replenishment
sequence completed?
Yes
P1-R, P2-R synchronization control
flag “Not requested”.
PS-R replenishment operation
flag “Not operated”.
Clear total P2-RA/P2-RB
replenisher value to 0.
4
Status flag “Open”.
4.5.13
To Opening sequence
Condition: End request
All replenishment operation flag
must be “Not operated”.
END
• “Replenisher pump(P1-R)” output amount calculation
Next 1-unit output amount of replenisher pump(P1-R)
=Current 1-unit output amount × P1-R replenisher tank capacity[C]/Total P1-R output amount value[C]
=Current 1-unit output amount × 3756.0ml/Total P1-R output amount value[C]
• “Stirring valve(P1-R)” output amount calculation
Next replenisher pump stirring valve(P1-R) opening time(fluctuation)
=Current replenisher pump stirring valve(P1-R) opening time(fluctuation) × P1-R replenisher tank capacity[B]/Total P1-R output amount
value[B]
=Current replenisher pump stirring valve(P1-R) opening time(fluctuation) × 999.0ml/Total P1-R output amount value[B]
NOTE: In case of “Total P1-R output amount value[B]”=0", set “Stirring valve(P1-R)” output amount to default.
B
999.0ml
C
3756.0ml
A
240.0ml
Replenisher upper level sensor(P1-R)
Replenisher lower level sensor(P1-R)
4-53
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4.5 Processor
4.5.14 P2-RA/P2-RB Replenishment Control
START
P2-RA/P2-RB replenishment
operation flag “OK”
Resume P2-RA/P2-RB output
amount calculation.
Replenisher upper level
sensor (P2-RA/P2-RB) “Empty”?
Yes
No
Yes
Does total P2-RA output
amount value exceed 777.0ml?
“P2-RA/P2-RB replenisher
pump or cartridge cleaning
valve abnormal.”
No
No
4
Replenisher upper level
sensor (P2-RA/P2-RB) “Empty”
Set open time for replenisher
stirring valve (P2-RA) to default.
Yes
To Error Display sequence
4.5.14
Clear total P2-RA/P2-RB output
amount value to 0 and resume calculation.
To next page
4-54
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4.5 Processor
From previous page
Replenisher lower level
Yes
sensors (P2-RA/P2-RB) “Empty”
No
Total P2-RA/P2-RB output amount
value is less than 1753.2ml.
Yes
No
No
“P2-RA/P2-RB replenisher
pumps abnormal.”
P1-R/P2-R synchronization
control flag “Requested”?
Yes
Set replenisher pump (P2-RA/P2-RB)
output amount to default.
Replenisher pump (P2-RA/P2-RB)
1-operation unit replenishment
To Error Display sequence
No
Replenisher lower level
sensor (P2-RA/P2-RB) “Empty”
Yes
Is total P2-RA output amount
value less than 1168.8ml?
4
Yes
No
4.5.14
Save current total P2-RA
output amount. → [C]
Correct output amount for
“Replenisher pumps (P2-RA/P2-RB)”,
“Cartridge cleaning valves (P2-RA/P2-RB)”.
Clear total P2-RA/P2-RB replenisher
value to 0 and resume calculation.
No
P1-R/P2-R synchronization
control flag “Requested”.
Yes
Replenisher pump(P2-RA/P2-RB)
1-operation unit replenishment
No
Does total P2-RA/P2-RB output
amount value exceed 93.0ml?
Yes
To next page
4-55
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4.5 Processor
From previous page
P2-RA replenishment operation
flag “Not operated”.
Status flag “Open”.
END
Condition: End request
All replenishment operation flags
must be “Not operated”.
• “Replenisher pump(P2-RA/P2-RB)” output amount calculation
Next 1-unit output amount of replenisher pump(P2-RA/P2-RB)
=Current 1-unit output amount × P2-RA/P2-RB replenisher tank capacity[C]/Total P2-RA/P2-RB output amount value[C]
=Current 1-unit output amount × 1461.0ml/Total P2-RA/P2-RB output amount value[C]
• “Cartridge cleaning valve(P2-RA/P2-RB)” output amount calculation
Next cartridge cleaning valve(P2-RA/P2-RB)” open time(fluctuation)
=Current cartridge cleaning valve(P2-RA/P2-RB)” open time(fluctuation) × P2-RA/P2-RB replenisher tank capacity[B]/Total P2-RA/P2RB output amount value[B]
=Current cartridge cleaning valve(P2-RA/P2-RB)” open time(fluctuation) × 388.5ml/Total P2-RA/P2-RB output amount value[B]
4
4.5.14
NOTE: In case of “Total P2-RA/P2-RB output amount value[B]”=0", set “Cartridge cleaning valve(P2-RA/P2-RB)” output amount to default.
B
388.5ml
C
1461.0ml
A
93.0ml
Replenisher upper level sensor(P2-RA/P2-RB)
Replenisher lower level sensor(P2-RA/P2-RB)
4-56
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4.5 Processor
4.5.15 Auto Opening Control
START
Replenisher cartridge loaded?
No
“Load the cartridge.”
Yes
Replenisher cartridge box
closed?
No
“Close replenisher cartridge box.”
Yes
Replenisher upper level
sensor (PS-R) “solution exists”?
No
“Replenish PS-R.”
Yes
Rotate replenisher cartridge
opening drive motor CW.
Time-out 13s passed?
Yes
“Driving motor for opening
replenisher cartridge abnormal.”
4
No
No
Cartridge setting lower sensor
interrupted.
To Error Display sequence
4.5.15
Yes
Wait motor stop 1.45s.
Opening motor starts detecting dog
position just from the start-up.
Stop replenisher cartridge
opening drive motor.
Wait 40s solution lowered.
To next page
4-57
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4.5 Processor
From previous page
Replenisher lower level
sensor (P1-R) “solution exists”?
No
Replenisher lower level
sensor (P2-RA) “solution exists”?
Yes
Replenisher lower level
sensor (P2-RA) “solution exists”?
No
Replenisher lower level
sensor (P2-RB) “solution exists”?
Yes
No
No
Yes
Opening NC kit failed.
Yes
Replenisher lower level
sensor (P2-RB) “solution exists”?
To Error Display sequence
No
Yes
Set cleaning/dilution timer.
Status flag “cleaning/dilution”
Rotate replenisher cartridge
opening drive motor CW.
To Cleaning/Dilution sequence
Time-out 13s passed?
4
Yes
“Driving motor for opening
replenisher cartridge abnormal.”
No
4.5.15
END
No
Cartridge setting upper sensor
interrupted?
To Error Display sequence
Yes
Wait motor stop 3.33s.
Stop replenisher cartridge
opening drive motor.
“This replenisher cartridge empty.
Load a new cartridge.”
Has the replenisher box door
been opened and closed?
Yes
Go to “START” of
“Auto Opening Control”.
4-58
No
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4.5 Processor
4.5.16 Replenisher Level Adjustment
All replenishers exist.
Priority q
Operation q
P1-R empty
Stop replenish.
Operate until P2-RA/RB
lower limit detected.
Priority e
Operation w
Priority w
P1-R empty
Operate until P2-RB
lower limit detected.
P2-RA empty
Continue with P1-R, P2-RB.
Priority r
P2-RB empty
To opening
cartridge
Wait P1-R.
Priority e
Priority e
P1-R empty
P2-RB empty
Continue with P1-R, P2-RA.
Priority r
P2-RA empty
Operate until P2-RA
lower limit detected.
Wait P1-R.
4
4.5.16
4-59
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4.5 Processor
4.5.17 Cleaning/Dilution
START
Start-up auto cleaning pump.
Replenisher cartridge cleaning
valve(P2-RB) “open”
Wait 1s.
Subtraction count for replenisher
cartridge cleaning valve (P2-RB)
open time(fixed).
Wait for pressure rise.
Replenisher cartridge cleaning
valve (P1-R) “open”
Subtraction count for replenisher
cartridge cleaning valve (P1-R)
open time.
Subtraction count for replenisher
cartridge cleaning valve (P2-RB)
open time(fluctuation).
No
Remaining time=0?
Yes
No
4
Remaining time=0?
Replenisher cartridge cleaning
valve (P2-RB) “close”
Yes
Replenisher cartridge cleaning
valve (P1-R) “close”
Replenisher stirring
valve (P1-R) “open”
4.5.17
Replenisher cartridge cleaning
valve (P2-RA) “open”
Subtraction count for replenisher
cartridge cleaning valve (P1-R)
open time(fixed).
Subtraction count for replenisher
cartridge cleaning valve (P2-RA)
open time(fixed).
Subtraction count for replenisher
cartridge cleaning valve (P2-RA)
open time(fluctuation).
Subtraction count for replenisher
cartridge cleaning valve (P1-R)
open time(fluctuation).
No
Remaining time=0?
Yes
No
Remaining time=0?
Replenisher cartridge cleaning
valve (P1-R) “close”
Yes
Replenisher cartridge cleaning
valve (P2-RA) “close”
To next page
4-60
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4.5 Processor
From previous page
Stop auto cleaning pump.
Replenisher upper level
sensor (P1-R) “solution exists”?
No
“P1-R replenisher pump or stirring
valve abnormal.”
Yes
To Error Display sequence
Replenisher upper level
sensor (P2-RA) “solution exists”?
No
“P2-RA replenisher cartridge
cleaning valve abnormal.”
Yes
To Error Display sequence
4
Replenisher upper level
sensor (P2-RB) “solution exists”?
No
“P2-RB replenisher cartridge
cleaning valve abnormal.”
4.5.17
Yes
Stop replenisher cartridge
open drive motor.
To Error Display sequence
Clear total P1-R/P2-RA/P2-RB output amount
value to 0 and resume calculation.
Status flag “Cap cleaning”
To Cap Cleaning sequence
END
4-61
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4.5 Processor
4.5.18 Replenisher Cartridge Cap Cleaning Control
START
q
Time-out 13s passed?
Rotate replenisher cartridge
opening drive motor CW.
Time-out 13s passed?
Yes
No
Yes
to q
No
Cartridge setting
lower sensor interrupted?
Yes
No
Wait for motor stop 1.45s.
Cartridge setting upper
sensor interrupted?
No
Yes
Stop replenisher cartridge
opening drive motor.
Wait for motor stop 0.36s.
Wait 30s for water draining.
Stop replenisher cartridge
opening drive motor.
4
Rotate replenisher cartridge
opening drive motor CW.
Start-up auto cleaning pump.
4.5.18
Time-out 13s passed?
Replenisher cartridge cleaning
valve (P1-R) “open”(0.5s)
Replenisher cartridge cleaning
valve (P2-RA) “open”(0.5s)
No
No
Cartridge setting
upper sensor interrupted?
Yes
Wait for motor stop 3.33s.
Replenisher cartridge cleaning
valve (P2-RB) “open”(0.5s)
Stop auto cleaning pump.
Stop replenisher cartridge opening drive motor.
Stop replenisher cartridge
opening drive motor.
Status flag “Replenish”
Rotate replenisher cartridge
opening drive motor CCW.
To Replenishment sequence
END
4-62
Yes
“Driving motor for opening
replenisher cartridge abNormal.”
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4.5 Processor
4.5.19 Power Supply Restore Control
START
Status flag=“Replenish”?
Yes
To Replenishment sequence
No
Status flag=“Opening”?
Yes
To Opening sequence
No
Status flag=“Cleaning/Dilution”?
Yes
To Cleaning/Dilution sequence
No
Status flag=“Cap cleaning”?
Yes
Status flag=“Replenish”
To Replenishment sequence
No
Status flag=“Error”
4
To Error Display sequence
4.5.19
END
4-63
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4.5 Processor
4.5.20 Error Display Control
START
Status flag=“Error”
P1-R/P2-RA/P2-RB/PS-R replenishment
status flag=“Not operated”
Error occurred in replenishment
section. About 380 sheets of
3R size printing still possible
without replenishment.
Cartridge box upper sensor
interrupted?
Yes
No
Rotate replenisher cartridge
opening drive motor CW.
4
4.5.20
Time-out 13s passed?
No
No
Cartridge box upper sensor
interrupted?
Yes
Wait for motor stop 3.33s.
Stop replenisher cartridge
opening drive motor.
END
4-64
Yes
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4.5 Processor
4.5.21 Error Restore Control
START
No
Status flag=“Error”?
Yes
Does replenisher level lower sensor
(P1-R) (P2-RA) (P2-RB)
detect “empty”?
Yes
Status flag=“Open”
To Opening sequence
Status flag=“Replenish”
Clear total P1-R/P2-RA/P2-RB
output amount value to 0 and
resume calculation.
No
Does replenisher level upper sensor
(P1-R) (P2-RA) (P2-RB)
detect “solution exists”?
Yes
No
END
To Replenishment sequence
4.5.22 Pump Output Measurement
4
Measure the output amount of the processing tank replenisher pump.
• The following standard value is common to all processing methods.
Replenisher pump
Standard value
P1-R
P2-RA
P2-RB
PS-R
50Hz
54.0
54.0
54.0
57.0
60Hz
64.8
64.8
64.8
68.4
4.5.21
4.5.22
* Measure the output amount for each unit operation.
START
Specified replenisher
pump 30s ON.
PU741, PU742,
PU743, PU744
END
4-65
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4.5 Processor
4.5.23 Auto Replenishment Control (at installation)
START
Supply water.
Rack cleaning valve
front side (PS3,4) ON 10s.
Drive PS-R replenisher pump 60s.
Rack cleaning valve
rear side (PS3,4) ON 10s.
Drive cleaning pump.
Stop cleaning pump.
Wait 1s.
Drive PS-R replenisher pump 30s.
Rack cleaning valve
front side (PS3,4) ON 10s.
Drive cleaning pump.
Rack cleaning valve
rear side (PS3,4) ON 10s.
Wait 1s.
Stop cleaning pump.
Rack cleaning valve
front side (PS3,4) ON 10s.
Drive PS-R replenisher pump 30s.
Rack cleaning valve
rear side (PS3,4) ON 10s.
Drive cleaning pump.
Stop cleaning pump.
Wait 1s.
END
4
4.5.23
4-66
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4.5 Processor
4.5.24 Intermittent Process
Prevent the performance deterioration of the processing solution when the paper processing amount does not reach the setting value.
Perform the intermittent process:
“when the paper processing amount of the previous day is less than the setting value.”
“when the paper processing amount of the last 7 days is less than the setting value.”
Minimum paper processing amount
Minimum paper processing amount of the previous day
Minimum paper processing amount of the last 7 days
LP1500SC
6.8m2
47.6m2
LP2000SC
9.6m2
67.2m2
START
No
Is processing amount
less than setting value?
Yes
Intermittent process amount
calculated?
4
PS-R exists?
No
4.5.24
Yes
Perform intermittent process.
PU744
“No solution” error
END
4-67
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4.5 Processor
4.5.25 Waste Solution Process
START
Has waste tank solution level
changed to “No solution”? FS749
Yes
No
Yes
Resume replenishment.
“No solution” is notified.
Has waste tank solution level
changed to “Full”? FS749
No
Waste tank solution level
changed to “No solution”?
More than 300ml replenished
while “Full” detected?
No
Yes
Stop replenishment. Waste solution
“Completely full” is notified.
END
4
4.5.26 Dryer Section Heat-up Control
START
4.5.25
4.5.26
No
Current temperature <
Setting temperature
Yes
Dryer heater ON Setting.
Dryer fan ON output
Set status change.
Current temperature >
Upper limit temperature
Yes
No
More than 1°C rise
during 1 minute?
No
Error processing
4-68
Dryer heater OFF.
Yes
END
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4.5 Processor
4.5.27 Dryer Section Temperature Adjustment
4.5.28 Dryer Section Pre-heat Control
START
Does current temperature exceed
the range±15°C? (TS760)
START
No
Pre-heat set?
Yes
No
Yes
Error processing
Set temperature to 40°C
No
Current temperature <
Setting temperature
Yes
Heater (H760) ON Setting.
Heater (H760) ON Setting.
Dryer fan (F760) ON output.
Dryer fan (F760) ON output.
Yes
Current temperature >
Upper limit temperature
END
4
No
More than 1°C rise
during 1 minute?
Yes
4.5.27
4.5.28
No
Error processing
Dryer heater OFF
Dryer fan OFF
Set status change.
END
4-69
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4.5 Processor
4.5.29 Dryer Section Pre-heat Drive Temperature Adjustment
START
Does current temperature exceed
the range±15°C? (TS760)
No
Yes
No
Error processing
Current temperature <
Setting temperature
Yes
Heater (H760) ON Setting.
Dryer fan (F760) ON output.
END
4
4.5.30 Dryer Section Cool-down Control
Stops the temperature control of the dryer section.
4.5.29
4.5.30
START
Dryer heater (H760) OFF.
Dryer fan (F760) OFF.
END
4-70
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4.6 Densitometer
4.6.1
Densitometer AD100
RESET (Power ON)
Error
ERROR LED lights.
(EEPROM parameter damaged.)
Error
ERROR LED lights.
(Density measurement head start point detection error)
(White board density measurement error (amplifier offset maladjusted,
or lamp burnt out))
Error
ERROR LED lights.
(Paper is not detected.)
ERROR SUM CHECK
Initialization
Is the [START] button pressed?
No
Yes
Chart insertion
4.6
Error
Insertion direction check
ERROR LED lights.
(Patch P0 is not black, or the blank next to it is not white.)
4
Width (narrow or wide) check
(Patch P2 is read.)
4.6.1
Calibration (White board is read.)
Insertion direction image position
offset correction
Cyan density measurement (Patch C11 to C0)
Density measurement head is
moved to the measurement point.
Cyan density measurement
Density check
Error
ERROR LED lights.
(Reversed density order of patches)
To magenta density measurement
4-71
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4.6 Densitometer
From cyan density measurement
Magenta density measurement (Patch M11 to M0)
Density measurement head is
moved to the measurement point.
Magenta density measurement
Density check
Density measurement head is
moved to the measurement point.
Error
ERROR LED lights.
(Reversed density order of patches)
Yellow density measurement (Patch Y11 to Y0)
Yellow density measurement
4
Density check
Error
ERROR LED lights.
(Reversed density order of patches)
4.6.1
Magazine ID measurement
(Patch ID0 to ID5)
Error
Ending processing
ERROR LED lights.
(Paper sensor detects paper feed error more than ±3mm.)
Data sending
Normal completion
* Refer to the “Calibration Chart Dimensions” for patch number.
4-72
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4.6 Densitometer
Calibration Chart Dimensions (Narrow width paper)
A
B
Reference Point
C
Allowance value for calibration
D
1.
2.
3.
4.
A – B ±2mm
C = 63.5 + 2mm, –1.5mm
D = 59.7 ± 1.5mm
E = 167.6 ± 1.5mm
4
E
4.6.1
Paper
(in the case of 3.5 in. width)
White
4-73
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4.6 Densitometer
Calibration Chart Dimensions (Wide width paper)
Reference Point
A
B
C
D
E
4
4.6.1
White
Allowance value for calibration
1.
2.
3.
4.
4-74
A – B ±2mm
C = 76.2 + 2mm, –1.5mm
D = 121.9 ± 1.5mm
E = 82.5 ± 1.5mm
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4.6 Densitometer
4.6.2
Densitometer AD200
RESET (Power ON)
Error
EEPROM SUM CHECK
Error
Initialization
ERROR LED lights.
(EEPROM parameter defective.)
ERROR LED lights.
(Density measurement head start point detection error)
(White board density measurement error (amplifier offset maladjusted,
or lamp burnt out))
Error
ERROR LED lights.
(Paper is not detected.)
Error
ERROR LED lights.
(Patch is not black, or the blank next to it is not white.)
Chart insertion
Is the [START] button pressed?
No
Yes
Insertion direction check
4
Width (narrow or wide) check
4.6.2
Calibration (White board is read.)
Insertion direction image position
offset correction
Density measurement
Density measurement head is
moved to the measurement point.
Density measurement
Density check
Error
ERROR LED lights.
(Reversed density order of patches)
4-75
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4.6 Densitometer
From density measurement
5 Magazine ID’s measurement
Ending processing
Data sending
Normal completion
Wait for [START]
4
4.6.2
4-76
Error
ERROR LED lights.
(Paper sensor detects paper feed error more than ±3mm.)
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4.6 Densitometer
Calibration Chart
8mm ± 2mm
4
4.6.2
4-77
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5. I/O PARTS DIAGRAM
5.1 Scanner (SP-3000) ...........................................................................................
5-2
5.2 Auto Film Carrier NC100AY ...........................................................................
5-4
5.3 Multi-film Carrier MFC10AY (Optional) .......................................................
5-6
5.4 Printer Section ...................................................................................................
5-7
5.5 Processor Section............................................................................................. 5-10
5
5-1
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5.1 Scanner (SP-3000)
5.1
5
Micro Switch
Motor
Temperature Sensor
Photo-interrupter
Fan
Displacement Sensor
Switch
Heater
Z2217
5-2
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5.1 Scanner (SP-3000)
Symbol
Name
Remarks
D201
Conjugate Length Variable Section Home Position Sensor
Photo Interrupter
D202
Lens Home Position Sensor
Photo Interrupter
D203
Shutter Home Position Sensor
Photo Interrupter
D204
Scanner Section Exhaust Fan Sensor
D205
Scanner Section Cooling Fan Sensor
D206
Displacement Sensor 1
D207
Displacement Sensor 2
D208
Carrier Lock Sensor
Micro Switch
D301
135 Diffusion box Sensor
Micro Switch
D302
120 Diffusion Box Sensor
Micro Switch
D311
LED Light Source Temperature Sensor
D214
Start Switch
D303
Light Source Section Exhaust Fan Sensor
F211
Scanner Section Exhaust Fan
DC24V/0.07A
F212
Scanner Section Cooling Fan
DC24V/0.07A
F311
Light Source Section Exhaust Fan
DC24V/0.04A
F321
Image Processing Section Cooling Fan
DC12V/0.14A
L301
R-LED Light Source
L302
G-LED Light Source
L303
B-LED Light Source
L304
IR-LED Light Source
5
LH311
LED Heater 1
LH312
LED Heater 2
M201
Conjugate Length Variable Motor
Pulse Motor
M202
Lens Drive Motor
Pulse Motor
M203
Shutter Drive Motor
Pulse Motor
PZ201
Piezoelectric Actuator 1
(Pixel Shifting)
PZ202
Piezoelectric Actuator 2
(Pixel Shifting)
5-3
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5.2 Auto Film Carrier NC100AY
5.2
5
Micro Switch
Photo-interrupter
Motor
Solenoid
LED
LED/Photosensitive device
Z2216
5-4
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5.2 Auto Film Carrier NC100AY
Symbol
Name
Remarks
D101
135 Leading End Sensor
LED/Phototransistor
D102
135 Upstream Perforation Sensor
LED/Phototransistor
D103
135 Downstream Perforation Sensor
LED/Phototransistor
D104
135 Check Tape Sensor
LED/Phototransistor
D106-A
135 Rear Inner Bar Code Sensor
LED/PSD
D106-B
135 Rear Outer Bar Code Sensor
LED/PSD
D108-A
135 Front Inner Bar Code Sensor
LED/PSD
D108-B
135 Front Outer Bar Code Sensor
LED/PSD
D109
135 Rear Outer Frame Sensor
LED/PSD
D110
135 Rear Inner Frame Sensor
LED/PSD
D111
135 Front Inner Frame Sensor
LED/PSD
D112
135 Front Outer Frame Sensor
LED/PSD
D114-A
135 Rear Inner Panorama Sensor
LED/PSD
D114-B
135 Rear Outer Panorama Sensor
LED/PSD
D115-A
135 Front Inner Panorama Sensor
LED/PSD
D115-B
135 Front Outer Panorama Sensor
LED/PSD
D116-A
IX240 Inner Leading End/Trailing End/Bar Code Sensor
LED/PSD
D116-B
IX240 Outer Leading End/Trailing End/Bar Code Sensor
LED/PSD
D117
IX240 Perforation Sensor
LED/Phototransistor
D118
IX240 Rear Unexposed Frame Sensor
LED/PSD
D119
IX240 Front Unexposed Frame Sensor
LED/PSD
D120
Door Open/Close Sensor
Photo Interrupter (SSB22)
D121
IPI Sensor
Photo Interrupter (SSA23)
D122
Supply Motor Home Position Sensor
Photo Interrupter (SSD23)
D123
Cartridge Set Sensor
Photo Interrupter (SSB22)
D124
Magnetic Reading Head
D128
Pressure Cover Open/Close Sensor
Micro Switch
D129
135 Feed Lane Position Sensor
Photo Interrupter
D130
IX240 Feed Lane Position Sensor
Photo Interrupter
D131
Left Frame Adjustment Key (<)
D132
Frame Return Key ([<])
D133
Frame Feed Key ([>])
D134
Right Frame Adjustment Key (>)
D135
Feed Roller Rotation Sensor
Photo Interrupter (SSE23)
L/P101
Indicator Lamp
LED (Green/Red)
M101
Feed Motor
Pulse Motor
M102
Supply Motor
Pulse Motor
M104
Door Motor
Pulse Motor
MG101
Magnetic Writing Head
S101
Solenoid
5
5-5
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5.3 Multi-film Carrier MFC10AY (Optional)
5.3
Photo-interrupter
Solenoid
5
Z2215
Symbol
Name
Remarks
D480
Film Mask Sensor 0
Photo Interrupter (Rear)
D481
Film Mask Sensor 1
Photo Interrupter
D482
Film Mask Sensor 2
Photo Interrupter
D483
Film Mask Sensor 3
Photo Interrupter
D484
Film Mask Sensor 4
Photo Interrupter (Front)
D486
Mask Table Slider Position Sensor
Photo Interrupter
S480
Solenoid
5-6
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5.4 Printer Section
5.4
5
Micro Switch
Photo-transistor
Motor
Solenoid
Temperature Sensor
Photo-interrupter
Fan
EZ1198
5-7
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5.4 Printer Section
■ Paper Feeding Section
Symbol
5
Name
Remark
D500~D504
Upper Magazine ID Sensor
Photo Interrupter
D505
Upper Paper End Sensor
Photo Interrupter
D506
Upper Splice Sensor
Flood LED, Photo-transistor
D507
Upper Cutter Home Position Sensor(Open)
Photo Interrupter
D508
Upper Cutter Home Position Sensor(Close)
Photo Interrupter
D520~D524
Lower Magazine ID Sensor
Photo Interrupter
D525
Lower Paper End Sensor
Photo Interrupter
D526
Lower Splice Sensor
Flood LED, Photo-transistor
D527
Lower Cutter Home Position Sensor(Open)
Photo Interrupter
D528
Lower Cutter Home Position Sensor(Close)
Photo Interrupter
D541
Middle Side Door Section Paper Sensor
Photo Interrupter
D544
Back Printer Sensor
Micro Switch
D547
Upper Side Door Section Nip Release Sensor
Photo Interrupter
D552
Lower Side Door Section Paper Sensor
Photo Interrupter
D580
Magazine Section Door Sensor Interlock Switch
Micro Switch
D581A/B
Lower Side Door Sensor Interlock Switch
Micro Switch
D582A/B
Middle Side Door Sensor Interlock Switch
Micro Switch
D583A/B
Upper Side Door Sensor Interlock Switch
Micro Switch
F594
Magazine Section Cooling Fan
M500
Upper Cutter Motor
DC Motor
M501
Upper Paper Supply Motor
Pulse Motor
M520
Lower Cutter Motor
DC Motor
M521
Lower Side Paper Feed Motor
Pulse Motor
M540
Middle Side Door Turn Section Feed Motor
Pulse Motor
M541
Middle Side Door Section Feed Motor
Pulse Motor
M542
Upper Side Door Section Feed Motor
Pulse Motor
M545
Upper Side Door Section Nip Release Motor
Pulse Motor
M550
Lower Side Door Turn Section Feed Motor
Pulse Motor
M551
Lower Side Door Section Feed Motor
Pulse Motor
THA20
Ambient Temperature Sensor
IC
■ Exposure Section
Symbol
Name
Remark
D560
Exposure Section Feed Unit Paper Sensor
Photo Interrupter
D561
Exposure Section Entrance Paper Sensor
Flood LED, Photo-transistor
D562
Pre-exposure Paper Sensor
Flood LED, Photo-transistor
D563
Paper Width Guide Home Position Sensor
Photo Interrupter
D564
Fork Position Sensor
Photo Interrupter
D566
Exposure Section Nip Release Sensor
Photo Interrupter
D585A/B
Exposure Section Front Cover Detecting Interlock Switch
Micro Switch
5-8
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5.4 Printer Section
Symbol
Name
Remark
F565
Exposure Section Nip Motor Cooling Fan
F585
Exposure Section Cooling Fan
F586
Exposure Section Cooling Fan
F596
Exposure Section Cooling Fan
F620
Exposure Section Anti-dust Pressure Fan 1
F621
Exposure Section Anti-dust Pressure Fan 2
F622
Exposure Section Anti-dust Pressure Fan 3
M560
Pre-exposure Feed Motor
Pulse Motor
M561
Sub-scanning Motor
Pulse Motor
M563
Paper Width Guide Motor
Pulse Motor
M565
Exposure Section Nip Motor
Pulse Motor
THA1-2
Ambient Temperature Sensor
IC
■ Distribution Section
Symbol
Name
Remark
D571
Processor Entrance 1 Sensor(Rear)
Flood LED, Photo-transistor
D572
Processor Entrance 2 Sensor(Middle)
Flood LED, Photo-transistor
D573
Processor Entrance 3 Sensor(Front)
Flood LED, Photo-transistor
D574
Distribution Home Position Sensor
Photo Interrupter
D575
Lowering Home Position Sensor
Photo Interrupter
D584A/B
Distribution Section Door Sensor Interlock Switch
Micro Switch
M570
Distribution Section Feed Motor
Pulse Motor
M571
Distribution Motor
Pulse Motor
M572
Distribution Up/Down Motor
Pulse Motor
S570
Distribution Section Solenoid Valve A
S571
Distribution Section Solenoid Valve B
5
■ Printer Electrical Equipment Section
Symbol
Name
Remark
F582
Printer Control Section Cooling Exhaust Fan 1
F583
Printer Control Section Cooling Exhaust Fan 2
F584
Printer Control Section Cooling Exhaust Fan 3
F587
Printer Control Section Cooling Suction Fan 1
F588
Printer Control Section Cooling Suction Fan 2
F589
FMC20Circuit Board Cooling Fan 1
Fan 1 has been eliminated.
F590
FMC20Circuit Board Cooling Fan 2
Fan 2 has been eliminated.
F591
AOM Driver Cooling Fan 1
F592
AOM Driver Cooling Fan 2
F593
AOM Driver Cooling Fan 3
F595
DC Power Supply Unit Exhaust Fan
5-9
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5.5 Processor Section
T
T
T
T
5.5
Micro Switch
Motor
Solenoid
5
Temperature Sensor
Safety Thermostat
Heater
Solution Lebel Sensor
Pump
Switch
Photo-interrupter
Fan
EZ1198
5-10
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5.5 Processor Section
■ Processor Section
Symbol
Name
Remark
D790
Processor Cover Detecting Interlock Switch
Micro Switch
D791
Dryer Entrance Rack Cover Detecting Interlock Switch
Micro Switch
F790
Processor Exhaust Fan 1
F791
Processor Exhaust Fan 2
F792
Processor Control Section Cooling Fan
M700
Processor Drive Motor
DC Motor
■ Processing Solution Circulation System
Symbol
Name
Remark
D710
Safety Thermostat(P1)
To monitor the abnormality of the heater temperature
D711
Safety Thermostat(P2)
To monitor the abnormality of the heater temperature
D712
Safety Thermostat(PS1/PS2)
To monitor the abnormality of the heater temperature
D713
Safety Thermostat(PS3/PS4)
To monitor the abnormality of the heater temperature
F710
Heater Cooling Fan(P1)
F711
Heater Cooling Fan(P2)
F712
Heater Cooling Fan(PS1/PS2)
F713
Heater Cooling Fan(PS3/PS4)
FS700
Processing Solution Level Sensor(P1)
FS701
Processing Solution Level Sensor(P2)
FS702
Processing Solution Level Sensor(PS1)
FS703
Processing Solution Level Sensor(PS2)
FS704
Processing Solution Level Sensor(PS3)
FS705
Processing Solution Level Sensor(PS4)
H710
Processing Solution Heater(P1)
H711
Processing Solution Heater(P2)
H712
Processing Solution Heater(PS1/PS2)
H713
Processing Solution Heater(PS3/PS4)
PU710
Circulation Pump(P1)
PU711
Circulation Pump(P2)
PU712
Circulation Pump(PS1)
PU713
Circulation Pump(PS2)
PU714
Circulation Pump(PS3)
PU715
Circulation Pump(PS4)
TS700
Processing Solution Temperature Sensor(P1)
TS701
Processing Solution Temperature Sensor(P2)
TS702
Processing Solution Temperature Sensor(PS1, PS2)
TS703
Processing Solution Temperature Sensor(PS3, PS4)
5
5-11
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5.5 Processor Section
■ Processing Solution Replenisher/Auto Washing System
Symbol
5
Name
Remark
D741
Cartridge Setting Sensor
Photo Interrupter
D742
Cartridge Box Upper Sensor
Photo Interrupter
D743
Cartridge Box Lower Sensor
Photo Interrupter
D744
Replenisher Port Door Detecting Interlock SW
Micro Switch
FS740
P1-R Upper Level Sensor
FS741
P2-RA Upper Level Sensor
FS742
P2-RB Upper Level Sensor
FS743
PS-R Upper Level Sensor
FS745
P1-R Lower Level Sensor
FS746
P2-RA Lower Level Sensor
FS747
P2-RB Lower Level Sensor
FS748
PS-R Lower Level Sensor
FS749
Internal Waste Solution Level Sensor
M740
Cartridge Opening Motor
PU740
Auto Washing Pump
PU741
P1-R Replenisher Pump
PU742
P2-RA Replenisher Pump
PU743
P2-RB Replenisher Pump
PU744
PS-R Replenisher Pump
S720
Rack Front Side Washing Valve(P1)
S721
Rack Rear Side Washing Valve(P1)
S722
Rack Front Side Washing Valve(P2)
S723
Rack Rear Side Washing Valve(P2)
S724
Rack Front Side Washing Valve(PS1/PS2)
S725
Rack Rear Side Washing Valve(PS1/PS2)
S726
Rack Front Side Washing Valve(PS3/PS4)
S727
Rack Rear Side Washing Valve(PS3/PS4)
S740
Cartridge Washing Valve(P1-R)
S741
Cartridge Washing Valve(P2-RA)
S742
Cartridge Washing Valve(P2-RB)
S743
P1-R Stirring Valve
Pulse Motor
■ Dryer Section
Symbol
Name
Remark
D760
Safety Thermostat
To monitor the dryer heater abnormality
D781
Dryer Section Front Cover Detecting Interlock Switch
Micro Switch
F760
Dryer Fan
H760
Dryer Heater
TS760
Dryer Temperature Sensor
5-12
Thermistor
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5.5 Processor Section
■ Print Exit Section
Symbol
Name
Remark
D771
Paper Front-line Sensor
Photo Interrupter
D772
Paper Middle-line Sensor
Photo Interrupter
D773
Paper Rear-line Sensor
Photo Interrupter
M770
Dryer Section Drive Motor
Pulse Motor
S770
Path Switching Solenoid
■ Sorter SU1100Y
Symbol
Name
Remark
D774
Tray Stop Position Sensor
Photo Interrupter
D775A
Full(last 2) Sensor
Photo Interrupter
D775B
Full(complete) Sensor
Photo Interrupter
M771
Sorter Drive Motor
DC Motor
SWA20
1-order Feeding Switch
5
5-13
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FAX
; 81-3-5484-0454
E-mail ; [email protected]
Request for Feedback
Fujifilm’s Technical Division Photo Products Marketing would be most grateful if you would take copies of this
form, one for each manual being used, then complete and send them to us by FAX or E-mail.
Your opinions will contribute greatly to an accurate assessment of the overall quality of each manual.
All questions can be answered by ticking [✓] the appropriate box(es), but in addition to these answers, please
provide us with your written comments in the lined spaces following each block of questions.
< Questionnaire >
Title : Frontier 355/375 Ver.1.5
SERVICE MANUAL (Principles of Operation)
Manual Title and Reference Number
Reference Number : PP3-C1033E
Name :
Your Name and Company
Company :
E-mail Address :
Your E-mail Address and FAX Number
Question 1
Question 2
•
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•
If you have ticked (3) or (4), please give us your reasons.
•
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•
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FUJI PHOTO FILM CO., LTD.
26-30, Nishiazabu 2-chome, Minato-ku, Tokyo 106-8620, Japan.
Printed on Recycled Paper
Ref.No.PP3-C1033E TD-03.11-FG Printed in Japan